WO2013020431A1 - Method for recycling concentrate residues of titanium dioxide waste acid - Google Patents

Method for recycling concentrate residues of titanium dioxide waste acid Download PDF

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WO2013020431A1
WO2013020431A1 PCT/CN2012/078213 CN2012078213W WO2013020431A1 WO 2013020431 A1 WO2013020431 A1 WO 2013020431A1 CN 2012078213 W CN2012078213 W CN 2012078213W WO 2013020431 A1 WO2013020431 A1 WO 2013020431A1
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iron
ferrous sulfate
content
acid
sulfur
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PCT/CN2012/078213
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French (fr)
Chinese (zh)
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何刚
蔡平雄
文军
谭明红
李伟
朱全芳
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四川龙蟒钛业股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide [Fe2O3]
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/14Sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

Definitions

  • the invention relates to a "three wastes" treatment method for titanium white powder and sulfuric acid industry, in particular to a method for preparing sulfuric acid and high-grade iron oxide slag by pretreating titanium white waste acid concentrated slag.
  • titanium dioxide is generally divided into a sulfuric acid process and a chloride process. Due to the limitations of raw materials and technology, most of the titanium dioxide production enterprises currently use the sulfuric acid process.
  • the hydrolyzed metatitanic acid slurry is filtered to obtain a large amount of impurities, and the waste sulfuric acid contains 20-30% of dilute sulfuric acid.
  • the sulfuric acid method titanium dioxide manufacturers generally use concentration or acid distribution to enhance the concentration of sulfuric acid and reduce impurities in the acid, which facilitates the recycling of waste acid.
  • most factories increase the concentration of spent acid to 50 to 55% to precipitate most impurities, and then remove the precipitate by solid-liquid separation.
  • the recovered sulfuric acid can be further utilized, for example, the patent of CN101214931, which describes a titanium white hydrolysis waste acid concentration process and the quality and use of concentrated sulfuric acid.
  • the precipitates precipitated by the recovery of concentrated sulfuric acid are commonly referred to as concentrated slag.
  • the main components of the concentrated slag are sulfates of various metals.
  • the typical components are: free H 2 S0 4 10-30%, T1O2 1.0-2.5%, AI2O3 0.15-0.35%, Fe 2 0 3 20-28.6% MgO 1.7-3.0%, H 2 0 15-25%.
  • the concentrated slag contains some useful ingredients, such as ferrous sulfate, but due to concentrated slag It contains a large amount of impurities and sulfuric acid. It is difficult to recycle.
  • alkaline materials are generally used for stacking and neutralizing.
  • the main raw material for the production of titanium dioxide by sulfuric acid method is titanium concentrate and sulfuric acid, so the titanium dioxide factory is generally equipped with a sulfuric acid workshop.
  • the raw material for the preparation of sulfuric acid in the industry is one or more of sulfur, pyrite and pyrite, which is burned or calcined in the air to obtain sulfur dioxide fumes. It is then passed through a purification device such as a cyclone. After purification by electrostatic precipitator, pure sulfur dioxide is obtained, then sulfur dioxide is catalytically oxidized to sulfur trioxide, and two turns and two suctions are used to obtain concentrated sulfuric acid.
  • 03119051.0 discloses a method for preparing sulfuric acid by mixing calcination of low-grade sulfur and pyrite; and Chinese patent application No. 200910042741.5 also uses sulfur in order to improve the grade of burned residue after roasting. , pyrite, pyrrhotite, sulfur-containing magnetite roasting to prepare sulfuric acid.
  • the raw materials for the preparation of sulfuric acid in the above two patents are all grades of pyrite, sulfur, etc., and various ores require cost.
  • the sulfur trioxide can not only be used, but also needs to be washed and removed, otherwise it will corrode the equipment; the higher the water content, the more acid it combines, and the higher the water vapor, the more the drying and purification load of the subsequent process is added, so The lower the acid and water content, the better.
  • a method for recycling and utilizing titanium white powder waste acid concentrated slag comprising the following process steps:
  • the slurry after the above reaction is transferred into a cooler, and the temperature is slowly lowered at a rate of 1 to 3 ° C/min, and the crystal is cooled for 1 to 2 hours, and the final temperature is cooled to 10 to 25 ° C, and then rapidly separated to obtain a heptahydrate sulfate. a mixture of iron and ferrous sulfate monohydrate;
  • the flue gas obtained during the calcination in the step (3) is subjected to washing, dust removal, defogging, and the like to obtain pure sulfur dioxide for preparing sulfuric acid.
  • the calcined slag obtained after the calcination in the step (3) is washed and separated to obtain a high-grade iron oxide slag.
  • the high-grade iron oxide slag has an iron content of more than 65% and is suitable as a raw material for steel mills.
  • the acid content in the slurry in the step (1) is 6 to 8%, and the iron content is 15 to 25%.
  • the acid content of the ferrous sulfate heptahydrate and the ferrous sulfate monohydrate obtained in the step (2) is 6 to 8%, and the moisture content is 4 to 10%, that is, the control acid and water contents are not exceeded, which is favorable for subsequent baking.
  • the ratio of iron and sulfur in the mixture of the mixture of ferrous sulfate heptahydrate and ferrous sulfate monohydrate and at least one of sulfur and pyrite is 1:4 ⁇ 1:8.
  • the calcination described in the step (3) is carried out in a boiling furnace, and the calcination strength is 10 to 14 tons/(m 2 .h; >, the operating gas velocity at the time of roasting is 10-15 m/s, and the residence time is 8 -15s.
  • the general boiling furnace ⁇ ⁇ ::: the tonnage of roasting ore per square meter area is 17 ⁇ 20 tons / (m 2 .h), and the patent application reduces the roasting strength by increasing the roasting area. .
  • the inventor of the present patent first pretreated the concentrated slag based on the patent application No. 200910312742.7, and then improved and innovated in the process and equipment, and obtained better results.
  • the present invention beats the waste acid concentrated slag, and under the premise of cost, excessive iron powder or iron skin is added to the concentrated slag after beating, and the reaction is carried out at a temperature of 50 ° C to 90 ° C. 3h, the sulfuric acid in the concentrated slag is converted into ferrous sulfate, and the ferric iron which may be present in the concentrated slag is converted into ferrous iron to form ferrous sulfate, thereby removing not only the residual sulfuric acid and ferric iron in the concentrated slag. Moreover, the content of ferrous sulfate in the concentrated slag is greatly increased, and the proportion of iron is also greatly increased.
  • the slurry after the above reaction is slowly cooled at a rate of 1 to 3 ° C/min, and the crystals are cooled to promote the conversion of the ferrous sulfate monohydrate having a particle diameter of 2 to 20 ⁇ m in the waste acid concentrate to a particle size of 200 ⁇ 500 ⁇ m of ferrous sulfate heptahydrate is then separated by centrifugation to obtain concentrated slag with low acid and low water content, which ensures the subsequent process to reduce the production of sulfur trioxide.
  • the boiling furnace has a calcining strength of 10 to 14 tons/(m 2 .h).
  • the boiling furnace improved by the patent application mainly increases the baking area, and can increase the roasting area by increasing the area of the boiling furnace bed. Reducing the calcination strength, thereby reducing the gas velocity, increasing the reaction time of the material, fully decomposing the acid in the concentrated slag, facilitating subsequent purification and improving the grade of the slag, reducing the calcination strength, and the gas velocity is the conventional gas velocity.
  • the invention pre-processes the waste acid concentrated slag into high value-added sulfuric acid and high-grade ferric oxide slag, turning waste into treasure and protecting the environment, Saved resources.
  • the pretreatment of titanium white waste acid concentrated slag to produce sulfuric acid can fully utilize the production and distribution of sulfuric acid titanium dioxide, reduce equipment investment, and achieve the goal of circular economy, energy saving and emission reduction.
  • the mother liquor produced by 8m 3 -water ferrous sulfate (iron content 7.23%, acid content 2.45%) was added, and 12 tons of titanium white waste acid concentrate was added under stirring (Fe mass content 18.2) %, H 2 S0 4 mass content 14.3%), the concentrated slag and the mother liquor are mixed and beaten, the specific gravity of the slurry is controlled to 1.3, the temperature is raised to 70 ° C, the fan is turned on, and then 750 kg of iron powder is slowly added, and the iron powder is added for 1 hour. After the iron powder reaction was completed, 4 m 3 of the wet ferrous sulfate monohydrate mother liquor was added and maintained at this temperature. At this time, the mass of the slurry iron is 15.89%, and the acid content is 4.56%; (2), cooling crystallization, separation:
  • the acid-reduced slurry is transferred to a vacuum cooler, slowly cooled at a rate of rC/min, and the slurry is cooled to 20 ° C for 2 hours to obtain a seven-water and a crystal having a crystal particle size of about 0.23 mm.
  • a mixture of ferrous sulfate and water selected for rapid centrifugation to obtain 16.5 tons of heptahydrate and ferrous sulfate monohydrate (iron content 19.43%, water content 6.9%), turbid filtrate containing metatitanic acid 11.3 tons, filtrate iron content 6.09% , obtaining metatitanic acid and clear liquid for reuse or for other purposes;
  • the obtained ferrous sulfate heptahydrate was 16.5 tons, and the ratio of iron to sulfur was 16.2 tons of sulfur in a ratio of 1:4.
  • the calcination strength was 10 tons/(m 2 .h)
  • the calcination gas velocity was 10 m/ s
  • the residence time is 15s roasting
  • the control oxygen content is 6%;
  • the flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid 50.5 tons; and the obtained calcined residue is washed and separated to obtain high grade.
  • the iron oxide slag is 6.4 tons, the iron content is 65.4%, and the raw materials of the steel mill are sent.
  • the mother liquor produced by 8m 3 -water ferrous sulfate (iron content 7.23%, acid content 2.45%) was added, and 12 tons of titanium white waste acid concentrate was added under stirring (Fe mass content 18.2) %, H 2 S0 4 mass content 14.3%), mixing the concentrated slag with the mother liquor, controlling the specific gravity of the slurry to 1.3, heating up to 70 ° C, turning on the fan, then slowly adding 750 kg of iron powder, iron powder addition time 2 hours, iron After the completion of the powder reaction, 4 m 3 of the wet ferrous sulfate monohydrate mother liquor was added and maintained at this temperature. At this time, the mass of the slurry iron is 16.51%, and the acid content is 3.15%;
  • 1.3 Warm up to 70 °C, turn on the fan, then slowly add 750kg of iron powder, iron powder for 3 hours, after the iron powder reaction is finished, add 4 m 3 of wet ferrous sulfate mother liquor and maintain the temperature. At this time, the mass of the slurry iron is 16.51%, and the acid content is 3.15%;
  • the acid-reduced slurry is transferred to a vacuum cooler, slowly cooled at a rate of rC/min, and the slurry is cooled to 20 ° C for 2 hours to obtain a seven-water and a crystal having a crystal grain size of about 0.34 mm.
  • a mixture of water ferrous sulfate. Choose fast centrifugation. Obtained 16.8 tons of ferrous sulfate heptahydrate and ferrous sulfate monohydrate (iron content 21.2%, water content 5.1%), 11.6 tons of turbid filtrate containing metatitanic acid, and 6.31% iron content of filtrate, obtaining metatitanic acid and clear liquid back Use or for other purposes;
  • the obtained heptahydrate and ferrous sulfate monohydrate mixture 16.8 tons of iron: sulfur ratio of 1:6 added sulfur tons of 24.2 tons, in the modified boiling furnace according to the roasting strength of 10 / (m2.h; > roasting,
  • the calcination gas velocity is 10 m/s, the residence time is 15 s, the calcination temperature is 750 ° C, and the controlled oxygen content is 6%;
  • the flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 98.8% of sulfuric acid; and the obtained calcined residue is washed and separated to obtain high-grade three.
  • the iron oxide slag is 7.5 tons, and the iron content is more than 66.8%.
  • Step (1) (2) of the embodiment is the same as the embodiment 4
  • the obtained 16.8 tons of ferrous sulfate heptahydrate is added to the pyrite of 20.1 tons and 8.2 tons of sulfur by a ratio of iron to sulfur of 1:6, and calcined at a torrefaction intensity of 10 / (m2.h) in a modified boiling furnace.
  • the calcination gas velocity is 10m / s
  • the residence time is 15s
  • the calcination temperature is 800 ° C
  • the control oxygen content is 8%;
  • the flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 74.5 tons of 98% sulfuric acid; and the calcined residue obtained in (3) is washed and separated to obtain high-grade three two. :: ', II.:, iron content 67.5%, raw materials for steel mills.
  • the obtained heptahydrate and ferrous sulfate monohydrate mixture 16.8 tons of iron: sulfur ratio of 1:6 added sulfur tons of 24.2 tons, in the modified boiling furnace according to the roasting strength of 14 / (m2.h; > roasting,
  • the calcination gas velocity is 14m/s, the residence time is lis, the calcination temperature is 750 ° C, and the controlled oxygen content is 6%;
  • the flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 98.3% of sulfuric acid; and the obtained calcined residue is washed and separated to obtain high-grade three. 7.4 tons of iron oxide slag, iron content greater than 66.5%, raw materials for steel mills.
  • This comparative example 1 directly combines the untreated concentrated slag with sulfur, including the following process steps:
  • the flue gas obtained in (1) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid of 50.2 tons; and the calcined residue obtained in (1) is washed and separated to obtain high grade. 5.6 tons of iron oxide slag, iron content of 60.1%, raw materials for steel mills. Comparative example 2
  • This comparative example 2 directly uses sulfur to produce acid, including the following process steps:
  • the flue gas obtained in (1) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid of 47.8 tons.
  • Table 2 The quality of sulfuric acid prepared in different examples and the iron content of tailings - -. ⁇ ; mass (ton) tail cut mass (ton) tail slag total e% comparative example i 50. 2 5. 6 60. 1
  • the method for recycling concentrated slag by the present application can increase the yield of sulfuric acid and obtain high-grade iron oxide slag;
  • Example 4 Comparing the results of Example 4 and Example 5, it was found that one or both of the sulfur and the pyrite can be used for the calcination, and the sulfur can be used to increase the yield of sulfuric acid, and the addition of pyrite can be improved.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Compounds Of Iron (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

Provided is a method for recycling concentrate residues of a titanium dioxide waste acid, comprising the steps of: pulping the concentrate residues of the waste acid, adding an excess of iron thereto so as to convert the sulphuric acid in the concentrate residues into ferrous sulphate and convert the ferric iron in the concentrate residues into ferrous iron so as to form ferrous sulphate; cooling and crystallizing the reacted slurry, rapidly separating same to obtain a mixture of ferrous sulphate heptahydrate and ferrous sulphate monohydrate; mixing the above mixture with at least one of sulphur and iron pyrite, controlling the ratio of iron and sulphur, calcinating at 600°C - 900°C, and controlling the oxygen content; subjecting the flue gas generated during calcination to procedures such as washing, dedusting, and demisting, so as to obtain pure sulphur dioxide for preparing sulphuric acid; washing and separating the cinder during calcination to obtain iron trioxide residues of high quality.

Description

一种钛白粉废酸浓缩渣回收利用方法  Method for recycling and utilizing titanium white powder waste acid concentrated slag
¾ ^领域 3⁄4 ^ field
本发明涉及一种钛白粉和硫酸工业 "三废 "治理方法, 具体地说, 涉及一种 预处理钛白废酸浓缩渣制备硫酸和高品位三氧化二铁渣的方法。  The invention relates to a "three wastes" treatment method for titanium white powder and sulfuric acid industry, in particular to a method for preparing sulfuric acid and high-grade iron oxide slag by pretreating titanium white waste acid concentrated slag.
背景技术 Background technique
钛白粉的生产一般分为硫酸法和氯化法。 由于原料和技术的限制, 目前钛白 粉生产企业绝大部分采用硫酸法工艺。  The production of titanium dioxide is generally divided into a sulfuric acid process and a chloride process. Due to the limitations of raw materials and technology, most of the titanium dioxide production enterprises currently use the sulfuric acid process.
硫酸法钛白粉生产过程中, 过滤水解后的偏钛酸料浆, 得到的含有大量杂质 ^^Z^J t, 废硫酸中含有 20-30%的稀硫酸。 对于废酸的处理, 硫酸 法钛白粉厂家一般采用浓缩或配酸方式进行提浓,以提高硫酸浓度并降低酸中杂 质, 便于废酸的回收利用。 目前, 大部分工厂将废酸浓度提高到 50〜55%, 以析 出大部分杂质,然后通过固液分离去除析出的沉淀物。回收的硫酸可进一步利用, 例如公开号为 CN101214931的专利, 介绍了一种钛白水解废酸浓缩工艺及浓缩 硫酸的质量和用途。回收浓硫酸所析出的沉淀物俗称浓缩渣, 浓缩渣的主要成分 是各种金属的硫酸盐,其典型组分(以氧化物质量比计)为:游离 H2S04 10-30%、 T1O2 1.0-2.5%、 AI2O3 0.15-0.35%、 Fe203 20-28.6% MgO 1.7-3.0%、 H20 15-25%. 浓缩渣中含有一些有用成分,如硫酸亚铁,但由于浓缩渣中含有大量杂质和硫酸, 回收利用比较困难, 目前一般采用碱性物质将其中和后进行堆放, 由于处理量较 大, 会占用庞大的堆渣场地, 对环境造成一定影响。 目前发明人除了在申请号为 200910312742.7的专利中利用浓缩渣生产一水饲料亚铁外,还在进一步开拓浓缩 渣的其他应用领域。 In the production process of sulfuric acid titanium dioxide, the hydrolyzed metatitanic acid slurry is filtered to obtain a large amount of impurities, and the waste sulfuric acid contains 20-30% of dilute sulfuric acid. For the treatment of waste acid, the sulfuric acid method titanium dioxide manufacturers generally use concentration or acid distribution to enhance the concentration of sulfuric acid and reduce impurities in the acid, which facilitates the recycling of waste acid. At present, most factories increase the concentration of spent acid to 50 to 55% to precipitate most impurities, and then remove the precipitate by solid-liquid separation. The recovered sulfuric acid can be further utilized, for example, the patent of CN101214931, which describes a titanium white hydrolysis waste acid concentration process and the quality and use of concentrated sulfuric acid. The precipitates precipitated by the recovery of concentrated sulfuric acid are commonly referred to as concentrated slag. The main components of the concentrated slag are sulfates of various metals. The typical components (in terms of oxide mass ratio) are: free H 2 S0 4 10-30%, T1O2 1.0-2.5%, AI2O3 0.15-0.35%, Fe 2 0 3 20-28.6% MgO 1.7-3.0%, H 2 0 15-25%. The concentrated slag contains some useful ingredients, such as ferrous sulfate, but due to concentrated slag It contains a large amount of impurities and sulfuric acid. It is difficult to recycle. At present, alkaline materials are generally used for stacking and neutralizing. Due to the large amount of treatment, it will occupy a huge pile slag site and have certain impact on the environment. At present, in addition to the use of concentrated slag to produce a feed ferrous iron in the patent No. 200910312742.7, the inventor is further developing other application fields of concentrated slag.
硫酸法钛白粉生产的主要原料是钛精矿和硫酸,所以一般钛白粉厂都配套硫 酸车间。 工业上硫酸的制备原料是采用硫黄、 硫铁矿和黄铁矿等的一种或几种, 将其在空气中燃烧或焙烧, 以得到二氧化硫烟气. 再将其通过净化设备如旋风除 尘器、 静电除尘器等净化, 得到纯净的二氧化硫后, 再将二氧化硫催化氧化为三 氧化硫, 两转两吸得到浓硫酸。 申请号为 03119051.0的中国专利申请报道了一 种涉及低品位的硫磺和硫铁矿混合焙烧制备硫酸的方法; 而申请号为 200910042741.5的中国专利申请为了提高焙烧后烧渣的品位, 也采用了硫磺、硫 铁矿、 磁黄铁矿、 含硫磁铁矿焙烧制备硫酸的方法。 上述两个专利制备硫酸的原料都是各种品位的硫铁矿、硫磺等, 各种矿石都 需要成本。从钛白粉废酸浓缩渣的成分分析, 也主要是铁和硫两种元素, 和矿石 的主要成分差不多,这样可以考虑把浓缩渣采用到硫酸的制备中去, 一方面可以 废物利用, 也可以获得高附加值的产品, 但需要克服浓缩渣中废酸和水分等其他 杂质的影响, 例如浓缩渣中的酸含量越高, 焙烧时分解为三氧化硫的量就越多, 而此时形成的三氧化硫不但不能利用, 还需要洗涤除去, 否则会腐蚀设备; 而水 的含量越高, 与之结合的酸越多, 并且水蒸气越高, 也增加了后续工序干燥净化 的负荷, 所以酸和水的含量越低越好。 The main raw material for the production of titanium dioxide by sulfuric acid method is titanium concentrate and sulfuric acid, so the titanium dioxide factory is generally equipped with a sulfuric acid workshop. The raw material for the preparation of sulfuric acid in the industry is one or more of sulfur, pyrite and pyrite, which is burned or calcined in the air to obtain sulfur dioxide fumes. It is then passed through a purification device such as a cyclone. After purification by electrostatic precipitator, pure sulfur dioxide is obtained, then sulfur dioxide is catalytically oxidized to sulfur trioxide, and two turns and two suctions are used to obtain concentrated sulfuric acid. Chinese Patent Application No. 03119051.0 discloses a method for preparing sulfuric acid by mixing calcination of low-grade sulfur and pyrite; and Chinese patent application No. 200910042741.5 also uses sulfur in order to improve the grade of burned residue after roasting. , pyrite, pyrrhotite, sulfur-containing magnetite roasting to prepare sulfuric acid. The raw materials for the preparation of sulfuric acid in the above two patents are all grades of pyrite, sulfur, etc., and various ores require cost. From the composition analysis of titanium dioxide waste acid concentrated slag, it is mainly iron and sulfur two elements, and the main components of the ore, so that the concentrated slag can be considered to be used in the preparation of sulfuric acid, on the one hand, waste utilization, Obtain high value-added products, but need to overcome the influence of other impurities such as waste acid and moisture in the concentrated slag. For example, the higher the acid content in the concentrated slag, the more the amount of sulfur trioxide is decomposed during calcination. The sulfur trioxide can not only be used, but also needs to be washed and removed, otherwise it will corrode the equipment; the higher the water content, the more acid it combines, and the higher the water vapor, the more the drying and purification load of the subsequent process is added, so The lower the acid and water content, the better.
发明内容 Summary of the invention
4: ^^::^ 3的在于: 针对上述存在的问题, 提供一种钛白粉废酸浓缩渣 回收利用方法。  4: ^^::^ 3 is: In response to the above problems, a method for recycling and utilizing titanium dioxide waste acid concentrated slag is provided.
本发明采用的技术方案是这样的: 一种钛白粉废酸浓缩渣回收利用方法,包 括以下工艺步骤:  The technical solution adopted by the present invention is as follows: A method for recycling and utilizing titanium white powder waste acid concentrated slag, comprising the following process steps:
浓缩渣预处理 Concentrated slag pretreatment
( 1 ) 将钛白粉废酸浓缩渣与七水硫酸亚铁转化为一水硫酸亚铁晶体所产生的母 液 (主要成分为铁、 硫酸和水) 混合打浆得到料浆, 控制料浆比重为 1.2〜1.4, 按游离硫酸质量的 50〜100%计算铁粉量, 并缓慢加入铁粉, 在 50°C〜90°C的温 度下反应 l〜3h, 调节酸的质量含量 4〜10%, 料浆中铁质量含量 10〜30%; (1) mixing the titanium dioxide waste acid concentrated slag and the ferrous sulfate heptahydrate into the mother liquor produced by the ferrous sulfate monohydrate crystal (the main components are iron, sulfuric acid and water), mixing and beating to obtain a slurry, and controlling the specific gravity of the slurry to be 1.2. ~1.4, calculate the amount of iron powder according to the mass of free sulfuric acid 50~100%, and slowly add iron powder, react at temperature of 50 °C ~ 90 °C for l~3h, adjust the mass content of acid 4~10%, The iron content in the pulp is 10~30% ;
(2 )、 冷却结晶、 分离: (2), cooling crystallization, separation:
将上述反应后的料浆转入冷却器内, 按 l〜3 °C/min的速度缓慢降温, 冷却结晶 l〜2h, 冷却最终温度为 10〜25°C, 然后快速分离得到七水硫酸亚铁和一水硫酸 亚铁混合物; The slurry after the above reaction is transferred into a cooler, and the temperature is slowly lowered at a rate of 1 to 3 ° C/min, and the crystal is cooled for 1 to 2 hours, and the final temperature is cooled to 10 to 25 ° C, and then rapidly separated to obtain a heptahydrate sulfate. a mixture of iron and ferrous sulfate monohydrate;
(3 )、 混合配比、 焙烧:  (3), mixing ratio, roasting:
将步骤 (2) 所得的七水硫酸亚铁和一水硫酸亚铁混合物与硫磺、 硫铁矿的至少 一种混合, 同时控制混合后物质中的铁和硫的比例, 然后焙烧, 焙烧温度为 600-900°C, 焙烧时控制氧的质量含量为 4-8%; Mixing the ferrous sulfate heptahydrate and the ferrous sulfate monohydrate obtained in the step (2) with at least one of sulfur and pyrite, and controlling the ratio of iron and sulfur in the mixed material, and then calcining, and the calcination temperature is 600-900 ° C, the control oxygen content during roasting is 4-8%;
(4)、 洗涤、 净化:  (4), washing, purification:
将步骤 (3 ) 焙烧时所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化 硫用于制备硫酸。 作为优选: 将步骤 (3 ) 焙烧后所得的烧渣经过洗涤、 分离, 得到高品位的 三氧化二铁渣。该高品位的三氧化二铁渣的铁含量大于 65%,适合用作钢厂原料。 The flue gas obtained during the calcination in the step (3) is subjected to washing, dust removal, defogging, and the like to obtain pure sulfur dioxide for preparing sulfuric acid. Preferably, the calcined slag obtained after the calcination in the step (3) is washed and separated to obtain a high-grade iron oxide slag. The high-grade iron oxide slag has an iron content of more than 65% and is suitable as a raw material for steel mills.
作为优选: 步骤 (1 ) 中料浆中酸含量为 6〜8%, 铁含量为 15〜25%。  Preferably, the acid content in the slurry in the step (1) is 6 to 8%, and the iron content is 15 to 25%.
作为优选: 步骤(2)所得七水硫酸亚铁和一水硫酸亚铁混合物中酸含量 6〜 8%, 水分含量 4〜10%, 即控制酸和水的含量不超标, 有利于后续焙烧。  Preferably, the acid content of the ferrous sulfate heptahydrate and the ferrous sulfate monohydrate obtained in the step (2) is 6 to 8%, and the moisture content is 4 to 10%, that is, the control acid and water contents are not exceeded, which is favorable for subsequent baking.
作为优选: 步骤 (3 ) 中控制七水硫酸亚铁和一水硫酸亚铁混合物与硫磺、 硫铁矿的至少一种混合后物质中铁、 硫的比例为 1 :4〜1 :8。  Preferably, in step (3), the ratio of iron and sulfur in the mixture of the mixture of ferrous sulfate heptahydrate and ferrous sulfate monohydrate and at least one of sulfur and pyrite is 1:4~1:8.
作为优选: 步骤 (3 ) 中所述的焙烧是在沸腾炉中进行, 焙烧强度为 10〜14 吨 /(m2.h;>, 焙烧时操作气速为 10-15m/s, 停留时间为 8-15s。 目前一般的沸腾炉 ^ ^^ ::: 时、 每平米面积焙烧矿的吨数) 为 17〜20吨 /(m2.h), 本专 利申请通过增大焙烧面积而减小焙烧强度。 Preferably, the calcination described in the step (3) is carried out in a boiling furnace, and the calcination strength is 10 to 14 tons/(m 2 .h; >, the operating gas velocity at the time of roasting is 10-15 m/s, and the residence time is 8 -15s. At present, the general boiling furnace ^ ^^ :::, the tonnage of roasting ore per square meter area is 17~20 tons / (m 2 .h), and the patent application reduces the roasting strength by increasing the roasting area. .
本专利的发明人在申请号为 200910312742.7的专利申请的基础上首先对浓 缩渣进行预处理, 再在工艺和设备上进行改进创新, 获得了更好的效果。  The inventor of the present patent first pretreated the concentrated slag based on the patent application No. 200910312742.7, and then improved and innovated in the process and equipment, and obtained better results.
在 FeS04〜H2S04〜H20三元体系中, 当温度一定时, 硫酸亚铁的溶解度随 硫酸浓度的增加而降低; 当硫酸浓度一定时, 其溶解度随温度的升高增加较快; 当溶液中 H2S04浓度一定时, FeS04的溶解度随温度的上升有一个最大值, 此最 大值所对应的温度又随溶液中 FeS04含量的减少而减小,具体原因发明人在专利 申请 200910312742.7里面已经解释清楚。 In the FeS0 4 ~H 2 S0 4 ~H 2 0 ternary system, when the temperature is constant, the solubility of ferrous sulfate decreases with the increase of sulfuric acid concentration; when the concentration of sulfuric acid is constant, the solubility increases with the increase of temperature. When the concentration of H 2 S0 4 in the solution is constant, the solubility of FeS0 4 has a maximum with the increase of temperature, and the temperature corresponding to the maximum decreases with the decrease of FeS0 4 content in the solution. It has already been explained in the patent application 200910312742.7.
根据上述机理, 本发明将废酸浓缩渣打浆, 在成本允许的前提下, 尽量向打 浆后的浓缩渣中加入过量的铁粉或铁皮, 在 50°C〜90°C的温度下反应 l〜3h,将 浓缩渣中的硫酸转化成硫酸亚铁, 并将浓缩渣中可能存在的三价铁转换成二价 铁, 形成硫酸亚铁, 从而不仅除去浓缩渣中残存的硫酸、 三价铁, 而且使浓缩渣 中硫酸亚铁的含量大为增加, 铁的比例也大为增加。 将上述反应后的料浆按 1〜 3 °C/min的速度缓慢降温, 冷却结晶, 以促使废酸浓缩渣中粒径为 2〜20 μ πι的 一水硫酸亚铁部分转化成粒径为 200〜500 μ m的七水硫酸亚铁, 然后离心分离 得到废酸和水分比较低的浓缩渣, 保证了后续工序减少三氧化硫的产生。  According to the above mechanism, the present invention beats the waste acid concentrated slag, and under the premise of cost, excessive iron powder or iron skin is added to the concentrated slag after beating, and the reaction is carried out at a temperature of 50 ° C to 90 ° C. 3h, the sulfuric acid in the concentrated slag is converted into ferrous sulfate, and the ferric iron which may be present in the concentrated slag is converted into ferrous iron to form ferrous sulfate, thereby removing not only the residual sulfuric acid and ferric iron in the concentrated slag. Moreover, the content of ferrous sulfate in the concentrated slag is greatly increased, and the proportion of iron is also greatly increased. The slurry after the above reaction is slowly cooled at a rate of 1 to 3 ° C/min, and the crystals are cooled to promote the conversion of the ferrous sulfate monohydrate having a particle diameter of 2 to 20 μm in the waste acid concentrate to a particle size of 200~500 μm of ferrous sulfate heptahydrate is then separated by centrifugation to obtain concentrated slag with low acid and low water content, which ensures the subsequent process to reduce the production of sulfur trioxide.
将上步所得的七水和一水硫酸亚铁混合物和硫磺、 硫铁矿的一种或几种混 合, 保证混合后铁和硫的质量配比为 1 :4〜1:8, 硫的比例比较高, 一方面保证为 硫酸亚铁和水的分解提高足够的热量, 也保证了所得烟气里面的 S02的含量高, 有利于后续的制酸工序。针对加入了浓缩渣的焙烧反应比较缓慢的特点, 经过大 量试验摸索, 发明人对沸腾炉进行创新改进, 降低了沸腾炉的焙烧强度, 一般沸 腾炉的焙烧强度为 17-20吨 /(m2.h), 本沸腾炉的焙烧强度为 10〜14吨 /(m2.h), 本专利申请改进的沸腾炉主要是通过增大焙烧面积,可以采用增大沸腾炉料床面 积等方式来增大焙烧面积, 而减少焙烧强度, 从而降低了气速, 增大了物料的反 应时间, 使浓缩渣里面的酸充分分解, 有利于后续的净化和提高渣的品位, 降低 了焙烧强度, 气速为传统气速的 30%-50%, 增大了混合矿在炉子里面的反应停 留时间, 摸索出最佳的焙烧温度为 600-900°C, 控制氧的含量在 4-8%, 使焙烧的 产物尽量为二氧化硫, 抑制了三氧化硫的产生, 减少了洗涤废水中的酸含量。在 了 ;: 入:;、::;:)还原和后续适宜的铁硫比,保证了烧渣经过洗涤、分离得到 高品位的三氧化二铁渣, 铁含量大于 65%, 适合钢厂原料。 Mixing the mixture of heptahydrate and ferrous sulfate monohydrate obtained in the previous step with one or more of sulfur and pyrite to ensure the mass ratio of iron and sulfur after mixing is 1:4~1:8, the proportion of sulfur It is relatively high, on the one hand, it ensures that the decomposition of ferrous sulfate and water increases enough heat, and also ensures that the content of S0 2 in the obtained flue gas is high. Conducive to the subsequent acid production process. In view of the relatively slow calcination reaction of the concentrated slag, after extensive experimentation, the inventors made innovative innovations on the boiling furnace, which reduced the calcination strength of the boiling furnace. The roasting strength of the general boiling furnace was 17-20 tons/(m 2 .h). The boiling furnace has a calcining strength of 10 to 14 tons/(m 2 .h). The boiling furnace improved by the patent application mainly increases the baking area, and can increase the roasting area by increasing the area of the boiling furnace bed. Reducing the calcination strength, thereby reducing the gas velocity, increasing the reaction time of the material, fully decomposing the acid in the concentrated slag, facilitating subsequent purification and improving the grade of the slag, reducing the calcination strength, and the gas velocity is the conventional gas velocity. 30%-50%, increase the reaction residence time of the mixed ore in the furnace, find the best roasting temperature of 600-900 ° C, control the oxygen content of 4-8%, so that the calcined product is as much as possible , inhibits the production of sulfur trioxide and reduces the acid content in the washing wastewater. In::::,::;:) reduction and subsequent suitable iron-sulfur ratio, to ensure that the slag is washed and separated to obtain high-grade iron oxide slag, iron content greater than 65%, suitable for steel mill raw materials .
与现有技术相比,本发明的技术效果: 本发明将废酸浓缩渣经预处理生产成 高附加值的硫酸和品位高的三氧化二铁烧渣, 变废为宝, 保护了环境, 节约了资 源。钛白废酸浓缩渣预处理生产硫酸, 可完全利用硫酸法钛白粉的生产及配套装 置, 缩减设备投资, 实现循环经济、 节能减排的目标。  Compared with the prior art, the technical effect of the invention: The invention pre-processes the waste acid concentrated slag into high value-added sulfuric acid and high-grade ferric oxide slag, turning waste into treasure and protecting the environment, Saved resources. The pretreatment of titanium white waste acid concentrated slag to produce sulfuric acid can fully utilize the production and distribution of sulfuric acid titanium dioxide, reduce equipment investment, and achieve the goal of circular economy, energy saving and emission reduction.
具体 ¾61方式  Specific 3⁄461 way
下面对本发明作详细的说明。 The invention will now be described in detail.
为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合实施例, 对本发 明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发 明, 并不用于限定 In order to make the objects, the technical solutions and the advantages of the present invention more comprehensible, the present invention will be further described in detail below with reference to the embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting
魏例 1 Wei case 1
本实施例包括以下工艺步骤: This embodiment includes the following process steps:
( 1 ) 浓缩渣预处理:  (1) Pretreatment of concentrated slag:
在玻璃钢反应釜内,加入 8m3—水硫酸亚铁生产的母液(铁质量含量 7.23%,酸质 量含量 2.45% ), 搅拌状态下, 再加入 12吨钛白废酸浓缩渣 (Fe质量含量 18.2%,H2S04质量含量 14.3%),将浓缩渣与母液混合打浆,控制料浆比重为 1.3, 升温至 70°C, 开启风机, 然后缓慢加入 750kg铁粉, 铁粉加入时间 1小时, 铁 粉反应结束后, 再加入 4 m3湿法一水硫酸亚铁母液, 并维持该温度。 此时料浆 铁质量含量 15.89%, 酸质量含量 4.56%; (2 )、 冷却结晶、 分离: In the FRP reactor, the mother liquor produced by 8m 3 -water ferrous sulfate (iron content 7.23%, acid content 2.45%) was added, and 12 tons of titanium white waste acid concentrate was added under stirring (Fe mass content 18.2) %, H 2 S0 4 mass content 14.3%), the concentrated slag and the mother liquor are mixed and beaten, the specific gravity of the slurry is controlled to 1.3, the temperature is raised to 70 ° C, the fan is turned on, and then 750 kg of iron powder is slowly added, and the iron powder is added for 1 hour. After the iron powder reaction was completed, 4 m 3 of the wet ferrous sulfate monohydrate mother liquor was added and maintained at this temperature. At this time, the mass of the slurry iron is 15.89%, and the acid content is 4.56%; (2), cooling crystallization, separation:
降酸后的料浆, 转入真空冷却器中, 按 rC/min的速度缓慢降温, 使料浆冷却至 20°C,冷却时间 2小时, 得到晶体粒径约为 0.23毫米的七水和一水硫酸亚铁混合 物;选择快速离心分离,得到 16.5吨七水和一水硫酸亚铁混合物(铁含量 19.43%, 水含量 6.9 % ), 含有偏钛酸的混浊滤液 11.3吨, 滤液铁含量 6.09%, 得到偏钛 酸和澄清液回用或作其它用途; The acid-reduced slurry is transferred to a vacuum cooler, slowly cooled at a rate of rC/min, and the slurry is cooled to 20 ° C for 2 hours to obtain a seven-water and a crystal having a crystal particle size of about 0.23 mm. A mixture of ferrous sulfate and water; selected for rapid centrifugation to obtain 16.5 tons of heptahydrate and ferrous sulfate monohydrate (iron content 19.43%, water content 6.9%), turbid filtrate containing metatitanic acid 11.3 tons, filtrate iron content 6.09% , obtaining metatitanic acid and clear liquid for reuse or for other purposes;
( 3 )、 混合配比、 焙烧:  (3), mixing ratio, roasting:
将所得的七水硫酸亚铁 16.5吨按铁: 硫的配比为 1 :4加入硫磺 16.2吨, 在改进 的沸腾炉中按焙烧强度 10吨 /(m2.h)、焙烧气速为 10m/s、停留时间为 15s焙烧, 控制氧的含量在 6%; The obtained ferrous sulfate heptahydrate was 16.5 tons, and the ratio of iron to sulfur was 16.2 tons of sulfur in a ratio of 1:4. In the improved boiling furnace, the calcination strength was 10 tons/(m 2 .h), and the calcination gas velocity was 10 m/ s, the residence time is 15s roasting, the control oxygen content is 6%;
(4 )、 洗涤、 净化:  (4), washing, purification:
将 (3 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%的浓硫酸 50.5吨; 将 (3 )所得的烧渣经过洗涤、 分离得到高品位 的三氧化二铁渣 6.4吨, 铁含量 65.4%, 送钢厂原料。 The flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid 50.5 tons; and the obtained calcined residue is washed and separated to obtain high grade. The iron oxide slag is 6.4 tons, the iron content is 65.4%, and the raw materials of the steel mill are sent.
魏例 2 Wei case 2
本实施例包括以下工艺步骤: This embodiment includes the following process steps:
( 1 ) 浓缩渣预处理:  (1) Pretreatment of concentrated slag:
在玻璃钢反应釜内,加入 8m3—水硫酸亚铁生产的母液(铁质量含量 7.23%,酸质 量含量 2.45% ), 搅拌状态下, 再加入 12吨钛白废酸浓缩渣 (Fe质量含量 18.2%,H2S04质量含量 14.3%), 将浓缩渣与母液混合打浆, 控制料浆比重为 1.3 升温至 70°C, 开启风机, 然后缓慢加入 750kg铁粉, 铁粉加入时间 2小时, 铁 粉反应结束后, 再加入 4 m3湿法一水硫酸亚铁母液, 并维持该温度。 此时料浆 铁质量含量 16.51%, 酸质量含量 3.15%; In the FRP reactor, the mother liquor produced by 8m 3 -water ferrous sulfate (iron content 7.23%, acid content 2.45%) was added, and 12 tons of titanium white waste acid concentrate was added under stirring (Fe mass content 18.2) %, H 2 S0 4 mass content 14.3%), mixing the concentrated slag with the mother liquor, controlling the specific gravity of the slurry to 1.3, heating up to 70 ° C, turning on the fan, then slowly adding 750 kg of iron powder, iron powder addition time 2 hours, iron After the completion of the powder reaction, 4 m 3 of the wet ferrous sulfate monohydrate mother liquor was added and maintained at this temperature. At this time, the mass of the slurry iron is 16.51%, and the acid content is 3.15%;
其他的步骤同实施例 1, 最后得到 98%的浓硫酸 51.7吨; 将 (3 ) 所得的烧渣 经过洗涤、分离得到高品位的三氧化二铁渣 6.6吨, 铁含量 66.0%, 送钢厂原料。 雄例 3  The other steps are the same as those in the first embodiment, and finally 98% of concentrated sulfuric acid is obtained, which is 51.7 tons. The slag obtained by (3) is washed and separated to obtain 6.6 tons of high-grade iron oxide slag, and the iron content is 66.0%. raw material. Male case 3
本实施例包括以下工艺步骤: This embodiment includes the following process steps:
( 1 ) 浓缩渣预处理:  (1) Pretreatment of concentrated slag:
在玻璃钢反应釜内,加入 8m3—水硫酸亚铁生产的母液(铁质量含量 7.23%,酸质 量含量 2.45% ), 搅拌状态下, 再加入 12吨钛白废酸浓缩渣 (Fe质量含量 18.2%,H2S04质量含量 14.3%), 将浓缩渣与母液混合打浆, 控制料浆比重为 1.3 升温至 70°C, 开启风机, 然后缓慢加入 750kg铁粉, 铁粉加入时间 3小时, 铁 粉反应结束后, 再加入 4 m3湿法一水硫酸亚铁母液, 并维持该温度。 此时料浆 铁质量含量 16.51%, 酸质量含量 3.15%; In the FRP reactor, the mother liquor produced by adding 8m 3 -water ferrous sulfate (iron content 7.23%, acidity) The content of 2.45%), under stirring, add 12 tons of titanium white waste acid concentrate (Fe mass content 18.2%, H 2 S0 4 mass content 14.3%), mix the concentrated slag with the mother liquor and beat to control the specific gravity of the slurry. 1.3 Warm up to 70 °C, turn on the fan, then slowly add 750kg of iron powder, iron powder for 3 hours, after the iron powder reaction is finished, add 4 m 3 of wet ferrous sulfate mother liquor and maintain the temperature. At this time, the mass of the slurry iron is 16.51%, and the acid content is 3.15%;
其他的步骤同实施例 1, 得到 98%的浓硫酸 52.8吨; 将 (3 ) 所得的烧渣经过 洗涤、 分离得到高品位的三氧化二铁渣 6.7吨, 铁含量 66.2%, 送钢厂原料。 雄例 4  The other steps are the same as in the first embodiment, obtaining 98% concentrated sulfuric acid 52.8 tons; the (3) obtained slag is washed and separated to obtain high-grade iron oxide slag 6.7 tons, iron content 66.2%, raw materials for the steel mill . Male case 4
本实施例包括以下工艺步骤: This embodiment includes the following process steps:
\丄  \丄
在玻璃钢反应釜内, 加入 8m3—水硫酸亚铁生产的母液 (铁含量 7.23%,酸含量 2.45% ) , 搅拌状态下, 再加入 12吨钛白废酸浓缩渣 (Fel 8.2°/。,H2S04l4.3%), 将浓缩渣与母液混合打浆, 控制料浆比重为 1.3, 升温至 70°C, 开启风机, 然后 缓慢加入 1000kg铁粉, 铁粉加入时间 3小时, 铁粉反应结束后, 再加入 4 m3湿 法一水硫酸亚铁母液, 并维持该温度。 此时料浆铁含量 19.01%, 酸含量 3.12%;In the FRP reactor, 8 m 3 - water ferrous sulfate production mother liquor (iron content 7.23%, acid content 2.45%) was added, and 12 tons of titanium white waste acid concentrate (Fel 8.2 ° /, H 2 S04l4.3%), the concentrated slag is mixed with the mother liquor to be beaten, the specific gravity of the slurry is controlled to 1.3, the temperature is raised to 70 ° C, the fan is turned on, then 1000 kg of iron powder is slowly added, the iron powder is added for 3 hours, and the iron powder reaction ends. Thereafter, 4 m 3 of wet ferrous sulfate monohydrate mother liquor was added and maintained at this temperature. At this time, the iron content of the slurry is 19.01%, and the acid content is 3.12%;
(2 )、 冷却结晶、 分离: (2), cooling crystallization, separation:
降酸后的料浆, 转入真空冷却器中, 按 rC/min的速度缓慢降温, 使料浆冷却至 20°C,冷却时间 2小时, 得到晶体粒径约为 0.34毫米的七水和一水硫酸亚铁混合 物。 选择快速离心分离。 得到 16.8吨七水硫酸亚铁和一水硫酸亚铁 (铁含量 21.2%, 水含量 5.1 %), 含有偏钛酸的混浊滤液 11.6吨, 滤液铁含量 6.31%, 得 到偏钛酸和澄清液回用或作其它用途; The acid-reduced slurry is transferred to a vacuum cooler, slowly cooled at a rate of rC/min, and the slurry is cooled to 20 ° C for 2 hours to obtain a seven-water and a crystal having a crystal grain size of about 0.34 mm. A mixture of water ferrous sulfate. Choose fast centrifugation. Obtained 16.8 tons of ferrous sulfate heptahydrate and ferrous sulfate monohydrate (iron content 21.2%, water content 5.1%), 11.6 tons of turbid filtrate containing metatitanic acid, and 6.31% iron content of filtrate, obtaining metatitanic acid and clear liquid back Use or for other purposes;
( 3 )、 混合配比、 焙烧:  (3), mixing ratio, roasting:
将所得的七水和一水硫酸亚铁混合物 16.8吨按铁: 硫的配比为 1 :6加入硫磺吨 24.2吨, 在改进的沸腾炉中按焙烧强度吨 10 /(m2.h;>焙烧, 焙烧气速为 10m/s, 停留时间为 15s, 焙烧温度为 750°C, 控制氧的含量在 6%; The obtained heptahydrate and ferrous sulfate monohydrate mixture 16.8 tons of iron: sulfur ratio of 1:6 added sulfur tons of 24.2 tons, in the modified boiling furnace according to the roasting strength of 10 / (m2.h; > roasting, The calcination gas velocity is 10 m/s, the residence time is 15 s, the calcination temperature is 750 ° C, and the controlled oxygen content is 6%;
(4 )、 洗涤、 净化:  (4), washing, purification:
将 (3 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%的硫酸 75.8吨; 将(3 ) 所得的烧渣经过洗涤、 分离得到高品位的 三氧化二铁渣 7.5吨, 铁含量大于 66.8%, 送钢厂原料。 例 5 The flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 98.8% of sulfuric acid; and the obtained calcined residue is washed and separated to obtain high-grade three. The iron oxide slag is 7.5 tons, and the iron content is more than 66.8%. Example 5
本实施例步骤 (1 ) (2 ) 同实施例 4 Step (1) (2) of the embodiment is the same as the embodiment 4
(3 )、 混合配比、 焙烧:  (3), mixing ratio, roasting:
将所得的七水硫酸亚铁 16.8吨按铁: 硫的配比为 1 :6加入硫磺吨 20.1吨和 8.2 的硫铁矿, 在改进的沸腾炉中按焙烧强度吨 10 /(m2.h)焙烧, 焙烧气速为 10m/s, 停留时间为 15s, 焙烧温度为 800°C, 控制氧的含量在 8%; The obtained 16.8 tons of ferrous sulfate heptahydrate is added to the pyrite of 20.1 tons and 8.2 tons of sulfur by a ratio of iron to sulfur of 1:6, and calcined at a torrefaction intensity of 10 / (m2.h) in a modified boiling furnace. , the calcination gas velocity is 10m / s, the residence time is 15s, the calcination temperature is 800 ° C, the control oxygen content is 8%;
(4)、 洗涤、 净化:  (4), washing, purification:
将 (3 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%硫酸 74.5吨; 将 (3 ) 所得的烧渣经过洗涤、 分离得到高品位的三 二:: '、 二.: , 铁含量 67.5%, 送钢厂原料。 The flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 74.5 tons of 98% sulfuric acid; and the calcined residue obtained in (3) is washed and separated to obtain high-grade three two. :: ', II.:, iron content 67.5%, raw materials for steel mills.
例 6  Example 6
本实施例包括以下工艺步骤: This embodiment includes the following process steps:
( 1 ) (2 ) 步骤同实施例 4.  (1) (2) Steps are the same as in the example 4.
将所得的七水和一水硫酸亚铁混合物 16.8吨按铁: 硫的配比为 1:6加入硫磺吨 24.2吨, 在改进的沸腾炉中按焙烧强度吨 14 /(m2.h;>焙烧, 焙烧气速为 14m/s, 停留时间为 lis, 焙烧温度为 750°C, 控制氧的含量在 6%; The obtained heptahydrate and ferrous sulfate monohydrate mixture 16.8 tons of iron: sulfur ratio of 1:6 added sulfur tons of 24.2 tons, in the modified boiling furnace according to the roasting strength of 14 / (m2.h; > roasting, The calcination gas velocity is 14m/s, the residence time is lis, the calcination temperature is 750 ° C, and the controlled oxygen content is 6%;
(4)、 洗涤、 净化:  (4), washing, purification:
将 (3 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%的硫酸 75.3吨; 将(3 ) 所得的烧渣经过洗涤、 分离得到高品位的 三氧化二铁渣 7.4吨, 铁含量大于 66.5%, 送钢厂原料。 The flue gas obtained in (3) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid to obtain 98.3% of sulfuric acid; and the obtained calcined residue is washed and separated to obtain high-grade three. 7.4 tons of iron oxide slag, iron content greater than 66.5%, raw materials for steel mills.
对比例 1 Comparative example 1
本对比例 1直接把没有处理过的浓缩渣直接和硫磺掺烧, 包括以下工艺步骤:This comparative example 1 directly combines the untreated concentrated slag with sulfur, including the following process steps:
( 1 )、 混合配比、 焙烧: (1), mixing ratio, roasting:
将浓缩渣 12吨按铁: 硫的配比为 1:4加入硫磺吨 15.8吨, 在改进的沸腾炉中按 焙烧强度 10吨 /(m2.h)焙烧, 焙烧温度为 750°C, 控制氧的含量在 6%; 12 tons of concentrated slag according to iron: sulfur ratio of 1:4 added sulfur tonnage 15.8 tons, in a modified boiling furnace according to the roasting strength of 10 tons / (m2.h) roasting, roasting temperature of 750 ° C, control of oxygen The content is 6%;
(2 )、 洗涤、 净化:  (2), washing, purification:
将 (1 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%的浓硫酸 50.2吨; 将 (1 )所得的烧渣经过洗涤、 分离得到高品位 的三氧化二铁渣 5.6吨, 铁含量 60.1%, 送钢厂原料。 对比例 2 The flue gas obtained in (1) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid of 50.2 tons; and the calcined residue obtained in (1) is washed and separated to obtain high grade. 5.6 tons of iron oxide slag, iron content of 60.1%, raw materials for steel mills. Comparative example 2
本对比例 2直接用硫磺制酸, 包括以下工艺步骤: This comparative example 2 directly uses sulfur to produce acid, including the following process steps:
( 1 )、 混合配比、 焙烧:  (1), mixing ratio, roasting:
将硫磺吨 15.8吨, 在改进的沸腾炉中按 10吨 /(m2.h)焙烧强度焙烧, 焙烧温度 为 750°C, 控制氧的含量在 6%; 15.8 tons of sulfur to be calcined in a modified boiling furnace at a calcination strength of 10 tons / (m2.h), a calcination temperature of 750 ° C, a controlled oxygen content of 6%;
(2 )、 洗涤、 净化:  (2), washing, purification:
将 (1 ) 所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化硫去制备硫 酸, 得到 98%的浓硫酸 47.8吨。 The flue gas obtained in (1) is subjected to washing, dust removal, defogging and the like to obtain pure sulfur dioxide to prepare sulfuric acid, thereby obtaining 98% concentrated sulfuric acid of 47.8 tons.
上述实施例和对比例的烟气组分见表 1 The flue gas components of the above examples and comparative examples are shown in Table 1.
表 1不同 «例烟气组分质量« Table 1 different «Example smoke component quality «
Figure imgf000009_0001
Figure imgf000009_0001
表 2不同实施例制备的硫酸质量及尾渣的铁含量 - -。 τ ;的质量(吨) 尾澄质量(吨) 尾渣总 e% 对比例 i 50. 2 5. 6 60. 1 Table 2 The quality of sulfuric acid prepared in different examples and the iron content of tailings - -. τ ; mass (ton) tail cut mass (ton) tail slag total e% comparative example i 50. 2 5. 6 60. 1
对比铜 2 47. 8  Comparative copper 2 47. 8
买施倒 1 50. 5 6, 4 65. 4  Buying a pour 1 50. 5 6, 4 65. 4
实施例 BL 7 6, 6 66. 0  Example BL 7 6, 6 66. 0
实删 3 t< p 6. 7 66. 2 Real deletion 3 t < p 6. 7 66. 2
实施倒 75. g 7. 5 66. 8  Implementation 75. g 7. 5 66. 8
实施例 5 74. 5 12. 1 67. 5  Example 5 74. 5 12. 1 67. 5
¾¾ 6 75. 3 7. 4 66. 5  3⁄43⁄4 6 75. 3 7. 4 66. 5
实施例结果分析: Analysis of the results of the examples:
(1) 从对比例 1,2和所有的实施例看出, 采用本专利申请回收利用浓缩渣的方 法, 可以提高硫酸的产量, 得到高品位的三氧化二铁渣;  (1) As seen from Comparative Examples 1, 2 and all of the examples, the method for recycling concentrated slag by the present application can increase the yield of sulfuric acid and obtain high-grade iron oxide slag;
(2) 对比实施例 1-3结果发现, 加入铁粉的反应时间是一个关键的参数, 对于 提高料浆铁质量, 降低酸质量含量有重要的影响;  (2) Comparative Example 1-3 It was found that the reaction time of adding iron powder is a key parameter, which has an important influence on improving the quality of the slurry iron and reducing the acid content.
(3) 对比实施例 1-3和实施例 4结果发现, 浓缩渣预处理加入铁粉的量增多, 可以提高三氧化二铁渣的品位,在混合物铁和硫比不变的情况下, 可以增大硫酸 的产量;  (3) Comparing the results of Examples 1-3 and Example 4, it is found that the amount of iron powder added to the pre-treatment of the concentrated slag is increased, and the grade of the iron slag slag can be improved, and the iron and sulfur ratio of the mixture can be kept unchanged. Increase the production of sulfuric acid;
(4) 对比实施例 4和实施例 5结果发现, 焙烧掺入硫磺和硫铁矿的一种或两 种都可以采用本方法, 掺入硫磺可以提高硫酸的产量, 掺入硫铁矿可以提高三氧 化二铁渣的品位;  (4) Comparing the results of Example 4 and Example 5, it was found that one or both of the sulfur and the pyrite can be used for the calcination, and the sulfur can be used to increase the yield of sulfuric acid, and the addition of pyrite can be improved. Grade of iron oxide slag;
对比实施例 4和实施例 6结果发现, 焙烧时的强度比较低, 焙烧气速低,停 留时间长, 有利于提高硫酸的产量和三氧化二铁渣的品位。  In Comparative Example 4 and Example 6, it was found that the strength at the time of calcination was relatively low, the calcination gas velocity was low, and the residence time was long, which was favorable for increasing the yield of sulfuric acid and the grade of iron oxide slag.

Claims

1. 一种钛白粉废酸浓缩渣回收利用方法, 其特征在于包括以下工艺步骤: A method for recycling and utilizing titanium white powder waste acid concentrated slag, comprising the following process steps:
(1) 浓缩渣预处理:  (1) Pretreatment of concentrated slag:
将钛白粉废酸浓缩渣与七水硫酸亚铁转化为一水硫酸亚铁晶体所产生的母液混 合打浆得到料浆, 控制料浆比重为 1.2〜1.4, 按游离硫酸质量的 50〜100%计算 铁粉量, 并缓慢加入铁粉, 在 50°C〜90°C的温度下反应 l〜3h, 调节酸的质量含 量 4〜10%, 料浆中铁质量含量 10〜30%; The titanium dioxide waste acid concentrated slag and the ferrous sulfate heptahydrate are converted into the mother liquor produced by the ferrous sulfate monohydrate crystal to be mixed and beaten to obtain a slurry, and the specific gravity of the slurry is controlled to be 1.2 to 1.4, calculated according to the mass of the free sulfuric acid of 50 to 100%. The amount of iron powder, and slowly add iron powder, react at a temperature of 50 ° C ~ 90 ° C for 1 ~ 3h, adjust the mass content of acid 4 ~ 10%, the iron content of the slurry is 10 ~ 30%;
(2)、 冷却结晶、 分离:  (2), cooling crystallization, separation:
将上述反应后的料浆转入冷却器内, 按 1〜; TC/min的速度缓慢降温, 冷却结晶 l〜2h, 冷却最终温度为 10〜25°C, 然后快速分离得到七水硫酸亚铁和一水硫酸 The slurry after the above reaction is transferred into a cooler, slowly cooled at a rate of 1 to; TC/min, cooled for 1 to 2 hours, cooled to a final temperature of 10 to 25 ° C, and then rapidly separated to obtain ferrous sulfate heptahydrate. And sulfuric acid monohydrate
(3)、 混合配比、 焙烧: (3), mixing ratio, roasting:
将步骤 (2) 所得的七水硫酸亚铁和一水硫酸亚铁混合物与硫磺、 硫铁矿的至少 一种混合, 同时控制混合后物质中的铁和硫的比例, 然后焙烧, 焙烧温度为 600-900°C, 焙烧时控制氧的质量含量为 4-8%; Mixing the ferrous sulfate heptahydrate and the ferrous sulfate monohydrate obtained in the step (2) with at least one of sulfur and pyrite, and controlling the ratio of iron and sulfur in the mixed material, and then calcining, and the calcination temperature is 600-900 ° C, the control oxygen content during roasting is 4-8%;
(4)、 洗涤、 净化:  (4), washing, purification:
将步骤 (3) 焙烧时所得的烟气经过洗涤, 除尘、 除雾等工序得到纯净的二氧化 硫用于制备硫酸。 The flue gas obtained in the step (3) is subjected to washing, dust removal, defogging, and the like to obtain pure sulfur dioxide for preparing sulfuric acid.
2. 根据权利要求 1所述的钛白粉废酸浓缩渣回收利用方法, 其特征在于: 将步 骤 (3) 焙烧后所得的烧渣经过洗涤、 分离, 得到高品位的三氧化二铁渣。  The method for recycling and utilizing titanium ash waste acid concentrated slag according to claim 1, wherein the slag obtained after the calcination in the step (3) is washed and separated to obtain high-grade iron oxide slag.
3. 根据权利要求 1所述的钛白粉废酸浓缩渣回收利用方法, 其特征在于: 步骤 (1) 中料浆中酸含量为 6〜8%, 铁含量为 15〜25%。  The method for recycling and utilizing titanium white powder waste acid concentrated slag according to claim 1, wherein the acid content in the slurry in the step (1) is 6 to 8%, and the iron content is 15 to 25%.
4. 根据权利要求 1所述的钛白粉废酸浓缩渣回收利用方法,其特征在于步骤(2) 所得七水硫酸亚铁和一水硫酸亚铁混合物中酸含量 6〜8%, 水分含量 4〜10%。 The method for recycling and utilizing titanium ash waste acid concentrated slag according to claim 1, characterized in that the acid content of the ferrous sulfate heptahydrate and the ferrous sulfate monohydrate obtained in the step (2) is 6 to 8%, and the moisture content is 4 ~10%.
5. 根据权利要求 1所述的钛白粉废酸浓缩渣回收利用方法,其特征在于步骤(3) 中控制七水硫酸亚铁和一水硫酸亚铁混合物与硫磺、硫铁矿的至少一种混合后物 质中铁、 硫的比例为 1:4〜1:8。 The method for recycling and utilizing titanium dioxide waste acid concentrated slag according to claim 1, wherein in the step (3), the mixture of ferrous sulfate heptahydrate and ferrous sulfate monohydrate and at least one of sulfur and pyrite is controlled. The ratio of iron and sulfur in the mixed material is 1:4 to 1:8.
6. 根据权利要求 1所述的钛白粉废酸浓缩渣回收利用方法,其特征在于步骤(3) 中所述的焙烧是在沸腾炉中进行, 焙烧强度为 10〜14吨 /(m2.h), 焙烧时操作 气速为 10_15m/s, 停留时间为 8_15s。 6. The method for recycling and utilizing titanium dioxide waste acid concentrated slag according to claim 1, wherein the calcination in the step (3) is carried out in a boiling furnace, and the calcination strength is 10 to 14 tons/(m 2 .h). ), the operating gas velocity during calcination is 10_15m/s, and the residence time is 8_15s.
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