WO2013019081A2 - Wrench socket for automatic marking of high tension bolt, and method for coupling high tension bolt using same - Google Patents

Wrench socket for automatic marking of high tension bolt, and method for coupling high tension bolt using same Download PDF

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Publication number
WO2013019081A2
WO2013019081A2 PCT/KR2012/006162 KR2012006162W WO2013019081A2 WO 2013019081 A2 WO2013019081 A2 WO 2013019081A2 KR 2012006162 W KR2012006162 W KR 2012006162W WO 2013019081 A2 WO2013019081 A2 WO 2013019081A2
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WO
WIPO (PCT)
Prior art keywords
housing
nut
bolt
strength bolt
gauge
Prior art date
Application number
PCT/KR2012/006162
Other languages
French (fr)
Korean (ko)
Other versions
WO2013019081A3 (en
Inventor
김강석
이용승
나환선
이현주
Original Assignee
한국전력공사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 한국전력공사 filed Critical 한국전력공사
Priority to US14/236,594 priority Critical patent/US9393679B2/en
Publication of WO2013019081A2 publication Critical patent/WO2013019081A2/en
Publication of WO2013019081A3 publication Critical patent/WO2013019081A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/15Arrangement of torque limiters or torque indicators in wrenches or screwdrivers having a mechanism to mark the work when the selected torque is applied to the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B13/00Spanners; Wrenches
    • B25B13/02Spanners; Wrenches with rigid jaws
    • B25B13/06Spanners; Wrenches with rigid jaws of socket type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B13/00Spanners; Wrenches
    • B25B13/48Spanners; Wrenches for special purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
    • B25B23/1422Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
    • B25B23/1425Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00Marking-out or setting-out work

Definitions

  • the present invention relates to a wrench socket and a fastening method, and more particularly, to a wrench socket for a high-voltage bolt automatic locking and a high-strength bolt fastening method using the same.
  • High strength bolts are mainly used for joining construction and civil steel structures.
  • the fastening method of the high-strength bolt is mainly used in the United States, Europe, and torque management method is used in Japan and Korea.
  • torque management method the required torque is determined by a test on five or more bolts in the same bolt group on the day of the field tightening, and the bolts are fastened to the value.
  • the torque management method is easier to construct the site than the nut rotation method, it is affected by the on-site conditions, such as the day temperature, humidity, thread state of the bolt and nut. In fact, in the process of changing the torque coefficient from 0.11 to 0.19, the axial force can be tightened to 58% of the target axial force.
  • torque-shear type high-strength bolts are mainly used to indicate the end of tightening by breaking the end of the bolt when a certain torque is reached.
  • the pin tail is prematurely broken due to the change of torque coefficient, resulting in the introduction of axial force. In some cases, it needs to be managed separately.
  • the nut rotation angle is used as an inspection criterion after tightening. There is no way to inspect after signing because the gold pawl has not been implemented after the signing.
  • Embodiments of the present invention to provide a high-strength bolt automatic gold wrench wrench socket and a high-strength bolt fastening method using the same that can be confirmed by fastening the automatic bolt when the high-strength bolt is installed.
  • One aspect of the present invention is a housing, which is in contact with a part of the nut to apply a force to the nut, rotatably installed on the handle, and the high-strength bolt, the nut and according to the height of the high-strength bolt installed in the housing
  • a gold-engaging portion for locking the washer a gauge portion installed in the housing so as to be reciprocated according to the position of the high-strength bolt in contact with the high-strength bolt, and an elastic force providing elasticity to the gauge portion according to the position of the gauge portion. It is possible to provide a wrench socket including a part.
  • the apparatus may further include a position detecting unit installed in the housing to detect a position of the gauge unit.
  • the gold binding portion is disposed in the housing to store the ink, the ink storage unit for supplying the ink to the outside according to the position of the gauge portion detected by the position sensing unit and the ink stored in the ink storage unit It may be provided with an ink rod for flowing the gold by spraying the ink to the high-strength bolt, the nut and the washer.
  • the ink storage unit may supply the ink to the ink rod for a predetermined time when the position change of the gauge unit detected by the position sensing unit is a first length.
  • the display apparatus may further include a marking unit installed in the housing to recognize the fastening force of the high-strength bolt as an image or sound according to the position of the gauge unit detected by the position detecting unit.
  • the fastening completion of the high-strength bolt may be expressed to the outside.
  • the apparatus may further include a magnetic part installed in the housing and attached to the washer by magnetic force.
  • the apparatus may further include an outer case disposed outside the housing to be fixed to the handle part.
  • the apparatus may further include an input unit installed in the housing to input a type of the high force bolt.
  • a high-strength bolt fastening method comprising a third step of expressing the fastening completion of the high-strength bolt body in the cover part when the position change of the gauge portion detected by the position sensing unit after the second angle rotates the second length can do.
  • the method may further include inputting a type of the high-strength bolt through an input unit before the first step.
  • Embodiments of the present invention can be automatically gold-set according to the installation degree of the high-strength bolt, and can check the fastening force of the high-strength bolt through the display unit can increase the user's convenience and provide the optimum high-strength tightening force .
  • FIG. 1 is a cross-sectional view showing a wrench socket according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view showing a wrench socket according to another embodiment of the present invention.
  • Figure 3 (a) shows the relationship between the tightening axial force and the torque of the present invention
  • Figure 3 (b) is a graph showing the relationship between the tightening axial force and the nut rotation angle.
  • FIG. 1 is a cross-sectional view showing a wrench socket 100 according to an embodiment of the present invention.
  • the wrench socket 100 includes a housing 110 in contact with the nut N to apply a force to the nut N.
  • the housing 110 may be rotatably installed in the handle portion (H). Therefore, the housing 110 may rotate the housing 110 when the handle portion H rotates. In particular, the housing 110 may be installed to rotate only in one direction to the handle (H).
  • the housing 110 may rotate together with the handle portion H.
  • the housing 110 may be fixed together with the nut (N) without rotating with the handle portion (H).
  • the housing 110 when the handle portion H is rotated in the clockwise direction, the housing 110 is fixed to the handle portion H, and the nut N is turned clockwise by a force applied to the handle portion H. Can be rotated.
  • the housing 110 when the handle portion H is rotated in the counterclockwise direction, the housing 110 is not fixed to the handle portion H so that only the handle portion H may rotate about the housing 110.
  • the operation as described above is only one embodiment and the handle portion (H) and the housing 110 can be relative movement in various ways.
  • the wrench socket 100 includes a gold engaging portion 130 is installed in the housing 110.
  • the gold pawl 130 may gold the high-strength bolt (B), the nut (N) and the washer (W) according to the height of the high-strength bolt (B).
  • the gold pawls 130 are sprayed on the outer surface of the high-strength bolt (B), nut (N) and washer (W) according to the height of the high-strength bolt (B), high-strength bolt (B), nut (N) and The washer (W) can be golded.
  • the gold pawl 130 may include an ink storage 131 disposed in the housing 110 to store ink.
  • the ink storage unit 131 may supply ink to the outside according to the position of the gauge unit 120 to be described later detected by the position detecting unit 150 to be described later.
  • the gold pawler 130 may include an ink rod 132 through which the ink stored in the ink reservoir 131 flows. At this time, the ink rod 132 may eject the ink to the high-strength bolt (B), nut (N) and washer (W). In detail, an ink flow hole 132a may be formed in the ink rod 132 so that ink is injected to the outside.
  • the wrench socket 100 includes a gauge portion 120 in contact with the high force bolt (B) to reciprocate according to the position of the high force bolt (B).
  • Gauge portion 120 is installed in the housing 110 may be variable in height in accordance with the position change of the high-strength bolt (B).
  • the gauge unit 120 may be inserted into the housing 110 to reciprocate, and may be formed such that one end thereof is in point contact with the outer surface of the high-strength bolt (B).
  • the wrench socket 100 includes an elastic part 140 that provides an elastic force to the gauge part 120 according to the position of the gauge part 120.
  • the elastic part 140 may be formed in various forms.
  • the elastic part 140 may be formed of a rubber material.
  • the elastic unit 140 may be formed of a spring.
  • the elastic part 140 will be described based on the case where the spring is formed.
  • the wrench socket 100 may be installed in the housing 110 may include a position detecting unit 150 for detecting the position of the gauge unit 120.
  • the position sensing unit 150 may be formed in various forms.
  • the position detecting unit 150 may be formed in a switch form that is turned on / off according to the position of the gauge unit 120.
  • the position detection unit 150 may be formed in the form of measuring the displacement by detecting a change in the magnetic field according to the height of the gauge unit 120.
  • the position sensing unit 150 when the position sensing unit 150 is formed in the form of a switch, the position sensing unit 150 is the first switch unit installed in the housing 110 to detect that the position change of the gauge unit 120 is the first length. 151 may be included. In addition, the position sensing unit 150 may include a second switch unit 152 installed in the housing 110 to detect that the position change of the gauge unit 120 is the second length.
  • the position detecting unit 150 may include a magnet unit (not shown) installed in the gauge unit 120 to emit a magnetic field to the outside. Can be.
  • the position detecting unit 150 may include a magnetic field measuring unit (not shown) installed in the housing 110 to measure a magnetic field emitted from the magnet unit.
  • the position detecting unit 150 may include any type of device for detecting the position change of the gauge unit 120 without being limited to the above. However, hereinafter, the position detecting unit 150 will be described based on the case where the first switch unit 151 and the second switch unit 152 are included for convenience of description.
  • the wrench socket 100 may include a marker portion 160 for recognizing the fastening force of the high-strength bolt (B) by the image or sound in accordance with the gauge unit 120 sensed by the position detection unit 150.
  • the cover unit 160 may be installed on the outer surface of the housing 110.
  • the cover unit 160 may include a display unit (not shown) for recognizing the fastening force of the high-strength bolt (B) as an image.
  • the cover unit 160 may include a voice label unit 160 for recognizing the fastening force of the high-strength bolt (B) by voice.
  • the cover unit 160 may express the completion of fastening of the high-strength bolt B to the outside. Therefore, the cover unit 160 may provide an optimal high force bolt (B) fastening force by recognizing the completion of the high force bolt (B) to the external user.
  • the wrench socket 100 may include a magnetic part 170 installed in the housing 110.
  • the magnetic unit 170 may be attached to the washer (W) by the magnetic force to fix the housing 110.
  • Wrench socket 100 may be installed in the housing 110 may include an input unit (not shown) for inputting the type of high-voltage bolt (B).
  • the type of high-strength bolt B is input from the input unit, the fastening force according to the type of the high-strength bolt B may be displayed from the cover unit 160 to the outside.
  • the type of the high force bolt (B) is selected in the input unit, the size and type of the high force bolt (B) can be determined.
  • the type of the high force bolt B may be input through the input unit.
  • the input unit may be formed in various ways such as a dial type or a touch panel type.
  • a suitable fastening force can be set according to the type of high-strength bolt (B).
  • the fastening force according to the type of the high force bolt (B) is pre-set in the form of a table when the type of high force bolt (B) through the input unit may be automatically set the fastening force.
  • the fastening force according to the type of high-strength bolt (B) is a table may be stored in a separate storage device or a controller (not shown).
  • the housing 110 may be disposed on the outer surface of the nut N such that the nut N is inserted into the housing 110.
  • the force when a force is applied through the handle portion H, the force may be transmitted to the housing 110.
  • the housing 110 rotates together with the handle portion H by the force, and the housing 110 may rotate the nut N while rotating.
  • the magnetic unit 170 may be attached to the washer (W) and rotated together with the housing 110 while being dropped.
  • the nut N When the nut N rotates together with the housing 110, the nut N may be rotated by a first angle. At this time, one end of the high-strength bolt (B) in accordance with the rotation of the nut (N) may protrude to the outside of the nut (N).
  • One end of the high-strength bolt (B) is in contact with the gauge portion 120 while protruding out of the nut (N), the gauge portion 120 is variable in position. At this time, the gauge unit 120 may be drawn into the housing 110 according to the movement of the nut (N).
  • the gauge unit 120 When the gauge unit 120 continues to draw into the housing 110 and the position change of the gauge unit 120 becomes the first length ⁇ L 1 , the gauge unit 120 opens the first switch unit 151. It can work.
  • the elastic unit 140 may provide an elastic force to the first gauge unit 120. Therefore, the gauge unit 120 may receive a restoring force in the direction opposite to the movement direction by the elastic unit 140.
  • the first length ⁇ L 1 may be calculated according to the type of the high-strength bolt B, respectively.
  • the first length ⁇ L 1 may be stored in the storage device or the control unit according to the type of the high-strength bolt B as described above.
  • the fastening force of the high-strength bolt B can be calculated by calculating the forward length of the high-strength bolt B during one rotation of the nut N.
  • the forward length of the high-strength bolt (B) and the rising length ( ⁇ L) of the end of the high-strength bolt (B) is the same, the rising length ( ⁇ L) is It can only be determined by the rotation angle of the nut (N).
  • the angle of rotation of the nut (N) is specified in the general specification (KS B 0201 metric ordinary thread) for all bolts, including high-strength bolts (B).
  • KS B 0201 metric ordinary thread for all bolts, including high-strength bolts (B).
  • the rising length ⁇ L of the high-strength bolt B can be calculated from the relationship between the rotation angle of the lead and the nut N.
  • the rising length ⁇ L of the high-strength bolt B may be calculated in advance as described above and stored in the storage device or the controller.
  • the first length ( ⁇ L 1 ) is calculated can do.
  • the first length ⁇ L 1 calculated in the first step may be calculated from the following torque-fastening force relationship and the rotation angle-fastening force relationship of the nut N.
  • the tightening reference torque required in the first step for the general hexagonal high-strength bolt corresponding to KS B 1010 is 150Nm. (At this time, the tightening reference torque is set to the design standard of F10T grade high-strength bolt, diameter 20mm to 150Nm. .)
  • the fastening force when the fastening reference torque is calculated from the graph shown in FIG. 3 (a), the fastening force may be 45 kN.
  • the rotation angle of the nut (N) with respect to the fastening force 45kN may be 45 °.
  • the user can easily calculate the first length ⁇ L 1 through the graph and the proportional equation shown in FIG. 3, and the position change of the high-strength bolt B is stored because the first calculated length ⁇ L 1 is stored.
  • the nut (N) to the high-strength bolt (B) can be confirmed whether the primary fastening.
  • the data for the first length ( ⁇ L 1 ) as described above may be data for each type of high-voltage bolt (B) may be stored in the storage device or the controller. Therefore, when the type of the high-strength bolt B is selected through the input unit, the first length ⁇ L 1 according to the type of the high-strength bolt B is transmitted to the first switch unit 151 so that the gauge unit 120 It can be confirmed whether the position change is equal to the first length ⁇ L 1 .
  • the first switch unit 151 may draw ink in the ink storage unit 131.
  • a signal may be transmitted to the ink reservoir 131 to emit.
  • an opening may be formed in the ink storage unit 131 to discharge ink to the outside according to a signal of the first switch unit 151, and an opening and closing device such as a solenoid valve may be installed in the opening.
  • the spilled ink may flow from the ink storage 131 to the ink rod 132.
  • Ink flowing into the ink rod 132 flows inside the ink rod 132 and may be discharged to the outside through the ink flow hole 132a.
  • the ink discharged to the outside through the ink flow hole 132a may be adhered to the outer surface of the high-strength bolt B, the nut N, and the washer W to be gold-plated.
  • the user can continue to couple the nut (N) to the high-strength bolt (B) through the handle (H).
  • the handle portion (H) may rotate the housing 110 while rotating.
  • the housing 110 rotates the nut (N) while rotating, and one end of the high-strength bolt (B) may continue to protrude out of the nut (N).
  • the magnetic unit 170 may rotate together with the housing 110 as described above.
  • the nut (N) may be continuously rotated to be main body fastened to the high-strength bolt (B). Specifically, after the nut N is rotated by the second angle to the housing 110, when the position change of the gauge part 120 is the second length ⁇ L 2 , the fastening of the high-strength bolt B is completed at the cover part 160. Can be expressed.
  • the method of calculating the second length ⁇ L 2 may be similar to the method of calculating the first length ⁇ L 1 .
  • whether or not the body fastening may be determined according to the fastening force between the nut (N) and the high-strength bolt (B).
  • the second length ⁇ L 2 may be determined according to the fastening force of the high-strength bolt (B). For example, referring to FIG. 3 as described in the second step, when using the same high-strength bolt (B) it can determine the rotation angle of the nut (N).
  • the same high-strength bolt B as described in the second step may have a target fastening force of 178 kN. At this time, it can be seen that the rotation angle of the nut (N) corresponding to 178 kN from Figure 3 (b).
  • the second length ⁇ L 2 may be calculated as 1.16 mm by a proportional expression.
  • the second length ⁇ L 2 may be stored in the storage device or the controller in a tabled state similarly to the first length ⁇ L 1 .
  • the second length ⁇ L 2 may be automatically calculated and determined when the type of the high-strength bolt B is determined by the input unit.
  • the second switch unit 152 may detect whether the position change of the gauge unit 120 is the second length ⁇ L 2 . Specifically, when the position of the gauge unit 120 varies according to the rotation of the nut N, it may be determined whether the position change of the gauge unit 120 is the second length ⁇ L 2 .
  • the second switch unit 152 may operate the indicator unit 160. At this time, the cover portion 160 may express the completion of the fastening bolt (B).
  • the wrench socket 100 may automatically increase the user's convenience after the first fastening operation is completed based on the rising length ⁇ L of the end portion of the high-strength bolt B that is raised. .
  • the wrench socket 100 can simultaneously perform the first fastening and the pagination work, it is possible to shorten the working time and effective quality control.
  • Wrench socket 100 can be easily confirmed through the cover portion 160 to determine whether the body fastening is performed after the first fastening, and the body fastening by measuring the rise length ( ⁇ L) associated with the fastening force is not affected by environmental factors Since it is possible to manage the fastening force of the high-strength bolt (B) constantly, it can be expected to improve the fastening quality.
  • FIG. 2 is a cross-sectional view showing a wrench socket 200 according to another embodiment of the present invention.
  • the wrench socket 200 may include a housing 210, a gold fitting portion 230, a gauge portion 220, an elastic portion 240, a position detecting portion 250, and a mark portion 260.
  • the gold pawling 230 may include an ink reservoir 231 and an ink rod 232.
  • the housing 210, the gold pawling part 230, the gauge part 220, the elastic part 240, the position detecting part 250, the cover part 260, the ink storage part 231, and the ink rod 232 Since is similar to that described in FIG. 1, detailed description thereof will be omitted below.
  • the wrench socket 200 may include an outer case 280 disposed outside the housing 210.
  • the outer case 280 may be installed to be fixed to the handle (H).
  • the outer case 280 may prevent the housing 210 from leaving the nut (N) in contact with the surface of the outer plate, such as when applying a force to the handle (H).
  • the wrench socket 200 is automatically gold-plated after the first tightening operation based on whether the rising length ⁇ L of the end portion of the wrench bolt 200 that reaches the first length ⁇ L 1 as the high-strength bolt B is fastened. Since it can be completed, the user's convenience can be increased.
  • the wrench socket 200 can perform the first fastening and the gold-finding work at the same time, it is possible to shorten the working time and effective quality control.
  • Wrench socket 200 can be easily confirmed through the cover portion 260 whether the main body fastening is performed after the first fastening, and the rising length by measuring the rising length ( ⁇ L) associated with the fastening force is not affected by environmental factors Since ( ⁇ L) reaches the second length ( ⁇ L 2 ), it is checked whether the body is fastened, and therefore, the fastening force of the high-strength bolt (B) can be managed constantly, so that the fastening quality can be expected to be improved.
  • the wrench socket 200 may be stably performed because the housing 210 is not separated by the outer case 280 when the high-strength bolt B and the nut N are coupled to each other.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

The present invention provides a wrench socket and a method for coupling a high tension bolt. The present invention includes: a housing, in contact with a portion of a nut, which applies force to the nut and is mounted to a handle so as to be rotatable; a marking unit which is provided in the housing and marks lines on a high tension bolt, the nut and a washer according to the height of the high tension bolt; a gauge unit, in contact with the high tension bolt, which is provided in the housing so as to be able to move back and forth according to the position of the high tension bolt; and an elastic unit which applies elastic force to the gauge unit according to the position of the gauge unit.

Description

고력볼트 자동 금매김용 렌치 소켓, 그를 사용한 고력볼트 체결방법High-strength bolt automatic gold wrench wrench socket, fastening bolts using it
본 발명은 렌치 소켓 및 체결방법에 관한 것으로서, 보다 상세하게는 고력볼트 자동 금매김용 렌치 소켓 및 그를 사용한 고력볼트 체결방법에 관한 것이다.The present invention relates to a wrench socket and a fastening method, and more particularly, to a wrench socket for a high-voltage bolt automatic locking and a high-strength bolt fastening method using the same.
건축, 토목 강 구조물의 접합에는 고력볼트가 주로 사용되고 있다. 고력볼트의 체결방법은 미국, 유럽에서는 너트회전법이 주로 사용되고 있고, 일본과 국내에서는 토크 관리법이 사용되고 있다. 토크관리법의 경우, 현장 체결 당일 동일 볼트 군에서 5개 이상의 볼트를 대상으로 시험에 의해 소요 토크를 결정하고 그 값으로 볼트를 체결하는 방식이다. 또한, 토크관리법은 너트회전법 보다 현장 시공이 간편한 반면, 당일 기온, 습도, 볼트와 너트의 나사산 상태 등 현장 여건에 영향을 받는 단점이 있다. 실재로 토크계수가 0.11에서 0.19로 변화되는 과정에서 축력은 목표축력 대비 58%로 체결될 수 있다.High strength bolts are mainly used for joining construction and civil steel structures. The fastening method of the high-strength bolt is mainly used in the United States, Europe, and torque management method is used in Japan and Korea. In the case of the torque management method, the required torque is determined by a test on five or more bolts in the same bolt group on the day of the field tightening, and the bolts are fastened to the value. In addition, the torque management method is easier to construct the site than the nut rotation method, it is affected by the on-site conditions, such as the day temperature, humidity, thread state of the bolt and nut. In fact, in the process of changing the torque coefficient from 0.11 to 0.19, the axial force can be tightened to 58% of the target axial force.
따라서 볼트와 너트의 1차 체결 이후, 금매김을 실시하고 본체결 이후 소요된 너트회전각(합격범위 120˚±30˚)으로 검사하도록 건축표준시방서에 규정되어 있다. 그러나 수천, 수만개의 고력볼트가 체결되는 건축공사 현장에서 개개의 고력볼트를 대상으로 금매김 작업을 하는 것이 현실적으로 어렵기 때문에 거의 시행되지 않고 있다. Therefore, it is prescribed in the construction standard to inspect the bolt rotation after the first tightening of the bolt and nut and to inspect the nut rotation angle (passing range 120˚ ± 30˚) required after the tightening. However, it is rarely done because gold grading works on individual high-strength bolts at construction sites where thousands of tens of thousands of high-voltage bolts are fastened.
한편, 상기와 같은 문제를 해결하기 위하여 고력볼트 체결축력의 품질 향상을 위해 국내외에서 여러 가지 기술들이 개발되고 있는데, 그것들을 살펴보면, 초음파 볼트축력 검사 장치와 체결시 전동렌치에서 소비되는 전력 특성변화를 감지하여 축력을 검사하는 장치 등이 대표적이다. 이외에도 여러 신기술들이 있지만, 대부분 현장에서 용이하게 적용하기에는 경제적 부담이 커서 실제로 사용된 사례는 거의 없다. 또한, 미국에서는 목표 축력 도달시 와셔의 돌기가 소성 변형되어 체결 완료를 알리는 특수 와셔를 사용하기도 하지만, 이 특수 와셔도 수입 단가가 비싸기 때문에 국내 적용 사례가 없다. 한편, 최근 국내 시공현장에서는 특정 토크 도달시, 볼트 끝부분이 파단되어 체결 종료를 알리는 토크-전단형 고력볼트가 주로 사용되고 있는데, 이 또한 토크계수의 변동에 따라 핀테일이 조기 파단되어 도입 축력이 미달되는 경우가 있기 때문에 별도의 관리가 필요하다. Meanwhile, in order to solve the above problems, various technologies have been developed at home and abroad to improve the quality of high-strength bolt tightening axial force. Typical devices are sensing and checking axial force. There are many other new technologies, but most of them are economically expensive to apply in the field and are rarely used. In addition, in the United States, when the washer reaches the target axial force, the protrusion of the washer is plastically deformed, and a special washer is used to indicate the completion of the tightening. On the other hand, in recent domestic construction sites, torque-shear type high-strength bolts are mainly used to indicate the end of tightening by breaking the end of the bolt when a certain torque is reached.In addition, the pin tail is prematurely broken due to the change of torque coefficient, resulting in the introduction of axial force. In some cases, it needs to be managed separately.
이와 같이 너트회전법, 토크관리법, 토크-전단형 고력볼트 체결방법 등 대부분의 체결방법에서도 체결 후 검사기준으로 너트회전각을 기준으로 사용하고 있으나, 앞서 언급한 바와 같이 너트회전각 검사를 위한 1차 체결 이후 금매김이 현장에서 시행되고 있지 않아 체결 후 검사할 수 있는 방법이 없는 실정이다.As described above, in most fastening methods such as nut rotation method, torque management method, and torque-shear high-strength bolt fastening method, the nut rotation angle is used as an inspection criterion after tightening. There is no way to inspect after signing because the gold pawl has not been implemented after the signing.
본 발명의 실시예들은 고력볼트를 설치할 때 자동으로 금매김함으로써 고력볼트의 체결력을 확인 가능한 고력볼트 자동 금매김용 렌치 소켓 및 그를 사용한 고력볼트 체결방법을 제공하고자 한다.Embodiments of the present invention to provide a high-strength bolt automatic gold wrench wrench socket and a high-strength bolt fastening method using the same that can be confirmed by fastening the automatic bolt when the high-strength bolt is installed.
본 발명의 일 측면은, 너트와 일부가 접촉하여 상기 너트에 힘을 가하고, 손잡이에 회전가능하게 설치되는 하우징과, 상기 하우징의 내부에 설치되어 고력볼트의 높이에 따라 상기 고력볼트, 상기 너트 및 와셔에 금매김을 하는 금매김부와, 상기 고력볼트에 접촉하여 상기 고력볼트의 위치에 따라 왕복 가능하도록 상기 하우징에 설치되는 게이지부와, 상기 게이지부의 위치에 따라 상기 게이지부에 탄성력을 제공하는 탄성부를 포함하는 렌치 소켓을 제공할 수 있다. One aspect of the present invention is a housing, which is in contact with a part of the nut to apply a force to the nut, rotatably installed on the handle, and the high-strength bolt, the nut and according to the height of the high-strength bolt installed in the housing A gold-engaging portion for locking the washer, a gauge portion installed in the housing so as to be reciprocated according to the position of the high-strength bolt in contact with the high-strength bolt, and an elastic force providing elasticity to the gauge portion according to the position of the gauge portion. It is possible to provide a wrench socket including a part.
또한, 상기 하우징에 설치되어 상기 게이지부의 위치를 감지하는 위치감지부를 더 포함할 수 있다.The apparatus may further include a position detecting unit installed in the housing to detect a position of the gauge unit.
또한, 상기 금매김부는, 상기 하우징 내부에 배치되어 잉크를 저장하고, 상기 위치감지부에서 감지된 상기 게이지부의 위치에 따라 상기 잉크를 외부로 공급하는 잉크저장부와, 상기 잉크저장부에 저장된 잉크가 유동하여 상기 고력볼트, 상기 너트 및 상기 와셔로 상기 잉크를 분사하여 금매김하는 잉크로드를 구비할 수 있다.In addition, the gold binding portion is disposed in the housing to store the ink, the ink storage unit for supplying the ink to the outside according to the position of the gauge portion detected by the position sensing unit and the ink stored in the ink storage unit It may be provided with an ink rod for flowing the gold by spraying the ink to the high-strength bolt, the nut and the washer.
또한, 상기 잉크저장부는 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 1 길이이면, 상기 잉크로드에 소정시간동안 상기 잉크를 공급할 수 있다.The ink storage unit may supply the ink to the ink rod for a predetermined time when the position change of the gauge unit detected by the position sensing unit is a first length.
또한, 상기 위치감지부에서 감지된 상기 게이지부의 위치에 따라 상기 고력볼트의 체결력을 화상 또는 음성으로 인지시키도록 상기 하우징에 설치되는 표지부를 더 포함할 수 있다.The display apparatus may further include a marking unit installed in the housing to recognize the fastening force of the high-strength bolt as an image or sound according to the position of the gauge unit detected by the position detecting unit.
또한, 상기 표지부는 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 2 길이 이상인 경우 상기 고력볼트의 체결완료를 외부로 표출할 수 있다.In addition, when the position change of the gauge portion detected by the position sensing unit is greater than or equal to the second length, the fastening completion of the high-strength bolt may be expressed to the outside.
또한, 상기 하우징에 설치되어 상기 와셔에 자기력에 의하여 부착되는 마그네틱부를 더 포함할 수 있다.The apparatus may further include a magnetic part installed in the housing and attached to the washer by magnetic force.
또한, 상기 하우징의 외측에 배치되어 상기 손잡이부에 고정되도록 설치되는 외부케이스를 더 포함할 수 있다. The apparatus may further include an outer case disposed outside the housing to be fixed to the handle part.
또한, 상기 하우징에 설치되어 상기 고력볼트의 종류를 입력하는 입력부를 더 포함할 수 있다.The apparatus may further include an input unit installed in the housing to input a type of the high force bolt.
본 발명의 다른 측면은, 고력볼트에 삽입되는 너트를 하우징에 삽입하여 제 1 각도 회전시킨 후 고력볼트에 접촉되는 게이지부의 위치 변화가 제 1 길이인지 확인하여 상기 고력볼트에 상기 너트를 1차 체결하는 제 1 단계와, 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 1 길이인 경우 금매김부는 상기 고력볼트, 상기 너트 및 와셔에 금매김하는 제 2 단계와, 상기 너트를 상기 하우징으로 제 2 각도 회전시킨 후 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 2 길이인 경우 표지부에서 상기 고력볼트의 체결완료를 표출하여 본체결하는 제 3 단계를 포함하는 고력볼트 체결방법을 제공할 수 있다.According to another aspect of the present invention, by inserting a nut inserted into the high-strength bolt into the housing to rotate the first angle and then check whether the position change of the gauge portion in contact with the high-strength bolt is the first length to fasten the nut to the high-strength bolt first And a second step of locking the gold bolt to the high-strength bolt, the nut and the washer when the position change of the gauge portion detected by the position sensing unit is a first length. Provides a high-strength bolt fastening method comprising a third step of expressing the fastening completion of the high-strength bolt body in the cover part when the position change of the gauge portion detected by the position sensing unit after the second angle rotates the second length can do.
또한, 상기 제 1 단계 전에 상기 고력볼트의 종류를 입력부를 통하여 입력하는 단계를 더 포함할 수 있다.The method may further include inputting a type of the high-strength bolt through an input unit before the first step.
본 발명의 실시예들은 고력볼트의 설치 정도에 따라 자동으로 금매김을 할 수 있고, 고력볼트의 체결력을 디스플레이부를 통하여 확인할 수 있으므로 사용자의 편의성이 증대되고 최적의 고력별토의 체결력을 제공할 수 있다. Embodiments of the present invention can be automatically gold-set according to the installation degree of the high-strength bolt, and can check the fastening force of the high-strength bolt through the display unit can increase the user's convenience and provide the optimum high-strength tightening force .
도 1은 본 발명의 일 실시예에 따른 렌치 소켓을 보여주는 단면도이다. 1 is a cross-sectional view showing a wrench socket according to an embodiment of the present invention.
도 2는 본 발명의 다른 실시예에 따른 렌치 소켓을 보여주는 단면도이다. 2 is a cross-sectional view showing a wrench socket according to another embodiment of the present invention.
도 3(a)는 본 발명의 체결축력과 토크와의 관계를 나타내고, 도 3(b)는 체결 축력과 너트회전각과의 관계를 나타내는 그래프이다.Figure 3 (a) shows the relationship between the tightening axial force and the torque of the present invention, Figure 3 (b) is a graph showing the relationship between the tightening axial force and the nut rotation angle.
도 1은 본 발명의 일 실시예에 따른 렌치 소켓(100)을 보여주는 단면도이다. 1 is a cross-sectional view showing a wrench socket 100 according to an embodiment of the present invention.
도 1을 참고하면, 렌치 소켓(100)은 너트(N)와 일부가 접촉하여 너트(N)에 힘을 가하는 하우징(110)을 포함한다. 이때, 하우징(110)은 손잡이부(H)에 회전 가능하게 설치될 수 있다. 따라서 하우징(110)은 손잡이부(H)를 회전하는 경우 하우징(110)을 회전시킬 수 있다. 특히 하우징(110)은 손잡이부(H)에 일방향으로만 회전하도록 설치될 수 있다. Referring to FIG. 1, the wrench socket 100 includes a housing 110 in contact with the nut N to apply a force to the nut N. At this time, the housing 110 may be rotatably installed in the handle portion (H). Therefore, the housing 110 may rotate the housing 110 when the handle portion H rotates. In particular, the housing 110 may be installed to rotate only in one direction to the handle (H).
구체적으로 손잡이부(H)를 일방향으로 회전시키는 경우 하우징(110)은 손잡이부(H)와 함께 회전할 수 있다. 또한, 손잡이부(H)를 다른 방향으로 회전시키는 경우 하우징(110)은 손잡이부(H)와 함께 회전하지 않고 너트(N)와 함께 고정될 수 있다.In detail, when the handle portion H is rotated in one direction, the housing 110 may rotate together with the handle portion H. In addition, when rotating the handle portion H in the other direction, the housing 110 may be fixed together with the nut (N) without rotating with the handle portion (H).
예를 들면, 손잡이부(H)를 시계방향으로 회전하는 경우, 하우징(110)은 손잡이부(H)에 고정되고, 손잡이부(H)에 가해지는 힘에 의하여 너트(N)를 시계방향으로 회전시킬 수 있다. 또한, 손잡이부(H)를 반시계방향으로 회전시키는 경우, 하우징(110)은 손잡이부(H)에 고정되지 않아 손잡이부(H)만 하우징(110)을 중심으로 회전할 수 있다. 상기와 같은 동작은 일 실시예에 불과하고 손잡이부(H)와 하우징(110)은 다양한 방법으로 상대운동을 할 수 있다. For example, when the handle portion H is rotated in the clockwise direction, the housing 110 is fixed to the handle portion H, and the nut N is turned clockwise by a force applied to the handle portion H. Can be rotated. In addition, when the handle portion H is rotated in the counterclockwise direction, the housing 110 is not fixed to the handle portion H so that only the handle portion H may rotate about the housing 110. The operation as described above is only one embodiment and the handle portion (H) and the housing 110 can be relative movement in various ways.
한편, 렌치 소켓(100)은 하우징(110) 내부에 설치되는 금매김부(130)를 포함한다. 금매김부(130)는 고력볼트(B)의 높이에 따라 고력볼트(B), 너트(N) 및 와셔(W)에 금매김을 할 수 있다. 구체적으로 금매김부(130)는 고력볼트(B)의 높이에 따라 잉크를 고력볼트(B), 너트(N) 및 와셔(W)의 외면에 분사하여 고력볼트(B), 너트(N) 및 와셔(W)에 금매김을 할 수 있다. On the other hand, the wrench socket 100 includes a gold engaging portion 130 is installed in the housing 110. The gold pawl 130 may gold the high-strength bolt (B), the nut (N) and the washer (W) according to the height of the high-strength bolt (B). Specifically, the gold pawls 130 are sprayed on the outer surface of the high-strength bolt (B), nut (N) and washer (W) according to the height of the high-strength bolt (B), high-strength bolt (B), nut (N) and The washer (W) can be golded.
이때, 금매김부(130)는 하우징(110) 내부에 배치되어 잉크를 저장하는 잉크저장부(131)를 포함할 수 있다. 잉크저장부(131)는 후술할 위치감지부(150)에서 감지된 후술할 게이지부(120)의 위치에 따라 잉크를 외부로 공급할 수 있다. In this case, the gold pawl 130 may include an ink storage 131 disposed in the housing 110 to store ink. The ink storage unit 131 may supply ink to the outside according to the position of the gauge unit 120 to be described later detected by the position detecting unit 150 to be described later.
금매김부(130)는 잉크저장부(131)에 저장된 잉크가 유동하는 잉크로드(132)를 포함할 수 있다. 이때, 잉크로드(132)는 고력볼트(B), 너트(N) 및 와셔(W)로 잉크를 분사할 수 있다. 구체적으로 잉크로드(132)에는 잉크가 외부로 분사되도록 잉크유동홀(132a)이 형성될 수 있다. The gold pawler 130 may include an ink rod 132 through which the ink stored in the ink reservoir 131 flows. At this time, the ink rod 132 may eject the ink to the high-strength bolt (B), nut (N) and washer (W). In detail, an ink flow hole 132a may be formed in the ink rod 132 so that ink is injected to the outside.
한편, 렌치 소켓(100)은 고력볼트(B)와 접촉하여 고력볼트(B)의 위치에 따라 왕복 운동하는 게이지부(120)를 포함한다. 게이지부(120)는 하우징(110)에 설치되어 고력볼트(B)의 위치 변화에 따라 높이가 가변될 수 있다. On the other hand, the wrench socket 100 includes a gauge portion 120 in contact with the high force bolt (B) to reciprocate according to the position of the high force bolt (B). Gauge portion 120 is installed in the housing 110 may be variable in height in accordance with the position change of the high-strength bolt (B).
이때, 게이지부(120)는 하우징(110)의 내부에 삽입되어 왕복 운동하고, 일단이 고력볼트(B)의 외면에 점접촉하도록 형성될 수 있다. At this time, the gauge unit 120 may be inserted into the housing 110 to reciprocate, and may be formed such that one end thereof is in point contact with the outer surface of the high-strength bolt (B).
렌치 소켓(100)은 게이지부(120)의 위치에 따라 게이지부(120)에 탄성력을 제공하는 탄성부(140)를 포함한다. 탄성부(140)는 다양한 형태로 형성될 수 있다. 예를 들면, 탄성부(140)는 고무 재질로 형성될 수 있다. 또한, 탄성부(140)는 스프링으로 형성될 수 있다. 이하에서는 설명의 편의를 위하여 탄성부(140)가 스프링으로 형성되는 경우를 중심으로 설명하기로 한다. The wrench socket 100 includes an elastic part 140 that provides an elastic force to the gauge part 120 according to the position of the gauge part 120. The elastic part 140 may be formed in various forms. For example, the elastic part 140 may be formed of a rubber material. In addition, the elastic unit 140 may be formed of a spring. Hereinafter, for convenience of description, the elastic part 140 will be described based on the case where the spring is formed.
한편, 렌치 소켓(100)은 하우징(110)에 설치되어 게이지부(120)의 위치를 감지하는 위치감지부(150)를 포함할 수 있다. 이때, 위치감지부(150)는 여러 가지 형태로 형성될 수 있다. 예를 들면, 위치감지부(150)는 게이지부(120)의 위치에 따라 온/오프되는 스위치 형태로 형성될 수 있다. 또한, 위치감지부(150)는 게이지부(120)의 높이에 따라 자기장 변화를 감지하여 변위를 측정하는 형태로 형성될 수 있다. On the other hand, the wrench socket 100 may be installed in the housing 110 may include a position detecting unit 150 for detecting the position of the gauge unit 120. In this case, the position sensing unit 150 may be formed in various forms. For example, the position detecting unit 150 may be formed in a switch form that is turned on / off according to the position of the gauge unit 120. In addition, the position detection unit 150 may be formed in the form of measuring the displacement by detecting a change in the magnetic field according to the height of the gauge unit 120.
구체적으로 위치감지부(150)가 스위치 형태로 형성되는 경우, 위치감지부(150)는 게이지부(120)의 위치 변화가 제 1 길이인 것을 감지하도록 하우징(110)에 설치되는 제 1 스위치부(151)를 포함할 수 있다. 또한, 위치감지부(150)는 게이지부(120)의 위치 변화가 제 2 길이인 것을 감지하도록 하우징(110)에 설치되는 제 2 스위치부(152)를 포함할 수 있다. Specifically, when the position sensing unit 150 is formed in the form of a switch, the position sensing unit 150 is the first switch unit installed in the housing 110 to detect that the position change of the gauge unit 120 is the first length. 151 may be included. In addition, the position sensing unit 150 may include a second switch unit 152 installed in the housing 110 to detect that the position change of the gauge unit 120 is the second length.
또한, 위치감지부(150)가 자기장 변화를 감지하여 변위를 측정하는 경우, 위치감지부(150)는 게이지부(120)에 설치되어 외부로 자기장을 방출하는 자석부(미도시)를 포함할 수 있다. 위치감지부(150)는 하우징(110)에 설치되어 상기 자석부에서 방출되는 자기장을 측정하는 자기장측정부(미도시)를 포함할 수 있다. In addition, when the position detecting unit 150 detects a magnetic field change and measures displacement, the position detecting unit 150 may include a magnet unit (not shown) installed in the gauge unit 120 to emit a magnetic field to the outside. Can be. The position detecting unit 150 may include a magnetic field measuring unit (not shown) installed in the housing 110 to measure a magnetic field emitted from the magnet unit.
이때, 위치감지부(150)는 상기에 한정되지 않고 게이지부(120)의 위치 변화를 감지하는 모든 형태의 장치를 포함할 수 있다. 다만, 이하에서는 설명의 편의를 위하여 위치감지부(150)가 제 1 스위치부(151)와 제 2 스위치부(152)를 포함하는 경우를 중심으로 설명하기로 한다. At this time, the position detecting unit 150 may include any type of device for detecting the position change of the gauge unit 120 without being limited to the above. However, hereinafter, the position detecting unit 150 will be described based on the case where the first switch unit 151 and the second switch unit 152 are included for convenience of description.
한편, 렌치 소켓(100)은 위치감지부(150)에서 감지된 게이지부(120)에 따라 고력볼트(B)의 체결력을 화상 또는 음성으로 인지시키는 표지부(160)를 포함할 수 있다. 이때, 표지부(160)는 하우징(110)의 외면에 설치될 수 있다. On the other hand, the wrench socket 100 may include a marker portion 160 for recognizing the fastening force of the high-strength bolt (B) by the image or sound in accordance with the gauge unit 120 sensed by the position detection unit 150. In this case, the cover unit 160 may be installed on the outer surface of the housing 110.
특히 표지부(160)는 고력볼트(B)의 체결력을 화상으로 인지시키는 디스플레이부(미도시)를 포함할 수 있다. 또한, 표지부(160)는 고력볼트(B)의 체결력을 음성으로 인지시키는 음성표지부(160)를 포함할 수 있다. In particular, the cover unit 160 may include a display unit (not shown) for recognizing the fastening force of the high-strength bolt (B) as an image. In addition, the cover unit 160 may include a voice label unit 160 for recognizing the fastening force of the high-strength bolt (B) by voice.
이때, 표지부(160)는 위치감지부(150)에서 감지된 게이지부(120)의 위치 변화가 제 2 길이 이상인 경우 고력볼트(B)의 체결완료를 외부로 표출할 수 있다. 따라서 표지부(160)는 외부의 사용자에게 고력볼트(B)의 체결완료를 인지시킴으로써 최적의 고력볼트(B) 체결력을 제공할 수 있다. In this case, when the position change of the gauge unit 120 sensed by the position detecting unit 150 is greater than or equal to the second length, the cover unit 160 may express the completion of fastening of the high-strength bolt B to the outside. Therefore, the cover unit 160 may provide an optimal high force bolt (B) fastening force by recognizing the completion of the high force bolt (B) to the external user.
한편, 렌치 소켓(100)은 하우징(110)에 설치되는 마그네틱부(170)를 포함할 수 있다. 이때, 마그네틱부(170)는 자기력에 의하여 와셔(W)에 부착되어 하우징(110)을 고정시킬 수 있다. Meanwhile, the wrench socket 100 may include a magnetic part 170 installed in the housing 110. In this case, the magnetic unit 170 may be attached to the washer (W) by the magnetic force to fix the housing 110.
렌치 소켓(100)은 하우징(110)에 설치되어 고력볼트(B)의 종류를 입력하는 입력부(미도시)를 포함할 수 있다. 이때, 상기 입력부에서 고력볼트(B)의 종류를 입력하면, 고력볼트(B)의 종류에 따른 체결력을 표지부(160)에서 외부로 표출할 수 있다. 또한, 상기 입력부에서 고력볼트(B)의 종류를 선택하면, 고력볼트(B)의 크기 및 종류 등이 결정될 수 있다. Wrench socket 100 may be installed in the housing 110 may include an input unit (not shown) for inputting the type of high-voltage bolt (B). In this case, when the type of high-strength bolt B is input from the input unit, the fastening force according to the type of the high-strength bolt B may be displayed from the cover unit 160 to the outside. In addition, when the type of the high force bolt (B) is selected in the input unit, the size and type of the high force bolt (B) can be determined.
한편, 이하에서는 렌치 소켓(100)의 작동에 대해서 상세히 설명하기로 한다. On the other hand, the operation of the wrench socket 100 will be described in detail below.
1. 고력볼트의 종류를 입력하는 단계1. Step of inputting the type of high-strength bolt
하우징(110)을 너트(N)에 삽입하기 전에 상기 입력부를 통하여 고력볼트(B)의 종류를 입력할 수 있다. 이때, 상기 입력부는 다이얼 형식이나 터치 패널 형식 등 다양하게 형성될 수 있다. Before the housing 110 is inserted into the nut N, the type of the high force bolt B may be input through the input unit. In this case, the input unit may be formed in various ways such as a dial type or a touch panel type.
상기 입력부를 통하여 고력볼트(B)의 종류를 입력하는 경우, 표지부(160)에서 고력볼트(B)의 종류, 고력볼트(B)의 종류에 따른 체결력 등 고력볼트(B)를 설치하기 위한 각종 정보를 표출할 수 있다. In the case of inputting the type of high-strength bolt (B) through the input unit, for installing the high-strength bolt (B), such as the fastening force according to the type of high-strength bolt (B), high-force bolt (B) in the cover portion 160 Various information can be expressed.
또한, 상기 입력부를 통하여 고력볼트(B)의 종류를 입력하는 경우, 고력볼트(B)의 종류에 따라 적합한 체결력이 설정될 수 있다. 구체적으로 고력볼트(B)의 종류에 따른 체결력은 테이블 형태로 기 설정되어 상기 입력부를 통하여 고력볼트(B)의 종류를 선택하는 경우 체결력도 자동적으로 설정될 수 있다. In addition, when inputting the type of high-strength bolt (B) through the input unit, a suitable fastening force can be set according to the type of high-strength bolt (B). Specifically, the fastening force according to the type of the high force bolt (B) is pre-set in the form of a table when the type of high force bolt (B) through the input unit may be automatically set the fastening force.
이때, 고력볼트(B)의 종류에 따른 체결력은 테이블화되어 별도의 저장장치 또는 제어부(미도시)에 저장될 수 있다. At this time, the fastening force according to the type of high-strength bolt (B) is a table may be stored in a separate storage device or a controller (not shown).
2. 제 1 단계;2. first step;
고력볼트(B)의 종류를 상기 입력부를 통하여 입력한 후, 고력볼트(B)에 너트(N)를 삽입하여 손으로 너트(N)를 회전시킬 수 있다. 이때, 너트(N)가 소정정도 고력볼트(B)에 삽입되면, 너트(N)가 하우징(110)의 내부에 삽입되도록 하우징(110)을 너트(N)의 외면에 배치시킬 수 있다. After inputting the kind of high-strength bolt (B) through the input unit, by inserting the nut (N) to the high-strength bolt (B) it can be rotated by the nut (N) by hand. In this case, when the nut N is inserted into the high-strength bolt B to a predetermined degree, the housing 110 may be disposed on the outer surface of the nut N such that the nut N is inserted into the housing 110.
이때, 손잡이부(H)를 통하여 힘을 가하면, 하우징(110)에 상기 힘이 전달될 수 있다. 상기 힘에 의하여 하우징(110)은 손잡이부(H)와 함께 회전하게 되고, 하우징(110)은 회전하면서 너트(N)를 회전시킬 수 있다. 이때, 마그네틱부(170)는 와셔(W)에 부착되었다가 떨어졌다 하면서 하우징(110)과 함께 회전할 수 있다. In this case, when a force is applied through the handle portion H, the force may be transmitted to the housing 110. The housing 110 rotates together with the handle portion H by the force, and the housing 110 may rotate the nut N while rotating. At this time, the magnetic unit 170 may be attached to the washer (W) and rotated together with the housing 110 while being dropped.
너트(N)가 하우징(110)과 함께 회전할 때, 너트(N)를 제 1 각도만큼 회전시킬 수 있다. 이때, 너트(N)의 회전에 따라 고력볼트(B)의 일단은 너트(N)의 외측으로 돌출될 수 있다. When the nut N rotates together with the housing 110, the nut N may be rotated by a first angle. At this time, one end of the high-strength bolt (B) in accordance with the rotation of the nut (N) may protrude to the outside of the nut (N).
고력볼트(B)의 일단은 너트(N)의 외측으로 돌출되면서 게이지부(120)에 접촉하게 되고, 게이지부(120)는 위치가 가변하게 된다. 이때, 게이지부(120)는 너트(N)의 운동에 따라 하우징(110)의 내측으로 인입될 수 있다. One end of the high-strength bolt (B) is in contact with the gauge portion 120 while protruding out of the nut (N), the gauge portion 120 is variable in position. At this time, the gauge unit 120 may be drawn into the housing 110 according to the movement of the nut (N).
게이지부(120)가 하우징(110)의 내측으로 계속해서 인입하다가 게이지부(120)의 위치 변화가 제 1 길이(ΔL1)가 되는 경우 게이지부(120)는 제 1 스위치부(151)를 작동시킬 수 있다. 이때, 탄성부(140)는 제 1 게이지부(120)에 탄성력을 제공할 수 있다. 따라서 게이지부(120)는 탄성부(140)에 의하여 운동방향의 반대방향으로 복원력을 받을 수 있다. When the gauge unit 120 continues to draw into the housing 110 and the position change of the gauge unit 120 becomes the first length ΔL 1 , the gauge unit 120 opens the first switch unit 151. It can work. In this case, the elastic unit 140 may provide an elastic force to the first gauge unit 120. Therefore, the gauge unit 120 may receive a restoring force in the direction opposite to the movement direction by the elastic unit 140.
한편, 상기와 같이 제 1 길이(ΔL1)의 경우 고력볼트(B)의 종류에 따라 각각 산정할 수 있다. 구체적으로 제 1 길이(ΔL1)는 상기에서 설명한 바와 같이 고력볼트(B)의 종류에 따라 상기 저장장치 또는 상기 제어부에 저장될 수 있다. Meanwhile, as described above, the first length ΔL 1 may be calculated according to the type of the high-strength bolt B, respectively. In detail, the first length ΔL 1 may be stored in the storage device or the control unit according to the type of the high-strength bolt B as described above.
제 1 길이(ΔL1)를 산정하는 방법을 살펴보면, 너트(N) 1회전시 고력볼트(B)의 전진 길이를 산정하여 고력볼트(B)의 체결력을 계산할 수 있다. 구체적으로 고력볼트(B)와 너트(N)의 체결 과정에서 고력볼트(B)의 전진길이와 고력볼트(B)의 끝부분이 상승하는 상승길이(ΔL)는 같고, 상승길이(ΔL)는 너트(N)의 회전각에 의해서만 결정될 수 있다. Looking at the method of calculating the first length ΔL 1 , the fastening force of the high-strength bolt B can be calculated by calculating the forward length of the high-strength bolt B during one rotation of the nut N. Specifically, in the process of fastening the high-strength bolt (B) and the nut (N), the forward length of the high-strength bolt (B) and the rising length (ΔL) of the end of the high-strength bolt (B) is the same, the rising length (ΔL) is It can only be determined by the rotation angle of the nut (N).
너트(N)의 회전각은 고력볼트(B)를 포함한 모든 볼트에 대한 일반 규격(KS B 0201 미터 보통 나사)으로 정해져 있다. 체결력과 너트(N)의 회전각 관계로부터 각 체결력 지점에서 회전각을 도출하면, 고력볼트(B)의 상승길이(ΔL)는 리드와 너트(N)의 회전각과의 관계로부터 산정 가능하다. 이때, 고력볼트(B)의 상승길이(ΔL)는 상기에서 설명한 바와 같이 기 계산되어 상기 저장장치 또는 상기 제어부에 저장될 수 있다. The angle of rotation of the nut (N) is specified in the general specification (KS B 0201 metric ordinary thread) for all bolts, including high-strength bolts (B). By deriving the rotation angle at each tightening force point from the relationship between the tightening force and the rotation angle of the nut N, the rising length ΔL of the high-strength bolt B can be calculated from the relationship between the rotation angle of the lead and the nut N. In this case, the rising length ΔL of the high-strength bolt B may be calculated in advance as described above and stored in the storage device or the controller.
한편, 상기와 같이 산정되는 상승길이(ΔL)를 구체적으로 살펴보면, KS B 1010에 해당되는 일반 육각 고력볼트(직경 20mm, 길이 140mm, 피치 2.5mm)의 경우, 제 1 길이(ΔL1)를 산정할 수 있다. 구체적으로 상기 제 1 단계에서 산정되는 제 1 길이(ΔL1)는 하기의 토크-체결력 관계와 너트(N)의 회전각- 체결력 관계로부터 산정할 수 있다. On the other hand, when looking at the rising length (ΔL) calculated in detail as described above, in the case of the general hexagonal high-strength bolt (diameter 20mm, length 140mm, pitch 2.5mm) corresponding to KS B 1010, the first length (ΔL 1 ) is calculated can do. Specifically, the first length ΔL 1 calculated in the first step may be calculated from the following torque-fastening force relationship and the rotation angle-fastening force relationship of the nut N.
이때, 도 3에 도시된 바와 같이, 토크-체결력 관계(도 3(a))와 너트(N)의 회전각-체결력 관계(도 3(b))는 각각 실험 등에 의하여 테이블화되거나 데이터 형태로 상기 저장장치 또는 상기 제어부에 저장될 수 있다. At this time, as shown in Figure 3, the torque-tightening force relationship (Fig. 3 (a)) and the rotation angle-tightening force relationship (Fig. 3 (b)) of the nut (N) are respectively tabulated by the experiment or the like in the form of data It may be stored in the storage device or the controller.
한편, KS B 1010에 해당되는 일반 육각 고력볼트에 상기 제 1 단계에서 필요한 체결 기준 토크는 150Nm가 된다.(이때, 체결 기준 토크는 F10T 등급 고력볼트, 직경 20mm에서 150Nm로 설계기준으로 설정되어 있음.) On the other hand, the tightening reference torque required in the first step for the general hexagonal high-strength bolt corresponding to KS B 1010 is 150Nm. (At this time, the tightening reference torque is set to the design standard of F10T grade high-strength bolt, diameter 20mm to 150Nm. .)
그리고, 상기와 같은 체결 기준 토크는 도 3(a)에 도시된 그래프로부터 산출하면 체결력은 45kN일 수 있다. 또한, 도 3(b)를 참조하면, 상기 체결력 45kN에 대한 너트(N)의 회전각은 45˚일 수 있다. In addition, when the fastening reference torque is calculated from the graph shown in FIG. 3 (a), the fastening force may be 45 kN. In addition, referring to Figure 3 (b), the rotation angle of the nut (N) with respect to the fastening force 45kN may be 45 °.
상기를 기준으로 피치가 20mm이므로 회전각 45˚에 대한 제 1 길이(ΔL1)를 비례식을 통하여 산출할 수 있다. 구체적으로 피치가 20mm인 경우 회전각 45˚에 대한 제 1 길이(ΔL1)는 360:45=20:x의 식에 의하여 0.35mm가 산출될 수 있다. Since the pitch is 20 mm based on the above, the first length ΔL 1 for the rotation angle 45 ° may be calculated through a proportional expression. Specifically, when the pitch is 20 mm, the first length ΔL 1 for the rotation angle 45 ° may be calculated as 0.35 mm by the formula 360: 45 = 20: x.
따라서 사용자는 도 3에 도시된 그래프 및 비례식을 통하여 제 1 길이(ΔL1)를 용이하게 산출할 수 있고, 기 계산된 제 1 길이(ΔL1)가 저장되어 있으므로 고력볼트(B)의 위치 변화를 측정함으로써 간편하게 고력볼트(B)에 너트(N)가 1차 체결되었는지 확인할 수 있다. Therefore, the user can easily calculate the first length ΔL 1 through the graph and the proportional equation shown in FIG. 3, and the position change of the high-strength bolt B is stored because the first calculated length ΔL 1 is stored. By simply measuring the nut (N) to the high-strength bolt (B) can be confirmed whether the primary fastening.
한편, 상기와 같은 제 1 길이(ΔL1)에 대한 데이터는 고력볼트(B)의 종류별로 데이터화되어 상기 저장장치 또는 상기 제어부에 저장될 수 있다. 따라서 상기 입력부를 통하여 고력볼트(B)의 종류가 선택되는 경우, 고력볼트(B)의 종류에 따른 제 1 길이(ΔL1)가 제 1 스위치부(151)로 전송되어 게이지부(120)의 위치 변화가 제 1 길이(ΔL1)와 동일한지 확인할 수 있다. On the other hand, the data for the first length (ΔL 1 ) as described above may be data for each type of high-voltage bolt (B) may be stored in the storage device or the controller. Therefore, when the type of the high-strength bolt B is selected through the input unit, the first length ΔL 1 according to the type of the high-strength bolt B is transmitted to the first switch unit 151 so that the gauge unit 120 It can be confirmed whether the position change is equal to the first length ΔL 1 .
3. 제 2 단계;3. second step;
상기와 같이 제 1 스위치부(151)에서 게이지부(120)의 위치 변화가 제 1 길이(ΔL1)인 것으로 판단되면, 제 1 스위치부(151)는 잉크저장부(131) 내부의 잉크를 방출하도록 잉크저장부(131)에 신호를 전달할 수 있다. As described above, when it is determined that the position change of the gauge unit 120 is the first length ΔL 1 in the first switch unit 151, the first switch unit 151 may draw ink in the ink storage unit 131. A signal may be transmitted to the ink reservoir 131 to emit.
이때, 잉크저장부(131)에는 제 1 스위치부(151)의 신호에 따라 잉크를 외부로 방출하도록 개구부가 형성될 수 있으며, 상기 개구부에는 솔레노이드 밸브 등과 같은 개폐장치가 설치될 수 있다. In this case, an opening may be formed in the ink storage unit 131 to discharge ink to the outside according to a signal of the first switch unit 151, and an opening and closing device such as a solenoid valve may be installed in the opening.
한편, 상기와 같이 유출된 잉크는 잉크저장부(131)로부터 잉크로드(132)로 유동할 수 있다. 잉크로드(132)로 유입된 잉크는 잉크로드(132)의 내부를 유동하고, 잉크유동홀(132a)을 통하여 외부로 방출될 수 있다. Meanwhile, the spilled ink may flow from the ink storage 131 to the ink rod 132. Ink flowing into the ink rod 132 flows inside the ink rod 132 and may be discharged to the outside through the ink flow hole 132a.
잉크유동홀(132a)을 통하여 외부로 방출된 잉크는 고력볼트(B), 너트(N) 및 와셔(W)의 외면에 유착되어 금매김될 수 있다. The ink discharged to the outside through the ink flow hole 132a may be adhered to the outer surface of the high-strength bolt B, the nut N, and the washer W to be gold-plated.
4. 제 3 단계;4. third step;
한편, 상기와 같이 금매김이 완료되면, 사용자는 손잡이부(H)를 통하여 계속해서 너트(N)를 고력볼트(B)에 결합시킬 수 있다. 이때, 손잡이부(H)는 회전하면서 하우징(110)을 회전시킬 수 있다. On the other hand, when the gold is completed as described above, the user can continue to couple the nut (N) to the high-strength bolt (B) through the handle (H). At this time, the handle portion (H) may rotate the housing 110 while rotating.
하우징(110)은 회전하면서 너트(N)를 회전시키고, 고력볼트(B)의 일단은 계속해서 너트(N)의 외측으로 돌출될 수 있다. 이때, 마그네틱부(170)는 상기에서 설명한 바와 같이 하우징(110)과 함께 회전할 수 있다. The housing 110 rotates the nut (N) while rotating, and one end of the high-strength bolt (B) may continue to protrude out of the nut (N). In this case, the magnetic unit 170 may rotate together with the housing 110 as described above.
한편, 상기와 같이 하우징(110)이 회전하는 경우, 너트(N)는 계속해서 회전하여 고력볼트(B)에 본체결될 수 있다. 구체적으로 너트(N)를 하우징(110)으로 제 2 각도 회전시킨 후 게이지부(120)의 위치 변화를 제 2 길이(ΔL2)인 경우 표지부(160)에서 고력볼트(B)의 체결완료를 표출할 수 있다. On the other hand, when the housing 110 is rotated as described above, the nut (N) may be continuously rotated to be main body fastened to the high-strength bolt (B). Specifically, after the nut N is rotated by the second angle to the housing 110, when the position change of the gauge part 120 is the second length ΔL 2 , the fastening of the high-strength bolt B is completed at the cover part 160. Can be expressed.
이때, 제 2 길이(ΔL2)를 산출하는 방법은 제 1 길이(ΔL1)를 산출하는 방법과 유사할 수 있다. 구체적으로 본체결을 하는 경우 너트(N)와 고력볼트(B) 사이에서는 체결력에 따라 본체결 여부가 결정될 수 있다. In this case, the method of calculating the second length ΔL 2 may be similar to the method of calculating the first length ΔL 1 . Specifically, in the case of body tightening, whether or not the body fastening may be determined according to the fastening force between the nut (N) and the high-strength bolt (B).
구체적으로 제 2 길이(ΔL2)는 고력볼트(B)의 체결력에 따라 결정될 수 있다. 예를 들면, 상기 제 2 단계에서 설명한 것과 도 3을 참조하면, 동일한 고력볼트(B)를 사용하는 경우 너트(N)의 회전각을 결정할 수 있다. Specifically, the second length ΔL 2 may be determined according to the fastening force of the high-strength bolt (B). For example, referring to FIG. 3 as described in the second step, when using the same high-strength bolt (B) it can determine the rotation angle of the nut (N).
상기 제 2 단계에서 설명한 것과 동일한 고력볼트(B)는 목표 체결력이 178kN일 수 있다. 이때, 도 3(b)로부터 178kN에 해당하는 너트(N)의 회전각은 167˚임을 확인할 수 있다. The same high-strength bolt B as described in the second step may have a target fastening force of 178 kN. At this time, it can be seen that the rotation angle of the nut (N) corresponding to 178 kN from Figure 3 (b).
한편, 상기와 같이 너트(N)의 회전각이 167˚인 경우 비례식에 의하여 제 2 길이(ΔL2)가 1.16mm로 산정될 수 있다. 이때, 제 2 길이(ΔL2)는 제 1 길이(ΔL1)와 유사하게 기 설정되어 테이블화된 상태로 상기 저장장치 또는 상기 제어부에 저장될 수 있다. Meanwhile, as described above, when the rotation angle of the nut N is 167 °, the second length ΔL 2 may be calculated as 1.16 mm by a proportional expression. In this case, the second length ΔL 2 may be stored in the storage device or the controller in a tabled state similarly to the first length ΔL 1 .
따라서 제 2 길이(ΔL2)는 상기 입력부에 의하여 고력볼트(B)의 종류가 결정되면, 자동으로 산출되어 결정될 수 있다. Accordingly, the second length ΔL 2 may be automatically calculated and determined when the type of the high-strength bolt B is determined by the input unit.
한편, 상기와 같이 제 2 길이(ΔL2)가 결정되면, 제 2 스위치부(152)는 게이지부(120)의 위치변화가 제 2 길이(ΔL2)인지 감지할 수 있다. 구체적으로 너트(N)의 회전에 따라 위치가 게이지부(120)의 위치가 가변하면, 게이지부(120)의 위치 변화가 제 2 길이(ΔL2)인지 판단할 수 있다. Meanwhile, when the second length ΔL 2 is determined as described above, the second switch unit 152 may detect whether the position change of the gauge unit 120 is the second length ΔL 2 . Specifically, when the position of the gauge unit 120 varies according to the rotation of the nut N, it may be determined whether the position change of the gauge unit 120 is the second length ΔL 2 .
제 2 스위치부(152)는 게이지부(120)의 위치 변화가 제 2 길이(ΔL2) 이상인 것으로 판단되면, 표지부(160)를 작동시킬 수 있다. 이때, 표지부(160)는 고력볼트(B)의 체결완료를 표출할 수 있다. If it is determined that the position change of the gauge unit 120 is greater than or equal to the second length ΔL 2 , the second switch unit 152 may operate the indicator unit 160. At this time, the cover portion 160 may express the completion of the fastening bolt (B).
따라서 렌치 소켓(100)은 고력볼트(B)가 체결되면서 상승되는 끝부분의 상승길이(ΔL)를 기준으로 1차 체결 이후 자동으로 금매김 작업이 완료될 수 있으므로 사용자의 편의성이 증대될 수 있다. Therefore, the wrench socket 100 may automatically increase the user's convenience after the first fastening operation is completed based on the rising length ΔL of the end portion of the high-strength bolt B that is raised. .
또한, 렌치 소켓(100)은 1차 체결과 금매김 작업을 동시에 수행할 수 있으므로 작업시간 단축 및 효과적인 품질관리가 가능하다. In addition, the wrench socket 100 can simultaneously perform the first fastening and the pagination work, it is possible to shorten the working time and effective quality control.
렌치 소켓(100)은 1차 체결 이후 수행되는 본체결 여부를 표지부(160)를 통하여 용이하게 확인할 수 있고, 환경 요인에 영향을 받지 않는 체결력과 연관되는 상승길이(ΔL)의 측정으로 본체결 여부를 확인하므로 고력볼트(B)의 체결력을 일정하게 관리할 수 있으므로 체결 품질 향상을 기대할 수 있다. Wrench socket 100 can be easily confirmed through the cover portion 160 to determine whether the body fastening is performed after the first fastening, and the body fastening by measuring the rise length (ΔL) associated with the fastening force is not affected by environmental factors Since it is possible to manage the fastening force of the high-strength bolt (B) constantly, it can be expected to improve the fastening quality.
도 2는 본 발명의 다른 실시예에 따른 렌치 소켓(200)을 보여주는 단면도이다. 2 is a cross-sectional view showing a wrench socket 200 according to another embodiment of the present invention.
도 2를 참고하면, 렌치 소켓(200)은 하우징(210), 금매김부(230), 게이지부(220), 탄성부(240), 위치감지부(250) 및 표지부(260)를 포함할 수 있다. 또한, 금매김부(230)는 잉크저장부(231)와 잉크로드(232)를 포함할 수 있다. 이때, 하우징(210), 금매김부(230), 게이지부(220), 탄성부(240), 위치감지부(250), 표지부(260), 잉크저장부(231) 및 잉크로드(232)는 상기 도 1에서 설명한 바와 유사하므로 이하에서는 상세한 설명은 생략하기로 한다. Referring to FIG. 2, the wrench socket 200 may include a housing 210, a gold fitting portion 230, a gauge portion 220, an elastic portion 240, a position detecting portion 250, and a mark portion 260. Can be. In addition, the gold pawling 230 may include an ink reservoir 231 and an ink rod 232. In this case, the housing 210, the gold pawling part 230, the gauge part 220, the elastic part 240, the position detecting part 250, the cover part 260, the ink storage part 231, and the ink rod 232. Since is similar to that described in FIG. 1, detailed description thereof will be omitted below.
렌치 소켓(200)은 하우징(210)의 외측에 배치되는 외부케이스(280)를 포함할 수있다. 이때, 외부케이스(280)는 손잡이부(H)에 고정되도록 설치될 수 있다. 또한, 외부케이스(280)는 손잡이부(H)에 힘을 가할 때, 외부 플레이트 등의 표면에 접촉하여 하우징(210)이 너트(N)를 이탈하는 것을 방지할 수 있다. The wrench socket 200 may include an outer case 280 disposed outside the housing 210. At this time, the outer case 280 may be installed to be fixed to the handle (H). In addition, the outer case 280 may prevent the housing 210 from leaving the nut (N) in contact with the surface of the outer plate, such as when applying a force to the handle (H).
한편, 렌치 소켓(200)의 작동을 살펴보면, 상기 도 1에서 설명한 것과 유사하게 수행될 수 있으므로 상세한 설명은 생략하기로 한다.On the other hand, looking at the operation of the wrench socket 200, it can be performed similar to that described in Figure 1 will be omitted a detailed description.
따라서 렌치 소켓(200)은 고력볼트(B)가 체결되면서 상승되는 끝부분의 상승길이(ΔL)가 제 1 길이(ΔL1)를 도달하였는지 여부를 기준으로 1차 체결 이후 자동으로 금매김 작업이 완료될 수 있으므로 사용자의 편의성이 증대될 수 있다. Therefore, the wrench socket 200 is automatically gold-plated after the first tightening operation based on whether the rising length ΔL of the end portion of the wrench bolt 200 that reaches the first length ΔL 1 as the high-strength bolt B is fastened. Since it can be completed, the user's convenience can be increased.
또한, 렌치 소켓(200)은 1차 체결과 금매김 작업을 동시에 수행할 수 있으므로 작업시간 단축 및 효과적인 품질관리가 가능하다. In addition, since the wrench socket 200 can perform the first fastening and the gold-finding work at the same time, it is possible to shorten the working time and effective quality control.
렌치 소켓(200)은 1차 체결 이후 수행되는 본체결 여부를 표지부(260)를 통하여 용이하게 확인할 수 있고, 환경 요인에 영향을 받지 않는 체결력과 연관되는 상승길이(ΔL)를 측정하여 상승길이(ΔL)가 제 2 길이(ΔL2)에 도달하였는지 여부로 본체결 여부를 확인하므로 고력볼트(B)의 체결력을 일정하게 관리할 수 있으므로 체결 품질 향상을 기대할 수 있다. Wrench socket 200 can be easily confirmed through the cover portion 260 whether the main body fastening is performed after the first fastening, and the rising length by measuring the rising length (ΔL) associated with the fastening force is not affected by environmental factors Since (ΔL) reaches the second length (ΔL 2 ), it is checked whether the body is fastened, and therefore, the fastening force of the high-strength bolt (B) can be managed constantly, so that the fastening quality can be expected to be improved.
특히 렌치 소켓(200)은 고력볼트(B)와 너트(N)를 결합하는 경우 외부케이스(280)에 의하여 하우징(210)이 이탈되지 않으므로 안정적으로 작업을 수행할 수 있다. In particular, the wrench socket 200 may be stably performed because the housing 210 is not separated by the outer case 280 when the high-strength bolt B and the nut N are coupled to each other.
이상, 본 발명의 실시예에 대하여 설명하였으나, 해당 기술 분야에서 통상의 지식을 가진 자라면 특허청구범위에 기재된 본 발명의 사상으로부터 벗어나지 않는 범위 내에서, 구성 요소의 부가, 변경, 삭제 또는 추가 등에 의해 본 발명을 다양하게 수정 및 변경시킬 수 있을 것이며, 이 또한 본 발명의 권리범위 내에 포함된다고 할 것이다.As mentioned above, although embodiment of this invention was described, the person of ordinary skill in the art should add, change, delete, add, etc. the component within the range which does not deviate from the idea of this invention described in the claim. The present invention may be modified and changed in various ways, which will also be included within the scope of the present invention.

Claims (11)

  1. 너트와 일부가 접촉하여 상기 너트에 힘을 가하고, 손잡이에 회전가능하게 설치되는 하우징과,A housing in contact with the nut to apply a force to the nut, the housing being rotatably installed on the handle;
    상기 하우징의 내부에 설치되어 고력볼트의 높이에 따라 상기 고력볼트, 상기 너트 및 와셔에 금매김을 하는 금매김부와,A gold engaging portion installed in the housing to gold the high force bolt, the nut and the washer according to the height of the high force bolt,
    상기 고력볼트에 접촉하여 상기 고력볼트의 위치에 따라 왕복 가능하도록 상기 하우징에 설치되는 게이지부와,A gauge part installed in the housing to contact the high force bolt and to be reciprocated according to the position of the high force bolt;
    상기 게이지부의 위치에 따라 상기 게이지부에 탄성력을 제공하는 탄성부를 포함하는 렌치 소켓. Wrench socket including an elastic portion for providing an elastic force to the gauge portion in accordance with the position of the gauge portion.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 하우징에 설치되어 상기 게이지부의 위치를 감지하는 위치감지부를 더 포함하는 렌치 소켓.Wrench socket installed on the housing further comprises a position detecting unit for detecting the position of the gauge.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 금매김부는,The gold portion,
    상기 하우징 내부에 배치되어 잉크를 저장하고, 상기 위치감지부에서 감지된 상기 게이지부의 위치에 따라 상기 잉크를 외부로 공급하는 잉크저장부와,An ink storage unit disposed in the housing to store ink and supplying the ink to the outside according to the position of the gauge unit detected by the position detecting unit;
    상기 잉크저장부에 저장된 잉크가 유동하여 상기 고력볼트, 상기 너트 및 상기 와셔로 상기 잉크를 분사하여 금매김하는 잉크로드를 구비하는 렌치 소켓.And an ink rod which flows the ink stored in the ink storage unit and jets the ink to the high-strength bolt, the nut, and the washer to lock the ink.
  4. 청구항 3에 있어서,The method according to claim 3,
    상기 잉크저장부는 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 1 길이이면, 상기 잉크로드에 소정시간동안 상기 잉크를 공급하는 렌치 소켓.And the ink storage portion supplies the ink to the ink rod for a predetermined time when the position change of the gauge portion detected by the position sensing portion is a first length.
  5. 청구항 2에 있어서,The method according to claim 2,
    상기 위치감지부에서 감지된 상기 게이지부의 위치에 따라 상기 고력볼트의 체결력을 화상 또는 음성으로 인지시키도록 상기 하우징에 설치되는 표지부를 더 포함하는 렌치 소켓.Wrench socket further comprising a cover portion installed in the housing to recognize the fastening force of the high-strength bolt in the image or sound according to the position of the gauge portion detected by the position detecting unit.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 표지부는 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 2 길이 이상인 경우 상기 고력볼트의 체결완료를 외부로 표출하는 렌치 소켓.The marker portion wrench socket for expressing the completion of the fastening of the high-strength bolt to the outside when the position change of the gauge portion detected by the position sensing unit is more than a second length.
  7. 청구항 1에 있어서,The method according to claim 1,
    상기 하우징에 설치되어 상기 와셔에 자기력에 의하여 부착되는 마그네틱부를 더 포함하는 렌치 소켓.And a magnetic part installed on the housing and attached to the washer by magnetic force.
  8. 청구항 1에 있어서,The method according to claim 1,
    상기 하우징의 외측에 배치되어 상기 손잡이부에 고정되도록 설치되는 외부케이스를 더 포함하는 고력볼트 자동 금매김용 렌치 소켓.It is disposed on the outside of the housing is a high-power bolt automatic gold wrench wrench further comprises an outer case installed to be fixed to the handle portion.
  9. 청구항 1에 있어서,The method according to claim 1,
    상기 하우징에 설치되어 상기 고력볼트의 종류를 입력하는 입력부를 더 포함하는 고력볼트 자동 금매김용 렌치 소켓.The high-voltage bolt automatic gold wrench wrench is installed on the housing further comprises an input unit for inputting the type of the high-voltage bolt.
  10. 고력볼트에 삽입되는 너트를 하우징에 삽입하여 제 1 각도 회전시킨 후 고력볼트에 접촉되는 게이지부의 위치 변화가 제 1 길이인지 확인하여 상기 고력볼트에 상기 너트를 1차 체결하는 제 1 단계;Inserting a nut inserted into the high-strength bolt into the housing to rotate the first angle, and then confirming that the position change of the gauge portion in contact with the high-strength bolt is of a first length to first fasten the nut to the high-strength bolt;
    위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 1 길이인 경우 금매김부는 상기 고력볼트, 상기 너트 및 와셔에 금매김하는 제 2 단계; 및A second step of gilding the high-strength bolt, the nut and the washer when the position change of the gauge detected by the position sensing unit is a first length; And
    상기 너트를 상기 하우징으로 제 2 각도 회전시킨 후 상기 위치감지부에서 감지된 상기 게이지부의 위치 변화가 제 2 길이인 경우 표지부에서 상기 고력볼트의 체결완료를 표출하여 본체결하는 제 3 단계;를 포함하는 고력볼트 체결방법.A third step of expressing the fastening completion of the high-strength bolt on the cover part and then tightening the nut when the position change of the gauge part detected by the position detecting unit is the second length after the nut is rotated by the housing at a second angle; High strength bolt fastening method comprising.
  11. 청구항 10에 있어서,The method according to claim 10,
    상기 제 1 단계 전에 상기 고력볼트의 종류를 입력부를 통하여 입력하는 단계;를 더 포함하는 고력볼트 체결방법.And inputting a type of the high force bolt through an input unit before the first step.
PCT/KR2012/006162 2011-08-02 2012-08-02 Wrench socket for automatic marking of high tension bolt, and method for coupling high tension bolt using same WO2013019081A2 (en)

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US20140165795A1 (en) 2014-06-19
KR20130015044A (en) 2013-02-13

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