WO2012174764A1 - Waste heat recovery, storage and circulation device for injection molding machine - Google Patents
Waste heat recovery, storage and circulation device for injection molding machine Download PDFInfo
- Publication number
- WO2012174764A1 WO2012174764A1 PCT/CN2011/077451 CN2011077451W WO2012174764A1 WO 2012174764 A1 WO2012174764 A1 WO 2012174764A1 CN 2011077451 W CN2011077451 W CN 2011077451W WO 2012174764 A1 WO2012174764 A1 WO 2012174764A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat
- air
- heat collecting
- waste heat
- dehumidification
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/275—Recovery or reuse of energy or materials
- B29C48/276—Recovery or reuse of energy or materials of energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/021—Heat treatment of powders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C2045/7292—Recovering waste heat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the utility model relates to the technical field of heat source recycling and utilization device, in particular to a heat storage and storage heat storage cycle device of an injection molding machine.
- the present application is based on a Chinese Utility Model Patent Application No. 201120217376.X, filed on Jun. 24, 2011, the content of which is hereby incorporated by reference. Background technique
- the moisture absorbed by the plastic-like plastics before storage and processing will seriously affect the final molding quality of plastic products, such as nylon, ABS, polycarbonate and other water-absorbing plastics;
- plastic products such as nylon, ABS, polycarbonate and other water-absorbing plastics;
- moisture contamination of the plastic surface water accumulation on the surface of the plastic particles
- the plastic is injection molded.
- Appropriate dehumidification and drying treatment should be carried out before processing to ensure better molding results.
- the existing injection molding machine molding system is generally equipped with a dryer for dehumidifying and drying plastic.
- the existing dryer generally provides a heat source by means of electric heating, and the heated hot air enters the insulated drying drum from the air inlet and is insulated and dried.
- the plastic inside is dehumidified and dried; the air discharged from the air outlet of the insulated drying drum is also carried with a certain amount of heat. If this part of the heat is directly discharged into the workshop, the dust in the air of the workshop will be increased.
- the content affects the health of the workers and, on the other hand, increases energy consumption and increases the financial burden on the business.
- Utility model content The purpose of the utility model is to provide a waste heat collection and heat storage cycle device of an injection molding machine, which can effectively utilize the heater of the injection molding machine when the heater is working.
- the heat is dehumidified and dried by the plastic in the drying drum, which is energy-saving and environmentally friendly and can effectively improve the working environment of the workplace such as the workshop.
- the utility model relates to a waste heat collection and heat storage cycle device of an injection molding machine, which comprises a waste heat collection and storage heat circulation system for collecting heat generated by a heater of a melter of an injection molding machine, and the waste heat collection and storage heat circulation system comprises a hot air circulation dehumidification dust filter device.
- the circulating conveying fan and the waste heat collecting and storing device disposed outside the heater, the hot air circulation dehumidifying and filtering device is provided with an air inlet pipe, a first air outlet pipe and a second air outlet pipe, and the air pipe is connected to the air pipe.
- the first outlet duct is connected to the air inlet of the waste heat collecting heat storage device through the conveying pipeline, the air outlet of the waste heat collecting heat storage device and the second connecting air duct respectively pass through the conveying pipeline and the circulation
- the air inlet of the conveying fan is connected, and the air outlet of the circulating conveying fan is connected to the air inlet of the heat preservation drying barrel through the conveying pipeline
- the hot air circulation dehumidifying dust filtering device comprises a first dehumidifying filter room and a second dehumidifying filter room, and the first dehumidifying filter room respectively Connected to the access duct and the second outlet duct, and the second dehumidification filter chamber is connected to the first outlet duct,
- Dehumidifying the outer peripheral wall of the dust chamber defines a lumen in communication with the second dehumidifying hot-air circulating dust chamber dust inlet hole dehumidifying apparatus outside.
- the waste heat collecting and storing heat circulation system is provided with an intelligent control system
- the intelligent control system comprises a temperature adjusting module and a temperature collecting module for monitoring the internal temperature of the insulated drying drum, and the temperature collecting module and the temperature adjusting module are electrically connection.
- the heat source regulating device is connected between the air inlets corresponding to the waste heat collecting and heat storage device and the two air conveying pipes, and the temperature adjusting module is electrically connected to the heat source regulating device.
- the heat source regulating device is a regulating valve having two states of opening and closing, the air inlet of the regulating valve is connected with the conveying pipe connecting the air inlet of the waste heat collecting heat storage device, and the air outlet of the regulating valve and the connection waste heat collecting The conveying pipe connection of the air outlet of the heat storage device.
- a heat source adjusting fan is disposed between the first outlet duct and the air inlet of the waste heat collecting heat storage device or between the air outlet of the waste heat collecting heat storage device and the circulating conveying fan, wherein the temperature is
- the adjustment module is electrically connected to the heat source adjustment fan.
- the first dehumidification filter chamber and the second dehumidification filter chamber are respectively provided with a filter core
- the filter core of the first dehumidification filter chamber is fixed to the inlet side of the second outlet duct
- the second dehumidification filter Room The filter element is fixed to the inlet side of the first outlet air duct
- the access air duct is provided with a drainage hole connecting the inner cavity of the air duct and the outside of the hot air circulation dehumidification dust filter device, and the drainage hole is located at the access The lower end of the duct.
- the auxiliary air heating device is installed on the air inlet side of the heat preservation drying barrel, and the auxiliary heating device is disposed on the outer peripheral wall of the conveying pipe connecting the air outlet of the circulating conveying fan and the air inlet of the heat insulating drying barrel, the auxiliary heating device and The temperature adjustment module is electrically connected.
- the air inlet hole is close to the auxiliary heating device.
- the waste heat collecting and heat storage device comprises an upper cover and a lower cover connected to each other, and the upper cover comprises a metal isolation layer, a heat collecting layer, an upper heat insulating layer and an upper metal protective layer which are sequentially stacked from the inside to the outside,
- the cover includes a lower insulation layer and a lower metal protection layer which are laminated in this order from the inside to the outside.
- the heat collecting layer includes a heat storage layer and an outer heat collecting pipe layer which are sequentially stacked from the inside to the outside, and an inner heat collecting pipe layer is embedded in the heat storage layer, and the outer heat collecting pipe layer is installed outside.
- a heat collecting pipe the inner heat collecting pipe layer is provided with an inner heat collecting pipe, and the outer heat collecting pipe is connected with the inner heat collecting pipe, and the outer heat collecting pipe is outwardly extended to have an air inlet connected to the first connecting air pipe
- the joint, the inner heat collecting pipe extends outwardly and has an air outlet joint connected to the air inlet of the circulating conveying fan.
- the utility model has the beneficial effects that the waste heat collecting and heat storage circulating device of the injection molding machine of the present invention comprises a waste heat collecting and storing heat circulating system, and the waste heat collecting and storing heat circulating system comprises a hot air circulating dehumidifying dust filter device and a circulating conveying fan.
- the hot air circulation dehumidification dust filter device is provided with an air inlet pipe, a first air outlet pipe and a second air outlet pipe, and the air pipe is connected to the heat preservation drying barrel through the conveying pipe
- the air outlet is connected, the first outlet air duct is connected to the air inlet of the waste heat collecting heat storage device through the conveying pipeline, the air outlet of the waste heat collecting heat storage device and the second air outlet pipe are respectively passed through the conveying pipeline and the circulating conveying fan.
- the tuyere is connected, and the air outlet of the circulating conveying fan is connected to the air inlet of the heat preservation drying barrel through the conveying pipeline;
- the hot air circulation dehumidifying and filtering device comprises a first dehumidifying filter room and a second dehumidifying filter room, and the first dehumidifying filter room is respectively connected to the wind.
- the tube and the second outlet duct are connected, the second dehumidification filter chamber is connected to the first outlet duct, and the second dehumidification filter chamber is outside Wall defines a lumen in communication with the second dehumidification hot air circulating dust chamber dust inlet hole dehumidifying apparatus outside.
- the hot air discharged from the air outlet of the heat preservation drying drum passes through the first dehumidification filter room of the hot air circulation dehumidification dust filter device and enters the circulation conveying fan, and enters the outside air from the air inlet hole to the second dehumidification filter room.
- the waste heat collecting heat storage device enters the circulating conveying fan, wherein the residual heat collecting heat storage device passes through the heater of the melting furnace of the injection molding machine
- the heat dissipated during operation heats the air entering the interior; the above two air streams are collectively passed through a circulating conveying fan and mixed together and then introduced into the air inlet of the insulated drying drum.
- the utility model can effectively utilize the heat dissipated during the operation of the heater of the injection molding machine, and can have a positive effect on saving energy and improving the working environment in a workplace such as a workshop.
- FIG. 1 is a schematic structural view of an embodiment of the present invention
- FIG. 2 is a schematic structural view of another embodiment of the present invention.
- FIG. 3 is a schematic structural view of still another embodiment of the present invention.
- FIG. 5 is a schematic structural view of the hot air circulation dehumidification dust filter device of the present invention.
- FIG. 6 is an exploded perspective view of the waste heat collecting and heat storage device of the present invention.
- the waste heat collecting and heat storage cycle device of the injection molding machine of the first embodiment includes waste heat collecting and heat storage for dissipating heat generated during operation of the heater for collecting the melter of the injection molding machine.
- the circulation system 1, the residual heat collection and storage heat circulation system 1 includes a hot air circulation dehumidification dust filter device 2, a circulation conveyor fan 3, and a waste heat collection and storage device 4 disposed outside the heater, and the hot air circulation dehumidification filter device 2 is provided with an access duct 21, the first outlet duct 22 and the second outlet duct 23, the access duct 21 is connected to the air outlet of the heat preservation drying barrel 6 through the conveying duct 5, and the first outlet duct 22 passes through the conveying duct 5 and the residual heat
- the air inlet of the heat storage device 4 is connected, and the air outlet of the waste heat collecting heat storage device 4 and the second air outlet pipe 23 are respectively connected to the air inlet of the circulating conveying fan 3 through the conveying pipe 5, and the air outlet of the circulating conveying fan 3 passes through
- the conveying pipe 5 is connected to the air inlet of the heat preservation drying drum 6;
- the hot air circulation dehumidifying dust filter device 2 includes a first dehumidifying filter room 24 and a second de
- the hot air carrying a certain amount of moisture and dust is discharged from the air outlet of the heat preservation drying drum 6 and enters the first dehumidification filter chamber 24 of the hot air circulation dehumidification filter device 2 through the inlet air duct 21.
- the hot air entering the first dehumidification filter chamber 24 enters the air inlet of the circulation conveyor fan 3 through the second outlet duct 23; under the driving action of the circulation conveyor fan 3, the outside air of the second dehumidification filter chamber 25 passes.
- the air inlet hole 251 enters the inner cavity of the second dehumidification filter chamber 25, and the outside air that has entered the second dehumidification filter chamber 25 enters the waste heat collection and storage device 4 through the first outlet air duct 22, and the waste heat collection heat storage device 4 heating the air entering the interior by using the heat dissipated during operation of the heater of the injection molding machine, and finally transferring the heated air to the circulating conveying fan 3 through the conveying pipe 5; from the second outlet duct 23 And the two air streams sent from the air outlet of the waste heat collecting heat storage device 4 are jointly entered into the circulating conveying fan 3 and mixed together; the circulating conveying fan 3 operates and finally The mixed air is introduced into the air inlet of the insulated drying drum 6.
- the waste heat collecting and heat storage cycle device of the first embodiment of the present invention can effectively utilize the heat generated by the heater of the injection molding machine, and at the same time, can save energy and improve workplaces such as workshops. working environment.
- Embodiment 2 As shown in FIG. 3 and FIG. 4, the difference between Embodiment 2 and Embodiment 1 is:
- the heat collecting and storing heat circulation system 1 is provided with an intelligent control system 7 , and the intelligent control system includes a temperature adjusting module and a temperature collecting module for monitoring the internal temperature of the heat insulating drying drum 6 , and the temperature collecting module is electrically connected with the temperature adjusting module;
- a heat source regulating device 8 is connected between the air inlets corresponding to the waste heat collecting and heat storage device 4 and the two air conveying pipes 5, and the temperature adjusting module is electrically connected to the heat source regulating device 8.
- the intelligent control system 7 can detect the temperature in the heat insulating drying drum 6 and adjust the opening and closing state of the heat source regulating device 8 to adjust to enter the heat recovery and heat storage.
- the amount of air in the unit 4 in turn, regulates the temperature of the air that is passed to the air inlet of the insulated drying drum 6 and ultimately causes the temperature in the insulated drying drum 6 to match the temperature set by the actual work.
- the temperature collecting module is used to collect the temperature signal in the insulated drying drum 6 and transmit the temperature signal to the temperature adjusting module, and the temperature adjusting module Comparing the actual temperature in the insulated drying drum 6 with the set temperature and feeding back the result to the heat source regulating device 8 and finally driving the heat source regulating device 8; when the actual temperature in the insulated drying drum 6 is higher than the set temperature When low, the temperature adjustment module sends an electrical signal to the heat source control device 8 and causes the heat source control device 8 to be turned off. At this time, all the air that has passed through the first outlet duct 22 is passed to the waste heat collection and storage device 4, and is circulated and transported.
- the air entering the air inlet of the heat preservation drying drum 6 and heated by the waste heat collecting heat storage device 4 is increased, and the temperature in the heat insulating drying drum 6 is increased;
- the temperature adjustment module sends an electrical signal to the heat source control device 8 and regulates the heat source.
- the device 8 is turned on. At this time, part of the air sent to the first take-off duct 22 is passed to the waste heat collecting heat storage device 4 and enters the circulating conveying fan 3, and the other portion is introduced to the circulating conveying fan 3 via the heat source regulating device 8.
- the temperature acquisition module can be equipped with a temperature sensor, and the temperature sensor is installed in the heat preservation drying barrel 6, and the temperature sensor transmits the collected temperature signal to the temperature adjustment module.
- the heat source regulating device 8 is a regulating valve having two states of opening and closing.
- the air inlet of the regulating valve is connected with the conveying pipe 5 connected to the air inlet of the waste heat collecting heat storage device 4, and the air outlet of the regulating valve and the connection residual heat
- the conveying pipe 5 for collecting the air outlet of the heat storage device 4 is connected.
- the above regulating valve may be an electromagnetic regulating valve or a pneumatic regulating valve; taking an electromagnetic regulating valve as an example, the electromagnetic regulating valve includes a control valve
- the relay of the core action is electrically connected with the temperature adjustment module of the intelligent control system 7. When the actual temperature in the heat preservation drying drum 6 is lower than the set temperature, the relay does not operate, and the valve core is in a closed state; When the actual temperature in 6 is higher than the set temperature, the relay acts and causes the spool to be open.
- Embodiment 3 as shown in FIG. 2 and FIG. 4, the difference between the third embodiment and the second embodiment is as follows: between the first outlet duct 22 and the air inlet of the waste heat collecting heat storage device 4 or the waste heat collecting heat storage device A heat source adjusting fan 9 is disposed between the air outlet of the air outlet 4 and the circulating conveying fan 3, and the temperature adjusting module is electrically connected to the heat source adjusting fan 9.
- the outside air entering the second dehumidification filter is sent to the heat source adjustment fan 9 through the first outlet duct 22, and the heat source adjustment fan 9 supplies power and causes the amount of air entering the waste heat collection heat storage device 4 to increase; the waste heat collection heat storage device 4heating the air entering the interior by using the heat emitted by the heater of the melter of the injection molding machine; wherein the temperature adjustment module of the intelligent control system 7 adjusts the heat output by adjusting the output air volume of the heat source adjusting fan 9
- the temperature in the barrel 6 further matches the temperature in the insulated drying drum 6 to the set temperature.
- the heat source adjusting fan 9 adjusts the temperature in the heat insulating drying drum 6 as follows: when the actual temperature in the heat insulating drying drum 6 is lower than the set temperature, the temperature adjusting module sends an electric signal to the heat source adjusting fan 9 and improves the heat source adjustment.
- the rotation speed of the fan 9 further increases the output air volume, and under the driving action of the heat source adjustment fan 9, the temperature of the air having a higher temperature after entering the heat preservation drying drum 6 and being heated by the waste heat collecting heat storage device 4 is increased, and the heat drying drying barrel 6 is inside.
- the temperature adjusting module When the temperature in the insulated drying drum 6 is higher than the set temperature, the temperature adjusting module sends an electric signal to the heat source adjusting fan 9 and reduces the rotating speed of the heat source adjusting fan 9 to reduce the output air volume, so that the heat is dried. After the barrel 6 is heated by the waste heat collecting heat storage device 4, the temperature of the air is lowered, and the temperature in the heat insulating drying drum 6 is lowered; further explanation is given, when the temperature in the heat insulating drying drum 6 is too high, the temperature adjusting module It is also possible to control the heat source adjustment fan 9 to stop rotating.
- Embodiment 4 as shown in FIG. 1 to FIG. 5, the difference between the fourth embodiment and the first embodiment is that: the first dehumidification filter chamber 24 and the second dehumidification filter chamber 25 are respectively provided with a filter core 26, and the first dehumidification filter dust
- the filter core 26 of the chamber 24 is fixed to the inlet side of the second outlet duct 23, and the filter core 26 of the second dehumidification filter chamber 25 is fixed to the inlet side of the first outlet duct 22, and the inlet duct 21 is open for communication.
- the inner cavity of the air duct 21 and the outer drain hole 211 of the hot air circulation dehumidification filter device 2 are located, and the drain hole 211 is located at the lower end portion of the inlet duct 21.
- the hot air carrying a certain amount of moisture and dust is kept from the heat preservation.
- the air outlet of the drying tub 6 is discharged and enters the first dehumidifying dust filter chamber 24 through the air duct 21. Since the temperature inside the first dehumidifying filter chamber 24 is low, the moisture carried by the hot air entering the air condenses into water droplets and passes through.
- the drainage hole 211 flows out; in addition, the filter core 26 is mainly used for filtering the air entering the first outlet duct 22 and the second outlet duct 23 and removing the dust carried by the air, thereby ensuring the passage to the heat preservation and drying.
- Embodiment 5 as shown in FIG. 1 to FIG. 4, the difference between the fifth embodiment and the second embodiment is that: the auxiliary air heating device 100 is installed on the air inlet side of the heat preservation drying drum 6, and the auxiliary heating device 100 is set in the connection cycle.
- the auxiliary air outlet of the fan 3 and the outer peripheral wall of the air inlet 5 of the heat insulating drying tub 6 are electrically connected to the temperature adjusting module.
- the fifth embodiment can pass The auxiliary heating device 100 heats the air entering the insulated drying drum 6 and satisfies the requirements of dry plastic pellets.
- the air inlet hole 251 located in the outer peripheral wall of the second dehumidification filter chamber 25 is further brought close to the auxiliary heating device 100.
- a baffle may be disposed on the side of the air inlet hole 251 and the air entering the air inlet hole 251 is guided by the baffle, so that the heat radiated from the auxiliary heating device 100 to the outside is passed as much as possible.
- the air hole 251 enters into the second dehumidification filter chamber 25.
- Embodiment 6 As shown in FIG. 6, the difference between Embodiment 6 and Embodiment 1 is:
- the waste heat collecting heat storage device 4 includes an upper cover 41 and a lower cover 42 connected to each other, and the upper cover 41 includes from the inside to the outside.
- the metal isolation layer 411, the heat collecting layer 412, the upper heat insulating layer 413, and the upper metal protective layer 414 are sequentially stacked, and the lower cover 42 includes a lower heat insulating layer 421 and a lower metal protective layer 422 which are sequentially stacked from the inside to the outside;
- the heat collecting layer 412 includes a heat storage layer 412a and an outer heat collecting pipe layer 412b which are stacked in this order from the inside to the outside.
- the heat collecting layer 412a is internally embedded with an inner heat collecting pipe layer 412c and an outer heat collecting pipe layer 412b.
- An outer heat collecting pipe is disposed, and the inner heat collecting pipe layer 412c is provided with an inner heat collecting pipe, and the outer heat collecting pipe is connected with the inner heat collecting pipe, and the outer heat collecting pipe is outwardly extended with the first air outlet pipe 22
- the air inlet joint 415 is connected, and the inner heat collecting duct is outwardly extended with an air outlet joint 416 connected to the air inlet of the circulating conveying fan 3.
- the metal isolation layer 411 and the lower thermal insulation layer 421 are respectively in contact with the outer peripheral wall of the heater of the injection molding machine, wherein the upper cover 41
- the lower cover 42 can be connected together by a snap-fit manner that can be easily removed.
- the upper heat insulating layer 413 and the lower heat insulating layer 421 are mainly used for enclosing the heat radiated by the heater of the injection molding machine melted cylinder in the waste heat collecting heat storage device 4 and avoiding heat from waste heat.
- the inside of the collection heat storage device 4 is dissipated, thereby increasing the heat collection efficiency of the waste heat collection heat storage device 4.
- the heat collecting layer 412 is mainly used for absorbing heat and heat-treating the air entering the waste heat collecting heat storage device 4; the upper metal protective layer 414 and the lower metal protective layer 422 are respectively corresponding to the upper cover 41 and the lower cover 42
- the outer casing acts as an outer layer.
- the air inlet of the waste heat collecting heat storage device 4 is disposed in the air inlet joint 415, and the waste heat collecting heat storage device 4 is The air outlet is disposed in the air outlet joint 416.
- the waste heat collecting heat storage device 4 is designed as a double-layer heating structure, wherein the outer heat collecting pipe layer 412b is mainly used to utilize the heat between the upper heat insulating layer 413 and the heat storage layer 412a, and the inner heat collecting pipe.
- the layer 412c is mainly used to utilize the heat inside the heat storage layer 412a; it should be further explained that the heat storage layer 412a is mainly used for storing the heat emitted by the heater of the injection molding machine, thereby preventing the heat from being excessively distributed to the outside. And improve the waste heat collection efficiency of the waste heat collection heat storage device 4.
- the hot air discharged from the air outlet of the heat preservation drying drum passes through the first dehumidification filter room of the hot air circulation dehumidification dust filter device and enters the circulation conveying fan, and the outside air entering the second dehumidification filter room from the air inlet hole passes through
- the residual heat collecting heat storage device enters the circulating conveying fan, wherein the residual heat collecting and storing device heats the air entering the interior by using the heat emitted by the heater of the injection molding machine, and the two air streams are common After circulating the fan and mixing, it is connected to the air inlet of the insulated drying drum.
- the utility model can effectively utilize the heat dissipated during the working of the heater of the injection molding machine, and can have a positive effect on saving energy and improving the working environment of the workplace such as the workshop.
- the utility model can be mass-produced and has a good market prospect.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Drying Of Solid Materials (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A waste heat recovery, storage and circulation device for an injection molding machine, comprising a hot air circulation, dehumidification and dust filtration device (2), a circulative air blower (3), and a waste heat recovery and storage device (4); the hot air circulation, dehumidification and dust filtration device (2) is provided with an air intake pipe (21), a first air outlet pipe (22), and a second air outlet pipe (23); and the hot air circulation, dehumidification and dust filtration device (2) comprises a first dehumidification and dust filtration chamber (24) and a second dehumidification and dust filtration chamber (25). Hot air discharged from the air outlet of a heat preservation drying drum (6) passes through the first dehumidification and dust filtration chamber (24), and enters the circulative air blower (3); outside air entering the second dehumidification and dust filtration chamber (25) from an air intake passes through the waste heat recovery and storage device (4), and enters the circulative air blower (3); and after passing through the circulative air blower (3) and being mixed, the two air flows are finally led to the air intake of the heat preservation drying drum (6). The present invention can effectively utilize the waste heat radiated by a heater, save energy and improve the working environment in workplaces such as workshops, etc.
Description
说 明 书 Description
一种注塑机余热收集储热循环装置 技术领域 Injection molding machine waste heat collecting and storing heat cycle device
本实用新型涉及热源回收利用装置技术领域, 尤其涉及一种注塑机余热收 集储热循环装置。 本申请是基于申请日 2011 年 6 月 24 日的、 申请号为 201120217376.X 的中国实用新型专利申请, 上述专利申请的内容作为参考引入 本文。 背景技术 The utility model relates to the technical field of heat source recycling and utilization device, in particular to a heat storage and storage heat storage cycle device of an injection molding machine. The present application is based on a Chinese Utility Model Patent Application No. 201120217376.X, filed on Jun. 24, 2011, the content of which is hereby incorporated by reference. Background technique
随着科学技术不断地进步,在人们的日常生活以及工业生产过程中, 很多金 属制品已逐渐被塑料制品所取代。现有的塑料制品一般采用注塑成型、压縮成型、 挤出成型等成型方式制备而成, 其中, 注塑成型应用最为广泛。在利用注塑机进 行注塑成型加工的过程中,注塑机熔胶筒上所配置的加热器对熔胶筒内的待成型 塑料进行加热处理, 在此过程中, 有相当一部分热量通过加热器散发至外界(例 如车间); 对于进行工业生产加工的车间来说, 加热器所散发的热量一方面会造 成工作环境温度升高并使得操作条件恶化, 另一方面还会造成能源的极大浪费, 进而增加企业的经济负担。 With the continuous advancement of science and technology, many metal products have gradually been replaced by plastic products in people's daily life and industrial production. Existing plastic products are generally prepared by injection molding, compression molding, extrusion molding, etc. Among them, injection molding is the most widely used. In the process of injection molding using an injection molding machine, the heater disposed on the melter of the injection molding machine heats the plastic to be molded in the melt cylinder, and during this process, a considerable amount of heat is dissipated through the heater to The outside world (for example, the workshop); for the workshops that carry out industrial production and processing, the heat generated by the heater causes the working environment temperature to rise and the operating conditions to deteriorate, and on the other hand, the energy is extremely wasted, and further Increase the financial burden of the company.
此外,在实际塑料加工过程中, 贮藏和加工前的塑脂状塑料所吸收的水分会 严重影响塑料制品最终的成型质量, 例如尼龙、 ABS、 聚碳酸脂等吸水性较强的 塑料;另外,对于吸水性较弱或者非吸水性的塑料而言,塑料表面的湿气污染(水 分积聚在塑料颗粒的表面)对塑料制品的成型质量也会产生不良影响; 所以, 针 对上述情况, 塑料在注塑加工前应进行适当地除湿干燥处理, 以保证得到较好的 成型效果。现有的注塑机成型系统一般配置有用于除湿干燥塑料的干燥机, 现有 的干燥机一般是采用电加热的方式提供热源,经加热后的热风从入风口进入保温 干燥桶并对保温干燥桶内的塑料进行除湿干燥处理;对完成除湿干燥处理并从保 温干燥桶的出风口排出的空气还携带有一定的热量,若这部分热量直接地排入车 间, 一方面会增加车间空气中的粉尘含量并影响操作工人的身体健康, 另一方面 会增加能耗并加重企业的经济负担。 实用新型内容
本实用新型的目的在于针对现有技术的不足而提供一种注塑机余热收集储 热循环装置,该注塑机余热收集储热循环装置能够有效地利用注塑机熔胶筒的加 热器工作时所散发的热量并对保温干燥桶内的塑料进行除湿干燥处理,节能环保 并能够有效地改善车间等工作场所的工作环境。 In addition, in the actual plastic processing process, the moisture absorbed by the plastic-like plastics before storage and processing will seriously affect the final molding quality of plastic products, such as nylon, ABS, polycarbonate and other water-absorbing plastics; For plastics with low water absorption or non-absorbency, moisture contamination of the plastic surface (water accumulation on the surface of the plastic particles) also adversely affects the quality of the plastic product; therefore, in response to the above, the plastic is injection molded. Appropriate dehumidification and drying treatment should be carried out before processing to ensure better molding results. The existing injection molding machine molding system is generally equipped with a dryer for dehumidifying and drying plastic. The existing dryer generally provides a heat source by means of electric heating, and the heated hot air enters the insulated drying drum from the air inlet and is insulated and dried. The plastic inside is dehumidified and dried; the air discharged from the air outlet of the insulated drying drum is also carried with a certain amount of heat. If this part of the heat is directly discharged into the workshop, the dust in the air of the workshop will be increased. The content affects the health of the workers and, on the other hand, increases energy consumption and increases the financial burden on the business. Utility model content The purpose of the utility model is to provide a waste heat collection and heat storage cycle device of an injection molding machine, which can effectively utilize the heater of the injection molding machine when the heater is working. The heat is dehumidified and dried by the plastic in the drying drum, which is energy-saving and environmentally friendly and can effectively improve the working environment of the workplace such as the workshop.
为达到上述目的, 本实用新型通过以下技术方案来实现。 In order to achieve the above object, the present invention is achieved by the following technical solutions.
一种注塑机余热收集储热循环装置,包括有用于收集注塑机熔胶筒的加热器 工作时所散发的热量的余热收集储热循环系统,余热收集储热循环系统包括有热 风循环除湿滤尘装置、 循环输送风机以及套装于加热器外侧的余热采集储热器, 热风循环除湿滤尘装置设置有接入风管、第一接出风管以及第二接出风管, 接入 风管通过输送管道与保温干燥桶的出风口连接,第一接出风管通过输送管道与余 热采集储热器的入风口连接,余热采集储热器的出风口以及第二接出风管分别通 过输送管道与循环输送风机的入风口连接,循环输送风机的出风口通过输送管道 与保温干燥桶的入风口连接;热风循环除湿滤尘装置包括有第一除湿滤尘室以及 第二除湿滤尘室,第一除湿滤尘室分别与接入风管以及第二接出风管连通, 第二 除湿滤尘室与第一接出风管连通,第二除湿滤尘室的外周壁开设有连通第二除湿 滤尘室的内腔与热风循环除湿滤尘装置的外界的进风孔。 The utility model relates to a waste heat collection and heat storage cycle device of an injection molding machine, which comprises a waste heat collection and storage heat circulation system for collecting heat generated by a heater of a melter of an injection molding machine, and the waste heat collection and storage heat circulation system comprises a hot air circulation dehumidification dust filter device. The circulating conveying fan and the waste heat collecting and storing device disposed outside the heater, the hot air circulation dehumidifying and filtering device is provided with an air inlet pipe, a first air outlet pipe and a second air outlet pipe, and the air pipe is connected to the air pipe. Connected to the air outlet of the insulated drying drum, the first outlet duct is connected to the air inlet of the waste heat collecting heat storage device through the conveying pipeline, the air outlet of the waste heat collecting heat storage device and the second connecting air duct respectively pass through the conveying pipeline and the circulation The air inlet of the conveying fan is connected, and the air outlet of the circulating conveying fan is connected to the air inlet of the heat preservation drying barrel through the conveying pipeline; the hot air circulation dehumidifying dust filtering device comprises a first dehumidifying filter room and a second dehumidifying filter room, and the first dehumidifying filter room respectively Connected to the access duct and the second outlet duct, and the second dehumidification filter chamber is connected to the first outlet duct, Dehumidifying the outer peripheral wall of the dust chamber defines a lumen in communication with the second dehumidifying hot-air circulating dust chamber dust inlet hole dehumidifying apparatus outside.
其中,所述余热收集储热循环系统配设有智能控制系统, 智能控制系统包括 有温度调整模块以及用于监测所述保温干燥桶的内部温度的温度采集模块,温度 采集模块与温度调整模块电连接。 Wherein, the waste heat collecting and storing heat circulation system is provided with an intelligent control system, and the intelligent control system comprises a temperature adjusting module and a temperature collecting module for monitoring the internal temperature of the insulated drying drum, and the temperature collecting module and the temperature adjusting module are electrically connection.
其中, 分别连接所述余热采集储热器对应的入风口以及出风口的两条输送 管道之间连设有热源调控装置, 所述温度调整模块与热源调控装置电连接。 The heat source regulating device is connected between the air inlets corresponding to the waste heat collecting and heat storage device and the two air conveying pipes, and the temperature adjusting module is electrically connected to the heat source regulating device.
其中, 所述热源调控装置为具有开、 闭两种状态的调节阀, 调节阀的入风 口与连接所述余热采集储热器的入风口的输送管道连接,调节阀的出风口与连接 余热采集储热器的出风口的输送管道连接。 Wherein, the heat source regulating device is a regulating valve having two states of opening and closing, the air inlet of the regulating valve is connected with the conveying pipe connecting the air inlet of the waste heat collecting heat storage device, and the air outlet of the regulating valve and the connection waste heat collecting The conveying pipe connection of the air outlet of the heat storage device.
其中, 所述第一接出风管与所述余热采集储热器的入风口之间或者余热采 集储热器的出风口与所述循环输送风机之间装设有热源调整风机,所述温度调整 模块与热源调整风机电连接。 a heat source adjusting fan is disposed between the first outlet duct and the air inlet of the waste heat collecting heat storage device or between the air outlet of the waste heat collecting heat storage device and the circulating conveying fan, wherein the temperature is The adjustment module is electrically connected to the heat source adjustment fan.
其中,所述第一除湿滤尘室以及所述第二除湿滤尘室分别装设有过滤芯, 第 一除湿滤尘室的过滤芯固定于所述第二接出风管的入口侧,第二除湿滤尘室的过
滤芯固定于所述第一接出风管的入口侧,所述接入风管开设有连通接入风管的内 腔与所述热风循环除湿滤尘装置的外界的排水孔, 排水孔位于接入风管的下端 部。 Wherein, the first dehumidification filter chamber and the second dehumidification filter chamber are respectively provided with a filter core, the filter core of the first dehumidification filter chamber is fixed to the inlet side of the second outlet duct, and the second dehumidification filter Room The filter element is fixed to the inlet side of the first outlet air duct, and the access air duct is provided with a drainage hole connecting the inner cavity of the air duct and the outside of the hot air circulation dehumidification dust filter device, and the drainage hole is located at the access The lower end of the duct.
其中, 所述保温干燥桶的入风口侧装设有辅助加热装置, 辅助加热装置套 装于连接所述循环输送风机的出风口与保温干燥桶的入风口的输送管道的外周 壁, 辅助加热装置与所述温度调整模块电连接。 Wherein, the auxiliary air heating device is installed on the air inlet side of the heat preservation drying barrel, and the auxiliary heating device is disposed on the outer peripheral wall of the conveying pipe connecting the air outlet of the circulating conveying fan and the air inlet of the heat insulating drying barrel, the auxiliary heating device and The temperature adjustment module is electrically connected.
其中, 所述进风孔靠近所述辅助加热装置。 Wherein, the air inlet hole is close to the auxiliary heating device.
其中, 所述余热采集储热器包括有相互连接的上罩和下罩, 上罩包括有从 内到外依次层叠设置的金属隔离层、集热层、上保温层以及上金属保护层, 下罩 包括有从内到外依次层叠设置的下保温层以及下金属保护层。 Wherein, the waste heat collecting and heat storage device comprises an upper cover and a lower cover connected to each other, and the upper cover comprises a metal isolation layer, a heat collecting layer, an upper heat insulating layer and an upper metal protective layer which are sequentially stacked from the inside to the outside, The cover includes a lower insulation layer and a lower metal protection layer which are laminated in this order from the inside to the outside.
其中, 所述集热层包括有从内到外依次层叠设置的储热层以及外集热管道 层, 储热层的内部嵌装有内集热管道层, 外集热管道层装设有外集热管道, 内集 热管道层装设有内集热管道,外集热管道与内集热管道连通, 外集热管道向外延 伸设置有与所述第一接出风管连接的入风接头,内集热管道向外延伸设置有与所 述循环输送风机的入风口连接的出风接头。 The heat collecting layer includes a heat storage layer and an outer heat collecting pipe layer which are sequentially stacked from the inside to the outside, and an inner heat collecting pipe layer is embedded in the heat storage layer, and the outer heat collecting pipe layer is installed outside. a heat collecting pipe, the inner heat collecting pipe layer is provided with an inner heat collecting pipe, and the outer heat collecting pipe is connected with the inner heat collecting pipe, and the outer heat collecting pipe is outwardly extended to have an air inlet connected to the first connecting air pipe The joint, the inner heat collecting pipe extends outwardly and has an air outlet joint connected to the air inlet of the circulating conveying fan.
本实用新型的有益效果为:本实用新型所述的一种注塑机余热收集储热循环 装置包括有余热收集储热循环系统,余热收集储热循环系统包括有热风循环除湿 滤尘装置、循环输送风机以及套装于加热器外侧的余热采集储热器, 热风循环除 湿滤尘装置设置有接入风管、第一接出风管以及第二接出风管, 接入风管通过输 送管道与保温干燥桶的出风口连接,第一接出风管通过输送管道与余热采集储热 器的入风口连接,余热采集储热器的出风口以及第二接出风管分别通过输送管道 与循环输送风机的入风口连接,循环输送风机的出风口通过输送管道与保温干燥 桶的入风口连接;热风循环除湿滤尘装置包括有第一除湿滤尘室以及第二除湿滤 尘室,第一除湿滤尘室分别与接入风管以及第二接出风管连通, 第二除湿滤尘室 与第一接出风管连通,第二除湿滤尘室的外周壁开设有连通第二除湿滤尘室的内 腔与热风循环除湿滤尘装置的外界的进风孔。在本实用新型工作过程中, 从保温 干燥桶的出风口排出的热风经过热风循环除湿滤尘装置的第一除湿滤尘室进入 至循环输送风机,从进风孔进入至第二除湿滤尘室的外界空气经过余热采集储热 器进入至循环输送风机,其中, 余热采集储热器通过利用注塑机熔胶筒的加热器
工作时所散发的热量对进入其内部的空气进行加热处理;上述两股空气流共同经 过循环输送风机且混合后一起通入至保温干燥桶的入风口。 综合上述情况可知, 本实用新型能够有效地利用注塑机熔胶筒的加热器工作时所散发的热量,对于节 约能源以及改善车间等工作场所的工作环境能够起到较为积极的效果。 The utility model has the beneficial effects that the waste heat collecting and heat storage circulating device of the injection molding machine of the present invention comprises a waste heat collecting and storing heat circulating system, and the waste heat collecting and storing heat circulating system comprises a hot air circulating dehumidifying dust filter device and a circulating conveying fan. And a waste heat collecting and storage device disposed on the outside of the heater, the hot air circulation dehumidification dust filter device is provided with an air inlet pipe, a first air outlet pipe and a second air outlet pipe, and the air pipe is connected to the heat preservation drying barrel through the conveying pipe The air outlet is connected, the first outlet air duct is connected to the air inlet of the waste heat collecting heat storage device through the conveying pipeline, the air outlet of the waste heat collecting heat storage device and the second air outlet pipe are respectively passed through the conveying pipeline and the circulating conveying fan. The tuyere is connected, and the air outlet of the circulating conveying fan is connected to the air inlet of the heat preservation drying barrel through the conveying pipeline; the hot air circulation dehumidifying and filtering device comprises a first dehumidifying filter room and a second dehumidifying filter room, and the first dehumidifying filter room is respectively connected to the wind. The tube and the second outlet duct are connected, the second dehumidification filter chamber is connected to the first outlet duct, and the second dehumidification filter chamber is outside Wall defines a lumen in communication with the second dehumidification hot air circulating dust chamber dust inlet hole dehumidifying apparatus outside. In the working process of the utility model, the hot air discharged from the air outlet of the heat preservation drying drum passes through the first dehumidification filter room of the hot air circulation dehumidification dust filter device and enters the circulation conveying fan, and enters the outside air from the air inlet hole to the second dehumidification filter room. After the waste heat collecting heat storage device enters the circulating conveying fan, wherein the residual heat collecting heat storage device passes through the heater of the melting furnace of the injection molding machine The heat dissipated during operation heats the air entering the interior; the above two air streams are collectively passed through a circulating conveying fan and mixed together and then introduced into the air inlet of the insulated drying drum. According to the above situation, the utility model can effectively utilize the heat dissipated during the operation of the heater of the injection molding machine, and can have a positive effect on saving energy and improving the working environment in a workplace such as a workshop.
附图说明 DRAWINGS
下面利用附图来对本实用新型作进一步的说明,但是附图中的实施例不构成 对本实用新型的任何限制。 The present invention will be further described with reference to the drawings, but the embodiments of the drawings do not constitute any limitation of the present invention.
图 1为本实用新型一种实施方式的结构示意图; 1 is a schematic structural view of an embodiment of the present invention;
图 2为本实用新型另一种实施方式的结构示意图; 2 is a schematic structural view of another embodiment of the present invention;
图 3为本实用新型又一种实施方式的结构示意图; 3 is a schematic structural view of still another embodiment of the present invention;
图 4为本实用新型再一种实施方式的结构示意图; 4 is a schematic structural view of still another embodiment of the present invention;
图 5为本实用新型的热风循环除湿滤尘装置的结构示意图; Figure 5 is a schematic structural view of the hot air circulation dehumidification dust filter device of the present invention;
图 6为本实用新型的余热采集储热器的分解示意图。 FIG. 6 is an exploded perspective view of the waste heat collecting and heat storage device of the present invention.
在图 1至图 6中包括有: Included in Figures 1 through 6 are:
1- -余热收集储热循环系统 热风循环除湿滤尘装置 1--Residual heat collection and heat storage cycle system Hot air circulation dehumidification filter unit
21- 一接入风管 211—— 22——第一接出风管 21- an access duct 211 - 22 - the first outlet duct
23- -第二接出风管 24- -第一除湿滤尘室 23- -Second outlet duct 24- - First dehumidification filter chamber
25- -第二除湿滤尘室 251——进风孔 26——过滤芯 25- -Second dehumidification filter chamber 251——Air inlet hole 26——Filter core
3- -循环输送风机 4——余热采集储热器 41——上罩 3- - circulating conveying fan 4 - waste heat collecting heat storage 41 - upper cover
411-一金属隔离层 412——集热层 412a——储热层 411-a metal isolation layer 412 - heat collecting layer 412a - heat storage layer
412b 外集热管道层 412c——内集热管道层 412b outer heat collecting pipe layer 412c - inner heat collecting pipe layer
413- -上保温层 414- 上金属保护层 415——入风 413- - Upper insulation layer 414- Upper metal protection layer 415 - Into the wind
416- -出风接头 42- 下罩 421——下保温层 416- - outlet connector 42- lower cover 421 - lower insulation
422——下金属保护层 5- -输送管道 6——保温干燥桶 422——Lower metal protective layer 5--Conveying pipe 6——Insulation drying barrel
7——智能控制系统 8- -热源调控装置 9——热源调整风机 7——Intelligent control system 8--heat source control device 9——heat source adjustment fan
100——辅助加热装置 100——Auxiliary heating device
具体实施方式
下面结合具体的实施例来对本实用新型进行进一步的说明。 detailed description The present invention will be further described below in conjunction with specific embodiments.
实施例一, 如图 1和图 5所示, 本实施例一的注塑机余热收集储热循环装 置,包括有用于收集注塑机熔胶筒的加热器工作时所散发的热量的余热收集储热 循环系统 1, 余热收集储热循环系统 1包括有热风循环除湿滤尘装置 2、 循环输 送风机 3以及套装于加热器外侧的余热采集储热器 4, 热风循环除湿滤尘装置 2 设置有接入风管 21、 第一接出风管 22以及第二接出风管 23, 接入风管 21通过 输送管道 5与保温干燥桶 6的出风口连接, 第一接出风管 22通过输送管道 5与 余热采集储热器 4的入风口连接,余热采集储热器 4的出风口以及第二接出风管 23分别通过输送管道 5与循环输送风机 3的入风口连接, 循环输送风机 3的出 风口通过输送管道 5与保温干燥桶 6的入风口连接;热风循环除湿滤尘装置 2包 括有第一除湿滤尘室 24以及第二除湿滤尘室 25, 第一除湿滤尘室 24分别与接 入风管 21以及第二接出风管 23连通,第二除湿滤尘室 25与第一接出风管 22连 通,第二除湿滤尘室 25的外周壁开设有连通第二除湿滤尘室 25的内腔与热风循 环除湿滤尘装置 2的外界的进风孔 251。 Embodiment 1 As shown in FIG. 1 and FIG. 5, the waste heat collecting and heat storage cycle device of the injection molding machine of the first embodiment includes waste heat collecting and heat storage for dissipating heat generated during operation of the heater for collecting the melter of the injection molding machine. The circulation system 1, the residual heat collection and storage heat circulation system 1 includes a hot air circulation dehumidification dust filter device 2, a circulation conveyor fan 3, and a waste heat collection and storage device 4 disposed outside the heater, and the hot air circulation dehumidification filter device 2 is provided with an access duct 21, the first outlet duct 22 and the second outlet duct 23, the access duct 21 is connected to the air outlet of the heat preservation drying barrel 6 through the conveying duct 5, and the first outlet duct 22 passes through the conveying duct 5 and the residual heat The air inlet of the heat storage device 4 is connected, and the air outlet of the waste heat collecting heat storage device 4 and the second air outlet pipe 23 are respectively connected to the air inlet of the circulating conveying fan 3 through the conveying pipe 5, and the air outlet of the circulating conveying fan 3 passes through The conveying pipe 5 is connected to the air inlet of the heat preservation drying drum 6; the hot air circulation dehumidifying dust filter device 2 includes a first dehumidifying filter room 24 and a second dehumidifying filter room 25, the first dehumidification The dust chamber 24 is in communication with the inlet duct 21 and the second outlet duct 23, the second dehumidifying filter chamber 25 is in communication with the first outlet duct 22, and the outer peripheral wall of the second dehumidifying filter chamber 25 is open for communication. The inner cavity of the dehumidification filter chamber 25 and the outside air inlet hole 251 of the hot air circulation dehumidification filter device 2 are disposed.
在实施例一的工作过程中, 携带有一定量的水分以及粉尘的热风从保温干 燥桶 6的出风口排出并通过接入风管 21进入至热风循环除湿滤尘装置 2的第一 除湿滤尘室 24内, 进入至第一除湿滤尘室 24的热风再通过第二接出风管 23进 入至循环输送风机 3的入风口; 在循环输送风机 3的驱动作用下, 第二除湿滤尘 室 25的外界空气通过进风孔 251进入至第二除湿滤尘室 25的内腔,进入至第二 除湿滤尘室 25的外界空气通过第一接出风管 22进入至余热采集储热器 4内,余 热采集储热器 4通过利用注塑机熔胶筒的加热器工作时所散发的热量对进入其 内部的空气加热并最终将加热后的空气通过输送管道 5传送至循环输送风机 3; 从第二接出风管 23以及余热采集储热器 4的出风口传送而来的两股空气流共同 进入至循环输送风机 3并混合于一起;循环输送风机 3动作并最终将混合后的空 气通入至保温干燥桶 6的入风口。 During the operation of the first embodiment, the hot air carrying a certain amount of moisture and dust is discharged from the air outlet of the heat preservation drying drum 6 and enters the first dehumidification filter chamber 24 of the hot air circulation dehumidification filter device 2 through the inlet air duct 21. The hot air entering the first dehumidification filter chamber 24 enters the air inlet of the circulation conveyor fan 3 through the second outlet duct 23; under the driving action of the circulation conveyor fan 3, the outside air of the second dehumidification filter chamber 25 passes. The air inlet hole 251 enters the inner cavity of the second dehumidification filter chamber 25, and the outside air that has entered the second dehumidification filter chamber 25 enters the waste heat collection and storage device 4 through the first outlet air duct 22, and the waste heat collection heat storage device 4 heating the air entering the interior by using the heat dissipated during operation of the heater of the injection molding machine, and finally transferring the heated air to the circulating conveying fan 3 through the conveying pipe 5; from the second outlet duct 23 And the two air streams sent from the air outlet of the waste heat collecting heat storage device 4 are jointly entered into the circulating conveying fan 3 and mixed together; the circulating conveying fan 3 operates and finally The mixed air is introduced into the air inlet of the insulated drying drum 6.
综合上述情况可知,本实施例一的注塑机余热收集储热循环装置能够有效地 利用注塑机熔胶筒的加热器工作时所散发的热量, 同时, 还可以节约能源以及改 善车间等工作场所的工作环境。 In view of the above, the waste heat collecting and heat storage cycle device of the first embodiment of the present invention can effectively utilize the heat generated by the heater of the injection molding machine, and at the same time, can save energy and improve workplaces such as workshops. working environment.
实施例二, 如图 3和图 4所示所示, 本实施例二与实施例一的区别在于: 余
热收集储热循环系统 1配设有智能控制系统 7, 智能控制系统 Ί包括有温度调整 模块以及用于监测保温干燥桶 6的内部温度的温度采集模块,温度采集模块与温 度调整模块电连接; 进一步的, 分别连接余热采集储热器 4对应的入风口以及出 风口的两条输送管道 5之间连设有热源调控装置 8, 温度调整模块与热源调控装 置 8电连接。在本实施例二注塑机余热收集储热循环装置工作过程中, 智能控制 系统 7可以检测保温干燥桶 6内的温度并通过控制热源调控装置 8的开、闭状态 来调节进入至余热采集储热器 4的空气量,进而调节通入至保温干燥桶 6的入风 口的空气温度并最终使得保温干燥桶 6 内的温度与实际工作需要所设定的温度 相匹配。 Embodiment 2 As shown in FIG. 3 and FIG. 4, the difference between Embodiment 2 and Embodiment 1 is: The heat collecting and storing heat circulation system 1 is provided with an intelligent control system 7 , and the intelligent control system includes a temperature adjusting module and a temperature collecting module for monitoring the internal temperature of the heat insulating drying drum 6 , and the temperature collecting module is electrically connected with the temperature adjusting module; Further, a heat source regulating device 8 is connected between the air inlets corresponding to the waste heat collecting and heat storage device 4 and the two air conveying pipes 5, and the temperature adjusting module is electrically connected to the heat source regulating device 8. In the working process of the waste heat collecting and heat storage circulating device of the injection molding machine of the second embodiment, the intelligent control system 7 can detect the temperature in the heat insulating drying drum 6 and adjust the opening and closing state of the heat source regulating device 8 to adjust to enter the heat recovery and heat storage. The amount of air in the unit 4, in turn, regulates the temperature of the air that is passed to the air inlet of the insulated drying drum 6 and ultimately causes the temperature in the insulated drying drum 6 to match the temperature set by the actual work.
下面结合智能控制系统 7的具体结构来对智能控制系统 7的工作过程进行详 细地说明:温度采集模块用于采集保温干燥桶 6内的温度信号并将温度信号传送 至温度调整模块,温度调整模块将保温干燥桶 6内的实际温度与所设定的温度进 行对比并将结果反馈至热源调控装置 8并最终驱动热源调控装置 8动作;当保温 干燥桶 6内的实际温度比所设定的温度低时,温度调整模块发送电信号至热源调 控装置 8并使得热源调控装置 8关闭, 此时, 经第一接出风管 22出来的空气全 部通入至余热采集储热器 4, 在循环输送风机 3的驱动作用下, 通入至保温干燥 桶 6的入风口且经余热采集储热器 4加热处理后的温度较高的空气增加,保温干 燥桶 6内的温度升高; 当保温干燥桶 6内的温度比所设定的温度高时,温度调整 模块发送电信号至热源调控装置 8并使得热源调控装置 8开启,此时, 经第一接 出风管 22传送至的空气一部分通入至余热采集储热器 4并进入至循环输送风机 3, 另一部分经热源调控装置 8进入至循环输送风机 3, 通过上述动作使得通入 至保温干燥桶 6的入风口且经余热采集储热器 4加热处理后的温度较高的空气减 少, 保温干燥桶 6内的温度下降。 此外, 温度采集模块可以配设温度传感器, 温 度传感器安装于保温干燥桶 6内,温度传感器将所采集到的温度信号传送至温度 调整模块。 The working process of the intelligent control system 7 is described in detail below in conjunction with the specific structure of the intelligent control system 7: the temperature collecting module is used to collect the temperature signal in the insulated drying drum 6 and transmit the temperature signal to the temperature adjusting module, and the temperature adjusting module Comparing the actual temperature in the insulated drying drum 6 with the set temperature and feeding back the result to the heat source regulating device 8 and finally driving the heat source regulating device 8; when the actual temperature in the insulated drying drum 6 is higher than the set temperature When low, the temperature adjustment module sends an electrical signal to the heat source control device 8 and causes the heat source control device 8 to be turned off. At this time, all the air that has passed through the first outlet duct 22 is passed to the waste heat collection and storage device 4, and is circulated and transported. Under the driving action of the fan 3, the air entering the air inlet of the heat preservation drying drum 6 and heated by the waste heat collecting heat storage device 4 is increased, and the temperature in the heat insulating drying drum 6 is increased; When the temperature in 6 is higher than the set temperature, the temperature adjustment module sends an electrical signal to the heat source control device 8 and regulates the heat source. The device 8 is turned on. At this time, part of the air sent to the first take-off duct 22 is passed to the waste heat collecting heat storage device 4 and enters the circulating conveying fan 3, and the other portion is introduced to the circulating conveying fan 3 via the heat source regulating device 8. Through the above operation, the air having a higher temperature after being introduced into the air inlet of the heat insulating drying drum 6 and heated by the heat recovery collecting heat storage device 4 is reduced, and the temperature inside the heat insulating drying drum 6 is lowered. In addition, the temperature acquisition module can be equipped with a temperature sensor, and the temperature sensor is installed in the heat preservation drying barrel 6, and the temperature sensor transmits the collected temperature signal to the temperature adjustment module.
更进一步的, 热源调控装置 8为具有开、 闭两种状态的调节阀, 调节阀的入 风口与连接余热采集储热器 4的入风口的输送管道 5连接,调节阀的出风口与连 接余热采集储热器 4的出风口的输送管道 5连接。上述调节阀可以为电磁式调节 阀, 也可以为气动式调节阀; 以电磁式调节阀为例, 电磁式调节阀包括有控制阀
芯动作的继电器, 继电器与智能控制系统 7的温度调整模块电连接, 当保温干燥 桶 6内的实际温度比所设定的温度低时, 继电器不动作, 阀芯处于关闭状态; 当 保温干燥桶 6内的实际温度比所设定的温度高时,继电器动作并使得阀芯处于开 启状态。 Further, the heat source regulating device 8 is a regulating valve having two states of opening and closing. The air inlet of the regulating valve is connected with the conveying pipe 5 connected to the air inlet of the waste heat collecting heat storage device 4, and the air outlet of the regulating valve and the connection residual heat The conveying pipe 5 for collecting the air outlet of the heat storage device 4 is connected. The above regulating valve may be an electromagnetic regulating valve or a pneumatic regulating valve; taking an electromagnetic regulating valve as an example, the electromagnetic regulating valve includes a control valve The relay of the core action is electrically connected with the temperature adjustment module of the intelligent control system 7. When the actual temperature in the heat preservation drying drum 6 is lower than the set temperature, the relay does not operate, and the valve core is in a closed state; When the actual temperature in 6 is higher than the set temperature, the relay acts and causes the spool to be open.
实施例三, 如图 2和图 4所示, 本实施例三与实施例二的区别在于: 第一接 出风管 22与余热采集储热器 4的入风口之间或者余热采集储热器 4的出风口与 循环输送风机 3之间装设有热源调整风机 9, 温度调整模块与热源调整风机 9电 连接。 进入至第二除湿滤尘的外界空气通过第一接出风管 22被输送至热源调整 风机 9, 热源调整风机 9提供动力并促使进入余热采集储热器 4的空气量增加; 余热采集储热器 4通过利用注塑机熔胶筒的加热器工作时所散发的热量对进入 其内部的空气进行加热处理; 其中, 智能控制系统 7的温度调整模块通过调节热 源调整风机 9的输出风量来调节保温干燥桶 6内的温度,进而使保温干燥桶 6内 的温度与所设定的温度相匹配。 Embodiment 3, as shown in FIG. 2 and FIG. 4, the difference between the third embodiment and the second embodiment is as follows: between the first outlet duct 22 and the air inlet of the waste heat collecting heat storage device 4 or the waste heat collecting heat storage device A heat source adjusting fan 9 is disposed between the air outlet of the air outlet 4 and the circulating conveying fan 3, and the temperature adjusting module is electrically connected to the heat source adjusting fan 9. The outside air entering the second dehumidification filter is sent to the heat source adjustment fan 9 through the first outlet duct 22, and the heat source adjustment fan 9 supplies power and causes the amount of air entering the waste heat collection heat storage device 4 to increase; the waste heat collection heat storage device 4heating the air entering the interior by using the heat emitted by the heater of the melter of the injection molding machine; wherein the temperature adjustment module of the intelligent control system 7 adjusts the heat output by adjusting the output air volume of the heat source adjusting fan 9 The temperature in the barrel 6 further matches the temperature in the insulated drying drum 6 to the set temperature.
热源调整风机 9调节保温干燥桶 6内的温度的具体过程如下:当保温干燥桶 6内的实际温度比所设定的温度低时, 温度调整模块发送电信号至热源调整风机 9并提高热源调整风机 9的转速进而增大输出风量, 在热源调整风机 9的驱动作 用下,进入保温干燥桶 6且经余热采集储热器 4加热处理后的温度较高的空气量 增加,保温干燥桶 6内的温度升高; 当保温干燥桶 6内的温度比所设定的温度高 时,温度调整模块发送电信号至热源调整风机 9并降低热源调整风机 9的转速进 而减少输出风量,这样进入保温干燥桶 6且经余热采集储热器 4加热处理后的温 度较高的空气量减少, 保温干燥桶 6内的温度降低; 须进一步解释, 当保温干燥 桶 6内的温度过高时, 温度调整模块还可以控制热源调整风机 9停止转动。 The heat source adjusting fan 9 adjusts the temperature in the heat insulating drying drum 6 as follows: when the actual temperature in the heat insulating drying drum 6 is lower than the set temperature, the temperature adjusting module sends an electric signal to the heat source adjusting fan 9 and improves the heat source adjustment. The rotation speed of the fan 9 further increases the output air volume, and under the driving action of the heat source adjustment fan 9, the temperature of the air having a higher temperature after entering the heat preservation drying drum 6 and being heated by the waste heat collecting heat storage device 4 is increased, and the heat drying drying barrel 6 is inside. When the temperature in the insulated drying drum 6 is higher than the set temperature, the temperature adjusting module sends an electric signal to the heat source adjusting fan 9 and reduces the rotating speed of the heat source adjusting fan 9 to reduce the output air volume, so that the heat is dried. After the barrel 6 is heated by the waste heat collecting heat storage device 4, the temperature of the air is lowered, and the temperature in the heat insulating drying drum 6 is lowered; further explanation is given, when the temperature in the heat insulating drying drum 6 is too high, the temperature adjusting module It is also possible to control the heat source adjustment fan 9 to stop rotating.
实施例四, 如图 1至图 5所示, 本实施例四与实施例一的区别在于: 第一除 湿滤尘室 24以及第二除湿滤尘室 25分别装设有过滤芯 26, 第一除湿滤尘室 24 的过滤芯 26固定于第二接出风管 23的入口侧, 第二除湿滤尘室 25的过滤芯 26 固定于第一接出风管 22的入口侧, 接入风管 21开设有连通接入风管 21的内腔 与热风循环除湿滤尘装置 2的外界的排水孔 211, 排水孔 211位于接入风管 21 的下端部。 Embodiment 4, as shown in FIG. 1 to FIG. 5, the difference between the fourth embodiment and the first embodiment is that: the first dehumidification filter chamber 24 and the second dehumidification filter chamber 25 are respectively provided with a filter core 26, and the first dehumidification filter dust The filter core 26 of the chamber 24 is fixed to the inlet side of the second outlet duct 23, and the filter core 26 of the second dehumidification filter chamber 25 is fixed to the inlet side of the first outlet duct 22, and the inlet duct 21 is open for communication. The inner cavity of the air duct 21 and the outer drain hole 211 of the hot air circulation dehumidification filter device 2 are located, and the drain hole 211 is located at the lower end portion of the inlet duct 21.
在本实施例四的工作过程中,携带有一定量的水分以及粉尘的热风从保温干
燥桶 6的出风口排出并通过接入风管 21进入至第一除湿滤尘室 24, 由于第一除 湿滤尘室 24内部的温度较低, 进入其中的热风所携带的水分冷凝成水珠并通过 排水孔 211流出; 另外, 过滤芯 26主要用于对进入第一接出风管 22以及第二接 出风管 23的空气进行过滤处理并除去空气所携带的粉尘, 进而保证通入至保温 干燥桶 6的空气清洁度。 In the working process of the fourth embodiment, the hot air carrying a certain amount of moisture and dust is kept from the heat preservation. The air outlet of the drying tub 6 is discharged and enters the first dehumidifying dust filter chamber 24 through the air duct 21. Since the temperature inside the first dehumidifying filter chamber 24 is low, the moisture carried by the hot air entering the air condenses into water droplets and passes through. The drainage hole 211 flows out; in addition, the filter core 26 is mainly used for filtering the air entering the first outlet duct 22 and the second outlet duct 23 and removing the dust carried by the air, thereby ensuring the passage to the heat preservation and drying. The air cleanliness of the tub 6.
实施例五, 如图 1至图 4所示, 本实施例五与实施例二的区别在于: 保温 干燥桶 6的入风口侧装设有辅助加热装置 100, 辅助加热装置 100套装于连接循 环输送风机 3的出风口与保温干燥桶 6的入风口的输送管道 5的外周壁,辅助加 热装置 100与温度调整模块电连接。在本实施例五的工作过程中, 当余热采集储 热器 4不能够提供足够多的热量或者须在注塑前对保温干燥桶 6内的塑料颗粒进 行预先干燥处理时, 本实施例五可以通过辅助加热装置 100对进入保温干燥桶 6 内的空气进行加热处理并满足干燥塑料颗粒的要求。进一步的, 为了有效地利用 辅助加热装置 100在加热过程中所散发至外界的热量,本实施例五还将位于上述 第二除湿滤尘室 25的外周壁的进风孔 251靠近辅助加热装置 100。 另外, 本实 施例五还可以在进风孔 251的旁侧设置挡板并通过挡板来引导进入进风孔 251的 空气, 进而使得辅助加热装置 100所散发至外界的热量尽可能地通过进风孔 251 进入至第二除湿滤尘室 25内。 Embodiment 5, as shown in FIG. 1 to FIG. 4, the difference between the fifth embodiment and the second embodiment is that: the auxiliary air heating device 100 is installed on the air inlet side of the heat preservation drying drum 6, and the auxiliary heating device 100 is set in the connection cycle. The auxiliary air outlet of the fan 3 and the outer peripheral wall of the air inlet 5 of the heat insulating drying tub 6 are electrically connected to the temperature adjusting module. In the working process of the fifth embodiment, when the waste heat collecting heat storage device 4 cannot provide sufficient heat or the plastic particles in the heat insulating drying drum 6 are pre-dried before the injection molding, the fifth embodiment can pass The auxiliary heating device 100 heats the air entering the insulated drying drum 6 and satisfies the requirements of dry plastic pellets. Further, in order to effectively utilize the heat radiated to the outside by the auxiliary heating device 100 during the heating process, the air inlet hole 251 located in the outer peripheral wall of the second dehumidification filter chamber 25 is further brought close to the auxiliary heating device 100. In addition, in the fifth embodiment, a baffle may be disposed on the side of the air inlet hole 251 and the air entering the air inlet hole 251 is guided by the baffle, so that the heat radiated from the auxiliary heating device 100 to the outside is passed as much as possible. The air hole 251 enters into the second dehumidification filter chamber 25.
实施例六, 如图 6所示, 本实施例六与实施例一的区别在于: 余热采集储 热器 4包括有相互连接的上罩 41和下罩 42, 上罩 41包括有从内到外依次层叠 设置的金属隔离层 411、 集热层 412、 上保温层 413以及上金属保护层 414, 下 罩 42包括有从内到外依次层叠设置的下保温层 421 以及下金属保护层 422; 进 一步的, 集热层 412包括有从内到外依次层叠设置的储热层 412a以及外集热管 道层 412b, 储热层 412a的内部嵌装有内集热管道层 412c, 外集热管道层 412b 装设有外集热管道, 内集热管道层 412c装设有内集热管道, 外集热管道与内集 热管道连通, 外集热管道向外延伸设置有与第一接出风管 22 连接的入风接头 415, 内集热管道向外延伸设置有与循环输送风机 3 的入风口连接的出风接头 416。 在余热采集储热器 4安装于注塑机熔胶筒的加热器的外侧过程中, 金属隔 离层 411以及下保温层 421分别与注塑机熔胶筒的加热器外周壁接触, 其中, 上 罩 41与下罩 42可以通过可方便拆卸的扣接方式连接于一起。
在余热采集储热器 4工作过程中, 上保温层 413以及下保温层 421主要用 于将注塑机熔胶筒的加热器所散发的热量包围在余热采集储热器 4 内并避免热 量从余热采集储热器 4的内部散发出去,进而增加余热采集储热器 4的热量采集 效率。集热层 412主要用于吸收热量并对进入至余热采集储热器 4内的空气进行 加热处理; 上金属保护层 414以及下金属保护层 422分别作为相对应的上罩 41 以及下罩 42的外壳并起到外层保护作用。 在利用余热采集储热器 4加热由第一 接出风管 22输送而来的空气时,待加热空气从入风接头 415进入至外集热管道, 经外集热管道加热后的空气再进入至内集热管道并最终经出风接头 416 而输送 至循环输送风机 3, 须进一步解释, 上述余热采集储热器 4的入风口设置于入风 接头 415内, 上述余热采集储热器 4的出风口设置于出风接头 416内。本实施例 五将余热采集储热器 4设计成双层加热的结构形式, 其中, 外集热管道层 412b 主要用于利用上保温层 413与储热层 412a之间的热量, 内集热管道层 412c主要 用于利用储热层 412a内部的热量; 须进一步解释, 储热层 412a主要用于储存注 塑机熔胶筒的加热器工作时所散发的热量,进而防止热量过快地散发至外界并提 高余热采集储热器 4的余热采集效率。 Embodiment 6 As shown in FIG. 6, the difference between Embodiment 6 and Embodiment 1 is: The waste heat collecting heat storage device 4 includes an upper cover 41 and a lower cover 42 connected to each other, and the upper cover 41 includes from the inside to the outside. The metal isolation layer 411, the heat collecting layer 412, the upper heat insulating layer 413, and the upper metal protective layer 414 are sequentially stacked, and the lower cover 42 includes a lower heat insulating layer 421 and a lower metal protective layer 422 which are sequentially stacked from the inside to the outside; The heat collecting layer 412 includes a heat storage layer 412a and an outer heat collecting pipe layer 412b which are stacked in this order from the inside to the outside. The heat collecting layer 412a is internally embedded with an inner heat collecting pipe layer 412c and an outer heat collecting pipe layer 412b. An outer heat collecting pipe is disposed, and the inner heat collecting pipe layer 412c is provided with an inner heat collecting pipe, and the outer heat collecting pipe is connected with the inner heat collecting pipe, and the outer heat collecting pipe is outwardly extended with the first air outlet pipe 22 The air inlet joint 415 is connected, and the inner heat collecting duct is outwardly extended with an air outlet joint 416 connected to the air inlet of the circulating conveying fan 3. During the process of installing the waste heat collecting heat storage device 4 on the outer side of the heater of the injection molding machine, the metal isolation layer 411 and the lower thermal insulation layer 421 are respectively in contact with the outer peripheral wall of the heater of the injection molding machine, wherein the upper cover 41 The lower cover 42 can be connected together by a snap-fit manner that can be easily removed. During the operation of the waste heat collecting heat storage device 4, the upper heat insulating layer 413 and the lower heat insulating layer 421 are mainly used for enclosing the heat radiated by the heater of the injection molding machine melted cylinder in the waste heat collecting heat storage device 4 and avoiding heat from waste heat. The inside of the collection heat storage device 4 is dissipated, thereby increasing the heat collection efficiency of the waste heat collection heat storage device 4. The heat collecting layer 412 is mainly used for absorbing heat and heat-treating the air entering the waste heat collecting heat storage device 4; the upper metal protective layer 414 and the lower metal protective layer 422 are respectively corresponding to the upper cover 41 and the lower cover 42 The outer casing acts as an outer layer. When the waste heat collecting device 4 is used to heat the air delivered by the first outlet duct 22, the air to be heated enters from the air inlet joint 415 to the outer heat collecting duct, and the air heated by the outer heat collecting duct re-enters The inner heat collecting pipe is finally sent to the circulating conveying fan 3 via the air outlet joint 416. It should be further explained that the air inlet of the waste heat collecting heat storage device 4 is disposed in the air inlet joint 415, and the waste heat collecting heat storage device 4 is The air outlet is disposed in the air outlet joint 416. In the fifth embodiment, the waste heat collecting heat storage device 4 is designed as a double-layer heating structure, wherein the outer heat collecting pipe layer 412b is mainly used to utilize the heat between the upper heat insulating layer 413 and the heat storage layer 412a, and the inner heat collecting pipe. The layer 412c is mainly used to utilize the heat inside the heat storage layer 412a; it should be further explained that the heat storage layer 412a is mainly used for storing the heat emitted by the heater of the injection molding machine, thereby preventing the heat from being excessively distributed to the outside. And improve the waste heat collection efficiency of the waste heat collection heat storage device 4.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员, 依据 本实用新型的思想,在具体实施方式及应用范围上均会有改变之处, 本说明书内 容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present invention, and those skilled in the art will have any changes in the specific embodiments and application scope according to the idea of the present invention. The contents of this specification should not be construed as Limitations on the present invention.
工业应用性 Industrial applicability
本实用新型工作过程中, 从保温干燥桶的出风口排出的热风经过热风循环 除湿滤尘装置的第一除湿滤尘室进入至循环输送风机,从进风孔进入至第二除湿 滤尘室的外界空气经过余热采集储热器进入至循环输送风机,其中, 余热采集储 热器通过利用注塑机熔胶筒的加热器工作时所散发的热量对进入其内部的空气 进行加热处理;上述两股空气流共同经过循环输送风机且混合后一起通入至保温 干燥桶的入风口。本实用新型能够有效地利用注塑机熔胶筒的加热器工作时所散 发的热量,对于节约能源以及改善车间等工作场所的工作环境能够起到较为积极 的效果。 本本实用新型可以批量生产, 具有良好的市场前景。
During the working process of the utility model, the hot air discharged from the air outlet of the heat preservation drying drum passes through the first dehumidification filter room of the hot air circulation dehumidification dust filter device and enters the circulation conveying fan, and the outside air entering the second dehumidification filter room from the air inlet hole passes through The residual heat collecting heat storage device enters the circulating conveying fan, wherein the residual heat collecting and storing device heats the air entering the interior by using the heat emitted by the heater of the injection molding machine, and the two air streams are common After circulating the fan and mixing, it is connected to the air inlet of the insulated drying drum. The utility model can effectively utilize the heat dissipated during the working of the heater of the injection molding machine, and can have a positive effect on saving energy and improving the working environment of the workplace such as the workshop. The utility model can be mass-produced and has a good market prospect.
Claims
1、一种注塑机余热收集储热循环装置,包括有用于收集注塑机熔胶筒的加热 器工作时所散发的热量的余热收集储热循环系统(1 ), 其特征在于: 余热收集储 热循环系统(1 )包括有热风循环除湿滤尘装置(2)、 循环输送风机(3 ) 以及套 装于加热器外侧的余热釆集储热器 (4), 热风循环除湿滤尘装置 (2) 设置有接 入风管(21 )、 第一接出风管(22) 以及第二接出风管(23), 接入风管 (21 )通 过输送管道(5)与保温干燥桶 (6) 的出风口连接, 第一接出风管 (22)通过输 送管道 (5) 与余热釆集储热器 (4) 的入风口连接, 余热采集储热器 (4) 的出 风口以及第二接出风管(23 )分别通过输送管道(5 )与循环输送风机(3) 的入 风口连接, 循环输送风机 (3) 的出风口通过输送管道 (5 ) 与保温干燥桶 (6) 的入风口连接; 1. A waste heat collection and heat storage cycle device for an injection molding machine, comprising a waste heat collection and storage heat circulation system (1) for collecting heat generated during operation of a heater of a melter of an injection molding machine, characterized in that: waste heat collecting and storing heat The circulation system (1) comprises a hot air circulation dehumidification dust filter device (2), a circulation conveying fan (3), and a waste heat collection heat storage device (4) disposed outside the heater, and the hot air circulation dehumidification dust filter device (2) is provided with a connection The air inlet pipe (21), the first outlet air duct (22) and the second outlet air duct (23) are connected to the air duct (21) through the conveying duct (5) and the air outlet of the heat insulating drying drum (6) Connected, the first outlet duct (22) is connected to the air inlet of the residual heat storage heat accumulator (4) through the conveying pipe (5), the air outlet of the residual heat collecting heat storage device (4) and the second outlet air duct (23) respectively connected to the air inlet of the circulating conveying fan (3) through the conveying pipe (5), and the air outlet of the circulating conveying fan (3) is connected to the air inlet of the heat insulating drying barrel (6) through the conveying pipe (5);
热风循环除湿滤尘装置 (2)包括有第一除湿滤尘室 (24) 以及第二除湿滤 尘室(25),第一除湿滤尘室(24)分别与接入风管(21 )以及第二接出风管(23 ) 连通, 第二除湿滤尘室(25)与第一接出风管(22)连通, 第二除湿滤尘室(25) 的外周壁开设有连通第二除湿滤尘室(25 )的内腔与热风循环除湿滤尘装置(2) 的外界的进风孔 (251 )。 The hot air circulation dehumidification filter device (2) comprises a first dehumidification filter chamber (24) and a second dehumidification filter chamber (25), and the first dehumidification filter chamber (24) is respectively connected to the access duct (21) and the second outlet The air duct (23) is connected, the second dehumidification filter chamber (25) is in communication with the first outlet duct (22), and the outer peripheral wall of the second dehumidification filter chamber (25) is connected to the second dehumidification filter chamber (25). The inner cavity and the hot air circulate the outside air inlet hole (251) of the dehumidification filter device (2).
2、根据权利要求 1所述的一种注塑机余热收集储热循环装置,其特征在于: 所述余热收集储热循环系统 (1 )配设有智能控制系统 (7), 智能控制系统 (7) 包括有温度调整模块以及用于监测所述保温干燥桶 (6) 的内部温度的温度采集 模块, 温度采集模块与温度调整模块电连接。 2. The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 1, wherein: the waste heat collecting and storing heat circulating system (1) is provided with an intelligent control system (7), and an intelligent control system (7) The temperature collecting module includes a temperature adjusting module and a temperature collecting module for monitoring the internal temperature of the insulated drying drum (6), and the temperature collecting module is electrically connected to the temperature adjusting module.
3、根据权利要求 2所述的一种注塑机余热收集储热循环装置,其特征在于: 分别连接所述余热采集储热器(4)对应的入风口以及出风口的两条输送管道(5) 之间连设有热源调控装置(8), 所述温度调整模块与热源调控装置(8 ) 电连接。 3. The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 2, wherein: the air inlets corresponding to the waste heat collecting and storing device (4) and the two conveying pipes of the air outlet are respectively connected (5) A heat source regulating device (8) is connected between the two, and the temperature adjusting module is electrically connected to the heat source regulating device (8).
4、根据权利要求 3所述的一种注塑机余热收集储热循环装置,其特征在于: 所述热源调控装置 (8 ) 为具有开、 闭两种状态的调节阀, 调节阀的入风口与连 接所述余热采集储热器(4) 的入风口的输送管道(5)连接, 调节阀的出风口与 连接余热采集储热器 (4) 的出风口的输送管道 (5)连接。 4. The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 3, wherein: said heat source regulating device (8) is a regulating valve having two states of opening and closing, and an air inlet of the regulating valve is The conveying pipe (5) connected to the air inlet of the waste heat collecting heat storage device (4) is connected, and the air outlet of the regulating valve is connected with the conveying pipe (5) connected to the air outlet of the waste heat collecting heat storage device (4).
5、根据权利要求 2所述的一种注塑机余热收集储热循环装置,其特征在于: 所述第一接出风管 (22) 与所述余热采集储热器 (4) 的入风口之间或者余热采 集储热器(4)的出风口与所述循环输送风机(3)之间装设有热源调整风机(9), 所述温度调整模块与热源调整风机 (9) 电连接。 The waste heat collecting and storing heat storage cycle device of the injection molding machine according to claim 2, wherein: the first outlet air duct (22) and the air inlet of the waste heat collecting heat storage device (4) a heat source adjusting fan (9) is disposed between the air outlet of the residual heat collecting heat storage device (4) and the circulating conveying fan (3), The temperature adjustment module is electrically connected to the heat source adjustment fan (9).
6、根据权利要求 1至 5任意一项所述的一种注塑机余热收集储热循环装置, 其特征在于: 所述第一除湿滤尘室(24) 以及所述第二除湿滤尘室 (25 )分别装 设有过滤芯 (26), 第一除湿滤尘室 (24) 的过滤芯 (26) 固定于所述第二接出 风管 (23 ) 的入口侧, 第二除湿滤尘室 (25 ) 的过滤芯 (26) 固定于所述第一接 出风管 (22) 的入口侧, 所述接入风管 (21 ) 开设有连通接入风管 (21 ) 的内腔 与所述热风循环除湿滤尘装置 (2) 的外界的排水孔 (211 ), 排水孔 (211 )位于 接入风管 (21 ) 的下端部。 The waste heat collection and heat storage cycle device of an injection molding machine according to any one of claims 1 to 5, characterized in that: the first dehumidification filter chamber (24) and the second dehumidification filter chamber (25) a filter core (26) is respectively installed, a filter core (26) of the first dehumidification filter chamber (24) is fixed to the inlet side of the second outlet duct (23), and a second dehumidification filter chamber (25) The filter core (26) is fixed to the inlet side of the first outlet duct (22), and the inlet duct (21) is provided with a lumen communicating with the inlet duct (21) and the hot air circulating dehumidification The external drain hole (211) and the drain hole (211) of the dust filter device (2) are located at the lower end portion of the inlet duct (21).
7、根据权利要求 2至 5任意一项所述的一种注塑机余热收集储热循环装置, 其特征在于: 所述保温干燥桶 (6) 的入风口侧装设有辅助加热装置 (100), 辅 助加热装置(100)套装于连接所述循环输送风机(3 )的出风口与保温干燥桶(6) 的入风口的输送管道(5 ) 的外周壁, 辅助加热装置 (100)与所述温度调整模块 电连接。 The waste heat collecting and storing heat storage cycle device of the injection molding machine according to any one of claims 2 to 5, characterized in that: the auxiliary air heating device (100) is installed on the air inlet side of the heat preservation drying drum (6) The auxiliary heating device (100) is disposed on an outer peripheral wall of the conveying pipe (5) connecting the air outlet of the circulating conveying fan (3) and the air inlet of the heat insulating drying drum (6), the auxiliary heating device (100) and the The temperature adjustment module is electrically connected.
8、根据权利要求 7所述的一种注塑机余热收集储热循环装置,其特征在于: 所述进风孔 (251 ) 靠近所述辅助加热装置 (100)。 The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 7, wherein the air inlet hole (251) is adjacent to the auxiliary heating device (100).
9、根据权利要求 1所述的一种注塑机余热收集储热循环装置,其特征在于: 所述余热采集储热器(4)包括有相互连接的上罩(41 )和下罩(42), 上罩(41 ) 包括有从内到外依次层叠设置的金属隔离层 (411 )、集热层 (412)、上保温层 (413 ) 以及上金属保护层(414), 下罩(42)包括有从内到外依次层叠设置的下保温层 9. The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 1, wherein: said waste heat collecting and storing device (4) comprises an upper cover (41) and a lower cover (42) connected to each other. The upper cover (41) includes a metal isolation layer (411), a heat collecting layer (412), an upper heat insulating layer (413), and an upper metal protective layer (414) stacked in this order from the inside to the outside, and a lower cover (42) Including the lower insulation layer stacked in order from the inside to the outside
(421 ) 以及下金属保护层 (422)。 (421) and a lower metal protective layer (422).
10、根据权利要求 9所述的一种注塑机余热收集储热循环装置,其特征在于: 所述集热层 (412) 包括有从内到外依次层叠设置的储热层 (412a) 以及外集热 管道层 (412b), 储热层 (412a) 的内部嵌装有内集热管道层 (412c), 外集热管 道层 (412b)装设有外集热管道, 内集热管道层 (412c)装设有内集热管道, 外 集热管道与内集热管道连通, 外集热管道向外延伸设置有与所述第一接出风管 10 . The waste heat collecting and heat storage cycle device of an injection molding machine according to claim 9 , wherein the heat collecting layer ( 412 ) comprises a heat storage layer ( 412 a ) and a laminated layer arranged in order from the inside to the outside. a heat collecting pipe layer (412b), an inner heat collecting pipe layer (412c) is embedded in the heat storage layer (412a), and an outer heat collecting pipe layer (412b) is provided with an outer heat collecting pipe layer and an inner heat collecting pipe layer ( 412c) is provided with an inner heat collecting pipe, and the outer heat collecting pipe is connected with the inner heat collecting pipe, and the outer heat collecting pipe is outwardly extended and provided with the first air outlet pipe
(22)连接的入风接头(415), 内集热管道向外延伸设置有与所述循环输送风机 ( 3 ) 的入风口连接的出风接头 (416)。 (22) The connected air inlet joint (415), the inner heat collecting duct is outwardly extended with an air outlet joint (416) connected to the air inlet of the circulating conveying fan (3).
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CN201120217376.X | 2011-06-24 | ||
CN201120217376XU CN202114890U (en) | 2011-06-24 | 2011-06-24 | Waste heat collection and heat storage circulating device of injection molding machine |
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Cited By (2)
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EP2851175A1 (en) * | 2013-09-20 | 2015-03-25 | Ferromatik Milacron GmbH | Injection moulding machine |
US20200276738A1 (en) * | 2016-05-30 | 2020-09-03 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Method and apparatus for producing objects made of polymeric material |
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CN102700027B (en) * | 2012-05-23 | 2014-08-20 | 中昊晨光化工研究院 | Teflon drying system and application thereof |
CN104552770A (en) * | 2014-12-09 | 2015-04-29 | 芜湖市万华塑料制品有限公司 | Improved injection molding machine drying hopper |
CN113771328B (en) * | 2021-09-14 | 2023-09-12 | 北京工商大学 | Double-screw extruder with full-stage heat recycling function |
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