WO2012173413A2 - Carbon monoxide/olefin copolymerizing catalyst and suspension polymerization using same - Google Patents

Carbon monoxide/olefin copolymerizing catalyst and suspension polymerization using same Download PDF

Info

Publication number
WO2012173413A2
WO2012173413A2 PCT/KR2012/004708 KR2012004708W WO2012173413A2 WO 2012173413 A2 WO2012173413 A2 WO 2012173413A2 KR 2012004708 W KR2012004708 W KR 2012004708W WO 2012173413 A2 WO2012173413 A2 WO 2012173413A2
Authority
WO
WIPO (PCT)
Prior art keywords
alkyl
silicon
halogen
aryl
phosphorus
Prior art date
Application number
PCT/KR2012/004708
Other languages
French (fr)
Korean (ko)
Other versions
WO2012173413A3 (en
Inventor
이분열
박지혜
오경환
Original Assignee
아주대학교 산학협력단
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 아주대학교 산학협력단 filed Critical 아주대학교 산학협력단
Publication of WO2012173413A2 publication Critical patent/WO2012173413A2/en
Publication of WO2012173413A3 publication Critical patent/WO2012173413A3/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic System
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic System
    • C07F15/0006Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic System compounds of the platinum group
    • C07F15/006Palladium compounds
    • C07F15/0066Palladium compounds without a metal-carbon linkage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/18Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/24Phosphines, i.e. phosphorus bonded to only carbon atoms, or to both carbon and hydrogen atoms, including e.g. sp2-hybridised phosphorus compounds such as phosphabenzene, phosphole or anionic phospholide ligands
    • B01J31/2404Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring
    • B01J31/2409Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring with more than one complexing phosphine-P atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F19/00Metal compounds according to more than one of main groups C07F1/00 - C07F17/00
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic System
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/50Organo-phosphines
    • C07F9/5022Aromatic phosphines (P-C aromatic linkage)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/72Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44
    • C08F4/80Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44 selected from iron group metals or platinum group metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G67/00Macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing oxygen or oxygen and carbon, not provided for in groups C08G2/00 - C08G65/00
    • C08G67/02Copolymers of carbon monoxide and aliphatic unsaturated compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/10Polymerisation reactions involving at least dual use catalysts, e.g. for both oligomerisation and polymerisation
    • B01J2231/14Other (co) polymerisation, e.g. of lactides, epoxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/82Metals of the platinum group
    • B01J2531/824Palladium

Definitions

  • the present invention relates to a carbon monoxide / olefin copolymer catalyst and a suspension polymerization production process using the catalyst.
  • Carbon monoxide / olefin copolymers can be used as raw materials for high strength fibers and engineering plastics (Chem. Rev. 1996, 96, 663).
  • the first catalyst for this polymerization was published by Reppe in the 1940's (US Pat. No. 2,577,208 (1951)).
  • K 2 Ni (CN) 4 was used as a catalyst to react ethylene and carbon monoxide in water, a low molecular weight oligomer was obtained with a dispersion of diethyl ketone and propionic acid.
  • commercially available high activity catalysts were developed by Shell in the 1980s (European Patent No. 121,965 (1984); J. Organomet. Chem.
  • the high activity catalyst claimed by the Shell company is a compound comprising two non-coordinating anions of palladium divalent coordinated by a bidentate phosphine ligand, as shown in Structural Formula 1 below.
  • M is a person group
  • a bridge R is-[C (R 5 R 6 )] 3-
  • R 1 to R 4 is a catalyst showing high activity when aryl.
  • the non-coordinating anion Y ⁇ is a conjugate anion of an acid having a PKa value of 2 or less, and in general, in consideration of economical efficiency and activity, a paratolulensulfonate anion or a trifluoroacetate anion is used.
  • Carbon monoxide / olefin copolymerization reactions have not yet been commercialized in large quantities, despite active research and development. This is due to the inability to control the shape of the obtained polymer particles and the development of a continuous production process.
  • the carbon monoxide / ethylene copolymer has a very low solubility in conventional organic solvents, resulting in a precipitate composed of amorphous white snow particles during the polymerization reaction, which causes problems such as transport for post-treatment, making it difficult to produce continuous processes. .
  • the bulk density is low, resulting in a low productivity per unit reactor volume.
  • Particle shape control is very important when preparing polymers.
  • the method for producing spherical polymer particles using the suspension polymerization method in the radical polymerization reaction is very useful commercially by the conventional method.
  • the shape of the resulting polymer particles must be controlled to enable continuous production through slurry or gas phase processes.
  • the particle shape is usually controlled by supporting a catalyst on silica or MgCl 2 (Korean Patent No. 354,290; Macromolecues 2000 , 33 , 3194-3195; Chem. Rev. 2000, 100, 1377-1390; Chem. Rev. 2000, 100, 1347-1376).
  • the particle shape is spherical or granular.
  • the present invention is to provide a palladium compound having an alkyl or aryl sulfonate anion (RSO 3 ⁇ ) as a non-coordinating anion.
  • the present invention is to provide a method for producing a polyketone using the catalyst as a third object.
  • the present invention is to provide a polyketone produced by the above production method as a fourth problem.
  • R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
  • n is an integer of 1 or 2;
  • A is (C1-C20) alkyl or (C1-C20) acyl
  • Z is carbon or silicon
  • R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may
  • Each R 3 is independently (C 1 -C 20) alkyl
  • R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C30)
  • a method for preparing a polyketone by dissolving the compound represented by Formula 1 in an organic solvent to disperse the solution in water to copolymerize carbon monoxide and olefins having 2 to 20 carbon atoms.
  • It is prepared by the above production method is composed of spherical or granular polymer particles having a particle diameter of 0.02 ⁇ 2 mm, to provide a polyketone having a bulk density of 0.20 ⁇ 0.30 g / mL.
  • the present invention is characterized in that the carbon monoxide / olefin copolymerization reaction is implemented by the suspension polymerization method.
  • suspension polymerization using the compound according to the present invention, it is possible to obtain polymer particles in which the particle shape is controlled to be spherical or granular, and to prepare polymer particles having a high bulk density, thereby facilitating mass production. .
  • Example 1 is a photograph showing the shape of the polyketone particles prepared according to Example 7 (stirring speed 800 rpm).
  • Example 2 is a photograph showing an example of polyketone particle size control according to Example 7.
  • Figure 3 is a photograph showing an example of polyketone particle size control by the suspension stabilizer concentration change according to Example 8.
  • the present invention relates to a carbon monoxide / olefin copolymer catalyst and a process for producing polyketone by suspension polymerization using the catalyst.
  • the present invention provides a compound represented by Formula 1:
  • R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
  • n is an integer of 1 or 2;
  • A is (C1-C20) alkyl or (C1-C20) acyl
  • Z is carbon or silicon
  • R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may
  • Each R 3 is independently (C 1 -C 20) alkyl
  • R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C30)
  • the compound represented by Chemical Formula 1 may be used as a catalyst for carbon monoxide / olefin copolymerization.
  • R includes a RSO 3 ⁇ anion wherein (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl.
  • Palladium compounds containing RSO 3 - anion wherein R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl according to the invention show polymerization activity in a nonpolar organic solvent that is not mixed with water. It is possible to implement suspension polymerization, another feature of the invention. An example of carbon monoxide / olefin copolymerization using the palladium compound containing the characteristic anion of the present invention as a catalyst has not been reported.
  • CF 3 SO 3 - (OTf anion), CH 3 C 6 H 4 SO 3 - (OTs negative ion), CF 3 CO 2 - or BF 4 - palladium catalyst containing an anion
  • CF 3 SO 3 - OTf anion
  • CH 3 C 6 H 4 SO 3 - OTs negative ion
  • CF 3 CO 2 - or BF 4 - palladium catalyst containing an anion is 1-octanol It does not show polymerization activity in nonpolar organic solvents that do not mix with water such as (see Comparative Example).
  • the compound represented by Formula 1, wherein n is 2, can be prepared by, for example, reacting 2 equivalents of RSO 3 H with a Pd (OAc) 2 compound coordinated with a bidentate bisphosphine ligand.
  • the compound of n is 1 prepared by reacting 1 equivalent of RSO 3 Ag or RSO 3 Na with a ligand-coordinated Pd (A) Cl compound, wherein A is (C1-C20) alkyl or (C1-C20) acyl can do.
  • Pd (A) Cl compound ligand-coordinated Pd (A) Cl compound, wherein A is (C1-C20) alkyl or (C1-C20) acyl can do.
  • Such metallization methods are already known by many researchers.
  • a compound of the present invention may be prepared using a method known in the art without limitation.
  • the compound of n is 1 is known as a species that is generated by the compound of n is activated under the copolymerization reaction conditions.
  • R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is preferably 2.
  • Dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) is a compound that is commercially produced and used in large quantities in RSO 3 H has the advantage of easy access, low cost.
  • a compound of n is easily prepared by reacting 2 equivalents of dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) with a Pd (OAc) 2 compound coordinated with a bisphosphine ligand.
  • R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is 2; Z is silicon; R 2 and R 3 are methyl; R 4 to R 7 are hydrogen; R 1 is preferably -CH 2 [CH 2 ] a CH 3 , where a is an integer from 9 to 18.
  • Bisphosphine ligand of the compound represented by the formula (1) of the present invention can be prepared by the following scheme 1 devised by the present inventors as a novel compound.
  • the dichlorosilane compound of formula 5 is readily prepared by the hydrosilylation reaction of alkenes.
  • the hydrosilylation reaction is a commercially useful reaction in which a H 2 PtCl 6 compound is generally used as a high activity catalyst (eg, Org. Lett, 1999, vol. 1, # 12 p. 1925 ⁇ 1927).
  • Starting materials, alkenes and dichloromethylsilane compounds are those that are readily available on the market or that can be easily synthesized.
  • the organolithium compound of formula 4 may be prepared by adding BH 3 to a di (2-methoxyphenyl) methylphosphine compound, followed by butyllithium (eg J. Am. Chem. Soc. 1990, 112, 5244-5252).
  • Di (2-methoxyphenyl) methylphosphine [Di (2-methoxyphenyl) methylphosphine] can be synthesized with reference to known literature (Phosphorus and sulfur, 1985, vol. 24, p259-271).
  • the compound of formula 8 which is required to synthesize the compound of formula 9 , can be purchased commercially only the compound in which both R's are methyl, other derivatives are not available, and the synthesis is not easy. There is a problem.
  • ((CH 3 (CH 2 ) a CH 2 CH 2 ) (Me) Si (CH 2 Cl) which is a reagent required for synthesizing the compound of Formula 7 of the present invention by the method disclosed in US Pat. No. 4,994,592 ) 2 is not a known compound and is not easy to synthesize by the method disclosed in US Patent No. 4,994,592.
  • the present invention is characterized by implementing the carbon monoxide / olefin copolymerization reaction by suspension polymerization method.
  • suspension polymerization polymers in the form of finely controlled particles can be obtained, which are suitable for mass production and increase the bulk density of the particles to improve productivity.
  • the compound represented by Chemical Formula 1 of the present invention may implement suspension polymerization by having solubility and activity in an organic solvent which is not mixed with water as described above.
  • CF 3 SO 3 - (OTf anion), CH 3 C 6 H 4 SO 3 - (OTs negative ion), CF 3 CO 2 - or BF 4 - palladium compound containing silver mixed with water, such as methanol
  • a non-polar organic solvent which is not mixed with water such as 1-octanol does not show the polymerization activity and has a disadvantage in that suspension polymerization cannot be realized.
  • the carbon monoxide / olefin copolymerization reaction is carried out in methanol.
  • Alomioxane compounds are highly reactive compounds that react violently with water and oxygen and cannot implement suspension polymerization, which is a characteristic of this reaction.
  • the compound represented by Formula 1 according to the present invention contains a sulfonate anion of a hydrophobic (C6-C20) alkyl or a (C6-C20) alkyl (C6-C20) aryl group, and is not mixed with water.
  • Suspension polymerization can be realized by showing polymerization activity in a solvent.
  • An organic solvent which is not mixed with water means that the solubility in water is less than 3%, an alcohol compound having 6 to 20 carbon atoms, a ketone compound having 6 to 20 carbon atoms, an ester compound having 6 to 20 carbon atoms, and an ether compound having 5 to 20 carbon atoms ,
  • a haloalkene compound having 1 to 10 carbon atoms, a haloarene compound having 6 to 20 carbon atoms, or the like can be used as a solvent.
  • hexanol, heptanol, octanol, 2-ethyl-1-octanol, decanol, dodecanol, hexanone, butyl acetate, methyl tert-butyl ether, dibutyl ether, methylene chloride, chloroform, Chlorobenzene may be used, and the solvent may be used alone or in combination of two or more thereof.
  • a solution in which the compound represented by Chemical Formula 1 is dissolved in an organic solvent is dispersed in water, wherein the water may include a suspension stabilizer.
  • the suspension stabilizer may be used without limitation in the general suspension polymerization, for example, polyvinylpyrrolidone (PVP), poly [(vinyl alcohol) -co- (vinylacetate)] ⁇ poly [( vinyl alcohol) -co- (vinyl acetate)] ⁇ , natural gums, cellulose ethers, cellulose esters, and the like.
  • the suspension stabilizers may be used alone or in combination of two or more thereof.
  • the poly [(vinyl alcohol) -co- (vinylacetate)] it is preferable to use 85 to 92% partial hydrolysis of poly (vinyl acetate) [poly (vinyl acetate)].
  • synthetic organic polymers trade name, Span Tween, etc.
  • the present invention can implement suspension polymerization without a suspension stabilizer, but in order to prepare the particles of the resulting polymer into a uniform spherical or granular form, it is more preferable to add a suspension stabilizer to polymerize.
  • the suspension stabilizer is preferably used by dissolving in water, and the amount used is not limited, but more preferably, it is preferably used by dissolving the suspension stabilizer 0.01 to 1.0 mass% relative to the mass of water. It can control the size of the polymer particles produced through.
  • the volume ratio of the water and the organic solvent used in the method for producing the polyketone particles is preferably in the range of 1: 0.01 to 1.0, more preferably 1: 0.1 to 0.5 range.
  • olefin compound used in the polymerization reaction examples include ethylene, propylene, 1-butene, 2-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, cyclopentene, norbornene , Dicyclopentadiene, cyclooctene, cyclododecene, styrene, alphaketylstyrene, acrylic acid and alkyl esters thereof, methacrylic acid and alkyl esters thereof, and the like. Can be used in combination.
  • the molar ratio of carbon monoxide and olefin is preferably in the range of 95: 5 to 5:95, more preferably 5: 1 to 1: 5.
  • Reaction temperature is 10 o C to 200 o C, more preferably 40 o C-100 o Maintain a C range. Since carbon monoxide and some olefins are gases at this temperature, the polymerization reaction is usually carried out in a pressure reactor, and the pressure inside the reactor is usually 200 atm or less, more preferably 100 atm or less.
  • a typical suspension polymerization method is Colloid. Polym. Sci. 270: 717-732 (1992), and the like, which can be easily carried out with reference to this.
  • the organic solvent is an alcohol compound having 6 to 20 carbon atoms;
  • R is dodecylbenzene (C 12 H 25 C 6 H 4- ), and n is preferably used as a catalyst compound.
  • Dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) is a compound that is commercially produced and used in large quantities has the advantage of easy access, low cost.
  • a compound of n is easily prepared by reacting 2 equivalents of dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) with a Pd (OAc) 2 compound coordinated with a bisphosphine ligand.
  • the organic solvent is an alcohol compound having 6 to 20 carbon atoms;
  • R is dodecylbenzene (C 12 H 25 C 6 H 4- );
  • n is 2;
  • Z is silicon;
  • R 2 and R 3 are methyl;
  • R 4 to R 7 are hydrogen;
  • R 1 is preferably -CH 2 [CH 2 ] a CH 3 , wherein a is an integer from 9 to 18, and most preferably the organic solvent is 1-octanol;
  • the suspension stabilizer is poly [(vinyl alcohol) -co- (vinylacetate)];
  • the olefin is ethylene, propylene or mixtures thereof;
  • R is dodecylbenzene (C 12 H 25 C 6 H 4- );
  • n is 2;
  • Z is silicon;
  • R 2 and R 3 are methyl;
  • R 4 to R 7 are hydrogen;
  • R 1 is —CH 2 [CH 2 ] a CH 3 wherein a is an integer of 9 to
  • the 1-octanol is an alcohol compound that is not mixed with water at all and is manufactured in large quantities in the industry, and the unit price is low.
  • poly [(vinyl alcohol) -co- (vinylacetate)] prepared by partially hydrolyzing poly (vinylacetate) by 87 to 89% is more effective.
  • the palladium compound used as a catalyst for the carbon monoxide / olefin copolymer is an ionic compound, and a polar protic solvent such as methanol is usually the most preferable solvent, but methanol cannot be suspended because of mixing with water.
  • the palladium compound is dissolved in an alcohol compound which is not mixed with water to implement polymerization on the alcohol to implement suspension polymerization.
  • the alcohol compound having 5 or less carbon atoms is mixed with water, but the alcohol compound having 6 or more carbon atoms is not mixed with water, so to implement suspension polymerization, it is preferable to use an alcohol compound having 6 or more carbon atoms.
  • the solubility of water at 20 degrees Celsius of 1-hexanol is known as 0.6%.
  • the present invention is prepared according to the manufacturing method, a bulk ketone precipitate consisting of granular or spherical polymer particles having a particle diameter of 0.02 to 2 mm ranges from 0.20 g / mL to 0.30 g / mL. to provide. Polyketone precipitates with a bulk density of at least 0.20 g / mL have been reported so far.
  • 1-octene, 1-dodecene, and 1-octadecene were synthesized using conventional experimental methods using Speier catalyst, respectively.
  • (2-MeOPh) 2 MeP was synthesized by methods known in the literature (Phosphorus and sulfur, 1985, vol. 24, p259-271).
  • (2-MeOPh) 2 MeP.BH 3 was prepared by the following method. A solution of (CH 3 ) 2 S.BH 3 (0.35 g, 4.61 mmol) diluted in 1 mL of toluene was injected into a solution of (2-MeOPh) 2 MeP (1.00 g, 3.84 mmol) in 15 mL of toluene. After stirring overnight at room temperature, the remaining solvent was removed. Purification of the compound by silica gel column chromatography using toluene yielded 800 mg of the compound (yield 76%).
  • the compound was purified by silica gel column chromatography using a mixed solvent of hexane and ethyl acetate (v / v, 20: 1) to obtain 980 mg of a compound (yield 70%).
  • the compound was purified by silica gel column chromatography using a mixed solvent of hexane and ethyl acetate (v / v, 20: 1) to obtain 1.06 g of a compound (yield 69%).
  • (2-MeOPh) 2 P (CH 2 ) 3 P (2-MeOPh) 2 was synthesized by methods known in the literature (Eur. J. Inorga. Chem. 2005, p4794-4800, US Patent 4874897 (1989)). .
  • Metallization reaction and anion substitution reaction were synthesized using the conditions and experimental method of Example 2. 164 mg of a yellow powder substituted with dodecylbenzenesulfonate was obtained using a compound substituted with acetate (0.1 g, 0.13 mmol) (yield 94%).
  • Example mass (g) 2.0 ⁇ 1.0mm (wt%) 1.0mm ⁇ 850 ⁇ m (wt%) 850 ⁇ 710 ⁇ m (wt%) 710 ⁇ 600 ⁇ m (wt%) 600 ⁇ 500 ⁇ m (wt%) 500 ⁇ 425 ⁇ m (wt%) 425- 300 ⁇ m (wt%) 300 ⁇ 200 ⁇ m (wt%) 200 ⁇ 150 ⁇ m (wt%) Average diameter ( ⁇ m) 4 7.1 5.5 18.8 29.4 25.1 14.5 5.7 0.7 0.1 0 757 5 7.1 1.6 15.8 28.4 26.8 19.4 6.6 1.3 0.1 0 706 6 7.3 2.7 10.0 23.8 32.5 21.2 7.9 1.6 0.1 0 688
  • the polymerization was carried out by adjusting the stirring speed to 500 to 800 rpm. As the stirring speed increases, the catalyst activity tends to increase gradually, and the average diameter of the particles decreases. The bulk density was 0.20 to 0.30 g / ml. Table 3 below shows the size distribution of the particles (FIGS. 1 and 2).
  • the polymerization was carried out while changing the suspension stabilizer concentration from 0.07 to 0.56 wt%. As the suspension stabilizer increases, the catalytic activity tends to decrease gradually, and the average diameter of the particles decreases. The bulk density was 0.20 to 0.30 g / ml. In the absence of a suspension stabilizer, low bulk, partially granular particles were formed. Table 4 below shows the size distribution of the particles (FIGS. 3 and 4).
  • the catalyst was synthesized using the conditions and the experimental method of Example 2 using the ligand of Table 5, and the polymerization was carried out in the same manner as in Examples 4-6. The results are shown in Table 5 below.
  • the stirring speed was 600 rpm and the suspension stabilizer concentration was 0.14 wt%.
  • the anion of the palladium catalyst should be limited to RSO 3 ⁇ having a high hydrophobic group.

Abstract

The present invention relates to a carbon monoxide/olefin copolymerizing catalyst, and to a suspension-polymerization production process using same. More particularly, the present invention relates to a compound expressed by chemical formula 1 and comprising an alkyl having a hydrophobic group or an aryl sulfonate anion (RSO3 -), to a carbon monoxide/olefin copolymerizing catalyst using the compound, and to a method for preparing polyketones using the catalyst. When using the catalyst, a carbon monoxide/olefin suspension polymerization can be achieved, and polymer particles can be produced having a high bulk density and in which the shape of the particles can be adjusted to be spherical or granular, thus enabling easy mass production.

Description

일산화탄소/올레핀 공중합 촉매 및 이를 이용한 현탁 중합Carbon monoxide / olefin copolymer catalyst and suspension polymerization using the same
본 발명은 일산화탄소/올레핀 공중합 촉매 및 상기 촉매를 이용한 현탁 중합 제조 공정에 관한 것이다.The present invention relates to a carbon monoxide / olefin copolymer catalyst and a suspension polymerization production process using the catalyst.

일산화탄소/올레핀 공중합체는 일명 폴리케톤으로 알려진 중합체로 고강도 섬유 및 엔지니어링 플라스틱의 원료 물질로 사용이 가능하다(Chem. Rev. 1996, 96, 663). 이 중합 반응의 최초 촉매는 Reppe에 의하여 1940년대 공개되었다(미국등록특허 제2,577,208호(1951)). K2Ni(CN)4를 촉매로 사용하여 물에서 에틸렌과 일산화탄소를 반응시켰을 때 저분자량의 올리고머가 디에틸케톤과 프로피오닉산의 분산물과 함께 얻어졌다. 이후 상업적 활용 가능성이 있는 고활성의 촉매가 1980년대 Shell사에서 개발되었다(유럽등록특허 제121,965호(1984); J. Organomet. Chem. 1991, 417, 235). Shell사에 의하여 청구된 고활성 촉매는 하기 구조식 1과 같이 바이덴테이트 포스핀 리간드에 의하여 배위된 팔라듐 2가의 두 개의 비배위 음이온을 포함하는 화합물이다. 통상적으로 하기 구조식 1에서 M은 인원자이고, 브리지인R은 -[C(R5R6)]3-이며, R1내지 R4는 아릴인 경우 고활성을 보이는 촉매가 된다. 특히 하기 구조식 2의 1,3-비스[디(o-메톡시페닐)포스피노]프로판{1,3-bis[di(o-methoxyphenyl)phosphino]propane} 리간드가 배위된 팔라듐 촉매가 활성면에서뿐만 아니라 분자량 면에서 고성능을 보이는 것으로 알려졌다 (유럽등록특허 제257,663호(1988)). 후에 구조식 3의 1,3-비스[디(o-메톡시페닐)포스피노]-2-실라프로판{1,3-bis[di(o-methoxyphenyl)phosphino]-2-silapropane} 리간드가 배위된 팔라듐 화합물을 이용한 일산화탄소/에틸렌 공중합 반응이 공개되었다(미국등록특허, 제4,994,592호(1991)). 하기 구조식 1에서 비배위 음이온Y-는 PKa값이 2 이하인 산의 콘주게이트 음이온이고, 통상적으로 경제성 및 활성을 고려하여 파라톨룰엔설포네이트 음이온 또는 트리플루오르아세테이트 음이온이 많이 사용된다.Carbon monoxide / olefin copolymers, also known as polyketones, can be used as raw materials for high strength fibers and engineering plastics (Chem. Rev. 1996, 96, 663). The first catalyst for this polymerization was published by Reppe in the 1940's (US Pat. No. 2,577,208 (1951)). When K 2 Ni (CN) 4 was used as a catalyst to react ethylene and carbon monoxide in water, a low molecular weight oligomer was obtained with a dispersion of diethyl ketone and propionic acid. Later, commercially available high activity catalysts were developed by Shell in the 1980s (European Patent No. 121,965 (1984); J. Organomet. Chem. 1991, 417, 235). The high activity catalyst claimed by the Shell company is a compound comprising two non-coordinating anions of palladium divalent coordinated by a bidentate phosphine ligand, as shown in Structural Formula 1 below. Typically, in the following structural formula 1, M is a person group, a bridge R is-[C (R 5 R 6 )] 3- , R 1 to R 4 is a catalyst showing high activity when aryl. In particular the following structural formula 2, 3-bis [di (o - methoxyphenyl) phosphino] propane {1,3-bis [di (o -methoxyphenyl) phosphino] propane} ligand is coordinated to the palladium catalyst is only in the active surface It is known to show high performance in terms of molecular weight (European Patent No. 257,663 (1988)). After Structure 3 of 1,3-bis [di (o - methoxyphenyl) phosphino] propane-2-sila {1,3-bis [di (o -methoxyphenyl) phosphino] -2-silapropane} a ligand is coordinated to A carbon monoxide / ethylene copolymerization reaction using a palladium compound has been disclosed (US Pat. No. 4,994,592 (1991)). In the following Structural Formula 1 , the non-coordinating anion Y is a conjugate anion of an acid having a PKa value of 2 or less, and in general, in consideration of economical efficiency and activity, a paratolulensulfonate anion or a trifluoroacetate anion is used.
Figure PCTKR2012004708-appb-I000001
Figure PCTKR2012004708-appb-I000001
일산화탄소/올레핀 공중합 반응은 활발한 연구 개발에도 불구하고 아직까지 대량으로 상업화되지는 못하였다. 이는 얻어지는 폴리머 입자 모양의 조절이 불가능하여 연속 생산공정 개발이 불가능한 것이 한 원인이다. 일산화탄소/에틸렌 공중합체는 통상적인 유기 용매에 용해도가 매우 낮아 중합 반응시 무정형의 설(雪)형 흰색 입자로 구성된 침전물로 얻어지고, 이는 후처리를 위한 이송 등에 문제를 야기하여 연속 공정 생산을 어렵게 한다. 또한 이와 같은 무정형의 설(雪)형 입자로 구성된 침전물로 얻어지면 결과적으로 벌크덴서티가 낮아 단위 반응기 부피당 생산성이 낮은 문제점을 야기한다.Carbon monoxide / olefin copolymerization reactions have not yet been commercialized in large quantities, despite active research and development. This is due to the inability to control the shape of the obtained polymer particles and the development of a continuous production process. The carbon monoxide / ethylene copolymer has a very low solubility in conventional organic solvents, resulting in a precipitate composed of amorphous white snow particles during the polymerization reaction, which causes problems such as transport for post-treatment, making it difficult to produce continuous processes. . In addition, when a precipitate composed of such amorphous snow particles is obtained, the bulk density is low, resulting in a low productivity per unit reactor volume.
고분자 제조 시 입자 모양 조절은 상당히 중요하다. 라디칼 중합 반응에서 현탁 중합 방법을 이용한 구형의 고분자 입자를 제조하는 방법은 전통적인 방법으로 상업적으로 매우 유용하게 이용된다. 지글러-나타 촉매를 이용한 배위 중합을 통한 폴리에틸렌 또는 폴리프로필렌 제조시 슬러리 또는 기상 공정을 통한 연속 생산을 가능하게 하기 위해서는 생성되는 고분자 입자 모양이 반드시 조절되어야 한다. 이 경우는 통상적으로 실리카나 MgCl2에 촉매를 담지하여 입자 모양을 조절한다(한국등록특허 제354,290호; Macromolecues 2000, 33, 3194-3195; Chem. Rev. 2000, 100, 1377-1390; Chem. Rev. 2000, 100, 1347-1376).Particle shape control is very important when preparing polymers. The method for producing spherical polymer particles using the suspension polymerization method in the radical polymerization reaction is very useful commercially by the conventional method. In the production of polyethylene or polypropylene through coordination polymerization with Ziegler-Natta catalysts, the shape of the resulting polymer particles must be controlled to enable continuous production through slurry or gas phase processes. In this case, the particle shape is usually controlled by supporting a catalyst on silica or MgCl 2 (Korean Patent No. 354,290; Macromolecues 2000 , 33 , 3194-3195; Chem. Rev. 2000, 100, 1377-1390; Chem. Rev. 2000, 100, 1347-1376).
이에 본 발명자는 상기와 같은 종래기술들의 문제점을 극복하기 위해 연구, 노력한 결과, 통상적으로 사용되는 CF3SO3 -(OTf 음이온), CH3C6H4SO3 -(OTs 음이온) 또는 CF3CO2 - 음이온을 가진 팔라듐 화합물은 1-옥탄올과 같은 물과 섞이지 않는 비극성 유기 용매에서 일산화탄소/올레핀 공중합 반응에 활성을 보이지 않으나, 도데실벤젠설포네이트와 같이 하이드로포빅한 그룹을 가진 알킬 또는 아릴 설포네이트 음이온(RSO3 -)을 가진 팔라듐 화합물은 1-옥탄올과 같은 물과 섞이지 않는 비극성 유기 용매에 녹아 일산화탄소/올레핀 공중합 반응에 활성을 보이는 것을 밝혀내고, 상기 화합물을 1-옥탄올과 같은 물과 섞이지 않는 비극성 유기 용매에 녹인 후 물에 분산시켜 일산화탄소/올레핀 현탁중합을 구현하는 경우 구형 또는 과립형으로 입자 모양이 조절되고 벌크덴서티가 높은 폴리머 입자를 제조할 수 있다는 사실을 확인함으로써, 본 발명을 완성하게 되었다.Thus, the present inventors is CF 3 SO 3 being studied in order to overcome the problems of the prior art, efforts result, commonly used - (OTf anion), CH 3 C 6 H 4 SO 3 - (OTs anion) or CF 3 Palladium compounds with CO 2 - anions show no activity in carbon monoxide / olefin copolymerization reactions in nonpolar organic solvents such as 1-octanol, but alkyl or aryl with hydrophobic groups such as dodecylbenzenesulfonate Palladium compounds with sulfonate anions (RSO 3 ) are found to be active in carbon monoxide / olefin copolymerization reactions in nonpolar organic solvents that do not mix with water such as 1-octanol. When dissolved in a non-polar organic solvent that is not mixed with water and dispersed in water to implement carbon monoxide / olefin suspension polymerization, the particle shape is spherical or granular. By ensuring that there can be prepared a section of high polymer particle bulk condenser T, thereby completing the present invention.
따라서, 본 발명은 비배위 음이온으로 알킬 또는 아릴 설포네이트 음이온(RSO3 -)를 가진 팔라듐 화합물을 제공하는 것을 첫 번째 과제로 한다.Accordingly, the present invention is to provide a palladium compound having an alkyl or aryl sulfonate anion (RSO 3 ) as a non-coordinating anion.
또한 본 발명은 일산화탄소/올레핀 공중합용 촉매를 제공하는 것을 두 번째 과제로 한다.It is another object of the present invention to provide a catalyst for carbon monoxide / olefin copolymerization.
또한 본 발명은 상기 촉매를 이용한 폴리케톤의 제조방법을 제공하는 것을 세 번째 과제로 한다.In another aspect, the present invention is to provide a method for producing a polyketone using the catalyst as a third object.
마지막으로 본 발명은 상기 제조방법에 의해 제조된 폴리케톤을 제공하는 것을 네 번째 과제로 한다.Finally, the present invention is to provide a polyketone produced by the above production method as a fourth problem.
상기 첫 번째 과제를 달성하기 위하여 본 발명은,In order to achieve the first object of the present invention,
하기 화학식 1로 표시되는 화합물을 제공한다:It provides a compound represented by the following formula (1):
[화학식 1][Formula 1]
Figure PCTKR2012004708-appb-I000002
Figure PCTKR2012004708-appb-I000002
상기 화학식 1에서, In Chemical Formula 1,
R은 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴이고; R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
n은 1 또는 2의 정수이고;n is an integer of 1 or 2;
A는 (C1-C20)알킬 또는 (C1-C20)아실이고;A is (C1-C20) alkyl or (C1-C20) acyl;
Z는 탄소 또는 규소이고;Z is carbon or silicon;
R1 및 R2는 각각 독립적으로 (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; 또는 (C6-C30)아릴옥시이고; 상기 R1과 R2는 서로 연결되어 고리를 형성할 수 있으며;R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may be linked to each other to form a ring;
R3는 각각 독립적으로 (C1-C20)알킬이고;Each R 3 is independently (C 1 -C 20) alkyl;
R4, R5, R6 및 R7은 각각 독립적으로 수소; 할로겐; (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; (C6-C30)아릴옥시; 포밀; (C1-C20)알킬카보닐; (C6-C20)아릴카보닐; 또는 하이드로카빌로 치환된 14족 금속의 메탈로이드 라디칼이며; 상기 R4, R5, R6 및 R7 중에서 2 이상이 서로 연결되어 고리를 형성할 수 있다.R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; (C6-C30) aryloxy; Formyl; (C1-C20) alkylcarbonyl; (C6-C20) arylcarbonyl; Or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; Two or more of R 4 , R 5 , R 6, and R 7 may be connected to each other to form a ring.
상기 두 번째 과제를 달성하기 위하여 본 발명은,In order to achieve the second object of the present invention,
상기 화학식 1로 표시되는 일산화탄소/올레핀 공중합용 촉매를 제공한다.It provides a catalyst for carbon monoxide / olefin copolymerization represented by the formula (1).
상기 세 번째 과제를 달성하기 위하여 본 발명은,In order to achieve the third object of the present invention,
상기 화학식 1로 표시되는 화합물을 유기 용매에 녹여 얻어진 용액을 물에 분산시켜 일산화탄소와 탄소수 2-20의 올레핀을 공중합하여 폴리케톤을 제조하는 방법을 제공한다.Provided is a method for preparing a polyketone by dissolving the compound represented by Formula 1 in an organic solvent to disperse the solution in water to copolymerize carbon monoxide and olefins having 2 to 20 carbon atoms.
상기 네 번째 과제를 달성하기 위하여 본 발명은,In order to achieve the fourth object of the present invention,
상기 제조 방법으로 제조되어 입경이 0.02 ~ 2 mm인 구형 또는 과립형의 고분자 입자로 구성되며, 벌크덴서티가 0.20 ~ 0.30 g/mL인 폴리케톤을 제공한다.It is prepared by the above production method is composed of spherical or granular polymer particles having a particle diameter of 0.02 ~ 2 mm, to provide a polyketone having a bulk density of 0.20 ~ 0.30 g / mL.
본 발명은 일산화탄소/올레핀 공중합 반응을 현탁중합법으로 구현하는 것을 특징으로 한다. 본 발명에 따른 화합물을 촉매로 사용하여 현탁중합을 구현하는 경우 구형 또는 과립형으로 입자 모양이 조절된 폴리머 입자를 얻을 수 있고, 벌크덴서티가 높은 폴리머 입자를 제조할 수 있어 대량 생산에 용이하다.The present invention is characterized in that the carbon monoxide / olefin copolymerization reaction is implemented by the suspension polymerization method. In the case of implementing suspension polymerization using the compound according to the present invention, it is possible to obtain polymer particles in which the particle shape is controlled to be spherical or granular, and to prepare polymer particles having a high bulk density, thereby facilitating mass production. .
도 1은 실시예 7(교반속도 800 rpm)에 따라 제조된 폴리케톤 입자의 모양을 보여주는 사진이다.1 is a photograph showing the shape of the polyketone particles prepared according to Example 7 (stirring speed 800 rpm).
도 2는 실시예 7에 따른 폴리케톤 입자 크기 조절의 예를 나타낸 사진이다.2 is a photograph showing an example of polyketone particle size control according to Example 7.
도 3은 실시예 8에 따른 현탁안정제 농도 변화에 의한 폴리케톤 입자 크기 조절의 예를 보여주는 사진이다.Figure 3 is a photograph showing an example of polyketone particle size control by the suspension stabilizer concentration change according to Example 8.
도 4는 실시예 2(a=15)의 촉매를 사용하여, 현탁안정제를 첨가하지 않은 상태에서 제조된 폴리케톤의 입자 모양을 보여주는 사진이다.Figure 4 is a photograph showing the particle shape of the polyketone prepared using the catalyst of Example 2 (a = 15), without adding a suspension stabilizer.
본 발명은 일산화탄소/올레핀 공중합 촉매 및 상기 촉매를 이용하여 현탁중합법에 의해 폴리케톤을 제조하는 공정에 관한 것이다.The present invention relates to a carbon monoxide / olefin copolymer catalyst and a process for producing polyketone by suspension polymerization using the catalyst.
이와 같은 본 발명을 더욱 상세하게 설명하면 다음과 같다.The present invention will be described in more detail as follows.
본 발명은 하기 화학식 1로 표시되는 화합물을 제공한다:The present invention provides a compound represented by Formula 1:
[화학식 1][Formula 1]
Figure PCTKR2012004708-appb-I000003
Figure PCTKR2012004708-appb-I000003
상기 화학식 1에서,In Chemical Formula 1,
R은 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴이고; R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
n은 1 또는 2의 정수이고;n is an integer of 1 or 2;
A는 (C1-C20)알킬 또는 (C1-C20)아실이고;A is (C1-C20) alkyl or (C1-C20) acyl;
Z는 탄소 또는 규소이고;Z is carbon or silicon;
R1 및 R2는 각각 독립적으로 (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; 또는 (C6-C30)아릴옥시이고; 상기 R1과 R2는 서로 연결되어 고리를 형성할 수 있으며;R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may be linked to each other to form a ring;
R3는 각각 독립적으로 (C1-C20)알킬이고;Each R 3 is independently (C 1 -C 20) alkyl;
R4, R5, R6 및 R7은 각각 독립적으로 수소; 할로겐; (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; (C6-C30)아릴옥시; 포밀; (C1-C20)알킬카보닐; (C6-C20)아릴카보닐; 또는 하이드로카빌로 치환된 14족 금속의 메탈로이드 라디칼이며; 상기 R4, R5, R6 및 R7 중에서 2 이상이 서로 연결되어 고리를 형성할 수 있다.R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; (C6-C30) aryloxy; Formyl; (C1-C20) alkylcarbonyl; (C6-C20) arylcarbonyl; Or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; Two or more of R 4 , R 5 , R 6, and R 7 may be connected to each other to form a ring.
본 발명에서 상기 화학식 1로 표시되는 화합물은 일산화탄소/올레핀 공중합용 촉매로 사용될 수 있다.In the present invention, the compound represented by Chemical Formula 1 may be used as a catalyst for carbon monoxide / olefin copolymerization.

상기 화학식 1로 표시되는 화합물의 특징 중 하나는 R이 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴인 RSO3 - 음이온을 포함하는 것에 있다.One of the features of the compound represented by Formula 1 is that R includes a RSO 3 anion wherein (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl.
본 발명에 따른 R이 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴인 RSO3 - 음이온을 포함하는 팔라듐 화합물은 물과 섞이지 않는 비극성 유기 용매에서 중합 활성을 보여주어 본 발명의 또 다른 특징인 현탁 중합을 구현할 수 있다. 본 발명의 상기 특징적인 음이온을 포함하는 팔라듐 화합물을 촉매로 사용하여 일산화탄소/올레핀 공중합을 실시한 예는 아직까지 보고된 바 없다. 공개된 문헌 또는 특허에서는 통상적으로 음이온으로 CF3SO3 -(OTf 음이온), CH3C6H4SO3 -(OTs 음이온), CF3CO2 - 또는 BF4 -을 포함하는 팔라듐 화합물을 촉매로 사용하여 일산화탄소/올레핀 공중합을 실시하였다(Chemical Review 96 (1996), 663; 유럽특허 257663(1987); 유럽특허 121965(1989); 유럽특허 222454(1993); Jornal or Organometallic Chemstry 417 (1991), 235). 상기 통상적으로 사용되어 온 CF3SO3 -(OTf 음이온), CH3C6H4SO3 -(OTs 음이온), CF3CO2 - 또는 BF4 - 음이온을 포함하는 팔라듐 촉매는 1-옥탄올과 같은 물과 섞이지 않는 비극성 유기 용매에서 중합활성을 보이지 않는다(비교예 참조).Palladium compounds containing RSO 3 - anion wherein R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl according to the invention show polymerization activity in a nonpolar organic solvent that is not mixed with water. It is possible to implement suspension polymerization, another feature of the invention. An example of carbon monoxide / olefin copolymerization using the palladium compound containing the characteristic anion of the present invention as a catalyst has not been reported. Published documents or patents commonly catalyze palladium compounds comprising CF 3 SO 3 (OTf anion), CH 3 C 6 H 4 SO 3 (OTs anion), CF 3 CO 2 or BF 4 as an anion. Carbon monoxide / olefin copolymerization was carried out (Chemical Review 96 (1996), 663; European Patent 257663 (1987); European Patent 121965 (1989); European Patent 222454 (1993); Jornal or Organometallic Chemstry 417 (1991), 235). The are commonly used on CF 3 SO 3 - (OTf anion), CH 3 C 6 H 4 SO 3 - (OTs negative ion), CF 3 CO 2 - or BF 4 - palladium catalyst containing an anion is 1-octanol It does not show polymerization activity in nonpolar organic solvents that do not mix with water such as (see Comparative Example).
상기 화학식 1 로 표시되는 화합물 중 n이 2인 화합물은 예를 들어, 바이덴테이트 비스포스핀 리간드가 배위된 Pd(OAc)2 화합물에 2 당량의 RSO3H를 반응시켜 제조가 가능하다. n이 1 인 화합물은 리간드가 배위된 Pd(A)Cl화합물(여기서, A는 (C1-C20)알킬 또는 (C1-C20)아실)에 1 당량의 RSO3Ag 또는 RSO3Na를 반응시켜 제조할 수 있다. 이러한 메탈레이션 방법은 이미 많은 연구자에 의하여 공지된 방법들이다. 상기 메탈레이션 방법 이외에 당업계에 공지된 방법을 제한 없이 사용하여 본 발명의 화합물을 제조할 수 있다. 상기 n이 1인 화합물은 n이 2인 화합물이 공중합 반응 조건에서 활성화되어 생성되는 종으로 알려져 있다.The compound represented by Formula 1, wherein n is 2, can be prepared by, for example, reacting 2 equivalents of RSO 3 H with a Pd (OAc) 2 compound coordinated with a bidentate bisphosphine ligand. The compound of n is 1 prepared by reacting 1 equivalent of RSO 3 Ag or RSO 3 Na with a ligand-coordinated Pd (A) Cl compound, wherein A is (C1-C20) alkyl or (C1-C20) acyl can do. Such metallization methods are already known by many researchers. In addition to the metallization method, a compound of the present invention may be prepared using a method known in the art without limitation. The compound of n is 1 is known as a species that is generated by the compound of n is activated under the copolymerization reaction conditions.
보다 바람직하게 상기 화학식 1로 표시되는 화합물에서 R은 도데실벤젠(C12H25C6H4-)이고; n은 2인 것이 좋다. 도데실벤젠설폰산(C12H25C6H4SO3H)은 RSO3H 중 상업적으로 대량으로 생산되어 사용되는 화합물로 접근성이 용이하고, 가격이 저렴한 장점이 있다. 비스포스핀 리간드가 배위된 Pd(OAc)2 화합물에 도데실벤젠설폰산(C12H25C6H4SO3H) 2당량을 반응시켜 n이 2인 화합물을 쉽게 제조할 수 있다.More preferably in the compound represented by Formula 1, R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is preferably 2. Dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) is a compound that is commercially produced and used in large quantities in RSO 3 H has the advantage of easy access, low cost. A compound of n is easily prepared by reacting 2 equivalents of dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) with a Pd (OAc) 2 compound coordinated with a bisphosphine ligand.
가장 바람직하게는 상기 화학식 1에서 R은 도데실벤젠(C12H25C6H4-)이고; n은 2이고; Z는 규소이고; R2 및 R3는 메틸이고; R4 내지 R7은 수소이고; R1은 -CH2[CH2]aCH3(여기서, a는 9 내지 18의 정수)인 것이 좋다.Most preferably, in Formula 1, R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is 2; Z is silicon; R 2 and R 3 are methyl; R 4 to R 7 are hydrogen; R 1 is preferably -CH 2 [CH 2 ] a CH 3 , where a is an integer from 9 to 18.
본 발명의 상기 화학식 1로 표시되는 화합물의 비스포스핀 리간드는 신규 화합물로 본 발명자가 고안한 하기 반응식 1에 의하여 제조가 가능하다.Bisphosphine ligand of the compound represented by the formula (1) of the present invention can be prepared by the following scheme 1 devised by the present inventors as a novel compound.
[반응식1][Scheme 1]
Figure PCTKR2012004708-appb-I000004
Figure PCTKR2012004708-appb-I000004
구조식 6의 화합물에 디에틸아민을 첨가하면 구조식 7의 화합물로 정량적으로 전환된다(J. Am. Chem. Soc. 1990, 112, 5244-5252). 구조식 7의 화합물은 공기 중에서 산화되어 정제 과정이 용이하지 않으나, 구조식 6의 화합물은 공기 중에서 안정하여 크로마토그래피와 같은 통상적인 유기 화합물 정제 방법에 의하여 정제가 용이하다. 구조식 4의 유기리튬 화합물과 구조식 5의 디클로로실렌 화합물을 반응시켜 구조식 6의 화합물을 고수율로 합성할 수 있다. 유기리튬 화합물의 클로로실렌 친핵체 공격에 의한 새로운 실리콘-탄소 결합을 형성하는 반응은 공지된 반응으로서 수율이 높다. 구조식 5의 디클로로실렌 화합물은 알켄의 하이드로실릴레이션 반응에 의하여 쉽게 제조된다. 하이드로실릴레이션 반응은 상업적으로 유용하게 활용되는 반응으로 통상적으로 H2PtCl6 화합물이 고활성 촉매로 이용된다(예, Org. Lett, 1999, vol. 1, #12 p.1925~1927). 출발 물질인 알켄 및 디클로로메틸실렌 화합물은 시중에서 용이하게 구입하거나 또는 쉽게 합성할 수 있는 물질이다. 구조식 4의 유기리튬 화합물은 디(2-메톡시페닐)메틸포스핀[Di(2-methoxyphenyl)methylphosphine] 화합물에 BH3를 첨가한 후 이어서 부틸리튬을 첨가하여 제조가 가능하다(예, J. Am. Chem. Soc. 1990, 112, 5244-5252). 디(2-메톡시페닐)메틸포스핀[Di(2-methoxyphenyl)methylphosphine]의 경우 공지된 문헌 등을 참고해 합성할 수 있다(Phosphorus and sulfur, 1985, vol. 24, p259~271).The addition of diethylamine to the compound of formula 6 converts it quantitatively into the compound of formula 7 (J. Am. Chem. Soc. 1990, 112, 5244-5252). The compound of formula 7 is oxidized in air, so that the purification process is not easy. However, the compound of formula 6 is stable in air and is easy to purify by conventional organic compound purification methods such as chromatography. By reacting an organolithium compound of formula 4 with dichloro xylene compound of formula 5 it can be synthesized in high yield the compound of formula 6. The reaction for forming new silicon-carbon bonds by chlorosilane nucleophilic attack of the organolithium compound is a known reaction and has a high yield. The dichlorosilane compound of formula 5 is readily prepared by the hydrosilylation reaction of alkenes. The hydrosilylation reaction is a commercially useful reaction in which a H 2 PtCl 6 compound is generally used as a high activity catalyst (eg, Org. Lett, 1999, vol. 1, # 12 p. 1925 ~ 1927). Starting materials, alkenes and dichloromethylsilane compounds are those that are readily available on the market or that can be easily synthesized. The organolithium compound of formula 4 may be prepared by adding BH 3 to a di (2-methoxyphenyl) methylphosphine compound, followed by butyllithium (eg J. Am. Chem. Soc. 1990, 112, 5244-5252). Di (2-methoxyphenyl) methylphosphine [Di (2-methoxyphenyl) methylphosphine] can be synthesized with reference to known literature (Phosphorus and sulfur, 1985, vol. 24, p259-271).
상기 배경기술에서 상술한 바와 같이 미국등록특허 제4,994,592호에 구조식 3의 1,3-비스[디(o-메톡시페닐)포스피노]-2-실라프로판 리간드의 합성이 개시되어 있으며, 이로부터 하기 구조식 9의 일반적인 비스포스핀 리간드의 합성이 개시되어 있다. 하지만 미국등록특허 제4,994,592호의 경우 R'는 탄소수 10 이하의 하이드로카빌로 한정되어 있어, 본 발명의 상기 반응식 1의 구조식 7의 화합물과는 구조가 상이하며, 미국등록특허 제4,994,592호에 따르면 구조식 9의 리간드는 하기 반응식 2에 의하여 제조되는데 구조식 9의 화합물을 합성하는데 필요한 구조식 8의 화합물은 두 개의 R'이 모두 메틸인 화합물만 시중에서 구입할 수 있고, 다른 유도체들은 구입할 수 없고, 합성도 수월하지 않다는 문제가 있다. 특히, 본 발명의 상기 구조식 7의 화합물을 미국등록특허 제4,994,592호에 공개된 방법으로 합성하기 위해서 필요한 시약인 ((CH3(CH2)aCH2CH2)(Me)Si(CH2Cl)2는 알려진 화합물이 아니어서 미국등록특허 제4,994,592호에 공개된 방법으로 합성하기에 용이하지 않다는 문제점이 있다.As described above in the background, US Patent No. 4,994,592 discloses the synthesis of 1,3-bis [di ( o -methoxyphenyl) phosphino] -2-silapropane ligand of Structural Formula 3 , from which Synthesis of general bisphosphine ligands of formula 9 is disclosed. However, the 4,994,592 of U.S. Patent R 'is according to formula No. 7 compound with the structure is different, the United States registered in Patent 4994592 in the scheme 1, the invention here is limited to hydrocarbyl having a carbon number of 10 or less Structure 9 The ligand of is prepared by the following Scheme 2. The compound of formula 8 , which is required to synthesize the compound of formula 9 , can be purchased commercially only the compound in which both R's are methyl, other derivatives are not available, and the synthesis is not easy. There is a problem. In particular, ((CH 3 (CH 2 ) a CH 2 CH 2 ) (Me) Si (CH 2 Cl) which is a reagent required for synthesizing the compound of Formula 7 of the present invention by the method disclosed in US Pat. No. 4,994,592 ) 2 is not a known compound and is not easy to synthesize by the method disclosed in US Patent No. 4,994,592.
[반응식 2]Scheme 2
Figure PCTKR2012004708-appb-I000005
Figure PCTKR2012004708-appb-I000005
본 발명의 또 다른 양태로, 상기 화학식 1로 표시되는 화합물을 유기 용매에 녹인 용액을 물에 분산시켜 일산화탄소와 탄소수 2 ~ 20의 올레핀을 공중합하여 폴리케톤 입자를 제조하는 방법을 제공한다. In another embodiment of the present invention, there is provided a method of preparing polyketone particles by copolymerizing carbon monoxide and olefins having 2 to 20 carbon atoms by dispersing a solution of the compound represented by Formula 1 in an organic solvent in water.
본 발명은 일산화탄소/올레핀 공중합 반응을 현탁중합법으로 구현하는 것을 하나의 특징으로 한다. 현탁중합을 구현함에 따라 잘 조절된 입자 형태의 폴리머를 얻을 수 있어 대량 생산에 적합하고 입자의 벌크덴서티를 높혀 생산성을 향상시킬 수 있다.The present invention is characterized by implementing the carbon monoxide / olefin copolymerization reaction by suspension polymerization method. By implementing suspension polymerization, polymers in the form of finely controlled particles can be obtained, which are suitable for mass production and increase the bulk density of the particles to improve productivity.
본 발명의 상기 화학식 1로 표시되는 화합물은 상기 기술한 바와 같이 물과 섞이지 않는 유기 용매에서 용해성 및 활성을 가져 현탁중합을 구현할 수 있다.The compound represented by Chemical Formula 1 of the present invention may implement suspension polymerization by having solubility and activity in an organic solvent which is not mixed with water as described above.
통상적으로 사용되어 온 CF3SO3 -(OTf 음이온), CH3C6H4SO3 -(OTs 음이온), CF3CO2 - 또는 BF4 -을 포함하는 팔라듐 화합물은 메탄올과 같은 물과 섞이는 극성 프로틱 용매에서 중합활성을 보이고, 비교예에서 보여주는 바와 같이 1-옥탄올과 같은 물과 섞이지 않는 비극성 유기 용매에서는 중합활성을 보이지 않아 현탁중합을 구현할 수 없다는 단점이 있다. 통상적으로 일산화탄소/올레핀 공중합 반응은 메탄올에서 수행한다. 친수성이 부여된 리간드로부터 제조된 팔라듐 화합물을 이용하여 물 용매에서 일산화탄소/올레핀 공중합 반응을 수행한 예가 보고되었다. 또한 톨루엔과 같은 물과 섞이지 않는 비극성 유기 용매에서 일산화탄소/올레핀 공중합 반응을 수행한 예가 BASF사에 의하여 보고되었는데 이때 바이덴테이트 비스포스핀 리간드에 배위된 Pd(OAc)2 화합물을 알로미녹산 조촉매로 활성화시킨 촉매계를 사용하였다(유럽특허 590942(1992)). 알로미녹산 화합물은 물 및 산소와 격렬하게 반응하는 반응성이 큰 화합물로 본 반응의 특징인 현탁 중합을 구현할 수 없다. 본 발명에 따른 상기 화학식 1로 표시되는 화합물은 하이드로포빅한 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴기의 설포네이트 음이온을 포함하고 있어, 물과 섞이지 않는 비극성 유기 용매에서 중합활성을 보여주어 현탁중합을 구현할 수 있다.Typically is used on CF 3 SO 3 - (OTf anion), CH 3 C 6 H 4 SO 3 - (OTs negative ion), CF 3 CO 2 - or BF 4 - palladium compound containing silver mixed with water, such as methanol In the polar protic solvent, as shown in the comparative example, as shown in the comparative example, a non-polar organic solvent which is not mixed with water such as 1-octanol does not show the polymerization activity and has a disadvantage in that suspension polymerization cannot be realized. Typically the carbon monoxide / olefin copolymerization reaction is carried out in methanol. An example of performing a carbon monoxide / olefin copolymerization reaction in a water solvent using a palladium compound prepared from a hydrophilic ligand has been reported. Further examples of performing a carbon monoxide / olefin copolymerization reaction in a non-polar organic solvent and water immiscible, such as toluene was reported by BASF Corporation The bidentate ratio Al a Pd (OAc) 2 compound coordinated to the bisphosphine ligand Rommie Noksan cocatalyst Activated catalyst system (European Patent 590942 (1992)). Alomioxane compounds are highly reactive compounds that react violently with water and oxygen and cannot implement suspension polymerization, which is a characteristic of this reaction. The compound represented by Formula 1 according to the present invention contains a sulfonate anion of a hydrophobic (C6-C20) alkyl or a (C6-C20) alkyl (C6-C20) aryl group, and is not mixed with water. Suspension polymerization can be realized by showing polymerization activity in a solvent.
물과 섞이지 않는 유기 용매는 물에 대한 용해도가 3 % 미만인 것을 의미하며, 탄소수 6 내지 20의 알콜 화합물, 탄소수 6 내지 20의 케톤 화합물, 탄소수 6 내지 20의 에스테르 화합물, 탄소수 5 내지 20의 에테르 화합물, 탄소수 1 내지 10의 할로알켄 화합물, 탄소수 6 내지 20의 할로아렌 화합물 등을 용매로 사용할 수 있다. 보다 구체적으로는 헥산올, 헵탄올, 옥탄올, 2-에틸-1-옥탄올, 데칸올, 도데칸올, 헥산온, 부틸아세테이트, 메틸 터셔리-부틸 에테르, 디부틸 에테르, 메틸렌 클로라이드, 클로로포름, 클로로벤젠 등을 사용할 수 있으며, 상기 용매는 단독 또는 2 종 이상을 혼합하여 사용할 수 있다.An organic solvent which is not mixed with water means that the solubility in water is less than 3%, an alcohol compound having 6 to 20 carbon atoms, a ketone compound having 6 to 20 carbon atoms, an ester compound having 6 to 20 carbon atoms, and an ether compound having 5 to 20 carbon atoms , A haloalkene compound having 1 to 10 carbon atoms, a haloarene compound having 6 to 20 carbon atoms, or the like can be used as a solvent. More specifically, hexanol, heptanol, octanol, 2-ethyl-1-octanol, decanol, dodecanol, hexanone, butyl acetate, methyl tert-butyl ether, dibutyl ether, methylene chloride, chloroform, Chlorobenzene may be used, and the solvent may be used alone or in combination of two or more thereof.
본 발명에서 상기 화학식 1로 표시되는 화합물을 유기 용매에 녹인 용액을 물에 분산시키며, 이때 상기 물은 현탁안정제를 포함할 수 있다. 상기 현탁안정제는 일반 현탁중합에서 사용되는 것을 제한 없이 사용할 수 있으며, 예를 들어, 폴리비닐피롤리돈(polyvinylpyrrolidone, PVP), 폴리[(비닐알콜)-co-(비닐아세테이트)]{poly[(vinyl alcohol)-co-(vinyl acetate)]}, 내추럴 검(Natural gums), 셀룰로오스 에터(cellulose ethers), 셀룰로오스 에스터(cellulose esters) 등을 사용할 수 있다. 상기 현탁안정제는 단독으로 또는 2 종 이상을 조합하여 사용할 수 있다. 상기 폴리[(비닐알콜)-co-(비닐아세테이트)]는 폴리(비닐아세테이트)[poly(vinyl acetate)]를 85 ~ 92 % 부분 가수분해한 것을 사용하는 것이 좋다. 상기한 현탁안정제 외에도 물에 용해되는 합성 유기 고분자(상품명, Span Tween등) 역시 현탁안정제로 사용할 수 있다. 본 발명은 현탁안정제 없이 현탁중합을 구현할 수 있으나, 생성되는 고분자의 입자를 균일한 구형 또는 과립형으로 제조하기 위해서는 현탁안정제를 투입하여 중합하는 것이 보다 바람직하다. 현탁안정제는 물에 용해시켜 사용하는 것이 바람직하며, 이때 사용되는 양은 제한되지는 않으나, 보다 바람직하게는 물 질량 대비 현탁안정제 0.01 ~ 1.0 질량% 범위를 용해시켜 사용하는 것이 바람직하며, 상기 사용량의 조절을 통해 생성되는 고분자 입자의 크기를 조절할 수 있다.In the present invention, a solution in which the compound represented by Chemical Formula 1 is dissolved in an organic solvent is dispersed in water, wherein the water may include a suspension stabilizer. The suspension stabilizer may be used without limitation in the general suspension polymerization, for example, polyvinylpyrrolidone (PVP), poly [(vinyl alcohol) -co- (vinylacetate)] {poly [( vinyl alcohol) -co- (vinyl acetate)]}, natural gums, cellulose ethers, cellulose esters, and the like. The suspension stabilizers may be used alone or in combination of two or more thereof. As the poly [(vinyl alcohol) -co- (vinylacetate)], it is preferable to use 85 to 92% partial hydrolysis of poly (vinyl acetate) [poly (vinyl acetate)]. In addition to the suspension stabilizer described above, synthetic organic polymers (trade name, Span Tween, etc.) dissolved in water may also be used as the suspension stabilizer. The present invention can implement suspension polymerization without a suspension stabilizer, but in order to prepare the particles of the resulting polymer into a uniform spherical or granular form, it is more preferable to add a suspension stabilizer to polymerize. The suspension stabilizer is preferably used by dissolving in water, and the amount used is not limited, but more preferably, it is preferably used by dissolving the suspension stabilizer 0.01 to 1.0 mass% relative to the mass of water. It can control the size of the polymer particles produced through.
상기 폴리케톤 입자를 제조방법에서 사용되는 물과 유기 용매의 볼륨비는 1 : 0.01 ~ 1.0 범위가 바람직하며, 보다 바람직하게는 1 : 0.1 ~ 0.5 범위로 사용하는 것이 좋다.The volume ratio of the water and the organic solvent used in the method for producing the polyketone particles is preferably in the range of 1: 0.01 to 1.0, more preferably 1: 0.1 to 0.5 range.
상기 중합 반응에 사용되는 올레핀 화합물의 구체적인 예로는 에틸렌, 프로필렌, 1-부텐, 2-부텐, 1-펜텐, 1-헥센, 1-옥텐, 1-데센, 1-도데센, 사이클로펜텐, 노보넨, 다이사이클로펜타다이엔, 사이클로옥텐, 사이클로도데센, 스티렌, 알파케틸스티렌, 아크릴릭 액시드 및 이의 알킬 에스터, 메타아크릴릭 액시드 및 이의 알킬 에스터 등을 들 수 있으며, 상기 올레핀은 단독 또는 2 종 이상을 조합하여 사용할 수 있다.Specific examples of the olefin compound used in the polymerization reaction include ethylene, propylene, 1-butene, 2-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, cyclopentene, norbornene , Dicyclopentadiene, cyclooctene, cyclododecene, styrene, alphaketylstyrene, acrylic acid and alkyl esters thereof, methacrylic acid and alkyl esters thereof, and the like. Can be used in combination.
상기 일산화탄소와 올레핀의 몰비는 95:5 ~ 5:95, 보다 바람직하게는 5:1 ~ 1:5 범위로 사용하는 것이 좋다. 반응 온도는 10 oC ~ 200 oC, 보다 바람직하게는 40 oC ~ 100 oC범위를 유지하는 것이 좋다. 일산화탄소 및 일부 올레핀은 상기 온도에서 기체이므로 통상적으로 중합 반응은 압력 반응기에서 실시하며, 반응기 내부 압력은 통상적으로 200 기압 이하이고, 보다 바람직하게는 100 기압 이하이다. 통상적인 현탁중합 방법은 Colloid. Polym. Sci. 270:717~732 (1992)와 같은 문헌 등에 기재되어 있으며, 이를 참고해 용이하게 수행할 수 있다.The molar ratio of carbon monoxide and olefin is preferably in the range of 95: 5 to 5:95, more preferably 5: 1 to 1: 5. Reaction temperature is 10oC to 200oC, more preferably 40oC-100oMaintain a C range. Since carbon monoxide and some olefins are gases at this temperature, the polymerization reaction is usually carried out in a pressure reactor, and the pressure inside the reactor is usually 200 atm or less, more preferably 100 atm or less. A typical suspension polymerization method is Colloid. Polym. Sci. 270: 717-732 (1992), and the like, which can be easily carried out with reference to this.
상기 제조방법에 있어서, 바람직하게는 상기 유기 용매가 탄소수 6 내지 20의 알콜 화합물이고; 상기 화학식 1에서 R이 도데실벤젠(C12H25C6H4-)이고, n은 2인 화합물을 촉매로 사용하는 것이 바람직하다. 도데실벤젠설폰산(C12H25C6H4SO3H)은 상업적으로 대량으로 생산되어 사용되는 화합물로 접근성이 용이하고, 가격이 저렴한 장점이 있다. 비스포스핀 리간드가 배위된 Pd(OAc)2 화합물에 도데실벤젠설폰산(C12H25C6H4SO3H) 2 당량을 반응시켜 n이 2인 화합물을 쉽게 제조할 수 있다.In the above production method, preferably, the organic solvent is an alcohol compound having 6 to 20 carbon atoms; In Formula 1, R is dodecylbenzene (C 12 H 25 C 6 H 4- ), and n is preferably used as a catalyst compound. Dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) is a compound that is commercially produced and used in large quantities has the advantage of easy access, low cost. A compound of n is easily prepared by reacting 2 equivalents of dodecylbenzenesulfonic acid (C 12 H 25 C 6 H 4 SO 3 H) with a Pd (OAc) 2 compound coordinated with a bisphosphine ligand.
보다 바람직하게는 유기 용매가 탄소수 6 내지 20의 알콜 화합물이고; R은 도데실벤젠(C12H25C6H4-)이고; n은 2이고; Z는 규소이고; R2 및 R3는 메틸이고; R4 내지 R7은 수소이고; R1은 -CH2[CH2]aCH3(여기서, 상기 a는 9 내지 18의 정수)인 것이 좋고, 가장 바람직하게는 유기 용매가 1-옥탄올이고; 현탁안정제가 폴리[(비닐알콜)-co-(비닐아세테이트)]이고; 올레핀이 에틸렌, 프로필렌 또는 이의 혼합물이고; R은 도데실벤젠(C12H25C6H4-)이고; n은 2이고; Z는 규소이고; R2 및 R3는 메틸이고; R4 내지 R7은 수소이고; R1은 -CH2[CH2]aCH3(여기서, 상기 a는 9 내지 18의 정수)인 것이 좋다. 상기 1-옥탄올은 물과 전혀 섞이지 않는 알콜 화합물로서 산업계에서 대량으로 제조하며, 단가가 저렴하다. 현탁안정제로는 폴리(비닐아세테이트)를 87 ~ 89 % 부분 가수분해하여 제조된 폴리[(비닐알콜)-co-(비닐아세테이트)]가 보다 효과적이다. 일산화탄소/올레핀 공중합에 촉매로 사용되는 팔라듐 화합물은 이온성 화합물로 통상적으로 메탄올과 같은 극성 프로틱 용매가 가장 바람직한 용매이나, 메탄올은 물과 섞이는 이유로 현탁 중합을 구현할 수 없다. 물에 섞이지 않는 알콜 화합물에 팔라듐 화합물을 용해시켜 그 알콜 상에서 중합을 구현하여 현탁 중합을 구현하는 것이 가장 바람직하다. 이때 탄소수 5이하의 알콜 화합물은 물과 섞이는 반면 탄소수 6이상의 알콜 화합물은 물과 섞이지 않으므로, 현탁중합을 구현하기 위해서는 탄소수 6 이상의 알코올 화합물을 사용하는 것이 좋다. 1-헥산올의 섭씨 20도에서 물의 용해도는 0.6 %로 알려져있다.More preferably the organic solvent is an alcohol compound having 6 to 20 carbon atoms; R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is 2; Z is silicon; R 2 and R 3 are methyl; R 4 to R 7 are hydrogen; R 1 is preferably -CH 2 [CH 2 ] a CH 3 , wherein a is an integer from 9 to 18, and most preferably the organic solvent is 1-octanol; The suspension stabilizer is poly [(vinyl alcohol) -co- (vinylacetate)]; The olefin is ethylene, propylene or mixtures thereof; R is dodecylbenzene (C 12 H 25 C 6 H 4- ); n is 2; Z is silicon; R 2 and R 3 are methyl; R 4 to R 7 are hydrogen; R 1 is —CH 2 [CH 2 ] a CH 3 wherein a is an integer of 9 to 18. The 1-octanol is an alcohol compound that is not mixed with water at all and is manufactured in large quantities in the industry, and the unit price is low. As the suspension stabilizer, poly [(vinyl alcohol) -co- (vinylacetate)] prepared by partially hydrolyzing poly (vinylacetate) by 87 to 89% is more effective. The palladium compound used as a catalyst for the carbon monoxide / olefin copolymer is an ionic compound, and a polar protic solvent such as methanol is usually the most preferable solvent, but methanol cannot be suspended because of mixing with water. Most preferably, the palladium compound is dissolved in an alcohol compound which is not mixed with water to implement polymerization on the alcohol to implement suspension polymerization. At this time, the alcohol compound having 5 or less carbon atoms is mixed with water, but the alcohol compound having 6 or more carbon atoms is not mixed with water, so to implement suspension polymerization, it is preferable to use an alcohol compound having 6 or more carbon atoms. The solubility of water at 20 degrees Celsius of 1-hexanol is known as 0.6%.
본 말명은 또 다른 양태로 상기 제조방법에 따라 제조되어, 입경이 0.02 ~ 2 mm인 과립형 또는 구형의 고분자 입자로 구성된 벌크덴서티가 0.20 g/mL ~ 0.30 g/mL 범위인 폴리케톤 침전물을 제공한다. 입자 모양 조절이 되어 벌크덴서티가 0.20 g/mL이상인 폴리케톤 침전물은 아직까지 보고된 바 없다.In another aspect, the present invention is prepared according to the manufacturing method, a bulk ketone precipitate consisting of granular or spherical polymer particles having a particle diameter of 0.02 to 2 mm ranges from 0.20 g / mL to 0.30 g / mL. to provide. Polyketone precipitates with a bulk density of at least 0.20 g / mL have been reported so far.

이하 본 발명을 아래 실시예에서 상세히 설명하지만, 본 발명의 보호범위가 하기 실시시예에만 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail in the following Examples, but the protection scope of the present invention is not limited only to the following Examples.

[제조예] 구조식 5의 화합물 합성(a = 5, 9, 15)Preparation Example Synthesis of Compound of Structural Formula 5 (a = 5, 9, 15)
Figure PCTKR2012004708-appb-I000006
Figure PCTKR2012004708-appb-I000006
1-옥텐, 1-도데켄, 1-옥타데켄을 각각 Speier 촉매를 이용한 기존의 실험 방법을 이용하여 합성하였다. 1-옥텐(2.00 g, 17.8 mmol)을 테트라하이드로퓨란(20 mL)에 녹인 용액에 다이클로로메틸실레인(3.07 g, 26.7 mmol)과 Speier 촉매(H2PtCl6·H2O을 iso-프로판올에 10% (w/w)로 녹인 용액, 200 ppm)를 넣어주었다. 상온에서 1시간 동안 교반하고 80 oC에서 밤샘 교반하였다. 반응 종료 후, 진공라인을 이용하여 남은 용매와 다이클로로메틸실레인을 제거하였다. 얻어진 화합물의 NMR 데이터를 분석한 결과 정량적으로 반응하였기에 추가적인 정제 과정없이 다음 반응에 사용하였다. 1-도데켄, 1-옥타데켄의 경우도 상기의 조건과 실험방법을 이용하여 실험하였다. 얻어진 화합물들 역시 NMR 데이터를 분석한 결과 정량적으로 반응한 것을 확인할 수 있었다.1-octene, 1-dodecene, and 1-octadecene were synthesized using conventional experimental methods using Speier catalyst, respectively. 1-octene (2.00 g, 17.8 mmol) tetrahydrofuran (20 mL) solution of methyl dichloro silane dissolved in a (3.07 g, 26.7 mmol) and Speier catalyst (H 2 PtCl 6 · H 2 O to iso- propanol To 10% (w / w) dissolved in a solution, 200 ppm) was added. Stir at room temperature for 1 hour and overnight at 80 ° C. After the reaction was completed, the remaining solvent and dichloromethylsilane were removed using a vacuum line. As a result of analyzing the NMR data of the obtained compound, it was used in the next reaction without further purification. 1-dodecene and 1-octadecene were also tested using the above conditions and experimental methods. The obtained compounds also confirmed that the reaction quantitatively by analyzing the NMR data.

[실시예 1] 구조식 7의 리간드 합성(a = 5, 9, 15)Example 1 Ligand Synthesis of Structural Formula 7 (a = 5, 9, 15)
Figure PCTKR2012004708-appb-I000007
Figure PCTKR2012004708-appb-I000007
(2-MeOPh)2MeP는 문헌에 공지된 방법으로 합성하였다(Phosphorus and sulfur, 1985, vol. 24, p259~271). (2-MeOPh)2MePㆍBH3는 하기 방법에 의하여 제조하였다. (2-MeOPh)2MeP(1.00 g, 3.84 mmol)을 톨루엔 15 mL에 녹인 용액에 (CH3)2SㆍBH3(0.35 g, 4.61 mmol)을 톨루엔 1 mL에 희석한 용액을 주입하였다. 상온에서 밤샘 교반한 후 남은 용매를 제거하였다. 톨루엔을 이용하여 실리카 겔 컬럼 크로마토그래피 방법으로 화합물을 정제하여 800 mg의 화합물을 얻었다(수율 76 %). 1H NMR (CDCl3): 7.60 (q, J = 7.2 Hz, 2H, CH), 7.47-7.38 (m, 2H, CH), 7.04-6.94 (m, 2H, CH), 6.88 (q, J = 4, 2H, CH) 3.69 (s, 6H, OCH3), 1.97 (d, J = 11.2, CH3) ppm. 13C{1H} NMR (100 MHz, CDCl3, 298 K): δ 160.87, 133.85, 133.74, 132.57, 132.55, 120.57, 120.47, 118.40, 117.82, 111.20, 111.15, 55.47, 11.30, 10.87 ppm.(2-MeOPh) 2 MeP was synthesized by methods known in the literature (Phosphorus and sulfur, 1985, vol. 24, p259-271). (2-MeOPh) 2 MeP.BH 3 was prepared by the following method. A solution of (CH 3 ) 2 S.BH 3 (0.35 g, 4.61 mmol) diluted in 1 mL of toluene was injected into a solution of (2-MeOPh) 2 MeP (1.00 g, 3.84 mmol) in 15 mL of toluene. After stirring overnight at room temperature, the remaining solvent was removed. Purification of the compound by silica gel column chromatography using toluene yielded 800 mg of the compound (yield 76%). 1 H NMR (CDCl 3 ): 7.60 (q, J = 7.2 Hz, 2H, CH), 7.47-7.38 (m, 2H, CH), 7.04-6.94 (m, 2H, CH), 6.88 (q, J = 4, 2H, CH) 3.69 (s, 6H, OCH 3 ), 1.97 (d, J = 11.2, CH 3 ) ppm. 13 C { 1 H} NMR (100 MHz, CDCl 3 , 298 K): δ 160.87, 133.85, 133.74, 132.57, 132.55, 120.57, 120.47, 118.40, 117.82, 111.20, 111.15, 55.47, 11.30, 10.87 ppm.
얻어진 (2-MeOPh)2MePㆍBH3(1.00 g, 3.65 mmol)과 테트라하이드로퓨란(6 mL) 용액이 들어있는 쉴렝크 플라스크를 -78 oC 저온조에 담궈 온도를 낮춘 후 교반하에 sec-뷰틸리튬(1.18 mL, 3.65 mmol, 1.4 M 싸이클로헥산 용액)을 천천히 주입하였다. 저온에서 2시간 동안 교반한 후 (CH3(CH2)7)(CH3)SiCl2 (0.506 g, 1.82 mmol)(a=5)을 테트라하이드로퓨란(2 mL)에 희석한 용액을 천천히 주입하였다. -78 oC에서 1시간 교반한 후, 상온으로 온도를 천천히 올렸다. 상온에서 3시간 교반한 후 염화암모늄 수용액(10 mL)을 넣고 반응을 종료하였다. 용액을 분별 깔때기로 옮겨 유기층을 추출하였다. 유기층을 취하여 무수 황산마그네슘으로 습기를 제거한 후 용매를 제거하여 고체의 물질을 얻었다. 헥산과 에틸아세테이트의 혼합 용매(v/v, 20:1)를 이용하여 실리카 겔 컬럼 크로마토그래피 방법으로 화합물을 정제하여 1.05 g의 화합물을 얻었다(수율 82 %). 1H NMR (C6D6): 8.00-7.82 (m, 4H, CH), 7.14-7.04 (m, 4H, CH), 6.86-6.70 (m, 4H, CH), 3.22 (s, 6H, OCH3), 3.19 (s, 6H, OCH3), 2.55-2.25 (m, 4H, SiCH2), 1.40-1.15 (m, 12H, CH2), 0.92 (t, J = 6.8, 3H, CH3), 0.85-0.70 (m, 2H, CH2Si), 0.00(s, 3H, CH3) ppm.The Schlenk flask containing the resulting (2-MeOPh) 2 MeP.BH 3 (1.00 g, 3.65 mmol) and tetrahydrofuran (6 mL) was immersed in a -78 ° C. cold bath, lowered in temperature, and stirred under sec-butyl under stirring. Lithium (1.18 mL, 3.65 mmol, 1.4 M cyclohexane solution) was slowly injected. After stirring for 2 hours at low temperature, a solution of (CH 3 (CH 2 ) 7 ) (CH 3 ) SiCl 2 (0.506 g, 1.82 mmol) (a = 5) diluted in tetrahydrofuran (2 mL) was slowly injected. It was. After stirring at −78 ° C. for 1 hour, the temperature was slowly raised to room temperature. After stirring at room temperature for 3 hours, an aqueous solution of ammonium chloride (10 mL) was added thereto to terminate the reaction. The solution was transferred to a separatory funnel to extract the organic layer. The organic layer was taken, the moisture was removed with anhydrous magnesium sulfate, and the solvent was removed to obtain a solid material. The compound was purified by silica gel column chromatography using a mixed solvent of hexane and ethyl acetate (v / v, 20: 1) to obtain 1.05 g of a compound (yield 82%). 1 H NMR (C 6 D 6 ): 8.00-7.82 (m, 4H, CH), 7.14-7.04 (m, 4H, CH), 6.86-6.70 (m, 4H, CH), 3.22 (s, 6H, OCH 3 ), 3.19 (s, 6H, OCH 3 ), 2.55-2.25 (m, 4H, SiCH 2 ), 1.40-1.15 (m, 12H, CH 2 ), 0.92 (t, J = 6.8, 3H, CH 3 ) , 0.85-0.70 (m, 2H, CH 2 Si), 0.00 (s, 3H, CH3) ppm.
얻어진 구조식 6의 화합물(1.00 g, 1.42 mmol)을 톨루엔(2 mL)에 녹인 용액에 다이에틸아민(1.00 mL, 9.67 mmol)을 넣고 55 oC에서 하루동안 교반하였다. 반응 종료 후 남은 톨루엔과 다이에틸아민은 진공라인을 이용하여 제거하였다. 질소 분위기하에 헥산과 다이에틸에테르의 혼합 용액(v/v, 1:1)을 이용하여 알루미나 컬럼 크로마토그래피 방법으로 화합물을 정제하여 690 mg의 화합물을 얻었다(수율 72 %). 1H NMR (C6D6): 3.30 (s, 6H, OCH3), 3.29 (s, 6H, OCH3), 1.80-1.60 (m, 4H, SiCH2), 1.50-1.20 (m, 12H, CH2), 0.97 (t, J = 6.8, 3H, CH3), 0.85-0.70 (m, 2H, SiCH2), 0.15 (s, 3H, CH3) ppm.Diethylamine (1.00 mL, 9.67 mmol) was added to a solution of the obtained compound of formula 6 (1.00 g, 1.42 mmol) in toluene (2 mL), and the mixture was stirred at 55 ° C. for 1 day. Toluene and diethylamine remaining after completion of the reaction were removed using a vacuum line. Under a nitrogen atmosphere, the compound was purified by alumina column chromatography using a mixed solution of hexane and diethyl ether (v / v, 1: 1) to obtain 690 mg of a compound (yield 72%). 1 H NMR (C 6 D 6 ): 3.30 (s, 6H, OCH 3 ), 3.29 (s, 6H, OCH 3 ), 1.80-1.60 (m, 4H, SiCH 2 ), 1.50-1.20 (m, 12H, CH 2 ), 0.97 (t, J = 6.8, 3H, CH 3 ), 0.85-0.70 (m, 2H, SiCH 2 ), 0.15 (s, 3H, CH 3 ) ppm.
a=9인 구조식 7의 리간드는 (CH3(CH2)11)(CH3)SiCl2을 이용하여 상기의 조건과 실험방법을 이용하여 합성하였다. 헥산과 에틸아세테이트의 혼합 용매(v/v, 20:1)을 이용하여 실리카 겔 컬럼 크로마토그래피 방법으로 화합물을 정제하여 980 mg의 화합물을 얻었다(수율 70 %). 1H NMR (C6D6): 3.22 (s, 6H, OCH3), 3.19 (s, 6H, OCH3), 2.55-2.25 (m, 4H, CH2), 1.40-1.15 (m, H, CH2), 0.92(t, J = 6.8 3H, CH3), 0.85-0.75 (m, 2H, CH2Si), 0.01 (s, 3H, CH3) ppm. 얻어진 화합물의 BH3를 제거하기 위해 다이에틸아민을 이용하여 상기의 조건과 실험방법을 이용하여 합성하였다. 질소분위기하에 헥산과 다이에틸에테르의 혼합 용액(v/v, 1:1)을 이용하여 알루미나 컬럼 크로마토그래피 방법으로 화합물을 정제하여 625 mg의 화합물을 얻었다(수율 65 %). 1H NMR (C6D6): 3.26 (s, 6H, OCH3), 3.24 (s, 6H, OCH3), 1.74-1.60 (m, 4H, SiCH2), 1.40-1.20 (m, 20H, CH2), 0.92(t, J = 6.8, 3H, CH3), 0.80-0.70 (m, 2H, CH2Si), 0.13 (s, 3H, CH3) ppm.Ligand of structure 7 having a = 9 was synthesized using (CH 3 (CH 2 ) 11 ) (CH 3 ) SiCl 2 using the above conditions and experimental methods. The compound was purified by silica gel column chromatography using a mixed solvent of hexane and ethyl acetate (v / v, 20: 1) to obtain 980 mg of a compound (yield 70%). 1 H NMR (C 6 D 6 ): 3.22 (s, 6H, OCH 3 ), 3.19 (s, 6H, OCH 3 ), 2.55-2.25 (m, 4H, CH 2 ), 1.40-1.15 (m, H, CH 2 ), 0.92 (t, J = 6.8 3H, CH 3 ), 0.85-0.75 (m, 2H, CH 2 Si), 0.01 (s, 3H, CH 3 ) ppm. In order to remove BH 3 of the obtained compound, it was synthesized using diethylamine using the above conditions and experimental method. Under a nitrogen atmosphere, the compound was purified by alumina column chromatography using a mixed solution of hexane and diethyl ether (v / v, 1: 1) to obtain 625 mg of a compound (yield 65%). 1 H NMR (C 6 D 6 ): 3.26 (s, 6H, OCH 3 ), 3.24 (s, 6H, OCH 3 ), 1.74-1.60 (m, 4H, SiCH 2 ), 1.40-1.20 (m, 20H, CH 2 ), 0.92 (t, J = 6.8, 3H, CH 3 ), 0.80-0.70 (m, 2H, CH 2 Si), 0.13 (s, 3H, CH 3 ) ppm.
a=15인 구조식 7의 리간드는 (CH3(CH2)17)(CH3)SiCl2을 이용하여 상기의 조건과 실험방법을 이용하여 합성하였다. 헥산과 에틸아세테이트의 혼합 용매(v/v, 20:1)을 이용하여 실리카 겔 컬럼 크로마토그래피 방법으로 화합물을 정제하여 1.06 g의 화합물을 얻었다(수율 69 %). 1H NMR (C6D6): 3.26 (s, 6H, OCH3), 3.24 (s, 6H, OCH3), 1.74-1.60 (m, 4H, SiCH2), 1.40-1.20 (m, 20H, CH2), 0.92(t, J = 6.8, 3H, CH3), 0.80-0.70 (m, 2H, CH2Si), 0.13 (s, 3H, CH3) ppm. 얻어진 화합물의 BH3를 제거하기 위해 다이에틸아민을 이용하여 상기의 조건과 실험방법을 이용하여 합성하였다. 질소분위기하에 헥산과 다이에틸에테르의 혼합 용액(v/v, 1:1)을 이용하여 알루미나 컬럼 크로마토그래피 방법으로 화합물을 정제하여 677 mg의 화합물을 얻었다(수율 70 %). 1H NMR (C6D6): 3.65 (s, 6H, OCH3), 3.64 (s, 6H, OCH3), 2.08-1.90 (m, 4H, SiCH2), 1.40-1.10 (m, 35H, CH2), 0.42-0.32 (m, 2H, CH2Si), -0.36 (s, 3H, CH3) ppm.Ligand of structure 7 having a = 15 was synthesized using (CH 3 (CH 2 ) 17 ) (CH 3 ) SiCl 2 using the above conditions and experimental methods. The compound was purified by silica gel column chromatography using a mixed solvent of hexane and ethyl acetate (v / v, 20: 1) to obtain 1.06 g of a compound (yield 69%). 1 H NMR (C 6 D 6 ): 3.26 (s, 6H, OCH 3 ), 3.24 (s, 6H, OCH 3 ), 1.74-1.60 (m, 4H, SiCH 2 ), 1.40-1.20 (m, 20H, CH 2 ), 0.92 (t, J = 6.8, 3H, CH 3 ), 0.80-0.70 (m, 2H, CH 2 Si), 0.13 (s, 3H, CH 3 ) ppm. In order to remove BH 3 of the obtained compound, it was synthesized using diethylamine using the above conditions and experimental method. Under a nitrogen atmosphere, the compound was purified by alumina column chromatography using a mixed solution of hexane and diethyl ether (v / v, 1: 1) to obtain 677 mg of a compound (yield 70%). 1 H NMR (C 6 D 6 ): 3.65 (s, 6H, OCH 3 ), 3.64 (s, 6H, OCH 3 ), 2.08-1.90 (m, 4H, SiCH 2 ), 1.40-1.10 (m, 35H, CH 2 ), 0.42-0.32 (m, 2H, CH 2 Si), -0.36 (s, 3H, CH 3 ) ppm.

[실시예 2] 구조식 10의 촉매 합성Example 2 Catalyst Synthesis of Structural Formula 10
Figure PCTKR2012004708-appb-I000008
Figure PCTKR2012004708-appb-I000008
(CH3CN)2PdCl2 (0.10 g, 0.39 mmol)를 다이클로로메테인(10 mL)에 녹인 용액에 상기 실시예 1에서 합성된 구조식 7의 리간드(a=5, 0.26 g, 0.39 mmol)를 다이클로로메테인(1 mL)에 녹인 용액을 주입하였다. 5 시간 동안 상온에서 교반한 후 남은 용매를 제거하였다. 얻어진 노란색 고체는 다이에틸에테르(2 mL)를 이용하여 부산물을 제거하였다. 남은 용매를 제거하여 노란색 분말의 화합물(300 mg)을 얻었다(수율 92 %). 얻어진 화합물(0.10 g, 0.12 mmol)을 메탄올(4 mL)에 녹인 용액에 실버아세테이트(39.2 mg, 0.23 mmol)를 넣었다. 빛이 차단된 상태에서 상온에서 밤샘 교반하였다. 용매를 제거한 후 다이클로로메테인(3 mL)에 녹여 여과하여 실버클로라이드를 제거하였다. 용매를 제거한 후 다이에틸에테르로 부산물을 제거하고 남은 용매를 제거하여 노란색 분말의 촉매(100 mg)를 얻었다(수율 95 %). 1H NMR (400 MHz, CD3OD): δ 8.00-7.40 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.40-3.60 (b, 12H, OCH3), 2.20-1.80 (b, 6H, O(CO)CH3), 1.50-0.95 (m, H, SiCH2, CH2), 0.91 (t, 3H, J = 7.2, CH3), -0.06 (t, 2H, J = 6.8, CH2Si), -0.42 (s, 3H, SiCH3) ppm. 얻어진 화합물(0.10 g, 0.11 mmol)을 메탄올(3 mL)에 녹인 용액을 -30 oC로 온도를 낮춘 후 도데실벤젠설폰산(72.6 mg, 0.22 mmol)을 메탄올(1 mL)에 녹인 용액을 주입한다. 상온에서 밤새도록 교반한다. 남은 용매를 제거하고, 헥산으로 부산물들을 제거한 뒤 용매를 제거하여 노란색 분말의 화합물(a=5) 150 mg을 얻었다(수율 92 %). 1H NMR (400 MHz, CD3OD): δ7.90-7.70 (b, 4H, CH), 7.67 (d, J = 8.4, 4H, CH), 7.40-7.10 (m, 12H, CH), 7.20 (dd, J = 8.4, 4H, CH), 4.04 (s, 12H, OCH3), 2.20-1.90 (b, 4H, SiCH2), 1.80-0.80 (m, 62H, CH2), 0.77 (t, 3H, J = 7.6, CH3), 0.04 (t, 2H, J = 7.6, CH2Si), -0.30 (s, 3H, SiCH3) ppm.(CH 3 CN) 2 PdCl 2 (0.10 g, 0.39 mmol) in dichloromethane (10 mL) in a solution of the formula 7 synthesized in Example 1 (a = 5, 0.26 g, 0.39 mmol) Was dissolved in dichloromethane (1 mL). After stirring at room temperature for 5 hours, the remaining solvent was removed. The yellow solid obtained by-product was removed using diethyl ether (2 mL). The remaining solvent was removed to give a compound (300 mg) as a yellow powder (yield 92%). Silver acetate (39.2 mg, 0.23 mmol) was added to a solution of the obtained compound (0.10 g, 0.12 mmol) in methanol (4 mL). Stirred overnight at room temperature with light blocked. After the solvent was removed, the resultant was dissolved in dichloromethane (3 mL) and filtered to remove silver chloride. After the solvent was removed, byproducts were removed with diethyl ether, and the remaining solvent was removed to obtain a yellow powder catalyst (100 mg) (yield 95%). 1 H NMR (400 MHz, CD 3 OD): δ 8.00-7.40 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.40-3.60 (b, 12H, OCH 3 ), 2.20-1.80 (b, 6H, O (CO) CH 3 ), 1.50-0.95 (m, H, SiCH 2 , CH 2 ), 0.91 (t, 3H, J = 7.2, CH 3 ), -0.06 (t, 2H, J = 6.8, CH 2 Si), -0.42 (s, 3H, SiCH 3 ) ppm. The solution obtained by dissolving the obtained compound (0.10 g, 0.11 mmol) in methanol (3 mL) was cooled to -30 o C, and then the solution of dodecylbenzenesulfonic acid (72.6 mg, 0.22 mmol) in methanol (1 mL) was dissolved. Inject. Stir overnight at room temperature. The remaining solvent was removed, by-products were removed with hexane, and the solvent was removed to obtain 150 mg of a yellow powder compound (a = 5) (yield 92%). 1 H NMR (400 MHz, CD 3 OD): δ7.90-7.70 (b, 4H, CH), 7.67 (d, J = 8.4, 4H, CH), 7.40-7.10 (m, 12H, CH), 7.20 (dd, J = 8.4, 4H, CH), 4.04 (s, 12H, OCH 3 ), 2.20-1.90 (b, 4H, SiCH 2), 1.80-0.80 (m, 62H, CH 2 ), 0.77 (t, 3H , J = 7.6, CH 3 ), 0.04 (t, 2H, J = 7.6, CH 2 Si), -0.30 (s, 3H, SiCH 3 ) ppm.
a=9인 구조식 7의 리간드를 이용하여 상기의 조건과 실험방법으로 노란색 분말의 아세테이트 화합물 100 mg(수율 95 %)을 얻었다. 1H NMR (400 MHz, CD3OD): δ7.90-7.50 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.20-3.70 (b, 12H, OCH3), 2.20-1.80 (b, 6H, O(CO)CH3), 1.50-0.95 (m, 20H, SiCH2, CH2), 0.91 (t, 3H, J = 6.8, CH3), -0.06 (t, 2H, J = 7.2, CH2Si), -0.42 (s, 3H, SiCH3) ppm. 이 화합물을 상기의 조건과 실험방법으로 도데실벤젠설포네이트로 치환된 노란색 분말의 화합물(a=9) 143 mg (수율 90 %)을 얻었다. 1H NMR (400 MHz, CD3OD): δ7.81(t, J = 6.8, 4H, CH), 7.67 (d, J = 5.6, 4H, CH), 7.45-7.10 (m, 12H, CH), 7.20 (dd, J = 8.4, 4H, CH), 4.04 (s, 12H, OCH3), 2.20-1.90 (b, 4H, SiCH2), 1.80-0.80 (m, 70H, CH2), 0.77 (t, 3H, J = 7.2, CH3), 0.04 (t, 2H, J = 6.0, CH2Si), -0.30 (s, 3H, SiCH3) ppm.100 mg (yield 95%) of a yellow powder of the acetate compound was obtained under the conditions and the experimental method using the ligand of Structural Formula 7 having a = 9. 1 H NMR (400 MHz, CD 3 OD): δ7.90-7.50 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.20-3.70 (b, 12H, OCH 3 ), 2.20- 1.80 (b, 6H, O (CO) CH 3 ), 1.50-0.95 (m, 20H, SiCH 2 , CH 2 ), 0.91 (t, 3H, J = 6.8, CH 3 ), -0.06 (t, 2H, J = 7.2, CH 2 Si), -0.42 (s, 3H, SiCH 3 ) ppm. 143 mg (yield 90%) of this compound (a = 9) of the yellow powder substituted by dodecylbenzenesulfonate by the said conditions and the experimental method was obtained. 1 H NMR (400 MHz, CD 3 OD): δ 7.81 (t, J = 6.8, 4H, CH), 7.67 (d, J = 5.6, 4H, CH), 7.45-7.10 (m, 12H, CH) , 7.20 (dd, J = 8.4, 4H, CH), 4.04 (s, 12H, OCH 3 ), 2.20-1.90 (b, 4H, SiCH 2 ), 1.80-0.80 (m, 70H, CH 2 ), 0.77 ( t, 3H, J = 7.2, CH 3 ), 0.04 (t, 2H, J = 6.0, CH 2 Si), -0.30 (s, 3H, SiCH 3 ) ppm.
a=15인 구조식 7의 리간드를 이용하여 상기의 조건과 실험방법으로 노란색 분말의 아세테이트 화합물 100 mg (수율 95 %)을 얻었다. 1H NMR (400 MHz, CD3OD): δ 8.00-7.40 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.40-3.60 (b, 12H, OCH3), 2.20-1.80 (b, 6H, O(CO)CH3), 1.50-0.90 (m, 32H, SiCH2, CH2), 0.85 (t, 3H, J = 6.8, CH3), -0.05-(-0.20) (t, 2H, J = 6.8, CH2Si), -0.49 (s, 3H, SiCH3) ppm. 이 화합물을 상기의 조건과 실험방법으로 도데실벤젠설포네이트로 치환된 노란색 분말의 화합물(a=15) 142 mg (수율 92 %)을 얻었다. 1H NMR (400 MHz, CD3OD): δ7.90-7.70 (b, 4H, CH), 7.63 (dd, J = 8.0, 4H, CH), 7.40-7.10 (m, 12H, CH), 7.19 (dd, J = 8.0, 4H, CH), 4.02 (s, 12H, OCH3), 2.20-1.90 (b, 4H, SiCH2), 1.80-0.80 (m, 82H, CH2), 0.75 (t, 3H, J = 7.2, CH3), 0.01 (t, 2H, J = 7.6, CH2Si), -0.33 (s, 3H, SiCH3) ppm.100 mg (yield 95%) of a yellow powdered acetate compound was obtained under the conditions and the experimental method using the ligand of Structural Formula 7 having a = 15. 1 H NMR (400 MHz, CD 3 OD): δ 8.00-7.40 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.40-3.60 (b, 12H, OCH 3 ), 2.20-1.80 (b, 6H, O (CO) CH 3 ), 1.50-0.90 (m, 32H, SiCH 2 , CH 2 ), 0.85 (t, 3H, J = 6.8, CH 3 ), -0.05-(-0.20) ( t, 2H, J = 6.8, CH 2 Si), -0.49 (s, 3H, SiCH 3 ) ppm. 142 mg (yield 92%) of compound (a = 15) as a yellow powder substituted with dodecylbenzenesulfonate was obtained under the above conditions and experimental methods. 1 H NMR (400 MHz, CD 3 OD): δ7.90-7.70 (b, 4H, CH), 7.63 (dd, J = 8.0, 4H, CH), 7.40-7.10 (m, 12H, CH), 7.19 (dd, J = 8.0, 4H, CH), 4.02 (s, 12H, OCH 3 ), 2.20-1.90 (b, 4H, SiCH 2), 1.80-0.80 (m, 82H, CH 2 ), 0.75 (t, 3H , J = 7.2, CH 3 ), 0.01 (t, 2H, J = 7.6, CH 2 Si), -0.33 (s, 3H, SiCH 3 ) ppm.

[실시예 3] 화학식 1로 표시되는 화합물의 Z가 탄소인 하기 구조식 11의 촉매 합성Example 3 Catalyst Synthesis of Structural Formula 11 wherein Z of the Compound of Formula 1 is Carbon
Figure PCTKR2012004708-appb-I000009
Figure PCTKR2012004708-appb-I000009
(2-MeOPh)2P(CH2)3P(2-MeOPh)2은 문헌에 공지된 방법으로 합성하였다(Eur. J. Inorga. Chem. 2005, p4794~4800, 미국특허 4874897(1989)). 금속화 반응과 음이온 치환반응은 상기 실시예 2의 조건과 실험방법을 이용하여 합성하였다. 아세테이트로 치환한 화합물(0.1 g, 0.13 mmol)을 이용하여 도데실벤젠설포네이트로 치환한 노란색 분말의 화합물 164 mg을 얻었다(수율 94 %). 1H NMR (400 MHz, CD3OD): δ7.65 (t, J = 7.2, 4H, CH), 7.60 (d, J = 8.0, 4H, CH), 7.40-7.25 (m, 4H, CH), 7.30-7.20 (m, 4H, CH), 7.18 (dd, J = 8.0, 4H, CH), 7.00 (t, J = 7.2, 4H, CH), 4.03 (s, 12H, OCH3), 2.90-2.70 (b, 4H, PCH2), 2.33-2.10 (b, 2H, CH2), 1.80-0.60 (m, 50H, J = 7.6, CH3), 0.04 (t, 2H, J = 7.6, CH2Si), -0.30 (s, 3H, SiCH3) ppm.(2-MeOPh) 2 P (CH 2 ) 3 P (2-MeOPh) 2 was synthesized by methods known in the literature (Eur. J. Inorga. Chem. 2005, p4794-4800, US Patent 4874897 (1989)). . Metallization reaction and anion substitution reaction were synthesized using the conditions and experimental method of Example 2. 164 mg of a yellow powder substituted with dodecylbenzenesulfonate was obtained using a compound substituted with acetate (0.1 g, 0.13 mmol) (yield 94%). 1 H NMR (400 MHz, CD 3 OD): δ7.65 (t, J = 7.2, 4H, CH), 7.60 (d, J = 8.0, 4H, CH), 7.40-7.25 (m, 4H, CH) , 7.30-7.20 (m, 4H, CH), 7.18 (dd, J = 8.0, 4H, CH), 7.00 (t, J = 7.2, 4H, CH), 4.03 (s, 12H, OCH 3 ), 2.90- 2.70 (b, 4H, PCH 2 ), 2.33-2.10 (b, 2H, CH 2 ), 1.80-0.60 (m, 50H, J = 7.6, CH 3 ), 0.04 (t, 2H, J = 7.6, CH 2 Si), -0.30 (s, 3H, SiCH 3 ) ppm.

[실시예 4 - 6] 구조식 10(a = 5, 9, 15)에서 R은 도데실벤젠인 촉매를 이용한 일산화탄소/에틸렌 현탁중합 반응[Example 4-6] In the formula 10 (a = 5, 9, 15), carbon monoxide / ethylene suspension polymerization reaction using a catalyst in which R is dodecylbenzene
100 ml 봄 반응기(bomb reactor)를 미리 조립한 뒤 상기 실시예 2에서 제조된 각 화합물(0.005 mmol)을 1-옥탄올 5 ml에 녹인 용액과 현탁안정제인 폴리(비닐아세테이트)를 87 ~ 89 % 부분 가수분해하여 제조된 폴리[(비닐알콜)-co-(비닐아세테이트)]를 0.070 g 녹인 수용액 50 ml를 주사기를 통하여 반응기에 주입하였다. 에틸렌과 일산화탄소를 1 : 1의 비율로 70 bar의 압력을 가하고, 앵커타입 블레이드를 사용하여 700 rpm 의 속도로 교반하였다. 그 후 반응기에 장착된 온도 조절 장치를 통하여 85 oC까지 온도를 올렸다. 반응이 진행되면서, 가스의 압력이 떨어지는 것을 관찰할 수 있었고, 온도를 가하기 시작한뒤 1 시간 30 분이 경과한 뒤 반응기를 상온으로 식히고 가스를 제거하여 반응을 종결시켰다. 얻어진 고분자는 필터 후 메탄올을 이용하여 70 oC로 30 분동안 리플럭스 하고 필터하여 남아있는 1-옥탄올을 제거하고, 90 oC의 진공 오븐에서 두 시간 동안 용매를 제거한 뒤 질량을 측정해 촉매의 활성을 계산하였다. 하기 표 1 은 촉매의 활성과 벌크덴시티를 나타내고, 표 2는 얻어진 고분자의 크기 분포를 보여준다. 이는 규격 체를 이용하여 분리를 한 후 그 질량비를 통해 계산하였다After assembling the 100 ml bomb reactor in advance, the solution of each compound (0.005 mmol) prepared in Example 2 in 5 ml of 1-octanol and poly (vinylacetate) as a suspension stabilizer was 87 to 89%. 50 ml of an aqueous solution of 0.070 g of poly [(vinyl alcohol) -co- (vinylacetate)] prepared by partial hydrolysis was injected into the reactor through a syringe. Ethylene and carbon monoxide were added at a pressure of 70 bar at a ratio of 1: 1, and stirred at a speed of 700 rpm using an anchor type blade. The temperature was then raised to 85 ° C. via a thermostat mounted on the reactor. As the reaction proceeded, it was possible to observe the pressure drop of the gas. After 1 hour and 30 minutes had elapsed after the temperature was applied, the reactor was cooled to room temperature and the reaction was terminated by removing the gas. The obtained polymer was filtered and then refluxed at 70 o C for 30 minutes using methanol, filtered to remove remaining 1-octanol, and solvent was removed for 2 hours in a vacuum oven at 90 o C. The activity of was calculated. Table 1 shows the activity and bulk density of the catalyst, Table 2 shows the size distribution of the obtained polymer. This was calculated from the mass ratio after separation using a standard sieve.
실시예Example 질량
(g)
mass
(g)
활성
(Kg/g·Pd·h)
activation
(Kg / gPd · h)
형태shape 벌크덴시티
(g/ml)
Bulkden City
(g / ml)
4 (a = 5)4 (a = 5) 7.17.1 8.98.9 과립형Granular 0.240.24
5 (a = 9)5 (a = 9) 7.17.1 8.98.9 과립형Granular 0.250.25
6 (a = 15)6 (a = 15) 7.37.3 9.19.1 과립형Granular 0.210.21

실시예Example
질량mass
(g)(g)
2.0~2.0 ~
1.0mm1.0mm

(wt%)(wt%)
1.0mm~1.0mm ~
850850
μmμm
(wt%)(wt%)
850~850 ~
710710
μmμm
(wt%)(wt%)
710~710 ~
600600
μmμm
(wt%)(wt%)
600~600 ~
500500
μmμm
(wt%)(wt%)
500~500 ~
425425
μmμm
(wt%)(wt%)
425~425-
300300
μmμm
(wt%)(wt%)
300~300 ~
200200
μmμm
(wt%)(wt%)
200~200 ~
150150
μmμm
(wt%)(wt%)
평균Average
지름diameter
(μm)(μm)
44 7.17.1 5.55.5 18.818.8 29.429.4 25.125.1 14.514.5 5.75.7 0.70.7 0.10.1 00 757757
55 7.17.1 1.61.6 15.815.8 28.428.4 26.826.8 19.419.4 6.66.6 1.31.3 0.10.1 00 706706
66 7.37.3 2.72.7 10.010.0 23.823.8 32.532.5 21.221.2 7.97.9 1.61.6 0.10.1 00 688688

[실시예 7] 구조식 10(a = 15)에서 R은 도데실벤젠인 촉매를 이용한 일산화탄소/에틸렌 현탁중합시 교반속도에 따른 입자크기 조절Example 7 Controlling Particle Size According to Stirring Rate in Carbon Monoxide / Ethylene Suspension Polymerization Using a Catalyst of Dodecylbenzene in Formula 10 (a = 15)
상기 실시예 4 - 6과 같은방법으로, 교반속도를 500 ~ 800 rpm으로 조절하여 중합을 실시하였다. 교반속도가 증가함에 따라 촉매 활성이 점진적으로 증가하는 경향을 보이며, 입자의 평균지름은 감소하는 것을 알 수 있다. 벌크덴서티의 경우 0.20 ~ 0.30 g/ml를 나타내었다. 하기 표 3은 입자의 크기 분포를 나타낸다(도 1, 2).In the same manner as in Examples 4-6, the polymerization was carried out by adjusting the stirring speed to 500 to 800 rpm. As the stirring speed increases, the catalyst activity tends to increase gradually, and the average diameter of the particles decreases. The bulk density was 0.20 to 0.30 g / ml. Table 3 below shows the size distribution of the particles (FIGS. 1 and 2).
교반Stirring
속도speed
(r.p.m)(r.p.m)
질량mass
(g)(g)
2.0~2.0 ~
1.0mm1.0mm

(wt%)(wt%)
1.0mm~1.0mm ~
850850
μmμm
(wt%)(wt%)
850~850 ~
710710
μmμm
(wt%)(wt%)
710~710 ~
600600
μmμm
(wt%)(wt%)
600~600 ~
500500
μmμm
(wt%)(wt%)
500~500 ~
425425
μmμm
(wt%)(wt%)
425~425-
300300
μmμm
(wt%)(wt%)
300~300 ~
200200
μmμm
(wt%)(wt%)
200~200 ~
150150
μmμm
(wt%)(wt%)
평균Average
지름diameter
(μm)(μm)
500500 5.35.3 16.116.1 80.980.9 2.42.4 0.60.6 00 00 00 00 00 10121012
600600 6.76.7 12.012.0 24.424.4 30.630.6 15.715.7 6.16.1 1.11.1 0.20.2 00 00 878878
700700 7.37.3 2.72.7 10.010.0 23.823.8 32.532.5 21.221.2 7.97.9 1.61.6 0.10.1 00 688688
800800 7.77.7 0.70.7 2.42.4 9.89.8 25.925.9 33.933.9 21.521.5 5.45.4 0.40.4 00 581581

상기 결과를 통해, 본원발명의 촉매를 이용하는 경우 교반속도의 조절만으로 얻어지는 폴리케톤 입자의 크기를 조절할 수 있음을 알 수 있다.Through the above results, it can be seen that when using the catalyst of the present invention can adjust the size of the polyketone particles obtained only by controlling the stirring speed.

[실시예 8] 구조식 10(a = 15)에서 R은 도데실벤젠인 촉매를 이용한 일산화탄소/에틸렌 현탁중합시 현탁안정제 농도에 따른 입자크기 조절Example 8 Controlling Particle Size According to Suspension Stabilizer Concentration in Carbon Monoxide / Ethylene Suspension Polymerization Using a Catalyst of Dodecylbenzene in Structural Formula 10 (a = 15)
상기 실시예 4 - 6과 같은방법으로, 현탁안정제 농도를 0.07 ~ 0.56 wt%로 변화시키면서 중합을 실시하였다. 현탁안정제가 증가할수록 촉매 활성이 점진적으로 감소하는 경향을 보이며, 입자의 평균 지름은 감소하는 것을 알 수 있다. 벌크덴서티의 경우 0.20 ~ 0.30 g/ml를 나타내었다. 현탁안정제가 없을 시에는 낮은 벌크덴서티의 부분 과립형 입자를 형성하였다. 하기 표 4는 입자의 크기 분포를 나타낸다(도 3, 4).In the same manner as in Examples 4-6, the polymerization was carried out while changing the suspension stabilizer concentration from 0.07 to 0.56 wt%. As the suspension stabilizer increases, the catalytic activity tends to decrease gradually, and the average diameter of the particles decreases. The bulk density was 0.20 to 0.30 g / ml. In the absence of a suspension stabilizer, low bulk, partially granular particles were formed. Table 4 below shows the size distribution of the particles (FIGS. 3 and 4).
농도density
(wt%)(wt%)
질량mass
(g)(g)
2.0~2.0 ~
1.0mm1.0mm

(wt%)(wt%)
1.0mm~1.0mm ~
850850
μmμm
(wt%)(wt%)
850~850 ~
710710
μmμm
(wt%)(wt%)
710~710 ~
600600
μmμm
(wt%)(wt%)
600~600 ~
500500
μmμm
(wt%)(wt%)
500~500 ~
425425
μmμm
(wt%)(wt%)
425~425-
300300
μmμm
(wt%)(wt%)
300~300 ~
200200
μmμm
(wt%)(wt%)
200~200 ~
150150
μmμm
(wt%)(wt%)
평균Average
지름diameter
(μm)(μm)
0.070.07 6.96.9 33.133.1 21.721.7 14.514.5 11.111.1 10.710.7 7.27.2 1.81.8 0.20.2 00 978978
0.140.14 6.76.7 12.012.0 34.434.4 30.630.6 15.715.7 6.26.2 1.11.1 0.20.2 0.00.0 00 878878
0.280.28 6.66.6 1.31.3 7.77.7 21.921.9 29.829.8 27.727.7 9.79.7 1.71.7 0.20.2 00 657657
0.560.56 5.55.5 00 0.60.6 2.52.5 7.67.6 23.723.7 40.340.3 22.222.2 2.82.8 0.40.4 473473

상기 결과를 통해, 본원발명의 촉매를 이용하는 경우 현탁안정제의 농도를 조정함에 따라 얻어지는 폴리케톤 입자의 모양 및 크기를 조절할 수 있음을 확인할 수 있다.Through the above results, it can be seen that when using the catalyst of the present invention can adjust the shape and size of the polyketone particles obtained by adjusting the concentration of the suspension stabilizer.

[실시예 9 - 10] 촉매의 리간드 구조에 따른 일산화탄소/에틸렌 현탁중합 반응Example 9-10 Carbon Monoxide / Ethylene Suspension Polymerization Reaction According to Ligand Structure of Catalyst
하기 표 5의 리간드를 이용하여 상기 실시예 2의 조건과 실험방법을 이용하여 촉매를 합성하였으며, 상기 실시예 4 - 6과 같은 방법으로 중합을 실시하였다. 하기 표 5에 그 결과를 나타내었다. 교반 속도는 600 rpm이며, 현탁안정제 농도는 0.14 wt%를 사용하였다.The catalyst was synthesized using the conditions and the experimental method of Example 2 using the ligand of Table 5, and the polymerization was carried out in the same manner as in Examples 4-6. The results are shown in Table 5 below. The stirring speed was 600 rpm and the suspension stabilizer concentration was 0.14 wt%.
실시예Example 리간드Ligand 질량
(g)
mass
(g)
활성
(Kg/g·Pd·h)
activation
(Kg / gPd · h)
형태shape 벌크덴시티
(g/ml)
Bulkden City
(g / ml)
99 1,3-bis[di(o-methoxyphenyl)phosphino]propane1,3-bis [di ( o -methoxyphenyl) phosphino] propane 6.06.0 7.57.5 부분
과립형
part
Granular
0.120.12
1010 1,3-bis[di(o-methoxyphenyl)phosphino]-2-silapropane1,3-bis [di ( o -methoxyphenyl) phosphino] -2-silapropane 6.66.6 8.38.3 부분
과립형
part
Granular
0.130.13

상기 결과를 통해, 팔라듐 촉매가 비스포스핀 리간드에 소수성기가 큰 작용기를 가지고 있지 않아도, 음이온으로 소수성이 큰 구릅을 가진 RSO3 - 을 사용하면, 비록 입자 모양이 약간 불규칙하여 벌크덴서티는 높지 않아도, 현탁중합 반응에 활성을 보여 본 발명의 목적을 달성할 수 있음을 확인하였다.From the above results, even if the palladium catalyst does not have a large hydrophobic group in the bisphosphine ligand, but using RSO 3 having a high hydrophobic group as an anion, even if the bulk shape is not high because the particle shape is slightly irregular It was confirmed that the object of the present invention can be achieved by showing activity in the suspension polymerization reaction.

[비교예 1 - 5] 비배위 음이온의 변화에 따른 일산화탄소/에틸렌 현탁중합 반응[Comparative Examples 1-5] Carbon Monoxide / Ethylene Suspension Polymerization Reaction According to the Change of Uncoordinated Anions
다양한 비배위 음이온을 가지는 촉매의 합성Synthesis of Catalysts with Various Uncoordinated Anions
(비교예 1) 비배위 음이온이 ClO4 -인 촉매의 합성Synthesis of the catalyst (Comparative Example 1) The non-coordinating anion ClO 4
(CH3CN)2PdCl2(0.10 g, 0.39 mmol)를 다이클로로메테인(10 mL)에 녹인 용액에 구조식 7의 리간드(a=15)(0.31 g, 0.39 mmol)를 다이클로로메테인(1 mL)에 녹인 용액을 주입하였다. 5시간 동안 상온에서 교반한 후 남은 용매를 제거하였다. 얻어진 노란색 고체는 다이에틸에테르(2 mL)를 이용하여 부산물을 제거하였다. 남은 용매를 제거하여 노란색 분말의 화합물(360 mg)을 얻었다(수율 94 %). 얻어진 화합물(0.10 g, 0.10 mmol)을 메탄올(4 mL)에 녹인 용액에 실버퍼클로레이트(41.8 mg, 0.20 mmol)를 넣었다. 빛이 차단된 상태에서 상온에서 밤샘 교반하였다. 용매를 제거한 후, 다이클로로메테인 (3 mL)에 녹여 여과하여 실버클로라이드를 제거하였다. 용매를 제거한 후, 다이에틸에테르로 부산물을 제거하고 남은 용매를 제거하여 노란색 분말의 촉매(108 mg)를 얻었다(수율 96 %). 1H NMR (400 MHz, CD3OD): δ7.83 (t, J = 7.2, 4H, CH), 7.50-7.00 (m, 12H, CH), 4.04 (s, 12H, OCH3), 2.20-1.90 (b, 4H, SiCH2), 1.50-1.00 (m, 32H, CH2), 0.91 (t, 3H, J = 6.8, CH3), 0.04 (t, 2H, J = 6.8, CH2Si), -0.28 (s, 3H, SiCH3) ppm.(CH 3 CN) 2 PdCl 2 (0.10 g, 0.39 mmol) in dichloromethane (10 mL) was dissolved in dichloromethane (10 mL) to the ligand of formula 7 (a = 15) (0.31 g, 0.39 mmol) in dichloromethane ( 1 mL) was injected into the solution. After stirring at room temperature for 5 hours, the remaining solvent was removed. The yellow solid obtained by-product was removed using diethyl ether (2 mL). The remaining solvent was removed to give a yellow powder compound (360 mg) (yield 94%). Silver perchlorate (41.8 mg, 0.20 mmol) was added to a solution of the obtained compound (0.10 g, 0.10 mmol) in methanol (4 mL). Stirred overnight at room temperature with light blocked. After removing the solvent, it was dissolved in dichloromethane (3 mL) and filtered to remove silver chloride. After the solvent was removed, byproducts were removed with diethyl ether, and the remaining solvent was removed to obtain a catalyst (108 mg) as a yellow powder (yield 96%). 1 H NMR (400 MHz, CD 3 OD): δ 7.83 (t, J = 7.2, 4H, CH), 7.50-7.00 (m, 12H, CH), 4.04 (s, 12H, OCH 3 ), 2.20- 1.90 (b, 4H, SiCH 2 ), 1.50-1.00 (m, 32H, CH 2 ), 0.91 (t, 3H, J = 6.8, CH 3 ), 0.04 (t, 2H, J = 6.8, CH 2 Si) , -0.28 (s, 3H, SiCH 3 ) ppm.
(비교예 2) 비배위 음이온이 CH3C6H4SO3 -인 촉매의 합성(Comparative Example 2) A non-coordinating anion is CH 3 C 6 H 4 SO 3 - Synthesis of the catalysts
실버파라톨루엔설포네이트(56.2 mg, 0.20 mmol)를 이용하여 상기 비교예 1의 조건과 실험방법으로 노란색 분말의 촉매(120 mg)를 얻었다(수율 95 %). 1H NMR (400 MHz, CD3OD): δ8.00-7.70 (b, 4H, CH), 7.58 (d, J = 8, 4H, CH), 7.50-7.00 (b, 12H, CH), 7.19 (d, J = 8, 4H, CH), 4.02 (s, 12H, OCH3), 2.36 (s, 6H, CCH3), 2.20-1.90 (b, 4H, SiCH2), 1.40-1.00 (m, 32H, CH2), 0.90 (t, 3H, J = 6.8, CH3), 0.01 (t, 2H, J = 7.6, CH2Si), -0.32 (s, 3H, SiCH3) ppm.Silver paratoluenesulfonate (56.2 mg, 0.20 mmol) was used to obtain a yellow powder catalyst (120 mg) under the conditions and experimental method of Comparative Example 1 (yield 95%). 1 H NMR (400 MHz, CD 3 OD): δ8.00-7.70 (b, 4H, CH), 7.58 (d, J = 8, 4H, CH), 7.50-7.00 (b, 12H, CH), 7.19 (d, J = 8, 4H, CH), 4.02 (s, 12H, OCH 3), 2.36 (s, 6H, CCH 3 ), 2.20-1.90 (b, 4H, SiCH 2 ), 1.40-1.00 (m, 32H , CH 2 ), 0.90 (t, 3H, J = 6.8, CH 3 ), 0.01 (t, 2H, J = 7.6, CH 2 Si), -0.32 (s, 3H, SiCH 3 ) ppm.
(비교예 3) 비배위 음이온이 CF3SO4 -인 촉매의 합성(Comparative Example 3) The non-coordinating anion CF 3 SO 4 - Synthesis of the catalysts
실버트리플루오로메탄설포네이트(55.0 mg, 0.20 mmol)를 이용하여 상기 비교예 1의 조건과 실험방법으로 노란색 분말의 촉매(118 mg)를 얻었다(수율 94 %). 1H NMR (400 MHz, CD3OD): δ8.00-7.70 (b, 4H, CH), 7.50-7.10 (b, 12H, CH), 4.20-3.90 (b, 12H, OCH3), 2.20-2.00 (b, 4H, SiCH2), 1.50-1.00 (m, 32H, CH2), 0.90 (t, 3H, J = 6.8, CH3), 0.03 (t, 2H, J = 7.6, CH2Si), -0.29 (s, 3H, SiCH3) ppm.Silver trifluoromethanesulfonate (55.0 mg, 0.20 mmol) was used as a yellow powder catalyst (118 mg) under the conditions and experimental method of Comparative Example 1 (yield 94%). 1 H NMR (400 MHz, CD 3 OD): δ8.00-7.70 (b, 4H, CH), 7.50-7.10 (b, 12H, CH), 4.20-3.90 (b, 12H, OCH 3 ), 2.20- 2.00 (b, 4H, SiCH 2 ), 1.50-1.00 (m, 32H, CH 2 ), 0.90 (t, 3H, J = 6.8, CH 3 ), 0.03 (t, 2H, J = 7.6, CH 2 Si) , -0.29 (s, 3H, SiCH 3 ) ppm.
(비교예 4) 비배위 음이온이 CF3CO2 -인 촉매의 합성Comparative Example 4 Synthesis of Catalyst with Non-Coordinating Anion CF 3 CO 2
실버트리플루오로아세테이트(44.5 mg, 0.20 mmol)를 이용하여 상기 비교예 1의 조건과 실험방법으로 노란색 분말의 촉매(107 mg)를 얻었다(수율 93 %). 1H NMR (400 MHz, CD3OD): δ7.90-7.50 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.10-3.80 (b, 12H, OCH3), 2.10-1.90 (b, 4H, SiCH2), 1.50-0.95 (m, 32H, CH2), 0.89 (t, 3H, J = 6.8, CH3), -0.02 (t, 2H, J = 6.8, CH2Si), -0.36 (s, 3H, SiCH3) ppm.Silver trifluoroacetate (44.5 mg, 0.20 mmol) was used as a catalyst and a powder of yellow powder (107 mg) was obtained under the conditions and experimental methods of Comparative Example 1 (yield 93%). 1 H NMR (400 MHz, CD 3 OD): δ7.90-7.50 (b, 4H, CH), 7.40-7.00 (b, 12H, CH), 4.10-3.80 (b, 12H, OCH 3 ), 2.10- 1.90 (b, 4H, SiCH 2 ), 1.50-0.95 (m, 32H, CH 2 ), 0.89 (t, 3H, J = 6.8, CH 3 ), -0.02 (t, 2H, J = 6.8, CH 2 Si ), -0.36 (s, 3H, SiCH 3 ) ppm.
(비교예 5) 비배위 음이온이 PF6 -인 촉매의 합성Comparative Example 5 Synthesis of Catalyst with Non-Coordinating Anion PF 6
실버헥사플루오로포스페이트(51.0 mg, 0.20 mmol)를 이용하여 상기 비교예 1의 조건과 실험방법으로 노란색 분말의 촉매(117 mg)를 얻었다(수율 96 %). 1H NMR (400 MHz, CD3OD): δ8.00-7.60 (b, 4H, CH), 7.40-7.20 (b, 12H, CH), 4.20-3.80 (b, 12H, OCH3), 2.30-1.90 (b, 4H, SiCH2), 1.50-1.00 (m, 32H, CH2), 0.88 (t, 3H, J = 6.8, CH3), 0.02 (t, 2H, J = 7.2, CH2Si), -0.31 (s, 3H, SiCH3) ppm.Silver hexafluorophosphate (51.0 mg, 0.20 mmol) was used as a yellow powder catalyst (117 mg) under the conditions and experimental method of Comparative Example 1 (yield 96%). 1 H NMR (400 MHz, CD 3 OD): δ8.00-7.60 (b, 4H, CH), 7.40-7.20 (b, 12H, CH), 4.20-3.80 (b, 12H, OCH 3 ), 2.30- 1.90 (b, 4H, SiCH 2 ), 1.50-1.00 (m, 32H, CH 2 ), 0.88 (t, 3H, J = 6.8, CH 3 ), 0.02 (t, 2H, J = 7.2, CH 2 Si) , -0.31 (s, 3H, SiCH 3 ) ppm.
비배위 음이온을 달리하는 상기 비교예 1 - 5의 촉매를 합성하여, 상기 실시예 4 - 6과 같은 방법으로 중합을 실시하였다(현탁안정제 농도는 0.14 wt% 를 사용하였고 교반속도는 600 rpm에서 실시 하였다). 하기 표 6에 그 결과를 기재하였다.The catalysts of Comparative Examples 1-5 having different non-coordinating anions were synthesized and polymerized in the same manner as in Examples 4-6 (suspension stabilizer concentration was 0.14 wt% was used and the stirring speed was performed at 600 rpm). The results are shown in Table 6 below.
비교예Comparative example 음이온Negative ion 관 찰observe
1One ClO4 - ClO 4 - 중합 활성을 보이지 않음No polymerization activity
22 CH3C6H4SO3 - CH 3 C 6 H 4 SO 3 - 중합 활성을 보이지 않음No polymerization activity
33 CF3SO3 - CF 3 SO 3 - 중합 활성을 보이지 않음No polymerization activity
44 CF3CO2 - CF 3 CO 2 - 중합 활성을 보이지 않음No polymerization activity
55 PF6 - PF 6 - 중합 활성을 보이지 않음No polymerization activity
상기 결과를 통해, 본 발명의 목적을 달성하기 위해서는 팔라듐 촉매의 음이온이 소수성이 큰 그룹 가지고 있는 RSO3 -로 한정되어야 함을 확인할 수 있다.Through the above results, it can be confirmed that in order to achieve the object of the present invention, the anion of the palladium catalyst should be limited to RSO 3 having a high hydrophobic group.

Claims (15)

  1. 하기 화학식 1로 표시되는 화합물:
    [화학식 1]
    Figure PCTKR2012004708-appb-I000010

    상기 화학식 1에서,
    R은 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴이고;
    n은 1 또는 2의 정수이고;
    A는 (C1-C20)알킬 또는 (C1-C20)아실이고;
    Z는 탄소 또는 규소이고;
    R1 및 R2는 각각 독립적으로 (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; 또는 (C6-C30)아릴옥시이고; 상기 R1과 R2는 서로 연결되어 고리를 형성할 수 있으며;
    R3는 각각 독립적으로 (C1-C20)알킬이고;
    R4, R5, R6 및 R7은 각각 독립적으로 수소; 할로겐; (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; (C6-C30)아릴옥시; 포밀; (C1-C20)알킬카보닐; (C6-C20)아릴카보닐; 또는 하이드로카빌로 치환된 14족 금속의 메탈로이드 라디칼이며; 상기 R4, R5, R6 및 R7 중에서 2 이상이 서로 연결되어 고리를 형성할 수 있다.

    Compound represented by the following formula (1):
    [Formula 1]
    Figure PCTKR2012004708-appb-I000010

    In Chemical Formula 1,
    R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
    n is an integer of 1 or 2;
    A is (C1-C20) alkyl or (C1-C20) acyl;
    Z is carbon or silicon;
    R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may be linked to each other to form a ring;
    Each R 3 is independently (C 1 -C 20) alkyl;
    R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; (C6-C30) aryloxy; Formyl; (C1-C20) alkylcarbonyl; (C6-C20) arylcarbonyl; Or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; Two or more of R 4 , R 5 , R 6, and R 7 may be connected to each other to form a ring.

  2. 제 1 항에 있어서,
    R은 도데실벤젠(C12H25C6H4-)이고;
    n은 2인 것을 특징으로 하는 화합물.

    The method of claim 1,
    R is dodecylbenzene (C 12 H 25 C 6 H 4- );
    n is 2;

  3. 제 1 항에 있어서,
    R은 도데실벤젠(C12H25C6H4-)이고;
    n은 2이고;
    Z는 규소이고;
    R2 및 R3는 메틸이고;
    R4 내지 R7은 수소이고;
    R1은 -CH2[CH2]aCH3(여기서, 상기 a는 9 내지 18의 정수)인 것을 특징으로 하는 화합물.

    The method of claim 1,
    R is dodecylbenzene (C 12 H 25 C 6 H 4- );
    n is 2;
    Z is silicon;
    R 2 and R 3 are methyl;
    R 4 to R 7 are hydrogen;
    R 1 is —CH 2 [CH 2 ] a CH 3 , wherein a is an integer from 9 to 18.

  4. 하기 화학식 1로 표시되는 일산화탄소/올레핀 공중합용 촉매:
    [화학식 1]
    Figure PCTKR2012004708-appb-I000011

    상기 화학식 1에서,
    R은 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴이고;
    n은 1 또는 2의 정수이고;
    A는 (C1-C20)알킬 또는 (C1-C20)아실이고;
    Z는 탄소 또는 규소이고;
    R1 및 R2는 각각 독립적으로 (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; 또는 (C6-C30)아릴옥시이고; 상기 R1과 R2는 서로 연결되어 고리를 형성할 수 있으며;
    R3는 각각 독립적으로 (C1-C20)알킬이고;
    R4, R5, R6 및 R7은 각각 독립적으로 수소; 할로겐; (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; (C6-C30)아릴옥시; 포밀; (C1-C20)알킬카보닐; (C6-C20)아릴카보닐; 또는 하이드로카빌로 치환된 14족 금속의 메탈로이드 라디칼이며; 상기 R4, R5, R6 및 R7 중에서 2 이상이 서로 연결되어 고리를 형성할 수 있다.

    Catalyst for carbon monoxide / olefin copolymerization represented by the formula (1):
    [Formula 1]
    Figure PCTKR2012004708-appb-I000011

    In Chemical Formula 1,
    R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
    n is an integer of 1 or 2;
    A is (C1-C20) alkyl or (C1-C20) acyl;
    Z is carbon or silicon;
    R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may be linked to each other to form a ring;
    Each R 3 is independently (C 1 -C 20) alkyl;
    R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; (C6-C30) aryloxy; Formyl; (C1-C20) alkylcarbonyl; (C6-C20) arylcarbonyl; Or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; Two or more of R 4 , R 5 , R 6, and R 7 may be connected to each other to form a ring.

  5. 제 4 항에 있어서,
    상기 공중합은 현탁중합법에 의해 이루어지는 것을 특징으로 하는 촉매.

    The method of claim 4, wherein
    The copolymerization is carried out by a suspension polymerization method.

  6. 하기 화학식 1로 표시되는 화합물을 유기 용매에 녹여 얻어진 용액을 물에 분산시켜 일산화탄소와 탄소수 2-20의 올레핀을 공중합하여 폴리케톤을 제조하는 방법:
    [화학식 1]
    Figure PCTKR2012004708-appb-I000012



    상기 화학식 1에서,
    R은 (C6-C20)알킬 또는 (C6-C20)알킬(C6-C20)아릴이고;
    n은 1 또는 2의 정수이고;
    A는 (C1-C20)알킬 또는 (C1-C20)아실이고;
    Z는 탄소 또는 규소이고;
    R1 및 R2는 각각 독립적으로 (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; 또는 (C6-C30)아릴옥시이고; 상기 R1과 R2는 서로 연결되어 고리를 형성할 수 있으며;
    R3는 각각 독립적으로 (C1-C20)알킬이고;
    R4, R5, R6 및 R7은 각각 독립적으로 수소; 할로겐; (C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬; (C2-C20)알케닐; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C2-C20)알케닐; (C1-C20)알킬(C6-C20)아릴; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C1-C20)알킬(C6-C20)아릴; (C6-C20)아릴(C1-C20)알킬; 할로겐, 질소, 산소, 규소, 황 및 인 중 선택된 하나 이상을 포함하는 (C6-C20)아릴(C1-C20)알킬; (C1-C20)알콕시; (C6-C30)아릴옥시; 포밀; (C1-C20)알킬카보닐; (C6-C20)아릴카보닐; 또는 하이드로카빌로 치환된 14족 금속의 메탈로이드 라디칼이며; 상기 R4, R5, R6 및 R7 중에서 2 이상이 서로 연결되어 고리를 형성할 수 있다.
    A method of preparing a polyketone by dissolving a compound represented by the following Chemical Formula 1 in an organic solvent and dispersing it in water to copolymerize carbon monoxide and an olefin having 2 to 20 carbon atoms:
    [Formula 1]
    Figure PCTKR2012004708-appb-I000012



    In Chemical Formula 1,
    R is (C6-C20) alkyl or (C6-C20) alkyl (C6-C20) aryl;
    n is an integer of 1 or 2;
    A is (C1-C20) alkyl or (C1-C20) acyl;
    Z is carbon or silicon;
    R 1 and R 2 are each independently (C 1 -C 20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; Or (C6-C30) aryloxy; R 1 and R 2 may be linked to each other to form a ring;
    Each R 3 is independently (C 1 -C 20) alkyl;
    R 4 , R 5 , R 6 and R 7 are each independently hydrogen; halogen; (C1-C20) alkyl; (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20) alkenyl; (C2-C20) alkenyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkyl (C6-C20) aryl; (C1-C20) alkyl (C6-C20) aryl including one or more selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20) aryl (C1-C20) alkyl; (C6-C20) aryl (C1-C20) alkyl comprising at least one selected from halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20) alkoxy; (C6-C30) aryloxy; Formyl; (C1-C20) alkylcarbonyl; (C6-C20) arylcarbonyl; Or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; Two or more of R 4 , R 5 , R 6, and R 7 may be connected to each other to form a ring.
  7. 제 6 항에 있어서,
    상기 유기 용매는 탄소수 6 내지 20의 알콜 화합물, 탄소수 6 내지 20의 케톤 화합물, 탄소수 6 내지 20의 에스테르 화합물, 탄소수 5 내지 20의 에테르 화합물, 탄소수 1 내지 20의 할로알켄 화합물 및 탄소수 6 내지 20의 할로아렌 화합물로 이루어진 군에서 선택된 1 종 또는 2 종 이상인 것을 특징으로 하는 방법.

    The method of claim 6,
    The organic solvent is an alcohol compound having 6 to 20 carbon atoms, a ketone compound having 6 to 20 carbon atoms, an ester compound having 6 to 20 carbon atoms, an ether compound having 5 to 20 carbon atoms, a haloalkene compound having 1 to 20 carbon atoms, and a 6 to 20 carbon atoms. 1 or 2 or more types selected from the group consisting of haloarene compounds.

  8. 제 6 항에 있어서,
    상기 물은 현탁안정제를 포함하는 것을 특징으로 하는 방법.

    The method of claim 6,
    Wherein said water comprises a suspension stabilizer.

  9. 제 8 항에 있어서,
    상기 현탁안정제는 폴리비닐피롤리돈(PVP), 폴리[(비닐알콜)-co-(비닐아세테이트)], 내추럴 검, 셀룰로오스 에터 및 셀룰로오스 에스터로 이루어진 군에서 선택된 1 종 또는 2 종 이상인 것을 특징으로 하는 방법.

    The method of claim 8,
    The suspension stabilizer is one or two or more selected from the group consisting of polyvinylpyrrolidone (PVP), poly [(vinyl alcohol) -co- (vinylacetate)], natural gums, cellulose ethers and cellulose esters. How to.

  10. 제 6 항에 있어서,
    유기 용매가 탄소수 6 내지 20의 알콜 화합물이고;
    R은 도데실벤젠(C12H25C6H4-)이고;
    n은 2인 것을 특징으로 하는 방법.

    The method of claim 6,
    The organic solvent is an alcohol compound having 6 to 20 carbon atoms;
    R is dodecylbenzene (C 12 H 25 C 6 H 4- );
    n is two.

  11. 제 6 항에 있어서,
    유기 용매가 탄소수 6 내지 20의 알콜 화합물이고;
    R은 도데실벤젠(C12H25C6H4-)이고;
    n은 2이고;
    Z는 규소이고;
    R2 및 R3는 메틸이고;
    R4 내지 R7은 수소이고;
    R1은 -CH2[CH2]aCH3(여기서, 상기 a는 9 내지 18의 정수)인 것을 특징으로 하는 방법.

    The method of claim 6,
    The organic solvent is an alcohol compound having 6 to 20 carbon atoms;
    R is dodecylbenzene (C 12 H 25 C 6 H 4- );
    n is 2;
    Z is silicon;
    R 2 and R 3 are methyl;
    R 4 to R 7 are hydrogen;
    R 1 is —CH 2 [CH 2 ] a CH 3 , wherein a is an integer from 9 to 18.

  12. 제 8 항에 있어서,
    유기 용매가 1-옥탄올이고;
    현탁안정제가 폴리[(비닐알콜)-co-(비닐아세테이트)]이고;
    올레핀이 에틸렌, 프로필렌 또는 이의 혼합물이고;
    R은 도데실벤젠(C12H25C6H4-)이고;
    n은 2이고;
    Z는 규소이고;
    R2 및 R3는 메틸이고;
    R4 내지 R7은 수소이고;
    R1은 -CH2[CH2]aCH3(여기서, 상기 a는 9 내지 18의 정수)인 것을 특징으로 하는 방법.

    The method of claim 8,
    The organic solvent is 1-octanol;
    The suspension stabilizer is poly [(vinyl alcohol) -co- (vinylacetate)];
    The olefin is ethylene, propylene or mixtures thereof;
    R is dodecylbenzene (C 12 H 25 C 6 H 4- );
    n is 2;
    Z is silicon;
    R 2 and R 3 are methyl;
    R 4 to R 7 are hydrogen;
    R 1 is —CH 2 [CH 2 ] a CH 3 , wherein a is an integer from 9 to 18.

  13. 제 12 항에 있어서,
    상기 폴리[(비닐알콜)-co-(비닐아세테이트)]는 폴리(비닐아세테이트)를 85 ~ 92 % 부분 가수분해하여 제조된 것을 특징으로 하는 방법.

    The method of claim 12,
    Wherein said poly [(vinyl alcohol) -co- (vinylacetate)] is prepared by partial hydrolysis of poly (vinylacetate) by 85 to 92%.

  14. 제 6 항에 있어서,
    상기 폴리케톤은 입경이 0.02 ~ 2 mm인 구형 또는 과립형의 고분자 입자로 구성되며, 벌크덴서티가 0.20 g/mL ~ 0.30 g/mL인 것을 특징으로 하는 제조방법.

    The method of claim 6,
    The polyketone is a spherical or granular polymer particles having a particle diameter of 0.02 ~ 2 mm, the bulk density is 0.20 g / mL ~ 0.30 g / mL production method characterized in that.

  15. 제 6 항 내지 제 14 항 중 선택된 어느 한 항의 방법으로 제조되어 입경이 0.02 ~ 2 mm인 구형 또는 과립형의 고분자 입자로 구성되며, 벌크덴서티가 0.20 ~ 0.30 g/mL인 폴리케톤.

    A polyketone having a bulk density of 0.20 to 0.30 g / mL, comprising spherical or granular polymer particles having a particle size of 0.02 to 2 mm, prepared by the method of any one of claims 6 to 14.

PCT/KR2012/004708 2011-06-16 2012-06-14 Carbon monoxide/olefin copolymerizing catalyst and suspension polymerization using same WO2012173413A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020110058756A KR101145176B1 (en) 2011-06-16 2011-06-16 Catalyst for carbon monoxide/olefin copolymerization and suspension polymerization therewith
KR10-2011-0058756 2011-06-16

Publications (2)

Publication Number Publication Date
WO2012173413A2 true WO2012173413A2 (en) 2012-12-20
WO2012173413A3 WO2012173413A3 (en) 2013-03-28

Family

ID=46271954

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2012/004708 WO2012173413A2 (en) 2011-06-16 2012-06-14 Carbon monoxide/olefin copolymerizing catalyst and suspension polymerization using same

Country Status (2)

Country Link
KR (1) KR101145176B1 (en)
WO (1) WO2012173413A2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113912836B (en) * 2021-12-03 2023-05-12 黄河三角洲京博化工研究院有限公司 Method for effectively improving thermal stability of polyketone product
CN116622062A (en) * 2022-02-11 2023-08-22 黄河三角洲京博化工研究院有限公司 Method for preparing aliphatic polyketone by continuous solution polymerization method and aliphatic polyketone

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4877860A (en) * 1987-07-30 1989-10-31 Shell Oil Company Catalytic copolymerization of carbon monoxide/olefin with ketone/alcohol diluent
US4880900A (en) * 1987-07-23 1989-11-14 Shell Oil Company Carbon monoxide/olefin polymerization process with bis (diaryl phosphino) 2-silapropane containing catalyst
EP0743336A2 (en) * 1995-05-18 1996-11-20 Shell Internationale Researchmaatschappij B.V. A process for the preparation of a linear alternating copolymer of carbon monoxide with ethene and another olefinically unsaturated compound

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5846205A (en) * 1981-08-25 1983-03-17 エム・シヤ−レル・ア−・ゲ− Hydraulic driving device for working piston of coffee maker

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4880900A (en) * 1987-07-23 1989-11-14 Shell Oil Company Carbon monoxide/olefin polymerization process with bis (diaryl phosphino) 2-silapropane containing catalyst
US4877860A (en) * 1987-07-30 1989-10-31 Shell Oil Company Catalytic copolymerization of carbon monoxide/olefin with ketone/alcohol diluent
EP0743336A2 (en) * 1995-05-18 1996-11-20 Shell Internationale Researchmaatschappij B.V. A process for the preparation of a linear alternating copolymer of carbon monoxide with ethene and another olefinically unsaturated compound

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DRENT, E. ET AL.: 'Palladium-Catalyzed Alternating Copolymerization of Alkenes and Carbon Monoxide.' CHEM. REV. vol. 96, 1996, pages 663 - 681 *

Also Published As

Publication number Publication date
WO2012173413A3 (en) 2013-03-28
KR101145176B1 (en) 2012-05-14

Similar Documents

Publication Publication Date Title
CN111741986B (en) Method for producing polar group-containing allyl monomer copolymer
EP2492291B1 (en) Method for preparing a metallocene-supported catalyst, and metallocene-supported catalyst prepared by the method
KR101768194B1 (en) Catalyst composition and method for preparing polyolefin using the same
WO2017146375A1 (en) Supported hybrid metallocene catalyst and polyolefin preparation method using same
CN107365416A (en) A kind of method for preparing modified side chain polysiloxanes
KR101145176B1 (en) Catalyst for carbon monoxide/olefin copolymerization and suspension polymerization therewith
JP4614288B2 (en) Ligand synthesis
CN101291961B (en) Polymerization methods using the catalysts
WO2016186295A1 (en) Supported hybrid catalyst system, and method for preparing polyolefin by using same
Ouyang et al. Recent Progress in Metal-containing Silsesquioxanes: Preparation and Application
KR101874933B1 (en) Supported hybrid catalyst system and method for olefin polymerization using the same
KR101485568B1 (en) Method for preparing supported hybride metallocene catalyst
Alshammari et al. Dissymmetric dinuclear transition metal complexes as dual site catalysts for the polymerization of ethylene
Spaether et al. Formation of Group 4 Metallocene‐Enolate⋅ B (C6F5) 3 Adducts and Their Role as Initiators in the Rapid Polymerization of the Functionalized Olefin Methyl vinyl ketone
Moura et al. 2D-aluminum-modified solids as simultaneous support and cocatalyst for in situ polymerizations of olefins
KR101373832B1 (en) A precess for preparing polyketone using benzyl alcohol
CN101233143B (en) Method of preparing phosphonium compound for cyclic olefin polymerization
US8598284B2 (en) Oxygen-bridged bimetallic complex and polymerization process
CN104892808B (en) A kind of response type containing phosphorus silicon macromolecular fire retardant and preparation method thereof
JP6858376B2 (en) Method for Producing Catalyst for Olefin Polymerization and Polar Group-Containing Olefin Polymer
WO2006045740A1 (en) Nickel complexes in heterogeneous catalysis
JP4380157B2 (en) Transition metal compound, olefin polymerization catalyst, and olefin polymerization method
KR20150136282A (en) Method for preparing supported hybride metallocene catalyst
CN114249850A (en) Dibenzhydrylfluorine-substituted diimine nickel (II) catalyst containing butanedione skeleton, and preparation method and application thereof
EP1913008B1 (en) Cyclic olefin polymerisation process

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12799906

Country of ref document: EP

Kind code of ref document: A2

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 12799906

Country of ref document: EP

Kind code of ref document: A2