WO2012169956A1 - Method and system for monitoring of oil quality deterioration - Google Patents

Method and system for monitoring of oil quality deterioration Download PDF

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Publication number
WO2012169956A1
WO2012169956A1 PCT/SE2012/050599 SE2012050599W WO2012169956A1 WO 2012169956 A1 WO2012169956 A1 WO 2012169956A1 SE 2012050599 W SE2012050599 W SE 2012050599W WO 2012169956 A1 WO2012169956 A1 WO 2012169956A1
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WO
WIPO (PCT)
Prior art keywords
oil
gelling point
gelling
value
temperature
Prior art date
Application number
PCT/SE2012/050599
Other languages
French (fr)
Inventor
Henrik Eriksson
Stefan Roos
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to DE112012002085.5T priority Critical patent/DE112012002085T5/en
Publication of WO2012169956A1 publication Critical patent/WO2012169956A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/10Indicating devices; Other safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/26Oils; viscous liquids; paints; inks
    • G01N33/28Oils, i.e. hydrocarbon liquids
    • G01N33/2811Oils, i.e. hydrocarbon liquids by measuring cloud point or pour point of oils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/26Oils; viscous liquids; paints; inks
    • G01N33/28Oils, i.e. hydrocarbon liquids
    • G01N33/2888Lubricating oil characteristics, e.g. deterioration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/10Indicating devices; Other safety devices
    • F01M2011/14Indicating devices; Other safety devices for indicating the necessity to change the oil
    • F01M2011/1473Indicating devices; Other safety devices for indicating the necessity to change the oil by considering temperature
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/18Investigating or analyzing materials by the use of thermal means by investigating thermal conductivity

Definitions

  • the present invention relates to a method and a system for monitoring deterioration of the quality of oil which accumulates in a gathering space in a motor vehicle.
  • the invention relates also to a computer programme and a computer programme product comprising computer programme code for implementing a method according to the invention , and an electronic control unit.
  • oil may for example be used as lu bricant in a combustion engine of the vehicle to lubricate movable parts of the engine.
  • This motor oil is pumped from an oil sump in the engine and passes through lubricant ducts in the engine before running back to the sump.
  • Oil may also be used as lubricant in a gearbox of a motor vehicle to lubricate movable parts of the gearbox.
  • This gearbox oil is pumped from an oil sump in the gearbox and passes through lubricant ducts in the gearbox before running back to the sump.
  • Oil may likewise be used as lubricant in a rear axle of a motor vehicle to lubricate a differential gear situated in the rear axle.
  • This rear axle oil accumulates in a space in the bottom of the rear axle and has certain gearwheels of the differential gear partly immersed in it so that when they rotate they splash oil round to other movable parts of the differential gear.
  • Oil may also be used as brake med ium in a hydrodynamic retarder of a motor vehicle.
  • Heavy vehicles such as trucks, tractor units or buses are often provided with a supplementary brake in the form of a hydrodynamic retarder which comprises a rotor and a stator which cooperates with the rotor.
  • the rotor of the retarder is connected or connectable to a driving shaft of the vehicle and is provided with an annu lar recess which faces towards a corresponding annular recess in the stator to form a toroidal space between the rotor and the stator.
  • a plurality of vanes are provided in the recesses of the rotor and of the stator.
  • the retarder oil When the retarder is to exert braking action on the driving shaft, retarder oil is pumped into the toroidal space from a gathering container.
  • the rotor's rotation relative to the stator causes the retarder oil to flow between their vanes, generating a braking action on the rotor and consequently braking the driving shaft.
  • the retarder's braking action is to cease, the retarder oil is returned to the gathering container.
  • the oil used as lu bricant in a combustion engine, gearbox or rear axle and the oil used as brake medium in a retarder need to be of appropriate viscosity. For example, the viscosity of oil used as lubricant must not be too low.
  • the oil will be so fluid as to no longer impart a satisfactory lubricant effect, with consequent risk of mechanical damage.
  • the viscosity of the oil be too high . If it becomes too high , the oil will be so viscous that it becomes difficult or in the worse case impossible to pump through the lubricant ducts in a combustion eng ine or gearbox or to and from the toroidal space in a retarder. This may lead to lack of lubrication, with consequent mechan ical damage to an engine or gearbox, and to lack of braking action by the retarder.
  • a practice known from DE 100 13 590 A1 and EP 2 159 387 A1 is to measure the viscosity of motor oil by means of a viscosimeter and determine the need for oil change by analysis of measured viscosity values.
  • a practice known from US 2005/0039521 A1 is to calculate the viscosity of motor oil on the basis of measured values for oil pressure, oil temperature and engine speed and determine the need for oil change by analysis of calculated viscosity values.
  • the object of the present invention is to propose a novel and advantageous way of monitoring deterioration of the quality of oil which accumulates in a gathering space in a motor vehicle.
  • measured values from temperature sensors are used to continuously generate a first temperature value which represents the temperature of the oil in a first reg ion of the gathering space and a second temperature value which represents the temperature of the oil in a second region of the gathering space,
  • a differential value representing the prevailing difference between the first temperature value and the second temperature value is determined continuously and is compared with a limit value for detection of gelling of the oil ,
  • a gelling point value which represents the oil's gelling point is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected , and
  • the gelling point value is used to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
  • the solution according to the invention is also based on the fact that a change in the quality of an oil leads to a change in its gelling point.
  • the solution according to the invention provides a simple way to monitor deterioration of the quality of an oil in a motor vehicle and to decide when oil chang ing is needed , without having to use other than relatively simple and inexpensive temperature sensors.
  • This monitoring is feasible in cold cond itions where the ambient temperature is low enough to cool the oil to a temperature correspond ing to or below its gelling point, as in cold climates. In conditions of warmer ambient temperature, the oil change interval has to be based on other criteria.
  • the gelling point value is compared with an upper gelling point limit value and/or a lower gelling point limit value, and a warning signal or a message indicating need of oil change is generated if the comparison shows that the gelling point value is higher than or equal to the upper gelling point limit value or lower than or equal to the lower gelling point limit value.
  • gelling point values are determined at various times to obtain a series of gelling point values which are then analysed to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
  • a trend line showing how the gelling point value changes with the vehicle's operating time is generated , preferably by linear regression or moving average.
  • Each new gelling point value determined is compared with the trend line of the previous values to determine whether it follows or deviates from the trend line, and a warning signal or a message which indicates need of oil change is generated when it is found that a gelling point value or a given number of consecutive gelling point values deviate from the trend line.
  • the invention relates also to a computer programme with the features defined in claim 13, a computer programme product with the features defined in claim 14 and an electronic control un it with the features defined in claim 1 5.
  • Fig . 1 is a schematic d iagram of a motor vehicle with a combustion engine and a system according to the invention for mon itoring deterioration of the quality of the eng ine's motor oil, shows a trend line of how the gelling point value of an oil changes with a motor vehicle's operating time, is a schematic d iagram of an electronic control unit for implementing a method accord ing to the invention, is a flowchart illustrating a method according to a first embodiment of the invention, and is a flowchart illustrating a method according to a second embodiment of the invention .
  • Fig . 1 depicts schematically a system 10 according to the invention for mon itoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3.
  • the gathering space 2 takes the form of an oil sump in a combustion engine 4 of the vehicle.
  • the oil thus takes the form of motor oil used as lubricant for movable parts of the engine.
  • the oil 1 is pumped from the gathering space 2 by an oil pump 5 and passes through lubricants ducts 6 in the engine. The oil runs back down into the gathering space from the lubricant ducts.
  • the system 10 might also be arranged to monitor deterioration of the quality of oil which accumulates in a gathering space in some other part of the veh icle, e.g . gearbox oil which accumulates in an oil sump in a gearbox of the vehicle and/or rear axle oil which accumulates in a space at the bottom of a rear axle of the vehicle and/or retarder oil which accumulates in a gathering space associated with a hydrodynamic retarder of the vehicle.
  • gearbox oil which accumulates in an oil sump in a gearbox of the vehicle and/or rear axle oil which accumulates in a space at the bottom of a rear axle of the vehicle and/or retarder oil which accumulates in a gathering space associated with a hydrodynamic retarder of the vehicle.
  • first temperature sensors 7a are provided to measure the temperature of the oil in a first region 2a of the gathering space 2, and one or more second temperature sensors 7b to measure the temperature of the oil in the second region 2b of the gathering space.
  • said first and second regions 2a, 2b of the gathering space are situated at a distance from one another in a horizontal direction but might alternatively be situated at a d istance from one another in a vertical direction or in both horizontal and vertical directions.
  • the system 10 comprises an electronic data processing device 1 1 connected to said temperature sensors 7a, 7b to receive from them measured values for the temperature of the oil in said first and second reg ions 2a, 2b of the gathering space.
  • the electronic data processing device 1 1 is adapted , in a situation where the oil in the gathering space 2 is allowed to cool from a temperature above its gelling point to a temperature which corresponds to or is below its gelling point, to using measured values from said temperature sensors 7a, 7b to generate a first temperature value V T i which represents the temperature of the oil in said first region 2a of the gathering space, and a second temperature value V T 2 which represents the temperature of the oil in said second region 2b of the gathering space.
  • the data processing device 1 1 is further adapted to determining continuously during the cooling of the oil a differential value V d iff which represents the prevailing difference between the first temperature value V T i and the second temperature value V T 2 , and to comparing this differential value V d if f with a limit value V G for detection of gelling of the oil .
  • the limit value V G is chosen such that it is somewhat greater than the small oil temperature differences which may in normal circumstances occur between the two regions 2a, 2b of the gathering space during the cooling of the oil before its temperature has dropped low enough for gelling to occur.
  • the data processing device 1 1 is adapted to using one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected as a basis for determining a gelling point value V Tg e i which represents the gelling point of the oil .
  • the data processing device 1 1 is further adapted to using this gelling point value V Tg e i to determine whether or not the quality of the oil has deteriorated to such an extent that the oil needs chang ing .
  • the gelling point value V Tg e i is with advantage determined on the basis of the temperature of the oil measured in said first reg ion 2a and/or second region 2b of the gathering space at the time when the gelling is detected .
  • said first temperature value VJI or said second temperature value V T 2 at the time when the gelling is detected may be adopted as the current gelling point value V Tg e i -
  • the data processing device 1 1 is adapted to comparing the gelling point value V Tg e i with an upper gelling point limit value V G 1 and/or a lower gelling point limit value VQ2 and to generating a warn ing signal, e.g .
  • a driver in the vehicle 3 may thus for example be made aware that the state of the oil is such that it needs changing .
  • the upper gelling point limit value V G i may for example be determined by causing a reference oil with raised gelling point to be received in the gathering space 2 or a gathering space of similar configuration , followed by determining as described above the gelling point for this reference oil.
  • the upper gelling point limit value V G i may be set to correspond to the value of the gelling point thus determined .
  • the upper gelling point limit value might of course also be determined in some other way.
  • the lower gelling point limit value V G 2 may for example be determined by causing a reference oil with reduced gelling point to be received in the gathering space 2 or a gathering space of similar configuration , followed by determining as described above the gelling point for th is reference oil.
  • the lower gelling point limit value V G2 may be set to correspond to the value of the gelling point thus determined .
  • the lower gelling point limit value might of course also be determined in some other way.
  • the data processing device 1 1 is adapted to determining the gelling point value V Tg e i at various times and to obtaining as described above a series of gelling point values and determin ing by analysis of them whether or not the quality of the oil has deteriorated to such an extent as to need changing .
  • the data processing device 1 1 may for example be adapted to using said series of gelling point values to generate a trend line TL (see Fig . 2) which shows how the gelling point value V Tg e i has changed with the vehicle's operating time Top , and then comparing each new gelling point value V Tg e i with the trend line for the previous values in order to determine whether the new gelling point value follows or deviates from the trend line.
  • Operating time means here the cumulative value of the time during which the vehicle has been in operation since the latest oil change.
  • the data processing device 1 1 is adapted to generating a warning signal, e.g . in the form of an acoustic or visual signal, or a message which ind icates need of oil change.
  • a warning signal e.g . in the form of an acoustic or visual signal
  • a driver in the vehicle 3 may thus for example be made aware that the state of the oil is such that it needs changing .
  • the aforesaid trend line TL may for example be generated by linear regression or moving average. It is updated continuously when each new gelling point value V Tg e i is determined . Whether or not a new gelling point value deviates from the trend line TL is assessed on the basis of predetermined criteria.
  • One such criterion may for example be that a gelling point value is deemed to deviate from the trend line TL if it is not with in the prevailing standard deviation from the trend line, or not within the given multiple of the standard deviation , e.g . four times the standard deviation , from the trend line.
  • the data processing device 1 1 indicated above may be implemented by means of a single electron ic control unit of the vehicle 3, as illustrated in Fig . 1 but might alternatively be implemented by means of two or more mutually cooperating electronic control units of the vehicle.
  • Fig . 4 is a flowchart illustrating a first embod iment of a method according to the present invention for monitoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3. This method comprises the following steps:
  • measured values from temperature sensors 7a, 7b are used to generate continuously a first temperature value V T i which represents the temperature of the oil in a first region 2a of the gathering space, and a second temperature value V T 2 which represents the temperature of the oil in a second region 2b of the gathering space,
  • a gelling point value V Tg e i representing the gelling point of the oil is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected ,
  • Fig . 5 is a flowchart illustrating a second embodiment of a method according to the present invention for monitoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3.
  • This method comprises steps A2-C2 corresponding to the above steps A1 -C 1 and the following additional steps:
  • the gelling point value V Tg e i is compared with a trend line TL for previous gelling point values to determine whether the new gelling point value follows or deviates from the trend line,
  • Such a computer programme is with advantage provided via a computer programme product comprising a data storage medium which can be read by a computer and which has the computer programme stored on it.
  • Said data storage med ium is for example an optical data storage med ium in the form of a CD ROM disc, a DVD disc etc. , a magnetic data storage medium in the form of a hard d isc, a diskette, a cassette tape etc. , or a flash memory or a memory of the ROM , PROM , EPROM or EEPROM type.
  • Fig . 3 illustrates very schematically an electronic control unit 20 comprising an execution means 21 , e.g . a central processor un it (CPU), for execution of computer software.
  • an execution means 21 e.g . a central processor un it (CPU), for execution of computer software.
  • the execution means 21 communicates with a memory 22, e.g . of the RAM type, via a data bus 23.
  • the control unit 20 comprises also a data storage medium 24, e.g . in the form of a flash memory or a memory of the ROM , PROM , EPROM or EEPROM type.
  • the execution means 21 communicates with the data storage medium 24 via the data bus 23.
  • a computer programme comprising computer programme code for implementing a method according to the invention , e.g . in accordance with any of the embodiments illustrated in Figs. 3 and 4, is stored on the data storage medium 24.

Abstract

Method and system for monitoring deterioration of the quality of oil which accumulates in a gathering space (2) in a motor vehicle.In a situation where the oil in the gathering space is allowed to cool to its gelling point, a first temperature value and a second temperature value which represent the temperature of the oil in respective first and second regions of the gathering space are generated. Gelling of the oil is detected on the basis of the difference between these temperature values. When gelling is detected, a gelling point value which represent the oil's gelling point is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected. The gelling point value is then used to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing.

Description

Method and system for monitoring of oil quality deterioration
FI ELD OF TH E I NVENTI ON AND PRIOR ART
The present invention relates to a method and a system for monitoring deterioration of the quality of oil which accumulates in a gathering space in a motor vehicle. The invention relates also to a computer programme and a computer programme product comprising computer programme code for implementing a method according to the invention , and an electronic control unit.
In a motor vehicle, oil may for example be used as lu bricant in a combustion engine of the vehicle to lubricate movable parts of the engine. This motor oil is pumped from an oil sump in the engine and passes through lubricant ducts in the engine before running back to the sump. Oil may also be used as lubricant in a gearbox of a motor vehicle to lubricate movable parts of the gearbox. This gearbox oil is pumped from an oil sump in the gearbox and passes through lubricant ducts in the gearbox before running back to the sump. Oil may likewise be used as lubricant in a rear axle of a motor vehicle to lubricate a differential gear situated in the rear axle. This rear axle oil accumulates in a space in the bottom of the rear axle and has certain gearwheels of the differential gear partly immersed in it so that when they rotate they splash oil round to other movable parts of the differential gear.
Oil may also be used as brake med ium in a hydrodynamic retarder of a motor vehicle. Heavy vehicles such as trucks, tractor units or buses are often provided with a supplementary brake in the form of a hydrodynamic retarder which comprises a rotor and a stator which cooperates with the rotor. The rotor of the retarder is connected or connectable to a driving shaft of the vehicle and is provided with an annu lar recess which faces towards a corresponding annular recess in the stator to form a toroidal space between the rotor and the stator. A plurality of vanes are provided in the recesses of the rotor and of the stator. When the retarder is to exert braking action on the driving shaft, retarder oil is pumped into the toroidal space from a gathering container. The rotor's rotation relative to the stator causes the retarder oil to flow between their vanes, generating a braking action on the rotor and consequently braking the driving shaft. When the retarder's braking action is to cease, the retarder oil is returned to the gathering container. To function satisfactorily, the oil used as lu bricant in a combustion engine, gearbox or rear axle and the oil used as brake medium in a retarder need to be of appropriate viscosity. For example, the viscosity of oil used as lubricant must not be too low. If it becomes too low, the oil will be so fluid as to no longer impart a satisfactory lubricant effect, with consequent risk of mechanical damage. Nor should the viscosity of the oil be too high . If it becomes too high , the oil will be so viscous that it becomes difficult or in the worse case impossible to pump through the lubricant ducts in a combustion eng ine or gearbox or to and from the toroidal space in a retarder. This may lead to lack of lubrication, with consequent mechan ical damage to an engine or gearbox, and to lack of braking action by the retarder.
There are various reasons for changes in oil viscosity. Such changes may be gradual, e.g . due to oxidation . I n some cases the oil may also undergo a large and rapid change in viscosity, e.g . if water or fuel comes into contact with and dilutes it.
Oil continually oxidises. This oxidation increases with rising oil temperature, causing an obvious problem with regard to motor oil and gearbox oil. There is also a risk of motor oil being exposed to soot making its way into it and thereby causing raised viscosity, and to fuel leaking into the oil and thereby lowering its viscosity. Rear axle oil is gradually degraded by being sheared between the gearwheels in the rear axle's differential gear, leading to its viscosity gradually rising . Retarder oil is gradually degraded by the very high temperatures to which it is subject during retarder braking , leading to its viscosity gradually rising .
When oil in a motor vehicle deteriorates so much that it may well no longer be able to perform its task, it needs replacing by new oil . Such oil changing may for example take place at certain intervals of time which are of predetermined length or are calculated on the basis of relevant parameters, e.g . mileage and oil temperatures. As the interval needs to be set with a certain safety margin to avoid risk of damage and other problems, the oil is in many cases changed wh ile still fu lly functional, resulting in unnecessarily large oil consumption . Various types of systems for monitoring of motor oil quality deterioration have been developed with a view to better precision in determin ing when changes of motor oil are needed . For example, a practice known from DE 100 13 590 A1 and EP 2 159 387 A1 is to measure the viscosity of motor oil by means of a viscosimeter and determine the need for oil change by analysis of measured viscosity values. A practice known from US 2005/0039521 A1 is to calculate the viscosity of motor oil on the basis of measured values for oil pressure, oil temperature and engine speed and determine the need for oil change by analysis of calculated viscosity values.
OBJECT OF TH E I NVENTI ON
The object of the present invention is to propose a novel and advantageous way of monitoring deterioration of the quality of oil which accumulates in a gathering space in a motor vehicle.
SUMMARY OF THE I NVENTION According to the present invention, said object is achieved by a method with the features defined in claim 1 and a system with the features defined in claim 9. According to the invention ,
- in a situation where the oil in the gathering space is allowed to cool from a temperature above its gelling point to a temperature corresponding to or below its gelling point, measured values from temperature sensors are used to continuously generate a first temperature value which represents the temperature of the oil in a first reg ion of the gathering space and a second temperature value which represents the temperature of the oil in a second region of the gathering space,
- during the cooling of the oil , a differential value representing the prevailing difference between the first temperature value and the second temperature value is determined continuously and is compared with a limit value for detection of gelling of the oil ,
- when gelling is detected , a gelling point value which represents the oil's gelling point is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected , and
- the gelling point value is used to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
When the oil in the gathering space cools, heat is released from the oil via the sidewalls and bottom of the gathering space and via the oil surface. The gradual cooling at the edges of the oil volume in the gathering space leads to d ifferences in oil density which result in circulation of the oil in the gathering space and heat transfer by natural convection . So long as the temperature of the oil in the gathering space is above its gelling point, the natural convection will lead to equalisation of the temperature of the oil in the gathering space. The natural convection thus counteracts temperature stratification of the oil in the gathering space, which means that there will be no obvious temperature differences between the various regions of the oil in the gathering space which have not yet undergone gelling . When the oil in the gathering space reaches such a low temperature as to undergo gelling , however, the natural convection and consequent temperature equalisation cease, leading to more obvious oil temperature differences in different parts of the gathering space. By reg istering such temperature differences it thus becomes possible to detect gelling of the oil in the gathering space. The solution according to the invention is also based on the fact that a change in the quality of an oil leads to a change in its gelling point.
The solution according to the invention provides a simple way to monitor deterioration of the quality of an oil in a motor vehicle and to decide when oil chang ing is needed , without having to use other than relatively simple and inexpensive temperature sensors. This monitoring is feasible in cold cond itions where the ambient temperature is low enough to cool the oil to a temperature correspond ing to or below its gelling point, as in cold climates. In conditions of warmer ambient temperature, the oil change interval has to be based on other criteria.
According to an embodiment of the invention, the gelling point value is compared with an upper gelling point limit value and/or a lower gelling point limit value, and a warning signal or a message indicating need of oil change is generated if the comparison shows that the gelling point value is higher than or equal to the upper gelling point limit value or lower than or equal to the lower gelling point limit value. This makes it easy for the gelling point value determined to be analysed to see whether the viscosity of the oil has become inappropriately high or inappropriately low.
According to another embod iment of the invention, gelling point values are determined at various times to obtain a series of gelling point values which are then analysed to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing . According to a further embodiment of the invention, a trend line showing how the gelling point value changes with the vehicle's operating time is generated , preferably by linear regression or moving average. Each new gelling point value determined is compared with the trend line of the previous values to determine whether it follows or deviates from the trend line, and a warning signal or a message which indicates need of oil change is generated when it is found that a gelling point value or a given number of consecutive gelling point values deviate from the trend line. This makes it easy for the latest gelling point value determined to be analysed to see whether the oil has suddenly undergone a su bstantial increase or decrease in viscosity, e.g . because of fuel leakage or some other sudden mishap, without having to resort to comparison with predetermined limit values. This latter analysis method does however not make it possible to detect that the viscosity of the oil has become inappropriately high or inappropriately low through gradual change.
Other advantageous features of the method and system according to the invention are indicated by the dependent claims and the description set out below.
The invention relates also to a computer programme with the features defined in claim 13, a computer programme product with the features defined in claim 14 and an electronic control un it with the features defined in claim 1 5.
BRI EF DESCRI PTION OF THE DRAWI NGS The invention is described below in more detail on the basis of embodiment examples with reference to the attached drawings, in which
Fig . 1 is a schematic d iagram of a motor vehicle with a combustion engine and a system according to the invention for mon itoring deterioration of the quality of the eng ine's motor oil, shows a trend line of how the gelling point value of an oil changes with a motor vehicle's operating time, is a schematic d iagram of an electronic control unit for implementing a method accord ing to the invention, is a flowchart illustrating a method according to a first embodiment of the invention, and is a flowchart illustrating a method according to a second embodiment of the invention .
DETAI LED DESCRI PTION OF EMBOD I MENTS OF THE I NVENTION
Fig . 1 depicts schematically a system 10 according to the invention for mon itoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3. I n the example illustrated , the gathering space 2 takes the form of an oil sump in a combustion engine 4 of the vehicle. In this case the oil thus takes the form of motor oil used as lubricant for movable parts of the engine. The oil 1 is pumped from the gathering space 2 by an oil pump 5 and passes through lubricants ducts 6 in the engine. The oil runs back down into the gathering space from the lubricant ducts.
The system 10 according to the invention might also be arranged to monitor deterioration of the quality of oil which accumulates in a gathering space in some other part of the veh icle, e.g . gearbox oil which accumulates in an oil sump in a gearbox of the vehicle and/or rear axle oil which accumulates in a space at the bottom of a rear axle of the vehicle and/or retarder oil which accumulates in a gathering space associated with a hydrodynamic retarder of the vehicle. When the combustion engine 4 is running , the oil 1 is warmed by the heat generated by the engine. After the eng ine has been switched off, the oil will gradually cool to a level corresponding to the ambient temperature. If the ambient temperature is low enough , the temperature of the cooling oil will drop to a level at which it undergoes gelling . The temperature at which gelling occurs in the oil, i.e. its gelling point, depends inter alia on the quality of the oil. One or more first temperature sensors 7a are provided to measure the temperature of the oil in a first region 2a of the gathering space 2, and one or more second temperature sensors 7b to measure the temperature of the oil in the second region 2b of the gathering space. I n the embodiment depicted in Fig . 1 , said first and second regions 2a, 2b of the gathering space are situated at a distance from one another in a horizontal direction but might alternatively be situated at a d istance from one another in a vertical direction or in both horizontal and vertical directions. The system 10 according to the invention comprises an electronic data processing device 1 1 connected to said temperature sensors 7a, 7b to receive from them measured values for the temperature of the oil in said first and second reg ions 2a, 2b of the gathering space.
The electronic data processing device 1 1 is adapted , in a situation where the oil in the gathering space 2 is allowed to cool from a temperature above its gelling point to a temperature which corresponds to or is below its gelling point, to using measured values from said temperature sensors 7a, 7b to generate a first temperature value VTi which represents the temperature of the oil in said first region 2a of the gathering space, and a second temperature value VT2 which represents the temperature of the oil in said second region 2b of the gathering space. The data processing device 1 1 is further adapted to determining continuously during the cooling of the oil a differential value Vd iff which represents the prevailing difference between the first temperature value VTi and the second temperature value VT2 , and to comparing this differential value Vd iff with a limit value VG for detection of gelling of the oil . The differential value Vd iff is with advantage calculated as the difference Vd iff= VTi-VT2 or the difference Vd iff= VT2-VTi , and gelling of the oil is detected when it is found that the differential value Vdiff has an absolute value greater than or equal to the limit value VG.
The limit value VG is chosen such that it is somewhat greater than the small oil temperature differences which may in normal circumstances occur between the two regions 2a, 2b of the gathering space during the cooling of the oil before its temperature has dropped low enough for gelling to occur. When it detects gelling , i.e. when the aforesaid comparison between the differential value Vdiff and the limit value VG shows that the oil in the gathering space 2 has undergone gelling , the data processing device 1 1 is adapted to using one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected as a basis for determining a gelling point value VTg e i which represents the gelling point of the oil . The data processing device 1 1 is further adapted to using this gelling point value VTg e i to determine whether or not the quality of the oil has deteriorated to such an extent that the oil needs chang ing .
The gelling point value VTg e i is with advantage determined on the basis of the temperature of the oil measured in said first reg ion 2a and/or second region 2b of the gathering space at the time when the gelling is detected . For example, said first temperature value VJI or said second temperature value VT2 at the time when the gelling is detected , or an average of these two values, may be adopted as the current gelling point value VTg e i - According to a first alternative, the data processing device 1 1 is adapted to comparing the gelling point value VTg ei with an upper gelling point limit value VG 1 and/or a lower gelling point limit value VQ2 and to generating a warn ing signal, e.g . in the form of an acoustic of visual signal, or a message which indicates need of oil change if said comparison shows that the gelling point value VTge i is above or equal to the upper gelling point limit value VG 1 or below or equal to the lower gelling point limit value VG2. A driver in the vehicle 3 may thus for example be made aware that the state of the oil is such that it needs changing .
The upper gelling point limit value VG i may for example be determined by causing a reference oil with raised gelling point to be received in the gathering space 2 or a gathering space of similar configuration , followed by determining as described above the gelling point for this reference oil. The upper gelling point limit value VG i may be set to correspond to the value of the gelling point thus determined . The upper gelling point limit value might of course also be determined in some other way.
The lower gelling point limit value VG2 may for example be determined by causing a reference oil with reduced gelling point to be received in the gathering space 2 or a gathering space of similar configuration , followed by determining as described above the gelling point for th is reference oil. The lower gelling point limit value VG2 may be set to correspond to the value of the gelling point thus determined . The lower gelling point limit value might of course also be determined in some other way.
According to a second alternative, the data processing device 1 1 is adapted to determining the gelling point value VTg e i at various times and to obtaining as described above a series of gelling point values and determin ing by analysis of them whether or not the quality of the oil has deteriorated to such an extent as to need changing .
In this latter case the data processing device 1 1 may for example be adapted to using said series of gelling point values to generate a trend line TL (see Fig . 2) which shows how the gelling point value VTg e i has changed with the vehicle's operating time Top , and then comparing each new gelling point value VTg e i with the trend line for the previous values in order to determine whether the new gelling point value follows or deviates from the trend line. Operating time means here the cumulative value of the time during which the vehicle has been in operation since the latest oil change. Where it is found that the gelling point value VTge i or a given number of consecutive gelling point values d iffer from the trend line TL, the data processing device 1 1 is adapted to generating a warning signal, e.g . in the form of an acoustic or visual signal, or a message which ind icates need of oil change. A driver in the vehicle 3 may thus for example be made aware that the state of the oil is such that it needs changing .
The aforesaid trend line TL may for example be generated by linear regression or moving average. It is updated continuously when each new gelling point value VTg e i is determined . Whether or not a new gelling point value deviates from the trend line TL is assessed on the basis of predetermined criteria. One such criterion may for example be that a gelling point value is deemed to deviate from the trend line TL if it is not with in the prevailing standard deviation from the trend line, or not within the given multiple of the standard deviation , e.g . four times the standard deviation , from the trend line. The data processing device 1 1 indicated above may be implemented by means of a single electron ic control unit of the vehicle 3, as illustrated in Fig . 1 but might alternatively be implemented by means of two or more mutually cooperating electronic control units of the vehicle.
Fig . 4 is a flowchart illustrating a first embod iment of a method according to the present invention for monitoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3. This method comprises the following steps:
A1 ) in a situation where the oil in the gathering space 2 is allowed to cool from a temperature above its gelling point to a level corresponding to or below its gelling point, measured values from temperature sensors 7a, 7b are used to generate continuously a first temperature value VTi which represents the temperature of the oil in a first region 2a of the gathering space, and a second temperature value VT2 which represents the temperature of the oil in a second region 2b of the gathering space,
B 1 ) a differential value Vd iff which represents the prevailing difference between the first temperature value VTi and the second temperature value VT2 is determined continuously during the cooling of the oil and is compared with a limit value VG for detection of gelling of the oil ,
C 1 ) when gelling is detected , a gelling point value VTg e i representing the gelling point of the oil is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected ,
D 1 ) the gelling point value VTg e i is compared with an upper gelling point limit value VG i and a lower gelling point limit value VG2, and
E 1 ) a warning signal or a message which ind icates need of oil change is generated if the comparison at step D 1 shows that the gelling point value VTg e i is above or equal to the upper gelling point limit value VG i or below or equal to the lower gelling point limit value VG2.
Fig . 5 is a flowchart illustrating a second embodiment of a method according to the present invention for monitoring deterioration of the quality of oil 1 which accumulates in a gathering space 2 in a motor vehicle 3. This method comprises steps A2-C2 corresponding to the above steps A1 -C 1 and the following additional steps:
D2) the gelling point value VTg e i is compared with a trend line TL for previous gelling point values to determine whether the new gelling point value follows or deviates from the trend line,
E2) a warning signal or a message which ind icates need of oil change is generated if the comparison at step D2 shows that the new gelling point value VTg e i deviates from said trend line TL, F2) if the comparison at step D2 shows instead that the new gelling point value VTg ei follows said trend line TL, the trend line is updated on the basis of the new gelling point value. Computer programme code for implementing a method according to the invention is with advantage included in a computer programme wh ich can be read into the internal memory of a computer, e.g . the internal memory of an electronic control unit of a motor vehicle. Such a computer programme is with advantage provided via a computer programme product comprising a data storage medium which can be read by a computer and which has the computer programme stored on it. Said data storage med ium is for example an optical data storage med ium in the form of a CD ROM disc, a DVD disc etc. , a magnetic data storage medium in the form of a hard d isc, a diskette, a cassette tape etc. , or a flash memory or a memory of the ROM , PROM , EPROM or EEPROM type. Fig . 3 illustrates very schematically an electronic control unit 20 comprising an execution means 21 , e.g . a central processor un it (CPU), for execution of computer software. The execution means 21 communicates with a memory 22, e.g . of the RAM type, via a data bus 23. The control unit 20 comprises also a data storage medium 24, e.g . in the form of a flash memory or a memory of the ROM , PROM , EPROM or EEPROM type. The execution means 21 communicates with the data storage medium 24 via the data bus 23. A computer programme comprising computer programme code for implementing a method according to the invention , e.g . in accordance with any of the embodiments illustrated in Figs. 3 and 4, is stored on the data storage medium 24.
The invention is of course in no way restricted to the embodiments described above, since many possibilities for modifications thereof are likely to be obvious to one skilled in the art without therein having to deviate from the invention's basic concept such as defined in the attached claims.

Claims

CLAI MS
1 . A method for monitoring deterioration of the quality of oil which accumulates in a gathering space (2) in a motor vehicle (3), characterised in that the method comprises the following steps:
A) in a situation where the oil in the gathering space (2) is allowed to cool from a temperature above its gelling point to a level correspond ing to or below its gelling point, measured values from temperature sensors (7a, 7b) are used to generate continuously a first temperature value (VTi) which represents the temperature of the oil in a first region (2a) of the gathering space, and a second temperature value (VT2) which represents the temperature of the oil in a second region (2b) of the gathering space,
B) a differential value (Vdiff) which represents the prevailing difference between the first temperature value (VTi) and the second temperature value (VT2) is determined continuously during the cooling of the oil and is compared with a limit value (VG) for detection of gelling of the oil,
C) when gelling is detected , a gelling point value (VTgei) representing the gelling point of the oil is determined on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected ,
D) the gelling point value (VTgei) is used to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
2. A method according to claim 1 , characterised in that the gelling point value (VTgei) is determined on the basis of the measured temperature of the oil in said first and/or second regions (2a, 2b) of the gathering space at the time when the gelling is detected .
3. A method according to claim 1 or 2, characterised in that gelling of the oil is detected when it is found that the differential value (Vdiff) has an absolute value greater than or equal to the limit value (VG).
A method according to any one of claims 1 -3, characterised
- in that the gelling point value (VTgei) is compared with an upper gelling point limit value (VGi) and a lower gelling point limit value (VG2), and
- that a warning signal or a message which indicates need of oil change is generated if the comparison at step D 1 shows that the gelling point value (VTgei) is above or equal to the upper gelling point limit value (VGi ) or below or equal to the lower gelling point limit value (VG2) .
A method according to claim 4, characterised in that said upper gelling point limit value (VG 1) is determined by performing steps A-C with a reference oil with raised gelling point in the gathering space (2) or a gathering space of similar configuration .
A method according to claim 4 or 5, characterised in that said lower gelling point limit value (VG2) is determined by performing steps A-C with a reference oil with reduced gelling point in the gathering space (2) or a gathering space of similar configuration .
A method according to any one of claims 1 -3, characterised
- in that individual test cycles each comprising steps A-C are conducted at d ifferent times to obtain a series of gelling point values (VTgei) , and
- that by analysis of said gelling point values (VTgei) it is determined whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
A method according to claim 7, characterised
- in that a trend line (TL) showing how the gelling point value (VTgei) has changed with the veh icle's operating time is generated , preferably by linear regression or moving average, - that each new gelling point value (VTgei) is compared with the trend line (TL) for the previous values to determine whether the new gelling point value (VTgei) follows or deviates from the trend line, and
- that a warning signal or a message which indicates need of oil change is generated when it is found that a gelling point value (VTgei) or a given number of consecutive gelling point values deviate from said trend line (TL) .
A system for mon itoring deterioration of the quality of oil wh ich accumulates in a gathering space in a motor vehicle, characterised
- in that the system ( 10) comprises an electron ic data processing device (1 1 ) which, in a situation where the oil in the gathering space is allowed to cool from a temperature above its gelling point to a level correspond ing to or below its gelling point, uses measured values from temperature sensors to generate continuously a first temperature value (VTi) which represents the temperature of the oil in a first region (2a) of the gathering space, and a second temperature value (VT2) which represents the temperature of the oil in a second region (2b) of the gathering space,
- that the data processing device ( 1 1 ) is adapted to determining continuously during the cooling of the oil, and to comparing with a limit value (VG) for detection of gelling of the oil, a differential value (Vdiff) which represents the prevailing difference between the first temperature value (VTi) and the second temperature value (VT2),
- that the data processing device ( 1 1 ) is adapted , when gelling is detected , to determining , on the basis of one or more measured values for the temperature of the oil in the gathering space at the time when the gelling is detected , a gelling point value (VTgei) which represents the gelling point of the oil, and
- that the data processing device (1 1 ) is adapted to using the gelling point value (VTgei) to determine whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
10. A system according to claim 9, characterised in that the data processing device (1 1 ) is adapted
- to comparing the gelling point value (VTgei) with an upper gelling point limit value (VGi ) and a lower gelling point limit value (VG2), and
- to generating a warning signal or a message which indicates need of oil change if said comparison shows that the gelling point value (VTgei) is above or equal to the upper gelling point limit value (VGi ) or below or equal to the lower gelling point limit value (VG2) -
1 1 . A system according to claim 9, characterised in that the data processing device (1 1 ) is adapted
- to determining gelling point values (VTgei) at various times to obtain a series of gelling point values, and
- to determining by analysis of said gelling point values (VTg ei) whether or not the quality of the oil has deteriorated to such an extent that it needs changing .
12. A system according to claim 1 1 , characterised in that the data processing device (1 1 ) is adapted
- to generating a trend line (TL) showing how the gelling point value (VTgei) has changed with the vehicle's operating time, - to comparing each new gelling point value (VTgei) with the trend line (TL) for the previous values to determine whether the new gelling point value (VTgei) follows or deviates from the trend line, and
- to generating a warning signal or a message which indicates need of oil change when it is found that a gelling point value
(VTgei) or a given number of consecutive gelling point values deviate from said trend line (TL) .
13. A computer programme comprising computer programme code for causing a computer to implement a method according to any one of claims 1 -8 when the computer programme is executed in the computer.
14. A computer programme product comprising a data storage medium which can be read by a computer and on which the programme code of a computer programme according to claim 13 is stored .
15. An electronic control unit of a motor veh icle comprising an execution means (21 ), a memory (22) connected to the execution means and a data storage medium (24) which is connected to the execution means and on wh ich the computer programme code of a computer programme according to claim 13 is stored .
PCT/SE2012/050599 2011-06-09 2012-06-05 Method and system for monitoring of oil quality deterioration WO2012169956A1 (en)

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SE1150524A SE535889C2 (en) 2011-06-09 2011-06-09 Procedures and systems for monitoring the quality deterioration of oil

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