WO2012168563A3 - Process for a natural fiber composite material manufacturing, products obtained and methods of application thereof - Google Patents

Process for a natural fiber composite material manufacturing, products obtained and methods of application thereof Download PDF

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Publication number
WO2012168563A3
WO2012168563A3 PCT/FI2012/050582 FI2012050582W WO2012168563A3 WO 2012168563 A3 WO2012168563 A3 WO 2012168563A3 FI 2012050582 W FI2012050582 W FI 2012050582W WO 2012168563 A3 WO2012168563 A3 WO 2012168563A3
Authority
WO
WIPO (PCT)
Prior art keywords
natural fiber
fiber composite
industries
methods
application
Prior art date
Application number
PCT/FI2012/050582
Other languages
French (fr)
Other versions
WO2012168563A2 (en
Inventor
Ilkka Kesola
Vesa Rommi
Bob Talling
Original Assignee
Ekolite Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ekolite Oy filed Critical Ekolite Oy
Priority to EP12796977.2A priority Critical patent/EP2718354A4/en
Publication of WO2012168563A2 publication Critical patent/WO2012168563A2/en
Publication of WO2012168563A3 publication Critical patent/WO2012168563A3/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/30—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by mixing gases into liquid compositions or plastisols, e.g. frothing with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0085—Use of fibrous compounding ingredients
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00—Fibrous raw materials or their mechanical treatment
    • D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J1/00—Fibreboard
    • D21J1/16—Special fibreboard
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7604—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only fillings for cavity walls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88—Insulating elements for both heat and sound
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2303/00—Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2361/22—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08J2361/24—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with urea or thiourea
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2361/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08J2361/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2397/00—Characterised by the use of lignin-containing materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742—Use of special materials; Materials having special structures or shape
    • E04B2001/745—Vegetal products, e.g. plant stems, barks
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742—Use of special materials; Materials having special structures or shape
    • E04B2001/746—Recycled materials, e.g. made of used tires, bumpers or newspapers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742—Use of special materials; Materials having special structures or shape
    • E04B2001/748—Honeycomb materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

Abstract

A versatile method for the manufacturing of a natural fiber composite is provided, and a product thereof. The method, in accordance to the preferred embodiment, comprises crush-or impact grinding of fibrous feedstock, followed by classifying, mixing with diluting and/or bonding agent, optional foaming and shaping of the end product. A composite product manufactured by said method is provided. Treatment of fibrous feedstock by torrefaction may be utilized prior to crush-grinding in order to provide manufactured composites with novel properties. Natural fiber composite materials thus produced retain heat-, sound-and/or fire- insulating properties and may be utilized in different industries from automotive to decorative. The method is employed to re- utilize waste, recycled and side products of various industries, including forest, chemical-, mineral-and agro-industries.
PCT/FI2012/050582 2011-06-09 2012-06-11 Process for a natural fiber composite material manufacturing, products obtained and methods of application thereof WO2012168563A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12796977.2A EP2718354A4 (en) 2011-06-09 2012-06-11 Process for a natural fiber composite material manufacturing, products obtained and methods of application thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI20115570A FI20115570L (en) 2011-06-09 2011-06-09 Process for the manufacture of natural fiber composite materials, products obtained and processes for application thereof
FI20115570 2011-06-09

Publications (2)

Publication Number Publication Date
WO2012168563A2 WO2012168563A2 (en) 2012-12-13
WO2012168563A3 true WO2012168563A3 (en) 2013-01-31

Family

ID=44206781

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/FI2012/050582 WO2012168563A2 (en) 2011-06-09 2012-06-11 Process for a natural fiber composite material manufacturing, products obtained and methods of application thereof

Country Status (3)

Country Link
EP (1) EP2718354A4 (en)
FI (1) FI20115570L (en)
WO (1) WO2012168563A2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103880357A (en) * 2014-02-26 2014-06-25 倪雨舒 High strength wallboard material
CN108290311A (en) * 2015-11-18 2018-07-17 瑞士克罗诺泰克股份公司 OSB with improved characteristic（Oriented structure chipboard）Wood-based plate and the method manufactured for it

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7875655B2 (en) 2006-01-20 2011-01-25 Material Innovations, Llc Carpet waste composite
US10449694B2 (en) * 2013-10-09 2019-10-22 Teknologian Tutkimuskeskus Vtt Oy Production of high performance thermoplastic composites
DE102014215714A1 (en) * 2014-08-07 2016-02-11 Bayerische Motoren Werke Aktiengesellschaft Component of a composite material for a motor vehicle
FR3032903B1 (en) * 2015-02-23 2017-07-21 Neolife PROCESS FOR MANUFACTURING A RECONSTITUTED WOOD MATERIAL
DE102015003373A1 (en) * 2015-03-17 2016-09-22 Michael Petry Process for producing an insulating material
TR201807567T4 (en) * 2015-09-29 2018-06-21 SWISS KRONO Tec AG Wood fiber insulating materials having reduced emissions of volatile organic compounds (vOCs) and methods for their production.
PL3178622T3 (en) * 2015-12-07 2018-12-31 SWISS KRONO Tec AG Method of manufacturing of wood material board with reduced emission of volatile organic compounds (vocs)
WO2021117798A1 (en) * 2019-12-10 2021-06-17 日本製紙株式会社 Resin material for moulding, and manufacturing method for same
FI130361B (en) * 2020-11-10 2023-07-20 Fiberwood Oy Insulation material, insulation product, layer structure, construction and method of manufacturing insulation material
US11572646B2 (en) 2020-11-18 2023-02-07 Material Innovations Llc Composite building materials and methods of manufacture

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020005602A1 (en) * 1998-07-20 2002-01-17 Jacobsen William W. Lignocellulose fiber filler for thermoplastic composite compositions
EP1195201A1 (en) * 2000-09-12 2002-04-10 Nisshin Seifun Group Inc. Mechanical crusher
US20030051833A1 (en) * 1999-08-20 2003-03-20 Sadao Nishibori Photocatalytic pulp composition, photocatalytic pulp foam using said photocatalytic pulp composition, molded photocatalytic pulp using said photocatalytic pulp composition and molded photocatalytic pulp foam using said photocatalytic pulp foam as well as process for producing said photocatalytic pulp composition, said photocatalytic pulp foam, said molded photocatalytic pulp and said molded photocatalytic pulp foam and apparatus for producing said photocatalytic pulp composition
US20090065975A1 (en) * 2005-11-18 2009-03-12 Sain Mohini M Manufacturing process for high performance lignocellulosic fibre composite materials

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020005602A1 (en) * 1998-07-20 2002-01-17 Jacobsen William W. Lignocellulose fiber filler for thermoplastic composite compositions
US20030051833A1 (en) * 1999-08-20 2003-03-20 Sadao Nishibori Photocatalytic pulp composition, photocatalytic pulp foam using said photocatalytic pulp composition, molded photocatalytic pulp using said photocatalytic pulp composition and molded photocatalytic pulp foam using said photocatalytic pulp foam as well as process for producing said photocatalytic pulp composition, said photocatalytic pulp foam, said molded photocatalytic pulp and said molded photocatalytic pulp foam and apparatus for producing said photocatalytic pulp composition
EP1195201A1 (en) * 2000-09-12 2002-04-10 Nisshin Seifun Group Inc. Mechanical crusher
US20090065975A1 (en) * 2005-11-18 2009-03-12 Sain Mohini M Manufacturing process for high performance lignocellulosic fibre composite materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103880357A (en) * 2014-02-26 2014-06-25 倪雨舒 High strength wallboard material
CN108290311A (en) * 2015-11-18 2018-07-17 瑞士克罗诺泰克股份公司 OSB with improved characteristic（Oriented structure chipboard）Wood-based plate and the method manufactured for it

Also Published As

Publication number Publication date
FI20115570L (en) 2012-12-10
WO2012168563A2 (en) 2012-12-13
EP2718354A2 (en) 2014-04-16
FI20115570A0 (en) 2011-06-09
EP2718354A4 (en) 2015-04-08

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