WO2012165738A1 - Material heating method - Google Patents
Material heating method Download PDFInfo
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- WO2012165738A1 WO2012165738A1 PCT/KR2011/010012 KR2011010012W WO2012165738A1 WO 2012165738 A1 WO2012165738 A1 WO 2012165738A1 KR 2011010012 W KR2011010012 W KR 2011010012W WO 2012165738 A1 WO2012165738 A1 WO 2012165738A1
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- WIPO (PCT)
- Prior art keywords
- heating
- temperature
- furnace
- minutes
- heating furnace
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0056—Furnaces through which the charge is moved in a horizontal straight path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/36—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0003—Monitoring the temperature or a characteristic of the charge and using it as a controlling value
Definitions
- the present invention relates to a method of heating a material, and more particularly to a method of heating a material that can significantly improve the surface quality of the material.
- the descaler is installed during hot rolling to remove the scale of the surface of the hot rolled steel sheet, but there are scale defects that are not removed even by the descaler.
- An object of the present invention is to provide a method of heating a material that can significantly improve the surface quality of the material.
- Another object of the present invention is to provide a method for heating a material which can fundamentally remove red scale.
- Still another object of the present invention is to provide a method for heating a material which can improve the surface quality of a material including 0.15 wt% to 1.20 wt% carbon and 0.10 wt% or more silicon.
- Method for heating a material comprises the steps of charging a carbon steel material containing silicon in a heating furnace; Preheating the material; A first heating step of raising the temperature of the material; A second heating step of reducing the temperature of the heating furnace to reduce the temperature deviation between the surface and the inside of the material; A third heating step of raising the temperature of the material; And a cracking step for reducing the temperature deviation between the surface and the inside of the material, wherein the temperature of the material in the heating furnace is maintained below the melting point of the Payalite.
- the material may comprise 0.15 wt% to 1.2 wt% carbon and at least 0.1 wt% silicon.
- the temperature T 3 of the third heating zone of the heating furnace performed and the temperature T 4 of the cracking zone of the heating furnace performing the cracking step may be T 2 ⁇ T 4 ⁇ T 3 ⁇ T 1 .
- the T 1 may be 1,190 °C to 1,210 °C.
- T 2 may be 1,130 ° C. to 1,160 ° C.
- T 3 may be 1,170 ° C. to 1,190 ° C.
- the T 4 may be 1,160 °C to 1,180 °C.
- T 1 may be 1,200 ° C.
- T 2 may be 1,150 ° C.
- T 3 may be 1,180 ° C.
- T 4 may be 1,170 ° C.
- the ashing time of the material may be 160 minutes to 230 minutes.
- the present invention it is possible to significantly improve the surface quality of the material through the heating process control.
- FIG. 1 is a view showing a temperature profile and a furnace temperature of a material according to an embodiment of the present invention.
- FIG. 2 is a partial cross-sectional view of a heating furnace according to an embodiment of the present invention.
- FIG 3 is a perspective view of a rolling apparatus according to an embodiment of the present invention.
- FIG. 4 is a cross-sectional view showing the interface structure of the material according to an embodiment of the present invention.
- FIG. 1 is a view showing a temperature profile and a furnace temperature of a material according to an embodiment of the present invention
- Figure 2 is a partial cross-sectional view of the heating furnace according to an embodiment of the present invention
- Figure 3 is an embodiment of the present invention 4 is a sectional view showing an interface structure of a raw material according to an embodiment of the present invention.
- the present invention relates to a method for heating a carbon steel material containing silicon, and more particularly, to a method for heating a material containing 0.15 wt% to 1.20 wt% carbon (C) and 0.10 wt% or more silicon (Si). will be.
- the object to be heated in the furnace and the object subjected to hot rolling are referred to collectively as 'material'. That is, the material may refer to slabs, blooms, billets, and the like, manufactured through a playing process.
- the slab or bloom is supplied to a heating furnace and heated, followed by rough rolling, finishing rolling, and the like.
- the material refers to a bar after rough rolling, a strip after finishing rolling, and the like. May be used.
- Silicon is a ferrite stabilizing element and an element that improves the activity of carbon. During heat treatment, it helps to move carbon in Cementite of Perlite structure and decreases carbon content in the structure, thereby improving toughness and ductility. In addition, silicon is added as a deoxidizer to remove oxygen in the steel during the steelmaking process, and is dissolved in ferrite to increase strength.
- the silicon content is higher than that of general steels in order to improve heat treatment. That is, the silicon content is often higher than 0.10% by weight, in particular 0.30% by weight or more. In this case, many red scales occur during hot rolling of the material.
- Red scales are known to be produced by Payallite (Fe 2 SiO 4 ) formed on the material surface.
- the present invention can maintain the temperature of the material below the melting point (about 1,173 °C) of the Payalite while the material is passed through the heating furnace to suppress the production of Payalite.
- by controlling the heating conditions in the furnace to reduce the temperature deviation between the surface and the inside of the material to prevent the generation of scalability defects, including red scale, and to reduce the heating temperature of the material to facilitate the subsequent rolling process can do.
- the heating method of the material according to an embodiment of the present invention is a pre-heating step (not shown), the first heating step, the second heating step, the third heating step and cracks to preheat the material Steps.
- the solid line represents the temperature change of the inside (center) of the material temperature-time graph
- the dashed-dotted line represents the temperature change of the material surface.
- the preheating stage is the preheating stage F 0 of the heating furnace 100
- the first heating stage S 1 is the first heating stage F 1 of the heating furnace 100
- the second heating stage S 2 is the heating furnace.
- the second heating table F 2 , the third heating step (S 3 ) of the third heating table F 3 of the heating furnace 100, the cracking step (S 4 ) corresponds to the cracking zone (F 4 ) of the heating furnace. do.
- the preheating step (not shown) is a step of preheating the material S charged in the heating furnace 100.
- the preheating step is the heat (hot air) from the heating apparatus (112, 116, 120, 124) of the heating furnace installed for the subsequent heating step (F 1 , F 2 , F 3 ) and the cracking step (F 4 ) ) To preheat the material. That is, in the preheating zone F 0 of the heating furnace 100, a heating device may not exist on the upper and lower portions of the raw material S. Of course, according to the configuration of the heating furnace 100 may be provided with a heating device in the preheating zone (F 0 ).
- the first heating step (S 1 ) is a section for increasing the temperature of the material that passed the preheating step is a section for heating to a constant temperature to roll the material.
- the temperature of the heating furnace 100 is set to T 1 . Since the material S is heated from the surface, the temperature of the surface of the material S is maintained higher and the heat is transferred to the inside, so that the temperature of the material S gradually increases.
- the temperature difference between the surface and the inside of the material (S) is ⁇ T 1 .
- the temperature inside the material (S) means the temperature of the point located in the center of the thickness of the material (S), the center of the length, and the width of the material (S), more specifically the temperature at the center of gravity of the material (S) it means.
- the second heating step (S 2 ) is a section for reducing the temperature deviation of the surface and the inside of the material (S) by lowering the temperature of the heating furnace.
- the temperature of the furnace 100 during the second heating step S 2 is set to T 2 (T 2 ⁇ T 1 ) lower than the first heating step S 1 . Since the surface is gradually cooled from the surface of the material S, the temperature deviation between the surface of the material and the interior is reduced after a certain time. That is, after the second heating step S 2 , the temperature difference ⁇ T 2 between the surface of the material S and the inside becomes smaller than ⁇ T 1 .
- the third heating step S 3 is a section for increasing the temperature of the material S again. It is desirable to keep the temperature of the material S (i.e., the surface of the material and the inside of it) below the melting point (T m ) of the payalite to prevent the formation of red scale, but to reduce the rolling load as much as possible It is preferable to keep the high. Therefore, the third heating step (S 3 ) is a section that allows the rolling to be made smoothly by raising the temperature of the material surface and the inside as high as possible while maintaining the temperature of the material below the melting point (T m ) of the payalite. For this purpose, the temperature T 3 of the furnace is preferably set higher than T 2 and lower than T 1 .
- the temperature difference ⁇ T 3 between the surface and the inside of the material S after passing through the third heating step S 3 may be smaller than or larger than ⁇ T 2 , but preferably smaller than ⁇ T 1 . That is, the heating time (process time) of the second heating step (S 2 ), the temperature of the heating furnace, the heating time of the third heating step (S 3 ), the temperature of the heating furnace, and the shape, physical properties, etc. of the material (S) It may vary.
- Crack stage (S 4 ) Is the section that finally reduces the temperature difference between the material (S) surface and inside.
- Crack stage (S 4 ) The temperature of the material (S) surface and inside the melting point (T) m It is desirable to keep the temperature below) and to reduce the temperature difference between the material surface and the interior as much as possible. By doing in this way, suppression of scale generation including red scale, reduction of rolling load, prevention of the rolling failure by temperature variation of a raw material surface and an inside, etc. are possible. That is, the crack stage (S 4 Temperature difference ⁇ T between material surface and interior after finishing 4 It is desirable to make the minimum. Specifically, ⁇ T 4 ⁇ T 2 , ⁇ T 3 ⁇ ⁇ T One It is preferable to make it. ⁇ T 4 Is ideally at 0 ° C, but there are some temperature variations due to the limitations of the production process.
- the total process time during the preheating step, the first heating step (S 1 ), the second heating step (S 2 ), the third heating step (S 3 ), and the cracking step (S 4 ), that is, the rework time is 160 Minutes to 230 minutes are preferred. If it is less than 160 minutes, it is difficult to reduce the temperature deviation between the surface and the inside of the material while heating the material (S) below the melting point (T m ) of the Payalite, and if it exceeds 230 minutes, it is not preferable in terms of productivity. Therefore, the resetting time may be effective to set to 160 minutes to 230 minutes, preferably 180 minutes to 200 minutes.
- the preheating step is 50 minutes ⁇ 10 minutes
- the first heating step (S 1 ) 30 minutes ⁇ 10 minutes
- the second heating step (S 2 ) 25 minutes ⁇ 10 minutes
- cracking step (S 4 ) 40 minutes ⁇ 10 minutes can be effective, but the heating time of each heating step and cracking step is not limited.
- a temperature T 1 of the first heating zone, a temperature T 2 of the second heating zone, a temperature T 3 of the third heating zone, and a temperature T 4 of the cracking zone are set to satisfy T 2 ⁇ T 4 ⁇ T 3 ⁇ T 1 . It is preferable in view of scale suppression such as red scale, reduction of temperature difference between the material surface and the inside, and rolling efficiency.
- the temperature relationship is only one embodiment, and if the material (S) is maintained below the melting point (T m ) of the Payalite is not limited to the method of setting the temperature of the heating furnace.
- the temperature of the first heating table F 1 performing the first heating step S 1 for heating the material S may be set to 1,190 ° C. to 1,210 ° C., preferably 1,200 ° C. It is preferable to heat 30 minutes-10 minutes in the said temperature range.
- a second temperature of the second gayeoldae (F 2) to perform the heating step (S 2) may be set to 1,130 to 1,160 °C °C, preferably from 1,140 to 1,150 °C °C, preferably 1,150 °C more. It is preferable to heat 25 minutes to 10 minutes in the said temperature range.
- the temperature of the third heating zone (F 3 ) performing the third heating step (S 3 ) may be set to 1,170 °C to 1,190 °C, preferably 1,180 °C.
- the temperature of the crack zone F 4 for performing the cracking step S 4 may be set to 1,160 ° C. to 1,180 ° C., preferably 1,170 ° C. It is preferable to crack 40 minutes-10 minutes in the said temperature range.
- the heating furnace 100 is a preheating table (F 0 ), the first heating table (F 1 ), the second heating table (F 2 ), the third heating table (F 3 ). And cracks F 4 .
- the raw material S is charged through the charging unit 102 and is extracted from the heating furnace through the extraction unit 104.
- the charging unit 102 may be opened and closed by the charging door 106
- the extraction unit 104 may be configured to be opened and closed by the extraction door 108.
- the heating furnace 100 may further include a skid beam 110 which is continuously arranged from the charging unit 102 to the extraction unit 104 and on which the material S to be heated is mounted.
- the skid beam 110 may be composed of a fixed beam for supporting the material S and a walking beam for advancing the material S, and the working beam while the material S is heated in the heating furnace 100. By raising, advancing, lowering and reversing the silver raw material S, the raw material S can be gradually transferred from the charging unit 102 toward the extraction unit 104.
- the first heating table F 1 may be provided with a first heating device 112 and a first temperature measuring device 114 for measuring the temperature of the first heating table F 1 .
- the third temperature measuring device 122, the fourth heating device 124 and the fourth temperature measuring device 126 may be provided.
- the preheating zone F 0 may or may not have a heating device and a temperature measuring device. There may be no heating device but a temperature measuring device may be present.
- the position of the temperature measuring device 114, 118, 122, 124 is not limited, it may be installed on the cover portion of the upper portion of the heating furnace (100).
- the first heating device 112, the second heating device 116, the third heating device 120 and the fourth heating device 124 is a gas such as heavy oil, natural gas, coke oven gas (COG)
- the burner may be a burner that increases the temperature in the furnace 100 by hot air by burning the gas, or may be an infrared heater, but a burner is preferable in view of cost.
- a plurality of burners may be installed and may be installed at both the upper and lower portions of the material S, or may be installed at only one of the upper and lower portions.
- the first temperature measuring device 114, the second temperature measuring device 118, the third temperature measuring device 122, and the fourth temperature measuring device 126 may be used without limitation as long as the device can measure temperature. Thermocouples are preferred.
- the target temperature, the temperature increase rate, the residence time and the like in (F 4 ) are respectively controlled.
- the temperature of the material (S) must be kept to less than a page to know light melting point and the temperature of the first gayeoldae (F 1)
- T 1 the temperature of the second gayeoldae (F 2) (T 2) , third temperature gayeoldae (F 3) (T 3) , cracks for (F 4) the temperature (T 4) to, T 2 ⁇ T 4 ⁇ T 3 scale inhibition, such as would ever scale to set so as to satisfy the ⁇ T 1 between the It is preferable in terms of reducing the temperature difference between the surface of the material and the inside and rolling efficiency.
- the rolling apparatus is a heating furnace 100, sizing press 200, rough rolling mill 210, edge heater 220, descaler 230, finishing mill ( 240, a runout table 250, a cooling unit 260, and a winding machine 270 may be included.
- Heating furnace 100 is a reheating furnace (Reheating furnace) for hot rolling the material (S), since the configuration and processing conditions of the heating furnace 100 has been described above, a detailed description thereof will be omitted.
- Slab sizing press is a width rolling mill to reduce the width variation in the longitudinal direction of the material (S) and to roll to a certain width in accordance with the requirements of the end user.
- Rough mill 210, Roughing Mill
- the movement of the raw material S from the entry side to the exit side of the rough rolling mill 210 or the movement of the raw material S from the exit side to the entrance side is called a pass, and such a pass may be performed a plurality of times.
- the edge heater 220 may be installed to prevent a temperature drop of the edge portion of the material S, and the descaler 230 may remove the scale of the surface of the material S with high pressure water.
- the finishing mill 240 is a device for manufacturing a steel sheet into a final shape such as a thickness or a width required by a customer or a cold rolling process.
- the material S passing through the finishing mill 240 may be cooled to a target temperature by laminar flow cooling water from the cooling unit 260 while passing through the runout table 250, and then the winder 270 can be wound up. It may be air cooled instead of cooling by the cooling water.
- a descaler may be added before, after or inside the roughing mill.
- a descaler may be added before and after the sizing press 200.
- it may further include an edger (Edger Mill) for equalizing the width deviation caused by the sizing press.
- edger Edger Mill
- it is attached for convenience of the name of the above-mentioned apparatus, and other names may be used.
- the steel material is sequentially on the surface of the base iron (Base steel, A) Wheatite (B, Wustite, FeO), magnetite (C, Magnetite, Fe 3 O 4 ), hematite (D, Hematite, Fe 2 O 3 ) scale may be created and present.
- the method of heating a material according to an embodiment of the present invention reduces the temperature of the material below the melting point of the Payalite, even if the Payalite is not produced or produced between the base iron (A) and the Wheatite (B). There is an advantage that can greatly weaken.
- Payalite is produced by the reaction of silicon oxide (SiO 2 ) derived from silicon present in the Wheatite (B) and the base iron (A), and is not removed by the descaler because of its high adhesion to the base iron (A). This will cause red scale after finishing the rolling process. In particular, the payallite is dissolved and cooled, and the adhesion with the base iron (A) is greatly increased, and thus, it is not removed by the descaler.
- the present invention by maintaining the temperature of the material in the heating furnace at or below the melting point of the payalite, it is possible to suppress the generation of the payalite or significantly weaken the adhesion of the generated payalite to easily remove the scale by the descaler.
- the surface quality of the raw material after the rolling process can be greatly improved.
- the pickling process may be easily removed.
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Abstract
The material heating method of the present invention comprises: a step in which a silicon-containing carbon steel material is charged into a heating furnace; a step in which the material is pre-heated; a first heating step in which the temperature of the material is raised; a second heating step in which the temperature of the heating furnace is lowered such that the temperature difference between the surface and the interior of the material is reduced; a third heating step in which the temperature of the material is raised; and a soaking step in which the temperature difference between the surface and the interior of the material is reduced; and, here, the temperature of the material in the heating furnace is maintained at below the melting point of fayalite.
Description
본 발명은 소재의 가열방법에 관한 것으로, 더욱 상세하게는 소재의 표면품질을 획기적으로 향상시킬 수 있는 소재의 가열방법에 관한 것이다.The present invention relates to a method of heating a material, and more particularly to a method of heating a material that can significantly improve the surface quality of the material.
자동차용 외판재, 가전제품용 판재 등의 경우 표면품질이 매우 중요한 제어인자가 되며, 스케일성 결함은 이러한 열연강판의 큰 문제점으로 지적되고 있다. 최근 자동차용 완성차 업체, 각종 전자제품을 취급하는 업체 등에서 열연강판의 표면품질에 대한 요구를 까다롭게 하고 있다.In the case of the exterior plate material for automobiles, the plate material for home appliances, surface quality becomes a very important control factor, and scalability defects are pointed out as a big problem of such hot rolled steel sheet. Recently, automobile finished car makers and companies handling various electronic products are demanding the demand for the surface quality of the hot rolled steel sheet.
표면품질 향상을 위해 열간압연 중에 디스케일러를 설치하여 열연강판 표면의 스케일을 제거하고 있으나 디스케일러에 의해서도 제거되지 않는 스케일성 결함이 존재한다.In order to improve the surface quality, the descaler is installed during hot rolling to remove the scale of the surface of the hot rolled steel sheet, but there are scale defects that are not removed even by the descaler.
상기한 기술구성은 본 발명의 이해를 돕기 위한 배경기술로서, 본 발명이 속하는 기술분야에서 널리 알려진 종래기술을 의미하는 것은 아니다. The above technical configuration is a background art for helping understanding of the present invention, and does not mean a conventional technology well known in the art.
본 발명의 목적은 소재의 표면품질을 획기적으로 향상시킬 수 있는 소재의 가열방법을 제공하는 것이다.An object of the present invention is to provide a method of heating a material that can significantly improve the surface quality of the material.
본 발명의 다른 목적은 적 스케일을 근본적으로 제거할 수 있는 소재의 가열방법을 제공하는 것이다.Another object of the present invention is to provide a method for heating a material which can fundamentally remove red scale.
본 발명의 또 다른 목적은 0.15 중량% 내지 1.20 중량%의 탄소와 0.10 중량% 이상의 실리콘을 포함하는 소재의 표면품질을 향상시킬 수 있는 소재의 가열방법을 제공하는 것이다.Still another object of the present invention is to provide a method for heating a material which can improve the surface quality of a material including 0.15 wt% to 1.20 wt% carbon and 0.10 wt% or more silicon.
본 발명의 일 측면에 따른 소재의 가열방법은 실리콘을 함유하는 탄소강 소재를 가열로에 장입시키는 단계; 상기 소재를 예열시키는 단계; 상기 소재의 온도를 높이는 제1가열단계; 상기 가열로의 온도를 낮춰 소재의 표면과 내부의 온도편차를 줄여주는 제2가열단계; 상기 소재의 온도를 높이는 제3가열단계; 및 상기 소재의 표면과 내부의 온도편차를 줄여주는 균열단계를 포함하며, 상기 가열로 내에서의 소재의 온도가 페이알라이트의 융점 이하로 유지되는 것을 특징으로 한다.Method for heating a material according to an aspect of the present invention comprises the steps of charging a carbon steel material containing silicon in a heating furnace; Preheating the material; A first heating step of raising the temperature of the material; A second heating step of reducing the temperature of the heating furnace to reduce the temperature deviation between the surface and the inside of the material; A third heating step of raising the temperature of the material; And a cracking step for reducing the temperature deviation between the surface and the inside of the material, wherein the temperature of the material in the heating furnace is maintained below the melting point of the Payalite.
상기 소재는 0.15 중량% 내지 1.2 중량%의 탄소와 0.1 중량% 이상의 실리콘을 포함할 수 있다.The material may comprise 0.15 wt% to 1.2 wt% carbon and at least 0.1 wt% silicon.
상기 제1가열단계를 수행하는 상기 가열로의 제1가열대의 온도(T1), 상기 제2가열단계를 수행하는 상기 가열로의 제2가열대의 온도(T2), 상기 제3가열단계를 수행하는 상기 가열로의 제3가열대의 온도(T3) 및 상기 균열단계를 수행하는 상기 가열로의 균열대의 온도(T4)가 T2<T4<T3<T1일 수 있다.The first the first temperature (T 1), the temperature (T 2), the third heating step of the second gayeoldae of the heating furnace for performing the second heating step of gayeoldae of the heating furnace for performing the heating step The temperature T 3 of the third heating zone of the heating furnace performed and the temperature T 4 of the cracking zone of the heating furnace performing the cracking step may be T 2 <T 4 <T 3 <T 1 .
구체적으로, 상기 T1은 1,190℃ 내지 1,210℃일 수 있다.Specifically, the T 1 may be 1,190 ℃ to 1,210 ℃.
구체적으로, 상기 T2는 1,130℃ 내지 1,160℃일 수 있다.Specifically, T 2 may be 1,130 ° C. to 1,160 ° C.
구체적으로, 상기 T3는 1,170℃ 내지 1,190℃일 수 있다.Specifically, T 3 may be 1,170 ° C. to 1,190 ° C.
구체적으로, 상기 T4는 1,160℃ 내지 1,180℃일 수 있다.Specifically, the T 4 may be 1,160 ℃ to 1,180 ℃.
보다 더 구체적으로 상기 T1은 1,200℃, 상기 T2는 1,150℃, 상기 T3는 1,180℃, 상기 T4는 1,170℃일 수 있다.More specifically, T 1 may be 1,200 ° C., T 2 may be 1,150 ° C., T 3 may be 1,180 ° C., and T 4 may be 1,170 ° C.
상기 소재의 재로시간이 160분 내지 230분일 수 있다.The ashing time of the material may be 160 minutes to 230 minutes.
상기 제1가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT1), 상기 제2가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT2), 상기 제3가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT3), 상기 균열단계를 마친 후 소재 표면과 내부의 온도차(ΔT4) 사이에 ΔT4 < ΔT2, ΔT3 < ΔT1의 관계를 만족시킬 수 있다.Temperature difference between the surface of the material and the interior after the first heating step (ΔT)One), The temperature difference between the surface of the material and the interior after the second heating step (ΔT2), The temperature difference between the material surface and the interior after the third heating step (ΔT3), The temperature difference between the material surface and the interior after the cracking step (ΔT4ΔT between)4<ΔT2, ΔT3 < ΔTOneCan satisfy the relationship
본 발명에 따르면 가열공정 제어를 통해 소재의 표면품질을 획기적으로 향상시킬 수 있다. 특히, 0.15 중량% 내지 1.2 중량%의 탄소와 0.1 중량% 이상의 실리콘을 포함하는 소재의 적 스케일을 근본적으로 제거할 수 있다.According to the present invention it is possible to significantly improve the surface quality of the material through the heating process control. In particular, it is possible to fundamentally eliminate the enemy scale of a material comprising from 0.15% to 1.2% by weight of carbon and at least 0.1% by weight of silicon.
도 1은 본 발명의 일 실시예에 따른 소재의 온도 프로파일과 가열로 온도를 나타낸 도면이다.1 is a view showing a temperature profile and a furnace temperature of a material according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 가열로의 일부 구성 단면도이다.2 is a partial cross-sectional view of a heating furnace according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 압연장치의 사시도이다.3 is a perspective view of a rolling apparatus according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 소재의 계면구조를 나타낸 단면도이다.4 is a cross-sectional view showing the interface structure of the material according to an embodiment of the present invention.
이하 첨부된 도면들을 참조하여 본 발명에 따른 소재의 가열방법의 일 실시예를 설명한다. 이러한 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다. 또한 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로써 이는 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 그러므로 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.Hereinafter, an embodiment of a heating method of a material according to the present invention will be described with reference to the accompanying drawings. In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a user or an operator. Therefore, the definitions of these terms should be made based on the contents throughout the specification.
도 1은 본 발명의 일 실시예에 따른 소재의 온도 프로파일과 가열로 온도를 나타낸 도면, 도 2는 본 발명의 일 실시예에 따른 가열로의 일부 구성 단면도, 도 3은 본 발명의 일 실시예에 따른 압연장치의 사시도, 도 4는 본 발명의 일 실시예에 따른 소재의 계면구조를 나타낸 단면도이다.1 is a view showing a temperature profile and a furnace temperature of a material according to an embodiment of the present invention, Figure 2 is a partial cross-sectional view of the heating furnace according to an embodiment of the present invention, Figure 3 is an embodiment of the present invention 4 is a sectional view showing an interface structure of a raw material according to an embodiment of the present invention.
본 발명은 실리콘을 함유하는 탄소강 소재의 가열방법에 관한 것으로서, 보다 구체적으로 0.15 중량% 내지 1.20 중량%의 탄소(C)와 0.10 중량% 이상의 실리콘(Si)을 함유하는 소재를 가열하는 방법에 관한 것이다.The present invention relates to a method for heating a carbon steel material containing silicon, and more particularly, to a method for heating a material containing 0.15 wt% to 1.20 wt% carbon (C) and 0.10 wt% or more silicon (Si). will be.
본 발명에서 가열로에서 가열 대상이 되는 물건 및 열간압연을 거치는 물건을 '소재'로 통칭하도록 한다. 즉, 상기 소재는 연주공정 등을 거쳐 제조된 슬라브(Slab), 블룸(Bloom), 빌렛(Billet) 등을 지칭할 수 있다. 또한, 상기 슬라브 또는 블룸을 가열로에 공급하여 가열한 후 조압연, 사상압연 등을 진행하는 데, 상기 소재는 조압연 후의 바(Bar), 사상압연 후의 스트립(Strip) 등을 지칭하는 용어로 사용될 수도 있다.In the present invention, the object to be heated in the furnace and the object subjected to hot rolling are referred to collectively as 'material'. That is, the material may refer to slabs, blooms, billets, and the like, manufactured through a playing process. In addition, the slab or bloom is supplied to a heating furnace and heated, followed by rough rolling, finishing rolling, and the like. The material refers to a bar after rough rolling, a strip after finishing rolling, and the like. May be used.
실리콘은 페라이트(Ferrite) 안정화 원소이면서 탄소의 활동도를 향상시켜주는 원소이다. 열처리 시 펄라이트(Perlite) 조직의 시멘타이트(Cementite) 내의 탄소 이동을 도와 그 조직 내의 탄소 함량을 적어지게 하여 인성과 연성을 향상시켜 준다. 또한, 실리콘은 제강 공정 중에 강 중의 산소를 제거하는 탈산제로 첨가되며, 페라이트에 고용되어 강도를 증가시키는 역할을 한다.Silicon is a ferrite stabilizing element and an element that improves the activity of carbon. During heat treatment, it helps to move carbon in Cementite of Perlite structure and decreases carbon content in the structure, thereby improving toughness and ductility. In addition, silicon is added as a deoxidizer to remove oxygen in the steel during the steelmaking process, and is dissolved in ferrite to increase strength.
그러나, 강 중에 실리콘이 첨가되면 열간압연 공정에서 적 스케일(Red scale)이 발생하고 상기 적 스케일은 디스케일러(Descaler)로 잘 박리되지 않아 열연강판의 표면품질을 저하시킨다. 특히, 0.15 중량% 내지 1.20 중량%의 탄소를 포함하는 고탄소강의 경우 열처리성을 향상시키기 위해 실리콘 함량을 일반적인 강재보다 높게 가져간다. 즉, 0.10 중량% 이상, 특히 0.30 중량% 이상으로 실리콘 함량을 높게 가져가는 경우가 많은 데 이 경우에 소재의 열간압연에서 적 스케일이 많이 발생한다.However, when silicon is added to the steel, a red scale occurs in the hot rolling process, and the red scale is hardly peeled off by a descaler to deteriorate the surface quality of the hot rolled steel sheet. In particular, in the case of high carbon steel containing 0.15 wt% to 1.20 wt% carbon, the silicon content is higher than that of general steels in order to improve heat treatment. That is, the silicon content is often higher than 0.10% by weight, in particular 0.30% by weight or more. In this case, many red scales occur during hot rolling of the material.
적 스케일은 소재 표면에 형성되는 페이알라이트(Fayalite, Fe2SiO4)에 의해 생성되는 것으로 알려져 있다. 본 발명은 소재가 가열로를 통과하는 동안 소재의 온도를 페이알라이트의 융점(약 1,173℃) 이하로 유지시켜 페이알라이트의 생성을 억제할 수 있다. 또한, 가열로에서의 가열 조건을 조절하여 소재의 표면과 내부의 온도 편차를 줄여 적 스케일을 포함한 스케일성 결함의 생성을 방지하고, 소재의 가열온도를 낮추면서도 이후의 압연 공정이 원활히 이루어질 수 있도록 할 수 있다.Red scales are known to be produced by Payallite (Fe 2 SiO 4 ) formed on the material surface. The present invention can maintain the temperature of the material below the melting point (about 1,173 ℃) of the Payalite while the material is passed through the heating furnace to suppress the production of Payalite. In addition, by controlling the heating conditions in the furnace to reduce the temperature deviation between the surface and the inside of the material to prevent the generation of scalability defects, including red scale, and to reduce the heating temperature of the material to facilitate the subsequent rolling process can do.
도 1 및 도 2를 참조하면, 본 발명의 일 실시예에 따른 소재의 가열방법은 소재를 예열하는 예열단계(도시하지 않음), 제1가열단계, 제2가열단계, 제3가열단계 및 균열단계를 포함한다. 도 1에 도시된 도면 중 소재 온도-시간 그래프에서 실선은 소재 내부(중심부)의 온도 변화를 나타낸 것이며, 일점쇄선은 소재 표면의 온도 변화를 나타낸 것이다.1 and 2, the heating method of the material according to an embodiment of the present invention is a pre-heating step (not shown), the first heating step, the second heating step, the third heating step and cracks to preheat the material Steps. In the drawing shown in FIG. 1, the solid line represents the temperature change of the inside (center) of the material temperature-time graph, and the dashed-dotted line represents the temperature change of the material surface.
예열단계는 가열로(100)의 예열대(F0), 제1가열단계(S1)는 가열로(100)의 제1가열대(F1), 제2가열단계(S2)는 가열로의 제2가열대(F2), 제3가열단계(S3)는 가열로(100)의 제3가열대(F3), 균열단계(S4)는 가열로의 균열대(F4)에 대응된다.The preheating stage is the preheating stage F 0 of the heating furnace 100, the first heating stage S 1 is the first heating stage F 1 of the heating furnace 100, and the second heating stage S 2 is the heating furnace. The second heating table F 2 , the third heating step (S 3 ) of the third heating table F 3 of the heating furnace 100, the cracking step (S 4 ) corresponds to the cracking zone (F 4 ) of the heating furnace. do.
예열단계(도시하지 않음)는 가열로(100)에 장입된 소재(S)를 예열시키는 단계이다. 상기 예열단계는 그 이후에 진행되는 가열단계(F1, F2, F3)와 균열단계(F4)를 위해 설치된 가열로의 가열장치(112, 116, 120, 124)에서 나오는 열(열풍)을 이용하여 소재를 예열시키는 구간일 수 있다. 즉, 가열로(100)의 예열대(F0)에는 소재(S)의 상, 하부 등에 가열장치가 존재하지 않을 수 있다. 물론, 가열로(100)의 구성에 따라 예열대(F0)에 가열장치를 구비하도록 할 수도 있다.The preheating step (not shown) is a step of preheating the material S charged in the heating furnace 100. The preheating step is the heat (hot air) from the heating apparatus (112, 116, 120, 124) of the heating furnace installed for the subsequent heating step (F 1 , F 2 , F 3 ) and the cracking step (F 4 ) ) To preheat the material. That is, in the preheating zone F 0 of the heating furnace 100, a heating device may not exist on the upper and lower portions of the raw material S. Of course, according to the configuration of the heating furnace 100 may be provided with a heating device in the preheating zone (F 0 ).
제1가열단계(S1)는 예열단계를 통과한 소재의 온도를 높여주는 구간으로 소재를 압연하기 위해 일정한 온도로 가열하는 구간이다. 제1가열단계(S1)에서 가열로(100)의 온도는 T1으로 설정된다. 소재(S)는 표면부터 가열되므로 소재(S) 표면의 온도가 더 높게 유지되며 내부로 열전달되어 소재(S) 내부도 점차 온도가 올라가게 된다. 제1가열단계(S1)를 마친 후 소재(S) 표면과 내부의 온도차는 ΔT1이 된다.The first heating step (S 1 ) is a section for increasing the temperature of the material that passed the preheating step is a section for heating to a constant temperature to roll the material. In the first heating step S 1 , the temperature of the heating furnace 100 is set to T 1 . Since the material S is heated from the surface, the temperature of the surface of the material S is maintained higher and the heat is transferred to the inside, so that the temperature of the material S gradually increases. After finishing the first heating step (S 1 ) the temperature difference between the surface and the inside of the material (S) is ΔT 1 .
본 발명에서 소재(S) 내부의 온도는 소재(S)의 두께의 중심, 길이의 중심, 그리고 폭의 중심에 위치한 지점의 온도를 뜻하며, 보다 구체적으로 소재(S)의 무게중심에서의 온도를 의미한다.In the present invention, the temperature inside the material (S) means the temperature of the point located in the center of the thickness of the material (S), the center of the length, and the width of the material (S), more specifically the temperature at the center of gravity of the material (S) it means.
제2가열단계(S2)는 가열로의 온도를 낮춰 소재(S)의 표면과 내부의 온도편차를 줄여주는 구간이다. 이를 위해, 제2가열단계(S2)를 거치는 동안 가열로(100)의 온도는 제1가열단계(S1)보다 낮은 T2(T2<T1)로 설정된다. 소재(S) 표면부터 점차 냉각이 되므로 일정 시간이 지난 후에는 소재 표면과 내부의 온도편차가 줄어들게 된다. 즉, 제2가열단계(S2)를 거친 후 소재(S) 표면과 내부의 온도차 ΔT2는 ΔT1보다 작아지게 된다.The second heating step (S 2 ) is a section for reducing the temperature deviation of the surface and the inside of the material (S) by lowering the temperature of the heating furnace. To this end, the temperature of the furnace 100 during the second heating step S 2 is set to T 2 (T 2 <T 1 ) lower than the first heating step S 1 . Since the surface is gradually cooled from the surface of the material S, the temperature deviation between the surface of the material and the interior is reduced after a certain time. That is, after the second heating step S 2 , the temperature difference ΔT 2 between the surface of the material S and the inside becomes smaller than ΔT 1 .
제3가열단계(S3)는 상기 소재(S)의 온도를 다시 높여주는 구간이다. 적 스케일 생성을 방지하기 위해 소재(S)의 온도(즉, 소재 표면과 내부의 온도)를 페이알라이트의 융점(Tm) 이하로 유지시키는 것이 바람직하나, 압연 부하를 저감시키기 위해서는 가능한 한 온도를 높게 유지하는 것이 바람직하다. 따라서, 제3가열단계(S3)는 소재의 온도를 페이알라이트의 융점(Tm) 이하로 유지하면서 소재 표면과 내부의 온도를 가능한 한 높게 올려주어 압연이 원활히 이루어질 수 있도록 해주는 구간이다. 이를 위해 가열로의 온도 T3는 T2보다는 높고 T1보다는 낮게 설정하는 것이 바람직하다.The third heating step S 3 is a section for increasing the temperature of the material S again. It is desirable to keep the temperature of the material S (i.e., the surface of the material and the inside of it) below the melting point (T m ) of the payalite to prevent the formation of red scale, but to reduce the rolling load as much as possible It is preferable to keep the high. Therefore, the third heating step (S 3 ) is a section that allows the rolling to be made smoothly by raising the temperature of the material surface and the inside as high as possible while maintaining the temperature of the material below the melting point (T m ) of the payalite. For this purpose, the temperature T 3 of the furnace is preferably set higher than T 2 and lower than T 1 .
제3가열단계(S3)를 통과한 후의 소재(S) 표면과 내부의 온도차 ΔT3는 ΔT2보다 작을 수도 클 수도 있으나 ΔT1보다는 작게 유지되는 것이 바람직하다. 즉, 제2가열단계(S2)의 가열시간(공정시간), 가열로의 온도, 제3가열단계(S3)의 가열시간, 가열로의 온도, 그리고 소재(S)의 형태, 물성 등에 따라 달라질 수 있다.The temperature difference ΔT 3 between the surface and the inside of the material S after passing through the third heating step S 3 may be smaller than or larger than ΔT 2 , but preferably smaller than ΔT 1 . That is, the heating time (process time) of the second heating step (S 2 ), the temperature of the heating furnace, the heating time of the third heating step (S 3 ), the temperature of the heating furnace, and the shape, physical properties, etc. of the material (S) It may vary.
균열단계(S4)는 최종적으로 소재(S) 표면과 내부의 온도차를 줄여주는 구간이다. 균열단계(S4)에서도 소재(S) 표면과 내부의 온도를 페이알라이트의 융점(Tm) 이하로 유지시키며, 가능한 한 소재 표면과 내부의 온도차를 줄여주도록 하는 것이 바람직하다. 이와 같이 함으로써 적 스케일을 포함한 스케일 발생 억제, 압연 부하 감소, 소재 표면과 내부의 온도 편차에 의한 압연 불량의 방지 등이 가능하다. 즉, 균열단계(S4)를 마친 후의 소재 표면과 내부의 온도차 ΔT4가 최소가 되도록 하는 것이 바람직하다. 구체적으로, ΔT4 < ΔT2, ΔT3 < ΔT1이 되도록 하는 것이 바람직하다. ΔT4가 0℃가 되는 것이 이상적이나 생산공정의 한계 상 약간의 온도 편차가 발생할 수 밖에 없다.Crack stage (S4) Is the section that finally reduces the temperature difference between the material (S) surface and inside. Crack stage (S4) The temperature of the material (S) surface and inside the melting point (T)mIt is desirable to keep the temperature below) and to reduce the temperature difference between the material surface and the interior as much as possible. By doing in this way, suppression of scale generation including red scale, reduction of rolling load, prevention of the rolling failure by temperature variation of a raw material surface and an inside, etc. are possible. That is, the crack stage (S4Temperature difference ΔT between material surface and interior after finishing4It is desirable to make the minimum. Specifically, ΔT4<ΔT2, ΔT3 < ΔTOneIt is preferable to make it. ΔT4Is ideally at 0 ° C, but there are some temperature variations due to the limitations of the production process.
상기 예열단계, 제1가열단계(S1), 제2가열단계(S2), 제3가열단계(S3) 및 균열단계(S4)를 거치는 동안의 총 공정시간, 즉 재로시간은 160분 내지 230분이 바람직하다. 160분 미만이면 페이알라이트의 융점(Tm) 이하에서 소재(S)를 가열하면서 소재 표면과 내부의 온도편차를 줄이기가 어렵고, 230분을 초과하면 생산성 측면에서 바람직하지 않다. 따라서, 재로시간은 160분 내지 230분으로 설정하는 것이 유효할 수 있으며, 바람직하게는 180분 내지 200분일 수 있다.The total process time during the preheating step, the first heating step (S 1 ), the second heating step (S 2 ), the third heating step (S 3 ), and the cracking step (S 4 ), that is, the rework time is 160 Minutes to 230 minutes are preferred. If it is less than 160 minutes, it is difficult to reduce the temperature deviation between the surface and the inside of the material while heating the material (S) below the melting point (T m ) of the Payalite, and if it exceeds 230 minutes, it is not preferable in terms of productivity. Therefore, the resetting time may be effective to set to 160 minutes to 230 minutes, preferably 180 minutes to 200 minutes.
구체적으로, 상기 재로시간 범위 내에서, 예열단계는 50분ㅁ10분, 제1가열단계(S1)는 30분ㅁ10분, 제2가열단계(S2)는 25분ㅁ10분, 제3가열단계(S3)는 35분ㅁ10분, 균열단계(S4)는 40분ㅁ10분이 유효할 수 있으나 각 가열단계와 균열단계의 재로시간에 제한이 있는 것은 아니다.Specifically, within the idle time range, the preheating step is 50 minutes ㅁ 10 minutes, the first heating step (S 1 ) 30 minutes ㅁ 10 minutes, the second heating step (S 2 ) 25 minutes ㅁ 10 minutes, Three heating steps (S 3 ) 35 minutes ~ 10 minutes, cracking step (S 4 ) 40 minutes ~ 10 minutes can be effective, but the heating time of each heating step and cracking step is not limited.
가열로(100) 내를 통과하는 동안 소재(S)가 페이알라이트의 융점 이하로 유지되어야 한다. 이를 위해, 제1가열대의 온도 T1, 제2가열대의 온도 T2, 제3가열대의 온도 T3, 균열대의 온도 T4 사이에, T2<T4<T3<T1를 만족하도록 설정하는 것이 적 스케일 등의 스케일 억제, 소재 표면과 내부의 온도차 감소 및 압연 효율 면에서 바람직하다.The material S should be kept below the melting point of the Payalite while passing through the furnace 100. To this end, a temperature T 1 of the first heating zone, a temperature T 2 of the second heating zone, a temperature T 3 of the third heating zone, and a temperature T 4 of the cracking zone are set to satisfy T 2 <T 4 <T 3 <T 1 . It is preferable in view of scale suppression such as red scale, reduction of temperature difference between the material surface and the inside, and rolling efficiency.
상기 온도 관계는 일 실시예에 불과하며, 소재(S)가 페이알라이트의 융점(Tm) 이하로 유지되면 가열로의 온도 설정 방법에 제한이 있는 것은 아니다.The temperature relationship is only one embodiment, and if the material (S) is maintained below the melting point (T m ) of the Payalite is not limited to the method of setting the temperature of the heating furnace.
구체적 예를 들어, 소재(S)를 가열시키는 제1가열단계(S1)를 수행하는 제1가열대(F1)의 온도는 1,190℃ 내지 1,210℃, 바람직하게는 1,200℃로 설정될 수 있다. 상기 온도 범위에서 30분ㅁ10분 가열시키는 것이 바람직하다. 제2가열단계(S2)를 수행하는 제2가열대(F2)의 온도는 1,130℃ 내지 1,160℃, 바람직하게는 1,140℃ 내지 1,150℃, 보다 바람직하게는 1,150℃로 설정될 수 있다. 상기 온도 범위에서 25분ㅁ10분 가열시키는 것이 바람직하다. 제3가열단계(S3)를 수행하는 제3가열대(F3)의 온도는 1,170℃ 내지 1,190℃, 바람직하게는 1,180℃로 설정될 수 있다. 상기 온도 범위에서 35분ㅁ10분 가열시키는 것이 바람직하다. 균열단계(S4)를 수행하는 균열대(F4)의 온도는 1,160℃ 내지 1,180℃, 바람직하게는 1,170℃로 설정될 수 있다. 상기 온도 범위에서 40분ㅁ10분 균열시키는 것이 바람직하다.For example, the temperature of the first heating table F 1 performing the first heating step S 1 for heating the material S may be set to 1,190 ° C. to 1,210 ° C., preferably 1,200 ° C. It is preferable to heat 30 minutes-10 minutes in the said temperature range. A second temperature of the second gayeoldae (F 2) to perform the heating step (S 2) may be set to 1,130 to 1,160 ℃ ℃, preferably from 1,140 to 1,150 ℃ ℃, preferably 1,150 ℃ more. It is preferable to heat 25 minutes to 10 minutes in the said temperature range. The temperature of the third heating zone (F 3 ) performing the third heating step (S 3 ) may be set to 1,170 ℃ to 1,190 ℃, preferably 1,180 ℃. It is preferable to heat 35 minutes to 10 minutes in the above temperature range. The temperature of the crack zone F 4 for performing the cracking step S 4 may be set to 1,160 ° C. to 1,180 ° C., preferably 1,170 ° C. It is preferable to crack 40 minutes-10 minutes in the said temperature range.
도 2를 참조하면, 본 발명의 일 실시예에 따른 가열로(100)는 예열대(F0), 제1가열대(F1), 제2가열대(F2), 제3가열대(F3) 및 균열대(F4)를 포함한다.2, the heating furnace 100 according to an embodiment of the present invention is a preheating table (F 0 ), the first heating table (F 1 ), the second heating table (F 2 ), the third heating table (F 3 ). And cracks F 4 .
소재(S)는 장입부(102)를 통해 장입되며, 추출부(104)를 통해 가열로에서 추출된다. 장입부(102)는 장입도어(106)에 의해 개폐될 수 있고, 추출부(104)는 추출도어(108)에 의해 개폐되도록 구성될 수 있다. The raw material S is charged through the charging unit 102 and is extracted from the heating furnace through the extraction unit 104. The charging unit 102 may be opened and closed by the charging door 106, and the extraction unit 104 may be configured to be opened and closed by the extraction door 108.
가열로(100)는 장입부(102)에서 추출부(104)까지 연속적으로 배열되고, 그 위에 가열하고자 하는 소재(S)가 안착되어 이송되는 스키드빔(110)을 추가적으로 포함할 수 있다. 스키드빔(110)은 크게 소재(S)를 지지하기 위한 고정빔과 소재(S)를 전진시키기 위한 워킹빔으로 이루어질 수 있으며, 가열로(100) 내에서 소재(S)가 가열되는 동안 워킹빔은 소재(S)를 상승, 전진, 하강 및 후진시킴으로써 장입부(102)에서 추출부(104) 방향으로 소재(S)를 점진적으로 이송시킬 수 있다.The heating furnace 100 may further include a skid beam 110 which is continuously arranged from the charging unit 102 to the extraction unit 104 and on which the material S to be heated is mounted. The skid beam 110 may be composed of a fixed beam for supporting the material S and a walking beam for advancing the material S, and the working beam while the material S is heated in the heating furnace 100. By raising, advancing, lowering and reversing the silver raw material S, the raw material S can be gradually transferred from the charging unit 102 toward the extraction unit 104.
제1가열대(F1)에는 제1가열장치(112)가 구비되며, 제1가열대(F1)의 온도를 측정하는 제1온도측정장치(114)가 구비될 수 있다. 제2가열대(F2), 제3가열대(F3) 및 균열대(F4)에도 각각 제2가열장치(116)와 제2온도측정장치(118), 제3가열장치(120)와 제3온도측정장치(122), 제4가열장치(124)와 제4온도측정장치(126)가 구비될 수 있다. 예열대(F0)에는 가열장치와 온도측정장치가 존재할 수도 존재하지 않을 수도 있고 가열장치는 존재하지 않으나 온도측정장치는 존재할 수도 있다. 상기 온도측정장치(114, 118, 122, 124)의 위치에 제한이 있는 것은 아니며, 가열로(100) 상부의 덮개 부분 등에 설치될 수 있다.The first heating table F 1 may be provided with a first heating device 112 and a first temperature measuring device 114 for measuring the temperature of the first heating table F 1 . The second heating device 116, the second temperature measuring device 118, the third heating device 120, and the second heating device F 2 , the third heating table F 3 , and the cracking table F 4 , respectively. The third temperature measuring device 122, the fourth heating device 124 and the fourth temperature measuring device 126 may be provided. The preheating zone F 0 may or may not have a heating device and a temperature measuring device. There may be no heating device but a temperature measuring device may be present. The position of the temperature measuring device 114, 118, 122, 124 is not limited, it may be installed on the cover portion of the upper portion of the heating furnace (100).
제1가열장치(112), 제2가열장치(116), 제3가열장치(120) 및 제4가열장치(124)는 중유, 천연가스, 코크 오븐 가스(COG: Coke Oven Gas)와 같은 가스를 연소시켜 열풍에 의해 가열로(100) 내의 온도를 높이는 버너일 수도 있고, 적외선 히터(IR heater)일 수도 있으나, 비용 측면에서 버너가 바람직하다. 상기 버너는 복수 개 설치될 수 있으며, 소재(S)의 상부와 하부에 모두 설치될 수도, 상부 또는 하부 중 어느 한쪽에만 설치될 수도 있다.The first heating device 112, the second heating device 116, the third heating device 120 and the fourth heating device 124 is a gas such as heavy oil, natural gas, coke oven gas (COG) The burner may be a burner that increases the temperature in the furnace 100 by hot air by burning the gas, or may be an infrared heater, but a burner is preferable in view of cost. A plurality of burners may be installed and may be installed at both the upper and lower portions of the material S, or may be installed at only one of the upper and lower portions.
제1온도측정장치(114), 제2온도측정장치(118), 제3온도측정장치(122) 및 제4온도측정장치(126)는 온도를 측정할 수 있는 장치이면 제한 없이 이용할 수 있으나, 써모커플(Thermocouple)이 바람직하다.The first temperature measuring device 114, the second temperature measuring device 118, the third temperature measuring device 122, and the fourth temperature measuring device 126 may be used without limitation as long as the device can measure temperature. Thermocouples are preferred.
소재(S)의 초기 온도, 추출 시에 요구되는 최종 온도 등에 따라 예열대(F0), 제1가열대(F1), 제2가열대(F2), 제3가열대(F3) 및 균열대(F4) 내에서의 목표 온도, 승온 속도 및 체류 시간 등이 각각 제어된다.Preheating zone (F 0 ), first heating zone (F 1 ), second heating zone (F 2 ), third heating zone (F 3 ) and crack zone according to the initial temperature of the raw material (S), the final temperature required for extraction, etc. The target temperature, the temperature increase rate, the residence time and the like in (F 4 ) are respectively controlled.
소재(S)의 온도가 페이알라이트의 융점 이하로 유지되도록 해야 하며 이를 위해 제1가열대(F1)의 온도(T1), 제2가열대(F2)의 온도(T2), 제3가열대(F3)의 온도(T3), 균열대(F4)의 온도(T4) 사이에, T2<T4<T3<T1를 만족하도록 설정하는 것이 적 스케일 등의 스케일 억제, 소재 표면과 내부의 온도차 감소 및 압연 효율 면에서 바람직하다. The temperature of the material (S) must be kept to less than a page to know light melting point and the temperature of the first gayeoldae (F 1) To this end (T 1), the temperature of the second gayeoldae (F 2) (T 2) , third temperature gayeoldae (F 3) (T 3) , cracks for (F 4) the temperature (T 4) to, T 2 <T 4 <T 3 scale inhibition, such as would ever scale to set so as to satisfy the <T 1 between the It is preferable in terms of reducing the temperature difference between the surface of the material and the inside and rolling efficiency.
도 3을 참조하면, 본 발명의 일 실시예에 따른 압연장치는 가열로(100), 사이징 프레스(200), 조압연기(210), 에지히터(220), 디스케일러(230), 사상압연기(240), 런아웃테이블(250), 냉각부(260) 및 권취기(270) 등을 포함할 수 있다. Referring to Figure 3, the rolling apparatus according to an embodiment of the present invention is a heating furnace 100, sizing press 200, rough rolling mill 210, edge heater 220, descaler 230, finishing mill ( 240, a runout table 250, a cooling unit 260, and a winding machine 270 may be included.
가열로(100)는 소재(S)를 열간압연하기 위해 재가열하는 로(Reheating furnace)로서, 가열로(100)의 구성 및 공정조건은 전술하였으므로 그 자세한 설명을 생략하도록 한다. Heating furnace 100 is a reheating furnace (Reheating furnace) for hot rolling the material (S), since the configuration and processing conditions of the heating furnace 100 has been described above, a detailed description thereof will be omitted.
사이징 프레스(200, Slab Sizing Press)는 소재(S) 길이 방향의 폭 편차를 줄이고 최종 수요자의 요구에 맞춰 일정 폭으로 압연하는 폭압연기이다. 조압연기(210, Roughing Mill)는 사상압연에서 요구되는 적정 두께와 폭으로 압연한다. 조압연기(210)의 입측으로부터 출측으로의 소재(S)의 이동 또는 출측으로부터 입측으로의 소재(S)의 이동을 패스(Pass)라 하는데, 이러한 패스를 복수 회 수행할 수 있으며, 각 패스 후 복열현상을 이용해 소재(S)의 온도구배를 저감시키기 위한 대기시간을 설정할 수 있다.Slab sizing press (200) is a width rolling mill to reduce the width variation in the longitudinal direction of the material (S) and to roll to a certain width in accordance with the requirements of the end user. Rough mill (210, Roughing Mill) is rolled to the appropriate thickness and width required in finishing rolling. The movement of the raw material S from the entry side to the exit side of the rough rolling mill 210 or the movement of the raw material S from the exit side to the entrance side is called a pass, and such a pass may be performed a plurality of times. By using the recuperation phenomenon, it is possible to set a waiting time for reducing the temperature gradient of the material (S).
에지히터(220)는 소재(S)의 에지부의 온도 강하를 막는 용도로 설치될 수 있으며, 디스케일러(230)는 고압수로 소재(S) 표면의 스케일을 제거할 수 있다. The edge heater 220 may be installed to prevent a temperature drop of the edge portion of the material S, and the descaler 230 may remove the scale of the surface of the material S with high pressure water.
사상압연기(240)는 강판을 고객 또는 냉간압연 공정에서 요구하는 두께, 폭 등의 최종 형상으로 제조하는 기기이다. 사상압연기(240)를 통과한 소재(S)는 런아웃테이블(250)을 통과하는 동안 냉각부(260)에서 나온 라미나 플로우(Laminar flow) 냉각수에 의해 목표 온도로 수냉될 수 있고, 이후 권취기(270)에 의해 권취될 수 있다. 상기 냉각수에 의한 냉각 대신 공냉될 수도 있다.The finishing mill 240 is a device for manufacturing a steel sheet into a final shape such as a thickness or a width required by a customer or a cold rolling process. The material S passing through the finishing mill 240 may be cooled to a target temperature by laminar flow cooling water from the cooling unit 260 while passing through the runout table 250, and then the winder 270 can be wound up. It may be air cooled instead of cooling by the cooling water.
전술한 압연장치는 일 실시예에 불과하고 상기 압연장치를 구성하는 기기 중 일부는 생략될 수도 있고, 다른 추가적인 기기가 더 포함될 수도 있다. 예를 들어, 조압연기 전, 후 또는 그 내부에 디스케일러가 추가될 수도 있다. 또 다른 예를 들어, 사이징 프레스(200) 전, 후에 디스케일러가 추가될 수도 있다. 또 다른 예를 들어, 사이징 프레스에 의해 발생하는 폭 편차를 균일화하기 위한 에저(Edger Mill)를 더 포함할 수도 있다. 또한, 전술한 기기의 명칭의 편의상 붙여진 것이며 다른 명칭을 사용할 수도 있다.The rolling device described above is just one embodiment and some of the devices constituting the rolling device may be omitted, and other additional devices may be further included. For example, a descaler may be added before, after or inside the roughing mill. As another example, a descaler may be added before and after the sizing press 200. As another example, it may further include an edger (Edger Mill) for equalizing the width deviation caused by the sizing press. In addition, it is attached for convenience of the name of the above-mentioned apparatus, and other names may be used.
도 4를 참조하면, 강재(소재)는 베이스 철(Base steel, A) 표면에 순차적으로 휘스타이트(B, Wustite, FeO), 마그네타이트(C, Magnetite, Fe3O4), 헤마타이트(D, Hematite, Fe2O3)로 이루어진 스케일이 생성되어 존재할 수 있다. 본 발명의 일 실시예에 따른 소재의 가열방법은 소재의 온도를 페이알라이트의 융점 이하로 낮춤으로써 베이스 철(A)과 휘스타이트(B) 사이에 페이알라이트가 생성되지 않거나 생성되더라도 그 접착력을 크게 약화시킬 수 있는 장점이 있다. Referring to Figure 4, the steel material (material) is sequentially on the surface of the base iron (Base steel, A) Wheatite (B, Wustite, FeO), magnetite (C, Magnetite, Fe 3 O 4 ), hematite (D, Hematite, Fe 2 O 3 ) scale may be created and present. The method of heating a material according to an embodiment of the present invention reduces the temperature of the material below the melting point of the Payalite, even if the Payalite is not produced or produced between the base iron (A) and the Wheatite (B). There is an advantage that can greatly weaken.
페이알라이트는 휘스타이트(B)와 베이스 철(A) 내에 존재하는 실리콘으로부터 유래하는 실리콘산화물(SiO2)의 반응에 의해 생성되는데 베이스 철(A)과의 밀착성이 높아 디스케일러에 의해 제거되지 않아 압연공정을 마친 후 적 스케일을 유발한다. 특히, 페이알라이트는 용해되어 냉각되면서 베이스 철(A)과의 접착력이 크게 증대되어 디스케일러에 의해 제거되지 않는 특징을 보인다. Payalite is produced by the reaction of silicon oxide (SiO 2 ) derived from silicon present in the Wheatite (B) and the base iron (A), and is not removed by the descaler because of its high adhesion to the base iron (A). This will cause red scale after finishing the rolling process. In particular, the payallite is dissolved and cooled, and the adhesion with the base iron (A) is greatly increased, and thus, it is not removed by the descaler.
본 발명은 가열로에서의 소재의 온도를 페이알라이트의 융점 이하로 유지시킴으로써 페이알라이트의 발생을 억제하거나 발생한 페이알라이트의 접착력을 크게 약화시켜 디스케일러에 의해 스케일을 용이하게 제거할 수 있고 압연공정을 마친 후의 소재의 표면품질을 크게 향상시킬 수 있다.According to the present invention, by maintaining the temperature of the material in the heating furnace at or below the melting point of the payalite, it is possible to suppress the generation of the payalite or significantly weaken the adhesion of the generated payalite to easily remove the scale by the descaler. The surface quality of the raw material after the rolling process can be greatly improved.
또한, 압연공정을 마친 후 상기 스케일이 제거되지 않거나 다시 생성되더라도 산세공정 등에서 용이하게 제거할 수 있다.In addition, even after the rolling process is completed, even if the scale is not removed or regenerated, the pickling process may be easily removed.
본 발명은 도면에 도시된 일 실시예를 참고로 하여 설명되었으나 이는 예시적인 것에 불과하며 당해 기술이 속하는 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 또한 도시된 압연장치 등은 예시적인 것에 불과하며, 다른 압연장치에도 본 발명의 기술적 사상이 적용될 수 있다. 따라서 본 발명의 진정한 기술적 보호범위는 아래의 특허청구범위에 의해서 정하여져야 할 것이다.Although the present invention has been described with reference to one embodiment shown in the drawings, this is merely exemplary and will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. will be. In addition, the illustrated rolling device is merely exemplary, and the technical spirit of the present invention may be applied to other rolling devices. Therefore, the true technical protection scope of the present invention will be defined by the claims below.
Claims (10)
- 실리콘을 함유하는 탄소강 소재를 가열로에 장입시키는 단계;Charging a carbon steel material containing silicon into a furnace;상기 소재를 예열시키는 단계;Preheating the material;상기 소재의 온도를 높이는 제1가열단계;A first heating step of raising the temperature of the material;상기 가열로의 온도를 낮춰 소재의 표면과 내부의 온도편차를 줄여주는 제2가열단계;A second heating step of reducing the temperature of the heating furnace to reduce the temperature deviation between the surface and the inside of the material;상기 소재의 온도를 높이는 제3가열단계; 및A third heating step of raising the temperature of the material; And상기 소재의 표면과 내부의 온도편차를 줄여주는 균열단계를 포함하며,It includes a cracking step to reduce the temperature deviation of the surface and the inside of the material,상기 가열로 내에서의 소재의 온도가 페이알라이트의 융점 이하로 유지되는 것을 특징으로 하는 소재의 가열방법.The method of heating a material, characterized in that the temperature of the material in the heating furnace is maintained below the melting point of the Payalite.
- 제1항에 있어서,The method of claim 1,상기 소재는 0.15 중량% 내지 1.20 중량%의 탄소와 0.10 중량% 이상의 실리콘을 포함하는 것을 특징으로 하는 소재의 가열방법.The material is a method for heating a material, characterized in that it comprises 0.15% to 1.20% by weight of carbon and 0.10% by weight or more of silicon.
- 제1항에 있어서,The method of claim 1,상기 제1가열단계를 수행하는 상기 가열로의 제1가열대의 온도(T1), 상기 제2가열단계를 수행하는 상기 가열로의 제2가열대의 온도(T2), 상기 제3가열단계를 수행하는 상기 가열로의 제3가열대의 온도(T3) 및 상기 균열단계를 수행하는 상기 가열로의 균열대의 온도(T4)가 T2<T4<T3<T1인 것을 특징으로 하는 소재의 가열방법.The first the first temperature (T 1), the temperature (T 2), the third heating step of the second gayeoldae of the heating furnace for performing the second heating step of gayeoldae of the heating furnace for performing the heating step The temperature T 3 of the third heating zone of the heating furnace performed and the temperature T 4 of the cracking zone of the heating furnace performing the cracking step are T 2 <T 4 <T 3 <T 1 Heating method of the material.
- 제3항에 있어서,The method of claim 3,상기 T1은 1,190℃ 내지 1,210℃인 것을 특징으로 하는 소재의 가열방법.The T 1 is a heating method of the material, characterized in that 1,190 ℃ to 1,210 ℃.
- 제3항에 있어서,The method of claim 3,상기 T2는 1,130℃ 내지 1,160℃인 것을 특징으로 하는 소재의 가열방법.The T 2 is a heating method of the material, characterized in that 1,130 ℃ to 1,160 ℃.
- 제3항에 있어서,The method of claim 3,상기 T3는 1,170℃ 내지 1,190℃인 것을 특징으로 하는 소재의 가열방법.The T 3 is a heating method of the material, characterized in that 1,170 ℃ to 1,190 ℃.
- 제3항에 있어서,The method of claim 3,상기 T4는 1,160℃ 내지 1,180℃인 것을 특징으로 하는 소재의 가열방법.The T 4 is a heating method of the material, characterized in that 1,160 ℃ to 1,180 ℃.
- 제3항에 있어서,The method of claim 3,상기 T1은 1,200℃, 상기 T2는 1,150℃, 상기 T3는 1,180℃, 상기 T4는 1,170℃인 것을 특징으로 하는 소재의 가열방법.Wherein T 1 is 1,200 ℃, T 2 is 1,150 ℃, T 3 is 1,180 ℃, T 4 is a heating method of the material, characterized in that 1,170 ℃.
- 제1항에 있어서,The method of claim 1,상기 소재의 재로시간이 160분 내지 230분인 것을 특징으로 하는 소재의 가열방법.The material's heating time is 160 minutes to 230 minutes.
- 제1항에 있어서,The method of claim 1,상기 제1가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT1), 상기 제2가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT2), 상기 제3가열단계를 마친 후의 소재 표면과 내부의 온도차(ΔT3), 상기 균열단계를 마친 후 소재 표면과 내부의 온도차(ΔT4) 사이에 ΔT4 < ΔT2, ΔT3 < ΔT1의 관계를 만족시키는 것을 특징으로 하는 소재의 가열방법.Temperature difference between the surface of the material and the interior after the first heating step (ΔT)One), The temperature difference between the surface of the material and the interior after the second heating step (ΔT2), The temperature difference between the material surface and the interior after the third heating step (ΔT3), The temperature difference between the material surface and the interior after the cracking step (ΔT4ΔT between)4<ΔT2, ΔT3 < ΔTOneMethod of heating the material, characterized in that to satisfy the relationship.
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