WO2012157309A1 - Oil separator for internal combustion engine - Google Patents

Oil separator for internal combustion engine Download PDF

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Publication number
WO2012157309A1
WO2012157309A1 PCT/JP2012/054520 JP2012054520W WO2012157309A1 WO 2012157309 A1 WO2012157309 A1 WO 2012157309A1 JP 2012054520 W JP2012054520 W JP 2012054520W WO 2012157309 A1 WO2012157309 A1 WO 2012157309A1
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WO
WIPO (PCT)
Prior art keywords
oil
drain pipe
discharge port
internal combustion
combustion engine
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PCT/JP2012/054520
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French (fr)
Japanese (ja)
Inventor
晋吾 伊藤
山室 毅
久保 賢明
健吾 坂尾
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日産自動車株式会社
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Publication of WO2012157309A1 publication Critical patent/WO2012157309A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/006Camshaft or pushrod housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
    • F01M13/0416Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil arranged in valve-covers

Definitions

  • the present invention relates to an improvement in an oil separator which is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas taken out through the cylinder head cover.
  • blow-by gas containing unburned components leaked from the combustion chamber into the crankcase is introduced into the engine intake system together with fresh air taken from outside and burned. ing. Since blow-by gas passing through the crankcase contains oil mist, in order to prevent oil from being taken away into the engine intake system, as disclosed in Patent Document 1, An oil separator is provided integrally, and the blow-by gas is taken out after separating and removing the oil through the oil separator.
  • two blow-by gas passages are connected to the cylinder head cover, and fresh air is introduced from one passage under normal operating conditions. However, blow-by gas passes through both passages under high load conditions. Since it flows, an oil separator is provided for each of the cylinder head covers.
  • the oil separated in the oil separator is collected in a drain pipe having an elongated cylindrical shape as described in Patent Document 1, and dropped into the valve operating chamber from the discharge port at the lower end.
  • the separator part that separates oil in the oil separator as described above is composed of, for example, a fine passage or a baffle plate, and inevitably involves pressure loss.
  • the internal pressure is relatively lower than the pressure in the valve operating chamber. For this reason, when the discharge port is open, blow-by gas containing oil mist flows in from the discharge port (reverse flow with respect to the oil discharge direction). By storing the oil inside, this oil functions as a kind of “lid” and prevents the backflow of blow-by gas through the discharge port.
  • the present invention is an oil separator that is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas taken out through the cylinder head cover, and is downstream of the separator portion that separates the oil mist.
  • an oil separator provided with a cylindrical drain pipe for collecting separated oil and having a discharge port for dropping oil into the valve operating chamber at the lower end of the drain pipe. Then, an oil guide wall is provided at the lower end of the drain pipe so as to surround the periphery of the discharge port away from the opening edge of the discharge port.
  • the oil adhering to the outer wall surface of the drain pipe drops downward from the lower end of the oil guide wall and does not affect the oil present at the discharge port.
  • the drain port at the lower end of the drain pipe opens to the side surface of the drain pipe that does not face the cam shaft with respect to the cam shaft closest to the drain pipe.
  • the present invention it is possible to suppress the phenomenon that oil drops that flow downward along the outer wall surface of the drain pipe carry away the oil present at the discharge port at the lower end of the drain pipe, and maintain the function of the drain pipe as an oil reservoir. it can. Therefore, the backflow through the blow-by gas discharge port containing a large amount of oil mist can be prevented, and deterioration of the oil separation performance can be avoided.
  • Sectional drawing of the cylinder head cover provided with the oil separator which concerns on this invention Sectional drawing which expands and shows the lower end part of a drain pipe. The top view which looked at the lower end of the drain pipe from the lower part.
  • Sectional drawing which shows the modification of an oil guide wall.
  • Sectional drawing which shows the Example which provided the discharge port in the side surface. Sectional drawing which shows the modification.
  • FIG. 1 shows an embodiment in which the present invention is applied to a cylinder head cover 1 of an in-line multi-cylinder internal combustion engine.
  • the cylinder head cover 1 is attached to the upper surface of the cylinder head 2 of the internal combustion engine together with a seal member 4 to define a valve operating chamber 3 that houses a so-called DOHC valve operating mechanism.
  • the valve operating chamber 3 communicates with a crankcase on the cylinder block (not shown). After the blow-by gas flowing from the crankcase to the valve operating chamber 3 is removed from the oil, the blow-by gas collecting of the cylinder head cover 1 is performed. It is guided from the outlet 17 to the outside (engine intake system).
  • the cylinder head cover 1 is integrally formed of an appropriate synthetic resin material, and an oil separator 5 is formed at an appropriate position in the engine longitudinal direction, for example, between the # 1 cylinder and the # 2 cylinder.
  • a separator cover 15 that is separately molded with an appropriate synthetic resin material is attached to the inside of the top of the cylinder head cover 1 and extends in the left-right direction of the cylinder head cover 1, that is, in the direction orthogonal to the camshafts 6 and 7 (engine width direction).
  • the oil separator 5 is formed in an elongated shape.
  • the inside of the oil separator 5 constituted by the separator cover 15 and the cylinder head cover 1 includes an inlet chamber 21 located at one end portion in the left-right direction, an inlet-side separator chamber 22 located in the middle portion in the left-right direction, It is roughly divided into three parts: an outlet-side separator chamber 23 located at the other end in the left-right direction.
  • the separator cover 15 has a rectangular opening 24 that serves as an inlet for blow-by gas. Through the opening 24, the inlet chamber 21 opens into the valve operating chamber 3. ing.
  • the inlet chamber 21 and the inlet-side separator chamber 22 are substantially partitioned by a partition wall 25 protruding downward from the ceiling surface of the cylinder head cover 1, and the lower end of the partition wall 25 and the separator chamber bottom wall of the separator cover 15. Between the part 27, the inlet 26 is formed in the shape of a slit.
  • the intake side camshaft 6 is positioned below the opening 24, but oil droplets scattered in the tangential direction as the camshaft 6 rotates are prevented from directly entering the inlet 26.
  • the length of the partition wall 25 and the position of the opening 24 are set.
  • the inlet-side separator chamber 22 and the outlet-side separator chamber 23 are partitioned by a partition wall 31 provided along the axial direction of the camshaft 16.
  • a large number of fine passages 32 are formed through the partition wall 31 so as to allow the separator chambers 22 and 23 to communicate with each other.
  • the partition wall portion 31 provided with the fine passage 32 functions as a kind of filter and separates the oil mist. Further, the partition wall portion 31 is opposed to the partition wall portion 31 at a slight interval on the outlet side of the fine passage 32. In addition, a collision plate 33 is arranged. Therefore, when the flow of blow-by gas constricted by the fine passage 32 collides with the surface of the collision plate 33, the oil mist is further separated.
  • the separator portion that substantially separates the oil mist is configured as a combination of the partition wall portion 31 having the fine passage 32 and the collision plate 33, but in the present invention,
  • the structure of a separator part is not restricted to this, The thing of various well-known types, such as a combination of a baffle plate and a labyrinth path, can be used.
  • a drain pipe 35 for discharging the separated oil to the valve operating chamber 3 side is provided on the bottom surface of the inlet side separator chamber 22, that is, the separator chamber bottom wall portion 27.
  • the drain pipe 35 has a flat cylindrical shape whose dimension in the engine longitudinal direction is larger than that in the engine width direction, extends downward toward the valve operating chamber 3, and includes a small discharge port 36 at the tip. Yes.
  • the entire bottom surface forms a funnel shape so as to collect separated oil, and a drain pipe 37 for discharging the collected oil to the valve operating chamber 3 side is provided at the lower end thereof.
  • the drain pipe 37 has a flat cylindrical shape whose dimension in the engine longitudinal direction is larger than that in the engine width direction, extends downward toward the valve operating chamber 3, and includes a small discharge port 38 at the tip. ing.
  • the outlet side separator chamber 23 extends sideways above the exhaust side camshaft 7, and the blow-by gas outlet 17 on the upper surface of the cylinder head cover 1 communicates with the outlet side separator chamber 23.
  • the discharge port 38 has an elongated slit shape or a long hole shape corresponding to the flat shape of the drain pipe 37, and projects downward from the bottom wall 37a of the drain pipe 37. It is surrounded by the shape part 38a.
  • An oil guide wall 40 protruding downward from the bottom wall 37a is provided on the outer peripheral edge of the bottom wall 37a of the drain pipe 37 so as to surround the periphery of the discharge port 38 away from the opening edge of the discharge port 38. It has been.
  • the oil guide wall 40 is resin-molded integrally with the drain pipe 37 as a part of the drain pipe 37.
  • the oil guide wall 40 is arranged in the vertical direction of the drain pipe 37 so that the mold can be punched downward in FIG. It has a draft angle along. More specifically, in this embodiment, the oil guide wall 40 has a tapered cross-sectional shape with a sharp lower end, and the outer peripheral wall surface 40a is below the outer wall surface of the drain pipe 37. It has been extended to.
  • the blow-by gas in the valve operating chamber 3 goes to the blow-by gas outlet 17, first, it enters the inlet chamber 21 through the opening 24, and from here the slit-shaped inlet 26 enters the inlet-side separator chamber 22.
  • the blow-by gas passes through the fine passage 32 of the partition wall 31 to separate the oil mist, and the oil mist further separates by colliding with the collision plate 33 immediately after passing through the fine passage 32.
  • the volume of the outlet side separator chamber 23 is large and the flow rate of blow-by gas is reduced, the oil mist is separated by its own weight here.
  • the oil droplets separated and collected in the downward direction are dropped into the valve operating chamber 3 through the drain pipes 35 and 37, but are located at a certain height in the drain pipes 35 and 37 due to the surface tension at the discharge ports 36 and 38. Oil will be accumulated until. By such an oil reservoir function, the flow of blow-by gas through the discharge ports 36 and 38 is prevented.
  • the oil that has adhered to the outer wall surface of the drain pipe 37 and has grown into large oil droplets flows downward along the outer wall surface of the drain pipe 37, but at the lower end of the drain pipe 37, Along the wall 40a of the oil guide wall 40, the oil guide wall 40 is dropped from the lower end of the oil guide wall 40 which is a sharp end. That is, the oil that flows down along the outer wall surface of the drain pipe 37 does not enter the discharge port 38 and does not affect the oil present in the discharge port 38.
  • the drain pipe 35 of the inlet-side separator chamber 22 may be provided with a similar oil guiding wall, but the inlet-side separator chamber 22 is located upstream of the fine passage 32 that causes the main pressure loss. Since the pressure difference with the valve operating chamber 3 is small, the backflow of blow-by gas hardly occurs. Moreover, even if blow-by gas flows backward from the discharge port 36 into the inlet-side separator chamber 22, the blow-by gas passes through the fine passage 32 and the like to remove the oil. Backflow is not a problem.
  • FIG. 4 shows a modification of the oil guide wall 40 according to the present invention.
  • the outer peripheral edge portion of the bottom wall 37a of the drain pipe 37 is bent and formed so as to protrude downward, whereby an oil guide wall having a tapered cross-sectional shape with a sharp tip. 40 is formed. Therefore, the outer wall surface of the drain pipe 37 and the wall surface 40a of the oil guide wall 40 are continuous without a boundary.
  • the central portion of the bottom wall 37a where the discharge port 38 is opened has a shape that is recessed upward relative to the outer peripheral edge portion of the bottom wall 37a.
  • the oil guide wall 40 is configured to be continuous in a rectangular or oval shape so as to surround the entire circumference of the discharge port 38.
  • the configuration is not necessarily continuous over the entire circumference.
  • the configuration is such that the oil guide wall 40 is provided only on one side that receives oil droplets flying from the adjacent exhaust side camshaft 7. It is also possible.
  • oil removal from the drain pipe 37 is suppressed by changing the position of the discharge port 38 instead of the formation of the oil guide wall 40 described above. It is. Specifically, as shown in FIG. 1, when it is assumed that the drain pipe 37 is adjacent to the exhaust camshaft 7 in the pair of camshafts 6 and 7, the exhaust camshaft 7 A discharge port 38 is formed as an opening on one side surface of the drain pipe 37 that is the side that does not face (in other words, the side opposite to the side facing the exhaust side camshaft 7). That is, at the lower end of the drain pipe 37, the discharge port 38 is opened toward the side.
  • a recessed portion 41 that is locally recessed is further formed on the side surface of the drain pipe 37 that does not face the exhaust side camshaft 7 (that is, the side opposite to the side facing the exhaust side camshaft 7).
  • the discharge port 38 that opens toward the side as described above is disposed.
  • a bowl-shaped step 42 is formed above the discharge port 38 facing sideways and covers the upper portion of the discharge port 38. Therefore, even if the oil droplets flow down along the wall surface of the drain pipe 37 on the side where the discharge port 38 is located (the wall surface on the side that does not face the exhaust side camshaft 7), It drops at the edge and does not flow toward the discharge port 38. Thereby, the influence of the oil flowing on the outer wall surface of the drain pipe 37 is further reduced.

Abstract

An oil separator (5) is provided at the top inside a cylinder head cover (1). The oil separator (5) is divided into an inlet-side separator chamber (22) and an outlet-side separator chamber (23) by a partition wall (31) having a fine passage (32). The oil separated in the outlet-side separator chamber (23) collects in a drain pipe (37), and drips from a discharge port (38) into a movable valve chamber (3). To avoid a phenomenon whereby the oil that is present in the discharge port (38) is carried away when drops of oil adhering to the outside wall surface of the drain pipe (37) flow down, an oil-guiding wall (40) is provided so as to surround the discharge port (38) at the lower end of the drain pipe (37). The drops of oil on the outside wall surface drip down from the lower end of the oil-guiding wall (40), so the discharge port (38) is not affected. The oil accumulation function of the drain pipe (37) is maintained, and the reverse flow of blow-by gas is prevented.

Description

内燃機関のオイルセパレータOil separator for internal combustion engine
 この発明は、内燃機関のシリンダヘッドカバーに一体に設けられ、該シリンダヘッドカバーを通して外部に取り出されるブローバイガスからオイルミストを分離するオイルセパレータの改良に関する。 The present invention relates to an improvement in an oil separator which is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas taken out through the cylinder head cover.
 例えば自動車用内燃機関などにおいては、周知のように、燃焼室からクランクケース内に漏洩した未燃成分を含むブローバイガスを、外部から取り込んだ新気とともに機関吸気系に導いて燃焼させるようになっている。そして、クランクケース内を通るブローバイガスは、オイルミストを含んだものとなるので、機関吸気系へのオイルの持ち去りを防止するために、特許文献1に開示されているように、シリンダヘッドカバーに一体にオイルセパレータが設けられており、このオイルセパレータを介してオイルを分離除去した後に、ブローバイガスを取り出す構成となっている。なお、一般にシリンダヘッドカバーに2本のブローバイガス通路が接続され、通常の運転条件下では一方の通路から新気が導入されるようになっているが、高負荷条件では双方の通路をブローバイガスが流れるので、シリンダヘッドカバーには、それぞれに対しオイルセパレータが設けられる。 For example, in an internal combustion engine for automobiles, as is well known, blow-by gas containing unburned components leaked from the combustion chamber into the crankcase is introduced into the engine intake system together with fresh air taken from outside and burned. ing. Since blow-by gas passing through the crankcase contains oil mist, in order to prevent oil from being taken away into the engine intake system, as disclosed in Patent Document 1, An oil separator is provided integrally, and the blow-by gas is taken out after separating and removing the oil through the oil separator. In general, two blow-by gas passages are connected to the cylinder head cover, and fresh air is introduced from one passage under normal operating conditions. However, blow-by gas passes through both passages under high load conditions. Since it flows, an oil separator is provided for each of the cylinder head covers.
 上記オイルセパレータにおいて分離されたオイルは、特許文献1に記載のように、細長い筒状をなすドレンパイプに集められ、その下端の排出口から動弁室内に滴下する。 The oil separated in the oil separator is collected in a drain pipe having an elongated cylindrical shape as described in Patent Document 1, and dropped into the valve operating chamber from the discharge port at the lower end.
 ここで、上記のようなオイルセパレータにおいてオイルの分離を行うセパレータ部は、例えば微細な通路や邪魔板などから構成され、必然的に圧力損失を伴うので、セパレータ部の下流に位置するドレンパイプの内部の圧力は、動弁室内の圧力よりも相対的に低くなる。そのため、排出口が開放されていると、オイルミストを含んだブローバイガスが排出口から流入(オイルの排出方向に対して逆流)することとなるので、上記特許文献1では、上下に細長いドレンパイプ内にオイルを溜めておくことで、このオイルを一種の「蓋」として機能させ、排出口を通したブローバイガスの逆流を防止している。 Here, the separator part that separates oil in the oil separator as described above is composed of, for example, a fine passage or a baffle plate, and inevitably involves pressure loss. The internal pressure is relatively lower than the pressure in the valve operating chamber. For this reason, when the discharge port is open, blow-by gas containing oil mist flows in from the discharge port (reverse flow with respect to the oil discharge direction). By storing the oil inside, this oil functions as a kind of “lid” and prevents the backflow of blow-by gas through the discharge port.
 上記のドレンパイプは、動弁室内に露出しているので、カムシャフトの回転などに伴って動弁室内に飛散するオイルが外側の壁面に付着し、やがて大きな油滴に集合してドレンパイプ下端から滴下する。このとき、ドレンパイプの外側壁面を伝わって下方へ流れる油滴が、ドレンパイプ下端の排出口へと回り込むことがあり、この油滴が排出口の開口縁から滴下する際に、ドレンパイプ内のオイルを同伴する、という現象が生じる。つまり、外側壁面から排出口へと回り込んだ油滴が排出口に存在するオイルと集合し、このオイルを持ち去る形で滴下する。 Since the above drain pipe is exposed in the valve chamber, the oil scattered in the valve chamber as the camshaft rotates, etc., adheres to the outer wall surface and eventually gathers into large oil droplets, and the lower end of the drain pipe Drip from. At this time, oil droplets that flow downward along the outer wall surface of the drain pipe may wrap around to the discharge port at the lower end of the drain pipe, and when this oil droplet drops from the opening edge of the drain port, The phenomenon of accompanying oil occurs. That is, the oil droplets that have circulated from the outer wall surface to the discharge port gather with the oil present at the discharge port, and drop the oil in a form that takes it away.
 このような現象によってドレンパイプ内部からオイルが持ち出されてしまうと、上述したオイル溜めとしての機能が失われ、排出口を通してオイルミストを大量に含んだブローバイガスが逆流するため、オイルセパレータとしてのオイル分離性能が著しく低下する。 If oil is taken out from the drain pipe due to such a phenomenon, the function as the oil reservoir described above is lost, and blow-by gas containing a large amount of oil mist flows back through the discharge port. Separation performance is significantly reduced.
特開2005-120855号公報JP 2005-120855 A
 この発明は、ドレンパイプの外側壁面に付着したオイルが油滴に成長して動弁室内に滴下する際に、ドレンパイプ下端の排出口の開口縁から離れた箇所で滴下するようにしたものである。 In the present invention, when the oil adhering to the outer wall surface of the drain pipe grows into oil droplets and drops into the valve operating chamber, it drops at a location away from the opening edge of the discharge port at the lower end of the drain pipe. is there.
 すなわち、本発明は、内燃機関のシリンダヘッドカバーに一体に設けられ、該シリンダヘッドカバーを通して外部に取り出されるブローバイガスからオイルミストを分離するオイルセパレータであって、オイルミストの分離を行うセパレータ部の下流側に、分離したオイルが集まる筒状のドレンパイプを備えるとともに、このドレンパイプの下端に、オイルを動弁室内に滴下させるための排出口が設けられてなるオイルセパレータを前提としており、一つの態様では、上記ドレンパイプの下端に、上記排出口の開口縁から離れて該排出口の周囲を囲むオイル誘導壁が設けられている。 That is, the present invention is an oil separator that is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas taken out through the cylinder head cover, and is downstream of the separator portion that separates the oil mist. And an oil separator provided with a cylindrical drain pipe for collecting separated oil and having a discharge port for dropping oil into the valve operating chamber at the lower end of the drain pipe. Then, an oil guide wall is provided at the lower end of the drain pipe so as to surround the periphery of the discharge port away from the opening edge of the discharge port.
 従って、ドレンパイプの外側壁面に付着したオイルは、オイル誘導壁の下端から下方へ滴下し、排出口に存在するオイルに影響を与えない。 Therefore, the oil adhering to the outer wall surface of the drain pipe drops downward from the lower end of the oil guide wall and does not affect the oil present at the discharge port.
 また、本発明の他の一つの態様では、ドレンパイプ下端の排出口が、上記ドレンパイプに最も近いカムシャフトに対して、該カムシャフトに対面しない側のドレンパイプ側面に開口している。 Further, in another aspect of the present invention, the drain port at the lower end of the drain pipe opens to the side surface of the drain pipe that does not face the cam shaft with respect to the cam shaft closest to the drain pipe.
 ドレンパイプが動弁室内でカムシャフトに隣接している場合、カムシャフトの回転に伴って飛翔する油滴は、ドレンパイプのカムシャフト側の側面に主に付着し、ここから下方へ滴下する。従って、カムシャフトに対面しない側のドレンパイプ側面に排出口を開口させることで、ドレンパイプ側面に付着するオイルの滴下による影響が抑制される。 When the drain pipe is adjacent to the camshaft in the valve operating chamber, the oil droplets flying as the camshaft rotates mainly adheres to the side surface of the drain pipe on the camshaft side and drops downward from here. Therefore, by opening the discharge port on the side surface of the drain pipe that does not face the camshaft, the influence of dripping of oil adhering to the side surface of the drain pipe is suppressed.
 本発明によれば、ドレンパイプの外側壁面を伝わって下方へ流れる油滴が、ドレンパイプ下端の排出口に存在するオイルを持ち去る、という現象を抑制でき、ドレンパイプのオイル溜めとしての機能を維持できる。従って、オイルミストを大量に含んだブローバイガスの排出口を通した逆流を防止でき、オイル分離性能の悪化が回避される。 According to the present invention, it is possible to suppress the phenomenon that oil drops that flow downward along the outer wall surface of the drain pipe carry away the oil present at the discharge port at the lower end of the drain pipe, and maintain the function of the drain pipe as an oil reservoir. it can. Therefore, the backflow through the blow-by gas discharge port containing a large amount of oil mist can be prevented, and deterioration of the oil separation performance can be avoided.
この発明に係るオイルセパレータを備えたシリンダヘッドカバーの断面図。Sectional drawing of the cylinder head cover provided with the oil separator which concerns on this invention. ドレンパイプの下端部を拡大して示す断面図。Sectional drawing which expands and shows the lower end part of a drain pipe. ドレンパイプの下端を下方から見た平面図。The top view which looked at the lower end of the drain pipe from the lower part. オイル誘導壁の変形例を示す断面図。Sectional drawing which shows the modification of an oil guide wall. 排出口を側面に設けた実施例を示す断面図。Sectional drawing which shows the Example which provided the discharge port in the side surface. その変形例を示す断面図。Sectional drawing which shows the modification.
 以下、この発明の一実施例を図面に基づいて詳細に説明する。 Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
 図1は、直列多気筒内燃機関のシリンダヘッドカバー1にこの発明を適用した一実施例を示している。このシリンダヘッドカバー1は、内燃機関のシリンダヘッド2の上面にシール部材4とともに取り付けられ、所謂DOHC型の動弁機構を収容した動弁室3を画成している。動弁室3は、図示せぬシリンダブロック側のクランクケースと連通しており、クランクケースから動弁室3へと流れてきたブローバイガスが、オイル除去された後に、シリンダヘッドカバー1のブローバイガス取出口17から外部(機関吸気系)に案内されるようになっている。 FIG. 1 shows an embodiment in which the present invention is applied to a cylinder head cover 1 of an in-line multi-cylinder internal combustion engine. The cylinder head cover 1 is attached to the upper surface of the cylinder head 2 of the internal combustion engine together with a seal member 4 to define a valve operating chamber 3 that houses a so-called DOHC valve operating mechanism. The valve operating chamber 3 communicates with a crankcase on the cylinder block (not shown). After the blow-by gas flowing from the crankcase to the valve operating chamber 3 is removed from the oil, the blow-by gas collecting of the cylinder head cover 1 is performed. It is guided from the outlet 17 to the outside (engine intake system).
 上記シリンダヘッドカバー1は、適宜な合成樹脂材料により一体に成形されたもので、機関長手方向の適宜位置、例えば♯1気筒と♯2気筒との間に、オイルセパレータ5が構成されている。詳しくは、適宜な合成樹脂材料により別に成形されたセパレータカバー15がシリンダヘッドカバー1の頂部内側に取り付けられ、シリンダヘッドカバー1の左右方向つまりカムシャフト6,7と直交する方向(機関幅方向)に沿って細長く延びた形にオイルセパレータ5が構成されている。 The cylinder head cover 1 is integrally formed of an appropriate synthetic resin material, and an oil separator 5 is formed at an appropriate position in the engine longitudinal direction, for example, between the # 1 cylinder and the # 2 cylinder. Specifically, a separator cover 15 that is separately molded with an appropriate synthetic resin material is attached to the inside of the top of the cylinder head cover 1 and extends in the left-right direction of the cylinder head cover 1, that is, in the direction orthogonal to the camshafts 6 and 7 (engine width direction). Thus, the oil separator 5 is formed in an elongated shape.
 このようにセパレータカバー15とシリンダヘッドカバー1とにより構成されるオイルセパレータ5の内部は、左右方向の一端部に位置する入口室21と、左右方向の中間部に位置する入口側セパレータ室22と、左右方向の他端部に位置する出口側セパレータ室23と、の3つの部分に大別される。上記入口室21の部分では、上記セパレータカバー15は、ブローバイガスの入口となる矩形の開口部24を有しており、この開口部24を通して、上記入口室21は、動弁室3に開口している。 Thus, the inside of the oil separator 5 constituted by the separator cover 15 and the cylinder head cover 1 includes an inlet chamber 21 located at one end portion in the left-right direction, an inlet-side separator chamber 22 located in the middle portion in the left-right direction, It is roughly divided into three parts: an outlet-side separator chamber 23 located at the other end in the left-right direction. In the inlet chamber 21, the separator cover 15 has a rectangular opening 24 that serves as an inlet for blow-by gas. Through the opening 24, the inlet chamber 21 opens into the valve operating chamber 3. ing.
 上記入口室21と上記入口側セパレータ室22とは、シリンダヘッドカバー1の天井面から下方へ突出した仕切壁25によってほぼ仕切られており、この仕切壁25の下端とセパレータカバー15のセパレータ室底壁部27との間に、スリット状に入口26が形成されている。 The inlet chamber 21 and the inlet-side separator chamber 22 are substantially partitioned by a partition wall 25 protruding downward from the ceiling surface of the cylinder head cover 1, and the lower end of the partition wall 25 and the separator chamber bottom wall of the separator cover 15. Between the part 27, the inlet 26 is formed in the shape of a slit.
 なお、上記開口部24の下方には、吸気側カムシャフト6が位置しているが、このカムシャフト6の回転に伴い接線方向に飛散する油滴が直接上記入口26に入り込むことがないように、上記仕切壁25の長さならびに開口部24の位置が設定されている。 The intake side camshaft 6 is positioned below the opening 24, but oil droplets scattered in the tangential direction as the camshaft 6 rotates are prevented from directly entering the inlet 26. The length of the partition wall 25 and the position of the opening 24 are set.
 上記入口側セパレータ室22と上記出口側セパレータ室23との間は、カムシャフト16の軸方向に沿って設けられた隔壁部31によって仕切られている。上記隔壁部31には、両セパレータ室22,23を連通するように多数の微細通路32が貫通形成されている。 The inlet-side separator chamber 22 and the outlet-side separator chamber 23 are partitioned by a partition wall 31 provided along the axial direction of the camshaft 16. A large number of fine passages 32 are formed through the partition wall 31 so as to allow the separator chambers 22 and 23 to communicate with each other.
 微細通路32を備えた隔壁部31は、一種のフィルタとして機能し、オイルミストの分離を行うが、さらに、上記微細通路32の出口側に、僅かな間隔を置いて隔壁部31と対向するように、衝突板33が配置されている。従って、微細通路32により絞られたブローバイガスの流れが、衝突板33の表面に衝突することで、さらにオイルミストが分離される。このように本実施例では、微細通路32を有する隔壁部31と衝突板33とを組み合わせたものとして、オイルミストの分離を実質的に行うセパレータ部が構成されているが、本発明においては、セパレータ部の構成はこれに限らず、邪魔板の組み合わせや迷路状の通路など公知の種々の形式のものを用いることができる。 The partition wall portion 31 provided with the fine passage 32 functions as a kind of filter and separates the oil mist. Further, the partition wall portion 31 is opposed to the partition wall portion 31 at a slight interval on the outlet side of the fine passage 32. In addition, a collision plate 33 is arranged. Therefore, when the flow of blow-by gas constricted by the fine passage 32 collides with the surface of the collision plate 33, the oil mist is further separated. As described above, in this embodiment, the separator portion that substantially separates the oil mist is configured as a combination of the partition wall portion 31 having the fine passage 32 and the collision plate 33, but in the present invention, The structure of a separator part is not restricted to this, The thing of various well-known types, such as a combination of a baffle plate and a labyrinth path, can be used.
 上記入口側セパレータ室22の底面つまりセパレータ室底壁部27には、分離したオイルを動弁室3側へ排出するためのドレンパイプ35が設けられている。このドレンパイプ35は、機関長手方向の寸法が機関幅方向の寸法よりも大きな偏平な筒状をなし、動弁室3へ向かって下方へ延びているとともに、先端に小さな排出口36を備えている。 A drain pipe 35 for discharging the separated oil to the valve operating chamber 3 side is provided on the bottom surface of the inlet side separator chamber 22, that is, the separator chamber bottom wall portion 27. The drain pipe 35 has a flat cylindrical shape whose dimension in the engine longitudinal direction is larger than that in the engine width direction, extends downward toward the valve operating chamber 3, and includes a small discharge port 36 at the tip. Yes.
 また、出口側セパレータ室23では、分離したオイルを集めるように底面全体が漏斗状をなし、かつその下端に、集まったオイルを動弁室3側へ排出するためのドレンパイプ37が設けられている。このドレンパイプ37は、やはり機関長手方向の寸法が機関幅方向の寸法よりも大きな偏平な筒状をなし、動弁室3へ向かって下方へ延びているとともに、先端に小さな排出口38を備えている。上記出口側セパレータ室23は、排気側カムシャフト7の上方へと側方へ延びており、シリンダヘッドカバー1上面のブローバイガス取出口17が、該出口側セパレータ室23に連通している。 Further, in the outlet side separator chamber 23, the entire bottom surface forms a funnel shape so as to collect separated oil, and a drain pipe 37 for discharging the collected oil to the valve operating chamber 3 side is provided at the lower end thereof. Yes. The drain pipe 37 has a flat cylindrical shape whose dimension in the engine longitudinal direction is larger than that in the engine width direction, extends downward toward the valve operating chamber 3, and includes a small discharge port 38 at the tip. ing. The outlet side separator chamber 23 extends sideways above the exhaust side camshaft 7, and the blow-by gas outlet 17 on the upper surface of the cylinder head cover 1 communicates with the outlet side separator chamber 23.
 上記排出口38は、図2,図3に示すように、ドレンパイプ37の偏平形状に対応して細長いスリット状ないし長孔状をなし、かつドレンパイプ37の底壁37aから下方へ突出した筒状部38aによって囲まれている。そして、ドレンパイプ37の底壁37aの外周縁には、上記排出口38の開口縁から離れて該排出口38の周囲を囲むように、底壁37aから下方へ突出したオイル誘導壁40が設けられている。このオイル誘導壁40は、ドレンパイプ37の一部として該ドレンパイプ37と一体に樹脂成形されており、金型を図1の下方の方向へ型抜きできるように、ドレンパイプ37の上下方向に沿った抜き勾配を有している。より詳しくは、この実施例では、オイル誘導壁40は、下端が鋭端となったテーパ状の断面形状を有しており、その外周側の壁面40aは、ドレンパイプ37の外側の壁面を下方へ延長したものとなっている。 2 and 3, the discharge port 38 has an elongated slit shape or a long hole shape corresponding to the flat shape of the drain pipe 37, and projects downward from the bottom wall 37a of the drain pipe 37. It is surrounded by the shape part 38a. An oil guide wall 40 protruding downward from the bottom wall 37a is provided on the outer peripheral edge of the bottom wall 37a of the drain pipe 37 so as to surround the periphery of the discharge port 38 away from the opening edge of the discharge port 38. It has been. The oil guide wall 40 is resin-molded integrally with the drain pipe 37 as a part of the drain pipe 37. The oil guide wall 40 is arranged in the vertical direction of the drain pipe 37 so that the mold can be punched downward in FIG. It has a draft angle along. More specifically, in this embodiment, the oil guide wall 40 has a tapered cross-sectional shape with a sharp lower end, and the outer peripheral wall surface 40a is below the outer wall surface of the drain pipe 37. It has been extended to.
 上記のように構成されたオイルセパレータ5においては、動弁室3内のブローバイガスがブローバイガス取出口17へと向かう際に、まず開口部24を通して入口室21に入り、ここからスリット状の入口26を経て入口側セパレータ室22に入る。そして、ブローバイガスが隔壁部31の微細通路32を通過することで、オイルミストが分離され、かつ微細通路32通過直後に衝突板33に衝突することで、さらにオイルミストが分離される。また、出口側セパレータ室23の容積は大きく、ブローバイガスの流速が低下するため、ここでも自重によりオイルミストが分離される。そして、分離されて下方に集まった油滴は、ドレンパイプ35,37を通して動弁室3に滴下するが、排出口36,38における表面張力によって、ドレンパイプ35,37内にある程度の高さ位置までオイルが溜まった状態となる。このようなオイル溜め機能によって、排出口36,38を通したブローバイガスの流れが阻止される。 In the oil separator 5 configured as described above, when the blow-by gas in the valve operating chamber 3 goes to the blow-by gas outlet 17, first, it enters the inlet chamber 21 through the opening 24, and from here the slit-shaped inlet 26 enters the inlet-side separator chamber 22. The blow-by gas passes through the fine passage 32 of the partition wall 31 to separate the oil mist, and the oil mist further separates by colliding with the collision plate 33 immediately after passing through the fine passage 32. Moreover, since the volume of the outlet side separator chamber 23 is large and the flow rate of blow-by gas is reduced, the oil mist is separated by its own weight here. The oil droplets separated and collected in the downward direction are dropped into the valve operating chamber 3 through the drain pipes 35 and 37, but are located at a certain height in the drain pipes 35 and 37 due to the surface tension at the discharge ports 36 and 38. Oil will be accumulated until. By such an oil reservoir function, the flow of blow-by gas through the discharge ports 36 and 38 is prevented.
 ここで、上記構成においては、ドレンパイプ37の外側壁面に付着して大きな油滴に成長したオイルは、ドレンパイプ37の外側壁面を伝わって下方へ流れていくが、ドレンパイプ37の下端では、オイル誘導壁40の壁面40aを伝わり、鋭端となったオイル誘導壁40の下端から滴下する。つまり、ドレンパイプ37の外側壁面を伝わって流れ落ちるオイルは排出口38に回り込むことがなく、排出口38に存在するオイルに影響することがない。従って、ドレンパイプ37内でのオイル溜めとしての機能が維持され、ドレンパイプ37の排出口38を通したブローバイガスの逆流(動弁室3から出口側セパレータ室23への流入)ひいてはブローバイガス取出口17への流出が阻止される。 Here, in the above configuration, the oil that has adhered to the outer wall surface of the drain pipe 37 and has grown into large oil droplets flows downward along the outer wall surface of the drain pipe 37, but at the lower end of the drain pipe 37, Along the wall 40a of the oil guide wall 40, the oil guide wall 40 is dropped from the lower end of the oil guide wall 40 which is a sharp end. That is, the oil that flows down along the outer wall surface of the drain pipe 37 does not enter the discharge port 38 and does not affect the oil present in the discharge port 38. Therefore, the function as an oil reservoir in the drain pipe 37 is maintained, and the reverse flow of blow-by gas through the discharge port 38 of the drain pipe 37 (inflow from the valve operating chamber 3 to the outlet-side separator chamber 23) and further blow-by gas collection Outflow to the outlet 17 is prevented.
 なお、入口側セパレータ室22のドレンパイプ35について、同様のオイル誘導壁を設けるようにしてもよいが、この入口側セパレータ室22は、主たる圧力損失の要因となる微細通路32の上流側にあり、動弁室3内との圧力差が小さいため、ブローバイガスの逆流は生じにくい。しかも、仮にブローバイガスが排出口36から入口側セパレータ室22内に逆流しても、このブローバイガスは微細通路32等を通過してオイル除去がなされるので、ドレンパイプ35については、ブローバイガスの逆流はそれほど問題とならない。 The drain pipe 35 of the inlet-side separator chamber 22 may be provided with a similar oil guiding wall, but the inlet-side separator chamber 22 is located upstream of the fine passage 32 that causes the main pressure loss. Since the pressure difference with the valve operating chamber 3 is small, the backflow of blow-by gas hardly occurs. Moreover, even if blow-by gas flows backward from the discharge port 36 into the inlet-side separator chamber 22, the blow-by gas passes through the fine passage 32 and the like to remove the oil. Backflow is not a problem.
 次に、図4は、この発明に係るオイル誘導壁40の変形例を示している。この実施例では、ドレンパイプ37の底壁37aの外周縁部分が下方へ突出するように折り曲げて成形されており、これによって、先端が鋭端となったテーパ状の断面形状を有するオイル誘導壁40が形成されている。従って、ドレンパイプ37の外側壁面とオイル誘導壁40の壁面40aとは、境界なく連続している。換言すれば、排出口38が開口する底壁37aの中央部分が、底壁37aの外周縁部分に比べて相対的に上方へ窪んだ形となっている。 Next, FIG. 4 shows a modification of the oil guide wall 40 according to the present invention. In this embodiment, the outer peripheral edge portion of the bottom wall 37a of the drain pipe 37 is bent and formed so as to protrude downward, whereby an oil guide wall having a tapered cross-sectional shape with a sharp tip. 40 is formed. Therefore, the outer wall surface of the drain pipe 37 and the wall surface 40a of the oil guide wall 40 are continuous without a boundary. In other words, the central portion of the bottom wall 37a where the discharge port 38 is opened has a shape that is recessed upward relative to the outer peripheral edge portion of the bottom wall 37a.
 なお、図2,3の実施例および図4の実施例のいずれも、オイル誘導壁40は、排出口38の全周を囲むように矩形ないし長円形に連続した構成となっているが、本発明においては、必ずしも全周に亘って連続した構成でなくてもよく、例えば、隣接した排気側カムシャフト7から飛翔した油滴を受ける一方の側にのみオイル誘導壁40を設けた構成とすることも可能である。 2 and 3 and the embodiment of FIG. 4, the oil guide wall 40 is configured to be continuous in a rectangular or oval shape so as to surround the entire circumference of the discharge port 38. In the invention, the configuration is not necessarily continuous over the entire circumference. For example, the configuration is such that the oil guide wall 40 is provided only on one side that receives oil droplets flying from the adjacent exhaust side camshaft 7. It is also possible.
 次に、図5に示す実施例は、上記のオイル誘導壁40の形成に代えて排出口38の位置を変更することによって、ドレンパイプ37内からのオイルの持ち去りを抑制するようにしたものである。具体的には、図1に示したように、ドレンパイプ37が一対のカムシャフト6,7の中で排気側カムシャフト7に隣接している構成を前提とした場合に、排気側カムシャフト7と対面しない側(換言すれば、排気側カムシャフト7と対面する側の反対側)となるドレンパイプ37の一方の側面に、排出口38が開口形成されている。つまり、ドレンパイプ37の下端において、側方へ向かって排出口38が開口している。 Next, in the embodiment shown in FIG. 5, oil removal from the drain pipe 37 is suppressed by changing the position of the discharge port 38 instead of the formation of the oil guide wall 40 described above. It is. Specifically, as shown in FIG. 1, when it is assumed that the drain pipe 37 is adjacent to the exhaust camshaft 7 in the pair of camshafts 6 and 7, the exhaust camshaft 7 A discharge port 38 is formed as an opening on one side surface of the drain pipe 37 that is the side that does not face (in other words, the side opposite to the side facing the exhaust side camshaft 7). That is, at the lower end of the drain pipe 37, the discharge port 38 is opened toward the side.
 ドレンパイプ37の外側壁面に付着する油滴の多くは、隣接するカムシャフトつまりこの場合は排気側カムシャフト7の回転に伴って接線方向に飛翔するオイルからなる。従って、この飛翔するオイルを受けない側に排出口38を配置することで、ドレンパイプ37の外側壁面を伝わって流れ落ちるオイルの影響が大幅に減少し、ドレンパイプ37のオイル溜めとしての機能を維持し得る。 Most of the oil droplets adhering to the outer wall surface of the drain pipe 37 are composed of oil that flies in the tangential direction as the adjacent camshaft, that is, in this case, the exhaust side camshaft 7 rotates. Therefore, by arranging the discharge port 38 on the side not receiving the flying oil, the influence of the oil flowing down along the outer wall surface of the drain pipe 37 is greatly reduced, and the function of the drain pipe 37 as an oil reservoir is maintained. Can do.
 図6に示す実施例は、さらに、排気側カムシャフト7に対面しない側(つまり、排気側カムシャフト7と対面する側の反対側)のドレンパイプ37側面に、局部的に窪んだ凹部41が設けられており、この凹部41の中に、上記のように側方へ向かって開口する排出口38が配置されている。換言すれば、側方を向いた排出口38の上方に庇状の段部42が形成され、排出口38上方を覆っている。従って、この排出口38が位置する側のドレンパイプ37の壁面(排気側カムシャフト7に対面しない側の壁面)を伝わって油滴が流れ落ちてきたとしても、この油滴は、段部42の端縁において滴下し、排出口38の方には流れ込まない。これにより、ドレンパイプ37の外側壁面を流れるオイルの影響がさらに低減する。 In the embodiment shown in FIG. 6, a recessed portion 41 that is locally recessed is further formed on the side surface of the drain pipe 37 that does not face the exhaust side camshaft 7 (that is, the side opposite to the side facing the exhaust side camshaft 7). In the recess 41, the discharge port 38 that opens toward the side as described above is disposed. In other words, a bowl-shaped step 42 is formed above the discharge port 38 facing sideways and covers the upper portion of the discharge port 38. Therefore, even if the oil droplets flow down along the wall surface of the drain pipe 37 on the side where the discharge port 38 is located (the wall surface on the side that does not face the exhaust side camshaft 7), It drops at the edge and does not flow toward the discharge port 38. Thereby, the influence of the oil flowing on the outer wall surface of the drain pipe 37 is further reduced.

Claims (6)

  1.  内燃機関のシリンダヘッドカバーに一体に設けられ、該シリンダヘッドカバーを通して外部に取り出されるブローバイガスからオイルミストを分離するオイルセパレータであって、オイルミストの分離を行うセパレータ部の下流側に、分離したオイルが集まる筒状のドレンパイプを備えるとともに、このドレンパイプの下端に、オイルを動弁室内に滴下させるための排出口が設けられてなるオイルセパレータにおいて、
     上記ドレンパイプの下端に、上記排出口の開口縁から離れて該排出口の周囲を囲むオイル誘導壁が設けられている内燃機関のオイルセパレータ。
    An oil separator that is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas that is taken out through the cylinder head cover. In the oil separator provided with a cylindrical drain pipe that collects, and at the lower end of the drain pipe, a discharge port for dropping oil into the valve operating chamber is provided.
    An oil separator for an internal combustion engine, wherein an oil guide wall is provided at a lower end of the drain pipe so as to be separated from an opening edge of the discharge port and surround the periphery of the discharge port.
  2.  上記オイル誘導壁は、上記ドレンパイプの側面を下方へ延長してなる壁面を有する請求項1に記載の内燃機関のオイルセパレータ。 The oil separator for an internal combustion engine according to claim 1, wherein the oil guide wall has a wall surface formed by extending a side surface of the drain pipe downward.
  3.  上記オイル誘導壁は、ドレンパイプの一部として該ドレンパイプと一体に樹脂成形されており、ドレンパイプの上下方向に沿った抜き勾配を有する請求項1に記載の内燃機関のオイルセパレータ。 2. The oil separator for an internal combustion engine according to claim 1, wherein the oil guide wall is resin-molded integrally with the drain pipe as a part of the drain pipe, and has a draft along the vertical direction of the drain pipe.
  4.  上記オイル誘導壁は、下端が鋭端となったテーパ状の断面形状を有する請求項1に記載の内燃機関のオイルセパレータ。 The oil separator for an internal combustion engine according to claim 1, wherein the oil guide wall has a tapered cross-sectional shape with a sharp lower end.
  5.  内燃機関のシリンダヘッドカバーに一体に設けられ、該シリンダヘッドカバーを通して外部に取り出されるブローバイガスからオイルミストを分離するオイルセパレータであって、オイルミストの分離を行うセパレータ部の下流側に、分離したオイルが集まる筒状のドレンパイプを備えるとともに、このドレンパイプの下端に、オイルを動弁室内に滴下させるための排出口が設けられてなるオイルセパレータにおいて、
     上記排出口が、上記ドレンパイプに最も近いカムシャフトに対して、該カムシャフトに対面する側とは反対側のドレンパイプ側面に開口している内燃機関のオイルセパレータ。
    An oil separator that is provided integrally with a cylinder head cover of an internal combustion engine and separates oil mist from blow-by gas that is taken out through the cylinder head cover. In the oil separator provided with a cylindrical drain pipe that collects, and at the lower end of the drain pipe, a discharge port for dropping oil into the valve operating chamber is provided.
    An oil separator for an internal combustion engine, wherein the discharge port is open on a side surface of the drain pipe opposite to a side facing the cam shaft with respect to the cam shaft closest to the drain pipe.
  6.  上記カムシャフトに対面する側とは反対側のドレンパイプ側面が局部的に窪んでおり、上記排出口は、この凹部内に位置している請求項5に記載の内燃機関のオイルセパレータ。 6. An oil separator for an internal combustion engine according to claim 5, wherein a side surface of the drain pipe opposite to the side facing the camshaft is locally depressed, and the discharge port is located in the recess.
PCT/JP2012/054520 2011-05-17 2012-02-24 Oil separator for internal combustion engine WO2012157309A1 (en)

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JP7124323B2 (en) 2018-01-25 2022-08-24 トヨタ紡織株式会社 oil mist separator
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