WO2012155529A1 - Automatic vacuum powder feeding device from bottom of sealed container - Google Patents

Automatic vacuum powder feeding device from bottom of sealed container Download PDF

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Publication number
WO2012155529A1
WO2012155529A1 PCT/CN2012/000490 CN2012000490W WO2012155529A1 WO 2012155529 A1 WO2012155529 A1 WO 2012155529A1 CN 2012000490 W CN2012000490 W CN 2012000490W WO 2012155529 A1 WO2012155529 A1 WO 2012155529A1
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WO
WIPO (PCT)
Prior art keywords
powder
container
ball valve
pneumatic ball
vacuum
Prior art date
Application number
PCT/CN2012/000490
Other languages
French (fr)
Chinese (zh)
Inventor
刘俊才
Original Assignee
北京赛德丽科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京赛德丽科技股份有限公司 filed Critical 北京赛德丽科技股份有限公司
Publication of WO2012155529A1 publication Critical patent/WO2012155529A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems

Definitions

  • the utility model relates to a vacuum automatic powder feeding device for sealing a bottom of a container, in particular to a bottom vacuum automatic powder feeding device used in the chemical and coating industry. Background technique
  • the purpose of the utility model is to improve the feed efficiency of the powder, improve the automation degree of the feed, reduce the manual intervention and material loss, and improve the production efficiency.
  • the purpose of the utility model is achieved by the following measures: Designing a vacuum automatic feeding device for the bottom of a sealed container, comprising a powder tank, a powder tube, a pneumatic ball valve, a solenoid valve and a control instrument, characterized in that: The tank is connected to the bottom of the sealed container through the powder tube, and the pneumatic ball valve is equipped with a solenoid valve to connect the control instrument to control the feeding, and the control instrument is arranged beside the powder tank.
  • the switch parameter value of the pneumatic ball valve is set by the control box meter. The parameter value is related to the vacuum degree in the sealed container. After the vacuum degree reaches a certain value, the pneumatic ball valve is automatically opened and closed, and the powder material is automatically sucked into the container.
  • the utility model has the advantages that: the powder enters from the bottom of the container, the feeding path is short, and the feeding speed is fast.
  • the feed switch is automatically controlled, reducing manual intervention and avoiding It avoids the phenomenon of backflow and evacuation of the slurry due to improper manual operation. It saves manpower, reduces labor intensity, and improves production efficiency and product quality.
  • 1 is a schematic structural view of a bottom vacuum automatic feeding device according to the present invention; wherein 1 is a powder tank, 2 is a powder tube, 3 is a pneumatic ball valve, and 4 is a control box.
  • 5 is a sealed container
  • 6 is a vacuum pump
  • 7 is a vacuum negative pressure gauge
  • 8 is an air hole.
  • a feed port is arranged at the bottom of the container 5, the feed port is connected with the pneumatic ball valve 3, the powder tube 2 is connected with the pneumatic ball wide 3 through the quick connection; the powder tank 1 and the powder tube 2 are also connected by quick connection. Connected; an air hole 8 is opened every 1. 5 meters on the powder tube 2, and a small ball is assembled.
  • Pneumatic ball valve 3 with solenoid valve Connect the control box 4 to control the feed.
  • the control box 4 is placed next to the powder tank 1.
  • the control box is equipped with a CPU, an AD conversion module and a button, and a negative pressure gauge 7 with a 485 signal is connected.
  • the negative pressure gauge 7 is placed on the container head.
  • the switch parameter value of the pneumatic ball valve 3 is set by the control box 4, and the parameter value is related to the vacuum degree in the container 5, and can be measured by the negative pressure gauge 7.
  • the container 5 is connected to a vacuum pump 6, and is fed by a vacuum suction method. When the vacuum level drops to a certain value, the negative pressure gauge sends a signal to the CPU, and the pneumatic ball valve 3 automatically opens. When the vacuum is raised to a certain value after the material is sucked, the negative pressure gauge sends a signal to the CPU, and the pneumatic ball valve 3 is automatically closed.
  • the switch parameter value can be set freely on the meter.
  • Automatic suction process After the switch on the control box is selected in the "automatic position", when the negative pressure reaches the upper limit of the set value (-0. 08MPA, can be set), press the automatic suction button to start the automatic powder suction Expected At this time, the suction valve is opened. When the negative pressure reaches the set lower limit (such as -0. 02MPA, can be set), the suction valve is automatically closed. When the negative pressure reaches the upper limit of the set value again, Turn it on again, and the cycle operation will not reverse the slurry, and the powder can be continuously extracted. When the powder has been inhaled, press the "Auto Stop" button to exit the automatic working process. Automatic and manual operations can be switched to each other.

Abstract

Disclosed in the present invention is an automatic vacuum powder feeding device from the bottom of a sealed container comprises a powder tank (1), a powder pipe (2), a pneumatic ball valve (3) and an automatic control box (4). The powder tank (1) is connected with the bottom of the container through the powder pipe (2), the pneumatic ball valve (3) is set at the bottom of the container, the control box (4) is provided next to the powder tank (1), and the container is connected with a vacuum bump (6) and equipped with a negative pressure vacuum meter (7). The switch parameter values of the pneumatic ball valve are set through the instrument of the control box, and the parameter values are related to the degree of vacuum in the container. After the degree of vacuum reaches a certain value, the signal of the negative pressure vacuum meter is transmitted to the instrument, the pneumatic ball valve is automatically opened and closed, and the powder is automatically sucked into the container. The device can reduce manual interference, avoid slurry backflow, evacuation and other phenomena caused by inaccurate manual operations, reduce labor intensity and powder loss, and improve production efficiency and product quality.

Description

说 明 书 一种密封容器底部真空自动进粉料装置 技术领域  Description: A vacuum automatic feeding device for a sealed container bottom
本实用新型涉及一种密封容器底部真空自动进粉料装置, 尤其涉及一种 化工及涂料行业使用的底部真空自动进粉料装置。 背景技术  The utility model relates to a vacuum automatic powder feeding device for sealing a bottom of a container, in particular to a bottom vacuum automatic powder feeding device used in the chemical and coating industry. Background technique
在现有的涂料生产进粉料装置中, 大部分为人工操作阀门控制, 如果人 工操作不及时, 就会导致抽不净、 抽空和浆料倒流现象发生, 从而影响到下 一步生产工序, 甚至影响到产品质量和设备寿命。 实用新型内容  In the existing paint production and powder feeding devices, most of them are manually operated valve control. If the manual operation is not timely, it will lead to the phenomenon of pumping, evacuation and slurry backflow, which will affect the next production process, even Affects product quality and equipment life. Utility model content
本实用新型的目的在于提高粉料进料效率, 提高进料自动化程度, 减少 人工干预和物料损耗, 提高生产效率。  The purpose of the utility model is to improve the feed efficiency of the powder, improve the automation degree of the feed, reduce the manual intervention and material loss, and improve the production efficiency.
本实用新型的目的是通过如下措施来达到的: 设计一种密封容器底部真 空自动进粉料装置, 包括粉料槽、 粉料管、 气动球阀、 电磁阀、 控制仪表, 其特征在于: 粉料槽通过粉料管与密封容器底部连接, 气动球阀配电磁阀连 接控制仪表来控制进料, 控制仪表设置在粉料槽旁边。 通过控制箱仪表设定 气动球阀的开关参数值, 参数值与密封容器内真空度相关, 真空度达到一定 数值后, 气动球阀自动开启和关闭, 粉料自动吸入容器。  The purpose of the utility model is achieved by the following measures: Designing a vacuum automatic feeding device for the bottom of a sealed container, comprising a powder tank, a powder tube, a pneumatic ball valve, a solenoid valve and a control instrument, characterized in that: The tank is connected to the bottom of the sealed container through the powder tube, and the pneumatic ball valve is equipped with a solenoid valve to connect the control instrument to control the feeding, and the control instrument is arranged beside the powder tank. The switch parameter value of the pneumatic ball valve is set by the control box meter. The parameter value is related to the vacuum degree in the sealed container. After the vacuum degree reaches a certain value, the pneumatic ball valve is automatically opened and closed, and the powder material is automatically sucked into the container.
本实用新型与传统和现有技术相比, 其优点是: 粉料从容器底部进入, 进料路径短, 进料速度快。 进料的开关采用自动控制, 减少了人工干预, 避 免了由于人工操作不当造成的浆料倒流、 抽空等现象。 节省人力, 降低了劳 动强度, 提高了生产效率和产品品质。 附图说明 Compared with the conventional and prior art, the utility model has the advantages that: the powder enters from the bottom of the container, the feeding path is short, and the feeding speed is fast. The feed switch is automatically controlled, reducing manual intervention and avoiding It avoids the phenomenon of backflow and evacuation of the slurry due to improper manual operation. It saves manpower, reduces labor intensity, and improves production efficiency and product quality. DRAWINGS
下面结合附图对本实用新型做进一步的描述。  The present invention will be further described below in conjunction with the accompanying drawings.
图 1为本实用新型所涉及的底部真空自动进料装置结构示意图; 图中 1为粉料槽, 2为粉料管, 3为气动球阀, 4为控制箱,  1 is a schematic structural view of a bottom vacuum automatic feeding device according to the present invention; wherein 1 is a powder tank, 2 is a powder tube, 3 is a pneumatic ball valve, and 4 is a control box.
5为密封容器, 6为真空泵, 7为真空负压表, 8为空气孔。 具体实施方式 5 is a sealed container, 6 is a vacuum pump, 7 is a vacuum negative pressure gauge, and 8 is an air hole. detailed description
如图 1所示, 容器 5底部设置一进料口, 进料口连接气动球阀 3, 粉料 管 2与气动球阔 3通过快接连接; 粉料槽 1与粉料管 2也通过快接连接; 粉 料管 2上每隔 1. 5米开一个空气孔 8, 并装配小球阅。 气动球阀 3配电磁阀 连接控制箱 4来控制进料, 控制箱 4设置在粉料槽 1旁边。 控制箱内设 CPU、 AD转换模块和按钮, 连接带 485信号的负压表 7。 负压表 7设置在容器上封 头。 通过控制箱 4设定气动球阀 3的开关参数值, 参数值与容器 5内真空度 相关, 用负压表 7可测量。 容器 5连接真空泵 6, 采用负压抽真空方式进料。 真空度降到一定数值时, 负压表输送信号给 CPU, 气动球阀 3 自动开启; 物 料吸完后, 真空度升到一定数值时, 负压表输送信号给 CPU, 气动球阀 3 自 动关闭。 开关参数值可在仪表上随意设定。  As shown in Fig. 1, a feed port is arranged at the bottom of the container 5, the feed port is connected with the pneumatic ball valve 3, the powder tube 2 is connected with the pneumatic ball wide 3 through the quick connection; the powder tank 1 and the powder tube 2 are also connected by quick connection. Connected; an air hole 8 is opened every 1. 5 meters on the powder tube 2, and a small ball is assembled. Pneumatic ball valve 3 with solenoid valve Connect the control box 4 to control the feed. The control box 4 is placed next to the powder tank 1. The control box is equipped with a CPU, an AD conversion module and a button, and a negative pressure gauge 7 with a 485 signal is connected. The negative pressure gauge 7 is placed on the container head. The switch parameter value of the pneumatic ball valve 3 is set by the control box 4, and the parameter value is related to the vacuum degree in the container 5, and can be measured by the negative pressure gauge 7. The container 5 is connected to a vacuum pump 6, and is fed by a vacuum suction method. When the vacuum level drops to a certain value, the negative pressure gauge sends a signal to the CPU, and the pneumatic ball valve 3 automatically opens. When the vacuum is raised to a certain value after the material is sucked, the negative pressure gauge sends a signal to the CPU, and the pneumatic ball valve 3 is automatically closed. The switch parameter value can be set freely on the meter.
自动吸料过程: 将控制箱上开关选择在 "自动位置" 后, 当负压达到设 定值的上限时(-0. 08MPA, 可设定), 按自动吸料键, 开始进入自动吸粉料过 程, 此时吸粉料阀门开启, 当负压达到设定的下限时(如 -0. 02MPA, 可设定), 自动关闭吸粉料阀门, 当负压再次达到设定值的上限时, 再次开启, 如此循 环操作, 不会使浆料倒流, 可以连续抽取粉料。 当粉料吸入完毕后, 按 "自 动停止" 键, 则退出自动工作过程。 自动操作和手动操作可相互切换。 Automatic suction process: After the switch on the control box is selected in the "automatic position", when the negative pressure reaches the upper limit of the set value (-0. 08MPA, can be set), press the automatic suction button to start the automatic powder suction Expected At this time, the suction valve is opened. When the negative pressure reaches the set lower limit (such as -0. 02MPA, can be set), the suction valve is automatically closed. When the negative pressure reaches the upper limit of the set value again, Turn it on again, and the cycle operation will not reverse the slurry, and the powder can be continuously extracted. When the powder has been inhaled, press the "Auto Stop" button to exit the automatic working process. Automatic and manual operations can be switched to each other.

Claims

杈 利 要 求 书 Profit request
1、 一种底部真空自动进粉料装置, 包括粉料槽、 粉料管、 气动球阀、 控 制箱、 负压真空表, 其特征在于: 粉料槽通过粉料管与容器底部连接, 气动 球阀配电磁阀连接控制箱来控制进料,控制箱设置在粉料槽旁边,连接带 485 信号的负压表。 通过控制箱仪表设定气动球阀的开关参数值, 参数值与容器 内真空度相关, 真空度达到一定数值后, 负压表输送信号给开关, 气动球阀 自动开启和关闭, 粉料自动吸入容器。 该进料装置进料既可自动控制, 又可 手动控制。 1. A bottom vacuum automatic powder feeding device, comprising a powder tank, a powder tube, a pneumatic ball valve, a control box and a vacuum chamber, wherein the powder tank is connected to the bottom of the container through the powder tube, the pneumatic ball valve A solenoid valve is connected to the control box to control the feed. The control box is placed next to the powder tank and is connected to a negative pressure gauge with a 485 signal. The switch parameter value of the pneumatic ball valve is set by the control box meter. The parameter value is related to the vacuum degree in the container. After the vacuum degree reaches a certain value, the negative pressure gauge sends a signal to the switch, the pneumatic ball valve automatically opens and closes, and the powder material automatically inhales into the container. The feed unit feed can be controlled automatically or manually.
PCT/CN2012/000490 2011-05-16 2012-04-11 Automatic vacuum powder feeding device from bottom of sealed container WO2012155529A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201120154536.0 2011-05-16
CN2011201545360U CN202063559U (en) 2011-05-16 2011-05-16 Automatic vacuum powder material feeding device at bottom

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WO2012155529A1 true WO2012155529A1 (en) 2012-11-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202063559U (en) * 2011-05-16 2011-12-07 北京赛德丽科技股份有限公司 Automatic vacuum powder material feeding device at bottom
CN102745507A (en) * 2012-07-12 2012-10-24 苏州康斯坦普工程塑料有限公司 Energy-saving vacuum material absorber

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JP2003146443A (en) * 2001-11-12 2003-05-21 Yms:Kk Method to transfer fine particle in flexible container to another container
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WO2005102882A1 (en) * 2004-04-20 2005-11-03 Volkmann Gmbh Method and device for rendering vacuum conveyors inert
CN201287968Y (en) * 2008-11-11 2009-08-12 浙江明天机械有限公司 Negative pressure airflow transportation feed device
CN202030322U (en) * 2011-04-23 2011-11-09 广东三凌塑料管材有限公司 Vacuum feeding device
CN202063559U (en) * 2011-05-16 2011-12-07 北京赛德丽科技股份有限公司 Automatic vacuum powder material feeding device at bottom

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1101325A (en) * 1993-06-24 1995-04-12 英国氧气集团有限公司 Particulate material transfer
JP2003104550A (en) * 2000-12-26 2003-04-09 Yms:Kk Batch vacuum conveyor
JP2003146443A (en) * 2001-11-12 2003-05-21 Yms:Kk Method to transfer fine particle in flexible container to another container
CN1576204A (en) * 2003-06-23 2005-02-09 曼+胡默尔普罗特克有限责任公司 Vaccuum receiver with positive dump valve control
WO2005102882A1 (en) * 2004-04-20 2005-11-03 Volkmann Gmbh Method and device for rendering vacuum conveyors inert
CN201287968Y (en) * 2008-11-11 2009-08-12 浙江明天机械有限公司 Negative pressure airflow transportation feed device
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CN202063559U (en) * 2011-05-16 2011-12-07 北京赛德丽科技股份有限公司 Automatic vacuum powder material feeding device at bottom

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