WO2012155330A1 - 一种利用炼铝浮渣制造的炼钢用制剂 - Google Patents

一种利用炼铝浮渣制造的炼钢用制剂 Download PDF

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Publication number
WO2012155330A1
WO2012155330A1 PCT/CN2011/074132 CN2011074132W WO2012155330A1 WO 2012155330 A1 WO2012155330 A1 WO 2012155330A1 CN 2011074132 W CN2011074132 W CN 2011074132W WO 2012155330 A1 WO2012155330 A1 WO 2012155330A1
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Prior art keywords
steelmaking
modifier
preparation according
deoxidizer
agent
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PCT/CN2011/074132
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English (en)
French (fr)
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肖卫学
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Xiao Weixue
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Priority to PCT/CN2011/074132 priority Critical patent/WO2012155330A1/zh
Priority to US13/501,748 priority patent/US20120291591A1/en
Publication of WO2012155330A1 publication Critical patent/WO2012155330A1/zh

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/076Use of slags or fluxes as treating agents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present invention relates to a steelmaking preparation produced by using aluminum scum, and more particularly to a deoxidizing agent, a modifier and a slag regulating agent for steel making. Background technique
  • the deoxidation ability of various elements at 1600 °C is different. It can be seen that at 1600 °C, the deoxidizing ability of each element is in the order of Al, Ti, B, Si, C. , V, Cr, Mn, and conventionally only Al, Si, Mn, Ca and other elements are used for deoxidation, and the remaining elements are used to adjust the composition.
  • various steelmaking enterprises mainly use aluminum blocks, silicon aluminum lanthanum, silicon calcium alloy, silicon aluminum alloy, cored aluminum wire and other materials to deoxidize and modify. Although these are good deoxidizers and modifiers, they are price. High, after deoxidation, the slag is dilute, which is not conducive to the slag. In addition, a large amount of wood is needed as a reducing agent in the production of various alloys, which consumes a lot of wood and causes great damage to the ecology.
  • the present invention is directed to the drawbacks of the prior art, and provides a steelmaking preparation manufactured by using aluminum scum, which can be used as a deoxidizer, a modifier, and a slag-preparing agent, and has good performance.
  • the present invention provides a steelmaking preparation produced by using aluminum scum, which is added to molten steel, wherein the preparation comprises: aluminum metal, aluminum oxide, magnesium oxide and calcium oxide.
  • the steelmaking preparation is a deoxidizer, a modifier or a slag-preparing agent for steelmaking.
  • the deoxidizer or modifier for steelmaking comprises: A1, 25-70% by mass, A1 2 0 3 3-30%, 10-30% CaO, 5-15% MgO, 3 ⁇ 10% of Si0 2 , and a small amount of impurities.
  • the steelmaking deoxidizer or modifier is composed of the following components: mass percentage of 25-70% of A1, 3-30% of A1 2 0 3 , 10-30% of CaO, 5-15% MgO, ⁇ 3% rare earth element, 3 ⁇ 10% Si0 2 , and a small amount of impurities.
  • BP contains only the above ingredients and does not contain other ingredients.
  • each component in the deoxidizer or modifier for steelmaking is in the form of a powder having a particle size of between 50 micrometers and 1 millimeter.
  • the steelmaking deoxidizer or modifier powder is pressed into a spherical shape.
  • the diameter of the sphere in which the steelmaking deoxidizer or the modifier powder is pressed is between
  • the steelmaking deoxidizer or modifier is added to the molten steel during the tapping process of the converter or the electric furnace for initializing molten steel.
  • the steelmaking deoxidizer or modifier is added to a ladle refining furnace or an electric furnace.
  • the slag regulating agent for steelmaking comprises: A1, 25-70% by mass of A1, 25-70% of A1 2 0 3 , 10-50% of CaO, 5-15% of MgO, 3 to 10% Si0 2 , and a small amount of impurities.
  • the slag regulating agent for steelmaking is composed of the following components: A1, 5-20% by mass, A1 2 0 3 of 25-70%, CaO of 10-50%, MgO of 5-15%, less than ⁇ 3% of rare earths, 3-10% of Si0 2 , and a small amount of impurities.
  • Gp contains only the above ingredients, and does not contain other ingredients.
  • each component in the slagging agent for steelmaking is in the form of a powder or a sphere formed by pressing a powder.
  • the slag-regulating agent for steelmaking is added to a ladle refining furnace for slag-regulating, or is added to molten steel for slag-removing when it is tapped in a converter or an electric furnace.
  • the steelmaking deoxidizer or modifier powder is sprayed into a ladle refining furnace or an electric furnace.
  • the steelmaking deoxidizer or the modifier is added to the iron alloy after the converter is tapped, and then the deoxidizer or the modifier for steelmaking is added.
  • converter tapping first add two-thirds of the amount of steel for steelmaking in one-third of the tapping Deoxidizer or modifier, the other one-third of the steelmaking deoxidizer or modifier is added to the surface of the ladle refining furnace after the steel is finished.
  • the amount of the slagging agent for steel making is such that the MgO in the slag reaches a saturation value.
  • the steelmaking preparation of the invention contains a certain amount of metal aluminum and a highly active alumina, and first reacts with oxygen in the molten steel to form a strong reducing atmosphere; subsequently, the alumina and the metal aluminum which are contained therein are formed. Alumina is combined with calcium oxide to form a calcium aluminate slag system.
  • the slag has a melting point of about 1 300 °C and has a high sulfur capacity, which helps the removal of sulfur and other impurities from the molten steel. The effect of the slag is also particularly good.
  • the biggest advantage of this product is that it can reduce steelmaking costs and improve steelmaking efficiency.
  • the invention does not need to change the original process and equipment, and is beneficial to the steel enterprise to save energy and reduce emissions, reduce production cost, improve production efficiency, and produce clean steel. detailed description
  • the main technical solution of the present invention is a composite aluminum powder made of scum produced by aluminum in smelting.
  • the chemical composition of the scum is as follows, see Table 2:
  • STQ-l ⁇ STQ-6 is the number of different kinds of scum generated in different aluminum smelting processes to distinguish them.
  • the above composite aluminum powder replaces the metal aluminum as a reducing agent, and on the basis of the above composite aluminum powder, CaO is added to form an aluminum-calcium deoxidizer, a modifier and a slag-reducing agent, and the molten steel is deoxidized and changed by different adding methods. Quality, slag treatment.
  • the deoxidizing agent, the modifying agent and the slagging agent based on the composite aluminum powder of the invention adopt different group distribution ratios according to different steel type requirements, and the deoxidizing agent, the modifying agent and the slag adjusting agent of each group are distributed.
  • the agent can be added to the molten steel in two ways, that is, the spherical material addition method and the powder material addition method, and the condition can also be used. Inject it into a preliminary converter or electric furnace, or spray it into a ladle refining furnace.
  • STQ-1600 ⁇ STQ-6000 are the numbers of steelmaking preparations with different compositions, which are distinguished by the distinction. Also, wherein SiCb is selectively removable from the composite aluminum powder. Further, the above composition may further contain a rare earth element, and usually the rare earth element has a weight percentage of not more than 3%. Also, among them, STQ-1600 to STQ-1900 are usually used for slag conditioning, and STQ-2000 to STQ-6000 are usually used for deoxidation and upgrading.
  • the steelmaking preparation is usually in the form of a powder.
  • the powder can be directly used as a powder. It can also be made into a size of 40mm X 40 mm X 25 mm or 50mm X 40 mm X 20 mm. It can also be adjusted according to user needs.
  • the above-mentioned steelmaking preparation is used as a deoxidizing agent and a modifying agent:
  • the above-mentioned deoxidizer and modifier are added to the converter, electric furnace or directly into the ladle refining furnace (LF furnace) through the post-furnace feed port through the furnace or electric furnace preliminary refining process according to the index requirements of different steel types.
  • the method is that after the iron alloy is added in the converter or the electric furnace, the deoxidizing agent for steel making of the invention can be added.
  • the deoxidizing agent for steelmaking of the invention can replace all or other materials for deoxidation in whole or in part, and the amount of the addition is required. According to the steelmaking process calculation, the calculation method is the same as the original process.
  • the application of the deoxidizing agent for steelmaking of the present invention in the LF furnace is as follows: a deoxidizing agent is added at the time of tapping of the converter, that is, two-thirds of the deoxidizing agent is added first in the one-third of the tapping, and the other three-thirds A quantity of deoxidizer is added to the surface of the ladle refining furnace after the steel is discharged, and the amount is the same as that of the original process deoxidizing material.
  • the chemical composition of the powdered deoxidizer and modifier is the same as that of the above spherical shape. The difference is that the powder is opened. In the final state, the particle size is less than 1 mm. Can be divided into 5Kg, 10 Kg, 15 Kg and other small packages. For some enterprises with less than 20 tons of furnace body or less than 50 tons of ladle, powdered deoxidizers and modifiers are better. If conditions are available, the method of injection can be considered. The addition method and the amount of addition are the same as above.
  • composition of the three spherical slagging agents is listed in Table 4:
  • composition of spherical slag slag agent (wt%)
  • the temperature of the tapping and the slag are determined, and the amount of the slagging agent is determined to adjust the slag.
  • the slag MgO is brought to a saturation value, the melting point of the slag is increased, and the viscosity of the slag is adjusted to make it suitable for slag splashing, and the general addition amount is 3-5 Kg/T.
  • the slag-reducing agent has good slag-preserving property, which is beneficial to the thickened slag, and has a good protection and repairing effect on the refractory material because it contains a relatively large amount of A1 2 0 3 .
  • the composite deoxidizing, upgrading, and slagging agent of the present invention has a very remarkable effect on deoxidation, upgrading, and slag slag production in steel making.
  • the test shows that when the original oxygen of the molten steel is 57.2 ppm, the oxygen is deoxidized by the deoxidizing agent 2Kg of the present invention, and the oxygen can be reduced to 10.3 ppm to the end point, that is, the deoxidation rate is 70% or more. It can also play the role of desulfurization (attached to the test report, see Table VII). And it can remove other impurities and improve the performance of steel.
  • the top slag modification effect of the modifier is very obvious, the oxidation of the top slag is reduced, the fluidity of the top slag is improved, the pourability of the molten steel is greatly improved, the consumption of the deoxidized alloy is reduced, and the consumption of the continuous casting is reduced. Because it does not contain CaF, it has less erosion on the RH immersion tube and improves the utilization rate of the equipment (attached to the test report, see Table IX).
  • the invention has the following advantages: low cost, low energy consumption, good effect, simple operation without changing the original equipment and process, and no F compound is beneficial to the environment, and belongs to a green product. . detailed description
  • Example 1 Using the deoxidizer of the present invention, deoxidation tests were performed on 5 times of molten steel.
  • test conditions and process parameters of the deoxidation treatment of molten steel in the examples are shown in Table 7.
  • the effect is more obvious and always maintains good fluidity. Due to the high content of the modifier and the absence of CaF, the RH immersion tube erosion is lower, and the top slag fluidity is better, which also reduces the slag sticking condition of the immersion tube.
  • the good fluidity and top slag composition also ensure that the top slag can well adsorb the inclusions generated by deoxidation, and the purity and pourability of the molten steel are greatly improved.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the slag is treated with a slag-regulating agent.
  • the composition of the slag-regulating agent see Table ⁇ 1

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Abstract

一种用炼铝浮渣制造的炼钢用制剂可做为炼钢用脱氧剂、改质剂以及调渣剂,其中脱氧剂或改质剂包括(以质量百分比计):25-70%Αl,3-30%Αl2Ο3,10-30%的CaO,5-15%MgO,3-10%SiO2,以及少量杂质,调渣剂包括(以质量百分比计):5-20%Αl,25-70%Al2O3,10-50%的CaO,5-15%MgO,3-10%SiO2,以及少量杂质。该炼钢用制剂可以去除钢水中的硫及其他杂质,降低炼钢成本,提高炼钢效率。

Description

说 明 书 一种利用炼铝浮渣制造的炼钢用制剂
技术领域
本发明涉及一种利用炼铝浮渣制造的炼钢用制剂, 尤其是涉及炼钢用脱 氧剂、 改质剂和调渣剂。 背景技术
在脱氧、 改质、 调渣工艺中, 除了选择设备以外, 最重要的就是选择合 适的脱氧剂、 改质剂、 调渣剂。
经试验, 在现代炼钢脱氧材料中, 各种元素在 1600 °C时的脱氧能力不 同, 由此看出在 1600°C时, 各元素的脱氧能力顺序为 Al、 Ti、 B、 Si、 C、 V、 Cr、 Mn, 而常规的只选用 Al、 Si、 Mn、 Ca等元素用于脱氧, 其余元素均是 用于调整成分。
目前各炼钢企业主要用铝块、 硅铝钡、 硅钙合金、 硅铝合金、 包芯铝线 等材料脱氧、 改质, 虽然这些都是很好的脱氧剂、 改质剂, 但它们价格高, 脱氧后渣稀, 不利于聚渣, 另外在生产各种合金时需要大量的木材做还原剂, 对木材的消耗很大, 对生态造成很大破坏。
在钢水调渣工艺中, 有采用 CaC2进行调渣的, 但 CaC^碎时, 在空气 湿度大的情况下, 会产生 C2H2气体, 易燃, 易爆, 安全性差。 并且生产 CaC2 的能耗很大, 不利于环保。 发明内容
本发明针对现有技术的弊端,提供一种利用炼铝浮渣制造的炼钢用制剂, 这种制剂能够用做脱氧剂、 改质剂和调渣剂, 并具有良好的性能。
本发明的一个目的在于, 提供低成本高效能的脱氧剂、 改质剂和调渣剂。 为此, 本发明提供了一种利用炼铝浮渣制造的炼钢用制剂, 其添加入钢 水中, 其中, 所述制剂包括: 金属铝、 氧化铝、 氧化镁和氧化钙。
进一步, 所述炼钢用制剂为炼钢用脱氧剂、 改质剂或调渣剂。 进一步, 所述炼钢用脱氧剂或改质剂包括: 质量百分比为 25-70%的 A1, 3-30%的 A1203, 10-30%的 CaO, 5-15%的 MgO, 3~10%的 Si02, 和还有少量 杂质。
进一步, 所述炼钢用脱氧剂或改质剂由以下成分组成: 质量百分比为 25-70%的 A1, 3-30%的 A1203, 10-30%的 CaO, 5-15%的 MgO, <3%的稀土 元素, 3~10%的 Si02, 和少量杂质。 BP , 只包含上述成分, 而不包含其它成 分。
进一步, 所述炼钢用脱氧剂或改质剂中的各组分为粉末状, 粒度在 50微 米~ 1毫米之间。
进一步, 所述炼钢用脱氧剂或改质剂粉末被压制成球体状。
进一步, 所述炼钢用脱氧剂或改质剂粉末被压制成的球体的直径介于
20~50mm之间。
进一步,所述炼钢用脱氧剂或改质剂在转炉或电炉初炼钢水出钢过程中, 被加入到钢水中。
进一步, 所述炼钢用脱氧剂或改质剂被加入到钢包精炼炉或电炉中。 进一步, 所述炼钢用调渣剂包括: 质量百分比为 5-20%的 A1, 25-70%的 A1203, 10-50%的 CaO, 5-15%的 MgO, 3~10%的 Si02, 和还有少量杂质。
进一步,所述炼钢用调渣剂由以下成分组成:质量百分比为 5-20%的 A1, 25-70%的 A1203, 10-50%的 CaO, 5-15%的 MgO, 小于 <3%的稀土, 3-10% 的 Si02, 和少量杂质。 gp, 只包含上述成分, 而不包含其它成分。
进一步, 所述炼钢用调渣剂中的各组分为粉末状或为由粉末压制成的球 体状。
进一步, 所述炼钢用调渣剂被加入到钢包精炼炉中进行调渣, 或在转炉 或电炉初炼钢水出钢时, 加入到钢水中进行调渣。
进一步, 所述炼钢用脱氧剂或改质剂粉末被喷吹入到钢包精炼炉或电炉 中。
进一步, 所述炼钢用脱氧剂或改质剂在转炉出钢时, 加完铁合金之后, 再加入炼钢用脱氧剂或改质剂。
进一步, 在转炉出钢时, 先在出钢三分之一时加入三分之二量的炼钢用 脱氧剂或改质剂, 其它三分之一量的炼钢用脱氧剂或改质剂待出钢完毕后加 在钢包精炼炉的表面。
进一步, 所述炼钢用调渣剂的用量为使得炉渣中 MgO达到饱和值。 本发明的炼钢用制剂由于含有一定量的金属铝和活性度很高的氧化铝, 在钢水中首先与氧进行反应, 形成较强的还原气氛; 随后自身含有的氧化铝 和金属铝生成的氧化铝共同与氧化钙结合, 形成铝酸钙渣系, 该渣系熔点在 1 300 °C左右, 具有很高的硫容量, 有助于硫和其它杂质从钢液中的去除, 另 外造白渣的效果也是特别好, 除此以外该产品最大的优势是能够降低炼钢成 本, 提高炼钢效率。
本发明无需改变原有工艺、 设备, 对钢铁企业节能减排、 降低生产成本、 提高生产效率、 生产洁净钢大有益处。 具体实施方式
本发明的主要技术方案是以铝在熔炼中产生的浮渣制成的复合铝粉, 浮 渣的化学成分如下, 见表二:
复合铝粉化学成分 (wt%)
Figure imgf000004_0001
其中, STQ-l~STQ-6为不同的铝冶炼过程中产生的不同种类的浮渣的编 号, 以示区分。
上述复合铝粉代替金属铝作为还原剂, 并且在上述复合铝粉的基础上, 添加 CaO, 形成铝钙脱氧剂、 改质剂和调渣剂, 并以不同的加入方式对钢水 进行脱氧、 改质、 调渣处理。
本发明的以复合铝粉为基础的脱氧剂、 改质剂、 调渣剂, 根据不同的钢 种要求, 采用不同的组分配比, 每种组分配比的脱氧剂、 改质剂、 调渣剂均 可以两种方法加入钢水中, 即球状料加入法和粉末状料加入法, 有条件也可 以向初炼转炉或电炉内喷吹, 或向钢包精炼炉内喷吹。
基于复合铝粉和 CaO最终制成的炼钢用制剂的成分组成, 见表三:
炼钢用制剂的成分组成 (wt% )
Figure imgf000005_0001
其中, STQ-1600~STQ-6000为不同成分组成的炼钢用制剂的编号, 以示 区分。 并且, 其中, SiCb是可选择性地从复合铝粉中去除的。 并且上述成分 组成中还可以包含稀土元素, 通常稀土元素的重量百分比不超过 3 %。并且, 其中, STQ-1600〜STQ-1900通常用于调渣,而 STQ-2000〜STQ-6000通常用 于脱氧和改质。
炼钢用制剂通常是粉末状, 粉末可直接实用, 也可制成外型尺寸: 40mm X 40 mm X 25 mm或 50mm X 40 mm X 20 mm的块体,也可根据用户需要调整。
上述炼钢用制剂作为脱氧剂、 改质剂的操作方法:
将上述脱氧剂、 改质剂, 根据不同钢种的指标要求, 通过炉后加料口随 着转炉或电炉初炼出钢过程加入转炉、 电炉或直接加入钢包精炼炉(LF炉), 一般的加入方法是在转炉或电炉出钢时, 加完铁合金之后, 即可加入本发明 的炼钢用脱氧剂, 本发明的炼钢用脱氧剂可全部或大部分取代脱氧用的其它 材料, 加入量要根据炼钢工艺计算, 计算方法与原工艺相同。
本发明的炼钢用脱氧剂在 LF炉中的应用如下:就在转炉出钢时加入脱氧 剂, 即先在出钢三分之一时加入三分之二量的脱氧剂, 其它三分之一量的脱 氧剂待出钢完毕后加在钢包精炼炉表面, 加入量与原工艺脱氧材料一样。
粉状脱氧剂、 改质剂的脱氧方法:
粉状脱氧剂、 改质剂的化学成分与上述球状相同, 不同之处是开 '、 粉 末状态, 颗粒度小于 lmm。 可分为 5Kg、 10 Kg, 15 Kg等小包装。 对一些炉 体小于 20吨或钢包小于 50吨的企业来说, 粉末状脱氧剂、 改质剂效果更好, 有条件的还可考虑用喷吹法, 加入方法和加入量与上述相同。
表四中列出了三种球状调渣剂的成分组成:
球状调渣剂的成分组成 (wt% )
Figure imgf000006_0001
其外型尺寸为: 40mm X 40 mm X 25 mm或 50mm X 40 mm X 20 mm的块 体, 也可根据用户需要调整。
球状调渣剂对钢水的调渣方法:
转炉或电炉初炼出钢时, 根椐出钢温度和炉渣情况, 决定加入调渣剂的 数量, 进行调渣。 使炉渣 MgO达到饱和值, 提高炉渣的熔点, 调整炉渣的黏 度, 使其适宜于溅渣, 一般加入量为 3-5Kg/T。
这种调渣剂比较常规的调渣剂具有很好的聚渣性, 利于稠化炉渣, 因含 有比较多的 A1203, 因此对耐火材料有很好的保护修复作用。
下面是本发明与现在产品在价格及能源消耗方面的比对表, 见表五 表五 本发明与现在产品在价格及能源消耗方面的比对表
Figure imgf000006_0002
用粉末状的脱氧剂、 改质剂、 调渣剂进行脱氧、 改质、 调渣工艺处理, 使用方法与球状产品相同。
综上所述, 采用本发明复合型脱氧、 改质、 调渣剂对炼钢生产的脱氧、 改质、调渣具有十分显著的效果。试验表明: 当钢水的原始氧为 57.2 ppm时, 用本发明脱氧剂 2Kg脱氧,到终点氧可降低为 10.3 ppm,即脱氧率 70%以上。 还能起到脱硫的作用 (试验报告后附, 见表七)。 并且能够去除其它杂质, 提 高钢的性能。 改质剂的顶渣改质效果十分明显, 降低了顶渣的氧化性, 提高 顶渣流动性, 大大改善钢水的可浇注性, 减少了脱氧合金的消耗, 降低了连 浇的各项消耗。 因不含 CaF, 所以对 RH浸泽管侵蚀小, 提高了设备的利用 率 (试验报告后附, 见表九)。
与现有技术相比, 本发明具有如下优点: 成本低, 在不改变原有设备、 工艺的条件下, 能耗低, 效果好, 操作简单, 不含 F化物对保护环境有利, 属绿色产品。 具体实施方式
实例一: 采用本发明的脱氧剂, 对 5个炉次的钢水进行脱氧试验。
脱氧剂的成分组成, 见表六:
表六 脱氧剂的成分组成 (wt% )
Figure imgf000007_0002
外型尺寸: 40mm X 40 mm X 25 mm0
实施例钢水脱氧处理的试验条件及工艺参数, 见表七
表七 钢水脱氧处理的试验条件及工艺参数
Figure imgf000007_0001
精炼前夹杂 (%) 26 25 30 26 71 精炼后夹杂 (%) 15 12 9 20 13 实例二: 采用本发明的改质剂, 对 4个炉次的钢水进行了改质试验 改质剂的成分组成, 见表八
表八 改质剂的成分组成 (wt%)
Figure imgf000008_0001
外型尺寸: 40mm X 40 mm X 25 mm0
实施例钢水改质处理的成份分析表, 见表九
表九 钢水改质处理的成份分析表
Figure imgf000008_0002
注: -1 加入改质剂前
-2 加入改质剂后
通过 RH炉后, 效果更加明显, 始终保持良好的流动性。 因该改质剂含 量较高并且不含 CaF, RH浸泽管侵蚀较低, 同时顶渣流动性更好也降低了浸 泽管粘渣的情况。 良好的流动性及顶渣成分也保证了顶渣能够很好的吸附脱 氧产生的夹杂, 钢水纯净度和可浇注性大大提高。
下面是 RH炉进站和出站渣样对比表, 见表十
RH炉进站和出站渣样对比 炉号 FeO CaO A1203 Si02 MgO MnO CaO/A1203
1913824-1 2.32 43.41 28.87 7.96 8.09 2.67 1.50 1913824-2 2.17 42.91 36.61 7.74 7.58 1.37 1.17
1913825-1 2.98 43.77 27.02 8.05 8.62 3.45 1.62
1913825-2 2.54 41.36 34.49 7.92 9.13 1.89 1.20
进 RH均值 2.65 43.59 27.95 8.01 8.36 3.06 1.56
出 RH均值 2.36 42.14 35.55 7.83 8.36 1.63 1.19
注: -1 进 RH
-2 出 RH
实施例三:
用调渣剂对钢水进行调渣处理。 调渣剂的成分组成, 见表 ^一
表 ^一 调渣剂的成分组成 (wt% )
Figure imgf000009_0001
外型尺寸: 40mm X 40 mm X 25 mm0
实施例钢厂使用调渣剂的工艺参数, 见表十二
表十二 钢厂使用调渣剂的工艺参数
Figure imgf000009_0002
实施例钢厂使用调渣剂的效果, 见表十三
表十三 钢厂使用调渣剂的效果
Figure imgf000009_0003
尽管本发明的实施方案已公开如上, 但其并不仅仅限于说明书和实施方 式中所列运用, 因此在不背离权利要求及等同范围所限定的一般概念下, 本 发明并不限于特定的细节和这里示出与描述的图例

Claims

权 利 要 求 书
1. 一种利用炼铝浮渣制造的炼钢用制剂, 其添加入钢水中, 其中, 所述 制剂包括: 金属铝、 氧化铝、 二氧化硅、 氧化镁和氧化钙。
2. 如权利要求 1所述的炼钢用制剂, 其中, 所述炼钢用制剂为炼钢用脱 氧剂。
3. 如权利要求 1所述的炼钢用制剂, 其中, 所述炼钢用制剂为炼钢用改 质剂。
4. 如权利要求 1所述的炼钢用制剂, 其中, 所述炼钢用制剂为炼钢用调 渣剂。
5. 如权利要求 2或 3所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改 质剂包括:质量百分比为 25-70%的 A1, 3-30%的 A1203, 10-30%的 CaO, 5-15% 的 MgO, 3~10%的 Si02, 和还有少量杂质。
6. 如权利要求 5所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质剂 由以下成分组成:质量百分比为 25-70%的 Al,3-30%的 A1203, 10-30%的 CaO, 5-15%的 MgO, 3~10%的 Si02, <3%的稀土元素和少量杂质。
7. 如权利要求 6所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质剂 中的各组分为粉末状, 粒度在 50微米 ~ 1毫米之间。
8. 如权利要求 7所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质剂 粉末被压制成球体状。
9. 如权利要求 8所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质剂 粉末被压制成的球体的直径介于 20~50mm之间。
10. 如权利要求 7或 8所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或 改质剂在转炉或电炉初炼钢水出钢过程中, 被加入到钢水中。
11. 如权利要求 7或 8所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或 改质剂被加入到钢包精炼炉或电炉中。
12. 如权利要求 4所述的炼钢用制剂, 其中, 所述炼钢用调渣剂包括: 质量百分比为 5-20%的 A1, 25-70%的 A1203, 10-50%的 CaO, 5-15%的 MgO, 3~10%的 Si02, 和还有少量杂质。
13. 如权利要求 12所述的炼钢用制剂, 其中, 所述炼钢用调渣剂由以下 成分组成:质量百分比为 5-20%的 A1, 25-70%的 A1203, 10-50%的 CaO, 5-15% 的 MgO, 小于 <3%的稀土, 3~10%的 Si02, 和少量杂质。
14. 如权利要求 13所述的炼钢用制剂, 其中, 所述炼钢用调渣剂中的各 组分为粉末状或为由粉末压制成的球体状。
15. 如权利要求 14所述的炼钢用制剂, 其中, 所述炼钢用调渣剂被加入 到钢包精炼炉中进行调渣, 或在转炉或电炉初炼钢水出钢时, 加入到钢水中 进行调渣。
16. 如权利要求 11所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质 剂粉末被喷吹入到钢包精炼炉或电炉中。
17. 如权利要求 12所述的炼钢用制剂, 其中, 所述炼钢用脱氧剂或改质 剂在转炉出钢时, 加完铁合金之后, 再加入炼钢用脱氧剂或改质剂。
18. 如权利要求 17所述的炼钢用制剂, 其中, 在转炉出钢时, 先在出钢 三分之一时加入三分之二量的炼钢用脱氧剂或改质剂, 其它三分之一量的炼 钢用脱氧剂或改质剂待出钢完毕后加在钢包精炼炉的表面。
19. 如权利要求 15所述的炼钢用制剂, 其中, 所述炼钢用调渣剂的用量 为使得炉渣中 MgO达到饱和值。
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