WO2012151717A1 - 光伏组件接线盒 - Google Patents

光伏组件接线盒 Download PDF

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Publication number
WO2012151717A1
WO2012151717A1 PCT/CN2011/000826 CN2011000826W WO2012151717A1 WO 2012151717 A1 WO2012151717 A1 WO 2012151717A1 CN 2011000826 W CN2011000826 W CN 2011000826W WO 2012151717 A1 WO2012151717 A1 WO 2012151717A1
Authority
WO
WIPO (PCT)
Prior art keywords
connector
photovoltaic module
junction box
module junction
connection terminal
Prior art date
Application number
PCT/CN2011/000826
Other languages
English (en)
French (fr)
Inventor
陈志良
郭浪
Original Assignee
无锡尚德太阳能电力有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 无锡尚德太阳能电力有限公司 filed Critical 无锡尚德太阳能电力有限公司
Priority to PCT/CN2011/000826 priority Critical patent/WO2012151717A1/zh
Publication of WO2012151717A1 publication Critical patent/WO2012151717A1/zh

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/16Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/081Bases, casings or covers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/14Fastening of cover or lid to box
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the technical field of solar photovoltaic applications, and in particular to a photovoltaic component wiring. Background technique
  • Solar energy is a renewable resource. Converting solar energy into electrical energy can save energy, alleviate power shortages, and reduce environmental pollution. Therefore, solar photovoltaic technology is receiving more and more attention and favor from the public.
  • Solar cells are made of materials that produce photovoltaic effects, such as silicon, gallium arsenide, selenium indium copper or other materials, to convert light energy into electrical energy using photovoltaic effects.
  • photovoltaic modules composed of a plurality of solar cells are used in a large amount, for example, photovoltaic modules are used to construct a power generation system, or used as a curtain wall for a building or mounted on a roof of a building.
  • the power of the photovoltaic module is output to the outside.
  • the PV module junction box is also the key connection device for the PV module.
  • the function of the PV module junction box is to prevent the hot spot effect when the PV module is partially blocked.
  • a plurality of functional components are typically included in the photovoltaic module junction box, such as connection terminals for connecting bus bars of photovoltaic modules, diodes for bypassing, and cables.
  • the existing photovoltaic module junction boxes are mostly manufactured in one piece, and even if a few models are processed by the structure of the cover and the box body, the integral sealing of the glue is also adopted after the forming, and the separation cannot be achieved.
  • the one-piece photovoltaic module junction box is integrally bonded to the back of the photovoltaic module. Therefore, after the photovoltaic module junction box is mounted on the photovoltaic module, once the photovoltaic module junction box is in use, any fault occurs, such as a certain box.
  • the PV module junction box cannot be easily removed from the PV module at this time, and the PV module junction box needs to be removed as a whole, but the PV module is easily damaged, making the entire PV module unusable.
  • the maintenance cost of the PV module junction box is high.
  • the main technical problem to be solved by the present invention is to provide a photovoltaic module junction box which is easy to maintain.
  • the present invention provides a photovoltaic module junction box, comprising: a first portion comprising at least one first connector fixed to a photovoltaic component, the first connector comprising an insulated first body and a relative And at least two first connection terminals fixed to the first body, the first connection terminals respectively electrically connecting the bus bars of the photovoltaic module; the second portion comprises detachably cooperating with the first connector a second connector and an electronic component, the second connector comprising an insulated second body and at least two second connection terminals fixed to the second body, the electronic component and the second connection terminal Electrical connection; and
  • At least two cables each of which is electrically connected to at least one of the second connecting terminals, and when the second portion is mated with the first portion, the first connector and the second connector are mutually inserted, And, the first connection terminals are electrically connected to the second connection terminals, respectively.
  • the second connector further comprises a conductive substrate fixed relative to the second body, the conductive substrate comprising a conductive area corresponding to the second connection terminal, each of the conductive regions being electrically Connecting one of the second connection terminals, and connecting the electronic components between the conductive regions of the conductive regions and the conductive regions opened by the partition portions.
  • each of the cables is electrically connected to at least one of the electrically conductive regions.
  • the blocking portion is composed of a pre-breaking portion formed by pre-cutting a conductive substrate, and a selective short-circuiting portion being pre-connected to the two Between the conductive regions, the two conductive regions to be connected are short-circuited, and suitably, the photovoltaic module junction box further includes a positive locking device, and the first connector is connected to the second connector When the device is inserted in the predetermined plugging direction, the forward latching device prevents the first connector and the second connector from moving in the opposite direction of the plugging direction. 11 000826
  • the photovoltaic module junction box further includes a lateral locking device, and the lateral locking device blocks when the first connector and the second connector are inserted in a predetermined plugging direction.
  • the first connector and the second connector move in a direction away from the insertion direction.
  • the first connection terminal of the first connector and the second connection terminal of the second connector are symmetrically arranged, respectively, in the first body and the second body
  • One of the first body and the second body is provided with a groove on one of the first body and the second body, and the first connector and the second connector are inserted according to a predetermined one
  • the protrusion is inserted into the groove; when the first connector and the second connector are inserted in a direction different from the predetermined insertion direction, the protrusion The block is blocked by a portion other than the groove of the other of the first body and the second body, and the insertion cannot be completed.
  • the functional components in the photovoltaic module junction box are disposed in the second portion independent of the first portion, and the first portion and the second portion are respectively realized by the detachable cooperation of the respective first connector and the second connector. Free separation and assembly. Therefore, in the use of the photovoltaic module junction box of the present invention, if there is any problem in the photovoltaic module junction box that needs to be replaced or repaired, at this time, it is not necessary to remove the fixed photovoltaic module wiring from the photovoltaic module. The box only needs to be removed from the PV module junction box that has been mounted to the PV module for replacement or repair.
  • the removal of the second part does not affect the fixed connection between the first part and the photovoltaic module, avoiding damage to the photovoltaic module or any other adverse effects, extending the service life of the core part, thereby effectively improving the photovoltaic module.
  • Overall quality and reduced maintenance costs by changing the internal electronic components and connecting circuits of the second part, a variety of component products can be derived, with short production cycle and high production efficiency, so that the demand changes can be quickly responded to, and the production can be made according to the order, avoiding large quantities of inventory.
  • the second part of the photovoltaic module junction box of the present invention and the first part of the connector mating structure can be inserted and removed multiple times, and the disassembly and assembly are convenient, and can be used multiple times, which is beneficial to construction installation and use.
  • FIG. 1 is a perspective schematic view of a photovoltaic module junction box before being plugged in accordance with an embodiment of the present invention
  • FIG. 2 is a perspective schematic view of the photovoltaic module junction box after plugging in accordance with an embodiment of the present invention
  • FIG. 3 is an exploded perspective view of a first portion of a photovoltaic module junction box in accordance with an embodiment of the present invention
  • FIG. 4 is a bottom plan view of a first portion of a photovoltaic module junction box in accordance with an embodiment of the present invention
  • Figure 5 is an exploded perspective view of a second portion of a photovoltaic module junction box in accordance with an embodiment of the present invention.
  • FIG. 6 is a perspective schematic view of the second portion of the substrate of the photovoltaic module junction box after the second connection terminal and the electronic component are mounted, without cutting off the selective short-circuit portion, according to an embodiment of the present invention
  • Figure 7 is a view showing another perspective view of the substrate shown in Figure 6 after the second connection terminal and the electronic component are mounted without cutting the selective short-circuit portion;
  • FIG. 8 is a circuit diagram of a photovoltaic module connected to a photovoltaic module junction box according to an embodiment of the present invention
  • FIG. 9 is a circuit diagram of a photovoltaic module connected to a photovoltaic module junction box according to another embodiment of the present invention.
  • FIG. 10 is a circuit diagram of a photovoltaic module connected to a photovoltaic module junction box according to still another embodiment of the present invention.
  • FIG 11 is a schematic illustration of a second portion of a photovoltaic module junction box in accordance with another embodiment of the present invention. detailed description
  • FIG. 8 is a view showing a connection photovoltaic group of a photovoltaic module junction box according to an embodiment of the present invention.
  • 1 Connect at least two ⁇ : ⁇ cable 3.
  • the photovoltaic module junction box 100 includes two cables 3 that are connected to an external power source assembly (not shown) through a positive connector 41 and a negative connector 42 respectively to generate power from the photovoltaic module 200. Output to an external power supply assembly for energy transfer.
  • the first portion 1 includes at least one first connector 10 that is fixed to the photovoltaic module 200.
  • the first connector 10 includes an insulated first body 11 and at least two fixed relative to the first body 11.
  • the first connection terminals 12 and the first connection terminals 12 are electrically connected to the bus bars 202 of the photovoltaic module 200, respectively.
  • the second portion 2 includes a second connector 20 that removably mates with the first connector 10, the second connector 20 including an insulative second body
  • the second portion 2 also includes an electronic component 24 that is electrically coupled to the second connection terminal 22.
  • the electronic component 24 can be a diode, and the diode mainly serves as a bypass.
  • the electronic component 24 of the present invention is not limited to a diode.
  • the electronic component 24 may also be a DC/AC inverter, or a DC/DC optimizer, or any other equivalent function. Electronic components.
  • Each of the cables 3 is electrically connected to at least one second connection terminal 22.
  • the first connector 10 of the first portion 1 and the second connector 20 of the second portion 2 can be plugged into each other, and the first connection terminal 12 is electrically connected to the second connection terminal 22, respectively.
  • the photovoltaic module junction box 100 of the present invention separates the portion for fixing to the photovoltaic module 200 as the first portion 1, and the functional components in the photovoltaic module junction box 100, such as the electronic component 24, are separately disposed independently of the first portion 1.
  • the first part 1 and the second part 2 respectively achieve free separation and assembly of the two by the detachable cooperation of the respective first connector 10 and the second connector 20, thereby, in the present invention
  • the electronic component 24 in the second portion 2 fails, needs to be replaced or repaired, the user does not need to be from the photovoltaic module 200.
  • the entire photovoltaic module junction box 100 that has been fixedly installed is removed, and only the second portion 1 of the photovoltaic module junction box 100 that has been mounted on the photovoltaic module 200 is removed, and the second portion 2 is removed. Except that it does not affect the fixed connection between the first part 1 and the PV module 200, therefore, the replacement or repair operation does not need to replace the entire PV
  • the component junction box 100 avoids any adverse effects on the photovoltaic module 200, thereby effectively reducing the maintenance cost of the photovoltaic module junction box 100.
  • the second part 1 and the first part 1 of the photovoltaic module junction box 100 of the present invention adopt a connector fitting structure that can be inserted and removed multiple times, and the connection structure is simple, convenient for disassembly and assembly, and can be used multiple times, thereby The use cost of the photovoltaic module junction box 100 of the present invention is further reduced.
  • the first body 11 of the first connector 10 is provided with a post 1120 through which the first connection terminal 12 passes.
  • the second body 21 of the second connector 20 is provided with a jack 2120, and the second connecting terminal 22 extends into the jack 2120.
  • the post 1120 is inserted into the jack 2120.
  • a sealing jaw 14 is disposed around each of the posts 1 120 of the first body 11.
  • the sealing ring 14 is tightly fitted between the insertion hole 2120 and the insertion post 1120 to electrically contact each other.
  • a connection terminal 12 and a second connection terminal TL are sealed with respect to the external environment.
  • the first connector 10 is provided with a wiring cavity 110, and the first connection terminal 12 extends into the wiring cavity 110, and the bus bar 202 of the photovoltaic module 200 is electrically connected to the first connection terminal 12 in the wiring cavity 110.
  • the wiring cavity 110 includes an opposite upper opening 1101 and a lower opening 1 102.
  • the bus bar 202 of the photovoltaic module 200 enters the wiring cavity 110 through the lower opening 1102.
  • the first connector 10 further includes a wiring compartment cover 13 that is capped to the upper opening 1 101.
  • a sealing medium injection hole 131 and a vent hole 1 32 are provided in the wiring chamber cover 13.
  • the first body 11 of the first connector 10 includes a base portion 11 1 and a plug portion 112 having a mounting surface 1110 fixed to the photovoltaic module 200, and the base portion 111
  • the area of the projection on the mounting surface 1110 is larger than the insertion portion 112.
  • the post 1 120 is formed at the insertion portion 112.
  • the wiring chamber 110 is connected to the mounting surface 1110.
  • a mounting groove 1112 is disposed on the mounting surface 1110 of the base portion 111.
  • the glue receiving groove 1112 is disposed around the wiring cavity 110, and the adhesive groove 1112 surrounds the periphery of the base portion 111.
  • the base portion 111 is coated on the adhesive tank.
  • the adhesive within 11 1 2 is bonded to the photovoltaic module 200.
  • the base portion 111 is provided with a plurality of heat dissipation holes 1114 at a position close to the insertion post 1120.
  • the plurality of heat dissipation holes 1114 correspond to the second portion of the second portion 2. The position of the body 21, thereby facilitating the dissipation of heat from the interior of the second portion 2 during use of the photovoltaic module junction box 100.
  • the second connector 20 further includes a conductive substrate 23 fixed relative to the second body 21, and the conductive substrate 23 includes a second connection terminal 22.
  • a substantial number of conductive regions 230, each electrically conductive region 230 is electrically coupled to a second connection terminal 22, for example, the second connection terminal 22 can be riveted to the conductive region 230.
  • a partition portion 232 is disposed between each of the conductive regions 230. The partition portion 232 selectively breaks or shorts the conductive regions 230 on both sides thereof, wherein the electronic components 24 are connected between the conductive regions 230 that are broken by the partition portion 232, for example The electronic component 24 can be coupled to the conductive region 230.
  • FIG. 8 illustrates a circuit schematic of a photovoltaic module 200 of a photovoltaic module junction box 100 in accordance with an embodiment of the present invention. As shown in FIG.
  • two conductive regions of the first and second second connection terminals 22 are electrically connected a partition portion 232 between the 230, a partition portion 232 electrically connecting the two conductive regions 230 of the second and third second connection terminals 22, and electrically connecting the third and fourth second connection terminals 22
  • the partitions 232 between the two conductive regions 230 are both disconnected, and the electrical connection is disconnected between the two electrically conductive regions 230 of the disconnected electrical connection first and second second connection terminals 22 Diodes are respectively connected between the two conductive regions 230 of the second and third second connection terminals 22, and between the two electrically conductive regions 230 of the disconnected electrical connection third and fourth second connection terminals 22 twenty four.
  • FIG. 8 is only an exemplary embodiment of the present invention, and the present invention is not limited thereto.
  • the present invention may not require disconnecting each of the conductive regions 230 to connect the electronic components 24 between the conductive regions 230 that are interrupted by the partition 232, that is, the present invention It is not necessary to disconnect each of the partitions 232.
  • the present invention may be a group of several conductive regions 230, selectively disconnected by a conductive region, and the electronic component 24 is connected between the disconnected conductive regions. That is, in some cases, the partition 232 between the conductive regions 230 within the set of conductive regions does not need to be broken.
  • the partition portion 23 2 between the two conductive regions 230 of the first and second second connection terminals 22 is electrically connected, and the second and third second connection terminals are electrically connected.
  • the partition portion 232 between the two conductive regions 2 30 of 22 is disconnected, and the partition portion 232 between the two conductive regions 230 electrically connecting the third and fourth second connection terminals 22 is not disconnected and short-circuited.
  • a diode 24 is connected between the two conductive regions 230 of the second connection terminal 22, respectively.
  • the present invention may also open the partition portion 232 at intervals.
  • the partition portion 232 between the two conductive regions 230 is disconnected, and the partition portion 232 between the two conductive regions 230 electrically connecting the second and third second connection terminals 22 is not broken and is short-circuited.
  • Conductive regions 230 on both sides, and between the two electrically conductive regions 230 of the disconnected electrical connection first and second second connection terminals 22, and the disconnected electrical connections of the third and fourth roots A DC/AC inverter or DC/DC optimizer 24 is connected between the two conductive regions 230 of the connection terminal 22, respectively.
  • the above description with reference to FIG. 8 to FIG. 10 is only an illustrative explanation and illustration of the present invention, and is not intended to limit the present invention.
  • the partition portion 232 of the present invention can be selectively broken by the user according to actual needs.
  • the conductive regions 230 on either side thereof are opened or short-circuited, and the electronic components 24 are connected between the conductive regions 230 that are broken by the partition portion 232, thereby making the internal configuration of the second portion 2 of the present invention more flexible.
  • each of the cables 3 is electrically connected to at least one of the conductive regions 230, and each of the cables 3 is electrically connected to at least one of the conductive regions 230, thereby electrically connecting at least one second connecting terminal 22 to each of the cables 3.
  • the blocking portion 232 is composed of a pre-breaking portion 2321 and a selective short-circuiting portion 2322.
  • the pre-breaking portion 2321 is formed by cutting off the conductive substrate 23 in a predetermined manner, and the conductive region 2'30 is short-circuited. And it is suitable to be selectively cut to disconnect the electrical connection of the conductive regions 230 on both sides of the short-circuit portion 2322.
  • the pre-breaking portion 2321 has a large width at a portion close to the selective short-circuit portion 2322, thereby making it easier to break the partition portion 232.
  • the second portion 2 further includes a heat sheet 25.
  • a heat sink mounting portion 234 is disposed on the conductive substrate 23, and the heat sink 25 is mounted to the heat sink mounting portion 234 and in thermal contact with the electronic component 24, so that heat generated by the electronic component 24 can be dissipated in time to avoid damage of the electronic component 24. .
  • the second portion 2 of the present invention further includes an insulating base 26 which is fitted over the side of the conductive substrate 23 adjacent to the second connection terminal 22 and is housed inside the second body 2 1 to ensure the entire The size and structural stability of the conductive substrate 23.
  • the internal structure of the second portion 2 of the present invention is assembled as follows. First, the second connection terminal 22 is crimped onto the conductive substrate 23; secondly, the diode 24 is soldered between the pre-disconnected conductive regions 230 of the conductive substrate 23; then, the insulating base 26 is connected from the second The plug end side of the terminal 22 is fitted and mounted on the side of the conductive substrate 23. Again, the heat sink 25 is assembled to the heat sink mounting portion 234 of the conductive substrate 23, so that the diode 24 can be better.
  • the heat dissipation can also support the conductive substrate 23, protect the diode 24 when the partition 232 is broken, and disconnect the partition 232 between the pre-disconnected conductive regions 230 to realize the internal circuit of the second portion 2;
  • the cable 3 is electrically connected to the conductive opposite conductive region 230; finally, the insulated second body 21 is assembled, thereby completing the assembly of the entire second portion 2.
  • the photovoltaic module junction box 100 further includes a positive locking device 5 at the first connection
  • the forward latching device 5 can prevent the first connector 10 and the second connector 20 from moving in the opposite direction of the plugging direction.
  • the positive locking device 5 comprises a card slot 51 disposed in the plugging direction on the first portion 1 and a stop 52 in the card slot 51, and in the plugging direction on the second portion 2 The pair of opposite hooks 53 are disposed.
  • the forward locking device 5 of the present invention is not limited to the manner described above and illustrated in the drawings, and the arrangement of the photovoltaic module junction box 100 prevents the first connector 10 and the second connector 20 from being inserted in the plugging direction. Any manner of latching that moves in the opposite direction is within the scope of the present invention.
  • the photovoltaic module junction box 100 may further include a lateral locking device 6 that blocks the first locking device 6 when the first connector 10 and the second connector 20 are inserted in a predetermined plugging direction.
  • the connector 10 and the second connector 20 are moved in a direction deviating from the plugging direction.
  • the locking direction of the lateral locking device 6 is set to be perpendicular to the locking direction of the positive locking device 5, and the lateral locking device 6 is included on the first portion 1 along the vertical a groove 61 disposed in the direction, and a locking hook 62 disposed on the second portion perpendicular to the insertion direction, when the second portion 2 is engaged with the first portion 1, the locking hook 62 is locked in the groove 61, thereby The looseness of the second portion 2 in the direction perpendicular to the plugging direction can be further prevented, and the contact force of the first connection terminal 12 of the first connector 10 and the second connection terminal 22 of the second connector 20 can be effectively ensured.
  • the first connector of the first connection terminal 12 of the second connection terminal 20 respectively 22 are arranged symmetrically with the second connector 10 is provided with a projection 213 on the second body 21, respectively, in the A body 11 is provided with a recess 113.
  • the bump 213 of the second body 21 is smoothly inserted into the first body 11.
  • the bumps 21 provided on the second body 21 are used by the first body 11 The portion other than the groove 113 is blocked and cannot be inserted, thereby, by setting.
  • the protrusion 213 and its matching groove 113 can effectively ensure proper insertion between the first connector 10 and the second connector 20.
  • the protrusion 213 may be disposed on the first body 11, and the groove 1 1 3 may be disposed on the second body 21.
  • the cooperation of the protrusion 21 3 and the groove 113 may be the same. The mis-insertion is prevented, so that the correct insertion between the first connector 10 and the second connector 20 of the present invention can also be achieved.
  • FIG 11 is a schematic illustration of a second portion of a photovoltaic module junction box in accordance with another embodiment of the present invention.
  • the first portion 1 of the photovoltaic module junction box 100 can include a plurality of first connectors 10, and correspondingly, the second portion 2 includes a second number of connections to the first connector 10.
  • the photovoltaic module junction box 100 includes a plurality of cables 3, and at least one of the plurality of cables 3 electrically connects the two second connectors 20, so that the plurality of second portions 2 can be pressed according to engineering needs.
  • the required lengths of the cables 3 are connected in series to achieve maximum cable and connector savings. According to the customer's needs, a fixed length cable can be produced according to the order to avoid the waste of the rear cable.
  • the photovoltaic module junction box 100 of the present invention can be made into a specification by separating the first portion 1 and the second portion 2 thereof.
  • the second part 2 has a short production cycle and high production efficiency, and can be produced according to the order.
  • the enterprise avoids large-scale stockpiles, and then reassembles according to market demand, or can be assembled and shipped by the enterprise.
  • a fixed length cable 3 can be provided according to customer requirements to avoid waste of the rear cable 3. Therefore, the photovoltaic module junction box 100 of the present invention has better flexibility and practicability, and has broad market application prospects.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Connection Or Junction Boxes (AREA)

Description

光伏组件接线盒 技术领域
本发明涉及太阳能光伏应用技术领域, 尤其涉及一种光伏组件接线 。 背景技术
随着全球能源貪源的日益枯竭, 人类寻找新的可替代型能源的步伐 也在不断加快。 太阳能是一种可再生资源。 将太阳能转化为电能既能节 约能源, 緩解供电紧张问题, 又能减少环境污染, 因此, 太阳能光伏技 术越来越受到公众的关注和青睐。 太阳能电池是由能产生光伏效应的材 料, 诸如硅、 种化镓、 硒铟铜或其他材料等制成, 从而利用光伏效应将 光能转换成电能。 目前由多片太阳能电池单元组合而成的光伏组件被大 量投入使用, 例如, 光伏组件被应用于构建发电系统, 或用于作为建筑 物的幕墙或安装于建筑物的屋顶上等。 而将光伏组件的功率输出到外部。 同时, 光伏组件接线盒也是光伏组件 做成系统的关键连接装置, 光伏组件接线盒的作用是防止光伏组件局部 被遮挡时产生热斑效果。 在光伏組件接线盒内通常包括多个功能部件, 例如用于连接光伏组件的汇流条的连接端子、 起旁路作用的二极管以及 电缆等。
在使用中, 通常需要将光伏组件接线盒固定到光伏組件上以进行能 量传输工作。 然而, 现有的光伏组件接线盒大多采用一体式制造, 即使 有少数型号是采用盒盖和盒体的构造加工, 但成形后亦采用灌胶整体密 封, 无法实现分离。 这种一体式结构的光伏组件接线盒是整体粘接在光 伏组件的背面, 因此, 在光伏组件接线盒安装到光伏組件上之后, 一旦 光伏组件接线盒在使用中出现任何故障, 例如盒内某个功能部件损坏的 话, 则此时不能轻易将光伏组件接线盒从光伏组件上拆卸下来, 需要整 体拆除光伏组件接线盒, 但这却很容易对光伏组件造成损伤, 使得整个 光伏组件无法使用 , 从而导致光伏组件接线盒的维护成本颇高。
因此, 有必要提供改进的技术方案以克服现有技术中存在的技术问 确认本 发明内容
本发明要解决的主要技术问题是提供一种光伏组件接线盒, 其便于 维护。
为解决上述技术问题, 本发明提供一种光伏组件接线盒, 其包括: 第一部分, 其包括固定到光伏组件的至少一个第一连接器, 所述第 一连接器包括绝缘的第一本体及相对于所述第一本体固定的至少两个第 一连接端子, 所述第一连接端子分别电连接所述光伏组件的汇流条; 第二部分, 其包括与所述第一连接器可拆卸地配合的第二连接器以 及电子元件, 所述第二连接器包括绝缘的第二本体及相对于所述第二本 体固定的至少两个第二连接端子, 所述电子元件与所述第二连接端子电 连接; 及
至少两根电缆, 每根电缆至少电连接一个所述第二连接端子, 当所述第二部分与所述第一部分配合时, 所述第一连接器与所述第 二连接器相互插接, 并且, 所述第一连接端子分别与所述第二连接端子 电连接。
优选地, 所述第二连接器还包括相对于所述第二本体固定的导电基 片, 所述导电基片包括与所述第二连接端子相当数量的导电区域, 每个 所述导电区域电连接一个所述第二连接端子, 每个所迷导电区域之间设 其中被所述隔断部^开的所述导电 ^域之间连接所述电子元件。优选 , 每根电缆至少电连接一个所述导电区域。
优选地, 所述隔断部由预隔断部及选择性短路部组成, 所述预隔断 部是预设地切除导电基片而形成, 所述选择性短路部是预设地连接在两 个所述导电区域之间而将被连接的两个所述导电区域短路, 并且适合被 优选地, 所述光伏组件接线盒还包括正向锁扣装置, 在所述第一连 接器与所述第二连接器沿预定的插接方向完成插接时, 所述正向锁扣装 置阻止所述第一连接器与所述第二连接器沿所述插接方向的反方向移 动。 11 000826
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优选地, 所述光伏组件接线盒还包括侧向锁扣装置, 在所述第一连 接器与所述第二连接器沿预定的插接方向完成插接时, 所述侧向锁扣装 置阻止所述第一连接器与所述第二连接器沿偏离所述插接方向的方向移 动。
优选地, 所述第一连接器的所述第一连接端子与所述第二连接器的 所述第二连接端子分别对称地排列, 在所述第一本体及所述第二本体两 者的其中一个上设置有凸块, 在所述第一本体及所述第二本体两者的另 一个上设置有凹槽 , 当所述第一连接器与所述第二连接器按照预定的插 接方向插接时, 所述凸块插入于所述凹槽中; 当所述第一连接器与所述 第二连接器按照与所述预定的插接方向不同的方向插接时, 所述凸块被 所述第一本体及所述第二本体两者的所述另一个的所述凹槽以外的部分 阻挡而无法完成插接。 第一部分, 而光伏组件接线盒中的功能部件设置在独立于第一部分的第 二部分中, 第一部分和第二部分分别通过各自的第一连接器和第二连接 器的可拆卸配合而实现二者的自由分离和装配。 因此, 在本发明的光伏 組件接线盒的使用过程中, 如果光伏组件接线盒出现任何问题需要更换 或进行维修时, 此时, 并不需要从光伏组件上取下已固定安装的整个光 伏组件接线盒, 而仅需要从已安装到光伏组件上的光伏组件接线盒上拔 出其第二部分进行更换或者维修。 并且, 第二部分的移除不会影响到第 一部分与光伏组件之间的固定连接, 避免了对光伏组件造成损坏或者任 何其他不良影响, 延长了核心部分的使用寿命, 进而有效提升了光伏组 件的整体质量, 及降低维护成本。 再者, 通过变更第二部分内部电子元 件及连接电路, 可以衍生出很多种组件产品, 生产周期短, 生产效率高, 因而可以快速应对需求的变化, 可按订单生产, 避免大批量的库存。 另 外, 本发明的光伏组件接线盒的第二部分与第一部分的连接器配合结构 可以多次插拔, 其拆卸和组装方便, 可以多次使用, 有利于施工安装及 使用。
通过以下参考附图的详细说明,本发明的其它方面和特征变得明显。 但是应当知道, 该附图仪仪为解释的目的设计, 而不是作为本发明的范 围的限定, 这是因为其应当参考附加的权利要求。 还应当知道, 除非另 外指出, 不必要依比例绘制附图, 它们仅仅力图概念地说明此处描述的 结构和流程。 附图说明
参照以下优选实施方式的详细说明, 并与所附图纸一并阅读, 将更 加充分地理解本发明, 附图中同样的参照字符始终指代视图中同样的零 件。 其中:
图 1是根据本发明一种具体实施方式的光伏组件接线盒的在插接之 前的透视示意图;
图 2是根据本发明一种具体实施方式的光伏组件接线盒的在插接之 后的透视示意图;
图 3是根据本发明一种具体实施方式的光伏组件接线盒的第一部分 的分解透视示意图;
图 4是根据本发明一种具体实施方式的光伏组件接线盒的第一部分 的底部示意图;
图 5是根据本发明一种具体实施方式的光伏组件接线盒的第二部分 的分解透视示意图;
图 6是根据本发明一种具体实施方式的光伏组件接线盒的第二部分 的基片安装了第二连接端子及电子元件之后, 而未切断选择性短路部之 前的透视示意图;
图 7是图 6所示的基片安装了第二连接端子及电子元件之后, 而未 切断选择性短路部之前的另一视角的示意图;
图 8是 _据本发明一种具体实施方式的光伏组件接线盒的连接光伏 组件的电路示意图;
图 9是才艮据本发明另一种具体实施方式的光伏组件接线盒的连接光 伏组件的电路示意图;
图 1 0是根据本发明又一种具体实施方式的光伏组件接线盒的连接 光伏组件的电路示意图;及
图 11 是根据本发明另一种具体实施方式的光伏组件接线盒的第二 部分的示意图。 具体实施方式
为使本发明的上述目的、 特征和优点能够更加明显易懂, 下面结合 附图对本发明的具体实施方式做详细的说明。
图 1和图 2揭示了本发明一种实施方式的光伏组件接线盒的透视示 意图。 图 8揭示了本发明一种实施方式的光伏组件接线盒的连接光伏组 发明一种
Figure imgf000007_0001
1:连接 的至少两^ :艮电缆 3。 在本实施方式中, 光伏组件接线盒 100包括两根电 缆 3 , 这两根电缆 3分别通过正接头 41及负接头 42连接到外部电源组 件(未图示) , 以将光伏组件 200产生的功率输出到外部电源组件中, 从而实现能量传输。
图 3和图 4揭示了本发明一种实施方式的光伏组件接线盒 100的第 一部分 1的详细结构。 如图 3和图 4所示, 第一部分 1包括固定到光伏 组件 200的至少一个第一连接器 10, 第一连接器 10包括绝缘的第一本 体 11及相对于第一本体 11固定的至少两个第一连接端子 12 ,第一连接 端子 12分别电连接光伏组件 200的汇流条 202。
'图 5至图 7揭示本发明一种实施方式的光伏组件接线盒 100的第二 部分 2的详细结构。 如图 5至图 7所示, 第二部分 2包括与第一连接器 10可拆卸地配合的第二连接器 20, 第二连接器 20包括绝缘的第二本体
21及相对于第二本体 21 固定的至少两个第二连接端子 22。 第二部分 2 还包括与第二连接端子 22电连接的电子元件 24。 在本实施方式中, 电 子元件 24可以为二极管, 二极管主要起到旁路作用。 然而, 本发明的电 子元件 24并不限于二极管, 在本发明的其他实施方式中, 电子元件 24 也可以是 DC/AC逆变器、 或者是 DC/DC优化器、 或者是其他任何具有同 等功能的电子元件。
需要说明的是, 在本发明的图示中仅示例性示出了光伏组件 200的 四个汇流条 202以及第一部分 1和第二部分 2的四个连接端子 、 22 及其相应的部件, 然而, 本发明并不局限于此, 可以才艮据实际光伏组件 200的大小, 适当增加或缩减第一部分 1和第二部分 2的连接端于 I 2
22及其相应部件的数目。 电缆 3中的每一根至少电连接一个第二连接端子 22。
当光伏组件接线盒 1 00的第二部分 2与第一部分 1配合时, 第一部 分 1的第一连接器 10与第二部分 2的第二连接器 20可以相互插接, 并 且, 第一连接端子 12分别与第二连接端子 22电连接。
本发明的光伏组件接线盒 100将用于与光伏组件 200相固定的部分 单独作为第一部分 1, 而光伏组件接线盒 100中的功能部件, 例如电子 元件 24单独设置在独立于第一部分 1的第二部分 2中,并且,第一部分 1和第二部分 2分别通过各自的第一连接器 10和第二连接器 20的可拆 卸配合而实现二者的自由分离和装配, 从而, 在本发明的光伏组件接线 盒 100的使用过程中, 如果光伏组件接线盒 100出现任何问题, 例如第 二部分 2中的电子元件 24出现故障,需要更换或进行维修时,使用者并 不需要从光伏组件 200上取下已固定安装的整个光伏組件接线盒 100, 而仅需要从已安装到光伏组件 200上的光伏组件接线盒 1 00上拔出其第 二部分 1即可, 并且, 第二部分 2的移除不会影响到第一部分 1与光伏 组件 200之间的固定连接, 因此, 更换或维修操作无需更换整个光伏组 件接线盒 100 , 避免了对光伏组件 200造成任何不良影响, 进而有效降 低了光伏组件接线盒 100的维护成本。 另外, 本发明的光伏组件接线盒 100的第二部分 1与第一部分 1采用可以多次插拔的连接器配合结构, 其连接结构简单, 拆卸和组装方便, 而且, 可以多次使用, 从而, 进一 步降低了本发明的光伏组件接线盒 100的使用成本。
在一种实施方式中,如图 1和图 3所示,第一连接器 10的第一本体 11设置插柱 1120,第一连接端子 12穿过插柱 1120。如图 1和图 5所示, 第二连接器 20的第二本体 21设置插孔 2120, 第二连接端子 22延伸到 插孔 2120内。 如图 2所示, 当第一连接器 10与第二连接器 20插接时, 插柱 1120插入插孔 2120中。
优选地, 如图 1和图 3所示, 在第一本体 11的每个插柱 1 120周围 设置有密封圏 14。当第一连接器 10与第二连接器 20插接时,在插柱 1120 插入插孔 2120中的同时, 密封圈 14严密配合于插孔 2120与插柱 1120 之间以将相互电接触的第一连接端子 12与第二连接端子 TL相对于外界 环境密封。
如图 3和图 4所示, 第一连接器 10设置接线腔 110, 第一连接端子 12延伸进入接线腔 110, 光伏组件 200的汇流条 202在接线腔 1 1 0内电 连接到第一连接端子 12。 其中, 接线腔 110包括相对的上开口 1101和 下开口 1 102 , 光伏组件 200的汇流条 202通过下开口 1102进入接线腔 110内。 第一连接器 10还包括接线腔盖 1 3 , 接线腔盖 13封盖于上开口 1 101。 优选地, 在接线腔盖 13上设置有密封介质注入孔 131及透气孔 1 32。 在光伏组件 200的汇流条 202与第一连接端子 12电连接之后, 盖 上接线腔盖 13 , 并且, 通过接线腔盖 13上的密封介质注入孔 1 31, 在接 线腔 110内填注密封介质。
如图 3和图 4所示, 第一连接器 10的第一本体 11包括基座部 11 1 及插接部 112 , 基座部 111具有固定到光伏组件 200的安装面 1110, 基 座部 111在安装面 1110上的投影的面积比插接部 112大。 插柱 1 120形 成在插接部 112。 接线腔 110连通到安装面 1110。 在基座部 111的安装 面 1110设置有容胶槽 1112 , 容胶槽 1112环绕接线腔 110设置, 并且容 胶槽 1112环绕基座部 111的周边, 基座部 111通过涂敷于容胶槽 11 1 2 内的粘结剂粘接到光伏组件 200上。优选地,基座部 111在靠近插柱 1120 的位置上设置有多个散热孔 1114 ,在第二部分 2与第一部分 1插接之后, 多个散热孔 1114对应于第二部分 2的第二本体 21的位置, 从而, 在光 伏组件接线盒 1 00的使用过程中, 可以辅助将第二部分 2内部的热量散 发掉。
在一种优选的实施方式中,如图 6和图 7所示,第二连接器 20还包 括相对于第二本体 21固定的导电基片 23 ,导电基片 23包括与第二连接 端子 22相当数量的导电区域 230 ,每个导电区域 230电连接一个第二连 接端子 22 , 例如, 第二连接端子 22可以铆接到导电区域 230。每个导电 区域 230之间设置隔断部 232 , 隔断部 232选择性地断开或短路位于其 两侧的导电区域 230, 其中被隔断部 232断开的导电区域 230之间连接 电子元件 24 , 例如, 电子元件 24可以垾接到导电区域 230。
与本发明的第一连接器 10的四个第一连接端子 12和第二连接器 20 的四个第二连接端子 22相对应地,在图 6和图 7示例性地示出了本发明 的四个导电区域 230以及三个隔断部 232。 图 8揭示了 居本发明一种 具体实施方式的光伏組件接线盒 100的连接光伏组件 200的电路示意图。 如图 8所示, 电连接第 1根和第 2根第二连接端子 22的两个导电区域 230之间的隔断部 232、 电连接第 2根和第 3根第二连接端子 22的两个 导电区域 230之间的隔断部 232、 以及电连接第 3根和第 4根第二连接 端子 22的两个导电区域 230之间的隔断部 232均被断开,并在断开的电 连接第 1根和第 2根第二连接端子 22的两个导电区域 230之间、断开的 电连接第 2根和第 3根第二连接端子 22的两个导电区域 230之间、以及 断开的电连接第 3根和第 4根第二连接端子 22的两个导电区域 230之间 分别连接二极管 24。 然而, 图 8仅为本发明的一种示例性实施方式, 本 发明并不限于此。 根据实际光伏组件 200的大小和规格, 本发明可能并 不需要将每一个导电区域 230都断开而在被隔断部 232断开的导电区域 230之间连接电子元件 24 , 也就是说, 本发明并不需要断开每一个隔断 部 232。
在本发明的另一种实施方式中, 本发明可以几个导电区域 230为一 组, 以导电区域为单元选择性地断开, 在断开的导电区域组之间才连接 电子元件 24。 也就是说, 在一些情况下, 导电区域组内的导电区域 230 之间的隔断部 232并不需要断开。 例如, 参照图 9所示, 电连接第 1根 和第 2根第二连接端子 22的两个导电区域 230之间的隔断部 232、 以及 电连接第 2根和第 3根第二连接端子 22的两个导电区域 230之间的隔断 部 232被断开,而电连接第 3根和第 4根第二连接端子 22的两个导电区 域 230之间的隔断部 232未断开而短路位于其两侧的导电区域 230, 并 在断开的电连接第 1根和第 2根第二连接端子 22的两个导电区域 230 之间、以及断开的电连接第 2根和第 3根第二连接端子 22的两个导电区 域 230之间分别连接二极管 24。
替代地, 在本发明的又一实施方式中, 本发明也可以间隔断开隔断 部 232。 例如, 参照图 10所示, 电连接第 1根和第 2根第二连接端子 22 的两个导电区域 230之间的隔断部 232、 以及电连接第 3根和第 4根第 二连接端子 22的两个导电区域 230之间的隔断部 232被断开,而电连接 第 2根和第 3根第二连接端子 22的两个导电区域 230之间的隔断部 232 未断开而短路位于其两侧的导电区域 230, 并在断开的电连接第 1根和 第 2根第二连接端子 22的两个导电区域 230之间、以及断开的电连接第 3根和第 4根第二连接端子 22的两个导电区域 230之间分别连接 DC/AC 逆变器或者 DC/DC优化器 24。 以上结合图 8至图 10所示的描述仅为对本发明的示例性解释和说 明, 而不作为对本发明的限制, 实际上, 本发明的隔断部 232可以根据 实际需要由使用者选择性地断开或短路位于其两侧的导电区域 230, 并 在被隔断部 232断开的导电区域 230之间连接电子元件 24,从而使得本 发明的第二部分 2的内部配置更加灵活。
在本实施方式中, 每根电缆 3至少电连接一个导电区域 230, 并且, 每根电缆 3通过至少电连接一个导电区域 230, 从而实现每根电缆 3至 少电连接一个第二连接端子 22。
在一种优选的实施方式中,隔断部 232由预隔断部 2321及选择性短 路部 2322组成,预隔断部 2321是预设地切除导电基片 23而形成,选择 导电区域 2'30短路、,并且适合被选择性地切 而断开短路部 2322两侧的 导电区域 230的电连接。 优选地, 预隔断部 2321在靠近选择性短路部 2322的部位具有较大的宽度, 从而, 更加便于断开隔断部 232。
在一种优选的实施方式中, 第二部分 2还包^ ^热片 25。 在导电基 片 23上设置散热片安装部 234, 散热片 25安装到散热片安装部 234并 且与电子元件 24热接触, 从而可以将电子元件 24产生的热量及时散发 掉, 避免电子元件 24的损坏。
本发明的第二部分 2还包括绝缘基座 26, 绝缘基座 26套装在导电 基片 23的靠近第二连接端子 22的侧部上, 并且, 收容在第二本体 21 内部, 从而保证整个导电基片 23的尺寸和结构稳定性。
本发明的第二部分 2的内部结构是通过如下方式进行组装的。首先, 将第二连接端子 22压铆到导电基片 23上;其次,将二极管 24焊接到导 电基片 23的预断开的导电区域 230之间; 然后, 将绝缘基座 26从第二 连接端子 22的插接端一侧套装入, 并安装到导电基片 23的侧部上; 再 次, 将散热片 25组装到导电基片 23的散热片安装部 234上, 从而让二 极管 24能够较好的散热, 同时也能够支撑导电基片 23, 在断开隔断部 232时保护二极管 24;将预断开的导电区域 230之间的隔断部 232断开, 实现第二部分 2的内部电路;将电缆 3电连接到导电 反的导电区域 230 上; 最后, 組装上绝缘的笫二本体 21 , 从而, 完成整个第二部分 2的装 配。 为了有效确保第一部分 1的第一连接器 1 0和第二部分 2的第二连接 器 20之间的插接可靠性, 光伏组件接线盒 100还包括正向锁扣装置 5 , 在第一连接器 10与第二连接器 20沿预定的插接方向完成插接时, 正向 锁扣装置 5可以阻止第一连接器 10与第二连接器 20沿插接方向的反方 向移动。 在一种实施方式中, 正向锁扣装置 5包括在第一部分 1上沿插 接方向设置的卡槽 51和位于卡槽 51中的挡块 52、 以及在第二部分 2上 沿插接方向设置的相对的一对卡钩 53, 当第二部分 2与第一部分 1配合 时,该对卡钩 53在挡块 52的作用下向外弹性偏斜,挡块 52卡在该对卡 钩 53之间, 并且, 该对卡钩 53卡入卡槽 51中, 从而, 有效防止第二部 分 2与第一部分 1的脱离, 确保第一连接器 10的第一连接端子 12与第 二连接器 20的第二连接端子 22之间的可靠电接触。 然而, 本发明的正 向锁扣装置 5并不限于以上所述和图示揭示的方式, 凡是在光伏组件接 线盒 100设置的可以防止第一连接器 10与第二连接器 20沿插接方向的 反方向移动的任何锁扣方式均在本发明的保护范围之内。
优选地, 光伏组件接线盒 100还可以包括侧向锁扣装置 6 , 在第一 连接器 10与第二连接器 20沿预定的插接方向完成插接时, 侧向锁扣装 置 6阻止第一连接器 10与第二连接器 20沿偏离插接方向的方向移动。 在一种实施方式中, 侧向锁扣装置 6的锁扣方向设置成与正向锁扣装置 5的锁扣方向相互垂直, 侧向锁扣装置 6包括在第一部分 1上沿垂直于 插接方向设置的沟槽 61、 以及在第二部分 上沿垂直于插接方向设置的 锁钩 62 ,当第二部分 2与第一部分 1配合时,锁钩 62锁扣在沟槽 61中, 从而, 能够进一步防止第二部分 2在垂直于插接方向的方向上的松动, 有效确保第一连接器 10的第一连接端子 12和第二连接器 20的第二连接 端子 22的接触力度。
优选地,第一连接器 10的第一连接端子 12与第二连接器 20的第二 连接端子 22分别对称地排列, 在第二本体 21上设置有凸块 21 3, 相应 地, 在第一本体 11—上设置有凹槽 113 , 当第一连接器 10与第二连接器 20按照预定的插接方向插接时, 第二本体 21的凸块 213顺利地插入于 第一本体 11的凹槽 113中;而当第一连接器 10与第二连接器 20按照与 预定的插接方向不同的方向插接时,第二本体 21上设置的凸块 21 3会被 第一本体 11的凹槽 113以外的部分阻挡而无法完成插接,从而,通过设. 置凸块 213及其相配合的凹槽 113 , 能够有效确保第一连接器 1 0与第二 连接器 20之间的正确插接。 然而,在本发明的其他实施方式中, 也可以 在第一本体 11上设置凸块 213, 而在第二本体 21上设置凹槽 1 1 3 , 凸块 21 3与凹槽 113的配合同样可以起到防误插作用, 从而, 也能够实现本 发明的第一连接器 10与第二连接器 20之间的正确插接。
图 11 揭示了本发明另一种具体实施方式的光伏组件接线盒的第二 部分的示意图。 在本发明的另一种实施方式中, 光伏组件接线盒 100的 第一部分 1可以包括多个第一连接器 10, 相应地, 第二部分 2包括与第 一连接器 10相当数量的第二连接器 20 , 光伏组件接线盒 100包括多根 电缆 3 , 多根电缆 3中的至少一根电缆 3电连接两个第二连接器 20, 从 而, 可以根据工程需要, 将多个第二部分 2按需要的电缆 3长度相互串 接好, 以实现最大限度的节省电缆以及连接器。 可根据客户需求配固定 长度的电缆, 按订单生产, 避免后电缆的浪费。
本发明的光伏组件接线盒 1 00通过将其第一部分 1与第二部分 2分 离, 从而, 企业的所有组件产品可以做成一种规格。 此外, 第二部分 2 由于生产周期短, 生产效率高, 可按订单生产, 企业避免了大批量的库 存, 而后根据市场需求, 可实施工程时再组装, 或者, 也可由企业装配 后出货。 而且, 由于是按订单生产, 可根据客户需求配固定长度的电缆 3 , 避免后电缆 3的浪费。 因此, 本发明的光伏组件接线盒 100具有较好 的灵活性和实用性, 具有广泛的市场应用前景。
以上实施方式仅用于说明本发明, 而并非对本发明的限制, 有关技 术领域的普通技术人员, 在不脱离本发明的精神和范围的情况下, 还可 以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴, 本发明的专利保护范围应由权利要求限定。

Claims

权利要求书
1. 光伏组件接线盒, 其特征在于, 其包括:
第一部分, 其包括固定到光伏组件的至少一个第一连接器, 所述第 一连接器包括绝缘的第一本体及相对于所述第一本体固定的至少两个第 —连接端子, 所述第一连接端子分别电连接所述光伏組件的汇流条; 第二部分, 其包括与所述第一连接器可拆卸地配合的第二连接器以 及电子元件, 所述第二连接器包括绝缘的第二本体及相对于所述第二本 体固定的至少两个第二连接端子, 所述电子元件与所述第二连接端子电 连接; 及
至少两根电缆, 每根电缆至少电连接一个所述第二连接端子, 当所述第二部分与所述第一部分配合时, 所述第一连接器与所述第 二连接器相互插接, 并且, 所迷第一连接端子分别与所述第二连接端子 电连接。
2. 如权利要求 1所述的光伏组件接线盒, 其中, 所述第二连接器还 包括相对于所述第二本体固定的导电基片, 所述导电基片包括与所述第 二连接端子相当数量的导电区域, 每个所述导电区域电连接一个所述第 二连接端子, 每个所述导电区域之间设置隔断部, 所述隔断部选择性地 断开或短路位于其两侧的所述导电区域, 其中被所述隔断部断开的所述 导电区域之间连接所述电子元件。
3. 如权利要求 2所述的光伏组件接线盒, 其中, 所述隔断部由预隔 断部及选择性短路部組成,所述预隔断部是预设地切除导电基片而形成, 两个所述导电区域:路, 并且适合被选择性地切断 断开所述短路部两 侧的所述导电区域的电连接, 每根电缆至少电连接一个所述导电区域。
4. 如权利要求 1所述的光伏组件接线盒, 其中, 所述第一部分包括 多个所述第一连接器, 所述第二部分包括与所述第一连接器相当数量的 所述第二连接器, 所述光伏组件接线盒包括多根电缆, 多根电缆中的至 少一根电缆电连接两个所述第二连接器。
5. 如权利要求 3所述的光伏組件接线盒, 其中, 所述预隔断部在靠 近所述选择性短路部的部位具有较大的宽度。
6. 如权利要求 2所述的光伏组件接线盒, 其中, 所述第二部分还包 括散热片, 所述导电基片设置散热片安装部, 所述散热片安装到所述散 热片安装部并且与所述电子元件热接触。
7. 如权利要求 2所述的光伏组件接线盒, 其中, 所述第二连接端子 铆接到所述导电区域, 所述电子元件焊接到所述导电区域。
8. 如权利要求 1或 2所述的光伏组件接线盒, 其中, 所述电子元件 选自由二极管、 DC/AC逆变器及 DC/DC优化器等组成的组。
9. 如权利要求 1或 2所述的光伏组件接线盒, 其中, 所述第一连接 器设置接线腔, 所述第一连接端子延伸进入所述接线腔, 所述光伏组件 的汇流奈在所述接线腔内电连接到所述第一连接端子。
10. 如权利要求 9所述的光伏组件接线盒, 其中, 所述接线腔包括 相对的上开口和下开口, 所述光伏组件的汇流条通过所述下开口进入所 述接线腔内, 所述第一连接器还包括接线腔盖, 所述接线腔盖封盖于所 述上开口。
11. 如权利要求 1 0所述的光伏组件接线盒, 其中, 所述接线腔盖设 置密封介质注入孔及透气孔, 通过所述密封介质注入孔在所述接线腔内 填注密封介质。
12. 如权利要求 9所述的光伏组件接线盒, 其中:
所述第一连接器的所述第一本体设置插柱, 所述第一连接端子穿过 所述插柱, 每个所述插柱周围设置有密封圈;
所述第二连接器的所述第二本体设置插孔, 所述第二连接端子延伸 到所述插孔内;
当所述第一连接器与所述第二连接器插接时, 所述插柱插入所述插 孔, 所述密封圈严密配合于所述插孔与所述插柱之间以将相互电接触的 所述第一连接端子与所述第二连接端子相对于外界环境密封。
1 3. 如权利要求 12所述的光伏组件接线盒, 其中, 所述第一连接器 的所述第一本体包括基座部及插接部, 所述基座部具有固定到所述光伏 组件的安装面, 所述插柱形成在所述插接部。
14. 如权利要求 1 3所述的光伏组件接线盒, 其中, 所述基座部在所 述安装面上的投影的面积比所迷插接部大, 所述基座部的所述安装面设 置有容胶槽, 所述基座部通过涂敷于所述容胶槽内的粘结剂粘接到所述 光伏组件上。
15. 如权利要求 14所述的光伏组件接线盒, 其中, 所述接线腔连通 到所述安装面, 所述容胶槽环绕所述接线腔, 并且所述容胶槽环绕所述 基座部的周边。
16. 如权利要求 14所述的光伏组件接线盒, 其中, 所述基座部在靠 近所述插柱的位置上设置有多个散热孔。
17. 如权利要求 1所述的光伏组件接线盒,其还包括正向锁扣装置, 在所述第一连接器与所述第二连接器沿预定的插接方向完成插接时, 所 述正向锁扣装置阻止所述第一连接器与所述第二连接器沿所述插接方向 的反方向移动。
18.如权利要求 17所述的光伏组件接线盒,其还包括侧向锁扣装置, 在所述第一连接器与所述第二连接器沿预定的插接方向完成插接时, 所 述侧向锁扣装置阻止所述第一连接器与所述第二连接器沿偏离所述插接 方向的方向移动。
19. 如权利要求 1所述的光伏組件接线盒, 其中, 所述第一连接器 的所述第一连接端子与所述第二连接器的所述第二连接端子分別对称地 排列, 在所述第一本体及所述第二本体两者的其中一个上设置有凸块, 在所述第一本体及所述第二本体两者的另一个上设置有凹槽, 当所述第 一连接器与所述第二连接器按照预定的插接方向插接时, 所述凸块插入 于所述凹槽中; 当所述第一连接器与所述第二连接器按照与所述预定的 插接方向不同的方向插接时, 所述凸块被所述第一本体及所述第二本体 两者的所述另一个的所述凹槽以外的部分阻挡而无法完成插接。
20. 如权利要求 2所述的光伏组件接线盒, 其中, 所述第二部分还 包括绝缘基座, 所述绝缘基座套装在所述导电基片的靠近所述第二连接 端子的侧部上。
PCT/CN2011/000826 2011-05-11 2011-05-11 光伏组件接线盒 WO2012151717A1 (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101461109A (zh) * 2006-06-29 2009-06-17 胡贝尔和茹纳股份公司 接线盒
CN101783488A (zh) * 2010-01-19 2010-07-21 浙江大学 分离式太阳能组件接线盒

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101461109A (zh) * 2006-06-29 2009-06-17 胡贝尔和茹纳股份公司 接线盒
CN101783488A (zh) * 2010-01-19 2010-07-21 浙江大学 分离式太阳能组件接线盒

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