WO2012144598A1 - Inkjet head - Google Patents

Inkjet head Download PDF

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Publication number
WO2012144598A1
WO2012144598A1 PCT/JP2012/060717 JP2012060717W WO2012144598A1 WO 2012144598 A1 WO2012144598 A1 WO 2012144598A1 JP 2012060717 W JP2012060717 W JP 2012060717W WO 2012144598 A1 WO2012144598 A1 WO 2012144598A1
Authority
WO
WIPO (PCT)
Prior art keywords
head chip
region
holding member
head
nozzle
Prior art date
Application number
PCT/JP2012/060717
Other languages
French (fr)
Japanese (ja)
Inventor
昌泰 蒔田
Original Assignee
コニカミノルタIj株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by コニカミノルタIj株式会社 filed Critical コニカミノルタIj株式会社
Priority to JP2013511056A priority Critical patent/JP5821950B2/en
Publication of WO2012144598A1 publication Critical patent/WO2012144598A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2/14201Structure of print heads with piezoelectric elements
    • B41J2/14209Structure of print heads with piezoelectric elements of finger type, chamber walls consisting integrally of piezoelectric material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1607Production of print heads with piezoelectric elements
    • B41J2/1609Production of print heads with piezoelectric elements of finger type, chamber walls consisting integrally of piezoelectric material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1623Manufacturing processes bonding and adhesion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2002/14362Assembling elements of heads

Definitions

  • the present invention relates to an ink jet head, and more particularly to an ink jet head that can suppress warpage of a head chip even if a holding member having a thermal expansion coefficient different from that of the head chip is provided on only one side surface of the head chip.
  • Some ink-jet heads contain a head chip having a large number of nozzles for ejecting ink and electrical components such as a drive circuit board electrically connected to the head chip in a housing.
  • This casing also functions as a holding member that holds the head chip and the electrical component inside by bonding the head chip with an epoxy adhesive or the like (hereinafter, in this specification, such a casing is used.
  • the body member is referred to as a holding member).
  • the holding member needs to be a rigid body capable of holding the head chip and the electrical component, it is generally formed of a metal material.
  • aluminum aluminum die-casting
  • thermal conductivity a part of aluminum
  • light weight a part of aluminum
  • the head chip is generally formed of ceramics. Therefore, the holding member formed of a metal material such as aluminum generally has a larger coefficient of thermal expansion than the head chip. From the viewpoint of stably adhering and holding the head chip, it is desirable that the head chip and the holding member be solidly bonded by applying an adhesive to the entire surface of the both, but the head chip and the holding member are In the case where the entire surface is solid-bonded to only one side surface of the head chip, there is a problem that warpage occurs due to the difference in thermal expansion coefficient between the two.
  • An ink manifold for supplying ink may be bonded to the head chip, but the material of the ink manifold can be selected relatively freely. Depending on the material having the same thermal expansion coefficient as the head chip, It is also relatively easy to form. Therefore, the above problem is much greater in the holding member that is required to be a rigid body than in the ink manifold.
  • FIG. 11 shows an epoxy-based aluminum plate 200 having a different thickness only on one side of a ceramic head chip 100 (256 nozzles ⁇ 1 row, nozzle row length: 36 mm, thickness: 2.5 mm). It shows the total warpage (displacement amount in the Y direction) when a solid surface (FIG. 12) that is solid-bonded using an adhesive is heated to 60 ° C.
  • 101 is a nozzle
  • X is a nozzle row direction
  • Y is a thickness direction of the head chip 100 orthogonal to the nozzle row direction X.
  • the aluminum plate 200 having a relatively high coefficient of thermal expansion tends to extend along the X direction, which is the length direction. Since the chip 100 has a relatively low coefficient of thermal expansion, it works to prevent the aluminum plate 200 from stretching. As a result, the aluminum plate 200 is warped in the aluminum plate 200 as a result of the fact that only the side opposite to the bonding surface with the head chip 100 tends to extend, and accordingly the head chip 100 also has an arcuate shape along the X direction. To cause a large displacement in the Y direction.
  • Such a problem of warpage is particularly noticeable in the case of an inkjet head equipped with a heater for heating ejected ink, since it is always affected by a large amount of heat.
  • the elongation in the nozzle row direction does not increase.
  • the aluminum plate 200 is extremely thin, since the force that prevents the head chip 100 from stretching is superior, the displacement in the Y direction can be kept small.
  • the former case is too thick to cause an increase in size, weight, and cost. In the latter case, it cannot serve as a rigid body that holds the head chip.
  • the thickness of the holding member that can maintain the function as a rigid body without being unnecessarily thick is preferably about 1 mm.
  • the rigidity of the aluminum plate having a thickness of about 1 mm is smaller than the rigidity of the head chip, the displacement is the largest as shown in FIG.
  • the rigidity is defined by the Young's modulus ⁇ the thickness of the holding member or the head chip in the direction perpendicular to the bonding surface.
  • a method of forming a symmetrical structure with the head chip sandwiched by adhering members (ink manifold, holding member, etc.) having the same thermal expansion coefficient to both side surfaces of the head chip.
  • adhering members ink manifold, holding member, etc.
  • the ink manifold may be bonded to one side surface of the head chip and the holding member may be bonded only to the other side surface.
  • the holding member is bonded only to the other side of the head chip. You may not be able to. In such a case, warpage occurs due to a difference in thermal expansion coefficient between the head chip and the holding member.
  • Patent Document 1 discloses disposing layers having substantially the same thermal expansion coefficient on the front and back sides of the substrate so as to be symmetrical. Yes.
  • the warp of the ink discharge substrate is reduced by bonding the center region of the contact surface between the head discharge substrate and the base substrate with a high-strength adhesive and bonding both end regions with an elastic adhesive. Is disclosed.
  • the present invention can suppress the occurrence of warpage due to the difference in thermal expansion coefficient between the head chip and the holding member without increasing the number of parts and using only one kind of adhesive. It is an object to provide an inkjet head.
  • An inkjet head comprising a head chip having a nozzle row in which a plurality of nozzles that eject ink are arranged, and a holding member that holds one side of the head chip, In the region where the holding member and the head chip face each other, an adhesive region where both are bonded and a non-adhesive region where the both are not bonded are alternately provided along the nozzle arrangement direction in the nozzle row of the head chip.
  • An ink jet head characterized by comprising:
  • each of the adhesion regions is formed in a strip shape extending in a direction orthogonal to a nozzle arrangement direction in the nozzle row of the head chip.
  • the non-adhesion region is provided in a concave shape relative to the adhesion region, so that the holding member and the head chip are kept in a non-contact state, and convex with respect to the non-contact region.
  • the ink jet head according to claim 1 or 2 further comprising a contact region in which the holding member and the head chip are in contact with each other without being bonded.
  • the bonding region and the non-bonding region are located in plane symmetry with respect to a cross section perpendicular to the nozzle arrangement direction at a central portion of the nozzle array of the head chip in the nozzle row.
  • the ink jet head according to any one of 1 to 6.
  • an ink jet head can be provided.
  • FIG. 1 is an exploded perspective view of an inkjet head according to the present invention.
  • region of a holding member Sectional drawing which shows the thickness of the holding
  • region The top view which shows another aspect of a holding
  • region The top view which shows another aspect of a holding
  • the graph which shows the displacement amount of the inkjet head which concerns on this invention The graph which shows the displacement amount of the inkjet head which concerns on a prior art example Front view showing the structure of an inkjet head according to a conventional example
  • An inkjet head includes a head chip having a nozzle row in which a plurality of nozzles that eject ink are arranged, and a holding member that holds the head chip on one side surface.
  • the head chip is a hexahedron composed of a nozzle surface and a rear surface opposite to the nozzle surface, and four side surfaces between the nozzle surface and the rear surface.
  • One side surface of the head chip held by the holding member is a side surface excluding the nozzle surface and surfaces disposed at both ends in the nozzle arrangement direction.
  • the holding member is a housing member that accommodates and holds the head chip or the entire drive circuit board that is electrically connected to the head chip and each drive electrode of the head chip.
  • the holding member is made of a material having rigidity, and a metal material is generally used.
  • the metal material is preferably aluminum or stainless steel in terms of good thermal conductivity, light weight and easy molding, and particularly preferably made of aluminum die cast.
  • an adhesive region where they are bonded and a non-adhesive region where they are not bonded are the nozzle arrangement direction in the nozzle row of the head chip Are provided alternately.
  • the head chip and the holding member are heated, due to the difference in thermal expansion coefficient between the two, the larger thermal expansion coefficient tends to extend greatly along the length direction. It can escape in the thickness direction or the width direction at the site of the adhesion region. For this reason, it is suppressed that a head chip deform
  • either the thermal expansion coefficient of the head chip or the thermal expansion coefficient of the holding member may be larger, but the thermal expansion coefficient of the holding member is preferably larger.
  • the adhesion area and the non-adhesion area may be separated by applying an adhesive only to the adhesion area on the flat surface where the holding member and the head chip face each other.
  • the holding member and the head chip are kept in a non-contact manner by providing a relatively concave shape.
  • the non-adhesion region By making the non-adhesion region relatively concave, the extension of the holding member can be easily released in the thickness direction.
  • the adhesive region is relatively convex, the two regions can be clearly distinguished, and the adhesive application operation can be facilitated.
  • the non-adhesion region is provided in a concave shape relative to the adhesion region, so that the holding member and the head chip are kept in non-contact, and the non-adhesion region is provided in a convex shape with respect to the non-contact region. It is also preferable to have a contact area where the holding member and the head chip are in contact with each other without being bonded.
  • the concave non-contact area can easily release the extension of the holding member in the thickness direction, and the head chip and the holding member are in direct contact by the convex contact area, so that the head chip can be stably supported. In this region, heat transfer between the two can be performed.
  • the concave non-adhesive region, the convex adhesive region, and the convex contact region can be provided separately on one or both of the surfaces where the holding member and the head chip face each other. To the holding member side only.
  • the adhesive region is preferably located at least in the center of the nozzle array of the head chip in the nozzle array direction.
  • the head chip can be stably bonded and held at a plurality of locations, so that warpage can be suppressed while increasing the rigidity of the entire inkjet head. It becomes like this.
  • the adhesion region and the non-adhesion region are located in plane symmetry with respect to a cross section perpendicular to the nozzle arrangement direction in the central portion of the nozzle array of the head chip in the nozzle arrangement direction, the thermal stress can be symmetrized. This makes it easy to control warpage suppression.
  • the non-adhesion regions are disposed at both ends in the nozzle arrangement direction in at least the nozzle row of the head chip. Since the elongation of the holding member increases as it goes to both ends of the surface facing the head chip in the nozzle arrangement direction, the influence of the warping of the holding member on the head chip is further increased by making these both ends non-adhesive regions. Can be small.
  • the present invention can be preferably applied to an inkjet head including a heater that heats ink in a head chip via a holding member. This is because the holding member easily expands due to thermal expansion, and the effect of suppressing warpage can be significantly obtained by the present invention.
  • a planar heater such as a film heater can be preferably used.
  • FIG. 1 is an exploded perspective view of an ink jet head according to the present invention
  • FIG. 2 is a longitudinal sectional view of the ink jet head according to the present invention cut along an ink discharge direction.
  • H is an ink jet head
  • 1 is a head chip.
  • the head chip 1 has a plurality of groove-like channels 11 arranged in parallel.
  • a partition wall between channels 11 is formed of piezoelectric ceramics such as PZT, and a shear mode type head chip that discharges ink in the channel 11 by applying a voltage to the partition wall to cause shear deformation. It is.
  • a nozzle plate 12 is attached to the front end surface of the head chip 1, and a nozzle 12 a is opened at a position corresponding to the channel 11.
  • the head chip 1 shown in the present embodiment has a large number of channels 11 arranged in a row, and has only one nozzle row composed of a large number of nozzles 12a corresponding to the channels 11, but there are a plurality of nozzle rows. You may be arranged in parallel.
  • a cover member 13 that covers the channel 11 from above is provided on the upper surface of the head chip 1.
  • an opening 13 a for supplying ink to each channel 11 is formed by exposing the rear end side (end side opposite to the ink ejection direction) of the channel 11 upward.
  • a member in which groove-like channels 11 are arranged in parallel and a cover member 13 that covers the channels 11 from above are:
  • the thermal expansion coefficients of the two materials are made uniform by forming the same material or forming different materials with the same or similar thermal expansion coefficients.
  • the drive circuit board 2 is a drive circuit board on which a drive IC 21 for applying a drive signal to a drive electrode (not shown) provided in each channel 11 of the head chip 1 is mounted.
  • the drive circuit board 2 is joined to the rear end portion of the head chip 1 by a flexible wiring board 22.
  • Reference numeral 23 denotes a connector.
  • Reference numeral 3 denotes an ink manifold, and one surface facing the head chip 1 becomes a concave portion by a synthetic resin such as engineering plastic whose thermal expansion coefficient along the nozzle array direction is the same as or close to the thermal expansion coefficient along the same direction of the head chip 1. It is formed in a box shape.
  • the ink manifold 3 is adhered to the cover member 13 on the upper surface of the head chip 1 so as to cover the opening 13a, thereby forming a common ink chamber 3a therein, and the ink in the common ink chamber 3a is formed. Can be supplied to each channel 11 through the opening 13a.
  • An ink supply pipe (not shown) is connected to the ink manifold 3 so that ink from the ink tank is supplied.
  • Reference numeral 4 denotes a holding member, which is formed in a plate shape by aluminum die casting having a thermal expansion coefficient larger than that of the head chip 1, and is the width of the head chip 1, that is, the arrangement direction of the nozzles 12a in the head chip 1 (hereinafter referred to as nozzle arrangement). It is wider than the width (length) of the direction), and has a length extending from the nozzle plate 12 to the entire rear end of the drive circuit board 2.
  • the holding member 4 bonds the head chip 1 and the drive circuit board 2 electrically connected to the head chip 1 by bonding to the lower surface 1a of the head chip 1 (the surface opposite to the bonding surface of the ink manifold 3). It is held by its rigidity.
  • the plate-like portion that is the region for supporting the head chip 1 and the drive circuit board 2 occupying the largest area in the holding member 4 is actually formed very thin, but in the drawing, the structure is easily visualized. For this reason, it is exaggerated and thickly illustrated. Details of the bonding structure between the head chip 1 and the holding member 4 will be described later.
  • Support walls 41 that support both ends of the head chip 1 in the nozzle array direction from the outside are provided on both sides of the holding member 4.
  • a region 4 a between the support walls 41 is a holding region 400 that faces the lower surface 1 a of the head chip 1 and accommodates and holds the head chip 1.
  • a stepped portion 41 a is provided at the same height as the thickness of the head chip 1 on the inner side in the height direction of both support walls 41.
  • the ink manifold 3 is formed wider than the head chip 1, and the both ends of the ink manifold 3 are in contact with the step portion 41 a, so that the head chip 1 is sandwiched between the holding region 400 of the holding member 4. It has become.
  • the exterior cover 5 is an exterior cover, which is formed of a synthetic resin and is detachably attached to the holding member 4.
  • the exterior cover 5 has a size that protects the drive circuit board 2 between the ink manifold 3 and the holding member 4, and an opening 5 a that exposes the connector 23 to the outside is formed at the rear end. ing.
  • the 6A and 6B are heaters, which are attached to the ink manifold 3 and the holding member 4. Here, a film heater is used in all cases.
  • the heater 6A is attached to the upper surface of the ink manifold 3 (the surface opposite to the surface bonded to the head chip 1), thereby heating the ink in the common ink chamber 3a to a predetermined temperature via the ink manifold 3.
  • the heater 6B is attached to the lower surface of the holding member 4 (the opposite surface of the holding region 400), thereby heating the head chip 1 via the holding member 4 and causing the ink in the head chip 1 to be heated to a predetermined temperature. Heat to.
  • FIG. 3 is a cross-sectional view taken along line (iii)-(iii) in FIG. 2
  • FIG. 4 is a plan view showing a portion of the holding region 400 of the holding member 4
  • FIG. 5 is a cross-sectional view showing the thickness of the holding region 400.
  • the holding area 400 of the holding member 4 faces the lower surface 1a of the head chip 1.
  • the holding area 400 is provided with an adhesion area 401 where the holding member 4 and the head chip 1 are bonded, and a non-adhesion area 402 where the both are not bonded, which are arranged in the nozzle arrangement direction of the head chip 1 (FIG. 3). 4 are arranged so as to alternate along the horizontal direction in FIG.
  • the adhesion region 401 is a region having a portion to be bonded to the head chip 1 along the ink discharge direction (vertical direction in FIG. 4) orthogonal to the nozzle arrangement direction of the head chip 1.
  • an adhesive region 401 extending in a band shape having a constant width in the direction along the ink discharge direction is shown. Since the extension direction of the holding member 4 due to thermal expansion is a direction along the nozzle arrangement direction of the head chip 1, the extension of the holding member 4 is achieved by bonding in a band shape in a direction orthogonal to the nozzle arrangement direction of the head chip 1.
  • the head chip 1 can be stably adhered and held while being hardly affected by the above.
  • three adhesion regions 401 are formed in a band shape having a predetermined width.
  • One of the bonding regions 401 is arranged at a position corresponding to the central portion (O 1 in FIG. 3 and O 2 in FIG. 4) of the head chip 1 in the nozzle arrangement direction, and the two bonding regions 401 are These are disposed on both sides of the non-adhesive region 402, respectively.
  • the adhesion region 401 and the non-adhesion region 402 are positioned symmetrically with respect to a cross section (plane passing through the central portions O 1 and O 2 ) perpendicular to the nozzle arrangement direction in the central portion O 1 or O 2 . Yes.
  • Each adhesive region 401 is formed in a convex shape protruding from the surface of the holding region 400 toward the head chip 1 side. For this reason, the non-adhesion area
  • the adhesive region 401 is adhered to the lower surface 1a of the head chip 1 by applying an adhesive on the convex upper surface.
  • the protruding height of the adhesive region 401 is too high, the distance from the head chip 1 is increased in the non-adhesive region 402 that is relatively concave, and heat from the heater 6B is not easily transmitted to the head chip 1.
  • the thickness is preferably about 50 to 300 ⁇ m.
  • the convex adhesive region 401 only has to protrude relative to the non-adhesive region 402, and the non-adhesive region 402 is recessed from the surface of the holding region 400 so that the adhesive region 401 is relatively convex. You may make it become a shape.
  • the width of the non-adhesion region 402 in the nozzle arrangement direction is formed to be equal to or greater than the width of the adhesion region 401 in the nozzle arrangement direction.
  • the relationship between the widths of the adhesion region 401 and the non-adhesion region 402 is that the adhesion region 401 and the non-adhesion on the plurality of transverse lines L1 to Ln (see FIG. 4) crossing the holding region 400 along the nozzle arrangement direction.
  • the width of the region 402 is viewed, it is sufficient that the width is satisfied on any one of the plurality of transverse lines L1 to Ln.
  • the non-adhesive region is also present on any transverse line. That is, the width 402 is formed to be equal to or larger than the width of the adhesive region 401 in the nozzle arrangement direction.
  • the total width in the nozzle arrangement direction of the non-adhesion area 402 in the holding area 400 is the total width of the adhesion area 401 in the nozzle arrangement direction (total value of the widths of the adhesion areas 401) That's it.
  • the specific width and arrangement interval of the bonding region 401 and the non-bonding region 402 are not particularly limited. However, if the area of the bonding region 401 is small, the head chip 1 is stably bonded and held. Since it becomes difficult to suppress the warp of the head chip 1 when the holding member 4 is stretched as the size of the holding member 4 increases, the nozzle arrangement of the adhesion area 401 with respect to the entire width of the holding area 400 in the nozzle arrangement direction becomes difficult.
  • the total width in the direction is preferably 15 to 50%.
  • the specific number of the adhesive regions 401 is not particularly limited, but is preferably 3 to 5.
  • the thickness t of the holding member in the direction perpendicular to the bonding surface (when the bonding region 401 is formed in a convex shape, the non-bonding region 402 has a concave shape as shown in FIG. 5. If the thickness of the bonding region 402 is too small, it will be difficult to perform the function as a rigid body. If the thickness is too large, the heat transfer efficiency will be reduced and the inkjet head H will be enlarged and increased in weight. It is preferably 1.5 mm, and more preferably 0.8 mm to 1.0 mm.
  • the holding member 4 having a larger thermal expansion coefficient than the head chip 1 is elongated in the nozzle arrangement direction by heating by the heater 6 ⁇ / b> B, and the adhesive region 401 is bonded to the head chip 1.
  • extension works, since the adhesion
  • each bonding area 401 is formed with an appropriate number of adhesive injection holes 403 so as to penetrate the holding member 4.
  • the head chip 1 is attached to the holding region 400, its lower surface 1 a and the upper surface of the adhesive region 401.
  • an adhesive layer is formed with the head chip 1 by injecting an adhesive into the adhesive injection hole 403 from the opposite side of the holding region 400.
  • the operating temperature is generally a temperature generated by the inkjet head itself by driving.
  • the heating temperature is the heating temperature of the heater 6B. Is done.
  • the heater 6B is attached to the holding member 4 after the injection and curing operations of the adhesive.
  • non-adhesive areas 402 are arranged at both ends in the nozzle arrangement direction. For this reason, the head chip 1 is not bonded to the holding member 4 at both ends of the holding area 400 in the nozzle arrangement direction.
  • each contact region 402a is formed in a strip shape that is narrower than the width in the nozzle row direction of the non-adhesive region 402 at both ends, and extends in the ink ejection direction.
  • the upper surface of each contact region 402a is formed so as to be in direct contact with the lower surface 1a of the head chip 1 without being bonded. That is, the contact area 402a has a protruding height of (the protruding height of the adhesive area 401) + (the thickness of the adhesive layer after curing).
  • the portions other than the convex contact region 402a in the non-adhesion region 402 are non-contact regions that do not contact the head chip 1.
  • the head chip 1 is stably supported by the contact area 402a in the vicinity of both ends in the nozzle arrangement direction. Moreover, even when the adhesion region 401 is formed in a convex shape as in the present embodiment, the heat of the heater 6B can be directly transmitted from the holding member 4 to the head chip 1 at the contact region 402a.
  • FIG. 6 shows another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
  • the holding region 400 may not extend over the entire length in the ink discharge direction, and may be divided into a plurality of portions along the ink discharge direction.
  • the adhesion area and the non-adhesion area have areas that are alternately arranged not only in the nozzle arrangement direction but also in the ink ejection direction, thermal expansion between the head chip and the holding member is prevented. The difference can be absorbed more reliably.
  • FIG. 7 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
  • the adhesive region 401 in the holding region 400 is not disposed on the central portion (O in FIG. 7) of the head chip 1 in the nozzle arrangement direction, and one adhesive region is provided symmetrically on both sides so as to sandwich the central portion O. It is arranged one by one. As described above, it is sufficient that the adhesion regions 401 have alternately the non-adhesion regions 402 along the nozzle arrangement direction in the holding region 400, and the number thereof is also arbitrary.
  • FIG. 8 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
  • the bonding regions 401 in the holding region 400 are arranged one by one symmetrically on both sides so as to sandwich the central portion O, but in the non-bonding region 402 between the bonding regions 401 ( Here, on the central portion O), similarly to the adhesive region 401, a contact region 402a formed in a convex shape protruding from the surface of the holding region 400 toward the head chip 1 side is provided.
  • FIG. 9 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
  • each non-adhesive region 402 (excluding the contact region 402a) in the holding region 400 has an opening 402b formed so as to penetrate the holding member 4, so that the head chip and the holding member are held. The difference in thermal expansion from the member can be absorbed more reliably.
  • Head chip structure material PZT Number of nozzles: 256 Number of nozzle rows: 1 Thickness T (see FIG. 3): 2.5 mm Thermal expansion coefficient in the nozzle arrangement direction: 9 ⁇ m ⁇ m ⁇ 1 ⁇ K ⁇ 1
  • Structural material of holding member Aluminum Size: A: 50 mm ⁇ B: 70 mm ⁇ C: 10 mm (see FIGS. 2 and 3) Thickness t (see FIG. 5): 0.8 mm Number of bonded areas: 3 Adhesion area width: 2.5 mm Adhesion area spacing: 6 mm Projection height of the bonding area: 0.2 mm Thermal expansion coefficient in the nozzle array direction: 23.4 ⁇ m ⁇ m ⁇ 1 ⁇ K ⁇ 1
  • Each of the adhesive regions is formed in a band shape in the same manner as in FIG. 4, and one of them is located in the center of the holding member in the width direction (head chip nozzle arrangement direction), and the above-mentioned interval is provided on both sides thereof. And one for each.
  • a contact region (width 2.5 mm) was formed so as to protrude in contact with the lower surface of the head chip in the same manner as in FIGS.
  • a head chip was attached to the holding area of this holding member, and was bonded at the bonding area using an epoxy adhesive.
  • the thickness of the adhesive layer was 50 ⁇ m, and curing was performed at room temperature (20.5 ° C.).
  • a film heater was attached to the surface of the holding member opposite to the bonding surface of the head chip.
  • a laminated structure of the head chip and the holding member was produced in the same manner as in the example except that a holding member having a thickness t of 0.8 mm and a uniform thickness was used and the entire surface was bonded to the head chip.
  • the displacement amount in the Y direction (thickness direction orthogonal to the nozzle row) in the X direction (nozzle row direction) when the film heater is heated 60 ° C.
  • Measuring device manufactured by company measured using NEXIV.
  • FIG. 10 shows the measurement results of the laminated structure of the present invention.
  • the amount of displacement is limited to about 5 ⁇ m at the maximum, and warpage is suppressed.
  • the displacement amount of the laminated structure of the present invention was a laminated structure of a comparative example. It is confirmed that the warpage is suppressed by being smaller than the displacement amount of the object.
  • H Inkjet head 1: Head chip 1a: Lower surface 11: Channel 12: Nozzle plate 12a: Nozzle 13: Cover member 13a: Opening portion 2: Drive circuit board 21: Drive IC 22: Flexible wiring board 23: Connector 3: Ink manifold 3a: Common ink chamber 4: Holding member 41: Support wall 41a: Step portion 400: Holding area 401: Adhesive area 402: Non-adhesive area 402a: Contact area 5: Exterior cover 5a: Opening 6A, 6B: Heater

Abstract

 The purpose of the present invention is to provide an inkjet head capable of suppressing the occurrence of warping caused by differences in the coefficients of thermal expansion of a head tip and a holding member without increasing the number of components and using only one type of adhesive. An inkjet head (H) is provided with: a head tip (1) having a nozzle array in which a plurality of nozzles that eject ink are arranged; and a holding member (4) that holds one side surface of the head tip (1). The inkjet head (H) is characterized by the region in which the holding member (4) and the head tip (1) face each other having alternating adhesion regions (401), in which the holding member (4) and the head tip (1) are adhered to each other, and non-adhesion regions (402), in which both are not adhered to each other, along the nozzle arrangement direction of the nozzle array of the head tip (1).

Description

インクジェットヘッドInkjet head
 本発明はインクジェットヘッドに関し、詳しくは、ヘッドチップと熱膨張率の異なる保持部材を該ヘッドチップの一側面のみに備えてもヘッドチップの反りを抑制できるインクジェットヘッドに関する。 The present invention relates to an ink jet head, and more particularly to an ink jet head that can suppress warpage of a head chip even if a holding member having a thermal expansion coefficient different from that of the head chip is provided on only one side surface of the head chip.
 インクジェットヘッドには、インクを吐出する多数のノズルを有するヘッドチップ及び該ヘッドチップと電気的に接続される駆動回路基板等の電装部品が筐体内に収容されるものがある。この筐体は、ヘッドチップをエポキシ系接着剤等によって接着することで、ヘッドチップと電装部品とを内部に保持する保持部材としても機能している(以下、本明細書では、このような筐体部材のことを保持部材と称する)。 Some ink-jet heads contain a head chip having a large number of nozzles for ejecting ink and electrical components such as a drive circuit board electrically connected to the head chip in a housing. This casing also functions as a holding member that holds the head chip and the electrical component inside by bonding the head chip with an epoxy adhesive or the like (hereinafter, in this specification, such a casing is used. The body member is referred to as a holding member).
 保持部材は、ヘッドチップ及び電装部品を保持し得るだけの剛体とする必要があるため、一般に金属材によって形成される。特に熱伝導性が良好で軽量且つ成形容易である点でアルミニウム(アルミダイキャスト)が多用されている。 Since the holding member needs to be a rigid body capable of holding the head chip and the electrical component, it is generally formed of a metal material. In particular, aluminum (aluminum die-casting) is frequently used because of its good thermal conductivity, light weight and easy molding.
 ここで、ヘッドチップは一般にセラミックスにより形成される。従って、アルミニウム等の金属材によって形成された保持部材は、一般にヘッドチップよりも熱膨張率が大きい。ヘッドチップと保持部材とは、ヘッドチップを安定的に接着保持する観点からは、両者の対向面の全面に接着剤を塗布してベタ接着することが望ましいが、ヘッドチップと保持部材とが、ヘッドチップの一側面のみにその全面でベタ接着される場合、両者の熱膨張率の相違に起因して反りが発生する問題がある。 Here, the head chip is generally formed of ceramics. Therefore, the holding member formed of a metal material such as aluminum generally has a larger coefficient of thermal expansion than the head chip. From the viewpoint of stably adhering and holding the head chip, it is desirable that the head chip and the holding member be solidly bonded by applying an adhesive to the entire surface of the both, but the head chip and the holding member are In the case where the entire surface is solid-bonded to only one side surface of the head chip, there is a problem that warpage occurs due to the difference in thermal expansion coefficient between the two.
 なお、ヘッドチップにはインクを供給するためのインクマニホールドが接着される場合があるが、インクマニホールドは比較的自由に材料選択が可能であり、ヘッドチップと同程度の熱膨張率を有する材料によって形成することも比較的容易である。従って、剛体とすることが必要とされる保持部材の方がインクマニホールドよりも上記の問題は遥かに大きい。 An ink manifold for supplying ink may be bonded to the head chip, but the material of the ink manifold can be selected relatively freely. Depending on the material having the same thermal expansion coefficient as the head chip, It is also relatively easy to form. Therefore, the above problem is much greater in the holding member that is required to be a rigid body than in the ink manifold.
 図11は、セラミックス製のヘッドチップ100(256ノズル×1列、ノズル列方向の長さ:36mm、厚み:2.5mm)の一側面のみに、それぞれ厚みを異ならせたアルミ板200をエポキシ系接着剤を用いて全面でベタ接着したもの(図12)を60℃に加熱した時の全体の反り(Y方向の変位量)を示している。図12において101はノズル、Xはノズル列方向、Yはノズル列方向Xと直交するヘッドチップ100の厚み方向である。 FIG. 11 shows an epoxy-based aluminum plate 200 having a different thickness only on one side of a ceramic head chip 100 (256 nozzles × 1 row, nozzle row length: 36 mm, thickness: 2.5 mm). It shows the total warpage (displacement amount in the Y direction) when a solid surface (FIG. 12) that is solid-bonded using an adhesive is heated to 60 ° C. In FIG. 12, 101 is a nozzle, X is a nozzle row direction, and Y is a thickness direction of the head chip 100 orthogonal to the nozzle row direction X.
 ヘッドチップ100とアルミ板200とが対向する面の全面で接着されていると、相対的に熱膨張率の大きいアルミ板200が長さ方向であるX方向に沿って伸びようとするが、ヘッドチップ100は相対的に熱膨張率が小さいため、アルミ板200の伸びを阻止しようと働く。これにより、アルミ板200はヘッドチップ100との接着面と反対面側だけが大きく伸びようとする結果、アルミ板200に反りが発生し、これに伴ってヘッドチップ100もX方向に沿って弓形に反ってしまい、Y方向に大きな変位を生じる。 When the head chip 100 and the aluminum plate 200 are bonded on the entire surface facing each other, the aluminum plate 200 having a relatively high coefficient of thermal expansion tends to extend along the X direction, which is the length direction. Since the chip 100 has a relatively low coefficient of thermal expansion, it works to prevent the aluminum plate 200 from stretching. As a result, the aluminum plate 200 is warped in the aluminum plate 200 as a result of the fact that only the side opposite to the bonding surface with the head chip 100 tends to extend, and accordingly the head chip 100 also has an arcuate shape along the X direction. To cause a large displacement in the Y direction.
 このような反りの問題は、吐出されるインクを加熱するためにヒータを備えたインクジェットヘッドの場合、常に大きな熱の影響を受けるため、特に顕著となる。 Such a problem of warpage is particularly noticeable in the case of an inkjet head equipped with a heater for heating ejected ink, since it is always affected by a large amount of heat.
 図11に示されるように、アルミ板200が十分に厚い場合はノズル列方向の伸びは大きくならない。また、アルミ板200が極端に薄い場合は、伸びをヘッドチップ100が阻止する力が勝るために、Y方向の変位は小さく抑えられる。しかし、保持部材として使用するには、前者の場合は無駄に厚すぎて大型化や重量増、更にはコストアップの原因となる。また、後者の場合はヘッドチップを保持する剛体としての役目を果たし得ない。 As shown in FIG. 11, when the aluminum plate 200 is sufficiently thick, the elongation in the nozzle row direction does not increase. Further, when the aluminum plate 200 is extremely thin, since the force that prevents the head chip 100 from stretching is superior, the displacement in the Y direction can be kept small. However, when used as a holding member, the former case is too thick to cause an increase in size, weight, and cost. In the latter case, it cannot serve as a rigid body that holds the head chip.
 厚みが無駄に厚くならず、剛体としての機能を維持できる保持部材の厚みとしては、1mm前後が望ましい。しかし、1mm前後の厚みのアルミ板は、剛性がヘッドチップの剛性に比べて小さいため、図11に示されるように最も変位が大きい。アルミ板の厚みが十分に厚く、アルミ板の剛性がヘッドチップの剛性以上になるような場合は、ノズル列方向の伸びは大きくならず、反りの発生はあまり問題とはならない。なお、剛性は、ヤング率×接着面に対して垂直な方向の保持部材又はヘッドチップの厚みによって規定される。 The thickness of the holding member that can maintain the function as a rigid body without being unnecessarily thick is preferably about 1 mm. However, since the rigidity of the aluminum plate having a thickness of about 1 mm is smaller than the rigidity of the head chip, the displacement is the largest as shown in FIG. When the thickness of the aluminum plate is sufficiently thick and the rigidity of the aluminum plate exceeds the rigidity of the head chip, the elongation in the nozzle row direction does not increase, and the occurrence of warpage is not a problem. The rigidity is defined by the Young's modulus × the thickness of the holding member or the head chip in the direction perpendicular to the bonding surface.
 このような反りを抑制する方法の一つとして、ヘッドチップの両側面に同一の熱膨張率を有する部材(インクマニホールド、保持部材等)を接着することでヘッドチップを挟んで対称構造とする方法がある。しかし、ヘッドチップに形成されるノズル列が1列のみである場合は、インクマニホールドがヘッドチップの一方の側面に接着され、他方の側面のみに保持部材が接着される構造となる場合がある。また、たとえノズル列が複数列であっても、ヘッドチップの一方の側面のみにインクダンパー等の特別な部材を追加装備する場合等には、ヘッドチップの他方の側面だけにしか保持部材を接着することができない場合がある。このような場合は、ヘッドチップと保持部材との熱膨張率の差に起因して反りが発生してしまう。 As one method of suppressing such warpage, a method of forming a symmetrical structure with the head chip sandwiched by adhering members (ink manifold, holding member, etc.) having the same thermal expansion coefficient to both side surfaces of the head chip. There is. However, when there is only one nozzle row formed on the head chip, the ink manifold may be bonded to one side surface of the head chip and the holding member may be bonded only to the other side surface. Even if there are multiple nozzle rows, if a special member such as an ink damper is additionally provided on only one side of the head chip, the holding member is bonded only to the other side of the head chip. You may not be able to. In such a case, warpage occurs due to a difference in thermal expansion coefficient between the head chip and the holding member.
 従来、熱膨張率の差に起因する反りの問題に対処する技術として、特許文献1には、基板の表裏で熱膨張率がほぼ等しい層を表裏対称となるように配置することが開示されている。 Conventionally, as a technique for dealing with the problem of warping caused by a difference in thermal expansion coefficient, Patent Document 1 discloses disposing layers having substantially the same thermal expansion coefficient on the front and back sides of the substrate so as to be symmetrical. Yes.
 また、特許文献2には、ヘッド吐出基板とベース基板との接触面の中央領域を高強度接着剤で接着し、その両端領域を弾性接着剤で接着することで、インク吐出基板の反りを低減することが開示されている。 Further, in Patent Document 2, the warp of the ink discharge substrate is reduced by bonding the center region of the contact surface between the head discharge substrate and the base substrate with a high-strength adhesive and bonding both end regions with an elastic adhesive. Is disclosed.
特開2007-30283号公報JP 2007-30283 A 特開2006-21434号公報JP 2006-21434 A
 特許文献1のように基板の表裏で熱膨張率がほぼ等しい層を表裏対称となるように配置する方法では、熱膨張率を等しくするためだけに追加の層を設ける必要があり、部品数が増加し、製造工程の煩雑化やコストアップを招く要因となるために好ましくない。 In the method of arranging the layers having substantially the same coefficient of thermal expansion on the front and back of the substrate as in Patent Document 1, it is necessary to provide an additional layer only in order to equalize the coefficient of thermal expansion, and the number of parts is reduced. This is not preferable because it increases and causes a complicated manufacturing process and a cost increase.
 また、特許文献2のように2種類の接着剤を使い分ける方法では、2種類の接着剤を用意し、それらを領域毎に分けて塗布する手間を要する問題がある。しかも、種類の異なる接着剤は硬化作業も異なるため、接着工程が煩雑化する問題もある。 Also, in the method of using two types of adhesives properly as in Patent Document 2, there is a problem that it takes time and effort to prepare two types of adhesives and apply them separately for each region. In addition, since different types of adhesives have different curing operations, there is a problem that the bonding process becomes complicated.
 そこで、本発明は、部品点数を増加させることなく、また、1種類の接着剤を用いるだけでも、ヘッドチップと保持部材との熱膨張率の差に起因する反りの発生を抑止することのできるインクジェットヘッドを提供することを課題とする。 Therefore, the present invention can suppress the occurrence of warpage due to the difference in thermal expansion coefficient between the head chip and the holding member without increasing the number of parts and using only one kind of adhesive. It is an object to provide an inkjet head.
 本発明の他の課題は、以下の記載により明らかとなる。 Other problems of the present invention will become apparent from the following description.
 上記課題は、以下の各発明によって解決される。 The above problems are solved by the following inventions.
1.インクを吐出する複数のノズルが配列されたノズル列を有するヘッドチップと、該ヘッドチップの一側面を保持する保持部材とを備えたインクジェットヘッドであって、
 前記保持部材と前記ヘッドチップとが対向する領域において、両者が接着される接着領域と両者が接着されない非接着領域とを前記ヘッドチップの前記ノズル列におけるノズル配列方向に沿って交互に有していることを特徴とするインクジェットヘッド。
1. An inkjet head comprising a head chip having a nozzle row in which a plurality of nozzles that eject ink are arranged, and a holding member that holds one side of the head chip,
In the region where the holding member and the head chip face each other, an adhesive region where both are bonded and a non-adhesive region where the both are not bonded are alternately provided along the nozzle arrangement direction in the nozzle row of the head chip. An ink jet head characterized by comprising:
2.前記接着領域は、それぞれ前記ヘッドチップの前記ノズル列におけるノズル配列方向と直交する方向に延びる帯状に形成されていることを特徴とする前記1記載のインクジェットヘッド。 2. 2. The ink jet head according to claim 1, wherein each of the adhesion regions is formed in a strip shape extending in a direction orthogonal to a nozzle arrangement direction in the nozzle row of the head chip.
3.前記非接着領域は、前記接着領域に対して相対的に凹状に設けられることにより前記保持部材と前記ヘッドチップとが非接触に保たれていることを特徴とする前記1又は2記載のインクジェットヘッド。 3. 3. The inkjet head according to claim 1 or 2, wherein the non-adhesive region is provided in a concave shape relative to the adhesive region, so that the holding member and the head chip are kept in non-contact. .
4.前記非接着領域は、前記接着領域に対して相対的に凹状に設けられることにより前記保持部材と前記ヘッドチップとが非接触に保たれている非接触領域と、該非接触領域に対して凸状に設けられることにより前記保持部材と前記ヘッドチップとが接着されない状態で接触している接触領域とを有することを特徴とする前記1又は2記載のインクジェットヘッド。 4). The non-adhesion region is provided in a concave shape relative to the adhesion region, so that the holding member and the head chip are kept in a non-contact state, and convex with respect to the non-contact region. 3. The ink jet head according to claim 1 or 2, further comprising a contact region in which the holding member and the head chip are in contact with each other without being bonded.
5.前記接着領域は、少なくとも前記ヘッドチップの前記ノズル列におけるノズル配列方向の中央部に位置していることを特徴とする前記1~4のいずれかに記載のインクジェットヘッド。 5). 5. The ink jet head according to any one of 1 to 4, wherein the adhesion region is located at least in a central portion of the nozzle array of the head chip in the nozzle array direction.
6.前記接着領域は、前記ヘッドチップの前記ノズル列におけるノズル配列方向に沿って複数配置されていることを特徴とする前記1~5のいずれかに記載のインクジェットヘッド。 6). 6. The ink jet head according to any one of 1 to 5, wherein a plurality of the adhesion regions are arranged along a nozzle arrangement direction in the nozzle row of the head chip.
7.前記接着領域と前記非接着領域とは、前記ヘッドチップの前記ノズル列におけるノズル配列方向の中央部において該ノズル配列方向に直交する断面に対して面対称に位置していることを特徴とする前記1~6のいずれかに記載のインクジェットヘッド。 7). The bonding region and the non-bonding region are located in plane symmetry with respect to a cross section perpendicular to the nozzle arrangement direction at a central portion of the nozzle array of the head chip in the nozzle row. The ink jet head according to any one of 1 to 6.
8.前記非接着領域は、少なくとも前記ヘッドチップの前記ノズル列におけるノズル配列方向の両端部に配置されていることを特徴とする前記1~7のいずれかに記載のインクジェットヘッド。 8). 8. The ink jet head according to any one of 1 to 7, wherein the non-adhesion region is disposed at least at both end portions in the nozzle arrangement direction of the nozzle row of the head chip.
9.前記保持部材を介して前記ヘッドチップ内のインクを加熱するヒータを備えていることを特徴とする前記1~8のいずれかに記載のインクジェットヘッド。 9. 9. The ink jet head according to any one of 1 to 8, further comprising a heater for heating the ink in the head chip via the holding member.
 本発明によれば、部品点数を増加させることなく、また、1種類の接着剤を用いるだけでも、ヘッドチップと保持部材との熱膨張率の差に起因する反りの発生を抑止することのできるインクジェットヘッドを提供することができる。 According to the present invention, it is possible to suppress the occurrence of warpage due to the difference in thermal expansion coefficient between the head chip and the holding member without increasing the number of components and using only one type of adhesive. An ink jet head can be provided.
本発明に係るインクジェットヘッドの分解斜視図1 is an exploded perspective view of an inkjet head according to the present invention. 本発明に係るインクジェットヘッドをインク吐出方向に沿って切断した縦断面図The longitudinal cross-sectional view which cut | disconnected the inkjet head which concerns on this invention along the ink discharge direction 図2の(iii)-(iii)線に沿う断面図Sectional view along line (iii)-(iii) in FIG. 保持部材の保持領域の部分を示す平面図The top view which shows the part of the holding | maintenance area | region of a holding member 保持部材の保持領域の厚みを示す断面図Sectional drawing which shows the thickness of the holding | maintenance area | region of a holding member 保持領域の別の態様を示す平面図The top view which shows another aspect of a holding | maintenance area | region 保持領域の更に別の態様を示す平面図The top view which shows another aspect of a holding | maintenance area | region 保持領域の更に別の態様を示す平面図The top view which shows another aspect of a holding | maintenance area | region 保持領域の更に別の態様を示す平面図The top view which shows another aspect of a holding | maintenance area | region 本発明に係るインクジェットヘッドの変位量を示すグラフThe graph which shows the displacement amount of the inkjet head which concerns on this invention 従来例に係るインクジェットヘッドの変位量を示すグラフThe graph which shows the displacement amount of the inkjet head which concerns on a prior art example 従来例に係るインクジェットヘッドの構造を示す正面図Front view showing the structure of an inkjet head according to a conventional example
 本発明に係るインクジェットヘッドは、インクを吐出する複数のノズルが配列されたノズル列を有するヘッドチップと、該ヘッドチップを一方の側面にて保持する保持部材とを備える。 An inkjet head according to the present invention includes a head chip having a nozzle row in which a plurality of nozzles that eject ink are arranged, and a holding member that holds the head chip on one side surface.
 一般にヘッドチップは、ノズル面とその反対面となる後面、これらノズル面と後面との間の4つの側面からなる六面体である。保持部材によって保持されるヘッドチップの一側面とは、このうちのノズル面及びノズル配列方向の両端部に配置される面を除く側面である。 Generally, the head chip is a hexahedron composed of a nozzle surface and a rear surface opposite to the nozzle surface, and four side surfaces between the nozzle surface and the rear surface. One side surface of the head chip held by the holding member is a side surface excluding the nozzle surface and surfaces disposed at both ends in the nozzle arrangement direction.
 保持部材は、ヘッドチップ、又は、ヘッドチップと該ヘッドチップの各駆動電極と電気的に接続される駆動回路基板の全体を収容保持する筐体部材である。保持部材は剛性を有する材質により形成され、一般には金属材が用いられる。金属材としては熱伝導性が良好で軽量且つ成形容易である点でアルミニウムやステンレスが好ましく、特にアルミダイキャスト製とすることが好ましい。 The holding member is a housing member that accommodates and holds the head chip or the entire drive circuit board that is electrically connected to the head chip and each drive electrode of the head chip. The holding member is made of a material having rigidity, and a metal material is generally used. The metal material is preferably aluminum or stainless steel in terms of good thermal conductivity, light weight and easy molding, and particularly preferably made of aluminum die cast.
 ヘッドチップを保持するために保持部材とヘッドチップの一側面とが対向する領域には、両者が接着される接着領域と両者が接着されない非接着領域とが、ヘッドチップのノズル列におけるノズル配列方向に沿って交互に設けられている。 In the region where the holding member and one side surface of the head chip face each other in order to hold the head chip, an adhesive region where they are bonded and a non-adhesive region where they are not bonded are the nozzle arrangement direction in the nozzle row of the head chip Are provided alternately.
 本発明によれば、ヘッドチップと保持部材が加熱された際、両者の熱膨張率の差によって、熱膨張率の大きい方が長さ方向に沿って大きく伸びようとするが、その伸びを非接着領域の部位で、厚み方向又は幅方向に逃がすことができる。このため、ヘッドチップが弓形に変形することは抑止される。 According to the present invention, when the head chip and the holding member are heated, due to the difference in thermal expansion coefficient between the two, the larger thermal expansion coefficient tends to extend greatly along the length direction. It can escape in the thickness direction or the width direction at the site of the adhesion region. For this reason, it is suppressed that a head chip deform | transforms into a bow shape.
 本発明において、ヘッドチップの熱膨張率と保持部材の熱膨張率はどちらが大きくてもよいが、保持部材の熱膨張率の方が大きいことが好ましい。 In the present invention, either the thermal expansion coefficient of the head chip or the thermal expansion coefficient of the holding member may be larger, but the thermal expansion coefficient of the holding member is preferably larger.
 本発明は、接着領域のみに接着剤を塗布すればよいだけであるため、接着剤の種類は1種類で済み、従来のように種類の異なる2種類の接着剤を使い分ける必要はない。しかも、ヘッドチップの反りを抑制するために追加の層を設ける必要もなく、部品点数が増加することはない。 In the present invention, it is only necessary to apply the adhesive only to the adhesive region, so that only one type of adhesive is required, and there is no need to use two different types of adhesives differently as in the prior art. In addition, there is no need to provide an additional layer in order to suppress warping of the head chip, and the number of parts does not increase.
 接着領域と非接着領域とは、保持部材とヘッドチップとが対向する平坦面上で接着領域のみに接着剤が塗布されることによって区分けされるようにしてもよいが、非接着領域を接着領域に対して相対的に凹状に設けることにより保持部材とヘッドチップとが非接触に保たれるようにすることが好ましい。非接着領域が相対的に凹状となることで、保持部材の伸びを厚み方向に逃がし易くできる。しかも、接着領域は相対的に凸状となるので、両領域を明確に区別でき、接着剤の塗布作業を容易にすることができる。 The adhesion area and the non-adhesion area may be separated by applying an adhesive only to the adhesion area on the flat surface where the holding member and the head chip face each other. However, it is preferable that the holding member and the head chip are kept in a non-contact manner by providing a relatively concave shape. By making the non-adhesion region relatively concave, the extension of the holding member can be easily released in the thickness direction. In addition, since the adhesive region is relatively convex, the two regions can be clearly distinguished, and the adhesive application operation can be facilitated.
 非接着領域は、接着領域に対して相対的に凹状に設けられることにより保持部材とヘッドチップとが非接触に保たれている非接触領域と、該非接触領域に対して凸状に設けられることにより保持部材とヘッドチップとが接着されない状態で接触している接触領域とを有することも好ましい。凹状の非接触領域は、保持部材の伸びを厚み方向に逃がし易くすることができ、凸状の接触領域によってヘッドチップと保持部材とが直に接触するので、ヘッドチップを安定的に支持できると共に、この領域で両者間の伝熱を行うことができる。 The non-adhesion region is provided in a concave shape relative to the adhesion region, so that the holding member and the head chip are kept in non-contact, and the non-adhesion region is provided in a convex shape with respect to the non-contact region. It is also preferable to have a contact area where the holding member and the head chip are in contact with each other without being bonded. The concave non-contact area can easily release the extension of the holding member in the thickness direction, and the head chip and the holding member are in direct contact by the convex contact area, so that the head chip can be stably supported. In this region, heat transfer between the two can be performed.
 なお、凹状の非接着領域、凸状の接着領域及び凸状の接触領域は、保持部材とヘッドチップとが対向する面のいずれか一方又は両方に分けて設けることができるが、加工の容易性から保持部材側のみに設けることが好ましい。 The concave non-adhesive region, the convex adhesive region, and the convex contact region can be provided separately on one or both of the surfaces where the holding member and the head chip face each other. To the holding member side only.
 接着領域は、少なくともヘッドチップのノズル列におけるノズル配列方向の中央部に位置していることが好ましい。保持部材は、加熱されるとノズル配列方向の中央部から該ノズル配列方向の両端に向けて伸びるため、この中央部においては保持部材の熱膨張の影響をほとんど無視することができ、ヘッドチップを安定的に接着保持できる。 The adhesive region is preferably located at least in the center of the nozzle array of the head chip in the nozzle array direction. When the holding member is heated, the holding member extends from the central portion in the nozzle arrangement direction toward both ends in the nozzle arrangement direction. Therefore, in this central portion, the influence of the thermal expansion of the holding member can be almost ignored, and the head chip Stable adhesion can be maintained.
 接着領域は、ヘッドチップのノズル列におけるノズル配列方向に沿って複数配置すると、ヘッドチップを複数箇所で安定的に接着保持することができるため、インクジェットヘッド全体の剛性を上げつつ、反りを抑制できるようになる。 If a plurality of bonding regions are arranged along the nozzle arrangement direction in the nozzle row of the head chip, the head chip can be stably bonded and held at a plurality of locations, so that warpage can be suppressed while increasing the rigidity of the entire inkjet head. It becomes like this.
 接着領域と非接着領域とは、ヘッドチップのノズル列におけるノズル配列方向の中央部において該ノズル配列方向に直交する断面に対して面対称に位置していると、熱応力を対称化することができ、反りの抑制を制御し易くできる。 If the adhesion region and the non-adhesion region are located in plane symmetry with respect to a cross section perpendicular to the nozzle arrangement direction in the central portion of the nozzle array of the head chip in the nozzle arrangement direction, the thermal stress can be symmetrized. This makes it easy to control warpage suppression.
 非接着領域は、少なくともヘッドチップのノズル列におけるノズル配列方向の両端部に配置されていることが好ましい。保持部材の伸びは、ヘッドチップと対向する面のノズル配列方向の両端部に行くほど大きくなるため、この両端部を非接着領域とすることで、保持部材の反りがヘッドチップに与える影響をより小さくすることができる。 It is preferable that the non-adhesion regions are disposed at both ends in the nozzle arrangement direction in at least the nozzle row of the head chip. Since the elongation of the holding member increases as it goes to both ends of the surface facing the head chip in the nozzle arrangement direction, the influence of the warping of the holding member on the head chip is further increased by making these both ends non-adhesive regions. Can be small.
 本発明は、保持部材を介してヘッドチップ内のインクを加熱するヒータを備えるインクジェットヘッドに好ましく適用することができる。保持部材が熱膨張して伸びを発生し易いため、本発明によって反りを抑制する効果が顕著に得られるからである。ヒータはフィルムヒータ等の面状ヒータを好ましく使用することができる。 The present invention can be preferably applied to an inkjet head including a heater that heats ink in a head chip via a holding member. This is because the holding member easily expands due to thermal expansion, and the effect of suppressing warpage can be significantly obtained by the present invention. As the heater, a planar heater such as a film heater can be preferably used.
 次に、本発明の具体的な実施の形態の一例について図面を用いて更に詳しく説明する。 Next, an example of a specific embodiment of the present invention will be described in more detail with reference to the drawings.
 図1は、本発明に係るインクジェットヘッドの分解斜視図、図2は、本発明に係るインクジェットヘッドをインク吐出方向に沿って切断した縦断面図である。 FIG. 1 is an exploded perspective view of an ink jet head according to the present invention, and FIG. 2 is a longitudinal sectional view of the ink jet head according to the present invention cut along an ink discharge direction.
 図中、Hはインクジェットヘッドであり、1はヘッドチップである。ヘッドチップ1は、多数並設される溝状のチャネル11を内部に有している。このヘッドチップ1は、チャネル11間の隔壁を例えばPZT等の圧電セラミックスにより形成し、この隔壁に電圧を印加してせん断変形させることによって該チャネル11内のインクを吐出するせん断モード型のヘッドチップである。ヘッドチップ1の前端面にはノズルプレート12が貼着されており、チャネル11と対応する位置にノズル12aが開設されている。本実施形態に示すヘッドチップ1は多数のチャネル11が1列に配列されており、このチャネル11に対応する多数のノズル12aからなるノズル列も1列だけ有しているが、ノズル列は複数並設されていてもよい。 In the figure, H is an ink jet head, and 1 is a head chip. The head chip 1 has a plurality of groove-like channels 11 arranged in parallel. In this head chip 1, a partition wall between channels 11 is formed of piezoelectric ceramics such as PZT, and a shear mode type head chip that discharges ink in the channel 11 by applying a voltage to the partition wall to cause shear deformation. It is. A nozzle plate 12 is attached to the front end surface of the head chip 1, and a nozzle 12 a is opened at a position corresponding to the channel 11. The head chip 1 shown in the present embodiment has a large number of channels 11 arranged in a row, and has only one nozzle row composed of a large number of nozzles 12a corresponding to the channels 11, but there are a plurality of nozzle rows. You may be arranged in parallel.
 ヘッドチップ1の上面には、チャネル11を上方から覆うカバー部材13が設けられている。カバー部材13には、チャネル11の後端側(インク吐出方向と反対端側)を上方に露出させることにより各チャネル11にインクを供給するための開口部13aが形成されている。 A cover member 13 that covers the channel 11 from above is provided on the upper surface of the head chip 1. In the cover member 13, an opening 13 a for supplying ink to each channel 11 is formed by exposing the rear end side (end side opposite to the ink ejection direction) of the channel 11 upward.
 このヘッドチップ1において、熱の影響によるヘッドチップ1単体での反りの発生を抑制するため、溝状のチャネル11が並設されている部材とこのチャネル11を上方から覆うカバー部材13とは、例えば同一材料によって形成したり、異種材料であっても熱膨張率が同一もしくは近い材料によって形成することによって、両者の熱膨張率を揃えるようにすることが好ましい。 In this head chip 1, in order to suppress the occurrence of warping of the head chip 1 alone due to the influence of heat, a member in which groove-like channels 11 are arranged in parallel and a cover member 13 that covers the channels 11 from above are: For example, it is preferable that the thermal expansion coefficients of the two materials are made uniform by forming the same material or forming different materials with the same or similar thermal expansion coefficients.
 2は駆動回路基板であり、ヘッドチップ1の各チャネル11に設けられた駆動電極(図示せず)に駆動信号を印加するための駆動IC21を実装している。駆動回路基板2は、フレキシブル配線基板22によってヘッドチップ1の後端部位に接合されている。23はコネクタである。 2 is a drive circuit board on which a drive IC 21 for applying a drive signal to a drive electrode (not shown) provided in each channel 11 of the head chip 1 is mounted. The drive circuit board 2 is joined to the rear end portion of the head chip 1 by a flexible wiring board 22. Reference numeral 23 denotes a connector.
 3はインクマニホールドであり、ノズル配列方向に沿う熱膨張率がヘッドチップ1の同方向に沿う熱膨張率と同一もしくは近いエンジニアリングプラスチック等の合成樹脂によって、ヘッドチップ1と対向する一面が凹部となる箱型に形成されている。インクマニホールド3は、ヘッドチップ1の上面のカバー部材13に、その開口部13aを覆うように接着されることで、内部に共通インク室3aを形成しており、該共通インク室3a内のインクを開口部13aを介して各チャネル11に供給可能としている。なお、インクマニホールド3には、不図示のインク供給管が接続されており、インクタンクからのインクが供給されるようになっている。 Reference numeral 3 denotes an ink manifold, and one surface facing the head chip 1 becomes a concave portion by a synthetic resin such as engineering plastic whose thermal expansion coefficient along the nozzle array direction is the same as or close to the thermal expansion coefficient along the same direction of the head chip 1. It is formed in a box shape. The ink manifold 3 is adhered to the cover member 13 on the upper surface of the head chip 1 so as to cover the opening 13a, thereby forming a common ink chamber 3a therein, and the ink in the common ink chamber 3a is formed. Can be supplied to each channel 11 through the opening 13a. An ink supply pipe (not shown) is connected to the ink manifold 3 so that ink from the ink tank is supplied.
 4は保持部材であり、ここではヘッドチップ1よりも熱膨張率が大きいアルミダイキャストによって板状に形成され、ヘッドチップ1の幅、すなわちヘッドチップ1におけるノズル12aの配列方向(以下、ノズル配列方向という。)の幅(長さ)よりも広幅であり、且つ、ノズルプレート12から駆動回路基板2の後端の全体に亘る長さを有している。保持部材4は、ヘッドチップ1の下面1a(インクマニホールド3の接着面と反対面)に対して接着することにより、ヘッドチップ1及び該ヘッドチップ1と電気的に接続される駆動回路基板2をその剛性によって保持している。 Reference numeral 4 denotes a holding member, which is formed in a plate shape by aluminum die casting having a thermal expansion coefficient larger than that of the head chip 1, and is the width of the head chip 1, that is, the arrangement direction of the nozzles 12a in the head chip 1 (hereinafter referred to as nozzle arrangement). It is wider than the width (length) of the direction), and has a length extending from the nozzle plate 12 to the entire rear end of the drive circuit board 2. The holding member 4 bonds the head chip 1 and the drive circuit board 2 electrically connected to the head chip 1 by bonding to the lower surface 1a of the head chip 1 (the surface opposite to the bonding surface of the ink manifold 3). It is held by its rigidity.
 なお、保持部材4において最も大きな面積を占めるヘッドチップ1と駆動回路基板2とを支持する領域となる板状部分は、実際には極めて薄く形成されるが、図面上では、構造を分かり易く可視化するため誇張して厚く図示している。
このヘッドチップ1と保持部材4との接着構造の詳細については後述する。
Note that the plate-like portion that is the region for supporting the head chip 1 and the drive circuit board 2 occupying the largest area in the holding member 4 is actually formed very thin, but in the drawing, the structure is easily visualized. For this reason, it is exaggerated and thickly illustrated.
Details of the bonding structure between the head chip 1 and the holding member 4 will be described later.
 保持部材4の両側部には、ヘッドチップ1におけるノズル配列方向の両端をその外側から支持する支持壁41がそれぞれ立設されている。保持部材4において、これら支持壁41の間の領域4aがヘッドチップ1の下面1aと対向し、該ヘッドチップ1を収容して保持する保持領域400である。 Support walls 41 that support both ends of the head chip 1 in the nozzle array direction from the outside are provided on both sides of the holding member 4. In the holding member 4, a region 4 a between the support walls 41 is a holding region 400 that faces the lower surface 1 a of the head chip 1 and accommodates and holds the head chip 1.
 両支持壁41の高さ方向の中途部内側には、ヘッドチップ1の厚みと同一高さ位置に段部41aを有している。インクマニホールド3はヘッドチップ1よりも幅広に形成されており、インクマニホールド3の両端がそれぞれ段部41aに当接することで、保持部材4の保持領域400との間でヘッドチップ1を挟持する形となっている。 A stepped portion 41 a is provided at the same height as the thickness of the head chip 1 on the inner side in the height direction of both support walls 41. The ink manifold 3 is formed wider than the head chip 1, and the both ends of the ink manifold 3 are in contact with the step portion 41 a, so that the head chip 1 is sandwiched between the holding region 400 of the holding member 4. It has become.
 5は外装カバーであり、合成樹脂によって形成され、保持部材4に対して着脱可能に装着されている。この外装カバー5はインクマニホールド3及び保持部材4との間で駆動回路基板2を保護する大きさを有しており、その後端にはコネクタ23を外部に向けて露出させる開口部5aが形成されている。 5 is an exterior cover, which is formed of a synthetic resin and is detachably attached to the holding member 4. The exterior cover 5 has a size that protects the drive circuit board 2 between the ink manifold 3 and the holding member 4, and an opening 5 a that exposes the connector 23 to the outside is formed at the rear end. ing.
 6A、6Bはヒータであり、インクマニホールド3及び保持部材4に貼着されている。ここではいずれもフィルムヒータが用いられている。ヒータ6Aは、インクマニホールド3の上面(ヘッドチップ1との接着面と反対面)に貼着されることで、このインクマニホールド3を介して共通インク室3a内のインクを所定温度に加熱する。また、ヒータ6Bは、保持部材4の下面(保持領域400の反対面)に貼着されることで、この保持部材4を介してヘッドチップ1を加熱し、ヘッドチップ1内のインクを所定温度に加熱する。 6A and 6B are heaters, which are attached to the ink manifold 3 and the holding member 4. Here, a film heater is used in all cases. The heater 6A is attached to the upper surface of the ink manifold 3 (the surface opposite to the surface bonded to the head chip 1), thereby heating the ink in the common ink chamber 3a to a predetermined temperature via the ink manifold 3. The heater 6B is attached to the lower surface of the holding member 4 (the opposite surface of the holding region 400), thereby heating the head chip 1 via the holding member 4 and causing the ink in the head chip 1 to be heated to a predetermined temperature. Heat to.
 次に、保持部材4とヘッドチップ1との接着構造について、更に図3~図5を用いて説明する。 Next, the bonding structure between the holding member 4 and the head chip 1 will be further described with reference to FIGS.
 図3は、図2の(iii)-(iii)線に沿う断面図、図4は、保持部材4の保持領域400の部分を示す平面図、図5は、保持領域400の厚みを示す断面図である。 3 is a cross-sectional view taken along line (iii)-(iii) in FIG. 2, FIG. 4 is a plan view showing a portion of the holding region 400 of the holding member 4, and FIG. 5 is a cross-sectional view showing the thickness of the holding region 400. FIG.
 保持部材4の保持領域400はヘッドチップ1の下面1aと対向している。この保持領域400には、保持部材4とヘッドチップ1とが接着される接着領域401と両者が接着されない非接着領域402とが設けられており、これらがヘッドチップ1のノズル配列方向(図3、図4の左右方向)に沿って交互となるように配置されている。 The holding area 400 of the holding member 4 faces the lower surface 1a of the head chip 1. The holding area 400 is provided with an adhesion area 401 where the holding member 4 and the head chip 1 are bonded, and a non-adhesion area 402 where the both are not bonded, which are arranged in the nozzle arrangement direction of the head chip 1 (FIG. 3). 4 are arranged so as to alternate along the horizontal direction in FIG.
 接着領域401とは、ヘッドチップ1のノズル配列方向と直交するインク吐出方向(図4の上下方向)に沿ってヘッドチップ1と接着される部位を有する領域である。ここではインク吐出方向に沿う方向に一定幅の帯状に延びた接着領域401を示している。保持部材4の熱膨張による伸び方向は、このヘッドチップ1のノズル配列方向に沿う方向となるため、ヘッドチップ1のノズル配列方向と直交する方向に帯状に接着することで、保持部材4の伸びによる影響を受け難くしながらヘッドチップ1を安定的に接着保持できる。 The adhesion region 401 is a region having a portion to be bonded to the head chip 1 along the ink discharge direction (vertical direction in FIG. 4) orthogonal to the nozzle arrangement direction of the head chip 1. Here, an adhesive region 401 extending in a band shape having a constant width in the direction along the ink discharge direction is shown. Since the extension direction of the holding member 4 due to thermal expansion is a direction along the nozzle arrangement direction of the head chip 1, the extension of the holding member 4 is achieved by bonding in a band shape in a direction orthogonal to the nozzle arrangement direction of the head chip 1. The head chip 1 can be stably adhered and held while being hardly affected by the above.
 ここでは3本の接着領域401が所定幅の帯状に形成されている。そのうちの1本の接着領域401は、ヘッドチップ1のノズル配列方向の中央部(図3中のO、図4中のO)に対応する位置に配置され、2本の接着領域401は、その両側にそれぞれ非接着領域402を挟んで配置されている。これにより、接着領域401と非接着領域402とは、中央部O又はOにおいてノズル配列方向に直交する断面(中央部O及びOを通る面)に対して面対称に位置している。 Here, three adhesion regions 401 are formed in a band shape having a predetermined width. One of the bonding regions 401 is arranged at a position corresponding to the central portion (O 1 in FIG. 3 and O 2 in FIG. 4) of the head chip 1 in the nozzle arrangement direction, and the two bonding regions 401 are These are disposed on both sides of the non-adhesive region 402, respectively. Thereby, the adhesion region 401 and the non-adhesion region 402 are positioned symmetrically with respect to a cross section (plane passing through the central portions O 1 and O 2 ) perpendicular to the nozzle arrangement direction in the central portion O 1 or O 2 . Yes.
 各接着領域401は、保持領域400の表面からヘッドチップ1側に向けて突出する凸状に形成されている。このため、接着領域401に隣接する非接着領域402は相対的に凹状となっており、両者の間は段差状に形成されている。接着領域401は、この凸状となった上面に接着剤が塗布されてヘッドチップ1の下面1aと接着している。 Each adhesive region 401 is formed in a convex shape protruding from the surface of the holding region 400 toward the head chip 1 side. For this reason, the non-adhesion area | region 402 adjacent to the adhesion | attachment area | region 401 becomes a comparatively concave shape, and it forms in the step shape between both. The adhesive region 401 is adhered to the lower surface 1a of the head chip 1 by applying an adhesive on the convex upper surface.
 この接着領域401の突出高さは、高すぎると、相対的に凹状となる非接着領域402においてヘッドチップ1との間隔が開いてしまい、ヒータ6Bによる熱がヘッドチップ1に伝わり難くなるため、50~300μm程度とすることが好ましい。 If the protruding height of the adhesive region 401 is too high, the distance from the head chip 1 is increased in the non-adhesive region 402 that is relatively concave, and heat from the heater 6B is not easily transmitted to the head chip 1. The thickness is preferably about 50 to 300 μm.
 なお、凸状の接着領域401は、非接着領域402に対して相対的に突出していればよく、保持領域400の表面から非接着領域402を凹設することによって接着領域401が相対的に凸状となるようにしてもよい。 Note that the convex adhesive region 401 only has to protrude relative to the non-adhesive region 402, and the non-adhesive region 402 is recessed from the surface of the holding region 400 so that the adhesive region 401 is relatively convex. You may make it become a shape.
 ノズル配列方向の非接着領域402の幅は、接着領域401のノズル配列方向の幅以上となるように形成されている。この接着領域401と非接着領域402の幅の関係は、保持領域400をノズル配列方向に沿って横断する任意の複数箇所の横断線L1~Ln(図4参照)上の接着領域401と非接着領域402の幅について見た場合、これらの複数箇所の横断線L1~Lnのうちのいずれか1箇所の横断線上において満たしていればよいが、好ましくは、いずれの横断線上においても、非接着領域402の幅が接着領域401のノズル配列方向の幅以上となるように形成されていることである。 The width of the non-adhesion region 402 in the nozzle arrangement direction is formed to be equal to or greater than the width of the adhesion region 401 in the nozzle arrangement direction. The relationship between the widths of the adhesion region 401 and the non-adhesion region 402 is that the adhesion region 401 and the non-adhesion on the plurality of transverse lines L1 to Ln (see FIG. 4) crossing the holding region 400 along the nozzle arrangement direction When the width of the region 402 is viewed, it is sufficient that the width is satisfied on any one of the plurality of transverse lines L1 to Ln. Preferably, the non-adhesive region is also present on any transverse line. That is, the width 402 is formed to be equal to or larger than the width of the adhesive region 401 in the nozzle arrangement direction.
 また、保持領域400における非接着領域402のノズル配列方向の全幅(各非接着領域402の幅の合計値)は、接着領域401のノズル配列方向の全幅(各接着領域401の幅の合計値)以上である。 In addition, the total width in the nozzle arrangement direction of the non-adhesion area 402 in the holding area 400 (total value of the widths of the non-adhesion areas 402) is the total width of the adhesion area 401 in the nozzle arrangement direction (total value of the widths of the adhesion areas 401) That's it.
 この条件を満たす限り、接着領域401及び非接着領域402の具体的な幅及び配置間隔は特に限定されるものではないが、接着領域401の面積が小さいとヘッドチップ1を安定して接着保持することが困難となり、大きくなるにつれて保持部材4に伸びが生じた際のヘッドチップ1の反りを抑制し難くなってくるため、保持領域400のノズル配列方向の全幅に対し、接着領域401のノズル配列方向の全幅が15~50%となるようにすることが好ましい。 As long as this condition is satisfied, the specific width and arrangement interval of the bonding region 401 and the non-bonding region 402 are not particularly limited. However, if the area of the bonding region 401 is small, the head chip 1 is stably bonded and held. Since it becomes difficult to suppress the warp of the head chip 1 when the holding member 4 is stretched as the size of the holding member 4 increases, the nozzle arrangement of the adhesion area 401 with respect to the entire width of the holding area 400 in the nozzle arrangement direction becomes difficult. The total width in the direction is preferably 15 to 50%.
 接着領域401の具体的な配設数は、特に限定されるものではないが、3つ~5つが好ましい。 The specific number of the adhesive regions 401 is not particularly limited, but is preferably 3 to 5.
 保持部材4の非接着領域402において、接着面に対して垂直な方向の保持部材の厚みt(接着領域401が凸状に形成される場合は、図5に示すように凹状となっている非接着領域402の部分の厚み)は、小さすぎると剛体としての機能を果たし難くなり、また大きくなると伝熱効率が低下すると共にインクジェットヘッドHの大型化、重量増を招いてしまうため、0.5mm~1.5mmとすることが好ましく、0.8mm~1.0mmとすることが更に好ましい。 In the non-bonding region 402 of the holding member 4, the thickness t of the holding member in the direction perpendicular to the bonding surface (when the bonding region 401 is formed in a convex shape, the non-bonding region 402 has a concave shape as shown in FIG. 5. If the thickness of the bonding region 402 is too small, it will be difficult to perform the function as a rigid body. If the thickness is too large, the heat transfer efficiency will be reduced and the inkjet head H will be enlarged and increased in weight. It is preferably 1.5 mm, and more preferably 0.8 mm to 1.0 mm.
 このようなインクジェットヘッドHでは、ヒータ6Bによる加熱によって、ヘッドチップ1よりも熱膨張率が大きい保持部材4にノズル配列方向の伸びが生じ、ヘッドチップ1と接着している接着領域401の部位において伸びを阻止しようする力が働くが、ヘッドチップ1と保持部材4との間に、接着領域401、非接着領域402が交互に形成されていることにより、保持部材4は非接着領域402の部位においてヘッドチップ1との接着による制約を受けることなく撓み変形することができ、伸びようとする力が保持部材4の厚み方向又は幅方向(ノズル配列方向)に逃げるようになる。その結果、保持部材4が弓形に変形することが抑制され、ヘッドチップ1の反りも抑制される。 In such an ink jet head H, the holding member 4 having a larger thermal expansion coefficient than the head chip 1 is elongated in the nozzle arrangement direction by heating by the heater 6 </ b> B, and the adhesive region 401 is bonded to the head chip 1. Although the force which prevents expansion | extension works, since the adhesion | attachment area | region 401 and the non-adhesion area | region 402 are alternately formed between the head chip 1 and the holding member 4, the holding member 4 is the site | part of the non-adhesion area | region 402. In this case, the bending force can be deformed without being restricted by the adhesion with the head chip 1, and the force to be extended escapes in the thickness direction or the width direction (nozzle arrangement direction) of the holding member 4. As a result, the holding member 4 is suppressed from being deformed into a bow shape, and the warp of the head chip 1 is also suppressed.
 接着剤は各接着領域401の上面のみに塗布される。各接着領域401には、保持部材4を貫通するように適宜数の接着剤注入孔403が形成されており、保持領域400にヘッドチップ1を装着し、その下面1aと接着領域401の上面とを接触させた状態で、この接着剤注入孔403に対して保持領域400の反対面側から接着剤を注入することによって、ヘッドチップ1との間に接着剤層を形成する。 The adhesive is applied only to the upper surface of each bonding area 401. Each adhesive region 401 is formed with an appropriate number of adhesive injection holes 403 so as to penetrate the holding member 4. The head chip 1 is attached to the holding region 400, its lower surface 1 a and the upper surface of the adhesive region 401. In the state of contacting, an adhesive layer is formed with the head chip 1 by injecting an adhesive into the adhesive injection hole 403 from the opposite side of the holding region 400.
 接着領域401に塗布された接着剤をインクジェットヘッドHの使用温度と同じ温度で硬化させることによって、保持部材4とヘッドチップ1とを接着することが好ましい。これにより使用状態における接着剤層の熱応力を緩和することができる。この使用温度とは、一般には駆動によってインクジェットヘッド自体が発する温度とされるが、本実施形態に示すインクジェットヘッドHのように保持部材4にヒータ6Bを有するものにおいては、ヒータ6Bの加熱温度とされる。 It is preferable to bond the holding member 4 and the head chip 1 by curing the adhesive applied to the bonding region 401 at the same temperature as the use temperature of the inkjet head H. Thereby, the thermal stress of the adhesive layer in a use state can be relieved. The operating temperature is generally a temperature generated by the inkjet head itself by driving. However, in the case where the holding member 4 has the heater 6B as in the inkjet head H shown in the present embodiment, the heating temperature is the heating temperature of the heater 6B. Is done.
 なお、ヒータ6Bは、この接着剤の注入及び硬化作業後に保持部材4に貼着される。 The heater 6B is attached to the holding member 4 after the injection and curing operations of the adhesive.
 保持領域400において、ノズル配列方向の両端部にはそれぞれ非接着領域402が配置されている。このため、この保持領域400のノズル配列方向の両端部において、ヘッドチップ1は保持部材4と接着されていない。 In the holding area 400, non-adhesive areas 402 are arranged at both ends in the nozzle arrangement direction. For this reason, the head chip 1 is not bonded to the holding member 4 at both ends of the holding area 400 in the nozzle arrangement direction.
 この両端部に位置する非接着領域402内には、それぞれ接着領域401と同様に保持領域400の表面からヘッドチップ1側に向けて突出する凸状に形成された接触領域402aを有している。各接触領域402aは、それぞれ当該両端部の非接着領域402のノズル列方向の幅よりも細幅で、インク吐出方向に延びる帯状に形成されている。各接触領域402aの上面は、ヘッドチップ1の下面1aと接着はしないが、直に接触するように形成されている。すなわち、接触領域402aは、(接着領域401の突出高さ)+(硬化後の接着剤層の厚み)の突出高さを有している。 In the non-adhesion region 402 located at both ends, similarly to the adhesion region 401, there is a contact region 402a formed in a convex shape protruding from the surface of the holding region 400 toward the head chip 1 side. . Each contact region 402a is formed in a strip shape that is narrower than the width in the nozzle row direction of the non-adhesive region 402 at both ends, and extends in the ink ejection direction. The upper surface of each contact region 402a is formed so as to be in direct contact with the lower surface 1a of the head chip 1 without being bonded. That is, the contact area 402a has a protruding height of (the protruding height of the adhesive area 401) + (the thickness of the adhesive layer after curing).
 一方、非接着領域402において凸状の接触領域402a以外の部位は、ヘッドチップ1とは接触しない非接触領域である。 On the other hand, the portions other than the convex contact region 402a in the non-adhesion region 402 are non-contact regions that do not contact the head chip 1.
 この接触領域402aにより、ヘッドチップ1はノズル配列方向の両端部付近において安定的に支持される。しかも、本実施形態のように接着領域401を凸状に形成した場合であっても、この接触領域402aの部位においてヒータ6Bの熱を保持部材4からヘッドチップ1に直に伝えることができる。 The head chip 1 is stably supported by the contact area 402a in the vicinity of both ends in the nozzle arrangement direction. Moreover, even when the adhesion region 401 is formed in a convex shape as in the present embodiment, the heat of the heater 6B can be directly transmitted from the holding member 4 to the head chip 1 at the contact region 402a.
 図6は、保持領域400の別の態様を示している。図4と同一符号の部位は同一構成の部位を示している。 FIG. 6 shows another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
 保持領域400における接着領域401は、ヘッドチップ1のノズル配列方向と直交するインク吐出方向(図6の上下方向)に沿ってヘッドチップ1と接着される部位を有していれば、このように保持領域400におけるインク吐出方向の全長に亘っていなくてもよく、また、インク吐出方向に沿って複数に分割されていてもよい。 If the adhesive region 401 in the holding region 400 has a portion to be bonded to the head chip 1 along the ink discharge direction (vertical direction in FIG. 6) orthogonal to the nozzle arrangement direction of the head chip 1, The holding region 400 may not extend over the entire length in the ink discharge direction, and may be divided into a plurality of portions along the ink discharge direction.
 この実施形態では、接着領域と非接着領域とが、ノズル配列方向だけでなく、インク吐出方向にも交互に配置されている領域を有しているので、ヘッドチップと保持部材との熱膨張の差をより確実に吸収できる。 In this embodiment, since the adhesion area and the non-adhesion area have areas that are alternately arranged not only in the nozzle arrangement direction but also in the ink ejection direction, thermal expansion between the head chip and the holding member is prevented. The difference can be absorbed more reliably.
 図7は、保持領域400の更に別の態様を示している。図4と同一符号の部位は同一構成の部位を示している。 FIG. 7 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
 この保持領域400における接着領域401は、ヘッドチップ1のノズル配列方向の中央部(図7中のO)上には配置されず、この中央部Oを挟むようにその両側に対称状に1つずつ配置されている。このように、接着領域401は、保持領域400において、ノズル配列方向に沿って非接着領域402と交互に有していればよく、その数も任意である。 The adhesive region 401 in the holding region 400 is not disposed on the central portion (O in FIG. 7) of the head chip 1 in the nozzle arrangement direction, and one adhesive region is provided symmetrically on both sides so as to sandwich the central portion O. It is arranged one by one. As described above, it is sufficient that the adhesion regions 401 have alternately the non-adhesion regions 402 along the nozzle arrangement direction in the holding region 400, and the number thereof is also arbitrary.
 図8は、保持領域400の更に別の態様を示している。図4と同一符号の部位は同一構成の部位を示している。 FIG. 8 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
 この保持領域400における接着領域401は、図7と同様に、中央部Oを挟むようにその両側に対称状に1つずつ配置されているが、接着領域401の間の非接着領域402内(ここでは中央部O上)に、接着領域401と同様に保持領域400の表面からヘッドチップ1側に向けて突出する凸状に形成された接触領域402aを有している。 As in FIG. 7, the bonding regions 401 in the holding region 400 are arranged one by one symmetrically on both sides so as to sandwich the central portion O, but in the non-bonding region 402 between the bonding regions 401 ( Here, on the central portion O), similarly to the adhesive region 401, a contact region 402a formed in a convex shape protruding from the surface of the holding region 400 toward the head chip 1 side is provided.
 図9は、保持領域400の更に別の態様を示している。図4と同一符号の部位は同一構成の部位を示している。 FIG. 9 shows still another aspect of the holding area 400. Parts having the same reference numerals as those in FIG. 4 indicate parts having the same configuration.
 この実施形態では、保持領域400における各非接着領域402内(接触領域402aは除く。)に、保持部材4を貫通するように形成された開口部402bを有しているので、ヘッドチップと保持部材との熱膨張の差をより確実に吸収できる。 In this embodiment, each non-adhesive region 402 (excluding the contact region 402a) in the holding region 400 has an opening 402b formed so as to penetrate the holding member 4, so that the head chip and the holding member are held. The difference in thermal expansion from the member can be absorbed more reliably.
<実施例>(本発明)
ヘッドチップの構造
 材質:PZT
 ノズル数:256
 ノズル列数:1
 厚みT(図3参照):2.5mm
 ノズル配列方向の熱膨張率:9μm・m-1・K-1
<Example> (Invention)
Head chip structure material: PZT
Number of nozzles: 256
Number of nozzle rows: 1
Thickness T (see FIG. 3): 2.5 mm
Thermal expansion coefficient in the nozzle arrangement direction: 9 μm · m −1 · K −1
保持部材の構造
 材質:アルミニウム
 大きさ:A:50mm×B:70mm×C:10mm(図2、図3参照)
 厚みt(図5参照):0.8mm
 接着領域の数:3
 接着領域の幅:2.5mm
 接着領域の間隔:6mm
 接着領域の突出高さ:0.2mm
 ノズル配列方向の熱膨張率:23.4μm・m-1・K-1
Structural material of holding member : Aluminum Size: A: 50 mm × B: 70 mm × C: 10 mm (see FIGS. 2 and 3)
Thickness t (see FIG. 5): 0.8 mm
Number of bonded areas: 3
Adhesion area width: 2.5 mm
Adhesion area spacing: 6 mm
Projection height of the bonding area: 0.2 mm
Thermal expansion coefficient in the nozzle array direction: 23.4 μm · m −1 · K −1
 なお、接着領域は、それぞれ図4と同様にして帯状に形成し、そのうちの1本を保持部材の幅方向(ヘッドチップのノズル配列方向)の中央部に位置させ、その両側に上記間隔をおいてそれぞれ1本ずつ配置した。 Each of the adhesive regions is formed in a band shape in the same manner as in FIG. 4, and one of them is located in the center of the holding member in the width direction (head chip nozzle arrangement direction), and the above-mentioned interval is provided on both sides thereof. And one for each.
 また、幅方向の両端に位置する各非接着領域には、それぞれ図3、図4と同様にして接触領域(幅2.5mm)を、ヘッドチップの下面に接触するように突出形成した。 Further, in each non-adhesion region located at both ends in the width direction, a contact region (width 2.5 mm) was formed so as to protrude in contact with the lower surface of the head chip in the same manner as in FIGS.
 この保持部材の保持領域にヘッドチップを装着し、エポキシ系接着剤を用いて、接着領域の部位で接着した。接着剤層の厚みは50μmとし、硬化は常温(20.5℃)で行った。また、保持部材におけるヘッドチップの接着面と反対面にはフィルムヒータを貼着した。 A head chip was attached to the holding area of this holding member, and was bonded at the bonding area using an epoxy adhesive. The thickness of the adhesive layer was 50 μm, and curing was performed at room temperature (20.5 ° C.). In addition, a film heater was attached to the surface of the holding member opposite to the bonding surface of the head chip.
<比較例>
 厚みtが0.8mmで均一厚みの保持部材を用いヘッドチップに全面接着した以外は実施例と同様にしてヘッドチップと保持部材との積層構造物を作製した。
<Comparative example>
A laminated structure of the head chip and the holding member was produced in the same manner as in the example except that a holding member having a thickness t of 0.8 mm and a uniform thickness was used and the entire surface was bonded to the head chip.
 得られたヘッドチップと保持部材との積層構造物について、フィルムヒータを60℃に加熱した際のX方向(ノズル列方向)におけるY方向(ノズル列と直交する厚み方向)の変位量を、Nikon社製の測定装置:NEXIVを用いて測定した。 For the laminated structure of the obtained head chip and holding member, the displacement amount in the Y direction (thickness direction orthogonal to the nozzle row) in the X direction (nozzle row direction) when the film heater is heated to 60 ° C. Measuring device manufactured by company: measured using NEXIV.
 本発明の積層構造物の測定結果を図10に示す。 FIG. 10 shows the measurement results of the laminated structure of the present invention.
 比較例の積層構造物では、図11に示す従来の0.8mm厚のアルミ板をヘッドチップにベタ接着した場合と同様に、最大30μm程度の変位量となって大きな反りが発生したが、本発明によれば、最大でも5μm程度の変位量に収まり、反りが抑制された。 In the laminated structure of the comparative example, as in the case where the conventional 0.8 mm thick aluminum plate shown in FIG. According to the invention, the amount of displacement is limited to about 5 μm at the maximum, and warpage is suppressed.
 なお、厚みtが0.5mmと3mmの保持部材を用いて同様にヘッドチップと保持部材との積層構造物を作製して評価し、本発明の積層構造物の変位量が比較例の積層構造物の変位量よりも小さく、反りが抑制されていることを確認している。 In addition, using a holding member having a thickness t of 0.5 mm and 3 mm, similarly, a laminated structure of a head chip and a holding member was produced and evaluated, and the displacement amount of the laminated structure of the present invention was a laminated structure of a comparative example. It is confirmed that the warpage is suppressed by being smaller than the displacement amount of the object.
 H:インクジェットヘッド
 1:ヘッドチップ
  1a:下面
  11:チャネル
  12:ノズルプレート
  12a:ノズル
  13:カバー部材
  13a:開口部
 2:駆動回路基板
  21:駆動IC
  22:フレキシブル配線基板
  23:コネクタ
 3:インクマニホールド
  3a:共通インク室
 4:保持部材
  41:支持壁
  41a:段部
  400:保持領域
  401:接着領域
  402:非接着領域
  402a:接触領域
 5:外装カバー
  5a:開口部
 6A、6B:ヒータ
H: Inkjet head 1: Head chip 1a: Lower surface 11: Channel 12: Nozzle plate 12a: Nozzle 13: Cover member 13a: Opening portion 2: Drive circuit board 21: Drive IC
22: Flexible wiring board 23: Connector 3: Ink manifold 3a: Common ink chamber 4: Holding member 41: Support wall 41a: Step portion 400: Holding area 401: Adhesive area 402: Non-adhesive area 402a: Contact area 5: Exterior cover 5a: Opening 6A, 6B: Heater

Claims (9)

  1.  インクを吐出する複数のノズルが配列されたノズル列を有するヘッドチップと、該ヘッドチップの一側面を保持する保持部材とを備えたインクジェットヘッドであって、
     前記保持部材と前記ヘッドチップとが対向する領域において、両者が接着される接着領域と両者が接着されない非接着領域とを前記ヘッドチップの前記ノズル列におけるノズル配列方向に沿って交互に有していることを特徴とするインクジェットヘッド。
    An inkjet head comprising a head chip having a nozzle row in which a plurality of nozzles that eject ink are arranged, and a holding member that holds one side of the head chip,
    In the region where the holding member and the head chip face each other, an adhesive region where both are bonded and a non-adhesive region where the both are not bonded are alternately provided along the nozzle arrangement direction in the nozzle row of the head chip. An ink jet head characterized by comprising:
  2.  前記接着領域は、前記ヘッドチップの前記ノズル列におけるノズル配列方向と直交する方向に延びる帯状に形成されていることを特徴とする請求項1記載のインクジェットヘッド。 2. The ink jet head according to claim 1, wherein the adhesion region is formed in a strip shape extending in a direction orthogonal to a nozzle arrangement direction in the nozzle row of the head chip.
  3.  前記非接着領域は、前記接着領域に対して相対的に凹状に設けられることにより前記保持部材と前記ヘッドチップとが非接触に保たれていることを特徴とする請求項1又は2記載のインクジェットヘッド。 The inkjet according to claim 1 or 2, wherein the non-adhesion region is provided in a concave shape relative to the adhesion region, whereby the holding member and the head chip are kept in non-contact. head.
  4.  前記非接着領域は、前記接着領域に対して相対的に凹状に設けられることにより前記保持部材と前記ヘッドチップとが非接触に保たれている非接触領域と、該非接触領域に対して凸状に設けられることにより前記保持部材と前記ヘッドチップとが接着されない状態で接触している接触領域とを有することを特徴とする請求項1又は2記載のインクジェットヘッド。 The non-adhesion region is provided in a concave shape relative to the adhesion region, so that the holding member and the head chip are kept in a non-contact state, and convex with respect to the non-contact region. The inkjet head according to claim 1, further comprising a contact region in which the holding member and the head chip are in contact with each other without being bonded.
  5.  前記接着領域は、少なくとも前記ヘッドチップの前記ノズル列におけるノズル配列方向の中央部に位置していることを特徴とする請求項1~4のいずれかに記載のインクジェットヘッド。 The inkjet head according to any one of claims 1 to 4, wherein the adhesion region is located at least in a central portion in a nozzle arrangement direction of the nozzle row of the head chip.
  6.  前記接着領域は、前記ヘッドチップの前記ノズル列におけるノズル配列方向に沿って複数配置されていることを特徴とする請求項1~5のいずれかに記載のインクジェットヘッド。 6. The inkjet head according to claim 1, wherein a plurality of the adhesion regions are arranged along a nozzle arrangement direction in the nozzle row of the head chip.
  7.  前記接着領域と前記非接着領域とは、前記ヘッドチップの前記ノズル列におけるノズル配列方向の中央部において該ノズル配列方向に直交する断面に対して面対称に位置していることを特徴とする請求項1~6のいずれかに記載のインクジェットヘッド。 The adhesion region and the non-adhesion region are located in plane symmetry with respect to a cross section perpendicular to the nozzle arrangement direction in a central portion of the nozzle array of the head chip in the nozzle arrangement direction. Item 7. The ink jet head according to any one of Items 1 to 6.
  8.  前記非接着領域は、少なくとも前記ヘッドチップの前記ノズル列におけるノズル配列方向の両端部に配置されていることを特徴とする請求項1~7のいずれかに記載のインクジェットヘッド。 The inkjet head according to any one of claims 1 to 7, wherein the non-adhesion region is disposed at least at both ends of the nozzle array of the head chip in the nozzle array direction.
  9.  前記保持部材を介して前記ヘッドチップ内のインクを加熱するヒータを備えていることを特徴とする請求項1~8のいずれかに記載のインクジェットヘッド。 9. The ink jet head according to claim 1, further comprising a heater for heating the ink in the head chip via the holding member.
PCT/JP2012/060717 2011-04-22 2012-04-20 Inkjet head WO2012144598A1 (en)

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Cited By (5)

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JP2014097644A (en) * 2012-11-16 2014-05-29 Konica Minolta Inc Ink jet head
JP2014144567A (en) * 2013-01-28 2014-08-14 Konica Minolta Inc Ink jet recorder
JP2017030222A (en) * 2015-07-31 2017-02-09 セイコーエプソン株式会社 Liquid injection head and liquid injection device
JP2018051768A (en) * 2016-09-26 2018-04-05 セイコーエプソン株式会社 Liquid jet head and liquid jet device
EP3339035A1 (en) 2016-12-22 2018-06-27 Seiko Epson Corporation Liquid ejecting head and liquid ejecting apparatus

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JP2006021434A (en) * 2004-07-08 2006-01-26 Toshiba Tec Corp Ink jet head unit and its manufacturing process
JP2006281702A (en) * 2005-04-04 2006-10-19 Canon Finetech Inc Ink jet recording head and recorder
JP2009023337A (en) * 2007-06-18 2009-02-05 Seiko Epson Corp Bonding method, bonded body, droplet jetting head and droplet jetting device

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JP2006021434A (en) * 2004-07-08 2006-01-26 Toshiba Tec Corp Ink jet head unit and its manufacturing process
JP2006281702A (en) * 2005-04-04 2006-10-19 Canon Finetech Inc Ink jet recording head and recorder
JP2009023337A (en) * 2007-06-18 2009-02-05 Seiko Epson Corp Bonding method, bonded body, droplet jetting head and droplet jetting device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014097644A (en) * 2012-11-16 2014-05-29 Konica Minolta Inc Ink jet head
JP2014144567A (en) * 2013-01-28 2014-08-14 Konica Minolta Inc Ink jet recorder
JP2017030222A (en) * 2015-07-31 2017-02-09 セイコーエプソン株式会社 Liquid injection head and liquid injection device
JP2018051768A (en) * 2016-09-26 2018-04-05 セイコーエプソン株式会社 Liquid jet head and liquid jet device
EP3339035A1 (en) 2016-12-22 2018-06-27 Seiko Epson Corporation Liquid ejecting head and liquid ejecting apparatus
CN108215500A (en) * 2016-12-22 2018-06-29 精工爱普生株式会社 Liquid ejecting head and liquid injection apparatus
US10479079B2 (en) 2016-12-22 2019-11-19 Seiko Epson Corporation Liquid ejecting head and liquid ejecting apparatus

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