WO2012141399A1 - Apparatus for manufacturing a concrete electric pole having improved top and bottom faceplates, and method for manufacturing the electric pole using same - Google Patents

Apparatus for manufacturing a concrete electric pole having improved top and bottom faceplates, and method for manufacturing the electric pole using same Download PDF

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Publication number
WO2012141399A1
WO2012141399A1 PCT/KR2011/008198 KR2011008198W WO2012141399A1 WO 2012141399 A1 WO2012141399 A1 WO 2012141399A1 KR 2011008198 W KR2011008198 W KR 2011008198W WO 2012141399 A1 WO2012141399 A1 WO 2012141399A1
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WO
WIPO (PCT)
Prior art keywords
tension
plate
spherical
horseshoe
mortar
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Application number
PCT/KR2011/008198
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French (fr)
Korean (ko)
Inventor
공정호
Original Assignee
Kong Jung Ho
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Publication of WO2012141399A1 publication Critical patent/WO2012141399A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/06Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed for the production of elongated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/02Methods or machines specially adapted for the production of tubular articles by casting into moulds
    • B28B21/10Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
    • B28B21/22Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/02Methods or machines specially adapted for the production of tubular articles by casting into moulds
    • B28B21/10Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
    • B28B21/22Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
    • B28B21/30Centrifugal moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/02Methods or machines specially adapted for the production of tubular articles by casting into moulds
    • B28B21/10Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
    • B28B21/22Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
    • B28B21/30Centrifugal moulding
    • B28B21/32Feeding the material into the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/10Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed the shaping being effected by centrifugal or rotational moulding

Definitions

  • the present invention relates to an apparatus for manufacturing a concrete pole pole and an improved concrete pole pole, and a method for manufacturing a pole pole using the same, and a structure to compensate for the shortage of concrete mortar on the horse sphere caused by the compaction by centrifugal force, and one conventional circle.
  • the present invention relates to a structure that facilitates assembly and disassembly work by dividing weight while dividing into two spherical tension plates and spherical support plates.
  • the tension hinge bolts are inserted into the insertion grooves on the spherical side and the spherical side to fix both ends of the tension muscle, and the direction of the tension hinge bolts coincides with the placement direction of the tension muscle. It relates to a structure that minimizes the loss.
  • the present invention relates to a conventional concept in which the sphere side is the fixed side, the horseshoe side is the tension side, and the new concept in which the spheres are the tension side and the horseshoe side is the fixed side.
  • the present invention is divided into two circular tension plate and a circular support plate
  • the weight of the present invention is divided into two circular tension plates and a circular support plate, so that the handling is easy and the assembly and disassembly work is efficient, and the assembly structure is stable. It is a useful technique in the field of production technology.
  • Jeonju is a concrete product with a tension bar inserted. Tensile force is applied to the tensile muscles.
  • Jeonju's shape is usually called the base buried in the basement and the opposite air side.
  • the inside of the pole is hollowed out.
  • the diameter of the sphere is large, and the diameter of the sphere is small.
  • Concrete pole is manufactured by centrifugal force.
  • the tensile muscles are long and extended over the sphere and the horse sphere.
  • Tensile muscles are located between the sphere of the finished concrete pole and the concrete thickness of the sphere.
  • the diameter of the sphere is smaller than that of the sphere, it is more difficult for the reinforcement of the tensile muscle than the sphere.
  • the tensile force is applied to the tension muscles by the tension device, and concrete mortar is introduced into the mold in this state. At this time, the slump of concrete mortar is zero.
  • Centrifugal force is applied to the mold.
  • the concrete mortar adheres to the mold by centrifugal force, and a hollow part thereof is formed at the center thereof.
  • the concrete thickness of the sphere and the horse sphere in which the hollow part is formed is the same.
  • the central axis of centrifugal force is the central axis of the sphere and the horse sphere.
  • the central axis of the centrifugal force is the central axis of the mold and its central axis is a horizontal line.
  • the bottom of the sphere is located below the bottom of the sphere.
  • the concrete mortar of the mold is gravity-driven from the top side to the bottom side. This is because the pole is inclined downward from the end to the sphere.
  • the slope of the pole is usually 1/75 with respect to the central axis.
  • the central axis of the centrifugal force is a horizontal line connecting the central axis of the sphere and the sphere, and since the concrete thickness of the sphere and the sphere is the same, the concrete mortar of the sphere side in the mold is directed to the sphere side by gravity due to the slope of the pole.
  • Concrete mortar is attached to the mold wall, but the concrete mortar is insufficient in the hollow part opposite the mold wall. This causes the coating thickness of the tensile muscles not to meet the specification, or even the tensile muscles are exposed.
  • Diameter ⁇ of the sphere 403 mm
  • the concrete thickness T on the horseshoe side was reduced to 40 mm by 15 mm.
  • the concrete thickness T 55mm was taken into account at least the concrete coating thickness of the horse's tensile muscles, 40mm is not enough as the coating thickness of the tensile muscles.
  • the prior art-1 of FIGS. 1 and 2 relates to a manufacturing method and a manufacturing apparatus of the pole of Patent No. 10-0376818.
  • a tension root 64 is disposed in the mold 20, and one end of the tension root 64 is provided by the tension nut 300 on the spherical tension root fixing plate 34 and the other end of the tension root fixing plate 44. It is fixed
  • the tension root 64 inserted into the horse plate 40 is inserted and fixed to the bolt hole 440 of the horse plate 40 as shown in FIG.
  • the tension of the tensile muscles 64 is a method of applying tension to the tension muscles 64 by moving the horseshoe plate 40 a certain distance while one end of the tension muscles 64 is fixed to the spherical tension muscle fixation plate 34. .
  • connection ring 200 Means for moving the horse plate 40 is a connection ring 200 and the tension shaft 50 as shown in FIG.
  • the connection ring 200 is also connected to the horse plate 40 at the same time. That is, the connection ring 200 has a structure in which the tension root 64 penetrates the bolt hole 440 and is simultaneously connected with the horse plate 40 fixed by the tension nut 300.
  • the tension axis 50 is an axis connected with the hydraulic pressure.
  • connection ring 200 is positioned between the horse plate 40 and the tensile shaft 50 to transfer the tensile force of the tensile shaft 50 to the connection ring 200, and the tensile force transmitted again is the horse plate 40 By transferring to the horse plate 40 by moving a predetermined distance to give a tensile force to the tension root (64).
  • Reference numerals related to the prior art-1 of FIG. 1, 14 is a word, 20 is a mold, 23 is a circle, 30 is a circle plate, 32 is a sphere tension plate, 46 is a copper plate, 52 is a nut, 220 is a hook groove, 420,422 Is a hanger
  • the prior art-2 relates to a manufacturing apparatus and a manufacturing method of the pole of Patent No. 10-0766425. 3 and 4 are shown.
  • the prior art-2 differs only from the improvement of the configuration of the horseshoe plate 40 to which the tension root 64 is fixed while using the prior art-1 as it is, as follows.
  • the horse plate 40 of the prior art-2 has a circular space 400 is formed in the center, the size of the circular space 400 is almost similar to the size of the inner space of the electric pole (100).
  • Tensile muscle guide fixing hole 440 is formed on the outer wall of the circular space 400. The length of the guide fixing hole 440 is determined by the design position of the tensile muscle 64. Since the width of the guide fixing hole 440 should be such that the tension root 64 can be inserted freely, it is generally slightly larger than the diameter of the tension muscle 64.
  • the horseshoe plate 40 and the horseshoe plate 40 are fixed to the horseshoe plate 40 and the horseshoe plate 40 is fixed to the horseshoe plate 40 is fixed to the horseshoe plate upper cover 74 is installed. Fixing of the horseshoe fixing plate bottom cover 72 and the horseshoe fixing plate top cover 74 is fixed by the horseshoe fixing plate fixing cover fastening nut 350 by inserting the cover fixing rod 48.
  • a bottom cover 72 and a horse stop plate top cover 74 are installed, and a cover fixing rod 48 is provided. (See Fig. 4) There is no space at all in the bottom cover 72 and the top cover 74 of the horse holding plate, and there is no structure to fill the shortage of concrete mortar. .
  • FIGS. 3 and 4 are the same as in the prior art-1 and will be omitted.
  • 2A is a support flange of the spherical mold
  • B is a support flange of the spherical mold.
  • the circular structure of Fig. 3 is composed of a flange plate (A) of a circle mold and a single circle plate (30), while the flange (A) of the mold and the circle plate (30) are assembled and fixed by fastening bolts.
  • tension root 64 is fixed to the spherical plate 30.
  • the other end of the tension root 64 is fixed to the horse plate 40.
  • FIG. 3 does not show a fastening bolt for assembling and fixing the mold flange A and the one-piece disk 30.
  • the mold flange A and the spherical plate 30 are assembled and fixed by fastening bolts. This is to facilitate the dismantling of the original plate 30 in the mold flange (A) when demolding.
  • the weight of the spherical plate 30 is usually 40 kg or more.
  • Lifting or disassembling and re-mounting the disc 30 or more than 30kg in order to assemble to the mold flange (A) is generally a work-dependent work, so the workability is significantly reduced due to its weight There is this. This is problem-2 on the sphere side.
  • the tension root 64 fixed to the disk plate 30 should be in line with the insertion groove of the disk plate 30. This is because when the tension root 64 has a very small inclination angle that is not in line with the insertion groove, a loss of tensile force occurs due to the frictional force caused by the tension force applied to the tension root 64.
  • Fig. 1 is also assembled and fixed to the spherical plate 30 by fastening bolts to the mold flange A as shown in Fig. 2 while having the original spherical plate 30 as shown in Fig. 2.
  • the difference from FIG. 2 differs only in that the sphere tension plate 32 is separately added to the sphere plate 30.
  • FIG. 2 is a problem because the spherical tension plate 32 is added separately, which is more heavy and the insertion of the tensile muscle 64 becomes more difficult.
  • the technical force is concentrated in arranging and fixing the tension muscles on the horse plate.
  • the length of the pole is proportional to the number of tensile muscles.
  • the inclination of 1/75 is the side on which the inclined side is inclined, and the incidence side is inclined. It is easy on the horse's side to apply tension to the tension muscles and make the slope easier. For this reason, the tension is usually done on the horseshoe side and the fixing is usually done on the spherical side.
  • the present invention predicts the deficiency of the concrete mortar on the horseshoe side caused by the compaction by centrifugal force in the manufacturing process of the concrete pole in advance, first by applying a preliminary centrifugal force to the molds to reach the horseshoe shortage state and then It stops and fills the lack of concrete mortar on the horse's side, and puts regular centrifugal force on the mold to make the finished horse's coating thickness become the design thickness. It is easy to handle assembling and disassembling work by dividing the weight into the support plate, and the assembly and disassembly structure is also formed to facilitate assembly and disassembly while sufficiently supporting the tensile force of the tensile muscle. Easily install and demold molds by easy installation of tensile muscles and assembly and disassembly of molds Its purpose is to make it an enemy
  • the present invention is to solve the problem--1 of the sphere side of the one-weight body while at the same time to solve the problem--1 on the horseshoe side of the coating thickness is insufficient due to the lack of concrete mortar on the horseshoe by centrifugal force.
  • the slope of the pole is 1/75, so the lack of concrete mortar is always the smaller diameter.
  • the smaller diameter is a sphere
  • the larger diameter is a sphere.
  • the ground is the sphere and the other side is the other side.
  • a tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned.
  • the tension root 64 is tensioned by the tension on the horseshoe side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
  • the horse plate 510 Is formed on the horse plate 510 to form the mortar inserting space portion 514, and the horseshoe plate 520 forming the mortar insert space portion 540 integrally, but the horse plate 510 is While having a tension bolt insertion groove 512 into which the tension bolt 700A is inserted at the lower end of the part 520, it is formed at right angles with the horseshoe plate 520 toward the mortar insertion large space part 540, and the horseshoe plate ( 520 has a mortar insertion large space portion 540 therein, and a length adjusting spiral portion 522 is formed long in the outer portion, the tool insertion groove 610 and the spiral portion 620 in the adjustment spiral portion 522 ) Is formed horseshoe tension fixing nut 600 is inserted, the tension on the upper end of the horseshoe tension plate 520 While the device fastening part 530 is integrally formed at right angles to the horseshoe plate 520 toward the outside of the mortar insertion large space part 540, the protrusion part 532 and the insertion part 534 are
  • the lower portion of the support plate (900A) of the flange contact surface 912 is in contact with the flange support surface (A) and the edge fixed support jaw (914) along the boundary surface of the mold 20 And a mortar contact surface 916, and a fastening surface 920 having a bolt insertion groove 922, an inclined surface 932, and a pressing surface 930 at the upper portion of the spherical support plate 900A.
  • the vertical surface 934 is formed sequentially, and is also inserted into the mass study 910 of the sphere support plate 900A.
  • the spherical tension plate (900B) is a welding plate (970) fixed to the small hollow portion 950, the clamping plate (970), the fastening fixing portion (952) formed with a tension bolt insertion groove 954, the pressing portion (960) And the vertical inserting portion 962 and the mortar contact portion 964 and the inner vertical portion 966 are sequentially formed, and the support plate 900A fixed to the support flange A by the fixing bolt 924. While inserting and assembling the vertical inserting portion 962 of the cylindrical tension plate 900B in the mass study, the fixation of the cylindrical tension plate 900B is firmly fixed by the tension force of the tensile muscle 64. An improved concrete pole making device.
  • the hinge portion 720 has an insertion portion 730 and a head portion 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B.
  • the hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the formed tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape and have tension bolts. It is formed to be perpendicular to the insertion grooves (512, 954).
  • the direction of the tension bolt insertion groove 512 of the horseshoe plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B coincides with the inclination direction of the tension root 64.
  • the locking portion 820 having the exhaust hole 830 and the rubber cap 800 having the insertion portion 810 are inserted into the mortar insertion space portion 514 formed by the horse plate 510.
  • a blocking plate 970 welded and fixed to the small hollow part 950 is formed, and A circular hole 970a is formed in the center.
  • a tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is fixed.
  • the tension root 64 is tensioned by the tension on the spherical side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
  • the protruding portion 532 and the inserting portion 534 are formed alternately, the prefabricated structure structure Q, in which the spherical tension plate and the spherical support plate are divided on the horseshoe side, the spherical support plate 900A having a public ball 910 and Divided into a spherical tension plate (900B) having a small hollow portion 950, but the structure of the spherical support plate (900A) consists of a lower portion and an upper portion, the lower flange of the spherical side support flange (A) in the lower portion of the spherical support plate (900A) It is formed of the edge fixing support jaw 914 and the mortar contact surface 916 along the interface between the contact surface 912 and the mold 20, the bolt insertion groove 922 on the upper surface of the sphere support plate (900A) Fastening surface 920 and the inclined surface 932 and the pressing surface 930 and the vertical surface 934 The fastening fixing portion 952 and the pressing portion 960
  • the hinge portion 720 has an insertion portion 730 and a head portion 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B.
  • the hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the formed tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape and have tension bolts. It is formed to be perpendicular to the insertion grooves (512, 954).
  • the direction of the tension bolt insertion groove 512 of the horseshoe plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B coincides with the inclination direction of the tension root 64.
  • a rubber cap 800 having a catching portion 820 having an exhaust hole 830 and an inserting portion 810 is inserted.
  • the central circular hole 515a of the blocking plate 515 blocking the mortar insertion space portion 514 of the horseshoe tension plate structure (P) formed integrally with the horseshoe plate, and the spherical tension plate and the support plate are divided on the horseshoe side.
  • the small hollow portions 950 of the spherical tensile plate 900B of the prefabricated spherical structure Q pass through each other. This is because the rubber cap 800 inserted into the mortar insertion space portion 514 is removed during curing. Not only the curing quality of concrete pole is excellent, but the curing time of 8 hours can be shortened by 1 hour or more, and the energy is greatly reduced.
  • the present invention predicts the deficiency of the concrete mortar on the horseshoe side caused by the compaction by the centrifugal force in the manufacturing process of the concrete pole in advance, and first, by applying a preliminary centrifugal force to the molds to reach the horseshoe shortage state and then stop the molds. Since the side is filled with insufficient concrete mortar, there is an effect that the cover thickness of the horseshoe side becomes the design thickness.
  • the tension-bearing force of the tension muscle can be minimized by forming the tension-muscle insertion groove of the horse plate to match the inclination of the tension muscle. have.
  • the structure is simple, but it is easy to impart a tensile force to the tensile muscle, and at the same time, the mortar deficiency on the horseshoe side can be easily introduced.
  • the present invention is divided into two circular tension plate and circular support plate, unlike the conventional circular plate, it is easy to handle the assembly and disassembly work by the divided weight, and the assembly and disassembly structure is also tensioned. It is easy to assemble and dismantle while sufficiently supporting the tensile force of the muscle, and it is easy to install the tensile muscle on the spherical tension plate and to assemble and disassemble the mold, so that the mold can be efficiently installed and demolded.
  • FIG. 1 is a cross-sectional view and a partially enlarged view showing the configuration of a conventional pole production apparatus
  • FIG. 2 is an exploded perspective view showing the configuration of the connecting means applied to FIG.
  • Fig. 3 is a cutaway sectional view and a partial enlarged view showing the configuration of a conventional pole fabrication apparatus (screw part).
  • FIG. 4 is an exploded perspective view showing the configuration of the connecting means applied to FIG.
  • FIG. 5 is an exploded perspective view of a horseshoe tension plate structure in which the horseshoe plate of the present invention is integrally formed;
  • FIG. 6 is a perspective view of the combination of the horseshoe tension plate structure formed integrally with the horseshoe plate of the present invention
  • FIG. 7 is a longitudinal cross-sectional view of FIG.
  • Figure 9 is an exploded perspective view of the prefabricated structure of the structure of the spherical plate and the support plate of the present invention divided
  • FIG. 10 is a cross-sectional view of the prefabricated structure of the structure of the present invention, the spherical tension plate and the spherical support plate
  • FIG. 11 The prefabricated spherical structure Q of the present invention, which is divided into a spherical tension plate and a spherical support plate, on the spherical side (fixed side), and a spherical tension plate structure P in which the spherical plate is integrally formed, Section installed on
  • FIG. 12 The horseshoe tension plate structure P formed integrally with the horseshoe plate of the present invention on the sphere side (tension side), and the prefabricated sphere structure Q where the sphere tension plate and the sphere support plate are divided on the horseshoe side (fixed side). Section installed on
  • Horse plate 512; Tension bolt insertion groove, 514; Mortar insertion part space part, 515; Blocking plate, 515a; Circular ball, 516; Hinge groove, 520; Horse,
  • sphere and "spherical” shall be used as it is in the present invention, "the word shall have a smaller diameter, and the sphere shall have a larger diameter”.
  • the "smaller diameter” is the spoken side.
  • the horseshoe side is the tension side, and the corresponding spherical side is the fixed side.
  • the horseshoe side is provided with a horseshoe tension plate structure (P) formed integrally with the horseshoe plate, and the corresponding horseshoe is provided with a prefabricated wheel structure (Q) in which the spherical tension plate and the support plate are divided.
  • P horseshoe tension plate structure
  • Q prefabricated wheel structure
  • the basic concept of applying a tensile force to the tension muscles arranged over the spherical side and the spherical side and producing the concrete pole by centrifugal force is the same as in the present invention or the prior arts 1 and -2.
  • the "rolling plate tension plate structure (P) formed integrally with the horseshoe plates” of the present invention is to make the horseshoe-side structure capable of adding the concrete mortar of the shortage because the shortage of concrete mortar occurs on the horseshoe side.
  • the structure is simple and easy to fix and support the tensile muscle to which tension is applied.
  • the horseshoe tension fixing nut 600 and the horseshoe side support flange (B) inserted into the adjusting spiral 522. Since the horseshoe-side support flange B is fixed to the mold 20, it is the horseshoe plate 520 and the horseshoe fixing nut 600 which are moved.
  • the distance to the horseshoe plate 520 has to be moved to a stationary state.
  • the horseshoe fixing nut 600 is rotated so as to be in contact with the horseshoe-side support flange B, the horseshoe-fixing nut 600 is fixed and supported by the horseshoe-side support flange B, and the horseshoe tension plate 520 is not moved. It is fixed to the position as it is.
  • the structure of the horse plate 510 and the horse tension plate 520 is integrated into the mortar insertion space portion 514 consisting of the horse plate 510 and the mortar insertion space portion 540 in the horse tension plate 520. Since the structures are in communication with each other, it is easy to input the mortar deficiency amount of the horseshoe into the mold.
  • the structure in which the horse plate 510 and the horse tension plate 520 are integrally formed has a simple structure, and it is easy to apply a tensile force to the tensile muscle 64, and at the same time, it is easy to input a mortar deficiency amount on the horse side. Structure.
  • the tension bolt 700A may be used, the inclination of the pole is usually 1/75, so it is advantageous to use the tension hinge bolt 700.
  • the tension bolt 700A may use what is described in Korean Patent No. 10-0970674. (See Fig. 8)
  • the tensioning bolt 700A is composed of an insertion and fastening portion 740A having a head portion 720A, an insertion portion 730A, and a spiral portion 750A, and the spiral portion 920 of the tension root 900 is tensioned. It is a structure inserted into the spiral part 750A of the bolt 700A.
  • the length S of the spiral portion 750A of the tension bolt 700A is equal to the length of the spiral portion 920 of the tensile muscle 900.
  • Tension hinge bolt 700 is shown in FIG.
  • the tension hinge bolt 700 is the same as the tension bolt 700A, except that the head portion 710 has a hinge portion 720 and the insertion portion 730 having an inclined surface is different.
  • the spiral portion is formed inside the insertion portion 730.
  • the spiral portion of the insertion portion 730 and the spiral portion 64a of the tensile muscle 64 are coupled to each other.
  • the hinge portion 720 of the tension hinge bolt 700 corresponds to the hinge groove 516 formed in the tension bolt insertion groove 512 of the horseshoe plate 510. (See Fig. 5).
  • the hinge portion 720 of the tension hinge bolt 700 and the hinge groove 516 corresponding thereto will be described in detail as follows.
  • the inclination of the pole is inclined to 1/75 with respect to the axis of rotation.
  • Tensile muscles (64) in the reinforcement is also inclined state in order to match the direction of the inclined tensile muscles (64) of the hinge portion 720 of the tension hinge bolt 700 and the corresponding plate 510
  • a hinge groove 516 is formed in the tension bolt insertion groove 512.
  • the tension bolt insertion groove 512 of the horseboard 510 it is preferable to form the tension bolt insertion groove 512 of the horseboard 510 to match the inclination of the tension root (64). It is structurally advantageous because the tensile force loss of the tensile muscle 64 due to the frictional force is minimized.
  • the hinge portion 720 and the hinge groove 516 Measures for overcoming this error are the hinge portion 720 and the hinge groove 516.
  • the tension hinge bolt 700 is matched with the inclination of the tensile muscle 64.
  • the diameter of the tension bolt insertion groove 512 of the horse plate 510 is 1 ⁇ 2mm larger than the diameter of the tension hinge bolt 700. Because of this margin, fine adjustment by the hinge portion 720 and the hinge groove 516 is accommodated.
  • the locking portion 820 having the exhaust hole 830 and the rubber cap 800 formed with the insertion portion 810 is inserted into the mortar insertion space portion 514 formed of the horseboard 510.
  • the mortar inserting space portion 514 is a space for injecting the mortar shortage on the horseshoe side.
  • the exhaust hole 830 of the rubber cap 800 is for discharging gas such as water vapor generated by heat of hydration in the mold out of the mold.
  • the tensioning of the tension roots 64 is accomplished by a tensioning device (not shown).
  • the tension device may be fixed to the tension device fastening unit 530 and the tension device may be tensioned.
  • the tension device is also provided with an insertion portion and a protrusion corresponding to the protrusion 532 and the insertion portion 534 of the tension device fastening portion 530.
  • the structure is divided into a one-piece body weight plate is divided into a sphere support plate (900A) having a mass study 910 and a sphere tension plate (900B) having a small hollow portion 950, the weight is shared, easy to handle and disassemble Not only the work is easy but also the insertion of the tension root 64 is easy to manufacture the work of the pole.
  • edge fixing support jaw 914 is supported on the interface of the mold 20, the support flange A of the mold 20 and the spherical support plate 900A are stable.
  • the pressing surface 930 of the spherical support plate 900A has a closed circular shape as shown in FIG.
  • the pressing portion 960 of the spherical tension plate 900B that is supported on it is also a closed circular shape.
  • the tension bolt 700A may be used, the inclination of the pole is usually 1/75, so it is advantageous to use the tension hinge bolt 700.
  • the tension bolt 700A may use what is described in Korean Patent No. 10-0970674. (See Fig. 8)
  • the thickness thereof may be thin.
  • the fixing of the blocking plate 970 is preferably fixed to the welding 972 to meet the inner vertical portion 966 while forming a straight line with the mortar contact portion 964. It is advantageous to drill a small circular hole 970a in the center of the blocking plate 970. It is for exhausting through the circular hole 970a. 80-100 mm is sufficient as the diameter of the circular hole 970a normally.
  • the "smaller diameter” is always the verb side.
  • the horseshoe side is the fixed side
  • the corresponding spherical side is the tension side.
  • a "spherical tension plate structure (P) in which a horse plate is integrally formed” is installed on the spherical side
  • a "prefabricated sphere structure (Q) in which a spherical tension plate and a spherical support plate is divided” is installed on the corresponding spherical side.
  • the rubber cap 800 is inserted into the small hollow portion 950 of the spherical spherical plate 900B in the “prefabricated spherical structure Q” in which the spherical spherical plate and the spherical support plate are divided.
  • the configuration of the rubber cap 800 is inserted into the locking portion 820 having an exhaust hole 830 is inserted into the mortar insertion small space portion 514 in the "terminal tension plate structure (P) formed integrally with the end plate" of the first term. It is the same as the configuration of the rubber cap 800 in which the portion 810 is formed.
  • prefabricated garden structure (Q) in which the spherical tension plate and the disc support plate are divided on the side of the sphere is described in the first paragraph “Prefabricated garden structure (Q) in which the spherical tension plate and the disc support plate is partitioned. Instead, it will be omitted here.
  • the "tensive plate tension plate structure (P) formed integrally with the horse plate", which is the tension side provided on the spherical side, is as follows.
  • the manufacturing method of the pole using the concrete pole production apparatus improved the sphere and the horse sphere as follows.
  • the tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned.
  • the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
  • the tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting the horseshoe-side support flange (B) to maintain and fix the tensile force;
  • the horseshoe tension plate structure (P) formed integrally with the horseshoe plate of the present invention is installed on the sphere side (tensile side), and the prefabricated sphere structure (Q) in which the sphere tension plate and the sphere support plate are divided is installed on the horseshoe side (fixed side).
  • the production method of a pole is as follows.
  • the tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned.
  • the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
  • the tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting to the spherical side support flange (A) to maintain and fix the tensile force;

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Abstract

The present invention relates to an apparatus for manufacturing an electric pole having improved top and bottom faceplates, and to a method for manufacturing the electric pole using same, and more particularly, to a structure which compensates for a shortage in concrete mortar occurring at the bottom faceplate end due to compaction by centrifugal force, and to a structure which is divided into two top tension faceplates and top support faceplates, as opposed to the prior art wherein the top faceplate is a single unit, thereby dividing the weight thereof to facilitate handling during the assembly and disassembly of the electric pole. In addition, tensioning hinge bolts inserted into insertion grooves in each of the top and bottom faceplate ends are used in order to fix both ends of a tension bar, and the direction of the tensioning hinge bolts corresponds to the arranged direction of the tension bar so as to minimize any losses in the tensile force applied to the tension bar.

Description

원구와 말구가 개선된 콘크리트 전주제작 장치 및 이를 이용한 전주의 제작방법Concrete Pole Making Equipment with Improved Spheres and Horses
본 발명은 원구와 말구가 개선된 콘크리트 전주제작 장치 및 이를 이용한 전주의 제작방법에 관한 것으로 원심력에 의한 다짐으로 인하여 발생되는 말구측의 콘크리트 몰탈의 부족분을 보충하는 구조와, 그리고 하나로 된 종래의 원구판과는 달리 2개의 원구인장판과 원구지지판으로 분할하면서 분할된 중량에 의하여 조립ㆍ분해 작업에 대한 취급이 용이하도록 구조에 관한 것이다. The present invention relates to an apparatus for manufacturing a concrete pole pole and an improved concrete pole pole, and a method for manufacturing a pole pole using the same, and a structure to compensate for the shortage of concrete mortar on the horse sphere caused by the compaction by centrifugal force, and one conventional circle. Unlike spherical plates, the present invention relates to a structure that facilitates assembly and disassembly work by dividing weight while dividing into two spherical tension plates and spherical support plates.
그뿐만 아니라 원구측과 말구측의 삽입홈에 삽입되어 인장근의 양 끝단을 고정하는 인장힌지볼트를 사용하면서 인장힌지볼트의 방향이 인장근의 배치방향과 일치되게 함으로써 인장근에 부여된 인장력의 손실을 최소화한 구조에 관한 것이다. In addition, the tension hinge bolts are inserted into the insertion grooves on the spherical side and the spherical side to fix both ends of the tension muscle, and the direction of the tension hinge bolts coincides with the placement direction of the tension muscle. It relates to a structure that minimizes the loss.
여기에다 통상 원구측이 고정측이고, 말구측이 인장측이 된 전통적인 개념과, 그리고 원구측이 인장측이 되고, 말구측이 고정측이 되는 새로운 개념을 겸용이 가능하게 한 구조에 관한 것이다.In addition, the present invention relates to a conventional concept in which the sphere side is the fixed side, the horseshoe side is the tension side, and the new concept in which the spheres are the tension side and the horseshoe side is the fixed side.
말구측의 콘크리트 몰탈의 부족분을 투입하여 완성된 말구측의 피복두께가 설계두께가 되게 함으로써 완성된 콘크리트 전주에 대한 피복두께를 보강할 후속공정이 전혀 필요 없으므로 전주제작이 효율적이고 경제적이다. The production of electric pole is efficient and economical because there is no need for the subsequent process to reinforce the thickness of the finished concrete pole by inputting the lack of concrete mortar on the horse end to the design thickness.
또한 본 발명은 하나로 된 종래의 원구판과는 달리 2개의 원구인장판과 원구지지판으로 분할하면서 그 중량을 분할한 것이므로 취급이 용이하여 조립ㆍ분해 작업이 효율적이고, 조립구조가 안정적이어서 콘크리트 전주의 제작 기술 분야에 유용한 기술이다. In addition, since the present invention is divided into two circular tension plate and a circular support plate, the weight of the present invention is divided into two circular tension plates and a circular support plate, so that the handling is easy and the assembly and disassembly work is efficient, and the assembly structure is stable. It is a useful technique in the field of production technology.
그뿐 아니라 또한 말구측에는 몰탈투입구가, 그리고 원구측에는 원형공이 각각 형성되어있어 증기양생 시 몰탈투입구와 원형공을 통해 증기가 중공내부에 고르게 접촉되므로 양생품질이 우수할 뿐 아니라 양생시간이 1시간 이상 단축되어 양생에 필요한 에너지를 대폭절약하게 되는 유용한 기술이다. In addition, there is a mortar inlet on the horse's side and a circular hole on the side of the sphere, respectively, so that steam is evenly contacted inside the hollow through the mortar inlet and the circular hole during steam curing. It is a useful technology that greatly saves the energy required for curing.
전주는 인장근이 삽입된 콘크리트제품이다. 인장근에는 인장력이 부여되어있다.Jeonju is a concrete product with a tension bar inserted. Tensile force is applied to the tensile muscles.
전주의 형상은 통상 지하에 매설되는 쪽을 원구, 그 반대 공중 쪽을 말구라 부른다.Jeonju's shape is usually called the base buried in the basement and the opposite air side.
전주의 내부는 중공부가 형성되어있다. 원구의 직경이 크고, 말구의 직경이 작다. The inside of the pole is hollowed out. The diameter of the sphere is large, and the diameter of the sphere is small.
원구가 지하에 매설되어 수직으로 서있는 직립구조이므로 원구의 직경이 크고 말구의 직경이 작아야 구조적으로 안정하기 때문이다. This is because the sphere is buried underground and is standing vertically, so the diameter of the sphere is large and the diameter of the sphere is small to be structurally stable.
콘크리트 전주는 원심력에 의하여 제작된다. Concrete pole is manufactured by centrifugal force.
콘크리트 전주제작의 개요는 다음과 같다.The outline of concrete pole making is as follows.
전주몰드 내에는 인장근이 원구와 말구에 걸쳐 길게 배근되어있다. In the Jeonju Mold, the tensile muscles are long and extended over the sphere and the horse sphere.
인장근은 완성된 콘크리트 전주의 원구와 말구의 콘크리트두께사이에 위치되어있다. Tensile muscles are located between the sphere of the finished concrete pole and the concrete thickness of the sphere.
말구의 직경이 원구의 직경보다 작기 때문에 원구에 비해 인장근의 배근에 어렵다. Since the diameter of the sphere is smaller than that of the sphere, it is more difficult for the reinforcement of the tensile muscle than the sphere.
인장장치에 의하여 인장근에 인장력을 부여하고 이 상태에서 몰드에 콘크리트 몰탈을 투입한다. 이때 콘크리트 몰탈의 슬럼프 치는 0이다. The tensile force is applied to the tension muscles by the tension device, and concrete mortar is introduced into the mold in this state. At this time, the slump of concrete mortar is zero.
몰드에 원심력을 가한다.Centrifugal force is applied to the mold.
원심력에 의하여 콘크리트 몰탈은 몰드 쪽으로 붙으면서 그 중앙부는 중공부가 형성된다.The concrete mortar adheres to the mold by centrifugal force, and a hollow part thereof is formed at the center thereof.
중공부가 형성된 원구와 말구의 콘크리트두께는 동일하다.The concrete thickness of the sphere and the horse sphere in which the hollow part is formed is the same.
원심력의 중심축은 원구와 말구의 중심축이다. 원심력의 중심축은 몰드의 중심축이고 그 중심축은 수평선이다. The central axis of centrifugal force is the central axis of the sphere and the horse sphere. The central axis of the centrifugal force is the central axis of the mold and its central axis is a horizontal line.
몰드의 원심력의 중심축이 수평선이므로 원구의 저점이 말구의 저점보다 아래에 위치해있다. 몰드의 콘크리트 몰탈은 위에 위치된 말구 쪽에서 아래에 위치된 원구 쪽을 향하여 중력을 받게 된다. 전주는 말구에서 원구를 향하여 아래로 경사를 이루고 있기 때문이다. Since the central axis of the centrifugal force of the mold is a horizontal line, the bottom of the sphere is located below the bottom of the sphere. The concrete mortar of the mold is gravity-driven from the top side to the bottom side. This is because the pole is inclined downward from the end to the sphere.
전주의 경사도는 중심축을 기준으로 보통 1/75이다. The slope of the pole is usually 1/75 with respect to the central axis.
원심력의 중심축은 원구와 말구의 중심축을 이은 수평선이고, 또 원구와 말구의 콘크리트두께가 동일하므로 전주의 경사도로 인한 중력에 의하여 몰드 내에서 말구측의 콘크리트 몰탈이 원구측으로 쏠리게 된다. The central axis of the centrifugal force is a horizontal line connecting the central axis of the sphere and the sphere, and since the concrete thickness of the sphere and the sphere is the same, the concrete mortar of the sphere side in the mold is directed to the sphere side by gravity due to the slope of the pole.
쏠리는 양을 최소화하기위해 콘크리트 몰탈의 슬럼프치를 0으로 하는 것도 이러한 이유에서다. 슬럼프치 = 0인 상태라 하더라도 콘크리트 몰탈이 다져진 상태는 아니다.It is for this reason that the slump of concrete mortar is set to 0 to minimize the amount of deflection. Even if the slump value = 0, the concrete mortar is not compacted.
원심력에 의하여 콘크리트 몰탈이 다져지면서 조직이 치밀해진다. 다져지고 치밀해진 만큼 콘크리트 몰탈의 부족분도 생기게 된다.As the concrete mortar is compacted by centrifugal force, the structure becomes dense. As compacted and dense, there is a shortage of concrete mortar.
콘크리트 몰탈은 원구측으로 중력을 받게 되므로 원구측으로 콘크리트 몰탈이 모이게 된다. 그 결과 말구측에는 그 부족분이 나타나게 된다. 말구측의 끝단부에서 피복두께가 미달되는 문제점이 발생된다. 이러한 말구측의 문제점을 문제점-1이라한다. Concrete mortar is gravity due to the sphere side, so the concrete mortar is gathered to the sphere side. As a result, the shortcomings appear on the side. There is a problem that the coating thickness is less than the end of the horseshoe side. This problem on the phrase side is called problem-1.
몰드 벽 쪽에는 콘크리트 몰탈이 붙어있으나 몰드 벽의 반대쪽인 중공부에는 콘크리트 몰탈이 모자란 상태이다. 이로 인해 인장근의 피복두께가 시방규정에 충족되지 못하게 되거나 심지어 인장근이 드러나게 되는 문제가 발생하게 된다.Concrete mortar is attached to the mold wall, but the concrete mortar is insufficient in the hollow part opposite the mold wall. This causes the coating thickness of the tensile muscles not to meet the specification, or even the tensile muscles are exposed.
모자란 피복두께는 전주 완성된 후 콘크리트 몰탈로 보강하여야하는 후속작업이 있어야한다. 특히 인장근이 드러난 곳은 철저하게 피복하여야하는 후속작업의 번거로움이 있다.Insufficient cover thickness should be followed by reinforcement with concrete mortar after completion of electric pole. In particular, where the tensile muscle is exposed, it is cumbersome to follow-up work to be completely covered.
실제 사용되고 있는 콘크리트 전주를 예를 들어 말구쪽의 피복두께의 감소를 설명하면 다음과 같다.In the concrete poles actually used, for example, the reduction in the thickness of the horseshoe is explained as follows.
콘크리트전주의 길이(L) = 16m, Length of concrete pole (L) = 16m,
원구의 직경 α = 403mm, Diameter α of the sphere, 403 mm,
말구의 직경 β =190mm, Word diameter β = 190 mm,
원구와 말구의 콘크리트두께 T = 55mm, Concrete thickness of the sphere and sphere T = 55 mm,
인장근의 개수 = 12~16본, Number of tensile muscles = 12-16,
콘크리트 몰탈; 슬럼프 = 0, 모래 + 골재(굵은 골재의 최대크기; 19mm) Concrete mortar; Slump = 0, sand + aggregate (maximum size of coarse aggregate; 19 mm)
상기조건으로 원심력을 가하여 전주를 제작한 후 말구 측의 콘크리트두께 T가 15mm 감소된 40mm이었다. 콘크리트두께 T = 55mm가 되도록 한 것은 말구의 인장근의 콘크리트 피복두께를 최소한 감안한 것인데 40mm는 인장근의 피복두께로서 턱없이 부족한 상태이다.After fabricating the electric pole by applying centrifugal force under the above conditions, the concrete thickness T on the horseshoe side was reduced to 40 mm by 15 mm. The concrete thickness T = 55mm was taken into account at least the concrete coating thickness of the horse's tensile muscles, 40mm is not enough as the coating thickness of the tensile muscles.
원심력에 의하여 말구 쪽에 생기는 콘크리트 몰탈의 부족분관계를 종래기술과 관련하여 살펴보면 다음과 같다. Looking at the relationship between the lack of concrete mortar caused by the centrifugal force in relation to the prior art as follows.
먼저 도1 및 도2의 종래기술-1은 등록특허 제10-0376818호의 전주의 제조방법 및 그 제조 장치에 관한 것이다. First, the prior art-1 of FIGS. 1 and 2 relates to a manufacturing method and a manufacturing apparatus of the pole of Patent No. 10-0376818.
몰드(20)에 인장근(64)이 배치되고, 인장근(64)의 한끝은 원구 인장근 고정판(34)에, 그리고 다른 끝은 말구 인장근 고정판(44)에 인장너트(300)에 의하여 고정되어있다. A tension root 64 is disposed in the mold 20, and one end of the tension root 64 is provided by the tension nut 300 on the spherical tension root fixing plate 34 and the other end of the tension root fixing plate 44. It is fixed
특히 말구판(40)에 삽입된 인장근(64)은 도2에서와 같이 말구판(40)의 볼트공(440)에 삽입ㆍ고정된다. In particular, the tension root 64 inserted into the horse plate 40 is inserted and fixed to the bolt hole 440 of the horse plate 40 as shown in FIG.
인장근(64)의 인장은 인장근(64)의 한끝이 원구 인장근 고정판(34)에 고정된 상태에서 말구판(40)을 일정거리 이동시킴으로써 인장근(64)에 인장력을 부여하는 방식이다. The tension of the tensile muscles 64 is a method of applying tension to the tension muscles 64 by moving the horseshoe plate 40 a certain distance while one end of the tension muscles 64 is fixed to the spherical tension muscle fixation plate 34. .
말구판(40)을 이동시키는 수단으로는 도2에서와 같이 연결링(200)과 인장축(50)이다. 연결링(200)은 말구판(40)과도 동시에 연결되어있다. 즉, 연결링(200)은 인장근(64)이 볼트공(440)을 관통하고, 인장너트(300)에 의하여 고정된 말구판(40)과 동시에 연결되는 구조이다. 인장축(50)은 도시되지는 않았지만 유압과 연결된 축이다. Means for moving the horse plate 40 is a connection ring 200 and the tension shaft 50 as shown in FIG. The connection ring 200 is also connected to the horse plate 40 at the same time. That is, the connection ring 200 has a structure in which the tension root 64 penetrates the bolt hole 440 and is simultaneously connected with the horse plate 40 fixed by the tension nut 300. Although not shown, the tension axis 50 is an axis connected with the hydraulic pressure.
다시 말하면 연결링(200)은 말구판(40)과 인장축(50)사이에 위치되어 인장축(50)의 인장력을 연결링(200)에 전달하고, 다시 전달된 인장력은 말구판(40)에 전달하여 말구판(40)을 일정거리만큼 이동시킴으로써 인장근(64)에 인장력을 부여하게 된다.In other words, the connection ring 200 is positioned between the horse plate 40 and the tensile shaft 50 to transfer the tensile force of the tensile shaft 50 to the connection ring 200, and the tensile force transmitted again is the horse plate 40 By transferring to the horse plate 40 by moving a predetermined distance to give a tensile force to the tension root (64).
그런데 원심력에 의하여 말구측에서 콘크리트 몰탈의 부족분이 생기는데도 불구하고 말구측에 콘크리트 몰탈의 부족분을 충진시킬 수 있는 공간이 전혀 없다. However, despite the lack of concrete mortar on the horseshoe by centrifugal force, there is no space to fill the lack of concrete mortars on the horseshoe.
도2에서와 같이 말구판(40)에는 볼트공(440)을 제외하고는 완전히 막혀있기 때문이다.This is because, as in FIG. 2, the horse plate 40 is completely blocked except for the bolt hole 440.
종래기술-1의 구조로서는 원심력에 의한 말구측의 콘크리트 몰탈 부족분을 충진시킬 수 없는 구조이다.As the structure of the prior art-1, the concrete mortar deficiency on the horseshoe side cannot be filled by centrifugal force.
도1의 종래기술-1과 관련된 미설명 부호, 14는 말구, 20은 몰드, 23은 원구, 30은 원구판, 32는 원구 인장판, 46은 마구리판, 52는 너트, 220은 걸이홈, 420,422는 걸이턱이다Reference numerals related to the prior art-1 of FIG. 1, 14 is a word, 20 is a mold, 23 is a circle, 30 is a circle plate, 32 is a sphere tension plate, 46 is a copper plate, 52 is a nut, 220 is a hook groove, 420,422 Is a hanger
다음으로 종래기술-2는 등록특허 제10-0766425호의 전주의 제작 장치 및 그 제작 방법에 관한 것이다. 도3 및 도4에 도시되어있다.Next, the prior art-2 relates to a manufacturing apparatus and a manufacturing method of the pole of Patent No. 10-0766425. 3 and 4 are shown.
종래기술-2는 종래기술-1을 제작과정을 그대로 이용하면서 인장근(64)이 고정되는 말구판(40)만의 구성을 다음과 같이 개선한 것만 다르다.The prior art-2 differs only from the improvement of the configuration of the horseshoe plate 40 to which the tension root 64 is fixed while using the prior art-1 as it is, as follows.
종래기술-2의 말구판(40)은 중앙에 원형 공간(400)이 형성되어있고, 원형 공간(400)의 크기는 전주(100)의 내부공간의 크기와 거의 비슷하다. 원형 공간(400)의 외벽으로는 인장근 가이드 고정홀(440)이 형성되어있다. 가이드 고정홀(440)의 길이는 인장근(64)의 설계위치에 의하여 정해진다. 가이드 고정홀(440)의 폭은 인장근(64)이 자유롭게 삽입될 수 있는 정도이어야 하므로 대체로 인장근(64)의 직경보다 약간 크다.The horse plate 40 of the prior art-2 has a circular space 400 is formed in the center, the size of the circular space 400 is almost similar to the size of the inner space of the electric pole (100). Tensile muscle guide fixing hole 440 is formed on the outer wall of the circular space 400. The length of the guide fixing hole 440 is determined by the design position of the tensile muscle 64. Since the width of the guide fixing hole 440 should be such that the tension root 64 can be inserted freely, it is generally slightly larger than the diameter of the tension muscle 64.
콘크리트와 접촉되는 말구판(40)과 인장근(64)이 고정되는 말구판(40)에 각각 말구 고정판 밑 덮개(72)와 말구 고정판 윗 덮개(74)가 설치된 구성이다. 말구 고정판 밑 덮개(72)와 말구 고정판 윗 덮개(74)의 고정은 덮개 고정봉(48)을 삽입하여 말구 고정판 고정덮개 조임 너트(350)로 고정한다.The horseshoe plate 40 and the horseshoe plate 40 are fixed to the horseshoe plate 40 and the horseshoe plate 40 is fixed to the horseshoe plate 40 is fixed to the horseshoe plate upper cover 74 is installed. Fixing of the horseshoe fixing plate bottom cover 72 and the horseshoe fixing plate top cover 74 is fixed by the horseshoe fixing plate fixing cover fastening nut 350 by inserting the cover fixing rod 48.
그런데 종래기술-2에도 말구측에 콘크리트 몰탈의 부족분을 충진시킬 수 있는 공간이 전혀 없다. However, even in the prior art-2, there is no space for filling the shortage of concrete mortar on the horseshoe side.
콘크리트와 접촉되는 말구판(40)과 인장근(64)이 고정되는 말구판(40)에 각각 말구 고정판 밑 덮개(72)와 말구 고정판 윗 덮개(74)를 설치하고, 덮개 고정봉(48)으로 견고하게 고정하기 때문이다.(도4참조) 말구 고정판 밑 덮개(72)와 말구 고정판 윗 덮개(74)에는 전혀 공간이 형성되어있지도 않고, 또 부족분의 콘크리트 몰탈를 충진시킬 수 있는 구조도 전혀 아니다. On the horse plate 40 in contact with the concrete and the horse plate 40 to which the tension roots 64 are fixed, respectively, a bottom cover 72 and a horse stop plate top cover 74 are installed, and a cover fixing rod 48 is provided. (See Fig. 4) There is no space at all in the bottom cover 72 and the top cover 74 of the horse holding plate, and there is no structure to fill the shortage of concrete mortar. .
종래기술-2의 구조로서는 원심력에 의한 말구측의 콘크리트 몰탈 부족분을 충진시킬 수 없는 구조이다. As the structure of the prior art-2, the concrete mortar deficiency on the horseshoe side cannot be filled by centrifugal force.
도3 및 도4의 미설명 부호는 종래기술-1과 동일한 것이므로 생략하기로 한다. 다만 도2의 A는 원구측 몰드의 지지플랜지이고, B는 말구측 몰드의 지지플랜지이다.Reference numerals in FIGS. 3 and 4 are the same as in the prior art-1 and will be omitted. 2A is a support flange of the spherical mold, and B is a support flange of the spherical mold.
이제, 원구측의 문제점-2에 대하여 살펴보기로 한다.Now, problem 2 on the sphere side will be described.
먼저 종래기술-2에 대하여 살펴본다.First, the prior art-2 will be described.
도3의 원구구조는 원구측 몰드의 플랜지(A)와 하나로 된 원구판(30)으로 이루어지면서 몰드의 플랜지(A)와 원구판(30)은 체결볼트에 의하여 조립ㆍ고정된 구조이다. The circular structure of Fig. 3 is composed of a flange plate (A) of a circle mold and a single circle plate (30), while the flange (A) of the mold and the circle plate (30) are assembled and fixed by fastening bolts.
상기 원구판(30)에는 인장근(64)의 한끝이 고정되어있다. 인장근(64)의 다른 한끝은 말구판(40)에 고정되어있다.One end of the tension root 64 is fixed to the spherical plate 30. The other end of the tension root 64 is fixed to the horse plate 40.
도3의 도면에는 몰드 플랜지(A)와 하나로 된 원구판(30)의 조립ㆍ고정을 위한 체결볼트가 도시되지 않았다. 통상 몰드 플랜지(A)와 원구판(30)은 체결볼트에 의하여 조립ㆍ고정된다. 이는 탈형 시 몰드 플랜지(A)에서 원구판(30)의 해체가 용이하도록 하기위해서다. 3 does not show a fastening bolt for assembling and fixing the mold flange A and the one-piece disk 30. As shown in FIG. Usually, the mold flange A and the spherical plate 30 are assembled and fixed by fastening bolts. This is to facilitate the dismantling of the original plate 30 in the mold flange (A) when demolding.
도3의 원구판(30)은 인장력이 부여된 인장근(64)을 고정하면서 원심력을 받기 때문에 원구판(30)의 중량은 통상 40kg이상이 된다.Since the spherical plate 30 of FIG. 3 is subjected to centrifugal force while fixing the tensioning muscle 64 to which tension is applied, the weight of the spherical plate 30 is usually 40 kg or more.
40kg이상의 원구판(30)을 몰드 플랜지(A)에 조립하기 위해 들어 올리거나 탈형 시 이를 다시 해체하고 내려놓는 작업은 일반적으로 인력에 의존된 작업이므로 그 중량으로 인하여 작업성이 현저하게 저하되는 문제점이 있다. 이것이 바로 원구측의 문제점-2이다.Lifting or disassembling and re-mounting the disc 30 or more than 30kg in order to assemble to the mold flange (A) is generally a work-dependent work, so the workability is significantly reduced due to its weight There is this. This is problem-2 on the sphere side.
보통 한꺼번에 수십 개의 몰드가 가동되기 때문에 몰드의 개수가 많을수록 원구판(30)의 중량으로 인한 작업성은 한층 더 저하되는 것은 말할 것도 없다.Since dozens of molds are usually operated at a time, the larger the number of molds, the lower the workability due to the weight of the disk 30.
여기에다 원구판(30)에 고정되는 인장근(64)은 원구판(30)의 삽입홈과 일직선을 이루고 있어야한다. 인장근(64)이 삽입홈과 일직선이 아닌 아주 작은 경사각이라도 갖게 되면 인장근(64)에 부여된 인장력에 의한 마찰력으로 인하여 인장력의 손실이 발생되기 때문이다.In addition, the tension root 64 fixed to the disk plate 30 should be in line with the insertion groove of the disk plate 30. This is because when the tension root 64 has a very small inclination angle that is not in line with the insertion groove, a loss of tensile force occurs due to the frictional force caused by the tension force applied to the tension root 64.
원구판(30)이 몰드 플랜지(A)와 조립ㆍ고정된 상태에서 원구판(30)의 삽입홈에 인장근(64)을 삽입하는 것 역시 용이하지 않다.It is also not easy to insert the tension root 64 into the insertion groove of the spherical plate 30 while the spherical plate 30 is assembled and fixed with the mold flange A. FIG.
다음으로 종래기술-1에 대하여 살펴본다.Next, the prior art-1 will be described.
도1역시 도2와 같이 하나로 된 원구판(30)을 그대로 가지고 있으면서 도2와 같이 몰드 플랜지(A)에 체결볼트에 의하여 원구판(30)에 조립ㆍ고정되어있다. 도2와 다른 점은 원구판(30)에 대하여 원구인장판(32)이 별도로 추가되어있는 것만 다를 뿐이다. Fig. 1 is also assembled and fixed to the spherical plate 30 by fastening bolts to the mold flange A as shown in Fig. 2 while having the original spherical plate 30 as shown in Fig. 2. The difference from FIG. 2 differs only in that the sphere tension plate 32 is separately added to the sphere plate 30.
도2에서 살핀바와 같이 원구판(30)의 중량이 40kg이상 되므로 도2의 문제점은 도1이 지니고 있는 문제점과 동일하다.Since the weight of the disc 30 is 40 kg or more, as in the salping bar in FIG. 2, the problem of FIG. 2 is the same as that of FIG. 1.
다만 도2는 원구인장판(32)이 별도로 추가되어있기 때문에 더 무겁고 인장근(64)의 삽입이 한층 더 어렵게 되는 문제점이 하나 더 추가된 셈이다. However, FIG. 2 is a problem because the spherical tension plate 32 is added separately, which is more heavy and the insertion of the tensile muscle 64 becomes more difficult.
한편, 전주 제작 장치는 말구판에 인장근을 배치ㆍ고정하는데 그 기술력이 집중되고 있다.On the other hand, in the pole production apparatus, the technical force is concentrated in arranging and fixing the tension muscles on the horse plate.
말구는 원구에 비하여 그 직경이 작기 때문이다. 전주의 길이는 인장근의 개수에 비례한다.This is because the horseshoe is smaller in diameter than the raw balls. The length of the pole is proportional to the number of tensile muscles.
작은 직경의 말구에 많은 개수의 인장근을 배치할 수는 없다. 인장근의 개수는 말구의 직경에 의하여 정해진다.It is not possible to place a large number of tensile muscles in small diameter spheres. The number of tensile muscles is determined by the diameter of the spokes.
말구에서 인장근에 인장력을 부여하는 것이 유리하다. 1/75의 경사도에 의하여 말구측은 경사가 축소되는 쪽이고, 원구측은 경사가 확대되는 쪽이다. 인장근에 인장을 부여하면서 그 경사도를 살리기가 용이한 곳이 말구측이다. 이러한 이유로 통상 인장은 말구측, 고정은 원구측에서 하는 것이 통상적이다. It is advantageous to impart tensile force to the tension muscles in the words. The inclination of 1/75 is the side on which the inclined side is inclined, and the incidence side is inclined. It is easy on the horse's side to apply tension to the tension muscles and make the slope easier. For this reason, the tension is usually done on the horseshoe side and the fixing is usually done on the spherical side.
(a) 본 발명은 콘크리트 전주의 제작과정에서 원심력에 의한 다짐으로 인하여 발생되는 말구측의 콘크리트 몰탈의 부족분을 미리 예측하여, 먼저 몰드에 예비 원심력을 가하여 말구측에 부족한 상태에 이르게 한 다음 몰드를 정지시켜 말구측에 부족분의 콘크리트 몰탈을 충진시키고, 다시 몰드에 정규원심력을 걸어 완성된 말구측의 피복두께가 설계두께가 되도록 함에 동시에, 하나로 된 종래의 원구판과는 달리 2개의 원구인장판과 원구지지판으로 분할하면서 분할된 중량에 의하여 조립ㆍ분해 작업에 대한 취급이 용이할 뿐만 아니라 그 조립ㆍ분해구조역시 인장근의 인장력을 충분히 지지하면서도 조립ㆍ분해가 용이하게 이루어지도록 형성함으로써 원구인장판에 인장근의 설치 및 몰드의 조립ㆍ분해 작업이 용이하여 몰드의 설치 및 탈형이 효율적으로 이루어지게 함에 그 목적이 있고,(a) The present invention predicts the deficiency of the concrete mortar on the horseshoe side caused by the compaction by centrifugal force in the manufacturing process of the concrete pole in advance, first by applying a preliminary centrifugal force to the molds to reach the horseshoe shortage state and then It stops and fills the lack of concrete mortar on the horse's side, and puts regular centrifugal force on the mold to make the finished horse's coating thickness become the design thickness. It is easy to handle assembling and disassembling work by dividing the weight into the support plate, and the assembly and disassembly structure is also formed to facilitate assembly and disassembly while sufficiently supporting the tensile force of the tensile muscle. Easily install and demold molds by easy installation of tensile muscles and assembly and disassembly of molds Its purpose is to make it an enemy
(b) 말구측의 콘크리트 몰탈의 부족분을 투입하여 말구측의 피복두께가 설계두께가 되게 함으로써 전주가 완성된 후 피복두께를 보강할 후속공정이 필요 없도록 함과 동시에 전주제작이 효율적이고 경제적이 되게 함과 동시에 원구지지판의 누름지지면과 그 위에서 지지되는 원구인장판의 누름부의 형상이 모두 폐합된 원형상이 되도록 형성함으로써 인장근에 의한 강한 인장력이 원구인장판의 누름부에 가해지더라도 누름부와 누름지지면의 조립구조에 의하여 안정적으로 지지되도록 함에 다른 목적이 있으며,(b) The lack of concrete mortar on the horse's side is added to make the covering's thickness on the horse's side the design thickness, thus eliminating the need for subsequent steps to reinforce the coating's thickness after the pole is completed, and at the same time making the pole's production more efficient and economical. At the same time, the shape of the pressing surface of the spherical support plate and the pressing part of the spherical tension plate supported thereon is formed into a closed circular shape, so that even if a strong tensile force by the tension muscle is applied to the pressing portion of the spherical tension plate, Another purpose is to stably be supported by the assembly structure of the pressing ground,
(c) 원구측과 말구측의 삽입홈에 삽입되어 인장근의 양 끝단을 고정하는 인장힌지볼트를 사용하면서 인장힌지볼트의 방향이 인장근의 배치방향과 일치되게 함으로써 인장근에 부여된 인장력의 손실을 최소화하도록 함에 또 다른 목적이 있고,(c) Using tension hinge bolts inserted into the insertion grooves of the spherical and the spherical side to fix both ends of the tension muscles, the tension hinge bolts should be aligned with the direction of the tension muscles. Another goal is to minimize losses,
(d) 또한 말구측에는 몰탈투입구가, 그리고 원구측에는 원형공이 각각 형성됨으로써 증기양생 시 몰탈투입구와 원형공을 통해 증기가 중공내부에 고르게 접촉되어 양생품질이 우수하게 될 뿐 아니라 양생시간이 1시간 이상 단축되어 양생에 필요한 에너지가 대폭 절약되도록 함에 다른 목적이 있다. (d) In addition, through the mortar inlet and the round hole, the mortar inlet is formed on the horse's side and the circular hole on the side of the sphere. Another goal is to reduce the energy required for curing by shortening.
본 발명은 원심력으로 인해 말구측의 콘크리트 몰탈이 부족하게 됨으로써 피복두께가 미달된 말구측의 문제점-1을 해결하면서 동시에 하나의 중량체로 된 원구측의 문제점-2를 해결하고자 한 것이다. 전주의 경사도가 1/75이므로 콘크리트 몰탈이 부족한 쪽은 항상 직경이 작은 쪽이다. 통상적인 관점에서 직경이 작은 쪽은 말구이고, 직경이 큰 그 반대쪽은 원구가 된다. 즉, 전주가 지상에 세워진 상태에서 지상 쪽이 원구, 그 반대쪽이 말구다.The present invention is to solve the problem--1 of the sphere side of the one-weight body while at the same time to solve the problem--1 on the horseshoe side of the coating thickness is insufficient due to the lack of concrete mortar on the horseshoe by centrifugal force. The slope of the pole is 1/75, so the lack of concrete mortar is always the smaller diameter. In general terms, the smaller diameter is a sphere, and the larger diameter is a sphere. In other words, with the Jeonju standing on the ground, the ground is the sphere and the other side is the other side.
본 발명에서도 원구와 말구의 용어를 그대로 사용하되 『말구는 직경이 작은 쪽, 원구는 직경이 큰 쪽』으로만 정의하기로 한다.In the present invention, the terms "circle" and "spherical" are used as they are, "the word is smaller in diameter, the diameter is greater in diameter."
이와 같이 정의하게 되면, “원구 = 고정측, 말구 = 인장측”만 성립되는 것이 아니다.In this definition, not only "sphere = fixed side, horse = tension side" is established.
그 반대도 성립된다. 즉, “원구 = 인장측, 말구 = 고정측”이 성립된다.The opposite is also true. That is, "a sphere = a tension side, a horse sphere = a fixed side" is established.
본 발명은 문제점-1과 문제점-2를 첫째, “원구 = 고정측, 말구 = 인장측”의 관점에서, 그리고 둘째, “원구 = 인장측, 말구 = 고정측”의 관점에서 해결하고자한다.The present invention seeks to solve the problem-1 and the problem-2 firstly in terms of "sphere = fixed side, end sphere = tension side", and secondly, "sphere = tension side, sphere = fixed side".
1) “원구 = 고정측, 말구 = 인장측”의 첫째 관점에서의 본 발명의 구성은 다음과 같다.1) The configuration of the present invention in the first aspect of "circle = fixed side, horse = tension side" is as follows.
원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)이 배치되고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 장치에 있어서A tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the production apparatus for fixing the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
말구측에 말구판이 일체로 형성된 말구 인장판 구조(P)를, 그리고 원구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 설치하되 말구판이 일체로 형성된 말구 인장판 구조(P)에는 몰탈 삽입소공간부(514)를 형성하는 말구판(510)과, 그리고 몰탈 삽입대공간부(540)를 형성하는 말구인장판(520)을 일체로 형성하되 말구판(510)은 말구인장판(520)의 하단부에 인장볼트(700A)가 삽입되는 인장볼트 삽입홈(512)을 갖으면서 몰탈 삽입 대공간부(540)쪽으로 말구인장판(520)과 직각되게 형성되어있고, 또 말구인장판(520)은 그 내부에 몰탈 삽입 대공간부(540)가, 그리고 그 외부에 길이 조절나선부(522)가 길게 형성되어있고, 조절나선부(522)에는 공구삽입홈(610)과 나선부(620)가 형성된 말구인장고정너트(600)가 삽입되어 있으며, 말구인장판(520)의 상단부에는 인장장치체결부(530)가 몰탈 삽입 대공간부(540) 바깥쪽으로 말구인장판(520)에 직각되게 일체로 형성되면서 돌출부(532)와 삽입부(534)가 교번되게 형성되어있는 한편, 원구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)에는 대중공부(910)를 갖는 원구지지판(900A)과 소중공부(950)를 갖는 원구인장판(900B)으로 분할하되 원구지지판(900A)의 구조는 하부와 상부로 이루어졌고, 원구지지판(900A)의 하부에는 원구측 지지플랜지(A)에 접면되는 플랜지밀착지지면(912)과 몰드(20)의 경계면을 따라 테두리고정지지턱(914)과 그리고 몰탈밀착지지면(916)으로 형성되어있으며, 원구지지판(900A)의 상부에는 볼트삽입홈(922)을 갖는 체결면(920)과 경사면(932)과 누름지지면(930)과 그리고 수직면(934)이 순차적으로 형성되어있고, 또한 원구지지판(900A)의 대중공부(910)에 삽입되는 원구인장판(900B)에는 소중공부(950)에 용접(972)ㆍ고정된 막음판(970)과, 인장볼트 삽입홈(954)이 형성된 체결고정부(952)와, 누름부(960)와 수직삽입부(962)와 몰탈밀착부(964)와 그리고 내측수직부(966)가 순차적으로 형성되어있고, 고정볼트(924)에 의하여 지지플랜지(A)에 고정된 원구지지판(900A)의 대중공부에 원구인장판(900B)의 수직삽입부(962)를 삽입ㆍ조립하면서 원구인장판(900B)의 고정은 인장근(64)의 인장력에 의하여 견고하게 고정됨을 특징으로 하는원구와 말구가 개선된 콘크리트 전주제작 장치이다.The horseshoe tension plate structure (P) in which the horseshoe plate is integrally formed on the horseshoe side, and the prefabricated sphere structure (Q) in which the spherical tension plate and the spherical support plate are divided on the spherical side, but the horseshoe plate is integrally formed. ) Is formed on the horse plate 510 to form the mortar inserting space portion 514, and the horseshoe plate 520 forming the mortar insert space portion 540 integrally, but the horse plate 510 is While having a tension bolt insertion groove 512 into which the tension bolt 700A is inserted at the lower end of the part 520, it is formed at right angles with the horseshoe plate 520 toward the mortar insertion large space part 540, and the horseshoe plate ( 520 has a mortar insertion large space portion 540 therein, and a length adjusting spiral portion 522 is formed long in the outer portion, the tool insertion groove 610 and the spiral portion 620 in the adjustment spiral portion 522 ) Is formed horseshoe tension fixing nut 600 is inserted, the tension on the upper end of the horseshoe tension plate 520 While the device fastening part 530 is integrally formed at right angles to the horseshoe plate 520 toward the outside of the mortar insertion large space part 540, the protrusion part 532 and the insertion part 534 are alternately formed, The prefabricated circle structure (Q) in which the spherical tension plate and the spherical support plate are divided into a spherical support plate (900A) having a mass study 910 and a spherical tension plate (900B) having a small hollow portion (950), but a spherical support plate (900A). The structure of the lower and the top was made, the lower portion of the support plate (900A) of the flange contact surface 912 is in contact with the flange support surface (A) and the edge fixed support jaw (914) along the boundary surface of the mold 20 And a mortar contact surface 916, and a fastening surface 920 having a bolt insertion groove 922, an inclined surface 932, and a pressing surface 930 at the upper portion of the spherical support plate 900A. The vertical surface 934 is formed sequentially, and is also inserted into the mass study 910 of the sphere support plate 900A. The spherical tension plate (900B) is a welding plate (970) fixed to the small hollow portion 950, the clamping plate (970), the fastening fixing portion (952) formed with a tension bolt insertion groove 954, the pressing portion (960) And the vertical inserting portion 962 and the mortar contact portion 964 and the inner vertical portion 966 are sequentially formed, and the support plate 900A fixed to the support flange A by the fixing bolt 924. While inserting and assembling the vertical inserting portion 962 of the cylindrical tension plate 900B in the mass study, the fixation of the cylindrical tension plate 900B is firmly fixed by the tension force of the tensile muscle 64. An improved concrete pole making device.
여기에다 말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입부(730)와 머리부(710)를 가지면서 힌지부(720)가 형성된 인장힌지볼트(700)가 삽입될 수 있도록 힌지부(720)에 대응되는 위치에 힌지홈(516)(956)을 형성하되 힌지홈(516)(956)은 원형상에 가까운 형상이고 인장볼트 삽입홈(512)(954)에 대하여 직각되게 형성한 것이다. In addition, the hinge portion 720 has an insertion portion 730 and a head portion 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B. The hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the formed tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape and have tension bolts. It is formed to be perpendicular to the insertion grooves (512, 954).
또 말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)의 방향이 인장근(64)의 경사방향과 일치되게 한 구성이다. In addition, the direction of the tension bolt insertion groove 512 of the horseshoe plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B coincides with the inclination direction of the tension root 64.
말구판(510)에 의하여 형성된 몰탈 삽입소공간부(514)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)이 삽입되게 한 구성이다. The locking portion 820 having the exhaust hole 830 and the rubber cap 800 having the insertion portion 810 are inserted into the mortar insertion space portion 514 formed by the horse plate 510.
또한 원구지지판(900A)의 대중공부(910)에 삽입되는 원구인장판(900B)에는 소중공부(950)에 용접(972)ㆍ고정된 막음판(970)이 형성되어있고 막음판(970)의 중앙에 원형공(970a)이 형성되어있다. In addition, in the spherical tension plate 900B inserted into the mass hole 910 of the spherical support plate 900A, a blocking plate 970 welded and fixed to the small hollow part 950 is formed, and A circular hole 970a is formed in the center.
말구판(510)의 몰탈 삽입소공간부(514)와, 그리고 원구인장판(900B)의 소중공부(950)에 용접(972)ㆍ고정된 막음판(970)의 원형공(970a)이 서로 관통되게 된다. 양생시에는 몰탈 삽입소공간부(514)에 삽입된 고무캡(800)은 빼내기 때문이다. 증기양생시 관통공을 통해 증기가 중공내부에 고르게 접촉되게 되어 콘크리트 전주의 양생품질이 우수하게 될 뿐 아니라 통상 8시간의 양생시간을 1시간이상 단축시킬 수 있어 에너지가 대폭 절감되는 효과가 있다. The mortar insertion space portion 514 of the horse plate 510 and the circular hole 970a of the blocking plate 970 fixed and welded to the small hollow portion 950 of the spherical tensile plate 900B penetrate each other. Will be. This is because the rubber cap 800 inserted into the mortar insertion space portion 514 is removed during curing. In the case of steam curing, the steam is contacted evenly through the hollow hole, so that the curing quality of concrete pole is not only excellent, and the curing time of 8 hours can be shortened by 1 hour or more, thereby greatly reducing energy.
2) “원구 = 인장측, 말구 = 고정측”의 둘째 관점에서의 본 발명의 구성은 다음과 같다. 2) The configuration of the present invention in the second aspect of "circle = tension side, horse = fixed side" is as follows.
원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)이 배치되고, 인장근(64)의 한끝은 인장측인 원구측에, 다른 한끝은 고정측인 말구측에 고정되며, 인장근(64)은 원구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 장치에 있어서A tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is fixed. In the production apparatus for fixing the side of the horseshoe side, the tension root 64 is tensioned by the tension on the spherical side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
원구측에 말구판이 일체로 형성된 말구 인장판 구조(P)를, 그리고 말구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 설치하되 말구판이 일체로 형성된 말구 인장판 구조(P)에는 몰탈 삽입소공간부(514)를 형성하는 말구판(510)과, 몰탈 삽입소공간부(514)를 막은 중앙 원형공(515a)이 형성된 막음판(515)과, 그리고 몰탈 삽입대공간부(540)를 형성하는 말구인장판(520)을 일체로 형성하되 말구판(510)은 말구인장판(520)의 하단부에 인장볼트(700A)가 삽입되는 인장볼트 삽입홈(512)을 갖으면서 몰탈 삽입대공간부(540)쪽으로 말구인장판(520)과 직각되게 형성되어있고, 또 말구인장판(520)은 그 내부에 몰탈 삽입대공간부(540)가, 그리고 그 외부에 길이 조절나선부(522)가 길게 형성되어있고, 조절나선부(522)에는 공구삽입홈(610)과 나선부(620)가 형성된 말구인장고정너트(600)가 삽입되어 있으며, 말구인장판(520)의 상단부에는 인장장치체결부(530)가 몰탈 삽입대공간부(540) 바깥쪽으로 말구인장판(520)에 직각되게 일체로 형성되면서 돌출부(532)와 삽입부(534)가 교번되게 형성되어있는 한편, 말구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)에는 대중공부(910)를 갖는 원구지지판(900A)과 소중공부(950)를 갖는 원구인장판(900B)으로 분할하되 원구지지판(900A)의 구조는 하부와 상부로 이루어졌고, 원구지지판(900A)의 하부에는 원구측 지지플랜지(A)에 접면되는 플랜지밀착지지면(912)과 몰드(20)의 경계면을 따라 테두리고정지지턱(914)과 그리고 몰탈밀착지지면(916)으로 형성되어있으며, 원구지지판(900A)의 상부에는 볼트삽입홈(922)을 갖는 체결면(920)과 경사면(932)과 누름지지면(930)과 그리고 수직면(934)이 순차적으로 형성되어있고, 또한 원구지지판(900A)의 대중공부(910)에 삽입되는 원구인장판(900B)에는 인장볼트 삽입홈(954)이 형성된 체결고정부(952)와, 누름부(960)와 수직삽입부(962)와 몰탈밀착부(964)와 그리고 내측수직부(966)가 순차적으로 형성되어있고, 고정볼트(924)에 의하여 지지플랜지(A)에 고정된 원구지지판(900A)의 대중공부에 원구인장판(900B)의 수직삽입부(962)가 삽입ㆍ조립되면서 원구인장판(900B)의 고정은 인장근(64)의 인장력에 의하여 견고하게 고정됨을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치이다.The horseshoe tension plate structure (P) in which the horseshoe plate is integrally formed on the spherical side, and the prefabricated spherical structure (Q) in which the spherical tension plate and the spherical support plate are divided on the horseshoe side, but the horseshoe plate is integrally formed. ) Has a horse plate 510 to form a mortar insertion space portion 514, a blocking plate 515 formed with a central circular hole 515a blocking the mortar insertion space portion 514, and a mortar insertion space portion 540 Forming a horse tension plate 520 integrally forming a) but the horse plate 510 is a mortar insertion while having a tension bolt insertion groove 512 is inserted into the tension bolt 700A at the lower end of the horse tension plate 520 Towards the large space portion 540 is formed at right angles to the horseshoe plate 520, and the horseshoe plate 520 has a mortar insertion space portion 540 therein, and the length adjusting spiral portion 522 on the outside Is formed long, the adjustment spiral 522 is a word insertion groove 610 and the spiral portion 620 is formed The fastening nut 600 is inserted, and the tension device fastening portion 530 is integrally formed at the upper end of the horseshoe tension plate 520 at right angles to the horseshoe tension plate 520 toward the outside of the mortar insertion stand space portion 540. While the protruding portion 532 and the inserting portion 534 are formed alternately, the prefabricated structure structure Q, in which the spherical tension plate and the spherical support plate are divided on the horseshoe side, the spherical support plate 900A having a public ball 910 and Divided into a spherical tension plate (900B) having a small hollow portion 950, but the structure of the spherical support plate (900A) consists of a lower portion and an upper portion, the lower flange of the spherical side support flange (A) in the lower portion of the spherical support plate (900A) It is formed of the edge fixing support jaw 914 and the mortar contact surface 916 along the interface between the contact surface 912 and the mold 20, the bolt insertion groove 922 on the upper surface of the sphere support plate (900A) Fastening surface 920 and the inclined surface 932 and the pressing surface 930 and the vertical surface 934 The fastening fixing portion 952 and the pressing portion 960, which are formed in the vehicle, and are provided with a tension bolt insertion groove 954 in the spherical tension plate 900B inserted into the mass hole 910 of the spherical support plate 900A. And the vertical inserting portion 962 and the mortar contact portion 964 and the inner vertical portion 966 are sequentially formed, and the support plate 900A fixed to the support flange A by the fixing bolt 924. As the vertical inserting portion 962 of the cylindrical tension plate 900B is inserted and assembled in the mass study, the fixation of the cylindrical tension plate 900B is firmly fixed by the tension force of the tensile muscle 64. An improved concrete pole making device.
여기서, 원구측에 설치되는“말구판이 일체로 형성된 말구 인장판 구조(P)”에는 몰탈부족분이 생기지 않으므로“몰탈 삽입소공간부(514)”및“몰탈 삽입대공간부(540)”에 사용된“몰탈 삽입”이라는 용어는 적합하지 않으나 설명의 편의상 그대로 사용하기로 한다. “소공간부(514)”및“대공간부(540)”의 의미로 사용된 것이다. Here, since the mortar deficiency does not occur in the "rolling plate tension plate structure (P) in which the end plate is integrally formed," which is provided on the spherical side, the "mortar insertion subspace portion 514" and "mortar insertion space portion 540" used in the " The term "mortar insertion" is not appropriate but is used for convenience of description. It is used in the meaning of "small space portion 514" and "large space portion 540".
여기에다 말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입부(730)와 머리부(710)를 가지면서 힌지부(720)가 형성된 인장힌지볼트(700)가 삽입될 수 있도록 힌지부(720)에 대응되는 위치에 힌지홈(516)(956)을 형성하되 힌지홈(516)(956)은 원형상에 가까운 형상이고 인장볼트 삽입홈(512)(954)에 대하여 직각되게 형성된 것이다. In addition, the hinge portion 720 has an insertion portion 730 and a head portion 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B. The hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the formed tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape and have tension bolts. It is formed to be perpendicular to the insertion grooves (512, 954).
또 말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)의 방향이 인장근(64)의 경사방향과 일치되게 한 구성이다. In addition, the direction of the tension bolt insertion groove 512 of the horseshoe plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B coincides with the inclination direction of the tension root 64.
원구인장판(900B)의 소중공부(950)에는 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)이 삽입되는 구성이다. In the small hollow portion 950 of the spherical tensile plate 900B, a rubber cap 800 having a catching portion 820 having an exhaust hole 830 and an inserting portion 810 is inserted.
또한 말구판이 일체로 형성된 말구 인장판 구조(P)의 몰탈 삽입소공간부(514)를 막은 막음판(515)의 중앙 원형공(515a)과, 그리고 말구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)의 원구인장판(900B)의 소중공부(950)가 서로 관통되게 된다. 양생시에는 몰탈 삽입소공간부(514)에 삽입된 고무캡(800)은 빼내기 때문이다. 콘크리트 전주의 양생품질이 우수하게 될 뿐 아니라 통상 8시간의 양생시간을 1시간이상 단축시킬 수 있어 에너지가 대폭 절감되는 효과가 있다. In addition, the central circular hole 515a of the blocking plate 515 blocking the mortar insertion space portion 514 of the horseshoe tension plate structure (P) formed integrally with the horseshoe plate, and the spherical tension plate and the support plate are divided on the horseshoe side. The small hollow portions 950 of the spherical tensile plate 900B of the prefabricated spherical structure Q pass through each other. This is because the rubber cap 800 inserted into the mortar insertion space portion 514 is removed during curing. Not only the curing quality of concrete pole is excellent, but the curing time of 8 hours can be shortened by 1 hour or more, and the energy is greatly reduced.
본 발명은 콘크리트 전주의 제작과정에서 원심력에 의한 다짐으로 인하여 발생되는 말구측의 콘크리트 몰탈의 부족분을 미리 예측하여, 먼저 몰드에 예비 원심력을 가하여 말구측에 부족한 상태에 이르게 한 다음 몰드를 정지시켜 말구측에 부족분의 콘크리트 몰탈을 충진시키는 것이므로 말구측의 피복두께가 설계두께가 되도록 하는 효과가 있다. The present invention predicts the deficiency of the concrete mortar on the horseshoe side caused by the compaction by the centrifugal force in the manufacturing process of the concrete pole in advance, and first, by applying a preliminary centrifugal force to the molds to reach the horseshoe shortage state and then stop the molds. Since the side is filled with insufficient concrete mortar, there is an effect that the cover thickness of the horseshoe side becomes the design thickness.
말구측의 콘크리트 몰탈의 부족분을 투입하여 말구측의 피복두께가 설계두께가 되게 함으로써 전주가 완성된 후 피복두께를 보강할 후속작업이 필요 없으므로 전주제작이 효율적이고 경제적인 효과가 있다. Since the lack of concrete mortar on the horse's side is added to the design thickness on the horse's side, there is no need for subsequent work to reinforce the thickness after the pole is completed, making the pole pole efficient and economical.
부족분의 콘크리트 몰탈 투입이 가능한 구조이면서 인장력이 부여된 인장근의 고정ㆍ지지가 몰드에 의하여 지지되도록 한 구조이므로 그 구조가 간단하고 인장력이 부여된 인장근의 고정ㆍ지지가 용이하게 되는 효과가 있다. It is a structure that can be added to the mortar of the shortage, and it is a structure in which the fixing and support of the tensile muscles to which tension is given is supported by a mold. .
전주의 경사도가 1/75이고, 또 인장근의 경사도도 이와 같으므로 말구판의 인장근 삽입홈을 인장근의 경사도에 일치되게 형성함으로써 마찰력으로 인한 인장근의 인장력 손실을 최소화할 수 있는 효과가 있다. Since the inclination of the pole is 1/75, and the inclination of the tension muscle is the same, the tension-bearing force of the tension muscle can be minimized by forming the tension-muscle insertion groove of the horse plate to match the inclination of the tension muscle. have.
말구판과, 말구인장판이 일체로 형성된 구조이므로 그 구조가 간단하면서도 인장근에 인장력의 부여가 용이하고 동시에 말구측의 몰탈 부족량의 투입이 용이하게 되는 효과가 있다. Since the horseshoe plate and the horseshoe plate are integrally formed, the structure is simple, but it is easy to impart a tensile force to the tensile muscle, and at the same time, the mortar deficiency on the horseshoe side can be easily introduced.
또한 본 발명은 하나로 된 종래의 원구판과는 달리 2개의 원구인장판과 원구지지판으로 분할한 구성이므로 분할된 중량에 의하여 조립ㆍ분해 작업에 대한 취급이 용이할 뿐만 아니라 그 조립ㆍ분해구조역시 인장근의 인장력을 충분히 지지하면서도 조립ㆍ분해가 용이하게 이루어지고, 여기에다 원구인장판에 인장근의 설치 및 몰드의 조립ㆍ분해 작업이 용이하여 몰드의 설치 및 탈형이 효율적으로 이루어지는 효과가 있다.In addition, since the present invention is divided into two circular tension plate and circular support plate, unlike the conventional circular plate, it is easy to handle the assembly and disassembly work by the divided weight, and the assembly and disassembly structure is also tensioned. It is easy to assemble and dismantle while sufficiently supporting the tensile force of the muscle, and it is easy to install the tensile muscle on the spherical tension plate and to assemble and disassemble the mold, so that the mold can be efficiently installed and demolded.
원구지지판의 누름지지면과 그 위에서 지지되는 원구인장판의 누름부의 형상이 모두 폐합된 원형상이므로 원구인장판의 누름부에 가해지는 인장근에 의한 강한 인장력을 누름부와 누름지지면의 조립구조에 의하여 충분하고도 안정적으로 지지하게 되는 효과가 있다. Since the shape of the pressing surface of the circular support plate and the pressing part of the circular tension plate supported thereon is closed, the assembly structure of the pressing portion and the pressing surface is subjected to strong tensile force by the tension root applied to the pressing part of the circular tension plate. There is an effect that the support is sufficient and stable.
원구인장판의 소중공부를 막음판으로 막은 구성이므로 원심력으로 인한 몰드내부의 콘크리트 몰탈이 몰드밖으로 튀어나오는 것을 방지하게 되는 효과가 있다. Since the small hollow part of the spherical tension plate is blocked by the blocking plate, the concrete mortar inside the mold due to the centrifugal force is prevented from popping out of the mold.
원구인장판의 인장볼트 삽입홈을 인장근의 경사도에 일치시켰을 뿐 아니라 그 미세오차를 인장힌지볼트의 힌지부와 이에 대응되는 힌지홈에 의하여 조정되도록 한 구성이므로 마찰력으로 인한 인장근의 인장력 손실이 최소화되는 효과가 있다.Not only did the tension bolt insertion groove of the spherical tension plate match the inclination of the tension muscle, but the micro error was adjusted by the hinge portion of the tension hinge bolt and the corresponding hinge groove, so that the tensile strength loss of the tension muscle due to frictional force was reduced. There is an effect that is minimized.
그뿐만 아니라 말구측에는 몰탈투입구가, 그리고 원구측에는 원형공이 각각 형성되어있으므로 증기양생 시 몰탈투입구와 원형공을 통해 증기가 중공내부에 고르게 접촉되어 양생품질이 우수하게 될 뿐 아니라 양생시간이 1시간 이상 단축되어 양생에 필요한 에너지가 대폭 절약되는 효과를 지닌 유용한 발명이다. In addition, since the mortar inlet is formed on the horse's side and the circular hole is formed on the spherical side, steam is uniformly contacted inside the hollow through the mortar inlet and the circular hole during steam curing, resulting in excellent curing quality and curing time over 1 hour. It is a useful invention with the effect that the energy required for curing is shortened significantly.
[도1] 종래의 전주 제작장치의 구성을 나타낸 절개 단면도 및 부분 확대도1 is a cross-sectional view and a partially enlarged view showing the configuration of a conventional pole production apparatus
[도2] 도1에 적용한 연결수단의 구성을 나타낸 분해 사시도2 is an exploded perspective view showing the configuration of the connecting means applied to FIG.
[도3] 종래의 전주 제작장치의 구성을 나타낸 절개 단면도 및 부분 확대도(나사부)Fig. 3 is a cutaway sectional view and a partial enlarged view showing the configuration of a conventional pole fabrication apparatus (screw part).
[도4] 도3에 적용한 연결수단의 구성을 나타낸 분해 사시도4 is an exploded perspective view showing the configuration of the connecting means applied to FIG.
[도5] 본 발명 말구판이 일체로 형성된 말구 인장판 구조의 분해사시도 5 is an exploded perspective view of a horseshoe tension plate structure in which the horseshoe plate of the present invention is integrally formed;
[도6] 본 발명 말구판이 일체로 형성된 말구 인장판 구조의 결합사시도 6 is a perspective view of the combination of the horseshoe tension plate structure formed integrally with the horseshoe plate of the present invention
[도7] 도6의 종방향 단면도7 is a longitudinal cross-sectional view of FIG.
[도8] 인장볼트(700A)의 사시도8 is a perspective view of the tension bolt 700A
[도9] 본 발명 원구인장판과 원구지지판이 분할된 조립식 원구구조의 분해사시도Figure 9 is an exploded perspective view of the prefabricated structure of the structure of the spherical plate and the support plate of the present invention divided
[도10] 본 발명 원구인장판과 원구지지판이 분할된 조립식 원구구조의 단면도10 is a cross-sectional view of the prefabricated structure of the structure of the present invention, the spherical tension plate and the spherical support plate
[도11] 본 발명 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 원구측(고정측)에, 그리고 말구판이 일체로 형성된 말구 인장판 구조(P)를 말구측(인장측)에 설치한 단면도 [Fig. 11] The prefabricated spherical structure Q of the present invention, which is divided into a spherical tension plate and a spherical support plate, on the spherical side (fixed side), and a spherical tension plate structure P in which the spherical plate is integrally formed, Section installed on
[도12] 본 발명 말구판이 일체로 형성된 말구 인장판 구조(P)를 원구측(인장측)에, 그리고 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 말구측(고정측)에 설치한 단면도[Fig. 12] The horseshoe tension plate structure P formed integrally with the horseshoe plate of the present invention on the sphere side (tension side), and the prefabricated sphere structure Q where the sphere tension plate and the sphere support plate are divided on the horseshoe side (fixed side). Section installed on
<도면부호의 간단한 설명><Brief Description of Drawings>
20; 몰드20; Mold
64; 인장근, 64a; 나선부 64; Tensile muscle, 64a; Spiral
510; 말구판, 512; 인장볼트 삽입홈, 514; 몰탈삽입소공간부, 515; 막음판, 515a; 원형공, 516; 힌지홈, 520; 말구인장판, 510; Horse plate, 512; Tension bolt insertion groove, 514; Mortar insertion part space part, 515; Blocking plate, 515a; Circular ball, 516; Hinge groove, 520; Horse,
522; 길이조절나선부, 530; 인장장치 체결부, 532; 돌출부, 534; 삽입부, 522; Length adjusting spiral, 530; Tension device fastening, 532; Protrusion, 534; Insert,
540; 몰탈삽입대공간부, 540; Mortar Insert,
600; 말구인장고정너트,600; Horse Stuffed Nuts,
610; 공구 삽입홈, 620; 나선부610; Tool insert groove, 620; Spiral
700; 인장힌지볼트700; Tension Hinge Bolt
710; 머리부, 720; 힌지부, 730; 삽입부710; Head 720; Hinge portion, 730; Insert
800; 고무캡800; Rubber cap
810; 삽입부, 820; 걸림부, 830; 배기공810; Insert, 820; Latching portion, 830; Vent
900A; 원구지지판900A; Sphere Support Plate
910; 대중공부 912; 플랜지밀착지지면, 914; 테두리고정지지턱, 916; 몰탈밀착지지면 910; Public study 912; Flange contact surface, 914; Rim fixed support jaw, 916; Mortar
920; 체결면, 922; 볼트삽입홈, 924; 고정볼트 926; 너트, 920; Fastening surface, 922; Bolt insertion groove, 924; Fixing bolt 926; nut,
930; 누름지지면, 932; 경사면, 934; 수직면, 930; If pressed, 932; Slope, 934; Vertical,
900B; 원구인장판900B; Sphere
950; 소중공부, 952; 체결고정부, 954; 인장볼트 삽입홈, 956; 힌지홈, 950; Small hollow, 952; Concluding Government, 954; Tension bolt insertion groove, 956; Hinge Groove,
960; 누름부, 962; 수직삽입부, 964; 몰탈밀착부, 966; 내측수직부960; Press, 962; Vertical insert, 964; Mortar, 966; Inner Vertical Section
970; 막음판, 970a; 원형공, 972; 용접970; Blocking plate, 970a; Circular ball, 972; welding
A; 원구측 지지플랜지A; Sphere Side Support Flange
B; 말구측 지지플랜지B; Support Side Flange
본 발명의 원구와 말구가 개선된 콘크리트 전주제작 장치를 도면과 함께 구체적으로 설명하면 다음과 같다.Referring to the concrete pole production apparatus improved with the sphere and the sphere of the present invention in detail as follows.
원구와 말구의 용어를 본 발명에서 그대로 사용하되 『말구는 직경이 작은 쪽, 원구는 직경이 큰 쪽』으로만 정의하기로 한다.The terms "sphere" and "spherical" shall be used as it is in the present invention, "the word shall have a smaller diameter, and the sphere shall have a larger diameter".
항상 “직경이 작은 쪽”에서만 원심력으로 인해 콘크리트 몰탈의 부족분이 생기게 된다.At all times, only on “smaller diameters” centrifugal forces cause shortages of concrete mortar.
1) “원구 = 고정측, 말구 = 인장측”의 첫째 관점에 대하여 설명하면 다음과 같다.1) The first aspect of “circle = fixed side, end = tension side” is explained as follows.
이 경우는 “직경이 작은 쪽”이 말구측이 된다. 말구측이 인장측이 되고, 이에 대응되는 원구측은 고정측이 된다. In this case, the "smaller diameter" is the spoken side. The horseshoe side is the tension side, and the corresponding spherical side is the fixed side.
이에 따라 말구측에는 “말구판이 일체로 형성된 말구 인장판 구조(P)”가 설치되고, 이에 대응되는 원구측에는 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”가 설치된다.Accordingly, the horseshoe side is provided with a horseshoe tension plate structure (P) formed integrally with the horseshoe plate, and the corresponding horseshoe is provided with a prefabricated wheel structure (Q) in which the spherical tension plate and the support plate are divided.
가) 먼저, 말구측에 설치되는 인장측인 “말구판이 일체로 형성된 말구 인장판 구조(P)”에 대하여 설명하면 다음과 같다.  A) First, a description will be given of the "horse plate tension plate structure (P) formed integrally with the horse plate", which is the tension side installed on the horseshoe side.
원구측과 말구측에 걸쳐 배치된 인장근에 인장력을 가하고, 원심력에 의하여 콘크리트 전주를 제작하는 기본개념은 본 발명이나 종래기술-1, -2와 모두동일하다. The basic concept of applying a tensile force to the tension muscles arranged over the spherical side and the spherical side and producing the concrete pole by centrifugal force is the same as in the present invention or the prior arts 1 and -2.
다만 본 발명의 말구측에는 “말구판이 일체로 형성된 말구 인장판 구조(P)”가, 원구측에는 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”가 설치된 것만 다르다.However, only on the horseshoe side of the "horseshoe tension plate structure (P) formed integrally with the horseshoe plate" on the sphere side, only the "prefabricated sphere structure (Q) in which the spherical tension plate and the support plate is divided" is installed.
이를 좀 더 구체적으로 말하면, 본 발명의 “말구판이 일체로 형성된 말구 인장판 구조(P)”는 콘크리트 몰탈의 부족분이 말구측에서 발생되기 때문에 부족분의 콘크리트 몰탈 투입이 가능한 말구측 구조가 되게 한 것이고, 이와 함께 인장력이 부여된 인장근의 고정ㆍ지지가 간단하고 용이하게 한 구조이다. More specifically, the "rolling plate tension plate structure (P) formed integrally with the horseshoe plates" of the present invention is to make the horseshoe-side structure capable of adding the concrete mortar of the shortage because the shortage of concrete mortar occurs on the horseshoe side. In addition, the structure is simple and easy to fix and support the tensile muscle to which tension is applied.
상기 과제해결수단에 기재된 구성에서와 같이, 몰탈 삽입소공간부(514)를 형성하는 말구판(510)과, 그리고 몰탈 삽입대공간부(540)를 형성하는 말구인장판(520)을 일체로 형성함으로써 말구인장판(520)의 인장에 의하여 인장근(64)에 인장력이 부여됨과 동시에 이에 따라 인장근(64)이 늘어나게 되고, 그 늘어난 길이는 말구인장판(520)의 조절나선부(522)에 삽입된 나타나게 된다. 그 늘어난 길이를 늘어난 상태그대로 고정되어야만 인장근(64)에 인장력이 도입되게 된다. As in the configuration described in the above problem solving means, by forming integrally the horse plate 510 to form the mortar insertion space portion 514 and the horse body plate 520 to form the mortar insertion space portion 540 integrally Tensile force is applied to the tension muscle 64 by the tension of the horseshoe plate 520, and thus the tension muscle 64 is stretched, and the length of the extension muscles is adjusted to the adjustment spiral 522 of the horseshoe plate 520. It will appear inserted. Tensile force is introduced into the tension root 64 only when the stretched length is fixed as it is.
인장근(64)이 늘어난 상태그대로 유지되게 하기위한 것이 바로 조절나선부(522)에 삽입된 말구인장고정너트(600)와 말구측 지지플랜지(B)이다. 말구측 지지플랜지(B)는 몰드(20)에 고정되었기 때문에 이동되는 것은 말구인장판(520)과 말구인장고정너트(600)이다.In order to keep the tension muscles 64 stretched as it is, the horseshoe tension fixing nut 600 and the horseshoe side support flange (B) inserted into the adjusting spiral 522. Since the horseshoe-side support flange B is fixed to the mold 20, it is the horseshoe plate 520 and the horseshoe fixing nut 600 which are moved.
인장근(64)에 인장력을 도입하기위해서는 말구인장판(520)이 이동된 거리그대로 정지된 상태가 되어야한다. 말구인장고정너트(600)를 회전시켜 말구측 지지플랜지(B)에 접면되게 하면 말구인장고정너트(600)가 말구측 지지플랜지(B)에 고정ㆍ지지되면서 말구인장판(520)이 이동되지 않고 그대로 그 위치에 고정되게 된다. In order to introduce a tensile force to the tension root 64, the distance to the horseshoe plate 520 has to be moved to a stationary state. When the horseshoe fixing nut 600 is rotated so as to be in contact with the horseshoe-side support flange B, the horseshoe-fixing nut 600 is fixed and supported by the horseshoe-side support flange B, and the horseshoe tension plate 520 is not moved. It is fixed to the position as it is.
이와 함께 말구판(510)과, 말구인장판(520)이 일체로 된 구조는 말구판(510)으로 이루어진 몰탈 삽입소공간부(514)와 말구인장판(520)내의 몰탈 삽입대공간부(540)가 서로 연통된 구조이므로 몰드내로 말구측의 몰탈 부족량의 투입이 용이한 구조이다. In addition, the structure of the horse plate 510 and the horse tension plate 520 is integrated into the mortar insertion space portion 514 consisting of the horse plate 510 and the mortar insertion space portion 540 in the horse tension plate 520. Since the structures are in communication with each other, it is easy to input the mortar deficiency amount of the horseshoe into the mold.
이와 같이 말구판(510)과, 그리고 말구인장판(520)이 일체로 형성된 구조는 그 구조가 간단하면서도 인장근(64)에 인장력의 부여가 용이하고 동시에 말구측의 몰탈 부족량의 투입이 용이한 구조이다. As such, the structure in which the horse plate 510 and the horse tension plate 520 are integrally formed has a simple structure, and it is easy to apply a tensile force to the tensile muscle 64, and at the same time, it is easy to input a mortar deficiency amount on the horse side. Structure.
여기에다 인장볼트(700A)를 사용해도 좋으나 전주의 경사도가 보통 1/75이므로 인장힌지볼트(700)를 사용하게 되는 것이 유리하다. In addition, although the tension bolt 700A may be used, the inclination of the pole is usually 1/75, so it is advantageous to use the tension hinge bolt 700.
인장볼트(700A)는 등록특허 제10-0970674호에 기재된 것을 사용할 수도 있다. (도8참조)The tension bolt 700A may use what is described in Korean Patent No. 10-0970674. (See Fig. 8)
도8의 도면부호를 그대로 사용하면 인장볼트(700A)의 구성은 다음과 같다.If the reference numeral in Fig. 8 is used as it is, the configuration of the tension bolt 700A is as follows.
인장볼트(700A)는 머리부(720A)와 삽입부(730A)와 그리고 나선부(750A)를 갖는 삽입ㆍ체결부(740A)로 구성되고, 인장근(900)의 나선부(920)가 인장볼트(700A)의 나선부(750A)에 삽입되는 구성이다. 인장볼트(700A)의 나선부(750A)의 길이S는 인장근(900)의 나선부(920)의 길이와 같다. The tensioning bolt 700A is composed of an insertion and fastening portion 740A having a head portion 720A, an insertion portion 730A, and a spiral portion 750A, and the spiral portion 920 of the tension root 900 is tensioned. It is a structure inserted into the spiral part 750A of the bolt 700A. The length S of the spiral portion 750A of the tension bolt 700A is equal to the length of the spiral portion 920 of the tensile muscle 900.
인장힌지볼트(700)는 도5에 도시되어있다. Tension hinge bolt 700 is shown in FIG.
인장힌지볼트(700)는 인장볼트(700A)와 동일하고, 다만 머리부(710)에 힌지부(720)와 경사면을 갖는 삽입부(730)가 형성된 점에 있어서만 차이가 있다. 삽입부(730)의 내부에는 나선부가 형성되어있다. 삽입부(730)의 나선부와 인장근(64)의 나선부(64a)가 서로 결합되는 구조이다. The tension hinge bolt 700 is the same as the tension bolt 700A, except that the head portion 710 has a hinge portion 720 and the insertion portion 730 having an inclined surface is different. The spiral portion is formed inside the insertion portion 730. The spiral portion of the insertion portion 730 and the spiral portion 64a of the tensile muscle 64 are coupled to each other.
인장힌지볼트(700)의 힌지부(720)는 말구판(510)의 인장볼트 삽입홈(512)에 형성된 힌지홈(516)에 대응된다.(도5참조)The hinge portion 720 of the tension hinge bolt 700 corresponds to the hinge groove 516 formed in the tension bolt insertion groove 512 of the horseshoe plate 510. (See Fig. 5).
인장힌지볼트(700)의 힌지부(720)와 이에 대응되는 힌지홈(516)에 대하여 구체적으로 설명하면 다음과 같다. The hinge portion 720 of the tension hinge bolt 700 and the hinge groove 516 corresponding thereto will be described in detail as follows.
전주의 원구와 말구는 그 직경이 서로 다르므로 회전축을 기준으로 전주의 경사도는 1/75로 경사져있다. 전주 안에 배근된 인장근(64)역시 경사진 상태이므로 경사진 인장근(64)의 방향과 일치되게 하기위하여 인장힌지볼트(700)의 힌지부(720)와 이에 대응되는 말구판(510)의 인장볼트 삽입홈(512)에 힌지홈(516)을 형성한 것이다. 말구판(510)의 인장볼트 삽입홈(512)의 방향이 인장근(64)의 경사방향과 일치되게 되면 인장근(64)에 부가된 인장력의 손실이 없게 된다. Since the pole and the horse are different in diameter, the inclination of the pole is inclined to 1/75 with respect to the axis of rotation. Tensile muscles (64) in the reinforcement is also inclined state in order to match the direction of the inclined tensile muscles (64) of the hinge portion 720 of the tension hinge bolt 700 and the corresponding plate 510 A hinge groove 516 is formed in the tension bolt insertion groove 512. When the direction of the tension bolt insertion groove 512 of the horse plate 510 coincides with the inclination direction of the tension muscle 64, there is no loss of tensile force added to the tension muscle 64.
바꿔 말하면 말구판(510)의 인장볼트 삽입홈(512)에 삽입되는 인장힌지볼트(700)의 방향이 인장근(64)의 경사방향과 일치되게 되면 인장근(64)에 부가된 인장력이 마찰력으로 인하여 손실이 발생하지 않게 된다.In other words, when the direction of the tension hinge bolt 700 inserted into the tension bolt insertion groove 512 of the horse plate 510 coincides with the inclination direction of the tension muscle 64, the tensile force added to the tension muscle 64 is frictional force. The loss does not occur.
따라서 말구판(510)의 인장볼트 삽입홈(512)을 인장근(64)의 경사도에 일치되게 형성하는 것이 바람직하다. 마찰력으로 인한 인장근(64)의 인장력 손실이 최소화되기 때문에 구조적으로 유리하다. Therefore, it is preferable to form the tension bolt insertion groove 512 of the horseboard 510 to match the inclination of the tension root (64). It is structurally advantageous because the tensile force loss of the tensile muscle 64 due to the frictional force is minimized.
그러나 말구판(510)의 인장볼트 삽입홈(512)을 인장근(64)의 경사도에 일치시킨다 해도 항상 오차가 생기게 마련이다.However, even if the tension bolt insertion groove 512 of the horse plate 510 matches the inclination of the tension root 64, there will always be an error.
이 오차를 극복하기 위한 조치가 바로 힌지부(720)와 힌지홈(516)이다. 힌지부(720)와 힌지홈(516)의 조정에 의하여 인장힌지볼트(700)가 인장근(64)의 경사도에 일치되게 된다. 말구판(510)의 인장볼트 삽입홈(512)의 직경이 인장힌지볼트(700)의 직경보다 1~2mm 크다. 이만한 여유 때문에 힌지부(720)와 힌지홈(516)에 의한 미세조정이 수용되게 된다.Measures for overcoming this error are the hinge portion 720 and the hinge groove 516. By adjusting the hinge portion 720 and the hinge groove 516, the tension hinge bolt 700 is matched with the inclination of the tensile muscle 64. The diameter of the tension bolt insertion groove 512 of the horse plate 510 is 1 ~ 2mm larger than the diameter of the tension hinge bolt 700. Because of this margin, fine adjustment by the hinge portion 720 and the hinge groove 516 is accommodated.
한편, 말구판(510)으로 형성된 몰탈 삽입소공간부(514)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입하는 구성이다.On the other hand, the locking portion 820 having the exhaust hole 830 and the rubber cap 800 formed with the insertion portion 810 is inserted into the mortar insertion space portion 514 formed of the horseboard 510.
몰탈 삽입소공간부(514)는 말구측의 몰탈 부족량의 투입하는 공간이다.The mortar inserting space portion 514 is a space for injecting the mortar shortage on the horseshoe side.
몰드가 원심력에 의하여 회전될 때는 몰탈 삽입소공간부(514)를 고무캡(800)으로 막음으로써 몰드내의 콘크리트 몰탈이 밖으로 튀어나오는 것을 방지하게 된다. When the mold is rotated by the centrifugal force, by blocking the mortar insertion space portion 514 with a rubber cap 800 to prevent the concrete mortar from jumping out of the mold.
고무캡(800)의 배기공(830)은 몰드내의 수화열에 의해 발생되는 수증기와 같은 기체를 몰드 밖으로 배출되게 하기위한 것이다.The exhaust hole 830 of the rubber cap 800 is for discharging gas such as water vapor generated by heat of hydration in the mold out of the mold.
인장근(64)의 인장은 인장장치(미도시됨)에 의해 이루어진다. 인장장치를 인장장치체결부(530)에 고정하고 인장장치를 인장시키면 된다. 이때 인장장치에도 인장장치체결부(530)의 돌출부(532)와 삽입부(534)에 대응되는 삽입부와 돌출부가 형성되어있다. The tensioning of the tension roots 64 is accomplished by a tensioning device (not shown). The tension device may be fixed to the tension device fastening unit 530 and the tension device may be tensioned. At this time, the tension device is also provided with an insertion portion and a protrusion corresponding to the protrusion 532 and the insertion portion 534 of the tension device fastening portion 530.
나) 다음으로, 원구측에 설치되는 고정측인 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”에 대하여 설명하면 다음과 같다.  B) Next, a description will be given of the "prefabricated circular structure (Q) divided by the spherical tension plate and the sphere support plate" which is a fixed side installed on the sphere side as follows.
종래 하나로 된 중량체인 원구판을 대중공부(910)를 갖는 원구지지판(900A)과 소중공부(950)를 갖는 원구인장판(900B)으로 분할한 구조이므로 중량이 분담되어 취급이 용이하여 조립ㆍ분해 작업이 용이할 뿐 아니라 인장근(64)의 삽입이 용이하여 전주의 제작 작업역시 효율적이다.Conventionally, since the structure is divided into a one-piece body weight plate is divided into a sphere support plate (900A) having a mass study 910 and a sphere tension plate (900B) having a small hollow portion 950, the weight is shared, easy to handle and disassemble Not only the work is easy but also the insertion of the tension root 64 is easy to manufacture the work of the pole.
원구지지판(900A)과 원구인장판(900B)으로 분할된 조립구조에 대하여 좀 더 구체적으로 설명하면 다음과 같다.The assembly structure divided into the sphere support plate (900A) and the sphere tension plate (900B) will be described in more detail as follows.
원구지지판(900A)의 몰탈밀착지지면(916)이 원구측 지지플랜지(A)에 밀착ㆍ접면되는 구조이므로 원구지지판(900A)과 지지플랜지(A)와의 고정이 견고하고 안정적이다.Since the mortar contact surface 916 of the spherical support plate 900A is in close contact and contact with the spherical side support flange A, fixing between the spherical support plate 900A and the support flange A is firm and stable.
또한 여기에다 몰드(20)의 경계면에 테두리고정지지턱(914)이 지지되도록 한 구조이므로 몰드(20)의 지지플랜지(A)와 원구지지판(900A)과의 고정이 안정된 구조이다. In addition, since the edge fixing support jaw 914 is supported on the interface of the mold 20, the support flange A of the mold 20 and the spherical support plate 900A are stable.
원구지지판(900A)의 누름지지면(930)은 도9에서와 같이 폐합된 원형형상이다. 또한 그 위에 놓여 지지되는 원구인장판(900B)의 누름부(960)역시 폐합된 원형형상이다.The pressing surface 930 of the spherical support plate 900A has a closed circular shape as shown in FIG. In addition, the pressing portion 960 of the spherical tension plate 900B that is supported on it is also a closed circular shape.
이와 같이 원구지지판(900A)의 누름지지면(930)과 그 위에서 지지되는 원구인장판(900B)의 누름부(960)의 형상이 모두 폐합된 원형상이므로 원구인장판(900B)의 누름부(960)에 가해지는 인장근(64)에 의한 강한 인장력을 누름부(960)와 누름지지면(930)의 조립구조에 의하여 충분하고도 안정적으로 지지하게 된다. As described above, since the shape of the pressing surface 930 of the circular support plate 900A and the pressing portion 960 of the circular tensile plate 900B supported thereon are closed, the pressing portion of the circular tensile plate 900B ( The strong tensile force by the tension root 64 applied to the 960 is sufficiently and stably supported by the assembly structure of the pressing portion 960 and the pressing surface 930.
여기에다 인장볼트(700A)를 사용해도 좋으나 전주의 경사도가 보통 1/75이므로 인장힌지볼트(700)를 사용하게 되는 것이 유리하다. In addition, although the tension bolt 700A may be used, the inclination of the pole is usually 1/75, so it is advantageous to use the tension hinge bolt 700.
인장볼트(700A)는 등록특허 제10-0970674호에 기재된 것을 사용할 수도 있다. (도8참조)The tension bolt 700A may use what is described in Korean Patent No. 10-0970674. (See Fig. 8)
인장볼트(700A)와 인장힌지볼트(700)에 대해서 위의 가)항에서 자세히 설명하였으므로 가)항으로 대체하기로 하고 여기서는 생략하기로 한다.Since the tension bolt 700A and the tension hinge bolt 700 have been described in detail in the above a), they will be replaced by the a) and will be omitted here.
한편, 원구인장판(900B)의 소중공부(950)를 막음판(970)으로 막게 되면 원심력으로 인한 몰드(20)내부의 콘크리트 몰탈이 몰드(20)밖으로 튀어나오는 것을 방지하게 된다. On the other hand, when the small hollow portion 950 of the spherical tension plate 900B is blocked by the blocking plate 970, the concrete mortar inside the mold 20 due to the centrifugal force is prevented from popping out of the mold 20.
막음판(970)은 콘크리트 몰탈의 이탈을 방지하는 것이므로 그 두께는 얇아도 된다.Since the blocking plate 970 prevents the release of the concrete mortar, the thickness thereof may be thin.
막음판(970)의 고정은 몰탈밀착부(964)와 일직선을 이루면서 내측수직부(966)와 만나는 지점을 용접(972)고정하는 것이 바람직하다. 막음판(970)의 중심부에 작은 원형공(970a)을 뚫는 것이 유리하다. 원형공(970a)을 통해 배기시키기 위해서다. 원형공(970a)의 직경은 통상 80~100mm면 충분하다.The fixing of the blocking plate 970 is preferably fixed to the welding 972 to meet the inner vertical portion 966 while forming a straight line with the mortar contact portion 964. It is advantageous to drill a small circular hole 970a in the center of the blocking plate 970. It is for exhausting through the circular hole 970a. 80-100 mm is sufficient as the diameter of the circular hole 970a normally.
2) “원구 = 인장측, 말구 = 고정측”의 둘째 관점에 대하여 설명하면 다음과 같다.2) The second aspect of “circle = tension side, horse = fixed side” is explained as follows.
항상 “직경이 작은 쪽”이 말구측이다. 이 경우 말구측이 고정측이 되고, 이에 대응되는 원구측이 인장측이 된다. The "smaller diameter" is always the verb side. In this case, the horseshoe side is the fixed side, and the corresponding spherical side is the tension side.
이에 따라 원구측에는 “말구판이 일체로 형성된 말구 인장판 구조(P)”가 설치되고, 이에 대응되는 말구측에는 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”가 설치된다.Accordingly, a "spherical tension plate structure (P) in which a horse plate is integrally formed" is installed on the spherical side, and a "prefabricated sphere structure (Q) in which a spherical tension plate and a spherical support plate is divided" is installed on the corresponding spherical side.
가) 먼저, 말구측에 설치되는 고정측인 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”에 대하여 설명하면 다음과 같다.  A) First, the fixed side installed on the horseshoe side will be described as "prefabricated structure (Q) divided by the spherical plate and the support plate circle" as follows.
말구측에 설치된 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”에서 고무캡(800)이 원구인장판(900B)의 소중공부(950)에 삽입된다. The rubber cap 800 is inserted into the small hollow portion 950 of the spherical spherical plate 900B in the “prefabricated spherical structure Q” in which the spherical spherical plate and the spherical support plate are divided.
이때 고무캡(800)의 구성은 첫째항의 “말구판이 일체로 형성된 말구 인장판 구조(P)”에서 몰탈 삽입소공간부(514)에 삽입되는 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)의 구성과 동일하다. At this time, the configuration of the rubber cap 800 is inserted into the locking portion 820 having an exhaust hole 830 is inserted into the mortar insertion small space portion 514 in the "terminal tension plate structure (P) formed integrally with the end plate" of the first term. It is the same as the configuration of the rubber cap 800 in which the portion 810 is formed.
말구측에 설치된 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”에서 원구인장판(900B)의 소중공부(950)에 고무캡(800)이 삽입된 구성만 제외하면, 원구측에 설치된 위 첫째항의 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”와 동일하다. Except for the configuration in which the rubber cap 800 is inserted into the small hollow portion 950 of the circular tension plate 900B in the “prefabricated circular structure (Q) divided by the circular tension plate and the circular support plate” installed on the horse sphere, It is the same as the "Prefabricated structure of circle (Q) with dividing circle tension plate and circle support plate" in the first paragraph above.
따라서 말구측에 설치된 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)”에 대한 설명은 원구측에 설치된 첫째항의 “원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)의 설명으로 대신하고, 여기서는 생략하기로 한다.Therefore, the description of the prefabricated garden structure (Q) in which the spherical tension plate and the disc support plate are divided on the side of the sphere is described in the first paragraph “Prefabricated garden structure (Q) in which the spherical tension plate and the disc support plate is partitioned. Instead, it will be omitted here.
나) 다음으로, 원구측에 설치되는 인장측인 “말구판이 일체로 형성된 말구 인장판 구조(P)”에 대하여 설명하면 다음과 같다. B) Next, the "tensive plate tension plate structure (P) formed integrally with the horse plate", which is the tension side provided on the spherical side, is as follows.
원구측에 설치되는 인장측인 “말구판이 일체로 형성된 말구 인장판 구조(P)”와 위 첫째항의 말구측에 설치되는 “말구판이 일체로 형성된 말구 인장판 구조(P)”는 그 구성 및 기능이 동일하다. The structure and function of the "tensile plate structure formed integrally with the horse plate (P)" and the "tensile plate structure formed integrally with the horse plate (P)" installed at the end side of the first term above Is the same.
다만 원구측에 설치되는 “말구판이 일체로 형성된 말구 인장판 구조(P)”에는 몰탈 삽입소공간부(514)에 삽입되는 고무캡(800)이 없고, 그 대신 몰탈 삽입소공간부(514)를 막은 막음판(515)이 형성되어있는 점만 다를 뿐이다. 막음판(515)의 중앙에는 배기를 위해 80~100mm정도의 원형공(515a)이 형성되어있다. However, there is no rubber cap 800 inserted into the mortar inserting space portion 514 in the “rolling plate tension plate structure (P) in which a horse plate is integrally formed” which is installed on the spherical side. Instead, the mortar inserting space portion 514 is blocked. The only difference is that the blocking plate 515 is formed. In the center of the blocking plate 515, a circular hole 515a of about 80 to 100 mm is formed for exhausting.
따라서 원구측에 설치된 “말구판이 일체로 형성된 말구 인장판 구조(P)”에 대한 설명은 말구측에 설치된 첫째항의 “말구판이 일체로 형성된 말구 인장판 구조(P)”의 설명으로 대신하고, 여기서는 생략하기로 한다.Therefore, the description of the "horse plate tension plate structure (P) formed integrally with the horse plate is installed on the spherical side is replaced with the description of the" horse plate tension plate structure (P) formed integrally with the horse plate "of the first term installed on the sphere side, and here It will be omitted.
이제, 원구와 말구가 개선된 콘크리트 전주제작 장치를 이용한 전주의 제작방법에 대하여 설명하면 다음과 같다. Now, the manufacturing method of the pole using the concrete pole production apparatus improved the sphere and the horse sphere as follows.
첫째, 본 발명 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 원구측(고정측)에, 그리고 말구판이 일체로 형성된 말구 인장판 구조(P)를 말구측(인장측)에 설치한 전주의 제작방법에 대하여 설명하면 다음과 같다. First, on the sphere side (fixed side) and the sphere tension plate structure (P) in which the sphere plate is integrally installed on the sphere side (tension side) The production method of a pole is as follows.
원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)을 배치하고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 방법에 있어서The tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the manufacturing method for producing a concrete pole by being fixed to the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
(a) 원구지지판(900A)을 고정볼트(924)에 의하여 원구측 지지플랜지(A)에 견고하게 고정한 다음, 몰드(20)내에 배치된 인장근(64)의 한끝을 원구인장판(900B)의 인장볼트 삽입홈(954)을 관통시킨 후 인장근(64)의 나선부(64a)를 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정하여 인장힌지볼트(700)의 힌지부(720)가 원구인장판(900B)의 힌지홈(956)에 밀착되게 밀어 넣은 상태에서 원구인장판(900B)의 수직삽입부(962)를 원구지지판(900A)의 대중공부에 조립하는 단계;(a) The support plate 900A is firmly fixed to the support-side support flange A by the fixing bolt 924, and then one end of the tension root 64 disposed in the mold 20 is supported by the support plate 900B. After passing through the tension bolt insertion groove 954 of the tension bar 64, the spiral portion (64a) of the hinge hinge bolt 700, the fastening and fixing the insertion portion 730 of the hinge hinge bolt (700) Assembling the vertical inserting portion 962 of the spherical tension plate 900B to the mass of the spherical support plate 900A while the 720 is pushed in close contact with the hinge groove 956 of the spherical tension plate 900B;
(b) 몰탈 삽입소공간부(514)가 형성된 말구판(510)과, 그리고 몰탈 삽입대공간부(540)가 형성된 말구인장판(520)이 일체로 형성되고, 그 외주면에 형성된 조절나선부(522)에 말구인장고정너트(600)가 삽입된 상태 그대로 말구측 지지플랜지(B)가 형성된 몰드(20) 내에 삽입하되 상기 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입된 인장힌지볼트(700)와 체결ㆍ고정된 인장근(64)의 다른 한끝이 말구판(510)의 인장볼트 삽입홈(512)에 삽입된 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정되는 단계; (b) The horseshoe plate 510 in which the mortar insertion space part 514 is formed, and the horseshoe plate 520 in which the mortar insertion space part 540 is formed are integrally formed, and the adjustment spiral part 522 formed in the outer peripheral surface. A tension hinge inserted into the tension bolt insertion groove 954 of the spherical tension plate 900B is inserted into the mold 20 in which the spherical side support flange B is formed as it is. The other end of the tension root 64 fastened and fixed with the bolt 700 is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700 inserted into the tension bolt insertion groove 512 of the horseboard 510. Becoming;
(c) 인장장치 체결부(530)에 인장장치의 인장축을 걸어 말구인장판(520)을 인장하여 인장근(64)에 소정의 인장력이 부여되게 한 다음 그 상태에서 말구인장고정너트(600)를 말구측 지지플랜지(B)에 밀착시켜 인장력을 유지ㆍ고정하는 단계;(c) The tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting the horseshoe-side support flange (B) to maintain and fix the tensile force;
(d) 말구인장판(520)의 몰탈 삽입소공간부(514)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입하고, 인장근(64)이 인장된 상태의 상기 몰드(20)에 콘크리트 몰탈를 투입한 다음 상하몰드를 덮어 몰드에 500~1000rpm으로 5~10분 예비원심력을 부여하고 몰드(20)를 정지시키는 단계; (d) Inserting the rubber cap 800 with the engaging portion 820 having the exhaust hole 830 and the inserting portion 810 into the mortar insertion space portion 514 of the horseshoe plate 520, the tension root ( 64) putting concrete mortar into the mold 20 in the tensioned state and then covering the upper and lower molds to give the mold a precentrifugal force for 5 to 10 minutes at 500 to 1000 rpm and stopping the mold 20;
(e) 말구인장판(520)의 몰탈 삽입소공간부(514)에 삽입된 고무캡(800)을 몰탈 삽입 대공간부(540)를 통해 빼낸 다음 부족분의 콘크리트 몰탈를 몰탈 삽입소공간부(514)를 통해 몰드(20)내에 투입하는 단계; (e) The rubber cap 800 inserted into the mortar insertion space portion 514 of the horseshoe plate 520 is removed through the mortar insertion space portion 540 and then the concrete mortar of the shortage is passed through the mortar insertion space portion 514. Injecting into the mold 20;
(f) 고무캡(800)을 몰탈 삽입소공간부(514)를 통해 몰탈 삽입소공간부(514)에 삽입하고, 몰드(20)에 정규적인 원심력을 가하여 콘크리트 전주를 제작하고, 고무캡(800)을 빼낸 다음 양생하고, 탈형하는 단계; 를 포함함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치를 이용한 전주의 제작방법이다.(f) the rubber cap 800 is inserted into the mortar insertion space portion 514 through the mortar insertion space portion 514, and a concrete centrifugal force is applied to the mold 20 to produce a concrete pole, and the rubber cap 800 Removing and curing and demolding; It is a method of producing poles using the concrete pole production apparatus improved and characterized in that the sphere and the sphere.
둘째, 본 발명 말구판이 일체로 형성된 말구 인장판 구조(P)를 원구측(인장측)에, 그리고 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 말구측(고정측)에 설치한 전주의 제작방법에 대하여 설명하면 다음과 같다. Second, the horseshoe tension plate structure (P) formed integrally with the horseshoe plate of the present invention is installed on the sphere side (tensile side), and the prefabricated sphere structure (Q) in which the sphere tension plate and the sphere support plate are divided is installed on the horseshoe side (fixed side). The production method of a pole is as follows.
원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)을 배치하고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 방법에 있어서The tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the manufacturing method for producing a concrete pole by being fixed to the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
(a) 원구지지판(900A)을 고정볼트(924)에 의하여 말구측 지지플랜지(B)에 견고하게 고정한 다음, 몰드(20)내에 배치된 인장근(64)의 한끝을 원구인장판(900B)의 인장볼트 삽입홈(954)을 관통시킨 후 인장근(64)의 나선부(64a)를 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정하여 인장힌지볼트(700)의 힌지부(720)가 원구인장판(900B)의 힌지홈(956)에 밀착되게 밀어 넣은 상태에서 원구인장판(900B)의 수직삽입부(962)를 원구지지판(900A)의 대중공부에 조립하는 단계;(a) Fixing the spherical support plate 900A to the spherical side support flange B by the fixing bolt 924, and then, one end of the tension root 64 disposed in the mold 20 is spherical tension plate 900B. After passing through the tension bolt insertion groove 954 of the tensioning bolt 64, the spiral portion 64a is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700, the hinge portion of the tension hinge bolt 700 Assembling the vertical inserting portion 962 of the spherical tension plate 900B to the mass of the spherical support plate 900A while the 720 is pushed in close contact with the hinge groove 956 of the spherical tension plate 900B;
(b) 몰탈 삽입소공간부(514)가 형성된 말구판(510)과, 그리고 몰탈 삽입대공간부(540)가 형성된 말구인장판(520)이 일체로 형성되고, 그 외주면에 형성된 조절나선부(522)에 말구인장고정너트(600)가 삽입된 상태 그대로 원구측 지지플랜지(A)가 형성된 몰드(20) 내에 삽입하되 상기 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입된 인장힌지볼트(700)와 체결ㆍ고정된 인장근(64)의 다른 한끝이 말구판(510)의 인장볼트 삽입홈(512)에 삽입된 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정되는 단계; (b) The horseshoe plate 510 in which the mortar insertion space part 514 is formed, and the horseshoe plate 520 in which the mortar insertion space part 540 is formed are integrally formed, and the adjustment spiral part 522 formed in the outer peripheral surface. A tension hinge inserted into the tension bolt insertion groove 954 of the spherical tension plate 900B while being inserted into the mold 20 in which the spherical side support flange A is formed as it is. The other end of the tension root 64 fastened and fixed with the bolt 700 is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700 inserted into the tension bolt insertion groove 512 of the horseboard 510. Becoming;
(c) 인장장치 체결부(530)에 인장장치의 인장축을 걸어 말구인장판(520)을 인장하여 인장근(64)에 소정의 인장력이 부여되게 한 다음 그 상태에서 말구인장고정너트(600)를 원구측 지지플랜지(A)에 밀착시켜 인장력을 유지ㆍ고정하는 단계;(c) The tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting to the spherical side support flange (A) to maintain and fix the tensile force;
(d) 원구인장판(900B)의 소중공부(950)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입하고, 인장근(64)이 인장된 상태의 상기 몰드(20)에 콘크리트 몰탈를 투입한 다음 상하몰드를 덮어 몰드에 500~1000rpm으로 5~10분 예비원심력을 부여하고 몰드(20)를 정지시키는 단계;(d) Inserting the rubber cap 800 having the engaging portion 820 having the exhaust hole 830 and the inserting portion 810 into the small hollow portion 950 of the spherical tensile plate 900B, the tensile muscle 64 Putting concrete mortar into the mold 20 in the tensioned state and then covering the upper and lower molds to give the mold a precentrifugal force for 5 to 10 minutes at 500 to 1000 rpm and stopping the mold 20;
(e) 원구인장판(900B)의 소중공부(950)에 삽입된 고무캡(800)을 빼낸 다음 부족분의 콘크리트 몰탈를 몰탈 삽입소공간부(514)를 통해 몰드(20)내에 투입하는 단계; (e) removing the rubber cap 800 inserted into the small hollow portion 950 of the spherical tensile plate 900B and then introducing a shortage of concrete mortar into the mold 20 through the mortar insertion small space portion 514;
(f) 고무캡(800)을 원구인장판(900B)의 소중공부(950)에 삽입하고, 몰드(20)에 정규적인 원심력을 가하여 콘크리트 전주를 제작하고, 고무캡(800)을 빼낸 다음 양생하고, 탈형하는 단계; 를 포함함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치를 이용한 전주의 제작방법이다.(f) Insert the rubber cap 800 into the small hollow portion 950 of the spherical tensile plate 900B, apply a regular centrifugal force to the mold 20 to produce a concrete pole, remove the rubber cap 800 and then cure And demolding; It is a method of producing poles using the concrete pole production apparatus improved and characterized in that the sphere and the sphere.

Claims (10)

  1. 원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)이 배치되고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 장치에 있어서A tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the production apparatus for fixing the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
    말구측에 말구판이 일체로 형성된 말구 인장판 구조(P)를, 그리고 원구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 설치하되 말구판이 일체로 형성된 말구 인장판 구조(P)에는 몰탈 삽입소공간부(514)를 형성하는 말구판(510)과, 그리고 몰탈 삽입대공간부(540)를 형성하는 말구인장판(520)을 일체로 형성하되 말구판(510)은 말구인장판(520)의 하단부에 인장볼트(700A)가 삽입되는 인장볼트 삽입홈(512)을 갖으면서 몰탈 삽입 대공간부(540)쪽으로 말구인장판(520)과 직각되게 형성되어있고, 또 말구인장판(520)은 그 내부에 몰탈 삽입 대공간부(540)가, 그리고 그 외부에 길이 조절나선부(522)가 길게 형성되어있고, 조절나선부(522)에는 공구삽입홈(610)과 나선부(620)가 형성된 말구인장고정너트(600)가 삽입되어 있으며, 말구인장판(520)의 상단부에는 인장장치체결부(530)가 몰탈 삽입 대공간부(540) 바깥쪽으로 말구인장판(520)에 직각되게 일체로 형성되면서 돌출부(532)와 삽입부(534)가 교번되게 형성되어있는 한편, 원구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)에는 대중공부(910)를 갖는 원구지지판(900A)과 소중공부(950)를 갖는 원구인장판(900B)으로 분할하되 원구지지판(900A)의 구조는 하부와 상부로 이루어졌고, 원구지지판(900A)의 하부에는 원구측 지지플랜지(A)에 접면되는 플랜지밀착지지면(912)과 몰드(20)의 경계면을 따라 테두리고정지지턱(914)과 그리고 몰탈밀착지지면(916)으로 형성되어있으며, 원구지지판(900A)의 상부에는 볼트삽입홈(922)을 갖는 체결면(920)과 경사면(932)과 누름지지면(930)과 그리고 수직면(934)이 순차적으로 형성되어있고, 또한 원구지지판(900A)의 대중공부(910)에 삽입되는 원구인장판(900B)에는 소중공부(950)에 용접(972)ㆍ고정된 막음판(970)과, 인장볼트 삽입홈(954)이 형성된 체결고정부(952)와 , 누름부(960)와 수직삽입부(962)와 몰탈밀착부(964)와 그리고 내측수직부(966)가 순차적으로 형성되어있고, 고정볼트(924)에 의하여 지지플랜지(A)에 고정된 원구지지판(900A)의 대중공부에 원구인장판(900B)의 수직삽입부(962)가 삽입ㆍ조립되면서 원구인장판(900B)의 고정은 인장근(64)의 인장력에 의하여 견고하게 고정됨을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The horseshoe tension plate structure (P) in which the horseshoe plate is integrally formed on the horseshoe side, and the prefabricated sphere structure (Q) in which the spherical tension plate and the spherical support plate are divided on the spherical side, but the horseshoe plate is integrally formed. ) Is formed on the horse plate 510 to form the mortar inserting space portion 514, and the horseshoe plate 520 forming the mortar insert space portion 540 integrally, but the horse plate 510 is While having a tension bolt insertion groove 512 into which the tension bolt 700A is inserted at the lower end of the part 520, it is formed at right angles with the horseshoe plate 520 toward the mortar insertion large space part 540, and the horseshoe plate ( 520 has a mortar insertion large space portion 540 therein, and a length adjusting spiral portion 522 is formed long in the outer portion, the tool insertion groove 610 and the spiral portion 620 in the adjustment spiral portion 522 ) Is formed horseshoe tension fixing nut 600 is inserted, the tension on the upper end of the horseshoe tension plate 520 While the device fastening part 530 is integrally formed at right angles to the horseshoe plate 520 toward the outside of the mortar insertion large space part 540, the protrusion part 532 and the insertion part 534 are alternately formed, The prefabricated circle structure (Q) in which the spherical tension plate and the spherical support plate are divided into a spherical support plate (900A) having a mass study 910 and a spherical tension plate (900B) having a small hollow portion (950), but a spherical support plate (900A). The structure of the lower and the top was made, the lower portion of the support plate (900A) of the flange contact surface 912 is in contact with the flange support surface (A) and the edge fixed support jaw (914) along the boundary surface of the mold 20 And a mortar contact surface 916, and a fastening surface 920 having a bolt insertion groove 922, an inclined surface 932, and a pressing surface 930 at the upper portion of the spherical support plate 900A. The vertical surface 934 is formed sequentially, and is also inserted into the mass study 910 of the sphere support plate 900A. In the spherical tension plate 900B, a clamping plate 970 welded 972 and fixed to a small hollow portion 950, a fastening fixing portion 952 having a tension bolt insertion groove 954, and a pressing portion 960. And the vertical inserting portion 962 and the mortar contact portion 964 and the inner vertical portion 966 are sequentially formed, and the support plate 900A fixed to the support flange A by the fixing bolt 924. As the vertical inserting portion 962 of the cylindrical tension plate 900B is inserted and assembled in the mass study, the fixation of the cylindrical tension plate 900B is firmly fixed by the tension force of the tensile muscle 64. Improved Concrete Polemaking Equipment
  2. 제1항에 있어서The method of claim 1
    말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입부(730)와 머리부(710)를 가지면서 힌지부(720)가 형성된 인장힌지볼트(700)가 삽입될 수 있도록 힌지부(720)에 대응되는 위치에 힌지홈(516)(956)을 형성하되 힌지홈(516)(956)은 원형상에 가까운 형상이고 인장볼트 삽입홈(512)(954)에 대하여 직각되게 형성됨을 특징으로 하는 콘크리트 전주의 제작장치The hinge portion 720 is formed while having the insertion portion 730 and the head 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B. The hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape, and the tension bolts are inserted. Concrete pole manufacturing apparatus characterized in that formed at right angles to the grooves (512, 954)
  3. 제1항 또는 제2항에 있어서 The method according to claim 1 or 2
    말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)의 방향이 인장근(64)의 경사방향과 일치되게 함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The sphere and the sphere, characterized in that the direction of the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate (900B) to match the inclination direction of the tension root (64) Concrete prefabrication device
  4. 제1항 또는 제2항에 있어서 The method according to claim 1 or 2
    말구판(510)에 의하여 형성된 몰탈 삽입소공간부(514)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The raw sphere, characterized in that for inserting the locking portion 820 having the exhaust hole 830 and the rubber cap 800 formed with the insertion portion 810 into the mortar insertion small space portion 514 formed by the horse plate 510; Concrete Pole Making Equipment with Improved Speech
  5. 원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)이 배치되고, 인장근(64)의 한끝은 인장측인 원구측에, 다른 한끝은 고정측인 말구측에 고정되며, 인장근(64)은 원구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 장치에 있어서A tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is fixed. In the production apparatus for fixing the side of the horseshoe side, the tension root 64 is tensioned by the tension on the spherical side, the concrete mortar into the mold and then centrifugal force applied to the mold to produce a concrete pole
    원구측에 말구판이 일체로 형성된 말구 인장판 구조(P)를, 그리고 말구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)를 설치하되 말구판이 일체로 형성된 말구 인장판 구조(P)에는 몰탈 삽입소공간부(514)를 형성하는 말구판(510)과, 몰탈 삽입소공간부(514)를 막은 막음판(515)과, 그리고 몰탈 삽입대공간부(540)를 형성하는 말구인장판(520)을 일체로 형성하되 말구판(510)은 말구인장판(520)의 하단부에 인장볼트(700A)가 삽입되는 인장볼트 삽입홈(512)을 갖으면서 몰탈 삽입대공간부(540)쪽으로 말구인장판(520)과 직각되게 형성되어있고, 또 말구인장판(520)은 그 내부에 몰탈 삽입대공간부(540)가, 그리고 그 외부에 길이 조절나선부(522)가 길게 형성되어있고, 조절나선부(522)에는 공구삽입홈(610)과 나선부(620)가 형성된 말구인장고정너트(600)가 삽입되어 있으며, 말구인장판(520)의 상단부에는 인장장치체결부(530)가 몰탈 삽입대공간부(540) 바깥쪽으로 말구인장판(520)에 직각되게 일체로 형성되면서 돌출부(532)와 삽입부(534)가 교번되게 형성되어있는 한편, 말구측에 원구인장판과 원구지지판이 분할된 조립식 원구구조(Q)에는 대중공부(910)를 갖는 원구지지판(900A)과 소중공부(950)를 갖는 원구인장판(900B)으로 분할하되 원구지지판(900A)의 구조는 하부와 상부로 이루어졌고, 원구지지판(900A)의 하부에는 원구측 지지플랜지(A)에 접면되는 플랜지밀착지지면(912)과 몰드(20)의 경계면을 따라 테두리고정지지턱(914)과 그리고 몰탈밀착지지면(916)으로 형성되어있으며, 원구지지판(900A)의 상부에는 볼트삽입홈(922)을 갖는 체결면(920)과 경사면(932)과 누름지지면(930)과 그리고 수직면(934)이 순차적으로 형성되어있고, 또한 원구지지판(900A)의 대중공부(910)에 삽입되는 원구인장판(900B)에는 소중공부(950)와, 인장볼트 삽입홈(954)이 형성된 체결고정부(952)와, 누름부(960)와 수직삽입부(962)와 몰탈밀착부(964)와 그리고 내측수직부(966)가 순차적으로 형성되어있고, 고정볼트(924)에 의하여 지지플랜지(A)에 고정된 원구지지판(900A)의 대중공부에 원구인장판(900B)의 수직삽입부(962)를 삽입ㆍ조립하면서 원구인장판(900B)의 고정은 인장근(64)의 인장력에 의하여 견고하게 고정됨을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The horseshoe tension plate structure (P) in which the horseshoe plate is integrally formed on the spherical side, and the prefabricated spherical structure (Q) in which the spherical tension plate and the spherical support plate are divided on the horseshoe side, but the horseshoe plate is integrally formed. ) Is a horse plate 510 to form a mortar insertion space portion 514, a blocking plate 515 blocking the mortar insertion space portion 514, and a horseshoe plate forming a mortar insertion space portion 540 ( 520 is integrally formed, but the horse plate 510 has a tension bolt insertion groove 512 into which the tension bolt 700A is inserted at the lower end of the horse tension plate 520 and rolls toward the mortar insertion stand space portion 540. It is formed at right angles to the jangpan 520, and the gilding plate 520 has a mortar insertion table space portion 540 therein, and the length adjustment spiral 522 is formed in the outside, the adjustment spiral The part 522 is inserted into the horseshoe fixing fixing nut 600 is formed with a tool insertion groove 610 and the spiral portion 620 is In addition, a tension device fastening part 530 is formed at the upper end of the horseshoe tension plate 520 integrally perpendicular to the horseshoe tension plate 520 toward the outside of the mortar insert space 540 and the protrusion 532 and the insertion part 534. ) Is alternately formed, while the prefabricated structure of the circle (Q) is divided into a spherical plate and a plate support plate on the end of the sphere is a sphere having a sphere support plate (900A) and a small hollow portion (950) having a public study 910 Divided into a long plate (900B), but the structure of the sphere support plate (900A) consists of a lower portion and an upper portion, the lower surface of the sphere support plate (900A) is in contact with the flange support surface (912) and the mold ( 20 is formed of the edge fixing support jaw 914 and the mortar-adhesive support surface 916 along the boundary surface, and the fastening surface 920 and the inclined surface having a bolt insertion groove 922 at the upper portion of the spherical support plate 900A. 932 and the pressing surface 930 and the vertical surface 934 are formed sequentially, and The spherical tension plate (900B) is inserted into the public study 910 of one of the sphere support plate (900A) has a small hollow portion 950, a fastening fixing portion (952) formed with a tension bolt insertion groove 954, and the pressing portion (960) ) And the vertical insertion portion 962 and the mortar contact portion 964 and the inner vertical portion 966 are sequentially formed, the support plate 900A fixed to the support flange (A) by the fixing bolt 924 While the insert and assembly of the vertical inserting portion 962 of the column tension plate (900B) in the public study of the sphere and the sphere characterized in that the fixing of the column tension plate (900B) is firmly fixed by the tension force of the tension muscle (64) Concrete prefabrication device
  6. 제5항에 있어서The method of claim 5
    말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입부(730)와 머리부(710)를 가지면서 힌지부(720)가 형성된 인장힌지볼트(700)가 삽입될 수 있도록 힌지부(720)에 대응되는 위치에 힌지홈(516)(956)을 형성하되 힌지홈(516)(956)은 원형상에 가까운 형상이고 인장볼트 삽입홈(512)(954)에 대하여 직각되게 형성됨을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The hinge portion 720 is formed while having the insertion portion 730 and the head 710 in the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate 900B. The hinge grooves 516 and 956 are formed at positions corresponding to the hinge portion 720 so that the tension hinge bolts 700 can be inserted, but the hinge grooves 516 and 956 are circular in shape, and the tension bolts are inserted. Concrete pole manufacturing apparatus with improved sphere and horseshoe, characterized in that formed at right angles to the groove (512, 954)
  7. 제5항 또는 제6항에 있어서 The method according to claim 5 or 6
    말구판(510)의 인장볼트 삽입홈(512)과 원구인장판(900B)의 인장볼트 삽입홈(954)의 방향을 인장근(64)의 경사방향과 일치되게 함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치The sphere and the sphere characterized in that the direction of the tension bolt insertion groove 512 of the horse plate 510 and the tension bolt insertion groove 954 of the spherical tension plate (900B) to match the inclination direction of the tension root (64) Concrete prefabrication device
  8. 제5항 또는 제6항에 있어서 The method according to claim 5 or 6
    원구인장판(900B)의 소중공부(950)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)이 삽입됨을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치Improved spherical and spherical spheres, characterized in that the rubber cap 800 formed with the engaging portion 820 having the exhaust hole 830 and the insertion portion 810 is inserted into the small hollow portion 950 of the spherical tension plate 900B Concrete Pole Making Machine
  9. 원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)을 배치하고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 방법에 있어서The tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the manufacturing method for producing a concrete pole by being fixed to the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
    (a) 원구지지판(900A)을 고정볼트(924)에 의하여 원구측 지지플랜지(A)에 견고하게 고정한 다음, 몰드(20)내에 배치된 인장근(64)의 한끝을 원구인장판(900B)의 인장볼트 삽입홈(954)을 관통시킨 후 인장근(64)의 나선부(64a)를 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정하여 인장힌지볼트(700)의 힌지부(720)가 원구인장판(900B)의 힌지홈(956)에 밀착되게 밀어 넣은 상태에서 원구인장판(900B)의 수직삽입부(962)를 원구지지판(900A)의 대중공부에 조립하는 단계;(a) The support plate 900A is firmly fixed to the support-side support flange A by the fixing bolt 924, and then one end of the tension root 64 disposed in the mold 20 is supported by the support plate 900B. After passing through the tension bolt insertion groove 954 of the tensioning bolt 64, the spiral portion 64a is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700, the hinge portion of the tension hinge bolt 700 Assembling the vertical inserting portion 962 of the spherical tension plate 900B to the mass of the spherical support plate 900A while the 720 is pushed in close contact with the hinge groove 956 of the spherical tension plate 900B;
    (b) 몰탈 삽입소공간부(514)가 형성된 말구판(510)과, 그리고 몰탈 삽입대공간부(540)가 형성된 말구인장판(520)이 일체로 형성되고, 그 외주면에 형성된 조절나선부(522)에 말구인장고정너트(600)가 삽입된 상태 그대로 말구측 지지플랜지(B)가 형성된 몰드(20) 내에 삽입하되 상기 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입된 인장힌지볼트(700)와 체결ㆍ고정된 인장근(64)의 다른 한끝이 말구판(510)의 인장볼트 삽입홈(512)에 삽입된 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정되는 단계; (b) The horseshoe plate 510 in which the mortar insertion space part 514 is formed, and the horseshoe plate 520 in which the mortar insertion space part 540 is formed are integrally formed, and the adjustment spiral part 522 formed in the outer peripheral surface. A tension hinge inserted into the tension bolt insertion groove 954 of the spherical tension plate 900B is inserted into the mold 20 in which the spherical side support flange B is formed as it is. The other end of the tension root 64 fastened and fixed with the bolt 700 is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700 inserted into the tension bolt insertion groove 512 of the horseboard 510. Becoming;
    (c) 인장장치 체결부(530)에 인장장치의 인장축을 걸어 말구인장판(520)을 인장하여 인장근(64)에 소정의 인장력이 부여되게 한 다음 그 상태에서 말구인장고정너트(600)를 말구측 지지플랜지(B)에 밀착시켜 인장력을 유지ㆍ고정하는 단계;(c) The tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting the horseshoe-side support flange (B) to maintain and fix the tensile force;
    (d) 말구인장판(520)의 몰탈 삽입소공간부(514)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입하고, 인장근(64)이 인장된 상태의 상기 몰드(20)에 콘크리트 몰탈를 투입한 다음 상하몰드를 덮어 몰드에 500~1000rpm으로 5~10분 예비원심력을 부여하고 몰드(20)를 정지시키는 단계; (d) Inserting the rubber cap 800 with the engaging portion 820 having the exhaust hole 830 and the inserting portion 810 into the mortar insertion space portion 514 of the horseshoe plate 520, the tension root ( 64) putting concrete mortar into the mold 20 in the tensioned state and then covering the upper and lower molds to give the mold a precentrifugal force for 5 to 10 minutes at 500 to 1000 rpm and stopping the mold 20;
    (e) 말구인장판(520)의 몰탈 삽입소공간부(514)에 삽입된 고무캡(800)을 몰탈 삽입 대공간부(540)를 통해 빼낸 다음 부족분의 콘크리트 몰탈를 몰탈 삽입소공간부(514)를 통해 몰드(20)내에 투입하는 단계; (e) The rubber cap 800 inserted into the mortar insertion space portion 514 of the horseshoe plate 520 is removed through the mortar insertion space portion 540 and then the concrete mortar of the shortage is passed through the mortar insertion space portion 514. Injecting into the mold 20;
    (f) 고무캡(800)을 몰탈 삽입소공간부(514)를 통해 몰탈 삽입소공간부(514)에 삽입하고, 몰드(20)에 정규적인 원심력을 가하여 콘크리트 전주를 제작하고, 고무캡(800)을 빼낸 다음 양생하고, 탈형하는 단계; 를 포함함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치를 이용한 전주의 제작방법(f) the rubber cap 800 is inserted into the mortar insertion space portion 514 through the mortar insertion space portion 514, and a concrete centrifugal force is applied to the mold 20 to produce a concrete pole, and the rubber cap 800 Removing and curing and demolding; Jeonju production method using the concrete pole production apparatus with improved sphere and word sphere, characterized in that including
  10. 원구측 지지플랜지(A)와 말구측 지지플랜지(B)가 형성된 몰드(20)내에 인장근(64)을 배치하고, 인장근(64)의 한끝은 고정측인 원구측에, 다른 한끝은 인장측인 말구측에 고정되며, 인장근(64)은 말구측의 인장에 의하여 인장되고, 몰드 내에 콘크리트 몰탈를 투입한 다음 몰드에 원심력을 부가하여 콘크리트 전주를 제작하는 제작 방법에 있어서The tension root 64 is disposed in the mold 20 in which the spherical side support flange A and the spherical side support flange B are formed, and one end of the tension root 64 is fixed to the spherical side, and the other end is tensioned. In the manufacturing method for producing a concrete pole by being fixed to the side of the horseshoe side, the tension root 64 is tensioned by the tension on the horseshoe side, and put concrete mortar into the mold and then add centrifugal force to the mold.
    (a) 원구지지판(900A)을 고정볼트(924)에 의하여 말구측 지지플랜지(B)에 견고하게 고정한 다음, 몰드(20)내에 배치된 인장근(64)의 한끝을 원구인장판(900B)의 인장볼트 삽입홈(954)을 관통시킨 후 인장근(64)의 나선부(64a)를 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정하여 인장힌지볼트(700)의 힌지부(720)가 원구인장판(900B)의 힌지홈(956)에 밀착되게 밀어 넣은 상태에서 원구인장판(900B)의 수직삽입부(962)를 원구지지판(900A)의 대중공부에 조립하는 단계;(a) Fixing the spherical support plate 900A to the spherical side support flange B by the fixing bolt 924, and then, one end of the tension root 64 disposed in the mold 20 is spherical tension plate 900B. After passing through the tension bolt insertion groove 954 of the tensioning bolt 64, the spiral portion 64a is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700, the hinge portion of the tension hinge bolt 700 Assembling the vertical inserting portion 962 of the spherical tension plate 900B to the mass of the spherical support plate 900A while the 720 is pushed in close contact with the hinge groove 956 of the spherical tension plate 900B;
    (b) 몰탈 삽입소공간부(514)가 형성된 말구판(510)과, 그리고 몰탈 삽입대공간부(540)가 형성된 말구인장판(520)이 일체로 형성되고, 그 외주면에 형성된 조절나선부(522)에 말구인장고정너트(600)가 삽입된 상태 그대로 원구측 지지플랜지(A)가 형성된 몰드(20) 내에 삽입하되 상기 원구인장판(900B)의 인장볼트 삽입홈(954)에 삽입된 인장힌지볼트(700)와 체결ㆍ고정된 인장근(64)의 다른 한끝이 말구판(510)의 인장볼트 삽입홈(512)에 삽입된 인장힌지볼트(700)의 삽입부(730)와 체결ㆍ고정되는 단계; (b) The horseshoe plate 510 in which the mortar insertion space part 514 is formed, and the horseshoe plate 520 in which the mortar insertion space part 540 is formed are integrally formed, and the adjustment spiral part 522 formed in the outer peripheral surface. A tension hinge inserted into the tension bolt insertion groove 954 of the spherical tension plate 900B while being inserted into the mold 20 in which the spherical side support flange A is formed as it is. The other end of the tension root 64 fastened and fixed with the bolt 700 is fastened and fixed with the insertion portion 730 of the tension hinge bolt 700 inserted into the tension bolt insertion groove 512 of the horseboard 510. Becoming;
    (c) 인장장치 체결부(530)에 인장장치의 인장축을 걸어 말구인장판(520)을 인장하여 인장근(64)에 소정의 인장력이 부여되게 한 다음 그 상태에서 말구인장고정너트(600)를 원구측 지지플랜지(A)에 밀착시켜 인장력을 유지ㆍ고정하는 단계;(c) The tension device fastening portion 530 is applied to the tension shaft of the tension device to tension the horse tension plate 520 to give a predetermined tensile force to the tension muscles 64, then the tension tension fixing nut 600 Contacting to the spherical side support flange (A) to maintain and fix the tensile force;
    (d) 원구인장판(900B)의 소중공부(950)에 배기공(830)을 갖는 걸림부(820)와 삽입부(810)가 형성된 고무캡(800)을 삽입하고, 인장근(64)이 인장된 상태의 상기 몰드(20)에 콘크리트 몰탈를 투입한 다음 상하몰드를 덮어 몰드에 500~1000rpm으로 5~10분 예비원심력을 부여하고 몰드(20)를 정지시키는 단계;(d) Inserting the rubber cap 800 having the engaging portion 820 having the exhaust hole 830 and the inserting portion 810 into the small hollow portion 950 of the spherical tensile plate 900B, the tensile muscle 64 Putting concrete mortar into the mold 20 in the tensioned state and then covering the upper and lower molds to give the mold a precentrifugal force for 5 to 10 minutes at 500 to 1000 rpm and stopping the mold 20;
    (e) 원구인장판(900B)의 소중공부(950)에 삽입된 고무캡(800)을 빼낸 다음 부족분의 콘크리트 몰탈를 몰탈 삽입소공간부(514)를 통해 몰드(20)내에 투입하는 단계; (e) removing the rubber cap 800 inserted into the small hollow portion 950 of the spherical tensile plate 900B and then introducing a shortage of concrete mortar into the mold 20 through the mortar insertion small space portion 514;
    (f) 고무캡(800)을 원구인장판(900B)의 소중공부(950)에 삽입하고, 몰드(20)에 정규적인 원심력을 가하여 콘크리트 전주를 제작하고, 고무캡(800)을 빼낸 다음 양생하고, 탈형하는 단계; 를 포함함을 특징으로 하는 원구와 말구가 개선된 콘크리트 전주제작 장치를 이용한 전주의 제작방법(f) Insert the rubber cap 800 into the small hollow portion 950 of the spherical tensile plate 900B, apply a regular centrifugal force to the mold 20 to produce a concrete pole, remove the rubber cap 800 and then cure And demolding; Jeonju production method using the concrete pole production apparatus with improved sphere and word sphere, characterized in that including
PCT/KR2011/008198 2011-04-14 2011-10-31 Apparatus for manufacturing a concrete electric pole having improved top and bottom faceplates, and method for manufacturing the electric pole using same WO2012141399A1 (en)

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KR101278595B1 (en) * 2012-04-09 2013-07-23 엘케이산업(주) Device and method of telegraph pole production
KR20180056016A (en) * 2016-11-18 2018-05-28 이석광 Method for manufacturing pipe using concrete
KR102051963B1 (en) * 2018-05-28 2020-01-08 영풍파일(주) Connecting Members for Producing PHC pile
KR102210481B1 (en) 2019-07-11 2021-02-01 주식회사 클라썸테크 The apparatus to fix tension bars for concrete electric pole
KR102115276B1 (en) * 2019-12-09 2020-05-26 중앙산업 주식회사 Prestressed Spun Concrete Pole Comprising Doubly Tense Steel Rods, Apparatus and Method for Manufacturing the Same
KR102618243B1 (en) 2022-12-26 2023-12-27 (주)대진이앤지 Manufacturing method of utility pole for distribution line having vertical force
KR102608870B1 (en) * 2023-05-17 2023-12-01 동진파일(주) A concrete electric pole that is easy to fix the tension member and a method for fixing the tensile member of the concrete electric pole

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JPH091537A (en) * 1995-06-19 1997-01-07 Toyota Kihan:Kk Reinforcing bar tensioning device for molding precast concrete product
KR19990046251A (en) * 1999-01-15 1999-07-05 허규태 End plate of electric pole mold
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