WO2012136008A1 - 太阳能电池板安装组件及安装方法 - Google Patents

太阳能电池板安装组件及安装方法 Download PDF

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Publication number
WO2012136008A1
WO2012136008A1 PCT/CN2011/072659 CN2011072659W WO2012136008A1 WO 2012136008 A1 WO2012136008 A1 WO 2012136008A1 CN 2011072659 W CN2011072659 W CN 2011072659W WO 2012136008 A1 WO2012136008 A1 WO 2012136008A1
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WO
WIPO (PCT)
Prior art keywords
solar panel
block
mounting assembly
slip
long groove
Prior art date
Application number
PCT/CN2011/072659
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English (en)
French (fr)
Inventor
叶健
范继良
Original Assignee
东莞宏威数码机械有限公司
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Filing date
Publication date
Application filed by 东莞宏威数码机械有限公司 filed Critical 东莞宏威数码机械有限公司
Priority to AU2011253942A priority Critical patent/AU2011253942B2/en
Priority to EP11790848.3A priority patent/EP2565937A4/en
Priority to US13/377,336 priority patent/US20120266956A1/en
Publication of WO2012136008A1 publication Critical patent/WO2012136008A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/613—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/632—Side connectors; Base connectors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49947—Assembling or joining by applying separate fastener
    • Y10T29/49966—Assembling or joining by applying separate fastener with supplemental joining

Definitions

  • the present invention relates to a mounting structure for a solar panel, and more particularly to a mounting mechanism for an amorphous silicon solar panel without a bezel. Background technique
  • the pressure fixing of the solar panel by the pressing block alone cannot protect the solar panel from the bad weather for a long time; and the fixing rib is fixed on the back of the solar panel, Although it is possible to put solar panels into Long-term stable fixation, but because of the need to increase the span of the ribs at different positions on the back of the solar panel, so that it has the same defects as the set frame, resulting in complicated and cumbersome installation, and the material is greatly increased, so it is of course The cost of manpower and material resources has risen sharply.
  • Another object of the present invention is to provide a method of mounting a solar panel that is easy to operate.
  • the technical solution of the present invention is: providing a solar panel mounting assembly, which is suitable for installing a solar panel without a frame, the solar panel mounting assembly comprising a beam, a pressing block and a non-slip block.
  • the beam is laterally fixedly connected to the outdoor mounting body and parallel to each other, and the upper end of the beam is provided with a long groove along the axial direction thereof for inserting one end of the anti-slip block and sliding inside, the long groove is opposite
  • Two side walls project into the long groove to form a bearing portion, one end of the anti-slip block Slidably inserted into the long groove, the other end of the anti-slip block is carried on the carrying portion and is fixedly connected to the back surface of the solar panel, and the pressing block is pressed against the solar panel
  • the side is fixedly connected to the beam.
  • the lower end of the back surface of the solar panel is provided with at least one set of anti-slip blocks at the same distance from the lower edge, and at least two of the anti-slip blocks disposed at the same distance from the lower edge and disposed parallel to each other form a group.
  • the upper end of the back surface of the solar panel is provided with at least one set of anti-slip blocks at the same distance from the upper edge, and at least two of the anti-slip blocks disposed at the same distance from the upper edge and disposed parallel to each other form a group.
  • the method of providing anti-slip blocks on the upper and lower ends of the panel is suitable for installation of a larger-sized panel.
  • the anti-slip block has an adhesive portion protruding outwardly from a side of the adhesive portion to form a press-fit portion, the adhesive portion being adhesively and fixedly connected to a back surface of the solar panel, The press-in portion is slidably inserted into a long groove on the beam.
  • the bonding portion of the anti-slip block is attached to the back surface of the solar cell panel by an adhesive tape or/and an adhesive.
  • the carrying portion of the beam is provided with a rubber pad, and the rubber pad is fixed on the carrying portion of the beam by adhesive tape or / and an adhesive agent for buffering and fastening the battery board.
  • the pressing block includes a pressing portion and a protrusion protruding from a side of the pressing portion, and the protruding block has a guiding groove formed by a recess for the bearing portion of the beam to be engaged a connecting hole penetrating the protrusion is further disposed on the pressing portion, the guiding groove on the protruding block is clamped on the carrying portion of the beam, and the pressing portion is pressed against the solar cell On the side of the plate, the pressing block is connected to the beam by a cooperation of a bolt and a connecting hole.
  • the solar panel mounting assembly further includes a corner code
  • the corner code has a connecting portion
  • the connecting portion is bent and extended to form a fixing portion
  • the connecting portion is toothed and fixedly connected with the beam.
  • the fixing portion is fixedly connected to the outdoor mounting body, and the toothed engagement increases the bonding strength between the beam and the corner code.
  • the beam, the briquetting block, the anti-sliding block and the corner code are all aluminum profiles, and the beam and the corner code can also be sub-anodized.
  • the present invention also provides a method of installing a solar panel using the above solar panel mounting assembly, comprising the steps of: (1) providing a plurality of anti-slip blocks, the anti-slip block being fixed to the solar panel (2) providing a plurality of beams, the beams are laterally fixed to the outdoor mounting body and the beams are parallel to each other; (3) inserting the anti-slip block fixed on the solar panel In the long groove on the beam, the solar panel is carried on the beam; (4) pressing the block against the side of the solar panel, and fixing the block by screws On the beam; (5) repeat steps (3) - (4) above until all solar panels are installed.
  • the solar panel mounting assembly of the present invention comprises a beam, a pressing block and a non-slip block, the beam is fixedly connected to the outdoor mounting body and parallel to each other, and the upper end of the beam is provided with a long groove along the axial direction thereof.
  • the operation is extremely simple and has good stability; it is not necessary to provide a large span of reinforcing ribs on the solar panel, and only the beam and the small-sized anti-slip block are used, so that the installation structure is further simplified, and the material is greatly saved. , thereby saving manpower and material resources and reducing production costs.
  • FIG. 1 is a schematic structural view of a solar panel mounting assembly of the present invention.
  • FIG. 2 is an exploded perspective view of the solar panel mounting assembly of the present invention.
  • FIG 3 is a schematic structural view of a beam of a solar panel mounting assembly of the present invention.
  • Figure 4 is a left side view of the beam shown in Figure 3.
  • Figure 5 is a schematic view showing the structure of the anti-slip block of the solar panel mounting assembly of the present invention.
  • Figure 6 is a schematic view showing the structure of a compact of the solar panel mounting assembly of the present invention.
  • Fig. 7 is a structural schematic view showing the corner code of the solar panel mounting assembly of the present invention.
  • Figure 8 is a schematic view showing the structure of a connecting strip of the solar panel mounting assembly of the present invention.
  • Figure 9 is a schematic view showing the state of the beam of the solar panel mounting assembly of the present invention.
  • Fig. 10 is a schematic enlarged plan view showing an embodiment of a solar cell panel of the present invention.
  • Figure 11 is a schematic enlarged plan view showing another embodiment of the solar cell panel of the present invention.
  • FIG 12 is a block flow diagram of a method of installing a solar panel using the solar panel mounting assembly of the present invention. detailed description
  • the solar panel mounting assembly 1 of the present invention is suitable for mounting a frameless solar panel 2 to an outdoor mounting portion, and the solar panel mounting assembly 1 includes a beam 10 and a rubber mat 20.
  • the pressure block 30, the anti-slider 40 and the corner code 50 are disposed laterally on the outdoor mounting body and parallel to each other, and are fixedly connected by the corner code 50.
  • the upper end of the beam 10 is provided with a long slot 101 along the axial direction thereof.
  • the inner side of the long groove 101 protrudes into the long groove 101 to form the bearing portion 102, and the side surface 103 of the beam 10 is sawtoothed.
  • the rubber pad 20 is fixedly connected to the bearing portion 102, and the rubber pad 20 is fixed to the bearing portion 102 of the beam 10 by an adhesive tape or an adhesive agent, and may be fixed at the same time by using an adhesive tape and an adhesive.
  • a rubber pad 20 is used for buffering and fastening the solar panel 2; one end of the anti-slip block 40 is slidably inserted into the long slot 101, and the other end of the anti-slider 40 is carried on the bearing portion 102 is fixedly connected to the back surface of the solar panel 2, and the pressing block 30 is pressed against the side of the solar panel 2 and fixedly connected to the beam 10.
  • the pressing block 30 includes a pressing portion 301 and a protrusion 302 protruding from a side of the pressing portion 301 .
  • the pressing portion 301 is opened through the protruding portion.
  • the connecting hole 303 of the 302 has a recess 304 formed by a rubber groove 20 fixed on the bearing portion 102 of the beam 10, and the bump 302 is carried on the beam 10 when installed.
  • the anti-slider 40 has an adhesive portion 401 protruding outwardly from a side of the adhesive portion 401 to form a press-fit portion 402, and the adhesive portion 401 is adhesively and fixedly connected to the back surface of the solar panel 2,
  • the press-fitting portion 402 is slidably inserted into the long groove 101 of the beam 10, and preferably, the bonding portion 401 of the anti-slider 40 is attached to the back surface of the solar cell panel 2 by an adhesive tape or an adhesive.
  • the adhesive tape and the adhesive can be simultaneously used to fix the back surface of the solar panel 2; and the corner code 50 has a connecting portion 501 which is bent and extended to form a fixing portion 502, and the connecting portion 501 is provided with the mounting portion 501.
  • the hole 501a, the fixing portion 502 is provided with a mounting hole 502a, and the back surface 503 of the connecting portion 501 has a zigzag structure, and the back surface 503 of the connecting portion 501 is meshed with the tooth surface of the side surface 103 of the beam 10, and passes through the mounting hole 501a and the screw.
  • the toothed engagement increases the bonding strength between the beam 10 and the corner code 50
  • the fixing portion 502 is fixedly coupled to the outdoor mounting body by the cooperation of the mounting hole 502a and the screw; preferably, the beam in the present invention 10, pressure block 30, prevention
  • the slider 40 and the corner code 50 are both aluminum profiles, and the beam 10 and the corner code 50 can also be sub-anodized.
  • the present invention further provides a connecting strip 60 for lengthening and connecting the beam 10, the connecting strip 60 has a base 601, and a rib 602 is disposed on the base 601 along the axial direction thereof, on the rib 602.
  • a mounting hole 603 is formed through the base 601.
  • the connecting strip 60 is fitted into the opening on the side of the beam 10, and the rib 602 protrudes from the side of the beam 10, and the base 601 is engaged with the beam.
  • the connecting strip 60 is further clamped on the beam 10, the connecting strip 60 is slid to the end of the two mutually abutting beams 10, and the connecting strip 60 is fixedly connected with the two beams 10 by bolts.
  • the strip 60 allows the beam 10 to be easily extended to accommodate more solar panels 2 as needed.
  • the solar panel 2 is mounted on an outdoor mounting body having a certain inclination as an example, and the mounting body is described.
  • the beams 10b, 10a are arranged in parallel in the horizontal direction from bottom to top, that is, between the adjacent two beams 10a, 10b, the beam 10b is located at a relatively low position of the mounting body, and the beam 10a is located at a relatively high position of the mounting body.
  • the side surface 103 of the beam 10a is tooth-shapedly engaged with the back surface 503 of the connecting portion 501 of the corner code 50, and the two are fixedly coupled by the mounting hole 501a and the screw 70a, and the fixing portion 502 of the corner code 50 passes through the mounting hole 502a.
  • the screw 70a is fixedly coupled to the outdoor mounting body; in an embodiment of the invention, only the lower end of the back surface of the solar panel 2 is provided with at least one set of anti-slip blocks 40b at the same distance from the lower edge, and the distance The lower edge of the solar panel 2 is the same distance and phase At least two of the anti-slip blocks 40b disposed in parallel with each other form a group, and a preferred manner of this embodiment is to provide three sets of anti-slip blocks 40b, and each group includes two of the anti-slip blocks 40b, when the solar panel 2 is installed By inserting one of the anti-slip blocks 40b at the lower end of the solar panel 2 into the long groove on the beam 10b, and carrying the solar panel 2 on the bearing portion of the beam 10a, 10b, the solar panel 2 is mounted on the solar panel 2 On the beams 10a, 10b, the anti-slip block 40b inserted into the beam 10b prevents the solar panel 2 from sliding downward, and the arrangement of the three sets of anti-slip blocks 40
  • the pressing block 30 is pressed against the side of the solar panel 2, and the pressing block 30 is fixedly connected to the beam 10a, 10b by the cooperation of the screw 70b and the connecting hole 303 thereon.
  • a stable connection of the solar panel 2 is achieved; of course, when the size of the solar panel 2 is large, the mounting method in the second embodiment of the present invention is used, in this embodiment, except in the solar panel 2
  • the lower end of the surface is provided with three sets of anti-slip blocks 40b.
  • three sets of anti-slip blocks 40a are provided at the same distance from the upper edge, and at least two are disposed at the same distance from the upper edge and are arranged parallel to each other.
  • the anti-slip block 40a is formed into a group. Of course, it is not limited to the manner of setting three groups. It is also possible to provide a corresponding plurality of sets of sliders 40a according to requirements. In this manner, the anti-slip blocks on the upper and lower ends of the solar panel 2 are provided. 40a and 40b are inserted into the long grooves on the beams 10a and 10b, respectively, to mount the solar panel 2.
  • a method of installing a solar panel using the solar panel mounting assembly of the present invention includes the following steps:
  • the solar panel mounting assembly 2 of the present invention includes the beam 10, the pressing block 30, and the anti-slip block 40,
  • the beam 10 is fixedly connected to the outdoor mounting body and parallel to each other.
  • the upper end of the beam 10 is provided with a long groove 101 along the axial direction thereof, and the opposite side walls of the long groove 101 protrude into the long groove 101 to form a 7-port portion 102.
  • One end of the anti-slider 40 is carried on the carrying portion 102 and is fixedly connected to the back surface of the solar panel 2, and the other end of the anti-slider 40 is slidably inserted into the long slot 101, and the pressing block 304 is pressed against the
  • the solar panel 2 is fixedly connected to the side of the solar panel 2, and the solar panel 2 is installed by inserting the anti-slip block 40 fixed on the back surface of the solar panel 2 into the long slot 101 of the beam 10. It is simple and has good stability; and it is not necessary to provide a large span of reinforcing ribs on the solar panel 2, and only the beam 10 and the small-sized anti-slip block 40 are used, so that the mounting structure is further simplified, and the saving is greatly saved. The use of materials, thereby saving manpower and material resources, and reducing production costs.
  • the solar panel mounting assembly 1 of the present invention is not limited to the installation of the solar panel 2, but can also be used for the installation of similar articles according to actual needs.

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Description

太阳能电池板安装组件及安装方法 技术领域
本发明涉及一种太阳能电池板的安装结构， 尤其涉及一种对不带边框的非 晶硅太阳能电池板的安装机构。 背景技术
随着煤炭、 石油等不可再生能源的日渐枯竭， 能源问题日益成为制约经济 发展的重要因素， 越来越多的国家开始实行 "阳光计划"， 即开发可再生的太阳 能资源， 以寻求经济发展的新动力， 欧洲一些高水平的核研究机构也开始转向 可再生能源的开发， 在国际光伏市场巨大潜力的推动下， 各国的太阳能电池制 造业争相投入巨资， 扩大生产， 以争一席之地； 从长远来看， 随着太阳能电池 制造技术的改进以及新的光-电转换技术的发展， 各国对环境的保护和对再生清 洁能源的巨大需求， 太阳能电池仍将是利用太阳辐射能比较切实可行的方法， 可为人类未来大规模地利用太阳能开辟广阔的前景。
近年来， 家用太阳能装置开始越来越受欢迎， 家用太阳能装置主要布置在 个人建筑物的外部的向阳位置， 通常是将太阳能电池板利用安装支架安装于户 外的安装体上， 根据太阳能电池板自身结构的不同特点， 使得太阳能电池板的 安装方式有所不同， 对于薄膜、 单晶硅、 多晶硅等构成的太阳能电池板， 通常 分为两种结构形式： 带边框的太阳能电池板和不带边框的太阳能电池板； （1 ) 对于带边框形式的太阳能电池板， 最常见的安装方式是在其边框上开设固定孔, 通过螺栓、 螺母与固定孔的配合将太阳能电池板与安装支架固定， 从而实现将 太阳能电池板固定于户外的目的， 目前中国等国家大多釆用此安装方式； 另一 种安装带边框形式的太阳能电池板的常见方式是， 在安装支架上设置压块， 通 过压块对边框的 4氏压， 实现将太阳能电池板固定于户外的目的， 目前欧美等国 主要釆用此种安装方式； （2 )对于不带边框形成的太阳能电池板， 目前最常见 的安装方式大致分为以下两种： 一种在安装支架上设置带有橡胶垫片的压块， 通过压块上的橡胶垫片直接与太阳能电池板的抵压， 实现将太阳能电池板固定 于户外的目的； 另一种是在太阳能电池板的背面设置加强肋， 通过对加强肋的 固定来实现将太阳能电池板固定于户外的目的。
通过长期从事太阳能电池板安装技术的研究和实践， 发现上述提及的对太 阳能电池板的安装方式均存在不同程度的缺陷， 具体如下： 带边框的太阳能电 池板的安装， 由于其需在太阳能电池板的边缘额外设置安装用边框， 使得其安 装非常复杂和繁瑣， 并且用材大幅上升， 因此导致人力和物力的成本大幅增加; 而不带边框的太阳能电池板的安装， 虽然无需在太阳能电池板的边缘额外设置 安装用边框， 使得用材有所减少， 但通过带橡胶垫片的压块结构来实现对太阳 能电池板的四边进行抵压固定， 在太阳能电池板尺寸较大或者遇大雪大风等具 有强烈施力能力的恶劣天气时， 仅靠压块对太阳能电池板的抵压固定是无法长 期抵抗恶劣天气对太阳能电池板的作用的； 而通过在太阳能电池板的背部设置 加强肋来固定的方式， 虽然能将太阳能电池板进行长期的稳定固定， 但由于其 需在太阳能电池板的背面的不同位置增加跨度较大的加强肋， 使得其与设置边 框存在同样类似的缺陷， 造成安装复杂和繁瑣， 并且用材大幅上升， 因此理所 当然的导致人力和物力的成本大幅上升。
因此， 急需一种结构简单、 操作简便、 成本较低的太阳能电池板安装组件 来解决上述现有技术的不足。 发明内容
本发明的目的在于提供一种结构简单、 操作简便、 成本较低的太阳能电池 板安装组件。
本发明的另一目的在于提供一种操作简便的太阳能电池板的安装方法。 为实现上述目的， 本发明的技术方案为： 提供一种太阳能电池板安装组件, 适用于将无边框的太阳能电池板安装于户外， 所述太阳能电池板安装组件包括 横梁、 压块及防滑块， 所述横梁呈横向地固定连接于户外的安装体上且相互平 行， 所述横梁的上端沿其轴向开设有长槽以供所述防滑块的一端插入并在内滑 动， 所述长槽相对的两侧壁向所述长槽内凸伸形成承载部， 所述防滑块的一端 呈可滑动地插入所述长槽内， 所述防滑块的另一端承载于所述承载部上且与所 述太阳能电池板的背面固定连接， 所述压块抵压于所述太阳能电池板的侧边上 并与所述横梁固定连接。
较佳地， 所述太阳能电池板的背面的下端设置有至少一组距离下边缘相同 距离的防滑块， 距离所述下边缘相同距离且相互平行设置的至少两个所述防滑 块形成一组， 通过将电池板下端的防滑块插入横梁上的长槽内， 进而将电池板 安装于横梁上， 防止电池板向下滑动， 且多组防滑块的设置可调节电池板与横 梁之间的安装位置。
较佳地， 所述太阳能电池板的背面的上端设置有至少一组距离上边缘相同 距离的防滑块， 距离所述上边缘相同距离且相互平行设置的至少两个所述防滑 块形成一组， 在电池板的上端及下端均设置防滑块的方式适用于尺寸较大的电 池板的安装。
较佳地， 所述防滑块具有粘合部， 从所述粘合部的一侧向外凸伸形成压入 部， 所述粘合部与所述太阳能电池板的背面粘合固定连接， 所述压入部呈可滑 动地插入所述横梁上的长槽内。
较佳地， 所述防滑块的粘合部通过粘贴胶带或 /和粘贴剂粘贴于所述太阳能 电池板的背面。
较佳地， 所述横梁的承载部上设置有橡胶垫， 所述橡胶垫通过粘贴胶带或 / 和粘贴剂固定于所述横梁的承载部上， 橡胶垫用于緩冲和紧固电池板。
较佳地， 所述压块包括压持部及从所述压持部的一侧凸伸出的凸块， 所述 凸块上具有凹陷形成的供所述横梁的承载部卡入的导槽， 所述压持部上还开设 有贯穿所述凸块的连接孔， 所述凸块上的导槽卡持于所述横梁的承载部上， 所 述压持部抵压于所述太阳能电池板的侧边上， 所述压块通过螺栓与连接孔的配 合连接于所述横梁上。
较佳地， 所述太阳能电池板安装组件还包括角码， 所述角码具有连接部， 所述连接部弯折延伸形成固定部， 所述连接部与所述横梁呈齿状啮合固定连接， 所述固定部与户外的安装体固定连接， 齿状啮合增大了横梁与角码之间的结合 强度。 较佳地， 所述横梁、 压块、 防滑块及角码均为铝型材， 且还可对横梁及角 码做亚白阳极处理。
相应地， 本发明还提供一种使用上述太阳能电池板安装组件来安装太阳能 电池板的方法， 其包括如下步骤： （1 )提供若干防滑块， 将所述防滑块固定于 所述太阳能电池板的背面的不同位置处； （2 )提供若干横梁， 将所述横梁呈横 向的固定于户外的安装体上且使横梁相互平行； （3 )将固定于所述太阳能电池 板上的防滑块插入所述横梁上的长槽内， 使所述太阳能电池板承载于所述横梁 上； （4 )将压块抵压于所述太阳能电池板的侧边上， 并通过螺钉将所述压块固 定连接于所述横梁上； （5 )重复上述步骤（3 ) - ( 4 )直至完成所有太阳能电池 板的安装。
与现有技术相比， 由于本发明太阳能电池板安装组件包括横梁、 压块及防 滑块， 横梁固定连接于户外的安装体上且相互平行， 横梁的上端沿其轴向开设 有长槽， 长槽相对的两侧壁向所述长槽内凸伸形成承载部， 防滑块的一端承载 于所述承载部上且与太阳能电池板的背面固定连接， 防滑块的另一端呈可滑动 地插入所述长槽内， 压块抵压于所述太阳能电池板的侧边上并与所述横梁固定 连接， 通过将电池板背面的防滑块压入横梁上的长槽内即可实现电池板的安装， 操作极为简便， 并具有较好的稳固性； 不需在太阳能电池板上设置跨度较大的 加强肋， 而仅使用横梁及体积很小的防滑块， 使得安装结构进一步被简化， 大 大节约用材， 进而节约人力、 物力， 降低生产成本。 附图说明
图 1是本发明太阳能电池板安装组件的结构示意图。
图 2是本发明太阳能电池板安装组件的分解示意图。
图 3是本发明太阳能电池板安装组件的横梁的结构示意图。
图 4是图 3中所示横梁的左视图。
图 5是本发明太阳能电池板安装组件的防滑块的结构示意图。
图 6是本发明太阳能电池板安装组件的压块的结构示意图。
图 7是本发明太阳能电池板安装组件的角码的结构示意图。 图 8是本发明太阳能电池板安装组件的连接条的结构示意图。
图 9是本发明太阳能电池板安装组件的横梁的状态示意图。
图 10是本发明太阳能电池板的一实施例的放大结构示意图。
图 11是本发明太阳能电池板的另一实施例的放大结构示意图。
图 12是使用本发明太阳能电池板安装组件安装太阳能电池板的方法的流程 框图。 具体实施方式
现在参考附图描述本发明的实施例， 附图中类似的元件标号代表类似的元 件。
如图 1-图 4所示， 本发明太阳能电池板安装组件 1 ,适用于将无边框的太阳 能电池板 2安装于户外的安装部位，所述太阳能电池板安装组件 1包括横梁 10、 橡胶垫 20、 压块 30、 防滑块 40及角码 50, 横梁 10呈横向地设置于户外的安装 体上且相互平行， 并通过角码 50固定连接， 横梁 10的上端沿其轴向开设有长 槽 101以供所述防滑块 40的一端插入其内并在内滑动， 所述长槽 101的相对的 两侧壁向所述长槽 101内凸伸形成承载部 102, 且横梁 10的侧面 103呈锯齿状 结构， 在承载部 102上固定连接有橡胶垫 20, 橡胶垫 20通过粘贴胶带或粘贴剂 固定于所述横梁 10的承载部 102上， 也可以同时釆用粘贴胶带和粘贴剂将其固 定于承载部 102上， 橡胶垫 20用于緩冲和紧固太阳能电池板 2; 所述防滑块 40 的一端呈可滑动地插入所述长槽 101内， 防滑块 40的另一端承载于承载部 102 上且与所述太阳能电池板 2的背面固定连接， 压块 30抵压于所述太阳能电池板 2的侧边上并与所述横梁 10固定连接。
如图 5-图 7所示， 压块 30包括压持部 301及从所述压持部 301的一侧凸伸 出的凸块 302, 所述压持部 301上开设有贯穿所述凸块 302的连接孔 303 , 凸块 302上具有凹陷形成的供所述横梁 10的承载部 102上固定的橡胶垫 20卡入的导 槽 304, 安装时， 所述凸块 302承载于所述横梁 10的承载部 102上， 且凸块 302 上的导槽 304卡持于橡胶垫 20上， 所述压持部 301抵压于所述太阳能电池板 2 的侧边上， 且所述压块 30通过螺栓与连接孔 303的配合而连接于所述横梁 10 上； 防滑块 40具有粘合部 401 , 从所述粘合部 401的一侧向外凸伸形成压入部 402, 所述粘合部 401与所述太阳能电池板 2的背面粘合固定连接， 所述压入部 402呈可滑动地插入所述横梁 10上的长槽 101内， 优选地， 防滑块 40的粘合部 401通过粘贴胶带或粘贴剂粘贴于所述太阳能电池板 2的背面，还可以同时釆用 粘贴胶带和粘贴剂而将其固定于太阳能电池板 2的背面； 而角码 50具有连接部 501 ,所述连接部 501弯折延伸形成固定部 502,连接部 501上设置有安装孔 501a, 固定部 502上设置有安装孔 502a, 且连接部 501的背面 503呈锯齿状结构， 连 接部 501的背面 503与横梁 10的侧面 103的齿状啮合，并通过安装孔 501a与螺 钉的配合固定连接， 齿状啮合增大了横梁 10与角码 50之间的结合强度， 固定 部 502通过安装孔 502a与螺钉的配合而固定连接于户外的安装体； 优选地， 本 发明中的横梁 10、 压块 30、 防滑块 40及角码 50均为铝型材， 且还可对横梁 10 及角码 50做亚白阳极处理。
如图 8所示， 本发明还提供一种连接条 60, 用于加长并连接横梁 10, 连接 条 60具有基部 601 , 在基部 601上沿其轴向设有凸条 602, 在凸条 602上开设 有贯穿基部 601的安装孔 603 , 延长横梁 10时， 将连接条 60装入横梁 10的侧 面上的开口内， 并使凸条 602凸出于横梁 10的侧面， 而基部 601卡合于横梁 10 的侧面上的开口内， 进而将连接条 60卡于横梁 10上， 将连接条 60滑动至两相 互对接的横梁 10的端部， 再通过螺栓将连接条 60与两横梁 10固定连接， 连接 条 60使横梁 10便捷的延长， 以便根据实际需要安装更多的太阳能电池板 2。
如图 9-图 11所示， 对本发明太阳能电池板 2的安装状态及不同实施例进行 说明， 以太阳能电池板 2安装于具有一定倾斜度的户外安装体为例进行说明， 在该安装体上， 横梁 10b、 10a呈横向的由下往上相互平行依次设置， 即相邻两 横梁 10a、 10b之间， 横梁 10b位于安装体相对较低的位置处， 横梁 10a位于安 装体相对较高的位置处； 且横梁 10a的侧面 103与角码 50的连接部 501的背面 503齿状啮合， 两者通过安装孔 501a与螺钉 70a配合而固定连接， 而角码 50的 固定部 502通过安装孔 502a与螺钉 70a的配合而固定连接于户外的安装体上； 在本发明的一实施例中， 仅在太阳能电池板 2的背面的下端设置有至少一组距 离下边缘相同距离的防滑块 40b,且距离太阳能电池板 2的下边缘相同距离且相 互平行设置的至少两个所述防滑块 40b形成一组， 该实施例的一种优选方式是 设置有三组防滑块 40b, 且每组包括两个所述防滑块 40b, 安装太阳能电池板 2 时， 通过将太阳能电池板 2的下端的其中一组防滑块 40b插入横梁 10b上的长 槽内， 并使太阳能电池板 2承载于横梁 10a、 10b的承载部上， 进而将太阳能电 池板 2安装于横梁 10a、 10b上， 插入横梁 10b上的防滑块 40b可防止太阳能电 池板 2向下滑动， 而三组防滑块 40b的设置可调节太阳能电池板 2与横梁 10a、 10b之间的安装位置， 固定后， 再将压块 30抵压于所述太阳能电池板 2的侧边 上， 并通过螺钉 70b与其上的连接孔 303的配合而将所述压块 30固定连接于所 述横梁 10a、 10b上， 实现太阳能电池板 2的稳定连接； 当然， 当太阳能电池板 2的尺寸较大时， 使用本发明实施例二中的安装方式， 在该实施例中， 除在太阳 能电池板 2的背面的下端设置有三组防滑块 40b外， 在太阳能电池板 2的背面 的上端也设置有三组距离上边缘相同距离的防滑块 40a,且距离所述上边缘相同 距离且相互平行设置的至少两个所述防滑块 40a形成一组，当然并不限于设置三 组的方式， 还可以根据需要设置相应的多组滑块 40a, 该种方式中， 将太阳能电 池板 2背面上、 下两端的防滑块 40a、 40b分别插入横梁 10a、 10b上的长槽内， 实现安装太阳能电池板 2的安装。
如图 12所示，使用本发明太阳能电池板安装组件安装太阳能电池板的方法， 其包括如下步骤：
( 51 )提供若干防滑块， 将所述防滑块固定于所述太阳能电池板的背面的 不同位置处；
( 52 )提供若干横梁， 将所述横梁呈横向的固定于户外的安装体上且使横 梁相互平行；
( S3 )将固定于所述太阳能电池板上的防滑块插入所述横梁上的长槽内， 使所述太阳能电池板承载于所述横梁上；
( 54 )将压块抵压于所述太阳能电池板的侧边上， 并通过螺钉将所述压块 固定连接于所述横梁上；
( 55 )重复上述步骤（S3 ) - ( S4 )直至完成所有太阳能电池板的安装。 由于本发明太阳能电池板安装组件 2包括横梁 10、 压块 30及防滑块 40, 横梁 10固定连接于户外的安装体上且相互平行， 横梁 10的上端沿其轴向开设 有长槽 101 , 长槽 101相对的两侧壁向所述长槽 101内凸伸形成 7 载部 102, 防 滑块 40的一端承载于所述承载部 102上且与太阳能电池板 2的背面固定连接， 防滑块 40的另一端可滑动地插入所述长槽 101内， 压块 304氏压于所述太阳能 电池板 2的侧边上并与所述横梁 10固定连接， 通过将太阳能电池板 2背面固定 的防滑块 40插入横梁 10上的长槽 101内即可实现太阳能电池板 2的安装， 操 作极为简便， 并具有较好的稳固性； 且不需在太阳能电池板 2上设置跨度较大 的加强肋， 而仅使用横梁 10及体积很小的防滑块 40, 使得安装结构进一步被简 化， 大大节约用材， 进而节约人力、 物力， 降低生产成本。
本发明太阳能电池板安装组件 1并不限于对太阳能电池板 2的安装， 还可 才艮据实际需要， 用于相类似的物件的安装。
以上所揭露的仅为本发明的优选实施例而已， 当然不能以此来限定本发明 之权利范围， 因此依本发明申请专利范围所作的等同变化， 仍属本发明所涵盖 的范围。

Claims

权 利 要 求
1.一种太阳能电池板安装组件， 适用于将无边框的太阳能电池板安装于户 外， 其特征在于： 所述太阳能电池板安装组件包括横梁、 压块及防滑块， 所述 横梁呈横向地固定连接于户外的安装体上且相互平行， 所述横梁的上端沿其轴 向开设有长槽以供所述防滑块的一端插入并在内滑动， 所述长槽相对的两侧壁 向所述长槽内凸伸形成承载部， 所述防滑块的一端呈可滑动地插入所述长槽内， 所述防滑块的另一端承载于所述承载部上且与所述太阳能电池板的背面固定连 接， 所述压块抵压于所述太阳能电池板的侧边上并与所述横梁固定连接。
2.如权利要求 1所述的太阳能电池板安装组件， 其特征在于： 所述太阳能电 池板的背面的下端设置有至少一组距离下边缘相同距离的防滑块， 距离所述下 边缘相同距离且相互平行设置的至少两个所述防滑块形成一组。
3.如权利要求 2所述的太阳能电池板安装组件， 其特征在于： 所述太阳能电 池板的背面的上端设置有至少一组距离上边缘相同距离的防滑块， 距离所述上 边缘相同距离且相互平行设置的至少两个所述防滑块形成一组。
4.如权利要求 3所述的太阳能电池板安装组件， 其特征在于： 所述防滑块具 有粘合部， 从所述粘合部的一侧向外凸伸形成压入部， 所述粘合部与所述太阳 能电池板的背面粘合固定连接， 所述压入部呈可滑动地插入所述横梁上的长槽 内。
5.如权利要求 4所述的太阳能电池板安装组件， 其特征在于： 所述防滑块的 粘合部通过粘贴胶带或 /和粘贴剂粘贴于所述太阳能电池板的背面。
6.如权利要求 1所述的太阳能电池板安装组件， 其特征在于： 所述横梁的承 载部上设置有橡胶垫。
7.如权利要求 1所述的太阳能电池板安装组件， 其特征在于： 所述压块包括 压持部及从所述压持部的一侧凸伸出的凸块， 所述凸块上具有凹陷形成的供所 述横梁的承载部卡入的导槽， 所述压持部上还开设有贯穿所述凸块的连接孔， 所述凸块上的导槽卡持于所述横梁的承载部上， 所述压持部抵压于所述太阳能 电池板的侧边上 , 所述压块通过螺栓与连接孔的配合连接于所述横梁上。
8.如权利要求 1所述的太阳能电池板安装组件， 其特征在于： 还包括角码， 所述角码具有连接部， 所述连接部弯折延伸形成固定部， 所述连接部与所述横 梁呈齿状啮合固定连接， 所述固定部与户外的安装体固定连接。
9.如权利要求 8所述的太阳能电池板安装组件， 其特征在于： 所述横梁、 压 块、 防滑块及角码均为铝型材。
10.使用如权利要求 1-9任一项所述的太阳能电池板安装组件安装太阳能电 池板的方法， 其特征在于， 包括如下步骤：
( 1 )提供若干防滑块， 将所述防滑块固定于所述太阳能电池板的背面的不 同位置处；
( 2 )提供若干横梁， 将所述横梁呈横向的固定于户外的安装体上且使横梁 相互平行；
( 3 )将固定于所述太阳能电池板上的防滑块插入所述横梁上的长槽内， 使 所述太阳能电池板承载于所述横梁上；
( 4 )将压块抵压于所述太阳能电池板的侧边上， 并通过螺钉将所述压块固 定连接于所述横梁上；
( 5 )重复上述步骤（3 ) - ( 4 ) 直至完成所有太阳能电池板的安装。
PCT/CN2011/072659 2011-04-08 2011-04-12 太阳能电池板安装组件及安装方法 WO2012136008A1 (zh)

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