WO2012133968A1 - Method for manufacturing concrete block having 3d stereo form and method for constructing track for guideway-type light rail having rubber wheels using concrete block manufactured thereby - Google Patents

Method for manufacturing concrete block having 3d stereo form and method for constructing track for guideway-type light rail having rubber wheels using concrete block manufactured thereby Download PDF

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Publication number
WO2012133968A1
WO2012133968A1 PCT/KR2011/002313 KR2011002313W WO2012133968A1 WO 2012133968 A1 WO2012133968 A1 WO 2012133968A1 KR 2011002313 W KR2011002313 W KR 2011002313W WO 2012133968 A1 WO2012133968 A1 WO 2012133968A1
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WIPO (PCT)
Prior art keywords
concrete block
guide rail
installing
concrete
guide rails
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PCT/KR2011/002313
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French (fr)
Korean (ko)
Inventor
강남훈
Original Assignee
Kang Nam-Hun
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Publication of WO2012133968A1 publication Critical patent/WO2012133968A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2/00General structure of permanent way
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/28Rail tracks for guiding vehicles when running on road or similar surface
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B5/00Rails; Guard rails; Distance-keeping means for them
    • E01B5/18Guard rails; Connecting, fastening or adjusting means therefor

Definitions

  • the present invention relates to a method for manufacturing a concrete block having a three-dimensional solid shape for forming a traveling path of a guideway rubber wheel light rail, and also using a concrete block having a three-dimensional solid shape manufactured by the method.
  • the present invention relates to a method of laying a track of a guided rubber wheel light rail.
  • light rail (hereinafter referred to as "light rail”) is a guided steel wheel AGT (Automated Guideway Transit), rubber wheel AGT, LIM using a linear induction motor, monorail, streetcar, magnetic using magnetic force It is divided into a floating railway.
  • AGT Automatic Guideway Transit
  • rubber wheel AGT Rubber Wheel AGT
  • LIM linear induction motor
  • monorail monorail
  • streetcar magnetic using magnetic force It is divided into a floating railway.
  • FIG. 1 a rubber wheel AGT is illustrated in FIG. 1.
  • the rubber wheel AGT adopts a rubber tire to the wheel 1 to travel on the track 3 of the track roadbed 2, in which case the vertical wall 4 of the roadbed 2 is used.
  • the guideway (5) installed in the guide roller (6) and the guide roller (6) installed in the vehicle to guide the progress of the vehicle is to operate the vehicle. Most of them are constructed to perform the function of connecting the inner city circulation or the inner city center and the sub-center.
  • the above-described rubber wheel AGT is a tire in which the rubber wheel 1 travels on the driving path 3, and must be precisely constructed so that the driving path 3 has an appropriate inclination according to the transverse and longitudinal inclinations of the light rail track. Light rail travel is stable.
  • the guide track 5 is installed on the side surface of the rubber wheel AGT in the state where the driving path 3 is installed.
  • the guide track 5 is installed on the roadbed vertical wall 4 located at the side of 3).
  • the runway is constructed by arranging the reinforcement on the roadbed (2) and installing a formwork (not shown) on the side, and then placing concrete, after the concrete is laid in accordance with the design while compacting the surface of the concrete Molding is performed so as to be a trajectory (a longitudinal and a transverse slope).
  • a trajectory a longitudinal and a transverse slope
  • the conventional precast blocks are produced by constructing blocks having a uniform shape of a rectangular parallelepiped, such as a curved furnace. In Esau, it was difficult to form a three-dimensional driving path that changes.
  • the conventional precast block cannot achieve a linear coincidence with the planar linear and the longitudinal linear, and it is necessary to fill the gap separately, and there is a problem such that the amount of mortar filling is increased due to uneven distance from the road surface.
  • the present invention has been made to solve the above-mentioned problems, the production of a concrete block having a three-dimensional solid shape to enable the pre-fabrication of a concrete block consisting of a three-dimensional solid shape reflected in the planned driving line linear conditions in the field as it is
  • the purpose is to provide a method.
  • Another object of the present invention is to provide a method of manufacturing a concrete block having a three-dimensional solid shape that allows the construction of the road using a low slump of concrete to improve the problem that occurs when pouring into thin concrete.
  • Another object of the present invention can be installed accurately according to the planned trajectory regardless of the construction of the driving track when installing the guide track in the field, three-dimensional solid shape that can easily match the track of the driving track and the guide track on the light rail track
  • the present invention provides a track laying method for guided rubber wheel light rail using a concrete block.
  • Still another object of the present invention is to have a three-dimensional solid shape and at the same time a method for manufacturing a concrete block to form a wing portion for the installation of the guide rail, thereby enabling the installation of the guide rail accurately and easily in the field
  • the present invention provides a method for laying a track of a guided-track rubber wheel light rail.
  • the above object of the present invention is a method of manufacturing a concrete block in which a plurality is connected to each other to form a driving route of light rail, comprising the steps of (a) installing a plurality of temporary assembly spaces spaced apart from each other, and (b) the Adjusting the guide rails so as to correspond to the planar linear, gradient and transverse inclination at the pre-measured site after installing the guide rails in the temporary assembly; and (c) the guide rails between the guide rails.
  • Forming a concrete block having a three-dimensional solid shape so as to correspond to the planar linear, gradient and transverse inclined amount, and (d) curing the concrete block comprising the step of producing a concrete block having a three-dimensional solid shape
  • the step (c), the step of installing the lower formwork, the step of reinforcing the reinforcing bars and installing the heating wire using the reinforcement machine moving along the guide rail, and perpendicular to the longitudinal direction of the guide rail Installing a tube-shaped insertion member between the guide rails so that a through hole penetrating the concrete block is formed, and placing concrete using a moving formwork moving along the guide rails; It may include the step of forming a three-dimensional solid concrete block by forming the upper surface of the poured concrete with a finisher to move along the rail.
  • step (e) may further comprise the step of polishing the upper surface of the concrete block using a grinding machine moving along the guide rail.
  • the lower formwork may be installed to correspond to the longitudinal line of the subgrade so that the distance between the lower surface of the concrete block and the subgrade is uniform.
  • the step of installing a plurality of temporary assembly spaced apart from each other, the planar linear, gradient and cross-slope amount planned in the pre-measured site after installing the guide rail in the temporary assembly Adjusting the guide rail to correspond to the step of forming a concrete block having a three-dimensional solid shape between the guide rails so as to correspond to the planar linearity, gradient, and transverse inclination of the guide rail;
  • the guide rail struts are coupled to each other so as to be suspended from the guide rails, and the support plate of the guide rail struts is located outside the upper surface of the concrete block, and the adjacent concrete so that the support plate of the guide rail struts can be seated.
  • Guide rail type rubber wheel light rail using a concrete block having a three-dimensional solid shape comprising the step of mounting the guide rail strut on the wing and then fastening with a bolt, and installing a guide rail on the top of the guide rail strut It can be achieved by providing a method of laying the track of.
  • a concrete block having a three-dimensional solid shape since the concrete is placed and the surface is polished to correspond to the planar linear, gradient, and transverse inclination in the site pre-measured in the factory, three-dimensional Three-dimensional concrete blocks are manufactured, which makes it easier to assemble each concrete block in the future, and there is no gap between the concrete blocks when connecting each concrete block on a planar curve and a vertical curve. It is not necessary to fill a separate gap, set the radius of curvature and cant, make the distance between each concrete block and the roadbed uniform, and finally plan and linear In addition, it is possible to manufacture concrete blocks conforming to the cross-linearity.
  • FIG. 1 is a schematic diagram showing a track of a general guide track type rubber wheel light rail
  • 2 to 4 are diagrams for showing the problem of the conventional precast block.
  • 5 to 19 is a schematic view showing a process of manufacturing a concrete block having a three-dimensional solid shape according to an embodiment of the present invention.
  • 20 is a schematic view showing a process of installing a guideway-type rubber wheel light rail in the field using a concrete block manufactured by the manufacturing method according to an embodiment of the present invention.
  • 21 to 26 is a schematic view showing the main process of the track laying method of the guided track type rubber wheel light rail using a concrete block having a three-dimensional solid shape according to another embodiment of the present invention.
  • Method for manufacturing a concrete block having a three-dimensional solid shape relates to a method for manufacturing a concrete block for forming a light rail runway, connecting a plurality of pre-prepared concrete blocks in the field To form a light rail.
  • the manufacturing method of such a concrete block (a) installing a plurality of temporary assembly spaced apart from each other, (b) installing and adjusting the guide rail in the temporary assembly, and (c) between the guide rail Forming a concrete block, and (d) curing the concrete block.
  • the surveying in the field prior to the work in the factory as shown in Figure 5 planar linear, slope and cross slope of the terrain to form the light rail runway
  • the plan linearity is determined by considering the cant.
  • the position information on which the driving route and the guide rail are to be formed is measured by using the optical wave 10 and the like, and the planned linearity of the driving route and the guide rail is determined according to the design conditions to be constructed.
  • the factory manufactures the concrete blocks.
  • each temporary assembly 100 may include a support (not shown) and guide rail fasteners (not shown) formed on the top of one side of the support, the guide rail fasteners each other It may be formed on opposite sides of the opposing temporary assembly.
  • the guide rail 200 is installed on the temporary assembly 100 as shown in FIGS. 8 and 9, and then the guide rail 200 is adjusted ((b)). step).
  • the guide rail 200 is adjusted in the direction of the arrow in the drawing so as to correspond to the planned planar linearity, gradient and transverse inclination amount in the pre-measuring site.
  • the guide rail 200 is a reference in forming a concrete block as described below, and thus a three-dimensional three-dimensional concrete block can be formed that reflects the conditions required in the field.
  • a concrete block having a three-dimensional solid shape may be formed.
  • a process of forming a concrete block for each section or at a predetermined interval and then cutting may be added.
  • the lower formwork 310 is installed on the bottom surface between the guide rail 200.
  • the lower formwork 310 may be installed in a predetermined section along the longitudinal direction of the rail, or may be installed long without separating by section.
  • the lower formwork 310 when the lower formwork 310 is installed, for example, if there is an uphill and a downhill, the lower formwork 310 is installed to correspond to the linearity of the roadbed for the longitudinal line of the concrete block 300 to be formed later. desirable.
  • This is to solve the problem that the separation distance between the lower surface of the concrete block and the roadbed becomes uneven. That is, in the case of the conventional precast block as described with reference to FIG. 4, a separation distance is generated between the lower surface of the block and the roadbed, and the separation distance is also uneven so that the filling amount of mortar is increased.
  • this problem is solved by installing the lower formwork 310 to correspond to the linearity of the roadbed.
  • the rebar 322 When the lower formwork 310 is installed, as shown in FIGS. 12 and 13, the rebar 322 is arranged.
  • the heating wire 324 may be installed when reinforcing bar.
  • Reinforcement 322 reinforcement may be used to reinforce the reinforcement 322 by using the reinforcement construction machine 400 moving along the guide rail (200).
  • the rebar construction machine 400 is equipped with a roller (not shown) as a means to move along the guide rail 200.
  • the insertion member 330 is installed between the guide rails 200 in a direction perpendicular to the longitudinal direction of the guide rails 200 as shown in FIGS. 14 and 15.
  • the reason for installing the insertion member 330 is to allow a through hole to penetrate both sides of the concrete block when the concrete is poured after it is cured. Height and direction can be adjusted. A more detailed description thereof will be described later.
  • a tubular member is suitable as the insertion member 330.
  • Moving form 500 has a cross-section of the "C" shape is open downward, in particular, because the moving form 500 is moved along the guide rail 200 concrete block 300 is formed after the moving form 500 has passed.
  • Concrete block 300 is formed after the moving form 500 has passed.
  • a process of cutting the concrete block 300 by sectioning or forming the block at a predetermined interval may be added.
  • a roller (not shown) is mounted on the concrete block 300 to move along the guide rail 200.
  • the upper surface of the concrete block 300 poured into the finisher 600 is formed.
  • the finisher 600 is also preferably moved along the guide rails 200.
  • the upper surface of the concrete block 300 is formed to correspond to the planar linear, gradient and transverse inclination of the guide rails 200. Can be.
  • the finisher 600 moves along the guide rail 200 and forms the longitudinal and lateral gradients of the concrete block 300, so that the concrete having the three-dimensional solid shape under the same conditions as the guide rail 200 is installed.
  • Block 300 may be formed.
  • a process of polishing the upper surface of the concrete block 300 may be added.
  • the upper surface of the concrete block 300 is polished by using the polishing machine 700 moving along the guide rail 200.
  • Prefabricated concrete block 300 is shown in FIG. 19.
  • the concrete block 300 is formed under the same conditions as the planar linearity, gradient and transverse inclination amount of the guide rail 200. Since the insertion member 330 is inserted into the front and rear ends of the one block, the through hole is formed. have. Thereafter, the concrete block 300 may be separated from the lower formwork 310 and transported to the site.
  • the concrete block 300 as shown in Figure 19 carries to the site.
  • the concrete block 300 carried to the site is installed on the site to fit the surveying linear and assembled so that each concrete block is connected to form a driving path.
  • the height or direction adjustment of the concrete block 300 it is possible to adjust using a separate height and direction adjusting means 800 as shown in FIG. If you want to adjust the height or direction of the concrete block 300 using the height and direction adjusting means 800, as described above is formed by the insertion member 330 is inserted into the concrete block of the concrete block 300 Insert the bolt 810 into the through hole and then connected with the height and direction adjusting means 800, and adjusts the height, direction and inclination of the concrete block 300 with the height and direction adjusting means (800).
  • the plurality of concrete blocks 300 are installed and connected to each other, a traveling path is formed.
  • the plurality of concrete blocks 300 are installed to be spaced apart from each other.
  • guide rails are installed on the shore, and the guide rails are adjusted to meet the same conditions as the originally planned planar linearity, gradient and transverse inclination, that is, the conditions where the guide rails were installed in the factory to form concrete blocks.
  • Concrete block 300 having a three-dimensional solid shape manufactured by the manufacturing method according to an embodiment of the present invention as described above has a three-dimensional solid shape, unlike the precast block of the conventional cuboid shape, the shape is actually Planar linearity, gradient and transverse inclination required in the field are reflected.
  • the inside of the concrete block is formed lower than the outside.
  • the concrete block 300 When the concrete block 300 is formed as described above, the concrete is placed using a moving formwork moving along the guide rail installed by reflecting the required planar linearity, gradient and transverse slope as it is and moving along the guide rail. This is because the upper surface of the concrete block was formed by using a finisher. Therefore, although not shown in the case of connecting a plurality of concrete blocks 300 in the field, because the plurality of concrete blocks 300 has a planar linear, gradient and cross-slope amount corresponding to the other concrete blocks adjacent to the connection as it is The gap between the concrete blocks to be connected does not occur, and since the lower surface of the concrete block 300 is formed to be in close contact with the roadbed even in the end section, the mortar filling amount is increased due to the non-uniform spacing. The problem can be solved.
  • 21 to 26 is a schematic view showing the main process of the track laying method of the guided track type rubber wheel light rail using a concrete block having a three-dimensional solid shape according to another embodiment of the present invention.
  • the track laying method of the guided orbital rubber wheel light rail according to another embodiment of the present invention is the same as the case of the above-described embodiment of the present invention in that a concrete block having a three-dimensional solid shape pre-fabricated in a factory is used. As will be described later, there is the biggest difference in that it forms a wing portion for ease of installation of the guide rail strut in the concrete block.
  • the process of forming a concrete block having a three-dimensional solid shape is similar to the case of the embodiment of the present invention described above. That is, as shown in Figure 21 installed a plurality of temporary assembly stand 100 to be spaced apart from each other, after installing the guide rail 200 in the temporary assembly stand 100, the planar planar linear in the site surveyed, The guide rail 200 is adjusted to correspond to the gradient and the cross slope, and the concrete block having a three-dimensional solid shape to correspond to the planar linear, gradient and cross slope of the guide rail 200 between the guide rails 200.
  • Form 300 Since the concrete process of forming the concrete block 300 is almost the same as the case of the embodiment of the present invention described above, a more detailed description thereof will be omitted.
  • the guide rail support 110 for the guide rail installation in the field to the guide rail 200 is installed in the temporary assembly 100 as shown in FIG. Combine to hang on (200).
  • the guide rail strut 110 is disposed between the temporary assembly 100 is arranged in the longitudinal direction, in particular, the support plate 112 of the guide rail strut 110 is located outside the upper surface of the concrete block 300 Do it.
  • the wing 350 is formed at the upper edge of the adjacent concrete block 300.
  • the wing portion 350 is to protrude to the outside of the top of the concrete block 300 so that the support plate 112 of the guide rail support 110 is seated.
  • the support plate 112 of the guide rail support 110 is to be seated on the wing portion 350 in contact with each other of the adjacent concrete block.
  • the wing portion may be formed by pouring concrete after installing a separate formwork outside the concrete block 300.
  • the concrete block 300 having the wing portion 350 formed therein is transported to the site to be installed on the site so as to fit the surveying line to form a driving path.
  • the guide rail support 110 After installing the concrete block 300 on-site, install the guide rail support 110.
  • the support plate 112 of the guide rail strut 110 is simply formed in the field. It may be seated on the wing 350 of the concrete block 300 and fastened with bolts.
  • the guide rail support 110 in the field Only to be fastened with bolts after seating on the wing 350 of the concrete block. Therefore, the guide rail can be easily installed as compared to the conventional method of installing and installing the separate driving route and the guide rail, and a separate process of matching the linearity of the driving route and the guide rail is unnecessary.
  • the guide rail strut 110 When the guide rail strut 110 is bolted to the wing 350 of the concrete block 300, it also performs a function of connecting the adjacent concrete blocks. This is because the support plate 112 of the guide rail support 110 is bolted to each wing 350 of the adjacent concrete block.
  • the wing plate 350 and the support plate 112 of the guide rail support 110 of the concrete block 300 After fastening the bolt with a formwork 900 between the wing portion 350 and the roadbed of the concrete block 300 and the concrete (C) after pouring the curing process may be added. This is to secure the fixing force between the concrete blocks 300 and the fixing force of the concrete block 300 and the guide rail support 110 and to prevent the concrete block 300 from being moved on the roadbed.
  • the wing portion 350 is formed only at one corner of one concrete block 300, the wing portion 350 may be formed at the other corner, which is the guide rail support 110 It can be adjusted to fit the required installation distance of the product.
  • the pre-fabricated concrete blocks having a three-dimensional solid shape need only be pre-fabricated and installed at the site. Can be shortened.

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Abstract

The present invention relates to a method for manufacturing an assembly-type solid-bed track in a factory instead of on site, and more particularly, to a method for manufacturing an assembly-type solid-bed track having a 3D stereo form, and to a method for constructing, on site, a concrete solid-bed track using the assembly-type solid-bed track manufactured thereby. The method for manufacturing the assembly-type solid-bed track having the 3D stereo form, according to the present invention, is a method for manufacturing a solid-bed track on which iron material-wheels of a railway vehicle runs, and comprises the following steps: (a) installing a temporary assembly board; (b) installing temporary rails on the temporary assembly board, at a pre-surveyed site, so as to correspond to a planned planar line form, a gradient, and a cant; (c) forming a concrete panel having the 3D stereo form between the temporary rails so as to correspond to the planar line form, the gradient, and the cant of the temporary rails; (d) installing a solid panel coupling device on the concrete panel; and (e) recovering the concrete panels.

Description

3차원 입체형상을 갖는 콘크리트블록의 제조방법 및 이 방법에 의해 제조된 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법Manufacturing method of concrete block having three-dimensional solid shape and track laying method of guide track type rubber wheel light rail using concrete block manufactured by this method
본 발명은 안내궤도식 고무차륜 경전철의 주행로를 형성하기 위한 콘크리트블록을 3차원 입체형상을 갖도록 제조하는 방법에 관한 것이며, 또한 이 방법에 의해 제조된 3차원 입체형상을 갖는 콘크리트블록을 이용하여 현장에서 안내궤도식 고무차륜 경전철의 궤도를 부설하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a concrete block having a three-dimensional solid shape for forming a traveling path of a guideway rubber wheel light rail, and also using a concrete block having a three-dimensional solid shape manufactured by the method. The present invention relates to a method of laying a track of a guided rubber wheel light rail.
일반적으로, 경량전철(이하 "경전철"이라 함)은 안내방식의 철제차륜 AGT(Automated Guideway Transit ; 안내궤도식 철도)과 고무차륜 AGT, 선형유도모터를 이용하는 LIM, 모노레일, 노면전차, 자기력을 이용하는 자기부상식 철도 등으로 구분된다.In general, light rail (hereinafter referred to as "light rail") is a guided steel wheel AGT (Automated Guideway Transit), rubber wheel AGT, LIM using a linear induction motor, monorail, streetcar, magnetic using magnetic force It is divided into a floating railway.
이러한 경전철 중 고무차륜 AGT에 관한 것이 도 1에 도시되어 있다. 도 1을 참조하면, 고무차륜 AGT는 차륜(1)에 고무 타이어를 채용하여 선로 노반(2)의 주행로(3)를 타고 운행하도록 하고 있으며, 이 경우 노반(2)의 수직벽(4)에 설치된 안내궤도(Guideway)(5)와 차량에 설치된 안내 로울러(6)가 차량의 진행을 가이드하게 됨으로써 차량이 운행하게 되는 것이다. 이는 대부분 도심내부순환 또는 도심과 부도심을 연결하는 기능을 수행하도록 건설된다.Among these light rails, a rubber wheel AGT is illustrated in FIG. 1. Referring to FIG. 1, the rubber wheel AGT adopts a rubber tire to the wheel 1 to travel on the track 3 of the track roadbed 2, in which case the vertical wall 4 of the roadbed 2 is used. The guideway (5) installed in the guide roller (6) and the guide roller (6) installed in the vehicle to guide the progress of the vehicle is to operate the vehicle. Most of them are constructed to perform the function of connecting the inner city circulation or the inner city center and the sub-center.
경전철의 대부분이 도시의 지하 및 고가에 건설되기 때문에, 노선의 선형은 많은 종곡선과 평면곡선의 변화를 이루면서 복잡하게 구성되는바, 일반적으로 노선의 선형은 직선과 평탄의 원칙을 가지고 설계되지만, 경전철의 특성상 많은 곡선과 구배를 설정하지 않을 수 없는 것이 현실적인 과제이다.Since most of the light rails are built underground and elevated in urban areas, the alignment of the route is complicated by many variations of vertical and planar curves. In general, the alignment of the route is designed on the principle of straight and flat. Due to the nature of light rail, many curves and gradients must be set.
전술한 고무차륜 AGT는 고무차륜(1)인 타이어가 주행로(3)를 타고 주행하는 것으로서, 경전철 선로의 횡방향 및 종방향 경사에 따라 주행로(3)가 적절한 기울기를 갖도록 정밀하게 시공되어야 경전철의 주행이 안정적으로 이루어지게 된다.The above-described rubber wheel AGT is a tire in which the rubber wheel 1 travels on the driving path 3, and must be precisely constructed so that the driving path 3 has an appropriate inclination according to the transverse and longitudinal inclinations of the light rail track. Light rail travel is stable.
이러한 고무차륜 AGT의 시공방법은 주행로(3)를 설치한 상태에서 그 측면에 안내궤도(5)를 설치하게 되는바, 노반(2)에 주행로를 설계 궤적대로 시공한 상태에서 주행로(3)의 측부에 위치되는 노반 수직벽(4)에 안내궤도(5)를 설치하게 되는 것이다.In the construction method of the rubber wheel AGT, the guide track 5 is installed on the side surface of the rubber wheel AGT in the state where the driving path 3 is installed. The guide track 5 is installed on the roadbed vertical wall 4 located at the side of 3).
여기에서, 주행로는 노반(2)에 배근을 배치하고 그 측면에 거푸집(도시되지 않음)을 설치한 후 콘크리트를 타설하는 방식으로 시공되는데, 콘크리트 타설 후에는 콘크리트의 표면을 다지면서 설계도에 따른 궤적(종방향 및 횡방향 기울기)이 되도록 성형하게 된다. 특히, 선로의 원곡선과 직선을 연결하는 완화곡선부분은 연속적으로 곡률이 변화하는 구간이기 때문에 궤적의 구배를 맞추기가 어려워 종래에는 주로 작업자가 수작업으로 구배를 맞추는 인력시공을 했다. 예컨대, 곡선 선로의 경우에는 차량의 주행시 원심력과 무게로 인한 중력의 합이 주행로 중심에 오도록 하기 위하여 주행로의 높이차(횡단경사량 ; cant)에 의한 기울기 가져야 하는데, 이러한 횡단경사량(cant) 설정을 수작업으로 했었다. 그러나 주행로의 곡선부분에서는 곡률이 연속적으로 변화하기 때문에 이를 수작업으로 정확하게 맞추는 것은 거의 불가능하다는 문제점이 있었다.Here, the runway is constructed by arranging the reinforcement on the roadbed (2) and installing a formwork (not shown) on the side, and then placing concrete, after the concrete is laid in accordance with the design while compacting the surface of the concrete Molding is performed so as to be a trajectory (a longitudinal and a transverse slope). In particular, since the spiral portion connecting the curve and the straight line of the track is a section in which the curvature changes continuously, it is difficult to match the gradient of the trajectory, and thus, a manpower construction is performed by the worker by hand. For example, in the case of a curved track, in order to ensure that the sum of the centrifugal force and the gravity due to the weight of the vehicle is at the center of the driving track, the slope must be inclined by the height difference (crossing ramp; cant) of the driving track. ) I did the settings manually. However, since the curvature continuously changes in the curved portion of the road, it is almost impossible to accurately adjust it manually.
더욱이, 종래에는 주행로를 설계 궤적대로 시공한 상태에서 주행로를 기준으로 안내궤도를 설치하는데, 기준이 되는 주행로의 시공 정밀도가 낮기 때문에 안내궤도의 설치 정밀도도 저하되어 결과적으로 경전철 선로에서 주행로 및 안내궤도의 궤적이 불일치하게 되어 경전철 주행시 문제가 발생하게 된다.Furthermore, conventionally, the guide track is installed based on the driving track while the driving track is constructed according to the design trajectory, and the installation accuracy of the guide track is also lowered as a result of the low construction accuracy of the driving track as a reference, and consequently traveling on the light rail track. The trajectory of the road and the guide track is inconsistent, causing problems in light rail driving.
한편, 종래 현장에서 주행로를 시공하던 방법의 경우, 현장까지 콘크리트가 운반되어야 하므로 콘크리트의 특성상 묽은 콘크리트, 즉 슬럼프가 높은 콘크리트가 적용되었다. 특히, 대부분의 경전철은 터널 또는 지하구간에 설치되는데, 지하구간에서는 압송관부설로 콘크리트 포터블을 이용해 콘크리트를 공급해야 하고, 고가구간에서는 펌프카를 이용하여 콘크리트를 공급해야 하기 때문에, 묽은 콘크리트를 사용할 수 밖에 없는 실정이다. 이처럼, 현장 타설시 묽은 콘크리트가 사용되어야 하기 때문에, 묽은 콘크리트의 단점인 콘크리트 블리딩에 의한 균열, 건조수축에 의한 균열 등의 문제가 발생하였고, 또한 횡단경사량 설정시 묽은 콘크리트가 중력방향으로 이동됨에 따라 도상단면오차도 빈번히 발생하였다. 이와 같은 문제점이 해소될 수 있도록 슬럼프가 낮은 콘크리트를 사용하여 콘크리트블록을 시공할 수 있는 방안이 요구된다.On the other hand, in the case of the construction method of the conventional road, because the concrete must be transported to the site, the thin concrete, that is, high slump concrete was applied due to the characteristics of the concrete. In particular, most light rail trains are installed in tunnels or underground sections. In the underground sections, concrete can be supplied using concrete portables by pressure pipe laying. There is only one situation. In this way, because thin concrete should be used during site casting, problems such as cracking due to concrete bleeding and cracking due to dry shrinkage, which are disadvantages of thin concrete, have occurred. Also, when setting the cross slope amount, the thin concrete is moved in the direction of gravity. Therefore, cross-sectional errors occurred frequently. In order to solve such a problem, a method for constructing a concrete block using low concrete slump is required.
비록, 종래 공장에서 제작한 후 현장에서 조립하여 도상을 형성하는 프리캐스트 블록이 있기는 하지만, 종래 프리캐스트 블록은 직육면체의 균일한 형상을 갖는 블록을 생산하여 시공하였기 때문에, 예컨대 곡선로와 같은 곳에서는 변화하는 3차원 입체형상의 주행로를 형성하는데 어려움이 많았다.Although there are precast blocks that are manufactured in a conventional factory and then assembled in the field to form an image, the conventional precast blocks are produced by constructing blocks having a uniform shape of a rectangular parallelepiped, such as a curved furnace. In Esau, it was difficult to form a three-dimensional driving path that changes.
이에 대하여는 도 2 내지 도 4를 참조하여 구체적으로 살펴보도록 한다.This will be described in detail with reference to FIGS. 2 to 4.
우선, 도 2에 도시된 바와 같이 종래 직육면체 형상의 프리캐스트 블록(8)으로는 횡단경사(cant) 설정이 불가능하다. 즉, 직육면체 형상이기 때문에 각 프리캐스트 블록(8) 간 횡단경사량이 불연속적으로 나타나게 되고, 더욱이 각 블록이 노반으로부터 이격되는 거리(x)도 불균일해진다((b) 참조)). 이에 따라, 몰탈 등으로 노반면과 프리캐스트 블록을 연결하고자 할 때 불균일한 이격거리로 인해 채움량이 증가하고 현장 설치시 어려움이 따르게 된다.First, as shown in FIG. 2, it is not possible to set a cant with the conventional rectangular parallelepiped precast block 8. That is, because of the rectangular parallelepiped shape, the amount of transverse inclination between the precast blocks 8 is discontinuous, and the distance x from which each block is separated from the roadbed is also uneven (see (b)). Accordingly, when attempting to connect the road surface and the precast block by mortar, etc., the filling amount is increased due to the non-uniform separation distance, and the installation is difficult.
그리고 도 3에 도시된 바와 같이 평면 곡선구간을 형성하고자 할 때, 프리캐스트 블록(8)이 직사각형의 평면으로 이루어지기 때문에 프리캐스트 블록으로 연결시 계획선형과 블록선형이 달라서 선형 불일치의 문제가 발생하고 프리캐스트 블록 간에 틈(9)이 발생하여 별도로 틈을 채우는 작업이 필요하게 되며, 안내 궤도의 궤적과 일치시킬 수도 없게 된다.In addition, when the planar curved section is formed as shown in FIG. 3, since the precast block 8 is made of a rectangular plane, the planar line and the block line are different when connected to the precast block, thereby causing a problem of linear mismatch. In addition, gaps 9 are generated between the precast blocks, so that the gaps need to be filled separately, and the tracks of the guide tracks cannot be matched.
또한, 도 4에 도시된 바와 같이 종래 프리캐스트 블록(8)을 사용하는 경우에는 종곡선 노반상에서 블록 상호 간에 틈이 발생할 뿐만 아니라 노반과의 이격거리도 불균일해진다. 직육면체 형상의 종래 블록으로는 종곡선 구간에서 변화하는 종곡선 반경에 맞춰 시공하는 것은 불가능하다.In addition, in the case of using the conventional precast block 8 as shown in FIG. 4, not only a gap occurs between the blocks on the vertical curve roadbed but also a non-uniform distance from the roadbed. In the conventional block having a rectangular parallelepiped shape, it is impossible to construct a block having a vertical radius of curvature that changes in a vertical curve section.
이처럼, 종래 프리캐스트 블록은 평면선형, 종단선형과 선형일치를 이룰 수 없고 별도로 틈을 채우는 작업이 필요하게 되며 노반면으로부터의 이격거리가 불균일해져 몰탈 채움량이 증가하는 등의 문제점이 있다.As such, the conventional precast block cannot achieve a linear coincidence with the planar linear and the longitudinal linear, and it is necessary to fill the gap separately, and there is a problem such that the amount of mortar filling is increased due to uneven distance from the road surface.
한편, 종래 고무차륜 AGT의 시공은, 전술한 바와 같이 주행로와 안내레일을 별도로 부설하는 방법, 즉 주행로를 먼저 설치하고 안내레일을 부설하는 방법이 사용되었는데, 주행로와 안내레일의 선형을 일치시키는 별도의 공정이 요구된다는 문제점이 있다.On the other hand, in the construction of the conventional rubber wheel AGT, as described above, a method of separately installing the driving path and the guide rail, that is, a method of installing the driving path first and laying the guide rail, the linearity of the driving path and the guide rail was used. There is a problem that a separate process of matching is required.
본 발명은 전술한 문제점을 해결하기 위하여 안출된 것으로서, 현장에서의 계획된 주행로 선형조건이 그대로 반영된 3차원 입체형상으로 이루어지는 콘크리트블록의 사전 제작을 가능하게 하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법을 제공함에 그 목적이 있다.The present invention has been made to solve the above-mentioned problems, the production of a concrete block having a three-dimensional solid shape to enable the pre-fabrication of a concrete block consisting of a three-dimensional solid shape reflected in the planned driving line linear conditions in the field as it is The purpose is to provide a method.
본 발명의 다른 목적은 묽은 콘크리트로 타설하는 경우에 발생하는 문제가 개선되도록 슬럼프가 낮은 콘크리트를 사용하여 주행로를 시공할 수 있게 해주는 3차원 입체형상을 갖는 콘크리트블록의 제조방법을 제공함에 있다.Another object of the present invention is to provide a method of manufacturing a concrete block having a three-dimensional solid shape that allows the construction of the road using a low slump of concrete to improve the problem that occurs when pouring into thin concrete.
본 발명의 또 다른 목적은 현장에서 안내궤도 설치시 주행로의 시공과 관계없이 계획된 궤적에 맞춰 정확하게 설치할 수 있고, 경전철 선로에서 주행로와 안내궤도의 궤적을 용이하게 일치시킬 수 있는 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법을 제공함에 있다.Another object of the present invention can be installed accurately according to the planned trajectory regardless of the construction of the driving track when installing the guide track in the field, three-dimensional solid shape that can easily match the track of the driving track and the guide track on the light rail track The present invention provides a track laying method for guided rubber wheel light rail using a concrete block.
본 발명의 또 다른 목적은 3차원 입체형상을 갖도록 함과 동시에 안내레일의 지주 설치를 위한 날개부가 형성되도록 하는 콘크리트블록의 제조방법과, 이에 의해 현장에서 안내레일을 정확하고 용이하게 설치할 수 있게 해주는 안내궤도식 고무차륜 경전철의 궤도 부설방법을 제공함에 있다.Still another object of the present invention is to have a three-dimensional solid shape and at the same time a method for manufacturing a concrete block to form a wing portion for the installation of the guide rail, thereby enabling the installation of the guide rail accurately and easily in the field The present invention provides a method for laying a track of a guided-track rubber wheel light rail.
전술한 본 발명의 목적은, 복수가 서로 연결되어 경전철의 주행로를 형성하는 콘크리트블록을 제조하는 방법에 있어서, (a) 복수의 임시조립대를 서로 이격되게 설치하는 단계와, (b) 상기 임시조립대에 안내레일을 설치한 후 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 상기 안내레일을 조정하는 단계와, (c) 상기 안내레일의 사이에 상기 안내레일의 평면선형, 구배 및 횡단경사량에 대응되도록 3차원 입체형상을 갖는 콘크리트블록을 형성하는 단계와, (d) 상기 콘크리트블록을 양생하는 단계를 포함하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법을 제공함에 의해 달성될 수 있다.The above object of the present invention is a method of manufacturing a concrete block in which a plurality is connected to each other to form a driving route of light rail, comprising the steps of (a) installing a plurality of temporary assembly spaces spaced apart from each other, and (b) the Adjusting the guide rails so as to correspond to the planar linear, gradient and transverse inclination at the pre-measured site after installing the guide rails in the temporary assembly; and (c) the guide rails between the guide rails. Forming a concrete block having a three-dimensional solid shape so as to correspond to the planar linear, gradient and transverse inclined amount, and (d) curing the concrete block comprising the step of producing a concrete block having a three-dimensional solid shape By providing.
여기에서, 상기 (c) 단계는, 하부거푸집을 설치하는 단계와, 상기 안내레일을 따라 이동하는 철근시공기를 이용하여 철근을 배근하고 열선을 설치하는 단계와, 상기 안내레일의 길이방향과 직각되는 방향으로 상기 콘크리트블록을 관통하는 통공이 형성되도록 상기 안내레일 사이에 관 형태의 삽입부재를 설치하는 단계와, 상기 안내레일을 따라 이동하는 이동거푸집을 이용하여 콘크리트를 타설하는 단계와, 상기 안내레일을 따라 이동하는 피니셔로 상기 타설된 콘크리트의 상면을 성형함으로써 3차원 입체형상의 콘크리트블록이 형성되도록 하는 단계를 포함할 수 있다.Here, the step (c), the step of installing the lower formwork, the step of reinforcing the reinforcing bars and installing the heating wire using the reinforcement machine moving along the guide rail, and perpendicular to the longitudinal direction of the guide rail Installing a tube-shaped insertion member between the guide rails so that a through hole penetrating the concrete block is formed, and placing concrete using a moving formwork moving along the guide rails; It may include the step of forming a three-dimensional solid concrete block by forming the upper surface of the poured concrete with a finisher to move along the rail.
그리고 상기 (d) 단계 이후, (e) 상기 안내레일을 따라 이동하는 연마기를 이용하여 상기 콘크리트블록의 상면을 연마하는 단계를 더 포함할 수 있다.And after the step (d), (e) may further comprise the step of polishing the upper surface of the concrete block using a grinding machine moving along the guide rail.
한편, 상기 (c) 단계에서 상기 콘크리트블록의 하부면과 노반 사이의 이격거리가 균일해지도록 상기 하부거푸집이 상기 노반의 종단선형과 대응되게 설치될 수 있다.Meanwhile, in the step (c), the lower formwork may be installed to correspond to the longitudinal line of the subgrade so that the distance between the lower surface of the concrete block and the subgrade is uniform.
또한, 전술한 본 발명의 목적은, 복수의 임시조립대를 서로 이격되게 설치하는 단계와, 상기 임시조립대에 안내레일을 설치한 후 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 상기 안내레일을 조정하는 단계와, 상기 안내레일의 사이에 상기 안내레일의 평면선형, 구배 및 횡단경사량에 대응되도록 3차원 입체형상을 갖는 콘크리트블록을 형성하는 단계와, 상기 임시조립대의 사이에서 안내레일 지주가 상기 안내레일에 매달리도록 결합시키되, 상기 안내레일 지주의 받침판이 상기 콘크리트블록의 상면 외측에 위치하도록 하는 단계와, 상기 안내레일 지주의 받침판이 안착될 수 있도록 인접하는 콘크리트블록의 상단 모서리에 각각 날개부를 돌출형성하는 단계와, 상기 안내레일 지주의 받침판과 상기 콘크리트블록의 날개부를 관통하는 통공을 형성하는 단계와, 상기 안내레일 지주를 철거하는 단계와, 상기 콘크리트블록을 현장으로 운반하여 측량선형에 맞도록 현장에 설치하여 주행로를 형성하는 단계와, 상기 콘크리트블록의 날개부 상에 상기 안내레일 지주를 안착시킨 후 볼트로 체결시키는 단계와, 상기 안내레일 지주의 상단에 안내레일을 설치하는 단계를 포함하는 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법을 제공함에 의해 달성될 수 있다.In addition, the object of the present invention described above, the step of installing a plurality of temporary assembly spaced apart from each other, the planar linear, gradient and cross-slope amount planned in the pre-measured site after installing the guide rail in the temporary assembly Adjusting the guide rail to correspond to the step of forming a concrete block having a three-dimensional solid shape between the guide rails so as to correspond to the planar linearity, gradient, and transverse inclination of the guide rail; The guide rail struts are coupled to each other so as to be suspended from the guide rails, and the support plate of the guide rail struts is located outside the upper surface of the concrete block, and the adjacent concrete so that the support plate of the guide rail struts can be seated. Projecting the wings to the upper edges of the block, respectively, and the support plate of the guide rail support and the concrete block Forming a through hole through the wing, dismantling the guide rail support, transporting the concrete block to a site and installing the site in a site to fit a surveying linear shape to form a driving path; Guide rail type rubber wheel light rail using a concrete block having a three-dimensional solid shape comprising the step of mounting the guide rail strut on the wing and then fastening with a bolt, and installing a guide rail on the top of the guide rail strut It can be achieved by providing a method of laying the track of.
본 발명에 따른 3차원 입체형상을 갖는 콘크리트블록의 제조방법에 의하면, 공장에서 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되게 콘크리트를 타설하고 표면 다듬질을 하기 때문에, 3차원 입체형상의 콘크리트블록이 제조되며, 이에 따라 추후 현장에서 각 콘크리트블록 상호 간을 조립하는 작업이 용이할 뿐만 아니라, 각 콘크리트블록을 평면곡선 및 종곡선 상에서 연결시킬 때 각 콘크리트블록 간에 틈이 발생하지 않아 별도의 틈을 채우는 작업이 불필요하게 되고 곡선반경 및 횡단경사(cant) 설정이 가능하며, 각 콘크리트블록과 노반의 이격거리가 균일해지도록 할 수 있으며, 종국적으로 계획된 주행로의 평면선형, 종단선형, 횡단선형에 일치하는 콘크리트블록의 제조가 가능하다.According to the method of manufacturing a concrete block having a three-dimensional solid shape according to the present invention, since the concrete is placed and the surface is polished to correspond to the planar linear, gradient, and transverse inclination in the site pre-measured in the factory, three-dimensional Three-dimensional concrete blocks are manufactured, which makes it easier to assemble each concrete block in the future, and there is no gap between the concrete blocks when connecting each concrete block on a planar curve and a vertical curve. It is not necessary to fill a separate gap, set the radius of curvature and cant, make the distance between each concrete block and the roadbed uniform, and finally plan and linear In addition, it is possible to manufacture concrete blocks conforming to the cross-linearity.
또한, 현장이 아닌 공장에서 콘크리트블록이 사전 제작되므로, 균일한 품질의 콘크리트블록의 제조가 가능하며, 현장에서 콘크리트블록을 상호 연결시켜 주행로를 형성하고, 안내궤도는 계획된 조건하에서 설치하면 되기 때문에, 현장 시공량이 감소하여 소요공기가 단축될 수 있을 뿐만 아니라 주행로와 안내궤도의 궤적의 불일치의 문제가 해소될 수 있다.In addition, since concrete blocks are pre-fabricated at the factory, not at the site, it is possible to manufacture concrete blocks of uniform quality, and to connect the concrete blocks at the site to form a driving path, and the guide tracks may be installed under the planned conditions. In addition, the amount of site construction can be reduced, so that the required air can be shortened and the problem of inconsistency between the trajectory of the driving path and the guide track can be solved.
또한, 슬럼프가 낮은 콘크리트로 타설을 하기 때문에, 건조수축에 의한 콘크리트의 균열이 감소하며, 횡단경사 설정시 묽은 콘크리트에 비해 중력방향으로 흘러내리는 현상도 줄어들어 도상변형도 감소될 수 있다.In addition, since the slump is poured into the concrete, the crack of the concrete due to the shrinkage of the shrinkage is reduced, the phenomenon of flowing down in the gravity direction compared to the dilute concrete when the cross-slope is set can be reduced the deformation of the phase.
또한, 3차원 입체형상을 갖는 콘크리트블록이 제조됨과 동시에 콘크리트블록에 안내레일 지주의 설치를 위한 날개부가 일체로 형성되기 때문에, 이후 현장에서 고무차륜 경전철의 궤도 부설시 콘크리트블록 상의 날개부에 용이하게 안내레일 지주를 설치할 수 있고, 주행로와 안내레일의 선형을 일치시키기 위한 별도의 작업없이 주행로 형성을 위한 콘크리트블록 설치와 병행하여 안내레일을 설치할 수 있어, 별도의 안내레일 설치를 위한 시공비가 절감될 수 있다.In addition, since a concrete block having a three-dimensional solid shape is manufactured and at the same time the wing portion for installing the guide rail struts is integrally formed in the concrete block, it is easy to the wing portion on the concrete block when laying the track of the rubber wheel light rail at the site. Guide rail props can be installed, and guide rails can be installed in parallel with the installation of concrete blocks for the formation of the driving paths without additional work to match the linearity of the driving paths and the guide rails. Can be reduced.
도 1은 일반적인 안내 궤도식 고무차륜 경전철의 선로를 도시한 개략도.1 is a schematic diagram showing a track of a general guide track type rubber wheel light rail;
도 2 내지 도 4는 종래 프리캐스트 블록의 문제점을 보이기 위한 도.2 to 4 are diagrams for showing the problem of the conventional precast block.
도 5 내지 도 19은 본 발명의 일 실시예에 따른 3차원 입체형상을 갖는 콘크리트블록을 제조하는 과정을 보인 개략도.5 to 19 is a schematic view showing a process of manufacturing a concrete block having a three-dimensional solid shape according to an embodiment of the present invention.
도 20은 본 발명의 일 실시예에 따른 제조방법에 의해 제조된 콘크리트블록을 이용하여 현장에서 안내궤도식 고무차륜 경전철의 주행로를 설치하는 과정을 보인 개략도.20 is a schematic view showing a process of installing a guideway-type rubber wheel light rail in the field using a concrete block manufactured by the manufacturing method according to an embodiment of the present invention.
도 21 내지 도 26은 본 발명의 다른 실시예에 따른 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법의 주요공정을 보인 개략도.21 to 26 is a schematic view showing the main process of the track laying method of the guided track type rubber wheel light rail using a concrete block having a three-dimensional solid shape according to another embodiment of the present invention.
이하에서는 본 발명의 바람직한 실시예에 관하여 첨부도면을 참조하여 상세하게 설명하기로 한다. 다만, 이하에서 설명되는 실시예는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 쉽게 실시할 수 있을 정도로 상세하게 설명하기 위한 것에 불과하며, 이로 인해 본 발명의 보호범위가 한정되는 것을 의미하지는 않는다. 그리고 본 발명의 여러 실시예를 설명함에 있어서, 동일한 기술적 특징을 갖는 구성요소에 대하여는 동일한 도면부호를 사용하기로 한다.Hereinafter, with reference to the accompanying drawings, a preferred embodiment of the present invention will be described in detail. However, the embodiments described below are merely to describe in detail enough to be able to easily carry out the invention by those skilled in the art to which the present invention pertains, thereby limiting the protection scope of the present invention It does not mean. In describing various embodiments of the present invention, the same reference numerals will be used to refer to elements having the same technical features.
본 발명의 일 실시예에 따른 3차원 입체형상을 갖는 콘크리트블록의 제조방법은 경전철의 주행로를 형성하기 위한 콘크리트블록을 제조하는 방법에 관한 것이며, 사전 제조된 복수의 콘크리트블록을 현장에서 연결설치하여 경전철의 주행로를 형성하게 된다.Method for manufacturing a concrete block having a three-dimensional solid shape according to an embodiment of the present invention relates to a method for manufacturing a concrete block for forming a light rail runway, connecting a plurality of pre-prepared concrete blocks in the field To form a light rail.
이러한 콘크리트블록의 제조방법은, (a) 복수의 임시조립대를 서로 이격되게 설치하는 단계와, (b) 임시조립대에 안내레일을 설치하고 조정하는 단계와, (c) 안내레일의 사이에 콘크리트블록을 형성하는 단계와, (d) 콘크리트블록을 양생하는 단계를 포함한다.The manufacturing method of such a concrete block, (a) installing a plurality of temporary assembly spaced apart from each other, (b) installing and adjusting the guide rail in the temporary assembly, and (c) between the guide rail Forming a concrete block, and (d) curing the concrete block.
도면을 참조하여 구체적으로 설명하면, 우선 공장에서의 작업 전에 현장에서의 측량이 우선되는데, 도 5에 도시된 바와 같이 경전철의 주행로를 형성할 지형의 평면선형, 구배(slope) 및 횡단경사량(cant)을 고려하여 계획선형을 정한다. 이 경우, 광파기(10) 등을 이용하여 주행로 및 안내레일이 형성되어야 하는 위치 정보를 측정하고, 시공되어야 하는 설계조건에 따라 주행로 및 안내레일의 계획선형을 정한다. 계획선형에 대한 측량이 완료되면 공장에서 콘크리트블록을 제조한다.Specifically, with reference to the drawings, first, the surveying in the field prior to the work in the factory, as shown in Figure 5 planar linear, slope and cross slope of the terrain to form the light rail runway The plan linearity is determined by considering the cant. In this case, the position information on which the driving route and the guide rail are to be formed is measured by using the optical wave 10 and the like, and the planned linearity of the driving route and the guide rail is determined according to the design conditions to be constructed. When the survey for the planned linear is completed, the factory manufactures the concrete blocks.
도 6 내지 도 14는 공장에서 콘크리트블록을 제조하는 과정을 보인 도이다. 우선, 도 6 및 도 7에 도시된 바와 같이 안내레일의 설치를 위한 임시조립대(100)를 설치한다((a) 단계). 임시조립대(100)는 복수개가 서로 이격되도록 배열시키되, 한 쌍의 안내레일 설치를 위해 각 임시조립대(100)에 대향하는 곳에도 임시조립대를 설치한다. 이 경우, 각 임시조립대(100)는 지주(도면부호 표시되지 않음)와 지주의 일측면 상단에 형성되는 안내레일체결구(도면부호 표시되지 않음)를 포함할 수 있고, 안내레일체결구는 서로 대향하는 임시조립대의 대향하는 측면에 형성될 수 있다.6 to 14 is a view showing a process of manufacturing a concrete block in a factory. First, as shown in Figures 6 and 7 to install a temporary assembly 100 for the installation of the guide rail (step (a)). Temporary assembly 100 is arranged so that a plurality of spaced apart from each other, a temporary assembly is also installed in a place facing each temporary assembly 100 for a pair of guide rail installation. In this case, each temporary assembly 100 may include a support (not shown) and guide rail fasteners (not shown) formed on the top of one side of the support, the guide rail fasteners each other It may be formed on opposite sides of the opposing temporary assembly.
임시조립대(100)의 설치가 완료되면, 도 8 및 도 9에 도시된 바와 같이 임시조립대(100)에 안내레일(200)을 설치한 후 안내레일(200)을 조정한다((b) 단계). 이 경우, 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 안내레일(200)을 도면상 화살표 방향으로 조정한다. 이러한 안내레일(200)은 후술하는 바와 같이 콘크리트블록을 형성하는데 있어서 기준이 되며, 이에 따라 현장에서 요구되는 조건이 그대로 반영된 3차원 입체형상의 콘크리트블록이 형성될 수 있다.When the installation of the temporary assembly 100 is completed, the guide rail 200 is installed on the temporary assembly 100 as shown in FIGS. 8 and 9, and then the guide rail 200 is adjusted ((b)). step). In this case, the guide rail 200 is adjusted in the direction of the arrow in the drawing so as to correspond to the planned planar linearity, gradient and transverse inclination amount in the pre-measuring site. The guide rail 200 is a reference in forming a concrete block as described below, and thus a three-dimensional three-dimensional concrete block can be formed that reflects the conditions required in the field.
안내레일(200)이 설치되면, 안내레일(200)의 사이에 콘크리트블록을 형성하는데((c) 단계), 이때 콘크리트블록이 안내레일의 평면선형, 구배 및 횡단경사량에 대응되도록 하며, 이에 따라 3차원 입체형상을 가진 콘크리트블록이 형성될 수 있다. 참고로, 콘크리트블록을 구획별로 형성하거나 또는 일정간격으로 형성한 후 절단하는 공정이 추가될 수도 있다.When the guide rail 200 is installed, to form a concrete block between the guide rails (step (c)), wherein the concrete block to correspond to the planar linear, gradient and transverse amount of the guide rail, Accordingly, a concrete block having a three-dimensional solid shape may be formed. For reference, a process of forming a concrete block for each section or at a predetermined interval and then cutting may be added.
콘크리트블록 형성에 대하여 더 상세하게 설명하면, 우선 도 10 및 도 11에 도시된 바와 같이 안내레일(200) 사이의 바닥면에 하부거푸집(310)을 설치한다. 이 경우, 하부거푸집(310)은 레일의 길이방향을 따라 일정 구획별로 설치되도록 하거나, 구획별로 분리함이 없이 길게 설치할 수 있다.Referring to the concrete block formation in more detail, first, as shown in Figure 10 and 11, the lower formwork 310 is installed on the bottom surface between the guide rail 200. In this case, the lower formwork 310 may be installed in a predetermined section along the longitudinal direction of the rail, or may be installed long without separating by section.
도시되지는 않았지만, 하부거푸집(310)을 설치할 때, 예컨대 오르막과 내리막이 있는 경우에는 이후 형성되는 콘크리트블록(300)의 종단선형을 위해 하부거푸집(310)이 노반의 선형과 대응되게 설치되는 것이 바람직하다. 이것은 콘크리트블록의 하부면과 노반 사이의 이격거리가 불균일해지는 문제를 해소하기 위함이다. 즉, 도 4와 관련하여 설명한 바와 같이 종래 프리캐스트 블록의 경우에는 블록의 하부면과 노반 사이에 이격거리가 발생하고 또한 그 이격거리도 불균일하여 몰탈의 채움량이 증가되는 문제가 있었지만, 본 발명의 일 실시예에서는 하부거푸집(310)을 노반의 선형과 대응되게 설치함으로써 이러한 문제가 해소되도록 한 것이다.Although not shown, when the lower formwork 310 is installed, for example, if there is an uphill and a downhill, the lower formwork 310 is installed to correspond to the linearity of the roadbed for the longitudinal line of the concrete block 300 to be formed later. desirable. This is to solve the problem that the separation distance between the lower surface of the concrete block and the roadbed becomes uneven. That is, in the case of the conventional precast block as described with reference to FIG. 4, a separation distance is generated between the lower surface of the block and the roadbed, and the separation distance is also uneven so that the filling amount of mortar is increased. In one embodiment, this problem is solved by installing the lower formwork 310 to correspond to the linearity of the roadbed.
하부거푸집(310)이 설치되면, 도 12 및 도 13에 도시된 바와 같이 철근(322)을 배근한다. 철근 배근시 열선(324)을 설치할 수 있다. 철근(322) 배근은 안내레일(200)을 따라 이동하는 철근시공기(400)를 이용하여 철근(322)을 배근할 수 있다. 철근시공기(400)에는 안내레일(200)을 따라 이동할 수 있도록 하는 수단으로 롤러(도면부호 표시되지 않음)가 장착된다.When the lower formwork 310 is installed, as shown in FIGS. 12 and 13, the rebar 322 is arranged. The heating wire 324 may be installed when reinforcing bar. Reinforcement 322 reinforcement may be used to reinforce the reinforcement 322 by using the reinforcement construction machine 400 moving along the guide rail (200). The rebar construction machine 400 is equipped with a roller (not shown) as a means to move along the guide rail 200.
철근 배근 후에는, 도 14 및 도 15에 도시된 바와 같이 안내레일(200)의 길이방향과 직각되는 방향으로 안내레일(200)의 사이에 삽입부재(330)를 설치한다. 삽입부재(330)를 설치하는 이유는 이후에 콘크리트를 타설하여 양생한 경우 콘크리트블록의 양 측면을 관통하는 통공이 형성되도록 하기 위함이며, 이러한 통공에 볼트 등을 끼워 추후 콘크리트블록을 현장에 설치할 때 높이 및 방향을 조절할 수 있게 된다. 이에 대한 더 상세한 설명은 후술한다. 삽입부재(330)로는 관 형태의 부재가 적당하다.After the reinforcement, the insertion member 330 is installed between the guide rails 200 in a direction perpendicular to the longitudinal direction of the guide rails 200 as shown in FIGS. 14 and 15. The reason for installing the insertion member 330 is to allow a through hole to penetrate both sides of the concrete block when the concrete is poured after it is cured. Height and direction can be adjusted. A more detailed description thereof will be described later. As the insertion member 330, a tubular member is suitable.
이후, 도 16에 도시된 바와 같이 하부거푸집(310) 상에 콘크리트를 타설한다. 이 경우, 안내레일(200)을 따라 이동하는 이동거푸집(500)을 이용하여 콘크리트를 타설한다. 이동거푸집(500)은 하방이 개방된 "ㄷ" 형상의 단면을 가지며, 특히 이동거푸집(500)이 안내레일(200)을 따라 이동하기 때문에 이동거푸집(500)이 지나간 후의 형성되는 콘크리트블록(300)은 안내레일(200)의 평면선형, 구배 및 횡단경사량에 대응되게 형성될 수 있다. 콘크리트블록(300)을 구획별로 형성하거나 또는 일정간격으로 형성한 후 절단하는 공정이 추가될 수도 있음은 전술한 바 있다. 참고로, 콘크리트블록(300)에 안내레일(200)을 따라 이동할 수 있도록 롤러(도면부호 표시되지 않음)가 장착된다.Then, concrete is poured on the lower formwork 310 as shown in FIG. In this case, concrete is poured using the moving formwork 500 moving along the guide rail 200. Moving form 500 has a cross-section of the "C" shape is open downward, in particular, because the moving form 500 is moved along the guide rail 200 concrete block 300 is formed after the moving form 500 has passed. ) May be formed to correspond to the planar linear, gradient and transverse inclination amount of the guide rail (200). As described above, a process of cutting the concrete block 300 by sectioning or forming the block at a predetermined interval may be added. For reference, a roller (not shown) is mounted on the concrete block 300 to move along the guide rail 200.
콘크리트의 타설이 완료되면, 도 17에 도시된 바와 같이 피니셔(600)로 타설된 콘크리트블록(300)의 상면을 성형한다. 이 경우, 피니셔(600)도 안내레일(200)을 따라 이동하도록 함이 바람직하며, 이에 따라 콘크리트블록(300)의 상면은 안내레일(200)의 평면선형, 구배 및 횡단경사량에 대응되게 성형될 수 있다. 결국, 피니셔(600)가 안내레일(200)을 따라 이동하면서 콘크리트블록(300)의 종방향 및 횡방향 구배를 성형하기 때문에 안내레일(200)을 설치한 조건과 동일한 조건으로 3차원 입체형상의 콘크리트블록(300)이 형성될 수 있는 것이다.When the casting of the concrete is completed, as shown in FIG. 17, the upper surface of the concrete block 300 poured into the finisher 600 is formed. In this case, the finisher 600 is also preferably moved along the guide rails 200. Accordingly, the upper surface of the concrete block 300 is formed to correspond to the planar linear, gradient and transverse inclination of the guide rails 200. Can be. As a result, the finisher 600 moves along the guide rail 200 and forms the longitudinal and lateral gradients of the concrete block 300, so that the concrete having the three-dimensional solid shape under the same conditions as the guide rail 200 is installed. Block 300 may be formed.
콘크리트블록(300)의 성형이 완료되면, 콘크리트블록(300)을 양생하는 과정을 거친다(도 19 참조). 이로써, 콘크리트블록의 제조가 완료되며, 필요한 경우 소정 간격으로 절단하는 공정이 추가될 수 있다.When the molding of the concrete block 300 is completed, the concrete block 300 undergoes a curing process (see FIG. 19). As a result, the manufacturing of the concrete block is completed, and if necessary, a process of cutting at a predetermined interval may be added.
한편, 콘크리트블록(300)이 완전하게 양생된 후 또는 어느 정도 양생된 후에 콘크리트블록(300)의 상면을 연마하는 공정이 추가될 수 있다. 이 경우, 도 18에 도시된 바와 같이 안내레일(200)을 따라 이동하는 연마기(700)를 이용하여 콘크리트블록(300)의 상면을 연마한다.On the other hand, after the concrete block 300 is completely cured or cured to some extent, a process of polishing the upper surface of the concrete block 300 may be added. In this case, as illustrated in FIG. 18, the upper surface of the concrete block 300 is polished by using the polishing machine 700 moving along the guide rail 200.
사전 제조가 완료된 콘크리트 블록(300)은 도 19에 도시되어 있다. 콘크리트블록(300)은 안내레일(200)의 평면선형, 구배 및 횡단경사량과 동일한 조건으로 형성되며, 하나의 블록의 전단과 후단에는 삽입부재(330)이 삽입된 상태이기 때문에 통공이 형성되어 있다. 이후, 콘크리트블록(300)을 하부거푸집(310)으로부터 분리하여 현장으로 운반하면 된다.Prefabricated concrete block 300 is shown in FIG. 19. The concrete block 300 is formed under the same conditions as the planar linearity, gradient and transverse inclination amount of the guide rail 200. Since the insertion member 330 is inserted into the front and rear ends of the one block, the through hole is formed. have. Thereafter, the concrete block 300 may be separated from the lower formwork 310 and transported to the site.
이상과 같은 본 발명의 일 실시예에 따른 제조방법에 의해 제조된 콘크리트블록을 이용하여 안내궤도식 고무차륜 경전철의 궤도를 부설하는 방법에 대하여 설명하면 다음과 같다.Referring to the method of laying the track of the guideway type rubber wheel light rail using the concrete block manufactured by the manufacturing method according to an embodiment of the present invention as follows.
우선, 도 19에 도시된 바와 같은 콘크리트블록(300)을 현장으로 운반한다.First, the concrete block 300 as shown in Figure 19 carries to the site.
그리고 현장으로 운반된 콘크리트블록(300)을 측량선형에 맞도록 현장에 설치하고 각 콘크리트블록이 연결되도록 조립하여 주행로를 형성한다. 이 경우, 콘크리트블록(300)의 높이나 방향조절이 필요한 경우, 도 20에 도시된 바와 같이 별도의 높이 및 방향조절수단(800)을 이용하여 조절가능하다. 높이 및 방향조절수단(800)을 이용하여 콘크리트블록(300)의 높이나 방향을 조절하고자 하는 경우, 전술한 바와 같이 콘크리트블록(300)의 콘크리트블록에 삽입되어 있는 삽입부재(330)로 인해 형성되는 통공에 볼트(810) 등을 끼운 후 높이 및 방향조절수단(800)과 연결시키고, 높이 및 방향조절수단(800)으로 콘크리트블록(300)의 높이, 방향 및 경사 등을 조절한다.And the concrete block 300 carried to the site is installed on the site to fit the surveying linear and assembled so that each concrete block is connected to form a driving path. In this case, when the height or direction adjustment of the concrete block 300 is required, it is possible to adjust using a separate height and direction adjusting means 800 as shown in FIG. If you want to adjust the height or direction of the concrete block 300 using the height and direction adjusting means 800, as described above is formed by the insertion member 330 is inserted into the concrete block of the concrete block 300 Insert the bolt 810 into the through hole and then connected with the height and direction adjusting means 800, and adjusts the height, direction and inclination of the concrete block 300 with the height and direction adjusting means (800).
복수의 콘크리트블록(300)을 연결설치하여 주행로가 형성되면, 주행로의 양측에 복수의 지주를 이격배치되도록 설치한다.When a plurality of concrete blocks 300 are installed and connected to each other, a traveling path is formed. The plurality of concrete blocks 300 are installed to be spaced apart from each other.
그리고 지주에 안내레일을 설치하고, 최초 계획된 평면선형, 구배 및 횡단경사량, 즉 콘크리트블록 형성을 위해 공장에서 안내레일을 설치했던 조건과 같은 조건이 되도록 안내레일을 조정한다.And guide rails are installed on the shore, and the guide rails are adjusted to meet the same conditions as the originally planned planar linearity, gradient and transverse inclination, that is, the conditions where the guide rails were installed in the factory to form concrete blocks.
따라서 현장에서 별도로 주행로와 안내레일의 궤적 등을 일치시켜야 할 필요가 없으며, 사전 제조된 콘크리트블록(300)을 단순히 연결시킨 후 안내레일은 최초 계획된 선형조건에 맞게 설치하기만 하면 되기 때문에, 현장에서의 시공작업이 간단하고 시공량이 대폭 감소하여 소요공기를 현저히 단축시킬 수 있게 된다.Therefore, it is not necessary to match the tracks of the driving track and guide rail separately in the field, and after simply connecting the pre-fabricated concrete block 300, the guide rails only need to be installed in accordance with the originally planned linear conditions. The construction work is simple and the amount of construction is greatly reduced, which greatly reduces the required air.
한편, 현장에서 주행로를 형성한 후에 안내레일을 설치하여야만 하는 것은 아니고, 현장에 미리 안내레일을 설치해놓은 상태에서 공장에서 사전 제조되어 운반된 콘크리트블록을 연결하여 주행로를 형성할 수도 있다.On the other hand, it is not necessary to install the guide rails after the formation of the driving path in the field, it is also possible to form the driving path by connecting the pre-manufactured concrete block in the factory with the guide rail installed in advance on the site.
이상과 같은 본 발명의 일 실시예에 따른 제조방법에 의해 제조된 3차원 입체형상을 갖는 콘크리트블록(300)은 종래 직육면체 형상의 프리캐스트 블록과는 달리 3차원 입체형상을 가지며, 그 형상은 실제 현장에서 요구되는 평면선형, 구배 및 횡단경사량이 그대로 반영되어 형성된다. 예컨대 구체적으로 도시되지는 않았지만 완화곡선구간에서는 콘크리트블록의 내측이 외측보다 더 낮게 형성된다. Concrete block 300 having a three-dimensional solid shape manufactured by the manufacturing method according to an embodiment of the present invention as described above has a three-dimensional solid shape, unlike the precast block of the conventional cuboid shape, the shape is actually Planar linearity, gradient and transverse inclination required in the field are reflected. For example, although not specifically illustrated, in the relaxation curve section, the inside of the concrete block is formed lower than the outside.
이것은 전술한 바와 같이 콘크리트블록(300)을 형성할 때, 요구되는 평면선형, 구배 및 횡단경사량이 그대로 반영되어 설치된 안내레일을 따라 이동하는 이동거푸집을 이용하여 콘크리트를 타설하고 또한 안내레일을 따라 이동하는 피니셔를 이용하여 콘크리트블록의 상면을 성형하였기 때문이다. 따라서 도시되지는 않았지만 다수의 콘크리트블록(300)을 현장에서 연결하는 경우, 다수의 콘크리트블록(300)은 인접하는 다른 콘크리트블록과 대응되는 평면선형, 구배 및 횡단경사량을 갖추고 있기 때문에 그대로 연결시키면 되고, 연결되는 콘크리트블록 간에 틈이 생기는 현상은 발생하지 않게 되고, 더욱이 종단 구간에서도 콘크리트블록(300) 하부면이 노반에 밀착된 상태로 형성되기 때문에 불균일한 이격거리로 인한 몰탈 채움량 증가 등의 문제가 해소될 수 있다.When the concrete block 300 is formed as described above, the concrete is placed using a moving formwork moving along the guide rail installed by reflecting the required planar linearity, gradient and transverse slope as it is and moving along the guide rail. This is because the upper surface of the concrete block was formed by using a finisher. Therefore, although not shown in the case of connecting a plurality of concrete blocks 300 in the field, because the plurality of concrete blocks 300 has a planar linear, gradient and cross-slope amount corresponding to the other concrete blocks adjacent to the connection as it is The gap between the concrete blocks to be connected does not occur, and since the lower surface of the concrete block 300 is formed to be in close contact with the roadbed even in the end section, the mortar filling amount is increased due to the non-uniform spacing. The problem can be solved.
도 21 내지 도 26은 본 발명의 다른 실시예에 따른 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법의 주요공정을 보인 개략도이다.21 to 26 is a schematic view showing the main process of the track laying method of the guided track type rubber wheel light rail using a concrete block having a three-dimensional solid shape according to another embodiment of the present invention.
본 발명의 다른 실시예에 따른 안내궤도식 고무차륜 경전철의 궤도 부설방법은, 공장에서 사전 제작된 3차원 입체형상을 갖는 콘크리트블록을 이용한다는 점에서는 전술한 본 발명의 일 실시예의 경우와 동일하며, 후술하는 바와 같이 콘크리트블록에 안내레일 지주 설치의 용이성을 위한 날개부를 형성한다는 점에서 가장 큰 차이가 있다.The track laying method of the guided orbital rubber wheel light rail according to another embodiment of the present invention is the same as the case of the above-described embodiment of the present invention in that a concrete block having a three-dimensional solid shape pre-fabricated in a factory is used. As will be described later, there is the biggest difference in that it forms a wing portion for ease of installation of the guide rail strut in the concrete block.
전체공정을 설명하면, 우선 3차원 입체형상을 갖는 콘크리트블록을 형성하는 공정은 전술한 본 발명의 일 실시예의 경우와 대동소이하다. 즉, 도 21에 도시된 바와 같이 복수의 임시조립대(100)를 서로 이격되게 설치하고, 임시조립대(100)에 안내레일(200)을 설치한 후 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 안내레일(200)을 조정하며, 안내레일(200)의 사이에 안내레일(200)의 평면선형, 구배 및 횡단경사량에 대응되도록 3차원 입체형상을 갖는 콘크리트블록(300)을 형성한다. 콘크리트블록(300)을 형성하는 구체적인 공정은 전술한 본 발명의 일 실시예의 경우와 대동소이하므로, 여기에서 더 상세한 설명은 생략한다.Referring to the entire process, first, the process of forming a concrete block having a three-dimensional solid shape is similar to the case of the embodiment of the present invention described above. That is, as shown in Figure 21 installed a plurality of temporary assembly stand 100 to be spaced apart from each other, after installing the guide rail 200 in the temporary assembly stand 100, the planar planar linear in the site surveyed, The guide rail 200 is adjusted to correspond to the gradient and the cross slope, and the concrete block having a three-dimensional solid shape to correspond to the planar linear, gradient and cross slope of the guide rail 200 between the guide rails 200. Form 300. Since the concrete process of forming the concrete block 300 is almost the same as the case of the embodiment of the present invention described above, a more detailed description thereof will be omitted.
콘크리트블록(300)이 형성되면, 도 22에 도시된 바와 같이 임시조립대(100)에 설치되어 있는 안내레일(200)에 이후 현장에서의 안내레일 설치를 위한 안내레일 지주(110)를 안내레일(200)에 매달리도록 결합시킨다. 이 경우, 안내레일 지주(110)는 길이방향으로 배열된 임시조립대(100)의 사이에 배치되며, 특히 안내레일 지주(110)의 받침판(112)이 콘크리트블록(300)의 상면 외측에 위치하도록 한다.When the concrete block 300 is formed, the guide rail support 110 for the guide rail installation in the field to the guide rail 200 is installed in the temporary assembly 100 as shown in FIG. Combine to hang on (200). In this case, the guide rail strut 110 is disposed between the temporary assembly 100 is arranged in the longitudinal direction, in particular, the support plate 112 of the guide rail strut 110 is located outside the upper surface of the concrete block 300 Do it.
이후, 도 23에 도시된 바와 같이 인접하는 콘크리트블록(300)의 상단 모서리에 날개부(350)를 형성한다. 이 경우, 날개부(350)는 안내레일 지주(110)의 받침판(112)이 안착되도록 콘크리트블록(300) 상단의 외측으로 돌출형성되도록 한다. 특히, 안내레일 지주(110)의 받침판(112)이 인접하는 콘크리트블록의 서로 접촉되는 날개부(350)에 안착되도록 한다. 참고로, 도시되지는 않았지만 날개부는 콘크리트블록(300) 외측으로 별도의 거푸집을 설치한 후 콘크리트를 타설하여 형성할 수 있다.Thereafter, as shown in FIG. 23, the wing 350 is formed at the upper edge of the adjacent concrete block 300. In this case, the wing portion 350 is to protrude to the outside of the top of the concrete block 300 so that the support plate 112 of the guide rail support 110 is seated. In particular, the support plate 112 of the guide rail support 110 is to be seated on the wing portion 350 in contact with each other of the adjacent concrete block. For reference, although not shown, the wing portion may be formed by pouring concrete after installing a separate formwork outside the concrete block 300.
그리고 안내레일 지주(110)의 받침판(112)과 콘크리트블록(300)의 날개부(350)를 관통하는 통공을 형성한다. 추후 현장에서 안내레일 지주(110)를 콘크리트블록(300)에 볼트체결시키기 위함이다.And it forms a through hole penetrating through the support plate 112 of the guide rail support 110 and the wing portion 350 of the concrete block 300. In order to bolt the guide rail strut 110 to the concrete block 300 at a later site.
그러고 나서, 도 24에 도시된 바와 같이 안내레일 지주(110)를 철거한다.Then, the guide rail strut 110 is removed as shown in FIG.
그러고 나서, 도 25에 도시된 바와 같이 날개부(350)가 형성된 콘크리트블록(300)을 현장으로 운반하여 측량선형에 맞도록 현장에 설치하여 주행로를 형성한다.Then, as illustrated in FIG. 25, the concrete block 300 having the wing portion 350 formed therein is transported to the site to be installed on the site so as to fit the surveying line to form a driving path.
콘크리트블록(300)을 현장에 설치한 후, 안내레일 지주(110)를 설치한다. 이 경우, 콘크리트블록(300)을 제조할 때, 이후의 안내레일 지주(110) 설치를 안배한 날개부(350)도 형성하였기 때문에, 현장에서는 단순히 안내레일 지주(110)의 받침판(112)를 콘크리트블록(300)의 날개부(350) 상에 안착시키고 볼트로 체결시키면 된다. 다시 말해, 콘크리트블록(300) 형성 과정에서 안내레일 지주(110)의 받침판(112)과 콘크리트블록(300)의 날개부(350)에 대응되는 통공을 형성하였기 때문에, 현장에서는 안내레일 지주(110)를 콘크리트블록의 날개부(350)에 안착시킨 후 볼트로 체결하기만 하면 되는 것이다. 따라서 종래 주행로와 안내레일 설치를 별도로 하고 부설하던 방법에 비해 용이하게 안내레일을 설치할 수 있고, 주행로와 안내레일의 선형을 일치시키는 별도의 공정도 불필요하다.After installing the concrete block 300 on-site, install the guide rail support 110. In this case, when manufacturing the concrete block 300, since the wing portion 350 is also arranged to arrange the guide rail struts 110 to be installed later, the support plate 112 of the guide rail strut 110 is simply formed in the field. It may be seated on the wing 350 of the concrete block 300 and fastened with bolts. In other words, since the through hole corresponding to the support plate 112 of the guide rail support 110 and the wing 350 of the concrete block 300 is formed in the process of forming the concrete block 300, the guide rail support 110 in the field ) Only to be fastened with bolts after seating on the wing 350 of the concrete block. Therefore, the guide rail can be easily installed as compared to the conventional method of installing and installing the separate driving route and the guide rail, and a separate process of matching the linearity of the driving route and the guide rail is unnecessary.
이러한 안내레일 지주(110)를 콘크리트블록(300)의 날개부(350)에 볼트체결시키게 되면, 인접하는 콘크리트블록 상호 간을 연결하는 기능도 수행하게 된다. 안내레일 지주(110)의 받침판(112)이 인접하는 콘크리트블록 각각의 날개부(350)와 볼트체결되기 때문이다.When the guide rail strut 110 is bolted to the wing 350 of the concrete block 300, it also performs a function of connecting the adjacent concrete blocks. This is because the support plate 112 of the guide rail support 110 is bolted to each wing 350 of the adjacent concrete block.
그러고 나서, 안내레일 지주의 상단에 마련된 안내레일체결구(114)에 안내레일(200)을 설치함으로써 안내궤도식 고무차륜 경전철의 궤도 부설은 완료된다.Then, by installing the guide rail 200 in the guide rail fasteners 114 provided on the upper end of the guide rail struts, the track laying of the guide track type rubber wheel light rail is completed.
한편, 안내레일(200)을 안내레일체결구(114)에 설치하기 전에, 도 26에 도시된 바와 같이 콘크리트블록(300)의 날개부(350)와 안내레일 지주(110)의 받침판(112)을 볼트로 체결한 후에 콘크리트블록(300)의 날개부(350)와 노반 사이에 거푸집(900)을 설치하고 콘크리트(C)를 타설한 후 양생하는 공정이 추가될 수 있다. 콘크리트블록(300) 상호 간의 고정력과, 콘크리트블록(300)과 안내레일 지주(110)의 고정력을 견고하게 하고, 콘크리트블록(300)이 노반에서 이동되는 현상이 방지되도록 하기 위함이다.On the other hand, before installing the guide rail 200 in the guide rail fastener 114, as shown in FIG. 26, the wing plate 350 and the support plate 112 of the guide rail support 110 of the concrete block 300 After fastening the bolt with a formwork 900 between the wing portion 350 and the roadbed of the concrete block 300 and the concrete (C) after pouring the curing process may be added. This is to secure the fixing force between the concrete blocks 300 and the fixing force of the concrete block 300 and the guide rail support 110 and to prevent the concrete block 300 from being moved on the roadbed.
편의상 도 23 내지 도 25에서는 하나의 콘크리트블록(300)의 일측 모서리에만 날개부(350)가 형성된 것을 도시하였지만, 타측 모서리에도 날개부(350)가 형성될 수 있으며, 이는 안내레일 지주(110)의 요구되는 설치간격에 맞도록 조절하면 된다.23 to 25 for convenience, it is shown that the wing portion 350 is formed only at one corner of one concrete block 300, the wing portion 350 may be formed at the other corner, which is the guide rail support 110 It can be adjusted to fit the required installation distance of the product.
본 발명에 의하면, 3차원 입체형상을 갖는 콘크리트블록을 사전 제조하고 이릉 현장에서 설치만 하면 되고, 특히 현장에서의 콘크리트블록 상호 간을 조립하는 작업이 용이하므로, 현장에서의 시공량이 감소하여 소요공기가 단축될 수 있다.According to the present invention, the pre-fabricated concrete blocks having a three-dimensional solid shape need only be pre-fabricated and installed at the site. Can be shortened.

Claims (7)

  1. 복수가 서로 연결되어 경전철의 주행로를 형성하는 콘크리트블록을 제조하는 방법에 있어서,In the method of manufacturing a concrete block that is connected to each other to form a runway of light rail,
    (a) 복수의 임시조립대를 서로 이격되게 설치하는 단계;(a) installing a plurality of temporary assemblies spaced apart from each other;
    (b) 상기 임시조립대에 안내레일을 설치한 후 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 상기 안내레일을 조정하는 단계;(b) adjusting the guide rails so as to correspond to the planar linear, gradient and transverse slopes at the pre-measured site after installing the guide rails in the temporary assembly;
    (c) 상기 안내레일의 사이에 상기 안내레일의 평면선형, 구배 및 횡단경사량에 대응되도록 3차원 입체형상을 갖는 콘크리트블록을 형성하는 단계; 및(c) forming a concrete block having a three-dimensional solid shape between the guide rails so as to correspond to the planar linearity, gradient and transverse inclination of the guide rail; And
    (d) 상기 콘크리트블록을 양생하는 단계;를 포함하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법.(d) curing the concrete block; a method of manufacturing a concrete block having a three-dimensional solid shape comprising a.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 (c) 단계는, 하부거푸집을 설치하는 단계와, 상기 안내레일을 따라 이동하는 철근시공기를 이용하여 철근을 배근하고 열선을 설치하는 단계와, 상기 안내레일의 길이방향과 직각되는 방향으로 상기 콘크리트블록을 관통하는 통공이 형성되도록 상기 안내레일 사이에 관 형태의 삽입부재를 설치하는 단계와, 상기 안내레일을 따라 이동하는 이동거푸집을 이용하여 콘크리트를 타설하는 단계와, 상기 안내레일을 따라 이동하는 피니셔로 상기 타설된 콘크리트의 상면을 성형함으로써 3차원 입체형상의 콘크리트블록이 형성되도록 하는 단계를 포함하는 것을 특징으로 하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법.The step (c) includes the steps of installing the lower formwork, reinforcing the reinforcing bar using a rebar construction machine moving along the guide rail and installing a heating wire, in a direction perpendicular to the longitudinal direction of the guide rail. Installing a tube-shaped insert member between the guide rails so as to form a through-hole penetrating the concrete block, and placing concrete using a moving formwork moving along the guide rails; And forming a three-dimensional solid concrete block by forming an upper surface of the poured concrete with a moving finisher.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 (d) 단계 이후, (e) 상기 안내레일을 따라 이동하는 연마기를 이용하여 상기 콘크리트블록의 상면을 연마하는 단계를 더 포함하는 것을 특징으로 하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법.After the step (d), (e) the method of manufacturing a concrete block having a three-dimensional solid shape further comprising the step of polishing the upper surface of the concrete block using a grinding machine moving along the guide rail.
  4. 청구항 2에 있어서,The method according to claim 2,
    상기 (c) 단계에서 상기 콘크리트블록의 하부면과 노반 사이의 이격거리가 균일해지도록 상기 하부거푸집이 상기 노반의 종단선형과 대응되게 설치되는 것을 특징으로 하는 3차원 입체형상을 갖는 콘크리트블록의 제조방법.In the step (c), the lower formwork is manufactured so as to correspond to the longitudinal line of the roadbed so that the distance between the lower surface of the concrete block and the roadbed is uniform, the manufacturing of a concrete block having a three-dimensional solid shape Way.
  5. 청구항 1 내지 4 중 어느 한 항의 방법으로 제조된 콘크리트블록을 현장으로 운반하는 단계;Transporting the concrete block manufactured by the method of claim 1 to a site;
    상기 운반된 콘크리트블록을 측량선형에 맞도록 현장에 설치하여 조립한 후 방향 및 높이를 조정하여 주행로를 형성하는 단계;Installing and transporting the transported concrete block to a surveying line to form a driving path by adjusting a direction and a height;
    상기 주행로의 양측에 복수의 지주를 이격배치되도록 설치하는 단계; 및Installing a plurality of struts spaced apart from both sides of the driving path; And
    상기 지주에 안내레일을 설치한 후 계획된 평면선형, 구배 및 횡단경사량에 맞춰 상기 안내레일을 조정하는 단계;를 포함하는 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법.Adjusting the guide rails according to the planar linear, gradient and transverse inclined amount after installing the guide rail on the support; the guideway orbit laying method of guided rubber wheel light rail using a concrete block having a three-dimensional solid shape comprising a .
  6. 복수의 임시조립대를 서로 이격되게 설치하는 단계;Installing a plurality of temporary assemblies spaced apart from each other;
    상기 임시조립대에 안내레일을 설치한 후 사전 측량된 현장에서의 계획된 평면선형, 구배 및 횡단경사량에 대응되도록 상기 안내레일을 조정하는 단계;Adjusting the guide rails so as to correspond to the planar linear, gradient, and transverse slopes of the pre-measured site after installing the guide rails in the temporary assembly;
    상기 안내레일의 사이에 상기 안내레일의 평면선형, 구배 및 횡단경사량에 대응되도록 3차원 입체형상을 갖는 콘크리트블록을 형성하는 단계;Forming a concrete block having a three-dimensional solid shape between the guide rails so as to correspond to the planar linearity, gradient and transverse inclination amount of the guide rail;
    상기 임시조립대의 사이에서 안내레일 지주가 상기 안내레일에 매달리도록 결합시키되, 상기 안내레일 지주의 받침판이 상기 콘크리트블록의 상면 외측에 위치하도록 하는 단계;Coupling the guide rail struts to the guide rails between the temporary assembly units, such that the support plate of the guide rail struts is located outside the upper surface of the concrete block;
    상기 안내레일 지주의 받침판이 안착될 수 있도록 인접하는 콘크리트블록의 상단 모서리에 각각 날개부를 돌출형성하는 단계;Projecting the wings at the upper edges of the adjacent concrete blocks so that the support plates of the guide rail struts can be seated;
    상기 안내레일 지주의 받침판과 상기 콘크리트블록의 날개부를 관통하는 통공을 형성하는 단계;Forming a through hole penetrating the support plate of the guide rail support and the wing of the concrete block;
    상기 안내레일 지주를 철거하는 단계;Removing the guide rail support;
    상기 콘크리트블록을 현장으로 운반하여 측량선형에 맞도록 현장에 설치하여 주행로를 형성하는 단계;Transporting the concrete block to a site and installing it on a site to fit a surveying linear to form a driving path;
    상기 콘크리트블록의 날개부 상에 상기 안내레일 지주를 안착시킨 후 볼트로 체결시키는 단계; 및Mounting the guide rail support on the wing of the concrete block and fastening with bolts; And
    상기 안내레일 지주의 상단에 안내레일을 설치하는 단계;를 포함하는 3차원 입체형상을 갖는 콘크리트블록을 이용한 안내궤도식 고무차륜 경전철의 궤도 부설방법.And installing a guide rail on an upper end of the guide rail prop. The track laying method of the guide rail-type rubber wheel light rail using a concrete block having a three-dimensional shape.
  7. 청구항 6에 있어서,The method according to claim 6,
    상기 콘크리트블록의 날개부와 상기 안내레일 지주의 받침판을 볼트로 체결한 후, 상기 콘크리트블록의 날개부와 노반 사이에 거푸집을 설치하고 콘크리트를 타설한 후 양생하는 단계를 더 포함하는 것을 특징으로 하는 안내궤도식 고무차륜 경전철의 궤도 부설방법.After fastening the wing plate of the concrete block and the backing plate of the guide rail support with bolts, installing the formwork between the wing portion and the roadbed of the concrete block, and further comprising the step of curing after pouring concrete Guideway laying method of guided rubber wheel light rail.
PCT/KR2011/002313 2011-03-25 2011-04-04 Method for manufacturing concrete block having 3d stereo form and method for constructing track for guideway-type light rail having rubber wheels using concrete block manufactured thereby WO2012133968A1 (en)

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