WO2012131782A1 - Method for applying heat-blocking film and thermal insulation panel formed by heat-blocking film - Google Patents

Method for applying heat-blocking film and thermal insulation panel formed by heat-blocking film Download PDF

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Publication number
WO2012131782A1
WO2012131782A1 PCT/JP2011/001951 JP2011001951W WO2012131782A1 WO 2012131782 A1 WO2012131782 A1 WO 2012131782A1 JP 2011001951 W JP2011001951 W JP 2011001951W WO 2012131782 A1 WO2012131782 A1 WO 2012131782A1
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Prior art keywords
coated
heat
base material
coating
top coat
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PCT/JP2011/001951
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French (fr)
Japanese (ja)
Inventor
晋武 島田
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Shimada Susumu
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Publication date
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Priority to PCT/JP2011/001951 priority Critical patent/WO2012131782A1/en
Publication of WO2012131782A1 publication Critical patent/WO2012131782A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/48Stabilisers against degradation by oxygen, light or heat
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/28Glass
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7691Heat reflecting layers or coatings

Definitions

  • the present invention relates to a method for coating a heat shielding film that is highly effective in suppressing temperature rise due to radiation such as sunlight and heat transfer, and has excellent durability, and to a heat shielding panel on which the heat shielding film is formed. is there.
  • the internal temperature of objects to be painted such as roofs, rooftops, exterior walls, tanks, ships, aircraft, automobiles, trains, work vehicles, special vehicles, helmets, plants, various machines, article covers, storerooms, etc.
  • Concrete and metal used as building materials have high thermal conductivity and heat storage, and promote the temperature rise inside the object to be coated.
  • Plastic also has high thermal conductivity and heat storage, and promotes temperature rise inside the object to be coated.
  • a paint having a coating composition layer (A) and a coating composition layer (B) formed on the coating composition layer (A) on the object to be coated contains a composite metal oxide pigment containing an oxide of Bi and / or Y and an oxide of Mn, and a resin (a), and the coating composition layer (B ) Is a compound represented by the general formula Si (OR) 4 (wherein R may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms) or a partial condensate thereof;
  • R may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms
  • a heat ray highly reflective coating containing resin (b) has been proposed (see, for example, Patent Document 1).
  • Patent Document 1 The technique described in Patent Document 1 is satisfactory by using a fluoroolefin copolymer (for example, Lumiflon manufactured by Asahi Glass Co., Ltd. (registered trademark, hereinafter, description of being a registered trademark is omitted)). It has a weather resistance. Further, Patent Document 1 describes that a hollow spherical body (for example, a shirasu balloon) capable of imparting heat insulation may be included as necessary. However, in the technique described in Patent Document 1, there is only a description that a hollow sphere may be included as necessary, and no mention is made of a synergistic effect of the hollow sphere and the fluoroolefin copolymer. Not.
  • a fluoroolefin copolymer for example, Lumiflon manufactured by Asahi Glass Co., Ltd. (registered trademark, hereinafter, description of being a registered trademark is omitted)
  • a hollow spherical body for example, a
  • the present invention has been made to solve the above-mentioned problems, demonstrates a synergistic effect between the base material and the top coat, and suppresses temperature rise due to radiation such as sunlight and heat transfer with high efficiency and durability. It is an object of the present invention to provide a method for coating a heat shielding film excellent in the above and a heat shielding panel on which the heat shielding film is formed.
  • the method for coating a heat shielding film according to the present invention is a coating method for forming a heat shielding film on an object to be coated, wherein a base material (A) containing a shirasu balloon is applied to the object to be coated, and the base material A top coat (B) containing an aqueous fluororesin containing heat shielding pigment or hollow beads is applied to the object to be coated with (A) to form a heat blocking film on the object to be coated. It is characterized by doing.
  • the coating amount of the base material (B) is 1.0 kg / m 2 to 2.0 kg / m 2 with respect to the object to be coated, and the top coat (B) characterized in that as a 0.15kg / m 2 ⁇ 0.3kg / m 2 with respect to the coating amount the object to be coated.
  • the method for coating a heat shielding film according to the present invention is characterized in that the base material (A) is applied after pretreatment of the object to be coated.
  • the method for coating a heat shielding film according to the present invention is characterized in that after the pretreatment, the primer (C) is applied and then the base material (A) is applied.
  • the coating amount is 0.07 kg / m 2 to 0.2 kg between the base material (A) and the top coat (B) with respect to the object to be coated. It is characterized by interposing a good primer (D) of / m 2 .
  • the heat shield panel according to the present invention has a heat shield film formed by the above-described coating method of the heat shield film.
  • a high-performance heat shield film can be easily formed.
  • the heat-shielding panel according to the present invention has a high-performance heat-shielding film, so that the range of usage can be expanded and application to various objects to be coated can be expected.
  • a method for coating a thermal barrier film according to the present invention comprises applying a base material (A) containing a shirasu balloon containing 65% to 75% volcanic glass on an object to be coated, It is carried out by applying a top coat (B) containing an aqueous fluororesin containing a heat shielding pigment or hollow beads on the base material (A). If necessary, in this method, the primer (C) may be applied as a base of the base material (A), and the primer (D) is provided between the base material (A) and the top coat (B). It may be applied.
  • the material of the object to be coated on which the heat blocking film is applied is not particularly limited.
  • the material to be coated include inorganic substances (eg, concrete, natural stone, glass, etc.), metals (eg, iron, stainless steel, aluminum, copper, etc.), wood, synthetic organic materials (eg, plastic, rubber, etc.) Etc. are mentioned as examples.
  • an organic-inorganic composite material for example, fiber reinforced plastic, resin reinforced concrete, fiber reinforced concrete, or the like may be used as a material of the object to be coated.
  • the object to be painted may be either movable property or real estate.
  • objects to be painted include rooftops and exterior walls, doors, window gate members, monuments, poles, tanks, waterproof sheets, pipes, ships, aircraft, automobiles, trains, work vehicles, special vehicles, bridge members, steel towers, helmets, Examples include chemical plants, communications equipment, electrical and electronic components, road median strips, guardrails, chimneys, various machines, article covers, storerooms, and the like.
  • a material having high thermal conductivity or high heat storage property is used as the object to be coated.
  • the base material (A) is applied to a part or all of the surface of the object to be coated.
  • a base material (A) is apply
  • This base material (A) may be applied directly to the surface of the object to be coated, or may be applied via a pretreatment layer such as a primer or an undercoat material applied as a pretreatment.
  • the application amount (coating thickness) of the base material (A) is not particularly limited, but is preferably 1.0 kg / m 2 to 2.0 kg / m 2 , more preferably 1.6 kg / m 2 to 2.0 kg / m 2 .
  • the actual coating thickness is about 0.6 mm to 1.2 mm.
  • the base material (A) is an inorganic composite polymer blended with a shirasu balloon containing 65 to 75% by mass of volcanic glass.
  • the Shirasu Balloon contains “Shirasu”, a volcanic eruption present in large quantities in the southern Kyushu region, and the “Shirasu” fine powder is heat treated to foam the particles.
  • the fine balloon-like cavities that make up the Shirasu balloon make it difficult to transfer heat.
  • “Shirasu” is composed of minerals of 65 to 75% by mass of volcanic glass, 22 to 32% by mass of quartz / feldspar, and 3% by mass of magnetic mineral.
  • this base material (A) it is preferable to use a base material of Shippo Face (trade name) manufactured by Meiko Kensho Co., Ltd. (Nihon Face Co., Ltd.).
  • the base material used for Shippoface is very excellent in heat shielding performance and heat insulation performance, it is suitable as the base material (A) of this method.
  • This Sipoface has a strong adhesion due to a synergistic effect with the emulsion, in which ettringite (needle crystals) generated by the reaction of amorphous silica and cement during coating formation penetrates into the pores of the substrate. And form an integrated coating. Therefore, if the base material of Shippoface is used, even if the object to be coated has a hard surface such as metal, it adheres firmly due to the synergistic action with the emulsion. Further, the base material of the tip face also has a property of being excellent in soundproofing effect.
  • top coat (B) It is preferable that a part or all of the top coat (B) is an aqueous fluororesin.
  • the water-based fluororesin has the properties that it can reflect ultraviolet rays and visible light efficiently, has excellent weather resistance, has a long life, and has high antifouling properties, and can be considered by the environment. Because.
  • Lumiflon manufactured by Asahi Glass Co., Ltd. (a Lumiflon containing a heat shielding pigment or hollow beads) may be used.
  • the top coat (B) is, for example, alkyd resin, amino alkyd resin, polyester resin, epoxy resin, urethane resin, epoxy polyester resin, polyvinyl acetate resin, acrylic resin, vinyl chloride resin, phenol resin, Silicone-modified polyester resin, acrylic silicone resin, silicone resin and the like may be added.
  • top coat (B) it is desirable to use an aqueous fluororesin having a particularly high elongation rate. It has been found that when an aqueous fluororesin having an elongation of less than 90% is used, cracks occur on the surface of the object to be coated. Therefore, it is desirable to use an aqueous fluororesin having an elongation percentage of 90% or more, preferably 120% or more. Also, but not limited to top coating amount of coating (B) a (coating thickness) in particular, preferably from 0.15kg / m 2 ⁇ 0.3kg / m 2, more preferably 0.2 kg / m 2 is there. As will be described in detail below, the top coat is usually applied through a primer, but the top coat (B) of this method is sufficiently adhered to the base material (A) without using a primer.
  • the water-based fluororesin contains a heat shielding pigment or hollow beads.
  • the heat shielding pigment and the hollow beads contribute to further improvement of the heat shielding property.
  • the heat-shielding pigment includes, for example, any one of barium titanate, zirconium oxide, yttrium oxide, indium oxide, magnesium oxide, zinc oxide, calcium oxide, barium oxide, and cerium oxide. That is, the heat shielding pigment is composed of a highly heat shielding material that selectively reflects infrared rays.
  • the heat shielding pigment preferably has a specific gravity smaller than that of the aqueous fluororesin in order to increase the filling amount of the aqueous fluororesin.
  • Hollow beads called micro hollow spheres or balloons have a small specific gravity, are excellent in heat insulation performance, and are spherical, so that the filling amount of the aqueous fluororesin can be increased.
  • the hollow beads include inorganic hollow beads (glass beads, silica beads, shirasu beads, alumina beads, zirconia beads, aluminosilicate beads, etc.) and organic hollow beads (vinylidene chloride resin, acrylonitrile resin, methyl methacrylate resin, Phenolic resin).
  • the primer (C) is applied as a base of the base material (A).
  • the surface of the object to be coated is pretreated before the base material (A) is applied to the object to be coated.
  • this pretreatment include keren and high-pressure water washing, cleaning, polishing, sanding treatment, sealing treatment, and the like.
  • the surface of the object to be coated before applying the base material (A) may have a dirty part, a rusted part, or a weakened part. Pretreatment is performed to remove or repair such a part in advance. And after applying 1 type, or 2 or more types of such pretreatment, the primer (C) is applied. In this method, the primer (C) is used as a base for the base material (A) as necessary.
  • the primer (C) is not particularly limited, and for example, epoxy resin-based paints, modified epoxy ester resin-based paints, vinyl resin-based paints, chlorinated rubber-based paints, and the like can be used. If necessary, the primer (C) may be coated with a rust preventive pigment (for example, zinc phosphate, red lead, zinc dust, lead oxide, calcium lead acid, cyanamide lead, basic lead chromate, basic lead sulfate, etc. ) Or a scaly pigment (for example, iron oxide, mica, aluminum, glass flakes, etc.).
  • a rust preventive pigment for example, zinc phosphate, red lead, zinc dust, lead oxide, calcium lead acid, cyanamide lead, basic lead chromate, basic lead sulfate, etc.
  • a scaly pigment for example, iron oxide, mica, aluminum, glass flakes, etc.
  • the primer (D) is interposed between the base material (A) and the top coat (B).
  • This primer (D) is an undercoat material that enhances the adhesion between the base material (A) and the top coat (B) and has features such as rust prevention and a feeling of flesh.
  • primers that fulfill such a role, just like the primer (C).
  • PW-60 (trade name) provided by AGC Polymer Building Materials Co., Ltd. is used. desirable.
  • the coating amount of the primer (D) a (coating thickness) in particular, preferably from 0.07kg / m 2 ⁇ 0.2kg / m 2, more preferably at 0.1 kg / m 2 .
  • a base material (A) blended with a shirasu balloon containing 65 to 75% by mass of volcanic glass is applied on an object to be coated, and a heat shielding pigment or hollow beads are contained on the base material (A). It is characterized by being applied by applying a top coat (B) containing a water-based fluororesin.
  • Pre-treat the part to be coated Pre-treat the part to be coated.
  • the pretreatment include cleansing, high-pressure water washing, cleaning, polishing, sanding treatment, sealing treatment, etc., and one or more of them may be applied as pretreatment. Separately, it is better to remove or repair the rusted or weakened parts. Keren is used to remove dirt and rust on the object to be coated, and to scratch the base material (A) or primer (C) to improve the adhesion to the object to be coated even if it is not rusted. is there.
  • keren There are 1 type to 4 types of keren.
  • One kind of keren is carried out by thoroughly removing the previous coating film and rust in a state where a lot of corrosion and the like are observed.
  • An example of this adjustment method is a blasting method.
  • the two types of keren are executed by removing the previous coating film to reveal the background of the object to be coated while the coating film is deteriorated, but not removing the active film or the like.
  • a disk sander, a wire brush, a scraper or the like may be used.
  • the state in which rust is partially generated when there are many active films is performed by removing the deteriorated part of the old paint film.
  • a disk sander, a wire brush, sandpaper or the like may be used.
  • the four types of keren are executed by removing dirt and powdered material in a state where dirt and choking are generated.
  • a wire brush, sandpaper, or the like may be used.
  • a primer (C) is apply
  • the base material (A) is applied.
  • the base material (A) may be applied onto the primer (C) by spraying it thinly in 2 to 4 times or by applying it thinly in 2 to 4 times.
  • ⁇ Procedure 4 ⁇ A primer (D) is applied after a predetermined time has elapsed since the base material (A) was applied, that is, after the base material (A) is sufficiently dried.
  • ⁇ Procedure 5 ⁇ After a predetermined time has elapsed since the primer (D) was applied, that is, after the primer (D) is sufficiently dried, the topcoat (B) is applied.
  • the top coat (B) may be applied onto the primer (D) by spraying it thinly in 1 to 4 times or by applying it thinly in 1 to 4 times. When the topcoat (B) is sufficiently dried, the heat blocking film is completed and the method is completed.
  • the base material (A) blended with the shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and the heat shielding pigment or hollow beads are contained on the base material (A). Since this is performed by applying a topcoat (B) blended with a water-based fluororesin, a heat blocking film can be easily formed.
  • the heat barrier film by this method is capable of efficiently reflecting the base material (A) excellent in heat shield performance and heat insulation performance, ultraviolet rays and visible light, excellent weather resistance, long life, and high antifouling properties. It is formed by the top coat (B) having properties, and the two are firmly bonded to each other, so that both properties are combined and the performance is extremely high.
  • the heat-shielding panel according to the present invention has a heat-shielding film and is used as a part of an object to be coated. That is, the heat shield panel according to the present invention includes, for example, a building panel (outer wall panel, roof panel, floor panel, etc.) and other panels (for example, tanks, ships, aircraft, automobiles, trains, work vehicles, special vehicles). , Panel materials constituting outer surfaces of helmets, plants, etc.).
  • a heat-shielding film is previously formed on all or part of the outer surface by the above-described method. Therefore, the heat-insulating panel according to the present invention acts as having both the characteristics of the base material (A) and the top coat (B), and has a very high performance.
  • the type of the heat shield panel according to the present invention is not particularly limited, and can be applied to a type of concrete panel, wood panel, metal panel, resin panel, or the like. Moreover, the heat shield panel according to the present invention is not particularly limited as long as the heat shield film is formed by the present method on all or part of the outer surface thereof. For example, the heat shield panel according to the present invention may have a vacuum inside or a layer structure.
  • the base material (A) containing the shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and the heat shield pigment or the base material (A) is applied on the base material (A). Since it forms by apply
  • the heat-shielding panel according to the present invention can efficiently reflect ultraviolet rays and visible light with a base material (A) excellent in heat-shielding performance and heat-insulating performance, has excellent weather resistance, has a long life, and has high antifouling properties. Since the top coat (B) having the above properties is formed by firmly adhering to the top coat (B), it has both characteristics and has a very high performance.
  • the heat-shielding panel according to the present invention has a heat-shielding film formed in advance by this method, the range of usage is widened and application to various objects to be coated can be expected. That is, it can be constructed as a heat-shielding panel having a high-performance heat-shielding film in advance on the outer wall or roof of an object to be painted such as a building having a high demand for heat-shielding. Moreover, since it can handle as a panel material, it not only improves work efficiency but shortens the time required for construction. In addition, it has excellent maintainability and can be easily used for new properties, renovations and renovations.
  • test method The test was conducted according to JIS K 5600-5-6 adhesion (cross-cut method). 3. Result From the test result classification of the following Table 1, both (1) and (2) were classification 0. 4). In summary, In any case, it was found that the adhesion was high.
  • Base material (A) thermal insulation performance measurement test ⁇ 1> 1. Sample A sample shown in Table 2 below was applied to a steel plate (object to be coated) as a sample. Further, the base material (A) is applied to the steel plate at 1.6 kg / m 2 , and each sample is applied thereon. 2. Test method As shown in FIG. 1, an infrared lamp (1R100 / 110V250WRH) is used to irradiate perpendicularly to the center of the specimen (300 squares), and the temperature at the center of the front and back surfaces of the specimen is measured. Was done. The distance between the infrared lamp and the specimen was 300 mm. The room temperature at the time of measurement was 21 ° C.
  • Test method The sample was placed upright in the room using a jig. Then, a 300 w video lamp was set at a distance of 250 mm and irradiated, and the back surface temperature was measured for 20 minutes. The temperature was measured with an infrared non-contact thermometer thermohunter PT-7LD provided by Optics Corporation.
  • Lumiflon contains a water-based fluororesin containing a heat-shielding pigment or hollow beads
  • if Lumiflon is used as a top coat (B) it is located at the bottom due to the excellent weather resistance of the water-based fluororesin. This will protect the urethane waterproofing material from deterioration over a long period of time. That is, the material coated with the aqueous fluororesin is protected for a long period of time.
  • Lumiflon is known to have a longer renovation time compared to general-purpose paints, which can greatly reduce the life cycle cost.
  • Lumiflon is excellent in weather resistance.
  • the coating method of the heat shielding film according to the present invention applies the base material (A) containing the shirasu balloon containing 65 to 75% by mass of the volcanic glass, and shields the base material (A). Since it is performed by applying a topcoat (B) containing a water-based fluororesin containing a thermal pigment or hollow beads, a heat-shielding film can be easily formed.
  • the heat shielding film formed by this method is a base material (A) excellent in heat shielding performance, heat insulation performance and sound deadening performance, and can efficiently reflect ultraviolet rays and visible light, has excellent weather resistance, and has a long life. Since the top coat (B) having the property of high antifouling property is firmly bonded, it has both characteristics and has very high performance.
  • a base material (A) containing a shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and a heat-shielding pigment or hollow beads are applied on the base material (A). Since it forms by apply
  • the heat-shielding panel according to the present invention can efficiently reflect ultraviolet rays and visible light with a base material (A) excellent in heat-shielding performance and heat-insulating performance, has excellent weather resistance, has a long life, and has high antifouling properties.
  • the top coat (B) having the properties of the above is firmly bonded, it has both characteristics and has a very high performance. Furthermore, since the heat-insulating panel according to the present invention has a heat-insulating film formed in advance by this method, the range of usage is widened and application to various objects to be coated can be expected.

Abstract

The method for applying a heat-blocking film of the invention involves applying a base material (A) containing shirasu balloons to an object to be coated, and then applying a top coat (B), of which at least a portion is an aqueous fluorine resin containing a thermal insulation pigment or hollow beads, to the item to be coated to which the base material (A) has been applied in order to form a heat-blocking film on the item to be coated.

Description

熱遮断膜の塗装方法及びその熱遮断膜が形成された遮熱パネルThermal barrier coating method and thermal barrier panel with the thermal barrier film formed
 本発明は、太陽光などの輻射や伝熱による温度上昇を高効率で抑制するとともに耐久性に優れた熱遮断膜の塗装方法、及び、その熱遮断膜が形成された遮熱パネルに関するものである。 The present invention relates to a method for coating a heat shielding film that is highly effective in suppressing temperature rise due to radiation such as sunlight and heat transfer, and has excellent durability, and to a heat shielding panel on which the heat shielding film is formed. is there.
 太陽光などの照射によって、たとえば屋根や屋上、外壁、タンク、船舶、航空機、自動車、電車、作業車、特殊車両、ヘルメット、プラント、各種機械、物品のカバー、物置などの被塗装物の内部温度の上昇を抑制することは、省エネルギーの観点から近年益々重要性が高まってきている。建築材として使用されるコンクリート及び金属は、熱伝導率及び蓄熱性が高く、被塗装物内部の温度上昇を促進する。また、プラスチックも、熱伝導率及び蓄熱性が高く、被塗装物内部の温度上昇を促進する。なお、木材(木質系のものを含む)は、コンクリートや金属、プラスチックほどではないものの、被塗装物内部の温度が上昇することに変わりはない。 The internal temperature of objects to be painted, such as roofs, rooftops, exterior walls, tanks, ships, aircraft, automobiles, trains, work vehicles, special vehicles, helmets, plants, various machines, article covers, storerooms, etc. In recent years, it has become increasingly important to suppress the rise in energy consumption from the viewpoint of energy saving. Concrete and metal used as building materials have high thermal conductivity and heat storage, and promote the temperature rise inside the object to be coated. Plastic also has high thermal conductivity and heat storage, and promotes temperature rise inside the object to be coated. Although wood (including wood-based ones) is not as strong as concrete, metal, or plastic, the temperature inside the object to be coated remains unchanged.
 また、屋外に設置されるタンク(たとえば貯水タンク、石油貯留タンク、穀物用タンク等)の表面は、太陽光などが照射されると、その熱によって温度が上昇し、タンク内部の温度を上昇させ、タンク内外の温度差が拡大する。その結果、タンク内部の物質の品質を変化(劣化)させたり、揮発成分の蒸発によって火災や爆発などの危険な状態を引き起こしたりする可能性が生じる。これらのことから、被塗装物に水をかけて冷却することが実際によく行なわれている。しかしながら、このような冷却の仕方では、水によって被塗装物の錆びを助長してしまうだけでなく、水の消費及びランニングコストの増大に繋がってしまう。 Also, the surface of tanks installed outdoors (for example, water storage tanks, oil storage tanks, grain tanks, etc.), when exposed to sunlight, etc., rises in temperature due to the heat, raising the temperature inside the tank. The temperature difference between the inside and outside of the tank increases. As a result, there is a possibility that the quality of the substance inside the tank is changed (deteriorated) or a dangerous state such as a fire or explosion is caused by evaporation of volatile components. From these facts, it is actually well practiced to cool the object to be coated with water. However, such a cooling method not only promotes rusting of the object to be coated with water, but also leads to an increase in water consumption and running cost.
 そこで、被塗装物に遮熱効果を有している熱遮断膜を塗装形成すること技術が種々開示されている。そのようなものとして、「被塗装物上に、塗料組成物層(A)と、該塗料組成物層(A)上に形成された塗料組成物層(B)とを有する塗装物であって、前記塗料組成物層(A)は、Biおよび/またはYの酸化物とMnの酸化物とを含む複合金属酸化物顔料と、樹脂(a)とを含有し、前記塗料組成物層(B)は、一般式Si(OR)(式中、Rは互いに同一でも異なってもよく、水素原子または炭素数1~5のアルキル基を示す。)で表される化合物またはその部分縮合物と、樹脂(b)とを含有する熱線高反射塗装物」が提案されている(たとえば、特許文献1参照)。 Therefore, various techniques for coating a heat shielding film having a heat shielding effect on an object to be coated are disclosed. As such, “a paint having a coating composition layer (A) and a coating composition layer (B) formed on the coating composition layer (A) on the object to be coated; The coating composition layer (A) contains a composite metal oxide pigment containing an oxide of Bi and / or Y and an oxide of Mn, and a resin (a), and the coating composition layer (B ) Is a compound represented by the general formula Si (OR) 4 (wherein R may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms) or a partial condensate thereof; , A heat ray highly reflective coating containing resin (b) has been proposed (see, for example, Patent Document 1).
特開2009-34579号公報JP 2009-34579 A
 特許文献1に記載されている技術は、フルオロオレフィン系共重合体(たとえば、旭硝子株式会社製のルミフロン(登録商標、以下登録商標である旨の記載を省略する))を用いることによって、良好な耐候性を有するようにしたものである。また、特許文献1には、断熱性を付与できる中空球状体(たとえばシラスバルーン)を必要に応じて含有させてもよいということが記載されている。しかしながら、特許文献1に記載の技術では、中空球状体を必要に応じて含有させてもよいという記載があるだけで、中空球状体とフルオロオレフィン系共重合体とによる相乗効果についての言及はされていない。 The technique described in Patent Document 1 is satisfactory by using a fluoroolefin copolymer (for example, Lumiflon manufactured by Asahi Glass Co., Ltd. (registered trademark, hereinafter, description of being a registered trademark is omitted)). It has a weather resistance. Further, Patent Document 1 describes that a hollow spherical body (for example, a shirasu balloon) capable of imparting heat insulation may be included as necessary. However, in the technique described in Patent Document 1, there is only a description that a hollow sphere may be included as necessary, and no mention is made of a synergistic effect of the hollow sphere and the fluoroolefin copolymer. Not.
 本発明は、上記の課題を解決するためになされたもので、ベース材とトップコートとの相乗効果を実証し、太陽光などの輻射や伝熱による温度上昇を高効率で抑制するとともに耐久性に優れた熱遮断膜の塗装方法、及び、その熱遮断膜が形成された遮熱パネルを提供することを目的としている。 The present invention has been made to solve the above-mentioned problems, demonstrates a synergistic effect between the base material and the top coat, and suppresses temperature rise due to radiation such as sunlight and heat transfer with high efficiency and durability. It is an object of the present invention to provide a method for coating a heat shielding film excellent in the above and a heat shielding panel on which the heat shielding film is formed.
 本発明に係る熱遮断膜の塗装方法は、熱遮断膜を被塗装物に形成する塗装方法であって、シラスバルーンを含んでいるベース材(A)を被塗装物に塗布し、前記ベース材(A)が塗布された前記被塗装物に、遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を含んでいるトップコート(B)を塗布して、前記被塗装物に熱遮断膜を形成することを特徴とする。 The method for coating a heat shielding film according to the present invention is a coating method for forming a heat shielding film on an object to be coated, wherein a base material (A) containing a shirasu balloon is applied to the object to be coated, and the base material A top coat (B) containing an aqueous fluororesin containing heat shielding pigment or hollow beads is applied to the object to be coated with (A) to form a heat blocking film on the object to be coated. It is characterized by doing.
 本発明に係る熱遮断膜の塗装方法は、前記ベース材(B)の塗布量を前記被塗装物に対して1.0kg/m~2.0kg/mとし、前記トップコート(B)の塗布量を前記被塗装物に対して0.15kg/m~0.3kg/mとしていることを特徴とする。 In the method for coating a heat shielding film according to the present invention, the coating amount of the base material (B) is 1.0 kg / m 2 to 2.0 kg / m 2 with respect to the object to be coated, and the top coat (B) characterized in that as a 0.15kg / m 2 ~ 0.3kg / m 2 with respect to the coating amount the object to be coated.
 本発明に係る熱遮断膜の塗装方法は、前記被塗装物に前処理を施した後に前記ベース材(A)を塗布することを特徴とする。 The method for coating a heat shielding film according to the present invention is characterized in that the base material (A) is applied after pretreatment of the object to be coated.
 本発明に係る熱遮断膜の塗装方法は、前記前処理後にプライマー(C)を塗布してから前記ベース材(A)を塗布することを特徴とする。 The method for coating a heat shielding film according to the present invention is characterized in that after the pretreatment, the primer (C) is applied and then the base material (A) is applied.
 本発明に係る熱遮断膜の塗装方法は、前記ベース材(A)と前記トップコート(B)との間に、塗布量を前記被塗装物に対して0.07kg/m~0.2kg/mとした好プライマー(D)を介在させることを特徴とする。 In the coating method of the heat shielding film according to the present invention, the coating amount is 0.07 kg / m 2 to 0.2 kg between the base material (A) and the top coat (B) with respect to the object to be coated. It is characterized by interposing a good primer (D) of / m 2 .
 本発明に係る遮熱パネルは、上記の熱遮断膜の塗装方法によって形成された熱遮断膜を有するものである。 The heat shield panel according to the present invention has a heat shield film formed by the above-described coating method of the heat shield film.
 本発明に係る熱遮断膜の塗装方法によれば、高性能な熱遮断膜を容易に形成することができる。 According to the method for coating a heat shield film according to the present invention, a high-performance heat shield film can be easily formed.
 本発明に係る遮熱パネルによれば、高性能な熱遮断膜を有しているので、使用用途の幅が広がり、種々の被塗装物への応用が期待できる。 The heat-shielding panel according to the present invention has a high-performance heat-shielding film, so that the range of usage can be expanded and application to various objects to be coated can be expected.
ベース材(A)の遮熱性能測定試験の試験方法を簡単に示す概略図である。It is the schematic which shows simply the test method of the heat insulation performance measurement test of a base material (A). ベース材(A)の消音性能測定試験<1>の試験方法を簡単に示す概略図である。It is the schematic which shows simply the test method of the silencing performance measurement test <1> of a base material (A). ベース材(A)の消音性能測定試験<2>の試験方法を簡単に示す概略図である。It is the schematic which shows simply the test method of the silencing performance measurement test <2> of a base material (A).
 以下、本発明に係る熱遮断膜の塗装方法及び熱遮断膜が形成された遮熱パネルについて詳細に説明する。
[熱遮断膜の塗装方法]
 本発明に係る熱遮断膜の塗装方法(以下、本方法と称する)は、被塗装物上に、65%~75%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、ベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することにより実行される。また、必要に応じて、本方法では、ベース材(A)の下地としてプライマー(C)を塗布してもよく、ベース材(A)とトップコート(B)との間にプライマー(D)を塗布してもよい。
Hereinafter, the thermal barrier coating method and the thermal barrier panel having the thermal barrier film according to the present invention will be described in detail.
[Thermal coating method]
A method for coating a thermal barrier film according to the present invention (hereinafter referred to as the present method) comprises applying a base material (A) containing a shirasu balloon containing 65% to 75% volcanic glass on an object to be coated, It is carried out by applying a top coat (B) containing an aqueous fluororesin containing a heat shielding pigment or hollow beads on the base material (A). If necessary, in this method, the primer (C) may be applied as a base of the base material (A), and the primer (D) is provided between the base material (A) and the top coat (B). It may be applied.
{被塗装物}
 本方法では、熱遮断膜を塗布する被塗装物の材質を特に限定するものではない。被塗装物の材質としては、たとえば無機物(例としてコンクリートや自然石、ガラス等)や、金属(例として鉄やステンレス、アルミニウム、銅等)、木材、合成有機材料(例としてプラスチックやゴム等)等が例として挙げられる。なお、被塗装物の材質としては、有機無機複合材(例として繊維強化プラスチックや、樹脂強化コンクリート、繊維強化コンクリート等)を使用してもよい。
{Substance to be painted}
In this method, the material of the object to be coated on which the heat blocking film is applied is not particularly limited. Examples of the material to be coated include inorganic substances (eg, concrete, natural stone, glass, etc.), metals (eg, iron, stainless steel, aluminum, copper, etc.), wood, synthetic organic materials (eg, plastic, rubber, etc.) Etc. are mentioned as examples. In addition, as a material of the object to be coated, an organic-inorganic composite material (for example, fiber reinforced plastic, resin reinforced concrete, fiber reinforced concrete, or the like) may be used.
 また、本方法では、被塗装物が動産又は不動産のいずれであってもよい。被塗装物としては、たとえば屋上や外壁、ドア、窓門部材、モニュメント、ポール、タンク、防水材シート、パイプ、船舶、航空機、自動車、電車、作業車、特殊車両、橋梁部材、鉄塔、ヘルメット、化学プラント、通信機材、電気および電子部品、道路の中央分離帯、ガードレール、煙突、各種機械、物品のカバー、物置等が例として挙げられる。好ましくは、熱伝導率や蓄熱性が高いものを被塗装物とするとよい。 In this method, the object to be painted may be either movable property or real estate. Examples of objects to be painted include rooftops and exterior walls, doors, window gate members, monuments, poles, tanks, waterproof sheets, pipes, ships, aircraft, automobiles, trains, work vehicles, special vehicles, bridge members, steel towers, helmets, Examples include chemical plants, communications equipment, electrical and electronic components, road median strips, guardrails, chimneys, various machines, article covers, storerooms, and the like. Preferably, a material having high thermal conductivity or high heat storage property is used as the object to be coated.
{ベース材(A)}
 ベース材(A)は、被塗装物の表面上の一部あるいは全部に塗布されるものである。通常、ベース材(A)は、太陽光が照射される面に塗布される。このベース材(A)を、被塗装物の表面に直接塗布してもよく、前処理として塗布されるプライマーや下塗り材等の前処理層を介して塗布してもよい。通常は、前処理層を介してベース材(A)を塗布するのが好ましい。なお、ベース材(A)の塗布量(塗り厚さ)を特に限定するものではないが、1.0kg/m~2.0kg/mが好ましく、より好ましくは1.6kg/m~2.0kg/mである。なお、1.0kg/m~2.0kg/mの範囲でベース材(A)を塗布すると、実際の塗り厚みは0.6mm~1.2mm程度となる。
{Base material (A)}
The base material (A) is applied to a part or all of the surface of the object to be coated. Usually, a base material (A) is apply | coated to the surface irradiated with sunlight. This base material (A) may be applied directly to the surface of the object to be coated, or may be applied via a pretreatment layer such as a primer or an undercoat material applied as a pretreatment. Usually, it is preferable to apply the base material (A) through the pretreatment layer. The application amount (coating thickness) of the base material (A) is not particularly limited, but is preferably 1.0 kg / m 2 to 2.0 kg / m 2 , more preferably 1.6 kg / m 2 to 2.0 kg / m 2 . When the base material (A) is applied in the range of 1.0 kg / m 2 to 2.0 kg / m 2 , the actual coating thickness is about 0.6 mm to 1.2 mm.
 ベース材(A)は、65~75質量%の火山ガラスを含むシラスバルーンを配合した無機質複合ポリマーである。シラスバルーンは、南九州一帯に多量に存在する火山噴出物である「シラス」を主成分としており、この「シラス」の微粉末を熱処理し、粒子を発泡させたものである。シラスバルーンを構成する微細な風船状の空洞が、熱を伝達しにくくしている。なお、「シラス」は、65~75質量%の火山ガラスと、22~32質量%の石英・長石と、3質量%の磁鉱物と、の鉱物で組成されている。このベース材(A)としては、株式会社明光建商(日本フェース株式会社)製のシポフェース(商品名)のベース材を使用するとよい。 The base material (A) is an inorganic composite polymer blended with a shirasu balloon containing 65 to 75% by mass of volcanic glass. The Shirasu Balloon contains “Shirasu”, a volcanic eruption present in large quantities in the southern Kyushu region, and the “Shirasu” fine powder is heat treated to foam the particles. The fine balloon-like cavities that make up the Shirasu balloon make it difficult to transfer heat. “Shirasu” is composed of minerals of 65 to 75% by mass of volcanic glass, 22 to 32% by mass of quartz / feldspar, and 3% by mass of magnetic mineral. As this base material (A), it is preferable to use a base material of Shippo Face (trade name) manufactured by Meiko Kensho Co., Ltd. (Nihon Face Co., Ltd.).
 シポフェースに用いられているベース材は、遮熱性能及び断熱性能に非常に優れているので、本方法のベース材(A)としては好適である。このシポフェースは、塗膜形成時にアモルファスシリカとセメントとが反応することによって生じるエトリンガイト(針状結晶)が基体の徽細孔まで侵入し、エマルジョンとの相乗効果により強靭な付着力を発揮し、躯体と一体化した塗膜を形成する。したがって、シポフェースのベース材を使用すれば、被塗装物が金属等の表面が固く丈夫なものであっても、エマルジョンとの相乗作用により強固に付着することになる。また、シポフェースのベース材は、防音効果に優れているという性質も有している。 Since the base material used for Shippoface is very excellent in heat shielding performance and heat insulation performance, it is suitable as the base material (A) of this method. This Sipoface has a strong adhesion due to a synergistic effect with the emulsion, in which ettringite (needle crystals) generated by the reaction of amorphous silica and cement during coating formation penetrates into the pores of the substrate. And form an integrated coating. Therefore, if the base material of Shippoface is used, even if the object to be coated has a hard surface such as metal, it adheres firmly due to the synergistic action with the emulsion. Further, the base material of the tip face also has a property of being excellent in soundproofing effect.
{トップコート(B)}
 トップコート(B)は、その一部あるいは全部が水性フッ素樹脂であることが好ましい。それは、水性フッ素樹脂は、紫外線や可視光線を効率良く反射でき、耐候性に優れ、長寿命であり、防汚性が高いという性質を有しており、環境により配慮できるという特性を有しているからである。この水性フッ素樹脂としては、旭硝子株式会社製のルミフロン(ルミフロンの中でも遮熱顔料又は中空ビーズを含んでいるもの)を使用するとよい。また、トップコート(B)は、ルミフロンの他に、たとえばアルキッド樹脂やアミノアルキッド樹脂、ポリエステル樹脂、エポキシ樹脂、ウレタン樹脂、エポキシポリエステル樹脂、ポリ酢酸ビニル樹脂、アクリル樹脂、塩化ビニル樹脂、フェノール樹脂、シリコーン変性ポリエステル樹脂、アクリルシリコーン樹脂、シリコーン樹脂等を加えてもよい。
{Top coat (B)}
It is preferable that a part or all of the top coat (B) is an aqueous fluororesin. The water-based fluororesin has the properties that it can reflect ultraviolet rays and visible light efficiently, has excellent weather resistance, has a long life, and has high antifouling properties, and can be considered by the environment. Because. As this water-based fluororesin, Lumiflon manufactured by Asahi Glass Co., Ltd. (a Lumiflon containing a heat shielding pigment or hollow beads) may be used. In addition to Lumiflon, the top coat (B) is, for example, alkyd resin, amino alkyd resin, polyester resin, epoxy resin, urethane resin, epoxy polyester resin, polyvinyl acetate resin, acrylic resin, vinyl chloride resin, phenol resin, Silicone-modified polyester resin, acrylic silicone resin, silicone resin and the like may be added.
 トップコート(B)は、水性フッ素樹脂の中でも特に伸び率が高いものを使用するのが望ましい。伸び率が90%未満である水性フッ素樹脂を使用すると、被塗装物の表面に亀裂が発生することが分かっている。したがって、伸び率が90%以上、好ましくは120%以上である水性フッ素樹脂を使用することが望ましい。また、トップコート(B)の塗布量(塗り厚さ)を特に限定するものではないが、0.15kg/m~0.3kg/mが好ましく、より好ましくは0.2kg/mである。なお、以下で詳述するが、通常トップコートは、プライマーを介して塗布されるが、本方法のトップコート(B)は、プライマーを介さなくても充分にベース材(A)に密着する。 As the top coat (B), it is desirable to use an aqueous fluororesin having a particularly high elongation rate. It has been found that when an aqueous fluororesin having an elongation of less than 90% is used, cracks occur on the surface of the object to be coated. Therefore, it is desirable to use an aqueous fluororesin having an elongation percentage of 90% or more, preferably 120% or more. Also, but not limited to top coating amount of coating (B) a (coating thickness) in particular, preferably from 0.15kg / m 2 ~ 0.3kg / m 2, more preferably 0.2 kg / m 2 is there. As will be described in detail below, the top coat is usually applied through a primer, but the top coat (B) of this method is sufficiently adhered to the base material (A) without using a primer.
 また、水性フッ素樹脂には、遮熱顔料又は中空ビーズが含有されている。遮熱顔料及び中空ビーズは、遮熱性の更なる向上に寄与するものである。遮熱顔料は、たとえばチタン酸バリウムや酸化ジルコニウム、酸化イットリウム、酸化インジウム、酸化マグネシウム、酸化亜鉛、酸化カルシウム、酸化バリウム、酸化セリウムのいずれかを含んで構成されている。つまり、遮熱顔料は、赤外線を選択的に反射する遮熱性の高いもので構成されている。また、遮熱顔料は、水性フッ素樹脂への充填量を多くするために、水性フッ素樹脂よりも比重が小さいことが好ましい。 The water-based fluororesin contains a heat shielding pigment or hollow beads. The heat shielding pigment and the hollow beads contribute to further improvement of the heat shielding property. The heat-shielding pigment includes, for example, any one of barium titanate, zirconium oxide, yttrium oxide, indium oxide, magnesium oxide, zinc oxide, calcium oxide, barium oxide, and cerium oxide. That is, the heat shielding pigment is composed of a highly heat shielding material that selectively reflects infrared rays. In addition, the heat shielding pigment preferably has a specific gravity smaller than that of the aqueous fluororesin in order to increase the filling amount of the aqueous fluororesin.
 微小中空球体またはバルーン等と称される中空ビーズは、比重が小さく、断熱性能に優れ、球状体であることから、水性フッ素樹脂への充填量を多くすることができる。中空ビーズとしては、たとえば無機系中空ビーズ(ガラスビーズやシリカビーズ、シラスビーズ、アルミナビーズ、ジルコニアビーズ、アルミノシリケートビーズ等)や、有機系中空ビーズ(塩化ビニリデン樹脂やアクリロニトリル樹脂、メタクリル酸メチル樹脂、フェノール樹脂等)がある。 Hollow beads called micro hollow spheres or balloons have a small specific gravity, are excellent in heat insulation performance, and are spherical, so that the filling amount of the aqueous fluororesin can be increased. Examples of the hollow beads include inorganic hollow beads (glass beads, silica beads, shirasu beads, alumina beads, zirconia beads, aluminosilicate beads, etc.) and organic hollow beads (vinylidene chloride resin, acrylonitrile resin, methyl methacrylate resin, Phenolic resin).
{プライマー(C)}
 プライマー(C)は、ベース材(A)の下地として塗布されるものである。通常、ベース材(A)を被塗装物に塗布する前に被塗装物の表面を前処理する。この前処理としては、たとえばケレンや高圧水洗浄、清掃、研磨、サンダー処理、封孔処理等が挙げられる。ベース材(A)を塗布する前の被塗装物の表面は、汚れている部分があったり、錆びている部分があったり、脆弱化している部分があったりする。このような部分を事前に除去や補修するために前処理が施される。そして、このような前処理を1種又は2種以上施してから、プライマー(C)を塗布するようになっている。本方法では、必要に応じてプライマー(C)をベース材(A)の下地として用いることとしている。
{Primer (C)}
The primer (C) is applied as a base of the base material (A). Usually, the surface of the object to be coated is pretreated before the base material (A) is applied to the object to be coated. Examples of this pretreatment include keren and high-pressure water washing, cleaning, polishing, sanding treatment, sealing treatment, and the like. The surface of the object to be coated before applying the base material (A) may have a dirty part, a rusted part, or a weakened part. Pretreatment is performed to remove or repair such a part in advance. And after applying 1 type, or 2 or more types of such pretreatment, the primer (C) is applied. In this method, the primer (C) is used as a base for the base material (A) as necessary.
 なお、プライマー(C)を特に限定するものではないが、たとえばエポキシ樹脂系塗料や変性エポキシエステル樹脂系塗料、ビニル樹脂系塗料、塩化ゴム系塗料等を使用することができる。また、必要に応じてプライマー(C)に、防錆顔料(たとえば、リン酸亜鉛や鉛丹、亜鉛末、亜酸化鉛、鉛酸カルシウム、シアナミド鉛、塩基性クロム酸鉛、塩基性硫酸鉛等)、あるいは、鱗片状顔料(たとえば、酸化鉄や雲母、アルミニウム、ガラスフレーク等)を含有させてもよい。 The primer (C) is not particularly limited, and for example, epoxy resin-based paints, modified epoxy ester resin-based paints, vinyl resin-based paints, chlorinated rubber-based paints, and the like can be used. If necessary, the primer (C) may be coated with a rust preventive pigment (for example, zinc phosphate, red lead, zinc dust, lead oxide, calcium lead acid, cyanamide lead, basic lead chromate, basic lead sulfate, etc. ) Or a scaly pigment (for example, iron oxide, mica, aluminum, glass flakes, etc.).
{プライマー(D)}
 プライマー(D)は、ベース材(A)とトップコート(B)との間に介在するものである。このプライマー(D)は、ベース材(A)とトップコート(B)との密着性を高めるとともに、防錆力や肉持ち感等の特徴を持つ下塗材である。このような役目を果たすプライマーには、プライマー(C)と同様に非常に多くの種類があるが、その中でもAGCポリマー建材株式会社から提供されているPW-60(商品名)を使用するのが望ましい。なお、プライマー(D)の塗布量(塗り厚さ)を特に限定するものではないが、0.07kg/m~0.2kg/mが好ましく、より好ましくは0.1kg/mである。
{Primer (D)}
The primer (D) is interposed between the base material (A) and the top coat (B). This primer (D) is an undercoat material that enhances the adhesion between the base material (A) and the top coat (B) and has features such as rust prevention and a feeling of flesh. There are many types of primers that fulfill such a role, just like the primer (C). Among them, PW-60 (trade name) provided by AGC Polymer Building Materials Co., Ltd. is used. desirable. Although not limited to the coating amount of the primer (D) a (coating thickness) in particular, preferably from 0.07kg / m 2 ~ 0.2kg / m 2, more preferably at 0.1 kg / m 2 .
[本方法の手順]
 本方法は、被塗装物上に、65~75質量%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、そのベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することにより実行されることを特徴としている。ここでは、プライマー(C)及びプライマー(D)を用いた場合の手順について説明するが、上述したようにプライマー(C)及びプライマー(D)を用いなくてもよい。
[Procedure for this method]
In this method, a base material (A) blended with a shirasu balloon containing 65 to 75% by mass of volcanic glass is applied on an object to be coated, and a heat shielding pigment or hollow beads are contained on the base material (A). It is characterized by being applied by applying a top coat (B) containing a water-based fluororesin. Here, although the procedure when the primer (C) and the primer (D) are used will be described, the primer (C) and the primer (D) may not be used as described above.
{手順1}
 被塗装物の施工部分に前処理を施す。前処理としてはたとえばケレンや高圧水洗浄、清掃、研磨、サンダー処理、封孔処理等があり、そのうちの1つ又は2つ以上を前処理として施すとよい。別途、錆びている部分や脆弱化している部分の除去や補修を行なっておくとよい。なお、ケレンとは、被塗装物の汚れや錆びを落したり、錆びていなくてもベース材(A)又はプライマー(C)の被塗装物への密着性を高めるために傷をつけたりすることである。
{Procedure 1}
Pre-treat the part to be coated. Examples of the pretreatment include cleansing, high-pressure water washing, cleaning, polishing, sanding treatment, sealing treatment, etc., and one or more of them may be applied as pretreatment. Separately, it is better to remove or repair the rusted or weakened parts. Keren is used to remove dirt and rust on the object to be coated, and to scratch the base material (A) or primer (C) to improve the adhesion to the object to be coated even if it is not rusted. is there.
 ケレンには、1種ケレンから4種ケレンまでがある。
 1種ケレンは、腐食等が多くみられる状態を、以前の塗膜や錆びを徹底的に除去することにより実行されるようになっている。この調整方法としては、ブラスト工法が挙げられる。
 2種ケレンは、塗膜が劣化している状態を、以前の塗膜を除去して被塗装物の地肌を現すが、活膜等は除去しないことにより実行されるようになっている。この調整方法としては、ディスクサンダーやワイヤーブラシ、スクレーパー等を使用するとよい。
There are 1 type to 4 types of keren.
One kind of keren is carried out by thoroughly removing the previous coating film and rust in a state where a lot of corrosion and the like are observed. An example of this adjustment method is a blasting method.
The two types of keren are executed by removing the previous coating film to reveal the background of the object to be coated while the coating film is deteriorated, but not removing the active film or the like. As this adjustment method, a disk sander, a wire brush, a scraper or the like may be used.
 3種ケレンは、活膜が多い場合で部分的に錆びが発生している状態を、旧塗膜の劣化部位を除去することにより実行されるようになっている。この調整方法としては、ディスクサンダーやワイヤーブラシ、サンドペーパー等を使用するとよい。
 4種ケレンは、汚れやチョーキングが発生している状態を、汚れや粉化物を除去することにより実行されるようになっている。この調整方法としては、ワイヤーブラシやサンドペーパー等を使用するとよい。
In the case of the three types of kelen, the state in which rust is partially generated when there are many active films is performed by removing the deteriorated part of the old paint film. As this adjustment method, a disk sander, a wire brush, sandpaper or the like may be used.
The four types of keren are executed by removing dirt and powdered material in a state where dirt and choking are generated. As this adjustment method, a wire brush, sandpaper, or the like may be used.
{手順2}
 前処理後の被塗装物が乾燥した後に、プライマー(C)を塗布する。
{手順3}
 プライマー(C)を塗布してから所定時間経過後、つまりプライマー(C)が充分に乾燥した後、ベース材(A)を塗布する。このベース材(A)は、2回~4回に分けて薄く吹き付けたり、2回~4回に分けて薄く塗ったりすることで、プライマー(C)上に塗布するとよい。
{Procedure 2}
A primer (C) is apply | coated after the to-be-coated article after a pretreatment dries.
{Procedure 3}
After a predetermined time has elapsed since the primer (C) was applied, that is, after the primer (C) is sufficiently dried, the base material (A) is applied. The base material (A) may be applied onto the primer (C) by spraying it thinly in 2 to 4 times or by applying it thinly in 2 to 4 times.
{手順4}
 ベース材(A)を塗布してから所定時間経過後、つまりベース材(A)が充分に乾燥した後、プライマー(D)を塗布する。
{手順5}
 プライマー(D)を塗布してから所定時間経過後、つまり、プライマー(D)が充分に乾燥した後、トップコート(B)を塗布する。このトップコート(B)は、1回~4回に分けて薄く吹き付けたり、1回~4回に分けて薄く塗ったりすることで、プライマー(D)上に塗布するとよい。トップコート(B)が充分に乾燥したら、熱遮断膜が完成し、本方法が完了する。
{Procedure 4}
A primer (D) is applied after a predetermined time has elapsed since the base material (A) was applied, that is, after the base material (A) is sufficiently dried.
{Procedure 5}
After a predetermined time has elapsed since the primer (D) was applied, that is, after the primer (D) is sufficiently dried, the topcoat (B) is applied. The top coat (B) may be applied onto the primer (D) by spraying it thinly in 1 to 4 times or by applying it thinly in 1 to 4 times. When the topcoat (B) is sufficiently dried, the heat blocking film is completed and the method is completed.
 以上のように、本方法では、65~75質量%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、そのベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することにより実行されるので、熱遮断膜を容易に形成することができる。本方法による熱遮断膜は、遮熱性能及び断熱性能に優れたベース材(A)と、紫外線や可視光線を効率良く反射でき、耐候性に優れ、長寿命であり、防汚性が高いという性質を有しているトップコート(B)と、によって形成されるとともに、両者が強固に接着されるので、両者の特性を併せ持ったものになり、非常に高性能なものとなる。 As described above, in this method, the base material (A) blended with the shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and the heat shielding pigment or hollow beads are contained on the base material (A). Since this is performed by applying a topcoat (B) blended with a water-based fluororesin, a heat blocking film can be easily formed. The heat barrier film by this method is capable of efficiently reflecting the base material (A) excellent in heat shield performance and heat insulation performance, ultraviolet rays and visible light, excellent weather resistance, long life, and high antifouling properties. It is formed by the top coat (B) having properties, and the two are firmly bonded to each other, so that both properties are combined and the performance is extremely high.
[熱遮断膜が形成された遮熱パネル]
 本発明に係る遮熱パネルは、熱遮断膜が形成されており、被塗装物の一部として用いられるのである。つまり、本発明に係る遮熱パネルは、たとえば建築用パネル(外壁パネルや屋根パネル、床パネル等)や、その他のパネル(例として、タンクや船舶、航空機、自動車、電車、作業車、特殊車両、ヘルメット、プラント等の外側表面を構成するパネル材)として利用可能になっている。本発明に係る遮熱パネルには、上記本方法によって外面の全部又は一部に熱遮断膜が予め形成されている。したがって、本発明に係る遮熱パネルは、ベース材(A)及びトップコート(B)双方の特性を併せ持ったものとして作用し、非常に高性能なものとなる。
[Heat shield panel with heat shield film]
The heat-shielding panel according to the present invention has a heat-shielding film and is used as a part of an object to be coated. That is, the heat shield panel according to the present invention includes, for example, a building panel (outer wall panel, roof panel, floor panel, etc.) and other panels (for example, tanks, ships, aircraft, automobiles, trains, work vehicles, special vehicles). , Panel materials constituting outer surfaces of helmets, plants, etc.). In the heat-shielding panel according to the present invention, a heat-shielding film is previously formed on all or part of the outer surface by the above-described method. Therefore, the heat-insulating panel according to the present invention acts as having both the characteristics of the base material (A) and the top coat (B), and has a very high performance.
 本発明に係る遮熱パネルの種類を特に限定するものではなく、たとえばコンクリート系パネルや木質系パネル、金属系パネル、樹脂系パネル等の種類に適用可能になっている。また、本発明に係る遮熱パネルは、その外面の全部又は一部に本方法によって熱遮断膜が形成されていればよく、内部構造を特に限定するものではない。たとえば、本発明に係る遮熱パネルは、その内部が真空になっていたり、層構造になっていたりしてもよい。 The type of the heat shield panel according to the present invention is not particularly limited, and can be applied to a type of concrete panel, wood panel, metal panel, resin panel, or the like. Moreover, the heat shield panel according to the present invention is not particularly limited as long as the heat shield film is formed by the present method on all or part of the outer surface thereof. For example, the heat shield panel according to the present invention may have a vacuum inside or a layer structure.
 以上のように、本発明に係る遮熱パネルでは、65~75質量%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、そのベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することにより形成されるので、容易に作成することができる。本発明に係る遮熱パネルは、遮熱性能及び断熱性能に優れたベース材(A)と、紫外線や可視光線を効率良く反射でき、耐候性に優れ、長寿命であり、防汚性が高いという性質を有しているトップコート(B)と、が強固に接着して形成されているので、両者の特性を併せ持ったものになり、非常に高性能なものとなる。 As described above, in the heat shield panel according to the present invention, the base material (A) containing the shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and the heat shield pigment or the base material (A) is applied on the base material (A). Since it forms by apply | coating the topcoat (B) which mix | blended the aqueous fluororesin containing the hollow bead, it can produce easily. The heat-shielding panel according to the present invention can efficiently reflect ultraviolet rays and visible light with a base material (A) excellent in heat-shielding performance and heat-insulating performance, has excellent weather resistance, has a long life, and has high antifouling properties. Since the top coat (B) having the above properties is formed by firmly adhering to the top coat (B), it has both characteristics and has a very high performance.
 また、本発明に係る遮熱パネルは、本方法によって予め熱遮断膜が形成されているので、使用用途の幅が広がり、種々の被塗装物への応用が期待できる。つまり、熱遮断の要求が高い建築物等の被塗装物の外壁や屋根等に高性能な熱遮断膜を予め有している遮熱パネルとして施工することができるのである。また、パネル材として取り扱いが可能なので、作業効率を向上させるだけでなく、施工に要する時間の短縮をすることにもなる。また、メンテナンス性に優れ、新規物件や改装・改築等にも容易に利用することが可能になる。 In addition, since the heat-shielding panel according to the present invention has a heat-shielding film formed in advance by this method, the range of usage is widened and application to various objects to be coated can be expected. That is, it can be constructed as a heat-shielding panel having a high-performance heat-shielding film in advance on the outer wall or roof of an object to be painted such as a building having a high demand for heat-shielding. Moreover, since it can handle as a panel material, it not only improves work efficiency but shortens the time required for construction. In addition, it has excellent maintainability and can be easily used for new properties, renovations and renovations.
 以下、実施例により本発明を更に詳細に説明するものとする。ただし、本発明は、その要旨を超えない限り、これらの実施例によって何ら限定されるものではない。ベース材(A)及びトップコート(B)の性能について説明する。 Hereinafter, the present invention will be described in more detail by way of examples. However, this invention is not limited at all by these Examples, unless the summary is exceeded. The performance of the base material (A) and the top coat (B) will be described.
[ベース材(A)とトップコート(B)との密着性試験]
1.試料
(1)ベース材(A)としてシポフェースのベース材を1.0kg/mを2回塗布、トップコート(B)としてルミフロン0.1kg/mを2回塗布することにより評価を行った。
(2)ベース材(A)としてシポフェースのベース材(1.0kg/m)を2回塗布、プライマー(D)としてPW-60(0.07kg/m)を1回塗布、トップコート(B)としてルミフロン(0.1kg/m)を2回塗布することにより評価を行った。
[Adhesion test between base material (A) and topcoat (B)]
1. Samples (1) Base material (A) as a Shipofesu base member of 1.0 kg / m 2 twice coated was evaluated by applying the LUMIFLON 0.1 kg / m 2 twice as a top coat (B) .
(2) Applying the base material (1.0 kg / m 2 ) of Sypoface twice as the base material (A), applying PW-60 (0.07 kg / m 2 ) once as the primer (D), topcoat ( Evaluation was carried out by applying Lumiflon (0.1 kg / m 2 ) twice as B).
2.試験方法
 JIS K 5600-5-6 付着性(クロスカット法)に準拠して行なった。
3.結果
 下記表1の試験結果分類から(1)及び(2)のいずれも分類0であった。
4.まとめ、
 いずれの場合も密着性が高いということがわかった。
2. Test method The test was conducted according to JIS K 5600-5-6 adhesion (cross-cut method).
3. Result From the test result classification of the following Table 1, both (1) and (2) were classification 0.
4). In summary,
In any case, it was found that the adhesion was high.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
[ベース材(A)の遮熱性能測定試験<1>]
1.試料
 下記表2に示すものを試料として鋼板(被塗装物)に塗布することとした。また、鋼板には、ベース材(A)が1.6kg/m塗布されており、その上に各試料を塗布するようにしている。
Figure JPOXMLDOC01-appb-T000002
2.試験方法
 図1に示すように、赤外線ランプ(1R100/110V250WRH)を用いて、供試体(300角)の中心に垂直に照射し、供試体の表面及び裏面の中央部の温度を測定することにより行なった。赤外線ランプと供試体の距離は300mmとした。なお、測定時の室温は21℃であった。
[Base material (A) thermal insulation performance measurement test <1>]
1. Sample A sample shown in Table 2 below was applied to a steel plate (object to be coated) as a sample. Further, the base material (A) is applied to the steel plate at 1.6 kg / m 2 , and each sample is applied thereon.
Figure JPOXMLDOC01-appb-T000002
2. Test method As shown in FIG. 1, an infrared lamp (1R100 / 110V250WRH) is used to irradiate perpendicularly to the center of the specimen (300 squares), and the temperature at the center of the front and back surfaces of the specimen is measured. Was done. The distance between the infrared lamp and the specimen was 300 mm. The room temperature at the time of measurement was 21 ° C.
3.結果
(1)表面温度
 下記表3に示すように、シポフェース(白)を塗布した場合の40分経過後における鋼板の表面温度は44℃で最も低くなった。それに対し、グリーンの塗料及びチョコレートの塗料を塗布した場合の40分経過後における鋼板の表面温度は54℃で最も高くなった。また、その他の塗料を塗布した場合の40分経過後における鋼板の表面温度は概ね50℃となった。なお、塗料を何も塗布しない場合の40分経過後における鋼板の表面温度は71℃まで上昇した。
Figure JPOXMLDOC01-appb-T000003
3. Result (1) Surface temperature As shown in Table 3 below, the surface temperature of the steel sheet after the passage of 40 minutes when applying Sipofai (white) was the lowest at 44 ° C. In contrast, the surface temperature of the steel sheet after 40 minutes when the green paint and the chocolate paint were applied was highest at 54 ° C. Moreover, the surface temperature of the steel plate after 40 minutes when other paints were applied was approximately 50 ° C. In addition, the surface temperature of the steel plate after 40 minutes when no paint was applied rose to 71 ° C.
Figure JPOXMLDOC01-appb-T000003
(2)裏面温度
 下記表4に示すように、シポフェース(白)を塗布した場合の40分経過後における鋼板の表面温度は37℃で最も低くなった。それに対し、グリーンの塗料及びチョコレートの塗料を塗布した場合の40分経過後における鋼板の表面温度は51℃で最も高くなった。また、その他の塗料を塗布した場合の40分経過後における鋼板の表面温度は概ね45℃となった。なお、塗料を何も塗布しない場合の40分経過後における鋼板の表面温度は70℃まで上昇した。
Figure JPOXMLDOC01-appb-T000004
(2) Back surface temperature As shown in Table 4 below, the surface temperature of the steel sheet after the lapse of 40 minutes when applying Sypoface (white) was the lowest at 37 ° C. In contrast, the surface temperature of the steel sheet after 40 minutes when the green paint and the chocolate paint were applied was the highest at 51 ° C. Moreover, the surface temperature of the steel plate after about 40 minutes when other coating materials were applied was about 45 ° C. In addition, the surface temperature of the steel plate after 40 minutes when no paint was applied rose to 70 ° C.
Figure JPOXMLDOC01-appb-T000004
(3)表面-裏面の温度差
 下記表5に示すように、シポフェース(白、ライトブルー)を塗布した場合の40分経過後における鋼板の表面-裏面温度の温度差が最も大きく6~7℃であった。なお、塗料を何も塗布しない場合の40分経過後における鋼板の表面-裏面温度の温度差が最も小さく1℃であった。その他の塗料についても、ベース材(A)が塗布されているので、ベース材(A)を塗布せずに塗料を塗布した場合には、塗料を何も塗布していない鋼板と同程度の温度差になることが予想される。
Figure JPOXMLDOC01-appb-T000005
(3) Temperature difference between the front surface and the back surface As shown in Table 5 below, the temperature difference between the front surface and the back surface temperature of the steel sheet after the lapse of 40 minutes when applying Sypoface (white, light blue) is the largest at 6-7 ° C. Met. The temperature difference between the front and back surfaces of the steel sheet after 40 minutes when no coating was applied was the smallest, 1 ° C. Since the base material (A) is also applied to other paints, when the paint is applied without applying the base material (A), the temperature is about the same as that of the steel plate to which no paint is applied. A difference is expected.
Figure JPOXMLDOC01-appb-T000005
4.まとめ
 上記結果から、シポフェースには断熱効果に優れているということがわかった。 
4). Summary From the above results, it was found that the Sipoface has an excellent heat insulating effect.
[ベース材(A)の遮熱性能測定試験<2>]
1.試料
 下記表6に示す複数種の塗料(白色塗料、灰色塗料、黒色塗料)を試料として被塗装物に塗布することとした。なお、標準塗料とは、量販店等で取り扱われており、一般に入手しやすい塗料のことである。
2.試験方法
 下記表6に示すように、分光光度計を用いて可視及び近赤外線の波長域(300~2,500nm)の分光反射率を測定し、その測定値からJISの計算方法に基づいて日射反射率を算出して、それぞれの日射反射率性能について比較することにより行なった。
Figure JPOXMLDOC01-appb-T000006
[Base material (A) thermal insulation performance measurement test <2>]
1. Sample A plurality of types of paints (white paint, gray paint, black paint) shown in Table 6 below were applied to the object as a sample. The standard paint is a paint that is handled by mass retailers and is easily available.
2. Test method As shown in Table 6 below, the spectral reflectance in the visible and near-infrared wavelength region (300 to 2,500 nm) is measured using a spectrophotometer, and based on the measured value, based on the JIS calculation method. The solar reflectance was calculated, and the solar reflectance performance was compared for each.
Figure JPOXMLDOC01-appb-T000006
3.結果
 白色の高反射塗料では製品ごとのバラツキは比較的小さかった。灰色の塗料では製品ごとのバラツキは大きかった。それに対し、シポフェース(白)では90.5%、シポフェース(灰色)では53.9%であった。
4.まとめ
 上記結果から、シポフェース(特にシポフェース(白))は日射反射率が高いということがわかった。
3. Results The variation in each product was relatively small for the white highly reflective paint. The gray paint had a large variation from product to product. On the other hand, it was 90.5% for Sipoface (white) and 53.9% for Sipoface (gray).
4). Summary From the above results, it was found that the sipoface (particularly the sipoface (white)) has high solar reflectance.
[ベース材(A)の遮熱性能測定試験<3>]
1.試料
 下記表7に示すものを試料としてカラー鋼板(被塗装物)に塗布することとした。なお、カラー鋼板は、150×250mm×0.8mmのものを使用している。また、各試料は、提供している各社の施工仕様に基づき所定のものを作製するようにしている。さらに、鋼板茶、青、及びガルバリウム鋼板はそのまま試料としている。
Figure JPOXMLDOC01-appb-T000007
[Base material (A) thermal insulation performance measurement test <3>]
1. Sample A sample shown in Table 7 below was applied to a color steel plate (object to be coated) as a sample. In addition, the color steel plate uses the thing of 150x250mmx0.8mm. In addition, each sample is prepared according to the construction specifications of each company provided. Furthermore, steel plate brown, blue, and galvalume steel plates are used as samples.
Figure JPOXMLDOC01-appb-T000007
2.試験方法
 試料は、室内に治具を用いて直立させるようにした。そして、300wのビデオランプを、250mmの距離にセットして照射し、20分間裏面温度を測定することにより行なった。なお、温度は、オプテックス株式会社から提供されている赤外非接触温度計サーモハンターPT-7LDにより測定した。
2. Test method The sample was placed upright in the room using a jig. Then, a 300 w video lamp was set at a distance of 250 mm and irradiated, and the back surface temperature was measured for 20 minutes. The temperature was measured with an infrared non-contact thermometer thermohunter PT-7LD provided by Optics Corporation.
3.結果
 結果は、下記表8に示すようになった。
Figure JPOXMLDOC01-appb-T000008
3. Results The results are shown in Table 8 below.
Figure JPOXMLDOC01-appb-T000008
4.まとめ
 上記結果から、シポフェースは他社製品よりも室内温度の上昇に関して約5℃優れているということがわかった。
4). Summary From the above results, it was found that Sipoface is about 5 ° C superior to other companies' products in terms of increasing room temperature.
[ベース材(A)の消音性能測定試験<1>]
1.試料
 シポフェースを塗布した鋼板(被塗装物)、シポフェースを塗布しない鋼板の2種類を試料とした。
2.試験方法
 図2に示すように、試料の上部に水をシャワーさせ、そのとき発生する音量を測定することで行なった。
[Sound muffling performance measurement test <1> of base material (A)]
1. Samples Two types were used as samples: a steel plate coated with Sipoface (an object to be coated) and a steel plate not coated with Sipoface.
2. Test method As shown in FIG. 2, the test was performed by showering water on the top of the sample and measuring the sound volume generated at that time.
3.結果
 結果は、下記表9に示すようになった。つまり、シポフェースを塗布した鋼板では、音量が10デシベル低下した。また、鋼板に直接シャワーが当たる場合は、カン高い音がするのに対して、シポフェースを施工した鋼板ではそれがなかった。騒音と体感レベルの関係は下記表10に示す通りである。
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
3. Results The results are shown in Table 9 below. In other words, the volume of the steel plate coated with Shippoface was reduced by 10 dB. In addition, when a shower directly hits the steel plate, a high-pitched sound is produced, but there is no such effect on the steel plate with the sipoface applied. The relationship between noise and the experience level is as shown in Table 10 below.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
4.まとめ
 以上のことから、シポフェースには、単なる音量の強さでは捕らえきれない「効果」があると考えられる。
4). Summary From the above, it can be considered that the Sipoface has an “effect” that cannot be captured by the intensity of the volume.
[ベース材(A)の消音性能測定試験<2>]
1.試料
 1kgのシポフェースを塗布した鋼板(被塗装物)、2kgのシポフェースを塗布した鋼板、SOP(合成樹脂調合ペイント)を塗布した鋼板、何も塗布しない鋼板の4種類を試料とした。
2.試験方法
 図3に示すように、直径2.5cmのスチールボールを250mmの距離から衝突させ、1m離れた騒音計(LA-1240(株式会社小野測器製))で音圧と残響時間を測定することにより行なった。
[Sound muffling performance measurement test for base material (A) <2>]
1. Samples Four types were used: a steel plate coated with 1 kg of Sypoface (object to be coated), a steel plate coated with 2 kg of Sypoface, a steel plate coated with SOP (synthetic resin blend paint), and a steel plate coated with nothing.
2. Test method As shown in FIG. 3, a steel ball having a diameter of 2.5 cm was collided from a distance of 250 mm, and the sound pressure and reverberation time were measured with a sound level meter (LA-1240 (manufactured by Ono Sokki Co., Ltd.) 1 m away). Was measured.
3.結果
 結果は、下記表11及び表12に示すようになった。騒音レベルは、何も塗布しない鋼板に比べ2kgのシポフェースを塗布した鋼板の方が15デシベル小さくなった。つまり、騒音が約1/4に低減することになる。残響時間は、何も塗布しない鋼板に比べ2kgのシポフェースを塗布した鋼板の方が3.5秒短くなった。つまり、残響が1/3に減少することになる。
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000012
3. Results The results are shown in Table 11 and Table 12 below. The noise level of the steel plate coated with 2 kg of sipoface was 15 decibels lower than the steel plate coated with nothing. That is, the noise is reduced to about 1/4. The reverberation time of the steel plate coated with 2 kg of sipoface was 3.5 seconds shorter than the steel plate coated with nothing. That is, reverberation is reduced to 1/3.
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000012
4.まとめ
 以上のことからも、シポフェースは、消音効果に優れていることがわかる。
4). Summary From the above, it can be seen that the sipoface is excellent in the silencing effect.
[トップコート(B)の耐候性測定試験]
1.試料
 トップコート(B)としてルミフロンを塗布したウレタン防水材(被塗装物)、シリコーン系のトップコートを塗布したウレタン防水材、一般アクリル系のトップコートを塗布したウレタン防水材、3種類を試料とした。
2.試験方法
 JIS K5600-7-8促進耐候性(紫外線蛍光ランプ法)より、初期光沢を100%とし、一定時間曝露処理した時の光沢保持率を測定することにより行なった。なお、ブラックパネル温度が63±3℃、水噴射時間が120分照射中に18分間で測定を行なった。
[Weather resistance measurement test of top coat (B)]
1. Sample Urethane waterproof material coated with Lumiflon as the top coat (B) (object to be coated), urethane waterproof material coated with silicone top coat, urethane waterproof material coated with general acrylic top coat, 3 types of samples did.
2. Test method The test was carried out by measuring the gloss retention when exposed to light for a certain period of time based on JIS K5600-7-8 accelerated weather resistance (ultraviolet fluorescent lamp method) with an initial gloss of 100%. The measurement was performed in 18 minutes during irradiation of the black panel temperature of 63 ± 3 ° C. and the water injection time of 120 minutes.
3.結果
 結果は、下記表13に示すようになった。ルミフロンには遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂が含まれているので、ルミフロンをトップコート(B)として使用すれば、その水性フッ素樹脂の優れた耐候性により、下部に位置しているウレタン防水材を長期間に渡って劣化から保護することになる。つまり、水性フッ素樹脂が塗布された材質を長期間に渡って保護することになる。また、ルミフロンは、汎用的な塗料と比較して改修時期が伸びることが分かっているので、ライフサイクルコストを大幅に削減できる。
Figure JPOXMLDOC01-appb-T000013
3. Results The results are shown in Table 13 below. Since Lumiflon contains a water-based fluororesin containing a heat-shielding pigment or hollow beads, if Lumiflon is used as a top coat (B), it is located at the bottom due to the excellent weather resistance of the water-based fluororesin. This will protect the urethane waterproofing material from deterioration over a long period of time. That is, the material coated with the aqueous fluororesin is protected for a long period of time. In addition, Lumiflon is known to have a longer renovation time compared to general-purpose paints, which can greatly reduce the life cycle cost.
Figure JPOXMLDOC01-appb-T000013
4.まとめ
 以上のことから、ルミフロンは、耐候性に優れていることがわかる。
4). Summary From the above, it can be seen that Lumiflon is excellent in weather resistance.
 以上のように、本発明に係る熱遮断膜の塗装方法は、65~75質量%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、そのベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することにより実行されるので、熱遮断膜を容易に形成することができる。本方法により形成される熱遮断膜は、遮熱性能、断熱性能及び消音性能に優れたベース材(A)と、紫外線や可視光線を効率良く反射でき、耐候性に優れ、長寿命であり、防汚性が高いという性質を有しているトップコート(B)と、が強固に接着されるので、両者の特性を併せ持ったものになり、非常に高性能なものとなる。 As described above, the coating method of the heat shielding film according to the present invention applies the base material (A) containing the shirasu balloon containing 65 to 75% by mass of the volcanic glass, and shields the base material (A). Since it is performed by applying a topcoat (B) containing a water-based fluororesin containing a thermal pigment or hollow beads, a heat-shielding film can be easily formed. The heat shielding film formed by this method is a base material (A) excellent in heat shielding performance, heat insulation performance and sound deadening performance, and can efficiently reflect ultraviolet rays and visible light, has excellent weather resistance, and has a long life. Since the top coat (B) having the property of high antifouling property is firmly bonded, it has both characteristics and has very high performance.
 また、本発明に係る遮熱パネルでは、65~75質量%の火山ガラスを含むシラスバルーンを配合したベース材(A)を塗布し、そのベース材(A)上に遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂を配合したトップコート(B)を塗布することで形成されるので、容易に作成することができる。本発明に係る遮熱パネルは、遮熱性能及び断熱性能に優れたベース材(A)と、紫外線や可視光線を効率良く反射でき、耐候性に優れ、長寿命であり、防汚性が高いという性質を有しているトップコート(B)と、が強固に接着しているので、両者の特性を併せ持ったものになり、非常に高性能なものとなる。さらに、本発明に係る遮熱パネルは、本方法によって予め熱遮断膜が形成されているので、使用用途の幅が広がり、種々の被塗装物への応用が期待できる。 In the heat-shielding panel according to the present invention, a base material (A) containing a shirasu balloon containing 65 to 75% by mass of volcanic glass is applied, and a heat-shielding pigment or hollow beads are applied on the base material (A). Since it forms by apply | coating the topcoat (B) which mix | blended the contained aqueous fluororesin, it can create easily. The heat-shielding panel according to the present invention can efficiently reflect ultraviolet rays and visible light with a base material (A) excellent in heat-shielding performance and heat-insulating performance, has excellent weather resistance, has a long life, and has high antifouling properties. Since the top coat (B) having the properties of the above is firmly bonded, it has both characteristics and has a very high performance. Furthermore, since the heat-insulating panel according to the present invention has a heat-insulating film formed in advance by this method, the range of usage is widened and application to various objects to be coated can be expected.

Claims (6)

  1.  熱遮断膜を被塗装物に形成する塗装方法であって、
     シラスバルーンを含んでいるベース材(A)を被塗装物に塗布し、
     前記ベース材(A)が塗布された前記被塗装物に、一部あるいは全部が遮熱顔料又は中空ビーズを含有させた水性フッ素樹脂であるトップコート(B)を塗布して、
     前記被塗装物に熱遮断膜を形成する
     ことを特徴とする熱遮断膜の塗装方法。
    A coating method for forming a thermal barrier film on an object to be coated,
    Apply base material (A) containing shirasu balloon to the object to be coated,
    Applying a top coat (B), which is an aqueous fluororesin part or all of which contains a heat shielding pigment or hollow beads, to the object to be coated with the base material (A),
    A method for coating a thermal barrier film, comprising forming a thermal barrier film on the object to be coated.
  2.  前記ベース材(B)の塗布量を前記被塗装物に対して1.0kg/m~2.0kg/mとし、
     前記トップコート(B)の塗布量を前記被塗装物に対して0.15kg/m~0.3kg/mとしている
     ことを特徴とする請求項1に記載の熱遮断膜の塗装方法。
    The coating amount of the base material (B) is 1.0 kg / m 2 to 2.0 kg / m 2 with respect to the object to be coated,
    Method of coating heat blocking film according to claim 1, characterized in that as a 0.15kg / m 2 ~ 0.3kg / m 2 coating amount of the top coat (B) with respect to the object to be coated.
  3.  前記被塗装物に前処理を施した後に前記ベース材(A)を塗布する
     ことを特徴とする請求項1又は2に記載の熱遮断膜の塗装方法。
    The base material (A) is applied after pretreatment of the object to be coated. The method for coating a heat shielding film according to claim 1 or 2.
  4.  前記前処理後にプライマー(C)を塗布してから前記ベース材(A)を塗布する
     ことを特徴とする請求項3に記載の熱遮断膜の塗装方法。
    The method for coating a heat shielding film according to claim 3, wherein the base material (A) is applied after the primer (C) is applied after the pretreatment.
  5.  前記ベース材(A)と前記トップコート(B)との間に、塗布量を前記被塗装物に対して0.07kg/m~0.2kg/mとしたプライマー(D)を介在させる
     ことを特徴とする請求項1~4のいずれかに記載の熱遮断膜の塗装方法。
    Between the base material (A) and said top coat (B), is interposed between 0.07kg / m 2 ~ 0.2kg / m 2 primers of (D) relative to the object to be coated a coating amount The method for coating a heat shielding film according to any one of claims 1 to 4, wherein:
  6.  前記請求項1~5のいずれかに記載の熱遮断膜の塗装方法によって形成された熱遮断膜を有する
     ことを特徴とする遮熱パネル。
    6. A thermal barrier panel comprising the thermal barrier film formed by the coating method of the thermal barrier film according to any one of claims 1 to 5.
PCT/JP2011/001951 2011-03-31 2011-03-31 Method for applying heat-blocking film and thermal insulation panel formed by heat-blocking film WO2012131782A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1190328A (en) * 1997-09-19 1999-04-06 Kajima Corp Decrease of temperature of structure
JP2001353809A (en) * 2000-06-15 2001-12-25 Yodogawa Steel Works Ltd Thermally reflecting precoated metal plate
WO2002083326A1 (en) * 2001-04-13 2002-10-24 Kansai Paint Co., Ltd. Method of finishing with heat insulation coating
JP2005125315A (en) * 2003-10-03 2005-05-19 Sk Kaken Co Ltd Method of forming of heat insulating coating film
JP2006102670A (en) * 2004-10-06 2006-04-20 Sk Kaken Co Ltd Method for forming heat-insulating coating film
JP2007307528A (en) * 2006-05-22 2007-11-29 Hiroshi Kawate Heat-insulating method and heat-insulating structure
JP2009090527A (en) * 2007-10-06 2009-04-30 Sk Kaken Co Ltd Heat insulation laminated body

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1190328A (en) * 1997-09-19 1999-04-06 Kajima Corp Decrease of temperature of structure
JP2001353809A (en) * 2000-06-15 2001-12-25 Yodogawa Steel Works Ltd Thermally reflecting precoated metal plate
WO2002083326A1 (en) * 2001-04-13 2002-10-24 Kansai Paint Co., Ltd. Method of finishing with heat insulation coating
JP2005125315A (en) * 2003-10-03 2005-05-19 Sk Kaken Co Ltd Method of forming of heat insulating coating film
JP2006102670A (en) * 2004-10-06 2006-04-20 Sk Kaken Co Ltd Method for forming heat-insulating coating film
JP2007307528A (en) * 2006-05-22 2007-11-29 Hiroshi Kawate Heat-insulating method and heat-insulating structure
JP2009090527A (en) * 2007-10-06 2009-04-30 Sk Kaken Co Ltd Heat insulation laminated body

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