WO2012129815A1 - Method and equipment for denitrifing waste gas produced by combustion system - Google Patents

Method and equipment for denitrifing waste gas produced by combustion system Download PDF

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WO2012129815A1
WO2012129815A1 PCT/CN2011/072393 CN2011072393W WO2012129815A1 WO 2012129815 A1 WO2012129815 A1 WO 2012129815A1 CN 2011072393 W CN2011072393 W CN 2011072393W WO 2012129815 A1 WO2012129815 A1 WO 2012129815A1
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plasma
gas
reaction
reducing agent
carrier gas
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PCT/CN2011/072393
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French (fr)
Chinese (zh)
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熊靓
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深圳市泓耀环境科技发展股份有限公司
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Priority to PCT/CN2011/072393 priority Critical patent/WO2012129815A1/en
Publication of WO2012129815A1 publication Critical patent/WO2012129815A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/32Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma

Definitions

  • the present application relates to a process for purifying NO x -containing gas, can be used for pollution control of the exhaust NO x -containing flue gas plants, and other industrial engine exhaust gas produced by the process.
  • NO x is the generic term for all the nitrogen oxides, of which about 90% to NO. NO x is released into the atmosphere leads to the formation of acid rain, polluted air, such as NO will result into the stratosphere ozone layer. Flue gas / primary NO x in the exhaust gas from the oxidation of nitrogen compounds in the fuel, but also a portion from the oxidation of molecular nitrogen in air. Except that the concentration of nitrogen compounds in the fuel, the boiler load, the combustion temperature, the amount of surplus combustion air, and the residence time and other factors are also important factors in the NO x concentration in the flue gas determined.
  • the prior art flue gas including NO x -removal been commercialized selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR).
  • SCR selective catalytic reduction
  • SNCR selective non-catalytic reduction
  • the selective catalytic reduction method injects a compound mainly composed of ammonia (NH 3 ) and ammonia water into the flue gas, and the ammonia reduces the NO by the action of the catalyst and generates harmless nitrogen and water.
  • Ammonia also contributes to the collection of fly ash in subsequent electrostatic precipitators to increase the operational efficiency of the device. This reaction must be carried out at a temperature of about 300-450 ° C. If the temperature is too low, the reaction efficiency is greatly lowered, and too high, the catalyst is ineffective.
  • the SCR reaction unit In order to utilize the waste heat in the flue gas, in a power plant, the SCR reaction unit is usually placed before the secondary air preheater after the boiler outlet.
  • the SNCR method adopts a similar reduction reaction with SCR.
  • the reducing agent is generally urea. Instead of catalyst catalysis, it is selected to carry out the reaction under high temperature conditions such as 1000-1200 °C. Therefore, when the SNCR method is used, the reducing agent is generally added to the boiler near the outlet. Within the section with the required high temperature.
  • ammonia is an unstable dangerous gas with a pungent odor, there is a safety hazard in the preparation, transportation and storage of ammonia.
  • the ammonia must usually be stored in the form of liquid ammonia or ammonia. In order to ensure a high NO x removal, in the dosage of ammonia plants generally appropriate excess, this will result in the risk of ammonia leakage. In addition to irritating odor, ammonia is also toxic to animals and the environment.
  • SCR or SNCR methods The most important workaround is to use alternatives to ammonia. The most common alternative to ammonia is urea.
  • Urea is solid at room temperature and is very stable, which is convenient for transportation and storage. However, since it is a solid, the metering and dosing of urea is difficult. In order to uniformly add and form small particles, urea is first dissolved in water to form a 20% solution, and then the solution is sprayed into the flue gas. . Since water needs to absorb heat when it is volatilized into a gas at a temperature of more than 1000 degrees Celsius, the method of adding urea to a solution for doping causes a large amount of energy waste.
  • the reaction must It can be carried out at high temperature (more than 145 ° C, optimum temperature of 171 ° C) and a certain pressure (such as hundreds of psig). Under certain acids and strong alkalis, the reaction rate will be greatly accelerated, and high-order like phosphoric acid.
  • the mineral acid is a good catalyst for this reaction. Under the action of phosphoric acid
  • the catalytic reaction equation is:
  • the urea must first be dissolved in water, and then added to the urea hydrolysis reactor to prepare ammonia gas, and the ammonia gas is immediately added to the NO reduction unit after being produced, and the rate of preparing the ammonia gas can be determined according to the actual ammonia gas demand.
  • the rate of ammonia production is adjusted by adjusting the amount of urea and water added to the hydrolysis unit.
  • Biuret decomposition can be expressed by the following equation:
  • the decomposition of the biuret is not complete, at which point a high concentration of urea begins to undergo complete polymerization to form a white solid polycyanate ((CNCO)x).
  • This reaction usually only occurs when a high concentration of urea accumulates on the surface of the catalyst and the rate of thermal decomposition or catalytic decomposition is slow.
  • the decomposition of biuret is affected by temperature and increases with increasing temperature.
  • the complete polymerization of urea is affected by the concentration of local urea and the concentration of biuret. The higher the concentration, the faster the polymerization. Therefore, when urea is used in the SCR method, when the temperature is low, the solid polymer covers the surface of the catalyst to cause the catalyst to fail.
  • the decomposition of the cyanic acid polymer requires a higher temperature (usually greater than 450 ° C), and such high temperatures can damage the active site of the catalyst.
  • the temperature is low (below 180 °C)
  • the method of appropriately reducing the amount of urea is adopted.
  • the amount of urea added must be changed with the change of temperature, and the addition of urea must also be based on the intake air.
  • the NOx concentration and the residual NH3 in the gas are adjusted in time to avoid incomplete or harmful irritating ammonia leakage.
  • cyanate isocyanic acid and cyanic acid, HOCN
  • cyanuric acid cyanuric acid
  • Cyanic acid is also a very active, unstable, and irritating gas (usually used as a tearing agent) at normal temperature and pressure, and it can form polymers relatively easily, so storage and transportation are difficult.
  • the cyanic acid can be stabilized by being attached to the organic group or the surface of the molecule at normal temperature to form an organic cyanate or polymerized to cyanuric acid.
  • 5,342,599 teaches the adsorption of cyanic acid to the surface of adsorbent materials such as molecular sieves or zeolites, activated carbon, metal hydrides, ion exchange resins, etc. to stabilize cyanic acid, and then to analyze the adsorbed cyanide by heating.
  • Acid; reducing pressure or using air and other carrier gases to carry cyanic acid can reduce the polymerization of cyanic acid.
  • the use of adsorption-stabilized cyanic acid avoids the use of cyanuric acid as the original reducing agent, since cyanuric acid is solid at room temperature, requiring higher energy for gasification and decomposition. Cyanic acid can be directly prepared in advance with urea, and the cost is lower than that of cyanuric acid. This method can better adjust the amount of reducing agent, thereby avoiding excessive or insufficient addition.
  • U.S. Patent No. 4,861,567 teaches that a decomposition chamber (zone) can be set up to decompose cyanuric acid in the absence of oxygen and in the presence of fuel or CO and water to produce cyanic acid at a decomposition temperature of 700-1000 °C.
  • the residence time in the decomposition chamber is between 0.03 and 2 seconds.
  • the product cyanide enters the reaction chamber and reacts with NO under aerobic conditions to form N 2 , CO 2 and water.
  • the reaction equation is as follows:
  • This reaction also needs to be carried out at a higher temperature (1000-1500 ° C).
  • U.S. Patent No. 4,886,650 teaches the use of sublimed cyanuric acid or cyanuramide (ammelide and ammeline) to prepare a denitration reducing agent cyanide.
  • the sublimation temperature is required to be above 300 ° C and at 350-800 ° C. best, transition metal elements consisting of the main catalyst will speed up the reduction of NO isocyanate reaction, a reduction reaction can be carried out at 400-800 ° C, catalyst to promote mainly related free radicals generated, so that the NO x The reduction reaction becomes easy.
  • Detailed cyanate of NO x reduction reaction is as follows:
  • U.S. Patent No 5,693,300 proposes a cyanate, NH 3, hydrazine (hydrazine, H 2 NNH 2), or a mixture thereof and the catalyst bed and the contact portion generates active radicals NCO, NH 2, NH, H , OH, NC or mixtures reduction NO x, so that the reaction temperature can be greatly reduced.
  • the catalyst used is generally a metal oxide. Since the catalyst is not in contact with the exhaust or flue gas, the service life of the catalyst can be extended. The dosage may be adjusted according to the added concentration of NO x reducing agent is added to prevent excessive.
  • Cyanic acid and ammonia can be prepared from urea, cyanuric acid, isocyanuric acid, ammelide, ammeline, guanidine, and the like.
  • NO x reduction temperature range from room temperature to approximately 1000 ° C, depending on the specific types of reactants may be.
  • U.S. Pat Pat No 5,120,516 proposes the reduction to the amine with an alkyl (alkyl amine) as the reducing agent to NO to N 2, which having both functions of the oxidizing agent can oxidize NO to NO 2, NO generated 2 Remove by washing with water.
  • This reduction reaction can be carried out at 350 to 400 ° C even without the action of a catalyst, which is much lower than the temperature required for reducing NO by a reducing agent such as urea and cyanuric acid under normal conditions.
  • Another option is to dissolve the solids in a liquid to form a dilute solution and then spray it into the reaction so that the liquid volatilizes to form small solid particles.
  • the liquid volatilization will inevitably take away a part of the heat, resulting in a large waste of energy.
  • the energy carried away by evaporation of water may be as high as 1% of the amount of electricity generated.
  • a further option is to decompose urea and cyanuric acid into ammonia or cyanic acid in the field and then put it into the reduction reaction. Due to the complete decomposition of urea and cyanuric acid, about 180 °C and 450 °C are needed. Above the high temperature, therefore, the reaction requires higher energy; in order to prevent the polymerization of cyanic acid, the reaction must be carried out under a lower pressure or a larger amount of carrier gas (to reduce the partial pressure), which is bound to cause no operation small trouble, particularly when used in automobile exhaust emission control NO x, since the low exhaust gas temperatures, often requires strict control of the addition of urea.
  • the application of the present invention is to provide a denitration method for flue gas and exhaust gas which is more safe and reliable in operation and low in operating cost, especially in the present in the above-mentioned deficiencies in the treatment of exhaust gas such as flue gas exhaust gas.
  • the object of the present invention is to provide a novel denitration reducing agent preparation and addition method and a denitration process, the core of which is to utilize a non-equilibrium plasma (non-equilibrium) Plasma) or non-thermal plasma
  • the plasma generation and reaction apparatus prepares an active material which can be used for reducing NO from a nitrogen-containing solid material such as urea or cyanuric acid to promote the occurrence and occurrence efficiency of the reaction.
  • Non-thermal plasma is also called non-completed plasma (non-completed plasma) Plasma) or atmospheric non-thermal plasma Plasma
  • the electrons contained in this plasma usually have an electron temperature of about 1 ev, but the apparent temperature of the plasma is only a few hundred degrees Celsius or even room temperature. Under this condition, various particles in the plasma did not collide sufficiently, and the temperatures of the various particles were not equal, and the heat balance was not reached.
  • the solid reducing agent to distinguish the more direct gas reducing agents such as ammonia and cyanic acid, which we call them as reducing agent precursors
  • the present invention it is possible to flexibly prepare a highly reactive reducing gas for exhaust gas denitration without using an expensive catalyst.
  • the present application provides a method of denitration of exhaust gases produced by the combustion system, the method is prepared by using a plasma reaction apparatus capable of reducing free radical activity of NO x and other activation molecules intensified, then prepared and the activity of free radicals other activating molecule into the intensification of NO x containing exhaust gas passage, in the presence of a catalyst or a temperature of the NO x is reduced to N 2 and CO 2 gas and water harmless.
  • the denitration method is to bring a reducing agent into a reaction zone after an electrode region or an electrode region in a plasma reaction vessel, in which a reducing agent and a plasma collide and exchange energy, thereby being gasified.
  • this mixed gas referred to as reductive plasma
  • SCR method the catalyst
  • SNCR process high temperature
  • the invention is mainly directed to the use of a solid reducing agent or a reducing agent precursor, it can also be used for the treatment of a reducing agent such as ammonia, cyanic acid, isocyanic acid or an alkylamine gas reducing agent which is a gas at normal temperature.
  • a reducing agent such as ammonia, cyanic acid, isocyanic acid or an alkylamine gas reducing agent which is a gas at normal temperature.
  • the solid reducing agent includes urea, biuret, cyanuric acid, ammelide, ammeline, melamine, hydrazine. Solid compounds containing amino or cyanate which, upon heating, produce ammonia and/or cyanide.
  • the reaction time for the plasma reduction of the solid reducing agent is 0.01 to 5 seconds.
  • the temperature required for the plasmaization of the solid or gaseous reducing agent is from room temperature to 1200 °C.
  • the types of active radicals include NCO, NC, NH 2 , NH, N, OH, H, and mixtures thereof; the activated activation molecules involved include NH 3 , HNCO, CO, H 2 O, H 2 and their mixture.
  • the plasma reaction device is composed of a reaction vessel, a carrier gas inlet system, positive and negative electrodes, a power source and a solid feeding system.
  • the power source supplies power to the reaction device, and the positive and negative electrodes are disposed in the reaction vessel, and the solid feeding system and the carrier gas enter The gas system is connected, and the body carrier gas inlet system is in communication with the reaction vessel, wherein
  • the reaction vessel is a place for energy exchange and reaction between electrons, plasma and a solid reducing agent to be gasified
  • the carrier gas inlet system includes a plasma carrier gas system for providing a plasma gas source for the reaction vessel and an auxiliary carrier gas system for providing a carrier for carrying the solid reducing agent into the reaction vessel, and the plasma carrier gas system can also serve as an auxiliary carrier gas system.
  • the plasma carrier gas system and the auxiliary carrier gas system are combined into one;
  • the positive and negative electrodes provide an electric field for the plasma reactor, and generate a high-voltage discharge in the electric field.
  • the positive and negative electrodes are placed above or below the reactor or at any position in the middle.
  • the electrodes should be placed to ensure that all or most of the plasma carrier gas passes.
  • the space between the electrodes forms a plasma in the electrode region and after passing through the electrode region.
  • the reaction vessel is generally machined from glass, ceramic, engineering plastics, stainless steel or other materials and may take any shape, but preferably cylindrical or cuboid.
  • the inlet of the plasma carrier gas system is generally disposed on the side wall or the upper and lower bottom of the reaction vessel, or is introduced into any position inside the reaction vessel by a conduit, and the inlet port may be single or multiple, and the auxiliary carrier gas system is usually advanced.
  • the components of the material system are used in conjunction with the solids feed system.
  • the positive and negative electrodes may be a single pair of electrodes or an electrode module composed of a plurality of pairs of electrodes, and the positive and negative electrodes are respectively connected to the two poles of the high voltage power source, and a voltage of 3 kV to 120 kV is generated between the electrodes;
  • the power supply provides high-voltage direct current, high-voltage pulsed direct current, or alternating current to the plasma reaction device.
  • the solid feeding device provides The metering and delivery of the solid feed, typically at the top or side of the reactor, allows the solids to be uniformly added to the reactor and exchange energy with the electrons or high energy plasma generated between the electrodes to be decomposed.
  • the energy (electron temperature) of the free electrons formed in the electrode region is in the range of 0.9-10 eV, and the electron density is between 10 6 and 10 18 /cm 3 .
  • the plasma carrier gas partially becomes a plasma under the action of such electrons, and when the solid combustion additive is added to the electrode region or the electrode region in the reaction device, the plasma reaction region collides with the plasma generated by the plasma carrier gas and exchanges energy.
  • this mixed gas in the present invention is called a reducing plasma
  • this mixed gas in the present invention is called a reducing plasma
  • the plasma carrier gas may be air, or nitrogen, or water vapor, or hydrogen, or argon, or helium, or flue gas exhaust, any gas that facilitates the formation of a reducing plasma.
  • the type of gas that can be used as an auxiliary carrier gas is the same as the plasma carrier gas.
  • the form of high voltage discharge between electrodes may be a sliding arc discharge (gliding arc) Discharge), corona discharge, or dielectric barrier discharge Discharge and other forms of discharge.
  • the arrangement of the electrodes and the gas flow of the plasma carrier gas can be designed as a plasma torch (plasma) Torch), plasma shower, plasma nozzle, tubular or plate plasma generator.
  • plasma plasma torch
  • plasma nozzle plasma nozzle
  • tubular or plate plasma generator plasma generator
  • the reaction time of the solid reducing agent plasmaization varies with the type of the solid reducing agent, the moisture content of the reducing agent, etc., generally between 0.01 and 5 seconds. If the reaction time is too long, energy is wasted and the generated plasma may be caused. The body is quenched and loses its activity. Of course, if the time is too short, the energy absorption is insufficient, which may result in insufficient plasmaization.
  • the optimum plasma reaction time should be determined by on-site testing.
  • the temperature required for the plasma reduction of the solid reducing agent is also determined by the type of the solid reducing agent.
  • the desired reaction temperature can be obtained by controlling the power of the plasma generating device and the flow rate of the carrier gas.
  • the apparent temperature of the general plasma needs to be 100. Above °C, there is no special limit to the upper limit of temperature. Only when air or flue gas containing oxygen is used as the carrier gas, the temperature must be controlled below the ignition point of the reducing agent to avoid burning when using air or containing oxygen. when the flue gas as the carrier gas temperature can not exceed 1200 ° C in order to avoid additional oxidation of the nitrogen gas generated NO x.
  • the choice of the high-pressure discharge mode of the plasma reactor is not decisive for the preparation of the reducing plasma.
  • the reaction efficiency of the different discharge modes will be slightly different.
  • the key is the regulation of the current and voltage, its frequency and power, and the carrier gas. determining selection of the type and flow control parameters shall be subject to a plasma and to maintain high reducing ability of NO x in the reaction product.
  • the reductant treatment capacity of the plasmalization reactor is fundamentally dependent on the balance between the energy required to plasma the reductant and the energy that the electrode can provide.
  • the optimum values for the selected reducing agent and its selected plasma discharge mode, the voltage frequency and its power required for operation, and the type and flow rate of the carrier gas must be determined by field testing.
  • the plasma reactor is also designed as an open system without a reaction vessel.
  • the reducing agent precursor and the plasma derived from the plasma carrier gas are in the open space behind the electrode region and the electrode. the reaction occurs, reducing the plasma gas generated by the reaction is mixed with the rapidly approaching NO x in the molecule and react.
  • open plasma reaction apparatus suitable for the case of fast reaction before reducing plasma body, and often the reaction unit is provided in the passage of exhaust gas containing NO or the NO x reduction reaction.
  • the fundamental difference is that high pressure discharge is used to promote the generation of reducing plasma, and the plasma can be generated by the solid reducing agent and the carrier gas.
  • the flow rate and current power are adjusted flexibly, so that the dosing of the reducing agent can be changed correspondingly as the flow rate of the gas to be treated and the NOx concentration change. This can avoid excessive addition of reducing agent, thereby greatly reducing the amount of solid reducing agent and reducing the risk of leakage of reducing agent components;
  • the reducing plasma retains the reducing characteristics of the basic gas reducing agent and is in an ionized or other excited activation state, it is more likely to react with the NOx of the gas, thereby lowering the temperature required for the reduction reaction and shortening the reaction. time. This allows the reduction process to be carried out over a wider temperature range.
  • the reaction efficiency of the reaction device can be increased, the residence time can be lowered, or the treatment effect can be improved;
  • the plasma reaction device can directly treat the solid reducing agent and the produced product is a plasma gas, it is possible to avoid using a large amount of water to dissolve the solid reducing agent, thereby saving the energy consumption caused thereby;
  • the reducing agent plasma reaction device of the present invention By using the reducing agent plasma reaction device of the present invention, it is not necessary to use a catalyst, so that the cost caused by the use of the catalyst can be reduced on the one hand, and the single disadvantage of the catalytic reaction of the catalyst can be eliminated, so that the reducing agent can be selected more flexibly.
  • FIG. 1 is a block diagram showing the process flow of an embodiment of the present application.
  • FIG. 2 is a block diagram showing the process flow of another embodiment of the present application.
  • FIG. 3 is a block diagram showing the process flow of still another embodiment of the present application.
  • a solids feed system is used to add a solid reducing agent to the auxiliary carrier gas system, and the carrier gas system is used to bring the solid reducing agent into the electrode zone or the reaction zone behind the electrode zone in the plasma reaction vessel.
  • the region, the solid reducing agent and the plasma from the plasma carrier gas system collide and exchange energy, thereby being vaporized and converted into plasma or excited activated molecules in whole or in part, and the reducing plasma is introduced into the
  • the exhaust passage of NOx enters the reduction reaction chamber together with the exhaust gas, and reduces NOx to a harmless gas such as N2 and CO2 and water under the action of a catalyst (SCR method) or a certain temperature (SNCR method), the treated gas Discharged through subsequent discharge devices.
  • SCR method catalyst
  • SNCR method certain temperature
  • a solids reductant is added directly to the plasma carrier gas system using a solids feed system that carries the solid reductant into the electrode zone within the plasma reaction vessel or the reaction zone behind the electrode.
  • the subsequent steps are the same as in the first embodiment.
  • an open plasma reactor is used, and the plasma reaction device is placed in the exhaust gas passage, and the generated reducing plasma is rapidly contacted with the exhaust gas.
  • Such a process arrangement is particularly suitable for a plasma nozzle, a plasma shower.
  • the application of plasma devices such as plasma torches. In such an arrangement, once the plasma is generated, it can quickly enter the reduction reaction, avoiding the quenching of the plasma and quenching.
  • the subsequent steps are the same as in the first embodiment.
  • Solid urea is used as the reducing agent precursor; the plasma reaction device uses the plasma torch; air is used as the carrier carrier gas and the auxiliary carrier gas, the flow rate of the plasma carrier gas is 60 liters/min, and the flow rate of the auxiliary carrier gas is 10 liters/
  • the power supply adopts a DC variable frequency power supply with a voltage of 10,000 volts and a frequency of 120 Hz, and the rated power is 600 watts.
  • the plasma carrier gas passes through the electrode region between the positive and negative electrodes, and is plasmad under the action of an electric field.
  • the solid urea particles are transported to the outlet of the positive and negative electrode regions through a special intake passage under the aid of the carrier gas.
  • the solid urea is vaporized and completely or partially ionized, and the mixed plasma is formed from
  • the outlet is ejected and a plasma flame is formed; in the plasma flame, the urea gas and other plasma gases continue to react to form a reducing plasma gas; the gas is introduced into the flue to a temperature of 600 - Reduction reaction with NO at 1100 °C.
  • the plasma reaction device processes more than 1 kg of solid urea per hour, and the generated plasma gas can treat the flue gas 3000. In cubic meters, the concentration of NOx is reduced from 700 ppmv to 300 ppmv.
  • the plasma reaction device adopts a sliding arc discharge design, and the power supply adopts a voltage of 100,000 volts and a frequency of 120. Hertz, a pulsed DC power supply with a power of 20 kW. Both the plasma carrier gas and the auxiliary carrier gas are air, the flow rates of the carrier gas and the auxiliary carrier gas are 120 and 20 cubic meters per hour, the reaction stop time is 4 seconds, and the urea gas is processed 40 kg per hour.
  • the anterior section of the SCR treatment unit that is introduced into the flue is mixed with NOx in the flue gas, and is reduced in reaction with NOx by the reduction catalyst in the SCR treatment unit.
  • the system can process 120,000 cubic meters of coal-fired flue gas per hour, which is equivalent to the amount of flue gas generated by a 30 MW coal-fired generating unit.
  • the concentration of NOx after treatment can reach below 100 ppmv.

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Abstract

A method and equipment for denitrifing waste gas produced by combustion system are provided. Said method is : bringing the reductant into the electrode region of the plasma reaction vessel or the reacting region behind the electrode region, where the reductant collides and exchanges energy with plasma and is partially or completely transformed into plasma or activated molecules; transmitting the mixed gas into waste gas channel comprising NOx and then into the reducing reaction chamber together with the waste gas; reducing the waste gas comprising NOx to N2, CO2, water and other harmless gases under the effect of catalyst or high temperature; and discharging the treated gases from the following discharging equipment. Said method greatly saves the dosage of solid reductant and reduces the risk of reductant component leakage, shortens the reaction time and improves the reaction efficiency of the reaction equipment.

Description

[根据细则37.2由ISA制定的发明名称] 一种燃烧系统所产生废气的脱硝方法及其装置[Inventive name established by ISA according to Rule 37.2] Denitration method and device for exhaust gas generated by combustion system 技术领域  Technical field
本发明申请涉及一种含NOx气体的净化工艺,可用于电厂烟道气、内燃机尾气及其它工业化过程所产生的含NOx废气的污染治理。 The present application relates to a process for purifying NO x -containing gas, can be used for pollution control of the exhaust NO x -containing flue gas plants, and other industrial engine exhaust gas produced by the process.
背景技术Background technique
众所周知,燃烧过程会产生大量的含NOx的气体,NOx的浓度可达到几百甚至上千ppmg。NOx是所有氮氧化合物的总称,其中约90%为NO。NOx被释放到大气中会导致酸雨的形成、空气的污浊,NO如进入大气平流层还会造成臭氧层的破坏。烟气/尾气中的NOx主要来自燃料中的含氮化合物的氧化,也有一部分来自空气中的分子氮的氧化。除了燃料中含氮化合物的浓度,锅炉的负荷、燃烧温度、空气的富余量以及燃烧停留时间等因素也是决定烟气中NOx浓度的重要因素。如在实际的电厂中,仅仅锅炉负荷的变化就可以造成NOx的排放量波动高达4倍左右。世界上的主要国家都对烟气中NOx的排放实行限制,其排放标准有逐步严格的趋势,这对烟气中的NOx处理会提出越来越高的要求。Is well known, the combustion process generates large amounts of NO x -containing gas, the concentration of NO x can reach hundreds or even thousands ppmg. NO x is the generic term for all the nitrogen oxides, of which about 90% to NO. NO x is released into the atmosphere leads to the formation of acid rain, polluted air, such as NO will result into the stratosphere ozone layer. Flue gas / primary NO x in the exhaust gas from the oxidation of nitrogen compounds in the fuel, but also a portion from the oxidation of molecular nitrogen in air. Except that the concentration of nitrogen compounds in the fuel, the boiler load, the combustion temperature, the amount of surplus combustion air, and the residence time and other factors are also important factors in the NO x concentration in the flue gas determined. As in the actual plant, only changes in boiler load can cause fluctuation of NO x emissions up to about 4 times. The main countries in the world have implemented the flue gas emissions of NO x limit its strict emission standards gradual trend, which raised higher and higher requirements for NO x in the flue gas will be processed.
现有烟气的脱NOx技术包括已经商业化的选择性催化还原法(SCR)和选择性非催化还原法(SNCR)。选择性催化还原法在烟气中注入以氨气(NH3)和氨水为主的化合物,氨在催化剂的作用下还原NO并生成无害的氮气和水。氨还有助于后续的电除尘中飞灰的收集从而提高该装置的运行效率。此反应必须在大约300-450 ℃之间进行,温度太低则反应效率大大降低,而太高则会使得催化剂失效。为了利用烟气中的余热,在发电厂,SCR反应装置通常设在锅炉出口后二次空气预热器之前。SNCR法采取与SCR类似的还原反应,还原剂一般采用尿素,不用催化剂催化而是选择在高温条件如1000-1200 °C下进行反应,因此使用SNCR法时还原剂一般添加到锅炉内接近出口部位具有所需要高温的区段内。The prior art flue gas including NO x -removal been commercialized selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR). The selective catalytic reduction method injects a compound mainly composed of ammonia (NH 3 ) and ammonia water into the flue gas, and the ammonia reduces the NO by the action of the catalyst and generates harmless nitrogen and water. Ammonia also contributes to the collection of fly ash in subsequent electrostatic precipitators to increase the operational efficiency of the device. This reaction must be carried out at a temperature of about 300-450 ° C. If the temperature is too low, the reaction efficiency is greatly lowered, and too high, the catalyst is ineffective. In order to utilize the waste heat in the flue gas, in a power plant, the SCR reaction unit is usually placed before the secondary air preheater after the boiler outlet. The SNCR method adopts a similar reduction reaction with SCR. The reducing agent is generally urea. Instead of catalyst catalysis, it is selected to carry out the reaction under high temperature conditions such as 1000-1200 °C. Therefore, when the SNCR method is used, the reducing agent is generally added to the boiler near the outlet. Within the section with the required high temperature.
由于氨气是不稳定的危险气体,有刺激性气味,因此在制备、运输和储存氨气上有安全隐患,氨通常必须以液氨或氨水的形式储存。为了保证较高的NOx去除率,在发电厂氨的投加量一般要适当过量,这样就会造成氨泄漏的危险。氨除了有刺激性气味,对动物和环境也有毒害作用。为了避免使用氨所带来的一系列问题,研究人员提出了许多变通的SCR或SNCR法。最为重要的变通方法是使用氨的替代物质,最为常用的氨的替代物质是尿素。尿素在常温下呈固体状,非常稳定,其运输和储存都比较方便。然而,由于是固体,尿素的计量和投加比较困难,为了投加均匀并且形成很小的颗粒,工程中常常将尿素先溶于水配成20 %的溶液,然后把溶液喷入烟气中。由于水在摄氏1000多度高温下挥发成气体需要吸收热量,因此将尿素配置成溶液来投加的方法会造成能量上的大量浪费。Since ammonia is an unstable dangerous gas with a pungent odor, there is a safety hazard in the preparation, transportation and storage of ammonia. The ammonia must usually be stored in the form of liquid ammonia or ammonia. In order to ensure a high NO x removal, in the dosage of ammonia plants generally appropriate excess, this will result in the risk of ammonia leakage. In addition to irritating odor, ammonia is also toxic to animals and the environment. In order to avoid a series of problems caused by the use of ammonia, the researchers proposed a number of alternative SCR or SNCR methods. The most important workaround is to use alternatives to ammonia. The most common alternative to ammonia is urea. Urea is solid at room temperature and is very stable, which is convenient for transportation and storage. However, since it is a solid, the metering and dosing of urea is difficult. In order to uniformly add and form small particles, urea is first dissolved in water to form a 20% solution, and then the solution is sprayed into the flue gas. . Since water needs to absorb heat when it is volatilized into a gas at a temperature of more than 1000 degrees Celsius, the method of adding urea to a solution for doping causes a large amount of energy waste.
美国专利(US7,008,603B2)揭示了一种把尿素先水解转化成氨气然后再投加的方法和装置 ,其反应方程如下: US Patent (US 7,008,603 B2) discloses a method and apparatus for hydrolyzing urea into ammonia and then adding it The reaction equation is as follows:
NH2CONH2 ——NH4OCNNH 2 CONH 2 - NH 4 OCN
NHOCN ——NH3 + HNCONHOCN - NH 3 + HNCO
HNCO + H2O + 热量——NH3 + CO2 HNCO + H 2 O + heat - NH 3 + CO 2
总反应式为: NH2CONH2 + H2O +热量——2NH3 + CO2 The total reaction formula is: NH 2 CONH 2 + H 2 O + heat - 2NH 3 + CO 2
该反应必须 在高温(大于145°C,最佳温度171°C左右)和一定压力(如数百psig)下才能进行,在某些酸和强碱作用下反应速率会大大加快,像磷酸那样的高阶无机酸是该反应的良好的催化剂。在磷酸作用下的 催化反应方程为: The reaction must It can be carried out at high temperature (more than 145 ° C, optimum temperature of 171 ° C) and a certain pressure (such as hundreds of psig). Under certain acids and strong alkalis, the reaction rate will be greatly accelerated, and high-order like phosphoric acid. The mineral acid is a good catalyst for this reaction. Under the action of phosphoric acid The catalytic reaction equation is:
NH2CONH2 + 2H3PO4 + 热量——2NH4H2PO4 + CO2 NH 2 CONH 2 + 2H 3 PO 4 + heat - 2NH 4 H 2 PO 4 + CO 2
2NH4H2PO4——-2NH3 + 2H3PO4 2NH 4 H 2 PO 4 ——-2NH 3 + 2H 3 PO 4
NH2CONH2 + H2O + 2NH4H2PO4 —— 2(NH4)2HPO4 + CO2 NH 2 CONH 2 + H 2 O + 2NH 4 H 2 PO 4 —— 2(NH 4 ) 2 HPO 4 + CO 2
2(NH4)2HPO4 + 热量 ——2NH3 + 2NH4H2PO4 2(NH 4 ) 2 HPO 4 + heat - 2NH 3 + 2NH 4 H 2 PO 4
根据该方法,尿素必须先溶于水中,然后加入到尿素水解反应器中制备氨气,氨气产生后立即加入到NO还原单元中去,制备氨气的速率可以根据实际氨气的需要来决定,氨气的产生速率通过调节加入到水解装置中的尿素和水的量来调节。 According to the method, the urea must first be dissolved in water, and then added to the urea hydrolysis reactor to prepare ammonia gas, and the ammonia gas is immediately added to the NO reduction unit after being produced, and the rate of preparing the ammonia gas can be determined according to the actual ammonia gas demand. The rate of ammonia production is adjusted by adjusting the amount of urea and water added to the hydrolysis unit.
US Pat No 2010/0050597 A1 告诉我们,当尿素应用到汽车尾气的脱硝时,它首先被溶于水中,然后喷洒到内燃机的气道中配合SCR法被利用,水分蒸发后,尿素变成很小颗粒的固体,在温度大于180°C时,尿素比较彻底地分解成氨气和氰酸,而氰酸则被水解成氨气和二氧化碳。然而在城市中行走时,汽车尾气的温度经常小于180°C,此时尿素颗粒的热解比尿素的部分聚合(即尿素聚合成缩二脲(biuret))发生得慢,这样部分尿素就会变成缩二脲,而缩二脲在任何催化剂的酸性位点表面在较大的温度范围内(大于或小于180°C)都会很快被升华和分解。缩二脲分解可以用如下方程表示: US Pat No 2010/0050597 A1 Tell us that when urea is applied to the denitration of automobile exhaust, it is first dissolved in water and then sprayed into the air passage of the internal combustion engine to be utilized in conjunction with the SCR method. After the water evaporates, the urea becomes a solid of very small particles at a temperature greater than 180. At °C, urea is more thoroughly decomposed into ammonia and cyanic acid, while cyanic acid is hydrolyzed into ammonia and carbon dioxide. However, when walking in the city, the temperature of the automobile exhaust is often less than 180 ° C. At this time, the pyrolysis of the urea particles occurs more slowly than the partial polymerization of urea (that is, the polymerization of urea into biuret), so that part of the urea will be It becomes a biuret, and the biuret is rapidly sublimed and decomposed over a large temperature range (greater or less than 180 ° C) on the surface of the acid sites of any catalyst. Biuret decomposition can be expressed by the following equation:
H2NCONHCONH2 (固体)+ 2H2O(气体)—— 3NH3 (气体)+ 2CO2 (气体)。H 2 NCONHCONH 2 (solid) + 2H 2 O (gas) - 3NH 3 (gas) + 2CO 2 (gas).
然而,在较低温度时,缩二脲的分解不彻底,此时高浓度的尿素就会开始发生完全聚合反应,而生成白色固体聚氰酸(cyamelide,(HNCO)x)。这个反应通常只发生在高浓度的尿素积聚在催化剂表面,而且热分解或催化分解的速度较慢的时候。缩二脲的分解受温度的影响,随温度的增加而增加;而尿素的完全聚合则受当地的尿素的浓度和缩二脲的浓度的影响,浓度越高则聚合的速度越快。因此,当尿素用于SCR法时,当温度较低时,固体聚合物会覆盖在催化剂表面从而使催化剂失效。而氰酸聚合物的分解需要较高温度(通常大于450°C),而这样的高温会损坏催化剂的活性位点。当温度低时(低于180°C时)为了避免尿素聚合反应,采取适当少投入尿素的办法,此时尿素的添加量必须随温度的变化而变化,同时尿素的添加也必须根据进气中的NOx的浓度和出气中的残留NH3而及时做出调整,以免处理不完全或有害刺激性的氨气泄漏。 However, at lower temperatures, the decomposition of the biuret is not complete, at which point a high concentration of urea begins to undergo complete polymerization to form a white solid polycyanate ((CNCO)x). This reaction usually only occurs when a high concentration of urea accumulates on the surface of the catalyst and the rate of thermal decomposition or catalytic decomposition is slow. The decomposition of biuret is affected by temperature and increases with increasing temperature. The complete polymerization of urea is affected by the concentration of local urea and the concentration of biuret. The higher the concentration, the faster the polymerization. Therefore, when urea is used in the SCR method, when the temperature is low, the solid polymer covers the surface of the catalyst to cause the catalyst to fail. The decomposition of the cyanic acid polymer requires a higher temperature (usually greater than 450 ° C), and such high temperatures can damage the active site of the catalyst. When the temperature is low (below 180 °C), in order to avoid the urea polymerization reaction, the method of appropriately reducing the amount of urea is adopted. At this time, the amount of urea added must be changed with the change of temperature, and the addition of urea must also be based on the intake air. The NOx concentration and the residual NH3 in the gas are adjusted in time to avoid incomplete or harmful irritating ammonia leakage.
除了上面提到的尿素和氨外,可以作为NOx的还原剂还有氰酸(isocyanic acid和cyanic acid,HOCN)和三聚氰酸(cyanuric acid)。氰酸在常温常压下也是非常活泼、不稳定、对人有刺激作用的气体(常被用作催泪剂),它能较容易地形成聚合物,因此储存和运输比较困难。氰酸在常温下可以连接到有机物的基团或分子表面形成有机化氰酸或聚合成三聚氰酸而稳定化。美国专利Pat No 5,342,599提出把氰酸吸附到分子筛或沸石(zeolites)、活性碳、金属氢化物、离子交换树脂等吸附材料表面来稳定氰酸,然后通过加热来解析被吸附的氰酸;降低压力或使用空气和其它载气来携带氰酸可以减少氰酸的聚合。使用吸附稳定化的氰酸可以避免使用三聚氰酸作为原始还原剂,因为三聚氰酸常温下为固体,气化和分解需要较高能量。氰酸可以用尿素直接预先制得,成本相对三聚氰酸要低,此法可以较好地调节控制还原剂的量,从而避免加量过多或不足。In addition to the above-mentioned urea and ammonia, as a reductant of NO x also cyanate (isocyanic acid and cyanic acid, HOCN) and cyanuric acid (cyanuric acid). Cyanic acid is also a very active, unstable, and irritating gas (usually used as a tearing agent) at normal temperature and pressure, and it can form polymers relatively easily, so storage and transportation are difficult. The cyanic acid can be stabilized by being attached to the organic group or the surface of the molecule at normal temperature to form an organic cyanate or polymerized to cyanuric acid. U.S. Patent No. 5,342,599 teaches the adsorption of cyanic acid to the surface of adsorbent materials such as molecular sieves or zeolites, activated carbon, metal hydrides, ion exchange resins, etc. to stabilize cyanic acid, and then to analyze the adsorbed cyanide by heating. Acid; reducing pressure or using air and other carrier gases to carry cyanic acid can reduce the polymerization of cyanic acid. The use of adsorption-stabilized cyanic acid avoids the use of cyanuric acid as the original reducing agent, since cyanuric acid is solid at room temperature, requiring higher energy for gasification and decomposition. Cyanic acid can be directly prepared in advance with urea, and the cost is lower than that of cyanuric acid. This method can better adjust the amount of reducing agent, thereby avoiding excessive or insufficient addition.
美国专利Pat No. 4,861,567告诉我们可以设置分解室(区)在无氧和有燃料或CO和水存在的条件下来分解三聚氰酸制备氰酸,分解温度在700-1000 °C之间,在分解室内的停留时间为0.03-2秒之间。产物氰酸进入反应室在有氧条件下和NO反应生成N2、CO2和水,反应方程如下:U.S. Patent No. 4,861,567 teaches that a decomposition chamber (zone) can be set up to decompose cyanuric acid in the absence of oxygen and in the presence of fuel or CO and water to produce cyanic acid at a decomposition temperature of 700-1000 °C. The residence time in the decomposition chamber is between 0.03 and 2 seconds. The product cyanide enters the reaction chamber and reacts with NO under aerobic conditions to form N 2 , CO 2 and water. The reaction equation is as follows:
2HNCO + 2NO——O2 + 2N2 + 2CO2 + H2O2HNCO + 2NO - O 2 + 2N 2 + 2CO 2 + H 2 O
该反应也需要在较高的温度(1000-1500 °C)下进行。 This reaction also needs to be carried out at a higher temperature (1000-1500 ° C).
美国专利Pat No 4,886,650提出用升华三聚氰酸或氰脲酰胺(ammelide和ammeline)的方法来制备脱硝还原剂氰酸,升华温度要求300°C以上并以350-800 °C为最佳,过渡元素为主要组成的金属催化剂会加快氰酸还原NO的反应,还原反应在400-800 °C下就能进行,催化剂的作用主要是促进相关自由基的生成,从而使得NOx的还原反应变得容易。详细的氰酸还原NOx的反应如下:U.S. Patent No. 4,886,650 teaches the use of sublimed cyanuric acid or cyanuramide (ammelide and ammeline) to prepare a denitration reducing agent cyanide. The sublimation temperature is required to be above 300 ° C and at 350-800 ° C. best, transition metal elements consisting of the main catalyst will speed up the reduction of NO isocyanate reaction, a reduction reaction can be carried out at 400-800 ° C, catalyst to promote mainly related free radicals generated, so that the NO x The reduction reaction becomes easy. Detailed cyanate of NO x reduction reaction is as follows:
HNCO —— H 生产HNCO - H production
H + HNCO —— NH2 + COH + HNCO - NH 2 + CO
NH2 + NO ——N2H + OH—— N2 + H +OH —— N2 + H2O NH 2 + NO --N 2 H + OH-- N 2 + H + OH - N 2 + H 2 O
N2H ——N2 + HN 2 H - N 2 + H
OH + CO—— CO2 + HOH + CO - CO 2 + H
由此可见,反应中自由基H和OH参与了反应。该方法指出额外地添加CO或其类似物,如烯烃和炔烃(olefins和alkenes)可以降低还原反应的温度,它们的加入会促进自由基H的生成,从而促进NO还原反应的进行。 It can be seen that the free radicals H and OH participate in the reaction. This method indicates that the addition of CO or its analogs, such as olefins and alkenes (olefins and alkenes), can lower the temperature of the reduction reaction, and their addition promotes the formation of free radicals H, thereby promoting the progress of the NO reduction reaction.
在汽车尾气的处理中,由于温度不高,以上方法无法使用。美国专利 No 5,693,300提出用氰酸,NH3,肼(hydrazine,H2NNH2)或它们的混合物和催化剂床接触并部分产生活性自由基NCO,NH2,NH,H,OH,NC或混合物来还原NOx,这样反应温度可以大大降低。使用的催化剂一般为金属氧化物。由于催化剂不和尾气或烟气接触,因此催化剂的使用寿命可以延长。添加的剂量可以根据NOx的浓度进行调节从而防止还原剂添加过量。氰酸和氨可以由尿素、三聚氰酸、异三聚氰酸(isocyanuric acid)、三聚氰酸一胺(ammelide)、三聚氰酸二胺(ammeline) 和肼等来制备。NOx还原反应的温度范围为室温至接近1000°C,视具体反应物的种类而定。In the treatment of automobile exhaust, the above method cannot be used because the temperature is not high. U.S. Patent No 5,693,300 proposes a cyanate, NH 3, hydrazine (hydrazine, H 2 NNH 2), or a mixture thereof and the catalyst bed and the contact portion generates active radicals NCO, NH 2, NH, H , OH, NC or mixtures reduction NO x, so that the reaction temperature can be greatly reduced. The catalyst used is generally a metal oxide. Since the catalyst is not in contact with the exhaust or flue gas, the service life of the catalyst can be extended. The dosage may be adjusted according to the added concentration of NO x reducing agent is added to prevent excessive. Cyanic acid and ammonia can be prepared from urea, cyanuric acid, isocyanuric acid, ammelide, ammeline, guanidine, and the like. NO x reduction temperature range from room temperature to approximately 1000 ° C, depending on the specific types of reactants may be.
美国专利 Pat No 5,120,516 提出了用烷基胺(alkyl amine)来作为还原剂来把NO还原成N2,它们还同时具有氧化剂的功能,能把NO氧化成NO2,生成的NO2用水洗的方法去除。此还原反应甚至在没有催化剂的作用下,可以在350-400 °C下进行,这一温度大大低于通常条件下使用尿素和三聚氰酸等还原剂还原NO所需要的温度。U.S. Pat Pat No 5,120,516 proposes the reduction to the amine with an alkyl (alkyl amine) as the reducing agent to NO to N 2, which having both functions of the oxidizing agent can oxidize NO to NO 2, NO generated 2 Remove by washing with water. This reduction reaction can be carried out at 350 to 400 ° C even without the action of a catalyst, which is much lower than the temperature required for reducing NO by a reducing agent such as urea and cyanuric acid under normal conditions.
综上所述,现有的SCR或SNCR所需还原剂的制备和添加技术有多种选择,但都存在这样那样的问题。氨气和氰酸分子量小,它们直接被用于NO x 的还原反应,但是它们的运输和储存较为困难,且有较大的安全隐患,由于它们有刺激性,对环境有直接的危害,使用中如果泄漏将会对生活在周边的居民造成较大的影响。 尿素和三聚氰酸等固体还原剂在常温常压下性质稳定,加热后它们能分解生成NO还原所需要的还原剂(如氨和氰酸等),但是由于是固体,它们的均匀添加、计量和调节存在困难。由于在大多数气相反应中,反应物的颗粒越小反应越容易进行,直接添加固体很难做到颗粒的最小化。另一种选择是把固体先溶于液体中配成较稀的溶液然后喷洒到反应中去,这样液体挥发后就会形成很小的固体颗粒。但液体挥发必然带走一部分热量,造成较大的能量浪费。在燃煤电厂使用尿素的SNCR法时,由于水的蒸发所带走的能量可能高达发电量的1%。In summary, there are many options for the preparation and addition techniques of the reducing agents required for existing SCR or SNCR, but all of them have such problems. Ammonia and low molecular weight isocyanate, which is directly used for the reduction reaction of NO x, but their transportation and storage is difficult, and there is a large security risk, because of their irritating, direct harm to the environment, the use of If the leak occurs, it will have a greater impact on the residents living in the surrounding area. Solid reducing agents such as urea and cyanuric acid are stable at normal temperature and pressure. After heating, they can decompose to form reducing agents (such as ammonia and cyanic acid) required for NO reduction, but because they are solid, they are uniformly added. There are difficulties in metering and adjustment. Since in most gas phase reactions, the smaller the particles of the reactants, the easier the reaction is, and it is difficult to minimize the particles by directly adding solids. Another option is to dissolve the solids in a liquid to form a dilute solution and then spray it into the reaction so that the liquid volatilizes to form small solid particles. However, the liquid volatilization will inevitably take away a part of the heat, resulting in a large waste of energy. When using the SNCR method of urea in coal-fired power plants, the energy carried away by evaporation of water may be as high as 1% of the amount of electricity generated.
进一步的选择是在现地把尿素和三聚氰酸先分解转化为氨气或氰酸气体再投入还原反应中去,由于尿素和三聚氰酸的彻底分解需要用到约180 ℃和450 ℃以上的高温,因此,反应需要较高的能量;为了防止氰酸的聚合,反应必须在较低的压力或有较大量的载气作用下(以降低分压)进行,这样势必对运行造成不小的麻烦,特别是当用于汽车尾气NO x 排放控制时,由于尾气温度较低,往往需要严格地控制尿素的添加。A further option is to decompose urea and cyanuric acid into ammonia or cyanic acid in the field and then put it into the reduction reaction. Due to the complete decomposition of urea and cyanuric acid, about 180 °C and 450 °C are needed. Above the high temperature, therefore, the reaction requires higher energy; in order to prevent the polymerization of cyanic acid, the reaction must be carried out under a lower pressure or a larger amount of carrier gas (to reduce the partial pressure), which is bound to cause no operation small trouble, particularly when used in automobile exhaust emission control NO x, since the low exhaust gas temperatures, often requires strict control of the addition of urea.
再进一步的发展是例如 US Pat No 5 ,693,300和US Pat No 4,886,650所提出的那样 通过使用金属催化剂来使得氨气和氰酸全部或部分变成自由基活性颗粒来与NO x 进行反应,这样所需的还原反应温度可以大大降低,但是,此法需要用到贵重的金属催化剂,使用成本较高,同时使用固体催化剂床其反应条件比较难以调节,其反应质量也难以进行控制。A further development is the use of a metal catalyst to cause all or part of ammonia and cyanic acid to become free radically active particles and NO as proposed by US Pat. No. 5,693,300 and US Pat No. 4,886,650. x carries out the reaction, so that the required reduction reaction temperature can be greatly reduced. However, this method requires the use of a precious metal catalyst, and the use cost is high, and the reaction conditions of the solid catalyst bed are difficult to adjust, and the reaction quality is difficult to carry out. control.
技术问题technical problem
本发明申请即是针对目前在对烟气尾气等废气处理中存在的上述不足之处,提供一种在生产实际中更为安全可靠且运行成本低的烟气和尾气的脱硝方法,尤其是配合SCR法和SNCR法使用的还原剂的制备和添加方法及其设备。 The application of the present invention is to provide a denitration method for flue gas and exhaust gas which is more safe and reliable in operation and low in operating cost, especially in the present in the above-mentioned deficiencies in the treatment of exhaust gas such as flue gas exhaust gas. A method of preparing and adding a reducing agent used in the SCR method and the SNCR method and an apparatus therefor.
技术解决方案Technical solution
本发明的目是提供一种新的脱硝还原剂的制备和添加方法以及脱硝工艺,其核心是利用一种非平衡等离子体(non-equilibrium plasma)或非热等离子体(non-thermal plasma)的发生和反应装置,从尿素或三聚氰酸等含氮的固体物质来制备可用于还原NO的活性物质,以促进该反应的发生和发生的效率。 The object of the present invention is to provide a novel denitration reducing agent preparation and addition method and a denitration process, the core of which is to utilize a non-equilibrium plasma (non-equilibrium) Plasma) or non-thermal plasma The plasma generation and reaction apparatus prepares an active material which can be used for reducing NO from a nitrogen-containing solid material such as urea or cyanuric acid to promote the occurrence and occurrence efficiency of the reaction.
非热等离子体也称为非完全等离子体(non-completed plasma)或大气非热等离子体(atmospheric non-thermal plasma),这种等离子体所含的电子通常具有电子温度1ev左右,但等离子体表观温度仅在几百摄氏度甚至室温。该条件下等离子体中的各种粒子没有充分碰撞,各种粒子温度不相等,没有达到热平衡。通过这种等离子体反应器可以把固体还原剂(为区别氨气和氰酸等更直接的气体还原剂,我们把它们称作为还原剂前体)进行快速气化,并使其进行全部或部分分解、离子化、激化和活化,从而更有效地用于NO的还原反应。利用本发明不需要使用昂贵的催化剂就能灵活地制备具有高活性的用于废气脱硝的还原性气体。 Non-thermal plasma is also called non-completed plasma (non-completed plasma) Plasma) or atmospheric non-thermal plasma Plasma), the electrons contained in this plasma usually have an electron temperature of about 1 ev, but the apparent temperature of the plasma is only a few hundred degrees Celsius or even room temperature. Under this condition, various particles in the plasma did not collide sufficiently, and the temperatures of the various particles were not equal, and the heat balance was not reached. Through this plasma reactor, the solid reducing agent (to distinguish the more direct gas reducing agents such as ammonia and cyanic acid, which we call them as reducing agent precursors) can be quickly gasified and made into all or part of Decomposition, ionization, activation and activation are more effectively used for the reduction reaction of NO. With the present invention, it is possible to flexibly prepare a highly reactive reducing gas for exhaust gas denitration without using an expensive catalyst.
本发明申请提供一种对燃烧系统所产生废气的脱硝方法,所述的方法是利用等离子体反应装置制备能还原NOx的活性自由基和其它活化激化分子,然后将制备得到的活性自由基和其它活化激化分子 导入含NOx的废气通道,在催化剂或一定温度的作用下把NOx还原成N2和CO2及水等无害的气体。The present application provides a method of denitration of exhaust gases produced by the combustion system, the method is prepared by using a plasma reaction apparatus capable of reducing free radical activity of NO x and other activation molecules intensified, then prepared and the activity of free radicals other activating molecule into the intensification of NO x containing exhaust gas passage, in the presence of a catalyst or a temperature of the NO x is reduced to N 2 and CO 2 gas and water harmless.
具体来说,所述的脱硝方法,是将还原剂带入等离子体反应容器内的电极区或电极区后的反应区,在该区域还原剂和等离子体发生碰撞和能量交换,从而得以气化,并被全部或部分转化成 活性自由基 或激化活化分子,这种混合的气体(称作为还原性等离子体)被导入含NOx的废气通道,并和该废气一起进入还原反应室,在催化剂(SCR法)或高温(SNCR法)作用下把NOx还原成N2和CO2及水等无害的气体,处理后的气体通过后续排放装置排放。Specifically, the denitration method is to bring a reducing agent into a reaction zone after an electrode region or an electrode region in a plasma reaction vessel, in which a reducing agent and a plasma collide and exchange energy, thereby being gasified. , and wholly or partially converted to an active radical or intensify activated molecules, this mixed gas (referred to as reductive plasma) is introduced into the NO x containing exhaust gas passage, and together with the exhaust gas enters the reduction reaction chamber, the catalyst (SCR method), or under the action of high temperature (SNCR process) reducing the NO x to N 2 and CO 2 gas and water harmless, the treated gas is discharged by the apparatus subsequent emissions.
尽管本发明主要是针对固体还原剂或还原剂前体的使用,但是也可以用于对常温下为气体的还原剂如氨气、氰酸、异氰酸或烷基胺类气体还原剂的处理,这些气体还原剂经过本发明的等离子体反应装置处理后会变得更加活泼,从而使得它们与NO x 的反应更加容易进行。Although the invention is mainly directed to the use of a solid reducing agent or a reducing agent precursor, it can also be used for the treatment of a reducing agent such as ammonia, cyanic acid, isocyanic acid or an alkylamine gas reducing agent which is a gas at normal temperature. these gaseous reducing agent through a plasma of the present invention will become more lively post-treatment of the reaction apparatus so that they react with the NO x more easily.
所述的固体还原剂包括尿素,缩二脲,三聚氰酸,三聚氰酸一酰胺(ammilide),三聚氰酸二酰胺(ammeline)、三聚氰胺(melamine)、肼(hydrazine)在内的含氨基或氰酸根的固体化合物,这些化合物在加热后会产生氨气和/或氰酸。 The solid reducing agent includes urea, biuret, cyanuric acid, ammelide, ammeline, melamine, hydrazine. Solid compounds containing amino or cyanate which, upon heating, produce ammonia and/or cyanide.
所述固体还原剂等离子化的反应时间为0.01-5秒。 The reaction time for the plasma reduction of the solid reducing agent is 0.01 to 5 seconds.
所述固体或气体还原剂等离子化所需的温度在室温至1200℃。 The temperature required for the plasmaization of the solid or gaseous reducing agent is from room temperature to 1200 °C.
所述的活性自由基的种类包括NCO、NC、NH 2 、NH、N、OH、H及它们的混合物;涉及的活化激化分子包括NH 3 、HNCO、CO、H 2 O 、H 2 及它们的混合物。The types of active radicals include NCO, NC, NH 2 , NH, N, OH, H, and mixtures thereof; the activated activation molecules involved include NH 3 , HNCO, CO, H 2 O, H 2 and their mixture.
所述的 等离子体反应装置由反应容器、载气进气系统、正负电极、电源以及固体加料系统所组成,电源为所述反应装置供电,正负电极设置在反应容器中,固体加料系统与载气进气系统相通,体载气进气系统与反应容器相通,其中, Said The plasma reaction device is composed of a reaction vessel, a carrier gas inlet system, positive and negative electrodes, a power source and a solid feeding system. The power source supplies power to the reaction device, and the positive and negative electrodes are disposed in the reaction vessel, and the solid feeding system and the carrier gas enter The gas system is connected, and the body carrier gas inlet system is in communication with the reaction vessel, wherein
1、 反应容器为电子、等离子体和待气化的固体还原剂进行能量交换和反应的地方; 1. The reaction vessel is a place for energy exchange and reaction between electrons, plasma and a solid reducing agent to be gasified;
2、 载气进气系统包括为反应容器提供等离子体化气体源的等离子体载气系统和为携带固体还原剂进入反应容器提供载体的辅佐载气系统,等离子体载气系统也可兼作辅佐载气系统,此时等离子载气系统和辅佐载气系统合二为一; 2, The carrier gas inlet system includes a plasma carrier gas system for providing a plasma gas source for the reaction vessel and an auxiliary carrier gas system for providing a carrier for carrying the solid reducing agent into the reaction vessel, and the plasma carrier gas system can also serve as an auxiliary carrier gas system. At this time, the plasma carrier gas system and the auxiliary carrier gas system are combined into one;
3、 正负电极为等离子体反应装置提供电场,在电场内产生高压放电,正负电极设置在反应器的上方或下方或中间任何位置,电极的放置应保证等离子体载气的全部或绝大部分通过电极之间的空间,并在电极区及通过电极区后形成等离子体。 3, The positive and negative electrodes provide an electric field for the plasma reactor, and generate a high-voltage discharge in the electric field. The positive and negative electrodes are placed above or below the reactor or at any position in the middle. The electrodes should be placed to ensure that all or most of the plasma carrier gas passes. The space between the electrodes forms a plasma in the electrode region and after passing through the electrode region.
所述的 反应容器一般由玻璃、陶瓷、工程塑料、不锈钢或其它材料加工而成的,其形状可采用任何形状,但以圆柱形或长方体形为佳。 Said The reaction vessel is generally machined from glass, ceramic, engineering plastics, stainless steel or other materials and may take any shape, but preferably cylindrical or cuboid.
所述的 等离子体载气系统的进气口一般设在反应容器的侧壁或上下底,或以导管导入反应容器内部任何位置,进气口可以是单个也可以是多个,辅佐载气系统通常为进料系统的组成部分,与固体加料系统配合使用。 Said The inlet of the plasma carrier gas system is generally disposed on the side wall or the upper and lower bottom of the reaction vessel, or is introduced into any position inside the reaction vessel by a conduit, and the inlet port may be single or multiple, and the auxiliary carrier gas system is usually advanced. The components of the material system are used in conjunction with the solids feed system.
所述的正负电极可以是单对电极也可以是多对电极组成的电极模块,正负电极分别连接到高压电源的两极,在两电极之间产生3千伏到120千伏的电压;高压电源为等离子体反应装置提供高压直流电、高压脉冲直流电、也可以是交流电,它一般使用常规交流电源(90-240伏)经变压调频电路把常规电源变成所需的电源;固体加料装置提供固体进料的计量和投放,一般设在反应器顶部或侧部,使得固体能均匀地加入到反应器中并与在电极间产生的电子或高能等离子体发生能量交换,从而被分解。 The positive and negative electrodes may be a single pair of electrodes or an electrode module composed of a plurality of pairs of electrodes, and the positive and negative electrodes are respectively connected to the two poles of the high voltage power source, and a voltage of 3 kV to 120 kV is generated between the electrodes; The power supply provides high-voltage direct current, high-voltage pulsed direct current, or alternating current to the plasma reaction device. It generally uses a conventional alternating current power supply (90-240 volts) to convert the conventional power supply into a required power supply through a variable voltage frequency modulation circuit; the solid feeding device provides The metering and delivery of the solid feed, typically at the top or side of the reactor, allows the solids to be uniformly added to the reactor and exchange energy with the electrons or high energy plasma generated between the electrodes to be decomposed.
无论采取何种电极及放电形式,在电极区所形成的自由电子的能量(电子温度)在0.9-10 eV范围之内,电子密度在10 6 -1018 /cm3 之间。等离子体载气在这样的电子作用下部分变成等离子体,当固体的燃烧添加剂加入反应装置内的电极区或电极区后的等离子反应区与由等离子载气产生的等离子体发生碰撞和能量交换,使得它们发生汽化、分解、成为或部分成为带电离子或激化活化的分子,气化/离子化/激化活化的还原剂成分(本发明中这种混合的气体被称为还原性等离子体)被引入到还原反应室(区)与NO x 进行还原反应。Regardless of the electrode and discharge pattern, the energy (electron temperature) of the free electrons formed in the electrode region is in the range of 0.9-10 eV, and the electron density is between 10 6 and 10 18 /cm 3 . The plasma carrier gas partially becomes a plasma under the action of such electrons, and when the solid combustion additive is added to the electrode region or the electrode region in the reaction device, the plasma reaction region collides with the plasma generated by the plasma carrier gas and exchanges energy. , causing them to vaporize, decompose, become or partially become charged ions or inactivated activated molecules, and the gasification/ionization/intensification activated reducing agent component (this mixed gas in the present invention is called a reducing plasma) is It is introduced into the reduction reaction chamber (zone) to reduction reaction with NO x.
等离子体载气可以是空气,或氮气,或水蒸气,或氢气、或氩气、或氦气、或烟气尾气等任何有利于形成还原性等离子体的气体。可用作辅佐载气的气体种类和等离子体载气相同。 The plasma carrier gas may be air, or nitrogen, or water vapor, or hydrogen, or argon, or helium, or flue gas exhaust, any gas that facilitates the formation of a reducing plasma. The type of gas that can be used as an auxiliary carrier gas is the same as the plasma carrier gas.
电极间高压放电的形式可以是滑弧放电(gliding arc discharge)、电晕放电(corona discharge)、或介质阻挡放电(dielectric barrier discharge)等任何放电形式。 The form of high voltage discharge between electrodes may be a sliding arc discharge (gliding arc) Discharge), corona discharge, or dielectric barrier discharge Discharge and other forms of discharge.
电极的布置及等离子体载气的气流可以设计成等离子体火炬(plasma torch)、等离子体喷淋(plasma shower)、等离子体喷嘴(plasma nozzle)、管状或板状等离子体发生器等形式。 The arrangement of the electrodes and the gas flow of the plasma carrier gas can be designed as a plasma torch (plasma) Torch), plasma shower, plasma nozzle, tubular or plate plasma generator.
固体还原剂等离子体化的反应时间随固体还原剂的种类,还原剂含水率等的不同而不同,一般在0.01-5秒之间,反应时间过长会浪费能量并有可能导致所生成的等离子体淬火而失去活性,当然,如果时间过短,能量吸收不充分,会导致等离子体化不充分。最佳的等离子反应时间应有现场的试验决定。 The reaction time of the solid reducing agent plasmaization varies with the type of the solid reducing agent, the moisture content of the reducing agent, etc., generally between 0.01 and 5 seconds. If the reaction time is too long, energy is wasted and the generated plasma may be caused. The body is quenched and loses its activity. Of course, if the time is too short, the energy absorption is insufficient, which may result in insufficient plasmaization. The optimum plasma reaction time should be determined by on-site testing.
固体还原剂等离子化所需的温度也由固体还原剂的种类决定,可以通过控制等离子体发生装置的功率和载气的流量来获得所需的反应温度,一般等离子体的表观温度需要在100°C以上,对温度的上限并无特殊限制,只有当使用空气或含有氧气的烟道气作载气时该温度才必须控制在还原剂的燃点以下以免发生燃烧,当使用空气或含有氧气的烟道气作载气时该温度最高不能超过1200°C以免引起氮气的氧化生成额外的NO xThe temperature required for the plasma reduction of the solid reducing agent is also determined by the type of the solid reducing agent. The desired reaction temperature can be obtained by controlling the power of the plasma generating device and the flow rate of the carrier gas. The apparent temperature of the general plasma needs to be 100. Above °C, there is no special limit to the upper limit of temperature. Only when air or flue gas containing oxygen is used as the carrier gas, the temperature must be controlled below the ignition point of the reducing agent to avoid burning when using air or containing oxygen. when the flue gas as the carrier gas temperature can not exceed 1200 ° C in order to avoid additional oxidation of the nitrogen gas generated NO x.
等离子体反应装置的高压放电方式的选择对还原性等离子体的制备并不是决定性的,不同的放电方式所具有的反应效率会略有不同,关键是电流电压及其频率和功率的调控、载气种类的选择和流量控制,相关参数的确定应以反应产物的等离子体化及保持高的NO x 还原能力为准。等离子体化反应装置的还原剂处理能力,根本性地取决于使得还原剂等离子体化所需的能量和电极所能提供的能量之间的平衡。对于选定的还原剂及其选定的等离子体放电方式、运行所需的电压频率及其功率以及载气的种类和流量这些参数的最佳值必须通过现场试验来确定。The choice of the high-pressure discharge mode of the plasma reactor is not decisive for the preparation of the reducing plasma. The reaction efficiency of the different discharge modes will be slightly different. The key is the regulation of the current and voltage, its frequency and power, and the carrier gas. determining selection of the type and flow control parameters shall be subject to a plasma and to maintain high reducing ability of NO x in the reaction product. The reductant treatment capacity of the plasmalization reactor is fundamentally dependent on the balance between the energy required to plasma the reductant and the energy that the electrode can provide. The optimum values for the selected reducing agent and its selected plasma discharge mode, the voltage frequency and its power required for operation, and the type and flow rate of the carrier gas must be determined by field testing.
等离子体反应装置也以设计成不带有反应容器的开放式系统,在开放式等离子体反应系统中,还原剂前体与源于等离子体载气的等离子体在电极区及电极后的开放空间发生反应,反应后所产生的还原性等离子气体迅速与接近的NO x 分子混合并发生反应。因此,开放式等离子反应装置适用于还原剂前体等离子体化反应极快的情形,并且常常设置在含NO x 的废气的通路内或NO还原反应的反应单元内。The plasma reactor is also designed as an open system without a reaction vessel. In the open plasma reaction system, the reducing agent precursor and the plasma derived from the plasma carrier gas are in the open space behind the electrode region and the electrode. the reaction occurs, reducing the plasma gas generated by the reaction is mixed with the rapidly approaching NO x in the molecule and react. Thus, open plasma reaction apparatus suitable for the case of fast reaction before reducing plasma body, and often the reaction unit is provided in the passage of exhaust gas containing NO or the NO x reduction reaction.
有益效果Beneficial effect
本发明申请所述的对燃烧系统所产生废气的脱硝方法,具有以下的优点:The denitration method for the exhaust gas generated by the combustion system described in the application of the present invention has the following advantages:
1、 本发明与以往的烟气尾气还原法脱硝技术相比,一个根本性的不同是采用了高压放电的方式来促进产生还原性等离子体,等离子体的产生可以通过固体还原剂的投加、载气的流量和电流功率的调节而灵活地调节,因此还原剂的投加可以随着待处理气体的流量及NOx浓度的变化而相应地变化。这样做可以避免过量投加还原剂,从而大大节约固体还原剂的用量以及降低还原剂成分泄漏的风险;1, Compared with the conventional flue gas tail gas reduction denitration technology, the fundamental difference is that high pressure discharge is used to promote the generation of reducing plasma, and the plasma can be generated by the solid reducing agent and the carrier gas. The flow rate and current power are adjusted flexibly, so that the dosing of the reducing agent can be changed correspondingly as the flow rate of the gas to be treated and the NOx concentration change. This can avoid excessive addition of reducing agent, thereby greatly reducing the amount of solid reducing agent and reducing the risk of leakage of reducing agent components;
2、 由于还原性等离子体除了保留基本气体还原剂的还原特性,而且处于离子化或其它激化活化状态,因此更容易与气体的NOx发生反应,从而可以降低还原反应发生所需的温度,也可以缩短反应的时间。这样使得还原法可以在更大的温度范围进行。而可以提高反应装置的反应效率,降低停留时间,或提高处理效果;2, Since the reducing plasma retains the reducing characteristics of the basic gas reducing agent and is in an ionized or other excited activation state, it is more likely to react with the NOx of the gas, thereby lowering the temperature required for the reduction reaction and shortening the reaction. time. This allows the reduction process to be carried out over a wider temperature range. The reaction efficiency of the reaction device can be increased, the residence time can be lowered, or the treatment effect can be improved;
3、 由于等离子体反应装置可以直接处理固体的还原剂,并且产生的产物为等离子化的气体,因此可以避免使用大量的水来溶解固体还原剂,从而可以节约由此造成的能耗;3, Since the plasma reaction device can directly treat the solid reducing agent and the produced product is a plasma gas, it is possible to avoid using a large amount of water to dissolve the solid reducing agent, thereby saving the energy consumption caused thereby;
4、 使用本发明的还原剂等离子体反应装置,无须使用催化剂,这样一方面可以降低因使用催化剂所造成的成本,也可以摆脱催化剂催化反应单一的弊端,从而可以更加灵活的选择还原剂。4, By using the reducing agent plasma reaction device of the present invention, it is not necessary to use a catalyst, so that the cost caused by the use of the catalyst can be reduced on the one hand, and the single disadvantage of the catalytic reaction of the catalyst can be eliminated, so that the reducing agent can be selected more flexibly.
附图说明DRAWINGS
图1是本发明申请一个实施例的工艺流程框图;1 is a block diagram showing the process flow of an embodiment of the present application;
图2是本发明申请另一个实施例的工艺流程框图;Figure 2 is a block diagram showing the process flow of another embodiment of the present application;
图3是本发明申请再一个实施例的工艺流程框图。Figure 3 is a block diagram showing the process flow of still another embodiment of the present application.
本发明的实施方式Embodiments of the invention
以下结合附图对本发明申请所述的对燃烧系统所产生废气的脱硝方法和装置进行描述说明,目的是为了公众更好的理解本发明申请所述的技术内容,而不是对所述技术内容的限制,事实上,凡在本发明申请的创新精神实质内对所述方法和装置的改进,包括相同或近似的结构和工艺流程、条件,都是本领域一般技术人员无需创造性的劳动即可得到的,因此都在本发明申请所要求保护的技术方案之内。The method and apparatus for denitration of exhaust gas generated by a combustion system described in the application of the present invention will be described below with reference to the accompanying drawings, in order to better understand the technical content of the present application, and not to the technical content. Limitations, in fact, improvements to the methods and apparatus within the spirit of the innovation of the present application, including the same or similar structures and processes, conditions, are generally available to those of ordinary skill in the art without the Therefore, they are all within the technical solution claimed in the application of the present invention.
实施例1 Example 1
如图1所示,使用固体加料系统把固体还原剂加入到辅佐载气系统上,辅佐载气系统把固体还原剂带入等离子体反应容器内的电极区或电极区后的反应区,在该区域,固体还原剂和源自等离子体载气系统的等离子体发生碰撞和能量交换,从而得以气化,并被全部或部分转化成等离子体或激化活化分子,这种还原性等离子体被导入含NOx的废气通道,并和该废气一起进入还原反应室,在催化剂(SCR法)或一定温度(SNCR法)的作用下把NOx还原成N2和CO2及水等无害的气体,处理后的气体通过后续排放装置排放。As shown in Figure 1, a solids feed system is used to add a solid reducing agent to the auxiliary carrier gas system, and the carrier gas system is used to bring the solid reducing agent into the electrode zone or the reaction zone behind the electrode zone in the plasma reaction vessel. The region, the solid reducing agent and the plasma from the plasma carrier gas system collide and exchange energy, thereby being vaporized and converted into plasma or excited activated molecules in whole or in part, and the reducing plasma is introduced into the The exhaust passage of NOx enters the reduction reaction chamber together with the exhaust gas, and reduces NOx to a harmless gas such as N2 and CO2 and water under the action of a catalyst (SCR method) or a certain temperature (SNCR method), the treated gas Discharged through subsequent discharge devices.
实施例2 Example 2
如图2所示,使用固体加料系统把固体还原剂直接加入到等离子体载气系统上,等离子载气把固体还原剂带入等离子反应容器内的电极区或电极后的反应区。随后的步骤和实施例1相同。As shown in Figure 2, a solids reductant is added directly to the plasma carrier gas system using a solids feed system that carries the solid reductant into the electrode zone within the plasma reaction vessel or the reaction zone behind the electrode. The subsequent steps are the same as in the first embodiment.
实施例3 Example 3
如图3所示,采用开放式的等离子体反应装置,等离子体反应装置放入废气通路中去,所产生的还原性等离子体迅速和废气接触,这样的工艺布置特别适合于等离子喷嘴、等离子淋浴、等离子火炬等等离子体装置的应用。在这样的布置中,等离子体一旦产生能迅速进入还原反应,避免等离子体发生淬火而湮灭。随后的步骤和实施例1相同。As shown in Fig. 3, an open plasma reactor is used, and the plasma reaction device is placed in the exhaust gas passage, and the generated reducing plasma is rapidly contacted with the exhaust gas. Such a process arrangement is particularly suitable for a plasma nozzle, a plasma shower. The application of plasma devices such as plasma torches. In such an arrangement, once the plasma is generated, it can quickly enter the reduction reaction, avoiding the quenching of the plasma and quenching. The subsequent steps are the same as in the first embodiment.
实施例 4Example 4
使用固体尿素作为还原剂前体;等离子反应装置使用等离子体火炬;使用空气作为在等离子体载气和辅佐载气,等离子载气的流量为60升/分,辅佐载气的流量为10升/分;电源采用电压为1万伏、频率为120赫兹的直流变频电源,额定功率为600瓦。等离子体载气通过正负电极之间的电极区,在电场作用下发生等离子体化,固体尿素颗粒在辅佐载气空气的带动下,通过专门的进气通道被输送到正负电极区的出口处,在那里与通过了电极区的等离子体载气混合,并发生能量交换;在电子和等离子体的作用下,固体尿素被气化并被全部或部分等离子化,所形成的混合等离子体从出口喷出,并形成等离子体火焰;在等离子体火焰中,尿素气体和其它等离子气体继续发生反应,形成还原性等离子气体;该气体被导入到烟道中温度达到600 - 1100 °C的地方与NO进行还原反应。该等离子体反应装置每小时处理固体尿素1公斤以上,所产生的等离子气体能处理烟气3000 立方米,NOx的浓度从700ppmv降为300ppmv。Solid urea is used as the reducing agent precursor; the plasma reaction device uses the plasma torch; air is used as the carrier carrier gas and the auxiliary carrier gas, the flow rate of the plasma carrier gas is 60 liters/min, and the flow rate of the auxiliary carrier gas is 10 liters/ The power supply adopts a DC variable frequency power supply with a voltage of 10,000 volts and a frequency of 120 Hz, and the rated power is 600 watts. The plasma carrier gas passes through the electrode region between the positive and negative electrodes, and is plasmad under the action of an electric field. The solid urea particles are transported to the outlet of the positive and negative electrode regions through a special intake passage under the aid of the carrier gas. Where it is mixed with the plasma carrier gas passing through the electrode region, and energy exchange occurs; under the action of electrons and plasma, the solid urea is vaporized and completely or partially ionized, and the mixed plasma is formed from The outlet is ejected and a plasma flame is formed; in the plasma flame, the urea gas and other plasma gases continue to react to form a reducing plasma gas; the gas is introduced into the flue to a temperature of 600 - Reduction reaction with NO at 1100 °C. The plasma reaction device processes more than 1 kg of solid urea per hour, and the generated plasma gas can treat the flue gas 3000. In cubic meters, the concentration of NOx is reduced from 700 ppmv to 300 ppmv.
实施例5 Example 5
等离子体反应装置采用滑弧放电设计,电源采用电压为10万伏、频率为120 赫兹、功率为20千瓦的脉冲直流电源。等离子体载气和辅佐载气均采用空气,载气和辅佐载气的流量分别为120和20立方米/小时,反应停流时间为4秒,每小时处理尿素40公斤,所产生的等离子气体通入烟道中SCR处理单元的前段与烟气中的NOx发生混合,并在SCR处理单元中在还原催化剂的作用下与NOx发生还原反应。该系统每小时能处理12万立方米燃煤烟气,相当于30兆瓦燃煤发电机组所产生的烟气量,处理后NOx的浓度可达到100ppmv以下。The plasma reaction device adopts a sliding arc discharge design, and the power supply adopts a voltage of 100,000 volts and a frequency of 120. Hertz, a pulsed DC power supply with a power of 20 kW. Both the plasma carrier gas and the auxiliary carrier gas are air, the flow rates of the carrier gas and the auxiliary carrier gas are 120 and 20 cubic meters per hour, the reaction stop time is 4 seconds, and the urea gas is processed 40 kg per hour. The anterior section of the SCR treatment unit that is introduced into the flue is mixed with NOx in the flue gas, and is reduced in reaction with NOx by the reduction catalyst in the SCR treatment unit. The system can process 120,000 cubic meters of coal-fired flue gas per hour, which is equivalent to the amount of flue gas generated by a 30 MW coal-fired generating unit. The concentration of NOx after treatment can reach below 100 ppmv.

Claims (17)

  1. 一种对燃烧系统所产生废气的脱硝方法,其特征在于:所述的方法是利用等离子体反应装置制备能还原NOx的活性自由基和其它活化激化分子,然后将制备得到的活性自由基和其它活化激化分子导入含NOx的废气通道,在催化剂或高温的作用下把NOx还原成N2和CO2及水等无害的气体。 A method for denitration of exhaust gas generated by a combustion system, characterized in that: the method comprises: preparing a reactive radical and other activated intensifying molecules capable of reducing NOx by using a plasma reaction device, and then preparing the active radicals and other The activated excited molecules are introduced into the NOx-containing exhaust gas passage, and the NOx is reduced to a harmless gas such as N2 and CO2 and water under the action of a catalyst or a high temperature.
  2. 根据权利要求1所述的脱硝方法,其特征在于:所述的方法是将还原剂带入等离子体反应装置内的电极区或电极区后的反应区,在该区域还原剂和等离子体发生碰撞和能量交换,从而得以气化并被全部或部分转化成活性自由基或激化活化分子,这种混合的气体被导入含NOx的废气通道,并和所述的废气一起进入还原反应室,在催化剂或高温作用下把NOx还原成N2和CO2及水等无害的气体,处理后的气体通过后续排放装置排放。The denitration method according to claim 1, wherein the method comprises introducing a reducing agent into an electrode region in the plasma reaction device or a reaction region behind the electrode region, wherein the reducing agent collides with the plasma in the region. Exchange with energy to be vaporized and converted, in whole or in part, into active radicals or inactivated activated molecules. This mixed gas is introduced into the NOx-containing exhaust gas passage and enters the reduction reaction chamber together with the exhaust gas. The NOx is reduced to a harmless gas such as N2 and CO2 and water under high temperature, and the treated gas is discharged through a subsequent discharge device.
  3. 根据权利要求2所述的脱硝方法,其特征在于:所述的还原剂包括常温下的固体还原剂或常温下为气体的气体还原剂。The denitration method according to claim 2, wherein the reducing agent comprises a solid reducing agent at normal temperature or a gas reducing agent which is a gas at normal temperature.
  4. 根据权利要求3所述的脱硝方法,其特征在于:所述固体还原剂等离子化的反应时间为0.01-5秒。The denitration method according to claim 3, characterized in that the reaction time for the plasma reduction of the solid reducing agent is 0.01 to 5 seconds.
  5. 根据权利要求3所述的脱硝方法,其特征在于:所述固体或气体还原剂等离子化所需的温度在室温至1200 ℃。The denitration method according to claim 3, characterized in that the temperature required for the plasmaization of the solid or gaseous reducing agent is from room temperature to 1200 °C.
  6. 根据权利要求3所述的脱硝方法,其特征在于:所述的固体还原剂包括尿素、缩二脲、三聚氰酸、三聚氰酸一酰胺、三聚氰酸二酰胺、三聚氰胺或肼的含氨基或氰酸根的固体化合物。The denitration method according to claim 3, wherein the solid reducing agent comprises urea, biuret, cyanuric acid, cyanuric acid monoamide, cyanuric acid diamide, melamine or hydrazine. A solid compound containing an amino group or a cyanate group.
  7. 根据权利要求3所述的脱硝方法,其特征在于:所述的气体还原剂包括氨气、氰酸、异氰酸或烷基胺类气体还原剂。The denitration method according to claim 3, wherein the gas reducing agent comprises ammonia gas, cyanic acid, isocyanic acid or an alkylamine gas reducing agent.
  8. 根据权利要求2所述的脱硝方法,其特征在于:所述的活性自由基包括NCO、NC、NH2、NH、N、OH、H及它们的混合物。The denitration method according to claim 2, wherein the living radicals comprise NCO, NC, NH2, NH, N, OH, H, and mixtures thereof.
  9. 根据权利要求2所述的脱硝方法,其特征在于:所述的活化激化分子包括NH3、HNCO、CO、H2O、H2及它们的混合物。The denitration method according to claim 2, wherein said activation-exciting molecules comprise NH3, HNCO, CO, H2O, H2, and mixtures thereof.
  10. 利要求1所述的对燃烧系统所产生废气的脱硝方法的等离子体反应装置,其特征在于:所述的反应装置由反应容器、载气进气系统、正负电极、电源以及固体加料系统所组成,电源为所述反应装置供电,正负电极设置在反应容器中,固体加料系统与载气进气系统相通,载气进气系统与反应容器相通,其中,A plasma reaction apparatus for denitration of an exhaust gas generated by a combustion system according to claim 1, wherein the reaction apparatus comprises a reaction vessel, a carrier gas intake system, a positive and negative electrode, a power source, and a solid feeding system. The power supply is powered by the reaction device, the positive and negative electrodes are disposed in the reaction vessel, the solid feed system is in communication with the carrier gas intake system, and the carrier gas intake system is in communication with the reaction vessel, wherein
    1) 反应容器为电子、等离子体和待气化的固体还原剂进行能量交换和反应的地方;1) where the reaction vessel is an energy exchange and reaction between the electron, the plasma and the solid reducing agent to be gasified;
    2) 载气进气系统包括为反应容器提供等离子体化气体源的等离子体载气系统和为携带固体还原剂进入反应容器提供载体的辅佐载气系统,等离子体载气系统也可兼作辅佐载气系统,此时等离子载气系统和辅佐载气系统合二为一;2) The carrier gas inlet system includes a plasma carrier gas system for providing a plasma gas source for the reaction vessel and an auxiliary carrier gas system for providing a carrier for carrying the solid reducing agent into the reaction vessel, and the plasma carrier gas system can also serve as an auxiliary carrier gas system. At this time, the plasma carrier gas system and the auxiliary carrier gas system are combined into one;
    3) 正负电极为等离子体反应装置提供电场,在电场内产生高压放电,正负电极设置在反应器的上方或下方或中间任何位置,电极的放置保证等离子体载气的全部或绝大部分通过电极之间的空间,并在电极区及通过电极区后形成等离子体。3) The positive and negative electrodes provide an electric field for the plasma reaction device, and generate a high-voltage discharge in the electric field. The positive and negative electrodes are disposed above or below or in the middle of the reactor, and the placement of the electrodes ensures that all or most of the plasma carrier gas passes through the electrodes. A space is formed between the electrode region and the electrode region to form a plasma.
  11. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的等离子体载气系统的进气口设在反应容器的侧壁或上下底,或以导管导入反应容器内部任何位置。The plasma reactor according to claim 10, wherein the inlet of the plasma carrier gas system is disposed at a side wall or a bottom and bottom of the reaction vessel, or is introduced into the reaction vessel at any position inside the reaction vessel.
  12. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的正负电极是单对电极或多对电极组成的电极模块,正负电极分别连接到高压电源的两极,在两电极之间产生3千伏到120千伏的电压。The plasma reaction apparatus according to claim 10, wherein the positive and negative electrodes are electrode modules composed of a single pair of electrodes or a plurality of pairs of electrodes, and the positive and negative electrodes are respectively connected to the two poles of the high voltage power source, and the electrodes are A voltage of 3 kV to 120 kV is generated.
  13. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的载气进气系统中的等离子体载气和辅佐载气的气体包括空气、氮气、水蒸气、氢气、氩气、氦气、电厂烟气或汽车尾气。The plasma reactor according to claim 10, wherein the plasma carrier gas in the carrier gas intake system and the gas supporting the carrier gas include air, nitrogen, water vapor, hydrogen, argon, helium. Gas, power plant flue gas or car exhaust.
  14. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的正负电极间高压放电的形式包括滑弧放电、电晕放电或介质阻挡放电。A plasma reactor according to claim 10, wherein said form of high voltage discharge between positive and negative electrodes comprises a sliding arc discharge, a corona discharge or a dielectric barrier discharge.
  15. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的正负电极的布置及等离子体载气的气流布置方式包括等离子体火炬、等离子体喷淋、等离子体喷嘴或管状或板状等离子体发生器。A plasma reactor according to claim 10, wherein said arrangement of positive and negative electrodes and arrangement of gas flow of plasma carrier gas comprises plasma torch, plasma spray, plasma nozzle or tubular or plate Plasma generator.
  16. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的反应容器的材质包括玻璃、陶瓷、工程塑料或不锈钢。The plasma reactor according to claim 10, wherein the material of the reaction vessel comprises glass, ceramic, engineering plastic or stainless steel.
  17. 根据权利要求10所述的等离子体反应装置,其特征在于:所述的反应容器的形状包括圆柱体或长方体。A plasma reactor according to claim 10, wherein said reaction vessel has a shape including a cylinder or a rectangular parallelepiped.
PCT/CN2011/072393 2011-04-01 2011-04-01 Method and equipment for denitrifing waste gas produced by combustion system WO2012129815A1 (en)

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