WO2012128592A3 - Method for coating a metal substrate with ceramic, metal substrate coated with ceramic, method for producing a substrate coated with a catalyst layer, substrate coated with a catalyst layer, and catalyst structure - Google Patents

Method for coating a metal substrate with ceramic, metal substrate coated with ceramic, method for producing a substrate coated with a catalyst layer, substrate coated with a catalyst layer, and catalyst structure Download PDF

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Publication number
WO2012128592A3
WO2012128592A3 PCT/KR2012/002152 KR2012002152W WO2012128592A3 WO 2012128592 A3 WO2012128592 A3 WO 2012128592A3 KR 2012002152 W KR2012002152 W KR 2012002152W WO 2012128592 A3 WO2012128592 A3 WO 2012128592A3
Authority
WO
WIPO (PCT)
Prior art keywords
ceramic
substrate coated
metal substrate
catalyst layer
underlayer
Prior art date
Application number
PCT/KR2012/002152
Other languages
French (fr)
Korean (ko)
Other versions
WO2012128592A2 (en
Inventor
최준환
박동수
류정호
최종진
윤운하
한병동
김종우
Original Assignee
한국기계연구원
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020120029586A external-priority patent/KR101361015B1/en
Priority claimed from KR1020120029587A external-priority patent/KR101409295B1/en
Application filed by 한국기계연구원 filed Critical 한국기계연구원
Publication of WO2012128592A2 publication Critical patent/WO2012128592A2/en
Publication of WO2012128592A3 publication Critical patent/WO2012128592A3/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00—Catalysts comprising molecular sieves
    • B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/041—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
    • B01J29/045—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/0215—Coating
    • B01J37/0225—Coating of metal substrates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/024—Multiple impregnation or coating
    • B01J37/0244—Coatings comprising several layers
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/847—Vanadium, niobium or tantalum or polonium
    • B01J23/8472—Vanadium
    • B01J35/19—

Abstract

According to one aspect of the present invention, provided is a method for coating a metal substrate with ceramic, comprising: a step of providing a metal substrate; a step of forming an underlayer on at least one side of the metal substrate by means of an aerosol deposition method; and a step of forming a ceramic layer on the underlayer. Here, the underlayer may be made of a ceramic material. In addition, the underlayer and the ceramic layer may be formed so as to contain ceramic materials from the same family. According to another aspect of the present invention, provided is a method for producing a substrate coated with a catalyst layer, comprising: a step of providing a metal substrate; a step of forming an underlayer on at least one side of the metal substrate by means of an aerosol deposition method; and a step of forming a catalyst layer made of a catalyst-material-supported ceramic material on the underlayer. Here, the underlayer may be made of a ceramic material, and further, the underlayer and the catalyst layer may be formed so as to contain ceramic materials from the same family.
PCT/KR2012/002152 2011-03-24 2012-03-23 Method for coating a metal substrate with ceramic, metal substrate coated with ceramic, method for producing a substrate coated with a catalyst layer, substrate coated with a catalyst layer, and catalyst structure WO2012128592A2 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
KR20110026162 2011-03-24
KR10-2011-0026162 2011-03-24
KR20110026750 2011-03-25
KR10-2011-0026750 2011-03-25
KR1020120029586A KR101361015B1 (en) 2011-03-25 2012-03-22 Fabrication method of catalytic layer coated substrate, catalytic layer coated substrate and catalytic system
KR10-2012-0029586 2012-03-22
KR1020120029587A KR101409295B1 (en) 2011-03-24 2012-03-22 Coating method for ceramic on metal substrate and ceramic coated metal substrate
KR10-2012-0029587 2012-03-22

Publications (2)

Publication Number Publication Date
WO2012128592A2 WO2012128592A2 (en) 2012-09-27
WO2012128592A3 true WO2012128592A3 (en) 2012-12-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2012/002152 WO2012128592A2 (en) 2011-03-24 2012-03-23 Method for coating a metal substrate with ceramic, metal substrate coated with ceramic, method for producing a substrate coated with a catalyst layer, substrate coated with a catalyst layer, and catalyst structure

Country Status (1)

Country Link
WO (1) WO2012128592A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101404135B1 (en) * 2012-10-15 2014-06-10 한국기계연구원 Catalytic layer coated substrate, method of Fabricating the same, and catalytic structure having catalytic layer coated substrate

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001009295A (en) * 1999-04-28 2001-01-16 Toshiba Lighting & Technology Corp Photocatalyst body, lamp and lighting fixture
JP2003034003A (en) * 2001-04-12 2003-02-04 National Institute Of Advanced Industrial & Technology Composite structure comprising resin and fragile material and method for manufacturing the same
JP2006117975A (en) * 2004-10-19 2006-05-11 Kawasaki Heavy Ind Ltd Structure of thermal barrier coating, and method for manufacturing thermal barrier coating
KR20090101610A (en) * 2008-03-24 2009-09-29 한국기계연구원 A chemical resistance ceramics film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001009295A (en) * 1999-04-28 2001-01-16 Toshiba Lighting & Technology Corp Photocatalyst body, lamp and lighting fixture
JP2003034003A (en) * 2001-04-12 2003-02-04 National Institute Of Advanced Industrial & Technology Composite structure comprising resin and fragile material and method for manufacturing the same
JP2006117975A (en) * 2004-10-19 2006-05-11 Kawasaki Heavy Ind Ltd Structure of thermal barrier coating, and method for manufacturing thermal barrier coating
KR20090101610A (en) * 2008-03-24 2009-09-29 한국기계연구원 A chemical resistance ceramics film

Also Published As

Publication number Publication date
WO2012128592A2 (en) 2012-09-27

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