WO2012100387A1 - Multi-nozzle type variable-flow boosting apparatus - Google Patents

Multi-nozzle type variable-flow boosting apparatus Download PDF

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Publication number
WO2012100387A1
WO2012100387A1 PCT/CN2011/000598 CN2011000598W WO2012100387A1 WO 2012100387 A1 WO2012100387 A1 WO 2012100387A1 CN 2011000598 W CN2011000598 W CN 2011000598W WO 2012100387 A1 WO2012100387 A1 WO 2012100387A1
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WO
WIPO (PCT)
Prior art keywords
nozzle
flow passage
intake
angle
flow
Prior art date
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PCT/CN2011/000598
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French (fr)
Chinese (zh)
Inventor
王航
刘莹
王聪聪
李永泰
宋丽华
Original Assignee
Wang Hang
Liu Ying
Wang Congcong
Li Yongtai
Song Lihua
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Application filed by Wang Hang, Liu Ying, Wang Congcong, Li Yongtai, Song Lihua filed Critical Wang Hang
Publication of WO2012100387A1 publication Critical patent/WO2012100387A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/026Scrolls for radial machines or engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers

Definitions

  • the invention relates to a variable section supercharger, in particular to a multi-nozzle type variable flow supercharging device which meets the requirements of high and low speed conditions of an engine through joint work between different cross-section flow paths, belonging to The field of internal combustion engines.
  • VNT vane variable-section turbocharger
  • VNT tongue-shaped baffle variable-section turbocharger
  • the schematic diagram of the rotary vane variable-section turbocharger is shown in Fig. 1.
  • the turbine portion of the rotary vane turbocharger includes a volute, a volute nozzle 3, and a turbine impeller.
  • the nozzle vane 6 is mounted on the nozzle ring support disk 5, and the transmission mechanism 4 changes the flow area of the volute nozzle 3 and the outlet exhaust gas angle by controlling the rotation angle of the nozzle vane 6, so that the exhaust gas is blown toward the periphery of the turbine impeller 7 at a designed angle.
  • the turbine impeller 7 is driven to rotate at a high speed to complete the work process of the turbine impeller 7, and then the compressor 1 is driven to compress the air entering the compressor 1 in the axial direction, thereby increasing the intake density of the air entering the cylinder and achieving the purpose of supercharging. .
  • the rotary vane variable-section turbocharger changes the intake flow area of the turbine by controlling the rotation angle of the nozzle vane 6, and the control is convenient, but there are some defects in the actual application process:
  • the opening degree of the nozzle vane 6 is increased, and is closer to the leading edge of the turbine blade, and the exhaust gas particles cause relatively large wear on the nozzle vane 6.
  • the opening degree of the nozzle vane 6 is small, and the circumferential speed of the nozzle outlet airflow is high, and the turbine becomes an impulsive turbine.
  • the aerodynamic losses of the external gas flow are also severe, which reduces the efficiency of the supercharger.
  • the discharge temperature of the exhaust gas of the engine is as high as 650 ⁇ 850 °C.
  • the working environment of the turbocharger is harsh and the strong vibration puts high requirements on the reliability of the transmission mechanism 3.
  • the reliability of the transmission mechanism 3 has been solved so far. Has not been effectively resolved.
  • the tongue-shaped baffle variable-section turbocharger has also been widely used due to its simple structure and easy control.
  • the tongue-shaped baffle is described in detail.
  • the working principle of the variable section supercharger is to adjust the opening of the tongue-shaped baffle by the adjusting device to change the inlet area of the annular inlet, and when the tongue-shaped baffle rotates away from the turbine, the annular flow path The inlet area is reduced, the airflow velocity entering the turbine is increased, and the kinetic energy is increased. On the contrary, the speed is reduced, the kinetic energy is reduced, and the tongue-shaped baffle is adjusted as needed to achieve the required kinetic energy to meet the performance requirements of various operating conditions of the engine. .
  • the tongue-shaped baffle variable-section supercharger also has some disadvantages:
  • the adjustment device is complicated in processing and installation, and the most important tongue-shaped baffle changes the flow path of the fluid when changing the cross-section of the intake runner. Large changes increase flow losses and create strong eddy currents at the back of the tongue-shaped baffle, making the booster less efficient.
  • the problem to be solved by the present invention is to provide a simple structure for the problem of reliability and efficiency of the rotary vane variable turbocharger and the problem that the tongue-shaped baffle variable section supercharger is too low in efficiency.
  • a multi-nozzle variable flow booster with low cost, high reliability, and high efficiency at low flow rates while taking into account the efficiency and flow capacity of high flow.
  • the present invention adopts the following technical solutions:
  • a multi-nozzle type variable flow supercharging device comprises a volute, an ventilator having an air inlet and a scroll inlet passage communicating with the air inlet, and at least one intermediate portion in the scroll inlet passage Partition.
  • the intermediate partition is disposed along the circumference of the volute.
  • the number of the intermediate partitions is one piece, and the intermediate partition partitions the spiral inlet flow passage into the inner flow passage of the nozzle and the outer flow passage of the nozzle, and the outer flow passage of the nozzle is provided with an intake valve at a position close to the intake port.
  • the gas regulating mechanism can adjust the opening degree of the intake valve according to the actual working condition of the engine, realize the selection of the nozzle flow path and the control of the exhaust gas flow.
  • An angle of an intake region of the inner flow passage of the nozzle and the outer flow passage of the nozzle is formed between the end of the intermediate partition away from the intake port and the volute.
  • the angle of the intake area of the flow passage in the nozzle is any angle between 0 and 360 degrees, and the angle of the intake area of the outer flow passage of the nozzle is any angle between 360 and 0 degrees, and the flow passage and the outflow of the nozzle inside the nozzle The sum of the angles of the intake regions of the track is 360 degrees.
  • the invention adopts the above scheme, the engine is in the closed state under the low speed condition, and all the working gas only works on the turbine through the inner flow passage of the nozzle, and the intake air sectional area becomes smaller, and the intake of the turbine can be effectively improved.
  • the pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller.
  • the intake angle of the turbine can be controlled in a relatively high efficiency region. The energy available for the exhaust gas and the low turbine efficiency can effectively increase the engine low speed.
  • the turbine output work under working conditions meets the low-speed performance of the engine and achieves the goal of reducing emissions.
  • the intake valve In the high-speed working condition of the engine, the intake valve is in the open state, and the opening degree of the intake valve is adjusted by the intake valve control mechanism according to the actual working condition of the engine, through the selection of different nozzle flow passages and different exhaust gas flow distribution. Control to meet the high speed performance requirements of the engine.
  • the intermediate partition is two pieces, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute into three flow passages: a nozzle inner flow passage, a nozzle outer flow passage and a nozzle intermediate flow passage.
  • the nozzle intermediate flow passage and the outer flow passage of the nozzle are respectively provided with intake valves near the intake port.
  • the angle of the inlet area of the flow passage in the nozzle is any angle between 0 and 360 degrees
  • the angle of the inlet area of the outer flow passage of the nozzle is at any angle between 360 and 0 degrees
  • the intermediate passage of the nozzle The angle of the intake region is any angle between 0 and 360 degrees
  • the sum of the angles between the inner flow passage of the nozzle and the outer flow passage of the nozzle and the intermediate passage of the nozzle is 360 degrees.
  • the invention adopts the above scheme.
  • each inlet valve is in a closed state, and all the working gas passes through the inner flow passage of the nozzle to work on the turbine, and the intake cross-sectional area becomes smaller, which can effectively improve the turbine advancement.
  • the gas pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller.
  • the intake angle of the turbine can be controlled in a relatively high efficiency region, and the engine can be effectively increased by the energy available for the exhaust gas and the efficiency of the low-speed turbine. Turbine output at low speeds meets the low speed performance of the engine and reduces emissions.
  • the intake valve installed in the intermediate passage of the nozzle and the intake valve in the outer flow passage of the nozzle are opened.
  • the valve control mechanism realizes the selection of the nozzle flow passage and the control of different flow distribution by controlling the combined operation of the two intake valves to meet the performance requirements of the engine under medium and high speed conditions.
  • the intermediate partition is arranged along the radial direction of the volute, and the spiral inlet flow passage is divided into a parallel nozzle left flow passage and a nozzle right flow passage.
  • An intermediate partition is arranged in the axial direction of the volute in the right flow passage of the nozzle, and the right flow passage of the nozzle is divided into two inner and outer flow passages.
  • the arrangement of the nozzles is arranged in parallel and on the upper and lower sides.
  • the left flow passage of the nozzle can realize partial circumferential intake and full-cycle intake, and the right flow passage of the nozzle can realize partial circumferential intake.
  • the intermediate partitions are two pieces which are vertically arranged to intersect each other, and the spiral inlet flow passages are partitioned into four nozzle flow paths.
  • the structure is made more flexible, and the nozzles are arranged in parallel and up and down, and partial circumferential air intake of each nozzle can be achieved.
  • the invention solves the existence of reliability and efficiency of the current rotary vane variable turbocharger by adopting the multi-nozzle variable intercept flow turbine intake structure by designing and developing the volute nozzle flow passage.
  • the intake valve is closed in the small flow condition, only the inner flow passage of the nozzle participates in operation, and the intake air cross-sectional area becomes smaller, which can effectively increase the turbine intake pressure.
  • the available energy in the exhaust gas is increased, the function of the turbine is enhanced, and the nozzle outlet area at the low speed of the engine after the partial partial intake is smaller than that of the full-cycle intake, and the intake angle of the turbine is controlled to be relatively high. Efficiency area.
  • the turbine output work under the small flow condition of the engine can be effectively increased, the supercharging pressure is increased, the low-speed supercharging pressure of the engine is met, and the low-speed performance of the engine is improved. Achieve the goal of reducing engine emissions.
  • the intake valve In the engine at high speed, the intake valve is in the open state, the inner flow passage of the nozzle works together with the outer flow passage of the nozzle, and the intake valve control mechanism realizes the flow passage of the nozzle by controlling the opening angle of the intake valve. Selection and control of exhaust flow distribution to meet engine performance requirements at medium to high speeds.
  • the structure of the turbine volute of the invention is basically the same as that of the conventional supercharger volute, the structure is simple, the bearing is good, the cost is low, and the engineering is easy to be quickly realized.
  • the air intake adjustment control mechanism in the present invention is simple, the control method is easy to implement, and the reliability is high.
  • the multi-nozzle variable flow supercharging system can effectively meet the supercharging requirements of the full operating range of the engine.
  • the overall structure of the supercharger does not undergo large changes, and the cost is low and easy to implement. It has a wide market value and can achieve good application results.
  • Figure 1 is a schematic structural view of a rotary vane variable-section turbocharger in the background art of the present invention
  • Figure 2 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 1 of the present invention
  • Figure 3 is a view showing a change in an intake region angle ? of the multi-nozzle variable flow turbine in Embodiment 2 of the present invention
  • Rear structural diagram
  • Figure 4 is a schematic view showing the structure of a multi-nozzle variable flow turbine in Embodiment 2 of the present invention at a high speed condition in an engine;
  • Figure 5 is a schematic view showing the cross-sectional structure of the multi-nozzle variable flow turbine inlet in the first and second embodiments of the present invention
  • FIG. 6 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 3 of the present invention
  • FIG. 7 is a schematic structural view of a cross-sectional surface of a multi-nozzle variable flow turbine inlet according to Embodiments 3 and 4 of the present invention
  • Figure 8 is a schematic structural view showing a change in the angle ⁇ of the intake region of the multi-nozzle variable flow turbine in Embodiment 4 of the present invention
  • Figure 9 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 4 of the present invention under an engine medium speed condition
  • Figure 10 is a schematic view showing the structure of a multi-nozzle variable flow turbine in Embodiment 4 of the present invention under high-speed engine conditions;
  • Figure 11 is a schematic view showing the cross-sectional structure of a multi-nozzle variable flow turbine inlet in the embodiment 5 of the present invention.
  • Figure 12 is a schematic view showing the cross-sectional structure of the inlet of the multi-nozzle variable flow turbine in the embodiment 6 of the present invention.
  • Figure 13 is a schematic view showing the cross-sectional structure of the multi-nozzle variable flow turbine inlet in the seventh embodiment of the present invention.
  • a multi-nozzle type variable flow supercharging device includes a volute 2, and an air inlet and a scroll connected to the air inlet are provided in the volute 2.
  • a curved intermediate partition 8 is arranged in the spiral intake air passage along the circumferential direction of the volute, and the intermediate partition 8 divides the spiral intake passage into the nozzle inner flow passage 10 and the nozzle outer flow passage 11, Both the inner nozzle 10 and the outer nozzle 11 of the nozzle achieve partial circumferential intake.
  • An intake valve 9 is provided at a position of the nozzle outer flow passage 11 near the intake port.
  • the intermediate partition 8 is integrally formed with the volute 2, and an angle ⁇ between the end of the intermediate partition 8 away from the intake port and the volute 2 is formed to form an intake region 10 of the nozzle inner passage 10 and the outer nozzle 11 of the nozzle, Inside the nozzle The intake region angle ⁇ of the flow path 10 is 30 degrees, and the corresponding intake region angle ⁇ of the nozzle outer flow passage 11 is 330 degrees.
  • Embodiment 2 as shown in FIG. 3, FIG. 4, FIG. 5, in Embodiment 1, after the intermediate partition 8 is further extended in the circumferential direction, the intake region angle ⁇ of the flow passage 10 in the nozzle At 340 degrees, the angle ⁇ of the intake region of the corresponding nozzle outer flow passage 11 is 20 degrees.
  • the engine is in the closed state under low speed conditions, and all the working gas passes through the nozzle inner flow passage 10 to work on the turbine. Since the intake cross-sectional area becomes smaller, the turbine can be effectively lifted. The intake pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region, and the available energy of the exhaust gas and the efficiency of the low-speed turbine can be effectively improved. Increase the turbine output power under low engine speed conditions to meet the low speed performance of the engine and achieve the goal of reducing emissions.
  • the intake valve 9 in the high-speed working condition of the engine, the intake valve 9 is in an open state, and the opening degree of the intake valve 9 is adjusted by the intake valve control mechanism according to the actual working condition of the engine, and the different nozzles are passed.
  • the invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine. Turbo demand.
  • This type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.
  • the angle of the intake region of the inner flow passage 10 of the nozzle and the outer flow passage 11 of the nozzle can be changed by the reasonable separation of the intermediate partition 8, and the angle of the intake region of the flow passage 10 in the nozzle can be realized.
  • is an arbitrary angle between 0 and 360 degrees
  • the angle a of the intake region of the nozzle outer flow passage 11 is an arbitrary angle between 360 and 0 degrees
  • the angle of the intake region of the flow passage 10 in the nozzle and the outflow of the nozzle Road 11 The sum of the angles of the intake regions is 360 degrees.
  • Embodiment 3 differs from Embodiment 1 in that two curved intermediate partitions 8 are disposed in the volute 2, as shown in FIG. 6 and FIG. 7, two intermediate partitions 8 and a volute 2 is integrally formed, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute 2 into three flow passages: a nozzle inner flow passage 10, a nozzle outer flow passage 11, and a nozzle intermediate flow passage 12.
  • the angle ⁇ of the intake region of the flow passage 10 in the nozzle is 35 degrees
  • the angle ⁇ of the intake region of the nozzle intermediate passage 12 is 35 degrees
  • the angle ⁇ of the intake region of the corresponding nozzle outer passage 11 is 290 degrees. .
  • the nozzle intermediate flow passage 12 and the nozzle outer flow passage 11 are respectively provided with an intake valve 9 near the intake port, and the valve control mechanism adjusts the opening degree of each intake valve by the performance requirements of different working conditions of the engine, thereby realizing The control of the nozzle flow path and the exhaust gas flow distribution meets the performance requirements of the engine operating conditions.
  • Embodiment 4 this embodiment is different from Embodiment 2 in that two curved intermediate partitions 8 are disposed in the volute 2, as shown in FIG. 7 and FIG. 8, two intermediate partitions 8 and a volute 2 is integrally formed, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute 2 into three flow passages: a nozzle inner flow passage 10, a nozzle outer flow passage 11, and a nozzle intermediate flow passage 12.
  • the angle a of the intake region of the flow passage 10 in the nozzle is 225 degrees
  • the angle ⁇ of the intake region of the nozzle intermediate passage 12 is 90 degrees
  • the angle ⁇ of the intake region of the corresponding nozzle outer passage 11 is 45 degrees. .
  • the inlet valves 9 are in the closed state, and all the working gas passes through the nozzle inner flow passage 10 to work on the turbine. Since the intake cross-sectional area becomes smaller, the turbine can be effectively lifted. The intake pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region, and the available energy of the exhaust gas and the efficiency of the low-speed turbine can be effectively improved. Increase the turbine output power under low engine speed conditions to meet the low speed performance of the engine and achieve the goal of reducing emissions.
  • the engine is only installed in the intermediate flow passage 12 of the nozzle under medium speed conditions.
  • the intake valve 9 is opened, and the intake valve 9 in the nozzle outer flow passage 11 is in a closed state.
  • the engine is opened at a high speed condition, and the intake valve 9 installed in the nozzle intermediate flow passage 12 and the intake valve 9 in the nozzle outer flow passage 11 are opened.
  • the valve control mechanism realizes the selection of the nozzle flow passage and the control of different flow distribution by controlling the combined operation of the two intake valves to meet the performance requirements of the engine under medium and high speed conditions.
  • the invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine. Turbo demand.
  • This type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.
  • the angle ⁇ of the intake region of the flow passage 10 in the nozzle is an arbitrary angle between 0 and 360 degrees, and the angle ⁇ of the intake region of the outer flow passage 11 of the nozzle is at an arbitrary angle between 360 and 0 degrees, in the middle of the nozzle
  • the angle ⁇ of the intake region of the flow passage 12 is any angle between 0 and 360 degrees, the angle of the intake region of the flow passage 10 in the nozzle and the angle of the intake region of the outer nozzle 11 of the nozzle and the intermediate passage of the nozzle
  • the sum of the angles of the intake regions of 12 is 360 degrees.
  • an intermediate partition 8 may be disposed in the spiral intake air passage in the radial direction of the volute, and the intermediate partition 8 spaces the spiral intake passage In parallel with the nozzle left flow channel 13 and the nozzle right flow channel 14, after this arrangement, each nozzle flow channel can realize non-full-cycle intake, and can also achieve full-cycle intake.
  • an intermediate partition 81 may be disposed in the axial direction of the volute in the right flow passage 14 of the nozzle, and the right flow passage 14 of the nozzle may be partitioned into the inside and outside.
  • Two flow passages, such a nozzle arrangement is arranged in parallel and up and down, and the left flow passage 13 of the nozzle can realize partial circumference To the intake air, full-cycle intake can also be achieved, and the nozzle right flow passage 14 can achieve partial circumferential intake.
  • Embodiment 7 on the basis of Embodiment 1 and Embodiment 2, as shown in FIG. 13, the intermediate partitions 8 are two pieces, which are vertically arranged to intersect each other, and the spiral intake air flow passages are divided into four nozzle flows.
  • the structure becomes more flexible, and the nozzles are arranged in parallel and up and down, and partial circumferential air intake of each nozzle can be realized.
  • the invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine.
  • Turbocharging requirements, this type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Supercharger (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A multi-nozzle type variable-flow boosting apparatus comprises a volute (2). An air inlet and a scroll air intake passage (10-14) communicated with the air inlet are disposed in the volute (2), and at least one separation plate (8, 81) is disposed in the scroll air intake passage (10-14). The apparatus can meet boosting requirements in the range of the whole operation conditions of an engine.

Description

多喷管式可变流量增压装置  Multi-nozzle variable flow booster
技术领域: Technical field:
本发明涉及一种可变截面增压器, 具体的说涉及一种通过不同截面流道之 间的共同工作来满足发动机高低速的工况要求的多喷管式可变流量增压装置, 属于内燃机领域。  The invention relates to a variable section supercharger, in particular to a multi-nozzle type variable flow supercharging device which meets the requirements of high and low speed conditions of an engine through joint work between different cross-section flow paths, belonging to The field of internal combustion engines.
背景技术: Background technique:
目前增压器被广泛的应用于现代发动机, 为了满足发动机各个工况下的性 能和排放要求, 增压器必须具有增压压力和排气压力的可调节功能, 由此可变 截面增压器成为国内外研发的重点。 旋叶式可变截面涡轮增压器 (VNT) 和舌 形挡板可变截面涡轮增压器因其结构简单、 并能有效的拓宽涡轮增压器与发动 机的匹配范围, 实现增压压力和排气压力的调节而得到广泛的应用。  At present, superchargers are widely used in modern engines. In order to meet the performance and emission requirements of various operating conditions of the engine, the supercharger must have an adjustable function of supercharging pressure and exhaust pressure, thereby making the variable section supercharger Become the focus of research and development at home and abroad. The rotary vane variable-section turbocharger (VNT) and the tongue-shaped baffle variable-section turbocharger are simple in structure and can effectively widen the matching range between the turbocharger and the engine to achieve boost pressure and Widely used for the adjustment of exhaust pressure.
旋叶式可变截面涡轮增压器的结构示意图如附图 1所示, 旋叶式涡轮增压 器的涡轮部分包括蜗壳 2、蜗壳喷嘴 3、涡轮叶轮 7三部分。喷嘴叶片 6被安装 在喷嘴环支撑盘 5上, 传动机构 4通过控制喷嘴叶片 6的旋转角度来改变蜗壳 喷嘴 3流通面积和出口废气角度, 使废气按照设计的角度吹向涡轮叶轮 7的周 边, 推动涡轮叶轮 7高速旋转, 完成对涡轮叶轮 7的做功过程, 进而带动压气 机 1对轴向进入压气机 1的空气压缩做功,提高了进入气缸的空气的进气密度, 实现增压的目的。  The schematic diagram of the rotary vane variable-section turbocharger is shown in Fig. 1. The turbine portion of the rotary vane turbocharger includes a volute, a volute nozzle 3, and a turbine impeller. The nozzle vane 6 is mounted on the nozzle ring support disk 5, and the transmission mechanism 4 changes the flow area of the volute nozzle 3 and the outlet exhaust gas angle by controlling the rotation angle of the nozzle vane 6, so that the exhaust gas is blown toward the periphery of the turbine impeller 7 at a designed angle. The turbine impeller 7 is driven to rotate at a high speed to complete the work process of the turbine impeller 7, and then the compressor 1 is driven to compress the air entering the compressor 1 in the axial direction, thereby increasing the intake density of the air entering the cylinder and achieving the purpose of supercharging. .
旋叶式可变截面涡轮增压器通过控制喷嘴叶片 6的旋转角度来改变涡轮的 进气流通面积, 控制方便, 但在实际的应用过程中存在着一些缺陷:  The rotary vane variable-section turbocharger changes the intake flow area of the turbine by controlling the rotation angle of the nozzle vane 6, and the control is convenient, but there are some defects in the actual application process:
发动机在大流量工况下,喷嘴叶片 6的开度增大,距离涡轮叶片前缘较近, 废气颗粒会对喷嘴叶片 6造成比较大的磨损。 发动机在小流量工况下, 喷嘴叶 片 6的开度很小, 这时喷嘴出口气流的周向速度高, 涡轮变为冲动式涡轮, 另 外气体流动的气动损失也比较严重, 从而使增压器效率下降。 Under the high flow condition of the engine, the opening degree of the nozzle vane 6 is increased, and is closer to the leading edge of the turbine blade, and the exhaust gas particles cause relatively large wear on the nozzle vane 6. When the engine is under low flow conditions, the opening degree of the nozzle vane 6 is small, and the circumferential speed of the nozzle outlet airflow is high, and the turbine becomes an impulsive turbine. The aerodynamic losses of the external gas flow are also severe, which reduces the efficiency of the supercharger.
发动机的排出废气排温高达 650〜850°C左右, 涡轮增压器工作环境恶劣、 强烈的振动对传动机构 3的可靠性提出了很高的要求, 但是截至目前为止传动 机构 3可靠性的问题一直没有得到有效的解决。  The discharge temperature of the exhaust gas of the engine is as high as 650~850 °C. The working environment of the turbocharger is harsh and the strong vibration puts high requirements on the reliability of the transmission mechanism 3. However, the reliability of the transmission mechanism 3 has been solved so far. Has not been effectively resolved.
舌形挡板可变截面涡轮增压器也曾因结构简单、便于控制得到广泛的应用, 在公开号为 CN 101418708A, 名称为废气涡轮增压器的发明专利中, 详细阐述 了舌形挡板可变截面增压器的工作原理, 通过调节装置调节舌形挡板的开度, 使环形进气道的进口面积发生变化, 当舌形挡板向着离开涡轮的方向转动时, 环形流道的进口面积减小, 进入涡轮的气流速度增大, 提高了动能, 反之速度 减小, 动能减小, 根据需要对舌形挡板进行调节, 达到所需要的动能, 满足发 动机各个工况的性能要求。 但是舌形挡板可变截面增压器也存在着一些缺点: 调节装置在加工安装实现上较为复杂, 并且最主要的舌形挡板在改变进气流道 截面时, 使流体的流动线路发生较大的变化, 增大了流动损失, 并且在舌形挡 板后部形成较强的涡流, 使增压器的效率较低。  The tongue-shaped baffle variable-section turbocharger has also been widely used due to its simple structure and easy control. In the invention patent of CN 101418708A, known as exhaust gas turbocharger, the tongue-shaped baffle is described in detail. The working principle of the variable section supercharger is to adjust the opening of the tongue-shaped baffle by the adjusting device to change the inlet area of the annular inlet, and when the tongue-shaped baffle rotates away from the turbine, the annular flow path The inlet area is reduced, the airflow velocity entering the turbine is increased, and the kinetic energy is increased. On the contrary, the speed is reduced, the kinetic energy is reduced, and the tongue-shaped baffle is adjusted as needed to achieve the required kinetic energy to meet the performance requirements of various operating conditions of the engine. . However, the tongue-shaped baffle variable-section supercharger also has some disadvantages: The adjustment device is complicated in processing and installation, and the most important tongue-shaped baffle changes the flow path of the fluid when changing the cross-section of the intake runner. Large changes increase flow losses and create strong eddy currents at the back of the tongue-shaped baffle, making the booster less efficient.
发明内容: Summary of the invention:
本发明要解决的问题是针对旋叶式可变涡轮增压器在可靠性和效率方面的 存在的问题以及舌形挡板可变截面增压器效率过低的问题,提供一种结构简单、 成本低、 可靠性高, 并且在小流量下具有较高的效率同时兼顾大流量的效率和 流通能力的多喷管式可变流量增压装置。  The problem to be solved by the present invention is to provide a simple structure for the problem of reliability and efficiency of the rotary vane variable turbocharger and the problem that the tongue-shaped baffle variable section supercharger is too low in efficiency. A multi-nozzle variable flow booster with low cost, high reliability, and high efficiency at low flow rates while taking into account the efficiency and flow capacity of high flow.
为了解决上述问题, 本发明采用以下技术方案:  In order to solve the above problems, the present invention adopts the following technical solutions:
一种多喷管式可变流量增压装置, 包括蜗壳, 蜗壳内设有进气口和与进气 口连通的涡形进气流道, 在涡形进气流道内设有至少一块中间隔板。  A multi-nozzle type variable flow supercharging device comprises a volute, an ventilator having an air inlet and a scroll inlet passage communicating with the air inlet, and at least one intermediate portion in the scroll inlet passage Partition.
以下是本发明对上述方案的进一步改进: 所述中间隔板沿蜗壳周向设置。 The following is a further improvement of the above solution by the present invention: The intermediate partition is disposed along the circumference of the volute.
进一步改进:  Further improvement:
所述中间隔板的数量为一块, 中间隔板将涡形进气流道间隔成喷管内流道 和喷管外流道, 所述喷管外流道靠近进气口的位置设有进气阀门, 进气调节机 构能根据发动机的实际工况调节进气阔门的开度, 实现喷管流道的选择和对废 气流量的控制。  The number of the intermediate partitions is one piece, and the intermediate partition partitions the spiral inlet flow passage into the inner flow passage of the nozzle and the outer flow passage of the nozzle, and the outer flow passage of the nozzle is provided with an intake valve at a position close to the intake port. The gas regulating mechanism can adjust the opening degree of the intake valve according to the actual working condition of the engine, realize the selection of the nozzle flow path and the control of the exhaust gas flow.
进一步改进:  Further improvement:
所述中间隔板远离进气口的一端与蜗壳之间分别形成喷管内流道和喷管外 流道的进气区域角度。  An angle of an intake region of the inner flow passage of the nozzle and the outer flow passage of the nozzle is formed between the end of the intermediate partition away from the intake port and the volute.
进一步改进:  Further improvement:
喷管内流道的进气区域角度为 0〜360度之间的任意之角度,喷管外流道的 进气区域角度为 360〜0度之间的任意之角度,喷管内流道与喷管外流道的进气 区域角度之和为 360度。  The angle of the intake area of the flow passage in the nozzle is any angle between 0 and 360 degrees, and the angle of the intake area of the outer flow passage of the nozzle is any angle between 360 and 0 degrees, and the flow passage and the outflow of the nozzle inside the nozzle The sum of the angles of the intake regions of the track is 360 degrees.
本发明采用上述方案, 发动机在低速工况下, 进气阀门处于关闭状态, 所 有的做功气体只经过喷管内流道对涡轮做功, 由于进气截面积变小, 可有效的 提升涡轮的进气压力, 提高废气中的可用能量, 并且喷嘴的出口面积变小, 涡 轮的进气角度能控制在比较高的效率区域, 通过废气可用能量的提升和低速涡 轮效率的提高, 可以有效的增加发动机低速工况下的涡轮输出功, 满足发动机 的低速性能并达到降低排放的目的。  The invention adopts the above scheme, the engine is in the closed state under the low speed condition, and all the working gas only works on the turbine through the inner flow passage of the nozzle, and the intake air sectional area becomes smaller, and the intake of the turbine can be effectively improved. The pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region. The energy available for the exhaust gas and the low turbine efficiency can effectively increase the engine low speed. The turbine output work under working conditions meets the low-speed performance of the engine and achieves the goal of reducing emissions.
在发动机中高速工况下, 进气阀门处于开启状态, 进气阀门的开度由进气 阀门控制机构根据发动机的实际工况进行调节, 通过对不同喷管流道的选择和 不同废气流量分配的控制, 以满足发动机中高速的性能要求。  In the high-speed working condition of the engine, the intake valve is in the open state, and the opening degree of the intake valve is adjusted by the intake valve control mechanism according to the actual working condition of the engine, through the selection of different nozzle flow passages and different exhaust gas flow distribution. Control to meet the high speed performance requirements of the engine.
另一种改进: 所述中间隔板为两块, 两块中间隔板将蜗壳内的整个涡形进气流道间隔成 三个流道: 喷管内流道、 喷管外流道和喷管中间流道。 Another improvement: The intermediate partition is two pieces, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute into three flow passages: a nozzle inner flow passage, a nozzle outer flow passage and a nozzle intermediate flow passage.
进一步改进: 所述喷管中间流道和喷管外流道靠近进气口处分别设有进气 阀门。  Further improvement: the nozzle intermediate flow passage and the outer flow passage of the nozzle are respectively provided with intake valves near the intake port.
进一步改进: 喷管内流道的进气区域角度为 0〜360度之间的任意之角度, 喷管外流道的进气区域角度在 360〜0度之间的任意之角度,喷管中间流道的进 气区域角度在 0〜360度之间的任意之角度,所述喷管内流道与喷管外流道和喷 管中间流道的进气区域角度的之和为 360度。  Further improvement: the angle of the inlet area of the flow passage in the nozzle is any angle between 0 and 360 degrees, and the angle of the inlet area of the outer flow passage of the nozzle is at any angle between 360 and 0 degrees, and the intermediate passage of the nozzle The angle of the intake region is any angle between 0 and 360 degrees, and the sum of the angles between the inner flow passage of the nozzle and the outer flow passage of the nozzle and the intermediate passage of the nozzle is 360 degrees.
本发明采用上述方案, 当发动机在低速工况下,各进口阀门处于关闭状态, 所有的做功气体只经过喷管内流道对涡轮做功, 由于进气截面积变小, 可有效 的提升涡轮的进气压力, 提高废气中的可用能量, 并且喷嘴的出口面积变小, 涡轮的进气角度能控制在比较高的效率区域, 通过废气可用能量的提升和低速 涡轮效率的提高, 可以有效的增加发动机低速工况下的涡轮输出功, 满足发动 机的低速性能并达到降低排放的目的。  The invention adopts the above scheme. When the engine is under low speed condition, each inlet valve is in a closed state, and all the working gas passes through the inner flow passage of the nozzle to work on the turbine, and the intake cross-sectional area becomes smaller, which can effectively improve the turbine advancement. The gas pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region, and the engine can be effectively increased by the energy available for the exhaust gas and the efficiency of the low-speed turbine. Turbine output at low speeds meets the low speed performance of the engine and reduces emissions.
发动机在中速工况下, 只有安装在喷管中间流道中的进气阀门打开, 在喷管 外流道中的进气阀门处于关闭状态。  In the medium speed condition, only the intake valve installed in the middle flow passage of the nozzle is opened, and the intake valve in the outer flow passage of the nozzle is closed.
发动机在高速工况下, 安装在喷管中间流道中的进气阀门和在喷管外流道 中的进气阀门都打开。  When the engine is running at high speed, the intake valve installed in the intermediate passage of the nozzle and the intake valve in the outer flow passage of the nozzle are opened.
阀门控制机构通过控制两进气阀门的组合工作, 实现对喷管流道的选择和 不同流量分配的控制, 以满足发动机在中高速工况下的性能要求。  The valve control mechanism realizes the selection of the nozzle flow passage and the control of different flow distribution by controlling the combined operation of the two intake valves to meet the performance requirements of the engine under medium and high speed conditions.
另一种改进:  Another improvement:
所述中间隔板沿蜗壳径向设置, 将涡形进气流道间隔成并行的喷管左流道 和喷管右流道, 采用此种布置方式后, 各喷管流道均可实现非全周进气, 同时 也可以实现全周进气。 The intermediate partition is arranged along the radial direction of the volute, and the spiral inlet flow passage is divided into a parallel nozzle left flow passage and a nozzle right flow passage. After adopting the arrangement, each nozzle flow passage can realize non- Intake all week, at the same time It can also achieve full-cycle intake.
进一步改进: 在喷管右流道内沿蜗壳的轴向设置中间隔板, 将喷管右流道 间隔成内外两个流道。  Further improvement: An intermediate partition is arranged in the axial direction of the volute in the right flow passage of the nozzle, and the right flow passage of the nozzle is divided into two inner and outer flow passages.
此种喷管布置方式既有平行布置又有上下布置, 喷管左流道既可以实现部 分周向进气, 也可以实现全周进气, 喷管右流道可以实现部分周向进气。  The arrangement of the nozzles is arranged in parallel and on the upper and lower sides. The left flow passage of the nozzle can realize partial circumferential intake and full-cycle intake, and the right flow passage of the nozzle can realize partial circumferential intake.
另一种改进:  Another improvement:
所述中间隔板为两块, 相互交叉垂直设置, 将涡形进气流道间隔成四个喷 管流道。  The intermediate partitions are two pieces which are vertically arranged to intersect each other, and the spiral inlet flow passages are partitioned into four nozzle flow paths.
采用此种布置方式后,使结构变得更加灵活,喷管之间既有平行布置也有上 下布置, 可以实现各个喷管的部分周向进气。 当然我们仍然可以根据实际的需 要设定其他数目的喷管流道, 以满足不同发动机性能设计的要求。  With this arrangement, the structure is made more flexible, and the nozzles are arranged in parallel and up and down, and partial circumferential air intake of each nozzle can be achieved. Of course, we can still set other nozzle flow channels according to actual needs to meet the requirements of different engine performance design.
本发明通过对蜗壳喷管流道的设计开发, 采用多喷管式可变截流量的涡轮 进气结构有效的解决了目前旋叶式可变涡轮增压器在可靠性和效率方面的存在 的问题以及舌形挡板可变截面增压器效率过低的问题。  The invention solves the existence of reliability and efficiency of the current rotary vane variable turbocharger by adopting the multi-nozzle variable intercept flow turbine intake structure by designing and developing the volute nozzle flow passage. The problem and the problem that the tongue-shaped baffle variable section supercharger is too inefficient.
采用多喷管式可变流量涡轮后, 发动机在小流量工况下, 进气阀门处于关 闭状态, 只有喷管内流道参与工作, 由于进气截面积变小, 可有效的提升涡轮 进气压力, 提高废气中的可用能量, 对涡轮的做功能力增强, 并且采用周向部 分进气后发动机低速时的喷嘴出口面积比全周进气时变小, 涡轮的进气角度控 制在比较高的效率区域。 通过废气可用能量的提升和低速涡轮效率的提高, 可 以有效的增加发动机小流量工况下的涡轮输出功, 使增压压力升高, 满足发动 机低速增压压力的要求,提高发动机的低速性能并达到降低发动机排放的目的。  After adopting the multi-nozzle variable flow turbine, the intake valve is closed in the small flow condition, only the inner flow passage of the nozzle participates in operation, and the intake air cross-sectional area becomes smaller, which can effectively increase the turbine intake pressure. , the available energy in the exhaust gas is increased, the function of the turbine is enhanced, and the nozzle outlet area at the low speed of the engine after the partial partial intake is smaller than that of the full-cycle intake, and the intake angle of the turbine is controlled to be relatively high. Efficiency area. Through the increase of the available energy of the exhaust gas and the improvement of the low-speed turbine efficiency, the turbine output work under the small flow condition of the engine can be effectively increased, the supercharging pressure is increased, the low-speed supercharging pressure of the engine is met, and the low-speed performance of the engine is improved. Achieve the goal of reducing engine emissions.
在发动机中高速下, 进气阀门处于开启状态, 喷管内流道和喷管外流道一 起工作, 进气阀门控制机构通过控制进气阀门的开启角度来实现对喷管流道的 选择和废气流量分配的控制, 满足发动机在中高速下的性能要求。 In the engine at high speed, the intake valve is in the open state, the inner flow passage of the nozzle works together with the outer flow passage of the nozzle, and the intake valve control mechanism realizes the flow passage of the nozzle by controlling the opening angle of the intake valve. Selection and control of exhaust flow distribution to meet engine performance requirements at medium to high speeds.
本发明中的涡轮蜗壳结构与普通增压器蜗壳结构基本相同, 结构简单, 继 承性好, 成本低, 容易快速实现工程化。 本发明中的进气调节控制机构简单, 控制方式容易实现, 可靠性高。  The structure of the turbine volute of the invention is basically the same as that of the conventional supercharger volute, the structure is simple, the bearing is good, the cost is low, and the engineering is easy to be quickly realized. The air intake adjustment control mechanism in the present invention is simple, the control method is easy to implement, and the reliability is high.
综上所述, 采用多喷管式可变流量增压系统后能有效的满足发动机全工况 范围的增压要求, 该类型增压器整体结构不发生大的变化, 成本低, 容易实现, 具有广阔的市场推广价值, 能取得良好的应用效果。  In summary, the multi-nozzle variable flow supercharging system can effectively meet the supercharging requirements of the full operating range of the engine. The overall structure of the supercharger does not undergo large changes, and the cost is low and easy to implement. It has a wide market value and can achieve good application results.
下面结合附图和实施例对本发明做进一步说明- 附图说明:  The present invention will be further described below in conjunction with the accompanying drawings and embodiments -
附图 1 是本发明的背景技术中的旋叶式可变截面涡轮增压器的结构示意 图;  Figure 1 is a schematic structural view of a rotary vane variable-section turbocharger in the background art of the present invention;
附图 2 是本发明的实施例 1中的多喷管可变流量涡轮的结构示意图; 附图 3 是本发明的实施例 2中的多喷管可变流量涡轮的进气区域角度 α发 生变化后的结构示意图;  Figure 2 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 1 of the present invention; Figure 3 is a view showing a change in an intake region angle ? of the multi-nozzle variable flow turbine in Embodiment 2 of the present invention; Rear structural diagram;
附图 4 是本发明的实施例 2中的多喷管可变流量涡轮在发动机中高速工况 下的结构示意图;  Figure 4 is a schematic view showing the structure of a multi-nozzle variable flow turbine in Embodiment 2 of the present invention at a high speed condition in an engine;
附图 5 是本发明的实施例 1和 2中的多喷管可变流量涡轮进口横切面结构 示意图;  Figure 5 is a schematic view showing the cross-sectional structure of the multi-nozzle variable flow turbine inlet in the first and second embodiments of the present invention;
附图 6 是本发明的实施例 3中的多喷管可变流量涡轮的结构示意图; 附图 7是本发明的实施例 3和 4中的多喷管可变流量涡轮进口横切面结构 示意图;  6 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 3 of the present invention; and FIG. 7 is a schematic structural view of a cross-sectional surface of a multi-nozzle variable flow turbine inlet according to Embodiments 3 and 4 of the present invention;
附图 8 是本发明的实施例 4中的多喷管可变流量涡轮的进气区域角度 α发 生变化后的结构示意图; 附图 9 是本发明的实施例 4中的多喷管可变流量涡轮在发动机中速工况下 的结构示意图; Figure 8 is a schematic structural view showing a change in the angle α of the intake region of the multi-nozzle variable flow turbine in Embodiment 4 of the present invention; Figure 9 is a schematic structural view of a multi-nozzle variable flow turbine in Embodiment 4 of the present invention under an engine medium speed condition;
附图 10 是本发明的实施例 4中的多喷管可变流量涡轮在发动机高速工况 下的结构示意图;  Figure 10 is a schematic view showing the structure of a multi-nozzle variable flow turbine in Embodiment 4 of the present invention under high-speed engine conditions;
附图 11 是本发明的实施例 5中多喷管可变流量涡轮进口横切面结构示意 图;  Figure 11 is a schematic view showing the cross-sectional structure of a multi-nozzle variable flow turbine inlet in the embodiment 5 of the present invention;
附图 12是本发明的实施例 6中多喷管可变流量涡轮进口横切面结构示意 图;  Figure 12 is a schematic view showing the cross-sectional structure of the inlet of the multi-nozzle variable flow turbine in the embodiment 6 of the present invention;
附图 13是本发明的实施例 7中多喷管可变流量涡轮进口横切面结构示意 图。  Figure 13 is a schematic view showing the cross-sectional structure of the multi-nozzle variable flow turbine inlet in the seventh embodiment of the present invention.
图中: 1-压气机; 2-蜗壳; 3-蜗壳喷嘴; 4-传动机构; 5-喷嘴环支撑盘; 6- 喷嘴叶片; 7-涡轮叶轮; 8、 81-中间隔板; 9-进气阔门; 10-喷管内流道; 11-喷 管外流道; 12-喷管中间流道; 13-喷管左流道; 14-喷管右流道; α-进气区域角 度。  In the figure: 1-compressor; 2-volute; 3-volute nozzle; 4-transmission mechanism; 5-nozzle ring support plate; 6-nozzle blade; 7-turbine wheel; 8, 81-intermediate partition; - intake air door; 10-spoke inner flow passage; 11-nozzle outer flow passage; 12-nozzle intermediate flow passage; 13-nozzle left flow passage; 14-nozzle right flow passage; α-intake area angle .
具体实施方式: detailed description:
实施例 1, 如附图 2、 图 5所示, 一种多喷管式可变流量增压装置, 包括蜗 壳 2, 蜗壳 2内设有进气口和与进气口连通的涡形进气流道, 在涡形进气流道 内沿蜗壳周向设有一块弧形的中间隔板 8, 所述中间隔板 8将涡形进气流道间 隔成喷管内流道 10和喷管外流道 11, 所述喷管内流道 10和喷管外流道 11均 实现部分周向进气。  Embodiment 1, as shown in FIG. 2 and FIG. 5, a multi-nozzle type variable flow supercharging device includes a volute 2, and an air inlet and a scroll connected to the air inlet are provided in the volute 2. In the air flow passage, a curved intermediate partition 8 is arranged in the spiral intake air passage along the circumferential direction of the volute, and the intermediate partition 8 divides the spiral intake passage into the nozzle inner flow passage 10 and the nozzle outer flow passage 11, Both the inner nozzle 10 and the outer nozzle 11 of the nozzle achieve partial circumferential intake.
所述喷管外流道 11靠近进气口的位置设有进气阀门 9。  An intake valve 9 is provided at a position of the nozzle outer flow passage 11 near the intake port.
所述中间隔板 8与蜗壳 2铸为一体, 中间隔板 8远离进气口的一端与蜗壳 2之间分布形成喷管内流道 10和喷管外流道 11的进气区域角度 α,所述喷管内 流道 10的进气区域角度 α为 30度,相对应的喷管外流道 11的进气区域角度 α 为 330度。 The intermediate partition 8 is integrally formed with the volute 2, and an angle α between the end of the intermediate partition 8 away from the intake port and the volute 2 is formed to form an intake region 10 of the nozzle inner passage 10 and the outer nozzle 11 of the nozzle, Inside the nozzle The intake region angle α of the flow path 10 is 30 degrees, and the corresponding intake region angle α of the nozzle outer flow passage 11 is 330 degrees.
实施例 2, 如附图 3、 图 4、 图 5所示, 实施例 1中, 在周向方向上对中间 隔板 8进行进一步延伸后, 所述喷管内流道 10的进气区域角度 α为 340度, 相对应的喷管外流道 11的进气区域角度 α为 20度。  Embodiment 2, as shown in FIG. 3, FIG. 4, FIG. 5, in Embodiment 1, after the intermediate partition 8 is further extended in the circumferential direction, the intake region angle α of the flow passage 10 in the nozzle At 340 degrees, the angle α of the intake region of the corresponding nozzle outer flow passage 11 is 20 degrees.
如附图 3所示, 发动机在低速工况下, 进气阀门 9处于关闭状态, 所有的 做功气体只经过喷管内流道 10对涡轮做功, 由于进气截面积变小,可有效的提 升涡轮的进气压力, 提高废气中的可用能量, 并且喷嘴的出口面积变小, 涡轮 的进气角度能控制在比较高的效率区域, 通过废气可用能量的提升和低速涡轮 效率的提高, 可以有效的增加发动机低速工况下的涡轮输出功, 满足发动机的 低速性能并达到降低排放的目的。  As shown in Fig. 3, the engine is in the closed state under low speed conditions, and all the working gas passes through the nozzle inner flow passage 10 to work on the turbine. Since the intake cross-sectional area becomes smaller, the turbine can be effectively lifted. The intake pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region, and the available energy of the exhaust gas and the efficiency of the low-speed turbine can be effectively improved. Increase the turbine output power under low engine speed conditions to meet the low speed performance of the engine and achieve the goal of reducing emissions.
如附图 4所示, 在发动机中高速工况下, 进气阀门 9处于开启状态, 进气 阀门 9的开度由进气阀门控制机构根据发动机的实际工况进行调节, 通过对不 同喷管流道的选择和不同废气流量分配的控制, 以满足发动机中高速的性能要 求。  As shown in FIG. 4, in the high-speed working condition of the engine, the intake valve 9 is in an open state, and the opening degree of the intake valve 9 is adjusted by the intake valve control mechanism according to the actual working condition of the engine, and the different nozzles are passed. The choice of flow path and control of different exhaust gas flow distribution to meet the high speed performance requirements of the engine.
本发明针对发动机对可变截面涡轮增压器的需求, 完成了多喷管式可变流 量增压系统涡轮部分的开发, 有效的利用了废气能量, 兼顾了发动机低速和中 高速工况下的增压需求。 该类型多喷管式可变流量进气涡轮可以采用现有普通 增压器的铸造及加工技术完成。  The invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine. Turbo demand. This type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.
上述实施例 1和实施例 2中, 可以通过中间隔板 8的合理分隔, 实现对喷 管内流道 10和喷管外流道 11进气区域角度的改变,喷管内流道 10的进气区域 角度 α为 0〜360度之间的任意之角度, 喷管外流道 11 的进气区域角度 a为 360〜0度之间的任意之角度, 喷管内流道 10的进气区域角度与喷管外流道 11 的进气区域角度之和为 360度。 In the above Embodiment 1 and Embodiment 2, the angle of the intake region of the inner flow passage 10 of the nozzle and the outer flow passage 11 of the nozzle can be changed by the reasonable separation of the intermediate partition 8, and the angle of the intake region of the flow passage 10 in the nozzle can be realized. α is an arbitrary angle between 0 and 360 degrees, the angle a of the intake region of the nozzle outer flow passage 11 is an arbitrary angle between 360 and 0 degrees, and the angle of the intake region of the flow passage 10 in the nozzle and the outflow of the nozzle Road 11 The sum of the angles of the intake regions is 360 degrees.
实施例 3, 本实施例与实施例 1不同之处在于在蜗壳 2设置了两块弧形的 中间隔板 8, 如附图 6、 图 7所示, 两块中间隔板 8与蜗壳 2铸为一体, ,两中 间隔板将蜗壳 2内的整个涡形进气流道间隔成三个流道: 喷管内流道 10、 喷管 外流道 11、 喷管中间流道 12。  Embodiment 3, this embodiment differs from Embodiment 1 in that two curved intermediate partitions 8 are disposed in the volute 2, as shown in FIG. 6 and FIG. 7, two intermediate partitions 8 and a volute 2 is integrally formed, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute 2 into three flow passages: a nozzle inner flow passage 10, a nozzle outer flow passage 11, and a nozzle intermediate flow passage 12.
所述喷管内流道 10的进气区域角度 α为 35度, 喷管中间流道 12的进气 区域角度 α为 35度, 相对应的喷管外流道 11的进气区域角度 α为 290度。  The angle α of the intake region of the flow passage 10 in the nozzle is 35 degrees, the angle α of the intake region of the nozzle intermediate passage 12 is 35 degrees, and the angle α of the intake region of the corresponding nozzle outer passage 11 is 290 degrees. .
所述喷管中间流道 12和喷管外流道 11靠近进气口处分别设有进气阀门 9, 阀门控制机构通过发动机不同工况的性能要求来调节各进气阀门的开度, 实现 对喷管流道和废气流量分配的控制, 满足发动机各工况的性能要求。  The nozzle intermediate flow passage 12 and the nozzle outer flow passage 11 are respectively provided with an intake valve 9 near the intake port, and the valve control mechanism adjusts the opening degree of each intake valve by the performance requirements of different working conditions of the engine, thereby realizing The control of the nozzle flow path and the exhaust gas flow distribution meets the performance requirements of the engine operating conditions.
实施例 4, 本实施例与实施例 2不同之处在于在蜗壳 2设置了两块弧形的 中间隔板 8, 如附图 7、 图 8所示, 两块中间隔板 8与蜗壳 2铸为一体, 两中 间隔板将蜗壳 2内的整个涡形进气流道间隔成三个流道: 喷管内流道 10、 喷管 外流道 11、 喷管中间流道 12。  Embodiment 4, this embodiment is different from Embodiment 2 in that two curved intermediate partitions 8 are disposed in the volute 2, as shown in FIG. 7 and FIG. 8, two intermediate partitions 8 and a volute 2 is integrally formed, and the two intermediate partitions divide the entire spiral inlet flow passage in the volute 2 into three flow passages: a nozzle inner flow passage 10, a nozzle outer flow passage 11, and a nozzle intermediate flow passage 12.
所述喷管内流道 10的进气区域角度 a为 225度, 喷管中间流道 12的进气 区域角度 α为 90度, 相对应的喷管外流道 11的进气区域角度 α为 45度。  The angle a of the intake region of the flow passage 10 in the nozzle is 225 degrees, the angle α of the intake region of the nozzle intermediate passage 12 is 90 degrees, and the angle α of the intake region of the corresponding nozzle outer passage 11 is 45 degrees. .
如图 8所示, 当发动机在低速工况下, 各进口阀门 9处于关闭状态, 所有 的做功气体只经过喷管内流道 10对涡轮做功, 由于进气截面积变小,可有效的 提升涡轮的进气压力, 提高废气中的可用能量, 并且喷嘴的出口面积变小, 涡 轮的进气角度能控制在比较高的效率区域, 通过废气可用能量的提升和低速涡 轮效率的提高, 可以有效的增加发动机低速工况下的涡轮输出功, 满足发动机 的低速性能并达到降低排放的目的。  As shown in Fig. 8, when the engine is in the low speed condition, the inlet valves 9 are in the closed state, and all the working gas passes through the nozzle inner flow passage 10 to work on the turbine. Since the intake cross-sectional area becomes smaller, the turbine can be effectively lifted. The intake pressure increases the available energy in the exhaust gas, and the outlet area of the nozzle becomes smaller. The intake angle of the turbine can be controlled in a relatively high efficiency region, and the available energy of the exhaust gas and the efficiency of the low-speed turbine can be effectively improved. Increase the turbine output power under low engine speed conditions to meet the low speed performance of the engine and achieve the goal of reducing emissions.
如附图 9所示, 发动机在中速工况下, 只有安装在喷管中间流道 12中的 进气阀门 9打开, 在喷管外流道 11中的进气阀门 9处于关闭状态。 如附图 10所示, 发动机在高速工况下, 安装在喷管中间流道 12中的进气 阀门 9和在喷管外流道 11中的进气阀门 9都打开。 As shown in Figure 9, the engine is only installed in the intermediate flow passage 12 of the nozzle under medium speed conditions. The intake valve 9 is opened, and the intake valve 9 in the nozzle outer flow passage 11 is in a closed state. As shown in Fig. 10, the engine is opened at a high speed condition, and the intake valve 9 installed in the nozzle intermediate flow passage 12 and the intake valve 9 in the nozzle outer flow passage 11 are opened.
阀门控制机构通过控制两进气阀门的组合工作, 实现对喷管流道的选择和 不同流量分配的控制, 以满足发动机在中高速工况下的性能要求。  The valve control mechanism realizes the selection of the nozzle flow passage and the control of different flow distribution by controlling the combined operation of the two intake valves to meet the performance requirements of the engine under medium and high speed conditions.
本发明针对发动机对可变截面涡轮增压器的需求, 完成了多喷管式可变流 量增压系统涡轮部分的开发, 有效的利用了废气能量, 兼顾了发动机低速和中 高速工况下的增压需求。 该类型多喷管式可变流量进气涡轮可以采用现有普通 增压器的铸造及加工技术完成。  The invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine. Turbo demand. This type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.
上述实施例 3和实施例 4中, 可以通过两个中间隔板 8的合理分隔, 实现 对喷管内流道 10和喷管外流道 11以及喷管中间流道 12的进气区域角度 α的改 变, 喷管内流道 10的进气区域角度 α为 0〜360度之间的任意之角度, 喷管外 流道 11 的进气区域角度 α在 360〜0度之间的任意之角度, 喷管中间流道 12 的进气区域角度 α在 0〜360度之间的任意之角度, 所述喷管内流道 10的进气 区域角度与喷管外流道 11的进气区域角度和喷管中间流道 12的进气区域角度 的之和为 360度。  In the above-mentioned Embodiment 3 and Embodiment 4, the change of the angle α of the intake region of the nozzle inner flow passage 10 and the nozzle outer flow passage 11 and the nozzle intermediate flow passage 12 can be realized by reasonable separation of the two intermediate partition plates 8. The angle α of the intake region of the flow passage 10 in the nozzle is an arbitrary angle between 0 and 360 degrees, and the angle α of the intake region of the outer flow passage 11 of the nozzle is at an arbitrary angle between 360 and 0 degrees, in the middle of the nozzle The angle α of the intake region of the flow passage 12 is any angle between 0 and 360 degrees, the angle of the intake region of the flow passage 10 in the nozzle and the angle of the intake region of the outer nozzle 11 of the nozzle and the intermediate passage of the nozzle The sum of the angles of the intake regions of 12 is 360 degrees.
实施例 5, 在实施例 1和实施例 2中, 如图 11所示, 还可以在涡形进气流 道内沿蜗壳径向设置中间隔板 8, 中间隔板 8将涡形进气流道间隔成并行的喷 管左流道 13和喷管右流道 14, 采用此种布置方式后, 各喷管流道均可实现非 全周进气, 同时也可以实现全周进气。  Embodiment 5 In Embodiment 1 and Embodiment 2, as shown in FIG. 11, an intermediate partition 8 may be disposed in the spiral intake air passage in the radial direction of the volute, and the intermediate partition 8 spaces the spiral intake passage In parallel with the nozzle left flow channel 13 and the nozzle right flow channel 14, after this arrangement, each nozzle flow channel can realize non-full-cycle intake, and can also achieve full-cycle intake.
实施例 6, 在实施例 5的基础上, 如图 12所示, 还可以在喷管右流道 14 内沿蜗壳的轴向设置中间隔板 81, 将喷管右流道 14间隔成内外两个流道, 此 种喷管布置方式既有平行布置又有上下布置,喷管左流道 13既可以实现部分周 向进气, 也可以实现全周进气, 喷管右流道 14可以实现部分周向进气。 Embodiment 6, on the basis of Embodiment 5, as shown in FIG. 12, an intermediate partition 81 may be disposed in the axial direction of the volute in the right flow passage 14 of the nozzle, and the right flow passage 14 of the nozzle may be partitioned into the inside and outside. Two flow passages, such a nozzle arrangement is arranged in parallel and up and down, and the left flow passage 13 of the nozzle can realize partial circumference To the intake air, full-cycle intake can also be achieved, and the nozzle right flow passage 14 can achieve partial circumferential intake.
实施例 7, 在实施例 1和实施例 2的基础上, 如图 13所示, 所述中间隔板 8 为两块, 相互交叉垂直设置, 将涡形进气流道间隔成四个喷管流道, 采用此种 布置方式后, 使结构变得更加灵活, 喷管之间既有平行布置也有上下布置, 可 以实现各个喷管的部分周向进气。 当然我们仍然可以根据实际的需要设定其他 数目的喷管流道, 以满足不同发动机性能设计的要求。  Embodiment 7, on the basis of Embodiment 1 and Embodiment 2, as shown in FIG. 13, the intermediate partitions 8 are two pieces, which are vertically arranged to intersect each other, and the spiral intake air flow passages are divided into four nozzle flows. After adopting this arrangement, the structure becomes more flexible, and the nozzles are arranged in parallel and up and down, and partial circumferential air intake of each nozzle can be realized. Of course, we can still set other nozzle flow channels according to actual needs to meet the requirements of different engine performance design.
本发明针对发动机对可变截面涡轮增压器的需求, 完成了多喷管式可变流 量增压系统涡轮部分的开发, 有效的利用了废气能量, 兼顾了发动机低速和中 高速工况下的增压需求, 该类型多喷管式可变流量进气涡轮可以采用现有普通 增压器的铸造及加工技术完成。  The invention aims at the requirement of the variable-section turbocharger for the engine, completes the development of the turbine portion of the multi-nozzle variable-flow supercharging system, and effectively utilizes the exhaust gas energy, taking into account the low-speed and medium-high speed conditions of the engine. Turbocharging requirements, this type of multi-nozzle variable flow intake turbine can be completed using the casting and machining techniques of existing conventional superchargers.

Claims

权利要求 Rights request
1、 一种多喷管式可变流量增压装置, 包括蜗壳 (2), 蜗壳 (2) 内设有进 气口和与进气口连通的涡形进气流道, 其特征在于: 在涡形进气流道内设有至 少一块中间隔板 (8)。  A multi-nozzle variable flow supercharging device comprising a volute (2), an volute (2) having an air inlet and a scroll inlet passage communicating with the air inlet, wherein: At least one intermediate partition (8) is provided in the scroll inlet passage.
2、根据权利要求 1所述的多喷管式可变流量增压装置, 其特征在于: 所述 中间隔板 (8 ) 沿蜗壳周向设置。  A multi-nozzle type variable flow supercharging apparatus according to claim 1, wherein: said intermediate partition (8) is disposed along a circumferential direction of the volute.
3、根据权利要求 2所述的多喷管式可变流量增压装置, 其特征在于: 所述 中间隔板 (8 ) 的数量为一块, 中间隔板 (8 ) 将涡形进气流道间隔成喷管内流 道(10)和喷管外流道(11 ), 所述喷管外流道(11 )靠近进气口的位置设有进 气阀门 (9)。  The multi-nozzle type variable flow supercharging apparatus according to claim 2, wherein: the number of the intermediate partitions (8) is one piece, and the intermediate partition (8) spaces the spiral intake passages The nozzle inner flow passage (10) and the nozzle outer flow passage (11) are provided, and the nozzle outer flow passage (11) is provided with an intake valve (9) near the intake port.
4、 根据权利要求 2或 3所述的多.喷管式可变流量增压装置, 其特征在于: 所述中间隔板(8 )远离进气口的一端与蜗壳(2)之间分别形成喷管内流道( 10) 和喷管外流道 (11 ) 的进气区域角度 (α)。  The multi-nozzle type variable flow supercharging device according to claim 2 or 3, characterized in that: the intermediate partition (8) is separated from the end of the air inlet and the volute (2) respectively The angle (α) of the intake region forming the inner flow passage (10) of the nozzle and the outer flow passage (11) of the nozzle.
5、根据权利要求 4所述的多喷管式可变流量增压装置, 其特征在于: 喷管 内流道 (10) 的进气区域角度 (ft) 为 0〜360度之间的任意之角度, 喷管外流 道(11 )的进气区域角度(ο 为 360〜0度之间的任意之角度,喷管内流道(10) 的进气区域角度与喷管外流道 (11 ) 的进气区域角度之和为 360度。  The multi-nozzle type variable flow supercharging device according to claim 4, characterized in that: the angle (ft) of the intake region of the inner flow passage (10) of the nozzle is an arbitrary angle between 0 and 360 degrees. , the angle of the intake region of the outer flow passage (11) of the nozzle (o is an arbitrary angle between 360 and 0 degrees, the angle of the intake region of the flow passage (10) in the nozzle and the intake of the outer flow passage (11) of the nozzle The sum of the area angles is 360 degrees.
6、根据权利要求 2所述的多喷管式可变流量增压装置,其特征在于: 所述 中间隔板 (8 ) 为两块, 两块中间隔板将蜗壳 (2 ) 内的整个涡形进气流道间隔 成三个流道: 喷管内流道 (10)、 喷管外流道 (11 )、 喷管中间流道 (12)。  The multi-nozzle type variable flow supercharging device according to claim 2, wherein: the intermediate partition (8) is two pieces, and the two intermediate partitions cover the entire volute (2) The spiral inlet passages are divided into three flow passages: a nozzle inner flow passage (10), a nozzle outer flow passage (11), and a nozzle intermediate flow passage (12).
7、根据权利要求 6所述的多喷管式可变流量增压装置,其特征在于: 所述 喷管中间流道(12)和喷管外流道(11 )靠近进气口处分别设有进气阀门 (9)。  The multi-nozzle type variable flow supercharging device according to claim 6, wherein: the nozzle intermediate flow passage (12) and the nozzle outer flow passage (11) are respectively disposed adjacent to the intake port. Intake valve (9).
8、 根据权利要求 6或 7所述的多喷管式可变流量增压装置, 其特征在于: 喷管内流道 (10) 的进气区域角度 (α) 为 0〜360度之间的任意之角度, 喷管 外流道 (11 ) 的进气区域角度 (α) 为 0〜360度之间的任意之角度, 喷管中间 流道 (12) 的进气区域角度 (α) 在 0〜360度之间的任意之角度, 所述喷管内 流道 (10) 的进气区域角度与喷管外流道 (11 ) 的进气区域角度和喷管中间流 道 (12 ) 的进气区域角度的之和为 360度。 8. The multi-nozzle variable flow boosting device according to claim 6 or 7, wherein: The angle (α) of the intake region of the inner flow passage (10) in the nozzle is an arbitrary angle between 0 and 360 degrees, and the angle (α) of the intake region of the outer flow passage (11) of the nozzle is between 0 and 360 degrees. At any angle, the angle (α) of the intake region of the nozzle intermediate flow passage (12) is at any angle between 0 and 360 degrees, and the angle of the intake region of the inner flow passage (10) of the nozzle and the outflow of the nozzle The sum of the angle of the intake region of the passage (11) and the angle of the intake region of the intermediate passage (12) of the nozzle is 360 degrees.
9、 根据权利要求 1所述的多喷管式可变流量增压装置, 其特征在于: 所述 中间隔板(8)沿蜗壳径向设置,将涡形进气流道间隔成并行的喷管左流道(13 ) 和喷管右流道 (14)。  9. The multi-nozzle variable flow supercharging device according to claim 1, wherein: the intermediate partition (8) is disposed radially along the volute, and the spiral intake passage is spaced into parallel sprays. Tube left flow channel (13) and nozzle right channel (14).
10、 根据权利要求 9所述的多喷管式可变流量增压装置, 其特征在于: 在 喷管右流道(14) 内沿蜗壳的轴向设置中间隔板(81 ), 将喷管右流道(14) 间 隔成内外两个流道。  10. The multi-nozzle type variable flow supercharging device according to claim 9, wherein: an intermediate partition (81) is disposed in the axial direction of the volute in the right flow passage (14) of the nozzle, and the spray is sprayed. The right flow channel (14) is divided into two inner and outer flow channels.
11、 根据权利要求 1所述的多喷管式可变流量增压装置, 其特征在于: 所 述中间隔板(8 )为两块, 相互交叉垂直设置, 将涡形进气流道间隔成四个喷管 流道。  11. The multi-nozzle type variable flow supercharging device according to claim 1, wherein: the intermediate partition plate (8) is two pieces which are vertically arranged to intersect each other, and the spiral intake air flow path is divided into four. A nozzle flow path.
PCT/CN2011/000598 2011-01-27 2011-04-06 Multi-nozzle type variable-flow boosting apparatus WO2012100387A1 (en)

Applications Claiming Priority (2)

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CN 201110029166 CN102094704A (en) 2011-01-27 2011-01-27 Multi-nozzle type variable flow rate supercharging device

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CN102606233A (en) * 2012-03-19 2012-07-25 康跃科技股份有限公司 Variable-section spiral case with blade nozzle ring
CN103696814B (en) * 2013-11-14 2016-02-24 汉捷机械部件(常州)有限公司 The triple channel volute of variable cross section
CN108267295B (en) * 2017-12-25 2019-10-18 中国航天空气动力技术研究院 A kind of flow control jet pipe
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