WO2012099203A1 - Aniline black and resin composition, aqueous dispersion, and solvent dispersion using said aniline black - Google Patents

Aniline black and resin composition, aqueous dispersion, and solvent dispersion using said aniline black Download PDF

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WO2012099203A1
WO2012099203A1 PCT/JP2012/051076 JP2012051076W WO2012099203A1 WO 2012099203 A1 WO2012099203 A1 WO 2012099203A1 JP 2012051076 W JP2012051076 W JP 2012051076W WO 2012099203 A1 WO2012099203 A1 WO 2012099203A1
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aniline black
aniline
value
present
black
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PCT/JP2012/051076
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French (fr)
Japanese (ja)
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下畑祐介
上原高平
志茂伸哉
青木功荘
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戸田工業株式会社
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Publication of WO2012099203A1 publication Critical patent/WO2012099203A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B17/00Azine dyes
    • C09B17/02Azine dyes of the benzene series
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • C09B67/0084Dispersions of dyes
    • C09B67/0085Non common dispersing agents
    • C09B67/0086Non common dispersing agents anionic dispersing agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • C09B67/0084Dispersions of dyes
    • C09B67/0085Non common dispersing agents
    • C09B67/009Non common dispersing agents polymeric dispersing agent
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B68/00Organic pigments surface-modified by grafting, e.g. by establishing covalent or complex bonds, in order to improve the pigment properties, e.g. dispersibility or rheology
    • C09B68/20Organic pigments surface-modified by grafting, e.g. by establishing covalent or complex bonds, in order to improve the pigment properties, e.g. dispersibility or rheology characterised by the process features
    • C09B68/22Acid treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B69/00Dyes not provided for by a single group of this subclass
    • C09B69/10Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
    • C09B69/109Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing other specific dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks
    • C09D11/32Inkjet printing inks characterised by colouring agents
    • C09D11/322Pigment inks
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D17/00Pigment pastes, e.g. for mixing in paints
    • C09D17/001Pigment pastes, e.g. for mixing in paints in aqueous medium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D17/00Pigment pastes, e.g. for mixing in paints
    • C09D17/002Pigment pastes, e.g. for mixing in paints in organic medium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D17/00Pigment pastes, e.g. for mixing in paints
    • C09D17/003Pigment pastes, e.g. for mixing in paints containing an organic pigment

Definitions

  • the present invention provides aniline black excellent in blackness in which the average value of the average major axis diameter of primary particles to the average minor axis diameter (hereinafter referred to as the axial ratio) is highly controlled.
  • the present invention also provides a resin composition excellent in blackness colored by the aniline black and an aqueous or solvent dispersion.
  • Aniline black is a black dye and pigment obtained by oxidative condensation of aromatic amines such as aniline, toluidine, and phenylenediamine, and exhibits a bluish black that is not found in carbon black. Used in various applications such as paint, printing ink, paint, poster color, plastic, thermal transfer ink. As an oxidizing agent used for the production of aniline black, a method using dichromate is considered to be optimal.
  • chromium ion contained in dichromate is a pollutant that is extremely harmful to the human body (currently chromium contained in aniline black is coordinated to the pigment, and no harmful hexavalent chromium is contained, and safety is recognized.
  • copper ions derived from the copper salt used as a catalyst are also harmful substances. Therefore, there is a need for aniline black that does not use these harmful substances at the time of manufacture and has no fear of mixing these harmful substances.
  • an aniline black that does not contain harmful substances such as chromium and copper an aniline is made into an aqueous solution of acid and oxidized with persulfate (Patent Document 1), hydrogen peroxide,
  • Patent Document 2 and Patent Document 3 There are known methods for producing aniline black (Patent Document 2 and Patent Document 3) in which aniline is oxidized using a metal or a metal salt that can be a decomposition catalyst thereof and an OH radical generated as an oxidizing agent.
  • aniline black is known to have a higher volume resistance value than inorganic black pigments such as carbon black, and application of aniline black is being studied to overcome the above-mentioned problems.
  • Patent Document 7 As a colorant for a liquid crystal black matrix, it is known that carbon black is coated with a resin to impart dispersion stability and fluidity in a dispersion.
  • the hue of aniline black of patent document 1 has a bluish color as shown in the following comparative example, it is difficult to say that the blackness is sufficient due to the large axial ratio. Further, the resistance value is relatively low at 10 5 ⁇ ⁇ cm.
  • the aniline black described in the above-mentioned Patent Documents 2 and 3 has a yellow hue and a large axial ratio, as shown in Comparative Examples below, and it is difficult to say that the blackness is sufficient.
  • the black pigment described in the above-mentioned Patent Document 4 has a greenish hue as shown in the following comparative example, and has a large axial ratio, so it is difficult to say that the blackness is sufficient.
  • the resistance value is 10 4 ⁇ ⁇ cm, which is relatively low.
  • the present invention provides bluish black and excellent blackness and high resistance aniline black, and provides a resin composition excellent in blackness colored by the aniline black, and an aqueous and solvent-based dispersion. Doing this is a technical issue.
  • the present invention is aniline black characterized in that the primary particle axial ratio (average major axis diameter / average minor axis diameter) is in the range of 1.0 to 1.7 (Invention 1).
  • the present invention is the aniline black, wherein the average major axis diameter of the primary particles is in the range of 0.05 ⁇ m to 0.80 ⁇ m (Invention 2).
  • the present invention is the aniline black according to the present invention 1 or 2 having a powder pH in the range of 5.0 to 8.0 (present invention 3).
  • the present invention is the aniline black according to any one of the present inventions 1 to 3 having a volume resistivity of 10 6 ⁇ ⁇ cm or more (Invention 4).
  • the present invention provides any one of the present inventions 1 to 4 wherein the lightness (L * value) is 12.0 or less among the values obtained by measuring the color index L * value, a * value, and b * value.
  • the present invention is also a resin composition comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 6).
  • the present invention is an aqueous dispersion comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 7).
  • the present invention is a solvent-based dispersion comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 8).
  • the present invention produces an acidic aqueous solution of an aniline salt that is water-soluble with an acid, and a metal or a metal salt that can be a decomposition catalyst for the oxidizing agent and an oxidizing agent are dropped into the acidic aqueous solution of the aniline salt, An aniline black is produced by oxidative polymerization, and then the reaction solution is neutralized with an alkaline agent, filtered, washed with water, dried and then pulverized (Invention 9). .
  • the present invention is the method for producing aniline black according to the ninth aspect of the present invention, wherein a metal or a metal salt that can be a decomposition catalyst is made into a uniform aqueous solution in advance and then dropped simultaneously with the oxidizing agent (the present invention 10).
  • the aniline black according to the present invention is bluish black and excellent in blackness and suitable as aniline black having a high resistance value.
  • the resin composition colored with aniline black according to the present invention is suitable as a resin composition because of its excellent blackness.
  • the aqueous dispersion or solvent-based dispersion colored with aniline black according to the present invention is suitable as various dispersions because a paint having excellent blackness can be obtained.
  • aniline black according to the present invention will be described.
  • the axial ratio (average major axis diameter / average minor axis diameter) of the primary particles of aniline black according to the present invention is in the range of 1.0 to 1.7. When the axial ratio exceeds 1.7, the blackness is inferior. A more preferred axial ratio is 1.0 to 1.5.
  • the average major axis diameter of the primary particles of aniline black according to the present invention is preferably in the range of 0.05 ⁇ m to 0.80 ⁇ m.
  • the average major axis diameter of the primary particles is less than 0.05 ⁇ m, dispersion is difficult and the blackness is inferior.
  • the coloring power is low when the average major axis diameter of the primary particles exceeds 0.80 ⁇ m, the blackness is inferior.
  • a more preferable average major axis diameter is 0.10 to 0.50 ⁇ m.
  • the powder pH of the aniline black according to the present invention is preferably in the range of 5.0 to 8.0.
  • the hue may be greenish.
  • the powder pH exceeds 8.0, the hue is reddish.
  • a more preferable powder pH is 5.5 to 7.5.
  • the resistance value (volume resistivity value) of aniline black according to the present invention is preferably 10 6 ⁇ ⁇ cm or more. When the resistance value is less than 10 6 ⁇ ⁇ cm, the resistance value when the resin composition is used is not preferable because the resistance value is relatively low. A more preferable resistance value is 10 7 ⁇ ⁇ cm or more, and still more preferably 5 ⁇ 10 7 to 1 ⁇ 10 12 ⁇ ⁇ cm.
  • hues of aniline black according to the present invention being excellent in blackness means lightness (L) among the values obtained by measuring the color index L * value, a * value, and b * value measured by an evaluation method described later.
  • * Value is 12.0 or less.
  • the lightness (L * value) is more preferably 11.5 or less, still more preferably 5 to 11.0.
  • the a * value is preferably ⁇ 2 to 2
  • the b * value is preferably ⁇ 2 to 2.
  • An aniline black according to the present invention produces an acidic aqueous solution of an aniline salt that is water-soluble with an acid, and a metal or metal salt that can be a decomposition catalyst for an oxidant is added to the acidic aqueous solution of the aniline salt to form a mixed solution. While stirring the mixed solution, an oxidizing agent is added dropwise to oxidatively polymerize to produce aniline black, and then the reaction solution is neutralized with an alkaline agent, filtered, washed with water, dried and then pulverized. be able to.
  • the metal or metal salt that can serve as a decomposition catalyst may be dropped simultaneously with the oxidizing agent after making it into a uniform aqueous solution in advance.
  • aqueous acid solution examples include aqueous acid solutions such as hydrochloric acid, sulfuric acid, tetrafluoroboric acid, perchloric acid, and periodic acid, and these may be used alone or as a mixture.
  • concentration of the aqueous acid solution is usually about 1 to 20%, preferably about 2 to 15%, although it depends on the type of acid.
  • the oxidizing agent examples include persulfates such as ammonium persulfate, sodium persulfate, and potassium persulfate, hydrogen peroxide, and the like, and they may be used alone or as a mixture.
  • the amount of the oxidizing agent used is 0.1 to 10 mol, preferably 0.5 to 5 mol, per 1 mol of aniline.
  • the oxidizing agent in the present invention is preferably added gradually to the reaction solution. By adding over time, the rate of oxidative polymerization can be controlled, which is preferable in terms of particle size control.
  • Metals or metal salts that can act as decomposition catalysts for oxidants include iron, ferric chloride, ferric nitrate, ferric sulfate, ferrous chloride, ferrous nitrate, ferrous sulfate, platinum chloride, chloride Examples thereof include gold and silver nitrate, which may be used alone or as a mixture.
  • the amount of the catalyst used is usually about 0.01 to 1 mol, preferably about 0.02 to 0.5 mol, per 1 mol of aniline.
  • the metal or metal salt that can serve as a decomposition catalyst for the oxidizing agent is preferably added gradually to the reaction solution.
  • the decomposition rate of the oxidizing agent can be controlled, which is preferable in terms of controlling the axial ratio.
  • the oxidizing agent may be added usually taking 10 minutes to 10 hours, preferably 20 minutes to 5 hours.
  • the decomposition rate of the oxidant can be more easily controlled by simultaneously dropping the oxidant decomposition catalyst and the oxidant in the oxidative polymerization process.
  • the reaction temperature in the present invention is not particularly limited, but is usually 10 to 70 ° C., preferably 20 to 60 ° C.
  • reaction solution it is preferable to stir the reaction solution usually for 10 minutes to 10 hours, preferably 20 minutes to 5 hours after adding the oxidizing agent.
  • the pH is adjusted to a range of 5 to 10 with an alkali agent.
  • the pH is adjusted in the range of 6-9. If necessary, the mixture may be heated and stirred at 20 to 95 ° C. for 30 minutes to 1 hour.
  • an inorganic compound or an organic compound may be used as the alkali agent.
  • inorganic compounds include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, and carbonates such as sodium carbonate
  • organic compounds include trialkanolamines such as triethanolamine and triisopropanolamine.
  • the target aniline black After neutralizing with an alkali agent, the target aniline black can be obtained by filtering, washing with water and drying by a conventional method.
  • the lightness (L * value) of the resin composition according to the present invention is 12.0 or less in the value (L * value) of the color index measured by an evaluation method described later, and when a known aniline black is used. In comparison, the blackness is excellent. Considering the hue, the L * value is preferably 11.5 or less. Further, the result of visual observation of dispersibility is in the range of 3 to 4 in the evaluation method described later.
  • the blending ratio of aniline black in the resin composition according to the present invention can be used in the range of 0.01 to 200 parts by weight with respect to 100 parts by weight of the constituent substrate, and considering the handling of the black resin composition
  • the amount is preferably 0.05 to 100 parts by weight, more preferably 0.1 to 50 parts by weight.
  • additives such as a lubricant, a plasticizer, an antioxidant, an ultraviolet absorber, and various stabilizers are blended together with aniline black and a known thermoplastic resin as necessary.
  • the amount of the additive may be 50% by weight or less based on the total amount of aniline black and the thermoplastic resin. When the content of the additive exceeds 50% by weight, the moldability is lowered.
  • the resin raw material and aniline black are mixed well in advance, and then a strong shearing action is applied under heating using a kneader or an extruder to break up the aggregates of aniline black. After aniline black is uniformly dispersed in the resin, it is molded into a shape suitable for the purpose and used.
  • the viscosity of the aqueous dispersion is preferably 20.0 mPa ⁇ s or less, more preferably 15.0 mPa ⁇ s or less. When the viscosity of the dispersion exceeds 20 mPa ⁇ s, the blackness is inferior.
  • the lower limit of the viscosity of the aqueous dispersion is about 1.0 mPa ⁇ s.
  • the storage stability evaluation of the aqueous dispersion according to the present invention is preferably less than ⁇ 10%, more preferably ⁇ 6% or less, still more preferably ⁇ 5% or less in the viscosity change rate measured by the evaluation method described later. .
  • the viscosity of the solvent-based dispersion according to the present invention is preferably 20.0 mPa ⁇ s or less, more preferably 17.0 mPa ⁇ s or less. If it exceeds 20 mPa ⁇ s, the dispersibility is poor and the blackness is poor.
  • the lower limit of the viscosity of the solvent-based dispersion is about 2.0 mPa ⁇ s.
  • the storage stability evaluation of the solvent-based dispersion according to the present invention is preferably less than ⁇ 15%, more preferably ⁇ 12% or less, still more preferably ⁇ 10% or less, in the rate of change in viscosity measured by the evaluation method described later. is there.
  • the blending ratio of aniline black in the aqueous dispersion according to the present invention can be used in the range of 0.1 to 200 parts by weight with respect to 100 parts by weight of the dispersion-constituting substrate, and considering the handling of the dispersion, The amount is preferably 0.1 to 100 parts by weight, more preferably 0.1 to 50 parts by weight.
  • a resin As the dispersion-constituting substrate in the present invention, a resin, a solvent, and, if necessary, extender pigments, drying accelerators, surfactants, curing accelerators, auxiliaries and the like are blended.
  • acrylic resin alkyd resin, polyester resin, polyurethane resin, epoxy resin, phenol resin, melamine resin, amino resin and the like that are usually used as a solvent-based dispersion
  • aqueous dispersion commonly used water-soluble alkyd resins, water-soluble melamine resins, water-soluble acrylic resins, and water-soluble urethane emulsion resins can be used.
  • solvent toluene, xylene, butyl acetate, methyl acetate, methyl isobutyl ketone, butyl cellosolve, ethyl cellosolve, butyl alcohol, aliphatic hydrocarbons and the like that are usually used as solvent dispersions can be used.
  • aqueous dispersion butyl cellosolve, butyl alcohol and the like which are usually used in addition to water can be used.
  • Antifoaming agents include Nopco 8034 (product name), SN deformer 477 (product name), SN deformer 5013 (product name), SN deformer 247 (product name), SN deformer 382 (product name) (all of these are San Nopco Commercially available products such as manufactured by Co., Ltd., Antihome 08 (trade name), Emulgen 903 (trade name) (all of which are manufactured by Kao Corporation) can be used.
  • the axial ratio of the primary particles of aniline black according to the present invention is small because it is possible to arbitrarily control the decomposition rate of the oxidant by simultaneously dropping the catalyst and the oxidant during the oxidative polymerization process, and the oxidative polymerization rate. Is controlled.
  • the present inventor presumes that the blackness is excellent due to the improved dispersibility of aniline black by reducing the axial ratio.
  • the aniline black according to the present invention is bluish black and excellent in blackness, and has a high resistance value. Therefore, the aniline black is suitable as a colorant for electrophotographic toner and a colorant for black matrix, and a resin comprising the aniline black. It is also useful as a composition and an aqueous or solvent dispersion.
  • a typical embodiment of the present invention is as follows.
  • the average major axis diameter and the average minor axis diameter of the primary particle diameter were both measured by measuring the major axis diameter and the minor axis diameter of 350 particles shown in the electron micrograph, and showing the average value.
  • the axial ratio is shown as the ratio of the average major axis diameter to the average minor axis diameter (average major axis diameter / average minor axis diameter).
  • the pH value of the powder was measured by weighing 5 g of a sample into a 300 ml Erlenmeyer flask, adding 100 ml of boiled pure water, heating and holding the boiled state for about 5 minutes, then plugging it and letting it cool to room temperature. After adding water corresponding to the above, plugging again, shaking for 1 minute, allowing to stand for 5 minutes, the pH of the obtained supernatant was measured according to JIS Z8802-7, and the obtained value was determined as the powder pH value. did.
  • the volume resistivity of aniline black was measured by first measuring 0.5 g of the particle powder and applying it at a pressure of 1.372 ⁇ 10 7 Pa (140 Kg / cm 2 ) using a KBr tablet molding machine (Shimadzu Corporation). Pressure forming was performed to prepare a cylindrical sample to be measured.
  • this sample to be measured was set between stainless steel electrodes, and a resistance value R ( ⁇ ) was measured by applying a voltage of 15 V with an electric resistance measuring device (model 4329A, manufactured by Yokogawa Hokushin Electric Co., Ltd.).
  • the hue of the aniline black of the present invention is to produce a coated piece (coating thickness: about 6 ⁇ m) obtained by applying the dispersion prepared in Example 13 to be described later on a cast coated paper using a bar coater having a WET film thickness of 24 ⁇ m.
  • the color index L * value, a * value, and b * value were measured by using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite) according to JIS Z8729.
  • the color plate index of the resin plate having the composition described later is determined according to JIS Z8729 using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite).
  • the brightness (L * value) is shown as a measured value.
  • the dispersibility in the resin composition was evaluated in five stages by visually determining the number of undispersed aggregated particles on the surface of the obtained resin composition. 5 indicates the best dispersion state. 5: Undispersed material is not recognized. 1 to 4 pieces are recognized per 4: 1 cm 2 . 5-9 pieces are recognized per 3: 1 cm 2 . 10-49 per 2 cm 2 are observed. 50 or more are recognized per 1 cm 2 .
  • the dispersibility of the aniline black of the present invention in the resin composition it is preferably 3 or more, more preferably 4 or more in the above five-step evaluation.
  • the viscosity of the aqueous dispersion according to the present invention was measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
  • the initial viscosity and the viscosity with time after one week at 25 ° C. were measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
  • the change rate from the initial viscosity to the time-dependent viscosity was calculated by the following formula 2, and evaluated in the following four stages.
  • Viscosity change rate is less than ⁇ 10%
  • Viscosity change rate is ⁇ 10% or more and less than ⁇ 30%
  • Viscosity change rate is 30% or more and less than ⁇ 50%
  • Viscosity change rate is 50% or more
  • the coating film using the aqueous dispersion produced in Example 9 to be described later is 45 ° using a gloss meter UGV-5D (manufactured by Suga Test Instruments Co., Ltd.). The glossiness was determined by measurement. A higher gloss value indicates better dispersibility.
  • the hue of the coating film using the aqueous dispersion prepared in Example 9 described later is applied to JIS Z8729 using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite).
  • the color index L * value, a * value, and b * value were respectively measured according to the determined values.
  • the viscosity of the solvent dispersion according to the present invention was measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
  • the initial viscosity and the viscosity with time after one week at 25 ° C. were measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
  • the rate of change from the initial viscosity to the time-dependent viscosity was calculated by the following formula 3, and evaluated in the following three stages.
  • Viscosity change rate is less than ⁇ 15% ⁇ : Viscosity change rate is ⁇ 15% or more and less than ⁇ 30% ⁇ : Viscosity change rate is 30% or more and less than ⁇ 50%
  • the coating film using the solvent-based dispersion prepared in Example 13 described later is 45 ° using a gloss meter UGV-5D (manufactured by Suga Test Instruments Co., Ltd.). The glossiness was measured. A higher gloss value indicates better dispersibility.
  • the hue of the coating film using the solvent-based dispersion prepared in Example 13, which will be described later, is measured using a spectrophotometer X-Rite 939 (manufactured by X-Rite).
  • the color index L * value, a * value, and b * value are shown as measured values in accordance with Z8729.
  • Example 1 To 15.8 g (0.11 mol) of 71% sulfuric acid, 31.8 g (0.32 mol) of 35% hydrochloric acid and 2500 ml of water, 30 g (0.32 mol) of aniline was added and stirred and mixed at a liquid temperature of 60 ° C. A solution obtained by dissolving 4.6 g (0.0284 mol) of ferric iron in 70 ml of water and 78.0 g (0.69 mol) of 30% hydrogen peroxide were added dropwise over 2 hours, and then stirred at a liquid temperature of 60 ° C. for 1 hour. Mix and complete the reaction. After completion of the reaction, the reaction solution was filtered and washed with water.
  • Examples 2-4 Example 1 except that the amount of water, the type and addition amount of acid, the type and addition amount of catalyst and the addition method, the type and addition amount and addition method of oxidant, the reaction temperature and aging time, and the neutralization pH were variously changed. In the same manner, aniline black was obtained.
  • Comparative Example 1 30 g (0.32 mol) of aniline was placed in 18.0 g (0.11 mol) of 62% sulfuric acid, 31.8 g (0.32 mol) of 35% hydrochloric acid and 600 ml of water, dissolved with stirring, and then 2.5 g of ferrous chloride. (0.0197 mol) dissolved in 90 ml of water is added at once. While stirring and mixing at a liquid temperature of 30 ° C., 90.0 g (0.79 mol) of 30% hydrogen peroxide was added dropwise over 1 hour, and then stirred and mixed at a liquid temperature of 30 ° C. for 4 hours to complete the reaction. After completion of the reaction, the reaction solution was filtered and washed with water.
  • Comparative example 2 (follow-up experiment of Example 5 of JP-A-2001-261989): 30 g (0.32 mol) of aniline was dissolved in 600 ml (0.31 mol) of a 5.1% aqueous sulfuric acid solution, and 7.8 g (0.0289 mol) of ferric chloride hexahydrate was added thereto at a time, and the mixture was heated at 40 ° C. A solution obtained by dissolving 144 g (0.63 mol) of ammonium persulfate in 600 ml of water was added dropwise over 15 minutes, and then heated to 70 to 75 ° C. and stirred for 1 hour. After the reaction, insoluble matters were collected by filtration and washed with water.
  • Example 5 Weigh 1.5 g of aniline black obtained in Example 1 and 48.5 g of polyvinyl chloride resin powder 103EP8D (manufactured by Zeon Corporation), put them in a 100 cc poly beaker, mix well with a spatula, and mix the powder. Obtained.
  • the resin composition is sandwiched between surface-polished stainless steel plates, placed in a hot press heated to 180 ° C., and press-molded at a pressure of 1 ton / cm 2 to obtain a colored resin plate having a thickness of 1 mm. It was.
  • the L * value of the obtained colored resin plate was 9.9, and the dispersion state was 3.
  • Examples 6-8, Comparative Examples 5-8 A resin composition was obtained in the same manner as in Example 5 except that the kind of aniline black was variously changed.
  • Example 9 In a 140 ml glass bottle, 7.50 g of the aniline black powder obtained in Example 1 was used, and the aqueous dispersion composition was blended at the following ratio, and mixed and dispersed with a paint shaker for 60 minutes together with 50 g of 1.5 mm ⁇ glass beads to obtain an aqueous dispersion. Produced.
  • the aqueous dispersion was blended at the following ratio.
  • Aniline black 7.50 parts by weight, 2.50 parts by weight of anionic surfactant (Hitenol NF-08: manufactured by Daiichi Kogyo Seiyaku) 10.00 parts by weight of a styrene-acrylic copolymer, (JONCRYL63J: manufactured by BASF) 0.50 part by weight of antifoaming agent, (Envelope Gem AD-01: Nissin Chemical Industry) 31.00 parts by weight of water.
  • the viscosity of the obtained aqueous dispersion was 13.8 mPa ⁇ s.
  • the storage stability was ⁇ .
  • the glossiness was 17%, and the hue of the coating film had an L * value of 9.3, an a * value of 0.0, and a b * value of 0.3.
  • Examples 10-12, Comparative Examples 9-12 An aqueous dispersion was obtained in the same manner as in Example 9 except that the kind of aniline black was variously changed.
  • Example 13 In a 140 ml glass bottle, use 7.50 g of the aniline black powder obtained in Example 1, mix the solvent dispersion composition in the following ratio, and mix and disperse with 50 g of 1.5 mm ⁇ glass beads for 60 minutes using a paint shaker. The body was made.
  • the solvent-based dispersion was blended with the following composition.
  • Aniline black 7.50 parts by weight, 2.00 parts by weight of a polymeric dispersant, (PB822: Ajinomoto Fine Techno) Styrene-acrylic copolymer 3.00 parts by weight, (JONCRYL680: manufactured by BASF) 37.50 parts by weight of propylene glycol 1-monomethyl ether 2-acetate.
  • the obtained solvent viscosity was 16.2 mPa ⁇ s.
  • the storage stability was ⁇ .
  • the glossiness was 16%, and the hue of the coating film was L * value 9.6, a * value 0.1, and b * value 0.7.
  • Table 5 shows the properties of the solvent-based dispersion obtained at this time.
  • the aniline black according to the present invention is bluish black and excellent in blackness, and has a high resistance value. Therefore, the aniline black is suitable as a resin composition and an aqueous or solvent dispersion, and is suitable for paints, inks, inkjet inks, toners, It is useful in the fields of chemistry and electronic equipment using resists.

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Abstract

Provided are: an aniline black that contains no harmful substances such as chromium or copper, exhibits an excellent black color with a bluish cast, and has a high resistance; and a resin composition, aqueous dispersion, and solvent dispersion that are colored with said aniline black and exhibit an excellent black color. The ratio between the average major-axis length and average minor-axis length of the primary particles of said aniline black is 1.0 to 1.7.

Description

アニリンブラック及び該アニリンブラックを用いた樹脂組成物および水系、溶剤系分散体Aniline black, resin composition using the aniline black, and aqueous and solvent dispersions
 本発明は、一次粒子の平均長軸径の平均短軸径に対する軸比の平均値(以下、軸比と記す)を高度に制御した黒色度に優れるアニリンブラックを提供するものである。 The present invention provides aniline black excellent in blackness in which the average value of the average major axis diameter of primary particles to the average minor axis diameter (hereinafter referred to as the axial ratio) is highly controlled.
 また、本発明は、前記アニリンブラックによって着色した黒色度に優れる樹脂組成物および水系、溶剤系分散体を提供するものである。 The present invention also provides a resin composition excellent in blackness colored by the aniline black and an aqueous or solvent dispersion.
 アニリンブラックは、アニリン、トルイジン、フェニレンジアミンなどの芳香族アミンの酸化縮合によって得られる黒色の染料、顔料で、カーボンブラックに無い青みの黒色を呈するものであり、漆黒性を有する特長を生かして、塗料、印刷インキ、絵の具、ポスターカラー、プラスチック、熱転写インキ等、各種用途に使用されている。アニリンブラックの製造に用いられる酸化剤としては、重クロム酸塩を用いる方法が最適とされている。 Aniline black is a black dye and pigment obtained by oxidative condensation of aromatic amines such as aniline, toluidine, and phenylenediamine, and exhibits a bluish black that is not found in carbon black. Used in various applications such as paint, printing ink, paint, poster color, plastic, thermal transfer ink. As an oxidizing agent used for the production of aniline black, a method using dichromate is considered to be optimal.
 しかしながら、重クロム酸塩に含まれる、クロムイオンは人体に極めて有害な公害物質であり(現在アニリンブラックに含まれるクロムは色素に配位結合し、有害な六価クロムは含まれず安全性が認められてはいるが、)、また、触媒として用いられる銅塩に由来する銅イオンもまた有害物質である。従って、これら有害物質を製造時に使用せず、これら有害物質が混入する恐れの全くないアニリンブラックが求められている。 However, chromium ion contained in dichromate is a pollutant that is extremely harmful to the human body (currently chromium contained in aniline black is coordinated to the pigment, and no harmful hexavalent chromium is contained, and safety is recognized. However, copper ions derived from the copper salt used as a catalyst are also harmful substances. Therefore, there is a need for aniline black that does not use these harmful substances at the time of manufacture and has no fear of mixing these harmful substances.
 従来、クロムや銅などの有害物質を含まないアニリンブラックとして、アニリンを酸の水溶液とし、過硫酸塩で酸化することを特徴とするアニリンブラックの製造方法(特許文献1)、過酸化水素と、それの分解触媒となりうる金属又は金属塩を用い、発生するOHラジカルを酸化剤としてアニリンを酸化させてなる、アニリンブラックの製造方法(特許文献2、特許文献3)が知られている。 Conventionally, as an aniline black that does not contain harmful substances such as chromium and copper, an aniline is made into an aqueous solution of acid and oxidized with persulfate (Patent Document 1), hydrogen peroxide, There are known methods for producing aniline black (Patent Document 2 and Patent Document 3) in which aniline is oxidized using a metal or a metal salt that can be a decomposition catalyst thereof and an OH radical generated as an oxidizing agent.
 また、黒色度が高く粒子径を高度に制御したπ共役系重合体として、水溶性高分子化合物、遷移金属化合物およびプロトン酸の存在下に、酸化剤により酸化重合することにより得られる黒色顔料(特許文献4)が知られている。 In addition, as a π-conjugated polymer having a high blackness and a highly controlled particle diameter, a black pigment obtained by oxidative polymerization with an oxidizing agent in the presence of a water-soluble polymer compound, a transition metal compound and a protonic acid ( Patent document 4) is known.
 一方で、電子写真用非磁性現像剤や液晶用ブラックマトリックスなどの黒色の着色剤は、ほとんどが安価で着色力に優れるカーボンブラックが使用されている。近年、電子写真画像の高画質化や、ブラックマトリックスの高遮光率化が求められており、着色剤の添加量を増やすなどの高濃度化が検討されている。しかしながら、カーボンブラックはバインダー樹脂中での分散が難しく、体積抵抗値も低いために前者の場合は現像剤の帯電性能が阻害(帯電保持能力低下)されるという課題が残る。また、後者の場合は分散液中でカーボンブラックの分散安定性を付与することが難しいため流動性が悪くなり、レジスト薄膜としての体積抵抗値も低くなるという課題が残る。 On the other hand, most of black colorants such as non-magnetic developer for electrophotography and black matrix for liquid crystal use carbon black which is inexpensive and has excellent coloring power. In recent years, there has been a demand for higher image quality of electrophotographic images and higher light blocking ratio of the black matrix, and higher density such as increasing the amount of colorant added has been studied. However, since carbon black is difficult to disperse in the binder resin and has a low volume resistance value, the problem remains that in the former case, the charging performance of the developer is hindered (charge holding ability is reduced). In the latter case, it is difficult to impart dispersion stability of carbon black in the dispersion, so that the fluidity is deteriorated and the volume resistance value as a resist thin film remains low.
 一般に、アニリンブラックはカーボンブラックなどの無機の黒色顔料に比べて体積抵抗値が高いことが知られており、前述の課題を克服するためにアニリンブラックの適用検討が行われている。電子写真用非磁性現像剤の黒色の着色剤としては高温・高湿時においても電荷のリークが少ない、帯電保持性能に優れる現像剤としての適用が検討されている。(特許文献5、特許文献6) Generally, aniline black is known to have a higher volume resistance value than inorganic black pigments such as carbon black, and application of aniline black is being studied to overcome the above-mentioned problems. As a black colorant for a non-magnetic developer for electrophotography, application as a developer excellent in charge retention performance with little charge leakage even at high temperatures and high humidity is being studied. (Patent Literature 5, Patent Literature 6)
 また、液晶用ブラックマトリックスの着色剤としては、カーボンブラックに樹脂被覆を施して分散液中での分散安定性や流動性を付与することが知られている。(特許文献7) Also, as a colorant for a liquid crystal black matrix, it is known that carbon black is coated with a resin to impart dispersion stability and fluidity in a dispersion. (Patent Document 7)
特開2001-261989号公報JP 2001-261989 A 特開平10-245497号公報JP-A-10-245497 特開2000-72974号公報JP 2000-72974 A 特開平9-31353号公報Japanese Patent Laid-Open No. 9-31353 特開2010-19970号公報JP 2010-19970 A 特開2005-195693号公報JP 2005-195893 A 特開2001-106938号公報JP 2001-106938 A
 クロムや銅などの有害物質を含まないアニリンブラックであって、青みのある黒色で黒色度に優れるとともに、体積固有抵抗値(以下、「抵抗値」とする)が高いアニリンブラックは現在、要求されているところであるが、このような諸特性を有するアニリンブラックはいまだ得られていない。 Aniline black that does not contain toxic substances such as chromium and copper, is bluish black, has excellent blackness, and has a high volume resistivity (hereinafter referred to as “resistance”). However, aniline black having such various properties has not been obtained yet.
 即ち、前出特許文献1のアニリンブラックの色相は後出比較例に示す通り青みを有するものの、軸比が大きいため黒色度が十分とは言い難いものである。また、抵抗値は10Ω・cmと比較的低抵抗である。 That is, although the hue of aniline black of patent document 1 has a bluish color as shown in the following comparative example, it is difficult to say that the blackness is sufficient due to the large axial ratio. Further, the resistance value is relatively low at 10 5 Ω · cm.
 前出特許文献2および3記載のアニリンブラックは、後出比較例に示す通り、色相が黄みを有しており、軸比も大きいため黒色度が十分とは言い難いものである。 The aniline black described in the above-mentioned Patent Documents 2 and 3 has a yellow hue and a large axial ratio, as shown in Comparative Examples below, and it is difficult to say that the blackness is sufficient.
 前出特許文献4記載の黒色顔料は、後出比較例に示す通り、色相は緑みを有しており、軸比も大きいため黒色度が十分とは言い難いものである。また、抵抗値は10Ω・cmと比較的低抵抗である。 The black pigment described in the above-mentioned Patent Document 4 has a greenish hue as shown in the following comparative example, and has a large axial ratio, so it is difficult to say that the blackness is sufficient. The resistance value is 10 4 Ω · cm, which is relatively low.
 そこで、本発明は、青みのある黒色で黒色度に優れるとともに、抵抗値の高いアニリンブラックを提供し、並びに該アニリンブラックによって着色した黒色度に優れる樹脂組成物および水系、溶剤系分散体を提供することを技術的課題とする。 Accordingly, the present invention provides bluish black and excellent blackness and high resistance aniline black, and provides a resin composition excellent in blackness colored by the aniline black, and an aqueous and solvent-based dispersion. Doing this is a technical issue.
 前記技術的課題は、次の通りの本発明によって達成できる。 The technical problem can be achieved by the present invention as follows.
 即ち、本発明は、一次粒子の軸比(平均長軸径/平均短軸径)が1.0~1.7の範囲であることを特徴とするアニリンブラックである(本発明1)。 That is, the present invention is aniline black characterized in that the primary particle axial ratio (average major axis diameter / average minor axis diameter) is in the range of 1.0 to 1.7 (Invention 1).
 また、本発明は、一次粒子の平均長軸径が0.05μm~0.80μmの範囲であることを特徴とする前記アニリンブラックである(本発明2)。 Further, the present invention is the aniline black, wherein the average major axis diameter of the primary particles is in the range of 0.05 μm to 0.80 μm (Invention 2).
 また、本発明は、粉体pHが5.0~8.0の範囲にある本発明1又は2に記載のアニリンブラックである(本発明3)。 Further, the present invention is the aniline black according to the present invention 1 or 2 having a powder pH in the range of 5.0 to 8.0 (present invention 3).
 また、本発明は、体積固有抵抗が10Ω・cm以上である本発明1~3のいずれかに記載のアニリンブラックである(本発明4)。 Further, the present invention is the aniline black according to any one of the present inventions 1 to 3 having a volume resistivity of 10 6 Ω · cm or more (Invention 4).
 また、本発明は、表色指数L値、a値、b値をそれぞれ測定した値のうち、明度(L値)が12.0以下である本発明1~4のいずれかに記載のアニリンブラックである(本発明5)。 Further, the present invention provides any one of the present inventions 1 to 4 wherein the lightness (L * value) is 12.0 or less among the values obtained by measuring the color index L * value, a * value, and b * value. The aniline black described (Invention 5).
 また、本発明は、本発明1~5のいずれかに記載のアニリンブラックを含んでなる樹脂組成物である(本発明6)。 The present invention is also a resin composition comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 6).
 また、本発明は、本発明1~5のいずれかに記載のアニリンブラックを含んでなる水系分散体である(本発明7)。 Further, the present invention is an aqueous dispersion comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 7).
 また、本発明は、本発明1~5のいずれかに記載のアニリンブラックを含んでなる溶剤系分散体である(本発明8)。 In addition, the present invention is a solvent-based dispersion comprising the aniline black according to any one of the present inventions 1 to 5 (present invention 8).
 また、本発明は、酸により水可溶性にしたアニリン塩の酸性水溶液を作製し、該アニリン塩の酸性水溶液中に、酸化剤の分解触媒となりうる金属または金属塩と酸化剤とを滴下して、酸化重合してアニリンブラックを生成させ、次いで、反応溶液をアルカリ剤により中和して、濾過、水洗、乾燥を行った後、粉砕することから成るアニリンブラックの製造方法である(本発明9)。 Further, the present invention produces an acidic aqueous solution of an aniline salt that is water-soluble with an acid, and a metal or a metal salt that can be a decomposition catalyst for the oxidizing agent and an oxidizing agent are dropped into the acidic aqueous solution of the aniline salt, An aniline black is produced by oxidative polymerization, and then the reaction solution is neutralized with an alkaline agent, filtered, washed with water, dried and then pulverized (Invention 9). .
 また、本発明は、分解触媒となりうる金属または金属塩を予め均一な水溶液にした後、酸化剤と同時に滴下する本発明9に記載のアニリンブラックの製造方法である(本発明10)。 Further, the present invention is the method for producing aniline black according to the ninth aspect of the present invention, wherein a metal or a metal salt that can be a decomposition catalyst is made into a uniform aqueous solution in advance and then dropped simultaneously with the oxidizing agent (the present invention 10).
 本発明に係るアニリンブラックは、青みのある黒色で黒色度に優れるとともに、抵抗値の高いアニリンブラックとして好適である。 The aniline black according to the present invention is bluish black and excellent in blackness and suitable as aniline black having a high resistance value.
 本発明に係るアニリンブラックによって着色した樹脂組成物は、黒色度に優れるので樹脂組成物として好適である。また、本発明に係るアニリンブラックによって着色した水系分散体又は溶剤系分散体は、黒色度に優れた塗料が得られるので、各種分散体として好適である。 The resin composition colored with aniline black according to the present invention is suitable as a resin composition because of its excellent blackness. In addition, the aqueous dispersion or solvent-based dispersion colored with aniline black according to the present invention is suitable as various dispersions because a paint having excellent blackness can be obtained.
 本発明の構成をより詳しく説明すれば次の通りである。 The configuration of the present invention will be described in more detail as follows.
 先ず、本発明に係るアニリンブラックについて述べる。 First, aniline black according to the present invention will be described.
 本発明に係るアニリンブラックの一次粒子の軸比(平均長軸径/平均短軸径)は1.0~1.7の範囲である。軸比が1.7を越える場合には、黒色度が劣る。より好ましい軸比は1.0~1.5である。 The axial ratio (average major axis diameter / average minor axis diameter) of the primary particles of aniline black according to the present invention is in the range of 1.0 to 1.7. When the axial ratio exceeds 1.7, the blackness is inferior. A more preferred axial ratio is 1.0 to 1.5.
 本発明に係るアニリンブラックの一次粒子の平均長軸径は0.05μm~0.80μmの範囲であることが好ましい。一次粒子の平均長軸径が0.05μm未満の場合には分散が難しく、黒色度が劣る。また、一次粒子の平均長軸径が0.80μmを超える場合には着色力が低いため、黒色度が劣る。より好ましい平均長軸径は0.10~0.50μmである。 The average major axis diameter of the primary particles of aniline black according to the present invention is preferably in the range of 0.05 μm to 0.80 μm. When the average major axis diameter of the primary particles is less than 0.05 μm, dispersion is difficult and the blackness is inferior. Moreover, since the coloring power is low when the average major axis diameter of the primary particles exceeds 0.80 μm, the blackness is inferior. A more preferable average major axis diameter is 0.10 to 0.50 μm.
 本発明に係るアニリンブラックの粉体pHは5.0~8.0の範囲にあるのが好ましい。粉体pHが5.0未満の場合には、色相が緑みを有する場合がある。粉体pHが8.0を越える場合には、色相が赤みを有する。より好ましい粉体pHは5.5~7.5である。 The powder pH of the aniline black according to the present invention is preferably in the range of 5.0 to 8.0. When the powder pH is less than 5.0, the hue may be greenish. When the powder pH exceeds 8.0, the hue is reddish. A more preferable powder pH is 5.5 to 7.5.
 本発明に係るアニリンブラックの抵抗値(体積固有抵抗値)は10Ω・cm以上であることが好ましい。抵抗値が10Ω・cm未満の場合には、樹脂組成物とした際の抵抗値も比較的低抵抗となるため好ましくない。より好ましい抵抗値は10Ω・cm以上、更により好ましくは5×10~1×1012Ω・cmである。 The resistance value (volume resistivity value) of aniline black according to the present invention is preferably 10 6 Ω · cm or more. When the resistance value is less than 10 6 Ω · cm, the resistance value when the resin composition is used is not preferable because the resistance value is relatively low. A more preferable resistance value is 10 7 Ω · cm or more, and still more preferably 5 × 10 7 to 1 × 10 12 Ω · cm.
 本発明に係るアニリンブラックの色相のうち、黒色度に優れるとは、後述する評価方法によって測定した表色指数L値、a値、b値をそれぞれ測定した値のうち、明度(L値)が12.0以下の場合をいう。L値が12.0を越える場合には、黒色度に優れるとは言い難い。より好ましい明度(L値)は11.5以下、更により好ましくは5~11.0である。また、a値は-2~2が好ましく、b値は-2~2が好ましい。 Among the hues of aniline black according to the present invention, being excellent in blackness means lightness (L) among the values obtained by measuring the color index L * value, a * value, and b * value measured by an evaluation method described later. * Value) is 12.0 or less. When the L * value exceeds 12.0, it is difficult to say that the blackness is excellent. The lightness (L * value) is more preferably 11.5 or less, still more preferably 5 to 11.0. The a * value is preferably −2 to 2, and the b * value is preferably −2 to 2.
 次に、本発明に係るアニリンブラックの製造法について述べる。 Next, a method for producing aniline black according to the present invention will be described.
 本発明に係るアニリンブラックは、酸により水可溶性にしたアニリン塩の酸性水溶液を作製し、該アニリン塩の酸性水溶液中へ酸化剤の分解触媒となりうる金属または金属塩を添加して混合溶液とし、混合溶液を攪拌しながら、酸化剤を滴下して酸化重合してアニリンブラックを生成させ、次いで、反応溶液をアルカリ剤により中和して、濾過、水洗、乾燥を行った後、粉砕して得ることができる。なお、分解触媒となりうる金属または金属塩は予め均一な水溶液にした後、酸化剤と同時に滴下してもよい。 An aniline black according to the present invention produces an acidic aqueous solution of an aniline salt that is water-soluble with an acid, and a metal or metal salt that can be a decomposition catalyst for an oxidant is added to the acidic aqueous solution of the aniline salt to form a mixed solution. While stirring the mixed solution, an oxidizing agent is added dropwise to oxidatively polymerize to produce aniline black, and then the reaction solution is neutralized with an alkaline agent, filtered, washed with water, dried and then pulverized. be able to. The metal or metal salt that can serve as a decomposition catalyst may be dropped simultaneously with the oxidizing agent after making it into a uniform aqueous solution in advance.
 酸の水溶液としては、例えば塩酸、硫酸、テトラフルオロホウ酸、過塩素酸、過沃素酸等の酸水溶液などがあげられ、単独または混合物として使用してもよい。なお、酸の水溶液の濃度は、酸の種類にもよるが、通常、1~20%、好ましくは、2~15%程度である。 Examples of the aqueous acid solution include aqueous acid solutions such as hydrochloric acid, sulfuric acid, tetrafluoroboric acid, perchloric acid, and periodic acid, and these may be used alone or as a mixture. The concentration of the aqueous acid solution is usually about 1 to 20%, preferably about 2 to 15%, although it depends on the type of acid.
 酸化剤としては、過硫酸アンモニウム、過硫酸ナトリウム、過硫酸カリウム等の過硫酸塩、過酸化水素等があげられ、単独または混合物として使用してもよい。酸化剤の使用量はアニリン1モルに対して0.1~10モル、好ましくは0.5~5モルである。 Examples of the oxidizing agent include persulfates such as ammonium persulfate, sodium persulfate, and potassium persulfate, hydrogen peroxide, and the like, and they may be used alone or as a mixture. The amount of the oxidizing agent used is 0.1 to 10 mol, preferably 0.5 to 5 mol, per 1 mol of aniline.
 本発明における酸化剤は、反応溶液に対して徐々に添加することが好ましい。時間を掛けて添加することによって、酸化重合速度の制御が可能となるため、粒子径制御の点で好ましい。 The oxidizing agent in the present invention is preferably added gradually to the reaction solution. By adding over time, the rate of oxidative polymerization can be controlled, which is preferable in terms of particle size control.
 酸化剤の分解触媒となりうる金属または金属塩としては、鉄、塩化第二鉄、硝酸第二鉄、硫酸第二鉄、塩化第一鉄、硝酸第一鉄、硫酸第一鉄、塩化プラチナ、塩化金又は硝酸銀等があげられ、単独または混合物として使用してもよい。触媒の使用量は、通常、アニリン1モルに対し、0.01~1モル程度、好ましくは0.02~0.5モル程度が用いられる。 Metals or metal salts that can act as decomposition catalysts for oxidants include iron, ferric chloride, ferric nitrate, ferric sulfate, ferrous chloride, ferrous nitrate, ferrous sulfate, platinum chloride, chloride Examples thereof include gold and silver nitrate, which may be used alone or as a mixture. The amount of the catalyst used is usually about 0.01 to 1 mol, preferably about 0.02 to 0.5 mol, per 1 mol of aniline.
 本発明における酸化剤の分解触媒となりうる金属又は金属塩は、反応溶液に対して徐々に添加することが好ましい。時間を掛けて添加することによって、酸化剤の分解速度の制御が可能となるため、軸比制御の点で好ましい。 In the present invention, the metal or metal salt that can serve as a decomposition catalyst for the oxidizing agent is preferably added gradually to the reaction solution. By adding over time, the decomposition rate of the oxidizing agent can be controlled, which is preferable in terms of controlling the axial ratio.
 本発明においては、酸化剤を通常10分から10時間、好ましくは20分から5時間を要して添加すればよい。 In the present invention, the oxidizing agent may be added usually taking 10 minutes to 10 hours, preferably 20 minutes to 5 hours.
 本発明においては、酸化重合過程で、酸化剤の分解触媒と酸化剤を同時に滴下することによって、酸化剤の分解速度をより容易に制御することが可能となるためより好ましい。 In the present invention, it is more preferable because the decomposition rate of the oxidant can be more easily controlled by simultaneously dropping the oxidant decomposition catalyst and the oxidant in the oxidative polymerization process.
 本発明における反応温度は、特に限定されるものではないが、通常10~70℃、好ましくは20~60℃で反応させればよい。 The reaction temperature in the present invention is not particularly limited, but is usually 10 to 70 ° C., preferably 20 to 60 ° C.
 本発明においては、酸化剤を添加した後、通常、10分から10時間、好ましくは20分から5時間の間、反応溶液を撹拌することが好ましい。 In the present invention, it is preferable to stir the reaction solution usually for 10 minutes to 10 hours, preferably 20 minutes to 5 hours after adding the oxidizing agent.
 酸化重合して得たスラリーは強酸性になっているためアルカリ剤によりpHを5~10の範囲に調整される。好ましくはpHを6~9の範囲で調整される。要すれば20~95℃で30分~1時間加熱撹拌してもよい。 Since the slurry obtained by oxidative polymerization is strongly acidic, the pH is adjusted to a range of 5 to 10 with an alkali agent. Preferably, the pH is adjusted in the range of 6-9. If necessary, the mixture may be heated and stirred at 20 to 95 ° C. for 30 minutes to 1 hour.
 アルカリ剤としては、無機化合物および有機化合物のいずれでもよい。無機化合物としては水酸化ナトリムや水酸化カリウム等の水酸化アルカリ金属や炭酸ナトリウム等の炭酸塩などがあげられ、有機化合物としては、トリエタノールアミンやトリイソプロパノールアミンなどのトリアルカノールアミンなどがあげられる。 As the alkali agent, either an inorganic compound or an organic compound may be used. Examples of inorganic compounds include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, and carbonates such as sodium carbonate, and examples of organic compounds include trialkanolamines such as triethanolamine and triisopropanolamine. .
 アルカリ剤で中和した後、常法によって濾取、水洗し、乾燥すれば目的のアニリンブラックが得られる。 After neutralizing with an alkali agent, the target aniline black can be obtained by filtering, washing with water and drying by a conventional method.
 次に、本発明に係る樹脂組成物について述べる。 Next, the resin composition according to the present invention will be described.
 本発明に係る樹脂組成物の明度(L値)は、後述する評価方法によって測定した表色指数の明度(L値)が12.0以下であり、公知のアニリンブラックを用いた場合に比べ、黒色度に優れるものである。色相を考慮すれば、L値は11.5以下が好ましい。また、分散性の目視観察の結果は、後述する評価方法のうち3~4の範囲である。 The lightness (L * value) of the resin composition according to the present invention is 12.0 or less in the value (L * value) of the color index measured by an evaluation method described later, and when a known aniline black is used. In comparison, the blackness is excellent. Considering the hue, the L * value is preferably 11.5 or less. Further, the result of visual observation of dispersibility is in the range of 3 to 4 in the evaluation method described later.
 次に、本発明に係る樹脂組成物の製造法について述べる。 Next, a method for producing the resin composition according to the present invention will be described.
 本発明に係る樹脂組成物中におけるアニリンブラックの配合割合は、構成基材100重量部に対し0.01~200重量部の範囲で使用することができ、黒色樹脂組成物のハンドリングを考慮すれば、好ましくは0.05~100重量部、更に好ましくは0.1~50重量部である。 The blending ratio of aniline black in the resin composition according to the present invention can be used in the range of 0.01 to 200 parts by weight with respect to 100 parts by weight of the constituent substrate, and considering the handling of the black resin composition The amount is preferably 0.05 to 100 parts by weight, more preferably 0.1 to 50 parts by weight.
 本発明に係る樹脂組成物における構成基材としては、アニリンブラックと周知の熱可塑性樹脂とともに、必要により、滑剤、可塑剤、酸化防止剤、紫外線吸収剤、各種安定剤等の添加剤が配合される。 As a constituent substrate in the resin composition according to the present invention, additives such as a lubricant, a plasticizer, an antioxidant, an ultraviolet absorber, and various stabilizers are blended together with aniline black and a known thermoplastic resin as necessary. The
 添加剤の量は、アニリンブラックと熱可塑性樹脂との総和に対して50重量%以下であればよい。添加物の含有量が50重量%を越える場合には、成形性が低下する。 The amount of the additive may be 50% by weight or less based on the total amount of aniline black and the thermoplastic resin. When the content of the additive exceeds 50% by weight, the moldability is lowered.
 本発明に係る樹脂組成物は、樹脂原料とアニリンブラックとをあらかじめよく混合し、次に、混練機もしくは押出機を用いて加熱下で強いせん断作用を加えて、アニリンブラックの凝集体を破壊し、樹脂中にアニリンブラックを均一に分散させた後、目的に応じた形状に成形加工して使用する。 In the resin composition according to the present invention, the resin raw material and aniline black are mixed well in advance, and then a strong shearing action is applied under heating using a kneader or an extruder to break up the aggregates of aniline black. After aniline black is uniformly dispersed in the resin, it is molded into a shape suitable for the purpose and used.
 次に、本発明に係る水系分散体ならびに溶剤系分散体について述べる。 Next, the aqueous dispersion and the solvent dispersion according to the present invention will be described.
 水系分散体の粘度は、20.0mPa・s以下であることが好ましく、より好ましくは15.0mPa・s以下である。分散体の粘度が20mPa・sを越える場合には、黒色度が劣る。水系分散体の粘度の下限値は1.0mPa・s程度である。 The viscosity of the aqueous dispersion is preferably 20.0 mPa · s or less, more preferably 15.0 mPa · s or less. When the viscosity of the dispersion exceeds 20 mPa · s, the blackness is inferior. The lower limit of the viscosity of the aqueous dispersion is about 1.0 mPa · s.
 本発明に係る水系分散体の保存安定性評価は、後述する評価方法によって測定した粘度変化率において±10%未満が好ましく、より好ましくは±6%以下、更により好ましくは±5%以下である。 The storage stability evaluation of the aqueous dispersion according to the present invention is preferably less than ± 10%, more preferably ± 6% or less, still more preferably ± 5% or less in the viscosity change rate measured by the evaluation method described later. .
 本発明に係る溶剤系分散体の粘度は、20.0mPa・s以下であることが好ましく、より好ましくは17.0mPa・s以下である。20mPa・sを越える場合には、分散性が劣り黒色度が劣る。溶剤系分散体の粘度の下限値は2.0mPa・s程度である。 The viscosity of the solvent-based dispersion according to the present invention is preferably 20.0 mPa · s or less, more preferably 17.0 mPa · s or less. If it exceeds 20 mPa · s, the dispersibility is poor and the blackness is poor. The lower limit of the viscosity of the solvent-based dispersion is about 2.0 mPa · s.
 本発明に係る溶剤系分散体の保存安定性評価は、後述する評価方法によって測定した粘度変化率において±15%未満が好ましく、より好ましくは±12%以下、更により好ましくは±10%以下である。 The storage stability evaluation of the solvent-based dispersion according to the present invention is preferably less than ± 15%, more preferably ± 12% or less, still more preferably ± 10% or less, in the rate of change in viscosity measured by the evaluation method described later. is there.
 次に、本発明に係る水系分散体および溶剤系分散体の製造方法について述べる。 Next, a method for producing an aqueous dispersion and a solvent dispersion according to the present invention will be described.
 本発明に係る水系分散体におけるアニリンブラックの配合割合は、分散体構成基材100重量部に対し0.1~200重量部の範囲で使用することができ、分散体のハンドリングを考慮すれば、好ましくは0.1~100重量部、更に好ましくは0.1~50重量部である。 The blending ratio of aniline black in the aqueous dispersion according to the present invention can be used in the range of 0.1 to 200 parts by weight with respect to 100 parts by weight of the dispersion-constituting substrate, and considering the handling of the dispersion, The amount is preferably 0.1 to 100 parts by weight, more preferably 0.1 to 50 parts by weight.
 本発明における分散体構成基材としては、樹脂、溶剤及び必要に応じて体質顔料、乾燥促進剤、界面活性剤、硬化促進剤、助剤等が配合される。 As the dispersion-constituting substrate in the present invention, a resin, a solvent, and, if necessary, extender pigments, drying accelerators, surfactants, curing accelerators, auxiliaries and the like are blended.
 樹脂としては、溶剤系分散体として通常使用されるアクリル樹脂、アルキッド樹脂、ポリエステル樹脂、ポリウレタン樹脂、エポキシ樹脂、フェノール樹脂、メラミン樹脂、アミノ樹脂等を用いることができる。水系分散体としては、通常使用される水溶性アルキッド樹脂、水溶性メラミン樹脂、水溶性アクリル樹脂、水溶性ウレタンエマルジョン樹脂を用いることができる。 As the resin, acrylic resin, alkyd resin, polyester resin, polyurethane resin, epoxy resin, phenol resin, melamine resin, amino resin and the like that are usually used as a solvent-based dispersion can be used. As the aqueous dispersion, commonly used water-soluble alkyd resins, water-soluble melamine resins, water-soluble acrylic resins, and water-soluble urethane emulsion resins can be used.
 溶剤としては、溶剤系分散体として通常使用されるトルエン、キシレン、ブチルアセテート、メチルアセテート、メチルイソブチルケトン、ブチルセロソルブ、エチルセロソルブ、ブチルアルコール、脂肪族炭化水素等を用いることができる。 As the solvent, toluene, xylene, butyl acetate, methyl acetate, methyl isobutyl ketone, butyl cellosolve, ethyl cellosolve, butyl alcohol, aliphatic hydrocarbons and the like that are usually used as solvent dispersions can be used.
 水系分散体としては、水に加えて通常使用されるブチルセロソルブ、ブチルアルコール等を使用することができる。 As the aqueous dispersion, butyl cellosolve, butyl alcohol and the like which are usually used in addition to water can be used.
 消泡剤としては、ノプコ8034(商品名)、SNデフォーマー477(商品名)、SNデフォーマー5013(商品名)、SNデフォーマー247(商品名)、SNデフォーマー382(商品名)(以上、いずれもサンノプコ株式会社製)、アンチホーム08(商品名)、エマルゲン903(商品名)(以上、いずれも花王株式会社製)等の市販品を使用することができる。 Antifoaming agents include Nopco 8034 (product name), SN deformer 477 (product name), SN deformer 5013 (product name), SN deformer 247 (product name), SN deformer 382 (product name) (all of these are San Nopco Commercially available products such as manufactured by Co., Ltd., Antihome 08 (trade name), Emulgen 903 (trade name) (all of which are manufactured by Kao Corporation) can be used.
 <作用>
 本発明においては、アニリンブラックの一次粒子の軸比と、黒色度との間に密接な相関があることを見出した。
<Action>
In the present invention, it has been found that there is a close correlation between the axial ratio of primary particles of aniline black and the blackness.
 本発明に係るアニリンブラックの一次粒子の軸比が小さいのは、酸化重合過程で触媒と酸化剤を同時に滴下することで、酸化剤の分解速度を任意に制御することが可能となり、酸化重合速度が制御されることによる。軸比を小さくすることで、アニリンブラックの分散性が向上したことで黒色度が優れると本発明者は推定している。 The axial ratio of the primary particles of aniline black according to the present invention is small because it is possible to arbitrarily control the decomposition rate of the oxidant by simultaneously dropping the catalyst and the oxidant during the oxidative polymerization process, and the oxidative polymerization rate. Is controlled. The present inventor presumes that the blackness is excellent due to the improved dispersibility of aniline black by reducing the axial ratio.
 本発明に係るアニリンブラックは、青みのある黒色で黒色度に優れるとともに、抵抗値が高いので、電子写真トナー用着色剤、ブラックマトリック用着色剤として好適であり、該アニリンブラックを含んでなる樹脂組成物および水系、溶剤系分散体としても有用である。 The aniline black according to the present invention is bluish black and excellent in blackness, and has a high resistance value. Therefore, the aniline black is suitable as a colorant for electrophotographic toner and a colorant for black matrix, and a resin comprising the aniline black. It is also useful as a composition and an aqueous or solvent dispersion.
 本発明の代表的な実施の形態は、次の通りである。 A typical embodiment of the present invention is as follows.
 一次粒子径の平均長軸径と平均短軸径は、いずれも電子顕微鏡写真に示される粒子350個の粒子径の長軸径と短軸径をそれぞれ測定し、その平均値で示した。 The average major axis diameter and the average minor axis diameter of the primary particle diameter were both measured by measuring the major axis diameter and the minor axis diameter of 350 particles shown in the electron micrograph, and showing the average value.
 軸比は前出の平均長軸径の平均短軸径に対する比(平均長軸径/平均短軸径)として示した。 The axial ratio is shown as the ratio of the average major axis diameter to the average minor axis diameter (average major axis diameter / average minor axis diameter).
 粉体pH値は、試料5gを300mlの三角フラスコには秤取り、煮沸した純水100mlを加え、加熱して煮沸状態を約5分間保持した後、栓をして常温まで放冷し、減量に相当する水を加えて再び栓をして1分間振り混ぜ、5分間静置した後、得られた上澄み液のpHをJIS Z8802-7に従って測定し、得られた値を粉体pH値とした。 The pH value of the powder was measured by weighing 5 g of a sample into a 300 ml Erlenmeyer flask, adding 100 ml of boiled pure water, heating and holding the boiled state for about 5 minutes, then plugging it and letting it cool to room temperature. After adding water corresponding to the above, plugging again, shaking for 1 minute, allowing to stand for 5 minutes, the pH of the obtained supernatant was measured according to JIS Z8802-7, and the obtained value was determined as the powder pH value. did.
 アニリンブラックの体積固有抵抗値は、まず、粒子粉末0.5gを測り取り、KBr錠剤成形器(株式会社島津製作所)用いて、1.372×10Pa(140Kg/cm)の圧力で加圧成形を行い、円柱状の被測定試料を作製した。 The volume resistivity of aniline black was measured by first measuring 0.5 g of the particle powder and applying it at a pressure of 1.372 × 10 7 Pa (140 Kg / cm 2 ) using a KBr tablet molding machine (Shimadzu Corporation). Pressure forming was performed to prepare a cylindrical sample to be measured.
 次いで、この被測定試料をステンレス電極の間にセットし、電気抵抗測定装置(model 4329A 横河北辰電気株式会社製)で15Vの電圧を印加して抵抗値R(Ω)を測定した。 Next, this sample to be measured was set between stainless steel electrodes, and a resistance value R (Ω) was measured by applying a voltage of 15 V with an electric resistance measuring device (model 4329A, manufactured by Yokogawa Hokushin Electric Co., Ltd.).
 次いで、被測定(円柱状)試料の上面の面積A(cm)と厚みt0(cm)を測定し、下記数1にそれぞれの測定値を挿入して、体積固有抵抗値(Ω・cm)を求めた。 Next, the area A (cm 2 ) and the thickness t0 (cm) of the upper surface of the sample to be measured (cylindrical) are measured, and each measured value is inserted into the following equation 1 to determine the volume resistivity (Ω · cm). Asked.
 <数1>
 体積固有抵抗値(Ω・cm)=R×(A/t0)
<Equation 1>
Volume resistivity (Ω · cm) = R × (A / t0)
 本発明のアニリンブラックの色相は、後述実施例13で作製した分散液をキャスコート紙上にWET膜厚24μmのバーコーターを用いて塗布した塗布片(塗膜厚み:約6μm)を作製し、該塗布片について、分光測色計X-Rite939(X-Rite製)を用いてJIS Z8729に定めるところに従って表色指数L値、a値、b値をそれぞれ測定した値で示した。 The hue of the aniline black of the present invention is to produce a coated piece (coating thickness: about 6 μm) obtained by applying the dispersion prepared in Example 13 to be described later on a cast coated paper using a bar coater having a WET film thickness of 24 μm. For the coated pieces, the color index L * value, a * value, and b * value were measured by using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite) according to JIS Z8729.
 アニリンブラックの樹脂組成物の明度(L値)については、後述組成からなる樹脂プレートを、分光測色計X-Rite939(X-Rite製)を用いてJIS Z8729に定めるところに従って表色指数の明度(L値)を測定した値で示した。 For the lightness (L * value) of the resin composition of aniline black, the color plate index of the resin plate having the composition described later is determined according to JIS Z8729 using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite). The brightness (L * value) is shown as a measured value.
 樹脂組成物への分散性は、得られた樹脂組成物表面における未分散の凝集粒子の個数を目視により判定し、5段階で評価した。5が最も分散状態が良いことを示す。
  5:未分散物が認められない。
  4:1cm当たりに1~4個認められる。
  3:1cm当たりに5~9個認められる。
  2:1cm当たりに10~49個認められる。
  1:1cm当たりに50個以上認められる。
 本発明のアニリンブラックの樹脂組成物への分散性において、上記の5段階評価の3以上であることが好ましく、より好ましくは4以上である。
The dispersibility in the resin composition was evaluated in five stages by visually determining the number of undispersed aggregated particles on the surface of the obtained resin composition. 5 indicates the best dispersion state.
5: Undispersed material is not recognized.
1 to 4 pieces are recognized per 4: 1 cm 2 .
5-9 pieces are recognized per 3: 1 cm 2 .
10-49 per 2 cm 2 are observed.
50 or more are recognized per 1 cm 2 .
In the dispersibility of the aniline black of the present invention in the resin composition, it is preferably 3 or more, more preferably 4 or more in the above five-step evaluation.
 本発明に係る水系分散体の粘度はE型粘度計TV-30(東機産業社製)を用いて測定した。 The viscosity of the aqueous dispersion according to the present invention was measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
 本発明に係る水系分散体の保存安定性評価は、初期粘度と、25℃で1週間後の経時粘度をE型粘度計TV-30(東機産業社製)を用いて測定した。この初期粘度から経時粘度への変化率を下記数2で算出し、下記4段階で評価した。 In the storage stability evaluation of the aqueous dispersion according to the present invention, the initial viscosity and the viscosity with time after one week at 25 ° C. were measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.). The change rate from the initial viscosity to the time-dependent viscosity was calculated by the following formula 2, and evaluated in the following four stages.
 <数2>
 [粘度変化率]=([経時粘度]-[初期粘度])/[初期粘度]×100
<Equation 2>
[Viscosity change rate] = ([viscosity with time] − [initial viscosity]) / [initial viscosity] × 100
  ○:粘度変化率が±10%未満
  △:粘度変化率が±10%以上±30%未満
  ×:粘度変化率が30%以上±50%未満
  ××:粘度変化率が50%以上
○: Viscosity change rate is less than ± 10% △: Viscosity change rate is ± 10% or more and less than ± 30% ×: Viscosity change rate is 30% or more and less than ± 50% XX: Viscosity change rate is 50% or more
 本発明に係る水系系分散体の分散性については、後述実施例9で作製した水系分散体を用いた塗布膜について、グロスメーターUGV-5D(スガ試験機株式会社製)を用いて45°の光沢度を測定して求めた。光沢度の値が高い程分散性が良いことを示す。 Regarding the dispersibility of the aqueous dispersion according to the present invention, the coating film using the aqueous dispersion produced in Example 9 to be described later is 45 ° using a gloss meter UGV-5D (manufactured by Suga Test Instruments Co., Ltd.). The glossiness was determined by measurement. A higher gloss value indicates better dispersibility.
 本発明に係る水系分散体の色相については、後述実施例9で作製した水系分散体を用いた塗布膜の色相を、分光測色計X-Rite939(X-Rite製)を用いてJIS Z8729に定めるところに従って表色指数L値、a値、b値をそれぞれ測定した値で示した。 Regarding the hue of the aqueous dispersion according to the present invention, the hue of the coating film using the aqueous dispersion prepared in Example 9 described later is applied to JIS Z8729 using a spectrocolorimeter X-Rite 939 (manufactured by X-Rite). The color index L * value, a * value, and b * value were respectively measured according to the determined values.
 本発明に係る溶剤系分散体の粘度はE型粘度計TV-30(東機産業社製)を用いて測定した。 The viscosity of the solvent dispersion according to the present invention was measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.).
 本発明に係る溶剤系分散体の保存安定性評価は、初期粘度と、25℃で1週間後の経時粘度をE型粘度計TV-30(東機産業社製)を用いて測定した。この初期粘度から経時粘度への変化率を下記数3で算出し、下記3段階で評価した。 In the storage stability evaluation of the solvent-based dispersion according to the present invention, the initial viscosity and the viscosity with time after one week at 25 ° C. were measured using an E-type viscometer TV-30 (manufactured by Toki Sangyo Co., Ltd.). The rate of change from the initial viscosity to the time-dependent viscosity was calculated by the following formula 3, and evaluated in the following three stages.
 <数3>
 [粘度変化率]=([経時粘度]-[初期粘度])/[初期粘度]×100
<Equation 3>
[Viscosity change rate] = ([viscosity with time] − [initial viscosity]) / [initial viscosity] × 100
  ○:粘度変化率が±15%未満
  △:粘度変化率が±15%以上±30%未満
  ×:粘度変化率が30%以上±50%未満
○: Viscosity change rate is less than ± 15% Δ: Viscosity change rate is ± 15% or more and less than ± 30% ×: Viscosity change rate is 30% or more and less than ± 50%
 本発明に係る溶剤系分散体の分散性については、後述実施例13で作製した溶剤系分散体を用いた塗布膜について、グロスメーターUGV-5D(スガ試験機株式会社製)を用いて45°の光沢度を測定して求めた。光沢度の値が高い程分散性が良いことを示す。 Regarding the dispersibility of the solvent-based dispersion according to the present invention, the coating film using the solvent-based dispersion prepared in Example 13 described later is 45 ° using a gloss meter UGV-5D (manufactured by Suga Test Instruments Co., Ltd.). The glossiness was measured. A higher gloss value indicates better dispersibility.
 本発明に係る溶剤系分散体の色相については、後述実施例13で作製した溶剤系分散体を用いた塗布膜の色相を、分光測色計X-Rite939(X-Rite製)を用いてJIS Z8729に定めるところに従って表色指数L値、a値、b値をそれぞれ測定した値で示した。 Regarding the hue of the solvent-based dispersion according to the present invention, the hue of the coating film using the solvent-based dispersion prepared in Example 13, which will be described later, is measured using a spectrophotometer X-Rite 939 (manufactured by X-Rite). The color index L * value, a * value, and b * value are shown as measured values in accordance with Z8729.
 <アニリンブラックの製造>
 実施例1:
 71%硫酸15.8g(0.11mol)と35%塩酸31.8g(0.32mol)と水2500mlに、アニリン30g(0.32mol)を入れ、液温60℃で攪拌混合しながら、塩化第二鉄4.6g(0.0284mol)を水70mlに溶解したものと、30%過酸化水素78.0g(0.69mol)を2時間かけて滴下し、その後液温60℃にて1時間攪拌混合を行い反応終了とする。反応終了後、反応液を濾過、水洗し得られたケーキを1000mlの水を用い再分散させ、10%カセイソーダにてPH9.5に中和し、PHが安定した後濾過、水洗しペーストを60℃で乾燥してアニリンブラックを得た。(黒色顔料-1)
<Manufacture of aniline black>
Example 1:
To 15.8 g (0.11 mol) of 71% sulfuric acid, 31.8 g (0.32 mol) of 35% hydrochloric acid and 2500 ml of water, 30 g (0.32 mol) of aniline was added and stirred and mixed at a liquid temperature of 60 ° C. A solution obtained by dissolving 4.6 g (0.0284 mol) of ferric iron in 70 ml of water and 78.0 g (0.69 mol) of 30% hydrogen peroxide were added dropwise over 2 hours, and then stirred at a liquid temperature of 60 ° C. for 1 hour. Mix and complete the reaction. After completion of the reaction, the reaction solution was filtered and washed with water. The cake obtained was redispersed with 1000 ml of water, neutralized to pH 9.5 with 10% caustic soda, and after PH was stabilized, filtered and washed with water to obtain a paste. Drying at 0 ° C. gave aniline black. (Black pigment-1)
 実施例2~4:
 水量、酸の種類および添加量、触媒の種類および添加量と添加方法、酸化剤の種類および添加量と添加方法、反応温度と熟成時間、中和pHを種々変化させた以外は前記実施例1と同様にしてアニリンブラックを得た。
Examples 2-4:
Example 1 except that the amount of water, the type and addition amount of acid, the type and addition amount of catalyst and the addition method, the type and addition amount and addition method of oxidant, the reaction temperature and aging time, and the neutralization pH were variously changed. In the same manner, aniline black was obtained.
 このときの製造条件を表1に、得られたアニリンブラックの諸特性を表2に示す。 The production conditions at this time are shown in Table 1, and the characteristics of the obtained aniline black are shown in Table 2.
 比較例1:
 62%硫酸18.0g(0.11mol)と35%塩酸31.8g(0.32mol)と水600mlに、アニリン30g(0.32mol)を入れ、攪拌溶解した後、塩化第一鉄2.5g(0.0197mol)を水90mlに溶解したものを一度に添加する。液温30℃で攪拌混合しながら、30%過酸化水素90.0g(0.79mol)を1時間かけて滴下し、その後液温30℃にて4時間攪拌混合を行い反応終了とする。反応終了後、反応液を濾過、水洗し得られたケーキを1000mlの水を用い再分散させ、10%カセイソーダにてPH7.0に中和し、PHが安定した後濾過、水洗しペーストを60℃で乾燥してアニリンブラックを得た。(黒色顔料-5)
Comparative Example 1:
30 g (0.32 mol) of aniline was placed in 18.0 g (0.11 mol) of 62% sulfuric acid, 31.8 g (0.32 mol) of 35% hydrochloric acid and 600 ml of water, dissolved with stirring, and then 2.5 g of ferrous chloride. (0.0197 mol) dissolved in 90 ml of water is added at once. While stirring and mixing at a liquid temperature of 30 ° C., 90.0 g (0.79 mol) of 30% hydrogen peroxide was added dropwise over 1 hour, and then stirred and mixed at a liquid temperature of 30 ° C. for 4 hours to complete the reaction. After completion of the reaction, the reaction solution was filtered and washed with water. The cake obtained was redispersed with 1000 ml of water, neutralized to pH 7.0 with 10% caustic soda, and after PH was stabilized, filtered and washed with water to obtain a paste. Drying at 0 ° C. gave aniline black. (Black pigment-5)
 このときの製造条件を表1に、得られたアニリンブラックの諸特性を表2に示す。 The production conditions at this time are shown in Table 1, and the characteristics of the obtained aniline black are shown in Table 2.
 比較例2(特開2001-261989号公報の実施例5の追試実験):
 アニリン30g(0.32mol)を5.1%硫酸水溶液600ml(0.31mol)に溶解し、これに塩化第二鉄6水和物7.8g(0.0289mol)を一度に加え、40℃で過硫酸アンモニウム144g(0.63mol)を水600mlに溶解した溶液を15分間で滴下した後、70~75℃に加熱して1時間撹拌した。反応後、不溶物を濾取、水洗し、得られたケーキを900mlの水に再スラリー化し、10%水酸化ナトリウム水溶液でpH7に調整した後、90℃で30分間加熱撹拌した。不溶物を濾取、水洗、乾燥して、アニリンブラックを得た。(黒色顔料-6)
Comparative example 2 (follow-up experiment of Example 5 of JP-A-2001-261989):
30 g (0.32 mol) of aniline was dissolved in 600 ml (0.31 mol) of a 5.1% aqueous sulfuric acid solution, and 7.8 g (0.0289 mol) of ferric chloride hexahydrate was added thereto at a time, and the mixture was heated at 40 ° C. A solution obtained by dissolving 144 g (0.63 mol) of ammonium persulfate in 600 ml of water was added dropwise over 15 minutes, and then heated to 70 to 75 ° C. and stirred for 1 hour. After the reaction, insoluble matters were collected by filtration and washed with water. The obtained cake was reslurried in 900 ml of water, adjusted to pH 7 with a 10% aqueous sodium hydroxide solution, and then heated and stirred at 90 ° C. for 30 minutes. The insoluble material was collected by filtration, washed with water, and dried to obtain aniline black. (Black pigment-6)
 このときの製造条件を表1に、得られたアニリンブラックの諸特性を表2に示す。 The production conditions at this time are shown in Table 1, and the characteristics of the obtained aniline black are shown in Table 2.
 比較例3(特開2000-72974号公報の実施例1の追試実験):
 62%硫酸18.0g(0.11mol)と35%塩酸31.8g(0.32mol)と水300mlに、アニリン30g(0.32mol)を入れ、攪拌溶解した後、硫酸第一鉄13.2g(0.0869mol)を水60mlに溶解したものを一度に添加する。液温15℃で攪拌混合しながら、30%過酸化水素90.0g(0.79mol)を4時間にて添加し、その後液温15℃にて4時間攪拌混合を行い反応終了とする。反応終了後、反応液を濾過、水洗し得られたケーキを960mlの水を用い再分散させ、10%カセイソーダにてPH7に中和し、PHが安定した後濾過、水洗しペーストを60℃で乾燥して、アニリンブラックを得た。(黒色顔料-7)
Comparative Example 3 (Follow-up experiment of Example 1 of JP-A-2000-72974):
To 18.0 g (0.11 mol) of 62% sulfuric acid, 31.8 g (0.32 mol) of 35% hydrochloric acid and 300 ml of water, 30 g (0.32 mol) of aniline was added and dissolved by stirring, and then 13.2 g of ferrous sulfate. (0.0869 mol) dissolved in 60 ml of water is added all at once. While stirring and mixing at a liquid temperature of 15 ° C., 90.0 g (0.79 mol) of 30% hydrogen peroxide was added over 4 hours, and then stirred and mixed at a liquid temperature of 15 ° C. for 4 hours to complete the reaction. After completion of the reaction, the reaction solution was filtered and washed with water. The cake obtained was redispersed using 960 ml of water, neutralized to PH7 with 10% caustic soda, and after PH was stabilized, filtered and washed, and the paste was washed at 60 ° C. Drying gave aniline black. (Black pigment-7)
 このときの製造条件を表1に、得られたアニリンブラックの諸特性を表2に示す。 The production conditions at this time are shown in Table 1, and the characteristics of the obtained aniline black are shown in Table 2.
 比較例4(特開平9-31353号公報の実施例4の追試実験):
 イオン交換水540部、4メチルベンゼンスルホン酸30部(0.17mol)、1%濃度の硫酸第二鉄15部(0.0004mol)、あらかじめ溶解させておいたポリイソプレンスルホン酸ナトリウム(分子量=3万)10%濃度の水溶液350部を反応容器に仕込み、よく攪拌し、ついで35%塩酸33.8g(0.33mol)とアニリン30g(0.32mol)を仕込んだ。反応温度を20℃に保ちながら、5%濃度の過酸化水素水360部を2時間かけて連続的に添加し、さらに2時間攪拌した後、濾過、水洗しペーストを60℃で乾燥して、黒色顔料を得た。(黒色顔料-8)
Comparative example 4 (follow-up experiment of Example 4 of JP-A-9-31353):
540 parts of ion-exchanged water, 30 parts of 4-methylbenzenesulfonic acid (0.17 mol), 15 parts of ferric sulfate at a concentration of 1% (0.0004 mol), pre-dissolved sodium polyisoprenesulfonate (molecular weight = 3 10) 350% of a 10% strength aqueous solution was charged into a reaction vessel, stirred well, and then charged with 33.8 g (0.33 mol) of 35% hydrochloric acid and 30 g (0.32 mol) of aniline. While maintaining the reaction temperature at 20 ° C., 360 parts of 5% hydrogen peroxide solution was continuously added over 2 hours, stirred for another 2 hours, filtered, washed with water, and the paste was dried at 60 ° C. A black pigment was obtained. (Black pigment-8)
 このときの製造条件を表1に、得られた黒色顔料の諸特性を表2に示す。 The production conditions at this time are shown in Table 1, and the characteristics of the obtained black pigment are shown in Table 2.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 <樹脂組成物の製造>
 実施例5:
 実施例1で得たアニリンブラック1.5gとポリ塩化ビニル樹脂粉末103EP8D(日本ゼオン株式会社製)48.5gとを秤量し、これらを100ccポリビーカーに入れ、スパチュラでよく混合して混合粉末を得た。
<Manufacture of resin composition>
Example 5:
Weigh 1.5 g of aniline black obtained in Example 1 and 48.5 g of polyvinyl chloride resin powder 103EP8D (manufactured by Zeon Corporation), put them in a 100 cc poly beaker, mix well with a spatula, and mix the powder. Obtained.
 得られた混合粉末にステアリン酸カルシウムを0.5g加えて混合し、160℃に加熱した熱間ロールのクリアランスを0.2mmに設定し、上記混合粉末を少しずつロールに練り込んで樹脂組成物が一体となるまで混練を続けた後、樹脂組成物をロールから剥離して着色樹脂プレート原料をとして用いた。 0.5 g of calcium stearate is added to and mixed with the obtained mixed powder, the clearance of the hot roll heated to 160 ° C. is set to 0.2 mm, and the resin composition is kneaded into the roll little by little. The kneading was continued until they were integrated, and then the resin composition was peeled off from the roll and used as a colored resin plate raw material.
 次に、表面研磨されたステンレス板の間に上記樹脂組成物を挟んで180℃に加熱したホットプレス内に入れ、1トン/cmの圧力で加圧成形して厚さ1mmの着色樹脂プレートを得た。 Next, the resin composition is sandwiched between surface-polished stainless steel plates, placed in a hot press heated to 180 ° C., and press-molded at a pressure of 1 ton / cm 2 to obtain a colored resin plate having a thickness of 1 mm. It was.
 得られた着色樹脂プレートのL値は9.9で、分散状態は3であった。 The L * value of the obtained colored resin plate was 9.9, and the dispersion state was 3.
 実施例6~8、比較例5~8:
 アニリンブラックの種類を種々変化させた以外は、前記実施例5と同様にして樹脂組成物を得た。
Examples 6-8, Comparative Examples 5-8:
A resin composition was obtained in the same manner as in Example 5 except that the kind of aniline black was variously changed.
 このときに得られた樹脂組成物の諸特性を表3に示す。 The properties of the resin composition obtained at this time are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 <水系分散体の製造>
 実施例9:
 140mlのガラスビンに、実施例1で得たアニリンブラック粉末7.50gを用い、水系分散体組成を下記割合で配合して1.5mmφガラスビーズ50gとともにペイントシェーカーで60分間混合分散し水系分散体を作製した。
<Production of aqueous dispersion>
Example 9:
In a 140 ml glass bottle, 7.50 g of the aniline black powder obtained in Example 1 was used, and the aqueous dispersion composition was blended at the following ratio, and mixed and dispersed with a paint shaker for 60 minutes together with 50 g of 1.5 mmφ glass beads to obtain an aqueous dispersion. Produced.
 水系分散体は、下記の割合で配合した。
 アニリンブラック                 7.50重量部、
 アニオン系界面活性剤              2.50重量部、
  (ハイテノールNF-08 :第一工業製薬製)
 スチレンーアクリル共重合体          10.00重量部、
  (JONCRYL63J  :BASF製)
 消泡剤                     0.50重量部、
  (エンバイロジェムAD-01 :日信化学工業製)
 水                      31.00重量部。
The aqueous dispersion was blended at the following ratio.
Aniline black 7.50 parts by weight,
2.50 parts by weight of anionic surfactant
(Hitenol NF-08: manufactured by Daiichi Kogyo Seiyaku)
10.00 parts by weight of a styrene-acrylic copolymer,
(JONCRYL63J: manufactured by BASF)
0.50 part by weight of antifoaming agent,
(Envelope Gem AD-01: Nissin Chemical Industry)
31.00 parts by weight of water.
 得られた水系分散体の粘度は13.8mPa・sであった。保存安定性は○であった。また、光沢度は17%で塗膜の色相はL値が9.3、a値が0.0、b値が0.3であった。 The viscosity of the obtained aqueous dispersion was 13.8 mPa · s. The storage stability was ○. Further, the glossiness was 17%, and the hue of the coating film had an L * value of 9.3, an a * value of 0.0, and a b * value of 0.3.
 実施例10~12、比較例9~12:
 アニリンブラックの種類を種々変化させた以外は、前記実施例9と同様にして水系分散体を得た。
Examples 10-12, Comparative Examples 9-12:
An aqueous dispersion was obtained in the same manner as in Example 9 except that the kind of aniline black was variously changed.
このときに得られた水系分散体の諸特性を表4に示す。 Various characteristics of the aqueous dispersion obtained at this time are shown in Table 4.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 <溶剤系分散体の製造>
 実施例13:
 140mlのガラスビンに、実施例1で得たアニリンブラック粉末7.50gを用い、溶剤系分散体組成を下記割合で配合して1.5mmφガラスビーズ50gとともにペイントシェーカーで60分間混合分散し溶剤系分散体を作製した。
<Production of solvent-based dispersion>
Example 13:
In a 140 ml glass bottle, use 7.50 g of the aniline black powder obtained in Example 1, mix the solvent dispersion composition in the following ratio, and mix and disperse with 50 g of 1.5 mmφ glass beads for 60 minutes using a paint shaker. The body was made.
 溶剤系分散体は、下記の組成で配合した。
 アニリンブラック                7.50重量部、
 高分子分散剤                  2.00重量部、
  (PB822:味の素ファインテクノ製)
 スチレンーアクリル共重合体           3.00重量部、
  (JONCRYL680:BASF製)
 プロピレングリコール1-モノメチルエーテル2-アセタート
                                               37.50重量部。
The solvent-based dispersion was blended with the following composition.
Aniline black 7.50 parts by weight,
2.00 parts by weight of a polymeric dispersant,
(PB822: Ajinomoto Fine Techno)
Styrene-acrylic copolymer 3.00 parts by weight,
(JONCRYL680: manufactured by BASF)
37.50 parts by weight of propylene glycol 1-monomethyl ether 2-acetate.
 得られた溶剤系粘度は16.2mPa・sであった。保存安定性は○であった。
 また、光沢度は16%で塗膜の色相はL値が9.6、a値が0.1、b値が0.7であった。
The obtained solvent viscosity was 16.2 mPa · s. The storage stability was ○.
Further, the glossiness was 16%, and the hue of the coating film was L * value 9.6, a * value 0.1, and b * value 0.7.
 実施例14~16、比較例13~16:
 アニリンブラックの種類を種々変化させた以外は、前記実施例13と同様にして溶剤系分散体を得た。
Examples 14 to 16, Comparative Examples 13 to 16:
A solvent-based dispersion was obtained in the same manner as in Example 13 except that the kind of aniline black was variously changed.
 このときに得られた溶剤系分散体の諸特性を表5に示す。 Table 5 shows the properties of the solvent-based dispersion obtained at this time.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 本発明に係るアニリンブラックは、青みのある黒色で黒色度に優れるとともに、抵抗値が高いので、樹脂組成物および水系、溶剤系分散体としても好適であり、塗料、インキ、インクジェットインク、トナー、レジスト等を使用する化学、電子機器等の分野において有用である。 The aniline black according to the present invention is bluish black and excellent in blackness, and has a high resistance value. Therefore, the aniline black is suitable as a resin composition and an aqueous or solvent dispersion, and is suitable for paints, inks, inkjet inks, toners, It is useful in the fields of chemistry and electronic equipment using resists.

Claims (10)

  1.  一次粒子の軸比(平均長軸径/平均短軸径)が1.0~1.7の範囲であることを特徴とするアニリンブラック。 Aniline black characterized in that the primary particle axial ratio (average major axis diameter / average minor axis diameter) is in the range of 1.0 to 1.7.
  2.  一次粒子の平均長軸径が0.05μm~0.80μmの範囲である請求項1記載のアニリンブラック。 The aniline black according to claim 1, wherein the average major axis diameter of the primary particles is in the range of 0.05 µm to 0.80 µm.
  3.  粉体pHが5.0~8.0の範囲にある請求項1~2のいずれかに記載のアニリンブラック。 The aniline black according to any one of claims 1 to 2, wherein the powder pH is in the range of 5.0 to 8.0.
  4.  体積固有抵抗が10Ω・cm以上である請求項1~3のいずれかに記載のアニリンブラック。 The aniline black according to any one of claims 1 to 3, which has a volume resistivity of 10 6 Ω · cm or more.
  5.  表色指数L値、a値、b値をそれぞれ測定した値のうち、明度(L値)が12.0以下である請求項1~4のいずれかに記載のアニリンブラック。 The aniline black according to any one of claims 1 to 4, wherein lightness (L * value) is 12.0 or less among values obtained by measuring the color index L * value, a * value, and b * value.
  6.  請求項1~5のいずれかに記載のアニリンブラックを含んでなる樹脂組成物。 A resin composition comprising the aniline black according to any one of claims 1 to 5.
  7.  請求項1~5のいずれかに記載のアニリンブラックを含んでなる水系分散体。 An aqueous dispersion comprising the aniline black according to any one of claims 1 to 5.
  8.  請求項1~5のいずれかに記載のアニリンブラックを含んでなる溶剤系分散体。 A solvent-based dispersion comprising the aniline black according to any one of claims 1 to 5.
  9.  酸により水可溶性にしたアニリン塩の酸性水溶液を作製し、該アニリン塩の酸性水溶液中に、酸化剤の分解触媒となりうる金属または金属塩と酸化剤とを滴下して、酸化重合してアニリンブラックを生成させ、次いで、反応溶液をアルカリ剤により中和して、濾過、水洗、乾燥を行った後、粉砕することから成るアニリンブラックの製造方法。 An acidic aqueous solution of an aniline salt made water-soluble by an acid is prepared, and a metal or a metal salt that can be a decomposition catalyst for an oxidizing agent and an oxidizing agent are dropped into the acidic aqueous solution of the aniline salt, followed by oxidative polymerization to perform aniline black. Then, the reaction solution is neutralized with an alkali agent, filtered, washed with water, dried, and then pulverized, thereby producing aniline black.
  10.  分解触媒となりうる金属または金属塩を予め均一な水溶液にした後、酸化剤と同時に滴下する請求項9に記載のアニリンブラックの製造方法。 The method for producing aniline black according to claim 9, wherein a metal or metal salt that can be a decomposition catalyst is made into a uniform aqueous solution in advance and then dropped simultaneously with the oxidizing agent.
PCT/JP2012/051076 2011-01-21 2012-01-19 Aniline black and resin composition, aqueous dispersion, and solvent dispersion using said aniline black WO2012099203A1 (en)

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