WO2012093745A1 - Pneumatic circuit system of an air spring for a vehicle and method for controlling the pneumatic circuit - Google Patents

Pneumatic circuit system of an air spring for a vehicle and method for controlling the pneumatic circuit Download PDF

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Publication number
WO2012093745A1
WO2012093745A1 PCT/KR2011/000539 KR2011000539W WO2012093745A1 WO 2012093745 A1 WO2012093745 A1 WO 2012093745A1 KR 2011000539 W KR2011000539 W KR 2011000539W WO 2012093745 A1 WO2012093745 A1 WO 2012093745A1
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WO
WIPO (PCT)
Prior art keywords
air
air spring
dryer
compressor
valve
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PCT/KR2011/000539
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French (fr)
Korean (ko)
Inventor
오관범
김차식
조태영
변경원
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주식회사 인팩
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Publication of WO2012093745A1 publication Critical patent/WO2012093745A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/015Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B60G17/0408Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics details, e.g. antifreeze for suspension fluid, pumps, retarding means per se
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B60G17/052Pneumatic spring characteristics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B60G17/056Regulating distributors or valves for hydropneumatic systems

Definitions

  • the present invention relates to a pneumatic circuit system and a pneumatic circuit control method of a vehicle air spring, and more particularly, to a pneumatic circuit system for filling or discharging the outside air to the air spring used to control the vehicle's height and It relates to a control method that can effectively control the parts.
  • a vehicle uses an air spring to control the garage.
  • the vehicle When the vehicle is to be raised, the vehicle is operated to supply pressurized air to the air spring by releasing the pressure in the air spring when the vehicle is stopped. Lower the garage
  • the pneumatic circuit used to control the garage by the air spring is the pneumatic circuit shown in FIG.
  • the pneumatic circuit operates the compressor 103 by receiving power from the vehicle when the air spring 111 is to be operated, and the air pressurized by the operation is drier 105. Water is removed while passing through the respective opening and closing valves 109 through the one-way valve 107 is filled with each air spring 111 after the water is removed.
  • the air filled in the air spring 111 is opened by the on / off valve 109 to pass through the on / off valve 109 and the throttling valve 113 to exhaust the valve. It is discharged to the atmosphere through the 115, the operation of the on-off valve 109, the exhaust valve 115 and the like is controlled by the controller 117.
  • the conventional air spring pneumatic circuit 101 as described above opens the on / off valve 109 when the compressed air is filled in the air spring 111 so that the compressed air passes through the on / off valve 109, the air spring Filling control for (111) has a disadvantage that can not be carried out immediately and concisely.
  • the pneumatic circuit 101 is not able to determine the state of the air filled with the air spring 111, that is, the pressure, it is possible to continue to operate the compressor 103 to reach the target pressure, thereby operating loss and parts There was also a problem that caused a shortening of the service life.
  • the compressor 103 when the compressor 103 is excessively operated because the filling pressure of the air spring 111 is not confirmed as described above, the compressor 103 as well as the driving motor for driving the compressor 103 generate excessive heat to generate adjacent heat. Parts, in particular, various packing materials made of rubber are thermally affected, causing damage or failure.
  • the present invention has been made to solve the above conventional problems, by simplifying the configuration of the pipelines and valves of the pneumatic circuit for filling / exhausting air in the air spring, by allowing the temperature and pressure in the system to be detected, the compressor It aims to improve the life span or performance of the system by preventing overload of the driving motor or other parts and the damage or failure thereof.
  • the present invention to achieve the above object is a compressor for sucking and compressing the outside air;
  • One way valve One end is installed on the pipeline between the air spring and the one-way valve, the other end is connected to each other on the pipeline between the one-way valve and the dryer, and closed when the air is introduced into the air spring.
  • Opening valve so that the air is introduced through, but when the air flows out from the air spring is opened to open the air through the pipe;
  • An throttling valve installed in a conduit connecting the one end of the conduit on the conduit and the dryer by bypass to condense the air flowing out of the air spring;
  • an exhaust valve installed on a conduit connected to the conduit between the dryer and the compressor, the exhaust valve being opened to discharge the air passing through the throttling valve to the atmosphere.
  • a relief valve connected between one end of the conduit on the conduit and the other end of the conduit on the conduit to open when the pressure of the air passing through the dryer is greater than or equal to a predetermined set pressure to release the pressure applied to the conduit to the outside. It is preferable to further include.
  • the pressure sensor further connected to the pipe to measure the pressure of the air pulsation is reduced by passing through the attenuator.
  • preferably connected to the compressor further comprises a temperature sensor for sensing the temperature of the compressor.
  • the conduit is a one-way valve for the air flowing out of the conduit flows through the throttling valve only through the conduit to the exhaust valve, the conduit flows the air flowing out of the dryer to the air spring only through the conduit It is preferable to further include a one-way valve to each.
  • Attenuation and heater installed at a point adjacent to the dryer on the pipe, heating the air compressed and discharged by the compressor at the same time as attenuation.
  • the damping and heater the cylinder forming an outer body; A plurality of attenuation plates arranged in succession at intervals from an inlet side to an outlet side of the cylinder, the one or more apertures being perforated to attenuate air flowing in the cylinder; A heat transfer layer formed on a surface of the cylinder and the damping plate in contact with air flowing in the cylinder; And a power supply for feeding the heat transfer layer.
  • the present invention also includes a compression step of sucking the air in the atmosphere by the compressor (3); A drying step of removing water remaining in the air by passing the air compressed in the compression step through a dryer; And a filling step of filling the air dried in the drying step into the air spring through the one-way valve, and the air filled in the air spring in the filling mode, by opening and closing a valve from the air spring.
  • the filling mode is attenuated by an attenuator connected to the conduit between the one-way valve and the air spring before the air dried in the drying step is filled into the air spring through the one-way valve in the filling step.
  • the compressor further comprises a damping step of removing the pulsation that has been during the passage through the one-way valve from the compressor.
  • the pressure applied to the pipe is transferred to the outside by a relief valve connected to the pipe between one end of the pipe and the one-way valve. It is preferred to be discharged.
  • the pressure of the air attenuated in the attenuation step is detected by a pressure sensor connected to the conduit between the attenuator and the air spring.
  • the operation of the compressor is stopped to end the filling of the air spring into the air spring. It is preferable.
  • the filling target set pressure of the air spring is preferably in the range of 1 to 20bar.
  • the temperature detected by the temperature sensor connected to the compressor is higher than the set temperature, it is preferable to stop the operation of the compressor to end the air filling to the air spring.
  • the set temperature is preferably in the range of -40 to 150 °C.
  • the filling mode is passed through the attenuation and heater on the conduit before passing the air compressed in the compression step into the dryer in the drying step, while passing through the one-way valve between the compressor and the compressor and the dryer. It is preferable to further include a damping and heating step of attenuating the pulsations possessed and heating.
  • FIG. 1 is a schematic view showing a conventional vehicle air spring pneumatic circuit system.
  • Figure 2 is a schematic diagram showing a vehicle air spring pneumatic circuit system according to the present invention.
  • FIG. 3 is a detailed view of the damper and heater shown in FIG.
  • Figure 4 is a block diagram showing a vehicle air spring pneumatic circuit control method according to the present invention.
  • FIG. 5 is a detailed flowchart illustrating a method of controlling a vehicle air spring pneumatic circuit shown in FIG. 4.
  • the pneumatic circuit system of the present invention has a compressor 3, a dryer 5, a one-way valve 7, an open / close valve 9, an throttling valve 11, and an exhaust valve as shown in FIG. 2. (13), each of these elements is connected via a conduit (a, b, c, d, e, f), and controlled by the control unit 20, respectively, attenuator (15), relief valve ( 17), the pressure sensor 19, the damping and heater 21, the temperature sensor 24 and the like is further configured.
  • the compressor (3) is a means for sucking and compressing outside air in the air into the system of the pneumatic circuit system 1, and is operated by the drive motor 25 as shown in FIG. Compress outside air introduced through.
  • the drive motor 25 is controlled on and off by the controller 20, the temperature of the compressor (3) can be measured by the temperature sensor 24, the general operating warranty temperature of the vehicle parts average -40 to
  • the average temperature is extended to -40 to 150 ° C.
  • the dryer 5 is a means for removing moisture remaining in the compressed air through the compressor 3, and is connected to the outlet of the compressor 3 through a pipeline a as shown in FIG. On (a), there is provided a one-way valve 33 that allows the flow of air flowing from the compressor 3 to the dryer 5, while blocking the air flow from the dryer 5 to the compressor 3.
  • the one-way valve (7) allows the intake air to flow into the air spring 10 through the conduit (c), but the air filled in the air spring 10 does not flow out to the exhaust side through the conduit (c) As a means of preventing it, it is installed between the pipeline (b) and the pipeline (c) connecting the dryer 5 and the air spring 10 as shown in FIG. Therefore, the air dried in the dryer 5 is filled through the one-way valve 7 into the air spring 10, but the air filled in the air spring 10 cannot pass through the one-way valve 7. The state of filling the air spring 10 is maintained unless the on-off valve 9 is opened.
  • the on-off valve 9 is a means for controlling the air discharge of the air spring 10, one end is connected to the conduit c between the air spring 10 and the one-way valve 7 as shown in FIG.
  • the air pipe 10 When the air flows into the air spring 10, the air pipe 10 is installed on the pipe line d connected to the other end on the pipe line b between the one-way valve 7 and the dryer 5.
  • the air passing through 7) is introduced only along the pipe line (c), but is open to exhaust the air filled in the air spring (10) so that the air can only flow out through the pipe line (d).
  • the opening and closing valve 9 is a two-position two-way solenoid valve, as shown in Figure 2, the flow path is opened by the solenoid excited in the energized state, the flow path is closed by the spring repulsive force in the disconnection state The flow of air by the pipeline d is regulated.
  • the throttling valve 11 is a means for regenerating the dryer 5, and as shown in FIG. 2, the throttling valve 11 is installed in the pipeline e branched from the pipeline b so that one end of the pipeline d and the dryer ( 5) to bypass the connection, and removes the moisture of the dryer (5) by throttling the air flowing out of the air spring (10) through the on-off valve (9).
  • the exhaust valve 13 is a means for discharging the air discharged from the air spring 10 into the atmosphere, as shown in FIG. 2, connected to a conduit a between the dryer 5 and the one-way valve 33. It is installed on the pipe line f. Therefore, it is normally closed in the disconnection state, and when it is energized, the air passing through the throttling valve 11 is discharged to the atmosphere through the exhaust port 29.
  • the attenuator 15 is a means for removing the pulsation of the air passing through the one-way valve 7 before entering the air spring 10, as shown in Figure 2, passing through the one-way valve (7)
  • One air is removed from the compressor (3) through the dryer (5) to pass through the one-way valve (7) to remove the pulsation, the pipe (c) between the one-way valve (7) and the air spring (10) Is connected to.
  • the relief valve 17 is a means for releasing when the air pressure p above the set pressure P is applied to the pipe line b, and passes through the dryer 5.
  • (b) is opened when the air pressure (p) applied to the set pressure (P) is greater than the set pressure (P) to release the air pressure (p) on the pipeline (b) to the atmosphere, for this purpose of the pipeline (d) connected to the pipeline (b) It may be connected to any position between one end and the other end of the pipeline (d) connected to the pipeline (c).
  • the pressure sensor 19 is a means for measuring the air pressure immediately before being filled with the air spring 10, as shown in Figure 2, is connected to the pipeline (c), the one-way valve 7 and the attenuator ( After passing through 15), it is to measure the pressure of the air in a stable state such as pulsation is removed.
  • the damping and heater 21 is a means for simultaneously heating the air compressed and discharged from the compressor 3 and attenuating it.
  • the dryer 5 is adjacent to the dryer 5 on the pipeline a. Bar is installed at a point between the connecting portion (f) and the bar, so that the compressed air discharged from the compressor 3 passes through the one-way valve 33 and is heated simultaneously with the decay immediately before being introduced into the dryer 5.
  • the damping and heater 21 is configured to include a cylinder 41, a plurality of damping plate 43, an electric heating layer, and a power source 45, as shown in more detail in FIG.
  • the cylinder 41 is a cylindrical container, which forms the outer body of the damping and heater 21.
  • the plurality of damping plates 43 are continuously arranged in the cylinder 41 in a state where they are spaced apart from each other, and the air is introduced into the inlet 47 of the cylinder 41 and flows out to the outlet 48. It is a portion to damp the pulsation, and is formed in a disc or cylindrical shape as shown, and one or more large and small through holes 51 are perforated as a whole.
  • each attenuating plate 43 may be manufactured in a variety of forms, as well as can be installed to have a variety of combinations or arrangement, as an example thereof as shown in Figure 3 a plurality of perforated plate perforated (43-1) and a hollow plate (43-2) having a large through hole in the center are alternately arranged in the axial direction, the porous cylinder (43-3) is connected to the central through hole downstream of the hollow plate (43-2) It can be produced as. At this time, the porous cylinder 43-3 may be omitted.
  • the heat transfer layer is an electric heat generating layer formed on the surfaces of the cylinder 41 and the damping plates 43 in contact with the air flowing into the cylinder 41, and generates heat when the power is supplied by the power source 45.
  • the air passing through 41 is attenuated and heated at the same time, and when the temperature sensed by the temperature sensor 31 is higher than the set temperature, the power supply 45 may be turned off to stop air heating by the heating layer.
  • the heat transfer layer is formed by coating a plurality of conductive nanoparticles on the surfaces of the cylinder 41 and the damping plate 43 in contact with the air passing through the heater 21 in order to generate heat when power is applied.
  • the nanoparticles are formed by doping aluminum or the like on an oxide such as zinc oxide like the known heat transfer layer.
  • the temperature sensor 24 is a means for sensing the temperature of the compressor 3, which is connected to one side of the compressor 3, as shown in FIG. 2, the compressor 3 as well as the deterioration adjacent to the compressor 3 It is designed to detect the temperature of the part.
  • the one-way valve 22 is installed between the pipe line (f) connection of the pipe line (b) and the pipe line (d) connection, the bypass connection between the pipe line (f) and the pipe line (d) connection of the pipe line (b)
  • the one-way valve 23 is installed on the pipe line (e), and the air pipe (b) passes through the throttle valve (11) only through the pipe (e) due to the air flowing out of the pipe (d) by the one-way valve (22).
  • the pipeline (e) allows the air flowing out of the dryer (5) to flow into the air spring (10) only through the pipeline (b) due to the one-way valve (23).
  • control method of the pneumatic circuit system of the vehicle air spring according to the present invention configured as described above is as follows.
  • the control method of the pneumatic circuit of the present invention includes a filling mode M10 and an exhaust mode M20, and the filling mode M10 is again compressed (S10) and dried (S20). , And filling step (S30), and the exhaust mode (M20) is further configured to include a depressurization step (S40), regeneration step (S50), exhaust step (S60), further attenuation step (S70). Include.
  • the first compression step (S10) of the filling mode (M10) is a step of sucking the air in the atmosphere through the inlet port 27 and compressing by the compressor (3), in this step (S10) shown in FIG.
  • the compressor 3 is driven to suck and compress air to be filled in the air spring 10 from the atmosphere through the inlet port 27.
  • the air compressed by the compressor 3 is introduced into the dryer 5 through the one-way valve 33 along the pipeline a, but the exhaust valve 13 is closed in a non-operational state. It does not flow into f).
  • the set temperature is -40 to 150 °C the average of the operation guarantee temperature of the vehicle parts, -40 to 150 in consideration of the fact that the heat generated by the friction of the cylinder inside the compressor (3) when the compressor 3 starts to operate It is preferable to make it into the appropriate temperature range up to ° C.
  • the drying step (S20) is a step of drying the air compressed in the above compression step (S10) through a dryer (5), in this step (S20), as shown in Figure 2, the dryer along the pipeline (a) (5) Remove any water remaining in the compressed air introduced into.
  • the filling step (S30) is a step of filling the air dried in the above drying step (S20) into the air spring 10, as shown in Figure 2 and 5 in this step (S30), the dryer (5)
  • the dry air discharged from the air passes through each one-way valve 22 along at least one pipe line b, and then passes through the one-way valve 7 to be directly filled with the air spring 10 without passing through the open / close valve 9. do.
  • the controller 20 checks the air pressure p of the air spring 10 and compares it with the set pressure P as shown in FIG. 5.
  • the measured air pressure p is the target set pressure P.
  • the pressure of the air spring 10 is maintained at the set pressure P, and when the measured air pressure p is greater than the set pressure P, the pressure is released to the outside through the relief valve 17.
  • the target set pressure (P) is preferably in the range of 1 to 20bar, the pressure of more than 20bar is more than the normal filling pressure of the compressor (3), it is not suitable as the filling pressure of the air spring (10). .
  • the compressor 3 is operated to check the time t elapsed since the start of filling, and compare it with the set time T set to 60 seconds, for example. .
  • the set time T set to 60 seconds, for example.
  • the measurement is performed while the air filling time to the air spring 10 is further elapsed until the measured air pressure p reaches the target set pressure P.
  • the comparison between the air pressure p and the target set pressure P is repeated.
  • the driving of the compressor 3 is stopped to set the pressure of the air spring 10 until the on-off valve 9 is opened. Keep).
  • the depressurization step (S40) of the exhaust mode (M20) is the step of extracting the air filled in the filling mode (M10) in the air spring 10, in this step (S40) in the state shown in FIG.
  • the solenoid of the valve 9 By energizing the solenoid of the valve 9 to bring the on-off valve 9 into an operating state, that is, an open state, the air filled in the air spring 10 is discharged to depressurize the air spring 10.
  • the dryer regeneration step (S50) is a step of removing the moisture of the dryer 5 by using the air discharged from the air spring 10 in the above decompression step (S40), in this step (S40) as shown in FIG.
  • the air discharged from the air spring 10 and passed through the open / close valve 9 opened along the pipe line d passes through the pipe line b and the pipe line e to the throttle valve 11.
  • the air moved from the conduit (d) to the conduit (b) is no longer able to flow along the conduit (b) due to the one-way valve 22, but through the one-way valve (23) through the conduit (e) Accordingly, it can be introduced into the throttling valve (11).
  • the air passing through the throttling valve 11 in this way removes the water retained by the dryer 5 by using the high-speed dry air generated when it moves from the high pressure section to the low pressure section while passing through the throttling valve 11. Regenerate the dryer 5 when it is next charged.
  • the exhaust step (S60) is a step of discharging the air passing through the throttling valve 11 in the air in the dryer regeneration step (S50) to the atmosphere, in this step (S60) as shown in FIG.
  • the exhaust valve 13 is opened so that the air passing through the throttling valve 11 can be discharged to the exhaust port 29 along the pipe line f while being regenerated.
  • the control unit 20 energizes the solenoid of the exhaust valve 13 to open the exhaust valve 13 in an operating state, thereby completing the operation of the air spring 10 in one cycle.
  • the attenuation step (S70) is a step to attenuate the air filled in the air spring 10 in the filling step (S30), in this step (S70) the air dried in the drying step (S20) compressor (3)
  • the pulsation obtained during passing through the dryer 5 through the one-way valve 7 is attenuated by the attenuator 15 before being filled with the air spring 10. Accordingly, since the pulsation on the pipe line (c) is removed, the pressure at the inlet side of the air spring 10 by the pressure sensor 19 can be more stably measured.
  • the attenuation and heating step (S80) is a step of heating at the same time as the decay immediately before the air compressed in the above compression step (S10) to the dryer 5 in the drying step (S20), this step (S80)
  • the air is compressed by the compressor (3), which may occur in the process of passing through the one-way valve 33 To dampen pulsations. That is, the air flowing into the attenuation and heater 21 inlet 47 along the pipeline a is passed through the porous cylinder 43-3, the porous plate 43-1, and the hollow plate 43-2. ) Alternately pass kinetic energy due to pulsation is reduced.
  • the air attenuated through the cylinder 41 and the damping plate 43 is heated at the same time as the attenuation in contact with the heat transfer layer to which the power source 45 is applied and generates heat, and thus the moisture of the air is evaporated. It becomes possible to perform the drying step (S20) to be dried by 5) more efficiently.
  • the pneumatic circuit system and the pneumatic circuit control method of the vehicle air spring of the present invention by installing a one-way valve on the conduit from the compressor to the air spring, the air supplied from the compressor does not pass through the on-off valve directly the air spring In addition to being able to be filled in, while controlling the flow or not by the on-off valve during exhaust, it is possible to change the pipe structure for filling the air spring in the air simpler and simpler than in the prior art.
  • the air pressure on the air spring inlet side pipe can be checked at any time by the pressure sensor, it is possible to optimize the operation control of the compressor, thereby preventing operation loss or shortening of life due to excessive operation of the compressor and the driving motor. You can do it.
  • the pulsation of the air on the pipe can be attenuated by the damper, so that the air pressure can be measured more accurately, and thus the operation of the compressor and the driving motor is performed. Control can be optimized.
  • the temperature sensor can check the heat generated in the compressor, drive motor, etc., and if the heat generation exceeds the proper level, the operation of the compressor and the drive motor can be stopped immediately. Can be prevented.
  • the compressor and the driving motor are stopped immediately after a predetermined waiting time. For this reason, the compressor and the driving motor are not excessively operated for a long time, and thus, there is no need to worry about shortening the lifespan or failure of the drive-related components such as the compressor.
  • the intake air can attenuate the pulsation caused by passing through the compressor and the one-way valve.

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  • Mechanical Engineering (AREA)
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Abstract

The present invention relates to a pneumatic circuit system of an air spring for a vehicle and a method for controlling the pneumatic circuit. The pneumatic circuit system includes: a compressor (3) for suctioning and compressing external air; a dryer (5) for removing moisture from the air compressed by the compressor (3); a one-way valve (7) allowing the air transferred from and dried by the dryer (5) to pass therethrough, thereby introducing the air into the air spring (10), the one-way valve (7) preventing the air introduced into the air spring (10) from passing therethrough, thereby exhausting the air introduced into the air spring (10) toward the dryer (5); a switching valve (9) that is closed when the air is introduced into the air spring (10) so that the air is introduced through a pipe (c), the switching valve (9) being opened when the air is discharged from the air spring (10) so that the air is discharged through the pipe (c); a throttle valve (11) throttling the air discharged from the air spring (10) to remove moisture within the dryer (5); and an exhaust valve (13) opened to discharge the air passing through the throttle valve (11) to the atmosphere. Thus, since the one-way valve is disposed on the pipe in which the air is filled from the compressor to the air spring, the air supplied from the compressor may be directly filled into the air spring without passing through the switching valve. Accordingly, the pipe for filling the air into the air spring may be further simplified in structure.

Description

차량용 공기스프링의 공압회로 시스템 및 공압회로 제어방법Pneumatic circuit system and pneumatic circuit control method for vehicle air spring
본 발명은 차량용 공기스프링의 공압회로 시스템 및 공압회로 제어방법에 관한 것으로, 보다 상세하게는 차량의 차고를 제어하는 데 사용되는 공기스프링에 대하여 외기를 충진 또는 배출하는 공압회로 시스템 및 이 공압회로와 그 부품들을 효과적으로 제어할 수 있는 제어방법에 관한 것이다.The present invention relates to a pneumatic circuit system and a pneumatic circuit control method of a vehicle air spring, and more particularly, to a pneumatic circuit system for filling or discharging the outside air to the air spring used to control the vehicle's height and It relates to a control method that can effectively control the parts.
일반적으로, 차량은 차고를 제어하기 위해 공기스프링를 사용하는 바, 차고를 높이고자 하는 경우에는 공기스프링을 작동시켜 공기스프링 내에 가압된 공기를 공급하며, 작동을 정지할 때는 공기스프링 내의 압력을 해제함으로써 차고를 낮춘다.In general, a vehicle uses an air spring to control the garage. When the vehicle is to be raised, the vehicle is operated to supply pressurized air to the air spring by releasing the pressure in the air spring when the vehicle is stopped. Lower the garage
이와 같이 공기스프링에 의해 차고를 제어하기 위해 사용되는 공압회로의 한 예로 도 1에 도시된 공압회로를 들 수 있다. 이 공압회로는 도면부호 101로 도시된 바와 같이, 공기스프링(111)을 작동시키고자 할 때 차량의 전원을 공급 받아 압축기(103)를 작동시키고, 이 작동에 의해 가압된 공기는 건조기(105)를 거치면서 수분이 제거되며, 수분이 제거된 후 일방향밸브(107)를 통과하여 개방된 각각의 개폐밸브(109)를 통해 각각의 공기스프링(111)으로 충진된다. 반대로, 공기스프링(111)을 동작 정지시키고자 하는 경우에는 개폐밸브(109)를 개방하여 공기스프링(111) 내에 충진된 공기가 개폐밸브(109) 및 교축밸브(113)를 통과하여 배기밸브(115)를 통해 대기 중으로 배출되며, 이러한 개폐밸브(109) 및 배기밸브(115) 등의 동작은 제어부(117)에 의해 제어된다. As an example of the pneumatic circuit used to control the garage by the air spring is the pneumatic circuit shown in FIG. As shown by reference numeral 101, the pneumatic circuit operates the compressor 103 by receiving power from the vehicle when the air spring 111 is to be operated, and the air pressurized by the operation is drier 105. Water is removed while passing through the respective opening and closing valves 109 through the one-way valve 107 is filled with each air spring 111 after the water is removed. On the contrary, when the air spring 111 is to be stopped, the air filled in the air spring 111 is opened by the on / off valve 109 to pass through the on / off valve 109 and the throttling valve 113 to exhaust the valve. It is discharged to the atmosphere through the 115, the operation of the on-off valve 109, the exhaust valve 115 and the like is controlled by the controller 117.
그런데, 위와 같은 종래의 공기스프링 공압회로(101)는 공기스프링(111)에 압축공기를 충진할 때 개폐밸브(109)를 개방하여 압축공기가 개폐밸브(109)를 통과하도록 하는 바, 공기스프링(111)에 대한 충진제어를 즉각적이면서 간명하게 수행할 수 없는 단점이 있었다.However, the conventional air spring pneumatic circuit 101 as described above opens the on / off valve 109 when the compressed air is filled in the air spring 111 so that the compressed air passes through the on / off valve 109, the air spring Filling control for (111) has a disadvantage that can not be carried out immediately and concisely.
또한, 공압회로(101)는 공기스프링(111)으로 충진되는 공기의 상태 즉, 압력을 확인할 수 없으므로 목표압에 도달하기 위해 압축기(103)를 계속해서 작동시킬 수 있으며, 이로 인해 작동손실 및 부품의 수명 단축이 야기되는 문제점도 있었다. In addition, the pneumatic circuit 101 is not able to determine the state of the air filled with the air spring 111, that is, the pressure, it is possible to continue to operate the compressor 103 to reach the target pressure, thereby operating loss and parts There was also a problem that caused a shortening of the service life.
또한, 위와 관련하여 공기스프링(111)까지의 관로 상에 압력센서를 설치하더라도, 압축기(103)에서 압축된 공기가 건조기(105)와 일방향밸브(107), 개폐밸브(109)를 지나는 동안 맥동을 일으킬 수 있는 바, 이로 인해 공기스프링(111) 입구 측에서 정확한 압력을 측정할 수 없는 문제점도 있었다.In addition, even if the pressure sensor is installed on the conduit to the air spring 111 in relation to the above, the air compressed in the compressor 103 passes through the dryer 105, the one-way valve 107, the on-off valve 109 This may cause, there was also a problem that can not measure the correct pressure at the inlet side of the air spring (111).
또한, 위와 같이 공기스프링(111)의 충진압력을 확인하지 못하여 압축기(103)가 과도하게 동작하는 경우, 압축기(103)는 물론 이를 구동하는 구동모터 또한 과도한 동작을 일으켜 적정 이상의 열을 발생시킴으로써 인접한 부품들 특히, 고무재질의 각종 패킹류가 열적으로 영향을 받아 손상되거나 고장을 일으키는 문제점도 있었다. In addition, when the compressor 103 is excessively operated because the filling pressure of the air spring 111 is not confirmed as described above, the compressor 103 as well as the driving motor for driving the compressor 103 generate excessive heat to generate adjacent heat. Parts, in particular, various packing materials made of rubber are thermally affected, causing damage or failure.
또한, 공압회로(101) 상의 사소한 원인으로 인해 공기스프링(111)이 적정 압력으로 충진되지 못하는 경우, 마찬가지로 압축기(103)와 구동모터는 동작을 멈추지 않으므로, 발열로 인해 위와 같은 문제가 발생할 뿐만 아니라, 과도한 동작으로 인해 압축기(103) 등 구동부 관련부품의 수명이 단축되고, 쉽게 고장을 일으키는 문제점도 있었다.In addition, when the air spring 111 is not filled at the proper pressure due to a minor cause on the pneumatic circuit 101, the compressor 103 and the driving motor do not stop the operation as well, the above problems occur due to heat generation as well. In addition, due to excessive operation, the lifespan of the drive-related parts such as the compressor 103 is shortened, and there is a problem of easily causing a failure.
본 발명은 위와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로, 공기스프링에 공기를 충진/배기하는 공압회로의 관로 및 밸브의 구성을 단순화하고, 시스템 내의 온도와 압력을 감지할 수 있도록 함으로써, 압축기나 구동모터 또는 기타 부품들의 과부하 및 그에 따른 손상이나 고장을 미연에 방지하여 시스템 전반의 수명이나 성능을 향상시키고자 하는 데 그 목적이 있다.The present invention has been made to solve the above conventional problems, by simplifying the configuration of the pipelines and valves of the pneumatic circuit for filling / exhausting air in the air spring, by allowing the temperature and pressure in the system to be detected, the compressor It aims to improve the life span or performance of the system by preventing overload of the driving motor or other parts and the damage or failure thereof.
위와 같은 목적을 달성하기 위해 본 발명은 외기를 흡입하여 압축하는 압축기; 상기 압축기에서 압축된 공기 중의 수분을 제거하는 건조기; 상기 건조기와 공기스프링을 잇는 관로 사이에 설치되어, 상기 건조기에서 건조되어 나온 공기가 상기 공기스프링으로 유입되도록 통과하는 것은 허용하되, 상기 공기스프링에 유입된 공기가 상기 건조기 측으로 배기되도록 통과하는 것은 차단하는 일방향밸브; 상기 공기스프링과 상기 일방향밸브 사이의 관로 상에 일단이, 상기 일방향밸브와 상기 건조기 사이의 관로 상에 타단이 각각 연결된 관로 상에 설치되되, 상기 공기스프링으로 공기가 유입될 때는 폐쇄되어 상기 관로를 통해서 공기가 유입되도록 하나, 상기 공기스프링에서 공기가 유출될 때는 개방되어 상기 관로를 통해서 공기가 유출되도록 하는 개폐밸브; 상기 관로 상의 상기 관로의 일단과 상기 건조기 사이를 우회 연결하는 관로에 설치되어, 상기 공기스프링에서 유출되는 공기를 교축함으로써 상기 건조기의 수분을 제거하도록 되어 있는 교축밸브; 및 상기 건조기와 상기 압축기 사이의 관로에 연결된 관로 상에 설치되어, 상기 교축밸브를 통과한 공기를 대기 중으로 배출하도록 개방되는 배기밸브;를 포함하여 이루어지는 차량용 공기스프링의 공압회로 시스템을 제공한다.The present invention to achieve the above object is a compressor for sucking and compressing the outside air; A dryer for removing moisture from the compressed air in the compressor; It is installed between the pipe connecting the dryer and the air spring, allowing the air dried out from the dryer to pass into the air spring, but blocking the air flowing into the air spring to be exhausted to the dryer side. One way valve; One end is installed on the pipeline between the air spring and the one-way valve, the other end is connected to each other on the pipeline between the one-way valve and the dryer, and closed when the air is introduced into the air spring. Opening valve so that the air is introduced through, but when the air flows out from the air spring is opened to open the air through the pipe; An throttling valve installed in a conduit connecting the one end of the conduit on the conduit and the dryer by bypass to condense the air flowing out of the air spring; And an exhaust valve installed on a conduit connected to the conduit between the dryer and the compressor, the exhaust valve being opened to discharge the air passing through the throttling valve to the atmosphere.
또한, 상기 일방향밸브와 상기 공기스프링 사이의 관로 상에 연결되어, 상기 일방향밸브를 통과한 공기가 상기 압축기로부터 상기 건조기를 거쳐 상기 일방향밸브를 통과하는 동안 갖게 된 맥동을 상기 공기스프링으로 유입되기 전에 감쇄시키는 감쇄기를 더 포함하는 것이 바람직하다.In addition, it is connected on the conduit between the one-way valve and the air spring, before the air passing through the one-way valve flows through the one-way valve from the compressor through the dryer to the air spring before entering the air spring. It is preferable to further include an attenuator to attenuate.
또한, 상기 관로 상의 상기 관로의 일단과 상기 관로 상의 상기 관로의 타단 사이에 연결되어, 상기 건조기를 통과한 공기의 압력이 설정된 설정압 이상일 때 개방되어 상기 관로에 걸린 압력을 외부로 방출시키는 릴리프밸브를 더 포함하고 있는 것이 바람직하다.In addition, a relief valve connected between one end of the conduit on the conduit and the other end of the conduit on the conduit to open when the pressure of the air passing through the dryer is greater than or equal to a predetermined set pressure to release the pressure applied to the conduit to the outside. It is preferable to further include.
또한, 상기 관로 상에 연결되어, 상기 감쇄기를 통과함으로써 맥동이 감쇄된 공기의 압력을 측정하는 압력센서를 더 포함하고 있는 것이 바람직하다.In addition, it is preferable that the pressure sensor further connected to the pipe to measure the pressure of the air pulsation is reduced by passing through the attenuator.
또한, 상기 압축기 상에 연결되어 상기 압축기의 온도를 감지하는 온도센서를 더 포함하는 것이 바람직하다.In addition, preferably connected to the compressor further comprises a temperature sensor for sensing the temperature of the compressor.
또한, 상기 관로는 상기 관로에서 유출된 공기가 상기 관로를 통해서만 상기 교축밸브를 거쳐 상기 배기밸브로 흐르게 하는 일방향밸브를, 상기 관로는 상기 건조기에서 유출된 공기가 상기 관로를 통해서만 상기 공기스프링으로 흐르게 하는 일방향밸브를 각각 더 포함하고 있는 것이 바람직하다.In addition, the conduit is a one-way valve for the air flowing out of the conduit flows through the throttling valve only through the conduit to the exhaust valve, the conduit flows the air flowing out of the dryer to the air spring only through the conduit It is preferable to further include a one-way valve to each.
또한, 상기 관로 상의 상기 건조기와 인접한 지점에 설치되어, 상기 압축기에서 압축되어 토출된 공기를 감쇄와 동시에 가열하는 감쇄겸 가열기를 더 포함하는 것이 바람직하다.In addition, it is preferable to further include an attenuation and heater installed at a point adjacent to the dryer on the pipe, heating the air compressed and discharged by the compressor at the same time as attenuation.
또한, 상기 감쇄겸 가열기는, 외체를 이루는 통체; 상기 통체 내에 상기 통체의 입구 측에서 출구 측으로 간격을 두고 연속해서 배열되되, 상기 통체 내부를 유동하는 공기를 감쇄시키도록 하나 이상의 통공이 천공되어 있는 복수의 감쇄판; 상기 통체 내부를 유동하는 공기에 접촉하는 상기 통체와 상기 감쇄판의 표면에 형성된 전열층; 및 상기 전열층을 급전하는 전원;을 포함하여 구성되는 것이 바람직하다.In addition, the damping and heater, the cylinder forming an outer body; A plurality of attenuation plates arranged in succession at intervals from an inlet side to an outlet side of the cylinder, the one or more apertures being perforated to attenuate air flowing in the cylinder; A heat transfer layer formed on a surface of the cylinder and the damping plate in contact with air flowing in the cylinder; And a power supply for feeding the heat transfer layer.
본 발명은 또한, 대기 중의 공기를 흡입하여 압축기(3)에 의해 압축하는 압축단계; 상기 압축단계에서 압축된 공기를 건조기로 통과시켜 공기 중에 남아 있는 수분을 제거하는 건조단계; 및 상기 건조단계에서 건조된 공기를 일방향밸브를 통해 공기스프링 안으로 충진하는 충진단계;를 포함하여 구성된 충진모드와, 상기 충진모드에서 상기 공기스프링에 충진된 공기를 개폐밸브를 개방하여 상기 공기스프링으로부터 토출시키는 감압단계; 상기 감압단계에서 상기 공기스프링으로부터 토출된 공기를 교축밸브로 통과시켜 상기 건조기의 수분을 제거하는 건조기 재생단계; 및 상기 건조기 재생단계에서 상기 건조기를 재생시킨 상기 공기를 배기밸브를 통해 대기 중으로 배기하는 배기단계;를 포함하여 구성된 배기모드로 이루어지는 차량용 공기스프링의 공압회로 제어방법을 제공한다.The present invention also includes a compression step of sucking the air in the atmosphere by the compressor (3); A drying step of removing water remaining in the air by passing the air compressed in the compression step through a dryer; And a filling step of filling the air dried in the drying step into the air spring through the one-way valve, and the air filled in the air spring in the filling mode, by opening and closing a valve from the air spring. A pressure reduction step of discharging; A dryer regeneration step of removing water from the dryer by passing air discharged from the air spring through the throttling valve in the depressurization step; And an exhausting step of exhausting the air from which the dryer is regenerated in the dryer regeneration step to the atmosphere through an exhaust valve to the atmosphere of the vehicle.
또한, 상기 충진모드는 상기 건조단계에서 건조된 공기를 상기 충진단계에서 상기 일방향밸브를 통과시켜 상기 공기스프링 안으로 충진하기 전에, 상기 일방향밸브와 상기 공기스프링 사이의 관로 상에 연결된 감쇄기에 의해 감쇄시켜, 상기 압축기로부터 상기 건조기를 거쳐 상기 일방향밸브를 통과하는 동안 갖게 된 맥동을 제거하는 감쇄단계를 더 포함하고 있는 것이 바람직하다.In addition, the filling mode is attenuated by an attenuator connected to the conduit between the one-way valve and the air spring before the air dried in the drying step is filled into the air spring through the one-way valve in the filling step. It is preferred that the compressor further comprises a damping step of removing the pulsation that has been during the passage through the one-way valve from the compressor.
또한, 상기 건조기를 통과한 공기의 압력이 상기 일방향밸브를 통과하기 전에 설정압에 이른 때, 상기 관로에 걸린 압력을 상기 관로의 일단과 상기 일방향밸브 사이에서 상기 관로에 연결된 릴리프밸브에 의해 외부로 방출하도록 되어 있는 것이 바람직하다.Further, when the pressure of the air passing through the dryer reaches a set pressure before passing through the one-way valve, the pressure applied to the pipe is transferred to the outside by a relief valve connected to the pipe between one end of the pipe and the one-way valve. It is preferred to be discharged.
또한, 상기 감쇄단계에서 감쇄된 공기의 압력을 상기 감쇄기와 상기 공기스프링 사이에서 상기 관로에 연결된 압력센서에 의해 감지하도록 되어 있는 것이 바람직하다.In addition, it is preferable that the pressure of the air attenuated in the attenuation step is detected by a pressure sensor connected to the conduit between the attenuator and the air spring.
또한, 상기 충진단계에서 상기 압력센서에 의해 감지한 상기 공기스프링 충진압력이 설정 충진시간 내에 목표 설정압에 도달하지 않은 때 상기 압축기의 동작을 정지하여 상기 공기스프링에의 공기 충진을 종료하도록 되어 있는 것이 바람직하다.Further, when the air spring filling pressure sensed by the pressure sensor in the filling step does not reach a target set pressure within a set filling time, the operation of the compressor is stopped to end the filling of the air spring into the air spring. It is preferable.
또한, 상기 공기스프링의 충진 목표 설정압은 1 내지 20bar의 범위 내에 있는 것이 바람직하다.In addition, the filling target set pressure of the air spring is preferably in the range of 1 to 20bar.
또한, 상기 압축기에 연결된 온도센서에 의해 감지한 온도가 설정온도 이상인 때, 상기 압축기의 동작을 정지하여 상기 공기스프링에의 공기 충진을 종료하도록 되어 있는 것이 바람직하다.In addition, when the temperature detected by the temperature sensor connected to the compressor is higher than the set temperature, it is preferable to stop the operation of the compressor to end the air filling to the air spring.
또한, 상기 설정온도는 -40 내지 150℃ 범위 내에 있는 것이 바람직하다.In addition, the set temperature is preferably in the range of -40 to 150 ℃.
또한, 상기 충진모드는 상기 압축단계에서 압축된 공기를 상기 건조단계에서 상기 건조기로 투입하기 전에, 상기 관로 상의 감쇄겸 가열기로 통과시켜 상기 압축기 및 상기 압축기와 상기 건조기 사이의 일방향밸브를 통과하는 동안 갖게 된 맥동을 감쇄시키는 동시에, 가열하는 감쇄겸 가열단계를 더 포함하는 것이 바람직하다.In addition, the filling mode is passed through the attenuation and heater on the conduit before passing the air compressed in the compression step into the dryer in the drying step, while passing through the one-way valve between the compressor and the compressor and the dryer. It is preferable to further include a damping and heating step of attenuating the pulsations possessed and heating.
도 1은 종래의 차량용 공기스프링 공압회로 시스템을 도시한 개략도.1 is a schematic view showing a conventional vehicle air spring pneumatic circuit system.
도 2는 본 발명에 따른 차량용 공기스프링 공압회로 시스템을 도시한 개략도.Figure 2 is a schematic diagram showing a vehicle air spring pneumatic circuit system according to the present invention.
도 3은 도 2에 도시된 감쇄겸 가열기의 상세도.3 is a detailed view of the damper and heater shown in FIG.
도 4는 본 발명에 따른 차량용 공기스프링 공압회로 제어방법을 도시한 블록도.Figure 4 is a block diagram showing a vehicle air spring pneumatic circuit control method according to the present invention.
도 5는 도 4에 도시된 차량용 공기스프링 공압회로 제어방법을 상세 도시한 흐름도.FIG. 5 is a detailed flowchart illustrating a method of controlling a vehicle air spring pneumatic circuit shown in FIG. 4.
이하, 본 발명의 일실시예에 따른 차량용 공기스프링의 공압회로 시스템을 첨부도면을 참조하여 설명한다.Hereinafter, a pneumatic circuit system of a vehicle air spring according to an embodiment of the present invention will be described with reference to the accompanying drawings.
본 발명의 공압회로 시스템은 도 2에 도면부호 1로 도시된 바와 같이 크게 압축기(3), 건조기(5), 일방향밸브(7), 개폐밸브(9), 교축밸브(11), 및 배기밸브(13)로 이루어지며, 이들 각각의 요소들은 관로(a,b,c,d,e,f)를 통해 연결되고, 제어부(20)에 의해 각각 제어되는 바, 감쇄기(15), 릴리프밸브(17), 압력센서(19), 감쇄겸 가열기(21), 및 온도센서(24) 등을 더 포함하여 구성된다.The pneumatic circuit system of the present invention has a compressor 3, a dryer 5, a one-way valve 7, an open / close valve 9, an throttling valve 11, and an exhaust valve as shown in FIG. 2. (13), each of these elements is connected via a conduit (a, b, c, d, e, f), and controlled by the control unit 20, respectively, attenuator (15), relief valve ( 17), the pressure sensor 19, the damping and heater 21, the temperature sensor 24 and the like is further configured.
여기에서, 상기 압축기(3)는 대기 중의 외기를 공압회로 시스템(1)의 계내로 흡입하여 압축하는 수단으로서, 도 2에 도시된 바와 같이 구동모터(25)에 의해 동작되어 흡기구(27)를 통해 유입된 외기를 압축한다. 이때, 구동모터(25)는 제어기(20)에 의해 온오프 제어되며, 압축기(3)의 온도를 온도센서(24)에 의해 측정할 수 있는데, 차량 부품의 일반적인 작동보증 온도가 평균 -40 내지 120℃인 반면, 압축기(3)는 작동을 개시한 다음 실린더부의 압축 및 마찰에 의해 열이 발생하므로 평균온도가 -40 내지 150℃가 까지 확장된다. Here, the compressor (3) is a means for sucking and compressing outside air in the air into the system of the pneumatic circuit system 1, and is operated by the drive motor 25 as shown in FIG. Compress outside air introduced through. At this time, the drive motor 25 is controlled on and off by the controller 20, the temperature of the compressor (3) can be measured by the temperature sensor 24, the general operating warranty temperature of the vehicle parts average -40 to On the other hand, since the compressor 3 starts to operate and heat is generated by the compression and friction of the cylinder part, the average temperature is extended to -40 to 150 ° C.
상기 건조기(5)는 압축기(3)를 통해 압축된 공기 중에 남아 있는 수분을 제거하는 수단으로서, 도 2에 도시된 바와 같이 관로(a)를 통해 압축기(3) 출구측에 연결되어 있으며, 관로(a) 상에는 압축기(3)에서 건조기(5) 쪽으로 유동하는 공기의 흐름은 허용하되, 반대로 건조기(5) 쪽에서 압축기(3) 쪽으로의 공기 흐름은 차단하는 일방향밸브(33)가 설치되어 있다.The dryer 5 is a means for removing moisture remaining in the compressed air through the compressor 3, and is connected to the outlet of the compressor 3 through a pipeline a as shown in FIG. On (a), there is provided a one-way valve 33 that allows the flow of air flowing from the compressor 3 to the dryer 5, while blocking the air flow from the dryer 5 to the compressor 3.
상기 일방향밸브(7)는 흡기된 공기가 관로(c)를 통해 공기스프링(10)으로 유입되는 것은 허용하되, 공기스프링(10)에 충진된 공기가 관로(c)를 통해서는 배기 측으로 유출되지 못하게 하는 수단으로서, 도 2에 도시된 바와 같이 건조기(5)와 공기스프링(10)을 잇는 관로(b)와 관로(c) 사이에 설치된다. 따라서, 건조기(5)에서 건조되어 나온 공기는 일방향밸브(7)를 통과해 공기스프링(10) 내부로 충진되나, 공기스프링(10) 내에 충진된 공기는 일방향밸브(7)를 통과할 수 없으므로 개폐밸브(9)가 개방되지 않는 이상 공기스프링(10)에의 충진상태를 유지하게 된다. The one-way valve (7) allows the intake air to flow into the air spring 10 through the conduit (c), but the air filled in the air spring 10 does not flow out to the exhaust side through the conduit (c) As a means of preventing it, it is installed between the pipeline (b) and the pipeline (c) connecting the dryer 5 and the air spring 10 as shown in FIG. Therefore, the air dried in the dryer 5 is filled through the one-way valve 7 into the air spring 10, but the air filled in the air spring 10 cannot pass through the one-way valve 7. The state of filling the air spring 10 is maintained unless the on-off valve 9 is opened.
상기 개폐밸브(9)는 공기스프링(10)의 공기 배출을 통제하는 수단으로서, 도 2에 도시된 바와 같이 공기스프링(10)과 일방향밸브(7) 사이의 관로(c) 상에 일단이 연결되고, 일방향밸브(7)와 건조기(5) 사이의 관로(b) 상에 타단이 각각 연결된 관로(d) 상에 설치되는 바, 공기스프링(10)으로 공기가 유입될 때는 폐쇄되어 일방향밸브(7)를 통과한 공기가 관로(c)를 따라서만 유입되도록 하나, 공기스프링(10) 내에 충진된 공기를 배기하고자 할 때는 개방되어 관로(d)를 통해서만 공기가 유출될 수 있도록 한다. 이때, 개폐밸브(9)는 도 2에 도시된 것처럼, 2위치 2웨이 타입의 솔레노이드 밸브로서, 통전 상태에서 여자된 솔레노이드에 의해 유로가 개방되고, 단전 상태에서는 스프링의 반발력에 의해 유로가 폐쇄됨으로써 관로(d)에 의한 공기의 흐름을 단속하도록 되어 있다. The on-off valve 9 is a means for controlling the air discharge of the air spring 10, one end is connected to the conduit c between the air spring 10 and the one-way valve 7 as shown in FIG. When the air flows into the air spring 10, the air pipe 10 is installed on the pipe line d connected to the other end on the pipe line b between the one-way valve 7 and the dryer 5. The air passing through 7) is introduced only along the pipe line (c), but is open to exhaust the air filled in the air spring (10) so that the air can only flow out through the pipe line (d). At this time, the opening and closing valve 9 is a two-position two-way solenoid valve, as shown in Figure 2, the flow path is opened by the solenoid excited in the energized state, the flow path is closed by the spring repulsive force in the disconnection state The flow of air by the pipeline d is regulated.
상기 교축밸브(11)는 건조기(5)를 재생하는 수단으로서, 도 2에 도시된 바와 같이, 관로(b)에서 분기된 관로(e)에 설치되는 바, 관로(d)의 일단과 건조기(5) 사이를 우회하여 연결하도록 되어 있으며, 개폐밸브(9)를 통해 공기스프링(10)으로부터 유출되는 공기를 교축하여 건조기(5)의 수분을 제거한다.The throttling valve 11 is a means for regenerating the dryer 5, and as shown in FIG. 2, the throttling valve 11 is installed in the pipeline e branched from the pipeline b so that one end of the pipeline d and the dryer ( 5) to bypass the connection, and removes the moisture of the dryer (5) by throttling the air flowing out of the air spring (10) through the on-off valve (9).
상기 배기밸브(13)는 공기스프링(10)에서 토출된 공기를 대기 중으로 배출하는 수단으로서, 도 2에 도시된 바와 같이, 건조기(5)와 일방향밸브(33) 사이의 관로(a)에 연결되어 있는 관로(f) 상에 설치된다. 따라서, 단전상태인 평상시에는 폐쇄되어 있으며, 통전된 때 개방되어 교축밸브(11)를 통과한 공기가 배기구(29)를 통해서 대기중으로 배출되도록 한다.The exhaust valve 13 is a means for discharging the air discharged from the air spring 10 into the atmosphere, as shown in FIG. 2, connected to a conduit a between the dryer 5 and the one-way valve 33. It is installed on the pipe line f. Therefore, it is normally closed in the disconnection state, and when it is energized, the air passing through the throttling valve 11 is discharged to the atmosphere through the exhaust port 29.
한편, 상기 감쇄기(15)는 일방향밸브(7)를 통과한 공기의 맥동을 공기스프링(10)으로 유입되기 전에 제거하기 위한 수단으로서, 도 2에 도시된 바와 같이, 일방향밸브(7)를 통과한 공기가 압축기(3)로부터 건조기(5)를 거쳐 일방향밸브(7)를 통과하는 과정에서 갖게 된 맥동을 제거하는 바, 일방향밸브(7)와 공기스프링(10) 사이의 관로(c) 상에 연결된다.On the other hand, the attenuator 15 is a means for removing the pulsation of the air passing through the one-way valve 7 before entering the air spring 10, as shown in Figure 2, passing through the one-way valve (7) One air is removed from the compressor (3) through the dryer (5) to pass through the one-way valve (7) to remove the pulsation, the pipe (c) between the one-way valve (7) and the air spring (10) Is connected to.
상기 릴리프밸브(17)는 도 2 및 도 5에 도시된 바와 같이, 관로(b)에 설정압(P) 이상의 공기압(p)이 걸린 때 이를 방출하는 수단으로서, 건조기(5)를 통과하여 관로(b)에 걸리는 공기압(p)이 설정압(P)보다 클 때 개방되어 관로(b) 상의 공기압(p)을 대기 중으로 방출하는 바, 이를 위해 관로(b)에 연결되는 관로(d)의 일단과 관로(c)에 연결되는 관로(d)의 타단 사이 임의의 위치에 연결되면 된다. As shown in FIGS. 2 and 5, the relief valve 17 is a means for releasing when the air pressure p above the set pressure P is applied to the pipe line b, and passes through the dryer 5. (b) is opened when the air pressure (p) applied to the set pressure (P) is greater than the set pressure (P) to release the air pressure (p) on the pipeline (b) to the atmosphere, for this purpose of the pipeline (d) connected to the pipeline (b) It may be connected to any position between one end and the other end of the pipeline (d) connected to the pipeline (c).
상기 압력센서(19)는 공기스프링(10)으로 충진되기 직전의 공기 압력을 측정하기 위한 수단으로서, 도 2에 도시된 바와 같이, 관로(c) 상에 연결되어 일방향밸브(7) 및 감쇄기(15)를 통과한 후 맥동이 제거되는 등 안정적인 상태로 된 공기의 압력을 측정하도록 되어 있다.The pressure sensor 19 is a means for measuring the air pressure immediately before being filled with the air spring 10, as shown in Figure 2, is connected to the pipeline (c), the one-way valve 7 and the attenuator ( After passing through 15), it is to measure the pressure of the air in a stable state such as pulsation is removed.
상기 감쇄겸 가열기(21)는 압축기(3)에서 압축되어 토출된 공기를 감쇄와 동시에 가열하는 수단으로서, 도 2에 도시된 바와 같이, 관로(a) 상의 건조기(5)와 인접하도록 건조기(5)와 관로(f) 연결부 사이의 일지점에 설치되는 바, 압축기(3)에서 토출된 압축공기가 일방향밸브(33)를 통과하여 건조기(5)로 투입되기 직전에 감쇄와 동시에 가열되도록 한다.The damping and heater 21 is a means for simultaneously heating the air compressed and discharged from the compressor 3 and attenuating it. As shown in FIG. 2, the dryer 5 is adjacent to the dryer 5 on the pipeline a. Bar is installed at a point between the connecting portion (f) and the bar, so that the compressed air discharged from the compressor 3 passes through the one-way valve 33 and is heated simultaneously with the decay immediately before being introduced into the dryer 5.
이를 위해, 감쇄겸 가열기(21)는 도 3에 보다 상세히 도시된 것처럼, 통체(41), 복수의 감쇄판(43), 전열층(electric heating layer), 및 전원(45)을 포함하여 구성되는 바, 먼저 통체(41)는 원통형의 용기로서, 감쇄겸 가열기(21)의 외체를 이룬다. 또한, 복수의 감쇄판(43)은 통체(41) 내에서 상호 간에 이격된 상태로 연속해서 배열되어 통체(41)의 입구(47)로 유입되어 출구(48)로 흘러나가는 동안 공기가 가지고 있는 맥동을 감쇄시키는 부분으로, 도시된 것처럼 원판이나 원통 모양으로 형성되며, 전체적으로 하나 이상의 크고 작은 통공(51)이 천공되어 있다. 이때, 각각의 감쇄판(43)은 다양한 형태로 제작될 수 있을 뿐 아니라, 다양한 조합이나 배열을 갖도록 설치될 수 있는 바, 그 한 예로서 도 3에 도시된 것처럼 복수의 작은 통공이 뚫린 다공판(43-1)과 중앙에 큰 통공이 뚫린 중공판(43-2)이 축방향으로 번갈아 배열되고, 중공판(43-2)의 하류쪽으로 중앙 통공에 다공통(43-3)이 연결된 형태로 제작될 수 있다. 이때, 다공통(43-3)은 생략될 수도 있다. 또한, 전열층은 통체(41) 내부로 유동하는 공기와 접촉하는 통체(41)와 감쇄판(43)들의 표면에 형성된 전기적인 발열층으로서, 전원(45)에 의해 급전된 때 발열하여 통체(41)를 통과하는 공기를 감쇄와 동시에 가열하며, 온도센서(31)에 의해 감지된 온도가 설정온도보다 높을 경우 전원(45)을 오프시켜 발열층에 의한 공기 가열을 중지할 수 있다. 이와 같이 전원이 인가된 때 발열하도록 전열층은 감쇄겸 가열기(21)를 통과하는 공기와 접촉하는 통체(41)와 감쇄판(43)의 표면에 다수의 도전성 나노입자를 코팅하여 형성되며, 이들 나노입자는 공지의 전열층과 마찬가지로 산화아연과 같은 산화물에 알루미늄 등을 도핑하여 형성된다. To this end, the damping and heater 21 is configured to include a cylinder 41, a plurality of damping plate 43, an electric heating layer, and a power source 45, as shown in more detail in FIG. First, the cylinder 41 is a cylindrical container, which forms the outer body of the damping and heater 21. In addition, the plurality of damping plates 43 are continuously arranged in the cylinder 41 in a state where they are spaced apart from each other, and the air is introduced into the inlet 47 of the cylinder 41 and flows out to the outlet 48. It is a portion to damp the pulsation, and is formed in a disc or cylindrical shape as shown, and one or more large and small through holes 51 are perforated as a whole. At this time, each attenuating plate 43 may be manufactured in a variety of forms, as well as can be installed to have a variety of combinations or arrangement, as an example thereof as shown in Figure 3 a plurality of perforated plate perforated (43-1) and a hollow plate (43-2) having a large through hole in the center are alternately arranged in the axial direction, the porous cylinder (43-3) is connected to the central through hole downstream of the hollow plate (43-2) It can be produced as. At this time, the porous cylinder 43-3 may be omitted. In addition, the heat transfer layer is an electric heat generating layer formed on the surfaces of the cylinder 41 and the damping plates 43 in contact with the air flowing into the cylinder 41, and generates heat when the power is supplied by the power source 45. The air passing through 41 is attenuated and heated at the same time, and when the temperature sensed by the temperature sensor 31 is higher than the set temperature, the power supply 45 may be turned off to stop air heating by the heating layer. In this way, the heat transfer layer is formed by coating a plurality of conductive nanoparticles on the surfaces of the cylinder 41 and the damping plate 43 in contact with the air passing through the heater 21 in order to generate heat when power is applied. The nanoparticles are formed by doping aluminum or the like on an oxide such as zinc oxide like the known heat transfer layer.
상기 온도센서(24)는 압축기(3) 의 온도를 감지하는 수단으로서, 도 2에 도시된 바와 같이 압축기(3) 일측에 연결 설치되는 바, 압축기(3)는 물론 압축기(3)와 인접한 열화부품의 온도를 감지하도록 되어 있다.The temperature sensor 24 is a means for sensing the temperature of the compressor 3, which is connected to one side of the compressor 3, as shown in FIG. 2, the compressor 3 as well as the deterioration adjacent to the compressor 3 It is designed to detect the temperature of the part.
끝으로, 관로(b)의 관로(f) 연결부와 관로(d) 연결부 사이에는 일방향밸브(22)가 설치되며, 관로(b)의 관로(f) 연결부와 관로(d) 연결부 사이를 우회 연결하는 관로(e) 상에는 일방향밸브(23)가 설치되는 바, 관로(b)는 관로(d)에서 유출된 공기가 일방향밸브(22)로 인해 관로(e)를 통해서만 교축밸브(11)를 거쳐 배기밸브(13)로 흐르게 하며, 반대로 관로(e)는 건조기(5)에서 유출된 공기가 일방향밸브(23)로 인해 관로(b)를 통해서만 공기스프링(10)으로 흐르게 한다. Finally, the one-way valve 22 is installed between the pipe line (f) connection of the pipe line (b) and the pipe line (d) connection, the bypass connection between the pipe line (f) and the pipe line (d) connection of the pipe line (b) The one-way valve 23 is installed on the pipe line (e), and the air pipe (b) passes through the throttle valve (11) only through the pipe (e) due to the air flowing out of the pipe (d) by the one-way valve (22). On the contrary, the pipeline (e) allows the air flowing out of the dryer (5) to flow into the air spring (10) only through the pipeline (b) due to the one-way valve (23).
이제, 위와 같이 구성되는 본 발명에 따른 차량용 공기스프링의 공압회로시스템의 제어방법을 설명하면 다음과 같다.Now, the control method of the pneumatic circuit system of the vehicle air spring according to the present invention configured as described above is as follows.
본 발명의 공압회로 제어방법은 도 4에 도시된 바와 같이, 크게 충진모드(M10)와 배기모드(M20)로 이루어지는 바, 충진모드(M10)는 다시 압축단계(S10), 건조단계(S20), 및 충진단계(S30)를 포함하여 구성되며, 배기모드(M20)는 다시 감압단계(S40), 재생단계(S50), 배기단계(S60)를 포함하여 구성되며, 감쇄단계(S70)를 더 포함한다. As shown in FIG. 4, the control method of the pneumatic circuit of the present invention includes a filling mode M10 and an exhaust mode M20, and the filling mode M10 is again compressed (S10) and dried (S20). , And filling step (S30), and the exhaust mode (M20) is further configured to include a depressurization step (S40), regeneration step (S50), exhaust step (S60), further attenuation step (S70). Include.
여기에서, 먼저 충진모드(M10)의 상기 압축단계(S10)는 흡기구(27)를 통해 대기 중의 공기를 흡입하여 압축기(3)에 의해 압축하는 단계로서, 이 단계(S10)에서는 도 2에 도시된 바와 같이 제어부(20)의 명령에 따라 구동모터(25)가 동작하면 압축기(3)가 구동되어 흡기구(27)를 통해 대기로부터 공기스프링(10)에 충진할 공기를 흡입하여 압축한다. 이와 같이 압축기(3)에 의해 압축된 공기는 관로(a)를 따라 일방향밸브(33)를 통과해 건조기(5)로 유입되나, 배기밸브(13)가 비작동 상태로 폐쇄되어 있으므로, 관로(f)로는 유입되지 않는다.Here, the first compression step (S10) of the filling mode (M10) is a step of sucking the air in the atmosphere through the inlet port 27 and compressing by the compressor (3), in this step (S10) shown in FIG. As described above, when the driving motor 25 is operated according to the command of the controller 20, the compressor 3 is driven to suck and compress air to be filled in the air spring 10 from the atmosphere through the inlet port 27. The air compressed by the compressor 3 is introduced into the dryer 5 through the one-way valve 33 along the pipeline a, but the exhaust valve 13 is closed in a non-operational state. It does not flow into f).
이때, 온도센서(24)에 의해 감지되는 온도가 설정된 온도 이하인 때는 다음 건조단계(S20)를 수행하나, 설정온도를 넘은 경우에는 압축기(3)의 작동을 정지하고, 공기스프링(10)에 공기를 충진하기 위한 공압회로 시스템(1)의 동작을 오프시킨다. 이때, 설정온도는 차량 부품의 작동보증 온도가 평균 -40 내지 120℃이며, 압축기(3)가 작동을 개시하면 압축기(3) 내부의 실린더 마찰 등으로 인해 발열이 생기는 것을 감안하여 -40 내지 150℃까지를 적정 온도범위로 하는 것이 바람직하다. At this time, when the temperature sensed by the temperature sensor 24 is less than the set temperature, the following drying step (S20) is performed, but when the set temperature is exceeded, the operation of the compressor 3 is stopped and air is supplied to the air spring 10. Turn off the operation of the pneumatic circuit system (1) for filling. At this time, the set temperature is -40 to 150 ℃ the average of the operation guarantee temperature of the vehicle parts, -40 to 150 in consideration of the fact that the heat generated by the friction of the cylinder inside the compressor (3) when the compressor 3 starts to operate It is preferable to make it into the appropriate temperature range up to ° C.
상기 건조단계(S20)는 위 압축단계(S10)에서 압축된 공기를 건조기(5)를 통해 건조시키는 단계로서, 이 단계(S20)에서는 도 2에 도시된 바와 같이, 관로(a)를 따라 건조기(5) 안으로 유입된 압축공기 중에 남아 있는 수분을 제거한다.The drying step (S20) is a step of drying the air compressed in the above compression step (S10) through a dryer (5), in this step (S20), as shown in Figure 2, the dryer along the pipeline (a) (5) Remove any water remaining in the compressed air introduced into.
상기 충진단계(S30)는 위 건조단계(S20)에서 건조된 공기를 공기스프링(10) 안으로 충진하는 단계로서, 이 단계(S30)에서 도 2 및 도 5에 도시된 바와 같이, 건조기(5)에서 토출된 건조공기는 하나 이상의 관로(b)를 따라 각각의 일방향밸브(22)를 통과한 다음, 일방향밸브(7)를 통과함으로써 개폐밸브(9)를 거치지 않고 직접 공기스프링(10)으로 충진된다. The filling step (S30) is a step of filling the air dried in the above drying step (S20) into the air spring 10, as shown in Figure 2 and 5 in this step (S30), the dryer (5) The dry air discharged from the air passes through each one-way valve 22 along at least one pipe line b, and then passes through the one-way valve 7 to be directly filled with the air spring 10 without passing through the open / close valve 9. do.
이때, 제어부(20)는 도 5에 도시된 것처럼 공기스프링(10)의 공기 압력(p)을 확인하여 설정압(P)과 비교하는데, 그 결과, 측정 공기압(p)이 목표 설정압(P)에 이른 때에는 공기스프링(10)의 압력을 설정압(P)으로 유지하며, 측정 공기압(p)이 설정압(P)보다 큰 때는 릴리프밸브(17)를 통해 외부로 방출한다. 이때, 목표 설정압(P)은 1 내지 20bar의 범위 내에 있는 것이 바람직한데, 20bar 이상의 압력은 압축기(3)의 상용 충진압력을 넘는 값으로, 공기스프링(10)의 충진압으로는 적절하지 못하다. At this time, the controller 20 checks the air pressure p of the air spring 10 and compares it with the set pressure P as shown in FIG. 5. As a result, the measured air pressure p is the target set pressure P. ), The pressure of the air spring 10 is maintained at the set pressure P, and when the measured air pressure p is greater than the set pressure P, the pressure is released to the outside through the relief valve 17. At this time, the target set pressure (P) is preferably in the range of 1 to 20bar, the pressure of more than 20bar is more than the normal filling pressure of the compressor (3), it is not suitable as the filling pressure of the air spring (10). .
한편, 측정 공기압(p)이 설정압(P)보다 작으면, 압축기(3)가 작동하여 충진이 개시 이후 경과된 시간(t)을 확인하여 예컨대, 60초로 설정된 설정시간(T)과 비교한다. 그 결과 공기스프링(10)이 공기로 만충될 때까지 걸린 시간이 설정시간(T)을 넘어가면, 공압회로 시스템(1)을 이루는 부품 중에 이상이 있는 것으로 보고 구동모터(25)의 동작을 멈추어 압축기(3)의 구동을 정지함으로써 공기스프링(10)에의 공기 충전을 종료하고, 시스템(1)을 오프시킨다. 반대로, 충진시간(t)이 아직 설정시간(T)에 미치지 못했다면, 측정 공기압(p)이 목표 설정압(P)에 이를 때까지 공기스프링(10)으로의 공기충진 시간을 더 경과시키면서 측정 공기압(p)과 목표 설정압(P)의 비교를 반복한다. On the other hand, if the measured air pressure p is smaller than the set pressure P, the compressor 3 is operated to check the time t elapsed since the start of filling, and compare it with the set time T set to 60 seconds, for example. . As a result, when the time taken until the air spring 10 is filled with air exceeds the set time T, it is regarded that there is an abnormality among the components constituting the pneumatic circuit system 1, and the operation of the driving motor 25 is stopped. By stopping the drive of the compressor 3, air charging to the air spring 10 is terminated, and the system 1 is turned off. On the contrary, if the filling time t has not yet reached the set time T, the measurement is performed while the air filling time to the air spring 10 is further elapsed until the measured air pressure p reaches the target set pressure P. The comparison between the air pressure p and the target set pressure P is repeated.
이에 따라, 측정 공기압(p)이 목표 설정압(P)에 도달하면, 압축기(3)의 구동을 정지하여 개폐밸브(9)가 개방될 때까지 공기스프링(10)의 압력을 설정압(P)으로 유지한다.Accordingly, when the measured air pressure p reaches the target set pressure P, the driving of the compressor 3 is stopped to set the pressure of the air spring 10 until the on-off valve 9 is opened. Keep).
한편, 배기모드(M20)의 상기 감압단계(S40)는 위 충진모드(M10)에서 충진된 공기를 공기스프링(10)에서 빼내는 단계로서, 이 단계(S40)에서는 도 2에 도시된 상태에서 개폐밸브(9)의 솔레노이드를 통전시켜 개폐밸브(9)를 작동상태 즉, 개방상태가 되도록 함으로써 공기스프링(10)에 충진된 공기를 토출시켜 공기스프링(10)을 감압하게 된다.On the other hand, the depressurization step (S40) of the exhaust mode (M20) is the step of extracting the air filled in the filling mode (M10) in the air spring 10, in this step (S40) in the state shown in FIG. By energizing the solenoid of the valve 9 to bring the on-off valve 9 into an operating state, that is, an open state, the air filled in the air spring 10 is discharged to depressurize the air spring 10.
상기 건조기 재생단계(S50)는 위 감압단계(S40)에서 공기스프링(10)으로부터 토출된 공기를 이용해 건조기(5)의 수분을 제거하는 단계로서, 이 단계(S40)에서는 도 2에 도시된 바와 같이, 공기스프링(10)에서 토출되어 관로(d)를 따라 개방된 개폐밸브(9)를 통과한 공기를 관로(b)와 관로(e)를 통해 교축밸브(11)로 통과시킨다. 이때, 관로(d)에서 관로(b)로 이동한 공기는 일방향밸브(22)로 인해 관로(b)를 따라 더 이상 유동할 수 없게 되나, 일방향밸브(23)를 통과함으로써 관로(e)를 따라 교축밸브(11)로 유입될 수 있게 된다. The dryer regeneration step (S50) is a step of removing the moisture of the dryer 5 by using the air discharged from the air spring 10 in the above decompression step (S40), in this step (S40) as shown in FIG. Likewise, the air discharged from the air spring 10 and passed through the open / close valve 9 opened along the pipe line d passes through the pipe line b and the pipe line e to the throttle valve 11. At this time, the air moved from the conduit (d) to the conduit (b) is no longer able to flow along the conduit (b) due to the one-way valve 22, but through the one-way valve (23) through the conduit (e) Accordingly, it can be introduced into the throttling valve (11).
이렇게 해서 교축밸브(11)를 통과하게 된 공기는 교축밸브(11)를 통과하는 동안 고압부에서 저압부로 이동될 때 생기는 빠른 유속의 건조된 공기를 이용하여 건조기(5)가 보유하고 있는 수분을 제거하여 다음 번 공기 충진 시 건조기(5)를 재사용할 수 있도록 재생한다.The air passing through the throttling valve 11 in this way removes the water retained by the dryer 5 by using the high-speed dry air generated when it moves from the high pressure section to the low pressure section while passing through the throttling valve 11. Regenerate the dryer 5 when it is next charged.
상기 배기단계(S60)는 위 건조기 재생단계(S50)에서 교축밸브(11)를 통과한 공기를 대기 중으로 배출하는 단계로서, 이 단계(S60)에서는 도 2에 도시된 바와 같이 건조기(5)를 재생시키면서 교축밸브(11)를 통과한 공기가 건조기(5)를 통과해 관로(f)를 따라 배기구(29)로 배출될 수 있도록 배기밸브(13)를 개방한다. 이를 위해 제어부(20)는 배기밸브(13)의 솔레노이드를 통전시켜 배기밸브(13)가 작동상태로 되어 개방되도록 하며, 이렇게 해서 1사이클의 공기스프링(10)의 동작을 완료할 수 있게 된다.The exhaust step (S60) is a step of discharging the air passing through the throttling valve 11 in the air in the dryer regeneration step (S50) to the atmosphere, in this step (S60) as shown in FIG. The exhaust valve 13 is opened so that the air passing through the throttling valve 11 can be discharged to the exhaust port 29 along the pipe line f while being regenerated. To this end, the control unit 20 energizes the solenoid of the exhaust valve 13 to open the exhaust valve 13 in an operating state, thereby completing the operation of the air spring 10 in one cycle.
한편, 상기 감쇄단계(S70)는 위 충진단계(S30)에서 공기스프링(10)으로 충진되는 공기를 감쇄시키는 단계로서, 이 단계(S70)에서는 건조단계(S20)에서 건조된 공기가 압축기(3)로부터 건조기(5)를 거쳐 일방향밸브(7)를 통과하는 동안 갖게 된 맥동을 공기스프링(10)으로 충진되기 전에 감쇄기(15)에 의해 감쇄시킨다. 이에 따라, 관로(c) 상의 맥동이 제거되므로, 압력센서(19)에 의한 공기스프링(10) 입구 측의 압력을 보다 안정적으로 측정할 수 있게 된다.On the other hand, the attenuation step (S70) is a step to attenuate the air filled in the air spring 10 in the filling step (S30), in this step (S70) the air dried in the drying step (S20) compressor (3) The pulsation obtained during passing through the dryer 5 through the one-way valve 7 is attenuated by the attenuator 15 before being filled with the air spring 10. Accordingly, since the pulsation on the pipe line (c) is removed, the pressure at the inlet side of the air spring 10 by the pressure sensor 19 can be more stably measured.
또한, 상기 감쇄겸 가열단계(S80)는 위 압축단계(S10)에서 압축된 공기를 건조단계(S20)에서 건조기(5)에 투입하기 직전에 감쇄와 동시에 가열하는 단계로서, 이 단계(S80)에서는 압축기(3)에서 압축되어 토출된 공기를 관로(a) 상의 감쇄겸 가열기(21)로 통과시킴으로써, 압축기(3)에 의해 압축되고, 일방향밸브(33)를 통과하는 과정에서 발생할 수 있는 공기의 맥동을 감쇄시킨다. 즉, 관로(a)를 따라 감쇄겸 가열기(21) 입구(47)로 유입된 공기는 다공통(43-3)과 다공판(43-1) 그리고 중공판(43-2)의 통공(51)을 번갈아 통과하는 과정에서 맥동으로 인한 운동에너지가 감쇄된다. 이와 같이, 통체(41)와 감쇄판(43)을 거치면서 감쇄되는 공기는 전원(45)이 인가되어 발열하는 전열층과 접촉하여 감쇄와 동시에 가열되며, 이에 따라 자체의 수분이 증발되므로 건조기(5)에 의해 건조되는 건조단계(S20)를 보다 효율적으로 수행할 수 있게 된다.In addition, the attenuation and heating step (S80) is a step of heating at the same time as the decay immediately before the air compressed in the above compression step (S10) to the dryer 5 in the drying step (S20), this step (S80) In the air passing through the compressed and discharged from the compressor (3) to the attenuator and heater 21 on the conduit (a), the air is compressed by the compressor (3), which may occur in the process of passing through the one-way valve 33 To dampen pulsations. That is, the air flowing into the attenuation and heater 21 inlet 47 along the pipeline a is passed through the porous cylinder 43-3, the porous plate 43-1, and the hollow plate 43-2. ) Alternately pass kinetic energy due to pulsation is reduced. As such, the air attenuated through the cylinder 41 and the damping plate 43 is heated at the same time as the attenuation in contact with the heat transfer layer to which the power source 45 is applied and generates heat, and thus the moisture of the air is evaporated. It becomes possible to perform the drying step (S20) to be dried by 5) more efficiently.
따라서, 본 발명의 차량용 공기스프링의 공압회로 시스템 및 공압회로 제어방법에 의하면, 압축기로부터 공기스프링으로 이어진 관로 상에 일방향밸브를 장착하여 압축기에서 공급되는 공기가 개폐밸브를 통과하지 않고 직접적으로 공기스프링에 충진될 수 있으면서도 배기 시에는 개폐밸브에 의해 유동 가부를 제어할 수 있으므로, 공기스프링에 공기를 충진하는 관로 구조를 종래에 비해 보다 단순하고 간명하게 바꿀 수 있게 된다. Therefore, according to the pneumatic circuit system and the pneumatic circuit control method of the vehicle air spring of the present invention, by installing a one-way valve on the conduit from the compressor to the air spring, the air supplied from the compressor does not pass through the on-off valve directly the air spring In addition to being able to be filled in, while controlling the flow or not by the on-off valve during exhaust, it is possible to change the pipe structure for filling the air spring in the air simpler and simpler than in the prior art.
또한, 공기스프링 입구 측 관로 상의 공기압을 압력센서에 의해 수시로 확인할 수 있으므로, 압축기의 동작제어를 적정화할 수 있게 되고, 따라서 압축기 및 구동모터의 과도한 동작으로 인한 작동손실이나 수명 단축 등을 미연을 방지할 수 있게 된다.In addition, since the air pressure on the air spring inlet side pipe can be checked at any time by the pressure sensor, it is possible to optimize the operation control of the compressor, thereby preventing operation loss or shortening of life due to excessive operation of the compressor and the driving motor. You can do it.
또한, 압력센서에 의해 공기스프링 입구 측 관로의 압력을 감지함에 있어서도 관로 상의 공기가 갖는 맥동을 댐퍼에 의해 감쇄시킬 수 있으므로, 보다 정확하게 공기압을 측정할 수 있게 되며, 따라서 압축기 및 구동모터에 대한 동작제어를 적정화시킬 수 있게 된다. In addition, in detecting the pressure of the air spring inlet pipe by the pressure sensor, the pulsation of the air on the pipe can be attenuated by the damper, so that the air pressure can be measured more accurately, and thus the operation of the compressor and the driving motor is performed. Control can be optimized.
또한, 온도센서에 의해 압축기와 구동모터 등에 발생하는 열을 확인하여 적정 이상의 발열이 생긴 때는 즉시 압축기 및 구동모터의 동작을 정지시킬 수 있으므로, 압축기 등의 과열로 인한 주위 부품들 특히 패킹 등의 소손을 방지할 수 있게 된다. In addition, the temperature sensor can check the heat generated in the compressor, drive motor, etc., and if the heat generation exceeds the proper level, the operation of the compressor and the drive motor can be stopped immediately. Can be prevented.
또한, 어떤 이유에서든 공압회로 상에 고장이 발생하여 공기스프링이 정상적으로 충진될 수 없게 되는 경우에는 소정의 대기시간이 경과한 때 즉각 압축기와 구동모터의 동작을 정지하도록 되어 있으므로, 공기스프링의 만충을 위해 압축기와 구동모터를 장시간 무리하게 동작시키는 일이 없고, 따라서 이로 인한 압축기 등 구동부 관련부품의 수명 단축이나 고장을 염려할 필요가 없게 된다.In addition, if the air spring cannot be filled normally due to a failure in the pneumatic circuit for any reason, the compressor and the driving motor are stopped immediately after a predetermined waiting time. For this reason, the compressor and the driving motor are not excessively operated for a long time, and thus, there is no need to worry about shortening the lifespan or failure of the drive-related components such as the compressor.
끝으로, 압축기에 의해 압축된 공기를 건조기로 건조하기 전에 감쇄겸 가열기로 감쇄와 동시에 가열함으로써, 흡기된 공기가 압축기와 일방향밸브를 거치는 과정에서 갖게 된 맥동을 감쇄시킬 수 있을 뿐 아니라, 건조기 투입 전 공기의 온도를 높여 건조기에 의한 건조효율을 일층 향상시킬 수 있게 된다.Finally, by attenuating and heating the air compressed by the compressor with the damper and heater at the same time before drying the dryer, the intake air can attenuate the pulsation caused by passing through the compressor and the one-way valve. By increasing the temperature of all the air it is possible to further improve the drying efficiency by the dryer.

Claims (17)

  1. 외기를 흡입하여 압축하는 압축기;A compressor for sucking and compressing outside air;
    상기 압축기에서 압축된 공기 중의 수분을 제거하는 건조기;A dryer for removing moisture from the compressed air in the compressor;
    상기 건조기와 공기스프링을 잇는 관로(b,c) 사이에 설치되어, 상기 건조기에서 건조되어 나온 공기가 상기 공기스프링으로 유입되도록 통과하는 것은 허용하되, 상기 공기스프링에 유입된 공기가 상기 건조기 측으로 배기되도록 통과하는 것은 차단하는 일방향밸브;It is installed between the pipelines (b, c) connecting the dryer and the air spring, allowing the air dried out from the dryer to pass into the air spring, but the air introduced into the air spring is exhausted to the dryer side. One-way valve to pass through to block;
    상기 공기스프링과 상기 일방향밸브 사이의 관로(c) 상에 일단이, 상기 일방향밸브와 상기 건조기 사이의 관로(b) 상에 타단이 각각 연결된 관로(d) 상에 설치되되, 상기 공기스프링으로 공기가 유입될 때는 폐쇄되어 상기 관로(c)를 통해서 공기가 유입되도록 하나, 상기 공기스프링에서 공기가 유출될 때는 개방되어 상기 관로(d)를 통해서 공기가 유출되도록 하는 개폐밸브;One end on the pipe line (c) between the air spring and the one-way valve is installed on the pipe line (d) connected to the other end on the pipe line (b) between the one-way valve and the dryer, the air to the air spring When the inflow is closed so that the air flows through the conduit (c), when the air flows out of the air spring open and close the valve to allow the air to flow through the conduit (d);
    상기 관로(b) 상의 상기 관로(d)의 일단과 상기 건조기 사이를 우회 연결하는 관로(e)에 설치되어, 상기 공기스프링에서 유출되는 공기를 교축함으로써 상기 건조기의 수분을 제거하도록 되어 있는 교축밸브; 및A throttling valve is installed in a duct (e) bypassing the connection between one end of the duct (d) on the duct (b) and the dryer, the throttling valve is to remove the moisture of the dryer by throttling the air flowing out of the air spring ; And
    상기 건조기와 상기 압축기 사이의 관로(a)에 연결된 관로(f) 상에 설치되어, 상기 교축밸브를 통과한 공기를 대기 중으로 배출하도록 개방되는 배기밸브;를 포함하여 이루어지는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.And an exhaust valve installed on a pipeline (f) connected to a pipeline (a) between the dryer and the compressor, the exhaust valve being opened to discharge air passing through the throttling valve to the atmosphere. Pneumatic circuit system.
  2. 제1 항에 있어서,According to claim 1,
    상기 일방향밸브와 상기 공기스프링 사이의 관로(c) 상에 연결되어, 상기 일방향밸브를 통과한 공기가 상기 압축기로부터 상기 건조기를 거쳐 상기 일방향밸브를 통과하는 동안 갖게 된 맥동을 상기 공기스프링으로 유입되기 전에 감쇄시키는 감쇄기를 더 포함하는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.Connected on the conduit c between the one-way valve and the air spring, the pulsation flowed through the one-way valve from the compressor through the dryer through the one-way valve is introduced into the air spring. The pneumatic circuit system of the vehicle air spring further comprises a damper to attenuate before.
  3. 제2 항에 있어서,The method of claim 2,
    상기 관로(b) 상의 상기 관로(d)의 일단과 상기 관로(c) 상의 상기 관로(d)의 타단 사이에 연결되어, 상기 건조기를 통과한 공기의 압력이 설정된 설정압 이상일 때 개방되어 상기 관로(c,d)에 걸린 압력을 외부로 방출시키는 릴리프밸브를 더 포함하고 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.It is connected between one end of the pipe line (d) on the pipe line (b) and the other end of the pipe line (d) on the pipe line (c), and is opened when the pressure of the air passing through the dryer is equal to or higher than a predetermined set pressure. A pneumatic circuit system for a vehicle air spring, further comprising a relief valve for releasing the pressure applied to (c, d) to the outside.
  4. 제3 항에 있어서,The method of claim 3, wherein
    상기 관로(c) 상에 연결되어, 상기 감쇄기를 통과함으로써 맥동이 감쇄된 공기의 압력을 측정하는 압력센서를 더 포함하고 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.And a pressure sensor connected to the pipe line (c) to measure the pressure of the air in which the pulsation is attenuated by passing through the attenuator.
  5. 제4 항에 있어서,The method of claim 4, wherein
    상기 압축기 상에 연결되어 상기 압축기의 온도를 감지하는 온도센서를 더 포함하는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.And a temperature sensor connected to the compressor to sense a temperature of the compressor.
  6. 제1 항 내지 제5 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 5,
    상기 관로(b)는 상기 관로(d)에서 유출된 공기가 상기 관로(e)를 통해서만 상기 교축밸브를 거쳐 상기 배기밸브로 흐르게 하는 일방향밸브를, 상기 관로(e)는 상기 건조기에서 유출된 공기가 상기 관로(b)를 통해서만 상기 공기스프링으로 흐르게 하는 일방향밸브를 각각 더 포함하고 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.The pipeline (b) is a one-way valve for allowing the air discharged from the pipeline (d) to flow through the throttling valve to the exhaust valve only through the pipeline (e), the pipeline (e) is the air discharged from the dryer Each one of the pneumatic circuit system of the vehicle air spring further comprises a one-way valve for flowing to the air spring only through the pipe (b).
  7. 제1 항 내지 제5 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 5,
    상기 관로(a) 상의 상기 건조기와 인접한 지점에 설치되어, 상기 압축기에서 압축되어 토출된 공기를 감쇄와 동시에 가열하는 감쇄겸 가열기를 더 포함하는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템. And a damper and heater installed at a point adjacent to the dryer on the conduit (a) and simultaneously heating and attenuating the air compressed and discharged from the compressor.
  8. 제7 항에 있어서,The method of claim 7, wherein
    상기 감쇄겸 가열기는,The damping and heater,
    외체를 이루는 통체;Outer body;
    상기 통체 내에 상기 통체의 입구 측에서 출구 측으로 간격을 두고 연속해서 배열되되, 상기 통체 내부를 유동하는 공기를 감쇄시키도록 하나 이상의 통공이 천공되어 있는 복수의 감쇄판;A plurality of attenuation plates arranged in succession at intervals from an inlet side to an outlet side of the cylinder, the one or more apertures being perforated to attenuate air flowing in the cylinder;
    상기 통체 내부를 유동하는 공기에 접촉하는 상기 통체와 상기 감쇄판의 표면에 형성된 전열층(electric heating layer); 및An electric heating layer formed on a surface of the cylinder and the damping plate in contact with the air flowing through the cylinder; And
    상기 전열층을 급전하는 전원;을 포함하여 구성되는 것을 특징으로 하는 차량용 공기스프링의 공압회로 시스템.Power supply for feeding the heat transfer layer; Pneumatic circuit system of a vehicle air spring, characterized in that it comprises a.
  9. 대기 중의 공기를 흡입하여 압축기에 의해 압축하는 압축단계;A compression step of sucking air in the air and compressing the air by a compressor;
    상기 압축단계에서 압축된 공기를 건조기로 통과시켜 공기 중에 남아 있는 수분을 제거하는 건조단계; 및 A drying step of removing water remaining in the air by passing the air compressed in the compression step through a dryer; And
    상기 건조단계에서 건조된 공기를 일방향밸브를 통해 공기스프링 안으로 충진하는 충진단계;를 포함하여 구성된 충진모드와,A filling mode comprising: a filling step of filling the air dried in the drying step into the air spring through the one-way valve;
    상기 충진모드에서 상기 공기스프링에 충진된 공기를 개폐밸브를 개방하여 상기 공기스프링으로부터 토출시키는 감압단계;A depressurizing step of discharging air filled in the air spring in the filling mode from the air spring by opening and closing a valve;
    상기 감압단계에서 상기 공기스프링으로부터 토출된 공기를 교축밸브로 통과시켜 상기 건조기의 수분을 제거하는 건조기 재생단계; 및A dryer regeneration step of removing water from the dryer by passing air discharged from the air spring through the throttling valve in the depressurization step; And
    상기 건조기 재생단계에서 상기 건조기를 재생시킨 상기 공기를 배기밸브를 통해 대기 중으로 배기하는 배기단계;를 포함하여 구성된 배기모드로 이루어지는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.And exhausting the air regenerated by the dryer in the dryer regeneration step to the atmosphere through an exhaust valve. 2. The method of controlling a pneumatic circuit for a vehicle air spring comprising: an exhaust mode.
  10. 제9 항에 있어서,The method of claim 9,
    상기 충진모드는 상기 건조단계에서 건조된 공기를 상기 충진단계에서 상기 일방향밸브를 통과시켜 상기 공기스프링 안으로 충진하기 전에, 상기 일방향밸브와 상기 공기스프링 사이의 관로(c) 상에 연결된 감쇄기에 의해 감쇄시켜, 상기 압축기로부터 상기 건조기를 거쳐 상기 일방향밸브를 통과하는 동안 갖게 된 맥동을 제거하는 감쇄단계를 더 포함하고 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.The filling mode is attenuated by an attenuator connected on the conduit c between the one-way valve and the air spring before the air dried in the drying step is filled into the air spring by passing through the one-way valve in the filling step. And attenuating a step of removing pulsations which have occurred during the passage of the one-way valve from the compressor to the dryer.
  11. 제10 항에 있어서,The method of claim 10,
    상기 건조기를 통과한 공기의 압력이 상기 일방향밸브를 통과하기 전에 설정압에 이른 때, 상기 관로(b)에 걸린 압력을 상기 관로(d)의 일단과 상기 일방향밸브 사이에서 상기 관로(b)에 연결된 릴리프밸브에 의해 외부로 방출하도록 되어 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.When the pressure of the air passing through the dryer reaches the set pressure before passing through the one-way valve, the pressure applied to the pipe (b) is transferred to the pipe (b) between one end of the pipe (d) and the one-way valve. A control method for a pneumatic circuit of an air spring for a vehicle, characterized in that to be discharged to the outside by a connected relief valve.
  12. 제10 항에 있어서,The method of claim 10,
    상기 감쇄단계에서 감쇄된 공기의 압력을 상기 감쇄기와 상기 공기스프링 사이에서 상기 관로(c)에 연결된 압력센서에 의해 감지하도록 되어 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.And a pressure sensor connected to the conduit c between the attenuator and the air spring to detect the pressure of the air attenuated in the attenuation step.
  13. 제9 항 내지 제12 항 중 어느 한 항에 있어서,The method according to any one of claims 9 to 12,
    상기 충진단계에서 상기 압력센서에 의해 감지한 상기 공기스프링 충진압력이 설정 충진시간 내에 목표 설정압에 도달하지 않은 때 상기 압축기의 동작을 정지하여 상기 공기스프링에의 공기 충진을 종료하도록 되어 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.When the air spring filling pressure sensed by the pressure sensor in the filling step does not reach the target set pressure within the set filling time, the operation of the compressor is stopped to end the filling of the air spring into the air spring Pneumatic circuit control method of a vehicle air spring.
  14. 제13 항에 있어서,The method of claim 13,
    상기 공기스프링의 충진 목표 설정압은 1 내지 20bar의 범위 내에 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.The filling target set pressure of the air spring is in the range of 1 to 20bar pneumatic circuit control method for a vehicle air spring.
  15. 제9 항 내지 제12 항 중 어느 한 항에 있어서,The method according to any one of claims 9 to 12,
    상기 압축기에 연결된 온도센서에 의해 감지한 온도가 설정온도 이상인 때, 상기 압축기의 동작을 정지하여 상기 공기스프링에의 공기 충진을 종료하도록 되어 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.When the temperature sensed by the temperature sensor connected to the compressor is higher than the set temperature, the operation of the compressor to stop the air charging to the air spring, characterized in that for stopping the air filling in the air spring.
  16. 제15 항에 있어서,The method of claim 15,
    상기 설정온도는 -40 내지 150℃ 범위 내에 있는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.The set temperature is a pneumatic circuit control method of a vehicle air spring, characterized in that in the range of -40 to 150 ℃.
  17. 제9 항 내지 제12 항 중 어느 한 항에 있어서,The method according to any one of claims 9 to 12,
    상기 충진모드는 상기 압축단계에서 압축된 공기를 상기 건조단계에서 상기 건조기로 투입하기 전에, 상기 관로(a) 상의 감쇄겸 가열기로 통과시켜 상기 압축기 및 상기 압축기와 상기 건조기 사이의 일방향밸브를 통과하는 동안 갖게 된 맥동을 감쇄시키는 동시에, 가열하는 감쇄겸 가열단계를 더 포함하는 것을 특징으로 하는 차량용 공기스프링의 공압회로 제어방법.In the filling mode, before the air compressed in the compression step is introduced into the dryer in the drying step, the filling mode passes through a damper and heater on the conduit a to pass through the one-way valve between the compressor and the compressor and the dryer. A method of controlling a pneumatic circuit for an air spring for a vehicle, characterized in that it further comprises attenuating and heating the damping of the pulsations.
PCT/KR2011/000539 2011-01-07 2011-01-26 Pneumatic circuit system of an air spring for a vehicle and method for controlling the pneumatic circuit WO2012093745A1 (en)

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JP2000052739A (en) * 1998-08-06 2000-02-22 Continental Ag Leveling control device for automobile having air spring
US6098967A (en) * 1997-06-12 2000-08-08 Continental Aktiengesellschaft Level control arrangement for vehicles having air springs
KR20080017667A (en) * 2006-08-22 2008-02-27 현대모비스 주식회사 Air suspension sysyem and automobile therewith
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JP2000052739A (en) * 1998-08-06 2000-02-22 Continental Ag Leveling control device for automobile having air spring
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