WO2012091540A1 - Integrated microfluidics sensor - Google Patents
Integrated microfluidics sensor Download PDFInfo
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- WO2012091540A1 WO2012091540A1 PCT/MY2011/000152 MY2011000152W WO2012091540A1 WO 2012091540 A1 WO2012091540 A1 WO 2012091540A1 MY 2011000152 W MY2011000152 W MY 2011000152W WO 2012091540 A1 WO2012091540 A1 WO 2012091540A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/414—Ion-sensitive or chemical field-effect transistors, i.e. ISFETS or CHEMFETS
- G01N27/4145—Ion-sensitive or chemical field-effect transistors, i.e. ISFETS or CHEMFETS specially adapted for biomolecules, e.g. gate electrode with immobilised receptors
Definitions
- the present invention relates generally to an integrated microfluidics sensor and more specifically to such a sensor that is FET-based.
- microfluidic elements to perform the desired fluid manipulation and biological or chemical reactions.
- pTAS Micro Total Analysis Systems
- LOC Lab On Chips
- POC Point Of Care
- BEANS Bio Electro-mechanical Autonomous Nano Systems
- microfluidics sensor system that is integrated to allow various types of FET-based sensors to be developed on the same substrate with the microfluidics elements.
- microfluidics sensor system that prevents fluid leakage, electrical shortage, signal interruptions due to noise, while increasing the response time of the sensor.
- the present invention aims at providing an integrated microfluidics sensor system that allows various types of FET-based sensors to be developed on the same substrate with the microfluidics elements while preventing fluid leakage, electrical shortage, signal interruptions due to noise, and an increase in the response time of the sensor.
- the present invention thus relates to a FET-based sensor with integrated microfluidics components on opposite surfaces of the substrate for biological or chemical analysis with fluid manipulation capabilities.
- the FET-based sensors and microfluidic elements are embedded in a single chip and on a single substrate.
- the contact pads for the sensor are at the opposing side of the microfluidic components and sensing element. This will ensure that only components which need to be in contact with the fluid region will be exposed to the fluid boundary while the electrical and electronics components will inherently be protected from the fluid region. This eliminates the need for very reliable and leakage-free packaging material and technology traditionally required for segregation of the electrical components to the sensing and microfluidic regions.
- the present invention also relates to a biological or chemical sensor comprising: a first silicon substrate; a sensor attached to a first side of said first substrate, said sensor having electrical contact pads for electrical connection with an external measurement device and a sensing membrane, said sensing membrane located adjacent to said first substrate; microfluidic components located on an opposite side of said first substrate; and a second substrate attached to said opposite side of said first substrate, whereby the biological or chemical sample to be sensed enters a fluid inlet, passes through the microfluidic component before coming into contact with the sensing membrane and exiting via a fluid outlet.
- the microfluidic component comprises any of the following devices: at least one micromixer, at least one microchannel and at least one reservoir, or a combination thereof.
- the sensor may further comprise a polysilicon member that acts as the body of the sensor (30) and also as a structural support for said sensing membrane.
- the sensor is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHE FET).
- FET field-effect transistor
- the microfluidic component can either be formed within the first substrate or the second substrate.
- the third substrate located on the said first side of the first substrate, said third substrate assisting with development of the said contact pads and sensor in order to create a planar device.
- the third substrate is a silicon on insulator (SOI) type of substrate.
- the substrates can be made from any of the following materials: glass, polymer, silicon substrate, or a combination thereof.
- the present invention further relates to a method for fabricating a biological or chemical sensor comprising the steps of:
- Figure 1 shows an integrated microfluidic system in an embodiment of the present invention.
- Figures 2 (a) to (h) show a fabrication process of an integrated microfluidic system in an embodiment of the present invention.
- Figure 3 shows an integrated microfluidic system in a second embodiment of the present invention.
- Figure 4 shows an integrated microfluidic system in a third embodiment of the present invention.
- an integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36).
- the sensing membrane (36) is located adjacent to said first substrate (10).
- a microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side.
- a second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10).
- the second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24).
- the biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24).
- the microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir.
- the sensor (30) may further comprise a polysilicon member (38) that acts as the body of the sensor (30) and also as a structural support for said sensing membrane (36).
- the sensor (30) is a field- effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET).
- the microfluidic component (40) is formed within the said first substrate (10). Referring to Figure 2 (a) to (h), there is shown a fabrication process of an integrated microfluidic system, comprising the steps of:
- FIG. 3 there is shown a second embodiment of this invention, and an integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36).
- the sensing membrane (36) is located adjacent to said first substrate (10).
- a microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side.
- a second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10).
- the second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24).
- the biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24).
- the microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir.
- the sensor (30) is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET).
- the microfluidic component (40) is formed within the said second substrate (20).
- FIG 4 shows a third embodiment of the present invention.
- An integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36).
- the sensing membrane (36) is located adjacent to said first substrate (10).
- a microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side.
- a second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10).
- the second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24).
- the biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24).
- the microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir.
- the sensor (30) is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET).
- the microfluidic component (40) is formed within the said second substrate (20).
- a third substrate (50) is provided and located on the said first side of the first substrate (10), said third substrate (50) assisting with development of the said contact pads (32, 34) and sensor (30) in order to create a planar device.
- the said third substrate (50) is a silicon on insulator (SOI) type of substrate.
- SOI silicon on insulator
- the substrates in all three embodiments can be made from any of the following materials: glass, polymer, silicon substrate, or a combination thereof.
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Abstract
A FET-based sensor with integrated microfluidics components on opposite surfaces of the substrate for biological or chemical analysis with fluid manipulation capabilities. The FET-based sensors and microfluidic elements are embedded in a single chip and on a single substrate. The contact pads for the sensor are at the opposing side of the microfluidic components and sensing element. This will ensure that only components which need to be in contact with the fluid region will be exposed to the fluid boundary while the electrical and electronics components will inherently be protected from the fluid region. This eliminates the need for very reliable and leakage-free packaging material and technology traditionally required for segregation of the electrical components to the sensing and microfluidic regions.
Description
Integrated Microfluidics Sensor
FIELD OF INVENTION The present invention relates generally to an integrated microfluidics sensor and more specifically to such a sensor that is FET-based.
BACKGROUND OF INVENTION Miniaturization of biological or chemical analytical systems, known as Micro Total Analysis Systems (pTAS), Lab On Chips (LOC), Point Of Care (POC), or Bio Electro-mechanical Autonomous Nano Systems (BEANS), requires microfluidic elements to perform the desired fluid manipulation and biological or chemical reactions. Currently, the microfluidic elements are established through assembly of discrete devices.
The problem with this is that only discrete sensors or different platforms of microfluidic systems with specific functions can be developed. There is no full integration for the same fabrication process on the same substrate. There is also no separation of the microfluidic components with the FET-based sensor's contact pads on the same substrate. Separate packaging must be provided to avoid the problem of fluid leakage, which harms the electrical connectivity and electronics operation. If packaged together, the reliability of the packaging is very critical.
What is needed is a microfluidics sensor system that is integrated to allow various types of FET-based sensors to be developed on the same substrate with the microfluidics elements.
What is also needed is a microfluidics sensor system that prevents fluid leakage, electrical shortage, signal interruptions due to noise, while increasing the response time of the sensor. SUMMARY OF INVENTION
The present invention aims at providing an integrated microfluidics sensor system that allows various types of FET-based sensors to be developed on the same substrate with the microfluidics elements while preventing fluid leakage, electrical shortage, signal interruptions due to noise, and an increase in the response time of the sensor.
The present invention thus relates to a FET-based sensor with integrated microfluidics components on opposite surfaces of the substrate for biological or chemical analysis with fluid manipulation capabilities. The FET-based sensors and microfluidic elements are embedded in a single chip and on a single substrate. The contact pads for the sensor are at the opposing side of the microfluidic components and sensing element. This will ensure that only components which need to be in contact with the fluid region will be exposed to the fluid boundary while the electrical and electronics components will inherently be protected from the fluid region. This eliminates the need for very reliable and leakage-free packaging material and technology traditionally required for segregation of the electrical components to the sensing and microfluidic regions.
The present invention also relates to a biological or chemical sensor comprising: a first silicon substrate; a sensor attached to a first side of said first substrate, said sensor having electrical contact pads for electrical connection with an external measurement device and a sensing membrane, said sensing
membrane located adjacent to said first substrate; microfluidic components located on an opposite side of said first substrate; and a second substrate attached to said opposite side of said first substrate, whereby the biological or chemical sample to be sensed enters a fluid inlet, passes through the microfluidic component before coming into contact with the sensing membrane and exiting via a fluid outlet. The microfluidic component comprises any of the following devices: at least one micromixer, at least one microchannel and at least one reservoir, or a combination thereof. The sensor may further comprise a polysilicon member that acts as the body of the sensor (30) and also as a structural support for said sensing membrane. The sensor is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHE FET). The microfluidic component can either be formed within the first substrate or the second substrate.
In another embodiment, there is a third substrate located on the said first side of the first substrate, said third substrate assisting with development of the said contact pads and sensor in order to create a planar device. The third substrate is a silicon on insulator (SOI) type of substrate.
The substrates can be made from any of the following materials: glass, polymer, silicon substrate, or a combination thereof.
The present invention further relates to a method for fabricating a biological or chemical sensor comprising the steps of:
a) depositing and patterning of silicon nitride and silicon dioxide on a first substrate;
b) depositing and patterning of doped silicon on said first substrate to form a sensor;
c) implanting a source drain and channel on said sensor;
d) depositing silicon dioxide on said sensor to form a protective layer; e) forming of contact pads on said sensor;
f) etching of said first substrate to form a microfluidic component;
g) defining fluid inlet and outlet on a second substrate; and
h) bonding said second substrate to said first substrate.
These and other objects of the present invention will become more readily apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating the preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF DRAWINGS
Figure 1 shows an integrated microfluidic system in an embodiment of the present invention.
Figures 2 (a) to (h) show a fabrication process of an integrated microfluidic system in an embodiment of the present invention.
Figure 3 shows an integrated microfluidic system in a second embodiment of the present invention.
Figure 4 shows an integrated microfluidic system in a third embodiment of the present invention.
DETAILED DESCRIPTION OF INVENTION
It should be noted that the following detailed description is directed to an integrated microfluidic system and fabrication method thereof and is not limited to any particular size or configuration but in fact a multitude of sizes and configurations within the general scope of the following description.
Referring to Figure 1 , there is shown an integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36). The sensing membrane (36) is located adjacent to said first substrate (10). A microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side. A second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10). The second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24). The biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24). The microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir. The sensor (30) may further comprise a polysilicon member (38) that acts as the body of the sensor (30) and also as a structural support for said sensing membrane (36). The sensor (30) is a field- effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET). In this first embodiment, the microfluidic component (40) is formed within the said first substrate (10).
Referring to Figure 2 (a) to (h), there is shown a fabrication process of an integrated microfluidic system, comprising the steps of:
a) depositing and patterning of silicon nitride (101 ) and silicon dioxide (102) on a first substrate (10);
b) depositing and patterning of doped silicon (103) on said first substrate (10) to form a sensor (30);
c) implanting a source drain and channel (104) on said sensor (30);
d) depositing silicon dioxide (105) on said sensor (30) to form a protective layer;
e) forming of contact pads (32, 34) on said sensor (30);
f) etching of said first substrate (10) to form a microfluidic component (40); g) defining fluid inlet (22) and outlet (24) on a second substrate (20); and h) bonding said second substrate (20) to said first substrate (10). Referring now to Figure 3, there is shown a second embodiment of this invention, and an integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36). The sensing membrane (36) is located adjacent to said first substrate (10). A microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side. A second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10). The second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24). The biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24). The microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at
least one reservoir. The sensor (30) is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET). In this second embodiment, the microfluidic component (40) is formed within the said second substrate (20).
Figure 4 shows a third embodiment of the present invention. An integrated microfluidic system comprising: a first silicon substrate (10); a sensor (30) attached to a first side of said first substrate (10), said sensor having electrical contact pads (32, 34) for electrical connection with an external measurement device, and a sensing membrane (36). The sensing membrane (36) is located adjacent to said first substrate (10). A microfluidic component (40) is located on a side of said first substrate (10) that opposite to the said first side. A second substrate (20) is attached by bonding or other means to said opposite side of said first substrate (10). The second substrate (20) contains hollows that form a fluid inlet (22) and fluid outlet (24). The biological or chemical sample to be sensed enters the said fluid inlet (22), passes through the microfluidic component (40) before coming into contact with the sensing membrane (36) and exits via the said fluid outlet (24). The microfluidic component (40) comprises any or a combination of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir. The sensor (30) is a field-effect transistor (FET) based sensor and may include any of: ion-sensitive field-effect transistor (ISFET) and chemical field-effect transistor (CHEMFET). In this second embodiment, the microfluidic component (40) is formed within the said second substrate (20). A third substrate (50) is provided and located on the said first side of the first substrate (10), said third substrate (50) assisting with development of the said contact pads (32, 34) and sensor (30) in order to create a planar device. The said third substrate (50) is a silicon on insulator (SOI) type of substrate.
The substrates in all three embodiments can be made from any of the following materials: glass, polymer, silicon substrate, or a combination thereof.
While several particularly preferred embodiments of the present invention have been described and illustrated, it should now be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. Accordingly, the following claims are intended to embrace such changes, modifications, and areas of application that are within the spirit and scope of this invention.
Claims
1 . A biological or chemical sensor comprising:
a first silicon substrate (10);
a sensor (30) attached to a first side of said first substrate (10), said sensor having a sensing membrane (36), said sensing membrane located adjacent to said first substrate (10);
microfluidic components (40) located on an opposite side of said first substrate (10); and
a second substrate (20) attached to said opposite side of said first substrate (10), said second substrate provided with grooves that form a fluid inlet (22) and a fluid outlet (24)
whereby the biological or chemical sample to be sensed enters said fluid inlet (22) and comes into contact with said sensing membrane (36) before exiting via said fluid outlet (24).
2. A biological or chemical sensor according to claim 1 wherein said sensor (30) further comprises electrical contact pads (32, 34) for electrical connection with an external measurement device.
3. A biological or chemical sensor according to claim 1 or 2 wherein said microfluidic components (40) comprises any of the following devices: at least one micromixer (42), at least one microchannel (44) and at least one reservoir, or a combination thereof.
4. A biological or chemical sensor according to any of claims 1 to 3 wherein said sensor (30) further comprises a polysilicon member (38) that acts as the body of said sensor (30) and also as a structural support for said sensing membrane (36).
A biological or chemical sensor according to any of claims 1 to 4 wherein the said biological or chemical sample to be sensed passes through said microfluidic component (40) before coming into contact with said sensing membrane (36).
6. A biological or chemical sensor according to any of claims 1 to 5 wherein the said sensor is a field-effect transistor (FET) based sensor.
A biological or chemical sensor according to claim 6 wherein the said FET based sensor (30) include devices such as: ion-sensitive field- effect transistor (ISFET) and chemical field-effect transistor (CHEMFET).
A biological or chemical sensor according to any of claims 1 to 7 wherein the said microfluidic component (40) is formed within the said first substrate (10).
A biological or chemical sensor according to any of claims 1 to 7 wherein the said microfluidic component (40) is formed within the said second substrate (20).
0. A biological or chemical sensor according to any of claims 1 to 9 further comprising a third substrate (50) located on said first side of said first substrate (10), said third substrate (50) assisting with development of the said contact pads (32, 34) and sensor (30) in order to create a planar device.
1 1 . A biological or chemical sensor according to any of claims 1 to 10 wherein the said first (10) and second (20) substrates are made from any of the following materials: glass, polymer, silicon substrate, or a combination thereof.
12. A biological or chemical sensor according to any of claims 1 to 10 wherein the said third substrate (50) is a silicon on insulator (SOI) type of substrate.
13. A method for fabricating a biological or chemical sensor comprising the steps of:
a) depositing and patterning of silicon nitride (101 ) and silicon dioxide (102) on a first substrate (10);
b) depositing and patterning of doped silicon (103) on said first substrate (10) to form a sensor (30);
c) implanting a source, drain and channel (104) on said sensor (30); d) depositing silicon dioxide (105) on said sensor (30) to form a protective layer;
e) forming of contact pads (32, 34) on said sensor (30);
f) etching of said first substrate (10) to form a microfluidic component (40);
g) defining fluid inlet (22) and outlet (24) on a second substrate (20); and
h) bonding said second substrate (20) to said first substrate (10).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US9733210B2 (en) | 2014-12-31 | 2017-08-15 | International Business Machines Corporation | Nanofluid sensor with real-time spatial sensing |
US10830745B2 (en) | 2017-12-25 | 2020-11-10 | International Business Machines Corporation | Miniaturized precision agriculture |
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DE4115414A1 (en) * | 1991-05-10 | 1992-11-12 | Meinhard Prof Dr Knoll | METHOD FOR PRODUCING MINIATURIZED CHEMO AND BIOSENSOR ELEMENTS WITH ION SELECTIVE MEMBRANE AND CARRIERS FOR THESE ELEMENTS |
US6287438B1 (en) * | 1996-01-28 | 2001-09-11 | Meinhard Knoll | Sampling system for analytes which are fluid or in fluids and process for its production |
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2011
- 2011-06-24 WO PCT/MY2011/000152 patent/WO2012091540A1/en active Application Filing
Patent Citations (2)
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DE4115414A1 (en) * | 1991-05-10 | 1992-11-12 | Meinhard Prof Dr Knoll | METHOD FOR PRODUCING MINIATURIZED CHEMO AND BIOSENSOR ELEMENTS WITH ION SELECTIVE MEMBRANE AND CARRIERS FOR THESE ELEMENTS |
US6287438B1 (en) * | 1996-01-28 | 2001-09-11 | Meinhard Knoll | Sampling system for analytes which are fluid or in fluids and process for its production |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US9733210B2 (en) | 2014-12-31 | 2017-08-15 | International Business Machines Corporation | Nanofluid sensor with real-time spatial sensing |
US10605768B2 (en) | 2014-12-31 | 2020-03-31 | International Business Machines Corporation | Nanofluid sensor with real-time spatial sensing |
US11378545B2 (en) | 2014-12-31 | 2022-07-05 | International Business Machines Corporation | Nanofluid sensor with real-time spatial sensing |
US10830745B2 (en) | 2017-12-25 | 2020-11-10 | International Business Machines Corporation | Miniaturized precision agriculture |
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