WO2012091236A1 - Preparation method of polyamide/ionomer blend resin composition capable of mic with improved scratch resistance, and reaction product prepared thereby - Google Patents

Preparation method of polyamide/ionomer blend resin composition capable of mic with improved scratch resistance, and reaction product prepared thereby Download PDF

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Publication number
WO2012091236A1
WO2012091236A1 PCT/KR2011/004563 KR2011004563W WO2012091236A1 WO 2012091236 A1 WO2012091236 A1 WO 2012091236A1 KR 2011004563 W KR2011004563 W KR 2011004563W WO 2012091236 A1 WO2012091236 A1 WO 2012091236A1
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polyamide
scratch resistance
resin composition
ionomer blend
mic
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PCT/KR2011/004563
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French (fr)
Korean (ko)
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황진택
오진평
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주식회사 이폴리머
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Publication of WO2012091236A1 publication Critical patent/WO2012091236A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives

Definitions

  • the present invention is a polyamide / ionomer blend which has a gloss, a polyamide / ionomer blend mixture having excellent stiffness and impact resistance as a main component, and includes a metallic master batch and a slip agent to improve scratch resistance and enable MIC. It relates to a method for producing a resin composition and a reaction product produced by the method.
  • Exterior parts of automobile components require proper impact resistance and rigidity in consideration of the safety of passengers in case of accidents and collisions, dimensional stability is required in consideration of assemblability, and changes in appearance and discoloration due to ultraviolet rays as they are exposed to the outside. There should be no.
  • the exterior parts of a conventional automobile are completed through a coating process including a pretreatment process and a primer coating process after injection molding, which is costly and difficult to recycle after coating.
  • polyamide and ionomer blends disclosed in U.S. Patent Nos. 3,845,163, 5,866,658, and 5,091,478 have excellent gloss, weather resistance, and high impact properties, such as injection molding such as automotive bumpers and exterior parts. It can be applied to injection moldings such as beauty panels.
  • the method of modifying and applying a pigment component and a pigment dispersant Japanese Patent Application Laid-Open No. 60-152543, a method of improving the coating adhesion by improving the production method of resin (Japanese Patent Application Laid-Open No. H01-301748), and a method by changing the composition of the resin (Japanese Patent Application Laid-Open No. 60-152543, 62-084142) and the like, but not all of the same glossiness and scratch resistance as those of the coated product can be obtained.
  • Japanese Patent Application Laid-Open No. 05-032885 proposes a resin composition having excellent UV (ultraviolet) stability by applying modified polypropylene while blending polypropylene to polyamide to improve impact resistance and paint adhesion. This also did not omit the painting process.
  • the problem to be solved by the present invention is a polyamide / ionomer to improve the scratch resistance while allowing the reaction product made of a polyamide / ionomer blend resin composition to be MIC (molded-in-color) to omit the coating process It is to provide a method for producing a blend resin composition and a reaction product prepared therefrom.
  • the present invention is 5 to 95% by weight of at least one acrylic acid polymer selected from the group consisting of oligomers, prepolymers and polymers having an anion component of 5% or more, 95 to 5% by weight of a polyamide resin,
  • a polyamide / ionomer blend mixture is prepared by mixing 1 to 50 pph of metal cations based on the weight of the acrylic acid polymer and 0.1 to 5.0 parts by weight of slip agent based on 100 parts by weight of the mixture of the acrylic acid polymer, polyamide resin and metal cation.
  • step Preparing a metallic master batch consisting of 15-40% by weight of metal pigments, 10-40% by weight of organic and inorganic pigments and 20-75% by weight of the polyamide / ionomer blend mixture; And mixing 0.1-10 pph of the metallic master batch to 100 parts by weight of the polyamide / ionomer blend mixture.
  • a method of preparing a polyamide / ionomer blend resin composition capable of improving MIC scratch resistance.
  • the resin composition produced by the above method provides a reaction product applied to at least one selected from the group consisting of exterior materials and building decoration materials of transportation equipment, home appliances, computer equipment, communication equipment and portable electronic devices.
  • the blend resin composition and the reaction products thereof according to the present invention have a high glossiness similar to that of the coated product, and are excellent in rigidity, impact resistance and scratch resistance, and can be applied to a bumper material of a vehicle without a coating process, and other high gloss. It can be usefully applied to various industrial equipment and building materials such as exterior materials such as various transport equipment, home appliances, computer equipment, communication equipment, portable electronic products, and building decoration materials required.
  • the present invention is 5 to 95% by weight of at least one acrylic acid polymer selected from the group consisting of oligomers, prepolymers and polymers having an anion component of 5% or more, 95 to 5% by weight polyamide resin, based on the weight of the acrylic acid polymer
  • Preparing a polyamide / ionomer blend mixture by mixing 1 to 50 pph of a metal cation and 0.1 to 5.0 parts by weight of a slip agent based on 100 parts by weight of the mixture of the acrylic acid polymer, the polyamide resin, and the metal cation;
  • Preparing a metallic master batch consisting of 15-40% by weight of metal pigments, 10-40% by weight of organic and inorganic pigments and 20-75% by weight of the polyamide / ionomer blend mixture; And mixing 0.1-10 pph of the metallic master batch to 100 parts by weight of the polyamide / ionomer blend mixture.
  • the (meth) crylic acid refers to acrylic acid or methacrylic acid.
  • the method for producing a resin composition composed of the above constituents may include melt-processing a polyamide, an acidic polymer and a metal cation after dry mixing; Dry mixing and mixing the polyamide and the functional resin, followed by dry mixing and mixing the metal cations into the melt-processed composition; Dry mixing and mixing the functional resin and the metal cation with the polyamide to the melt-processed composition, followed by melt processing; Polyamide, functional resin and metal cation master batches are dry mixed and then melt processed; A polyamide / ionomer blend resin composition can be obtained by dry blending a polyamide and a functional resin, followed by dry mixing a metal cation masterbatch in a melt-processed composition.
  • the melt processing may be performed in which the ionomer is dispersed in a phase of the polyamide, or the polyamide is dispersed in a phase of the ionomer.
  • the dry mixing may use a super mixer or a ribbon mixer, and melt processing may be performed using a conventional twin-screw extruder, single-screw extruder, roll mill, kneader or kneader.
  • Extruded products can be obtained using various compounding machines such as a banbury mixer, and preferably a pelletizer after melt kneading under vacuum conditions for removing volatiles generated during melt processing using a twin screw extruder. pelletizer).
  • the acrylic acid polymer of the present invention preferably has an anion component of 5 to 50% by weight, and the anion component is preferably selected from the group consisting of sulfonic acid, phosphoric acid, carboxylic acid and esters thereof.
  • the acrylic acid polymer is preferably selected from homopolymers, copolymers, terpolymers, and mixtures thereof.
  • the ⁇ -olefin is more preferably selected from the group consisting of ethylene, propylene, butene, pentene, hexene, heptene, methyl butene and methyl pentene, wherein the ⁇ , ⁇ -ethylenically unsaturated carboxylic acid is acrylic acid, methacrylic acid, eta More preferably selected from the group consisting of acrylic acid, itaconic acid, maleic acid and fumaric acid or mono ester of dicarboxylic acid, the mono ester of ⁇ , ⁇ -ethylenically unsaturated carboxylic acid is methyl hydrogen maleate, methyl hydride Most preferably, it is selected from the group consisting of rosen fumarate, ethyl hydrogen fumarate and maleic anhydride.
  • the branch is preferably an ⁇ , ⁇ -ethylenically unsaturated carboxylic acid.
  • a monomer having a three-membered or more ring structure as a monomer may be used a single or two or more polycondensed lactams or ⁇ -amino acids, and diacids or diamines.
  • diamine polyamide polymers or copolymers thereof alone or in combination of two or more thereof can be used.
  • the polyamide resin may be selected from homopolyamide, copolyamide and mixtures thereof, and the polyamide may be semi-crystalline or noncrystalline.
  • monomers that can be polymerized alone include ⁇ -caprolactam, aminocapronic acid, enanthlactam, 7-aminoheptanoic acid, 11-aminoundecanoic acid, 9-aminononanoic acid and ⁇ -P
  • monomers that can be polymerized alone include ⁇ -caprolactam, aminocapronic acid, enanthlactam, 7-aminoheptanoic acid, 11-aminoundecanoic acid, 9-aminononanoic acid and ⁇ -P
  • polymers in which only one or two or more selected from peridones are used.
  • the diacid used in the polycondensation reaction of diacid and diamine is adipic acid, sebacic acid, dodecanediic acid, glutaric acid, terephthalic acid, 2-methyl terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid.
  • the selected one is used, and the diamine is selected from tetramethylenediamine, hexamethylenediamine, nonamethylenediamine, decamethylenediamine, undecamethylenediamine, dodecamethylenediamine, para-aminoaniline and methaxylenediamine.
  • polyfunctional compounds such as trimellitic acid and pyromellitic acid having three or more functional groups in addition to the diacid or diamine can also be used within 5 mol%, and are mentioned above to increase flexibility and viscosity in the polymerization process.
  • Polyamides in which some of the monomers of polyamide remain are also usable.
  • polyamide resin used in the present invention examples include nylon 6, 7, 8, 10, 12, 66, 69, 610, 611, 612, 6T, 6/66, 6/12, 6 / 6T, and the like. Among them, it is preferred to be selected from the group consisting of polyamide 6, polyamide 66 and polyamide 6/66, and blends of unlimited combinations and content ratios of the above polyamide resins can be used.
  • polymerization methods are also not limited to polymerization methods such as anionic polymerization, bulk melt polymerization, solution polymerization, melt polymerization through salt, interfacial polymerization, reaction extrusion, and polycondensation polymerization using two or three or more monomers.
  • Amide copolymers can be used regardless of the content ratio of their components.
  • the metal cations of the present invention include lithium (Li), sodium (Na), magnesium (Mg), aluminum (Al), potassium (K), calcium (Ca), manganese (Mn), zinc (Zn) and mixtures thereof.
  • the metal cation is selected from the group consisting of metal salts, and the metal salt is most preferably selected from the group consisting of metal hydroxides, metal carbonates, metal acetates, and mixtures thereof.
  • the metal cation may also be used in the form of a master batch of metal salts or a master batch of metal cations.
  • the metal cation may be used in an amount of 1 to 50 pph based on the weight of the acrylic acid polymer, and when the content of the metal cation is less than 1 pph, the addition effect of the metal cation cannot be expected, and the rigidity increases as the content of the metal cation increases. On the other hand, when the fluidity is lowered, if it exceeds 50 pph, the melt strength is sharply increased and the fluidity is considerably lowered, resulting in problems in processability.
  • the slip agent in the present invention is used to improve the releasability with the mold during injection to improve productivity and to improve scratch resistance, thereby improving the performance of the injection molded product.
  • the slip agent used in the present invention includes a slow-release slip agent and a fast-acting slip agent, and may be used alone or in combination of two or more.
  • the slow-release slip agent includes polydimethyl siloxane (polydimethyl siloxane, PDMS), a methyl group or a part of dimethyl siloxane substituted with at least one aliphatic or aromatic type selected from hydrogen, a phenyl group, a halogenated phenyl group, a halogenated alkyl group, a fluorine ester group, and the like. And siloxane derivatives.
  • oleamide erucamide, oleyl palmitamide, stearly erucamide, ethylene bis oleamide, etc.
  • oleamide erucamide, oleyl palmitamide, stearly erucamide, ethylene bis oleamide, etc.
  • a slow-release slip agent and a fast-acting slip agent is preferable in terms of improving scratch resistance and formability, and more preferably, an ultra high molecular weight (UHMW) PDMS.
  • UHMW ultra high molecular weight
  • the slip agent component may be used in an amount of 0.1 to 5.0 parts by weight based on 100 parts by weight of the mixture of the acrylic acid polymer, the polyamide resin, and the metal cation. Delamination between the amide / ionomer material and the slip agent occurs, resulting in a decrease in the performance of the injection molded product. When the content of the fast-acting slip agent exceeds 5.0 parts by weight, product processing, productivity, and part performance are caused by gas generation during injection. This deterioration occurs.
  • the mold release property and scratch resistance of the product may be lowered, thereby lowering the performance of the injection molded product.
  • Pigments used in the present invention include metal pigments, inorganic pigments and organic pigments, inorganic pigments and organic pigments may be used alone or in combination of two or more.
  • the metal pigment is preferably in the form of flakes or powder, such as aluminum, copper, iron, and more preferably has an average particle size of 5 ⁇ 600 ⁇ m.
  • the inorganic pigments include zinc powder, bronze powder, pearl mica, titanium white, zinc oxide, zinc sulfide, chromium yellow, barium yellow, ultramarine blue, cobalt blue, cobalt green, carbon black, and the like. Red, palladium red, tolyzinmal, benzidine elo, phthalocyanine green, and the like.
  • the MIC-capable polyamide / ionomer blend resin composition having improved scratch resistance is further oxidized during melt processing of the polyamide / ionomer blend mixture containing the acrylic acid polymer, polyamide resin, metal cation and slip agent.
  • Preventive agent light stabilizer, heat stabilizer, UV stabilizer, lubricant, mold release agent, pigment, dye, flame retardant, fiber reinforced filler or nucleating agent reinforcing filler, crosslinking agent, accelerator, ultraviolet active compound, processing aid, foaming agent, inorganic filler, extender, nano Additives such as fillers, nanofibers, inorganic fibers, glass fibers, organic fibers, and natural fibers may be added within a range that does not affect physical properties, appearance, and workability, based on 100 parts by weight of the polyamide / ionomer blend mixture. 1 to 80 parts by weight may be added.
  • the reaction product prepared from the MIC-capable polyamide / ionomer blend resin composition of the present invention can be applied to exterior materials such as transportation equipment, home appliances, computer equipment, communication equipment, portable electronic devices, or building decoration materials.
  • the exterior material of the transport device includes an automobile bumper, a fender, an outside mirror housing, a fuel tank cap, and the like, and is particularly preferably applied to a high gloss unpainted bumper field, and the exterior material of the home appliance is a refrigerator, a cleaner, a washing machine, a camcorder.
  • the exterior material of the communication device includes a general telephone, a mobile phone, a mobile phone, and the like, and the building decoration material includes a window chassis and a flooring material.
  • the polyamide / ionomer blend resin composition according to the present invention and the reaction product thereof are At least one polyamide resin and at least one acrylic is melted by mixing at least one acrylic acid polymer and at least one metal cation in the presence of at least one polyamide resin to produce a polymer blend composition.
  • the acidic polymer is endowed with ionic properties to the polyamide or the additional properties of the polyamide into the ionic structure, forming a polymer blend composition with a pseudo crosslinked network formed in-situ .
  • compositions in Table 1 below were first mixed in a ribbon mixer to prepare a polyamide / ionomer blend mixture.
  • pigment master batches were prepared with the compositions shown in Table 2 below.
  • Inorganic pigments carbon black (160B), manufactured by KCB, Korea
  • Inorganic pigments titanium dioxide (CR834), manufactured by Tronox, Australia
  • Dispersant zinc stearate, manufactured by Akrochem, USA
  • Metal pigments aluminum flakes, aluminum powder (SILVET 764-30-E1), manufactured by SILBERLINE, USA
  • composition of Table 1 and the composition of Table 2 were combined to prepare a polyamide / ionomer blend resin composition according to the present invention, and 100 parts by weight of the polyamide / ionomer blend mixture prepared according to the composition of Table 1 above and the table
  • the master batch 3 pph of 2 (based on the blend mixture weight) was added to a twin screw extruder in a batch and extruded into pellets, and then the pellets were manufactured into injection molding machines and test specimens for physical property measurement.
  • the injection temperature of the injection machine is 30/200/240/250/260 °C in the order of the nozzle in the feeding hopper, the injection pressure was adjusted to 60 ⁇ 100bar.
  • compositions in Table 3 were mixed in a ribbon mixer to prepare a rubber-containing polyamide mixture.
  • a rubber-containing polyamide resin composition was prepared by combining the composition of Table 3 and the composition of Table 2, respectively, and the molded article for physical property measurement and the test specimen for appearance test were manufactured in the same manner as in the above Example.
  • Example 1 Ga-A 85 3H Good 680 25
  • Example 2 Ga-B 83 2H Good 695 24
  • Example 3 Ga-C 81 2H Good 710 31
  • Example 4 I-A 91 3H Good 675 26
  • Example 5 I-B 88 2H Good 690 25
  • Example 6 I-C 87 2H Good 700 33
  • Example 7 DA-A 84 3H Good 682 25
  • Example 8 DA-B 82 2H Good 697
  • Example 9 DA-C 80 2H Good 713 31
  • Example 10 LA-A 90 3H Good 674 26
  • Example 11 LA-B 87 2H Good 692 25
  • Example 12 LA-C 84 2H Good 703 33
  • Example 13 Ma-A 83 3H Good 682 25
  • Example 14 Ma-B 81 2H Good 694 24
  • Example 15 Ma-C 79 2H Good 714 31
  • Example 16 Bar-A 88 3H Good 672
  • the weld product of the polyamide resin reaction product containing rubber was poor in dispersibility with the pigment as compared with the example.
  • the blended resin composition and the reaction product thereof according to the present invention have a high glossiness similar to that of the coated product, and have excellent rigidity, impact resistance and scratch resistance, and are applied to a bumper material of an automobile without a coating process.
  • various industrial equipment and building materials such as exterior materials such as various transport equipment, home appliances, computer equipment, communication equipment, portable electronic products and other decorative materials requiring high gloss.

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Polymers & Plastics (AREA)
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Abstract

The present invention relates to a method for preparing a polyamide/ionomer blend resin composition capable of MIC with improved scratch resistance which uses a polyamide/ionomer blend mixture having gloss and excellent stiffness and impact resistance as a main component and comprises a metallic master batch and a slipping agent, and a reaction product prepared by the method. The blend resin composition and the reaction product thereof of the present invention have high gloss similar to a painted article and have excellent stiffness, impact resistance and scratch resistance, and thus can be applied to a bumper material of automobiles without a painting process, and can be usefully applied to an exterior material of various transport equipment, electrical home appliances, computer equipment, communication equipment, portable electronic products and the like, and a material for various industrial equipment and construction such as a decoration material for construction and the like, requiring high gloss.

Description

내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법 및 이로부터 제조된 반응산물Method for preparing polyamide / ionomer blend resin composition capable of MIC with improved scratch resistance and reaction product prepared therefrom
본 발명은 광택성을 가지며, 강성 및 내충격성이 우수한 폴리아미드/이오노머 블렌드 혼합물을 주성분으로 하고, 여기에 금속성 마스터 배치와 슬립제를 포함시켜 내스크래치성이 향상되고 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물을 제조하는 방법 및 상기 방법에 의해 제조되는 반응산물에 관한 것이다.The present invention is a polyamide / ionomer blend which has a gloss, a polyamide / ionomer blend mixture having excellent stiffness and impact resistance as a main component, and includes a metallic master batch and a slip agent to improve scratch resistance and enable MIC. It relates to a method for producing a resin composition and a reaction product produced by the method.
자동차 분야에 있어 자동차용 부품으로 사용되는 플라스틱 소재에 대한 수요는 소재의 경량화(weight reduction) 및 고성능화(high performance)가 요구됨에 따라 계속적인 증가 추세에 있다.The demand for plastic materials used as automotive parts in the automotive field is continuously increasing as the weight reduction and high performance of the materials are required.
자동차 구성부품 중 외장 부품은 사고 및 충돌시 승객의 안전을 고려하여 적절한 내충격성 및 강성이 요구되며, 조립성을 고려하여 치수 안정성이 요구됨과 아울러 외부에 노출되는 부품이므로 자외선에 대한 변색 및 외관 변화가 없어야 한다.Exterior parts of automobile components require proper impact resistance and rigidity in consideration of the safety of passengers in case of accidents and collisions, dimensional stability is required in consideration of assemblability, and changes in appearance and discoloration due to ultraviolet rays as they are exposed to the outside. There should be no.
폴리올레핀 수지조성물을 외장 부품에 적용할 경우, 수지 자체의 극성이 부족하여 인위적으로 극성기를 부여하는 프라이머 코팅공정이 필수적이며, 이러한 점은 원가절감 및 공정 단순화를 추구하고 있는 자동차 부품용 소재 개발시 폴리올레핀 수지를 적용하는데 문제점으로 작용하고 있다.When the polyolefin resin composition is applied to an exterior part, a primer coating process that artificially imparts a polar group due to the lack of polarity of the resin itself is essential, and this is why polyolefin is developed when developing a material for an automotive part that pursues cost reduction and process simplification. It is a problem to apply the resin.
종래 자동차의 외장 부품은 사출성형 후 전처리 공정, 프라이머 코팅공정을 포함한 도장공정을 거쳐 완성되어 비용이 많이 들며, 도장 후에는 재활용이 어려운 단점이 있다.The exterior parts of a conventional automobile are completed through a coating process including a pretreatment process and a primer coating process after injection molding, which is costly and difficult to recycle after coating.
미국특허공보 제3,845,163호, 제5,866,658호, 제5,091,478호에 개시된 폴리아미드(polyamide)와 이오노머(ionomer) 블렌드물은 우수한 광택성, 내후성, 높은 충격 특성을 가지고 있어, 자동차 범퍼 및 외장 부품과 같은 사출 뷰티(beauty) 판넬과 같은 사출물에 적용이 가능하다.The polyamide and ionomer blends disclosed in U.S. Patent Nos. 3,845,163, 5,866,658, and 5,091,478 have excellent gloss, weather resistance, and high impact properties, such as injection molding such as automotive bumpers and exterior parts. It can be applied to injection moldings such as beauty panels.
또한, 도장공정을 단순화하는 방법으로서, 안료 성분이나 안료 분산제를 변형하여 적용하는 방법(일본공개특허공보 평01-308441호, 평02-255842호, 평04-007363호, 평02-014747호, 평05-278099호), 수지의 제조방법 개량에 의해 도장 밀착성을 향상시키는 방법(일본공개특허공보 평01-301748호), 수지의 조성물 변화에 의한 방법(일본공개특허공보 소60-152543호, 소62-084142호) 등이 제안되고 있지만, 모두 도장품과 동등의 광택성 및 내스크래치성은 얻어지지 않는다.Moreover, as a method of simplifying a coating process, the method of modifying and applying a pigment component and a pigment dispersant (Japanese Unexamined-Japanese-Patent No. 01-308441, 02-255842, 04-007363, 02-014747, Japanese Patent Application Laid-Open No. 60-152543, a method of improving the coating adhesion by improving the production method of resin (Japanese Patent Application Laid-Open No. H01-301748), and a method by changing the composition of the resin (Japanese Patent Application Laid-Open No. 60-152543, 62-084142) and the like, but not all of the same glossiness and scratch resistance as those of the coated product can be obtained.
또한, 일본공개특허공보 평05-032885호에는 폴리아미드에 폴리프로필렌을 블렌드하면서 변성폴리프로필렌을 적용하여 내충격성 및 도장 밀착성을 향상시켜 UV(ultraviolet) 안정성이 우수한 수지조성물의 제조방법이 제안되고 있으나, 이 또한 도장공정을 생략하지는 못하였다. In addition, Japanese Patent Application Laid-Open No. 05-032885 proposes a resin composition having excellent UV (ultraviolet) stability by applying modified polypropylene while blending polypropylene to polyamide to improve impact resistance and paint adhesion. This also did not omit the painting process.
본 발명이 해결하려는 과제는 폴리아미드/이오노머 블렌드 수지조성물로 제조되는 반응산물이 MIC(molded-in-color)가 가능하도록 하여 도장공정을 생략할 수 있도록 하면서 내스크래치성을 향상시키는 폴리아미드/이오노머 블렌드 수지조성물의 제조방법 및 이로부터 제조된 반응산물을 제공하는 것이다.The problem to be solved by the present invention is a polyamide / ionomer to improve the scratch resistance while allowing the reaction product made of a polyamide / ionomer blend resin composition to be MIC (molded-in-color) to omit the coating process It is to provide a method for producing a blend resin composition and a reaction product prepared therefrom.
상기 목적을 달성하기 위하여, 본 발명은 5% 이상의 음이온 성분을 가지는 올리고머, 프리폴리머 및 폴리머로 이루어진 군 중에서 선택되는 적어도 어느 하나의 아크릴산계 중합체 5~95중량%, 폴리아미드 수지 95~5중량%, 상기 아크릴산계 중합체의 중량 기준 1~50pph의 금속 양이온 및 상기 아크릴산계 중합체, 폴리아미드 수지 및 금속 양이온의 혼합물 100중량부 기준 0.1~5.0중량부의 슬립제를 혼합하여 폴리아미드/이오노머 블렌드 혼합물을 제조하는 단계; 메탈 안료 15~40중량%, 유기 및 무기 안료 10~40중량% 및 상기 폴리아미드/이오노머 블렌드 혼합물 20~75중량%로 이루어지는 금속성 마스터 배치를 제조하는 단계; 및 상기 폴리아미드/이오노머 블렌드 혼합물 100중량부에 상기 금속성 마스터 배치 0.1~10pph를 혼합하는 단계;를 포함하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법을 제공한다.In order to achieve the above object, the present invention is 5 to 95% by weight of at least one acrylic acid polymer selected from the group consisting of oligomers, prepolymers and polymers having an anion component of 5% or more, 95 to 5% by weight of a polyamide resin, A polyamide / ionomer blend mixture is prepared by mixing 1 to 50 pph of metal cations based on the weight of the acrylic acid polymer and 0.1 to 5.0 parts by weight of slip agent based on 100 parts by weight of the mixture of the acrylic acid polymer, polyamide resin and metal cation. step; Preparing a metallic master batch consisting of 15-40% by weight of metal pigments, 10-40% by weight of organic and inorganic pigments and 20-75% by weight of the polyamide / ionomer blend mixture; And mixing 0.1-10 pph of the metallic master batch to 100 parts by weight of the polyamide / ionomer blend mixture. Provides a method of preparing a polyamide / ionomer blend resin composition capable of improving MIC scratch resistance.
또한, 상기 방법으로 제조되는 수지조성물이 수송기기, 가전제품, 컴퓨터 기기, 통신기기 및 휴대용 전자기기의 외장재 및 건축용 장식 소재로 이루어진 군 중에서 선택되는 적어도 어느 하나에 적용되는 반응산물을 제공한다.In addition, the resin composition produced by the above method provides a reaction product applied to at least one selected from the group consisting of exterior materials and building decoration materials of transportation equipment, home appliances, computer equipment, communication equipment and portable electronic devices.
본 발명에 따른 블렌드 수지조성물 및 이들의 반응산물은 도장품과 유사한 정도의 고광택 감을 가지는 동시에 강성, 내충격성 및 내스크래치성이 우수하여, 도장공정 없이 자동차의 범퍼 소재에 적용될 수 있으며, 그 외의 고광택이 요구되는 각종 수송기기, 가전제품, 컴퓨터 기기, 통신기기, 휴대용 전자제품 등의 외장재 및 건축용 장식 소재 등의 각종 산업기기 및 건축 소재에 유용하게 적용될 수 있다.The blend resin composition and the reaction products thereof according to the present invention have a high glossiness similar to that of the coated product, and are excellent in rigidity, impact resistance and scratch resistance, and can be applied to a bumper material of a vehicle without a coating process, and other high gloss. It can be usefully applied to various industrial equipment and building materials such as exterior materials such as various transport equipment, home appliances, computer equipment, communication equipment, portable electronic products, and building decoration materials required.
본 발명은 5% 이상의 음이온 성분을 가지는 올리고머, 프리폴리머 및 폴리머로 이루어진 군 중에서 선택되는 적어도 어느 하나의 아크릴산계 중합체 5~95중량%, 폴리아미드 수지 95~5중량%, 상기 아크릴산계 중합체의 중량 기준 1~50pph의 금속 양이온 및 상기 아크릴산계 중합체, 폴리아미드 수지 및 금속 양이온의 혼합물 100중량부 기준 0.1~5.0중량부의 슬립제를 혼합하여 폴리아미드/이오노머 블렌드 혼합물을 제조하는 단계; 메탈 안료 15~40중량%, 유기 및 무기 안료 10~40중량% 및 상기 폴리아미드/이오노머 블렌드 혼합물 20~75중량%로 이루어지는 금속성 마스터 배치를 제조하는 단계; 및 상기 폴리아미드/이오노머 블렌드 혼합물 100중량부에 상기 금속성 마스터 배치 0.1~10pph를 혼합하는 단계;를 포함한다.The present invention is 5 to 95% by weight of at least one acrylic acid polymer selected from the group consisting of oligomers, prepolymers and polymers having an anion component of 5% or more, 95 to 5% by weight polyamide resin, based on the weight of the acrylic acid polymer Preparing a polyamide / ionomer blend mixture by mixing 1 to 50 pph of a metal cation and 0.1 to 5.0 parts by weight of a slip agent based on 100 parts by weight of the mixture of the acrylic acid polymer, the polyamide resin, and the metal cation; Preparing a metallic master batch consisting of 15-40% by weight of metal pigments, 10-40% by weight of organic and inorganic pigments and 20-75% by weight of the polyamide / ionomer blend mixture; And mixing 0.1-10 pph of the metallic master batch to 100 parts by weight of the polyamide / ionomer blend mixture.
폴리아미드와 이오노머의 프리폴리머인 에틸렌 (메타)크릴산(ethylene (meth)acrylic acid)의 공중합체 또는 3량체 및 음이온기를 형성할 수 있는 금속 양이온을 혼합한 다음 용융가공하면 in-situ로 형성된 슈도 가교망이 형성되면서 폴리아미드에 이온특성이 부여되거나, 또는 이온구조 안으로 폴리아미드의 부가적인 특성이 부여된다.Pseudo-crosslinking formed by in-situ when a copolymer or copolymer of ethylene (meth) acrylic acid, a prepolymer of polyamide and ionomer, and a metal cation capable of forming an anionic group are mixed and melted As the network is formed, the polyamide is given ionic properties, or the additional properties of the polyamide are imparted into the ionic structure.
이들 수지에 슬립제, 안료(메탈, 유기, 무기)를 혼합하는 것에 의해 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물이 생성된다. By mixing a slip agent and pigments (metal, organic, inorganic) with these resins, a polyamide / ionomer blend resin composition capable of MIC with improved scratch resistance is produced.
상기 (메타)크릴산은 아크릴산(acrylic acid) 또는 메타크릴산((methacrylic acid)을 지칭한다.The (meth) crylic acid refers to acrylic acid or methacrylic acid.
상기의 구성성분으로 이루어진 수지조성물의 제조방법은, 폴리아미드, 기능성 수지(acidic polymer) 및 금속 양이온을 건조혼합한 후 용융가공하거나; 폴리아미드, 기능성 수지를 건조 혼합하고 용융가공한 조성에 금속 양이온을 건조혼합한 후 용융가공하거나; 기능성 수지, 금속 양이온을 건조 혼합하고 용융가공한 조성에 폴리아미드를 건조혼합한 후 용융가공하거나; 폴리아미드, 기능성 수지 및 금속 양이온 마스터 배치를 건조혼합한 후 용융가공하거나; 폴리아미드, 기능성 수지를 건조 혼합하고 용융가공한 조성에 금속 양이온 마스터 배치를 건조혼합한 후 용융 가공하여 폴리아미드/이오노머 블렌드 수지조성물을 얻을 수 있다.The method for producing a resin composition composed of the above constituents may include melt-processing a polyamide, an acidic polymer and a metal cation after dry mixing; Dry mixing and mixing the polyamide and the functional resin, followed by dry mixing and mixing the metal cations into the melt-processed composition; Dry mixing and mixing the functional resin and the metal cation with the polyamide to the melt-processed composition, followed by melt processing; Polyamide, functional resin and metal cation master batches are dry mixed and then melt processed; A polyamide / ionomer blend resin composition can be obtained by dry blending a polyamide and a functional resin, followed by dry mixing a metal cation masterbatch in a melt-processed composition.
상기 용융가공은 상기 이오노머가 상기 폴리아미드의 상(Phase) 내에서 분산되거나, 상기 폴리아미드가 상기 이오노머의 상(Phase) 내에서 분산되어 이루어진다.The melt processing may be performed in which the ionomer is dispersed in a phase of the polyamide, or the polyamide is dispersed in a phase of the ionomer.
상기 건조혼합은 수퍼 믹서 또는 리본 믹서를 이용할 수 있으며, 용융가공은 통상의 이축압출기(twin-screw extruder), 일축압출기(single-screw extruder), 롤밀(roll-mill), 니이더(kneader) 또는 밴버리 믹서(banbury mixer) 등 다양한 배합가공기를 이용하여 압출품을 얻을 수 있고, 바람직하게는 이축압출기를 이용하여 용융가공 중에 발생하는 휘발성분을 제거하기 위한 진공조건하에서 용융 혼련한 후 펠렛타이저(pelletizer)로 펠렛을 얻을 수 있다.The dry mixing may use a super mixer or a ribbon mixer, and melt processing may be performed using a conventional twin-screw extruder, single-screw extruder, roll mill, kneader or kneader. Extruded products can be obtained using various compounding machines such as a banbury mixer, and preferably a pelletizer after melt kneading under vacuum conditions for removing volatiles generated during melt processing using a twin screw extruder. pelletizer).
상기 각 성분들을 구체적으로 설명하면 다음과 같다.The above components will be described in detail as follows.
아크릴산계 중합체Acrylic acid polymer
본 발명의 아크릴산계 중합체는 음이온 성분의 함량이 5~50중량%인 것이 바람직하고, 상기 음이온 성분은 술폰산, 인산, 카르본산 및 이들의 에스테르로 구성된 군 중에서 선택되는 것이 바람직하다.The acrylic acid polymer of the present invention preferably has an anion component of 5 to 50% by weight, and the anion component is preferably selected from the group consisting of sulfonic acid, phosphoric acid, carboxylic acid and esters thereof.
또한, 상기 아크릴산계 중합체는 호모폴리머(homopolymer), 공중합체(copolymer), 삼원 중합체(terpolymer) 및 이들의 혼합물로부터 선택되는 것이 바람직한데, 구체적으로 상기 공중합체는 RCH=CH2 구조를 가지는 α-올레핀(olefin)으로 구성되며, 상기 R은 1~8개의 탄소원자를 가지는 수소와 알킬 라디칼로 구성되는 클래스(class)로부터 선택된 라디칼이거나 또는 3~8개의 탄소 원자들을 가지는 α,β-에틸렌화(ethylenically) 불포화 카르본산인 것이 바람직하다.In addition, the acrylic acid polymer is preferably selected from homopolymers, copolymers, terpolymers, and mixtures thereof. Specifically, the copolymer has α-CH 2 structure having RCH = CH 2 structure. It is composed of an olefin, wherein R is a radical selected from the class consisting of hydrogen and alkyl radicals having 1 to 8 carbon atoms or α, β-ethylenically having 3 to 8 carbon atoms ) Unsaturated carboxylic acid.
상기 α-올레핀은 에틸렌, 프로필렌, 부텐, 펜텐, 헥센, 헵텐, 메틸 부텐 및 메틸 펜텐으로 구성된 군 중에서 선택되는 것이 더욱 바람직하고, 상기 α,β-에틸렌화 불포화 카르본산은 아크릴산, 메타아크릴산, 에타아크릴산, 이타코닉산, 말레인산 및 퓨마린산으로 이루어진 군 중에서 선택되거나 디카르본산의 모노 에스테르인 것이 더욱 바람직하며, 상기 α,β-에틸렌화 불포화 카르본산의 모노 에스테르는 메틸 하이드로젠 말레이트, 메틸 하이드로젠 퓨마레이트, 에틸 하이드로젠 퓨마레이트 및 무수 말레인산으로 구성된 군 중에서 선택되는 것이 가장 바람직하다.The α-olefin is more preferably selected from the group consisting of ethylene, propylene, butene, pentene, hexene, heptene, methyl butene and methyl pentene, wherein the α, β-ethylenically unsaturated carboxylic acid is acrylic acid, methacrylic acid, eta More preferably selected from the group consisting of acrylic acid, itaconic acid, maleic acid and fumaric acid or mono ester of dicarboxylic acid, the mono ester of α, β-ethylenically unsaturated carboxylic acid is methyl hydrogen maleate, methyl hydride Most preferably, it is selected from the group consisting of rosen fumarate, ethyl hydrogen fumarate and maleic anhydride.
또한, 상기 삼원 중합체는 RCH=CH2 구조를 가지는 α-올레핀으로 구성되며, 상기 R은 1~8개의 탄소원자를 가지는 수소와 알킬 라디칼로 구성되는 클래스로부터 선택된 라디칼이거나 또는 3~8개의 탄소 원자를 가지는 α,β-에틸렌화 불포화 카르본산인 것이 바람직하다.In addition, the terpolymer is composed of an α-olefin having a structure of RCH = CH 2 , wherein R is a radical selected from the class consisting of hydrogen and alkyl radicals having 1 to 8 carbon atoms or 3 to 8 carbon atoms. The branch is preferably an α, β-ethylenically unsaturated carboxylic acid.
폴리아미드 수지Polyamide resin
본 발명에서 사용되는 폴리아미드 수지는 단량체(monomer)로 3원환 이상의 구성을 갖는 고리 구조의 락탐 또는 ω-아미노산이 단독 또는 2종 이상으로 축중합된 것이 사용될 수 있으며, 2가산(diacid) 또는 디아민(diamine)을 사용할 경우 이들의 단독 또는 2종 이상이 축중합반응으로 얻어지는 폴리아미드 중합체 또는 공중합체를 사용할 수 있다.As the polyamide resin used in the present invention, a monomer having a three-membered or more ring structure as a monomer may be used a single or two or more polycondensed lactams or ω-amino acids, and diacids or diamines. When diamine is used, polyamide polymers or copolymers thereof alone or in combination of two or more thereof can be used.
또한, 폴리아미드 수지는 호모폴리아미드(homopolyamide), 코폴리아미드(copolyamide) 및 이들의 혼합물 중에서 선택된 것이 사용될 수 있고, 이러한 폴리아미드는 반 결정(semi-crystalline) 또는 비결정(noncrystalline)일 수 있다.In addition, the polyamide resin may be selected from homopolyamide, copolyamide and mixtures thereof, and the polyamide may be semi-crystalline or noncrystalline.
이들에 대하여 구체적으로 예를 들면, 단독으로 중합가능한 단량체로는 ε-카프로락탐, 아미노카프론산, 에난트락탐, 7-아미노헵탄산, 11-아미노운데칸산, 9-아미노노난산 및 α-피페리돈 중에서 선택된 단독 또는 2종 이상이 사용된 중합체가 있다.Specifically for these, for example, monomers that can be polymerized alone include ε-caprolactam, aminocapronic acid, enanthlactam, 7-aminoheptanoic acid, 11-aminoundecanoic acid, 9-aminononanoic acid and α-P There are polymers in which only one or two or more selected from peridones are used.
또한, 2가산과 디아민의 축중합반응에 사용되는 2가산으로는 아디픽산, 세바식산, 도데칸디산, 글루타릭산, 테레프탈릭산, 2-메틸테레프탈릭산, 이소프탈릭산, 나프탈렌디카르복실산 중에서 선택된 것을 사용하고, 디아민으로는 테트라메틸렌디아민, 헥사메틸렌디아민, 노나메틸렌디아민, 데카메틸렌디아민, 운데카메틸렌디아민, 도데카메틸렌디아민, 파라-아미노아닐린 및 메타크실렌디아민 중에서 선택된 것을 사용한다.In addition, the diacid used in the polycondensation reaction of diacid and diamine is adipic acid, sebacic acid, dodecanediic acid, glutaric acid, terephthalic acid, 2-methyl terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid. The selected one is used, and the diamine is selected from tetramethylenediamine, hexamethylenediamine, nonamethylenediamine, decamethylenediamine, undecamethylenediamine, dodecamethylenediamine, para-aminoaniline and methaxylenediamine.
또한, 상기 2가산 또는 디아민 외에 3개 이상의 관능기를 갖는 트리멜리틱산, 피로멜리틱산 등의 다관능 화합물도 5몰% 이내에서 사용 가능하며, 중합 공정에서 유연성과 점도를 증가시키기 위하여 상기에서 언급된 폴리아미드의 모노머를 일부 잔류시킨 폴리아미드도 사용 가능하다.In addition, polyfunctional compounds such as trimellitic acid and pyromellitic acid having three or more functional groups in addition to the diacid or diamine can also be used within 5 mol%, and are mentioned above to increase flexibility and viscosity in the polymerization process. Polyamides in which some of the monomers of polyamide remain are also usable.
본 발명에서 사용하는 폴리아미드 수지를 구체적으로 예를 들면, 나일론 6, 7, 8, 10, 12, 66, 69, 610, 611, 612, 6T, 6/66, 6/12, 6/6T 등이 있으며, 이들 중에서 폴리아미드 6, 폴리아미드 66 및 폴리아미드 6/66으로 이루어진 군중에서 선택되는 것이 바람직하며, 상기 폴리아미드 수지의 제한되지 않은 조합 및 함량비의 블렌드물이 사용 가능하다.Specific examples of the polyamide resin used in the present invention include nylon 6, 7, 8, 10, 12, 66, 69, 610, 611, 612, 6T, 6/66, 6/12, 6 / 6T, and the like. Among them, it is preferred to be selected from the group consisting of polyamide 6, polyamide 66 and polyamide 6/66, and blends of unlimited combinations and content ratios of the above polyamide resins can be used.
이들의 중합방법에 있어서도 음이온 중합, 괴상용융중합, 용액중합, 염을 통한 용융중합, 계면중합, 반응압출 등 중합방법에 제약을 받지 않으며, 2종 또는 3종 이상의 단량체를 사용하여 축중합시킨 폴리아미드 공중합체는 그 구성성분의 함량비에 관계없이 사용될 수 있다.These polymerization methods are also not limited to polymerization methods such as anionic polymerization, bulk melt polymerization, solution polymerization, melt polymerization through salt, interfacial polymerization, reaction extrusion, and polycondensation polymerization using two or three or more monomers. Amide copolymers can be used regardless of the content ratio of their components.
본 발명의 폴리아미드/이오노머 블렌드 혼합물에 있어서, 폴리아미드와 이오노머의 상호 간의 배합비는 폴리아미드:이오노머=5~95:95~5중량%의 비율로 혼합되는 것이 바람직하다.In the polyamide / ionomer blend mixture of the present invention, the blending ratio of polyamide and ionomer is preferably mixed at a ratio of polyamide: ionomer = 5 to 95:95 to 5% by weight.
금속 양이온Metal cation
본 발명의 금속 양이온은 리튬(Li), 나트륨(Na), 마그네슘(Mg), 알루미늄(Al), 칼륨(K), 칼슘(Ca), 망간(Mn), 아연(Zn) 및 이들의 혼합물로 이루어진 군중에서 선택되는 것이 바람직하고, 상기 금속 양이온은 금속염으로 구성되는 것이 보다 바람직하며, 상기 금속염은 메탈 하이드록사이드, 메탈 카보네이트, 메탈 아세테이트 및 이들의 혼합물로 이루어진 군중에서 선택되는 것이 가장 바람직하다.The metal cations of the present invention include lithium (Li), sodium (Na), magnesium (Mg), aluminum (Al), potassium (K), calcium (Ca), manganese (Mn), zinc (Zn) and mixtures thereof. Preferably, the metal cation is selected from the group consisting of metal salts, and the metal salt is most preferably selected from the group consisting of metal hydroxides, metal carbonates, metal acetates, and mixtures thereof.
또한, 상기 금속 양이온은 금속염의 마스터 배치 또는 금속 양이온의 마스터 배치 형태로도 사용 가능하다.The metal cation may also be used in the form of a master batch of metal salts or a master batch of metal cations.
상기 금속 양이온은 상기 아크릴산계 중합체 중량 기준 1~50pph의 함량으로 사용될 수 있으며, 금속 양이온의 함량이 1pph 미만이면 금속 양이온의 첨가효과를 기대할 수 없고, 금속 양이온의 함량이 많아질수록 강성이 증가하는 반면 유동성이 낮아지는데, 50pph를 초과하면 용융강도(melt strength)가 급격히 증가하여 유동성이 상당히 낮아져 가공성에 문제가 발생한다.The metal cation may be used in an amount of 1 to 50 pph based on the weight of the acrylic acid polymer, and when the content of the metal cation is less than 1 pph, the addition effect of the metal cation cannot be expected, and the rigidity increases as the content of the metal cation increases. On the other hand, when the fluidity is lowered, if it exceeds 50 pph, the melt strength is sharply increased and the fluidity is considerably lowered, resulting in problems in processability.
슬립제Slip
본 발명에서의 슬립제는 사출시 금형과의 이형성을 향상시켜 생산성을 향상시키고 내스크레치성을 개선하여, 제조되는 사출품의 성능을 향상시키기 위하여 사용된다.The slip agent in the present invention is used to improve the releasability with the mold during injection to improve productivity and to improve scratch resistance, thereby improving the performance of the injection molded product.
본 발명에서 사용되는 슬립제에는 지효성 슬립제와 속효성 슬립제가 있으며, 단독 또는 둘 이상의 조합으로 사용될 수 있다.The slip agent used in the present invention includes a slow-release slip agent and a fast-acting slip agent, and may be used alone or in combination of two or more.
상기 지효성 슬립제에는 폴리디메틸 실록산(polydimethyl siloxane, PDMS), 디메틸 실록산의 메틸기 또는 그 일부가 수소, 페닐기, 할로겐화 페닐기, 할로겐화 알킬기, 플루오르 에스테르기 등에서 선택된 일종 이상의 지방족계 또는 방향족계로 치환된 형태의 디메틸 실록산 유도체 등을 예로 들 수 있다.The slow-release slip agent includes polydimethyl siloxane (polydimethyl siloxane, PDMS), a methyl group or a part of dimethyl siloxane substituted with at least one aliphatic or aromatic type selected from hydrogen, a phenyl group, a halogenated phenyl group, a halogenated alkyl group, a fluorine ester group, and the like. And siloxane derivatives.
또한, 속효성 슬립제로는 올레아마이드(oleamide), 에루카미드(erucamide), 올레일 팔미트아미드(oleyl palmitamide), 스테얼리 에루카미드(stearly erucamide), 에틸렌비스올레아마이드(ethylene bis oleamide) 등을 예로 들 수 있다.In addition, as a fast-acting slip agent, oleamide, erucamide, oleyl palmitamide, stearly erucamide, ethylene bis oleamide, etc. For example.
특히, 지효성 슬립제와 속효성 슬립제를 혼합 사용하면 내스크래치성 개선과 성형성 개선 면에서 바람직하며, 상기 지효성 슬립제는 초고분자량(ultra high molecular weight, UHMW)의 PDMS가 좀더 바람직하다.In particular, the use of a slow-release slip agent and a fast-acting slip agent is preferable in terms of improving scratch resistance and formability, and more preferably, an ultra high molecular weight (UHMW) PDMS.
상기 슬립제 성분은 상기 아크릴산계 중합체, 폴리아미드 수지 및 금속 양이온의 혼합물 100중량부를 기준으로 0.1~5.0중량부의 함량으로 사용될 수 있으며, 지효성 슬립제 함량이 5.0중량부를 초과하면 상용성이 저하되어 폴리아미드/이오노머 소재와 슬립제 간의 박리현상(delamination)이 발생하여 사출품 성능이 저하되는 현상이 발생하고, 속효성 슬립제 함량이 5.0중량부를 초과하면 사출시 가스발생으로 인해 제품 가공성, 생산성 및 부품성능이 악화되는 현상이 발생한다.The slip agent component may be used in an amount of 0.1 to 5.0 parts by weight based on 100 parts by weight of the mixture of the acrylic acid polymer, the polyamide resin, and the metal cation. Delamination between the amide / ionomer material and the slip agent occurs, resulting in a decrease in the performance of the injection molded product. When the content of the fast-acting slip agent exceeds 5.0 parts by weight, product processing, productivity, and part performance are caused by gas generation during injection. This deterioration occurs.
또한, 상기 지효성 슬립제 또는 속효성 슬립제 함량이 0.1중량부 미만일 경우 제품의 이형성, 내스크래치성이 저하되어 사출품 성능이 저하될 수 있다.In addition, when the slow-release slip agent or fast-acting slip agent content is less than 0.1 part by weight, the mold release property and scratch resistance of the product may be lowered, thereby lowering the performance of the injection molded product.
안료Pigment
본 발명에서 사용되는 안료에는 메탈 안료, 무기 안료 및 유기 안료가 있으며, 무기 안료와 유기 안료는 단독 또는 둘 이상의 조합으로 사용될 수 있다.Pigments used in the present invention include metal pigments, inorganic pigments and organic pigments, inorganic pigments and organic pigments may be used alone or in combination of two or more.
상기 메탈 안료는 알루미늄, 구리, 철 등의 플레이크 또는 파우더 형태인 것이 바람직하고, 평균입자 크기가 5~600㎛인 것이 좀더 바람직하다.The metal pigment is preferably in the form of flakes or powder, such as aluminum, copper, iron, and more preferably has an average particle size of 5 ~ 600㎛.
상기 무기 안료에는 아연 분말, 브론즈 분말, 진주 운모, 티탄 흰색, 산화 아연, 황화 아연, 크롬 노랑, 바륨 노랑, 군청색, 코발트 청색, 코발트 녹색, 카본 블랙 등이 있으며, 상기 유기 안료에는 워칭 레드, 퍼머넌트 레드, 팔라듐 레드, 톨이진말, 벤지딘 엘로, 프탈로시아닌 그린 등이 있다.The inorganic pigments include zinc powder, bronze powder, pearl mica, titanium white, zinc oxide, zinc sulfide, chromium yellow, barium yellow, ultramarine blue, cobalt blue, cobalt green, carbon black, and the like. Red, palladium red, tolyzinmal, benzidine elo, phthalocyanine green, and the like.
또한, 본 발명의 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물은 상기 아크릴산계 중합체, 폴리아미드 수지, 금속 양이온 및 슬립제가 혼합된 폴리아미드/이오노머 블렌드 혼합물의 용융가공시 추가로 산화방지제, 광안정제, 열안정제, 자외선안정제, 활제, 이형제, 안료, 염료, 난연제, 섬유강화충전제 또는 기핵제의 보강 필러, 가교제, 촉진제, 자외선 활성 화합물, 가공 조제, 발포제, 무기 충진재, 증량제, 나노 필러, 나노 섬유, 무기물 섬유, 유리섬유, 유기물 섬유 및 천연 섬유 등의 첨가제가 물성, 외관, 작업성의 영향을 주지 않는 범위 내에서 첨가될 수 있으며, 상기 폴리아미드/이오노머 블렌드 혼합물 100중량부에 대해 1~80 중량부 첨가될 수 있다.In addition, the MIC-capable polyamide / ionomer blend resin composition having improved scratch resistance is further oxidized during melt processing of the polyamide / ionomer blend mixture containing the acrylic acid polymer, polyamide resin, metal cation and slip agent. Preventive agent, light stabilizer, heat stabilizer, UV stabilizer, lubricant, mold release agent, pigment, dye, flame retardant, fiber reinforced filler or nucleating agent reinforcing filler, crosslinking agent, accelerator, ultraviolet active compound, processing aid, foaming agent, inorganic filler, extender, nano Additives such as fillers, nanofibers, inorganic fibers, glass fibers, organic fibers, and natural fibers may be added within a range that does not affect physical properties, appearance, and workability, based on 100 parts by weight of the polyamide / ionomer blend mixture. 1 to 80 parts by weight may be added.
본 발명의 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물로 제조되는 반응산물은 수송기기, 가전제품, 컴퓨터 기기, 통신기기, 휴대용 전자기기 등의 외장재 또는 건축용 장식(decoration) 소재에 적용될 수 있다.The reaction product prepared from the MIC-capable polyamide / ionomer blend resin composition of the present invention can be applied to exterior materials such as transportation equipment, home appliances, computer equipment, communication equipment, portable electronic devices, or building decoration materials.
상기 수송기기의 외장재로는 자동차 범퍼, 펜더, 아웃사이드 미러 하우징, 연료탱크 캡 등이 있으며, 특히 고광택 무도장 범퍼 분야에 적용되는 것이 바람직하고, 상기 가전제품의 외장재로는 냉장고, 청소기, 세탁기, 켐코더 등이 있으며, 상기 통신기기의 외장재로는 일반 전화기, 휴대용 전화기, 휴대폰 등이 있으며, 상기 건축용 장식 소재로는 윈도우 샤시, 바닥재 등이 있다.The exterior material of the transport device includes an automobile bumper, a fender, an outside mirror housing, a fuel tank cap, and the like, and is particularly preferably applied to a high gloss unpainted bumper field, and the exterior material of the home appliance is a refrigerator, a cleaner, a washing machine, a camcorder. The exterior material of the communication device includes a general telephone, a mobile phone, a mobile phone, and the like, and the building decoration material includes a window chassis and a flooring material.
종래에 폴리아미드와 이오노머의 블렌드 수지조성물 및 이들의 반응산물 형성시 이오노머의 양이 증대되면 상용성이 떨어져 많이 혼합하지 못했으나, 본 발명에 따른 폴리아미드/이오노머 블렌드 수지조성물 및 이들의 반응산물은 폴리머 블렌드 조성을 생성하기 위하여 적어도 1개 이상의 폴리아미드 수지의 존재하에 적어도 1개 이상의 아크릴산계 중합체와 적어도 1개 이상의 금속 양이온을 혼합하여 용융가공하면, 적어도 1개 이상의 폴리아미드 수지와 적어도 1개 이상의 아크릴산계 중합체가 in-situ로 형성된 슈도 가교망이 형성된 폴리머 블렌드 조성물을 형성하면서 폴리아미드에 이온 특성이 부여되거나 또는 이온 구조 안으로 폴리아미드의 부가적인 특성이 부여된다.Conventionally, when the amount of ionomer is increased when the blend resin composition of polyamide and ionomer and their reaction product is formed, the compatibility is poor, and the polyamide / ionomer blend resin composition according to the present invention and the reaction product thereof are At least one polyamide resin and at least one acrylic is melted by mixing at least one acrylic acid polymer and at least one metal cation in the presence of at least one polyamide resin to produce a polymer blend composition. The acidic polymer is endowed with ionic properties to the polyamide or the additional properties of the polyamide into the ionic structure, forming a polymer blend composition with a pseudo crosslinked network formed in-situ .
이하, 본 발명을 하기의 실시예, 비교예 및 시험예에 의거하여 좀더 상세하게 설명한다.Hereinafter, the present invention will be described in more detail based on the following Examples, Comparative Examples and Test Examples.
단, 하기 실시예는 본 발명을 예시하기 위한 것일 뿐, 본 발명이 하기 실시예에 의해 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 치환 및 균등한 타 실시예로 변경할 수 있음은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어서 명백할 것이다.However, the following examples are only for illustrating the present invention, and the present invention is not limited by the following examples, and may be changed to other embodiments equivalent to substitutions and equivalents without departing from the technical spirit of the present invention. Will be apparent to those of ordinary skill in the art.
<실시예> 폴리아미드/이오노머 블렌드 수지조성물의 제조EXAMPLES Preparation of Polyamide / Ionomer Blend Resin Compositions
먼저 하기 표 1의 조성물을 각각 리본 믹서에서 혼합하여 폴리아미드/이오노머 블렌드 혼합물을 제조하였다.Each of the compositions in Table 1 below was first mixed in a ribbon mixer to prepare a polyamide / ionomer blend mixture.
표 1 폴리아미드/이오노머 블렌드 혼합물의 구성비(단위:㎏)
1011BRT주1) 80 80 80 80 80 80
Escor 5200주2) 20 20 20 20 20 20
ZnO주3) 1.075 1.075 1.075 - - -
Na2CO3주4) - - - 0.691 0.691 0.691
Zn-st주5) 0.3 0.3 0.3 0.3 0.3 0.3
산화방지제주6) 0.2 0.2 0.2 0.2 0.2 0.2
Erucamide주7) 0.5 0.5 0.5 0.5 0.5 0.5
MB50-011주8) 1 2 3 1 2 3
Table 1 Composition ratio of polyamide / ionomer blend mixture in kg
end I All la hemp bar
1011BRT Note 1) 80 80 80 80 80 80
Escor 5200 Note 2) 20 20 20 20 20 20
ZnO Note 3) 1.075 1.075 1.075 - - -
Na2CO3 Note 4) - - - 0.691 0.691 0.691
Zn-st Note 5) 0.3 0.3 0.3 0.3 0.3 0.3
Antioxidant Note 6) 0.2 0.2 0.2 0.2 0.2 0.2
Erucamide Note 7) 0.5 0.5 0.5 0.5 0.5 0.5
MB50-011 Note 8) One 2 3 One 2 3
주1) 폴리아미드 수지(폴리아미드 6), 효성 제조, 한국Note 1) Polyamide resin (Polyamide 6), Hyosung, Korea
주2) 아크릴산계 중합체, 엑슨모빌(Exxon Mobil) 제조, 미국2) Acrylic acid polymer, manufactured by Exxon Mobil, USA
주3) 금속 양이온(금속염), Lanxess사 제조, 독일Note 3) Metal cation (metal salt), manufactured by Lanxess, Germany
주4) 금속 양이온(금속염), 삼전순약공업사 제조, 한국 Note 4) Metal cation (metal salt), manufactured by Samjeon Pure Chemical Industries, Korea
주5) 스테아르산 아연(zinc stearate), 분산제, Akrochem사 제조, 미국Note 5) zinc stearate, dispersant, manufactured by Akrochem, USA
주6) 페놀계 산화방지제, Anox20, Chemtura사 제조, 미국Note 6) Phenolic antioxidant, Anox20, manufactured by Chemtura, USA
주7) 속효성 슬립제, Amorslip-E, Akzo-Nobel사 제조, 네덜란드Note 7) Fast-acting slip agent, Amorslip-E, manufactured by Akzo-Nobel, The Netherlands
주8) 지효성 슬립제, siloxane계 마스터 배치, Multibase사(프랑스)의 폴리아미드 레진에 UHMW-polydimethyl siloxane을 50% 농축Note 8) Concentrated 50% UHMW-polydimethyl siloxane in polyamide resin of Multibase Co., Ltd.
또한, 안료 마스터 배치를 하기 표 2의 조성으로 제조하였다.In addition, pigment master batches were prepared with the compositions shown in Table 2 below.
표 2 안료 마스터 배치(단위:㎏)
A B C
카본블랙주1) 2 2 5
프탈로시아닌 블로주2) 5 5 20
벤지딘 옐로주2) 1 3 10
타이타늄 다이옥사이드주3) 2 5 5
스테아르산 아연주4) 5 5 10
알루미늄 플레이크주5) 35 - -
알루미늄 파우더주5) - 25 -
Surlyn 9910주6) 50 55 50
TABLE 2 Pigment master batch (unit: kg)
A B C
Carbon Black Note 1) 2 2 5
Phthalocyanine blow Note 2) 5 5 20
Benzidine yellow note2 ) One 3 10
Titanium Dioxide Note3) 2 5 5
Zinc stearate Note 4) 5 5 10
Aluminum Flake Note 5) 35 - -
Aluminum Powder Note 5) - 25 -
Surlyn 9910 Note 6) 50 55 50
주1) 무기 안료 : 카본블랙(160B), KCB사 제조, 한국Note 1) Inorganic pigments: carbon black (160B), manufactured by KCB, Korea
주2) 유기안료 : 프탈로시아닌 블로, 벤지딘 옐로, Asahi Pigment사 제조, 일본2) Organic pigments: Phthalocyanine Blow, Benzidine Yellow, manufactured by Asahi Pigment, Japan
주3) 무기안료 : 타이타늄 다이옥사이드(CR834), Tronox사 제조, 오스트레일리아Note 3) Inorganic pigments: titanium dioxide (CR834), manufactured by Tronox, Australia
주4) 분산제 : 스테아르산 아연(zinc stearate), Akrochem사 제조, 미국Note 4) Dispersant: zinc stearate, manufactured by Akrochem, USA
주5) 메탈 안료 : 알루미늄 플레이크, 알루미늄 파우더(SILVET 764-30-E1), SILBERLINE사 제조, 미국Note 5) Metal pigments: aluminum flakes, aluminum powder (SILVET 764-30-E1), manufactured by SILBERLINE, USA
주6) Surlyn 9910 : 이오노머, 듀퐁사 제조, 미국Note 6) Surlyn 9910: Ionomer, manufactured by Dupont, USA
상기 표 1의 조성물과 상기 표 2의 조성물을 각각 조합하여 본 발명에 따른 폴리아미드/이오노머 블렌드 수지조성물을 제조하였으며, 상기 표 1의 구성비로 제조된 폴리아미드/이오노머 블렌드 혼합물 100중량부와 상기 표 2의 마스터 배치 3pph(상기 블렌드 혼합물 중량 기준)를 이축압출기에 일괄 투입하고 압출하여 펠릿으로 제조한 다음, 상기 펠릿을 사출기를 이용하여 물성측정용 성형품 및 외관 시험용 시험편으로 제작하였다.The composition of Table 1 and the composition of Table 2 were combined to prepare a polyamide / ionomer blend resin composition according to the present invention, and 100 parts by weight of the polyamide / ionomer blend mixture prepared according to the composition of Table 1 above and the table The master batch 3 pph of 2 (based on the blend mixture weight) was added to a twin screw extruder in a batch and extruded into pellets, and then the pellets were manufactured into injection molding machines and test specimens for physical property measurement.
이때 사출기의 사출온도는 피딩 호퍼부에서 노즐 순으로 30/200/240/250/260℃이고, 사출압력은 60~100bar로 조절하였다.At this time, the injection temperature of the injection machine is 30/200/240/250/260 ℃ in the order of the nozzle in the feeding hopper, the injection pressure was adjusted to 60 ~ 100bar.
<비교예> 고무 함유 폴리아미드 수지조성물의 제조Comparative Example Preparation of Rubber-Containing Polyamide Resin Composition
하기 표 3의 조성물을 각각 리본 믹서에서 혼합하여 고무 함유 폴리아미드 혼합물을 제조하였다.Each of the compositions in Table 3 was mixed in a ribbon mixer to prepare a rubber-containing polyamide mixture.
표 3 고무 함유 폴리아미드 혼합물의 구성비(단위:㎏)
가' 나' 다' 라'
1011BRT주1) 80 80 - -
NanomerⓡI.24T주2) - - 90 80
Fusabond 493D주3) 10 20 10 20
Ca-st주4) 0.3 0.3 0.3 0.3
산화방지제주5) 0.2 0.2 0.2 0.2
EBS주6) 0.2 0.2 0.2 0.2
TABLE 3 Composition ratio of rubber-containing polyamide mixture (unit: kg)
end' I' All' la'
1011BRT Note 1) 80 80 - -
Nanomer® I.24T Note 2) - - 90 80
Fusabond 493D Note 3) 10 20 10 20
Ca-st Note 4) 0.3 0.3 0.3 0.3
Antioxidant Note 5) 0.2 0.2 0.2 0.2
EBS Note 6) 0.2 0.2 0.2 0.2
주1) 폴리아미드 수지(폴리아미드 6), 효성 제조, 한국Note 1) Polyamide resin (Polyamide 6), Hyosung, Korea
주2) 폴리아미드 수지(Nano-폴리아미드6), Nanocor사 제조, 미국Note 2) Polyamide resin (Nano-polyamide 6), manufactured by Nanocor, USA
주3) 변성 고무(에틸렌 옥텐 코폴리머), 듀폰사 제조, 미국Note 3) Modified rubber (ethylene octene copolymer), manufactured by DuPont, USA
주4) 스테아르산 칼슘(calcium stearate), 서울화인케미칼 제조, 한국Note 4) Calcium stearate, Seoul Fine Chemicals, Korea
주5) 페놀계 산화방지제(Anox20), Chemtura사 제조, 미국Note 5) Phenolic antioxidant (Anox20), manufactured by Chemtura, USA
주6) 이형제(EBS), Lonza사 제조, 미국Note 6) Release agent (EBS), manufactured by Lonza, USA
상기 표 3의 조성물과 상기 표 2의 조성물을 각각 조합하여 고무 함유 폴리아미드 수지조성물을 제조하였으며, 물성측정용 성형품 및 외관 시험용 시험편은 상기 실시예에서와 동일한 방법으로 제작하였다.A rubber-containing polyamide resin composition was prepared by combining the composition of Table 3 and the composition of Table 2, respectively, and the molded article for physical property measurement and the test specimen for appearance test were manufactured in the same manner as in the above Example.
<시험예> <Test Example>
상기 실시예 및 비교예에서 제조된 시편에 대하여 하기의 시험방법으로 물성을 측정하고, 그 결과를 하기 표 4 및 표 5에 나타내었다.Physical properties of the specimens prepared in Examples and Comparative Examples were measured by the following test methods, and the results are shown in Tables 4 and 5 below.
- 광택도 : ASTM D1003, 광택 측정기에 의하여 60°경사면 그로스 값을 측정-Glossiness: ASTM D1003, 60 ° slope gross value measured by gloss meter
- 연필경도 : JIS K 5600-5-4 연필 스크래치 경도 측정방법-Pencil hardness: JIS K 5600-5-4 pencil scratch hardness measurement method
- 웰드라인 : 전기콘센트 모사금형을 통해 사출제품의 외관에 나타나는 웰드의 깊이 및 두께 차이를 육안평가-Weldline: Visual evaluation of the difference of depth and thickness of weld appearing on the appearance of the injection molded product through electrical outlet simulation mold
- 인장강도 : ASTM D 638, UTM 측정기에서 50㎜/min으로 시험-Tensile strength: ASTM D 638, tested at 50mm / min on UTM
- 아이조드 충격강도 : ASTM D256, 1/4 인치 두께 시편, 상온-Izod impact strength: ASTM D256, 1/4 inch thick specimen, room temperature
표 4 실시예의 물성측정 결과
조합 광택도(%) 연필경도 웰드라인 인장강도(㎏/㎠) 아이조드충격강도(㎏·㎝/㎝)
실시예 1 가-A 85 3H 양호 680 25
실시예 2 가-B 83 2H 양호 695 24
실시예 3 가-C 81 2H 양호 710 31
실시예 4 나-A 91 3H 양호 675 26
실시예 5 나-B 88 2H 양호 690 25
실시예 6 나-C 87 2H 양호 700 33
실시예 7 다-A 84 3H 양호 682 25
실시예 8 다-B 82 2H 양호 697 24
실시예 9 다-C 80 2H 양호 713 31
실시예 10 라-A 90 3H 양호 674 26
실시예 11 라-B 87 2H 양호 692 25
실시예 12 라-C 84 2H 양호 703 33
실시예 13 마-A 83 3H 양호 682 25
실시예 14 마-B 81 2H 양호 694 24
실시예 15 마-C 79 2H 양호 714 31
실시예 16 바-A 88 3H 양호 672 26
실시예 17 바-B 86 2H 양호 691 25
실시예 18 바-C 85 2H 양호 703 33
Table 4 Physical property measurement result of Example
Combination Glossiness (%) Pencil hardness Weld line Tensile Strength (㎏ / ㎠) Izod impact strength (kgcm / cm)
Example 1 Ga-A 85 3H Good 680 25
Example 2 Ga-B 83 2H Good 695 24
Example 3 Ga-C 81 2H Good 710 31
Example 4 I-A 91 3H Good 675 26
Example 5 I-B 88 2H Good 690 25
Example 6 I-C 87 2H Good 700 33
Example 7 DA-A 84 3H Good 682 25
Example 8 DA-B 82 2H Good 697 24
Example 9 DA-C 80 2H Good 713 31
Example 10 LA-A 90 3H Good 674 26
Example 11 LA-B 87 2H Good 692 25
Example 12 LA-C 84 2H Good 703 33
Example 13 Ma-A 83 3H Good 682 25
Example 14 Ma-B 81 2H Good 694 24
Example 15 Ma-C 79 2H Good 714 31
Example 16 Bar-A 88 3H Good 672 26
Example 17 Bar-B 86 2H Good 691 25
Example 18 Bar-C 85 2H Good 703 33
표 5 비교예의 물성측정 결과
조합 광택도(%) 연필경도 웰드라인 인장강도(㎏/㎠) 아이조드충격강도(㎏·㎝/㎝)
비교예 1 가'-A 50 HB 보통 600 40
비교예 2 가'-B 55 HB 보통 610 39
비교예 3 가'-C 60 1B 양호 620 32
비교예 4 나'-A 40 1B 불량 430 90
비교예 5 나'-B 40 1B 불량 435 88
비교예 6 나'-C 48 2B 보통 460 80
비교예 7 다'-A 59 HB 보통 660 35
비교예 8 다'-B 53 HB 보통 670 33
비교예 9 다'-C 38 1B 양호 690 25
비교예 10 라'-A 52 1B 불량 485 70
비교예 11 라'-B 48 1B 불량 490 68
비교예 12 라'-C 35 2B 보통 540 62
Table 5 Physical property measurement result of comparative example
Combination Glossiness (%) Pencil hardness Weld line Tensile Strength (㎏ / ㎠) Izod impact strength (kgcm / cm)
Comparative Example 1 Go'-A 50 HB usually 600 40
Comparative Example 2 Ga'-B 55 HB usually 610 39
Comparative Example 3 Ga'-C 60 1B Good 620 32
Comparative Example 4 Me'-A 40 1B Bad 430 90
Comparative Example 5 I'-B 40 1B Bad 435 88
Comparative Example 6 I'-C 48 2B usually 460 80
Comparative Example 7 C'-A 59 HB usually 660 35
Comparative Example 8 C'-B 53 HB usually 670 33
Comparative Example 9 C'-C 38 1B Good 690 25
Comparative Example 10 La'-A 52 1B Bad 485 70
Comparative Example 11 LA'-B 48 1B Bad 490 68
Comparative Example 12 LA'-C 35 2B usually 540 62
상기 표 4의 실시예 1~18에 기재된 바와 같이, 폴리실록산 마스터 배치의 함량이 많아질수록 광택도가 떨어지는 경향을 보이지만, 폴리아미드6/이오노머 블렌드 수지조성물을 베이스 수지로 사용한 경우에는 도장이 필요없는 70% 이상의 광택도를 나타내었다.As described in Examples 1 to 18 of Table 4, the gloss tends to decrease as the content of the polysiloxane masterbatch increases, but when the polyamide 6 / ionomer blend resin composition is used as the base resin, no coating is required. Glossiness of 70% or more was shown.
상기 표 5의 고무 함유 PA6 내충격 제품의 경우, 비교예 1~12에 기재된 바와 같이 고무 함량, 필러 종류에 따라 광택도가 상이한 결과를 나타내었으며, 고무 함량이 증가하면 광택도가 낮아지는 경향을 보였으며, 도장품과 동일한 정도의 광택도인 70% 수준에는 크게 못 미치는 값을 나타내었다.In the case of the rubber-containing PA6 impact product of Table 5, as described in Comparative Examples 1 to 12, the glossiness was different according to the rubber content and the filler type, and the glossiness was decreased as the rubber content was increased. It showed a value well below the 70% level of gloss which is the same degree as that of the coated product.
광택도와 함께 사출품 외관의 웰드라인과 관련한 평가 결과를 비교하면, 실시예에 비하여 고무를 함유한 폴리아미드 수지 반응산물은 안료와의 분산성이 떨어져 웰드라인이 발생하였다.Comparing the evaluation results related to the weld line of the appearance of the injection molded product with the glossiness, the weld product of the polyamide resin reaction product containing rubber was poor in dispersibility with the pigment as compared with the example.
이상에서 살펴본 바와 같이, 본 발명에 따른 블렌드 수지조성물 및 이들의 반응산물은 도장품과 유사한 정도의 고광택 감을 가지는 동시에 강성, 내충격성 및 내스크래치성이 우수하여, 도장공정 없이 자동차의 범퍼 소재에 적용될 수 있으며, 그 외의 고광택이 요구되는 각종 수송기기, 가전제품, 컴퓨터 기기, 통신기기, 휴대용 전자제품 등의 외장재 및 건축용 장식 소재 등의 각종 산업기기 및 건축 소재에 유용하게 적용될 수 있다.As described above, the blended resin composition and the reaction product thereof according to the present invention have a high glossiness similar to that of the coated product, and have excellent rigidity, impact resistance and scratch resistance, and are applied to a bumper material of an automobile without a coating process. In addition, it can be usefully applied to various industrial equipment and building materials, such as exterior materials such as various transport equipment, home appliances, computer equipment, communication equipment, portable electronic products and other decorative materials requiring high gloss.

Claims (23)

  1. 5% 이상의 음이온 성분을 가지는 올리고머, 프리폴리머 및 폴리머로 이루어진 군 중에서 선택되는 적어도 어느 하나의 아크릴산계 중합체 5~95중량%, 폴리아미드 수지 95~5중량%, 상기 아크릴산계 중합체의 중량 기준 1~50pph의 금속 양이온 및 상기 아크릴산계 중합체, 폴리아미드 수지 및 금속 양이온의 혼합물 100중량부 기준 0.1~5.0중량부의 슬립제를 혼합하여 폴리아미드/이오노머 블렌드 혼합물을 제조하는 단계;5 to 95% by weight of at least one acrylic acid polymer selected from the group consisting of oligomers, prepolymers and polymers having an anion component of 5% or more, 95 to 5% by weight polyamide resin, 1 to 50 pph based on the weight of the acrylic acid polymer Preparing a polyamide / ionomer blend mixture by mixing a metal cation of 0.1 to 5.0 parts by weight of a slip agent based on 100 parts by weight of the mixture of the acrylic acid polymer, the polyamide resin, and the metal cation;
    메탈 안료 15~40중량%, 유기 및 무기 안료 10~40중량% 및 상기 폴리아미드/이오노머 블렌드 혼합물 20~75중량%로 이루어지는 금속성 마스터 배치를 제조하는 단계; 및Preparing a metallic master batch consisting of 15-40% by weight of metal pigments, 10-40% by weight of organic and inorganic pigments and 20-75% by weight of the polyamide / ionomer blend mixture; And
    상기 폴리아미드/이오노머 블렌드 혼합물 100중량부에 상기 금속성 마스터 배치 0.1~10pph를 혼합하는 단계;를 포함하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.Mixing the metallic master batch 0.1 ~ 10pph to 100 parts by weight of the polyamide / ionomer blend mixture; comprising, MIC capable of improving scratch resistance polyamide / ionomer blend resin composition.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 아크릴산계 중합체는 음이온 성분의 함량이 5~50중량%인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The acrylic acid polymer is an anionic component content of 5 to 50% by weight, MIC capable of improving scratch resistance polyamide / ionomer blend resin production method.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 음이온 성분은 술폰산, 인산, 카르본산 및 이들의 에스테르로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The anion component is at least any one selected from the group consisting of sulfonic acid, phosphoric acid, carboxylic acid and esters thereof, MIC is a polyamide / ionomer blend resin production method with improved scratch resistance.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 아크릴산계 중합체는 호모폴리머, 공중합체, 삼원 중합체 및 이들의 혼합물로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The acrylic acid polymer is at least one selected from the group consisting of homopolymers, copolymers, terpolymers and mixtures thereof, MIC capable of improving scratch resistance polyamide / ionomer blend resin composition .
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 공중합체는 RCH=CH2 구조를 가지는 α-올레핀으로 구성되며, R은 1~8개의 탄소원자를 가지는 수소와 알킬 라디칼로 구성되는 클래스로부터 선택된 라디칼이거나 또는 3~8개의 탄소원자를 가지는 α,β-에틸렌화 불포화 카르본산인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The copolymer is composed of an α-olefin having a structure of RCH = CH 2 , and R is a radical selected from the class consisting of hydrogen and alkyl radicals having 1 to 8 carbon atoms, or α, β having 3 to 8 carbon atoms. A process for producing a polyamide / ionomer blend resin composition capable of MIC with improved scratch resistance, characterized in that it is an ethylenically unsaturated carboxylic acid.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 α-올레핀은 에틸렌, 프로필렌, 부텐, 펜텐, 헥센, 헵텐, 메틸 부텐 및 메틸 펜텐으로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The α-olefin is at least one selected from the group consisting of ethylene, propylene, butene, pentene, hexene, heptene, methyl butene and methyl pentene, polyamide / ionomer blend with improved scratch resistance Method for producing a resin composition.
  7. 청구항 5에 있어서,The method according to claim 5,
    상기 α,β-에틸렌화 불포화 카르본산은 아크릴산, 메타아크릴산, 에타아크릴산, 이타코닉산, 말레인산 및 퓨마린산으로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The α, β-ethylenically unsaturated carboxylic acid is at least one selected from the group consisting of acrylic acid, methacrylic acid, etaacrylic acid, itaconic acid, maleic acid and fumaric acid, MIC capable of improving scratch resistance Process for preparing polyamide / ionomer blend resin composition.
  8. 청구항 5에 있어서,The method according to claim 5,
    상기 α,β-에틸렌화 불포화 카르본산은 디카르본산의 모노 에스테르인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The α, β-ethylenically unsaturated carboxylic acid is a mono ester of dicarboxylic acid, characterized in that the scratch resistance improved MIC capable polyamide / ionomer blend resin composition.
  9. 청구항 4에 있어서,The method according to claim 4,
    상기 삼원 중합체는 RCH=CH2 구조를 가지는 α-올레핀으로 구성되며, R은 1~8개의 탄소원자를 가지는 수소와 알킬 라디칼로 구성되는 클래스로부터 선택된 라디칼이거나 또는 3~8개의 탄소 원자를 가지는 α,β-에틸렌화 불포화 카르본산인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The terpolymer is composed of an α-olefin having a structure of RCH═CH 2 , wherein R is a radical selected from the class consisting of hydrogen and alkyl radicals having 1 to 8 carbon atoms, or α, having 3 to 8 carbon atoms, A method of producing a polyamide / ionomer blend resin composition capable of MIC with improved scratch resistance, characterized by being β-ethylenically unsaturated carboxylic acid.
  10. 청구항 1에 있어서,The method according to claim 1,
    상기 폴리아미드 수지는 나일론 6, 7, 8, 10, 12, 66, 69, 610, 611, 612, 6T, 6/66, 6/12 및 6/6T로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The polyamide resin is at least one selected from the group consisting of nylon 6, 7, 8, 10, 12, 66, 69, 610, 611, 612, 6T, 6/66, 6/12 and 6 / 6T. A method of producing a polyamide / ionomer blend resin composition capable of MIC with improved scratch resistance.
  11. 청구항 1에 있어서,The method according to claim 1,
    상기 금속 양이온은 리튬, 나트륨, 마그네슘, 알루미늄, 칼륨, 칼슘, 망간, 아연 및 이들의 혼합물로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The metal cation is at least one selected from the group consisting of lithium, sodium, magnesium, aluminum, potassium, calcium, manganese, zinc and mixtures thereof, polyamide / ionomer capable of improved scratch resistance MIC Method for producing a blended resin composition.
  12. 청구항 1에 있어서,The method according to claim 1,
    상기 금속 양이온은 금속염으로 구성되는 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The metal cation is a method of producing a polyamide / ionomer blend resin composition capable of MIC improved scratch resistance, characterized in that consisting of a metal salt.
  13. 청구항 12에 있어서,The method according to claim 12,
    상기 금속염은 메탈 하이드록사이드, 메탈 카보네이트, 메탈 아세테이트 및 이들의 혼합물로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The metal salt is at least one selected from the group consisting of metal hydroxides, metal carbonates, metal acetates and mixtures thereof, MIC capable of improving scratch resistance polyamide / ionomer blend resin composition .
  14. 청구항 1에 있어서,The method according to claim 1,
    상기 금속 양이온은 마스터 배치 형태로 사용되는 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The metal cation is used in the form of a master batch, the method of producing a polyamide / ionomer blend resin composition capable of MIC improved scratch resistance.
  15. 청구항 1에 있어서,The method according to claim 1,
    상기 슬립제는 폴리디메틸 실록산, 디메틸 실록산의 메틸기 또는 그 일부가 수소, 페닐기, 할로겐화 페닐기, 할로겐화 알킬기 및 플루오르 에스테르기에서 선택된 일종 이상의 지방족계 또는 방향족계로 치환된 형태의 디메틸 실록산 유도체의 지효성 슬립제와 올레아마이드, 에루카미드, 올레일 팔미트아미드, 스테얼리 에루카미드, 에틸렌비스올레아마이드의 속효성 슬립제로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The slip agent is a slow-release slip agent of a dimethyl siloxane derivative of a form in which a methyl group of polydimethyl siloxane, dimethyl siloxane or a part thereof is substituted with at least one aliphatic or aromatic system selected from hydrogen, phenyl group, halogenated phenyl group, halogenated alkyl group and fluoro ester group. Scratch resistance improved MIC poly, characterized in that at least any one selected from the group consisting of oleamide, erucamide, oleyl palmitamide, stearic erucamide, ethylene bis oleamide fast-acting slip agent Process for preparing amide / ionomer blend resin composition.
  16. 청구항 1에 있어서,The method according to claim 1,
    상기 메탈 안료는 알루미늄, 구리 및 철로 이루어진 군 중에서 선택되는 적어도 어느 하나의 플레이크 또는 파우더인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The metal pigment is at least one flake or powder selected from the group consisting of aluminum, copper and iron, MIC capable of improving scratch resistance polyamide / ionomer blend resin composition manufacturing method.
  17. 청구항 1에 있어서,The method according to claim 1,
    상기 메탈 안료는 평균입자 크기가 5~600㎛인 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.Wherein the metal pigment is characterized in that the average particle size of 5 ~ 600㎛, MIC capable of improving scratch resistance polyamide / ionomer blend resin composition.
  18. 청구항 1에 있어서,The method according to claim 1,
    상기 폴리아미드/이오노머 블렌드 혼합물은 산화방지제, 광안정제, 열안정제, 자외선안정제, 활제, 이형제, 안료, 염료, 난연제, 섬유강화충전제 또는 기핵제의 보강 필러, 가교제, 촉진제, 자외선 활성 화합물, 가공 조제, 발포제, 무기 충진재, 증량제, 나노 필러, 나노 섬유, 무기물 섬유, 유리섬유, 유기물 섬유 및 천연 섬유로 이루어진 군 중에서 선택되는 적어도 어느 하나를 더 포함하는 것을 특징으로 하는, 내스크래치성이 향상된 MIC가 가능한 폴리아미드/이오노머 블렌드 수지조성물의 제조방법.The polyamide / ionomer blend mixtures include antioxidants, light stabilizers, thermal stabilizers, ultraviolet stabilizers, lubricants, mold release agents, pigments, dyes, flame retardants, fiber reinforced fillers or nucleating agents, reinforcing fillers, crosslinking agents, accelerators, ultraviolet active compounds, processing aids. MIC has improved scratch resistance, characterized in that it further comprises at least one selected from the group consisting of a blowing agent, an inorganic filler, an extender, a nano filler, nano fibers, inorganic fibers, glass fibers, organic fibers and natural fibers Process for the preparation of possible polyamide / ionomer blend resin compositions.
  19. 청구항 1 내지 청구항 18 중 어느 한 항의 방법으로 제조되는 수지조성물이 수송기기, 가전제품, 컴퓨터 기기, 통신기기 및 휴대용 전자기기의 외장재 및 건축용 장식 소재로 이루어진 군 중에서 선택되는 적어도 어느 하나에 적용되는 반응산물.Resin composition produced by the method of any one of claims 1 to 18 is applied to at least one selected from the group consisting of exterior materials and building decorative materials of transportation equipment, home appliances, computer equipment, communication equipment and portable electronic devices product.
  20. 청구항 19에 있어서,The method according to claim 19,
    상기 수송기기의 외장재는 자동차 범퍼, 펜더, 아웃사이드 미러 하우징 및 연료탱크 캡으로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는 반응산물.The exterior material of the transport device is a reaction product, characterized in that at least any one selected from the group consisting of automobile bumper, fender, outside mirror housing and fuel tank cap.
  21. 청구항 19에 있어서,The method according to claim 19,
    상기 가전제품의 외장재는 냉장고, 청소기, 세탁기 및 켐코더로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는 반응산물.The exterior material of the home appliance is a reaction product, characterized in that at least any one selected from the group consisting of a refrigerator, a cleaner, a washing machine and a camcorder.
  22. 청구항 19에 있어서,The method according to claim 19,
    상기 통신기기의 외장재는 일반 전화기, 휴대용 전화기 및 휴대폰으로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는 반응산물.The exterior material of the communication device is a reaction product, characterized in that at least any one selected from the group consisting of a general telephone, a portable telephone and a mobile phone.
  23. 청구항 19에 있어서,The method according to claim 19,
    상기 건축용 장식 소재는 윈도우 샤시 또는 바닥재인 것을 특징으로 하는 반응산물.The building decoration material is a reaction product, characterized in that the window chassis or flooring.
PCT/KR2011/004563 2010-12-31 2011-06-22 Preparation method of polyamide/ionomer blend resin composition capable of mic with improved scratch resistance, and reaction product prepared thereby WO2012091236A1 (en)

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