WO2012084643A2 - Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene - Google Patents

Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene Download PDF

Info

Publication number
WO2012084643A2
WO2012084643A2 PCT/EP2011/072775 EP2011072775W WO2012084643A2 WO 2012084643 A2 WO2012084643 A2 WO 2012084643A2 EP 2011072775 W EP2011072775 W EP 2011072775W WO 2012084643 A2 WO2012084643 A2 WO 2012084643A2
Authority
WO
WIPO (PCT)
Prior art keywords
catalytic system
metal
acetylene
methylimidazole
compound
Prior art date
Application number
PCT/EP2011/072775
Other languages
French (fr)
Other versions
WO2012084643A3 (en
Inventor
Michel Strebelle
Original Assignee
Solvay Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Solvay Sa filed Critical Solvay Sa
Priority to EA201390930A priority Critical patent/EA024478B1/en
Priority to CN2011800623609A priority patent/CN103442807A/en
Publication of WO2012084643A2 publication Critical patent/WO2012084643A2/en
Publication of WO2012084643A3 publication Critical patent/WO2012084643A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0278Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0292Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature immobilised on a substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/30Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
    • B01J2231/32Addition reactions to C=C or C-C triple bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/10Complexes comprising metals of Group I (IA or IB) as the central metal
    • B01J2531/18Gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/20Complexes comprising metals of Group II (IIA or IIB) as the central metal
    • B01J2531/28Mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/82Metals of the platinum group
    • B01J2531/821Ruthenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/82Metals of the platinum group
    • B01J2531/824Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/82Metals of the platinum group
    • B01J2531/828Platinum

Definitions

  • the present invention relates to a catalytic system which is particularly useful in a process for manufacturing vinyl chloride by hydrochlorination of acetylene.
  • the present invention also relates to such process.
  • German Patent 709.000 describes a process for preparing vinyl halides by bringing acetylene into contact, at high temperatures, with a molten mass of hydrohalide salts of organic bases containing a standard catalyst.
  • Aliphatic, aromatic or heterocyclic amines and mixtures thereof are envisaged as organic bases.
  • Inventor's certificate SU 237116 describes the use of an aqueous acid solution containing 46 wt% of cuprous chloride and from 14 to 16 wt% of a methylamine, dimethylamine or trimethylamine hydrochloride.
  • European Patent Application EP-A-0 340 416 discloses a process for preparing vinyl chloride by reaction of acetylene with hydrogen chloride in the presence of a palladium compound as catalyst in a solvent composed of an aliphatic or cycloaliphatic amide, at a temperature above ambient temperature. Although it allows high yields to be obtained, this process has, however, some significant drawbacks: it has emerged that, under the reaction conditions, the liquid catalyst system gradually degrades, forming blackish products of carbonaceous appearance. In addition, in the presence of hydrogen chloride, the amide is converted to a hydrochloride, the melting point of which is generally much higher than ambient temperature. N-Methylpyrrolidone hydrochloride, for example, is only liquid above 80°C.
  • the catalyst systems that are described therein especially those of which the group VIII metal compound is platinum (II) chloride or palladium (II) chloride, are not completely satisfactory when considering the performances that they enable to be achieved in terms of productivity of the vinyl chloride produced by hydrochlorination of acetylene and in terms of long term stability.
  • WO 2008/77868 discloses a catalytic hydrochlorination system comprising at least one amine hydrochloride and at least one group VIII metal compound selected from the group composed of mixtures of a platinum (IV) compound with Sn(II) chloride, mixtures of a platinum (II) compound with
  • triphenylphosphine oxide and mixtures of a palladium (II) compound with triphenylphosphine.
  • patent application CN 101716528 discloses catalytic systems for production of vinyl chloride by the hydrochlorination of acetylene comprising an imidazolium-based ionic liquid with chloride, bromide, hexafluorophosphate or tetrafluorophosphate ion as anion and one or more of gold, platinum, palladium, tin, mercury, copper or rhodium chlorides.
  • an object of the instant invention to provide a catalytic system, in particular for hydrochlorination reactions and more particularly for the hydrochlorination of acetylene, which is as simple and cheap as possible and which allows very good performance.
  • Another object of the invention was a process for synthesizing vinyl chloride by hydrochlorination of acetylene in the presence of such a catalytic system which does not degrade under the reaction conditions and which makes it possible to achieve very good productivity towards vinyl chloride.
  • the catalytic system according to the invention furthermore has the advantage of not having toxicity problems linked to these compounds and of avoiding the vaporization of metal salts in the installation.
  • the invention therefore relates to a catalytic system, more particularly a catalytic system for the hydrochlorination of acetylene, as defined in claim 10.
  • Another aspect of the instant invention relates to a process for
  • the catalytic system according to the instant invention comprises a) at least one N-alkylated imidazole and
  • At least one compound of at least one metal chosen from Pd, Pt, Hg, Ru and Os are new and give good results within the frame of the invention, especially if the metal is Pd.
  • the catalytic system according to the invention may comprise additional component(s) having an effect on the catalytic properties of the catalytic system or not.
  • additional component(s) may be cited ionic liquid(s) added for example to have an effect on the catalytic properties of the catalytic system and/or allow a decrease of the viscosity of the catalytic system.
  • the catalytic system according to the invention consists essentially of
  • the expression "consists essentially of is understood to mean, in the present description, that besides the at least one N-alkylated imidazole and the optionally at least one compound of at least one metal, the catalytic system according to the invention may comprise additional component(s), preferably in small amount, that do not have an effect on the catalytic properties of the catalytic system; in other words that do not have a catalytic effect on the reaction during which the catalytic system is used.
  • additional component(s) may be cited ionic liquid(s) added for example to decrease the viscosity of the catalytic system.
  • the catalytic system according to the invention consists of a) at least one N-alkylated imidazole and
  • the expression "consists of is understood to mean, in the present description, that the catalytic system consists solely of the at least one N- alkylated imidazole and the optionally at least one compound of at least one metal.
  • the catalytic system according to the instant invention comprises as component a) at least one N-alkylated imidazole.
  • the expression "at least one N-alkylated imidazole” is understood to mean one or more than one N-alkylated imidazole.
  • the catalytic system comprises one N-alkylated imidazole.
  • N-alkylated imidazole used in the singular or plural should be understood as denoting one or more than one N-alkylated imidazole, except where denoted otherwise.
  • N-alkylated imidazoles according to the invention is advantageously defined by formula (I) here below wherein radicals R 1 , R 2 , R 3 and R 4 may, independently from one another, each be hydrogen or an optionally substituted saturated or insaturated Ci-Cis (preferably C1-C14, more preferably C1-C12, most preferably C1-C10 and particularly most preferably Ci-C 8 ) alkyl group.
  • Ci-Cis preferably C1-C14, more preferably C1-C12, most preferably C1-C10 and particularly most preferably Ci-C 8 alkyl group.
  • N-alkylated imidazoles are 1-methylimidazole, 1- ethylimidazole, 1-propylimidazole, 1-butylimidazole, 1-pentylimidazole, 1- hexylimidazole, 1-heptylimidazole, 1-octylimidazole, 1-nonylimidazole, 1- decylimidazole, l-methyl-2-octylimidazole, l-ethyl-2-methylimidazole, 1-butyl- 2-methylimidazole, l-hexyl-2-methylimidazole and l-decyl-2-methylimidazole.
  • the N-alkylated imidazole is selected from 1-methylimidazole, 1-ethylimidazole, 1-butylimidazole, 1-hexylimidazole, 1-octylimidazole, 1- decylimidazole, l-methyl-2-octylimidazole, l-ethyl-2-methylimidazole, 1-butyl- 2-methylimidazole, l-hexyl-2-methylimidazole and l-decyl-2-methylimidazole.
  • the N-alkylated imidazole is selected from those used in the working examples hereinafter i.e. 1-methylimidazole, 1-ethylimidazole and 1-butylimidazole. Those most preferred N-alkylated imidazoles are e.g.
  • the catalytic system according to the instant invention comprises as component b) optionally at least one compound of at least one metal.
  • the expression "at least one compound of at least one metal” as used herein includes single metal compounds of one metal as well as mixtures of different compounds of the same metal or mixtures of compounds of different metals or compounds comprising two metals as defined hereinbefore, i.e. the catalytic systems in accordance with the invention may comprise more than one metal respectively metal compounds as defined above.
  • the catalytic system comprises one compound of at least one metal and more preferably one compound of one metal.
  • the expression “comprises optionally at least one compound” is understood to mean that such compound is present or not in the catalytic system.
  • the catalytic system according to the instant invention does not comprise component b) i.e. at least one compound of at least one metal.
  • the catalytic system according to the instant invention comprises advantageously a) at least one N-alkylated imidazole and
  • the catalytic system according to the invention comprises optionally as component b) at least one compound of at least one metal.
  • the metal can be any metal.
  • the metal is advantageously chosen from Pd, Pt, Au, Hg, Ru, Os, Ru, Rh and Ir.
  • the metal is chosen from Pd, Pt, Au, Hg, Ru and Os.
  • the catalytic system according to the instant invention comprises therefore preferably
  • Preferred Pt(IV) or Pt(II) or Pd(II) compounds are those which can be converted into chlorides of the mentioned metals during the preparation of the catalytic system in accordance with the instant invention.
  • chlorides, nitrates, acetates, carbonates or oxides of platinum (IV), platinum (II) or palladium (II) may be used. Chlorides and acetates of these metals are nevertheless preferred.
  • platinum (IV) chloride examples include platinum (IV) chloride and hexachloroplatinic acid or its salts, for example Na 2 PtCl 6 , K 2 PtCl 6 or Li 2 PtCl 6 .
  • platinum (II) chloride and the platinochlorides of alkali metals or of alkaline-earth metals, such as for example Na 2 (PtCl 4 ), K 2 (PtCl 4 ), Li 2 (PtCl 4 ) and ( H 4 ) 2 (PtCl 4 ).
  • palladium (II) chloride and the palladochlorides of alkali metals or of alkaline-earth metals, such as for example Na 2 (PdCl 4 ), K 2 (PdCl 4 ), Li 2 (PdCl 4 ) and ( H 4 ) 2 (PdCl 4 ).
  • PtCl 4 , PtCl 2 , PdCl 2 and palladium (II) acetate are chosen as compounds of platinum (IV), platinum (II) and palladium (II) respectively.
  • PtCl 2 , PdCl 2 and palladium (II) acetate are most preferred.
  • Au 3+ compounds are preferred and, similarly as in the case of Pd and Pt, those compounds which can be converted into chlorides are preferred.
  • AuCl 3 is most preferred.
  • Suitable compounds of Ru, and Os are those of valency 3 and again those compounds which can be converted into chlorides or the chlorides themselves are particularly preferred. RuCl 3 and OsCl 3 are respectively most preferred.
  • the content of metal compound in the catalytic system according to the second embodiment expressed in millimoles per litre of N-alkylated imidazole is advantageously greater than or equal to about 1 mmol/1 and less than or equal to about 1000 mmol/1.
  • the content of metal compounds in the catalytic system according to the second embodiment is advantageously greater than or equal to about 1 mmol/1, preferably greater than or equal to about 5 mmol/1 and particularly preferably greater than or equal to about 10 mmol/1.
  • the content of metal compound in the catalytic system is advantageously less than or equal to about 1000 mmol/1, preferably less than or equal to about 800 mmol/1, particularly preferably less than or equal to about 600 mmol/1, more particularly preferably less than or equal to about 500 mmol/1 and most particularly preferably less than or equal to about 400 mmol/1.
  • all the metal compounds included in the catalytic system be in dissolved form.
  • the catalytic system in accordance with the second embodiment according to the invention when used in hydrochlorination reactions with hydrogen chloride is prepared by dissolving or dispersing the desired amount of metal compound in the N-alkylated imidazole, and then saturating this solution with hydrogen chloride.
  • the amount of metal compound used is such that, in the catalytic system, the entire metal compound is in dissolved form.
  • it is also possible to use a metal compound in an amount or of a nature such that at least one fraction of this compound is present in the catalytic system in the form of a dispersed solid, without prejudicing the invention.
  • embodiments according to the instant invention may be used in the liquid phase or be deposited on a solid support such as a silica, alumina, silica alumina, cordierite, mullite or activated carbon (to name only a few suitable support materials), up to the limit of the pore volume and the available surface of the support.
  • a solid support such as a silica, alumina, silica alumina, cordierite, mullite or activated carbon (to name only a few suitable support materials), up to the limit of the pore volume and the available surface of the support.
  • the support can have any shape known for such support materials, including but not limited to honeycombs and extrudates or the like.
  • the catalytic system When it is used in the liquid phase, the catalytic system may be diluted by an organic solvent.
  • the choice of the nature of the organic solvent then included in the catalytic system according to the invention especially depends on the requirement that it be inert with respect to the reactants under the reaction conditions, that it be miscible with N-alkylated imidazole and on the desire that it forms with this N-alkylated imidazole a medium, the viscosity of which is lower than that of the N-alkylated imidazole alone.
  • the N-alkylated imidazole serves itself as a solvent so that no further solvent is necessary.
  • the catalytic system according to the invention can be used for any reaction on an alkyne i.e. compound in which two carbons are linked by a triple bond.
  • alkynes can be cited acetylene, propyne also called methylacetylene, dimethylacetylene dicarboxylate, 1,4-butynediol as well as propargylic compounds.
  • the reaction can be a hydrohalogenation, in particular a hydrochlorination (with hydrogen chloride), a hydroiodination (with hydrogen iodide), a hydrofluorination (with hydrogen fluoride) or a hydrobromination (with hydrogen bromide), or a reaction with phosphorous acid.
  • the catalytic system in accordance with the instant invention is particularly useful for the hydrochlorination of acetylene.
  • acetylene has to be understood as acetylene or mixtures comprising acetylene which can, in addition to acetylene, comprise other components, e.g. ethylene or other unsaturated hydrocarbons which may be by-products of acetylene synthesis.
  • the origin of such mixtures of different unsaturated compounds can be any known source of reaction mixtures as they may be obtained in the course of the known synthesis methods for acetylene. Mixtures comprising less than 50% of acetylene can be used.
  • acetylene refers to mixtures comprising at least 90% of acetylene and more preferably 100% of acetylene.
  • Acetylene is mainly manufactured by the partial combustion of methane or appears as a side product in the ethylene stream from cracking of hydrocarbons.
  • Another method for the manufacture of acetylene is the hydrolysis of calcium carbide
  • Mixtures comprising acetylene and ethylene may be used directly as such, i.e. without the necessity to separate the components as the reactivity of acetylene vs. ethylene enables the hydrochlorination of acetylene to be carried out first with separation of the vinyl chloride obtained and the subsequent use of ethylene.
  • This ethylene can be chlorinated to produce 1,2-dichoroethane for a combined process for the manufacture of vinyl chloride monomer.
  • the pyrolysis of the 1,2-dichloroethane can produce the hydrogen chloride for the first reaction with acetylene.
  • the present invention also relates to a process for manufacturing vinyl chloride by reaction of acetylene with hydrogen chloride
  • the definitions and preferences defined above for the catalytic system according to the invention apply for the process for manufacturing vinyl chloride according to the invention.
  • the process according to the invention can advantageously be carried out at a temperature in the range of from room temperature to 220°C. At higher temperatures, the catalytic system has a tendency to degrade.
  • the preferred reaction temperature that is to say that offering the best compromise between productivity, yield and stability of the catalytic medium, is greater than or equal to about 40°C.
  • the best results are obtained at temperatures greater than or equal to about 50°C with a more particular preference for temperatures greater than or equal to about 80°C and a most particular preference for temperatures greater than or equal to about 120°C.
  • the reaction temperature does not exceed about 200°C.
  • a reaction temperature of about 40°C to about 200°C is most particularly preferred. In certain cases a reaction temperature not exceeding 170°C has proven advantageous.
  • the process according to the invention is advantageously carried out at atmospheric pressure or at higher pressures compatible with the safety regulations for handling acetylene.
  • the pressure will not exceed 5 MPa, preferably it will not exceed 2.5 MPa acetylene partial pressure.
  • the process for manufacturing vinyl chloride by hydrochlorination of acetylene according to the invention is advantageously carried out by bringing the gaseous reactants - acetylene and hydrogen chloride - into contact with the catalytic system, in any suitable reactor.
  • the process according to the invention may be carried out conventionally in any equipment promoting gas-liquid exchange, such as a plate column, a flooded packed column or a flooded non-packed column.
  • Another embodiment of the process enabling good exchange of matter between the liquid and gas phases consists of the use of a countercurrent reactor, optionally of the sparged packed-bed type, the liquid catalytic system flowing over the packing, countercurrently to the gaseous flow of reactants.
  • the molar ratio of the hydrogen chloride to the acetylene introduced into the reactor is advantageously greater than or equal to about 0.5. Preferably, this ratio is greater than or equal to about 0.8. Advantageously, this molar ratio is less than or equal to about 3. Preferably, the molar ratio of the hydrogen chloride to the acetylene introduced into the reactor is less than or equal to about 1.5.
  • the hydrogen chloride and the acetylene are used in a molar ratio of about 0.5 to about 3.
  • the acetylene and the hydrogen chloride may be brought into contact in the reactor or, preferably, mixed prior to being introduced into the reactor.
  • acetylene For the purpose of increasing the amount of acetylene dissolved in the liquid phase, it is also possible to use a process in which only the acetylene is introduced into the reactor in gaseous form, where it reacts with the hydrogen chloride present in the liquid phase in hydrochloride form.
  • the hydrogen chloride can be introduced in any form: dilute gaseous, pure or dissolved in a solvent to be extracted, such as for example an insoluble amine, advantageously then with an intermediate drying operation.
  • the catalytic system in accordance with the instant invention can be advantageously used in the manufacture of vinyl chloride in the process in accordance with the instant invention.
  • the present invention also therefore relates to the use of the catalytic system according to the invention for the catalytic hydrochlorination of acetylene to manufacture vinyl chloride.
  • the catalytic system in accordance with the instant invention provides a very good performance in terms of conversion, selectivity and thus also improved productivity and is characterized by long term stability. Avoiding the use of mercury compounds, the catalytic system according to the invention furthermore has the advantage of not having toxicity problems linked to these compounds.
  • the reactants acetylene and HC1 were introduced in a molar ratio of 1 : 1.2 in amounts of 10 Nl/h and 12 Nl/h (measured at 0°C and atmospheric pressure).
  • the N-alkylated imidazole was used as received. When present in the catalytic system, the metal compound indicated was dissolved in the necessary amount in the N-alkylated imidazole used. The amount of metal, unless otherwise indicated, was 22.6 mmol/1 of ionic liquid.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Catalytic system comprising a) at least one N-alkylated imidazole and b) optionally at least one compound of at least one metal, and its use in the hydrochlorination reaction of acetylene with hydrogen chloride.

Description

Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene
The present invention relates to a catalytic system which is particularly useful in a process for manufacturing vinyl chloride by hydrochlorination of acetylene. The present invention also relates to such process.
The manufacture of vinyl chloride by reaction between acetylene and hydrogen chloride is conventionally carried out in the gas phase, in a fixed-bed reactor, in the presence of a heterogeneous solid catalyst based on mercury chloride on a support. Mainly for reasons of toxicity, there is currently an increasing interest in catalytic systems with decreased mercury content or which are free of mercury compounds.
Various catalysts intended to replace the current catalysts in gas-phase processes have been developed.
For example, unexamined Japanese Patent Application 52/136104 describes a process of hydrochlorinating acetylene in the gas phase in the presence of a fixed catalyst bed composed of noble metal halides deposited on active carbon. To date however, the lifetime of such alternative catalysts intended for gas-phase processes remains much shorter than that of catalysts based on mercury compounds.
Furthermore, in the literature there are some examples of hydrochlorinating acetylene in the presence of a liquid catalytic medium.
German Patent 709.000 describes a process for preparing vinyl halides by bringing acetylene into contact, at high temperatures, with a molten mass of hydrohalide salts of organic bases containing a standard catalyst. Aliphatic, aromatic or heterocyclic amines and mixtures thereof are envisaged as organic bases.
Inventor's certificate SU 237116 describes the use of an aqueous acid solution containing 46 wt% of cuprous chloride and from 14 to 16 wt% of a methylamine, dimethylamine or trimethylamine hydrochloride.
European Patent Application EP-A-0 340 416 discloses a process for preparing vinyl chloride by reaction of acetylene with hydrogen chloride in the presence of a palladium compound as catalyst in a solvent composed of an aliphatic or cycloaliphatic amide, at a temperature above ambient temperature. Although it allows high yields to be obtained, this process has, however, some significant drawbacks: it has emerged that, under the reaction conditions, the liquid catalyst system gradually degrades, forming blackish products of carbonaceous appearance. In addition, in the presence of hydrogen chloride, the amide is converted to a hydrochloride, the melting point of which is generally much higher than ambient temperature. N-Methylpyrrolidone hydrochloride, for example, is only liquid above 80°C. In practice, this may cause serious implementation problems, problems linked to agglomeration of the catalytic medium during reactor shutdowns or blocking of the lines at the coldest points of the installation. The entire reactor and also the lines in which the reaction medium flows must then be continuously kept at a temperature above the melting point of the hydrochloride.
These various problems seemed to have been solved thanks to the catalytic hydrochlorination systems described in European Patent Applications
EP 0 519 548-A1 and EP 0 525 843-A1 and which comprise at least one group VIII metal compound and either an amine hydrochloride, the melting point of which is less than or equal to 25°C, or a fatty amine hydrochloride comprising more that 8 carbon atoms, the melting point of which is above 25°C and an organic solvent chosen from aliphatic, cycloaliphatic and aromatic hydrocarbons and mixtures thereof. Nevertheless, the catalyst systems that are described therein, especially those of which the group VIII metal compound is platinum (II) chloride or palladium (II) chloride, are not completely satisfactory when considering the performances that they enable to be achieved in terms of productivity of the vinyl chloride produced by hydrochlorination of acetylene and in terms of long term stability.
WO 2008/77868 discloses a catalytic hydrochlorination system comprising at least one amine hydrochloride and at least one group VIII metal compound selected from the group composed of mixtures of a platinum (IV) compound with Sn(II) chloride, mixtures of a platinum (II) compound with
triphenylphosphine oxide and mixtures of a palladium (II) compound with triphenylphosphine. These catalytic systems show an improved productivity compared to the systems as described in European patent applications
EP-A 0519548 and EP-A 0525843.
Finally, patent application CN 101716528 discloses catalytic systems for production of vinyl chloride by the hydrochlorination of acetylene comprising an imidazolium-based ionic liquid with chloride, bromide, hexafluorophosphate or tetrafluorophosphate ion as anion and one or more of gold, platinum, palladium, tin, mercury, copper or rhodium chlorides.
The last above-mentioned catalytic systems present the disadvantages of requiring either an amine hydrochloride or an ionic liquid in combination with a metal compound.
Accordingly it was an object of the instant invention to provide a catalytic system, in particular for hydrochlorination reactions and more particularly for the hydrochlorination of acetylene, which is as simple and cheap as possible and which allows very good performance. Another object of the invention was a process for synthesizing vinyl chloride by hydrochlorination of acetylene in the presence of such a catalytic system which does not degrade under the reaction conditions and which makes it possible to achieve very good productivity towards vinyl chloride. Unlike systems based on mercury compounds, the catalytic system according to the invention furthermore has the advantage of not having toxicity problems linked to these compounds and of avoiding the vaporization of metal salts in the installation.
The invention therefore relates to a catalytic system, more particularly a catalytic system for the hydrochlorination of acetylene, as defined in claim 10.
Preferred embodiments of the catalytic system in accordance with the instant invention are set forth in the claims dependent on claim 10 and the more detailed description hereinafter.
Another aspect of the instant invention relates to a process for
manufacturing vinyl chloride through the hydrochlorination of acetylene in the presence of a catalytic system as defined in claim 1 and the claims dependent on claim 1 and in the more detailed description hereinafter.
The catalytic system according to the instant invention comprises a) at least one N-alkylated imidazole and
b) optionally at least one compound of at least one metal.
Catalytic systems comprising
a) at least one N-alkylated imidazole and
b) at least one compound of at least one metal chosen from Pd, Pt, Hg, Ru and Os are new and give good results within the frame of the invention, especially if the metal is Pd.
The expression "comprises" is understood to mean, in the present description, that besides the at least one N-alkylated imidazole and the optionally at least one compound of at least one metal, the catalytic system according to the invention may comprise additional component(s) having an effect on the catalytic properties of the catalytic system or not. Among such additional component(s) may be cited ionic liquid(s) added for example to have an effect on the catalytic properties of the catalytic system and/or allow a decrease of the viscosity of the catalytic system.
Preferably, the catalytic system according to the invention consists essentially of
a) at least one N-alkylated imidazole and
b) optionally at least one compound of at least one metal.
The expression "consists essentially of is understood to mean, in the present description, that besides the at least one N-alkylated imidazole and the optionally at least one compound of at least one metal, the catalytic system according to the invention may comprise additional component(s), preferably in small amount, that do not have an effect on the catalytic properties of the catalytic system; in other words that do not have a catalytic effect on the reaction during which the catalytic system is used. Among such additional component(s) may be cited ionic liquid(s) added for example to decrease the viscosity of the catalytic system.
More preferably, the catalytic system according to the invention consists of a) at least one N-alkylated imidazole and
b) optionally at least one compound of at least one metal.
The expression "consists of is understood to mean, in the present description, that the catalytic system consists solely of the at least one N- alkylated imidazole and the optionally at least one compound of at least one metal.
The catalytic system according to the instant invention comprises as component a) at least one N-alkylated imidazole.
In the present description, the expression "at least one N-alkylated imidazole" is understood to mean one or more than one N-alkylated imidazole.
Preferably, the catalytic system comprises one N-alkylated imidazole.
In the remainder of the text, the expression "N-alkylated imidazole" used in the singular or plural should be understood as denoting one or more than one N-alkylated imidazole, except where denoted otherwise.
N-alkylated imidazoles according to the invention is advantageously defined by formula (I) here below
Figure imgf000006_0001
wherein radicals R1, R2, R3 and R4 may, independently from one another, each be hydrogen or an optionally substituted saturated or insaturated Ci-Cis (preferably C1-C14, more preferably C1-C12, most preferably C1-C10 and particularly most preferably Ci-C8) alkyl group.
Examples of N-alkylated imidazoles are 1-methylimidazole, 1- ethylimidazole, 1-propylimidazole, 1-butylimidazole, 1-pentylimidazole, 1- hexylimidazole, 1-heptylimidazole, 1-octylimidazole, 1-nonylimidazole, 1- decylimidazole, l-methyl-2-octylimidazole, l-ethyl-2-methylimidazole, 1-butyl- 2-methylimidazole, l-hexyl-2-methylimidazole and l-decyl-2-methylimidazole.
Preferably, the N-alkylated imidazole is selected from 1-methylimidazole, 1-ethylimidazole, 1-butylimidazole, 1-hexylimidazole, 1-octylimidazole, 1- decylimidazole, l-methyl-2-octylimidazole, l-ethyl-2-methylimidazole, 1-butyl- 2-methylimidazole, l-hexyl-2-methylimidazole and l-decyl-2-methylimidazole.
More preferably, the N-alkylated imidazole is selected from those used in the working examples hereinafter i.e. 1-methylimidazole, 1-ethylimidazole and 1-butylimidazole. Those most preferred N-alkylated imidazoles are e.g.
commercially available from Aldrich®.
Methods for the manufacture of suitable alkylated imidazoles are known to the skilled man and thus a detailed description is not necessary here.
The catalytic system according to the instant invention comprises as component b) optionally at least one compound of at least one metal.
In the present description, the expression "at least one compound of at least one metal" as used herein includes single metal compounds of one metal as well as mixtures of different compounds of the same metal or mixtures of compounds of different metals or compounds comprising two metals as defined hereinbefore, i.e. the catalytic systems in accordance with the invention may comprise more than one metal respectively metal compounds as defined above.
Preferably, the catalytic system comprises one compound of at least one metal and more preferably one compound of one metal.
In the remainder of the text, the expressions "compound" and "metal" used in the singular or plural should be understood as denoting respectively one or more than one compound and one or more than one metal, except where denoted otherwise.
In the present description, the expression "comprises optionally at least one compound" is understood to mean that such compound is present or not in the catalytic system.
According to a first embodiment according to the invention, the catalytic system according to the instant invention does not comprise component b) i.e. at least one compound of at least one metal.
The definitions and preferences defined above apply also for this first embodiment.
According to a second embodiment according to the invention, the catalytic system according to the instant invention comprises advantageously a) at least one N-alkylated imidazole and
b) at least one compound of at least one metal.
The definitions and preferences defined above apply also for this second embodiment.
The catalytic system according to the invention comprises optionally as component b) at least one compound of at least one metal.
The metal can be any metal. The metal is advantageously chosen from Pd, Pt, Au, Hg, Ru, Os, Ru, Rh and Ir. Preferably, the metal is chosen from Pd, Pt, Au, Hg, Ru and Os.
The catalytic system according to the instant invention comprises therefore preferably
a) at least one N-alkylated imidazole and
b) at least one compound of at least one metal chosen from Pd, Pt, Au, Hg, Ru and Os.
While good results have been obtained when the metal is chosen among the ones cited above, very good results have been obtained when the metal is chosen from Pd, Ru, Au and Os, particularly very good results have been obtained when the metal is chosen from Pd, Ru and Au and more particularly very good results have been obtained when the metal is chosen from Pd and Ru. The most interesting results have been obtained when metal is Pd.
Preferred Pt(IV) or Pt(II) or Pd(II) compounds are those which can be converted into chlorides of the mentioned metals during the preparation of the catalytic system in accordance with the instant invention. Thus, chlorides, nitrates, acetates, carbonates or oxides of platinum (IV), platinum (II) or palladium (II) may be used. Chlorides and acetates of these metals are nevertheless preferred.
Among the chloride-based compounds of platinum (IV), mention may be made of platinum (IV) chloride and hexachloroplatinic acid or its salts, for example Na2PtCl6, K2PtCl6 or Li2PtCl6.
Among the chloride-based compounds of platinum (II), mention may be made of platinum (II) chloride and the platinochlorides of alkali metals or of alkaline-earth metals, such as for example Na2(PtCl4), K2(PtCl4), Li2(PtCl4) and ( H4)2(PtCl4).
Among the chloride-based compounds of palladium (II), mention may be made of palladium (II) chloride and the palladochlorides of alkali metals or of alkaline-earth metals, such as for example Na2(PdCl4), K2(PdCl4), Li2(PdCl4) and ( H4)2(PdCl4).
Particularly preferably, PtCl4, PtCl2, PdCl2 and palladium (II) acetate are chosen as compounds of platinum (IV), platinum (II) and palladium (II) respectively. PtCl2, PdCl2 and palladium (II) acetate are most preferred.
Among compounds of Au, Au3+ compounds are preferred and, similarly as in the case of Pd and Pt, those compounds which can be converted into chlorides are preferred. AuCl3 is most preferred.
Suitable compounds of Ru, and Os are those of valency 3 and again those compounds which can be converted into chlorides or the chlorides themselves are particularly preferred. RuCl3 and OsCl3 are respectively most preferred.
Amongst the suitable compounds of Hg, HgCl2 may be mentioned.
The content of metal compound in the catalytic system according to the second embodiment, expressed in millimoles per litre of N-alkylated imidazole is advantageously greater than or equal to about 1 mmol/1 and less than or equal to about 1000 mmol/1. The content of metal compounds in the catalytic system according to the second embodiment is advantageously greater than or equal to about 1 mmol/1, preferably greater than or equal to about 5 mmol/1 and particularly preferably greater than or equal to about 10 mmol/1. The content of metal compound in the catalytic system is advantageously less than or equal to about 1000 mmol/1, preferably less than or equal to about 800 mmol/1, particularly preferably less than or equal to about 600 mmol/1, more particularly preferably less than or equal to about 500 mmol/1 and most particularly preferably less than or equal to about 400 mmol/1. Although it is not mandatory, it is however preferable that all the metal compounds included in the catalytic system be in dissolved form.
Generally, the catalytic system in accordance with the second embodiment according to the invention, when used in hydrochlorination reactions with hydrogen chloride is prepared by dissolving or dispersing the desired amount of metal compound in the N-alkylated imidazole, and then saturating this solution with hydrogen chloride. However, it is also possible to first saturate the N- alkylated imidazole with hydrogen chloride then to next introduce the metal compound into the N-alkylated imidazole. Usually, the amount of metal compound used is such that, in the catalytic system, the entire metal compound is in dissolved form. However, it is also possible to use a metal compound in an amount or of a nature such that at least one fraction of this compound is present in the catalytic system in the form of a dispersed solid, without prejudicing the invention.
The catalytic system in accordance with the first and the second
embodiments according to the instant invention may be used in the liquid phase or be deposited on a solid support such as a silica, alumina, silica alumina, cordierite, mullite or activated carbon (to name only a few suitable support materials), up to the limit of the pore volume and the available surface of the support. The support can have any shape known for such support materials, including but not limited to honeycombs and extrudates or the like.
When it is used in the liquid phase, the catalytic system may be diluted by an organic solvent. The choice of the nature of the organic solvent then included in the catalytic system according to the invention especially depends on the requirement that it be inert with respect to the reactants under the reaction conditions, that it be miscible with N-alkylated imidazole and on the desire that it forms with this N-alkylated imidazole a medium, the viscosity of which is lower than that of the N-alkylated imidazole alone.
Preferably, however, the N-alkylated imidazole serves itself as a solvent so that no further solvent is necessary.
The catalytic system according to the invention can be used for any reaction on an alkyne i.e. compound in which two carbons are linked by a triple bond. Among such alkynes can be cited acetylene, propyne also called methylacetylene, dimethylacetylene dicarboxylate, 1,4-butynediol as well as propargylic compounds. The reaction can be a hydrohalogenation, in particular a hydrochlorination (with hydrogen chloride), a hydroiodination (with hydrogen iodide), a hydrofluorination (with hydrogen fluoride) or a hydrobromination (with hydrogen bromide), or a reaction with phosphorous acid.
The catalytic system in accordance with the instant invention is particularly useful for the hydrochlorination of acetylene.
In the present description, the term "acetylene" has to be understood as acetylene or mixtures comprising acetylene which can, in addition to acetylene, comprise other components, e.g. ethylene or other unsaturated hydrocarbons which may be by-products of acetylene synthesis. The origin of such mixtures of different unsaturated compounds can be any known source of reaction mixtures as they may be obtained in the course of the known synthesis methods for acetylene. Mixtures comprising less than 50% of acetylene can be used.
Preferably however, the term "acetylene" refers to mixtures comprising at least 90% of acetylene and more preferably 100% of acetylene.
Acetylene is mainly manufactured by the partial combustion of methane or appears as a side product in the ethylene stream from cracking of hydrocarbons.
Another method for the manufacture of acetylene is the hydrolysis of calcium carbide
CaC2 + 2H20→ Ca(OH)2 + C2H2
which requires extremely high temperatures of approximately 2000 °C, necessitating the use of an electric furnace or the like.
Mixtures comprising acetylene and ethylene may be used directly as such, i.e. without the necessity to separate the components as the reactivity of acetylene vs. ethylene enables the hydrochlorination of acetylene to be carried out first with separation of the vinyl chloride obtained and the subsequent use of ethylene. This ethylene can be chlorinated to produce 1,2-dichoroethane for a combined process for the manufacture of vinyl chloride monomer. The pyrolysis of the 1,2-dichloroethane can produce the hydrogen chloride for the first reaction with acetylene.
Therefore the present invention also relates to a process for manufacturing vinyl chloride by reaction of acetylene with hydrogen chloride
(hydrochlorination) in the presence of a catalytic system in accordance with the instant invention.
The definitions and preferences defined above for the catalytic system according to the invention apply for the process for manufacturing vinyl chloride according to the invention. The process according to the invention can advantageously be carried out at a temperature in the range of from room temperature to 220°C. At higher temperatures, the catalytic system has a tendency to degrade. The preferred reaction temperature, that is to say that offering the best compromise between productivity, yield and stability of the catalytic medium, is greater than or equal to about 40°C. The best results are obtained at temperatures greater than or equal to about 50°C with a more particular preference for temperatures greater than or equal to about 80°C and a most particular preference for temperatures greater than or equal to about 120°C. Preferably, the reaction temperature does not exceed about 200°C. A reaction temperature of about 40°C to about 200°C is most particularly preferred. In certain cases a reaction temperature not exceeding 170°C has proven advantageous.
The process according to the invention is advantageously carried out at atmospheric pressure or at higher pressures compatible with the safety regulations for handling acetylene. Usually the pressure will not exceed 5 MPa, preferably it will not exceed 2.5 MPa acetylene partial pressure.
The process for manufacturing vinyl chloride by hydrochlorination of acetylene according to the invention is advantageously carried out by bringing the gaseous reactants - acetylene and hydrogen chloride - into contact with the catalytic system, in any suitable reactor.
The process according to the invention may be carried out conventionally in any equipment promoting gas-liquid exchange, such as a plate column, a flooded packed column or a flooded non-packed column. Another embodiment of the process enabling good exchange of matter between the liquid and gas phases consists of the use of a countercurrent reactor, optionally of the sparged packed-bed type, the liquid catalytic system flowing over the packing, countercurrently to the gaseous flow of reactants.
In the process according to the invention the molar ratio of the hydrogen chloride to the acetylene introduced into the reactor is advantageously greater than or equal to about 0.5. Preferably, this ratio is greater than or equal to about 0.8. Advantageously, this molar ratio is less than or equal to about 3. Preferably, the molar ratio of the hydrogen chloride to the acetylene introduced into the reactor is less than or equal to about 1.5.
Good results have been obtained when the hydrogen chloride and the acetylene are used in a molar ratio of about 0.5 to about 3. The acetylene and the hydrogen chloride may be brought into contact in the reactor or, preferably, mixed prior to being introduced into the reactor.
For the purpose of increasing the amount of acetylene dissolved in the liquid phase, it is also possible to use a process in which only the acetylene is introduced into the reactor in gaseous form, where it reacts with the hydrogen chloride present in the liquid phase in hydrochloride form. The hydrogen chloride can be introduced in any form: dilute gaseous, pure or dissolved in a solvent to be extracted, such as for example an insoluble amine, advantageously then with an intermediate drying operation.
The catalytic system in accordance with the instant invention can be advantageously used in the manufacture of vinyl chloride in the process in accordance with the instant invention.
The present invention also therefore relates to the use of the catalytic system according to the invention for the catalytic hydrochlorination of acetylene to manufacture vinyl chloride.
The catalytic system in accordance with the instant invention provides a very good performance in terms of conversion, selectivity and thus also improved productivity and is characterized by long term stability. Avoiding the use of mercury compounds, the catalytic system according to the invention furthermore has the advantage of not having toxicity problems linked to these compounds.
The following examples are intended to illustrate the invention without however limiting the scope thereof. Examples denoted with letter C are comparative examples whereas other examples describe catalytic systems in accordance with the instant invention.
General procedure for the working examples:
A pyrex reactor having an internal volume of 45 ml, equipped with a double jacket in which a heat transfer oil circulated and a device for introducing reactants composed of a sintered glass nozzle intended to ensure the dispersion of the gases in the liquid medium, was charged with 30 ml of the respective solutions comprising the catalytic systems prepared as described hereinafter. The reactor was held at a temperature of 150 °C.
The reactants acetylene and HC1 were introduced in a molar ratio of 1 : 1.2 in amounts of 10 Nl/h and 12 Nl/h (measured at 0°C and atmospheric pressure).
The N-alkylated imidazole was used as received. When present in the catalytic system, the metal compound indicated was dissolved in the necessary amount in the N-alkylated imidazole used. The amount of metal, unless otherwise indicated, was 22.6 mmol/1 of ionic liquid.
The effluents leaving the reactor were analyzed for conversion of acetylene. The selectivity was 100 % in all experiments, i.e. there were no by- products besides the desired product vinyl chloride. Thus, the productivity could be calculated directly from the acetylene conversion.
The N-alkylated imidazole tested and indicated in the table which summarizes the catalytic systems tested were the following:
IM1 1-methylimidazole
IM2 1-butylimidazole
IM3 1-ethylimidazole
The results of the experiments are given in the following table and/or illustrated on figures 1 and 2 which show the acetylene conversion (%) in function of time (the x-axis shows the time in hour). The number next to the curve corresponds to the number of the example.
Table 1 - Examples 1 to 14
Figure imgf000013_0001
: amount of metal of 22.6 increased to 67.8 mmol/1 during experiment : amount of metal of 354 mmol/1
The results of the experiments show that very good conversion was obtained with catalytic systems according to examples 1 to 14.

Claims

C L A I M S
1 - Process for manufacturing vinyl chloride by reaction of acetylene with hydrogen chloride in the presence of a catalytic system comprising a) at least one N-alkylated imidazole and b) optionally at least one compound of at least one metal.
2 - Process according to Claim 1 wherein the N-alkylated imidazole is defined by the formula (I)
Figure imgf000014_0001
wherein radicals R1, R2, R3 and R4 may, independently from one another, each be hydrogen or an optionally substituted saturated or insaturated Ci-Ci8 alkyl group.
3 - Process according to Claim 2 wherein the N-alkylated imidazole is selected from 1-methylimidazole, 1-ethylimidazole, 1-butylimidazole, 1- hexylimidazole, 1-octylimidazole, 1-decylimidazole, l-methyl-2-octylimidazole, l-ethyl-2-methylimidazole, l-butyl-2-methylimidazole, l-hexyl-2- methylimidazole and l-decyl-2-methylimidazole.
4 - Process according to Claim 3, wherein the N-alkylated imidazole is selected from 1-methylimidazole, 1-ethylimidazole and 1-butylimidazole. 5 - Process according to Claim 1 comprising no metal compound.
6 - Process according to Claim 1 comprising a) at least one N-alkylated imidazole and b) at least one compound of at least one metal. 7 - Process according to Claim 6 wherein the metal is chosen from Pd, Pt, Au, Hg, Ru and Os.
8 - Process according to Claim 7, wherein the metal is Pd.
9 - Process according to Claim 1 wherein the reaction is carried out at a temperature in the range of from room temperature to 220 °C.
10 - Catalytic system comprising a) at least one N-alkylated imidazole and b) at least one compound of at least one metal chosen from Pd, Pt, Hg, Ru and Os. 11 - Catalytic system according to Claim 10, wherein the N-alkylated imidazole is defined by the formula (I)
Figure imgf000015_0001
wherein radicals R1, R2, R3 and R4 may, independently from one another, each be hydrogen or an optionally substituted saturated or insaturated Ci-Ci8 alkyl group.
12 - Catalytic system according to Claim 11, wherein the N-alkylated imidazole is selected from 1 -methylimidazole, 1-ethylimidazole, 1- butylimidazole, 1-hexylimidazole, 1-octylimidazole, 1-decylimidazole, 1- methyl-2-octylimidazole, l-ethyl-2-methylimidazole, l-butyl-2- methylimidazole, l-hexyl-2-methylimidazole and l-decyl-2-methylimidazole.
13 - Catalytic system according to Claim 12, wherein the N-alkylated imidazole is selected from 1 -methylimidazole, 1-ethylimidazole, 1- butylimidazole.
14 - Catalytic system according to Claim 10, wherein the metal is Pd.
PCT/EP2011/072775 2010-12-22 2011-12-14 Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene WO2012084643A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EA201390930A EA024478B1 (en) 2010-12-22 2011-12-14 Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene
CN2011800623609A CN103442807A (en) 2010-12-22 2011-12-14 Catalytic system and applications thereof for manufacturing vinyl chloride by hydrochlorination of acetylene

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP10196579.6 2010-12-22
EP10196579 2010-12-22

Publications (2)

Publication Number Publication Date
WO2012084643A2 true WO2012084643A2 (en) 2012-06-28
WO2012084643A3 WO2012084643A3 (en) 2012-08-16

Family

ID=43806950

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2011/072775 WO2012084643A2 (en) 2010-12-22 2011-12-14 Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene

Country Status (5)

Country Link
CN (1) CN103442807A (en)
AR (1) AR084543A1 (en)
EA (1) EA024478B1 (en)
TW (1) TW201240729A (en)
WO (1) WO2012084643A2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920511A (en) * 2014-04-10 2014-07-16 新疆中泰化学股份有限公司 Catalyst for preparing vinyl chloride by acetylene hydrochlorination and preparation method thereof
CN107486224A (en) * 2017-08-29 2017-12-19 贵州重力科技环保有限公司 A kind of ultralow solid mercury catalyst of high catalytic conversion and preparation method thereof
CN112007696A (en) * 2020-09-23 2020-12-01 中国科学院大连化学物理研究所 Gold-silver nanocluster catalyst for acetylene hydrochlorination
CN112973800A (en) * 2021-03-01 2021-06-18 内蒙古大学 Preparation method and application of nitrogen modified ruthenium-based catalyst
CN113549116A (en) * 2021-08-18 2021-10-26 河北美邦工程科技股份有限公司 Preparation method and application of metal chelating imidazole catalyst
CN115608415A (en) * 2021-07-16 2023-01-17 中国科学院大连化学物理研究所 Supported catalyst, preparation and application thereof

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104086351B (en) * 2014-06-30 2016-06-08 浙江大学 A kind of method of acetylene hydrochlorination preparing chloroethylene taking nitrogen heterocyclic protonic acid ionic liquid as medium
CN109647523B (en) * 2018-12-25 2021-10-29 南开大学 Preparation method and use method of metal-free catalyst for preparing vinyl chloride by hydrochlorinating acetylene in fixed bed

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE709000C (en) 1936-03-01 1941-08-02 Chem Fab Von Heyden Akt Ges Process for the preparation of vinyl halides
JPS52136104A (en) 1976-05-08 1977-11-14 Denki Kagaku Kogyo Kk Preparation of vinyl chloride
EP0340416A1 (en) 1988-04-30 1989-11-08 Hüls Aktiengesellschaft Process for preparing vinyl chloride by reacting acetylene with hydrogen chloride
EP0519548A1 (en) 1991-06-20 1992-12-23 SOLVAY (Société Anonyme) Hydrochlorination catalyst system and preparation process of vinyl chloride from acetylène and hydrogen chloride in presence of this catalyst system
EP0525843A1 (en) 1991-06-20 1993-02-03 SOLVAY (Société Anonyme) Hydrochlorination catalyst system and preparation process of vinyl chlorided from acetylene and hydrogen chloride in presence of this catalyst system
WO2008077868A1 (en) 2006-12-22 2008-07-03 Solvay (Société Anonyme) Catalytic hydrochlorination system and process for manufacturing vinyl chloride from acetylene and hydrogen chloride in the presence of this catalytic system
CN101716528A (en) 2009-10-30 2010-06-02 于志勇 Catalyst system of chloroethylene prepared by hydrochlorinating acetylene and preparation method and application thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0369680A (en) * 1989-08-03 1991-03-26 Achilles Corp Synthetic resin sheet and production thereof
JP3564838B2 (en) * 1995-12-19 2004-09-15 宇部興産株式会社 Method for producing cycloalkanol and cycloalkanone

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE709000C (en) 1936-03-01 1941-08-02 Chem Fab Von Heyden Akt Ges Process for the preparation of vinyl halides
JPS52136104A (en) 1976-05-08 1977-11-14 Denki Kagaku Kogyo Kk Preparation of vinyl chloride
EP0340416A1 (en) 1988-04-30 1989-11-08 Hüls Aktiengesellschaft Process for preparing vinyl chloride by reacting acetylene with hydrogen chloride
EP0519548A1 (en) 1991-06-20 1992-12-23 SOLVAY (Société Anonyme) Hydrochlorination catalyst system and preparation process of vinyl chloride from acetylène and hydrogen chloride in presence of this catalyst system
EP0525843A1 (en) 1991-06-20 1993-02-03 SOLVAY (Société Anonyme) Hydrochlorination catalyst system and preparation process of vinyl chlorided from acetylene and hydrogen chloride in presence of this catalyst system
WO2008077868A1 (en) 2006-12-22 2008-07-03 Solvay (Société Anonyme) Catalytic hydrochlorination system and process for manufacturing vinyl chloride from acetylene and hydrogen chloride in the presence of this catalytic system
CN101716528A (en) 2009-10-30 2010-06-02 于志勇 Catalyst system of chloroethylene prepared by hydrochlorinating acetylene and preparation method and application thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920511A (en) * 2014-04-10 2014-07-16 新疆中泰化学股份有限公司 Catalyst for preparing vinyl chloride by acetylene hydrochlorination and preparation method thereof
CN107486224A (en) * 2017-08-29 2017-12-19 贵州重力科技环保有限公司 A kind of ultralow solid mercury catalyst of high catalytic conversion and preparation method thereof
CN112007696A (en) * 2020-09-23 2020-12-01 中国科学院大连化学物理研究所 Gold-silver nanocluster catalyst for acetylene hydrochlorination
CN112007696B (en) * 2020-09-23 2021-08-27 中国科学院大连化学物理研究所 Gold-silver nanocluster catalyst for acetylene hydrochlorination
CN112973800A (en) * 2021-03-01 2021-06-18 内蒙古大学 Preparation method and application of nitrogen modified ruthenium-based catalyst
CN115608415A (en) * 2021-07-16 2023-01-17 中国科学院大连化学物理研究所 Supported catalyst, preparation and application thereof
CN115608415B (en) * 2021-07-16 2024-04-16 中国科学院大连化学物理研究所 Supported catalyst, preparation and application thereof
CN113549116A (en) * 2021-08-18 2021-10-26 河北美邦工程科技股份有限公司 Preparation method and application of metal chelating imidazole catalyst
CN113549116B (en) * 2021-08-18 2022-11-08 河北美邦工程科技股份有限公司 Preparation method and application of metal chelating imidazole catalyst

Also Published As

Publication number Publication date
EA024478B1 (en) 2016-09-30
TW201240729A (en) 2012-10-16
CN103442807A (en) 2013-12-11
EA201390930A1 (en) 2013-12-30
WO2012084643A3 (en) 2012-08-16
AR084543A1 (en) 2013-05-22

Similar Documents

Publication Publication Date Title
WO2012084643A2 (en) Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene
WO2012084644A1 (en) Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene
WO2012084642A1 (en) Manufacture of vinyl chloride by hydrochlorination of acetylene in the presence of a catalytic system consisting of at least one ionic liquid
CN105148989B (en) A kind of cellular solid load-type ion liquid-Au catalyst and its preparation and application
WO2008077868A1 (en) Catalytic hydrochlorination system and process for manufacturing vinyl chloride from acetylene and hydrogen chloride in the presence of this catalytic system
WO2012113778A1 (en) Process for the hydrohalogenation of an alkyne and for the manufacture of vinyl chloride by hydrochlorination of acetylene
WO2011050614A1 (en) Catalyst system for preparing chloroethylene by acetylene hydrochlorination, preparation method and application thereof
US20070292336A1 (en) Processes for the preparation of chlorine by gas phase oxidation
WO2014001420A1 (en) Process for the hydrohalogenation of an unsaturated hydrocarbon
CN104109076A (en) Method for preparing vinyl chloride by hydrochlorinating acetylene through using quaternary phosphonium long-chain ionic liquid as medium
CN107721833A (en) A kind of method for preparing menthones
KR20130100282A (en) Catalyst and method for the production of chlorine by gas phase oxidation
US5233108A (en) Catalytic hydrochlorination system and process for the manufacture of vinyl chloride from acetylene and hydrogen chloride in the presence of this catalytic system
WO2014095982A1 (en) Process for the hydrohalogenation of an unsaturated hydrocarbon
CN104086351B (en) A kind of method of acetylene hydrochlorination preparing chloroethylene taking nitrogen heterocyclic protonic acid ionic liquid as medium
CN108147938B (en) Method for selectively hydrogenating acetylene to ethylene
JP2004528261A (en) Direct synthesis of hydrogen peroxide in multicomponent solvent systems
CN113877630B (en) Catalyst for preparing bis [ (3-dimethylamino) propyl ] amine and application thereof
JP2019526588A (en) Method for producing 1,3-cyclohexanedimethanol
JP3046865B2 (en) Method for producing chloroform from carbon tetrachloride and catalyst composition used therefor
CN107413333B (en) Modified hydrodechlorination catalyst for producing high-purity chloroacetic acid and preparation method thereof
CN1103394A (en) Process for converting 1,2-dichloropropane to propylene
RU2045336C1 (en) Catalytic system for hydrochlorination of acetylene and method for production of vinyl chloride
KR20120038029A (en) Ionic liquids, the method for preparing the same and method for removing acteylenes from olefin mixtures using the ionic liquids
CN109651164B (en) Method for synthesizing cyclohexylamine by aniline hydrogenation

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11797009

Country of ref document: EP

Kind code of ref document: A2

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 201390930

Country of ref document: EA

122 Ep: pct application non-entry in european phase

Ref document number: 11797009

Country of ref document: EP

Kind code of ref document: A2