WO2012077878A1 - Jig for welding battery electrode, welding apparatus, and welding method - Google Patents

Jig for welding battery electrode, welding apparatus, and welding method Download PDF

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Publication number
WO2012077878A1
WO2012077878A1 PCT/KR2011/004195 KR2011004195W WO2012077878A1 WO 2012077878 A1 WO2012077878 A1 WO 2012077878A1 KR 2011004195 W KR2011004195 W KR 2011004195W WO 2012077878 A1 WO2012077878 A1 WO 2012077878A1
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WIPO (PCT)
Prior art keywords
welding
pressing means
battery electrode
jig
laser beam
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PCT/KR2011/004195
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French (fr)
Korean (ko)
Inventor
한유희
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아이피지 포토닉스 코리아(주)
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Publication of WO2012077878A1 publication Critical patent/WO2012077878A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/035Aligning the laser beam
    • B23K26/037Aligning the laser beam by pressing on the workpiece, e.g. pressing roller foot
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • B23K2101/38Conductors

Definitions

  • the present invention relates to a welding device, and more particularly, to a jig for welding a battery electrode, a welding device and a method.
  • Secondary batteries are used in electric carts, electric vehicles, and the like, and with the spread of electric vehicles, the demand thereof is increasing day by day.
  • Secondary batteries include lithium secondary batteries, and lithium secondary batteries are classified into lithium ion batteries using a liquid electrolyte and lithium polymer batteries using a polymer electrolyte. Lithium polymer batteries can be classified into fully solid lithium polymer batteries and gel polymer polymer batteries.
  • Lithium ion batteries using a liquid electrolyte are bulky and constrained by the use of a case, for example, a metal can, that can accommodate an electrolyte solution, and pose a risk of explosion. Accordingly, in recent years, a lithium polymer battery using a polymer electrolyte in which safety problems are solved is mainly used.
  • Lithium polymer batteries have evolved from batteries for small electronic products to large power batteries capable of supplying electric power for automobiles.
  • a large power battery for an electric vehicle may be configured by connecting a plurality of unit cells in series or in parallel. To this end, the copper and aluminum electrodes used as electrodes are bonded or a plurality of electrode tabs are bonded to the busbar.
  • FIG. 1 is a conceptual diagram of a typical lithium polymer battery.
  • the unit cell 10 of the lithium polymer battery includes a plurality of electrodes in a plate shape, and these electrodes can be stacked up to several tens or more.
  • the plate-shaped electrode has a structure in which the copper electrode tab 12 and the aluminum electrode tab 14 are alternately stacked, and a gel polymer or a solid polymer electrolyte 16 is filled between the electrodes.
  • the unit cell 10 is packaged to accommodate the plate-shaped electrode and the polymer electrolyte 16.
  • each of the copper electrode tabs 12 and the aluminum electrode tabs 14 constituting the unit cell 10 are bonded to the electrode leads, and the electrode leads protrude out of the package.
  • FIG. 2 is a view for explaining an example of a general bonding method between the electrode tab and the electrode lead.
  • a laser welding method may be used as one method for joining the electrode tabs 12 and 14 and the electrode leads 18 and 19.
  • welding is performed while the electrode tabs 12 and 14 and the electrode leads 18 and 19 are aligned, and the electrode tabs 12 and 14 and the electrode leads 18 and 19 are pressed in an upper side and a lower side.
  • a gap may exist between the electrode tabs during the pressing process, and thus poor welding may occur due to poor heat transfer.
  • 3 is a view for explaining another example of a general bonding method between the electrode tab and the electrode lead.
  • FIG 3 illustrates bonding the electrode tab and the electrode lead using ultrasonic waves. Ultrasonic waves are generated when the electrode tab and the electrode lead are pressed to allow mutual bonding.
  • the ultrasonic bonding method may be a suitable method when two bonding objects are used, but welding may not be performed properly when bonding three or more objects.
  • the electrode tab is a thin film, there is a problem that the electrode tab is broken or broken during the ultrasonic bonding process.
  • each unit cell having electrode leads protruding out of the package may be configured in a battery module capable of supplying a large capacity power by being connected in series or parallel to the busbar.
  • the key to this case is a method of joining a plurality of electrode leads and the bus bar.
  • FIG. 4 is an exemplary view of a busbar.
  • the bus bar 20 includes a junction 22 joined to the electrode lead and a body 24 electrically connecting the unit electrode welded to the bus bar 20 to the outside.
  • 5 and 6 are views for explaining the connection method between the electrode lead and the bus bar.
  • FIG. 5 shows a case where a plurality of unit cells are connected in parallel to a bus bar
  • FIG. 6 shows a case where a plurality of unit cells are connected in series with a bus bar.
  • the joining process can be performed without errors only if the busbars and the electrode leads are kept in close contact with no gaps.
  • Figure 8 is a view for explaining a general electrode welding jig.
  • a plurality of electrode leads 18 and 19 can be joined to one bus bar 20 by laser welding.
  • a jig as shown in FIG. 8 may be used.
  • a general electrode welding jig includes a first pressing means 30 and a pair of second pressing means 32 and 34.
  • the first pressurizing means 30 is positioned below the welding object, and presses the object upwardly around the welding object, for example, an electrode tab-electrode lead or an electrode lead-bus bar.
  • the second pressing means 32 and 34 are positioned within the thickness range of the first pressing means 30 above the object to press the object downward.
  • the first pressing means 30 has a flat surface in contact with the object. Therefore, when the first and second pressing means (30, 32, 34) in close contact and pressurization, two working points are generated in the upper and lower portions, respectively.
  • the gap A is generated without the objects being in close contact with each other at the welding site, that is, at the laser beam irradiation site between the second pressing means 32 and 34.
  • the gap A may cause a laser beam to be reflected or heat loss, and in the worst case, welding may not be performed.
  • the present invention has a technical problem to provide a jig for welding a battery electrode that can be bonded to the electrode tab and the electrode lead, or the electrode lead and the bus bar at high speed without error.
  • Another object of the present invention is to provide a welding apparatus and method capable of minimizing the electrical resistance of the electrode tab and the electrode lead, or the electrode lead and the bus bar.
  • Battery electrode welding jig for achieving the above technical problem is a battery electrode welding jig, has a specified width, is located on one side of the object to be welded contact portion with the welding object embossed form First pressing means having; And a pair of second pressing means having a specified width and positioned on the other side of the welding object and having a contact portion with the welding object having an embossed form, wherein the pair of second pressing means includes the first pressing means. Spaced apart from each other by a distance corresponding to the width of the means.
  • the battery electrode welding apparatus is a welding device for a first object made of aluminum and a second object made of copper, which is higher than a melting point of the first object and more than a melting point of the second object.
  • a beam irradiator emitting a low energy laser beam; And an optical system that focuses the laser beam emitted from the beam irradiator and irradiates the contact portion of the first object and the second object.
  • the battery electrode welding method is a welding method for a first object made of aluminum and a second object made of copper, comprising the steps of contacting the first object and the second object; Emitting a laser beam of energy higher than the melting point of the first object and lower than the melting point of the second object; And condensing the laser beam and irradiating the contact portion of the first object and the second object.
  • the first pressurizing device is pressurized from the lower side to the upper side of the center of the welded part, while the second pressurizing device is pressed from the upper side to the lower side of both sides of the welded part to bring the electrode tab and the electrode lead or the electrode lead and the bus bar into close contact. Therefore, since the welding object can be laser-welded without a gap, the joining process can be advanced at high speed.
  • laser welding is performed in a state in which the bonding shape of the object is shaped to have a substantially Y shape.
  • the laser beam is irradiated to the side of the junction portion, the electrode tab and the electrode lead, or the electrode lead and the bus bar is bonded by the multiple reflection effect of the laser beam.
  • the laser beam may cause multiple reflections between the two objects, thereby joining the two objects even when the laser beam is irradiated or misaligned.
  • FIG. 1 is a conceptual diagram of a typical lithium polymer battery
  • FIG. 2 is a view for explaining an example of a general bonding method of the electrode tab and the electrode lead,
  • 3 is a view for explaining another example of a general bonding method of the electrode tab and the electrode lead,
  • busbar 4 is an exemplary view of a busbar
  • 5 and 6 are views for explaining the connection method between the electrode lead and the bus bar
  • FIG. 9 is a block diagram of a jig for welding a battery electrode according to an embodiment of the present invention.
  • FIG. 10 is a view for explaining the principle of pressing the jig shown in FIG.
  • FIG. 11 is a view for explaining a battery electrode welding method using a jig shown in FIG.
  • FIG. 12 is another exemplary view of the first pressing means in the jig for battery electrode welding shown in FIG. 9;
  • FIG. 13 is a configuration diagram of a battery electrode welding apparatus according to an embodiment of the present invention.
  • FIG. 14 is a view for explaining the structure of the object to be applied to the battery electrode welding device shown in FIG.
  • 15 is an exemplary view for explaining a joining structure of a welding object applied to the present invention.
  • 16 is a flowchart illustrating a battery electrode welding method according to an embodiment of the present invention.
  • the object may be an electrode tab and an electrode lead, or an electrode lead and a bus bar of a battery.
  • a plurality of electrode tabs may be bonded to the electrode leads, and a plurality of electrode leads may be bonded to the bus bars.
  • FIG. 9 is a block diagram of a jig for welding a battery electrode according to an embodiment of the present invention.
  • the jig for electrode welding is located on the upper side of the first pressing means 210 and the bonding object 100 positioned below the bonding object 100. And a pair of second pressurization means (220, 230).
  • the first pressing means 210 is formed to have a designated width and the upper end, that is, the contact portion with the object 100 has a flat plate shape or an embossing shape. Then, the first pressing means 210 is disposed such that the center of the longitudinal axis thereof coincides with the junction of the object 100.
  • the shape of the welded portion of the side object 100 to which the first pressing means 210 is in contact may be formed in a curved shape in advance, in which case the first pressing means (
  • the upper surface of the 210 may be a flat plate shape. Otherwise, that is, when the shape of the welded portion of the side object 100 to which the first pressing means 210 is in a straight line, it is preferable to manufacture the upper surface of the first pressing means 210 in an embossed form.
  • the second pressing means (220, 230) is formed to have a specified width, that is, the lower end, that is, the contact portion with the object 100 has an embossed form.
  • the pair of second pressing means (220, 230) are respectively disposed at both ends around the junction of the object 100, in particular corresponding to the width of the first pressing means (210) It can be arranged to be spaced apart from each other by a distance.
  • the width of the second pressing means (220, 230) may be about 1/2 of the width of the first pressing means (210).
  • the welding jig according to the present invention is a battery electrode welding jig which is a three-point support jig using a first support point by the first pressing means and a second and third support point by the pair of second pressing means. Therefore, the plate members constituting the object 100 are pressed by the second pressing means (220, 230) with a force of F downward, and with a force of 2 F upwards by the first pressing means (210). The gap between them is minimized.
  • the upper center portion of the first pressing means 210 may be provided with a groove 212 of the specified width and depth.
  • the groove 212 may be formed to a width such that the action point received by the object 100 does not move when the first pressing means 210 is pressed upward, for example, a width of 1 to 2 mm.
  • the first pressing means 210 is provided with the grooves 212, the energy of the laser beam is high, so that the object 100 and the first pressing means 210 are prevented from being welded even when the laser beam is penetrated through the object 100. can do.
  • FIG. 10 is a view for explaining the principle of pressing the jig shown in FIG.
  • the first and second pressing means 210, 220, 230 are positioned above and below the object 100, and the first and second pressing means 210, 220, 230 are pressed toward the object 100. Since the distance of the second pressing means (220, 230) is the same as the width of the first pressing means 210, one working point by the force (2F) applied to the lower side of the object 100 by the first pressing means (210) , Two working points are generated by the force F applied to the upper side of the object 100 by each of the second pressing means 220 and 230.
  • the object 100 is in close contact with no gap in the central portion B of the first pressing means 210, and welds the plates constituting the object 100 by irradiating a laser beam at this position.
  • the number of welding that is, the number of welding lines may be one line or a plurality of lines.
  • the system can be simplified as compared with the current two-step process (laser welding after ultrasonic welding), and the welding speed can be increased, thereby improving productivity and reducing costs. You can get it.
  • FIG. 11 is a view for explaining a battery electrode welding method using the jig illustrated in FIG. 9.
  • FIG. 11 illustrates an example in which the electrode leads 18 and 19 provided in the plurality of unit cells 10 are bonded to the bus bars 20 using the jig illustrated in FIG. 9.
  • the first pressing means 210 is pressed upward while the second pressing means 220 and 230 are pressed downward, and the first pressing is performed.
  • the laser beam is irradiated to the center of the means 210.
  • the object that is, the force (F + F) applied from the upper side of the electrode leads 18 and 19 and the bus bar 20 and the force (2F) applied from the lower side of the object are in equilibrium, and are located on the center side of the pressurized part.
  • the electrode leads 18 and 19 and the bus bar 20 may be in close contact with each other without a gap.
  • the object When the laser beam is irradiated in this state, the object may be bonded at a high heat transfer rate.
  • the jig of the present invention may also be used when welding a plurality of electrode tabs to an electrode lead.
  • FIG. 12 is another exemplary view of the first pressing means in the jig for battery electrode welding shown in FIG. 9.
  • the first pressing means 210 provided in the jig according to the present embodiment further includes an optical sensor 214 provided at the bottom of the groove 212.
  • the first pressing means 210 is preferably formed using copper. Copper has high reflectivity to the laser beam. Therefore, the laser beam irradiated from the upper side of the object passes through the object to reach the groove 212 of the first pressing means 210, causes a reflection phenomenon, and eventually reaches the optical sensor 214.
  • the operator may not only check whether the object is welded by the optical sensor 214 but also control the welding quality.
  • the above-described battery electrode welding jig can be applied to any conventional battery electrode laser welding device. Whatever the configuration of the battery electrode laser welding device, when the object, that is, the electrode tab and the electrode lead or the electrode lead and the bus bar by using the welding jig according to the present invention is pressed in the center of the first pressing device 210 It can be adhered without a gap to weld the object at high speed.
  • the following laser processing apparatus is proposed by applying the difference between the melting point of aluminum and copper.
  • FIG. 13 is a configuration diagram of a battery electrode welding apparatus according to an embodiment of the present invention.
  • the welding apparatus 300 is a control unit 310 for controlling the overall operation, the beam irradiator 330 for outputting the laser beam emitted from the light source 320 at a specified power and size ), A motor 340 for driving the optical system 350, an optical system 350 for condensing the laser beam output from the beam irradiator 330, and irradiating the contact point to the contact portion of the welding object, and pressing the object to be in close contact with the outside of the contact region of the object. And a pressing unit 360 to linearly move the first and second pressing means 362 and 364 and the first and second pressing means 362 and 364.
  • the optical system may be configured using a telecentric lens or an f-theta lens.
  • the optical system reciprocates at high speed by the driving force of the motor 340 to irradiate a laser beam to the contact portion of the object. To be possible.
  • the first and second pressing means 362, 364 may be configured in a cylindrical or semi-cylindrical shape, the length can be determined in consideration of the width of the object.
  • the diameters of the first and second pressing means 362 and 364 may be determined in consideration of the contact area of the object.
  • the wider the contact area between the first and second pressurizing means 362 and 364 and the object is, the more advantageous it is to widen the contact area between the objects.
  • the pressing unit 360 is driven through the control unit 310.
  • the pressing unit 360 moves the first and second pressing means 362 and 364 linearly to strongly adhere the object to be welded from the outside to the welding site.
  • the laser beam condensed by the optical system 350 is irradiated to the contact site of the object.
  • the laser beam is irradiated to the center portion of the contact portion, and the beam irradiated to the reflecting portion (414 or 424 in FIG. 14) outside the center portion can penetrate into the junction of the object by multiple reflection phenomenon. have.
  • the pressing unit 360 vertically raises the first and second pressing means 362 and 364 in the pressurized state by the rotational force. Accordingly, it is possible to enlarge the contact area for the object to be welded.
  • Aluminum and copper have very different melting points. That is, the melting point of copper is as high as 1,083 °C while the melting point of aluminum is relatively low as 646 °C. Therefore, when the laser beam is irradiated with energy and time such that the aluminum is melted without melting the copper, the aluminum converted into the liquid phase diffuses to the copper side maintaining the solid phase, and the objects are welded to each other. That is, since copper maintains a solid phase, it can prevent that an intermetallic compound generate
  • the first and second pressing means (362, 364) to be in close contact with the outside of the contact portion of the object strongly, and the laser beam is irradiated so that the temperature of the object, preferably the temperature of the object made of aluminum
  • the pressing means 362 and 364 are rotated to vertically move upward. Therefore, not only the laser beam can be prevented from being irradiated, but also the contact area can be sufficiently secured.
  • the object that is, the electrode tab and the electrode lead, or the joint shape of the electrode lead and the bus bar to have a substantially Y shape.
  • FIG. 14 is a view for explaining the structure of an object applied to the battery electrode welding device shown in FIG.
  • the joining shape of the first object 410 and the second object 420 has a substantially Y shape.
  • the first object 410 may be an electrode tab or an electrode lead
  • the second object 420 may be an electrode lead or a bus bar.
  • the first object 410 is a lead portion 412 which extends itself from the electrode tab or electrode lead, and a reflecting portion 414 which extends from the lead portion 412 itself and bends at a specified angle ⁇ . ).
  • the second object 420 has a lead portion 422 which extends itself from the electrode lead or busbar and a reflecting portion which is configured to extend from itself and extend from the lead portion 422 to bend at a designated angle [theta]. 424.
  • Each of the reflecting portions 414 and 424 can be such that the bending angle ⁇ is 0 ° ⁇ ⁇ 90 °, preferably 2 ° ⁇ ⁇ 45 ° with respect to the vertical side. In addition, it can be formed to be bent to the specified length (a; 0.2 ⁇ 5mm) on the opposite side of the contact site.
  • the first object 410 and the second object 420 are configured in the shape as shown in FIG. 14, and the respective lead portions 412 and 422 are joined from the outside by the pressing means 362 and 364 shown in FIG. 13. Pressurize to the site side.
  • a laser beam of energy lower than the melting point of copper and higher than the melting point of aluminum is irradiated through the beam irradiator 330, which is focused by the optical system 350, and irradiated to the contact sites of the two objects 410 and 420. do.
  • the optical system 350 irradiates a laser beam to a contact portion of the object while reciprocating at high speed by driving the motor 340, and the first and second pressing means 362 and 364 strongly adhere the object. Therefore, the object can be welded strongly without generation of the intermetallic compound.
  • the first and second pressurizing means 362 and 364 are raised by the rotational force to further improve the adhesion characteristics of the two objects 410 and 420.
  • the contact area can be further enlarged.
  • the contact areas of the objects are secured by the lengths of the lead portions 412 and 422, thereby minimizing electrical resistance, while the two objects 410 and 420. ) Can be strongly contacted.
  • 15 is an exemplary view for explaining a bonding structure of a welding object applied to the present invention.
  • the first object 410 and the second object 420 may be shaped in various forms. Regardless of the shape of the first and second objects 410 and 420, the joints have a substantially Y shape.
  • the laser beam is laterally irradiated from the upper ends of the first and second objects 410 and 420 joined in the Y shape to cause a multiple reflection phenomenon.
  • the laser beam is multi-reflected to penetrate into the lead portion, to secure the welding area by the length of the lead portion, thereby minimizing electrical resistance.
  • 16 is a flowchart illustrating a battery electrode welding method according to an embodiment of the present invention.
  • a pair of objects 410 and 420 to be welded are aligned to be in contact with each other in a Y shape, and a control parameter including a laser output energy, an output time, and the like is set through the controller 310 (S10).
  • the pressing unit 360 is driven under the control of the control unit 310 (S20) to press the first and second pressing means 362 and 364 toward the contact portion side of the object 410 or 420.
  • the motor 340 is driven to reciprocate the optical system 350 (S30), and the laser beam of predetermined energy is irradiated to the optical system 350 through the beam irradiator 330 (S40).
  • the optical system 350 reciprocating by the motor 340 irradiates a laser beam of a predetermined energy to contact portions of the objects 410 and 420 for a predetermined time, at which time the first and second pressing means 362 364 presses the objects 410 and 420 toward the contact site side, and thus the leads 412 and 422 are kept in strong contact with each other.
  • the laser beam irradiated to the contact site dissolves aluminum and diffuses it to the copper side while causing multiple reflections between the objects 410 and 420, whereby the objects 410 and 420 are electrically connected.
  • the objects 410 and 420 may secure a contact area corresponding to the lengths of the leads 412 and 422, thereby minimizing electrical resistance. Furthermore, the object can be connected with excellent contact characteristics without causing copper to be dissolved or by minimizing dissolution information and dissolving only aluminum so that contact can be made.
  • the adhesion characteristics of the objects 410 and 420 are further improved.
  • the contact area can be further enlarged.
  • the head of the optical system 350 constituting the welding device 30 and the first and second pressing means 362, 364 move to the same coordinate value in the X, Y, Z axis It can be designed to be.
  • the arrival point of the laser beam and the weld line of the object to be welded can always be controlled identically. Therefore, it is very advantageous to build an automated system since no welding line tracking device is required.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Laser Beam Processing (AREA)

Abstract

Provided are a jig for welding a battery electrode, a welding apparatus, and a welding method, and the jig includes: a first pressing unit which has a constant width, is positioned at one side of a welding target, and includes an embossing structure formed on a portion which is in contact with the welding target; and a pair of second pressing units which are positioned at the other side of the welding target and include embossing structures formed on portions which are in contact with the welding target, wherein the pair of second pressing units are separated from the first pressing unit as much as the distance corresponding to the width of the first pressing unit.

Description

배터리 전극 용접용 지그, 용접 장치 및 방법Jig for welding battery electrodes, welding apparatus and method
본 발명은 용접 장치에 관한 것으로, 보다 구체적으로는 배터리 전극 용접용 지그, 용접 장치 및 방법에 관한 것이다.The present invention relates to a welding device, and more particularly, to a jig for welding a battery electrode, a welding device and a method.
이차 전지는 전동 카트, 전기 자동차 등에 이용되고 있으며, 전기 자동차의 보급과 더불어 그 수요가 날로 증가하고 있다.Secondary batteries are used in electric carts, electric vehicles, and the like, and with the spread of electric vehicles, the demand thereof is increasing day by day.
이차 전지의 대표적인 예로 리튬 이차 전지를 들 수 있으며, 리튬 이차 전지는 액상형의 전해질을 사용하는 리튬 이온 전지와, 고분자 전해질을 사용하는 리튬 폴리머 전지로 구분된다. 그리고, 리튬 폴리머 전지는 완전 고체형 리튬 폴리머 전지와, 겔형 고분자 폴리머 전지로 구분할 수 있다.Representative examples of secondary batteries include lithium secondary batteries, and lithium secondary batteries are classified into lithium ion batteries using a liquid electrolyte and lithium polymer batteries using a polymer electrolyte. Lithium polymer batteries can be classified into fully solid lithium polymer batteries and gel polymer polymer batteries.
액체 전해질을 사용하는 리튬 이온 전지의 경우, 전해액을 수용할 수 있는 케이스, 예를 들어 금속 캔을 사용하기 때문에 부피가 크고 디자인이 제약되며, 폭발의 위험까지 안고 있다. 이에 따라, 최근에는 안전성 문제가 해소된 고분자 전해질을 이용한 리튬 폴리머 전지가 주로 사용되고 있는 실정이다.Lithium ion batteries using a liquid electrolyte are bulky and constrained by the use of a case, for example, a metal can, that can accommodate an electrolyte solution, and pose a risk of explosion. Accordingly, in recent years, a lithium polymer battery using a polymer electrolyte in which safety problems are solved is mainly used.
리튬 폴리머 전지는 소형 전자 제품용 전지로부터, 자동차용 전력을 공급할 수 있는 대전력 전지로 발전해 왔다. 전기 자동차용 대전력 전지는 복수의 단위 셀들을 직렬 또는 병렬로 연결하여 구성할 수 있다. 이를 위해 전극으로 사용되는 구리와 알루미늄 전극을 접합하거나, 복수의 전극 탭들을 버스바에 접합하여야 한다.Lithium polymer batteries have evolved from batteries for small electronic products to large power batteries capable of supplying electric power for automobiles. A large power battery for an electric vehicle may be configured by connecting a plurality of unit cells in series or in parallel. To this end, the copper and aluminum electrodes used as electrodes are bonded or a plurality of electrode tabs are bonded to the busbar.
도 1은 일반적인 리튬 폴리머 전지의 개념도이다.1 is a conceptual diagram of a typical lithium polymer battery.
도 1에 도시한 것과 같이, 리튬 폴리머 전지의 단위 셀(10)은 판 형상으로 된 복수의 전극을 포함하며, 이러한 전극은 수 십장 이상까지 적층 가능하다. 판 형상의 전극은 구리 전극 탭(12) 및 알루미늄 전극 탭(14)이 교대로 적층된 구조를 가지며, 각 전극 사이에는 겔형 폴리머 또는 고상의 폴리머 전해질(16)이 채워진다. 그리고, 단위 셀(10)은 판 형상의 전극 및 폴리머 전해질(16)을 수용할 수 있도록 패키징된다.As shown in FIG. 1, the unit cell 10 of the lithium polymer battery includes a plurality of electrodes in a plate shape, and these electrodes can be stacked up to several tens or more. The plate-shaped electrode has a structure in which the copper electrode tab 12 and the aluminum electrode tab 14 are alternately stacked, and a gel polymer or a solid polymer electrolyte 16 is filled between the electrodes. The unit cell 10 is packaged to accommodate the plate-shaped electrode and the polymer electrolyte 16.
한편, 단위 셀(10)을 구성하는 각 구리 전극 탭(12) 및 알루미늄 전극 탭(14)은 각각 전극리드와 접합되고, 전극리드는 패키지 외부로 돌출된다.Meanwhile, each of the copper electrode tabs 12 and the aluminum electrode tabs 14 constituting the unit cell 10 are bonded to the electrode leads, and the electrode leads protrude out of the package.
도 2는 전극 탭과 전극리드의 일반적인 접합 방법의 일 예를 설명하기 위한 도면이다.2 is a view for explaining an example of a general bonding method between the electrode tab and the electrode lead.
도 2에 도시한 것과 같이, 전극 탭(12, 14)과 전극리드(18, 19)를 접합하기 위한 하나의 방법으로 레이저 용접 방법을 이용할 수 있다.As shown in FIG. 2, a laser welding method may be used as one method for joining the electrode tabs 12 and 14 and the electrode leads 18 and 19.
이를 위해, 전극 탭(12, 14)과 전극리드(18, 19)를 정렬하고, 상측 및 하측에서 전극 탭(12, 14)과 전극리드(18, 19)를 가압한 상태에서 용접이 이루어진다. 하지만, 가압 과정에서 전극 탭 사이에 간극이 존재할 수 있고, 이에 따라 열 전달이 원활하지 않아 용락, 기공, 언더컷 등 용접 불량이 발생할 수 있다.To this end, welding is performed while the electrode tabs 12 and 14 and the electrode leads 18 and 19 are aligned, and the electrode tabs 12 and 14 and the electrode leads 18 and 19 are pressed in an upper side and a lower side. However, a gap may exist between the electrode tabs during the pressing process, and thus poor welding may occur due to poor heat transfer.
이를 해결하기 위해 용접 속도를 저속으로 제어하여 열이 전달되는 시간을 증가시키는 방안을 고려할 수 있으나, 이는 대량 생산 체제에 있어서 생산성 저하 및 가격 상승의 원인으로 작용할 수 있다.In order to solve this problem, it is possible to consider a method of increasing the time for transferring heat by controlling the welding speed at a low speed, but this may cause a decrease in productivity and a price increase in a mass production system.
레이저 용접에 의한 단점을 해소하기 위해 초음파 접합 방법이 고안되었다.Ultrasonic bonding methods have been devised to address the shortcomings of laser welding.
도 3은 전극 탭과 전극리드의 일반적인 접합 방법의 다른 예를 설명하기 위한 도면이다.3 is a view for explaining another example of a general bonding method between the electrode tab and the electrode lead.
도 3에는 초음파를 이용하여 전극 탭과 전극리드를 접합하는 것을 도시하였다. 전극 탭과 전극리드를 가압한 상태에서 초음파를 발생시켜 상호 접합이 이루어지도록 한다.3 illustrates bonding the electrode tab and the electrode lead using ultrasonic waves. Ultrasonic waves are generated when the electrode tab and the electrode lead are pressed to allow mutual bonding.
하지만, 초음파 접합 방식은 접합 대상이 2개일 경우에는 적합한 방법이 될 수 있으나, 3개 이상의 복수의 대상물을 접합할 경우에는 용접이 제대로 이루어지지 않을 수 있다. 또한, 전극 탭은 박막이기 때문에 초음파 접합 과정 중 전극 탭이 파손, 파열되는 등의 문제가 있다.However, the ultrasonic bonding method may be a suitable method when two bonding objects are used, but welding may not be performed properly when bonding three or more objects. In addition, since the electrode tab is a thin film, there is a problem that the electrode tab is broken or broken during the ultrasonic bonding process.
한편, 앞서 설명한 것과 같이 전기 자동차의 경우 대용량의 전력을 필요로 하며, 이를 위해, 완성된 단위 셀들을 직렬 또는 병렬로 연결하여 용량을 증가시킨다.On the other hand, as described above, in the case of an electric vehicle requires a large amount of power, for this purpose, by connecting the completed unit cells in series or in parallel to increase the capacity.
일 예로, 패키지 외부로 돌출된 전극리드를 갖는 각각의 단위 셀들은 버스바에 직렬 또는 병렬 접합하여 대용량 전력을 공급할 수 있는 전지 모듈을 구성할 수 있다. 접속되는 단위 셀의 수가 많을수록 대전력을 얻을 수 있음은 물론인데, 이 때의 관건은 복수의 전극리드와 버스바를 접합하는 방식이라 할 수 있다.For example, each unit cell having electrode leads protruding out of the package may be configured in a battery module capable of supplying a large capacity power by being connected in series or parallel to the busbar. Of course, the larger the number of unit cells connected, the higher the power can be obtained, the key to this case is a method of joining a plurality of electrode leads and the bus bar.
도 4는 버스바의 일 예시도이다.4 is an exemplary view of a busbar.
도시한 것과 같이, 버스바(20)는 전극리드와 접합되는 접합부(22) 및 버스바(20)에 용접되는 단위 전극을 외부와 전기적으로 연결하는 바디(24)를 포함한다.As shown in the drawing, the bus bar 20 includes a junction 22 joined to the electrode lead and a body 24 electrically connecting the unit electrode welded to the bus bar 20 to the outside.
도 5 및 도 6은 전극리드와 버스바의 연결 방식을 설명하기 위한 도면이다.5 and 6 are views for explaining the connection method between the electrode lead and the bus bar.
먼저, 도 5는 복수의 단위 셀을 버스바에 병렬 접속한 경우를 나타내고, 도 6은 복수의 단위 셀을 버스바에 직렬 접속한 경우를 나타낸다.First, FIG. 5 shows a case where a plurality of unit cells are connected in parallel to a bus bar, and FIG. 6 shows a case where a plurality of unit cells are connected in series with a bus bar.
어떠한 방식으로 버스바에 전극리드를 접속하든지, 버스바와 전극리드가 간극 없이 밀착 상태를 유지하여야만 오류 없이 접합 공정을 수행할 수 있다.Regardless of how the electrode leads are connected to the busbars, the joining process can be performed without errors only if the busbars and the electrode leads are kept in close contact with no gaps.
도 7은 전극리드와 버스바의 접합 개념을 설명하기 위한 도면이고, 도 8은 일반적인 전극 용접용 지그를 설명하기 위한 도면이다.7 is a view for explaining the concept of bonding the electrode lead and the bus bar, Figure 8 is a view for explaining a general electrode welding jig.
도 7에 도시한 것과 같이, 하나의 버스바(20)에 복수의 전극리드(18, 19)를 레이저 용접에 의해 접합할 수 있다. 이 때에는 도 8과 같은 지그가 사용될 수 있다.As shown in FIG. 7, a plurality of electrode leads 18 and 19 can be joined to one bus bar 20 by laser welding. In this case, a jig as shown in FIG. 8 may be used.
도 8을 참조하면, 일반적인 전극 용접용 지그는 제 1 가압 수단(30) 및 한 쌍의 제 2 가압 수단(32, 34)를 포함한다. 제 1 가압수단(30)은 용접 대상물, 예를 들어 전극 탭-전극리드, 또는 전극리드-버스바를 중심으로, 용접 대상물 하측에 위치하여 상측으로 대상물을 가압한다. 아울러, 제 2 가압수단(32, 34)은 대상물 상측의 제 1 가압수단(30) 두께 범위 내에 위치하여 하측으로 대상물을 가압한다.Referring to FIG. 8, a general electrode welding jig includes a first pressing means 30 and a pair of second pressing means 32 and 34. The first pressurizing means 30 is positioned below the welding object, and presses the object upwardly around the welding object, for example, an electrode tab-electrode lead or an electrode lead-bus bar. In addition, the second pressing means 32 and 34 are positioned within the thickness range of the first pressing means 30 above the object to press the object downward.
일반적인 지그에서, 제 1 가압수단(30)은 대상물과의 접촉면이 평면 형상을 갖는다. 따라서 제 1 및 제 2 가압 수단(30, 32, 34)을 밀착시켜 가압하는 경우 상부 및 하부에 각각 2개의 작용점이 발생한다.In a general jig, the first pressing means 30 has a flat surface in contact with the object. Therefore, when the first and second pressing means (30, 32, 34) in close contact and pressurization, two working points are generated in the upper and lower portions, respectively.
따라서, 용접 부위 즉, 제 2 가압 수단(32, 34) 사이의 레이저 빔 조사 부위에서 대상물이 상호 밀착되지 않고 간극(A)이 발생하게 된다. 이러한 간극(A)에 의해 레이저 빔이 반사되거나 열 손실이 발생하며, 최악의 경우 용접이 이루어지지 않는 상황이 발생할 수 있다.Accordingly, the gap A is generated without the objects being in close contact with each other at the welding site, that is, at the laser beam irradiation site between the second pressing means 32 and 34. The gap A may cause a laser beam to be reflected or heat loss, and in the worst case, welding may not be performed.
이러한 문제를 해결하기 위해, 전극리드와 버스바를 초음파 접합을 통해 밀착시킨 상태에서 레이저를 이용하여 용접하는 2단계 프로세스가 최근 제안되었다. 하지만, 단위 셀은 그 크기가 작으며, 복수의 단위 셀을 접합하는 작업은 작업 반경이 좁은 곳에서 이루어진다. 따라서, 일정한 힘과 규모가 필요한 초음파 용접기를 제대로 구성하기 어려우며, 시스템 또한 복잡하여 생산속도와 비용을 증가시키는 단점을 안고 있다.In order to solve this problem, a two-stage process of welding using a laser while the electrode lead and the busbar are in close contact with each other by ultrasonic bonding has recently been proposed. However, the unit cell is small in size, and the joining of the plurality of unit cells is performed at a narrow working radius. Therefore, it is difficult to properly configure an ultrasonic welding machine that requires a constant force and scale, and the system is also complicated, which has the disadvantage of increasing production speed and cost.
본 발명은 전극 탭과 전극리드, 또는 전극리드와 버스바를 오류 없이 고속으로 접합할 수 있는 배터리 전극 용접용 지그를 제공하는 데 그 기술적 과제가 있다.The present invention has a technical problem to provide a jig for welding a battery electrode that can be bonded to the electrode tab and the electrode lead, or the electrode lead and the bus bar at high speed without error.
본 발명의 다른 기술적 과제는 전극 탭과 전극리드, 또는 전극리드와 버스바의 전기저항을 최소화할 수 있는 용접 장치 및 방법을 제공하는 데 있다.Another object of the present invention is to provide a welding apparatus and method capable of minimizing the electrical resistance of the electrode tab and the electrode lead, or the electrode lead and the bus bar.
상술한 기술적 과제를 달성하기 위한 본 발명의 일 실시예에 의한 배터리 전극 용접용 지그는 배터리 전극 용접용 지그로서, 지정된 폭을 가지며, 용접 대상물의 일측에 위치하여 상기 용접 대상물과의 접촉부가 엠보싱 형태를 갖는 제 1 가압수단; 및 지정된 폭을 가지며, 상기 용접 대상물의 타측에 위치하여 상기 용접 대상물과의 접촉부가 엠보싱 형태를 갖는 한 쌍의 제 2 가압수단;을 포함하고, 상기 한 쌍의 제 2 가압수단은 상기 제 1 가압수단의 폭에 대응하는 거리만큼 서로 이격되어 배치된다.Battery electrode welding jig according to an embodiment of the present invention for achieving the above technical problem is a battery electrode welding jig, has a specified width, is located on one side of the object to be welded contact portion with the welding object embossed form First pressing means having; And a pair of second pressing means having a specified width and positioned on the other side of the welding object and having a contact portion with the welding object having an embossed form, wherein the pair of second pressing means includes the first pressing means. Spaced apart from each other by a distance corresponding to the width of the means.
한편, 본 발명의 일 실시예에 의한 배터리 전극 용접 장치는 알루미늄으로 이루어지는 제 1 대상물과, 구리로 이루어지는 제 2 대상물에 대한 용접 장치로서, 상기 제 1 대상물의 용융점보다 높고 상기 제 2 대상물의 용융점보다 낮은 에너지의 레이저 빔을 출사하는 빔 조사기; 및 상기 빔 조사기에서 출사되는 레이저 빔을 집광하여 상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위로 조사하는 광학계;를 포함한다.Meanwhile, the battery electrode welding apparatus according to an embodiment of the present invention is a welding device for a first object made of aluminum and a second object made of copper, which is higher than a melting point of the first object and more than a melting point of the second object. A beam irradiator emitting a low energy laser beam; And an optical system that focuses the laser beam emitted from the beam irradiator and irradiates the contact portion of the first object and the second object.
다른 한편, 본 발명의 일 실시예에 의한 배터리 전극 용접 방법은 알루미늄으로 이루어진 제 1 대상물과 구리로 이루어진 제 2 대상물에 대한 용접 방법으로서, 상기 제 1 대상물 및 상기 제 2 대상물을 접촉시키는 단계; 상기 제 1 대상물의 용융점보다 높고 상기 제 2 대상물의 용융점보다 낮은 에너지의 레이저 빔을 출사하는 단계; 및 상기 레이저 빔을 집광하여 상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위로 조사하는 단계;를 포함한다.On the other hand, the battery electrode welding method according to an embodiment of the present invention is a welding method for a first object made of aluminum and a second object made of copper, comprising the steps of contacting the first object and the second object; Emitting a laser beam of energy higher than the melting point of the first object and lower than the melting point of the second object; And condensing the laser beam and irradiating the contact portion of the first object and the second object.
본 발명에서는 용접 부위 중심의 하측에서 상측으로 제 1 가압장치를 가압하는 한편, 용접 부위 양측의 상측에서 하측으로 제 2 가압 장치를 가압하여 전극 탭과 전극리드, 또는 전극리드와 버스바를 밀착시킨다. 따라서, 접합 대상물을 간극 없는 상태에서 레이저 용접할 수 있으므로 접합 공정을 고속으로 진행할 수 있다.In the present invention, the first pressurizing device is pressurized from the lower side to the upper side of the center of the welded part, while the second pressurizing device is pressed from the upper side to the lower side of both sides of the welded part to bring the electrode tab and the electrode lead or the electrode lead and the bus bar into close contact. Therefore, since the welding object can be laser-welded without a gap, the joining process can be advanced at high speed.
그리고, 접합 공정이 고속화됨에 따라 생산성이 향상됨은 물론 비용 절감의 효과를 기대할 수 있다.In addition, as the bonding process speeds up, productivity can be improved and cost reduction can be expected.
아울러, 본 발명에서는 전극 탭과 전극리드, 또는 전극리드와 버스바를 접합하는 데 있어서, 대상물의 접합 형상이 실질적으로 Y 형상을 갖도록 형상화한 상태에서 레이저 용접을 수행한다. 이때, 레이저 빔은 접합부의 측면으로 조사되며, 레이저 빔의 다중 반사 효과에 의해 전극 탭과 전극리드, 또는 전극리드와 버스바가 접합되게 된다.In addition, in the present invention, in joining the electrode tab and the electrode lead, or the electrode lead and the bus bar, laser welding is performed in a state in which the bonding shape of the object is shaped to have a substantially Y shape. At this time, the laser beam is irradiated to the side of the junction portion, the electrode tab and the electrode lead, or the electrode lead and the bus bar is bonded by the multiple reflection effect of the laser beam.
이러한 방식은 특히 알루미늄 소재와 구리 소재로 제작된 대상물들을 상호 접합하는 데 효과적이다. 대상물의 접합 형상이 실질적으로 Y 형상을 갖도록 형상화한 후, 구리의 용융점보다 낮고 알루미늄의 용융점보다 낮은 에너지의 레이저 빔을 조사하면, 구리 소재의 접합 대상물이 고상을 유지한 상태에서 액화된 알루미늄이 구리 측으로 확산되어 두 대상물 간을 접촉시킴으로써 금속간 화합물의 발생을 억제할 수 있다.This is particularly effective for joining objects made of aluminum and copper. When the bonding shape of the object is shaped to have a substantially Y shape, and then irradiated with a laser beam of energy lower than the melting point of copper and lower than the melting point of aluminum, the liquefied aluminum becomes copper while the bonding object of the copper material maintains a solid phase. By spreading to the side and contacting two objects, the generation of the intermetallic compound can be suppressed.
더욱이, 대상물의 접합 형상이 Y 형상을 갖기 때문에 레이저 빔이 두 대상물 간에 다중 반사를 일으켜 레이저 빔이 오조사되거나 대상물이 오정렬된 경우에도 두 대상물을 접합시킬 수 있게 된다.In addition, since the bonding shape of the object has a Y shape, the laser beam may cause multiple reflections between the two objects, thereby joining the two objects even when the laser beam is irradiated or misaligned.
또한, 가압 수단에 의해 두 전극을 밀착시킨 상태에서 용접이 이루어지므로, 두 전극 간의 접촉 면적이 증가하고, 결과적으로 전기저항을 모재 수준으로 낮출 수 있는 이점이 있다.In addition, since welding is performed in a state in which the two electrodes are in close contact by the pressing means, the contact area between the two electrodes is increased, and as a result, there is an advantage that the electrical resistance can be lowered to the base material level.
도 1은 일반적인 리튬 폴리머 전지의 개념도,1 is a conceptual diagram of a typical lithium polymer battery,
도 2는 전극 탭과 전극리드의 일반적인 접합 방법의 일 예를 설명하기 위한 도면,2 is a view for explaining an example of a general bonding method of the electrode tab and the electrode lead,
도 3은 전극 탭과 전극리드의 일반적인 접합 방법의 다른 예를 설명하기 위한 도면,3 is a view for explaining another example of a general bonding method of the electrode tab and the electrode lead,
도 4는 버스바의 일 예시도,4 is an exemplary view of a busbar;
도 5 및 도 6은 전극리드와 버스바의 연결 방식을 설명하기 위한 도면,5 and 6 are views for explaining the connection method between the electrode lead and the bus bar,
도 7은 전극리드와 버스바의 접합 개념을 설명하기 위한 도면,7 is a view for explaining the concept of bonding the electrode lead and bus bar,
도 8은 일반적인 전극 용접용 지그를 설명하기 위한 도면,8 is a view for explaining a general electrode welding jig,
도 9는 본 발명의 일 실시예에 의한 배터리 전극 용접용 지그의 구성도,9 is a block diagram of a jig for welding a battery electrode according to an embodiment of the present invention;
도 10은 도 9에 도시한 지그의 가압 원리를 설명하기 위한 도면,10 is a view for explaining the principle of pressing the jig shown in FIG.
도 11은 도 9에 도시한 지그를 이용한 배터리 전극 용접 방법을 설명하기 위한 도면,11 is a view for explaining a battery electrode welding method using a jig shown in FIG.
도 12는 도 9에 도시한 배터리 전극 용접용 지그에서 제 1 가압수단의 다른 예시도,12 is another exemplary view of the first pressing means in the jig for battery electrode welding shown in FIG. 9;
도 13은 본 발명의 일 실시예에 의한 배터리 전극 용접 장치의 구성도,13 is a configuration diagram of a battery electrode welding apparatus according to an embodiment of the present invention;
도 14는 도 13에 도시한 배터리 전극 용접 장치에 적용되는 대상물의 구조를 설명하기 위한 도면,14 is a view for explaining the structure of the object to be applied to the battery electrode welding device shown in FIG.
도 15는 본 발명에 적용되는 용접 대상물의 접합 구조를 설명하기 위한 예시도,15 is an exemplary view for explaining a joining structure of a welding object applied to the present invention;
도 16은 본 발명의 일 실시예에 의한 배터리 전극 용접 방법을 설명하기 위한 흐름도이다.16 is a flowchart illustrating a battery electrode welding method according to an embodiment of the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 실시예를 보다 구체적으로 설명한다. 이하의 설명에서, 대상물이란 배터리의 전극 탭과 전극리드, 또는 전극리드와 버스바가 될 수 있다. 아울러, 전극리드에는 복수의 전극 탭이 접합될 수 있으며, 버스바에는 복수의 전극리드가 접합될 수 있다.Hereinafter, with reference to the accompanying drawings will be described an embodiment of the present invention in more detail. In the following description, the object may be an electrode tab and an electrode lead, or an electrode lead and a bus bar of a battery. In addition, a plurality of electrode tabs may be bonded to the electrode leads, and a plurality of electrode leads may be bonded to the bus bars.
도 9는 본 발명의 일 실시예에 의한 배터리 전극 용접용 지그의 구성도이다.9 is a block diagram of a jig for welding a battery electrode according to an embodiment of the present invention.
도 9에 도시한 것과 같이, 본 발명의 일 실시예에 의한 전극 용접용 지그는 접합 대상물(100)의 하측에 위치하는 제 1 가압수단(210) 및 접합 대상물(100)의 상측에 위치하는 한 쌍의 제 2 가압수단(220, 230)을 포함한다.As shown in FIG. 9, the jig for electrode welding according to the exemplary embodiment of the present invention is located on the upper side of the first pressing means 210 and the bonding object 100 positioned below the bonding object 100. And a pair of second pressurization means (220, 230).
제 1 가압수단(210)은 지정된 폭을 갖도록 형성되며 상단 즉, 대상물(100)과의 접촉부가 평판형상 또는 엠보싱(Embossing) 형태를 갖는다. 그리고, 제 1 가압수단(210)은 그 세로축 중심이 대상물(100)의 접합부위와 일치하도록 배치된다. The first pressing means 210 is formed to have a designated width and the upper end, that is, the contact portion with the object 100 has a flat plate shape or an embossing shape. Then, the first pressing means 210 is disposed such that the center of the longitudinal axis thereof coincides with the junction of the object 100.
제 1 가압수단(210)이 접촉되는 측 대상물(100)의 용접 부위, 예를 들어 전극리드 또는 버스바의 용접부위의 형상은 미리 굴곡진 형태로 성형될 수 있으며, 이 경우 제 1 가압수단(210)의 상면은 평판형상이 될 수 있다. 그렇지 않을 경우, 즉, 제 1 가압수단(210)이 접촉되는 측 대상물(100)의 용접부위의 형상이 직선형일 경우에는 제1 가압수단(210)의 상면을 엠보싱 형태로 제작하는 것이 바람직하다.The shape of the welded portion of the side object 100 to which the first pressing means 210 is in contact, for example, an electrode lead or a welded portion of the bus bar, may be formed in a curved shape in advance, in which case the first pressing means ( The upper surface of the 210 may be a flat plate shape. Otherwise, that is, when the shape of the welded portion of the side object 100 to which the first pressing means 210 is in a straight line, it is preferable to manufacture the upper surface of the first pressing means 210 in an embossed form.
제 2 가압수단(220, 230)은 지정된 폭을 갖도록 형성되며 하단 즉, 대상물(100)과의 접촉부가 엠보싱 형태를 갖는다. 본 발명의 바람직한 실시예에서, 한 쌍의 제 2 가압수단(220, 230)은 각각 대상물(100)의 접합부위를 중심으로 양 종단에 배치되는데, 특히 제 1 가압수단(210)의 폭에 대응하는 거리만큼 서로 이격되도록 배치할 수 있다. 아울러, 제 2 가압수단(220, 230)의 폭은 제 1 가압수단(210) 폭의 1/2 정도로 할 수 있다.The second pressing means (220, 230) is formed to have a specified width, that is, the lower end, that is, the contact portion with the object 100 has an embossed form. In a preferred embodiment of the present invention, the pair of second pressing means (220, 230) are respectively disposed at both ends around the junction of the object 100, in particular corresponding to the width of the first pressing means (210) It can be arranged to be spaced apart from each other by a distance. In addition, the width of the second pressing means (220, 230) may be about 1/2 of the width of the first pressing means (210).
이와 같이, 본 발명의 용접용 지그는 제 1 가압수단에 의한 제 1 지지점, 상기 한 쌍의 제 2 가압수단에 의한 제 2 및 제 3 지지점을 이용한 3점 지지 지그인 배터리 전극 용접용 지그이다. 따라서, 제 2 가압수단(220, 230)에 의해 하측으로 각각 F의 힘으로 가압되고, 제 1 가압수단(210)에 의해 상측으로 2F의 힘으로 가압되어, 대상물(100)을 구성하는 판재들 사이의 간극이 최소화된다.As described above, the welding jig according to the present invention is a battery electrode welding jig which is a three-point support jig using a first support point by the first pressing means and a second and third support point by the pair of second pressing means. Therefore, the plate members constituting the object 100 are pressed by the second pressing means (220, 230) with a force of F downward, and with a force of 2 F upwards by the first pressing means (210). The gap between them is minimized.
본 발명의 일 실시예에서, 제 1 가압수단(210)의 상단 중앙부에는 지정된 폭 및 깊이의 홈(212)이 구비될 수 있다.In one embodiment of the present invention, the upper center portion of the first pressing means 210 may be provided with a groove 212 of the specified width and depth.
홈(212)은 제 1 가압수단(210)을 상측으로 가압할 때 대상물(100)이 받는 작용점이 이동하지 않을 정도의 폭, 예를 들어 1~2mm의 폭으로 형성할 수 있다. 제 1 가압수단(210)이 홈(212)을 구비하는 경우 레이저 빔의 에너지가 높아 대상물(100)을 관통하여 조사된 경우에도 대상물(100)과 제 1 가압수단(210)이 용접되는 것을 방지할 수 있다.The groove 212 may be formed to a width such that the action point received by the object 100 does not move when the first pressing means 210 is pressed upward, for example, a width of 1 to 2 mm. When the first pressing means 210 is provided with the grooves 212, the energy of the laser beam is high, so that the object 100 and the first pressing means 210 are prevented from being welded even when the laser beam is penetrated through the object 100. can do.
도 10은 도 9에 도시한 지그의 가압 원리를 설명하기 위한 도면이다.10 is a view for explaining the principle of pressing the jig shown in FIG.
대상물(100)의 상하부에 제 1 및 제 2 가압수단(210, 220, 230)을 위치시키고 제 1 및 제 2 가압수단(210, 220, 230)을 대상물(100) 측으로 가압한다. 제 2 가압수단(220, 230)의 거리는 제 1 가압수단(210)의 폭과 같으므로, 제 1 가압수단(210)에 의해 대상물(100) 하측에 가해지는 힘(2F)에 의한 하나의 작용점, 제 2 가압수단(220, 230) 각각에 의해 대상물(100) 상측에 가해지는 힘(F)에 의한 두 개의 작용점이 발생한다.The first and second pressing means 210, 220, 230 are positioned above and below the object 100, and the first and second pressing means 210, 220, 230 are pressed toward the object 100. Since the distance of the second pressing means (220, 230) is the same as the width of the first pressing means 210, one working point by the force (2F) applied to the lower side of the object 100 by the first pressing means (210) , Two working points are generated by the force F applied to the upper side of the object 100 by each of the second pressing means 220 and 230.
따라서, 대상물(100)은 제 1 가압수단(210)의 중심부(B)에서 간극 없이 밀착되며, 이 위치에 레이저 빔을 조사하여 대상물(100)을 구성하는 판재들을 용접한다. 이때, 용접 횟수 즉, 용접 라인의 수는 한 줄 또는 복수 줄로 할 수 있다.Therefore, the object 100 is in close contact with no gap in the central portion B of the first pressing means 210, and welds the plates constituting the object 100 by irradiating a laser beam at this position. At this time, the number of welding, that is, the number of welding lines may be one line or a plurality of lines.
본 발명에 의한 용접용 지그를 이용하면, 현재의 2단계 프로세스(초음파 용접 후 레이저 용접)에 비해 시스템을 간단화할 수 있음은 물론, 용접 속도를 고속으로 할 수 있어 생산성 향상 및 비용 절감의 효과를 얻을 수 있다.By using the welding jig according to the present invention, the system can be simplified as compared with the current two-step process (laser welding after ultrasonic welding), and the welding speed can be increased, thereby improving productivity and reducing costs. You can get it.
도 11은 도 9에 도시한 지그를 이용한 배터리 전극 용접 방법을 설명하기 위한 도면이다.FIG. 11 is a view for explaining a battery electrode welding method using the jig illustrated in FIG. 9.
도 11에는 도 9에 도시한 지그를 이용하여 복수의 단위 셀(10)에 구비된 전극리드(18, 19)를 버스바(20)에 접합하는 예를 도시하였다.FIG. 11 illustrates an example in which the electrode leads 18 and 19 provided in the plurality of unit cells 10 are bonded to the bus bars 20 using the jig illustrated in FIG. 9.
버스바(20) 상에 전극리드(18, 19)를 배치한 상태에서, 제 1 가압수단(210)을 상측으로 가압하는 한편 제 2 가압수단(220, 230)을 하측으로 가압, 제 1 가압수단(210)의 중심부에 레이저 빔을 조사한다.While the electrode leads 18 and 19 are disposed on the busbar 20, the first pressing means 210 is pressed upward while the second pressing means 220 and 230 are pressed downward, and the first pressing is performed. The laser beam is irradiated to the center of the means 210.
대상물 즉, 전극리드(18, 19)와 버스바(20)의 상측에서 가해지는 힘(F+F)과 대상물의 하측에서 가해지는 힘(2F)이 평형을 이루어, 가압부위의 중심부측에 위치한 전극리드(18, 19)과 버스바(20)가 서로 간극 없이 밀착될 수 있으며, 이러한 상태에서 레이저 빔을 조사하게 되면 높은 열 전달률로 대상물을 접합할 수 있다.The object, that is, the force (F + F) applied from the upper side of the electrode leads 18 and 19 and the bus bar 20 and the force (2F) applied from the lower side of the object are in equilibrium, and are located on the center side of the pressurized part. The electrode leads 18 and 19 and the bus bar 20 may be in close contact with each other without a gap. When the laser beam is irradiated in this state, the object may be bonded at a high heat transfer rate.
도시하지 않았지만 복수의 전극 탭을 전극리드에 용접하는 경우에도 본 발명의 지그가 사용될 수 있음은 물론이다.Although not shown, the jig of the present invention may also be used when welding a plurality of electrode tabs to an electrode lead.
도 12는 도 9에 도시한 배터리 전극 용접용 지그에서 제 1 가압수단의 다른 예시도이다.12 is another exemplary view of the first pressing means in the jig for battery electrode welding shown in FIG. 9.
본 실시예에 의한 지그에 구비되는 제 1 가압수단(210)은 홈(212) 저부에 구비되는 광 센서(214)를 더 포함한다.The first pressing means 210 provided in the jig according to the present embodiment further includes an optical sensor 214 provided at the bottom of the groove 212.
이 경우, 제 1 가압수단(210)은 구리를 이용하여 형성하는 것이 바람직하다. 구리는 레이저 빔에 대한 반사도가 높다. 따라서, 대상물 상측에서 조사되는 레이저 빔이 대상물을 관통하여 제 1 가압수단(210)의 홈(212)에 도달한 후 반사현상을 일으켜 결국 광 센서(214)에 도달한다.In this case, the first pressing means 210 is preferably formed using copper. Copper has high reflectivity to the laser beam. Therefore, the laser beam irradiated from the upper side of the object passes through the object to reach the groove 212 of the first pressing means 210, causes a reflection phenomenon, and eventually reaches the optical sensor 214.
운용자는 광 센서(214)에 의해 대상물의 용접 여부를 확인할 수 있을 뿐 아니라 용접 품질을 제어하는 것도 가능하다.The operator may not only check whether the object is welded by the optical sensor 214 but also control the welding quality.
이상에서 설명한 배터리 전극 용접용 지그는 통상의 배터리 전극 레이저 용접 장치에 모두 적용 가능하다. 배터리 전극 레이저 용접 장치가 어떠한 형태로 구성되든지, 본 발명에 의한 용접용 지그를 이용하여 대상물 즉, 전극 탭과 전극리드 또는 전극리드와 버스바를 가압하면 제 1 가압장치(210)의 중심부에서 대상물이 간극 없이 밀착되어 대상물을 고속으로 용접할 수 있게 된다.The above-described battery electrode welding jig can be applied to any conventional battery electrode laser welding device. Whatever the configuration of the battery electrode laser welding device, when the object, that is, the electrode tab and the electrode lead or the electrode lead and the bus bar by using the welding jig according to the present invention is pressed in the center of the first pressing device 210 It can be adhered without a gap to weld the object at high speed.
한편, 용접 대상물의 한 측이 알루미늄 소재로 이루어지고 다른 한 측이 구리 소재로 이루어진 경우, 알루미늄과 구리의 용융점 차이를 응용하여 다음과 같은 레이저 가공 장치를 제안한다.On the other hand, when one side of the welding object is made of aluminum material and the other side is made of copper material, the following laser processing apparatus is proposed by applying the difference between the melting point of aluminum and copper.
도 13은 본 발명의 일 실시예에 의한 배터리 전극 용접 장치의 구성도이다.13 is a configuration diagram of a battery electrode welding apparatus according to an embodiment of the present invention.
도시한 것과 같이, 본 발명의 일 실시예에 의한 용접 장치(300)는 전체적인 동작을 제어하는 제어부(310), 광원(320)에서 출사되는 레이저 빔을 지정된 파워 및 크기로 출력하는 빔 조사기(330), 광학계(350)를 구동하는 모터(340), 빔 조사기(330)에서 출력되는 레이저 빔을 집광하여 용접 대상물의 접촉부위로 조사하는 광학계(350), 대상물의 접촉부위 외측에서 대상물이 밀착되도록 가압하는 제 1 및 제 2 가압수단(362, 364) 및 제 1 및 제 2 가압수단(362, 364)를 직선운동시키는 가압부(360)를 포함한다.As shown, the welding apparatus 300 according to an embodiment of the present invention is a control unit 310 for controlling the overall operation, the beam irradiator 330 for outputting the laser beam emitted from the light source 320 at a specified power and size ), A motor 340 for driving the optical system 350, an optical system 350 for condensing the laser beam output from the beam irradiator 330, and irradiating the contact point to the contact portion of the welding object, and pressing the object to be in close contact with the outside of the contact region of the object. And a pressing unit 360 to linearly move the first and second pressing means 362 and 364 and the first and second pressing means 362 and 364.
광학계는 텔레센트릭(telecentric) 렌즈, 또는 에프-세타(f-theta) 렌즈를 이용하여 구성할 수 있으며, 모터(340)의 구동력에 의해 고속으로 왕복 운동하여 대상물의 접촉 부위에 레이저 빔이 조사될 수 있도록 한다.The optical system may be configured using a telecentric lens or an f-theta lens. The optical system reciprocates at high speed by the driving force of the motor 340 to irradiate a laser beam to the contact portion of the object. To be possible.
제 1 및 제 2 가압수단(362, 364)은 원통형상 또는 반원통형상으로 구성할 수 있으며, 그 길이는 대상물의 너비를 고려하여 결정할 수 있다. 아울러, 제 1 및 제 2 가압수단(362, 364)의 직경은 대상물의 접촉 면적을 고려하여 결정할 수 있다. 바람직하게는 대상물 간의 접촉 면적을 넓게 하여 전기저항을 낮출 수 있도록, 제 1 및 제 2 가압수단(362, 364)과 대상물과의 접촉 면적은 넓게 할수록 유리하다.The first and second pressing means 362, 364 may be configured in a cylindrical or semi-cylindrical shape, the length can be determined in consideration of the width of the object. In addition, the diameters of the first and second pressing means 362 and 364 may be determined in consideration of the contact area of the object. Preferably, the wider the contact area between the first and second pressurizing means 362 and 364 and the object is, the more advantageous it is to widen the contact area between the objects.
이러한 용접 장치(300)를 이용하여, 제어부(310)를 통해 가압부(360)를 구동한다. 가압부(360)는 제 1 및 제 2 가압수단(362, 364)을 직선운동시켜 용접하고자 하는 대상물을 외측으로부터 용접 부위 측으로 강하게 밀착시킨다.Using the welding device 300, the pressing unit 360 is driven through the control unit 310. The pressing unit 360 moves the first and second pressing means 362 and 364 linearly to strongly adhere the object to be welded from the outside to the welding site.
이러한 상태에서, 광학계(350)에서 집광된 레이저 빔을 대상물의 접촉 부위로 조사한다. 본 발명의 바람직한 실시예에서, 레이저 빔은 접촉 부위의 중심부에 조사되고, 중심부를 벗어나 반사부(도 14의 414 또는 424)에 조사된 빔은 다중 반사 현상에 의해 대상물의 접합부위 내로 침투할 수 있다.In this state, the laser beam condensed by the optical system 350 is irradiated to the contact site of the object. In a preferred embodiment of the present invention, the laser beam is irradiated to the center portion of the contact portion, and the beam irradiated to the reflecting portion (414 or 424 in FIG. 14) outside the center portion can penetrate into the junction of the object by multiple reflection phenomenon. have.
그리고, 레이저 빔에 의해 대상물 접촉 부위의 온도가 기 설정된 온도까지 상승하면 가압부(360)에 의해 가압 상태에 있는 제 1 및 제 2 가압수단(362, 364)을 회전력에 의해 수직 상승시킨다. 이에 따라 용접하고자 하는 대상물에 대한 접촉 부위를 확대할 수 있다.When the temperature of the contact portion of the object rises to the preset temperature by the laser beam, the pressing unit 360 vertically raises the first and second pressing means 362 and 364 in the pressurized state by the rotational force. Accordingly, it is possible to enlarge the contact area for the object to be welded.
알루미늄 및 구리는 그 용융점이 매우 차이가 난다. 즉, 구리의 용융점은 1,083℃로 높은 반면 알루미늄의 용융점은 646℃로 상대적으로 낮다. 따라서, 구리는 용융되지 않고 알루미늄이 용융될 정도의 에너지와 시간으로 레이저 빔을 조사하면 액상으로 변환된 알루미늄이 고상을 유지하는 구리 측으로 확산되어 대상물이 상호 용접되게 된다. 즉, 구리가 고상을 유지하기 때문에 금속간 화합물이 발생하는 것을 방지할 수 있다. 알루미늄과 구리와의 레이저 용접시 금속간 화합물은 알루미늄의 구성비가 높은 영역, 바람직하게는 구리 함유량이 분자 당량비로 30% 이하인 경우에는 생성되지 않는다. 따라서, 본 실시예에 의한 용접 장치는 알루미늄으로 이루어진 복수의 전극 탭과 구리로 이루어진 전극리드를 용접하거나, 알루미늄으로 이루어진 복수의 전극리드와 구리로 이루어진 버스바를 용접하는 경우 그 효율이 더욱 극대화된다.Aluminum and copper have very different melting points. That is, the melting point of copper is as high as 1,083 ℃ while the melting point of aluminum is relatively low as 646 ℃. Therefore, when the laser beam is irradiated with energy and time such that the aluminum is melted without melting the copper, the aluminum converted into the liquid phase diffuses to the copper side maintaining the solid phase, and the objects are welded to each other. That is, since copper maintains a solid phase, it can prevent that an intermetallic compound generate | occur | produces. In laser welding of aluminum and copper, an intermetallic compound is not produced when the composition ratio of aluminum is high, preferably when the copper content is 30% or less in a molecular equivalent ratio. Therefore, the welding apparatus according to the present embodiment further maximizes the efficiency when welding a plurality of electrode tabs made of aluminum and electrode leads made of copper, or welding a plurality of electrode leads made of aluminum and bus bars made of copper.
한편, 대상물의 접촉부위 외측으로부터 내측으로 제 1 및 제 2 가압수단(362, 364)에 의해 강하게 밀착시키고, 레이저 빔이 조사되어 대상물의 온도, 바람직하게는 알루미늄으로 이루어진 대상물의 온도가 기 설정된 압접 온도까지 상승하면 가압수단(362, 364)을 회전시켜 상측으로 수직 이동시킨다. 따라서 레이저 빔이 오조사되는 것을 방지할 수 있을 뿐 아니라 접촉 면적을 충분히 확보할 수 있다.On the other hand, the first and second pressing means (362, 364) to be in close contact with the outside of the contact portion of the object strongly, and the laser beam is irradiated so that the temperature of the object, preferably the temperature of the object made of aluminum When the temperature rises, the pressing means 362 and 364 are rotated to vertically move upward. Therefore, not only the laser beam can be prevented from being irradiated, but also the contact area can be sufficiently secured.
도 13에 도시한 용접 장치의 용접 효율을 더욱 향상시키기 위해 대상물 즉, 전극 탭과 전극리드, 또는 전극리드와 버스바의 접합 형상이 실질적으로 Y 형상을 갖도록 형상화하는 것이 바람직하다.In order to further improve the welding efficiency of the welding apparatus shown in FIG. 13, it is preferable to shape the object, that is, the electrode tab and the electrode lead, or the joint shape of the electrode lead and the bus bar to have a substantially Y shape.
도 14는 도 13에 도시한 배터리 전극 용접 장치에 적용되는 대상물의 구조를 설명하기 위한 도면이다.14 is a view for explaining the structure of an object applied to the battery electrode welding device shown in FIG.
도 14를 참조하면, 제 1 대상물(410) 및 제 2 대상물(420)은 접합 형상이 실질적으로 Y 형상을 갖는다. 여기에서, 제 1 대상물(410)은 전극 탭 또는 전극리드가 될 수 있고, 제 2 대상물(420)은 전극리드 또는 버스바가 될 수 있다.Referring to FIG. 14, the joining shape of the first object 410 and the second object 420 has a substantially Y shape. Here, the first object 410 may be an electrode tab or an electrode lead, and the second object 420 may be an electrode lead or a bus bar.
제 1 대상물(410)은 전극 탭 또는 전극리드로부터 그 자체로 연장되는 리드부(412)와, 리드부(412)로부터 그 자체로 연장되어 지정된 각도(θ)로 휘어지도록 구성되는 반사부(414)를 포함한다. 유사하게, 제 2 대상물(420)은 전극리드 또는 버스바로부터 그 자체로 연장되는 리드부(422)와 리드부(422)로부터 그 자체로 연장되어 지정된 각도(θ)로 휘어지도록 구성되는 반사부(424)를 포함한다.The first object 410 is a lead portion 412 which extends itself from the electrode tab or electrode lead, and a reflecting portion 414 which extends from the lead portion 412 itself and bends at a specified angle θ. ). Similarly, the second object 420 has a lead portion 422 which extends itself from the electrode lead or busbar and a reflecting portion which is configured to extend from itself and extend from the lead portion 422 to bend at a designated angle [theta]. 424.
각각의 반사부(414, 424)는 휨 각도(θ)는 수직측에 대해 0°θ<90°, 바람직하게는 2°θ<45° 되도록 할 수 있다. 아울러, 접촉 부위의 반대측으로 지정된 길이(a; 0.2~5mm) 휘어지도록 형성할 수 있다.Each of the reflecting portions 414 and 424 can be such that the bending angle θ is 0 ° θ <90 °, preferably 2 ° θ <45 ° with respect to the vertical side. In addition, it can be formed to be bent to the specified length (a; 0.2 ~ 5mm) on the opposite side of the contact site.
제 1 대상물(410) 및 제 2 대상물(420)을 도 14와 같은 형상으로 구성하고, 도 13에 도시한 가압수단(362, 364)에 의해 각각의 리드부(412, 422)를 외측으로부터 접합부위측으로 가압한다.The first object 410 and the second object 420 are configured in the shape as shown in FIG. 14, and the respective lead portions 412 and 422 are joined from the outside by the pressing means 362 and 364 shown in FIG. 13. Pressurize to the site side.
이러한 상태에서, 구리의 용융점보다 낮고 알루미늄의 용융점보다 높은 에너지의 레이저 빔을 빔 조사기(330)를 통해 조사하고, 이를 광학계(350)에 의해 집광하여 두 대상물(410, 420)의 접촉 부위로 조사한다.In this state, a laser beam of energy lower than the melting point of copper and higher than the melting point of aluminum is irradiated through the beam irradiator 330, which is focused by the optical system 350, and irradiated to the contact sites of the two objects 410 and 420. do.
광학계(350)는 모터(340)의 구동에 의해 고속으로 왕복 운동하면서 대상물의 접촉 부위에 레이저 빔을 조사하게 되며, 이와 함께 제 1 및 제 2 가압수단(362, 364)이 대상물을 강하게 밀착시키고 있으므로, 금속간 화합물의 발생 없이 대상물을 강하게 용접할 수 있다. 아울러, 레이저 빔이 조사되어 대상물의 온도가 기 설정된 온도까지 상승하면 제 1 및 제 2 가압수단(362, 364)을 회전력에 의해 상승시킴으로써 두 대상물(410, 420)의 밀착 특성이 더욱 향상됨은 물론 접촉 면적을 더욱 확대할 수 있다.The optical system 350 irradiates a laser beam to a contact portion of the object while reciprocating at high speed by driving the motor 340, and the first and second pressing means 362 and 364 strongly adhere the object. Therefore, the object can be welded strongly without generation of the intermetallic compound. In addition, when the laser beam is irradiated and the temperature of the object rises to a preset temperature, the first and second pressurizing means 362 and 364 are raised by the rotational force to further improve the adhesion characteristics of the two objects 410 and 420. The contact area can be further enlarged.
더욱이, 대상물(410, 420)이 도 14에 도시한 것과 같은 구조를 갖는 경우, 리드부(412, 422)의 길이만큼 대상물의 접촉 면적이 확보되므로 전기 저항을 최소화하면서도, 두 대상물(410, 420)을 강하게 접촉시킬 수 있다.Furthermore, when the objects 410 and 420 have a structure as shown in FIG. 14, the contact areas of the objects are secured by the lengths of the lead portions 412 and 422, thereby minimizing electrical resistance, while the two objects 410 and 420. ) Can be strongly contacted.
도 15는 본 발명에 적용되는 용접 대상물의 접합 구조를 설명하기 위한 예시도이다.15 is an exemplary view for explaining a bonding structure of a welding object applied to the present invention.
도 15에 도시한 것과 같이, 제 1 대상물(410)과 제 2 대상물(420)은 다양한 형태로 형상화될 수 있다. 제 1 및 제 2 대상물(410, 420)이 어떠한 형태를 갖든지, 그 접합부위는 실질적으로 Y 형상을 갖도록 한다. 그리고, 레이저 빔은 Y 형상으로 접합된 제 1 및 제 2 대상물(410, 420)의 상단부로부터 측면 조사되어 다중 반사 현상을 일으킨다.As shown in FIG. 15, the first object 410 and the second object 420 may be shaped in various forms. Regardless of the shape of the first and second objects 410 and 420, the joints have a substantially Y shape. The laser beam is laterally irradiated from the upper ends of the first and second objects 410 and 420 joined in the Y shape to cause a multiple reflection phenomenon.
결국, 레이저 빔이 다중 반사되어 리드부로 침투, 리드부에 의한 길이만큼 용접 면적을 확보할 수 있어 전기 저항이 최소화된다.As a result, the laser beam is multi-reflected to penetrate into the lead portion, to secure the welding area by the length of the lead portion, thereby minimizing electrical resistance.
도 16은 본 발명의 일 실시예에 의한 배터리 전극 용접 방법을 설명하기 위한 흐름도이다.16 is a flowchart illustrating a battery electrode welding method according to an embodiment of the present invention.
먼저, 용접하고자 하는 한 쌍의 대상물(410, 420)을 정렬시켜 Y 형상으로 접촉되도록 하고, 제어부(310)를 통해 레이저 출력 에너지, 출력 시간 등을 포함하는 제어 파라미터를 설정한다(S10).First, a pair of objects 410 and 420 to be welded are aligned to be in contact with each other in a Y shape, and a control parameter including a laser output energy, an output time, and the like is set through the controller 310 (S10).
이후, 제어부(310)의 제어에 의해 가압부(360)를 구동하여(S20) 제 1 및 제 2 가압수단(362, 364)을 대상물(410, 420)의 접촉부위 측으로 압박한다.Subsequently, the pressing unit 360 is driven under the control of the control unit 310 (S20) to press the first and second pressing means 362 and 364 toward the contact portion side of the object 410 or 420.
이와 함께, 모터(340)를 구동하여 광학계(350)를 왕복 운동시키며(S30), 빔 조사기(330)를 통해 기 설정된 에너지의 레이저 빔을 광학계(350)로 조사한다(S40).In addition, the motor 340 is driven to reciprocate the optical system 350 (S30), and the laser beam of predetermined energy is irradiated to the optical system 350 through the beam irradiator 330 (S40).
모터(340)에 의해 왕복운동하는 광학계(350)는 기 설정된 에너지의 레이저 빔을 기 설정된 시간 동안 대상물(410, 420)의 접촉 부위로 조사하게 되며, 이 때 제 1 및 제 2 가압수단(362, 364)이 대상물(410, 420)을 접촉 부위 측으로 압박하고 있으므로 리드부(412, 422)가 서로 강하게 접촉된 상태를 유지한다.The optical system 350 reciprocating by the motor 340 irradiates a laser beam of a predetermined energy to contact portions of the objects 410 and 420 for a predetermined time, at which time the first and second pressing means 362 364 presses the objects 410 and 420 toward the contact site side, and thus the leads 412 and 422 are kept in strong contact with each other.
접촉 부위로 조사되는 레이저 빔은 대상물(410, 420) 사이에서 다중 반사 현상을 일으키면서 알루미늄을 용해시켜 구리 측으로 확산시키고, 이에 의해 대상물(410, 420)이 전기적으로 접속되게 된다.The laser beam irradiated to the contact site dissolves aluminum and diffuses it to the copper side while causing multiple reflections between the objects 410 and 420, whereby the objects 410 and 420 are electrically connected.
결국, 대상물(410, 420)은 리드부(412, 422)의 길이에 해당하는 만큼 접촉 면적을 확보할 수 있어 전기 저항을 최소화할 수 있다. 나아가 구리를 용해시키지 않거나 용해 정보를 최소화하고 알루미늄만을 용해시켜 접촉이 이루어지도록 함으로써 금속간 화합물이 유발되지 않은 상태로 대상물을 우수한 접촉 특성으로 접속시킬 수 있다.As a result, the objects 410 and 420 may secure a contact area corresponding to the lengths of the leads 412 and 422, thereby minimizing electrical resistance. Furthermore, the object can be connected with excellent contact characteristics without causing copper to be dissolved or by minimizing dissolution information and dissolving only aluminum so that contact can be made.
또한, 레이저 빔이 조사되어 대상물의 온도가 기 설정된 온도까지 상승하면 제 1 및 제 2 가압수단(362, 364)을 회전력에 의해 상승시키는 경우 대상물(410, 420)의 밀착 특성이 더욱 향상됨은 물론 접촉 면적을 더욱 확대할 수 있다.In addition, when the laser beam is irradiated and the temperature of the object rises to a predetermined temperature, when the first and second pressing means 362 and 364 are raised by the rotational force, the adhesion characteristics of the objects 410 and 420 are further improved. The contact area can be further enlarged.
한편, 본 발명의 바람직한 실시예에서, 용접 장치(30)를 구성하는 광학계(350)의 헤드와 제 1 및 제 2 가압수단(362, 364)은 X, Y, Z축에서 동일한 좌표값으로 이동할 수 있도록 설계할 수 있다. 이 경우, 레이저 빔의 도달점과 용접해야할 대상물의 용접선은 항상 동일하게 제어될 수 있다. 따라서, 용접선 추적 장치 등이 불필요하므로 자동화 시스템 구축에 매우 유리하다.On the other hand, in a preferred embodiment of the present invention, the head of the optical system 350 constituting the welding device 30 and the first and second pressing means 362, 364 move to the same coordinate value in the X, Y, Z axis It can be designed to be. In this case, the arrival point of the laser beam and the weld line of the object to be welded can always be controlled identically. Therefore, it is very advantageous to build an automated system since no welding line tracking device is required.
이와 같이, 본 발명이 속하는 기술분야의 당업자는 본 발명이 그 기술적 사상이나 필수적 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적인 것이 아닌 것으로서 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 등가개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.As such, those skilled in the art will appreciate that the present invention can be implemented in other specific forms without changing the technical spirit or essential features thereof. Therefore, the above-described embodiments are to be understood as illustrative in all respects and not as restrictive. The scope of the present invention is shown by the following claims rather than the above description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the present invention. do.

Claims (22)

  1. 배터리 전극 용접용 지그로서,Jig for battery electrode welding,
    지정된 폭을 가지며, 용접 대상물의 일측에 위치하는 제 1 가압수단; 및First pressing means having a specified width and positioned on one side of the object to be welded; And
    지정된 폭을 가지며, 상기 용접 대상물의 타측에 위치하여 상기 용접 대상물과의 접촉부가 엠보싱 형태를 갖는 한 쌍의 제 2 가압수단;A pair of second pressurizing means having a specified width and positioned on the other side of the welding object such that a contact portion with the welding object has an embossed shape;
    을 포함하고, 상기 한 쌍의 제 2 가압수단은 상기 제 1 가압수단의 폭에 대응하는 거리만큼 서로 이격되어 배치되는 배터리 전극 용접용 지그.And a pair of second pressurizing means spaced apart from each other by a distance corresponding to the width of the first pressurizing means.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 제 1 가압수단은 상기 대상물과의 접촉부가 엠보싱 형태인 배터리 전극 용접용 지그.The first pressing means is a jig for welding the battery electrode of the contact portion with the object embossed form.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 제 1 가압수단은 상기 대상물과의 접촉부가 평판형상인 배터리 전극 용접용 지그.The first pressing means is a jig for welding a battery electrode, the contact portion with the object is flat.
  4. 제 1 항에 있어서,The method of claim 1,
    상기 배터리 전극 용접용 지그는 상기 제 1 가압수단에 의한 제 1 지지점, 상기 한 쌍의 제 2 가압수단에 의한 제 2 및 제 3 지지점을 이용한 3점 지지 지그인 배터리 전극 용접용 지그.The battery electrode welding jig is a three-point support jig using a first support point by the first pressing means, the second and third support points by the pair of second pressing means.
  5. 제 1 항에 있어서,The method of claim 1,
    상기 제 1 가압수단은 상단 중앙부에는 지정된 폭 및 깊이로 형성되는 홈을 구비하는 배터리 전극 용접용 지그.The first pressing means is a jig for welding a battery electrode having a groove formed in the upper center portion having a predetermined width and depth.
  6. 제 5 항에 있어서,The method of claim 5,
    상기 제 1 가압수단은 상기 홈의 저부에 형성되는 광 센서를 더 포함하는 배터리 전극 용접용 지그.The first pressing means further comprises a light sensor formed on the bottom of the groove jig for welding the battery electrode.
  7. 제 1 항에 있어서,The method of claim 1,
    상기 제 1 가압수단은, 세로축 중심이 상기 용접 대상물의 용접부위와 일치하도록 배치되는 배터리 전극 용접용 지그.The first pressing means is a jig for battery electrode welding is arranged so that the center of the vertical axis coincides with the welding portion of the welding target.
  8. 제 1 항에 있어서,The method of claim 1,
    상기 한 쌍의 제 2 가압수단 각각의 폭은 상기 제 1 가압수단 폭의 1/2인 배터리 전극 용접용 지그.The width of each of the pair of second pressing means is a jig for battery electrode welding is 1/2 of the width of the first pressing means.
  9. 알루미늄으로 이루어지는 제 1 대상물과, 구리로 이루어지는 제 2 대상물에 대한 용접 장치로서,As a welding apparatus for the 1st object which consists of aluminum, and the 2nd object which consists of copper,
    상기 제 1 대상물의 용융점보다 높고 상기 제 2 대상물의 용융점보다 낮은 에너지의 레이저 빔을 출사하는 빔 조사기; 및A beam irradiator emitting a laser beam of energy higher than the melting point of the first object and lower than the melting point of the second object; And
    상기 빔 조사기에서 출사되는 레이저 빔을 집광하여 상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위로 조사하는 광학계;An optical system for condensing a laser beam emitted from the beam irradiator and irradiating the contact portion between the first object and the second object;
    를 포함하는 배터리 전극의 용접 장치.Welding device for a battery electrode comprising a.
  10. 제 9 항에 있어서,The method of claim 9,
    상기 제 1 대상물과 상기 제 2 대상물은 접합 형상이 실질적으로 Y 형상인 배터리 전극의 용접 장치.And the first object and the second object have a bonded shape substantially Y-shaped.
  11. 제 10 항에 있어서,The method of claim 10,
    상기 제 1 대상물은 종단에 상기 접촉부위의 반대측으로 지정된 각도 휘어진 반사부를 구비하는 배터리 전극의 용접 장치.And the first object has an angularly curved reflecting portion designated at an end opposite to the contact portion at a terminal thereof.
  12. 제 11 항에 있어서,The method of claim 11,
    상기 제 2 대상물은 종단에 상기 제 1 대상물의 반사부와 반대측으로 지정된 각도 휘어진 반사부를 구비하는 배터리 전극의 용접 장치.And the second object has an angled reflecting portion specified at an end opposite to the reflecting portion of the first object.
  13. 제 9 항에 있어서,The method of claim 9,
    상기 제 1 대상물 및 상기 제 2 대상물의 접촉부위 외측에 각각 위치되는 제 1 및 제 2 가압 수단; 및First and second pressing means positioned outside the contact portions of the first object and the second object, respectively; And
    상기 제 1 및 제 2 가압 수단을 상기 접촉부위측으로 이동시키는 가압부;A pressing unit for moving the first and second pressing means toward the contact portion side;
    를 더 포함하는 배터리 전극의 용접 장치.Welding device of a battery electrode further comprising.
  14. 제 13 항에 있어서,The method of claim 13,
    상기 빔 조사기에서 출사되는 레이저 빔에 의해 상기 제 1 대상물의 온도가 기 설정된 온도까지 상승하는 경우, 상기 가압부가 상기 제 1 및 제 2 가압수단을 회전 상승시키는 배터리 전극의 용접 장치.And the pressing unit rotates the first and second pressing means in a rotational manner when the temperature of the first object rises to a preset temperature by the laser beam emitted from the beam irradiator.
  15. 제 13 항에 있어서,The method of claim 13,
    상기 제 1 대상물과 상기 제 2 대상물은 접합 형상이 실질적으로 Y 형상인 배터리 전극의 용접 장치.And the first object and the second object have a bonded shape substantially Y-shaped.
  16. 제 13 항에 있어서,The method of claim 13,
    상기 광학계의 헤드, 상기 제 1 및 제 2 가압수단은 동일한 좌표값으로 이동하는 배터리 전극의 용접 장치.The head of the optical system, the first and second pressing means are welding device of a battery electrode to move to the same coordinate value.
  17. 제 9 항에 있어서,The method of claim 9,
    상기 제 1 대상물은 적어도 하나의 전극 탭이고 상기 제 2 대상물은 전극리드인 배터리 전극의 용접 장치.And the first object is at least one electrode tab and the second object is an electrode lead.
  18. 제 9 항에 있어서,The method of claim 9,
    상기 제 1 대상물은 적어도 하나의 전극리드이고 상기 제 2 대상물은 버스바인 배터리 전극의 용접 장치,The first object is at least one electrode lead and the second object is a busbar welding device for a battery electrode,
  19. 알루미늄으로 이루어진 제 1 대상물과 구리로 이루어진 제 2 대상물에 대한 용접 방법으로서,A welding method for a first object made of aluminum and a second object made of copper,
    상기 제 1 대상물 및 상기 제 2 대상물을 접촉시키는 단계;Contacting the first object and the second object;
    상기 제 1 대상물의 용융점보다 높고 상기 제 2 대상물의 용융점보다 낮은 에너지의 레이저 빔을 출사하는 단계; 및Emitting a laser beam of energy higher than the melting point of the first object and lower than the melting point of the second object; And
    상기 레이저 빔을 집광하여 상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위로 조사하는 단계;Condensing the laser beam and irradiating the contact portion between the first object and the second object;
    를 포함하는 배터리 전극의 용접 방법.Welding method of a battery electrode comprising a.
  20. 제 19 항에 있어서,The method of claim 19,
    상기 레이저 빔을 출사하기 전, 상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위 외측에서 제 1 가압수단 및 제 2 가압수단을 통해 상기 제 1 대상물 및 상기 제 2 대상물을 상기 접촉부위 측으로 밀착시키는 단계를 더 포함하는 배터리 전극의 용접 방법.Prior to emitting the laser beam, bringing the first object and the second object into close contact with the first and second objects through the first pressing means and the second pressing means outside the contact portion of the first object and the second object toward the contact portion side. Welding method of a battery electrode further comprising.
  21. 제 20 항에 있어서,The method of claim 20,
    레이저 빔을 조사한 후 상기 제 1 대상물의 온도가 기 설정된 온도까지 상승하면, 상기 제 1 및 제 2 가압수단을 회전 상승시키는 단계를 더 포함하는 배터리 전극의 용접 방법.And after the laser beam is irradiated, when the temperature of the first object rises to a predetermined temperature, rotating the first and second pressurizing means.
  22. 제 19 항에 있어서,The method of claim 19,
    상기 제 1 대상물 및 상기 제 2 대상물의 접촉 부위로 레이저 빔을 조사하는 단계는, 상기 레이저 빔이 상기 제 1 대상물 및 상기 제 2 대상물 상에서 다중 반사를 일으키는 단계인 배터리 전극의 용접 방법.Irradiating a laser beam to a contact portion of the first object and the second object, wherein the laser beam causes multiple reflections on the first object and the second object.
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