WO2012077405A1 - Hollow engine valve welding method - Google Patents

Hollow engine valve welding method Download PDF

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Publication number
WO2012077405A1
WO2012077405A1 PCT/JP2011/073478 JP2011073478W WO2012077405A1 WO 2012077405 A1 WO2012077405 A1 WO 2012077405A1 JP 2011073478 W JP2011073478 W JP 2011073478W WO 2012077405 A1 WO2012077405 A1 WO 2012077405A1
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WO
WIPO (PCT)
Prior art keywords
hollow
shaft
sealing member
welding
end sealing
Prior art date
Application number
PCT/JP2011/073478
Other languages
French (fr)
Japanese (ja)
Inventor
藤谷 泰之
宏和 森井
健一郎 平尾
坪田 秀峰
Original Assignee
三菱重工業株式会社
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Filing date
Publication date
Application filed by 三菱重工業株式会社 filed Critical 三菱重工業株式会社
Publication of WO2012077405A1 publication Critical patent/WO2012077405A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0046Welding
    • B23K15/0053Seam welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/06Electron-beam welding or cutting within a vacuum chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/073Shaping the laser spot
    • B23K26/0734Shaping the laser spot into an annular shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/28Seam welding of curved planar seams
    • B23K26/282Seam welding of curved planar seams of tube sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
    • B23K33/004Filling of continuous seams
    • B23K33/006Filling of continuous seams for cylindrical workpieces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/12Cooling of valves
    • F01L3/14Cooling of valves by means of a liquid or solid coolant, e.g. sodium, in a closed chamber in a valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/20Shapes or constructions of valve members, not provided for in preceding subgroups of this group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2303/00Manufacturing of components used in valve arrangements

Definitions

  • the present invention relates to a method for welding a hollow engine valve capable of integrally joining a hollow shaft-shaped valve umbrella member and a shaft-shaped shaft end sealing member in an engine valve manufacturing process.
  • the present invention solves the above-described problems, and an object thereof is to provide a method for welding a hollow engine valve that can improve the quality of a welded portion.
  • a method for welding a hollow engine valve according to a first aspect of the present invention for solving the above-described problem is as follows.
  • a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
  • the welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member is point-symmetric with respect to the axial center of the hollow shaft member and the shaft end sealing member 2
  • Simultaneously irradiate an electron beam or laser light from the direction
  • the hollow shaft member and the shaft end sealing member with which the end faces are butted together, and an electron beam or a laser beam are relatively rotated around the axis of the hollow shaft member and the shaft end sealing member,
  • the hollow shaft member and the shaft end sealing member are welded.
  • a method for welding a hollow engine valve according to a second aspect of the present invention for solving the above-described problem is as follows.
  • a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other, Coaxial with the axial center of the hollow shaft member and the shaft end sealing member over the entire circumferential direction of the welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member.
  • Irradiate a laser beam condensed in a ring shape like The hollow shaft member and the shaft end sealing member are welded.
  • a method for welding a hollow engine valve according to a third aspect of the present invention for solving the above problem is as follows.
  • a fitting portion that fits into a hollow hole of the hollow shaft member is formed on an end surface of the shaft end sealing member.
  • a method for welding a hollow engine valve according to a fourth aspect of the present invention for solving the above-described problem is as follows. While the end surface of the hollow shaft member is an inclined surface that is inclined so that its outer diameter gradually decreases toward the tip, The end surface of the shaft end sealing member is an inclined surface that is inclined so that its inner diameter gradually increases toward the tip.
  • a hollow engine valve welding method for solving the above-described problems is as follows.
  • the hollow shaft member is cooled by a cooling means during welding.
  • a hollow engine valve welding method for solving the above-described problem is as follows.
  • the shaft end sealing member is The outer diameter is formed so as to gradually decrease toward the tip, and can be in line contact with the opening peripheral edge of the hollow hole in the hollow shaft member, and can be inserted into the hollow hole.
  • the outer peripheral inclined portion, the fitting portion, and the hollow are formed by inserting the outer peripheral inclined portion into the hollow hole while making line contact with the peripheral edge portion of the opening and fitting the fitting portion into the hollow hole.
  • An annular gap is formed between the holes, While the outer peripheral inclined portion and the hollow hole are in pressure contact, the gap generated by the pressure contact is filled in the gap.
  • a hollow engine valve welding method for solving the above-described problem is In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
  • the shaft end sealing member is An end surface in contact with an end surface of the hollow shaft member;
  • Provided at the tip of the protrusion and includes a fitting portion that can be fitted into the hollow hole, The end face of the hollow shaft member and the end face of the shaft end sealing member are abutted, the protrusion is inserted into the hollow hole, and the fitting portion is fitted into the hollow hole, whereby the protrusion And forming an annular gap between the fitting portion and the hollow hole, While the end surface of the hollow shaft member and the end surface of the shaft end sealing member are in pressure contact with each other, the flash generated by the pressure
  • the method for welding hollow engine valves according to the present invention it is possible to suppress the collapse, misalignment, and thermal deformation at the welded portion between the hollow shaft-shaped hollow shaft member and the shaft-shaped shaft end sealing member. As a result, the quality of the welded portion can be improved.
  • a hollow engine valve 1 manufactured using a welding method according to the present invention is used as an intake valve or an exhaust valve in an engine such as a vehicle, and has a hollow shaft shape.
  • the valve head member (hollow shaft member) 11 and the shaft-shaped (solid-shaped) shaft end sealing member 12 are configured.
  • the valve head member 11 and the shaft end sealing member 12 are welded between the shaft ends of each other.
  • valve head member 11 has an umbrella-shaped valve head portion 11a and a hollow shaft-shaped hollow shaft portion (hollow shaft member) 11b. Inside the valve head member 11, a hollow hole 11c is formed. It is formed so that the shape of the said valve head part 11a and the hollow shaft part 11b may be followed over the valve head part 11a and the hollow shaft part 11b. And the metal sodium N for refrigerant
  • FIGS. 2A and 2B show a welding method according to the first embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined by an electron beam welding method. The case where it welds using is demonstrated.
  • the irradiation direction (welding direction) of the electron beam E is two opposite directions that are point contrasts with respect to the shaft centers of the valve head member 11 and the shaft end sealing member 12. That is, the irradiation position (welding position) with respect to the welded portion is set to a position where the phase is shifted by 180 ° in the circumferential direction of the valve head member 11 and the shaft end sealing member 12.
  • the two electron beams E are irradiated as a set to the welded portion between the valve head member 11 and the shaft end sealing member 12.
  • a plurality of sets of electron beams E may be irradiated (FIG. 2 ( a)).
  • the electron beam welding method is employed, the same effect can be obtained even when the laser welding method is employed.
  • FIGS. 3A, 3B, and 4 show a welding method according to a second embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined together. The case where it welds using a laser welding method is demonstrated.
  • the end surface 21 of the hollow shaft portion 11b in the valve head member 11 and the end surface 31 of the shaft end sealing member 12 are brought into contact with each other.
  • the laser beam L is applied to the welded portion (welded joint portion) formed by abutting the end surface 21 and the end surface 31 through the ring-shaped reflection mirror 45, and the entire circumferential direction is welded simultaneously. To do.
  • the laser welding apparatus 40 includes a laser oscillator 41 that oscillates a laser beam L, an optical fiber 42 connected to the laser oscillator 41, a reflection mirror 43 provided to face the optical fiber 42, and the reflection mirror.
  • An imaging lens group 44 provided below 43 and a ring-shaped reflection mirror 45 provided coaxially therewith below the imaging lens group 44 are provided.
  • valve head member 11 and the shaft end sealing member 12 with which the end faces 21 and 31 are abutted with each other are arranged inside the ring-shaped reflection mirror 45 so as to be coaxial with the reflection mirror 45.
  • the laser beam L is irradiated to the welded portion.
  • the valve head member 11 and the shaft end sealing member 12 are faced to each other and are installed below the laser welding device 40 so as to be coaxial with the laser welding device 40 and driven by the laser oscillator 41.
  • the laser light L is output from the optical fiber 42, deflected downward by the reflection mirror 43, and then input to the imaging lens group 44.
  • the laser light L input to the imaging lens group 44 is condensed in a ring shape by the imaging lens group 44 so as to be coaxial with the installed valve head member 11 and the shaft end sealing member 12. Is done.
  • the laser beam L condensed in a ring shape is deflected inward by the reflection mirror 45 and irradiates the entire circumferential direction of the welded portion between the valve head member 11 and the shaft end sealing member 12.
  • the laser beam condensed in a ring shape so as to be coaxial with the axis of the valve head member 11 and the shaft end sealing member 12 with respect to the welded portion between the valve head member 11 and the shaft end sealing member 12.
  • the irradiation (welding) area in a welding part can be made small by irradiating with the laser beam L, a thermal deformation (welding distortion) can also be suppressed.
  • the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured.
  • the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is abutted against the end surfaces 21 and 31 that are one plane.
  • a groove shape as shown in FIGS. 5A and 5B may be used.
  • a columnar fitting portion 32b that fits into the hollow hole 11c of the valve head member 11 is formed on the end surface 32a of the shaft end sealing member 12. Then, when the end surface 21 of the hollow shaft portion 11b in the valve umbrella member 11 and the end surface 32a of the shaft end sealing member 12 are abutted, the fitting portion 32b is fitted into the hollow hole 11c.
  • tip is formed in the edge part of the hollow shaft 11b of the valve head member 11.
  • an inner peripheral inclined surface 33 is formed at the end of the shaft end sealing member 12 so that its inner diameter gradually increases as it goes toward the tip. Then, when the hollow shaft portion 11b of the valve umbrella member 11 and the shaft end sealing member 12 are brought into contact with each other, the inclined surfaces 23 and 33 are brought into close contact with each other.
  • the valve umbrella member 11 is hollow. Therefore, a difference in heat capacity is likely to occur between them. Therefore, the valve head member 11 having a small heat capacity may be cooled using liquid, gas, or the like. By using such a cooling means to cool the valve head member 11 during welding, the difference in heat capacity between the valve head member 11 and the shaft end sealing member 12 can be reduced. The quality can be stabilized. Moreover, since the internal pressure in the hollow hole 11c can be suppressed by cooling the valve umbrella member 11, the blowout from the welding part of the metal sodium N to seal can be prevented.
  • welding may be performed in a vacuum state or a reduced pressure state.
  • FIGS. 6A and 6B show a welding method according to a third embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined by resistance welding. The case where it welds using (pressure welding method) is demonstrated.
  • an outer peripheral inclined portion 34a and a fitting portion 34b are successively formed at the end of the shaft end sealing member 12 in order toward the tip.
  • the outer peripheral inclined portion 34a is formed such that its outer diameter gradually decreases toward the tip, can be in line contact with the opening peripheral edge portion 22 of the hollow hole 11c, and can be inserted into the hollow hole 11c.
  • the fitting portion 34b is formed continuously from the tip of the outer peripheral inclined portion 34a and can be fitted to the hollow hole 11c.
  • the opening peripheral part 22 is a corner
  • the outer peripheral inclined portion 34a is brought into line contact with the opening peripheral edge portion 22 and inserted into the hollow hole 11c, and the fitting portion 34b is inserted into the hollow hole 11c.
  • the welded portion can be prevented from being tilted or displaced.
  • the opening peripheral edge portion 22 and the outer peripheral inclined portion 34a are in line contact, heat generation due to contact electric resistance is likely to occur, and the quality of the welded portion can be made uniform.
  • the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured. Furthermore, by forming the beam receiving portion 34c, it is possible to prevent the inner beam generated by resistance welding from falling into the hollow hole 11c.
  • the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is formed by line contact and fitting between the butted members.
  • a groove shape as shown in FIGS. 7A and 7B may be used.
  • the outer peripheral inclination part 35a and the fitting part 35b are successively formed in the end part of the axial end sealing member 12 toward the front-end
  • the outer peripheral inclined portion 35a is formed so that its outer diameter gradually decreases toward the tip, and is opposed to the end surface 21 of the hollow shaft portion 11b.
  • the fitting portion 35b is formed continuously from the tip of the outer peripheral inclined portion 35a and can be fitted to the hollow hole 11c.
  • FIGS. 8A and 8B show a welding method according to a fourth embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are friction-welded. The case of welding using the (pressure welding method) is described.
  • a protruding portion 36b and a fitting portion 36c are successively formed toward the tip.
  • the protrusion 36b is formed at the center of the end surface 36a so that its outer diameter gradually decreases toward the tip, and can be inserted into the hollow hole 11c.
  • the fitting portion 36c is formed continuously from the tip of the protrusion 36b and can be fitted to the hollow hole 11c.
  • the end face 21 of the valve head member 11 and the end face 36a of the shaft end sealing member 12 are abutted, the protrusion 36b is inserted into the hollow hole 11c, and the fitting part 36c is fitted into the hollow hole 11c.
  • the beam receiving portion 36d By forming the beam receiving portion 36d and performing friction welding on the welded portion thus obtained, the welded portion can be prevented from falling or being displaced. Thereby, the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured. Further, by forming the beam receiving portion 36d, it is possible to prevent the inner beam generated by friction welding from dropping into the hollow hole 11c.
  • the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is composed of surface contact and fitting between the butted members.
  • a groove shape as shown in FIG. 9 may be used.
  • the present invention can be applied to a welding method for a hollow engine valve capable of improving productivity.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Laser Beam Processing (AREA)
  • Welding Or Cutting Using Electron Beams (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

Provided is a hollow engine valve welding method which can improve the quality of a welding part. The hollow engine valve welding method can obtain a hollow engine valve by means of a valve umbrella member (11) having a hollow shaft shape with an umbrella shape at an end thereof and a shaft-end sealing member (12) having a shaft shape being welded to each other, wherein electronic beams (E) are irradiated, from two positions which are point-symmetric with respect to the axis of the valve umbrella member (11) and the shaft-end sealing member (12), onto a welding part formed by bringing an end surface (21) of a hollow shaft part (11b) of the valve umbrella member (11) into contact with an end surface (31) of the shaft-end sealing member (12), and along with this the valve umbrella member (11) and the shaft-end sealing member (12) which have been brought into contact with each other are rotated about said axis. As a result, the valve umbrella member (11) and the shaft-end sealing member (12) are welded together.

Description

中空エンジンバルブの溶接方法Hollow engine valve welding method
 本発明は、エンジンバルブ製造工程において、中空軸状の弁傘部材と軸状の軸端封止部材とを一体的に接合することが可能な中空エンジンバルブの溶接方法に関する。 The present invention relates to a method for welding a hollow engine valve capable of integrally joining a hollow shaft-shaped valve umbrella member and a shaft-shaped shaft end sealing member in an engine valve manufacturing process.
 近年、エンジンバルブの中には、エンジンの高出力化及び高性能化に伴って、その内部を中空に形成すると共に、この中空部内に冷媒用の金属ナトリウムを封入したものが種々提供されている。これにより、中実のエンジンバルブと比べて、軽量化が図られると共に、封入された金属ナトリウムの働きにより、熱伝導性の向上が図られるようになっている。 In recent years, various types of engine valves have been provided in which the interior of the engine valve is hollowed and the sodium metal for refrigerant is sealed in the hollow part as the output of the engine increases and the performance of the engine increases. . As a result, the weight is reduced as compared with a solid engine valve, and the heat conductivity is improved by the action of the enclosed metallic sodium.
 そして、中空エンジンバルブを製造する場合には、中空軸状の弁傘部材と、軸状の軸端封止部材とを、それぞれ別々に加工した後、金属ナトリウムを注入した弁傘部材と軸端封止部材とを溶接するようにしている。このような、従来の中空エンジンバルブの溶接方法は、例えば、特許文献1に開示されている。 And when manufacturing a hollow engine valve, after processing a hollow shaft-shaped valve head member and a shaft-shaped shaft end sealing member separately, respectively, the valve head member and shaft end into which metallic sodium was injected The sealing member is welded. Such a conventional method for welding a hollow engine valve is disclosed in Patent Document 1, for example.
特開平7-102917号公報Japanese Patent Laid-Open No. 7-102917
 ここで、弁傘部材と軸端封止部材との溶接部においては、中空エンジンバルブ自体が小径に形成されているため、倒れや位置ずれ、溶接熱による熱変形が発生し易くなっている。しかしながら、上記従来の溶接方法では、このような問題に対しては、何ら講じられておらず、溶接部の品質の低下を招くおそれがあった。 Here, in the welded portion between the valve head member and the shaft end sealing member, since the hollow engine valve itself is formed in a small diameter, it is easy to cause collapse, misalignment, and thermal deformation due to welding heat. However, in the conventional welding method described above, no such measures have been taken and there is a possibility that the quality of the welded portion may be deteriorated.
 従って、本発明は上記課題を解決するものであって、溶接部の品質を向上させることができる中空エンジンバルブの溶接方法を提供することを目的とする。 Therefore, the present invention solves the above-described problems, and an object thereof is to provide a method for welding a hollow engine valve that can improve the quality of a welded portion.
 上記課題を解決する第1の発明に係る中空エンジンバルブの溶接方法は、
 中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
 前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせることにより形成される溶接部に、前記中空軸部材及び前記軸端封止部材の軸心に対して点対称となる2方向から同時に電子ビームまたはレーザ光を照射し、
 前記端面同士が突き合わされた前記中空軸部材及び前記軸端封止部材と、電子ビームまたはレーザ光とを、前記中空軸部材及び前記軸端封止部材の軸心周りに相対的に回転させ、
 前記中空軸部材と前記軸端封止部材とを溶接する
 ことを特徴とする。
A method for welding a hollow engine valve according to a first aspect of the present invention for solving the above-described problem is as follows.
In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
The welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member is point-symmetric with respect to the axial center of the hollow shaft member and the shaft end sealing member 2 Simultaneously irradiate an electron beam or laser light from the direction,
The hollow shaft member and the shaft end sealing member with which the end faces are butted together, and an electron beam or a laser beam are relatively rotated around the axis of the hollow shaft member and the shaft end sealing member,
The hollow shaft member and the shaft end sealing member are welded.
 上記課題を解決する第2の発明に係る中空エンジンバルブの溶接方法は、
 中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
 前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせることにより形成される溶接部の周方向全域に、前記中空軸部材及び前記軸端封止部材の軸心と同軸となるようにリング状に集光させたレーザ光を照射し、
 前記中空軸部材と前記軸端封止部材とを溶接する
 ことを特徴とする。
A method for welding a hollow engine valve according to a second aspect of the present invention for solving the above-described problem is as follows.
In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
Coaxial with the axial center of the hollow shaft member and the shaft end sealing member over the entire circumferential direction of the welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member. Irradiate a laser beam condensed in a ring shape like
The hollow shaft member and the shaft end sealing member are welded.
 上記課題を解決する第3の発明に係る中空エンジンバルブの溶接方法は、
 前記軸端封止部材の端面に、前記中空軸部材の中空孔と嵌合する嵌合部を形成する
 ことを特徴とする。
A method for welding a hollow engine valve according to a third aspect of the present invention for solving the above problem is as follows.
A fitting portion that fits into a hollow hole of the hollow shaft member is formed on an end surface of the shaft end sealing member.
 上記課題を解決する第4の発明に係る中空エンジンバルブの溶接方法は、
 前記中空軸部材の端面を、その外径が先端に向かうに従って漸次小さくなるように傾斜した傾斜面とする一方、
 前記軸端封止部材の端面を、その内径が先端に向かうに従って漸次大きくなるように傾斜した傾斜面とする
 ことを特徴とする。
A method for welding a hollow engine valve according to a fourth aspect of the present invention for solving the above-described problem is as follows.
While the end surface of the hollow shaft member is an inclined surface that is inclined so that its outer diameter gradually decreases toward the tip,
The end surface of the shaft end sealing member is an inclined surface that is inclined so that its inner diameter gradually increases toward the tip.
 上記課題を解決する第5の発明に係る中空エンジンバルブの溶接方法は、
 溶接時に前記中空軸部材を冷却手段により冷却する
 ことを特徴とする。
A hollow engine valve welding method according to a fifth aspect of the present invention for solving the above-described problems is as follows.
The hollow shaft member is cooled by a cooling means during welding.
 上記課題を解決する第6の発明に係る中空エンジンバルブの溶接方法は、
 中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
 前記軸端封止部材は、
 その外径が先端に向かうに従って漸次小さくなるように形成され、前記中空軸部材における中空孔の開口周縁部と線接触可能で、且つ、前記中空孔内に挿入可能な外周傾斜部と、
 前記外周傾斜部の先端に設けられ、前記中空孔と嵌合可能な嵌合部とを備え、
 前記外周傾斜部を前記開口周縁部に線接触させて前記中空孔内に挿入すると共に、前記嵌合部を前記中空孔に嵌合させることにより、前記外周傾斜部と前記嵌合部と前記中空孔との間に、環状の隙間を形成し、
 前記外周傾斜部と前記中空孔とを圧接しながら、この圧接によって発生したばりを前記隙間に充填する
 ことを特徴とする。
A hollow engine valve welding method according to a sixth aspect of the present invention for solving the above-described problem is as follows.
In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
The shaft end sealing member is
The outer diameter is formed so as to gradually decrease toward the tip, and can be in line contact with the opening peripheral edge of the hollow hole in the hollow shaft member, and can be inserted into the hollow hole.
Provided at the tip of the outer peripheral inclined portion, comprising a fitting portion that can be fitted with the hollow hole,
The outer peripheral inclined portion, the fitting portion, and the hollow are formed by inserting the outer peripheral inclined portion into the hollow hole while making line contact with the peripheral edge portion of the opening and fitting the fitting portion into the hollow hole. An annular gap is formed between the holes,
While the outer peripheral inclined portion and the hollow hole are in pressure contact, the gap generated by the pressure contact is filled in the gap.
 上記課題を解決する第7の発明に係る中空エンジンバルブの溶接方法は、
 中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
 前記軸端封止部材は、
 前記中空軸部材の端面と接する端面と、
 前記軸端封止部材の端面の中央部で、且つ、その外径が先端に向かうに従って漸次小さくなるように形成され、前記中空軸部材の中空孔内に挿入可能な突起部と、
 前記突起部の先端に設けられ、前記中空孔と嵌合可能な嵌合部とを備え、
 前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせ、前記突起部を前記中空孔内に挿入すると共に、前記嵌合部を前記中空孔に嵌合させることにより、前記突起部と前記嵌合部と前記中空孔との間に、環状の隙間を形成し、
 前記中空軸部材の端面と前記軸端封止部材の端面とを圧接しながら、この圧接によって発生したばりを前記隙間に充填する
 ことを特徴とする。
A hollow engine valve welding method according to a seventh aspect of the present invention for solving the above-described problem is
In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
The shaft end sealing member is
An end surface in contact with an end surface of the hollow shaft member;
A projection that can be inserted into the hollow hole of the hollow shaft member, formed at the center of the end surface of the shaft end sealing member and having an outer diameter that gradually decreases toward the tip;
Provided at the tip of the protrusion, and includes a fitting portion that can be fitted into the hollow hole,
The end face of the hollow shaft member and the end face of the shaft end sealing member are abutted, the protrusion is inserted into the hollow hole, and the fitting portion is fitted into the hollow hole, whereby the protrusion And forming an annular gap between the fitting portion and the hollow hole,
While the end surface of the hollow shaft member and the end surface of the shaft end sealing member are in pressure contact with each other, the flash generated by the pressure contact is filled in the gap.
 従って、本発明に係る中空エンジンバルブの溶接方法によれば、中空軸状の中空軸部材と軸状の軸端封止部材との溶接部における倒れ、位置ずれ、熱変形を抑制することができるので、当該溶接部の品質を向上させることができる。 Therefore, according to the method for welding hollow engine valves according to the present invention, it is possible to suppress the collapse, misalignment, and thermal deformation at the welded portion between the hollow shaft-shaped hollow shaft member and the shaft-shaped shaft end sealing member. As a result, the quality of the welded portion can be improved.
中空エンジンバルブの縦断面図である。It is a longitudinal cross-sectional view of a hollow engine valve. 本発明の第1実施例に係る中空エンジンバルブの溶接方法を示した図であって、(a)はその溶接時における中空エンジンバルブの平面図、(b)はその溶接時における中空エンジンバルブの縦断面図である。It is the figure which showed the welding method of the hollow engine valve which concerns on 1st Example of this invention, Comprising: (a) is a top view of the hollow engine valve at the time of the welding, (b) is the hollow engine valve at the time of the welding It is a longitudinal cross-sectional view. 本発明の第2実施例に係る中空エンジンバルブの溶接方法を示した図であって、(a)はその溶接時における中空エンジンバルブの平面図、(b)はその溶接時における中空エンジンバルブの縦断面図である。It is the figure which showed the welding method of the hollow engine valve which concerns on 2nd Example of this invention, Comprising: (a) is a top view of the hollow engine valve at the time of the welding, (b) is the hollow engine valve at the time of the welding It is a longitudinal cross-sectional view. レーザ溶接装置の概略構成図である。It is a schematic block diagram of a laser welding apparatus. 弁傘部材と軸端封止部材との間の開先形状を示した図であって、(a)は嵌め込み型開先を示した図、(b)は傾斜型開先を示した図である。It is the figure which showed the groove shape between a valve head member and a shaft end sealing member, Comprising: (a) is the figure which showed the fitting type groove, (b) is the figure which showed the inclination type groove. is there. 本発明の第3実施例に係る中空エンジンバルブの溶接方法を示した図であって、(a)はその突き合わせ時における中空エンジンバルブの縦断面図、(b)はその溶接後における中空エンジンバルブの縦断面図である。It is the figure which showed the welding method of the hollow engine valve which concerns on 3rd Example of this invention, Comprising: (a) is a longitudinal cross-sectional view of the hollow engine valve at the time of the butt | matching, (b) is the hollow engine valve after the welding FIG. 弁傘部材と軸端封止部材との間の開先形状を示した図であって、(a)は線接触型開先を示した図、(b)は嵌め込み型開先を示した図である。It is the figure which showed the groove shape between a valve head member and a shaft end sealing member, Comprising: (a) is the figure which showed the line contact type groove, (b) The figure which showed the fitting type groove It is. 本発明の第4実施例に係る中空エンジンバルブの溶接方法を示した図であって、(a)はその突き合わせ時における中空エンジンバルブの縦断面図、(b)はその溶接後における中空エンジンバルブの縦断面図である。It is the figure which showed the welding method of the hollow engine valve which concerns on 4th Example of this invention, Comprising: (a) is a longitudinal cross-sectional view of the hollow engine valve at the time of the butt | matching, (b) is the hollow engine valve after the welding FIG. 弁傘部材と軸端封止部材との間の開先形状を示した図である。It is the figure which showed the groove shape between a valve head member and a shaft end sealing member.
 以下、本発明に係る中空エンジンバルブの溶接方法について、図面を用いて詳細に説明する。 Hereinafter, a method for welding a hollow engine valve according to the present invention will be described in detail with reference to the drawings.
 先ず、図1に示すように、本発明に係る溶接方法を用いて製造される中空エンジンバルブ1は、車両等のエンジンにおいて、吸気バルブまたは排気バルブとして使用されるものであって、中空軸状の弁傘部材(中空軸部材)11及び軸状(中実状)の軸端封止部材12から構成されている。なお、弁傘部材11と軸端封止部材12とは、互いの軸端間で溶接されている。 First, as shown in FIG. 1, a hollow engine valve 1 manufactured using a welding method according to the present invention is used as an intake valve or an exhaust valve in an engine such as a vehicle, and has a hollow shaft shape. The valve head member (hollow shaft member) 11 and the shaft-shaped (solid-shaped) shaft end sealing member 12 are configured. The valve head member 11 and the shaft end sealing member 12 are welded between the shaft ends of each other.
 更に、弁傘部材11は、傘形形状の弁傘部11a及び中空軸状の中空軸部(中空軸部材)11bを有しており、弁傘部材11の内部には、中空孔11cが、弁傘部11aと中空軸部11bとに亘って、当該弁傘部11a及び中空軸部11bの形状に沿うように形成されている。そして、中空孔11c内には、冷媒用の金属ナトリウムNが封入されている。 Furthermore, the valve head member 11 has an umbrella-shaped valve head portion 11a and a hollow shaft-shaped hollow shaft portion (hollow shaft member) 11b. Inside the valve head member 11, a hollow hole 11c is formed. It is formed so that the shape of the said valve head part 11a and the hollow shaft part 11b may be followed over the valve head part 11a and the hollow shaft part 11b. And the metal sodium N for refrigerant | coolants is enclosed in the hollow hole 11c.
 以下、弁傘部材11と軸端封止部材12との溶接方法について、詳細に説明する。 Hereinafter, the welding method of the valve head member 11 and the shaft end sealing member 12 will be described in detail.
 先ず、図2(a),(b)は、本発明の第1実施例に係る溶接方法を示したものであって、弁傘部材11と軸端封止部材12とを、電子ビーム溶接法を用いて溶接する場合を説明したものである。 First, FIGS. 2A and 2B show a welding method according to the first embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined by an electron beam welding method. The case where it welds using is demonstrated.
 図2(a),(b)に示すように、先ず、弁傘部材11における中空軸部11bの端面21と、軸端封止部材12の端面31とを突き合わせた後、この突き合わせた状態のものを、その軸心周りに回転させる。次いで、端面21と端面31とを突き合わせることにより形成される溶接部(溶接継手部)に対して、2つの電子ビームEをその径方向外側から照射して、2箇所同時に溶接する。なお、突き合わせた弁傘部材11及び軸端封止部材12を回転させずに、2つの電子ビームEをその軸心周りに回転させるようにしても構わない。 As shown in FIGS. 2A and 2B, first, the end surface 21 of the hollow shaft portion 11b in the valve head member 11 and the end surface 31 of the shaft end sealing member 12 are butted together, Rotate the object around its axis. Next, two electron beams E are irradiated from the outside in the radial direction on the welded portion (welded joint portion) formed by abutting the end surface 21 and the end surface 31, and two locations are welded simultaneously. In addition, you may make it rotate the two electron beams E around the axial center, without rotating the valve head member 11 and the shaft end sealing member 12 which were faced | matched.
 このとき、電子ビームEの照射方向(溶接方向)は、弁傘部材11及び軸端封止部材12の軸心に対して点対照となるような、向き合った2方向となっている。即ち、溶接部に対する照射位置(溶接位置)は、弁傘部材11及び軸端封止部材12の周方向において、位相が180°ずれた位置に設定されている。 At this time, the irradiation direction (welding direction) of the electron beam E is two opposite directions that are point contrasts with respect to the shaft centers of the valve head member 11 and the shaft end sealing member 12. That is, the irradiation position (welding position) with respect to the welded portion is set to a position where the phase is shifted by 180 ° in the circumferential direction of the valve head member 11 and the shaft end sealing member 12.
 従って、弁傘部材11と軸端封止部材12との溶接部に対して、その径方向外側から軸心に向けて、向き合うように照射された2つの電子ビームEによって、同時に溶接を行うことにより、溶接部の倒れを抑制することができる。また、電子ビームEを照射して溶接を行うことにより、溶接部における照射(溶接)面積を小さくすることができるので、熱変形(溶接歪)も抑制することができる。これにより、弁傘部材11と軸端封止部材12との溶接部の品質を向上させることができ、この結果、高品質な中空エンジンバルブ1を製造することができる。 Therefore, welding is simultaneously performed on the welded portion between the valve head member 11 and the shaft end sealing member 12 by the two electron beams E irradiated so as to face each other from the radially outer side toward the shaft center. Thereby, the fall of a welding part can be suppressed. Moreover, since the irradiation (welding) area in a welding part can be made small by irradiating with the electron beam E, a thermal deformation (welding distortion) can also be suppressed. Thereby, the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured.
 なお、上述した溶接方法では、弁傘部材11と軸端封止部材12との溶接部に対して、2つの電子ビームEを1組として照射するようにしているが、その溶接部に、弁傘部材11及び軸端封止部材12の軸心に対して点対称となる2方向から、電子ビームEを照射さえすれば、複数組の電子ビームEを照射しても構わない(図2(a)参照)。これにより、溶接時間の短縮を図ることができる。また、電子ビーム溶接法を採用したが、レーザ溶接法を採用しても、同様の効果を得ることができる。 In the welding method described above, the two electron beams E are irradiated as a set to the welded portion between the valve head member 11 and the shaft end sealing member 12. As long as the electron beam E is irradiated from two directions that are point-symmetric with respect to the axis of the umbrella member 11 and the shaft end sealing member 12, a plurality of sets of electron beams E may be irradiated (FIG. 2 ( a)). Thereby, shortening of welding time can be aimed at. Further, although the electron beam welding method is employed, the same effect can be obtained even when the laser welding method is employed.
 次に、図3(a),(b)及び図4は、本発明の第2実施例に係る溶接方法を示したものであって、弁傘部材11と軸端封止部材12とを、レーザ溶接法を用いて溶接する場合を説明したものである。 Next, FIGS. 3A, 3B, and 4 show a welding method according to a second embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined together. The case where it welds using a laser welding method is demonstrated.
 図3(a),(b)に示すように、先ず、弁傘部材11における中空軸部11bの端面21と、軸端封止部材12の端面31とを突き合わせる。次いで、端面21と端面31とを突き合わせることにより形成される溶接部(溶接継手部)に対して、レーザ光Lをリング状の反射ミラー45を介して照射し、その周方向全域を同時に溶接する。 3A and 3B, first, the end surface 21 of the hollow shaft portion 11b in the valve head member 11 and the end surface 31 of the shaft end sealing member 12 are brought into contact with each other. Next, the laser beam L is applied to the welded portion (welded joint portion) formed by abutting the end surface 21 and the end surface 31 through the ring-shaped reflection mirror 45, and the entire circumferential direction is welded simultaneously. To do.
 このとき、図4に示すように、弁傘部材11と軸端封止部材12との溶接部は、レーザ溶接装置40により生成されたレーザ光Lによって溶接される。このレーザ溶接装置40は、レーザ光Lを発振させるレーザ発振器41と、このレーザ発振器41に接続される光ファイバ42と、この光ファイバ42と対向するように設けられる反射ミラー43と、この反射ミラー43の下方に設けられる結像レンズ群44と、この結像レンズ群44の下方でこれと同軸上に設けられるリング状の反射ミラー45とを備えている。 At this time, as shown in FIG. 4, the welded portion between the valve head member 11 and the shaft end sealing member 12 is welded by the laser light L generated by the laser welding device 40. The laser welding apparatus 40 includes a laser oscillator 41 that oscillates a laser beam L, an optical fiber 42 connected to the laser oscillator 41, a reflection mirror 43 provided to face the optical fiber 42, and the reflection mirror. An imaging lens group 44 provided below 43 and a ring-shaped reflection mirror 45 provided coaxially therewith below the imaging lens group 44 are provided.
 なお、端面21,31同士が突き合わされた弁傘部材11及び軸端封止部材12は、リング状の反射ミラー45の内側において、当該反射ミラー45と同軸となるように配置されることにより、その溶接部に対してレーザ光Lが照射されるようになっている。 In addition, the valve head member 11 and the shaft end sealing member 12 with which the end faces 21 and 31 are abutted with each other are arranged inside the ring-shaped reflection mirror 45 so as to be coaxial with the reflection mirror 45. The laser beam L is irradiated to the welded portion.
 これにより、弁傘部材11と軸端封止部材12とを突き合わせた状態で、レーザ溶接装置40の下方に、これと同軸となるように設置し、レーザ発振器41を駆動させることにより、発振されたレーザ光Lは、光ファイバ42から出力され、反射ミラー43により下方に偏向された後、結像レンズ群44に入力される。次いで、結像レンズ群44に入力されたレーザ光Lは、当該結像レンズ群44によって、設置済みの弁傘部材11及び軸端封止部材12と同軸となるように、リング状に集光される。そして、リング状に集光されたレーザ光Lは、反射ミラー45により内側に偏向されて、弁傘部材11と軸端封止部材12との溶接部の周方向全域を照射する。 As a result, the valve head member 11 and the shaft end sealing member 12 are faced to each other and are installed below the laser welding device 40 so as to be coaxial with the laser welding device 40 and driven by the laser oscillator 41. The laser light L is output from the optical fiber 42, deflected downward by the reflection mirror 43, and then input to the imaging lens group 44. Next, the laser light L input to the imaging lens group 44 is condensed in a ring shape by the imaging lens group 44 so as to be coaxial with the installed valve head member 11 and the shaft end sealing member 12. Is done. The laser beam L condensed in a ring shape is deflected inward by the reflection mirror 45 and irradiates the entire circumferential direction of the welded portion between the valve head member 11 and the shaft end sealing member 12.
 従って、弁傘部材11と軸端封止部材12との溶接部に対して、弁傘部材11及び軸端封止部材12の軸心と同軸となるようにリング状に集光させたレーザ光を、照射することにより、溶接部の倒れを抑制することができる。また、レーザ光Lを照射して溶接を行うことにより、溶接部における照射(溶接)面積を小さくすることができるので、熱変形(溶接歪)も抑制することができる。これにより、弁傘部材11と軸端封止部材12との溶接部の品質を向上させることができ、この結果、高品質な中空エンジンバルブ1を製造することができる。 Therefore, the laser beam condensed in a ring shape so as to be coaxial with the axis of the valve head member 11 and the shaft end sealing member 12 with respect to the welded portion between the valve head member 11 and the shaft end sealing member 12. , It is possible to suppress the collapse of the welded portion. Moreover, since the irradiation (welding) area in a welding part can be made small by irradiating with the laser beam L, a thermal deformation (welding distortion) can also be suppressed. Thereby, the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured.
 なお、上述した第1実施例及び第2実施例では、弁傘部材11と軸端封止部材12との間の開先形状(溶接部)を、一平面である端面21,31同士を突き合わせたI形としているが、例えば、図5(a),(b)に示すような開先形状としても構わない。 In the first and second embodiments described above, the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is abutted against the end surfaces 21 and 31 that are one plane. For example, a groove shape as shown in FIGS. 5A and 5B may be used.
 図5(a)に示すように、軸端封止部材12の端面32aには、弁傘部材11の中空孔11cと嵌合する円柱状の嵌合部32bが形成されている。そして、弁傘部材11における中空軸部11bの端面21と軸端封止部材12の端面32aとの突き合わせ時に、嵌合部32bを中空孔11cに嵌合させる。 As shown in FIG. 5A, a columnar fitting portion 32b that fits into the hollow hole 11c of the valve head member 11 is formed on the end surface 32a of the shaft end sealing member 12. Then, when the end surface 21 of the hollow shaft portion 11b in the valve umbrella member 11 and the end surface 32a of the shaft end sealing member 12 are abutted, the fitting portion 32b is fitted into the hollow hole 11c.
 また、図5(b)に示すように、弁傘部材11の中空軸11bの端部には、その外径が先端に向かうに従って漸次小さくなるように傾斜した外周傾斜面23が形成されている。一方、軸端封止部材12の端部には、その内径が先端に向かうに従って漸次大きくなるように傾斜した内周傾斜面33が形成されている。そして、弁傘部材11の中空軸部11bと軸端封止部材12との突き合わせ時に、それらの傾斜面23,33同士を密着させる。 Moreover, as shown in FIG.5 (b), the outer peripheral inclined surface 23 inclined so that the outer diameter may become small gradually as the outer diameter goes to a front-end | tip is formed in the edge part of the hollow shaft 11b of the valve head member 11. As shown in FIG. . On the other hand, an inner peripheral inclined surface 33 is formed at the end of the shaft end sealing member 12 so that its inner diameter gradually increases as it goes toward the tip. Then, when the hollow shaft portion 11b of the valve umbrella member 11 and the shaft end sealing member 12 are brought into contact with each other, the inclined surfaces 23 and 33 are brought into close contact with each other.
 従って、図5(a),(b)に示すような開先形状とすることにより、弁傘部材11と軸端封止部材12との溶接部の倒れや位置ずれを抑制することができると共に、溶接により発生した内ばりの中空孔11c内への落下を防止することができる。 Therefore, by adopting the groove shape as shown in FIGS. 5A and 5B, it is possible to suppress the collapse and displacement of the welded portion between the valve head member 11 and the shaft end sealing member 12. The fall of the inner beam generated by welding into the hollow hole 11c can be prevented.
 また、上述した第1実施例及び第2実施例のように、中空軸状の弁傘部材11と軸状の軸端封止部材12とを溶接する場合には、弁傘部材11が中空状となる分、それらの間において熱容量差が生じ易くなる。そこで、熱容量が小さい弁傘部材11対して、液体や気体等を用いて冷却するようにしても構わない。このような冷却手段を用いて、溶接中に弁傘部材11を冷却することにより、弁傘部材11と軸端封止部材12との間の熱容量差を小さくすることができるので、溶接部の品質を安定させることができる。また、弁傘部材11を冷却することにより、中空孔11c内の内圧を抑制することができるので、封入する金属ナトリウムNの溶接部からの噴き出しを防止することができる。 Further, when the hollow shaft-shaped valve umbrella member 11 and the shaft-shaped shaft end sealing member 12 are welded as in the first and second embodiments described above, the valve umbrella member 11 is hollow. Therefore, a difference in heat capacity is likely to occur between them. Therefore, the valve head member 11 having a small heat capacity may be cooled using liquid, gas, or the like. By using such a cooling means to cool the valve head member 11 during welding, the difference in heat capacity between the valve head member 11 and the shaft end sealing member 12 can be reduced. The quality can be stabilized. Moreover, since the internal pressure in the hollow hole 11c can be suppressed by cooling the valve umbrella member 11, the blowout from the welding part of the metal sodium N to seal can be prevented.
 更に、上述した第1実施例及び第2実施例では、真空状態または減圧状態の中で、溶接を行うようにしても構わない。これにより、中空孔11c内への空気の侵入を防止して、金属ナトリウムNの発火を防止することができると共に、溶接時の溶け込みを安定化させることができる。 Furthermore, in the first embodiment and the second embodiment described above, welding may be performed in a vacuum state or a reduced pressure state. Thereby, the penetration | invasion of the air into the hollow hole 11c can be prevented, the ignition of the metallic sodium N can be prevented, and the penetration at the time of welding can be stabilized.
 次に、図6(a),(b)は、本発明の第3実施例に係る溶接方法を示したものであって、弁傘部材11と軸端封止部材12とを、抵抗溶接法(圧接法)を用いて溶接する場合を説明したものである。 Next, FIGS. 6A and 6B show a welding method according to a third embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are joined by resistance welding. The case where it welds using (pressure welding method) is demonstrated.
 図6(a)に示すように、軸端封止部材12の端部には、外周傾斜部34aと嵌合部34bとが、その先端に向けて順に連続して形成されている。外周傾斜部34aは、その外径が先端に向かうに従って漸次小さくなるように形成されると共に、中空孔11cの開口周縁部22と線接触可能で、且つ、中空孔11c内に挿入可能となっている。また、嵌合部34bは、外周傾斜部34aの先端から連続的に形成されると共に、中空孔11cと嵌合可能となっている。なお、開口周縁部22は、中空孔11cと端面21とからなる角部(中空孔11cの先端角部)のことである。 As shown in FIG. 6 (a), an outer peripheral inclined portion 34a and a fitting portion 34b are successively formed at the end of the shaft end sealing member 12 in order toward the tip. The outer peripheral inclined portion 34a is formed such that its outer diameter gradually decreases toward the tip, can be in line contact with the opening peripheral edge portion 22 of the hollow hole 11c, and can be inserted into the hollow hole 11c. Yes. The fitting portion 34b is formed continuously from the tip of the outer peripheral inclined portion 34a and can be fitted to the hollow hole 11c. In addition, the opening peripheral part 22 is a corner | angular part (tip corner | angular part of the hollow hole 11c) which consists of the hollow hole 11c and the end surface 21. FIG.
 そして、弁傘部材11と軸端封止部材12とを突き合わせると、開口周縁部22と外周傾斜部34aとが線接触すると共に、外周傾斜部34aの先端が中空孔11c内に挿入され、更に、嵌合部34bが中空孔11cと嵌合する。この結果、中空孔11cと外周傾斜部34aと嵌合部34bとの間には、環状の隙間が形成され、この隙間は、ばり受け部34cとなる。 Then, when the valve umbrella member 11 and the shaft end sealing member 12 are brought into contact with each other, the opening peripheral edge portion 22 and the outer peripheral inclined portion 34a are in line contact, and the distal end of the outer peripheral inclined portion 34a is inserted into the hollow hole 11c. Furthermore, the fitting portion 34b is fitted into the hollow hole 11c. As a result, an annular gap is formed between the hollow hole 11c, the outer peripheral inclined portion 34a, and the fitting portion 34b, and this gap becomes the flash receiving portion 34c.
 これにより、上述したように、弁傘部材11と軸端封止部材12とを突き合わせた状態で、これらに電流を流して加熱し、軸心方向から圧力を加えることにより、それらの溶接部に対して、抵抗溶接を行うことができる。また、このような抵抗溶接により発生した内ばりは、ばり受け部34c内に充填される(図6(b)参照)。 Thereby, as mentioned above, in a state where the valve head member 11 and the shaft end sealing member 12 are in contact with each other, an electric current is passed through them to heat them, and pressure is applied from the axial direction to these welds. On the other hand, resistance welding can be performed. Further, the inner beam generated by such resistance welding is filled in the beam receiving portion 34c (see FIG. 6B).
 従って、弁傘部材11と軸端封止部材12との突き合わせ時に、外周傾斜部34aを開口周縁部22に線接触させて中空孔11c内に挿入すると共に、嵌合部34bを中空孔11cに嵌合させて、ばり受け部34cを形成し、このようにして得られた溶接部に対して、抵抗溶接を行うことにより、溶接部の倒れや位置ずれを抑制することができる。また、開口周縁部22と外周傾斜部34aとが線接触するため、接触電気抵抗による発熱が起こり易くなり、溶接部の品質を均一にすることができる。これにより、弁傘部材11と軸端封止部材12との溶接部の品質を向上させることができ、この結果、高品質な中空エンジンバルブ1を製造することができる。更に、ばり受け部34cを形成することにより、抵抗溶接により発生した内ばりの中空孔11c内への落下を防止することができる。 Accordingly, when the valve head member 11 and the shaft end sealing member 12 are brought into contact with each other, the outer peripheral inclined portion 34a is brought into line contact with the opening peripheral edge portion 22 and inserted into the hollow hole 11c, and the fitting portion 34b is inserted into the hollow hole 11c. By fitting and forming the beam receiving portion 34c and performing resistance welding on the welded portion thus obtained, the welded portion can be prevented from being tilted or displaced. Further, since the opening peripheral edge portion 22 and the outer peripheral inclined portion 34a are in line contact, heat generation due to contact electric resistance is likely to occur, and the quality of the welded portion can be made uniform. Thereby, the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured. Furthermore, by forming the beam receiving portion 34c, it is possible to prevent the inner beam generated by resistance welding from falling into the hollow hole 11c.
 なお、上述した第3実施例では、弁傘部材11と軸端封止部材12との間の開先形状(溶接部)を、突き合わせた部材間の線接触及び嵌合からなるものとしているが、例えば、図7(a),(b)に示すような開先形状としても構わない。 In the third embodiment described above, the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is formed by line contact and fitting between the butted members. For example, a groove shape as shown in FIGS. 7A and 7B may be used.
 図7(a)に示すように、軸端封止部材12の端部には、外周傾斜部34aのみが形成されている。これにより、弁傘部材11と軸端封止部材12との突き合わせ時においては、開口周縁部22と外周傾斜部34aとが線接触するため、接触電気抵抗による発熱が起こり易くなり、溶接部の品質を均一にすることができる。 7A, only the outer peripheral inclined portion 34a is formed at the end of the shaft end sealing member 12. As shown in FIG. As a result, when the valve head member 11 and the shaft end sealing member 12 are brought into contact with each other, the opening peripheral edge portion 22 and the outer peripheral inclined portion 34a are in line contact with each other. Quality can be made uniform.
 また、図7(b)に示すように、軸端封止部材12の端部には、外周傾斜部35aと嵌合部35bとが、その先端に向けて順に連続して形成されている。外周傾斜部35aは、その外径が先端に向かうに従って漸次小さくなるように形成されると共に、中空軸部11bの端面21と対向するようになっている。また、嵌合部35bは、外周傾斜部35aの先端から連続的に形成されると共に、中空孔11cと嵌合可能となっている。 Moreover, as shown in FIG.7 (b), the outer peripheral inclination part 35a and the fitting part 35b are successively formed in the end part of the axial end sealing member 12 toward the front-end | tip. The outer peripheral inclined portion 35a is formed so that its outer diameter gradually decreases toward the tip, and is opposed to the end surface 21 of the hollow shaft portion 11b. The fitting portion 35b is formed continuously from the tip of the outer peripheral inclined portion 35a and can be fitted to the hollow hole 11c.
 そして、弁傘部材11と軸端封止部材12との突き合わせ時に、嵌合部35bを中空孔11cに嵌合させる。従って、弁傘部材11と軸端封止部材12との溶接部の倒れや位置ずれを抑制することができ、当該溶接部の品質を向上させることができる。 Then, when the valve head member 11 and the shaft end sealing member 12 are butted together, the fitting portion 35b is fitted into the hollow hole 11c. Therefore, it is possible to prevent the welded portion between the valve head member 11 and the shaft end sealing member 12 from falling down and being displaced, and the quality of the welded portion can be improved.
 次に、図8(a),(b)は、本発明の第4実施例に係る溶接方法を示したものであって、弁傘部材11と軸端封止部材12とを、摩擦溶接法(圧接法)を用いて溶接する場合を説明したものとなっている。 Next, FIGS. 8A and 8B show a welding method according to a fourth embodiment of the present invention, in which the valve head member 11 and the shaft end sealing member 12 are friction-welded. The case of welding using the (pressure welding method) is described.
 図8(a)に示すように、軸端封止部材12の端面36aには、突起部36bと嵌合部36cとが、その先端に向けて順に連続して形成されている。突起部36bは、その外径が先端に向かうに従って漸次小さくなるように、端面36aの中央部に形成されると共に、中空孔11c内に挿入可能となっている。また、嵌合部36cは、突起部36bの先端から連続的に形成されると共に、中空孔11cと嵌合可能となっている。 As shown in FIG. 8 (a), on the end surface 36a of the shaft end sealing member 12, a protruding portion 36b and a fitting portion 36c are successively formed toward the tip. The protrusion 36b is formed at the center of the end surface 36a so that its outer diameter gradually decreases toward the tip, and can be inserted into the hollow hole 11c. The fitting portion 36c is formed continuously from the tip of the protrusion 36b and can be fitted to the hollow hole 11c.
 そして、弁傘部材11の端面21と軸端封止部材12の端面36aとを突き合わせると、突起部36bが中空孔11c内に挿入されると共に、嵌合部36cが中空孔11cに嵌合する。この結果、中空孔11cと突起部36bと嵌合部36cとの間には、環状の隙間が形成され、この隙間は、ばり受け部36dとなる。 When the end face 21 of the valve head member 11 and the end face 36a of the shaft end sealing member 12 are brought into contact with each other, the protrusion 36b is inserted into the hollow hole 11c and the fitting part 36c is fitted into the hollow hole 11c. To do. As a result, an annular gap is formed between the hollow hole 11c, the projecting portion 36b, and the fitting portion 36c, and this gap becomes a flash receiving portion 36d.
 これにより、上述したように、弁傘部材11と軸端封止部材12とを突き合わせた状態で、これらに軸方向の圧力を加えながら、少なくともいずれか一方を回転させ、接触した端面21,36a間に摩擦熱を発生させる。次いで、摩擦熱が圧接に十分な状態に達したときに、回転を停止させ、そのまま軸方向に圧力を加えることにより、それらの溶接部に対して、摩擦溶接を行うことができる。また、このような摩擦溶接により発生した内ばりは、ばり受け部36d内に充填される(図8(b)参照)。 Thus, as described above, in a state where the valve head member 11 and the shaft end sealing member 12 are in contact with each other, at least one of them is rotated while applying axial pressure thereto, and the contacted end surfaces 21 and 36a are in contact with each other. Generate frictional heat in between. Subsequently, when the frictional heat reaches a state sufficient for pressure welding, the rotation is stopped, and the pressure is applied in the axial direction as it is, so that friction welding can be performed on those welded portions. Further, the inner beam generated by such friction welding is filled in the beam receiving portion 36d (see FIG. 8B).
 従って、弁傘部材11の端面21と軸端封止部材12の端面36aとの突き合わせ時に、突起部36bを中空孔11c内に挿入させると共に、嵌合部36cを中空孔11cに嵌合させて、ばり受け部36dを形成し、このようにして得られた溶接部に対して、摩擦溶接を行うことにより、溶接部の倒れや位置ずれを抑制することができる。これにより、弁傘部材11と軸端封止部材12との溶接部の品質を向上させることができ、この結果、高品質な中空エンジンバルブ1を製造することができる。また、ばり受け部36dを形成することにより、摩擦溶接により発生した内ばりの中空孔11c内への落下を防止することができる。 Therefore, when the end face 21 of the valve head member 11 and the end face 36a of the shaft end sealing member 12 are abutted, the protrusion 36b is inserted into the hollow hole 11c, and the fitting part 36c is fitted into the hollow hole 11c. By forming the beam receiving portion 36d and performing friction welding on the welded portion thus obtained, the welded portion can be prevented from falling or being displaced. Thereby, the quality of the welding part of the valve head member 11 and the shaft end sealing member 12 can be improved, and as a result, the high quality hollow engine valve 1 can be manufactured. Further, by forming the beam receiving portion 36d, it is possible to prevent the inner beam generated by friction welding from dropping into the hollow hole 11c.
 なお、上述した第4実施例では、弁傘部材11と軸端封止部材12との間の開先形状(溶接部)を、突き合わせた部材間の面接触及び嵌合からなるものとしているが、例えば、図9に示すような開先形状としても構わない。 In the fourth embodiment described above, the groove shape (welded portion) between the valve head member 11 and the shaft end sealing member 12 is composed of surface contact and fitting between the butted members. For example, a groove shape as shown in FIG. 9 may be used.
 図9に示すように、軸端封止部材12の端面36aには、突起部36bのみが形成されている。これにより、弁傘部材11と軸端封止部材12との突き合わせ時においては、溶接部の位置ずれを抑制することができる。 As shown in FIG. 9, only the protrusion 36 b is formed on the end surface 36 a of the shaft end sealing member 12. Thereby, the position shift of a welding part can be suppressed at the time of abutting of the valve head member 11 and the shaft end sealing member 12.
 本発明は、生産性の向上を図ることができる中空エンジンバルブの溶接方法に適用可能である。 The present invention can be applied to a welding method for a hollow engine valve capable of improving productivity.

Claims (7)

  1.  中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
     前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせることにより形成される溶接部に、前記中空軸部材及び前記軸端封止部材の軸心に対して点対称となる2方向から同時に電子ビームまたはレーザ光を照射し、
     前記端面同士が突き合わされた前記中空軸部材及び前記軸端封止部材と、電子ビームまたはレーザ光とを、前記中空軸部材及び前記軸端封止部材の軸心周りに相対的に回転させ、
     前記中空軸部材と前記軸端封止部材とを溶接する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
    The welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member is point-symmetric with respect to the axial center of the hollow shaft member and the shaft end sealing member 2 Simultaneously irradiate an electron beam or laser light from the direction,
    The hollow shaft member and the shaft end sealing member with which the end faces are butted together, and an electron beam or a laser beam are relatively rotated around the axis of the hollow shaft member and the shaft end sealing member,
    Welding the hollow shaft member and the shaft end sealing member. A method for welding a hollow engine valve.
  2.  中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
     前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせることにより形成される溶接部の周方向全域に、前記中空軸部材及び前記軸端封止部材の軸心と同軸となるようにリング状に集光させたレーザ光を照射し、
     前記中空軸部材と前記軸端封止部材とを溶接する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
    Coaxial with the axial center of the hollow shaft member and the shaft end sealing member over the entire circumferential direction of the welded portion formed by abutting the end surface of the hollow shaft member and the end surface of the shaft end sealing member. Irradiate a laser beam condensed in a ring shape like
    Welding the hollow shaft member and the shaft end sealing member. A method for welding a hollow engine valve.
  3.  請求項1または2に記載の中空エンジンバルブの溶接方法において、
     前記軸端封止部材の端面に、前記中空軸部材の中空孔と嵌合する嵌合部を形成する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In the welding method of the hollow engine valve of Claim 1 or 2,
    A hollow engine valve welding method, wherein a fitting portion that fits into a hollow hole of the hollow shaft member is formed on an end surface of the shaft end sealing member.
  4.  請求項1または2に記載の中空エンジンバルブの溶接方法において、
     前記中空軸部材の端面を、その外径が先端に向かうに従って漸次小さくなるように傾斜した傾斜面とする一方、
     前記軸端封止部材の端面を、その内径が先端に向かうに従って漸次大きくなるように傾斜した傾斜面とする
     ことを特徴とする中空エンジンバルブの溶接方法。
    In the welding method of the hollow engine valve of Claim 1 or 2,
    While the end surface of the hollow shaft member is an inclined surface that is inclined so that its outer diameter gradually decreases toward the tip,
    A method for welding a hollow engine valve, wherein the end surface of the shaft end sealing member is an inclined surface that is inclined so that its inner diameter gradually increases toward the tip.
  5.  請求項1または2に記載の中空エンジンバルブの溶接方法において、
     溶接時に前記中空軸部材を冷却手段により冷却する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In the welding method of the hollow engine valve of Claim 1 or 2,
    A hollow engine valve welding method, wherein the hollow shaft member is cooled by a cooling means during welding.
  6.  中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
     前記軸端封止部材は、
     その外径が先端に向かうに従って漸次小さくなるように形成され、前記中空軸部材における中空孔の開口周縁部と線接触可能で、且つ、前記中空孔内に挿入可能な外周傾斜部と、
     前記外周傾斜部の先端に設けられ、前記中空孔と嵌合可能な嵌合部とを備え、
     前記外周傾斜部を前記開口周縁部に線接触させて前記中空孔内に挿入すると共に、前記嵌合部を前記中空孔に嵌合させることにより、前記外周傾斜部と前記嵌合部と前記中空孔との間に、環状の隙間を形成し、
     前記外周傾斜部と前記中空孔とを圧接しながら、この圧接によって発生したばりを前記隙間に充填する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
    The shaft end sealing member is
    The outer diameter is formed so as to gradually decrease toward the tip, and can be in line contact with the opening peripheral edge of the hollow hole in the hollow shaft member, and can be inserted into the hollow hole.
    Provided at the tip of the outer peripheral inclined portion, comprising a fitting portion that can be fitted with the hollow hole,
    The outer peripheral inclined portion, the fitting portion, and the hollow are formed by inserting the outer peripheral inclined portion into the hollow hole while making line contact with the peripheral edge portion of the opening and fitting the fitting portion into the hollow hole. An annular gap is formed between the holes,
    A welding method for a hollow engine valve, wherein the gap generated by the pressure welding is filled in the gap while the outer peripheral inclined portion and the hollow hole are being pressure-welded.
  7.  中空軸状の中空軸部材と軸状の軸端封止部材とを互いに溶接することにより得られる中空エンジンバルブの溶接方法において、
     前記軸端封止部材は、
     前記中空軸部材の端面と接する端面と、
     前記軸端封止部材の端面の中央部で、且つ、その外径が先端に向かうに従って漸次小さくなるように形成され、前記中空軸部材の中空孔内に挿入可能な突起部と、
     前記突起部の先端に設けられ、前記中空孔と嵌合可能な嵌合部とを備え、
     前記中空軸部材の端面と前記軸端封止部材の端面とを突き合わせ、前記突起部を前記中空孔内に挿入すると共に、前記嵌合部を前記中空孔に嵌合させることにより、前記突起部と前記嵌合部と前記中空孔との間に、環状の隙間を形成し、
     前記中空軸部材の端面と前記軸端封止部材の端面とを圧接しながら、この圧接によって発生したばりを前記隙間に充填する
     ことを特徴とする中空エンジンバルブの溶接方法。
    In a welding method for a hollow engine valve obtained by welding a hollow shaft-shaped hollow shaft member and a shaft-shaped shaft end sealing member to each other,
    The shaft end sealing member is
    An end surface in contact with an end surface of the hollow shaft member;
    A projection that can be inserted into the hollow hole of the hollow shaft member, at the center of the end surface of the shaft end sealing member, and formed so that its outer diameter gradually decreases toward the tip;
    Provided at the tip of the protrusion, and includes a fitting portion that can be fitted into the hollow hole,
    The end face of the hollow shaft member and the end face of the shaft end sealing member are abutted, the protrusion is inserted into the hollow hole, and the fitting portion is fitted into the hollow hole, whereby the protrusion And forming an annular gap between the fitting portion and the hollow hole,
    A method for welding a hollow engine valve, wherein the gap generated by the pressure contact is filled in the gap while pressing the end surface of the hollow shaft member and the end surface of the shaft end sealing member.
PCT/JP2011/073478 2010-12-08 2011-10-13 Hollow engine valve welding method WO2012077405A1 (en)

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WO2018149610A1 (en) * 2016-02-17 2018-08-23 Mahle International Gmbh Internal combustion engine with at least one hollow-head valve
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JP6248252B2 (en) * 2013-03-11 2017-12-20 国立大学法人 熊本大学 Bonded body of crystalline metal body and metal glass body and method for manufacturing
JP6579983B2 (en) * 2016-03-18 2019-09-25 日立オートモティブシステムズ株式会社 High energy beam welding quality judgment method, quality judgment device using the judgment method, and welding management system using the judgment method
CN110605478B (en) * 2018-06-14 2022-03-15 大族激光科技产业集团股份有限公司 Laser symmetrical welding equipment and laser symmetrical welding method

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WO2018149610A1 (en) * 2016-02-17 2018-08-23 Mahle International Gmbh Internal combustion engine with at least one hollow-head valve
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