WO2012062566A1 - Laundry detergent composition - Google Patents

Laundry detergent composition Download PDF

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Publication number
WO2012062566A1
WO2012062566A1 PCT/EP2011/068627 EP2011068627W WO2012062566A1 WO 2012062566 A1 WO2012062566 A1 WO 2012062566A1 EP 2011068627 W EP2011068627 W EP 2011068627W WO 2012062566 A1 WO2012062566 A1 WO 2012062566A1
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WIPO (PCT)
Prior art keywords
alkyl
composition according
surfactant
composition
hydroxamate
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PCT/EP2011/068627
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French (fr)
Inventor
Anthony Mckee
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Unilever Nv
Unilever Plc
Hindustan Unilever Limited
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Publication of WO2012062566A1 publication Critical patent/WO2012062566A1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/65Mixtures of anionic with cationic compounds
    • C11D1/652Mixtures of anionic compounds with carboxylic amides or alkylol amides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/52Carboxylic amides, alkylolamides or imides or their condensation products with alkylene oxides

Definitions

  • the present invention relates to the use of hydroxamic acid and its corresponding salts in laundry detergent compositions with low levels of zeolite and phosphate builder, leading to
  • Improvement of stain removal is one of the constant goals of the detergent industry, as this may lead to savings on the use of chemicals in detergent compositions, or may lead to washing at lower temperatures, and/or for shorter times, and therewith saving energy. Therefore, there is still an interest to improve the detergency effect, especially the primary detergency effect of laundry detergent compositions on textile stains, for example particulate stains, such as stains comprising soils or clay, or plant based stains, such as grass. Especially
  • particulate stains are difficult to remove during the
  • Hydroxamic acids are a class of chemical compounds in which a hydroxylamine is inserted into a carboxylic acid.
  • the general structure of a hydroxamic acid is the following: o (Formula 1) in which R is an organic residue, for example alkyl or
  • hydroxamic acid may be present as its corresponding alkali metal salt, or hydroxamate.
  • the hydroxamates may conveniently be formed from the
  • L + is a monovalent cation such as for example the alkali metals (e.g. potassium, sodium), or ammonium or a substituted
  • Hydroxamic acids and hydroxamates are known to be useful as metal chelators. They have also been used in detergent
  • compositions in order to improve bleaching performance, as well as use as a builder substance.
  • EP 388 389 A2 discloses bleach free under built liquid
  • Hydroxamic acids as in formula 1 are disclosed, wherein R 1 represents an optionally substituted straight- or branched chain C5-C2 1 alkyl or C5-C2 1 alkenyl group or an optionally-substituted phenyl group, and R 2 represents hydrogen, or an optionally substituted C 1 -C6 alkyl group, or an optionally-substituted phenyl group.
  • R 1 represents an optionally substituted straight- or branched chain C5-C2 1 alkyl or C5-C2 1 alkenyl group or an optionally-substituted phenyl group
  • R 2 represents hydrogen, or an optionally substituted C 1 -C6 alkyl group, or an optionally-substituted phenyl group.
  • One of the examples shows an improved bleaching performance when a hydroxamate is used in a detergent composition in hard water (20° German hardness, which is about 143 milligram calcium per litre) .
  • the examples use C ⁇ 2 linear, C ⁇ 2 branched, C13 branched and Ci8 hydroxamates in detergent formulations comprising mixtures of anionic surfactant and nonionic surfactant.
  • examples I, II and IV there is an excess of nonionic surfactant of at least 1.25 to 1 and in example III there is 100% anionic surfactant.
  • the liquids also contain at least 6 wt% ethanol, which assists in solubilising the long chain hydroxamates.
  • EP 384 912 A2 discloses the use of hydroxamic acids and their derivatives as stabilizers for peroxygen bleach compounds in built, mainly granular, detergent compositions.
  • US 4,863,636 discloses liquid detergent compositions comprising one or more detersive surfactants and one or more of N- hydroxyimide or carboxy hydroxamic acid detergent additives. These compounds serve as active metal ion chelants, leading to improved stain removal.
  • WO 97/48786 discloses a multicomponent system for use with detergent substances, containing an oxidation catalyst, a suitable oxidant, at least one mediator that has been selected from the group of, among others, hydroxamic acids and hydroxamic acid derivatives, a co-mediator, and optionally a low quantity of at least one free amine of each inserted mediator. This system leads to improved bleach function of the detergent, and less consumption of a mediator.
  • GB 1317445 discloses detergent compositions comprising an alkali-metal salt of a hydroxamic acid. The function of this salt is to prevent the corrosion of copper and copper alloys that is utilised in the construction of the washing machines.
  • Copending patent application PCT/EP2009/067193 describes laundry detergent formulations comprising (a) 0.5 to 20% by weight hydroxamic acid or its corresponding hydroxamate, and additionally (b) 3 to 80% by weight of surfactant, whereby the weight ration of (a) to (b) lies in the range of 1:5 to 1:15. It is also shown in this document that the primary detergent effect, especially on red clay particulate soil, can be
  • the surfactant system present in the detergent formulation of PCT/EP2009/067193 comprises (i) anionic surfactant and (iii) nonionic surfactant wherein the weight ratio of (i) to (ii) lies in the range of 1:1.1 to 19:1.
  • anionic surfactant in which a first type is alkyl sulphonate.
  • Laundry detergents need to be able to remove every day dirt and stains that are commonly found in a wash load.
  • the present invention provides a laundry detergent composition
  • a laundry detergent composition comprising
  • R 1 is a straight or branched C4- C20 alkyl, or a straight or branched substituted C4- C20 alkyl, or a straight or branched C4- C20 alkenyl, or a straight or branched substituted C4- C20 alkenyl, or an alkyl ether group CH 3 ( CH2 ) n (EO) m wherein n is from 2 to 20 and m is from 1 to 12, or a substituted alkyl ether group CH 3 ( CH2 ) n (EO) m wherein n is from 2 to 20 and m is from 1 to 12, and the types of substitution include one or more of -NH 2 , -OH, -S-, -0-, -COOH, and
  • R 2 is selected from hydrogen and a moiety that forms part of a cyclic structure with a branched R 1 group
  • detersive surfactant system comprising two different types of anionic surfactant of which a first type is alkyl benzene sulphonate,
  • surfactants lies in the range 98:2 to 2:98, and the weight ratio a) to b) lies in the range of less than 1: 10 to 1: 400, and
  • zeolite and phosphate builders are each present at less than 5 wt% and ethanol is present at a level of less than 5 wt%.
  • references to a number of carbon atoms include mixed chain length materials provided that some of the hydroxamate material falls within the ranges specified and the ratios and amounts are determined by excluding any material falling outside of the specified range.
  • hydrotrope system comprising propylene glycol and glycerol at levels of at least 6 wt%, more preferably at least 10 wt%.
  • the detergent composition of the invention comprises a surfactant system wherein the second type of anionic surfactant is selected from the group consisting of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate. More preferably, the second type of surfactant is an alkyl ether sulphate. Furthermore, the weight ratio of the two anionic surfactants in said surfactant system lies preferably in the range 80:20 to 20:80.
  • the preferred hydroxamates present in the composition of the invention are those where R 2 is Hydrogen and R 1 is Cs to C1 alkyl, preferably normal alkyl, most preferably saturated.
  • the detergent composition is preferably used in aqueous wash liquor, but may comprise one or more solvents suitable for use for domestic laundry purposes.
  • the improved stain removal occurs during the main wash of the laundry process, i.e. preferably the laundry detergent composition in which the hydroxamates are used is a main wash product.
  • the wash liquor is preferably free of formate salts. Furthermore, it is
  • composition may comprise from 1 to 15 wt% soap.
  • preferred soaps are made from saturated fatty acids.
  • compositions comprise at least 0.5 wt% of soil release polymer. This improves the multiwash performance of the detergent system for the removal of the clay. Inclusion of at least 0.5 wt% anti redeposition polymer is also
  • detergency soil removal meaning that there is an increased level of soil in the wash liquor, which must then be prevented from redeposition onto the same or a different piece of fabric.
  • surfactant system for optimum particulate red clay soil removal lies in the range of less than 1:10 to 1:100.
  • the invention also extends to the use of 0.005 to 20 wt%, preferably 0.01 to 10 wt%, hydroxamic acid or its corresponding hydroxamate of the structure: R1
  • R 1 is a Cs to C1 normal alkyl group
  • R 2 is a
  • composition further comprises from 3 to 80 wt% of a detersive surfactant system comprising two
  • anionic surfactant of which a first type is alkyl sulphonate is alkyl sulphonate; and optionally other ingredients to 100 %wt, wherein the weight ratio of the hydroxamic acid or its
  • corresponding hydroxamate to the surfactant system lies in the range of less than 1:10 to 1:400.
  • the hydroxamate may be incorporated within the laundry
  • detergent composition in any suitable fashion within the knowledge of a person of ordinary skill in the art.
  • hydroxamic acid' or hydroxamate' this encompasses both hydroxamic acid and the corresponding hydroxamate (salt of hydroxamic acid), unless indicated otherwise.
  • x wt%' is to be understood as % by weight of the total composition.
  • the stained fabric is treated with the laundry detergent composition comprising hydroxamate according to the invention and the primary detergency is the measured stain removal by the laundry composition on the stain.
  • This is a separate process to so-called soil release using a polymer, which is treatment of fabric with a polymer (through a wash or other such treatment) , with subsequent staining of the fabric, the soil release polymer having the effect of the easier removal of the stain.
  • molecular weights of monomers and polymers are expressed as weight average molecular weights, except where otherwise specified.
  • the textile/ fabric substrates used can be any typical
  • textile/ fabric substrate such as cotton (woven, knitted & denim) , polyester (woven, knitted & micro fibre) , nylon, silk, polycotton (polyester/cotton blends), polyester elastane, cotton elastane, viscose rayon, acrylic or wool.
  • Particularly suitable textile/ fabric substrates are cotton, polycotton and polyester substrates.
  • Particulate stains are stains comprising for example dirt, soil, clay, grass, mud or soot. They are predominately solid in nature and come into contact with fabrics in the course of their regular use. Hydroxamic acid and derivatives
  • R 1 is an alkyl ether group CH 3 (CH 2 ) n (EO) m wherein n is from 2 to 20 and m is from 1 to 12 then the alkyl moiety terminates this side group.
  • R 1 is chosen from the group consisting of C , C5, Ce, C 7 , C 8 , C9, C 10 , C 11 , or C 12 or C1 normal alkyl group, most preferably R 1 is at least a Cs-i normal alkyl group. When the Cs material is used this is called octyl hydroxamic acid.
  • the potassium salt is particularly useful.
  • hydroxamic acids whilst less preferred, are suitable for use in the present invention.
  • suitable compounds include, but are not limited to, the following compounds :
  • hydroxamic acids are commercially available. Without wishing to be bound by theory, we believe that the hydroxamate acts by binding to metal ions that are present in the soil on the fabric. This binding action, which is, in effect, the known sequestrant property of the hydroxamate is not, in itself, of any use to remove the soil from the fabric.
  • the key is the "tail" of the hydroxamate i.e. the group R 1 minus any branching that folds back onto the amate Nitrogen via group R 2 .
  • the tail is selected to have an affinity for the surfactant system.
  • optimised surfactant system is further enhanced by the use of the hydroxamate as it, in effect, labels the difficult to remove particulate material (clay) as "soil” for removal by the surfactant system acting on the hydroxamate molecules now fixed to the particulates via their binding to the metal ions embedded in the clay type particulates.
  • hydroxamic acids act as a linker molecule facilitating the removal and suspension of the
  • detergent compositions may lead to reduced soil release, as the surface charges of the soils are less negative as compared to the higher pH during the conventional well built and buffered laundering processes, achieved with conventional zeolite or phosphate built powder products. This surface charge of the soil may lead to increased repellence of the surfactants by the soil, possibly leading to reduced release of the soil.
  • the hydroxamates are used in liquid detergent compositions, and more preferred the detersive surfactant concentration in said liquid detergent compositions is from 20 to 80 wt%.
  • the hydroxamates have a higher affinity for transition metals, like iron, than for alkaline earth metals like calcium and magnesium, therefore the hydroxamic acid primarily acts to improve the removal of soil on fabric, especially particulate soils, and not additionally as a builder for calcium and magnesium. This selectively is especially beneficial if the laundering composition is underbuilt; especially when it comprises less than 5 wt% zeolite or phosphate builder.
  • the laundry detergent composition in which the hydroxamate is used comprises a detersive surfactant system at a concentration from 3 to 80 wt%.
  • a detersive surfactant system we mean that the surfactants therein provide a detersive, i.e. cleaning effect to textile fabrics treated as part of a laundering process.
  • Other surfactants which are not detersive
  • surfactants can be used as part of the composition.
  • the detersive surfactant is present at a level of from 5 to 60 wt%, more preferably from 10 to 50 wt%. Even more preferably, the detersive surfactant system comprises at least
  • any surfactant may be used as detersive
  • surfactants including anionic, nonionic, cationic, and
  • amphoteric or zwitterionic surfactants or combinations of these, provided that there are two types of anionic surfactant present as specified hereinabove.
  • Cationic surfactant may optionally be present as part of the detersive surfactant.
  • Anionic surfactant may be present at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more preferably from 1.5 to 25 wt%.
  • Nonionic surfactant may be incorporated at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more
  • the ratio of the two types of anionic surfactant present is from 98:2 to 2:98, more
  • nonionic and anionic surfactants of the present invention are nonionic and anionic surfactants of the present invention.
  • surfactant system may be chosen from the surfactants described in 'Surface Active Agents' Vol. 1, by Schwartz & Perry,
  • 'nonionic surfactant' shall be defined as amphiphilic molecules with a molecular weight of less than about 10,000, unless otherwise noted, which are substantially free of any functional groups that exhibit a net charge at the normal wash pH of 6-11.
  • nonionic surfactant Any type of nonionic surfactant may be used, although preferred materials are further discussed below.
  • Highly preferred are fatty acid alkoxylates, especially ethoxylates, having an alkyl chain of from C 8 -C 3 5, preferably C 8 -C 3 o, more preferably C10-C2 , especially Cio-Cis carbon atoms, for example, the Neodol range from Shell (The Hague, The Netherlands) ; ethylene
  • oxide/propylene oxide block polymers which may have molecular weight from 1,000 to 30,000, for example, Pluronic (trademark) from BASF ( Ludwigshafen, Germany) ; and alkylphenol ethoxylates, for example Triton X-100, available from Dow Chemical (Midland, Mich. , USA) .
  • nonionic surfactants should also be considered within the scope of this invention. These include condensates of
  • alkanolamines with fatty acids such as cocamide DEA, polyol- fatty acid esters, such as the Span series available from
  • Uniqema (Gouda, The Netherlands), ethoxylated polyol-fatty acid esters, such as the Tween series available from Uniqema (Gouda, The Netherlands), alkylpolyglucosides , such as the APG line available from Cognis (Diisseldorf, Germany) and n- alkylpyrrolidones , such as the Surfadone series of products marketed by ISP (Wayne, N.J., USA) .
  • nonionic surfactants not specifically mentioned above, but within the definition, may also be used.
  • the more preferred nonionic surfactants are the fatty acid ethoxylates with an average degree of ethoxylation of 7, alkoxylates with one propylene oxide and multiple ethylene oxide units, seed oil based surfactant, such as Ecosurf SA7 or SA9 available from Dow Chemical, APGs, and branched alcohol Guerbet nonionics.
  • Nonionic surfactants may be incorporated in the detergent composition of the invention at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more preferably from 1.5 to 25 wt% .
  • Anionic surfactants' are defined herein as amphiphilic
  • molecules comprising one or more functional groups that exhibit a net anionic charge when in aqueous solution at the normal wash pH of between 6 and 11.
  • the first type of anionic surfactant in the surfactant system of the invention is alkylbenzene sulphonate, suitably an alkali metal or alkaline earth metal salt of alkylbenzene sulphonate.
  • the second type of anionic surfactant is preferably selected from alkali and alkaline earth metal salts of fatty acid carboxylates , fatty alcohol sulphates, preferably primary alkyl sulfates, more preferably they are ethoxylated, for example alkyl ether sulphates; alkylbenzene sulphonates, alkyl ester fatty acid sulphonates, especially methyl ester fatty acid sulphonates and mixtures thereof.
  • the second type of surfactant is selected from alkali metal salts of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate.
  • the second type of surfactant is selected from alkali metal salts of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate.
  • the second type of surfactant is selected from alkali metal salts of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate.
  • surfactant is an alkali metal salt of alkyl ether sulphate.
  • cationic, amphoteric surfactants and/or zwitterionic surfactants may be present in the laundry detergent
  • compositions in which the hydroxamate is used as cosurfactant according to the invention are used as cosurfactant according to the invention.
  • Preferred cationic surfactants are quaternary ammonium salts of the general formula RiR 2 R. 3 RN + X ⁇ , for example where Ri is a C ⁇ 2 ⁇ Ci alkyl group, R 2 and R 3 are methyl groups, R is a
  • the laundry detergent composition in which the hydroxamate is used according to the invention further comprises an amphoteric or zwitterionic surfactant.
  • Amphoteric surfactants are molecules that contain both acidic and basic groups and will exist as zwitterions at the normal wash pH of between 6 and 11.
  • an amphoteric or zwitterionic surfactant is present at a level of from 0.1 to
  • Suitable zwitterionic surfactants are exemplified as those which can be broadly described as derivatives of aliphatic quaternary ammonium, sulfonium and phosphonium compounds with one long chain group having about 8 to about 18 carbon atoms and at least one water solubilizing radical selected from the group consisting of sulfate, sulfonate, carboxylate, phosphate or phosphonate.
  • a general formula for these compounds is:
  • Ri contains an alkyl, alkenyl or hydroxyalkyl group with 8 to 18 carbon atoms, from 0 to 10 ethylene-oxy groups or from 0 to 2 glyceryl units;
  • Y is a nitrogen, sulphur or
  • R 2 is an alkyl or hydroxyalkyl group with 1 to 3 carbon atoms
  • x is 1 when Y is a sulphur atom and 2 when Y is a nitrogen or phosphorous atom
  • R 3 is an alkyl or
  • hydroxyalkyl group with 1 to 5 carbon atoms and Z is radical selected from the group consisting of sulfate, sulfonate, carboxylate, phosphate or phosphonate.
  • Preferred amphoteric surfactants are amine oxides, for example coco dimethyl amine oxide.
  • Preferred zwitterionic surfactants are betaines, and especially amidobetaines .
  • Preferred betaines are Cs to Cis alkyl amidoalkyl betaines, for example coco amido betaine. These may be included as co-surfactants, preferably present in an amount of from 0 to 10 wt%, more preferably 1 to 5 wt%, based on the weight of the total composition.
  • the laundry detergent compositions in which the hydroxamate is used preferably comprise low levels of detergency builder, based on the weight of the total composition.
  • the amounts of the inorganic builders zeolite and phosphate are less than 5 wt%. These builders are considered to be harmful to the
  • the builder is selected from the group of alkali and alkaline earth metal carbonates (e.g. sodium carbonate), silicates (e.g. layered silicate), and organic builders such as citrates (e.g. sodium citrate), succinates, sulphamates and malonates, and any combination of these.
  • the organic builders are preferred. They may be used at levels of 1 wt% or more, up to, say, 50 wt%.
  • Organic builders that may be present include polycarboxylate polymers such as polyacrylates and acrylic/maleic copolymers; polyaspartates ; monomeric polycarboxylates such as citrates, gluconates, oxydisuccinates , glycerol mono-di- and
  • Organic builders may be used in minor amounts. Especially preferred organic builders are citrates, suitably used in amounts of from 1 to 30 wt%, preferably from 1.5 to 10 wt%; and acrylic polymers, more especially acrylic/maleic copolymers, suitably used in amounts of from 0.5 to 15 wt%, preferably from 1 to 10 wt%.
  • Builders both inorganic and organic, are preferably present in alkali metal salt, especially sodium salt, form.
  • the formulation may include one or more optional ingredients to enhance performance and properties. While it is not necessary for these elements to be present in order to practice this invention, the use of such materials is often very helpful in rendering the formulation acceptable for consumer use.
  • optional components include, but are not limited to: hydrotropes, fluorescent whitening agents, photobleaches , fibre lubricants, reducing agents,
  • enzymes enzymes, enzyme stabilising agents (such as borates and
  • polyols polyols
  • powder finishing agents defoamers, bleaches, bleach catalysts, soil release agents, especially soil release
  • antiredeposition agents especially antiredeposition polymers, dye transfer inhibitors, buffers, colorants, fragrances, pro-fragrances, rheology modifiers, anti-ashing polymers, preservatives, insect repellents, soil repellents, water-resistance agents,
  • suspending agents including aqueous and non-aqueous
  • optional ingredients may include, but are not limited to, any one or more of the following: soap, peroxyacid and persalt bleaches, bleach activators, sequestrants , cellulose ethers and esters, other antiredeposition agents, sodium sulphate, sodium silicate, sodium chloride, calcium chloride, sodium
  • bicarbonate other inorganic salts, fluorescers, photobleaches , polyvinyl pyrrolidone, other dye transfer inhibiting polymers, foam controllers, foam boosters, acrylic and acrylic/maleic polymers, proteases, lipases, cellulases, amylases, other detergent enzymes, citric acid, soil release polymers, fabric conditioning compounds, coloured speckles, and perfume.
  • the laundry detergent composition may suitably contain a bleach system based on peroxy bleach compounds, for example, inorganic persalts or organic peroxyacids, capable of yielding hydrogen peroxide in aqueous solution.
  • peroxy bleach compounds include organic peroxides such as urea peroxide, and inorganic persalts such as the alkali metal perborates, percarbonates , perphosphates , persilicates and persulphates .
  • inorganic persalts are sodium perborate monohydrate and
  • sodium percarbonate having a protective coating against
  • Sodium percarbonate having a protective coating comprising sodium metaborate and sodium silicate is disclosed in GB 2 123 044B (Kao) .
  • the peroxy bleach compound is suitably present in an amount of from 5 to 35% by weight, preferably from 10 to 25% by weight.
  • the peroxy bleach compound may be used in conjunction with a bleach activator (bleach precursor) to improve bleaching action at low wash temperatures.
  • the bleach precursor is suitably present in an amount of from 1 to 8% by weight, preferably from 2 to 5% by weight.
  • Preferred bleach precursors are peroxycarboxylic acid
  • An especially preferred bleach precursor suitable for use in the present invention is N, N, N ' , N ' -tetracetyl ethylenediamine (TAED) .
  • TAED tetracetyl ethylenediamine
  • peroxybenzoic acid precursors in particular, N, N, N-trimethylammonium toluoyloxy benzene sulphonate.
  • a bleach stabiliser may also be present.
  • Suitable bleach stabilisers include ethylenediamine tetraacetate (EDTA) and the polyphosphonates such as Dequest (Trade Mark), EDTMP.
  • compositions may also contain one or more
  • Suitable enzymes include the proteases, amylases, cellulases, oxidases, peroxidases and lipases usable for incorporation in detergent compositions.
  • detergency enzymes are commonly employed in granular form in amounts of from about 0.1 to about 3.0 wt%. However, any suitable physical form of enzyme may be used in any effective amount.
  • Antiredeposition agents for example cellulose esters and ethers, for example sodium carboxymethyl cellulose, may also be present .
  • the compositions may also contain soil release polymers, for example sulphonated and unsulphonated PET/POET polymers, both end-capped and non-end-capped, and polyethylene
  • glycol/polyvinyl alcohol graft copolymers such as Sokolan
  • Especially preferred soil release polymers are the sulphonated non-end-capped polyesters described and claimed in WO 95 32997A (Rhodia Chimie) .
  • a product according to the invention may take any suitable form, such as a solid, liquid or paste composition, for example as particulates (powders, granules), tablets or bars.
  • the product is in a concentrated liquid with a surfactant concentration of at least 30wt%.
  • a surfactant concentration of at least 30wt%.
  • hydrotropes are propylene glycol and glycerol. Based on this teaching the skilled person will be able to select other hydrotropes that avoid the use of highly volatile solvents like ethanol without the need for inventive activity.
  • Powders of low to moderate bulk density may be prepared by spray-drying slurry, and optionally post dosing (dry-mixing) further ingredients.
  • Routes available for powder manufacture include spray drying, drum drying, fluid bed drying, and scraped film drying devices such as the wiped film evaporator.
  • a preferred form of scraped film device is a wiped film
  • wiped film evaporator is the
  • Concentrated' or Compact' powders may be prepared by mixing and granulating processes, for example, using a high-speed mixer/granulator, or other non-tower processes.
  • Tablets may be prepared by compacting powders, especially
  • SRI is a measure of how much of a stain on textile is removed during a washing process.
  • the intensity of any stain can be measured by means of a reflectometer in terms of the difference between the stain and a clean cloth giving ⁇ * for each stain. It is defined as ⁇ * and is calculated as:
  • L*, a*, and b* are the coordinates of the CIE 1976 ( L*, a*, b*) colour space, determined using a standard reflectometer .
  • ⁇ * can be measured before and after the stain is washed, to give AE* bw (before wash) and AE* aw (after wash) .
  • SRI is then defined as :
  • a SRI of 100 means complete removal of a stain.
  • ⁇ after wash is the difference in L a b colour space between the clean (unwashed) fabric and the stain after wash. So a ⁇ after wash of zero means a stain that is completely removed. Therefore, a SRI aw (aw: after wash) of 100 is a completely removed stain.
  • the clean (or virgin) fabric is an "absolute standard" which is not washed. For each experiment, it refers to an identical piece of fabric to that which the stain is applied. Therefore, its point in L a b colour space stays constant.
  • the Tergometer wash protocol For the determination of the SRI-values, a standard protocol was used, called the Tergometer wash protocol.
  • Said Tergometer wash protocol is as follows:
  • the surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alkyl ether sulfate (SLES 1EO Tradename Texapon N701 ex Cognis), as shown in Table 1 at the indicated
  • the surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alkyl ether sulfate (SLES 1EO Tradename Texapon N701 ex Cognis), as shown in Table 2 at the indicated
  • the measuring cylinder is sealed and then rotated around its horizontal axis 10 times at a fixed speed
  • Formulations with non-ionic surfactants or alkyl ether sulphate The surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alcohol ethoxylate Neodol 25-7 (Ex Shell), and alkyl ether sulphate (SLES 3EO, ex Unilever) , as shown in Table 5 at the indicated concentrations. Coco Hydroxamic Acid (Ex Axis House) was also added. Other standard laundry ingredients were also included. The pH of these formulations was buffered to between 7 and 8.5. The formulations were made using Na LAS anionic and an alcohol ethoxylate Neodol 25-7 (Ex Shell), and alkyl ether sulphate (SLES 3EO, ex Unilever) , as shown in Table 5 at the indicated concentrations. Coco Hydroxamic Acid (Ex Axis House) was also added. Other standard laundry ingredients were also included. The pH of these formulations was buffered to between 7 and 8.5. The formulations were made using
  • Table 6 clearly shows that the formulations containing the indicated LAS/SLES mixtures have a much better foam profile than the formulations with the LAS/NI mixtures.

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Abstract

The present invention relates to a laundry detergent composition comprising 0.01 to 10 wt% hydroxamate and 3 to 80 wt% of a surfactant system comprising two different types of anionic surfactant of which a first type is alkyl benzene sulphonate, wherein the weight ratio of these two types of surfactant preferably lies in the range of 80:20 to 20:80. The second type of anionic surfactant is preferably selected from alkali metal salts of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate. The detergent composition exhibits enhanced detergency, especially in relation to particulate stains.

Description

Laundry detergent composition
Field of the invention
The present invention relates to the use of hydroxamic acid and its corresponding salts in laundry detergent compositions with low levels of zeolite and phosphate builder, leading to
improved detergency and stain removal.
Background of the invention
Improvement of stain removal is one of the constant goals of the detergent industry, as this may lead to savings on the use of chemicals in detergent compositions, or may lead to washing at lower temperatures, and/or for shorter times, and therewith saving energy. Therefore, there is still an interest to improve the detergency effect, especially the primary detergency effect of laundry detergent compositions on textile stains, for example particulate stains, such as stains comprising soils or clay, or plant based stains, such as grass. Especially
particulate stains are difficult to remove during the
laundering process.
Hydroxamic acids are a class of chemical compounds in which a hydroxylamine is inserted into a carboxylic acid. The general structure of a hydroxamic acid is the following: o
Figure imgf000002_0001
(Formula 1) in which R is an organic residue, for example alkyl or
alkylene groups. The hydroxamic acid may be present as its corresponding alkali metal salt, or hydroxamate. The hydroxamates may conveniently be formed from the
corresponding hydroxamic acid by substitution of the acid hydrogen atom by a cation:
Figure imgf000003_0001
(Formula 2 ]
L+ is a monovalent cation such as for example the alkali metals (e.g. potassium, sodium), or ammonium or a substituted
ammonium.
Hydroxamic acids and hydroxamates are known to be useful as metal chelators. They have also been used in detergent
compositions in order to improve bleaching performance, as well as use as a builder substance.
EP 388 389 A2 discloses bleach free under built liquid
detergent compositions containing hydroxamic acids and their derivatives which assist in the removal of bleachable wine stains from fabrics during laundering. Hydroxamic acids as in formula 1 are disclosed, wherein R1 represents an optionally substituted straight- or branched chain C5-C21 alkyl or C5-C21 alkenyl group or an optionally-substituted phenyl group, and R2 represents hydrogen, or an optionally substituted C1-C6 alkyl group, or an optionally-substituted phenyl group. One of the examples shows an improved bleaching performance when a hydroxamate is used in a detergent composition in hard water (20° German hardness, which is about 143 milligram calcium per litre) . The examples use C±2 linear, C±2 branched, C13 branched and Ci8 hydroxamates in detergent formulations comprising mixtures of anionic surfactant and nonionic surfactant. In examples I, II and IV there is an excess of nonionic surfactant of at least 1.25 to 1 and in example III there is 100% anionic surfactant. The liquids also contain at least 6 wt% ethanol, which assists in solubilising the long chain hydroxamates.
EP 384 912 A2 discloses the use of hydroxamic acids and their derivatives as stabilizers for peroxygen bleach compounds in built, mainly granular, detergent compositions. Fully
formulated detergent powder examples with 20 wt% zeolite used C12, Ci3 and C12 branched hydroxamates. Ci8 was also used.
US 4,874,539 discloses polymeric carboxy hydroxamic acids useful as detergent additives, especially as metal ion
chelating agents, and also leading to improved tea stain removal from a test cloth, as compared to a detergent powder without a metal ion chelating agent.
US 4,863,636 discloses liquid detergent compositions comprising one or more detersive surfactants and one or more of N- hydroxyimide or carboxy hydroxamic acid detergent additives. These compounds serve as active metal ion chelants, leading to improved stain removal.
WO 97/48786 discloses a multicomponent system for use with detergent substances, containing an oxidation catalyst, a suitable oxidant, at least one mediator that has been selected from the group of, among others, hydroxamic acids and hydroxamic acid derivatives, a co-mediator, and optionally a low quantity of at least one free amine of each inserted mediator. This system leads to improved bleach function of the detergent, and less consumption of a mediator.
GB 1317445 discloses detergent compositions comprising an alkali-metal salt of a hydroxamic acid. The function of this salt is to prevent the corrosion of copper and copper alloys that is utilised in the construction of the washing machines.
Copending patent application PCT/EP2009/067193 describes laundry detergent formulations comprising (a) 0.5 to 20% by weight hydroxamic acid or its corresponding hydroxamate, and additionally (b) 3 to 80% by weight of surfactant, whereby the weight ration of (a) to (b) lies in the range of 1:5 to 1:15. It is also shown in this document that the primary detergent effect, especially on red clay particulate soil, can be
improved when applying these laundry detergent formulations for treating soiled fabric.
The surfactant system present in the detergent formulation of PCT/EP2009/067193 comprises (i) anionic surfactant and (iii) nonionic surfactant wherein the weight ratio of (i) to (ii) lies in the range of 1:1.1 to 19:1.
It has now surprisingly been found that an even better primary detergency effect could be obtained, especially on grass removal, when using an hydroxamate containing detergent
formulation wherein the surfactant system comprises two
different types of anionic surfactant in which a first type is alkyl sulphonate.
Laundry detergents need to be able to remove every day dirt and stains that are commonly found in a wash load. Two particular stains that are problematic, especially when children' s wear or sport's wear is being washed, are clay soil stains and grass stains . Definition of the invention
Accordingly, the present invention provides a laundry detergent composition comprising
a) (a) 0.01 to 10 wt% hydroxamic acid or its corresponding hydroxamate of the structure:
Figure imgf000006_0001
wherein R1 is a straight or branched C4- C20 alkyl, or a straight or branched substituted C4- C20 alkyl, or a straight or branched C4- C20 alkenyl, or a straight or branched substituted C4- C20 alkenyl, or an alkyl ether group CH3 ( CH2 ) n (EO)m wherein n is from 2 to 20 and m is from 1 to 12, or a substituted alkyl ether group CH3 ( CH2 ) n (EO)m wherein n is from 2 to 20 and m is from 1 to 12, and the types of substitution include one or more of -NH2, -OH, -S-, -0-, -COOH, and
C OH
II I
- C - N - H and R2 is selected from hydrogen and a moiety that forms part of a cyclic structure with a branched R1 group,
b) 3 to 80 wt% of detersive surfactant system comprising two different types of anionic surfactant of which a first type is alkyl benzene sulphonate,
wherein the weight ratio of these two types of anionic
surfactants lies in the range 98:2 to 2:98, and the weight ratio a) to b) lies in the range of less than 1: 10 to 1: 400, and
c) optionally, other ingredients to 100 wt% provided that zeolite and phosphate builders are each present at less than 5 wt% and ethanol is present at a level of less than 5 wt%.
It should be understood that references to a number of carbon atoms include mixed chain length materials provided that some of the hydroxamate material falls within the ranges specified and the ratios and amounts are determined by excluding any material falling outside of the specified range.
Soap is not included in the calculation of anionic surfactant amounts and ratios.
It is undesirable to have ethanol present at all as it is an explosion hazard during manufacture, and subsequently. If a high level of surfactant is present, it is desirable to seek alternative hydrotrope systems. We prefer a hydrotrope system comprising propylene glycol and glycerol at levels of at least 6 wt%, more preferably at least 10 wt%.
Preferably, the detergent composition of the invention, comprises a surfactant system wherein the second type of anionic surfactant is selected from the group consisting of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate. More preferably, the second type of surfactant is an alkyl ether sulphate. Furthermore, the weight ratio of the two anionic surfactants in said surfactant system lies preferably in the range 80:20 to 20:80.
The preferred hydroxamates present in the composition of the invention are those where R2 is Hydrogen and R1 is Cs to C1 alkyl, preferably normal alkyl, most preferably saturated. The detergent composition is preferably used in aqueous wash liquor, but may comprise one or more solvents suitable for use for domestic laundry purposes. Preferably, the improved stain removal occurs during the main wash of the laundry process, i.e. preferably the laundry detergent composition in which the hydroxamates are used is a main wash product. The wash liquor is preferably free of formate salts. Furthermore, it is
preferably free from bleach, especially peroxygen bleach.
The composition may comprise from 1 to 15 wt% soap. The
preferred soaps are made from saturated fatty acids.
Especially preferred compositions comprise at least 0.5 wt% of soil release polymer. This improves the multiwash performance of the detergent system for the removal of the clay. Inclusion of at least 0.5 wt% anti redeposition polymer is also
beneficial due to the very high efficiency of primary
detergency soil removal meaning that there is an increased level of soil in the wash liquor, which must then be prevented from redeposition onto the same or a different piece of fabric.
The preferred weight ratio of hydroxamate to detersive
surfactant system for optimum particulate red clay soil removal lies in the range of less than 1:10 to 1:100.
The invention also extends to the use of 0.005 to 20 wt%, preferably 0.01 to 10 wt%, hydroxamic acid or its corresponding hydroxamate of the structure: R1
Figure imgf000009_0001
wherein R1 is a Cs to C1 normal alkyl group, and R2 is a
hydrogen atom, in a laundry detergent composition, for
improving the particulate soils stain removal from a textile substrate, wherein the composition further comprises from 3 to 80 wt% of a detersive surfactant system comprising two
different types of anionic surfactant of which a first type is alkyl sulphonate; and optionally other ingredients to 100 %wt, wherein the weight ratio of the hydroxamic acid or its
corresponding hydroxamate to the surfactant system lies in the range of less than 1:10 to 1:400.
The hydroxamate may be incorporated within the laundry
detergent composition in any suitable fashion within the knowledge of a person of ordinary skill in the art.
Detailed description of the invention
Whenever either the term hydroxamic acid' or hydroxamate' is used in this specification, this encompasses both hydroxamic acid and the corresponding hydroxamate (salt of hydroxamic acid), unless indicated otherwise.
All percentages mentioned herein are by weight calculated on the total composition, unless specified otherwise. The
abbreviation xwt%' is to be understood as % by weight of the total composition.
The stained fabric is treated with the laundry detergent composition comprising hydroxamate according to the invention and the primary detergency is the measured stain removal by the laundry composition on the stain. This is a separate process to so-called soil release using a polymer, which is treatment of fabric with a polymer (through a wash or other such treatment) , with subsequent staining of the fabric, the soil release polymer having the effect of the easier removal of the stain.
The following definitions pertain to chemical structures, molecular segments and substituents : molecular weights of monomers and polymers are expressed as weight average molecular weights, except where otherwise specified.
The textile/ fabric substrates used can be any typical
textile/ fabric substrate, such as cotton (woven, knitted & denim) , polyester (woven, knitted & micro fibre) , nylon, silk, polycotton (polyester/cotton blends), polyester elastane, cotton elastane, viscose rayon, acrylic or wool. Particularly suitable textile/ fabric substrates are cotton, polycotton and polyester substrates. Particulate stains are stains comprising for example dirt, soil, clay, grass, mud or soot. They are predominately solid in nature and come into contact with fabrics in the course of their regular use. Hydroxamic acid and derivatives
The general structure of a hydroxamic acid in the context of the present invention has been indicated in formula 1, and R1, is as defined above. When R1, is an alkyl ether group CH3 (CH2)n (EO)m wherein n is from 2 to 20 and m is from 1 to 12 then the alkyl moiety terminates this side group. Preferably, R1 is chosen from the group consisting of C , C5, Ce, C7, C8, C9, C10, C11, or C12 or C1 normal alkyl group, most preferably R1 is at least a Cs-i normal alkyl group. When the Cs material is used this is called octyl hydroxamic acid. The potassium salt is particularly useful.
Figure imgf000011_0001
octano ydrcixainic acid K salt
However, other hydroxamic acids, whilst less preferred, are suitable for use in the present invention. Such suitable compounds include, but are not limited to, the following compounds :
Figure imgf000011_0002
Lysine Hyd roxamate*HCI
Figure imgf000011_0003
Methionine Hydroxamate Norvaline Hydroxamate
Such hydroxamic acids are commercially available. Without wishing to be bound by theory, we believe that the hydroxamate acts by binding to metal ions that are present in the soil on the fabric. This binding action, which is, in effect, the known sequestrant property of the hydroxamate is not, in itself, of any use to remove the soil from the fabric. The key is the "tail" of the hydroxamate i.e. the group R1 minus any branching that folds back onto the amate Nitrogen via group R2. The tail is selected to have an affinity for the surfactant system.
This means that the soil removal ability of an already
optimised surfactant system is further enhanced by the use of the hydroxamate as it, in effect, labels the difficult to remove particulate material (clay) as "soil" for removal by the surfactant system acting on the hydroxamate molecules now fixed to the particulates via their binding to the metal ions embedded in the clay type particulates. The detersive
surfactants will adhere to the hydroxamate, leading overall to more surfactants interacting with the fabric, leading to better soil release. Therewith the hydroxamic acids act as a linker molecule facilitating the removal and suspension of the
particulate soil from the fabric into a wash liquor and thus boosting the primary detergency. This enhancing of the primary detergency of surfactant systems is especially relevant when using concentrated liquid detergent compositions, as the pH during the laundering process is relatively low (pH 7.5-8) as compared to traditional laundering processes with particulate detergent compositions (pH 9-10.5) . The lower pH during the laundering process with liquid
detergent compositions may lead to reduced soil release, as the surface charges of the soils are less negative as compared to the higher pH during the conventional well built and buffered laundering processes, achieved with conventional zeolite or phosphate built powder products. This surface charge of the soil may lead to increased repellence of the surfactants by the soil, possibly leading to reduced release of the soil. Hence, in a preferred embodiment, the hydroxamates are used in liquid detergent compositions, and more preferred the detersive surfactant concentration in said liquid detergent compositions is from 20 to 80 wt%.
The hydroxamates have a higher affinity for transition metals, like iron, than for alkaline earth metals like calcium and magnesium, therefore the hydroxamic acid primarily acts to improve the removal of soil on fabric, especially particulate soils, and not additionally as a builder for calcium and magnesium. This selectively is especially beneficial if the laundering composition is underbuilt; especially when it comprises less than 5 wt% zeolite or phosphate builder. Surfactants
The laundry detergent composition in which the hydroxamate is used comprises a detersive surfactant system at a concentration from 3 to 80 wt%. By a detersive surfactant system, we mean that the surfactants therein provide a detersive, i.e. cleaning effect to textile fabrics treated as part of a laundering process. Other surfactants, which are not detersive
surfactants, can be used as part of the composition.
Preferably, the detersive surfactant is present at a level of from 5 to 60 wt%, more preferably from 10 to 50 wt%. Even more preferably, the detersive surfactant system comprises at least
20, or 30 or even 40 wt% of the composition
In general, any surfactant may be used as detersive
surfactants, including anionic, nonionic, cationic, and
amphoteric or zwitterionic surfactants, or combinations of these, provided that there are two types of anionic surfactant present as specified hereinabove. Cationic surfactant may optionally be present as part of the detersive surfactant. Anionic surfactant may be present at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more preferably from 1.5 to 25 wt%. Nonionic surfactant may be incorporated at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more
preferably from 1.5 to 25 wt%. The ratio of the two types of anionic surfactant present is from 98:2 to 2:98, more
preferably from 80:20 to 20:80.
In general, the nonionic and anionic surfactants of the
surfactant system may be chosen from the surfactants described in 'Surface Active Agents' Vol. 1, by Schwartz & Perry,
Interscience 1949, Vol. 2 by Schwartz, Perry & Berch,
Interscience 1958, in the current edition of 'McCutcheon ' s Emulsifiers and Detergents' published by Manufacturing
Confectioners Company or in 'Tenside-Taschenbuch' , H. Stache, 2nd Edn., Carl Hauser Verlag, 1981.
Nonionic surfactant
For the purposes of this disclosure, 'nonionic surfactant' shall be defined as amphiphilic molecules with a molecular weight of less than about 10,000, unless otherwise noted, which are substantially free of any functional groups that exhibit a net charge at the normal wash pH of 6-11.
Any type of nonionic surfactant may be used, although preferred materials are further discussed below. Highly preferred are fatty acid alkoxylates, especially ethoxylates, having an alkyl chain of from C8-C35, preferably C8-C3o, more preferably C10-C2 , especially Cio-Cis carbon atoms, for example, the Neodol range from Shell (The Hague, The Netherlands) ; ethylene
oxide/propylene oxide block polymers which may have molecular weight from 1,000 to 30,000, for example, Pluronic (trademark) from BASF ( Ludwigshafen, Germany) ; and alkylphenol ethoxylates, for example Triton X-100, available from Dow Chemical (Midland, Mich. , USA) .
Other nonionic surfactants should also be considered within the scope of this invention. These include condensates of
alkanolamines with fatty acids, such as cocamide DEA, polyol- fatty acid esters, such as the Span series available from
Uniqema (Gouda, The Netherlands), ethoxylated polyol-fatty acid esters, such as the Tween series available from Uniqema (Gouda, The Netherlands), alkylpolyglucosides , such as the APG line available from Cognis (Diisseldorf, Germany) and n- alkylpyrrolidones , such as the Surfadone series of products marketed by ISP (Wayne, N.J., USA) . Furthermore, nonionic surfactants not specifically mentioned above, but within the definition, may also be used.
The more preferred nonionic surfactants are the fatty acid ethoxylates with an average degree of ethoxylation of 7, alkoxylates with one propylene oxide and multiple ethylene oxide units, seed oil based surfactant, such as Ecosurf SA7 or SA9 available from Dow Chemical, APGs, and branched alcohol Guerbet nonionics.
Nonionic surfactants may be incorporated in the detergent composition of the invention at a level of from 0.1 to 50 wt%, preferably from 1 to 40 wt%, more preferably from 1.5 to 25 wt% . Anionic surfactant
Anionic surfactants' are defined herein as amphiphilic
molecules comprising one or more functional groups that exhibit a net anionic charge when in aqueous solution at the normal wash pH of between 6 and 11.
The first type of anionic surfactant in the surfactant system of the invention is alkylbenzene sulphonate, suitably an alkali metal or alkaline earth metal salt of alkylbenzene sulphonate. The second type of anionic surfactant is preferably selected from alkali and alkaline earth metal salts of fatty acid carboxylates , fatty alcohol sulphates, preferably primary alkyl sulfates, more preferably they are ethoxylated, for example alkyl ether sulphates; alkylbenzene sulphonates, alkyl ester fatty acid sulphonates, especially methyl ester fatty acid sulphonates and mixtures thereof.
More preferably, the second type of surfactant is selected from alkali metal salts of alkyl ether sulphate, alkyl sulphate and alkyl carboxylate. Most preferably, the second type of
surfactant is an alkali metal salt of alkyl ether sulphate.
Cationicr amphoteric surfactants and/or zwitterionic
surfactants
Also cationic, amphoteric surfactants and/or zwitterionic surfactants may be present in the laundry detergent
compositions in which the hydroxamate is used as cosurfactant according to the invention.
Preferred cationic surfactants are quaternary ammonium salts of the general formula RiR2R.3RN+ X~, for example where Ri is a C±2 ~ Ci alkyl group, R2 and R3 are methyl groups, R is a
2-hydroxyethyl group, and X~ is a chloride ion. This material is available commercially as Praepagen (Trade Mark) HY from Clariant GmbH, in the form of a 40% by weight aqueous solution.
In a preferred embodiment the laundry detergent composition in which the hydroxamate is used according to the invention further comprises an amphoteric or zwitterionic surfactant. Amphoteric surfactants are molecules that contain both acidic and basic groups and will exist as zwitterions at the normal wash pH of between 6 and 11. Preferably an amphoteric or zwitterionic surfactant is present at a level of from 0.1 to
20% by weight, more preferably from 0.25 to 15% by weight, even more preferably from 0.5 to 10% by weight.
Suitable zwitterionic surfactants are exemplified as those which can be broadly described as derivatives of aliphatic quaternary ammonium, sulfonium and phosphonium compounds with one long chain group having about 8 to about 18 carbon atoms and at least one water solubilizing radical selected from the group consisting of sulfate, sulfonate, carboxylate, phosphate or phosphonate. A general formula for these compounds is:
R!(R2)XY+R3Z- wherein Ri contains an alkyl, alkenyl or hydroxyalkyl group with 8 to 18 carbon atoms, from 0 to 10 ethylene-oxy groups or from 0 to 2 glyceryl units; Y is a nitrogen, sulphur or
phosphorous atom; R2 is an alkyl or hydroxyalkyl group with 1 to 3 carbon atoms; x is 1 when Y is a sulphur atom and 2 when Y is a nitrogen or phosphorous atom; R3 is an alkyl or
hydroxyalkyl group with 1 to 5 carbon atoms and Z is radical selected from the group consisting of sulfate, sulfonate, carboxylate, phosphate or phosphonate. Preferred amphoteric surfactants are amine oxides, for example coco dimethyl amine oxide.
Preferred zwitterionic surfactants are betaines, and especially amidobetaines . Preferred betaines are Cs to Cis alkyl amidoalkyl betaines, for example coco amido betaine. These may be included as co-surfactants, preferably present in an amount of from 0 to 10 wt%, more preferably 1 to 5 wt%, based on the weight of the total composition.
Detergency builders
The laundry detergent compositions in which the hydroxamate is used preferably comprise low levels of detergency builder, based on the weight of the total composition. The amounts of the inorganic builders zeolite and phosphate are less than 5 wt%. These builders are considered to be harmful to the
environment when used in large quantities. Furthermore they need to be used at high levels to have a significant building effect and this is inconsistent with the modern concentrated highly weight efficient laundry detergent formulations.
Preferably the builder is selected from the group of alkali and alkaline earth metal carbonates (e.g. sodium carbonate), silicates (e.g. layered silicate), and organic builders such as citrates (e.g. sodium citrate), succinates, sulphamates and malonates, and any combination of these. The organic builders are preferred. They may be used at levels of 1 wt% or more, up to, say, 50 wt%. Organic builders that may be present include polycarboxylate polymers such as polyacrylates and acrylic/maleic copolymers; polyaspartates ; monomeric polycarboxylates such as citrates, gluconates, oxydisuccinates , glycerol mono-di- and
trisuccinates , carboxymethyloxysuccinates , carboxy- methyloxymalonates , dipicolinates , hydroxyethyliminodiacetates , alkyl- and alkenylmalonates and succinates; and sulphonated fatty acid salts.
Organic builders may be used in minor amounts. Especially preferred organic builders are citrates, suitably used in amounts of from 1 to 30 wt%, preferably from 1.5 to 10 wt%; and acrylic polymers, more especially acrylic/maleic copolymers, suitably used in amounts of from 0.5 to 15 wt%, preferably from 1 to 10 wt%.
Builders, both inorganic and organic, are preferably present in alkali metal salt, especially sodium salt, form.
Other optional Ingredients
In addition to the essential components detailed in the claims, the formulation may include one or more optional ingredients to enhance performance and properties. While it is not necessary for these elements to be present in order to practice this invention, the use of such materials is often very helpful in rendering the formulation acceptable for consumer use. Examples of optional components include, but are not limited to: hydrotropes, fluorescent whitening agents, photobleaches , fibre lubricants, reducing agents,
enzymes, enzyme stabilising agents (such as borates and
polyols), powder finishing agents, defoamers, bleaches, bleach catalysts, soil release agents, especially soil release
polymers for cotton or polyester or both, antiredeposition agents, especially antiredeposition polymers, dye transfer inhibitors, buffers, colorants, fragrances, pro-fragrances, rheology modifiers, anti-ashing polymers, preservatives, insect repellents, soil repellents, water-resistance agents,
suspending agents, aesthetic agents, structuring agents, sanitisers, solvents, including aqueous and non-aqueous
solvents, fabric finishing agents, dye fixatives, wrinkle- reducing agents, fabric conditioning agents and deodorizers.
These optional ingredients may include, but are not limited to, any one or more of the following: soap, peroxyacid and persalt bleaches, bleach activators, sequestrants , cellulose ethers and esters, other antiredeposition agents, sodium sulphate, sodium silicate, sodium chloride, calcium chloride, sodium
bicarbonate, other inorganic salts, fluorescers, photobleaches , polyvinyl pyrrolidone, other dye transfer inhibiting polymers, foam controllers, foam boosters, acrylic and acrylic/maleic polymers, proteases, lipases, cellulases, amylases, other detergent enzymes, citric acid, soil release polymers, fabric conditioning compounds, coloured speckles, and perfume.
The laundry detergent composition may suitably contain a bleach system based on peroxy bleach compounds, for example, inorganic persalts or organic peroxyacids, capable of yielding hydrogen peroxide in aqueous solution. Suitable peroxy bleach compounds include organic peroxides such as urea peroxide, and inorganic persalts such as the alkali metal perborates, percarbonates , perphosphates , persilicates and persulphates . Preferred
inorganic persalts are sodium perborate monohydrate and
tetrahydrate, and sodium percarbonate. Especially preferred is sodium percarbonate having a protective coating against
destabilisation by moisture. Sodium percarbonate having a protective coating comprising sodium metaborate and sodium silicate is disclosed in GB 2 123 044B (Kao) .
The peroxy bleach compound is suitably present in an amount of from 5 to 35% by weight, preferably from 10 to 25% by weight.
The peroxy bleach compound may be used in conjunction with a bleach activator (bleach precursor) to improve bleaching action at low wash temperatures. The bleach precursor is suitably present in an amount of from 1 to 8% by weight, preferably from 2 to 5% by weight.
Preferred bleach precursors are peroxycarboxylic acid
precursors, more especially peracetic acid precursors and peroxybenzoic acid precursors; and peroxycarbonic acid
precursors. An especially preferred bleach precursor suitable for use in the present invention is N, N, N ' , N ' -tetracetyl ethylenediamine (TAED) . Also of interest are peroxybenzoic acid precursors, in particular, N, N, N-trimethylammonium toluoyloxy benzene sulphonate.
A bleach stabiliser (heavy metal sequestrant) may also be present. Suitable bleach stabilisers include ethylenediamine tetraacetate (EDTA) and the polyphosphonates such as Dequest (Trade Mark), EDTMP.
However, notwithstanding the above it is preferred for the composition to contain no bleach and to rely on the improved clay stain removal derived from the novel hydroxamate and surfactant combination. This is particularly the case for liquid compositions. The detergent compositions may also contain one or more
enzymes. Suitable enzymes include the proteases, amylases, cellulases, oxidases, peroxidases and lipases usable for incorporation in detergent compositions.
In particulate detergent compositions, detergency enzymes are commonly employed in granular form in amounts of from about 0.1 to about 3.0 wt%. However, any suitable physical form of enzyme may be used in any effective amount.
Antiredeposition agents, for example cellulose esters and ethers, for example sodium carboxymethyl cellulose, may also be present . The compositions may also contain soil release polymers, for example sulphonated and unsulphonated PET/POET polymers, both end-capped and non-end-capped, and polyethylene
glycol/polyvinyl alcohol graft copolymers such as Sokolan
(Trade Mark) HP22. Especially preferred soil release polymers are the sulphonated non-end-capped polyesters described and claimed in WO 95 32997A (Rhodia Chimie) .
Product form and preparation
A product according to the invention may take any suitable form, such as a solid, liquid or paste composition, for example as particulates (powders, granules), tablets or bars.
Preferably, the product is in a concentrated liquid with a surfactant concentration of at least 30wt%. Such compositions require the presence of hydrotropes to solubilise the
ingredients. Ethanol is preferably avoided. Preferred
hydrotropes are propylene glycol and glycerol. Based on this teaching the skilled person will be able to select other hydrotropes that avoid the use of highly volatile solvents like ethanol without the need for inventive activity.
Powders of low to moderate bulk density may be prepared by spray-drying slurry, and optionally post dosing (dry-mixing) further ingredients. Routes available for powder manufacture include spray drying, drum drying, fluid bed drying, and scraped film drying devices such as the wiped film evaporator. A preferred form of scraped film device is a wiped film
evaporator. One such suitable wiped film evaporator is the
Cryex system' based on a wiped film evaporator available from Ballestra S.p.A. Alternative equipment would be the Chemithon the λ Turbo Tube' dryer system wherein a high active surfactant paste is heated and metering to a multi tube, steam- acketed drying vessel.
Concentrated' or Compact' powders may be prepared by mixing and granulating processes, for example, using a high-speed mixer/granulator, or other non-tower processes.
Tablets may be prepared by compacting powders, especially
Concentrated' powders.
The invention will now be further described with reference to the following non-limiting examples.
EXAMPLE S
Measurement of Soil Release Index (SRI)
SRI is a measure of how much of a stain on textile is removed during a washing process. The intensity of any stain can be measured by means of a reflectometer in terms of the difference between the stain and a clean cloth giving ΔΕ* for each stain. It is defined as ΔΕ* and is calculated as:
Figure imgf000024_0001
L*, a*, and b* are the coordinates of the CIE 1976 ( L*, a*, b*) colour space, determined using a standard reflectometer . ΔΕ* can be measured before and after the stain is washed, to give AE*bw (before wash) and AE*aw (after wash) . SRI is then defined as :
A SRI of 100 means complete removal of a stain.
ΔΕ after wash is the difference in L a b colour space between the clean (unwashed) fabric and the stain after wash. So a ΔΕ after wash of zero means a stain that is completely removed. Therefore, a SRIaw (aw: after wash) of 100 is a completely removed stain. The clean (or virgin) fabric is an "absolute standard" which is not washed. For each experiment, it refers to an identical piece of fabric to that which the stain is applied. Therefore, its point in L a b colour space stays constant.
Determination of SRI-values
For the determination of the SRI-values, a standard protocol was used, called the Tergometer wash protocol.
Said Tergometer wash protocol is as follows:
1. Measurement of the colour of the stain on the textile cloth (before washing) .
2. Switch on the Tergometer and set to a temperature of 30°C.
3. Add water of required hardness, leave to heat to 30°C for 10 minutes. 4. Add formulation to each pot and then agitate at 100 rpm for 1 minute.
5. Add the stained swatches and ballast into each pot.
6. Start the wash, agitate at 100 rpm and leave to wash for 12 minutes.
7. Rinse with fresh water (26°FH) for 2 minutes.
8. Repeat rinse.
9. Dry overnight in the dark.
10. Read stains after wash.
Example 1: Removal of a of Baseball Clay on knitted polyester in LAS/SLES (1EO)
Formulations without alkyl hydroxamate
Six liquid formulations were formulated.
The surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alkyl ether sulfate (SLES 1EO Tradename Texapon N701 ex Cognis), as shown in Table 1 at the indicated
concentrations. Other standard laundry ingredients were also included. The pH of these formulations was buffered to between 7 and 8.5. The formulations were made using demineralised water .
Table 1: Formulations used without Alkyl hydroxamate
Ingredients A B C D E F
Weight % in Product
NaLAS 18.5 14.8 11.1 7.4 3.7 0
SLES 3.7 7.4 11.1 14.8 18.5 mono propyl 3.7 3.7 3.7 3.7 3.7 3.7 glycol
Glycerol 1.1 1.1 1.1 1.1 1.1 1.1
Triethanolamine 1.95 1.95 1.95 1.95 1.95 1.95
Minors (e.g. 2 2 2 2 2 2 NaOH, HC1)
Demineralised 72.75 72.75 72.75 72.75 72.75 72.75 Water Formulations with alkyl hydroxamate
Six liquid formulations were formulated.
The surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alkyl ether sulfate (SLES 1EO Tradename Texapon N701 ex Cognis), as shown in Table 2 at the indicated
concentrations. Dodecyl hydroxamate, Potassium Salt was also added as shown in Table 2. Other standard laundry ingredients were alos included. The pH of these formulations was buffered to between 7 and 8.5. The formulations were made using
demineralised water.
Table 2: Formulations used with Alkyl hydroxamate
Ingredients A C12HXA B C12HXA C C12HXA D C12HXA E C12HXA F C12HXA
Weight % in Product
NaLAS 18.5 14.8 11.1 7.4 3.7 0
SLES 3.7 7.4 11.1 14.8 18.5 mono propyl 3.7 3.7 3.7 3.7 3.7 3.7 glycol
Glycerol 1.1 1.1 1.1 1.1 1.1 1.1
Triethanolamine 1.95 1.95 1.95 1.95 1.95 1.95
Dodecyl 0.5 0.5 0.5 0.5 0.5 0.5 Hydroxamate,
Potassium Salt
Minors (e.g. 2 2 2 2 2 2
NaOH)
Demineralised 72.25 72.25 72.25 72.25 72.25 72.25 Water
The liquid formulations shown in Tables 1& 2 were used to remove baseball clay stains from knitted polyester in a
Tergometer wash protocol as described hereinabove. In all cases the product dose was 3.5 grams/litre.
The level of surfactants and hydroxamates in the Tergometer protocol are shown in Table 3.
Table 3. In wash concentrations of surfactants and alkyl hydroxamate
Figure imgf000027_0001
The results obtained for the removal of Baseball clay from knitted polyester are shown in Table 4.
Table 4. Stain removal index (SRI) for Baseball Clay from knitted polyester (Tergometer wash protocol)
Figure imgf000028_0001
Example 2 Foaming properties of Mixed Anionic and Anionic/non ionic formualtions
Measurement of Foam volume
By measuring the volume of foam generated by physcially
agigating different surfactant solutions a determination of the foaming properties of the said surfactant solution can be made. The larger the foam volume the better the surfactant solution is able to foam.
1. In a 500 ml measuring cylinder which contains 200 ml of water (26FH) is added a set amount of product.
2. The measuring cylinder is sealed and then rotated around its horizontal axis 10 times at a fixed speed
3. The volume of any generated foam column is then determined straight away
Formulations with non-ionic surfactants or alkyl ether sulphate The surfactants were sodium alkyl benzene sulphonate (Na LAS anionic) and an alcohol ethoxylate Neodol 25-7 (Ex Shell), and alkyl ether sulphate (SLES 3EO, ex Unilever) , as shown in Table 5 at the indicated concentrations. Coco Hydroxamic Acid (Ex Axis House) was also added. Other standard laundry ingredients were also included. The pH of these formulations was buffered to between 7 and 8.5. The formulations were made using
demineralised water Table 5. Tested formulations
LAS/SLES LAS/SLES LAS/SLES
LAS/NI LAS/NI (3EO) (80/ (3EO) (60/ (3EO) (20/
(80/20) (60/40) 20) 40) 80)
Ingredients Coco HXA Coco HXA CocoHXA CocoHXA CocoHXA
Mono propyl
glycol 3.7 3.7 3.7 3.7 3.7
Glycerol 1.1 1.1 1.1 1.1 1.1
NaOH 1.3 1.3 1.3 1.3 1.3
TEA 1.95 1.95 1.95 1.95 1.95
LAS acid 14.8 11.1 14.8 11.1 3.7
Neodol 25-7 3.7 7.4
SLES (3EO) (Ex 3.7 7.4 14.8
Unilever )
Coco Hydroxamic
Acid** (Ex Axis
House ) 0.5 0.5 0.5 0.5 0.5
Savinase Ultra 0.1 0.1 0.1 0.1
16L 0.1
Balance 73.34 73.34 73.34 73.34 73.34
(demineralised
water, perfume)
** Coco Hydroxamic Acid (CocoHXA) : hydroxamic acid of the invention wherein Rl is a normal saturated alkyl group having a chain length of predominantly C12-C16, and R2 is hydrogen. The foam generated by the tested formulations shown in the above Table 5 using the protocol described herein, are recorded in Table 6 below. Formulation doses are 3.5g/L in all cases.
Table 6. Foaming results
Figure imgf000030_0001
Table 6 clearly shows that the formulations containing the indicated LAS/SLES mixtures have a much better foam profile than the formulations with the LAS/NI mixtures.

Claims

Claims
1. A laundry detergent composition comprising
(a) 0.01 to 10 wt% hydroxamic acid or its corresponding hydroxamate of the structure: o
Figure imgf000031_0001
wherein R is
a straight or branched C4- C20 alkyl, or a straight or branched substituted C4- C20 alkyl, or a straight or branched C4- C20 alkenyl, or a straight or branched substituted C4- C20 alkenyl, or an alkyl ether group CH3 ( CH2 ) n (EO)m wherein n is from 2 to 20 and m is from 1 to 12, or a substituted alkyl ether group CH3 ( CH2 ) n (EO)m wherein n is from 2 to 20 and m is from 1 to 12, and the types of substitution include one or more of -N¾, -OH, -S-, -0-, -COOH, and
C OH
II I
- C - N - H and R is selected from hydrogen and a moiety that forms part of a cyclic structure with a branched R1 group,
(b) 3 to 80 wt% of detersive surfactant system comprising two different types of anionic surfactant of which a first type alkylbenzene sulphonate,
wherein the weight ratio of these two types of anionic
surfactants lies in the range 98:2 to 2:98, and the weight ratio a) to b) lies in the range of less than 1:10 to 1:400, and (c) optionally, other ingredients to 100 wt% provided that zeolite and phosphate builders are each present at less than 5 wt% and ethanol is present at a level of less than 5 wt%.
2. A composition according to claim 1, wherein the second type of anionic surfactant is selected from the group consisting of alkali metal salts of an alkyl ether sulphate, alkyl sulphate and alkyl carboxylate ..
3. A composition according to claim 2, wherein the second type of anionic surfactant is an alkali metal salt of an alkyl ether sulphate .
4. A composition according to any of claims 1 to 3, wherein the weight ratio of the two types of anionic surfactant lies in the range of 80:20 to 20:80.
5. A composition according to any of claims 1-4, wherein R1 is a Cs-1 normal alkyl group.
6. A composition according to any preceding claim which
comprises at least 20 wt% of the detersive surfactant system, preferably at least 30 wt% and more preferably over 40 wt%.
7. A composition according to any preceding claim comprising at least 0.5 wt% anti redeposition polymer.
8. A composition according to any preceding claim wherein the weight ratio of hydroxamate to detersive surfactant system lies in the range of 1:10 to 1:100.
9. A composition according to any preceding claim in which the composition is a liquid composition.
10. A composition according to claim 9, comprising a hydrotrope system comprising propylene glycol and glycerol at levels of at least 6 wt%.
11. A composition according to claim 9 or 10, which is a liquid composition, comprising detersive surfactant at a concentration from 20 to 80% by weight of the total composition.
12. Use of a composition according to any preceding claim for removal of particulate soils, preferably red clay or grass, from polyester and cotton fabrics.
13. Use of 0.01 to 10 wt% hydroxamic acid or its corresponding hydroxamate of the structure:
o
Figure imgf000033_0001
wherein R is a Cs to C1 normal alkyl group, and R is a
hydrogen atom, in a laundry detergent composition, for
improving the particulate soils stain removal from a textile substrate, wherein the composition further comprises 3 to 80 % by weight of a detersive surfactant system comprising two different types of surfactants of which a first surfactant is alkyl sulphonate . ; and optionally other ingredients to 100 %wt, and wherein the weight ratio of the hydroxamic acid or its corresponding hydroxamate to the surfactant system lies in the range of less than 1:10 to 1:400.
PCT/EP2011/068627 2010-11-12 2011-10-25 Laundry detergent composition WO2012062566A1 (en)

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CN111718804A (en) * 2020-07-24 2020-09-29 上海绿瑞生物科技有限公司 Foam type cleaning agent composition and application thereof

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CN111718804A (en) * 2020-07-24 2020-09-29 上海绿瑞生物科技有限公司 Foam type cleaning agent composition and application thereof

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