WO2012048471A1 - 数字式场感应水位智能传感系统及其实现方法 - Google Patents
数字式场感应水位智能传感系统及其实现方法 Download PDFInfo
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- WO2012048471A1 WO2012048471A1 PCT/CN2010/077789 CN2010077789W WO2012048471A1 WO 2012048471 A1 WO2012048471 A1 WO 2012048471A1 CN 2010077789 W CN2010077789 W CN 2010077789W WO 2012048471 A1 WO2012048471 A1 WO 2012048471A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/26—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/26—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
- G01F23/261—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields for discrete levels
Definitions
- the invention relates to the technical field of sensors, in particular to a digital field sensing water level intelligent sensing system and an implementation method thereof, which can be applied to various liquid level measurement, and is particularly suitable for water level measurement of a solar water heater.
- a water level sensor is an instrument that senses the water level and converts the sensed water level into a changing electrical signal.
- the water level sensor has always played a decisive role.
- the intelligent and humanized water heater is inseparable from the water level sensor.
- the water level measuring instrument is inseparable from the water level sensor.
- the water level sensor works stably. The guarantee of intelligent control of water heaters.
- the principle of the existing water level sensor is to calibrate different water level segments on the sensor, and place a conductive copper foil on each water level segment (some sensors are injection molded with a silicone gel, conductive copper foil portions are made of conductive silica gel), and each copper foil Each is connected to a (sometimes several) resistors that have a common end that is connected together and connected to the lowest point of the sensor probe.
- a resistors that have a common end that is connected together and connected to the lowest point of the sensor probe.
- the soaked copper foil is electrically connected to the copper foil at the lowest point, and the resistance between the two copper foils that are turned on is equivalent. Shorted, the resistance becomes smaller, which reduces the resistance of the entire sensor.
- the host can know the water level by measuring the resistance of the entire sensor.
- the shortcoming of the existing water level sensor is that the existing sensor uses the conductivity of water to judge the water level. Different water quality and different water tank sizes (which affect the amount of water) have different conductivity, which will affect the measurement accuracy of the sensor. , causing the existing sensor to measure the water level is not accurate. Moreover, since the existing sensor is in direct contact with water, it is very easy to form a layer of scale on the sensor. Since the scale is not conductive, the contact between the water and the sensor copper foil is affected, which has a serious impact on the existing water level measurement method. The water level measurement is inaccurate, which makes the existing water level sensing solution not conducive to large-scale popularization and application.
- the object of the present invention is to overcome the deficiencies in the prior art and provide a digital field sensing water level intelligent sensing system, which utilizes digital intelligent field sensing technology to solve the application of the water level sensor in a harsh environment. In the formation of scale and high temperature and high humidity environment, it is easy to make the sensing system fail.
- the field sensing technology is used to make the sensing system not need to detect the water level through electrical connection or mechanical connection, and avoid the sensor failure or water level caused by scale formation. Measuring inaccuracies.
- Another object of the present invention is to provide an implementation method of the above digital field sensing water level intelligent sensing system.
- a digital field sensing water level intelligent sensing system including a water level sensor probe and a main control module, the water level sensor probe is provided with a plurality of water level probes, and the main control module
- the settings are:
- Capacitor voltage acquisition and conversion analog module which is used for real-time acquiring the capacitance information of the water level probe point to calculate the analog voltage signal of the water level probe point;
- An analog-to-digital conversion (A/D) module for converting an analog voltage signal transmitted from a capacitor voltage acquisition conversion analog module into a digital voltage signal;
- Digital filtering module for real-time filtering of analog-to-digital conversion (A/D)
- A/D analog-to-digital conversion
- the water level analysis module is configured to compare the received digital voltage signal with a water level voltage threshold stored by the system, and when the digital voltage signal is less than the water level voltage threshold, determine the water level probe corresponding to the digital voltage signal No water, otherwise it is determined that the water level probe corresponding to the digital voltage signal has water, and then the water level detection point with the highest water is detected as the water level point;
- a water level voltage threshold storage module for storing a stored water level voltage threshold
- Capacitor voltage acquisition conversion analog module analog to digital conversion (A/D a module, a digital filter module and a water level analysis module, wherein the water level probe is connected to the capacitor voltage acquisition conversion analog module, and the capacitor voltage acquisition conversion analog module is followed by analog to digital conversion (A/D)
- A/D analog to digital conversion
- the module, the digital filtering module and the water level analyzing module are connected, and the water level voltage threshold storage module is connected with the water level analyzing module.
- the main control module is further provided with an automatic update module for receiving the digital voltage signal filtered by the digital filtering module in real time, and analyzing each collected water level probe point in the digital voltage signal set in the water level analysis time period. , with or without a small time period of the digital voltage signal whose amplitude changes significantly, if any, calculate the average value of the digital voltage signal in the corresponding segment of the above small time period or directly take any digital voltage signal in the segment to replace the water level voltage
- the water level voltage threshold stored by the threshold storage module; the automatic update module is interposed between the water level voltage threshold storage module and the digital filter module.
- the water level probes are preferably four.
- the water level sensor probe can be sealed or unsealed.
- the capacitor voltage acquisition and conversion simulation module obtains the capacitance information of the water level probe point in real time to calculate the analog voltage signal of the water level probe point;
- A/D analog to digital conversion
- digital filtering module real-time filtering analog-to-digital conversion (A/D The interference signal in the digital voltage signal sent by the module, and then transmitting the filtered digital voltage signal to the water level analysis module;
- the water level analysis module compares the received digital voltage signal with a water level voltage threshold stored by the system. When the digital voltage signal is less than the water level voltage threshold, it is determined that the water level probe corresponding to the digital voltage signal is waterless. Otherwise, it is determined that the water level probe corresponding to the digital voltage signal has water, and then the water level probe located at the highest position with water is detected as the water point.
- the small time period is an empirical value, and is set according to actual conditions such as a water level probe and a container for performing water level measurement.
- the step (3) The digital filtering module transmits the filtered digital voltage signal to the water level analysis module, and also transmits the filtered digital voltage signal to the automatic update module in real time, and the automatic update module analyzes each water level probe collected.
- the digital voltage signal set in the water level analysis period there is a small time period of the digital voltage signal whose amplitude changes significantly, and if any, the average value of the digital voltage signal in the corresponding segment of the above small time period is calculated or directly taken Any one of the digital voltage signals inside replaces the water level voltage threshold stored by the water level voltage threshold storage module as a new water level voltage threshold.
- the present invention has the following advantages and beneficial effects:
- the digital intelligent field sensing technology solves the problem that the water level sensor is difficult to make the sensing system fail in the formation of scale in the harsh environment and the high temperature and high humidity environment.
- the field sensing technology is used to make the sensing system not need to be electrically connected. Or mechanical connection to detect the water level, so the presence of scale in the probe does not affect the normal operation and accuracy of the sensor, thus avoiding the problem of sensor failure or inaccurate water level measurement caused by scale formation.
- FIG. 1 is a schematic structural view of a digital field sensing water level intelligent sensing system of the present invention
- Figure 2 is a schematic diagram of one of the forms of electric field in the embodiment
- Figure 3 is a schematic diagram of another form of electric field in the embodiment.
- Figure 4 is a schematic diagram of another form of electric field in the embodiment.
- Figure 5 is a two-dimensional functional relationship diagram between the dielectric constant and the water level of the embodiment.
- the digital field sensing water level intelligent sensing system includes a water level sensor probe and a main control module, and the water level sensor probe is provided with a plurality of water level probe points (probing points 1, 2, 3, 4) ), the main control module is set;
- Capacitor voltage acquisition and conversion analog module which is used for real-time acquiring the capacitance information of the water level probe point to calculate the analog voltage signal of the water level probe point;
- An analog-to-digital conversion (A/D) module for converting an analog voltage signal transmitted from a capacitor voltage acquisition conversion analog module into a digital voltage signal;
- Digital filtering module for real-time filtering of analog-to-digital conversion (A/D)
- A/D analog-to-digital conversion
- the water level analysis module is configured to compare the received digital voltage signal with a water level voltage threshold stored by the system, and when the digital voltage signal is less than the water level voltage threshold, determine the water level probe corresponding to the digital voltage signal No water, otherwise it is determined that the water level probe corresponding to the digital voltage signal has water, and then the water level detection point with the highest water is detected as the water level point;
- a water level voltage threshold storage module for storing a stored water level voltage threshold
- the module, the digital filtering module and the water level analyzing module are connected, and the water level voltage threshold storage module is connected with the water level analyzing module.
- the main control module is further provided with an automatic update module for receiving the digital voltage signal filtered by the digital filtering module in real time, and analyzing the collected digital water signal probes in the digital voltage signal set in the water level analysis time period, with or without A small time period of the digital voltage signal whose amplitude changes significantly, if any, calculates the average value of the digital voltage signal in the corresponding segment of the above small time period or directly takes any digital voltage signal in the segment, and replaces the water level voltage threshold storage
- the water level voltage threshold stored by the module; the automatic update module is interposed between the water level voltage threshold storage module and the digital filter module.
- the capacitor voltage acquisition and conversion simulation module obtains the capacitance information of the water level probe point in real time to calculate the analog voltage signal of the water level probe point;
- A/D analog to digital conversion
- the automatic update module analyzes the digital voltage signal set of each water level probe point in the water level analysis time period, whether there is a small time period of the digital voltage signal whose amplitude changes significantly, and if any, the calculation is small
- the small time period is an empirical value, and is set according to actual conditions such as a water level probe and a container for performing water level measurement.
- the electric field is a vector field whose direction is from a planar conductor that collects a positive charge to a planar conductor that collects a negative charge.
- the electric field strength at this point is E. .
- the electric field strength of space is referred to as field strength.
- the electric field strength of a fixed point in space is related to the electric quantity Q and the dielectric constant ⁇ of the medium.
- the dielectric constant of the medium is ⁇ 0 , and the field strength at that point is E0, as shown in Figure 3.
- the dielectric constant of the medium is ⁇ ', and the field strength at this point is E', as shown in Figure 4, by detecting the field strength E The change can detect the presence of a conductor between the two planar conductors.
- the problem of detecting the presence or absence of water is converted into the problem of detecting the change of the dielectric constant.
- the change in the amount of electricity required between the lower two planar conductors, ie the capacitance By measuring the change in capacitance, it is possible to measure the change in dielectric constant and the change in field strength to determine the presence of water.
- the present invention utilizes different position distributions to detect the presence or absence of water at different locations, thereby knowing the level of the water level.
- the picture below is one of the situations;
- the digital conversion technology of analog-to-digital conversion is to convert the analog quantity of the electric field intensity into a digital quantity through a circuit, and realize detection and intelligent correction through software, so that the sensing system adapts to changes in the environment, thereby achieving stable detection.
- RC charge and discharge circuits there are many ways to measure the capacitor voltage, there are RC charge and discharge circuits, RC Oscillation circuit, voltage multiplying circuit (can be used as capacitor voltage acquisition analog conversion module), etc., through these circuits to convert the capacitance change into a voltage change, because the voltage is analog, in order to achieve accurate detection and intelligent correction, the voltage analog quantity conversion is required. It is a digital quantity, which is called analog-to-digital conversion. Detecting changes in capacitance in a relatively short period of time can satisfy the water level detection in a short period of time, but in a harsh environment, the sensing environment changes over time, especially the dielectric constant caused by the aging of the material of the sensor system. Changes can lead to false detection of water levels.
- the invention adopts digital information after analog-to-digital conversion, and intelligently corrects the detected water level through data processing.
- the specific method is as follows:
- the change of the horizontal plane relative to the planar conductors of the sensing system is not abrupt, but continuously varies, that is, the average dielectric constant of the space is continuously changed, that is, the change of the capacitance is also continuous. But this change has a turning point under certain conditions, as shown in the figure. 5 As shown, through the data processing, the turning point, that is, the detection point of the presence or absence of the water level, can be obtained.
- the advantage of detecting the turning point is that the change of the dielectric constant caused by environmental changes does not affect the detection of the existence of the turning, so the method can solve the problems of aging of the sensing system or environmental changes.
- C Q / U, where Q is the amount of electricity, U is the potential difference;
- C f 2 ( ⁇ ), where C is the capacitance, ⁇ is the dielectric constant, and f 2 is the relationship between the capacitance and the dielectric constant;
- Y f 7 (L), where f 7 is a function of the voltage digital quantity as a function of the water level. In the case determined by the sensing system, f 7 is unchanged, and a one-to-one correspondence between the voltage digital quantity Y and the water level L can be obtained.
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Description
Claims (7)
- 数字式场感应水位智能传感系统, 其特征在于, 包括水位传感器探头和主控模块,所述水位传感器探头设置有若干个水位探点,所述主控模块设置有;电容电压采集转换模拟模块,用于实时获取水位探点的电容信息以计算出水位探点的模拟电压信号;模数转换模块,用于将电容电压采集转换模拟模块传来的模拟电压信号转换为数字电压信号;数字滤波模块,用于实时滤除模数转换模块传来的数字电压信号中的干扰信号,然后将滤波后的数字电压信号传给水位分析模块;所述水位分析模块,用于将接收到的数字电压信号与系统存储的水位电压阀值做对比,当该数字电压信号小于水位电压阀值时,则认定该数字电压信号所对应的水位探点无水,否则认定该数字电压信号所对应的水位探点有水,进而取检测到有水的位于最高位的水位探点作为水位点;水位电压阀值存储模块,用于存储存储的水位电压阀值;电容电压采集转换模拟模块、模数转换模块、数字滤波模块和水位分析模块,所述水位探点与电容电压采集转换模拟模块相连接,而后电容电压采集转换模拟模块依次与模数转换模块、数字滤波模块和水位分析模块相连接,所述水位电压阀值存储模块与水位分析模块相连接。
- 根据权利要求1所述的数字式场感应水位智能传感系统,其特征在于,所述主控模块还设置有自动更新模块,用于实时接收数字滤波模块滤波后的数字电压信号,分析所采集的每个水位探点在水位分析时间段内的数字电压信号集合中,有无幅度显著变化的数字电压信号的小时间段,如有的话,计算有上述小时间段的对应段内数字电压信号均值或者直接取该段内的任意一个数字电压信号,替换水位电压阀值存储模块所存储的水位电压阀值;所述自动更新模块介接于水位电压阀值存储模块与数字滤波模块之间。
- 根据权利要求1所述的数字式场感应水位智能传感系统,其特征在于,所述水位传感器探头为密封型或非密封型。
- 根据权利要求1所述的数字式场感应水位智能传感系统,其特征在于,所述水位探点为4个。
- 根据权利要求1所述的数字式场感应水位智能传感系统的实现方法,其特征在于,步骤如下:(1)、系统启动后,电容电压采集转换模拟模块实时获取水位探点的电容信息以计算出水位探点的模拟电压信号;(2)、模数转换模块将电容电压采集转换模拟模块传来的模拟电压信号转换为数字电压信号;(3)、数字滤波模块实时滤除模数转换模块传来的数字电压信号中的干扰信号,然后将滤波后的数字电压信号传给水位分析模块;(4)、水位分析模块将接收到的数字电压信号与系统存储的水位电压阀值做对比,当该数字电压信号小于水位电压阀值时,则认定该数字电压信号所对应的水位探点无水,否则认定该数字电压信号所对应的水位探点有水,进而取检测到有水的位于最高位的水位探点作为水位点。
- 据权利要求5所述的数字式场感应水位智能传感系统的实现方法,其特征在于,所述小时间段为经验值,根据水位探头及其所进行水位测量的容器的实际情况进行设定。
- 据权利要求5所述的数字式场感应水位智能传感系统的实现方法,其特征在于,步骤(3)所述数字滤波模块将滤波后的数字电压信号传给水位分析模块的同时,还将该滤波后的数字电压信号实时传至自动更新模块,自动更新模块分析所采集的每个水位探点在水位分析时间段内的数字电压信号集合中,有无幅度显著变化的数字电压信号的小时间段,如有的话,计算有上述小时间段的对应段内数字电压信号均值或者直接取该段内的任意一个数字电压信号,替换水位电压阀值存储模块所存储的水位电压阀值,作为新的水位电压阀值。
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US13/521,396 US20120291541A1 (en) | 2010-10-15 | 2010-10-15 | Digital field-induction water-level intelligent sensing system and its implementation method |
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CN111854888B (zh) * | 2020-07-25 | 2021-07-02 | 珠海格力电器股份有限公司 | 水位检测方法、装置、存储介质及水壶 |
Also Published As
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CN102713534A (zh) | 2012-10-03 |
US20120291541A1 (en) | 2012-11-22 |
CN102713534B (zh) | 2013-11-20 |
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