WO2012043915A1 - F-t bubble column reactor having a plurality of re-dispersible disks - Google Patents

F-t bubble column reactor having a plurality of re-dispersible disks Download PDF

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WO2012043915A1
WO2012043915A1 PCT/KR2010/007227 KR2010007227W WO2012043915A1 WO 2012043915 A1 WO2012043915 A1 WO 2012043915A1 KR 2010007227 W KR2010007227 W KR 2010007227W WO 2012043915 A1 WO2012043915 A1 WO 2012043915A1
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disk
bubble
redistribution
column reactor
reactor
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PCT/KR2010/007227
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French (fr)
Korean (ko)
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이호태
정헌
천동현
김학주
양정일
양정훈
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한국에너지기술연구원
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/20Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium
    • B01J8/22Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/24Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
    • B01J8/26Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with two or more fluidised beds, e.g. reactor and regeneration installations
    • B01J8/28Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with two or more fluidised beds, e.g. reactor and regeneration installations the one above the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/24Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
    • B01J8/44Fluidisation grids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/331Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals
    • C10G2/332Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals of the iron-group
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/34Apparatus, reactors
    • C10G2/342Apparatus, reactors with moving solid catalysts
    • C10G2/344Apparatus, reactors with moving solid catalysts according to the "fluidised-bed" technique

Definitions

  • the present invention relates to an FT bubble column reactor having a structure capable of increasing the synthesis rate of the synthesis gas, and more specifically, uniformly bubbles particles of the synthesis gas reacting with the catalyst in the reactor body Fischer-Tropsch
  • the present invention relates to an FT bubble column reactor having a plurality of redistribution disks having a structure capable of activating a reaction with a catalyst by increasing a collection rate of syngas in the reactor body by providing a plurality of redistribution disks for redispersion. .
  • bubble column reactors have the advantages of high heat and mass transfer and are widely used in reactions such as biochemical reactions, wastewater treatment and coal liquefaction.
  • the reaction is carried out while the reactor gas (synthesis gas) passes through a continuous phase consisting of a catalyst and a product.
  • the mass transfer rate through uniform contact and dispersion between the reactants and the catalyst is very important as a variable for determining the reaction efficiency.
  • a method of increasing the fluidity in the reactor and a method of increasing the gas collection rate in the continuous phase are mainly utilized.
  • the gas capture rate is defined as the volume fraction of the gas phase present in the continuous phase.
  • the ratio of gas capture rate to mass transfer rate of the reactant is constant at about 0.5. Therefore, increasing the gas capture rate is an important variable for increasing the mass transfer rate.
  • the collection rate of the reactor is influenced by the linear velocity of the reactor, the diameter of the reactor, the physical properties of the continuous phase, and the like.
  • the rate of rise of bubbles increases in proportion to 0.5 square of the size of the bubble particles.
  • Increasing the bubble rise rate is negative in terms of the rate of collection of the reactor gas since it leads to a decrease in the residence time in the reactor for a unit time.
  • the size of the through-holes and the aperture ratio are very important for evenly dispersing the gas in the form of a thin plate.
  • the collection rate of the reactor gas (synthesis gas) can be increased, and the spacing of the redistribution disks will be very important.
  • the present invention has been made in view of the above problems, and the first object of the present invention is to uniformly redistribute the bubble particles of the synthesis gas reacting with the catalyst in the reactor body and the Fischer-Tropsch reaction.
  • the present invention provides a FT bubble column reactor having a plurality of redistribution disks having a structure capable of activating a reaction between a catalyst and a syngas in a reactor.
  • the second object of the present invention is to prevent the formation of a gas layer under the redispersion disk, while re-dispersing the synthesis gas to maintain a constant bubble size, a plurality of ash that can increase the capture rate of the synthesis gas
  • a gas layer under the redispersion disk while re-dispersing the synthesis gas to maintain a constant bubble size, a plurality of ash that can increase the capture rate of the synthesis gas.
  • the first object of the present invention relates to a FT bubble column reactor having a plurality of redispersion disk, for this purpose is to react the coal synthesis gas with the catalyst contained in the slurry
  • a bubble tower reactor body in which the slurry containing the catalyst is stored; and converts the bubble particles of the synthesis gas supplied through the inlet pipe into uniform bubble particles to be supplied into the reactor body.
  • Dispersion disk is disposed on the bottom surface of the reactor body so as to be arranged, and the inside of the reactor body is arranged in a multi-stage partition in a trade form, a plurality of ash to uniformly redistribute the bubble particles of the synthesis gas supplied from the dispersion disk It is made, including; the redistribution disk is a rectangular tube perforated in the form of a lattice structure on the surface It characterized in that holes are formed in plurality.
  • a plurality of the redistribution discs are installed at intervals ranging from 300 mm to 500 mm.
  • the pitch of each side of the through hole of the redistribution disk is preferably in the range of 2.5 mm to 6.5 mm.
  • the aperture ratio of the redistribution disk is preferably in the range of 90% to 95%.
  • the FT bubble column reactor having a plurality of redispersion disks according to the present invention, by installing a plurality of redispersion disks in the inside of the bubble column reactor body, by re-dispersing the synthesis gas while preventing the generation of a gas layer to uniform bubble size It can be maintained so that there is an effect that can increase the capture rate of the synthesis gas.
  • FIG. 1 is a block diagram of a F-T bubble column reactor having a plurality of redistribution disk according to the present invention
  • FIG. 2 is a plan view showing a redistribution disk extracted in FIG.
  • FIG. 3 is an installation conceptual diagram according to the position and number of redistribution disks
  • FIG. 4 is a graph showing a change in synthesis gas collection rate according to the position and number of the redistribution disk according to FIG.
  • 5 and 6 are graphs showing the collection rate of syngas according to the pitch size of one side of the rectangular through hole of the redistribution disk.
  • FIG. 1 is a block diagram of a F-T bubble column reactor having a plurality of redistribution disk of the present invention
  • Figure 2 is a perspective view showing a redistribution disk extracted in FIG.
  • the present invention relates to a FT bubble column reactor for producing a synthetic fuel by the catalyst in the slurry and the Fischer-Tropsch reaction contained in the slurry, more
  • a plurality of redispersion disks are provided to uniformly redistribute bubble particles of the synthesis gas reacting with the catalyst in the reactor body and the Fischer-Tropsch reaction.
  • It relates to a FT bubble column reactor (100) having a plurality of redistribution disk of the structure capable of activating the reaction of the catalyst and syngas.
  • the FT bubble column reactor 100 having a plurality of redistribution disks of the present invention includes a reactor body 10, a dispersion disk 20 disposed on a bottom surface of the reactor body 10, and an inside of the reactor body 10. It consists of a redistribution disk 30 which divides into multiple stages.
  • a slurry (oil or wax) containing a catalyst is stored in the reactor body 10 and an outlet pipe for discharging unreacted syngas and chemical gas (methane, propane, pentane, etc.) generated by the reaction ( 12) may be provided.
  • unreacted syngas and chemical gas methane, propane, pentane, etc.
  • the dispersion disk 20 converts the bubble particles of the synthesis gas supplied through the inlet pipe 11 into uniform bubble particles to be supplied into the reactor body 10 so that the bottom surface of the reactor body 10 can be supplied. It is a structure that is placed on.
  • the dispersion disk 20 has a plurality of discharge holes 21 are formed on the surface is configured to uniformly supply the bubble particles of the synthesis gas.
  • the surface of the redistribution disk 30 has a plurality of rectangular through-holes 31 formed in the form of a lattice structure is formed to uniformly redistribute the bubble particles.
  • the redistribution disk 30 is arranged to be divided into a multi-stage partition within the reactor body 10, and serves to uniformly redistribute the bubble particles of the synthesis gas supplied from the dispersion disk 20.
  • the opening ratio of the redistribution disk 30 is preferably in the range of 90% to 95%.
  • a pressure drop is applied to the lower portion of the redistribution disk 30. This is because an increase in gas layer results in blocking the contact between the synthesis gas and the catalyst, and in the case of more than 95%, the synthesis rate and catalyst of the synthesis gas are compared with the case where the redispersion disk 30 is not installed. It is not preferable because it does not show a big difference in terms of particle dispersing capacity.
  • the redistribution disk 30 is installed in the interior of the reactor body 10 at intervals ranging from 300mm to 500mm, the number and spacing may vary depending on the size (diameter and height) of the reactor body 10. .
  • the size of the pitch P of one side of each through hole 31 formed in the redistribution disk 30 is preferably in the range of 2.5 mm to 6.5 mm.
  • FIG. 3 is a conceptual diagram illustrating the installation and the number of redistribution disks
  • FIG. 4 is a graph illustrating a change in the synthesis gas collection rate according to the positions and the numbers of the redistribution disks.
  • a redispersion disc was installed at the bottom surface of the reactor body and 40 cm high.
  • the redispersion disc was installed at the bottom of the reactor body and 80 cm high.
  • a redispersion disc was installed at the bottom surface of the reactor body and 120 cm high.
  • L123 The variation of the synthesis gas collection rate was confirmed by installing a plurality of dispersion disks at intervals of 40 cm from each other inside the reactor body.
  • redispersion discs such as L123 are installed at 40 cm intervals, the redispersion disc continuously interferes with the increase of bubbles due to the synthesis gas coalescing, thereby increasing the capture rate of the synthesis gas.
  • the redispersion disk of the present invention is preferably installed in the reactor body a plurality of intervals in the range 300mm ⁇ 500mm.
  • 5 and 6 are graphs showing the collection rate of syngas according to the pitch size of one side of the rectangular through hole of the redistribution disk.
  • the capture rate of the syngas was lower or similar to that of the nondispersed disc. This is because the size of the bubble particles generated in the distributed disk is smaller than the size of the through-hole, the size of the bubbles in the redistributed disk does not decrease, but rather the bubbles rise together to increase the speed of bubbles.
  • the synthesis gas is coalesced to prevent the bubbles from increasing, causing the redispersion effect of the bubbles to increase the capture rate of the synthesis gas.

Abstract

The present invention relates to an F-T bubble column reactor having a plurality of re-dispersible disks which generates synthetic fuel through a reaction between a coal synthesis gas and a catalyst contained in slurry. The F-T bubble column reactor includes: a bubble column reactor body in which the slurry containing the catalyst is stored; a dispersive disk which is arranged at a bottom surface of the bubble column reactor body to change bubble particles of the synthetic gas supplied through an inflow tube into the uniform bubble particles and to supply the uniform bubble particles to an inside of the bubble column reactor body; and a plurality of re-dispersible disks which are arranged to divide the inside of the bubble column reactor into multiple stages in a shape of tread and uniformly redisperse the bubble particles of the synthetic gas supplied from the dispersive disk, the re-dispersible disks including rectangular through-holes which are punched into a grating structure on surfaces thereof.

Description

다수의 재분산디스크를 갖는 F-T 기포탑 반응기F-T Bubble Column Reactor with Multiple Redistribution Discs
본 발명은 합성가스의 포집률을 증대시킬 수 있는 구조의 F-T 기포탑 반응기에 관한 것으로, 보다 상세하게는 반응기 본체 내 촉매와 피셔-트롭쉬(Fischer-Tropsch) 반응하는 합성가스의 기포입자를 균일하게 재분산시킬 수 있도록 다수의 재분산디스크를 구비함으로써, 반응기 본체 내 합성가스의 포집률을 높여 촉매와의 반응을 활성화할 수 있는 구조의 다수의 재분산디스크를 갖는 F-T 기포탑 반응기에 관한 것이다.The present invention relates to an FT bubble column reactor having a structure capable of increasing the synthesis rate of the synthesis gas, and more specifically, uniformly bubbles particles of the synthesis gas reacting with the catalyst in the reactor body Fischer-Tropsch The present invention relates to an FT bubble column reactor having a plurality of redistribution disks having a structure capable of activating a reaction with a catalyst by increasing a collection rate of syngas in the reactor body by providing a plurality of redistribution disks for redispersion. .
일반적으로, 기포탑 반응기는 높은 열 및 물질 전달의 장점을 가지고 있어서 생화학반응, 폐수처리 및 석탄 액화반응과 같은 반응들에서 널리 활용되고 있다.  In general, bubble column reactors have the advantages of high heat and mass transfer and are widely used in reactions such as biochemical reactions, wastewater treatment and coal liquefaction.
이러한 기포탑 반응기에서는 반응기체(합성가스)가 촉매 및 생성물로 구성되어 있는 연속 상을 통과하면서 반응이 이루어진다.In this bubble column reactor, the reaction is carried out while the reactor gas (synthesis gas) passes through a continuous phase consisting of a catalyst and a product.
이때 반응물, 촉매간의 균일한 접촉 및 분산을 통한 물질전달 속도는 반응 효율을 결정하는 변수로서 매우 중요시된다.At this time, the mass transfer rate through uniform contact and dispersion between the reactants and the catalyst is very important as a variable for determining the reaction efficiency.
여기서 반응기체의 물질전달 속도를 증진시키기 위한 주요 수단으로 반응기 내에 유동성을 증가시키는 방법과, 연속상 내에 기체 포집률을 증가시키는 방법이 주로 활용되고 있다. As a main means for increasing the mass transfer rate of the reactor body, a method of increasing the fluidity in the reactor and a method of increasing the gas collection rate in the continuous phase are mainly utilized.
반응기 내에 물질전달 속도를 증진시키는 방법으로써 기체 포집률을 증가시키는 방법이 있다. 기체 포집률은 연속상 내에 존재하는 기체상의 부피비율로 정의된다.As a method of increasing the mass transfer rate in the reactor, there is a method of increasing the gas collection rate. The gas capture rate is defined as the volume fraction of the gas phase present in the continuous phase.
Letzel et al.(1999)에 따르면, 기체 포집률과 반응기체의 물질전달 속도의 비는 약 0.5로 일정한 값을 보인다. 따라서 기체 포집률을 증진시키는 것은 물질전달 속도를 증가시키기 위한 중요한 변수이다.According to Letzel et al. (1999), the ratio of gas capture rate to mass transfer rate of the reactant is constant at about 0.5. Therefore, increasing the gas capture rate is an important variable for increasing the mass transfer rate.
일반적으로 반응기체 포집률은 반응기체의 선속도, 반응기 직경, 연속상의 물리적 특성 등에 따라 영향을 받는다.In general, the collection rate of the reactor is influenced by the linear velocity of the reactor, the diameter of the reactor, the physical properties of the continuous phase, and the like.
즉, 반응기체의 선속도가 증가할수록, 반응기의 직경이 작을수록, 연속상의 점도와 표면장력이 낮을수록 반응기 내에 반응기체 포집률은 증가하는 경향성을 보인다. 이와 같이 반응 조건에 따른, 또는 반응 첨가제에 따른 반응기체 포집률의 변화에 대한 연구는 많이 진행되어 왔다. 그러나 반응기의 설계에 따른 반응기체 포집률에 대한 연구는 제한적인 것이 현실이다.That is, as the linear velocity of the reactor gas increases, the diameter of the reactor decreases, and the viscosity and surface tension of the continuous phase decrease, the collection rate of the reactor gas in the reactor tends to increase. As such, much research has been conducted on changes in the rate of collection of the reactor according to the reaction conditions or the reaction additives. However, the study on the reactor collection rate according to the design of the reactor is limited.
아울러 반응기체가 유입되고 반응기를 통과하는 과정에서 반응기체의 기포 간의 응집과 깨짐의 수많은 상호작용이 반복된다. 이러한 과정에서 기포입자의 크기는 통상적으로 증가하게 되고, 따라서 기포의 상승속도도 증가한다.In addition, numerous interactions of agglomeration and cracking between the bubbles of the reactant are repeated as the reactant enters and passes through the reactor. In this process, the size of the bubble particles is usually increased, thus increasing the rate of bubble rise.
일반적으로 기포의 상승속도는 기포입자의 크기의 0.5 제곱에 비례하여 증가한다. 기포 상승속도의 증가는 단위 시간 동안에 반응기 내에 체류하는 시간의 감소로 이어지기 때문에 반응기체 포집률 관점에서 부정적이다.In general, the rate of rise of bubbles increases in proportion to 0.5 square of the size of the bubble particles. Increasing the bubble rise rate is negative in terms of the rate of collection of the reactor gas since it leads to a decrease in the residence time in the reactor for a unit time.
이를 위해 기존에 재분산디스크로서 일반 체 모양의 판을 이용하는 연구가 몇몇 연구자들에 의하여 진행되기도 하였다.For this purpose, some researchers have been using the conventional sieve plate as a redistribution disk.
그러나 이러한 얇은 판 형태의 재분산디스크는 기체를 고르게 분산시키는 데에 관통홀의 크기와 개구비가 매우 중요하다.However, the size of the through-holes and the aperture ratio are very important for evenly dispersing the gas in the form of a thin plate.
그렇지 못하면 재분산디스크의 하부에 가스층이 생성되기 때문에 부정적인 영향을 끼친다.Failure to do so will adversely affect the formation of a gas layer under the redistribution disk.
특히, 재분산디스크를 다수 설치하면 반응기체(합성가스)의 포집률을 높일 수 있는데, 이 때 재분산디스크의 설치 간격이 매우 중요하다 할 것이다.In particular, if a large number of redistribution disks are installed, the collection rate of the reactor gas (synthesis gas) can be increased, and the spacing of the redistribution disks will be very important.
본 발명은 상기와 같은 문제점을 감안하여 안출된 것으로, 본 발명의 제 1목적은, 반응기 본체 내 촉매와 피셔-트롭쉬(Fischer-Tropsch) 반응하는 합성가스의 기포입자를 균일하게 재분산시켜 줌으로써, 반응기 내에 촉매와 합성가스의 반응을 활성화시킬 수 있는 구조의 다수의 재분산디스크를 갖는 F-T 기포탑 반응기를 제공하는데 있다.The present invention has been made in view of the above problems, and the first object of the present invention is to uniformly redistribute the bubble particles of the synthesis gas reacting with the catalyst in the reactor body and the Fischer-Tropsch reaction. In addition, the present invention provides a FT bubble column reactor having a plurality of redistribution disks having a structure capable of activating a reaction between a catalyst and a syngas in a reactor.
더 나아가 본 발명의 제 2목적은, 재분산디스크의 하부에 가스층이 생성되는 것을 방지하면서 합성가스를 재분산시켜 기포 크기를 일정하게 유지할 수 있어 합성가스의 포집률을 증가시킬 수 있는 다수의 재분산디스크를 갖는 F-T 기포탑 반응기를 제공하는데 있다. Furthermore, the second object of the present invention is to prevent the formation of a gas layer under the redispersion disk, while re-dispersing the synthesis gas to maintain a constant bubble size, a plurality of ash that can increase the capture rate of the synthesis gas To provide an FT bubble column reactor having a dispersion disk.
본 발명은 상기와 같은 문제점을 감안하여 안출된 것으로, 본 발명의 제 1목적은, 다수의 재분산디스크를 갖는 F-T 기포탑 반응기에 관한 것으로, 이를 위해 석탄 합성가스를 슬러리에 함유된 촉매와 반응시켜 합성연료를 생성하는 기포탑 반응기 있어서, 촉매를 함유하는 슬러리가 저장된 기포탑 반응기 본체;와, 유입관을 통해 공급되는 합성가스의 기포입자를 균일한 기포입자로 전환시켜 반응기 본체의 내부로 공급할 수 있도록 상기 반응기 본체의 저면에 배치되는 분산디스크;와, 상기 반응기 본체의 내부를 트레이드 형태로 다단 구획되게 배치되며, 상기 분산디스크로부터 공급되는 합성가스의 기포 입자를 균일하게 재분산시키는 다수의 재분산디스크;를 포함하여 이루어지되, 상기 재분산디스크는 표면에 격자구조의 형태로 타공된 사각의 관통홀이 다수 형성된 것을 특징으로 한다.The present invention has been made in view of the above problems, the first object of the present invention relates to a FT bubble column reactor having a plurality of redispersion disk, for this purpose is to react the coal synthesis gas with the catalyst contained in the slurry In the bubble column reactor for producing a synthetic fuel, a bubble tower reactor body in which the slurry containing the catalyst is stored; and converts the bubble particles of the synthesis gas supplied through the inlet pipe into uniform bubble particles to be supplied into the reactor body. Dispersion disk is disposed on the bottom surface of the reactor body so as to be arranged, and the inside of the reactor body is arranged in a multi-stage partition in a trade form, a plurality of ash to uniformly redistribute the bubble particles of the synthesis gas supplied from the dispersion disk It is made, including; the redistribution disk is a rectangular tube perforated in the form of a lattice structure on the surface It characterized in that holes are formed in plurality.
제 2발명은, 제 1발명에서, 상기 재분산디스크는 300mm ~ 500mm 범위 간격으로 다수 설치되는 것이 바람직하다.In the second invention, in the first invention, it is preferable that a plurality of the redistribution discs are installed at intervals ranging from 300 mm to 500 mm.
제 3발명은, 제 1발명 또는 제 2발명에서, 상기 재분산디스크의 각 관통홀 한 변의 피치는 2.5mm ~ 6.5mm 범위인 것이 바람직하다.In the third invention, in the first or second invention, the pitch of each side of the through hole of the redistribution disk is preferably in the range of 2.5 mm to 6.5 mm.
제 4발명은, 제 3발명에서, 상기 재분산디스크의 개구비는 90% ~ 95% 범위인 것이 바람직하다.In the fourth invention, in the third invention, the aperture ratio of the redistribution disk is preferably in the range of 90% to 95%.
본 발명에 따른 다수의 재분산디스크를 갖는 F-T 기포탑 반응기에 따르면, 재분산디스크를 기포탑 반응기 본체의 내부에 다수 설치함으로써, 가스층이 생성되는 것을 방지하면서 합성가스를 재분산시켜 기포 크기를 일정하게 유지할 수 있어 합성가스의 포집률을 증가시킬 수 있는 효과가 있다. According to the FT bubble column reactor having a plurality of redispersion disks according to the present invention, by installing a plurality of redispersion disks in the inside of the bubble column reactor body, by re-dispersing the synthesis gas while preventing the generation of a gas layer to uniform bubble size It can be maintained so that there is an effect that can increase the capture rate of the synthesis gas.
도 1은 본 발명의 따른 다수의 재분산디스크를 갖는 F-T 기포탑 반응기의 구성도,1 is a block diagram of a F-T bubble column reactor having a plurality of redistribution disk according to the present invention,
도 2는 도 1에서 발췌된 재분산디스크를 도시한 평면도,2 is a plan view showing a redistribution disk extracted in FIG.
도 3은 재분산디스크의 위치 및 개수에 따른 설치 개념도,3 is an installation conceptual diagram according to the position and number of redistribution disks;
도 4는 도 3에 따른 재분산디스크의 위치 및 개수에 따른 합성가스 포집률 변화를 나타내는 그래프,4 is a graph showing a change in synthesis gas collection rate according to the position and number of the redistribution disk according to FIG.
도 5 및 도 6은 재분산디스크의 사각 관통홀 한 변의 피치 크기에 따른 합성가스의 포집률을 나타내는 그래프이다.5 and 6 are graphs showing the collection rate of syngas according to the pitch size of one side of the rectangular through hole of the redistribution disk.
이하에서는 본 발명에 따른 다수의 재분산디스크를 갖는 F-T 기포탑 반응기에 관하여 첨부되어진 도면과 함께 더불어 상세히 설명하기로 한다.Hereinafter, the F-T bubble column reactor having a plurality of redistribution disks according to the present invention will be described in detail together with the accompanying drawings.
도 1은 본 발명의 따른 다수의 재분산디스크를 갖는 F-T 기포탑 반응기의 구성도이고, 도 2는 도 1에서 발췌된 재분산디스크를 도시한 사시도이다.1 is a block diagram of a F-T bubble column reactor having a plurality of redistribution disk of the present invention, Figure 2 is a perspective view showing a redistribution disk extracted in FIG.
도 1 및 도 2에 도시된 바와 같이, 본 발명은 석탄 합성가스를 슬러리에 함유된 촉매와 피셔-트롭쉬(Fischer-Tropsch) 반응에 의해 합성연료를 생성하는 F-T 기포탑 반응기에 관한 것으로, 보다 상세하게는 반응기 본체 내 촉매와 피셔-트롭쉬(Fischer-Tropsch) 반응하는 합성가스의 기포입자를 균일하게 재분산시킬 수 있도록 다수의 재분산디스크를 구비함으로써, 반응기 본체 내 합성가스의 포집률을 높여 촉매와 합성가스의 반응을 활성화할 수 있는 구조의 다수의 재분산디스크를 갖는 F-T 기포탑 반응기(100)에 관한 것이다.As shown in Figures 1 and 2, the present invention relates to a FT bubble column reactor for producing a synthetic fuel by the catalyst in the slurry and the Fischer-Tropsch reaction contained in the slurry, more In detail, a plurality of redispersion disks are provided to uniformly redistribute bubble particles of the synthesis gas reacting with the catalyst in the reactor body and the Fischer-Tropsch reaction. It relates to a FT bubble column reactor (100) having a plurality of redistribution disk of the structure capable of activating the reaction of the catalyst and syngas.
본 발명의 다수의 재분산디스크를 갖는 F-T 기포탑 반응기(100)는 반응기 본체(10)와, 상기 반응기 본체(10)의 저면에 배치되는 분산디스크(20)와, 상기 반응기 본체(10) 내부를 다단 구획하는 재분산디스크(30)로 구성된다.The FT bubble column reactor 100 having a plurality of redistribution disks of the present invention includes a reactor body 10, a dispersion disk 20 disposed on a bottom surface of the reactor body 10, and an inside of the reactor body 10. It consists of a redistribution disk 30 which divides into multiple stages.
여기서 상기 반응기 본체(10)의 내부에는 촉매를 함유하는 슬러리(오일 또는 왁스)가 저장되고, 미반응 합성가스 및 반응에 의해 생성된 화학가스(메탄, 프로판, 펜탄 등)를 배출하는 유출관(12)이 구비될 수 있다.Here, a slurry (oil or wax) containing a catalyst is stored in the reactor body 10 and an outlet pipe for discharging unreacted syngas and chemical gas (methane, propane, pentane, etc.) generated by the reaction ( 12) may be provided.
그리고 상기 분산디스크(20)는 유입관(11)을 통해 공급되는 합성가스의 기포입자를 균일한 기포입자로 전환시켜 반응기 본체(10)의 내부로 공급할 수 있도록 상기 반응기 본체(10)의 바닥면에 배치되는 구조이다.The dispersion disk 20 converts the bubble particles of the synthesis gas supplied through the inlet pipe 11 into uniform bubble particles to be supplied into the reactor body 10 so that the bottom surface of the reactor body 10 can be supplied. It is a structure that is placed on.
여기서 분산디스크(20)는 표면에 다수의 배출공(21)이 형성되어 합성가스의 기포입자를 균일하게 공급할 수 있도록 구성된다.Here, the dispersion disk 20 has a plurality of discharge holes 21 are formed on the surface is configured to uniformly supply the bubble particles of the synthesis gas.
아울러 상기 재분산디스크(30)의 표면에는 격자구조의 형태로 타공된 사각의 관통홀(31)이 다수 형성되어 기포입자를 균일하게 재분산시킬 수 있도록 구성된다.In addition, the surface of the redistribution disk 30 has a plurality of rectangular through-holes 31 formed in the form of a lattice structure is formed to uniformly redistribute the bubble particles.
이러한 재분산디스크(30)는 상기 반응기 본체(10)의 내부를 트레이드 형태로 다단 구획되게 배치되며, 상기 분산디스크(20)로부터 공급되는 합성가스의 기포 입자를 균일하게 재분산시키는 기능을 한다.The redistribution disk 30 is arranged to be divided into a multi-stage partition within the reactor body 10, and serves to uniformly redistribute the bubble particles of the synthesis gas supplied from the dispersion disk 20.
여기서 상기 재분산디스크(30)의 개구비는 90% ~ 95% 범위인 것이 바람직하다.이는 재분산디스크(30)의 개구비가 90%이하일 경우에는 재분산디스크(30)의 하부에 압력 강하가 증가하여 가스층을 발생시켜 합성가스와 촉매의 접촉을 차단하는 결과를 초래하기 때문이고, 95% 이상을 경우에는 재분산디스크(30)를 설치하지 않은 경우와 비교해서, 합성가스의 포집률 및 촉매 입자 분산능력 관점에서 큰 차이를 보이지 않기 때문에 바람직하지 않다.Here, the opening ratio of the redistribution disk 30 is preferably in the range of 90% to 95%. When the opening ratio of the redistribution disk 30 is 90% or less, a pressure drop is applied to the lower portion of the redistribution disk 30. This is because an increase in gas layer results in blocking the contact between the synthesis gas and the catalyst, and in the case of more than 95%, the synthesis rate and catalyst of the synthesis gas are compared with the case where the redispersion disk 30 is not installed. It is not preferable because it does not show a big difference in terms of particle dispersing capacity.
한편 상기 재분산디스크(30)는 300mm ~ 500mm 범위 간격으로 반응기 본체(10)의 내부에 다수 설치되며, 반응기 본체(10)의 크기(직경 및 높이)에 따라 그 개수와 간격은 달리될 수 있다.On the other hand, the redistribution disk 30 is installed in the interior of the reactor body 10 at intervals ranging from 300mm to 500mm, the number and spacing may vary depending on the size (diameter and height) of the reactor body 10. .
또한 상기 재분산디스크(30)에 형성된 각각의 관통홀(31) 한 변의 피치(P) 크기는 2.5mm ~ 6.5mm 범위인 것이 바람직하다.In addition, the size of the pitch P of one side of each through hole 31 formed in the redistribution disk 30 is preferably in the range of 2.5 mm to 6.5 mm.
상기에서 재분산디스크(30)의 설치간격과, 각각의 관통홀(31)의 크기에 대한 설명은 아래에서 상세히 설명하기로 한다.The installation interval of the redistribution disk 30 and the size of each through hole 31 will be described in detail below.
이하에서는 본 발명에 따른 재분산디스크의 설치 개수 및 설치간격에 관하여 첨부되어진 도면과 함께 상세히 설명하기로 한다.Hereinafter, the number and installation intervals of the redistribution disk according to the present invention will be described in detail with the accompanying drawings.
도 3은 재분산디스크의 위치 및 개수에 따른 설치 개념도이고, 도 4는 도 3에 따른 재분산디스크의 위치 및 개수에 따른 합성가스 포집률 변화를 나타내는 그래프이다.3 is a conceptual diagram illustrating the installation and the number of redistribution disks, and FIG. 4 is a graph illustrating a change in the synthesis gas collection rate according to the positions and the numbers of the redistribution disks.
먼저 도 3에 도시된 바와 같이,First, as shown in FIG.
L1: 반응기 본체의 바닥면과 40cm 높이에 재분산디스크를 설치하였다.L1: A redispersion disc was installed at the bottom surface of the reactor body and 40 cm high.
L2: 반응기 본체의 바닥면과 80cm 높이에 재분산디스크를 설치하였다.L2: The redispersion disc was installed at the bottom of the reactor body and 80 cm high.
L3: 반응기 본체의 바닥면과 120cm 높이에 재분산디스크를 설치하였다.L3: A redispersion disc was installed at the bottom surface of the reactor body and 120 cm high.
L123: 반응기 본체의 내부에 상호 간 40cm 간격을 두고 다수의 분산디스크를 설치하여 합성가스 포집률 변화를 확인하였다.L123: The variation of the synthesis gas collection rate was confirmed by installing a plurality of dispersion disks at intervals of 40 cm from each other inside the reactor body.
그 결과, 도 4와 같이, 재분산디스크의 간격이 반응기 본체의 바닥면과 멀어짐에 따라 합성가스의 포집률이 증가하는 것을 관찰할 수 있었다.As a result, as shown in FIG. 4, it was observed that the collection rate of the syngas increased as the distance between the redispersing disks moved away from the bottom surface of the reactor body.
특히, L1에서는 재분산디스크가없을 때와 거의 유사한 합성가스 포집률을 보임에 따라, 재분산디스크에 의한 기포 쪼개짐 또는 기포의 재분산의 효과가 없는 것을 확인할 수 있었다.In particular, in L1, the synthesis gas collection rate was almost similar to that without the redispersion disc, and thus, it was confirmed that there was no effect of bubble splitting or redispersion of bubbles by the redistribution disc.
그리고 L2,L3의 경우에는 L1에 비해 합성가스의 포집률이 증가되었지만 효과가 미미한 것을 확인할 수 있었다. In addition, in the case of L2 and L3, the capture rate of syngas increased compared to L1, but the effect was insignificant.
반면에 L123과 같이 재분산디스크를 40cm 간격으로 다수 설치했을 경우 합성가스가 합체되어 기포가 커지는 것을 재분산디스크가 지속적으로 방해하여 합성가스의 포집률이 증대되는 것을 확인할 수 있었다.On the other hand, when a large number of redispersion discs such as L123 are installed at 40 cm intervals, the redispersion disc continuously interferes with the increase of bubbles due to the synthesis gas coalescing, thereby increasing the capture rate of the synthesis gas.
위 실험에서 확인할 수 있듯이 본 발명의 재분산디스크는 300mm ~ 500mm 범위 간격으로 반응기 본체의 내부에 다수 설치되는 것이 바람직하다.As can be seen in the above experiment, the redispersion disk of the present invention is preferably installed in the reactor body a plurality of intervals in the range 300mm ~ 500mm.
이하에서는 본 발명에 따른 재분산디스크의 관통홀 한 변의 피치에 따른 합성가스의 포집률에 관하여 첨부 되어진 도면과 함께 상세히 설명하기로 한다.Hereinafter, the capture rate of the synthesis gas according to the pitch of one side of the through hole of the redistribution disk according to the present invention will be described in detail with the accompanying drawings.
도 5 및 도 6은 재분산디스크의 사각 관통홀 한 변의 피치 크기에 따른 합성가스의 포집률을 나타내는 그래프이다.5 and 6 are graphs showing the collection rate of syngas according to the pitch size of one side of the rectangular through hole of the redistribution disk.
도 5 및 도 6에 도시된 바와 같이, 재분산디스크의 사각 관통홀 피치의 크기에 따라 합성가스의 포집률이 변화되는 관찰할 수 있었다As shown in FIG. 5 and FIG. 6, it was observed that the collection rate of the synthesis gas was changed according to the size of the pitch of the rectangular through-hole of the redistribution disk.
먼저 도 5에서 관통홀의 한 변의 피치가 1.1mm 내지 1.61mm 범위의 경우에는 낮은 가스 유속에서 재분산디스크가 없을 경우보다 합성가스의 포집률이 낮거나 유사한 것을 알 수 있었다. 이는 높은 가스 유속에서는 가스의 포집률이 높아지지만 재분산디스크의 하부에 가스층이 형성되기 때문이다. First, in FIG. 5, when the pitch of one side of the through hole is in the range of 1.1 mm to 1.61 mm, it can be seen that the capture rate of the synthesis gas is lower or similar to that of the case where there is no redispersion disk at low gas flow rate. This is because gas collection rate increases at high gas flow rates, but a gas layer is formed under the redistribution disk.
또한 도 6에서와 같이 관통홀의 한 변의 피치가 1.4mm 경우에도 앞서 도 5에서의 1.1mm 내지 1.61mm의 경우와 같은 낮은 가스 유속에서는 재분산디스크가 없을 경우 보다 합성가스의 포집률이 낮거나 유사한 것을 알 수 있었다. 이 역시 높은 가스 유속에서는 가스의 포집률이 높아지지만 재분산디스크의 하부에 가스층이 형성되기 때문이다.In addition, even when the pitch of one side of the through hole is 1.4 mm as shown in FIG. 6, at a low gas flow rate as in the case of 1.1 mm to 1.61 mm in FIG. I could see that. This is because gas collection rate increases at high gas flow rates, but a gas layer is formed under the redistribution disk.
아울러 피치가 14.1mm 경우에는 가스의 유속과 상관없이 재분산디스크가 없을 경우 보다 합성가스의 포집률이 낮거나 유사한 것을 알 수 있었다. 이는 분산디스크에서 발생되는 기포입자의 크기가 관통홀의 크기보다 작기 때문에 재분산디스크에서 기포의 크기가 줄어들지 않고 오히려 기포끼리 뭉쳐 기포의 상승속도가 증가하기 때문에 나타나는 현상이다.In addition, when the pitch is 14.1mm, regardless of the gas flow rate, the capture rate of the syngas was lower or similar to that of the nondispersed disc. This is because the size of the bubble particles generated in the distributed disk is smaller than the size of the through-hole, the size of the bubbles in the redistributed disk does not decrease, but rather the bubbles rise together to increase the speed of bubbles.
반면 상기 재분산디스크의 각 관통홀 한 변의 피치(P)가 2.9mm ~ 6.9mm 범위인 경우에는 합성가스의 포집률이 증가하는 것을 알 수 있었다.On the other hand, when the pitch P of one side of each of the through holes of the redistribution disk was in the range of 2.9 mm to 6.9 mm, it was found that the collection rate of the syngas increased.
이러한 경우는 분산디스크에서 발생되는 기포입자의 크기와 관통홀의 크기가 유사하거나 크기 때문에 합성가스가 합체되어 기포가 커지는 방해함으로써, 기포의 재분산효과를 유발하여 합성가스의 포집률이 증대되는 것을 확인할 수 있었다.In this case, since the size of the bubble particles generated in the dispersion disk and the size of the through-holes are similar or large, the synthesis gas is coalesced to prevent the bubbles from increasing, causing the redispersion effect of the bubbles to increase the capture rate of the synthesis gas. Could.
이와 같이 본 발명은 도면에 도시된 실시예를 참고로 설명되었으나, 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다.  As described above, the present invention has been described with reference to the embodiments shown in the drawings, but this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. will be.
따라서, 본 발명의 진정한 기술적 보호범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

Claims (4)

  1. 석탄 합성가스를 슬러리에 함유된 촉매와 반응시켜 합성연료를 생성하는 기포탑 반응기 있어서,In the bubble column reactor for producing a synthetic fuel by reacting the coal synthesis gas with the catalyst contained in the slurry,
    촉매를 함유하는 슬러리가 저장된 기포탑 반응기 본체(10);A bubble column reactor body 10 in which a slurry containing a catalyst is stored;
    유입관(11)을 통해 공급되는 합성가스의 기포입자를 균일한 기포입자로 전환시켜 반응기 본체(10)의 내부로 공급할 수 있도록 상기 반응기 본체(10)의 저면에 배치되는 분산디스크(20);A dispersion disk 20 disposed on the bottom surface of the reactor body 10 so that the bubble particles of the synthesis gas supplied through the inlet pipe 11 can be converted into uniform bubble particles and supplied into the reactor body 10;
    상기 반응기 본체(10)의 내부를 트레이드 형태로 다단 구획되게 배치되며, 상기 분산디스크(20)로부터 공급되는 합성가스의 기포 입자를 균일하게 재분산시키는 다수의 재분산디스크(30);를 포함하여 이루어지되,And a plurality of redistribution disks 30 arranged inside the reactor main body 10 in a trade form, and uniformly redistributing the bubble particles of the synthesis gas supplied from the dispersing disk 20. It's done,
    상기 재분산디스크(30)의 표면에는 격자구조의 형태로 타공된 사각의 관통홀(31)이 다수 형성된 것을 특징으로 하는 다수의 재분산디스크를 갖는 F-T 기포탑 반응기.F-T bubble column reactor having a plurality of redistribution disk, characterized in that formed on the surface of the redistribution disk 30 a plurality of rectangular through-holes perforated in the form of a lattice structure.
  2. 제 1항에 있어서,The method of claim 1,
    상기 재분산디스크(30)는 300mm ~ 500mm 범위 간격으로 다수 설치되는 것을 특징으로 하는 다수의 재분산디스크를 갖는 F-T 기포탑 반응기.The redistribution disk 30 is a F-T bubble tower reactor having a plurality of redistribution disk, characterized in that a plurality of intervals are installed in the range 300mm ~ 500mm.
  3. 제 1항 또는 제 2항에 있어서, The method according to claim 1 or 2,
    상기 재분산디스크(30)의 각 관통홀(31) 한 변의 피치(P)는 2.5mm ~ 6.5mm 범위인 것을 특징으로 하는 다수의 재분산디스크를 갖는 F-T 기포탑 반응기.F-T bubble column reactor having a plurality of redistribution disk, characterized in that the pitch (P) of one side of each through hole 31 of the redistribution disk (30) is in the range of 2.5mm ~ 6.5mm.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 재분산디스크(30)의 개구비는 90% ~ 95% 범위인 것을 특징으로 하는 다수의 재분산디스크를 갖는 F-T 기포탑 반응기. The opening ratio of the redistribution disk 30 is F-T bubble column reactor having a plurality of redistribution disk, characterized in that in the range of 90% ~ 95%.
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