WO2012043279A1 - Device for producing and method for producing wet wipes - Google Patents

Device for producing and method for producing wet wipes Download PDF

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Publication number
WO2012043279A1
WO2012043279A1 PCT/JP2011/071227 JP2011071227W WO2012043279A1 WO 2012043279 A1 WO2012043279 A1 WO 2012043279A1 JP 2011071227 W JP2011071227 W JP 2011071227W WO 2012043279 A1 WO2012043279 A1 WO 2012043279A1
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WO
WIPO (PCT)
Prior art keywords
sheets
region
chemical solution
sheet
predetermined chemical
Prior art date
Application number
PCT/JP2011/071227
Other languages
French (fr)
Japanese (ja)
Inventor
坂東 健司
三宅 大輔
郁恵 平松
宜秀 石川
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to BR112013007193A priority Critical patent/BR112013007193A2/en
Priority to EP11828839.8A priority patent/EP2623005A4/en
Priority to AU2011309414A priority patent/AU2011309414A1/en
Priority to US13/877,044 priority patent/US20130267401A1/en
Publication of WO2012043279A1 publication Critical patent/WO2012043279A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/30Arrangements for removing completed piles
    • B65H31/3027Arrangements for removing completed piles by the nip between moving belts or rollers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/10Scrubbing; Scouring; Cleaning; Polishing
    • A47L13/16Cloths; Pads; Sponges
    • A47L13/17Cloths; Pads; Sponges containing cleaning agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241Suction devices
    • B65H29/242Suction bands or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/26Delivering or advancing articles from machines; Advancing articles to or into piles by dropping the articles
    • B65H29/32Delivering or advancing articles from machines; Advancing articles to or into piles by dropping the articles from pneumatic, e.g. suction, carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/04Pile receivers with movable end support arranged to recede as pile accumulates
    • B65H31/08Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another
    • B65H31/10Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another and applied at the top of the pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/30Arrangements for removing completed piles
    • B65H31/3054Arrangements for removing completed piles by moving the surface supporting the lowermost article of the pile, e.g. by using belts or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/08Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with revolving, e.g. cylinder, cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00Associating, collating, or gathering articles or webs
    • B65H39/10Associating articles from a single source, to form, e.g. a writing-pad
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/02Folding limp material without application of pressure to define or form crease lines
    • B65H45/06Folding webs
    • B65H45/08Folding webs longitudinally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/42Piling, depiling, handling piles
    • B65H2301/421Forming a pile
    • B65H2301/4213Forming a pile of a limited number of articles, e.g. buffering, forming bundles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/514Modifying physical properties
    • B65H2301/5142Moistening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/20Belts
    • B65H2404/26Particular arrangement of belt, or belts
    • B65H2404/261Arrangement of belts, or belt(s) / roller(s) facing each other for forming a transport nip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/20Belts
    • B65H2404/26Particular arrangement of belt, or belts
    • B65H2404/264Arrangement of side-by-side belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/60Other elements in face contact with handled material
    • B65H2404/64Other elements in face contact with handled material reciprocating perpendicularly to face of material, e.g. pushing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/32Suction belts
    • B65H2406/323Overhead suction belt, i.e. holding material against gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/18Form of handled article or web
    • B65H2701/182Piled package
    • B65H2701/18271Piled package of folded sheet material
    • B65H2701/18272Z-folded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/18Form of handled article or web
    • B65H2701/182Piled package
    • B65H2701/1828Parts concerned of piled package
    • B65H2701/18282Sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1924Napkins or tissues, e.g. dressings, toweling, serviettes, kitchen paper and compresses

Definitions

  • the present invention relates to a method and an apparatus for manufacturing wet wipes.
  • Patent Document 1 As a method for producing wet wipes composed of a laminate of sheets impregnated with a predetermined chemical solution, methods disclosed in Patent Document 1 and Patent Document 2 are known.
  • Patent Document 1 includes a step of impregnating a part of a predetermined chemical solution into a raw material being transported before lamination, a step of squeezing an extra predetermined chemical solution impregnated in a raw material being conveyed, It has the process of laminating
  • the method disclosed in Patent Document 2 includes a step of impregnating a raw material during conveyance before lamination with a predetermined chemical solution, a step of lamination while folding the raw material during conveyance, and a thickness of the original material after lamination. A step of cutting after transporting while compressing in the direction.
  • Patent Document 1 requires a two-step impregnation step with a predetermined chemical solution before and after lamination of the original fabric, the apparatus becomes larger, and the predetermined chemical solution is applied to the original fabric after lamination. Because of the impregnation, there is a problem that the amount of impregnation of the predetermined chemical solution varies between the surface portion and the center portion of the laminated body of sheets.
  • An object of the present invention is to provide a method and an apparatus for manufacturing wet wipes capable of manufacturing a wet wipe.
  • a first feature of the present invention is a method for manufacturing a wet wipe comprising a laminate of sheets impregnated with a predetermined chemical solution, wherein a plurality of sheets impregnated with the predetermined chemical solution are stacked in a folded state.
  • a plurality of sheets that are continuously conveyed by the conveying device are cut at predetermined intervals along a crossing direction orthogonal to the conveying direction, and the sheet is cut from the non-contact surface side of the conveying device.
  • a feature of the present invention is a manufacturing apparatus configured to manufacture a wet wipe made of a laminate of sheets impregnated with a predetermined chemical solution, wherein the sheet impregnated with the predetermined chemical solution is folded.
  • a cutting unit configured to cut a plurality of sheets that are stacked in a stacked state and that are continuously conveyed by a conveying device at predetermined intervals along an intersecting direction perpendicular to the conveying direction;
  • a conveying device configured to convey both ends of the cut laminate of the sheet along the conveying direction from the non-contact surface side of the conveying device while being pressed. Is the gist.
  • FIG. 1 is a perspective view of a wet wipes package manufactured by the manufacturing apparatus according to the first embodiment of the present invention.
  • FIG. 2 is a diagram illustrating a state in which wet wipes manufactured by the manufacturing apparatus according to the first embodiment of the present invention are accommodated inside the package.
  • Drawing 3 is a figure showing signs that wet wipes manufactured by a manufacturing device concerning a 1st embodiment of the present invention are stored inside a packing object.
  • FIG. 4 is a schematic view of the manufacturing apparatus according to the first embodiment of the present invention.
  • FIG. 5 is a view for explaining an apparatus used for a laminating process and a pressing process of the manufacturing apparatus according to the first embodiment of the present invention.
  • FIG. 6 is a diagram for explaining the configuration of the press device according to the first embodiment of the present invention.
  • FIG. 7A shows the result of the take-out test of the package that did not execute the pressing process by the press device
  • FIG. 7B shows the result of the take-out test of the package that pressed the entire surface of the laminate.
  • FIG.7 (c) represents the result of the taking-out test of the package which performed the press process by the press apparatus which concerns on embodiment.
  • the wet wipes package 100 includes a package body 20 having an opening 21, a label member 22 attached to the outer surface of the package body 20 and covering the opening 21, and a package body. 20 and a laminated body of sheets 710 and 720 accommodated in the interior.
  • Each of the sheets 710 and 720 is accommodated inside the package body 20 in a folded state as shown in FIGS. 2 and 3.
  • the sheet 720 includes a region 31A, a region 32A, a region 33A, a region 34A, and a region 35A
  • the sheet 710 includes a region 31B, a region 32B, a region 33B, a region 34B, and a region 35B. And have.
  • the region 31A and the region 32A are folded at the fold line 1A
  • the region 32A and the region 33A are folded at the fold line 2A
  • the region 33A and the region 34A are folded at the fold line 3A.
  • the region 34A and the region 35A are folded at the fold line 4A.
  • region 31B and region 32B are folded at fold line 1B
  • region 32A and region 33A are folded at fold line 2B
  • region 33A and region 34A are folded at fold line 3B.
  • the region 34A and the region 35A are folded at the fold line 4B.
  • the fold line 1A and the fold line 2A are provided between the fold line 3A and the fold line 4A in the width direction W.
  • the fold line 1B and the fold line 2B are in the width direction. It is provided between the fold line 3B and the fold line 4B at W.
  • the region between the fold line 1A and the fold line 2A in the width direction W has a four-layer structure in which the region 31A, the region 32A, the region 33A, and the region 34A are folded.
  • the other region has a two-layer structure in which the region 33A and the region 34A are folded.
  • the region 31A and the region 32A are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
  • the region 31A and the region 32A constitute a raised region PA formed so as to rise in the stacking direction S along one direction L in the stacked body by being folded at the fold line 1A and the fold line 2A. To do.
  • the region between the fold line 1B and the fold line B in the width direction W has a four-layer structure in which the region 31B, the region 32B, the region 33B, and the region 34B are folded.
  • the other regions have a two-layer structure in which the region 33B and the region 34B are folded.
  • the region 31B and the region 32B are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
  • the region 31B and the region 32B constitute a raised region PB formed so as to rise in the stacking direction S along the longitudinal direction L in the stacked body by being folded at the fold line 1B and the fold line 2B. .
  • the region between the fold line 1B and the fold line B in the width direction W is the region between the fold line 1B and the fold line B in the other direction W (that is, It is arranged so as not to overlap with the raised region PB).
  • the sheets 710 and 720 adjacent to each other in the stacking direction S are closely stacked through a predetermined chemical solution.
  • gaps are formed between the sheets 710 and 720 adjacent to each other in the stacking direction S, and are closely stacked through a predetermined chemical solution. Absent.
  • the sheet 720 is taken out from the opening 21 of the package body 20. Even so, the sheet 710 is not pulled together and protrudes from the opening 21.
  • the user picks up and pulls the region 31A and the region 32A (that is, the raised region PA of the sheet 720) from the opening 21 of the package body 20 and pulls out the sheet 720, and then the region 31B and the region 32B ( That is, the sheet 710 can be taken out by picking and pulling the raised region PB) of the sheet 70.
  • step S ⁇ b> 101 the folding unit 5 causes each of the sheets 71 and 72 fed out from the rolled state to have a predetermined shape (specifically, on the conveying device non-contact surface side). Are folded in the shape shown in FIG. 2 and FIG.
  • the sheets 71 and 72 have a basis weight of 25 to 100 g / m 2 and are composed of a fiber or a core-sheath structure or a side-by-side structure composed of a hydrophilic fiber such as rayon, cotton, or pulp and a simple substance such as PET, PP, PE, or acrylic. It consists of the hydrophobic composite fiber of the structure.
  • the sheets 71 and 72 are non-woven fabrics formed into a sheet by a spunlace method, an airlaid method or a direct spinning method, and it is necessary to include hydrophilic fibers from the viewpoint of permeability of a predetermined chemical solution when impregnated with the predetermined chemical solution.
  • step S102 the impregnation unit 1 impregnates each of the folded sheets 71 and 72 with a predetermined amount of a predetermined chemical solution from the conveying device contact surface side (conveying roll 2 side).
  • step S103 each of the sheets 71 and 72 impregnated with the predetermined chemical solution is conveyed while being in contact with the surface of the conveyance roll 2.
  • step S104 the conveyor 3 stacks the sheets 71 and 72 impregnated with a predetermined chemical solution.
  • the predetermined chemical solution was impregnated from the conveying device non-contact surface side onto the sheet 71 in a state where the surface impregnated with the predetermined chemical solution was directed to the conveying device contact surface side.
  • Sheets 72 in a state where the surface is directed to the conveying device contact surface side are stacked.
  • step S105 the cutting unit 4 cuts the sheets 71 and 72 transported via the transport conveyor 3 into sheets 710 and 720 having predetermined dimensions.
  • the cut sheets 710 and 710 are cut from the non-contact surface side of the conveyor belt 14 in the pressing step S107. It conveys while pressing the both ends of the width direction outer side of the laminated body 800 of 720.
  • the manufacturing apparatus 10 includes a folding unit 5, an impregnation unit 1, a transport roll 2, transport conveyors 3, 9, 11, 12, a cutting unit 4, a pusher 13, and a press device 15. And.
  • the transport roll 2 and the transport conveyors 3 and 9 constitute a transport apparatus that continuously transports the plurality of sheets 71 and 72.
  • the transport conveyors 11, 12, and 14 constitute a transport device that continuously transports the stacked body 800.
  • the folding unit 5 is configured to fold each of the sheets 71 and 72 on the conveying device non-contact surface side. Specifically, the folding unit 5 is configured to fold each of the sheets 71 and 72 so that the sheets 71 and 72 have the shape shown in FIGS.
  • the folding unit 5 includes a region 31A / 32A / 33A (or 31B) including one side edge of the sheet 72 (or 71) along the folding line 3A (or 3B) in the conveyance direction MD.
  • / 32B / 33B) is folded to the conveying device non-contact surface side, and then includes the one side edge of the sheet 72 (or 71) along the fold line 2A (or 2B) in the conveying direction MD.
  • 31A / 32A (or 31B / 32B) is folded to the conveying device non-contact surface side, and then one of the sheets 72 (or 71) along the folding line 1A (or 1B) in the conveying direction MD.
  • the region 31 ⁇ / b> A (or 31 ⁇ / b> B) including the side edge is configured to be folded on the conveying device non-contact surface side.
  • the folding unit 5 moves the region 35A (or 35B) including the other side edge of the sheet 72 (or 71) along the folding line 4A (or 4B) in the conveyance direction MD to the conveying device contact surface. It is configured to be folded to the side.
  • the impregnation unit 1 is configured to impregnate each of the folded sheets 71 and 72 with a predetermined chemical solution from the conveying device contact surface side.
  • the impregnation unit 1 may be configured to push out a predetermined amount of a predetermined chemical liquid from a chemical liquid tank using a metering pump. As a result, a predetermined amount of the predetermined chemical solution is discharged from the pores provided in the impregnation unit 1 and comes into contact with each of the sheets 71 and 72, so that each of the sheets 71 and 72 is impregnated with the predetermined amount of the predetermined chemical solution. It is configured to be.
  • the impregnation unit 1 may be configured to impregnate a predetermined chemical liquid having a weight of 3.5 (3 to 4) times the weight of the sheets 71 and 72, for example.
  • the impregnation part 1 can adjust suitably the ratio (namely, impregnation rate) with respect to the weight of the sheet
  • the impregnation rate necessary for the sheets 71 and 72 to adhere to the surface of the transport roll 2 and the sheet 72 to adhere to the sheet 71 is, for example, 38 g mainly composed of rayon fibers as the sheets 71 and 72.
  • a spunlace nonwoven fabric of / m 2 it is 1.5 times or more.
  • the impregnation unit 1 may use a method of attaching droplets or mist of a predetermined chemical liquid to the sheets 71 and 72 as a predetermined chemical liquid coating method.
  • a method of attaching droplets or mist of a predetermined chemical liquid to the sheets 71 and 72 as a predetermined chemical liquid coating method.
  • the above method is preferable.
  • the transport roll 2 is connected to a drive source and is a drive roll having a smooth rotating surface.
  • the transport conveyor 3 is configured to transport each of the sheets 71 and 72 at a transport speed substantially equivalent to that of the transport roll 2.
  • the cutting unit 4 is configured to cut a stacked body in which a plurality of sheets 71 and 72 impregnated with a predetermined chemical solution are folded.
  • the cutting unit 4 is configured to cut a plurality of continuously conveyed sheets at a predetermined interval along a direction orthogonal to the conveying direction by a cutter roll having a cutting blade on the surface and an anvil roll having a smooth surface. Has been.
  • the transfer conveyor 9 may be provided above and below, similarly to the transfer conveyor 3. In such a case, the stacked body of the sheets 710 and 720 is transported while being sandwiched between the upper transport conveyor disposed above and the lower transport conveyor disposed below. A concave portion and a convex portion may be formed on the upper conveyor.
  • the conveyance speed in the conveyance conveyor 9 is about 3% faster than the conveyance speed in the conveyance conveyor 3 and the cutting part 4.
  • the transport conveyor 11 includes a transport conveyor 11a and a transport conveyor 11b that are arranged at a predetermined interval in a cross direction CD that intersects the transport direction MD.
  • the conveyors 11a and 11b are provided with a suction mechanism (not shown) in a state in which the outer ends in the width direction of the cut sheets 710 and 720 conveyed by the conveyor 9 are attracted to the conveyance surface. Can be transported.
  • a pusher 13 is disposed between the conveyor 11a and the conveyor 11b.
  • the pusher 13 is disposed so as to be movable downward in the direction in which the sheets 710 and 720 conveyed by the conveyor 11 are separated from the conveying surfaces of the conveyors 11a and 11b.
  • the stacked body 800 is formed, the stopper S is released, and the stacked body 800 is transferred to the pressing device 15 by the conveyor 12. It is conveyed toward.
  • the pressing device 15 conveys both ends of the laminated body 800 formed by laminating the cut sheets 710 and 720 along the conveying direction while being pressed from the non-contact surface side of the conveying conveyor 14 by the pressing unit. It is configured.
  • the press device 15 includes a plurality of rollers 201, 202, 203, press belts 204 a, 204 b wound around the plurality of rollers 201, 202, 203, and transport belts 205, 206 that transport the stacked body 800.
  • Any one of the plurality of rollers 201, 202, 203 is connected to a drive source and controlled to drive the press belts 204a, 204b in a predetermined transport speed and transport direction.
  • the conveyor belt 205 corresponds to the conveyor belt 14.
  • the press belts 204a and 204b are wound around rollers 201, 202, and 203, and are configured to be driven in accordance with the transport speed and transport direction of the laminate 800.
  • the press belts 204a and 204b are arranged at a predetermined interval in a cross direction CD orthogonal to the transport direction MD.
  • the predetermined interval is an interval at which the press belts 204a and 204b can abut on both end portions 800A and 800B in the cross direction CD of the laminate 800.
  • the press belts 204a and 204b according to the present embodiment are formed in a round tube shape. That is, the cross sections of the press belts 204a and 204b are substantially circular.
  • the distance D2 between the outermost peripheral portion of the press belts 204a and 204b wound around the rollers 201, 202, and 203 and the furthest outermost part from the rotation axis of the rollers and the conveyance surface of the conveyance belt 205 is the lamination height D1 of the laminate 800. It is formed shorter. The interval D2 is adjusted to a height that prevents the chemical solution from being squeezed more than necessary.
  • the press belts 204a and 204b are inclined so that the distance between the outermost peripheral portion of the press belts 204a and 204b and the conveying belt 205 gradually decreases from D1 to D2. Thereby, force is gradually applied to both end portions 800A and 800B on the outer side in the width direction of the stacked body 800 to be conveyed.
  • both end portions 800A and 800B excluding the central region 800C of the stacked body 800 can be conveyed while being pressed by the pressing device 15 configured as described above. .
  • a predetermined number of sheets are stacked after the sheets 71 and 72 are conveyed and cut in a stacked state.
  • the sheets 71 and 72 stacked during conveyance are sufficiently pressed against each other by the transfer conveyor 3, but in the stacking step S106 after cutting, the pressing force is weaker than the force pressed by the transfer conveyor 3 during transfer. .
  • the entire surface of the stacked body 800 that is stacked a predetermined number of times is not uniformly pressed, but the both end portions 800A and 800B are removed by the pressing device 15. Press.
  • the adhesiveness between the sheets 710 and 720 of the laminated body 800 after the lamination of a plurality of sheets is not unnecessarily high, and the adhesion between the sheet 720 and the next sheet 710 can be ensured. Can be prevented from being taken out.
  • the amount of the predetermined chemical liquid soaking into the sheet can be made uniform from the sheet on the upper layer side to the sheet on the lower layer side. Further, it is possible to prevent the ease of taking out from being reduced by increasing the amount of the predetermined chemical liquid that permeates into the sheet.
  • the press belts 204a and 204b are formed in a round tube shape. Thereby, the sheet
  • a laminate test consisting of 72 sheets was packaged by the package body, and a take-out test was conducted in which the sheets were taken out one by one.
  • the results are shown in FIGS. 7 (a) to (c).
  • a production line was configured in which four sheets were stacked to form one set. That is, a laminate consisting of 18 sets was prepared and enclosed in a package.
  • FIG. 7 (a) shows the result of the take-out test of the laminate that did not perform the pressing step
  • FIG. 7 (b) shows the result of the take-out test of the laminate that pressed the entire surface.
  • These represent the result of the taking-out test of the laminated body which performed the press process by the press apparatus which concerns on embodiment.
  • the vertical axis in FIGS. 7A to 7C represents the amount of the next sheet pulled out when a pop-up (a phenomenon in which the next sheet is taken out after one sheet) occurs.
  • the unit is length (mm).
  • the laminate that did not perform the pressing step has a strong tendency to take out four sheets at a time. That is, it was found that one set of sheets stacked on the production line can be easily taken out together. Further, it was found that a set of sheets stacked on the production line can be easily taken out even in the case of a laminated body whose entire surface is pressed.
  • the laminate subjected to the pressing process by the press device according to the embodiment hardly causes pop-up and has a strong tendency to take out all the sheets one by one.
  • a wet wipes manufacturing method capable of manufacturing wet wipes that can prevent variation in the amount of impregnation of a predetermined chemical solution and prevent deterioration in ease of taking out by increasing the impregnation rate of the predetermined chemical solution.
  • a manufacturing apparatus can be provided.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sanitary Thin Papers (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Laminated Bodies (AREA)
  • Body Washing Hand Wipes And Brushes (AREA)
  • Paper (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention prevents unevenness in the amount of impregnation by a predetermined chemical and prevents a decrease in ease of removal resulting from increasing the rate of impregnation by the predetermined chemical. A press device (15) has: a plurality of rollers (201, 202, 203); press belts (204a, 204b) wound around the plurality of rollers (201, 202, 203); and conveyor belts (205, 206) that convey a stacked body (800). At least one roller from among the plurality of rollers (201, 202, 203) drives the press belts (204a, 204b) at a predetermined speed of conveyance and in a predetermined direction of conveyance. The press belts (204a, 204b) are disposed with a gap in an intersecting direction (CD) perpendicular to the conveyance direction (MD) that is such that the press belts (204a, 204b) can contact both end portions (800A, 800B) of the stacked body (800) in the intersecting direction (CD).

Description

ウェットワイプスの製造方法及び製造装置Wet wipes manufacturing method and manufacturing apparatus
 本発明は、ウェットワイプスの製造方法及び製造装置に関する。 The present invention relates to a method and an apparatus for manufacturing wet wipes.
 所定薬液を含浸させたシートの積層体からなるウェットワイプスの製造方法としては、特許文献1や特許文献2に開示されている方法が知られている。 As a method for producing wet wipes composed of a laminate of sheets impregnated with a predetermined chemical solution, methods disclosed in Patent Document 1 and Patent Document 2 are known.
 特許文献1に開示されている方法は、積層前の搬送中の原反に所定薬液の一部を含浸させる工程や、搬送中の原反に含浸されている余分な所定薬液を搾り取る工程や、搬送中の複数の原反を積層する工程や、積層後の搬送中の原反に所定薬液の残りを含浸させる工程を有する。 The method disclosed in Patent Document 1 includes a step of impregnating a part of a predetermined chemical solution into a raw material being transported before lamination, a step of squeezing an extra predetermined chemical solution impregnated in a raw material being conveyed, It has the process of laminating | stacking the some original fabric in conveyance, and the process of impregnating the remainder of a predetermined chemical | medical solution in the original fabric in conveyance after lamination | stacking.
 また、特許文献2に開示されている方法は、積層前の搬送中の原反に所定薬液を含浸させる工程や、搬送中の原反を折り畳みながら積層する工程や、積層後の原反を厚み方向に圧縮しつつ搬送した後に切断する工程等を有する。 In addition, the method disclosed in Patent Document 2 includes a step of impregnating a raw material during conveyance before lamination with a predetermined chemical solution, a step of lamination while folding the raw material during conveyance, and a thickness of the original material after lamination. A step of cutting after transporting while compressing in the direction.
 特許文献1や特許文献2に開示されている方法で製造されるウェットワイプスは、容器から1枚のシートが取り出される際に、次の1枚のシートが共に引っ張られて容器の取り出し口から突出する形態、所謂、ポップアップタイプの形態である。 In the wet wipes manufactured by the methods disclosed in Patent Document 1 and Patent Document 2, when one sheet is taken out from the container, the next sheet is pulled together from the container outlet. This is a protruding type, so-called pop-up type.
特開平7-204118号公報JP-A-7-204118 特開2007-144053号公報JP 2007-144053 A
 しかしながら、かかるポップアップタイプの形態のウェットワイプスでは、原反に対する所定薬液の含浸率を増加させると、原反同士が所定薬液の水膜によって連結し、容器から1枚ずつシートを取り出すことが困難になるため、原反に対する所定薬液の含浸率は、比較的低く抑えられてしまうという問題点があった。 However, in the wet wipes of such a pop-up type, when the impregnation rate of the predetermined chemical liquid with respect to the original fabric is increased, the original fabrics are connected by a water film of the predetermined chemical solution, and it is difficult to take out the sheets one by one from the container. Therefore, there has been a problem that the impregnation rate of the predetermined chemical solution with respect to the original fabric is kept relatively low.
 また、特許文献1に開示されている方法では、原反の積層前及び積層後の2段階の所定薬液の含浸工程が必要となり、装置が大型化し、積層後の原反に対して所定薬液を含浸するため、シートの積層体の表面部と中心部とで、所定薬液の含浸量にばらつきが生じるという問題点があった。 In addition, the method disclosed in Patent Document 1 requires a two-step impregnation step with a predetermined chemical solution before and after lamination of the original fabric, the apparatus becomes larger, and the predetermined chemical solution is applied to the original fabric after lamination. Because of the impregnation, there is a problem that the amount of impregnation of the predetermined chemical solution varies between the surface portion and the center portion of the laminated body of sheets.
 さらに、特許文献2に開示されている方法では、原反に所定薬液を含浸させた後に、折り畳んだり圧縮したりするため、原反から所定薬液が搾り取られ、所望量の所定薬品を有する製品を製造することができなくなる可能性があるという問題点があった。 Furthermore, in the method disclosed in Patent Document 2, since the original fabric is impregnated with the predetermined chemical solution, the predetermined chemical solution is squeezed from the original fabric so that the product having a desired amount of the predetermined chemical is obtained. There was a problem that it might become impossible to manufacture.
 そこで、本発明は、上述の課題に鑑みてなされたものであり、所定薬液の含浸量のばらつきを防止し、所定薬液の含浸率を増加させることによる取り出し容易性の低下を防止できるウェットワイプスを製造することができるウェットワイプスの製造方法及び製造装置を提供することを目的とする。 Therefore, the present invention has been made in view of the above-described problems, and wet wipes that prevent variation in the amount of impregnation of a predetermined chemical solution and prevent deterioration in ease of removal due to an increase in the impregnation rate of the predetermined chemical solution. An object of the present invention is to provide a method and an apparatus for manufacturing wet wipes capable of manufacturing a wet wipe.
 本発明の第1の特徴は、所定薬液を含浸させたシートの積層体からなるウェットワイプスの製造方法であって、前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートの原反を搬送方向に直交する交差方向に沿って所定間隔で切断する工程と、前記搬送装置非当接面側から、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送する工程とを有することを要旨とする。 A first feature of the present invention is a method for manufacturing a wet wipe comprising a laminate of sheets impregnated with a predetermined chemical solution, wherein a plurality of sheets impregnated with the predetermined chemical solution are stacked in a folded state. A plurality of sheets that are continuously conveyed by the conveying device are cut at predetermined intervals along a crossing direction orthogonal to the conveying direction, and the sheet is cut from the non-contact surface side of the conveying device. And a step of conveying both the end portions along the conveying direction of the laminated body of the sheets while pressing them.
 また、本発明の特徴は、所定薬液を含浸させたシートの積層体からなるウェットワイプスを製造するように構成されている製造装置であって、前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートを搬送方向に直交する交差方向に沿って所定間隔で切断するように構成されている切断部と、前記搬送装置非当接面側から、プレス部によって、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送するように構成されている搬送装置とを具備することを要旨とする。 In addition, a feature of the present invention is a manufacturing apparatus configured to manufacture a wet wipe made of a laminate of sheets impregnated with a predetermined chemical solution, wherein the sheet impregnated with the predetermined chemical solution is folded. A cutting unit configured to cut a plurality of sheets that are stacked in a stacked state and that are continuously conveyed by a conveying device at predetermined intervals along an intersecting direction perpendicular to the conveying direction; A conveying device configured to convey both ends of the cut laminate of the sheet along the conveying direction from the non-contact surface side of the conveying device while being pressed. Is the gist.
図1は、本発明の第1の実施形態に係る製造装置によって製造されたウェットワイプスの包装体の斜視図である。FIG. 1 is a perspective view of a wet wipes package manufactured by the manufacturing apparatus according to the first embodiment of the present invention. 図2は、本発明の第1の実施形態に係る製造装置によって製造されたウェットワイプスが包装体内部で収容されている様子を示す図である。FIG. 2 is a diagram illustrating a state in which wet wipes manufactured by the manufacturing apparatus according to the first embodiment of the present invention are accommodated inside the package. 図3は、本発明の第1の実施形態に係る製造装置によって製造されたウェットワイプスが包装体内部で収容されている様子を示す図である。Drawing 3 is a figure showing signs that wet wipes manufactured by a manufacturing device concerning a 1st embodiment of the present invention are stored inside a packing object. 図4は、本発明の第1の実施形態に係る製造装置の概略図である。FIG. 4 is a schematic view of the manufacturing apparatus according to the first embodiment of the present invention. 図5は、本発明の第1の実施形態に係る製造装置の積層工程と、プレス工程に使用される装置を説明するための図である。FIG. 5 is a view for explaining an apparatus used for a laminating process and a pressing process of the manufacturing apparatus according to the first embodiment of the present invention. 図6は、本発明の第1の実施形態に係るプレス装置の構成を説明するための図である。FIG. 6 is a diagram for explaining the configuration of the press device according to the first embodiment of the present invention. 図7(a)は、プレス装置によるプレス工程を実行しなかった包装体の取り出し試験の結果を表し、図7(b)は、積層体の全面をプレスした包装体の取り出し試験の結果を表し、図7(c)は、実施形態に係るプレス装置によるプレス工程を実行した包装体の取り出し試験の結果を表す。FIG. 7A shows the result of the take-out test of the package that did not execute the pressing process by the press device, and FIG. 7B shows the result of the take-out test of the package that pressed the entire surface of the laminate. FIG.7 (c) represents the result of the taking-out test of the package which performed the press process by the press apparatus which concerns on embodiment.
(本発明の第1の実施形態)
 図1乃至図3を参照して、本発明の第1の実施形態に係る製造装置10によって製造されるウェットワイプスについて説明する。かかるウェットワイプスは、所定薬液を含浸させたシート710、720の積層体からなるものである。
(First embodiment of the present invention)
With reference to FIG. 1 thru | or FIG. 3, the wet wipes manufactured by the manufacturing apparatus 10 which concerns on the 1st Embodiment of this invention are demonstrated. Such wet wipes are made of a laminate of sheets 710 and 720 impregnated with a predetermined chemical solution.
 図1に示すように、かかるウェットワイプスの包装体100は、開口部21を有する包装体本体20と、包装体本体20の外面に取り付けられ開口部21を覆うラベル部材22と、包装体本体20の内部に収容されるシート710、720の積層体とを有する。 As shown in FIG. 1, the wet wipes package 100 includes a package body 20 having an opening 21, a label member 22 attached to the outer surface of the package body 20 and covering the opening 21, and a package body. 20 and a laminated body of sheets 710 and 720 accommodated in the interior.
 かかるシート710、720の各々は、図2及び図3に示すように折り重ねられた状態で、包装体本体20の内部に収容されている。 Each of the sheets 710 and 720 is accommodated inside the package body 20 in a folded state as shown in FIGS. 2 and 3.
 図2及び図3に示すように、シート720は、領域31Aと領域32Aと領域33Aと領域34Aと領域35Aと有し、シート710は、領域31Bと領域32Bと領域33Bと領域34Bと領域35Bと有する。 2 and 3, the sheet 720 includes a region 31A, a region 32A, a region 33A, a region 34A, and a region 35A, and the sheet 710 includes a region 31B, a region 32B, a region 33B, a region 34B, and a region 35B. And have.
 ここで、シート720では、折り線1Aにおいて領域31Aと領域32Aとが折り重ねられ、折り線2Aにおいて領域32Aと領域33Aとが折り重ねられ、折り線3Aにおいて領域33Aと領域34Aとが折り重ねられ、折り線4Aにおいて領域34Aと領域35Aとが折り重ねられている。 Here, in the sheet 720, the region 31A and the region 32A are folded at the fold line 1A, the region 32A and the region 33A are folded at the fold line 2A, and the region 33A and the region 34A are folded at the fold line 3A. Thus, the region 34A and the region 35A are folded at the fold line 4A.
 同様に、シート710では、折り線1Bにおいて領域31Bと領域32Bとが折り重ねられ、折り線2Bにおいて領域32Aと領域33Aとが折り重ねられ、折り線3Bにおいて領域33Aと領域34Aとが折り重ねられ、折り線4Bにおいて領域34Aと領域35Aとが折り重ねられている。 Similarly, in sheet 710, region 31B and region 32B are folded at fold line 1B, region 32A and region 33A are folded at fold line 2B, and region 33A and region 34A are folded at fold line 3B. Thus, the region 34A and the region 35A are folded at the fold line 4B.
 なお、シート720では、折り線1A及び折り線2Aは、幅方向Wにおける折り線3Aと折り線4Aとの間に設けられており、シート710では、折り線1B及び折り線2Bは、幅方向Wにおける折り線3Bと折り線4Bとの間に設けられている。 In the sheet 720, the fold line 1A and the fold line 2A are provided between the fold line 3A and the fold line 4A in the width direction W. In the sheet 710, the fold line 1B and the fold line 2B are in the width direction. It is provided between the fold line 3B and the fold line 4B at W.
 すなわち、シート720において、幅方向Wにおける折り線1Aと折り線2Aと間の領域は、領域31Aと領域32Aと領域33Aと領域34Aとが折り重ねられている4層構造となっており、それ以外の領域は、領域33Aと領域34Aとが折り重ねられている2層構造となっている。 That is, in the sheet 720, the region between the fold line 1A and the fold line 2A in the width direction W has a four-layer structure in which the region 31A, the region 32A, the region 33A, and the region 34A are folded. The other region has a two-layer structure in which the region 33A and the region 34A are folded.
 したがって、領域31A及び領域32Aは、積層体の一方の方向Lに沿って積層体の積層方向Sに隆起している。 Therefore, the region 31A and the region 32A are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
 すなわち、領域31A及び領域32Aは、折り線1A及び折り線2Aにおいて折り重ねられることによって、積層体において一方の方向Lに沿って積層方向Sに隆起するように形成されている隆起領域PAを構成する。 That is, the region 31A and the region 32A constitute a raised region PA formed so as to rise in the stacking direction S along one direction L in the stacked body by being folded at the fold line 1A and the fold line 2A. To do.
 同様に、シート710において、幅方向Wにおける折り線1Bと折り線Bと間の領域は、領域31Bと領域32Bと領域33Bと領域34Bとが折り重ねられている4層構造となっており、それ以外の領域は、領域33Bと領域34Bとが折り重ねられている2層構造となっている。 Similarly, in the sheet 710, the region between the fold line 1B and the fold line B in the width direction W has a four-layer structure in which the region 31B, the region 32B, the region 33B, and the region 34B are folded. The other regions have a two-layer structure in which the region 33B and the region 34B are folded.
 したがって、領域31B及び領域32Bは、積層体の一方の方向Lに沿って積層体の積層方向Sに隆起している。 Therefore, the region 31B and the region 32B are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
 すなわち、領域31B及び領域32Bは、折り線1B及び折り線2Bにおいて折り重ねられることによって、積層体において長手方向Lに沿って積層方向Sに隆起するように形成されている隆起領域PBを構成する。 That is, the region 31B and the region 32B constitute a raised region PB formed so as to rise in the stacking direction S along the longitudinal direction L in the stacked body by being folded at the fold line 1B and the fold line 2B. .
 また、積層方向Sにおいて、幅方向Wにおける折り線1Bと折り線Bと間の領域(すなわち、隆起領域PA)は、他方の方向Wにおける折り線1Bと折り線Bと間の領域(すなわち、隆起領域PB)と重複しないように配置されている。 In the stacking direction S, the region between the fold line 1B and the fold line B in the width direction W (that is, the raised region PA) is the region between the fold line 1B and the fold line B in the other direction W (that is, It is arranged so as not to overlap with the raised region PB).
 さらに、隆起領域PA、PBにおいて、積層方向Sに隣接するシート710、720同士は、所定薬液を介して密着して積層されている。 Furthermore, in the raised areas PA and PB, the sheets 710 and 720 adjacent to each other in the stacking direction S are closely stacked through a predetermined chemical solution.
 ここで、隆起領域PA、PBに隣接する領域RA、RB、RCでは、積層方向Sに隣接するシート710、720の間に空隙が形成されており、所定薬液を介して密着して積層されていない。 Here, in the areas RA, RB, and RC adjacent to the raised areas PA and PB, gaps are formed between the sheets 710 and 720 adjacent to each other in the stacking direction S, and are closely stacked through a predetermined chemical solution. Absent.
 なお、本発明の第1の実施形態に係る製造装置10によって製造されるウェットワイプスは、上述したポップアップタイプの形態ではないため、包装体本体20の開口部21からシート720が取り出された場合であっても、シート710が共に引っ張られて開口部21から突出することはない。 In addition, since the wet wipes manufactured by the manufacturing apparatus 10 according to the first embodiment of the present invention is not the above-described pop-up type, the sheet 720 is taken out from the opening 21 of the package body 20. Even so, the sheet 710 is not pulled together and protrudes from the opening 21.
 すなわち、使用者は、包装体本体20の開口部21から、領域31A及び領域32A(すなわち、シート720の隆起領域PA)を摘んで引っ張ることによってシート720を取り出した後、領域31B及び領域32B(すなわち、シート70の隆起領域PB)を摘んで引っ張ることによってシート710を取り出すことができる。 That is, the user picks up and pulls the region 31A and the region 32A (that is, the raised region PA of the sheet 720) from the opening 21 of the package body 20 and pulls out the sheet 720, and then the region 31B and the region 32B ( That is, the sheet 710 can be taken out by picking and pulling the raised region PB) of the sheet 70.
 以下、図4を参照して、本実施形態に係るウェットワイプスの製造方法について簡単に説明する。 Hereinafter, with reference to FIG. 4, the manufacturing method of the wet wipes which concerns on this embodiment is demonstrated easily.
 図4に示すように、ステップS101において、折り部5は、ロール状に巻かれた状態から繰り出されたシート71、72の各々を、搬送装置非当接面側に、所定形状(具体的には、図2及び図3に示す形状)に折り重ねる。 As shown in FIG. 4, in step S <b> 101, the folding unit 5 causes each of the sheets 71 and 72 fed out from the rolled state to have a predetermined shape (specifically, on the conveying device non-contact surface side). Are folded in the shape shown in FIG. 2 and FIG.
 例えば、シート71、72は、坪量25~100g/mであり、レーヨンやコットンやパルプ等の親水性繊維とPETやPPやPEやアクリル等の単体とからなる繊維若しくは芯鞘構造やサイドバイサイドの構造の疎水性複合繊維からなる。 For example, the sheets 71 and 72 have a basis weight of 25 to 100 g / m 2 and are composed of a fiber or a core-sheath structure or a side-by-side structure composed of a hydrophilic fiber such as rayon, cotton, or pulp and a simple substance such as PET, PP, PE, or acrylic. It consists of the hydrophobic composite fiber of the structure.
 また、シート71、72は、スパンレース法やエアレイド法や直接紡糸法によりシート化された不織布であり、所定薬液の含浸時における所定薬液の浸透性の観点から親水繊維を含む必要がある。 Further, the sheets 71 and 72 are non-woven fabrics formed into a sheet by a spunlace method, an airlaid method or a direct spinning method, and it is necessary to include hydrophilic fibers from the viewpoint of permeability of a predetermined chemical solution when impregnated with the predetermined chemical solution.
 ステップS102において、含浸部1は、搬送装置当接面側(搬送ロール2側)から、折り重ねられたシート71、72の各々に対して、所定量の所定薬液を含浸させる。 In step S102, the impregnation unit 1 impregnates each of the folded sheets 71 and 72 with a predetermined amount of a predetermined chemical solution from the conveying device contact surface side (conveying roll 2 side).
 ステップS103において、所定薬液を含浸させたシート71、72の各々は、搬送ロール2の表面に接しながら搬送される。 In step S103, each of the sheets 71 and 72 impregnated with the predetermined chemical solution is conveyed while being in contact with the surface of the conveyance roll 2.
 ステップS104において、搬送コンベア3は、所定薬液を含浸させたシート71、72の各々を積層する。 In step S104, the conveyor 3 stacks the sheets 71 and 72 impregnated with a predetermined chemical solution.
 具体的には、搬送コンベア3では、所定薬液が含浸された面を搬送装置当接面側に向けた状態のシート71の上に、搬送装置非当接面側から、所定薬液が含浸された面を搬送装置当接面側に向けた状態のシート72が積層される。 Specifically, in the conveyor 3, the predetermined chemical solution was impregnated from the conveying device non-contact surface side onto the sheet 71 in a state where the surface impregnated with the predetermined chemical solution was directed to the conveying device contact surface side. Sheets 72 in a state where the surface is directed to the conveying device contact surface side are stacked.
 ステップS105において、切断部4は、搬送コンベア3を介して搬送されたシート71、72を、所定寸法のシート710、720に切断する。 In step S105, the cutting unit 4 cuts the sheets 71 and 72 transported via the transport conveyor 3 into sheets 710 and 720 having predetermined dimensions.
 その後、積層工程S106において、切断されたシート710、720を所定枚数だけ積層した積層体800を得た後、プレス工程S107において、搬送ベルト14の非当接面側から、切断されたシート710,720の積層体800の幅方向外側の両端部分をプレスしつつ搬送する。包装工程S108において、積層体800を包装体本体20によって包装する。 Then, after obtaining a laminate 800 in which a predetermined number of the cut sheets 710 and 720 are laminated in the lamination step S106, the cut sheets 710 and 710 are cut from the non-contact surface side of the conveyor belt 14 in the pressing step S107. It conveys while pressing the both ends of the width direction outer side of the laminated body 800 of 720. FIG. In the packaging step S <b> 108, the laminated body 800 is packaged by the packaging body 20.
 以下、図4乃至図6を参照して、本実施形態に係る製造装置10の各機能について説明する。 Hereinafter, each function of the manufacturing apparatus 10 according to the present embodiment will be described with reference to FIGS. 4 to 6.
 図4に示すように、製造装置10は、折り部5と、含浸部1と、搬送ロール2と、搬送コンベア3、9、11、12と、切断部4と、プッシャー13と、プレス装置15と、を具備している。ここで、製造装置10では、搬送ロール2及び搬送コンベア3、9は、複数のシート71、72を連続搬送する搬送装置を構成する。また、搬送コンベア11、12、14は、積層体800を連続搬送する搬送装置を構成する。 As shown in FIG. 4, the manufacturing apparatus 10 includes a folding unit 5, an impregnation unit 1, a transport roll 2, transport conveyors 3, 9, 11, 12, a cutting unit 4, a pusher 13, and a press device 15. And. Here, in the manufacturing apparatus 10, the transport roll 2 and the transport conveyors 3 and 9 constitute a transport apparatus that continuously transports the plurality of sheets 71 and 72. Further, the transport conveyors 11, 12, and 14 constitute a transport device that continuously transports the stacked body 800.
 折り部5は、搬送装置非当接面側に、シート71、72の各々を折り重ねるように構成されている。具体的には、折り部5は、シート71、72が図2及び図3に示す形状となるように、シート71、72の各々を折り重ねるように構成されている。 The folding unit 5 is configured to fold each of the sheets 71 and 72 on the conveying device non-contact surface side. Specifically, the folding unit 5 is configured to fold each of the sheets 71 and 72 so that the sheets 71 and 72 have the shape shown in FIGS.
 具体的には、折り部5は、搬送方向MDの折り線3A(又は、3B)に沿って、シート72(又は、71)の一方の側縁を含む領域31A/32A/33A(又は、31B/32B/33B)を搬送装置非当接面側に折り重ね、その後、搬送方向MDの折り線2A(又は、2B)に沿って、シート72(又は、71)の一方の側縁を含む領域31A/32A(又は、31B/32B)を搬送装置非当接面側に折り重ね、その後、搬送方向MDの折り線1A(又は、1B)に沿って、シート72(又は、71)の一方の側縁を含む領域31A(又は、31B)を搬送装置非当接面側に折り重ねるように構成されている。 Specifically, the folding unit 5 includes a region 31A / 32A / 33A (or 31B) including one side edge of the sheet 72 (or 71) along the folding line 3A (or 3B) in the conveyance direction MD. / 32B / 33B) is folded to the conveying device non-contact surface side, and then includes the one side edge of the sheet 72 (or 71) along the fold line 2A (or 2B) in the conveying direction MD. 31A / 32A (or 31B / 32B) is folded to the conveying device non-contact surface side, and then one of the sheets 72 (or 71) along the folding line 1A (or 1B) in the conveying direction MD. The region 31 </ b> A (or 31 </ b> B) including the side edge is configured to be folded on the conveying device non-contact surface side.
 また、折り部5は、搬送方向MDの折り線4A(又は、4B)に沿って、シート72(又は、71)の他方の側縁を含む領域35A(又は、35B)を搬送装置当接面側に折り重ねるように構成されている。 Further, the folding unit 5 moves the region 35A (or 35B) including the other side edge of the sheet 72 (or 71) along the folding line 4A (or 4B) in the conveyance direction MD to the conveying device contact surface. It is configured to be folded to the side.
 含浸部1は、搬送装置当接面側から、折り重ねられたシート71、72の各々に対して所定薬液を含浸させるように構成されている。 The impregnation unit 1 is configured to impregnate each of the folded sheets 71 and 72 with a predetermined chemical solution from the conveying device contact surface side.
 例えば、含浸部1は、薬液タンクから定量ポンプを用いて、所定量の所定薬液を押し出すように構成されていてもよい。その結果、所定量の所定薬液が、含浸部1に設けられている細孔より吐出され、シート71、72の各々に接触することで、シート71、72の各々に所定量の所定薬液が含浸されるように構成されている。 For example, the impregnation unit 1 may be configured to push out a predetermined amount of a predetermined chemical liquid from a chemical liquid tank using a metering pump. As a result, a predetermined amount of the predetermined chemical solution is discharged from the pores provided in the impregnation unit 1 and comes into contact with each of the sheets 71 and 72, so that each of the sheets 71 and 72 is impregnated with the predetermined amount of the predetermined chemical solution. It is configured to be.
 また、含浸部1は、シート71、72の重量に対して、例えば、3.5(3~4)倍の重量の所定薬液を含浸させるように構成されていてもよい。 Further, the impregnation unit 1 may be configured to impregnate a predetermined chemical liquid having a weight of 3.5 (3 to 4) times the weight of the sheets 71 and 72, for example.
 なお、含浸部1は、含浸させる所定薬液の重量のシート71、72の重量に対する比率(すなわち、含浸率)を、適宜、調整可能である。 In addition, the impregnation part 1 can adjust suitably the ratio (namely, impregnation rate) with respect to the weight of the sheet | seats 71 and 72 of the weight of the predetermined chemical | medical solution impregnated.
 ここで、シート71、72が搬送ロール2の表面に貼りつき、かつ、シート72がシート71の上に貼りつくために必要な含浸率は、例えば、シート71、72として、レーヨン繊維主体の38g/mのスパンレース不織布が用いられる場合には、1.5倍以上である。 Here, the impregnation rate necessary for the sheets 71 and 72 to adhere to the surface of the transport roll 2 and the sheet 72 to adhere to the sheet 71 is, for example, 38 g mainly composed of rayon fibers as the sheets 71 and 72. When a spunlace nonwoven fabric of / m 2 is used, it is 1.5 times or more.
 また、含浸部1は、所定薬液の塗工方法として、液滴又は霧状の所定薬液をシート71、72に付着させる方法を用いてもよい。ただし、シート71、72に対する所定薬液の含浸面を搬送ロール2の表面に接触させる際の薬液含浸効率及び工程汚染を考慮すると、上述の方法が好ましい。 Further, the impregnation unit 1 may use a method of attaching droplets or mist of a predetermined chemical liquid to the sheets 71 and 72 as a predetermined chemical liquid coating method. However, considering the chemical solution impregnation efficiency and process contamination when the impregnated surface of the predetermined chemical solution with respect to the sheets 71 and 72 is brought into contact with the surface of the transport roll 2, the above method is preferable.
 搬送ロール2は、駆動源に接続されており、独自で回転している表面が平滑な駆動ロールである。 The transport roll 2 is connected to a drive source and is a drive roll having a smooth rotating surface.
 搬送コンベア3は、搬送ロール2と実質同等の搬送速度で、シート71、72の各々を搬送するように構成されている。 The transport conveyor 3 is configured to transport each of the sheets 71 and 72 at a transport speed substantially equivalent to that of the transport roll 2.
 切断部4は、所定薬液を含浸させたシート71、72が折り重ねられた状態で、複数枚積層された積層体を切断するように構成されている。例えば、切断部4は、表面に切り刃を有するカッターロール及び表面が平滑なアンビルロールによって、連続搬送されている複数のシートを搬送方向に直交する方向に沿って所定間隔で切断するように構成されている。 The cutting unit 4 is configured to cut a stacked body in which a plurality of sheets 71 and 72 impregnated with a predetermined chemical solution are folded. For example, the cutting unit 4 is configured to cut a plurality of continuously conveyed sheets at a predetermined interval along a direction orthogonal to the conveying direction by a cutter roll having a cutting blade on the surface and an anvil roll having a smooth surface. Has been.
 また、搬送コンベア9は、搬送コンベア3と同様に、上方と下方に設けられていてもよい。かかる場合、シート710、720の積層体は、上方に配置された上方搬送コンベアと下方に配置された下方搬送コンベアとに挟み込まれた状態で搬送される。かかる上方搬送コンベアには、凹部及び凸部が形成されていてもよい。 Further, the transfer conveyor 9 may be provided above and below, similarly to the transfer conveyor 3. In such a case, the stacked body of the sheets 710 and 720 is transported while being sandwiched between the upper transport conveyor disposed above and the lower transport conveyor disposed below. A concave portion and a convex portion may be formed on the upper conveyor.
 この結果、切断部4によって切断された後のシート710、720の積層体の搬送コンベア9への転写性及び搬送安定性を向上することができる。 As a result, it is possible to improve the transferability and conveyance stability of the laminate of the sheets 710 and 720 after being cut by the cutting unit 4 to the transfer conveyor 9.
 ここで、搬送コンベア9における搬送速度は、搬送コンベア3及び切断部4における搬送速度よりも3%程度速い。 Here, the conveyance speed in the conveyance conveyor 9 is about 3% faster than the conveyance speed in the conveyance conveyor 3 and the cutting part 4.
 搬送コンベア11は、搬送方向MDに交差する交差方向CDに所定の間隔をもって配置された搬送コンベア11aと搬送コンベア11bとを有する。搬送コンベア11a,11bには、サクション機構(不図示)が設けられており、搬送コンベア9によって搬送された、切断されたシート710,720の幅方向外側の端部を搬送面に吸着した状態で搬送することができる。搬送コンベア11aと搬送コンベア11bとの間には、プッシャー13が配置されている。 The transport conveyor 11 includes a transport conveyor 11a and a transport conveyor 11b that are arranged at a predetermined interval in a cross direction CD that intersects the transport direction MD. The conveyors 11a and 11b are provided with a suction mechanism (not shown) in a state in which the outer ends in the width direction of the cut sheets 710 and 720 conveyed by the conveyor 9 are attracted to the conveyance surface. Can be transported. A pusher 13 is disposed between the conveyor 11a and the conveyor 11b.
 プッシャー13は、搬送コンベア11によって搬送されたシート710,720を下方に、すなわち、搬送コンベア11a,11bの搬送面から引き離す方向に移動可能に配置されている。 The pusher 13 is disposed so as to be movable downward in the direction in which the sheets 710 and 720 conveyed by the conveyor 11 are separated from the conveying surfaces of the conveyors 11a and 11b.
 搬送コンベア11a,11bから引き離されたシート710,720が所定枚数積層されることによって、積層体800が形成された後、ストッパーSが解放されて、積層体800が搬送コンベア12によってプレス装置15に向けて搬送される。 After a predetermined number of sheets 710 and 720 separated from the conveyors 11a and 11b are stacked, the stacked body 800 is formed, the stopper S is released, and the stacked body 800 is transferred to the pressing device 15 by the conveyor 12. It is conveyed toward.
 プレス装置15は、切断されたシート710,720が積層されてなる積層体800の搬送方向に沿った端部の両方を搬送コンベア14の非当接面側からプレス部によってプレスしつつ搬送するように構成されている。 The pressing device 15 conveys both ends of the laminated body 800 formed by laminating the cut sheets 710 and 720 along the conveying direction while being pressed from the non-contact surface side of the conveying conveyor 14 by the pressing unit. It is configured.
 プレス装置15は、複数のローラ201,202,203と、複数のローラ201,202,203に巻回されたプレスベルト204a,204bと、積層体800を搬送する搬送ベルト205,206とを有する。 The press device 15 includes a plurality of rollers 201, 202, 203, press belts 204 a, 204 b wound around the plurality of rollers 201, 202, 203, and transport belts 205, 206 that transport the stacked body 800.
 複数のローラ201,202,203のいずれかのローラは、駆動源に接続されて、プレスベルト204a,204bを所定の搬送速度及び搬送方向に駆動するように制御されている。搬送ベルト205は、搬送ベルト14に相当する。 Any one of the plurality of rollers 201, 202, 203 is connected to a drive source and controlled to drive the press belts 204a, 204b in a predetermined transport speed and transport direction. The conveyor belt 205 corresponds to the conveyor belt 14.
 プレスベルト204a,204bは、ローラ201,202,203に巻回されており、積層体800の搬送速度及び搬送方向に併せて駆動するように構成されている。プレスベルト204a,204bは、搬送方向MDに直交する交差方向CDに所定間隔を開けて配置されている。ここで、所定間隔とは、プレスベルト204a,204bが積層体800の交差方向CDにおける両端部分800A,800Bに当接できる間隔である。 The press belts 204a and 204b are wound around rollers 201, 202, and 203, and are configured to be driven in accordance with the transport speed and transport direction of the laminate 800. The press belts 204a and 204b are arranged at a predetermined interval in a cross direction CD orthogonal to the transport direction MD. Here, the predetermined interval is an interval at which the press belts 204a and 204b can abut on both end portions 800A and 800B in the cross direction CD of the laminate 800.
 本実施形態にかかるプレスベルト204a,204bは、丸チューブ状に形成されている。すなわち、プレスベルト204a,204bの断面は、略円形である。 The press belts 204a and 204b according to the present embodiment are formed in a round tube shape. That is, the cross sections of the press belts 204a and 204b are substantially circular.
 ローラ201,202,203に巻回されたプレスベルト204a,204bのローラの回転軸から最も離れた最外周部分と、搬送ベルト205の搬送面との間隔D2は、積層体800の積層高さD1よりも短く形成されている。間隔D2は、薬液が必要以上に絞り出されることを防止する高さに調整されている。 The distance D2 between the outermost peripheral portion of the press belts 204a and 204b wound around the rollers 201, 202, and 203 and the furthest outermost part from the rotation axis of the rollers and the conveyance surface of the conveyance belt 205 is the lamination height D1 of the laminate 800. It is formed shorter. The interval D2 is adjusted to a height that prevents the chemical solution from being squeezed more than necessary.
 また、プレスベルト204a,204bは、プレスベルト204a,204bの最外周部分と搬送ベルト205との間隔がD1からD2に漸減するように傾斜されている。これにより、搬送される積層体800の幅方向外側の両端部分800A,800Bに徐々に力が加わるようになっている。 Further, the press belts 204a and 204b are inclined so that the distance between the outermost peripheral portion of the press belts 204a and 204b and the conveying belt 205 gradually decreases from D1 to D2. Thereby, force is gradually applied to both end portions 800A and 800B on the outer side in the width direction of the stacked body 800 to be conveyed.
 本実施形態に係る製造方法及び製造装置10によれば、上述のように構成されたプレス装置15によって、積層体800の中央領域800Cを除く両端部分800A,800Bをプレスしつつ搬送することができる。 According to the manufacturing method and the manufacturing apparatus 10 according to the present embodiment, both end portions 800A and 800B excluding the central region 800C of the stacked body 800 can be conveyed while being pressed by the pressing device 15 configured as described above. .
 本実施形態に係る製造方法では、シート71,72が重ねられた状態で搬送され、切断された後、所定枚数積層されるようになっている。搬送中に重ねられるシート71,72同士は、搬送コンベア3によって、互いに十分に押さえつけられるが、切断後の積層工程S106においては、搬送中に搬送コンベア3によって押さえつける力に比べて、押さえ力が弱い。 In the manufacturing method according to the present embodiment, a predetermined number of sheets are stacked after the sheets 71 and 72 are conveyed and cut in a stacked state. The sheets 71 and 72 stacked during conveyance are sufficiently pressed against each other by the transfer conveyor 3, but in the stacking step S106 after cutting, the pressing force is weaker than the force pressed by the transfer conveyor 3 during transfer. .
 一因は、積層工程S106の後、積層体800の全面をプレスすることもできるが、薬液が積層体800の下層側へ移動してしまい、上層側のシートの液量が不足するため、押圧力を高められないことにある。 One reason is that the entire surface of the laminated body 800 can be pressed after the laminating step S106, but the chemical solution moves to the lower layer side of the laminated body 800, and the amount of liquid on the upper layer side is insufficient. The pressure cannot be increased.
 このように、搬送中に重ねられたシート間の接着力と、積層工程S106において重ねられた際のシート間の接着力とに差があると、強く押さえつけられたシートが複数枚纏めて取り出されることが起こりうる。 As described above, when there is a difference between the adhesive force between the sheets stacked during conveyance and the adhesive force between the sheets when stacked in the stacking step S106, a plurality of strongly pressed sheets are taken out collectively. Can happen.
 これに対して、本実施形態に係る製造方法では、積層工程S107の後、所定枚数積層された積層体800の全面を均一にプレスするのではなく、プレス装置15によって、両端部分800A,800Bをプレスする。 On the other hand, in the manufacturing method according to the present embodiment, after the stacking step S107, the entire surface of the stacked body 800 that is stacked a predetermined number of times is not uniformly pressed, but the both end portions 800A and 800B are removed by the pressing device 15. Press.
 このため、複数枚積層後の積層体800のシート710,720間の接着性が必要以上に高くならず、シート720の次のシート710との接着性も確保できるため、複数枚のシートが纏めて取り出されてしまうことを防止できる。 For this reason, the adhesiveness between the sheets 710 and 720 of the laminated body 800 after the lamination of a plurality of sheets is not unnecessarily high, and the adhesion between the sheet 720 and the next sheet 710 can be ensured. Can be prevented from being taken out.
 また、積層体800の全面をプレスしないため、薬液が積層体800の上層のシートから下方のシートへ移動することによる含液量のばらつきを防止できる。 Further, since the entire surface of the laminate 800 is not pressed, variations in the liquid content due to the chemical solution moving from the upper sheet to the lower sheet of the laminate 800 can be prevented.
 本実施形態に係る製造方法及び製造装置10によれば、シートに染み込む所定薬液の量を上層側にあるシートから下層側にあるシートまで均一にすることができる。また、シートに染み込む所定薬液の量を増加させることによる取り出し容易性の低下を防止できる。 According to the manufacturing method and the manufacturing apparatus 10 according to the present embodiment, the amount of the predetermined chemical liquid soaking into the sheet can be made uniform from the sheet on the upper layer side to the sheet on the lower layer side. Further, it is possible to prevent the ease of taking out from being reduced by increasing the amount of the predetermined chemical liquid that permeates into the sheet.
 本実施形態に係る製造装置10では、プレスベルト204a,204bは、丸チューブ状に形成されている。これにより、積層体800を構成する上面側のシートと、プレス装置15を構成するローラ202,203とを離すことができ、上面側のシートのローラ202,203へ巻き込みを防止できる。 In the manufacturing apparatus 10 according to the present embodiment, the press belts 204a and 204b are formed in a round tube shape. Thereby, the sheet | seat of the upper surface side which comprises the laminated body 800, and the rollers 202 and 203 which comprise the press apparatus 15 can be released | separated, and entanglement to the rollers 202 and 203 of the sheet | seat of an upper surface side can be prevented.
 以上、上述の実施形態を用いて本発明について詳細に説明したが、当業者にとっては、本発明が本明細書中に説明した実施形態に限定されるものではないということは明らかである。本発明は、特許請求の範囲の記載により定まる本発明の趣旨及び範囲を逸脱することなく修正及び変更態様として実施することができる。従って、本明細書の記載は、例示説明を目的とするものであり、本発明に対して何ら制限的な意味を有するものではない。 As described above, the present invention has been described in detail using the above-described embodiments. However, it is obvious for those skilled in the art that the present invention is not limited to the embodiments described in the present specification. The present invention can be implemented as modified and changed modes without departing from the spirit and scope of the present invention defined by the description of the scope of claims. Therefore, the description of the present specification is for illustrative purposes and does not have any limiting meaning to the present invention.
 72枚のシートからなる積層体を包装体本体によって包装し、シートを1枚ずつ取り出す取り出し試験を行った。結果を図7(a)~(c)に示す。具体的には、シートが4枚重ねられて1セットとされる製造ラインを構成した。すなわち、18セットからなる積層体を作成し、包装体に封入した。 A laminate test consisting of 72 sheets was packaged by the package body, and a take-out test was conducted in which the sheets were taken out one by one. The results are shown in FIGS. 7 (a) to (c). Specifically, a production line was configured in which four sheets were stacked to form one set. That is, a laminate consisting of 18 sets was prepared and enclosed in a package.
 図7(a)は、プレス工程を実行しなかった積層体の取り出し試験の結果を表し、図7(b)は、全面をプレスした積層体の取り出し試験の結果を表し、図7(c)は、実施形態に係るプレス装置によるプレス工程を実行した積層体の取り出し試験の結果を表す。図7(a)~(c)の縦軸は、ポップアップ(1枚のシートに連なって次のシートが取り出される現象)が起きたときの、次のシートが引き出された量を表す。単位は、長さ(mm)である。 FIG. 7 (a) shows the result of the take-out test of the laminate that did not perform the pressing step, and FIG. 7 (b) shows the result of the take-out test of the laminate that pressed the entire surface. These represent the result of the taking-out test of the laminated body which performed the press process by the press apparatus which concerns on embodiment. The vertical axis in FIGS. 7A to 7C represents the amount of the next sheet pulled out when a pop-up (a phenomenon in which the next sheet is taken out after one sheet) occurs. The unit is length (mm).
 結果によれば、プレス工程を実行しなかった積層体では、1度に4枚のシートが取り出される傾向が強いことが判った。すなわち、製造ラインにおいて重ねられた1セットのシートが纏めて取り出され易いことが判った。また、全面をプレスした積層体であっても、製造ラインにおいて重ねられた1セットのシートが纏めて取り出され易いことが判った。 According to the results, it was found that the laminate that did not perform the pressing step has a strong tendency to take out four sheets at a time. That is, it was found that one set of sheets stacked on the production line can be easily taken out together. Further, it was found that a set of sheets stacked on the production line can be easily taken out even in the case of a laminated body whose entire surface is pressed.
 これに対して、実施形態に係るプレス装置によるプレス工程を実行した積層体は、ポップアップが起こりにくく、全シートを1枚ずつ取り出せる傾向が強いことが判った。 On the other hand, it was found that the laminate subjected to the pressing process by the press device according to the embodiment hardly causes pop-up and has a strong tendency to take out all the sheets one by one.
 なお、日本国特許出願第2010-222541号(2010年9月30日出願)の全内容が、参照により、本願明細書に組み込まれている。 Note that the entire content of Japanese Patent Application No. 2010-222541 (filed on September 30, 2010) is incorporated herein by reference.
 本発明によれば、所定薬液の含浸量のばらつきを防止し、所定薬液の含浸率を増加させることによる取り出し容易性の低下を防止できるウェットワイプスを製造することができるウェットワイプスの製造方法及び製造装置を提供できる。 According to the present invention, a wet wipes manufacturing method capable of manufacturing wet wipes that can prevent variation in the amount of impregnation of a predetermined chemical solution and prevent deterioration in ease of taking out by increasing the impregnation rate of the predetermined chemical solution. And a manufacturing apparatus can be provided.
 1…含浸部、 2…搬送ロール、 3…搬送コンベア、 4…切断部、 5…折り部、 9…搬送コンベア、 10…製造装置、 11…搬送コンベア、 11a,11b…搬送コンベア、 12…搬送コンベア、 13…プッシャー、 14…搬送ベルト、 15…プレス装置、 20…包装体本体、 21…開口部、 22…ラベル部材、 70…シート、 71,72…シート、 100…包装体、 201,202,203…ローラ、 204a,204b…プレスベルト、 205,206…搬送ベルト、 710,720…シート、 800…積層体、 800A,800B…両端部分、 800C…中央領域 DESCRIPTION OF SYMBOLS 1 ... Impregnation part, 2 ... Conveyance roll, 3 ... Conveyor, 4 ... Cutting part, 5 ... Folding part, 9 ... Conveyor, 10 ... Manufacturing apparatus, 11 ... Conveyor, 11a, 11b ... Conveyor, 12 ... Conveyance Conveyor, 13 ... pusher, 14 ... conveyor belt, 15 ... press device, 20 ... package body, 21 ... opening, 22 ... label member, 70 ... sheet, 71, 72 ... sheet, 100 ... package, 201, 202 , 203 ... roller, 204a, 204b ... press belt, 205, 206 ... transport belt, 710, 720 ... sheet, 800 ... laminate, 800A, 800B ... both ends, 800C ... central region

Claims (3)

  1.  所定薬液を含浸させたシートの積層体からなるウェットワイプスの製造方法であって、
     前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートの原反を搬送方向に直交する交差方向に沿って所定間隔で切断する工程と、
     前記搬送装置非当接面側から、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送する工程とを有することを特徴とするウェットワイプスの製造方法。
    A method for producing wet wipes comprising a laminate of sheets impregnated with a predetermined chemical solution,
    A plurality of sheets that are impregnated with the predetermined chemical solution are stacked in a folded state, and a plurality of sheets that are continuously conveyed by a conveying device are predetermined along an intersecting direction perpendicular to the conveying direction. Cutting at intervals;
    A method of manufacturing wet wipes, comprising a step of pressing and conveying both ends along the conveyance direction of the cut sheet laminate from the conveyance device non-contact surface side.
  2.  所定薬液を含浸させたシートの積層体からなるウェットワイプスを製造するように構成されている製造装置であって、
     前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートを搬送方向に直交する交差方向に沿って所定間隔で切断するように構成されている切断部と、
     前記搬送装置非当接面側から、プレス部によって、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送するように構成されている搬送装置とを具備することを特徴とする製造装置。
    A manufacturing apparatus configured to manufacture wet wipes composed of a laminate of sheets impregnated with a predetermined chemical solution,
    A plurality of sheets that have been impregnated with the predetermined chemical solution are stacked in a folded state, and a plurality of sheets that are continuously conveyed by a conveying device are cut at predetermined intervals along a cross direction perpendicular to the conveying direction. A cutting portion configured to, and
    A conveying device configured to convey both ends of the cut laminate of the sheet along the conveying direction from the non-contact surface side of the conveying device while being pressed. The manufacturing apparatus characterized by the above-mentioned.
  3.  前記プレス部は、丸チューブ状に形成されており、前記シートの搬送速度及び搬送方向に併せて駆動するように構成されていることを特徴とする請求項2に記載の製造装置。 3. The manufacturing apparatus according to claim 2, wherein the press unit is formed in a round tube shape and is configured to be driven in accordance with a conveyance speed and a conveyance direction of the sheet.
PCT/JP2011/071227 2010-09-30 2011-09-16 Device for producing and method for producing wet wipes WO2012043279A1 (en)

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AU2011309414A AU2011309414A1 (en) 2010-09-30 2011-09-16 Method and apparatus for manufacturing wet wipes
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