WO2012043279A1 - Device for producing and method for producing wet wipes - Google Patents
Device for producing and method for producing wet wipes Download PDFInfo
- Publication number
- WO2012043279A1 WO2012043279A1 PCT/JP2011/071227 JP2011071227W WO2012043279A1 WO 2012043279 A1 WO2012043279 A1 WO 2012043279A1 JP 2011071227 W JP2011071227 W JP 2011071227W WO 2012043279 A1 WO2012043279 A1 WO 2012043279A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheets
- region
- chemical solution
- sheet
- predetermined chemical
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/30—Arrangements for removing completed piles
- B65H31/3027—Arrangements for removing completed piles by the nip between moving belts or rollers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
- A47L13/17—Cloths; Pads; Sponges containing cleaning agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
- B65H29/241—Suction devices
- B65H29/242—Suction bands or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/26—Delivering or advancing articles from machines; Advancing articles to or into piles by dropping the articles
- B65H29/32—Delivering or advancing articles from machines; Advancing articles to or into piles by dropping the articles from pneumatic, e.g. suction, carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/04—Pile receivers with movable end support arranged to recede as pile accumulates
- B65H31/08—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another
- B65H31/10—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another and applied at the top of the pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/30—Arrangements for removing completed piles
- B65H31/3054—Arrangements for removing completed piles by moving the surface supporting the lowermost article of the pile, e.g. by using belts or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/08—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with revolving, e.g. cylinder, cutters or perforators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/02—Folding limp material without application of pressure to define or form crease lines
- B65H45/06—Folding webs
- B65H45/08—Folding webs longitudinally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/421—Forming a pile
- B65H2301/4213—Forming a pile of a limited number of articles, e.g. buffering, forming bundles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/514—Modifying physical properties
- B65H2301/5142—Moistening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/20—Belts
- B65H2404/26—Particular arrangement of belt, or belts
- B65H2404/261—Arrangement of belts, or belt(s) / roller(s) facing each other for forming a transport nip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/20—Belts
- B65H2404/26—Particular arrangement of belt, or belts
- B65H2404/264—Arrangement of side-by-side belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/60—Other elements in face contact with handled material
- B65H2404/64—Other elements in face contact with handled material reciprocating perpendicularly to face of material, e.g. pushing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/32—Suction belts
- B65H2406/323—Overhead suction belt, i.e. holding material against gravity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/182—Piled package
- B65H2701/18271—Piled package of folded sheet material
- B65H2701/18272—Z-folded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/182—Piled package
- B65H2701/1828—Parts concerned of piled package
- B65H2701/18282—Sides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1924—Napkins or tissues, e.g. dressings, toweling, serviettes, kitchen paper and compresses
Definitions
- the present invention relates to a method and an apparatus for manufacturing wet wipes.
- Patent Document 1 As a method for producing wet wipes composed of a laminate of sheets impregnated with a predetermined chemical solution, methods disclosed in Patent Document 1 and Patent Document 2 are known.
- Patent Document 1 includes a step of impregnating a part of a predetermined chemical solution into a raw material being transported before lamination, a step of squeezing an extra predetermined chemical solution impregnated in a raw material being conveyed, It has the process of laminating
- the method disclosed in Patent Document 2 includes a step of impregnating a raw material during conveyance before lamination with a predetermined chemical solution, a step of lamination while folding the raw material during conveyance, and a thickness of the original material after lamination. A step of cutting after transporting while compressing in the direction.
- Patent Document 1 requires a two-step impregnation step with a predetermined chemical solution before and after lamination of the original fabric, the apparatus becomes larger, and the predetermined chemical solution is applied to the original fabric after lamination. Because of the impregnation, there is a problem that the amount of impregnation of the predetermined chemical solution varies between the surface portion and the center portion of the laminated body of sheets.
- An object of the present invention is to provide a method and an apparatus for manufacturing wet wipes capable of manufacturing a wet wipe.
- a first feature of the present invention is a method for manufacturing a wet wipe comprising a laminate of sheets impregnated with a predetermined chemical solution, wherein a plurality of sheets impregnated with the predetermined chemical solution are stacked in a folded state.
- a plurality of sheets that are continuously conveyed by the conveying device are cut at predetermined intervals along a crossing direction orthogonal to the conveying direction, and the sheet is cut from the non-contact surface side of the conveying device.
- a feature of the present invention is a manufacturing apparatus configured to manufacture a wet wipe made of a laminate of sheets impregnated with a predetermined chemical solution, wherein the sheet impregnated with the predetermined chemical solution is folded.
- a cutting unit configured to cut a plurality of sheets that are stacked in a stacked state and that are continuously conveyed by a conveying device at predetermined intervals along an intersecting direction perpendicular to the conveying direction;
- a conveying device configured to convey both ends of the cut laminate of the sheet along the conveying direction from the non-contact surface side of the conveying device while being pressed. Is the gist.
- FIG. 1 is a perspective view of a wet wipes package manufactured by the manufacturing apparatus according to the first embodiment of the present invention.
- FIG. 2 is a diagram illustrating a state in which wet wipes manufactured by the manufacturing apparatus according to the first embodiment of the present invention are accommodated inside the package.
- Drawing 3 is a figure showing signs that wet wipes manufactured by a manufacturing device concerning a 1st embodiment of the present invention are stored inside a packing object.
- FIG. 4 is a schematic view of the manufacturing apparatus according to the first embodiment of the present invention.
- FIG. 5 is a view for explaining an apparatus used for a laminating process and a pressing process of the manufacturing apparatus according to the first embodiment of the present invention.
- FIG. 6 is a diagram for explaining the configuration of the press device according to the first embodiment of the present invention.
- FIG. 7A shows the result of the take-out test of the package that did not execute the pressing process by the press device
- FIG. 7B shows the result of the take-out test of the package that pressed the entire surface of the laminate.
- FIG.7 (c) represents the result of the taking-out test of the package which performed the press process by the press apparatus which concerns on embodiment.
- the wet wipes package 100 includes a package body 20 having an opening 21, a label member 22 attached to the outer surface of the package body 20 and covering the opening 21, and a package body. 20 and a laminated body of sheets 710 and 720 accommodated in the interior.
- Each of the sheets 710 and 720 is accommodated inside the package body 20 in a folded state as shown in FIGS. 2 and 3.
- the sheet 720 includes a region 31A, a region 32A, a region 33A, a region 34A, and a region 35A
- the sheet 710 includes a region 31B, a region 32B, a region 33B, a region 34B, and a region 35B. And have.
- the region 31A and the region 32A are folded at the fold line 1A
- the region 32A and the region 33A are folded at the fold line 2A
- the region 33A and the region 34A are folded at the fold line 3A.
- the region 34A and the region 35A are folded at the fold line 4A.
- region 31B and region 32B are folded at fold line 1B
- region 32A and region 33A are folded at fold line 2B
- region 33A and region 34A are folded at fold line 3B.
- the region 34A and the region 35A are folded at the fold line 4B.
- the fold line 1A and the fold line 2A are provided between the fold line 3A and the fold line 4A in the width direction W.
- the fold line 1B and the fold line 2B are in the width direction. It is provided between the fold line 3B and the fold line 4B at W.
- the region between the fold line 1A and the fold line 2A in the width direction W has a four-layer structure in which the region 31A, the region 32A, the region 33A, and the region 34A are folded.
- the other region has a two-layer structure in which the region 33A and the region 34A are folded.
- the region 31A and the region 32A are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
- the region 31A and the region 32A constitute a raised region PA formed so as to rise in the stacking direction S along one direction L in the stacked body by being folded at the fold line 1A and the fold line 2A. To do.
- the region between the fold line 1B and the fold line B in the width direction W has a four-layer structure in which the region 31B, the region 32B, the region 33B, and the region 34B are folded.
- the other regions have a two-layer structure in which the region 33B and the region 34B are folded.
- the region 31B and the region 32B are raised in the stacking direction S of the stacked body along one direction L of the stacked body.
- the region 31B and the region 32B constitute a raised region PB formed so as to rise in the stacking direction S along the longitudinal direction L in the stacked body by being folded at the fold line 1B and the fold line 2B. .
- the region between the fold line 1B and the fold line B in the width direction W is the region between the fold line 1B and the fold line B in the other direction W (that is, It is arranged so as not to overlap with the raised region PB).
- the sheets 710 and 720 adjacent to each other in the stacking direction S are closely stacked through a predetermined chemical solution.
- gaps are formed between the sheets 710 and 720 adjacent to each other in the stacking direction S, and are closely stacked through a predetermined chemical solution. Absent.
- the sheet 720 is taken out from the opening 21 of the package body 20. Even so, the sheet 710 is not pulled together and protrudes from the opening 21.
- the user picks up and pulls the region 31A and the region 32A (that is, the raised region PA of the sheet 720) from the opening 21 of the package body 20 and pulls out the sheet 720, and then the region 31B and the region 32B ( That is, the sheet 710 can be taken out by picking and pulling the raised region PB) of the sheet 70.
- step S ⁇ b> 101 the folding unit 5 causes each of the sheets 71 and 72 fed out from the rolled state to have a predetermined shape (specifically, on the conveying device non-contact surface side). Are folded in the shape shown in FIG. 2 and FIG.
- the sheets 71 and 72 have a basis weight of 25 to 100 g / m 2 and are composed of a fiber or a core-sheath structure or a side-by-side structure composed of a hydrophilic fiber such as rayon, cotton, or pulp and a simple substance such as PET, PP, PE, or acrylic. It consists of the hydrophobic composite fiber of the structure.
- the sheets 71 and 72 are non-woven fabrics formed into a sheet by a spunlace method, an airlaid method or a direct spinning method, and it is necessary to include hydrophilic fibers from the viewpoint of permeability of a predetermined chemical solution when impregnated with the predetermined chemical solution.
- step S102 the impregnation unit 1 impregnates each of the folded sheets 71 and 72 with a predetermined amount of a predetermined chemical solution from the conveying device contact surface side (conveying roll 2 side).
- step S103 each of the sheets 71 and 72 impregnated with the predetermined chemical solution is conveyed while being in contact with the surface of the conveyance roll 2.
- step S104 the conveyor 3 stacks the sheets 71 and 72 impregnated with a predetermined chemical solution.
- the predetermined chemical solution was impregnated from the conveying device non-contact surface side onto the sheet 71 in a state where the surface impregnated with the predetermined chemical solution was directed to the conveying device contact surface side.
- Sheets 72 in a state where the surface is directed to the conveying device contact surface side are stacked.
- step S105 the cutting unit 4 cuts the sheets 71 and 72 transported via the transport conveyor 3 into sheets 710 and 720 having predetermined dimensions.
- the cut sheets 710 and 710 are cut from the non-contact surface side of the conveyor belt 14 in the pressing step S107. It conveys while pressing the both ends of the width direction outer side of the laminated body 800 of 720.
- the manufacturing apparatus 10 includes a folding unit 5, an impregnation unit 1, a transport roll 2, transport conveyors 3, 9, 11, 12, a cutting unit 4, a pusher 13, and a press device 15. And.
- the transport roll 2 and the transport conveyors 3 and 9 constitute a transport apparatus that continuously transports the plurality of sheets 71 and 72.
- the transport conveyors 11, 12, and 14 constitute a transport device that continuously transports the stacked body 800.
- the folding unit 5 is configured to fold each of the sheets 71 and 72 on the conveying device non-contact surface side. Specifically, the folding unit 5 is configured to fold each of the sheets 71 and 72 so that the sheets 71 and 72 have the shape shown in FIGS.
- the folding unit 5 includes a region 31A / 32A / 33A (or 31B) including one side edge of the sheet 72 (or 71) along the folding line 3A (or 3B) in the conveyance direction MD.
- / 32B / 33B) is folded to the conveying device non-contact surface side, and then includes the one side edge of the sheet 72 (or 71) along the fold line 2A (or 2B) in the conveying direction MD.
- 31A / 32A (or 31B / 32B) is folded to the conveying device non-contact surface side, and then one of the sheets 72 (or 71) along the folding line 1A (or 1B) in the conveying direction MD.
- the region 31 ⁇ / b> A (or 31 ⁇ / b> B) including the side edge is configured to be folded on the conveying device non-contact surface side.
- the folding unit 5 moves the region 35A (or 35B) including the other side edge of the sheet 72 (or 71) along the folding line 4A (or 4B) in the conveyance direction MD to the conveying device contact surface. It is configured to be folded to the side.
- the impregnation unit 1 is configured to impregnate each of the folded sheets 71 and 72 with a predetermined chemical solution from the conveying device contact surface side.
- the impregnation unit 1 may be configured to push out a predetermined amount of a predetermined chemical liquid from a chemical liquid tank using a metering pump. As a result, a predetermined amount of the predetermined chemical solution is discharged from the pores provided in the impregnation unit 1 and comes into contact with each of the sheets 71 and 72, so that each of the sheets 71 and 72 is impregnated with the predetermined amount of the predetermined chemical solution. It is configured to be.
- the impregnation unit 1 may be configured to impregnate a predetermined chemical liquid having a weight of 3.5 (3 to 4) times the weight of the sheets 71 and 72, for example.
- the impregnation part 1 can adjust suitably the ratio (namely, impregnation rate) with respect to the weight of the sheet
- the impregnation rate necessary for the sheets 71 and 72 to adhere to the surface of the transport roll 2 and the sheet 72 to adhere to the sheet 71 is, for example, 38 g mainly composed of rayon fibers as the sheets 71 and 72.
- a spunlace nonwoven fabric of / m 2 it is 1.5 times or more.
- the impregnation unit 1 may use a method of attaching droplets or mist of a predetermined chemical liquid to the sheets 71 and 72 as a predetermined chemical liquid coating method.
- a method of attaching droplets or mist of a predetermined chemical liquid to the sheets 71 and 72 as a predetermined chemical liquid coating method.
- the above method is preferable.
- the transport roll 2 is connected to a drive source and is a drive roll having a smooth rotating surface.
- the transport conveyor 3 is configured to transport each of the sheets 71 and 72 at a transport speed substantially equivalent to that of the transport roll 2.
- the cutting unit 4 is configured to cut a stacked body in which a plurality of sheets 71 and 72 impregnated with a predetermined chemical solution are folded.
- the cutting unit 4 is configured to cut a plurality of continuously conveyed sheets at a predetermined interval along a direction orthogonal to the conveying direction by a cutter roll having a cutting blade on the surface and an anvil roll having a smooth surface. Has been.
- the transfer conveyor 9 may be provided above and below, similarly to the transfer conveyor 3. In such a case, the stacked body of the sheets 710 and 720 is transported while being sandwiched between the upper transport conveyor disposed above and the lower transport conveyor disposed below. A concave portion and a convex portion may be formed on the upper conveyor.
- the conveyance speed in the conveyance conveyor 9 is about 3% faster than the conveyance speed in the conveyance conveyor 3 and the cutting part 4.
- the transport conveyor 11 includes a transport conveyor 11a and a transport conveyor 11b that are arranged at a predetermined interval in a cross direction CD that intersects the transport direction MD.
- the conveyors 11a and 11b are provided with a suction mechanism (not shown) in a state in which the outer ends in the width direction of the cut sheets 710 and 720 conveyed by the conveyor 9 are attracted to the conveyance surface. Can be transported.
- a pusher 13 is disposed between the conveyor 11a and the conveyor 11b.
- the pusher 13 is disposed so as to be movable downward in the direction in which the sheets 710 and 720 conveyed by the conveyor 11 are separated from the conveying surfaces of the conveyors 11a and 11b.
- the stacked body 800 is formed, the stopper S is released, and the stacked body 800 is transferred to the pressing device 15 by the conveyor 12. It is conveyed toward.
- the pressing device 15 conveys both ends of the laminated body 800 formed by laminating the cut sheets 710 and 720 along the conveying direction while being pressed from the non-contact surface side of the conveying conveyor 14 by the pressing unit. It is configured.
- the press device 15 includes a plurality of rollers 201, 202, 203, press belts 204 a, 204 b wound around the plurality of rollers 201, 202, 203, and transport belts 205, 206 that transport the stacked body 800.
- Any one of the plurality of rollers 201, 202, 203 is connected to a drive source and controlled to drive the press belts 204a, 204b in a predetermined transport speed and transport direction.
- the conveyor belt 205 corresponds to the conveyor belt 14.
- the press belts 204a and 204b are wound around rollers 201, 202, and 203, and are configured to be driven in accordance with the transport speed and transport direction of the laminate 800.
- the press belts 204a and 204b are arranged at a predetermined interval in a cross direction CD orthogonal to the transport direction MD.
- the predetermined interval is an interval at which the press belts 204a and 204b can abut on both end portions 800A and 800B in the cross direction CD of the laminate 800.
- the press belts 204a and 204b according to the present embodiment are formed in a round tube shape. That is, the cross sections of the press belts 204a and 204b are substantially circular.
- the distance D2 between the outermost peripheral portion of the press belts 204a and 204b wound around the rollers 201, 202, and 203 and the furthest outermost part from the rotation axis of the rollers and the conveyance surface of the conveyance belt 205 is the lamination height D1 of the laminate 800. It is formed shorter. The interval D2 is adjusted to a height that prevents the chemical solution from being squeezed more than necessary.
- the press belts 204a and 204b are inclined so that the distance between the outermost peripheral portion of the press belts 204a and 204b and the conveying belt 205 gradually decreases from D1 to D2. Thereby, force is gradually applied to both end portions 800A and 800B on the outer side in the width direction of the stacked body 800 to be conveyed.
- both end portions 800A and 800B excluding the central region 800C of the stacked body 800 can be conveyed while being pressed by the pressing device 15 configured as described above. .
- a predetermined number of sheets are stacked after the sheets 71 and 72 are conveyed and cut in a stacked state.
- the sheets 71 and 72 stacked during conveyance are sufficiently pressed against each other by the transfer conveyor 3, but in the stacking step S106 after cutting, the pressing force is weaker than the force pressed by the transfer conveyor 3 during transfer. .
- the entire surface of the stacked body 800 that is stacked a predetermined number of times is not uniformly pressed, but the both end portions 800A and 800B are removed by the pressing device 15. Press.
- the adhesiveness between the sheets 710 and 720 of the laminated body 800 after the lamination of a plurality of sheets is not unnecessarily high, and the adhesion between the sheet 720 and the next sheet 710 can be ensured. Can be prevented from being taken out.
- the amount of the predetermined chemical liquid soaking into the sheet can be made uniform from the sheet on the upper layer side to the sheet on the lower layer side. Further, it is possible to prevent the ease of taking out from being reduced by increasing the amount of the predetermined chemical liquid that permeates into the sheet.
- the press belts 204a and 204b are formed in a round tube shape. Thereby, the sheet
- a laminate test consisting of 72 sheets was packaged by the package body, and a take-out test was conducted in which the sheets were taken out one by one.
- the results are shown in FIGS. 7 (a) to (c).
- a production line was configured in which four sheets were stacked to form one set. That is, a laminate consisting of 18 sets was prepared and enclosed in a package.
- FIG. 7 (a) shows the result of the take-out test of the laminate that did not perform the pressing step
- FIG. 7 (b) shows the result of the take-out test of the laminate that pressed the entire surface.
- These represent the result of the taking-out test of the laminated body which performed the press process by the press apparatus which concerns on embodiment.
- the vertical axis in FIGS. 7A to 7C represents the amount of the next sheet pulled out when a pop-up (a phenomenon in which the next sheet is taken out after one sheet) occurs.
- the unit is length (mm).
- the laminate that did not perform the pressing step has a strong tendency to take out four sheets at a time. That is, it was found that one set of sheets stacked on the production line can be easily taken out together. Further, it was found that a set of sheets stacked on the production line can be easily taken out even in the case of a laminated body whose entire surface is pressed.
- the laminate subjected to the pressing process by the press device according to the embodiment hardly causes pop-up and has a strong tendency to take out all the sheets one by one.
- a wet wipes manufacturing method capable of manufacturing wet wipes that can prevent variation in the amount of impregnation of a predetermined chemical solution and prevent deterioration in ease of taking out by increasing the impregnation rate of the predetermined chemical solution.
- a manufacturing apparatus can be provided.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sanitary Thin Papers (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Laminated Bodies (AREA)
- Body Washing Hand Wipes And Brushes (AREA)
- Paper (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
図1乃至図3を参照して、本発明の第1の実施形態に係る製造装置10によって製造されるウェットワイプスについて説明する。かかるウェットワイプスは、所定薬液を含浸させたシート710、720の積層体からなるものである。 (First embodiment of the present invention)
With reference to FIG. 1 thru | or FIG. 3, the wet wipes manufactured by the
Claims (3)
- 所定薬液を含浸させたシートの積層体からなるウェットワイプスの製造方法であって、
前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートの原反を搬送方向に直交する交差方向に沿って所定間隔で切断する工程と、
前記搬送装置非当接面側から、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送する工程とを有することを特徴とするウェットワイプスの製造方法。 A method for producing wet wipes comprising a laminate of sheets impregnated with a predetermined chemical solution,
A plurality of sheets that are impregnated with the predetermined chemical solution are stacked in a folded state, and a plurality of sheets that are continuously conveyed by a conveying device are predetermined along an intersecting direction perpendicular to the conveying direction. Cutting at intervals;
A method of manufacturing wet wipes, comprising a step of pressing and conveying both ends along the conveyance direction of the cut sheet laminate from the conveyance device non-contact surface side. - 所定薬液を含浸させたシートの積層体からなるウェットワイプスを製造するように構成されている製造装置であって、
前記所定薬液を含浸させたシートが折り重ねられた状態で複数枚積層されており、かつ、搬送装置によって連続搬送されている複数のシートを搬送方向に直交する交差方向に沿って所定間隔で切断するように構成されている切断部と、
前記搬送装置非当接面側から、プレス部によって、切断された前記シートの積層体の搬送方向に沿った端部の両方をプレスしつつ搬送するように構成されている搬送装置とを具備することを特徴とする製造装置。 A manufacturing apparatus configured to manufacture wet wipes composed of a laminate of sheets impregnated with a predetermined chemical solution,
A plurality of sheets that have been impregnated with the predetermined chemical solution are stacked in a folded state, and a plurality of sheets that are continuously conveyed by a conveying device are cut at predetermined intervals along a cross direction perpendicular to the conveying direction. A cutting portion configured to, and
A conveying device configured to convey both ends of the cut laminate of the sheet along the conveying direction from the non-contact surface side of the conveying device while being pressed. The manufacturing apparatus characterized by the above-mentioned. - 前記プレス部は、丸チューブ状に形成されており、前記シートの搬送速度及び搬送方向に併せて駆動するように構成されていることを特徴とする請求項2に記載の製造装置。 3. The manufacturing apparatus according to claim 2, wherein the press unit is formed in a round tube shape and is configured to be driven in accordance with a conveyance speed and a conveyance direction of the sheet.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112013007193A BR112013007193A2 (en) | 2010-09-30 | 2011-09-16 | '' Wet wipe manufacturing device and method for making wet wipes '' |
EP11828839.8A EP2623005A4 (en) | 2010-09-30 | 2011-09-16 | Device for producing and method for producing wet wipes |
AU2011309414A AU2011309414A1 (en) | 2010-09-30 | 2011-09-16 | Method and apparatus for manufacturing wet wipes |
US13/877,044 US20130267401A1 (en) | 2010-09-30 | 2011-09-16 | Method and apparatus for manufacturing wet wipes |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010222541A JP5635353B2 (en) | 2010-09-30 | 2010-09-30 | Wet wipes manufacturing method and manufacturing apparatus |
JP2010-222541 | 2010-09-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012043279A1 true WO2012043279A1 (en) | 2012-04-05 |
Family
ID=45892746
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/071227 WO2012043279A1 (en) | 2010-09-30 | 2011-09-16 | Device for producing and method for producing wet wipes |
Country Status (9)
Country | Link |
---|---|
US (1) | US20130267401A1 (en) |
EP (1) | EP2623005A4 (en) |
JP (1) | JP5635353B2 (en) |
CN (1) | CN102525319B (en) |
AU (1) | AU2011309414A1 (en) |
BR (1) | BR112013007193A2 (en) |
MY (1) | MY164167A (en) |
TW (1) | TWI531347B (en) |
WO (1) | WO2012043279A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018042957A (en) * | 2016-09-18 | 2018-03-22 | 勝 南野 | Wet cloth and cloth set |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106006148B (en) * | 2016-05-19 | 2017-07-18 | 合肥博玛机械自动化有限公司 | A kind of shawl paper subpackage arranging machine |
CN112960461B (en) * | 2021-02-04 | 2022-09-23 | 山东洁雅卫生用品有限公司 | Preparation and processing technology of infant wet tissue |
IT202100016238A1 (en) * | 2021-06-21 | 2022-12-21 | Tecnau Srl | EQUIPMENT FOR HIGH SPEED STACKING OF PAPER SHEETS |
IT202100016211A1 (en) * | 2021-06-21 | 2022-12-21 | Tecnau Srl | SHEET STACKING EQUIPMENT |
CN113978860B (en) * | 2021-10-23 | 2023-05-02 | 郑州维普斯机械设备有限公司 | Wet piece of cloth automatic production lamination equipment |
CN115285771B (en) * | 2022-08-04 | 2023-06-27 | 杭州国光旅游用品有限公司 | Circulating folding equipment for manufacturing makeup removing wet tissues and folding method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07204118A (en) | 1994-01-14 | 1995-08-08 | Uni Charm Corp | Production of wet tissue |
JP2777871B2 (en) * | 1994-09-22 | 1998-07-23 | 大王製紙株式会社 | Manufacturing method of superimposed wet tissue |
JP2007144053A (en) | 2005-11-30 | 2007-06-14 | Pigeon Corp | Wet tissue, and method for manufacturing wet tissue |
JP2010222541A (en) | 2009-03-25 | 2010-10-07 | Asahi Kasei E-Materials Corp | Resin seal sheet |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE512760C2 (en) * | 1997-06-25 | 2000-05-08 | Sca Hygiene Prod Ab | Method and apparatus for moist compression of absorbent products |
JP2001286410A (en) * | 2000-04-06 | 2001-10-16 | Fukuyoo Kosan Kk | Method for producing wet tissue package body and variable folding plate device therefor |
CN1130155C (en) * | 2001-03-22 | 2003-12-10 | 元山科技工业股份有限公司 | Raw band and equipment for making wet tissue |
CN2488453Y (en) * | 2001-06-18 | 2002-05-01 | 元山科技工业股份有限公司 | Wet wiper making device |
JP5130029B2 (en) * | 2007-11-20 | 2013-01-30 | ツインバード工業株式会社 | Rolling hand towel manufacturing equipment |
-
2010
- 2010-09-30 JP JP2010222541A patent/JP5635353B2/en not_active Expired - Fee Related
-
2011
- 2011-09-16 WO PCT/JP2011/071227 patent/WO2012043279A1/en active Application Filing
- 2011-09-16 US US13/877,044 patent/US20130267401A1/en not_active Abandoned
- 2011-09-16 BR BR112013007193A patent/BR112013007193A2/en not_active Application Discontinuation
- 2011-09-16 AU AU2011309414A patent/AU2011309414A1/en not_active Abandoned
- 2011-09-16 MY MYPI2013001121A patent/MY164167A/en unknown
- 2011-09-16 EP EP11828839.8A patent/EP2623005A4/en not_active Withdrawn
- 2011-09-30 CN CN201110303829.5A patent/CN102525319B/en active Active
- 2011-09-30 TW TW100135593A patent/TWI531347B/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07204118A (en) | 1994-01-14 | 1995-08-08 | Uni Charm Corp | Production of wet tissue |
JP2777871B2 (en) * | 1994-09-22 | 1998-07-23 | 大王製紙株式会社 | Manufacturing method of superimposed wet tissue |
JP2007144053A (en) | 2005-11-30 | 2007-06-14 | Pigeon Corp | Wet tissue, and method for manufacturing wet tissue |
JP2010222541A (en) | 2009-03-25 | 2010-10-07 | Asahi Kasei E-Materials Corp | Resin seal sheet |
Non-Patent Citations (1)
Title |
---|
See also references of EP2623005A4 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018042957A (en) * | 2016-09-18 | 2018-03-22 | 勝 南野 | Wet cloth and cloth set |
Also Published As
Publication number | Publication date |
---|---|
BR112013007193A2 (en) | 2016-06-14 |
EP2623005A4 (en) | 2016-08-10 |
JP2012075591A (en) | 2012-04-19 |
MY164167A (en) | 2017-11-30 |
AU2011309414A1 (en) | 2013-05-30 |
CN102525319B (en) | 2015-08-12 |
TW201228626A (en) | 2012-07-16 |
JP5635353B2 (en) | 2014-12-03 |
US20130267401A1 (en) | 2013-10-10 |
TWI531347B (en) | 2016-05-01 |
CN102525319A (en) | 2012-07-04 |
EP2623005A1 (en) | 2013-08-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2012043279A1 (en) | Device for producing and method for producing wet wipes | |
JP5635355B2 (en) | Packaging structure | |
JP5547534B2 (en) | Wet wipes manufacturing method and manufacturing apparatus | |
JP5732223B2 (en) | Wet wipes manufacturing method and manufacturing apparatus | |
US8657152B2 (en) | Wet tissue package, manufacturing method of wet tissue package and manufacturing device of wet tissue package | |
JP5697360B2 (en) | Wet wipes manufacturing method and manufacturing apparatus | |
JP2016067762A (en) | Method of manufacturing wet wiper laminate | |
JP2019010528A (en) | Method of manufacturing wet wiper laminate |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11828839 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011828839 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 2011309414 Country of ref document: AU Date of ref document: 20110916 Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 13877044 Country of ref document: US |
|
REG | Reference to national code |
Ref country code: BR Ref legal event code: B01A Ref document number: 112013007193 Country of ref document: BR |
|
ENP | Entry into the national phase |
Ref document number: 112013007193 Country of ref document: BR Kind code of ref document: A2 Effective date: 20130327 |