WO2012039664A1

WO2012039664A1 - Load gate and a vehicle equipped with such a load gate

Info

Publication number: WO2012039664A1
Application number: PCT/SE2011/051118
Authority: WO
Inventors: Anders ÅSTRÖM
Original assignee: Komatsu Forest Ab
Priority date: 2010-09-21
Filing date: 2011-09-16
Publication date: 2012-03-29
Also published as: EP2619035A4; EP2619035B1; SE535195C2; SE1050983A1; EP2619035A1

Abstract

The invention concerns a load gate for a vehicle such as a forwarder or similar and intended to limit a forward end gable of a load compartment (4) formed from load bunks (5) and stakes (6), and comprising outer frame sections (28, 29, 31, 32) that, joined at their ends, form a surrounding principally square or rectangular outer frame, an inner structure that extends between the frame parts and with which the outer frame parts are mutually joined. A load gate that, without deviating from the requirement of comprehensive protection, improves the overview of the operator of the load compartment from the driver's cabin comprises a central principal gate section (25) and side gate sections (26, 26') arranged on each side of this, and the combination that the central principal gate section (25) demonstrates a lattice inner structure formed from a number of elements (30) that are placed in a sequence and with an orientation that differs from that of the load bunks (5), while the side gate sections (26, 26') demonstrate a lattice inner structure formed from a number of elements (30) that are placed in a sequence and with an orientation that differs from that of the stakes (6).

Description

Load gate and a vehicle equipped with such a load gate

The present invention concerns a load gate for a vehicle equipped with a grip arrangement that can be pivoted and rotated, preferably a forwarder or similar terrain-going vehicle for the handling of timber. The load gate is intended to improve the overview and monitoring by the operator of the load that is being handled, not only during transport but also during loading and unloading of timber. The load gate is intended to limit a forward part of the load compartment that is part of the vehicle and it includes outer frame sections that, joined at the ends, form a surrounding principally square or rectangular frame, and an inner structure that extends between the frame parts and by which the frame parts are mutually joined. The invention relates also to a vehicle, such as a forwarder, equipped with such a load gate.

Forwarders and similar types of terrain-going vehicles have a load compartment that is principally limited by horizontal load bunks, vertical stakes and a forward load gate. It is the task of the load gate to divide the load compartment from the grip arrangement that can be pivoted and rotated of the forwarder and from a driver's cabin that is part of the vehicle, the task of the load gate is to protect not only the driver's cabin but also a lifting crane from being impacted by timber or parts of trees that may move in an uncontrolled manner during transport. It is the task of the load gate also to form a covering protection of the load compartment that protects the load during transport when the forwarder is being displaced or driven across terrain. If the terrain is difficult of access or if it consists of closely growing trees, there is a risk that the load of timber will become entangled with, or become stuck in, trees in the terrain. Thus, it is the task of the load gate also to prevent contact between the load of timber in the load compartment and trees or other obstacles in the terrain when the forwarder is driven in its normal direction of travel. In order to prevent contact with obstacles in the terrain, the load gate must be given such a large surface area or such an extent that it extends, with its surrounding outer frame, somewhat outside of the outermost parts of the load of timber.

When transferring timber to and from the load compartment the operator sits in the driver's cabin of the forwarder, which cabin has been rotated to face the load compartment. A major part of the work is carried out with the operator viewing the load compartment through the load gate. In this part, it should be understood that the protective structure of the load gate of joined elements constitutes not only a protection, but also an obstacle that limits the overview of the operator over the load compartment during the work. As a consequence of its extensive inner structure, a load gate is expensive to manufacture, while a number of elements must be joined together. As has been mentioned above, it is important that the load gate cover the complete width of the load, in particular during the transport of timber loads across terrain.

A first purpose of the present invention is, therefore, to achieve a load gate that, without deviating from the requirement of comprehensive protection, improves the overview of the load compartment obtained by the operator from the driver's cabin. A second purpose of the invention is to achieve a load gate, the extent and protective area of which can be simply adapted to the current load compartment.

The first purpose of the invention is achieved through the distinctive features that are specified in the attached claims. Other advantages of the inventions specified above are made clear by the non-independent claims.

The invention will be described below in more detail with reference to the attached drawings, of which:

Figure 1 shows a perspective view of a vehicle for the collection of felled trees, which vehicle is equipped with a load gate according to the invention,

Figure 2 shows a detailed view in perspective of a load gate according to the invention shown in a condition removed from the vehicle that is shown in Figure 1 ,

Figure 3 shows a detailed view in perspective of a load gate corresponding to the one shown in Figure 2, and

Figure 4 shows a detailed view from the side of a load gate corresponding to the one shown in Figure 2.

A vehicle is shown in Figure 1 in the form of a terrain-going forwarder that principally consists of a tractor 1 and a load carrier 2. The load carrier 2 is joined to the tractor 1 in a manner that allows pivoting and has a conventional load-bearing chassis provided with wheels and with longitudinal frame beams 3. The load carrier 2 has a load compartment 4 for the reception of timber, and that is limited by horizontal load bunks 5 with the associated vertical stakes 6 that define the long sides of the load compartment. A load gate 10 according to the present invention is arranged at the front end of the load carrier 2. The load gate 10 separates the front short end of the load compartment 4 from a manoeuvrable lift arrangement that is part of the forwarder, and from a driver's cabin 11 , from which the operator or driver views the load compartment. The reference number 20 is used to denote a suspension arrangement 20 that supports the load gate 10 on the frame beams of the load carrier. The manoeuvrable lift arrangement of the vehicle includes a two-part crane arm 22 that extends from a base 21 that has the nature of a pillar and a rotator attached at the free end of this crane arm, by means of which rotator a grip arrangement fixed to it and having two opposing forks can be rotated relative to the arm 22 and thereby can the grip arrangement be pivoted in the vertical and the horizontal plane with the aid of the crane arms 22. The load gate 10 arranged on the chassis 3 of the load carrier 2 constitutes a stopper that protects the pillar-like base 21 of the lifting crane and the driver's cabin 11 from impacts from the timber itself, that is located in the load compartment 4. Furthermore, the load gate 10 is used as a stopper against which the end of a bundle of timber logs can be placed in contact under the influence of a force for the directional adjustment and alignment of the bundle during loading.

The load gate 10 is shown in Figures 2-4 in views freed from other parts, for reasons of clarity. The load gate 10 has a modular construction with exchangeable parts and it includes a central principal gate section 25 and one side gate section 26, 26' on each side of this, attached by welding. As is most clearly shown by Figure 4, each of the said side gate sections 26, 26' is angled somewhat backwards in the direction towards the load compartment 4 around an axial line 31 that is perpendicular to the longitudinal direction of the gate. In order to demonstrate the resistance that is required against external forces of the type that may arise during collisions between the crane arm 22 and the load gate 10, each such load gate module 25, 26, 26' comprises a number of heavy-duty frame sections of profiled tube, which, joined at the ends, form a surrounding principally square or rectangular frame. In each such module 25, 26, 26', a first pair of parallel opposing frame sections 28, 29 is mutually joined by a series of linear elements that have been set parallel in the form of struts 30 with a flat steel bar form, that as a lattice or grille are evenly distributed at mutual separations from each other between the second pair of parallel opposing frame sections 31 , 32. In order to make it easier to see through the inner lattice and in order to obtain an improved capacity to absorb force, the struts 30 with flat steel bar form are oriented with their broader sides facing each other. In order to resist a force from above, from, for example, a crane arm 22 that collides while moving vertically with the upper edge of the load gate 19 (see the arrow Fy showing the force), the struts 30 of the central principal gate 25 extend linearly and essentially vertically between the two horizontal upper and lower frame sections 28, 29 of the central principal gate. In order to resist in a corresponding manner a force from the side, such as the force from, for example, a crane arm 22 that collides while moving horizontally with the side edge of the load gate 10 (see the arrow Fx showing the force), the struts of the relevant side gate section 26, 26' extend essentially horizontally or at a diagonal aspect with only a limited gradient at an angle A to the horizontal plane between the two vertically placed frame sections 31 , 32. The term "limited gradient" is here used to denote an angle A that is greater than 0° and less than or equal to 45°. It should be realised that, as a consequence of this design of the structure with transverse struts 30 that mutually unite parallel opposing frame sections in each respective module 25, 26, 26', forces that arise during the collision will be efficiently transferred by the struts from the outer free frame section 28, 31 of a module to a more stable opposing frame section of the module that is located further inside the load gate. The combination of standing or vertical struts 30 for the central principal gate section 25 and lying or horizontal struts 30 for the two side gate sections 26, 26' has the further advantage that the selected different orientation for the inner lattices relative to the orientation of the load bunks 5 and the stakes 6 improves considerably the overview and view of the crane operator over the load compartment from the driver's cabin, without the capacity of the resulting load gate to absorb impacts being negatively affected. The reason for the considerably improved overview into the load compartment from the driver's cabin 11 is, quite simply, that the vertically standing struts of the central principal gate section stand in essentially counter-angled contrast to the lying bunks 5 of the load compartment, and in the same way the lying struts of the side gate sections 26, 26' stand in essentially counter-angled contrast to the standing stakes 6 of the load compartment. By using these contrasts, it will be easier for the operator to distinguish the various parts of the load compartment during the loading and unloading of timber. The both side gate sections 26, 26' with a geometry of diagonally placed linear bracings provides, in addition, an improved view in the vicinity of the machine, and this is a major advantage in dense forestry stands. The geometry has a design that takes into consideration in a natural manner the ability of the eye to cope more adequately with depth vision and to better assess distance in a horizontally linear pattern than in a vertically linear pattern.

Furthermore, the advantage is obtained that the load gate is easy to manufacture, due to its simple design with few component parts. The load gate 10 can, through its modular design, be easily adapted to the various requirements that are placed on the load compartments of various dimensions, through altering the sizes and shapes of the side gate sections 26, 26' with the use of a central principal gate section 25 that is common to these.

The central principal gate section 25 of the load gate 10 is equipped at its bottom with a frame 37 that demonstrates the form of a box whose dimensions decrease in the downwards direction and that is outwardly principally limited by a bottom 38, two principally parallel walls 39 that are joined to the bottom, and two side pieces 40 that are joined to the bottom in a manner that diverges up towards the load gate. Flat suspension plates 41 are, in the design shown, attached facing each other each in the transition between the converging side pieces 40 and the bottom 38 of the frame, at which suspension plates it is intended that the central principal section and thus the complete load gate are to be mounted onto the chassis of the vehicle.

The invention is not limited to what has been described above and shown in the drawings: it can be changed and modified in several different ways within the scope of the innovative concept defined by the attached patent claims.

Claims

A load gate for a vehicle such as a forwarder or similar and intended to limit a front end gable of a load compartment (4) formed from load bunks (5) and stakes (6), and comprising outer frame sections (28, 29, 31 , 32) that, joined at their ends, form a surrounding principally square or rectangular outer frame, an inner structure that extends between the frame parts and by which the outer frame sections are mutually joined, characterised in that it comprises a central principal gate section (25) and side gate sections (26, 26') arranged on each side of this, and by the combination that the central principal gate section (25) demonstrates a lattice inner structure formed from a number of elements (30) placed in a sequence after each other with a different orientation than that of the load bunks (5), while the side gate sections (26, 26') demonstrate a lattice structure formed from a number of elements (30) placed in a sequence after each other with an orientation that differs from that of the stakes (6).

The load gate according to claim 1 , whereby the central principal gate section (25) demonstrates a lattice inner structure formed of elements (30) that extend linearly and are located in a parallel manner with a standing orientation, while the side gate sections demonstrate a lattice inner structure formed of elements (30) that extend linearly and are located in a parallel manner with a lying orientation or are diagonally placed with an angle (A) that is greater than 0°, and less than or equal to 45° to the horizontal plane.

The load gate according to claim 1 , whereby not only the central principal gate section (25) but also the two side gate sections (26, 26') are formed from joined frame modules in which each such module comprises a surrounding principally square or rectangular outer frame and a structure that extends between this outer frame and that is formed of elements (30).

The load gate according to claim 2, whereby the central principal gate section (25) designed as a frame module and the two side gate sections (26, 26") designed as frame modules constitute separate units that can be joined to each other in a freely chosen manner.

The load gate according to any one of claims 1-3, whereby each one of the two side gate sections (26, 26') is angled somewhat backwards in the direction towards the load compartment (4) around an axial line (31 ) that is perpendicular to the longitudinal direction of the gate,

6. The load gate according to any one of claims 1-4, whereby the central principal gate section (25) comprises a frame (37) that demonstrates the form of a box whose dimensions become smaller in the downwards direction, intended to be attached to a chassis (3) that is a component of the vehicle.

7. The load gate according to any one of claims 1-5, whereby the linear elements (30) that are placed in a sequence and that form the lattice inner structure comprise flat steel bars, the broader sides of which are turned to face each other.

8. A vehicle such as a forwarder or similar vehicle for the collection and transport of felled trees, characterised in that it is equipped with a load gate (10) of the type that is specified in any one of claims 1-7.