WO2012038555A1 - Formulación, preparación y uso de glp con contenido renovable - Google Patents
Formulación, preparación y uso de glp con contenido renovable Download PDFInfo
- Publication number
- WO2012038555A1 WO2012038555A1 PCT/ES2010/070605 ES2010070605W WO2012038555A1 WO 2012038555 A1 WO2012038555 A1 WO 2012038555A1 ES 2010070605 W ES2010070605 W ES 2010070605W WO 2012038555 A1 WO2012038555 A1 WO 2012038555A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lpg
- ethanol
- fuel
- fuel according
- injection
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/12—Liquefied petroleum gas
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0639—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
- F02D19/0642—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
- F02D19/0647—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Definitions
- the present invention relates to a new fuel with a renewable component comprising LPG and ethanol, and optionally a light hydrocarbon, suitable for automotive, in particular for vehicles with ignition engines.
- Petroleum fuels currently account for almost all of the global energy demand in the global transport sector. However, the total dependence of these fuels is not the most suitable situation, taking into account that oil reserves are finite on the one hand and, on the other, the net generation of greenhouse gases caused by the combustion of fossil fuels.
- EU European
- 2009/28 / CE states that in 2020 10% of the energy used in the transport sector must come from renewable energy sources.
- several options of primary energy sources have been developed in recent years that reduce fossil fuel consumption and promote alternatives of renewable origin.
- biodiesel blends fatty acid methyl esters commonly known by its acronym FAME
- FAME fatty acid methyl esters commonly known by its acronym FAME
- bioethanol blends with gasoline for Otto-powered vehicles and pure biofuels , an option that does not have the support of much of the automotive sector.
- Biofuels fuels produced from biomass, constitute a useful instrument to fight against climate change and contribute to security of supply.
- bioethanol One of the most widely used biofuels today is bioethanol.
- the elimination is carried out through a process called cutting that leads to a surplus of light hydrocarbons, mainly isopentane.
- Ethanol can also be incorporated as the ethyl tert-butyl ether derivative (ETBE) into gasoline, in which case the quantities that can be introduced via ETBE are limited to 15% v / v by EN 228.
- ETBE ethyl tert-butyl ether derivative
- LPG liquefied petroleum gas also called LPG, GPL, LP gas or autogas which is a mixture of hydrocarbons that have between 2 and 5 carbon atoms, mainly propane, n-butane and isobutane, gaseous at room temperature and pressure that can be liquefied by a moderate pressure (typically less than 10 bar). It comes from fossil fuel sources and is obtained as a byproduct of petroleum distillation in refineries or natural gas deposits.
- DME dimethyl ether
- Figures 4a and 4b correspond to 2 graphs that illustrate part of the results of a fuel test in stationary idle conditions
- Figures 5a, 5b and 5c and Figures 6a, 6b, 6c and 6d correspond to 7 graphs that illustrate the results of a stationary experimental test corresponding to a half-load point belonging to the European NEDC homologation cycle (New European Driving Cycle) for the vehicle tested: 120 km / h, 603 N, 3850 rpm
- Figures 7a, 7b, 7c and 7d and Figures 8a, 8b, 8c and 8d correspond to 8 graphs that illustrate the results of a stationary experimental test corresponding to the maximum point load: 145 km / h, 5600 rpm
- Figures 9a 9b, 9c and 9d correspond to four graphs that illustrate the results obtained in experimental tests according to the European approval cycle NEDC
- the invention relates to a new fuel comprising: a) a hydrocarbon composition consisting of:
- a light hydrocarbon selected from pentane, its corresponding isomers and olefins and mixtures thereof; and b) 1-40% v / v ethanol.
- This new fuel, hereinafter fuel of the invention may optionally contain one or more conventional additives.
- additives are among other detergents and anti-rust.
- these additives are added in quantities of parts per million.
- the LPG useful for practicing the invention is a component well known to a person skilled in the art and refers to a mixture of hydrocarbons that comes from the distillation of oil in refineries or natural gas deposits.
- the hydrocarbons of the mixture are characterized by being gaseous at room temperature and pressure, but capable of being liquefied at moderate pressures (typically below 10 bar).
- the LPG is composed of hydrocarbons containing 2 to 5 carbon atoms, mainly propane, n-butane and isobutane in different proportions together with their corresponding olefins and may also contain small proportions (typically less than 2% m / m ) of ethane, ethene, isopentane, pentane and pentenes.
- the composition of the LPG varies according to the time of the year.
- the automotive LPG autogas
- an automotive LPG is used whose characteristics are regulated in the EU by European Standard EN 589.
- the ethanol useful for practicing the present invention may in principle be ethanol of any origin, that is, synthetic ethanol, bioethanol or mixtures of both and has a variable water content of up to 2% v / v (typically 3000 ppm m / m).
- the ethanol content in the Biofuel of the invention is comprised between 2% and 25% v / v, preferably between 10% and 20% v / v.
- Bioethanol is a biofuel that is generated from a wide variety of plant raw materials in a process that includes the stages of fermentation to generate ethanol, distillation and dehydration to dry ethanol.
- ethanol is automotive bioethanol.
- the characteristics of said bioethanol are specified in the EU in EN 15376.
- the fuel of the invention has a hydrocarbon composition consisting of 80-90% v / v of LPG and 10-20% v / v of ethanol.
- the inventors have verified the miscibility of LPG and ethanol and have verified that the presence of water in ethanol (strongly hygroscopic) is critical since it tends to separate a polar phase of ethanol and water in the bottom of the container. Therefore, the water content in ethanol should preferably be equal to or less than 3,000 ppm by mass, which is the maximum content allowed by the European standard for automotive bioethanol (EN 15376).
- the fuel of the invention may comprise a light hydrocarbon as defined above.
- the fuel of the invention comprises an amount between 10% v / v and 20% v / v of light hydrocarbon.
- said light hydrocarbon is selected from the pentane isomers and mixtures thereof, more preferably isopentane.
- Isopentane can have any origin.
- the isopentane comes from the process of "cutting" of the gasoline mentioned above in the background, since it is foreseeable that in the near future excess amounts of isopentane will be produced in the refineries derived from said process.
- isopentane into the fuel of the invention therefore not only improves the solubility of ethanol in LPG indirectly facilitating the incorporation of ethanol into LPG, but also solves an additional problem of giving useful isopentane output from refineries that comes from cutting gasoline.
- the invention relates in another aspect to a process for the preparation of the fuel of the invention.
- Said process, hereinafter process of the invention comprises mixing LPG, ethanol, optionally a light hydrocarbon and optionally one or more additives, pressurizing the ethanol at a pressure greater than the liquid-vapor equilibrium pressure of the LPG (typically 6-10 bar ) in conditions of inert and dry atmosphere to avoid the incorporation of moisture into the alcohol.
- the mixing is carried out in an inert atmosphere and dried in a conventional container capable of withstanding the pressure used. Said container must not be filled with liquid above 75% of the volume to leave enough space for the gas phase in equilibrium. The mixture is stirred vigorously until homogenization. The resulting mixture is stable as evidenced in tests carried out by the inventors (see Example 1).
- the invention relates in a further aspect to the use of the fuel of the invention in a motor vehicle, in particular the ignition engine (or Otto cycle).
- Said vehicle is provided with an Otto cycle engine and a LPG feeding system.
- Said feeding system is conventional and can be indirect injection in the gas phase, indirect injection in the liquid phase or direct injection in the liquid phase. Such systems are shown schematized in Figures 1 to 3.
- the feeding system is liquid phase injection, preferably indirect injection.
- the liquid phase injection system can have two versions: for indirect injection engines or for direct injection engines, where the fuel is introduced at high pressure inside the cylinder.
- the indirect gas phase injection system includes, among other elements, a LPG tank, a vaporizer, injectors or mixer and connections.
- the vaporizer fed with engine cooling water passes the LPG from the liquid phase to the gas phase before being mixed with the air in the intake manifold.
- An indirect liquid phase injection system normally includes, among other elements, a LPG tank with a built-in pump, a pressure regulator, injectors and connections. It usually works with recirculation, that is, the pump provides a much higher LPG flow than is consumed in the injectors and the excess is returned to the tank through the pressure regulator. Although, as mentioned above, the resulting LPG and ethanol mixture is homogeneous and stable, if a phase separation occurs over time due to the presence of a residual amount of water, the fuel feed systems used in the The invention would contribute to the remixing of both phases by recirculating a part of the fuel to the tank and causing stirring of the components inside. To ensure that the LPG remains liquid until it reaches the injectors, the pump and regulator ensure a pressure significantly higher than saturation (typically 5 bar above that pressure).
- a direct liquid phase injection system can also be used in accordance with the present invention. It should be noted that the evolution of gasoline engines is leading to the replacement of indirect injection engines with direct injection engines, since this system offers advantages such as improved engine performance and, consequently, decreased energy consumption and of the emissions of C0 2 and allows the use of stratified air-fuel mixtures, which further improve the performance.
- the inventors have carried out experimental tests to evaluate the characteristics of the fuel of the invention for ignition engines in which a vehicle equipped with an indirect injection system in liquid phase has been placed in the following stationary conditions: idle, four points of average load belonging to the European approval cycle NEDC (New European Driving Cycle) and four points of maximum load. Likewise, The vehicle has undergone transient tests according to the NEDC cycle. The tests have been carried out with four fuels: commercial gasoline, base LPG without ethanol, the same LPG with 10% v / v ethanol and the same LPG with 20% v / v ethanol. Said tests are collected in detail in Example 3. Part of the test results, which has been considered illustrative, is shown in Figures 4a to 9d. The following conclusions can be drawn from the result of all the tests:
- the LPG injection system regulates the air-fuel mixture correctly for mixtures of LPG with ethanol. That is, stoichiometric mixtures are achieved in both cases. This allows a correct operation of the three-way catalyst located in the exhaust.
- the concentrations of CO and NOx in the exhaust gases are slightly reduced by introducing any LPG composition into the engine, although there are no clear differences between the three LPG compositions.
- compositions of LPG with ethanol register a drastic reduction of HC in the exhaust gases against gasoline, a reduction that is smaller if the comparison is made with LPG based without ethanol.
- the vehicle maintains its performance (power and torque in wheel) by using mixtures of LPG with ethanol.
- the fuel of the present invention can be used with gas phase feeding systems that include an evaporator, incorporating heating systems that prevent condensation in the feed line of the defined fuel to the engine.
- the fuel of the invention not only finds application in the automotive sector as set forth. As with other LPGs, it is also useful as a fuel for heating, for kitchen equipment and other industrial processes.
- the fuel of the present invention has its own advantages derived from the use of LPG compared to other automotive fuels such as gasoline as shown in the graphs of Figures 4a to 9d. In this sense, LPG is more advantageous for example from an environmental point of view than other fossil fuels since, under certain conditions, it emits less polluting substances.
- the incorporation of ethanol, in particular bioethanol into LPG on a large scale contributes to the development of new partially renewable alternative energies and to the reduction of global C0 2 emissions.
- a fuel according to the invention was prepared by mixing the components, pressurizing the ethanol under an inert and dry atmosphere in order to prevent the ethanol from absorbing moisture.
- the miscibility of LPG and ethanol has been verified.
- the inventors have proven that the presence of water in ethanol (strongly hygroscopic) is critical since it tends to separate a polar phase of ethanol and water in the lower part of the vessel.
- the fuel was prepared by mixing:
- the mixing was carried out in a vessel capable of withstanding pressure by controlling the quantities introduced by weighing. No more than 75% of the volume of the reservoir was filled with liquid to leave enough space for the gas phase in equilibrium. The mixture was vigorously stirred in the vessel for at least two minutes.
- the container and another vacuum of the same characteristics were introduced in a showcase or refrigerator at the indicated temperature (20 5 C or -20 5 C). After twenty-four hours, a fraction of the lower part of the tank where the mixture was prepared was transferred to the second container without removing them from the refrigerator, where appropriate. The water content of both vessels was measured by the Karl-Fisher technique.
- the pieces were first weighed to determine their mass before exposure.
- the exposure period was seven days.
- the LPG automotive components standard (EN 12806) indicates a period of three days
- the elastomeric gaskets standard (EN 682) indicates seven days, so it was preferred to apply this period to all components since it was considered The most restrictive condition.
- the pieces were removed from the containers and weighed again. They were also weighed on a Mohr scale (introducing the piece in distilled water) in order to determine volume variations.
- the analyzed parts of the kit are considered suitable for operation with LPG-ethanol mixtures with ethanol content up to 20% v / v.
- Example 3 Fuel viability. Vehicle tests
- an RS 304-172 digital magnetic transducer of the RS brand has been installed facing the crankshaft end pulley. Since this pulley has six holes, the Transducer generates six pulses for each revolution of the crankshaft. To convert this signal into another proportional to the rotation regime, the transducer output is treated in an ad hoc application developed in LabView which, by calculating the signal period, provides an analog signal proportional to the rotation regime.
- the mass intake flow has been measured by a hot plate sensor of the ABB brand Sensyflow FMT700-P model with a nominal diameter of 50 mm and a range of 0-400 kg / h.
- This sensor has been mounted on the outside of the vehicle with its corresponding accessories (filter and air inlet and outlet sections) and has been connected to the engine air intake before the filter.
- the concentration of CO after the three-way catalyst has been measured using a Horiba model MEXA 554-JE analyzer.
- the sample of exhaust gases has been taken at the end of the exhaust pipe with the equipment's own probe.
- the same Horiba OBS-2200 equipment described above has been connected to the end of the exhaust pipe together with its accessory for measuring the flow of exhaust gases by means of Pitot tube.
- the combination of the gas analyzer with the flowmeter allows the equipment to provide mass emission values for each chemical species.
- the sampling frequency used (10 Hz) makes it possible to carry out a modal analysis of the exhaust gases emitted by the vehicle.
- GLP1 LPG base (Autogas commercial)
- the gasoline used in the experimental program has been a Spanish commercial gasoline RON 96.5 MON 86.3 according to European standard EN 228. This fuel has been included in order to establish a reference of the original operation of the series vehicle before Your conversion for operation with LPG.
- a base LPG has been used in accordance with the European standard EN 589 which establishes the requirements of the LPG destined for the automotive sector, which comprises 30.7% v / v propane, 49.5% v / v n-butane and 18.2% v / v isobutane. This fuel allows to establish the reference of operation of the vehicle once transformed for its operation with LPG.
- the vehicle has been tested on a roller bench AVL-Zóllner Compact 48 "located in a climatic chamber that allows to control the temperature and the relative humidity. This has allowed to impose the necessary loads to the engine of the vehicle to carry out the tests in the modes stationary and in the transient cycles described below, as well as recording the variables of vehicle speed and force on the vehicle's tractor wheels by means of the sensors installed in the roller bank itself.
- test order has been randomized and the test sequence finally used has been 5-6-2-8-9-3-4-1 -7-10. It should be noted that, since it was intended to perform all measurements on hot engine, before launching the test sequence the vehicle was started and maintained at a speed of 100 km / h, in fifth gear and with a wheel force of 425 N for 20 minutes. Also, in order to recalibrate the gas analyzer, an idle sequence was included between points 9 and 3.
- test sequences have been measured twice to verify the variability of the measurements. In the results presented in this document, these repetitions are called r1 and r2.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES201390030A ES2402247B1 (es) | 2010-09-20 | 2010-09-20 | Formulación, preparación y uso de glp con contenido renovable |
PCT/ES2010/070605 WO2012038555A1 (es) | 2010-09-20 | 2010-09-20 | Formulación, preparación y uso de glp con contenido renovable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/ES2010/070605 WO2012038555A1 (es) | 2010-09-20 | 2010-09-20 | Formulación, preparación y uso de glp con contenido renovable |
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WO2012038555A1 true WO2012038555A1 (es) | 2012-03-29 |
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PCT/ES2010/070605 WO2012038555A1 (es) | 2010-09-20 | 2010-09-20 | Formulación, preparación y uso de glp con contenido renovable |
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WO (1) | WO2012038555A1 (es) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5236467A (en) * | 1992-06-12 | 1993-08-17 | Excellene Limited | Double fortified hydrocarbon and process for making and using the same |
CN1248612A (zh) * | 1998-09-21 | 2000-03-29 | 姜伟志 | 一种替代乙炔气的金属焊割气 |
CN1267713A (zh) * | 1999-03-23 | 2000-09-27 | 赵海桥 | 一种焊割混和燃气及其该燃气的制备方法 |
US20040231618A1 (en) * | 2001-04-09 | 2004-11-25 | Shinkarenko Andrei Vadimovitch | Fuel delivery system |
US20060009349A1 (en) * | 2004-07-07 | 2006-01-12 | Kaoru Fujimoto | Catalyst and process for LPG production |
CN1800317A (zh) * | 2004-12-30 | 2006-07-12 | 上海中油企业集团有限公司 | 高效液化石油气添加剂 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2422841A (en) * | 2004-12-22 | 2006-08-09 | Nicholas Paul Robinson | Fuel mousse/emulsion |
-
2010
- 2010-09-20 WO PCT/ES2010/070605 patent/WO2012038555A1/es active Application Filing
- 2010-09-20 ES ES201390030A patent/ES2402247B1/es not_active Withdrawn - After Issue
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5236467A (en) * | 1992-06-12 | 1993-08-17 | Excellene Limited | Double fortified hydrocarbon and process for making and using the same |
CN1248612A (zh) * | 1998-09-21 | 2000-03-29 | 姜伟志 | 一种替代乙炔气的金属焊割气 |
CN1267713A (zh) * | 1999-03-23 | 2000-09-27 | 赵海桥 | 一种焊割混和燃气及其该燃气的制备方法 |
US20040231618A1 (en) * | 2001-04-09 | 2004-11-25 | Shinkarenko Andrei Vadimovitch | Fuel delivery system |
US20060009349A1 (en) * | 2004-07-07 | 2006-01-12 | Kaoru Fujimoto | Catalyst and process for LPG production |
CN1800317A (zh) * | 2004-12-30 | 2006-07-12 | 上海中油企业集团有限公司 | 高效液化石油气添加剂 |
Non-Patent Citations (3)
Title |
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DATABASE WPI Week 200035, Derwent World Patents Index; AN 2000-400662, XP002638223 * |
DATABASE WPI Week 200103, Derwent World Patents Index; AN 2001-016840, XP002638224 * |
DATABASE WPI Week 200676, Derwent World Patents Index; AN 2006-731535, XP002638225 * |
Also Published As
Publication number | Publication date |
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ES2402247B1 (es) | 2014-04-08 |
ES2402247A2 (es) | 2013-04-30 |
ES2402247R1 (es) | 2013-05-17 |
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