WO2012010042A1 - Rudder-shaped roller gear and arched-surface-enveloped gear engaged drive structure - Google Patents

Rudder-shaped roller gear and arched-surface-enveloped gear engaged drive structure Download PDF

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Publication number
WO2012010042A1
WO2012010042A1 PCT/CN2011/076375 CN2011076375W WO2012010042A1 WO 2012010042 A1 WO2012010042 A1 WO 2012010042A1 CN 2011076375 W CN2011076375 W CN 2011076375W WO 2012010042 A1 WO2012010042 A1 WO 2012010042A1
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WIPO (PCT)
Prior art keywords
roller
wheel
rudder
arc
bread
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PCT/CN2011/076375
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French (fr)
Chinese (zh)
Inventor
朱豪东
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Zhu Haodong
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Publication date
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Publication of WO2012010042A1 publication Critical patent/WO2012010042A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • F16H1/166Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel with members rotating around axes on the worm or worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/10Constructively simple tooth shapes, e.g. shaped as pins, as balls

Definitions

  • the invention relates to a power transmission structure.
  • the transmission meshing surface of the rudder roller wheel is equidistantly mounted with a rolling roller.
  • the shape of the arc bread roller is a rotating surface formed by a concave arc around the axis of the wheel, and the rotating surface has a
  • the spiral track groove of the meshing roller, the rudder roller wheel and the arc bread wheel are simultaneously meshed and driven by a plurality of rollers, and the arc bread wheel forms an envelope with the rudder roller.
  • the commonly used variable speed transmission structure has gear set transmission and worm drive.
  • the gear set has high transmission efficiency, accuracy and reliability. It is widely used in transmission mode, but it has poor stability during high-speed operation, high noise, can not buffer vibration, and is bulky at large reduction ratio. Disadvantages; worm drive has the advantages of large reduction ratio, compact structure, stable operation, no noise, buffer vibration, 90 degree change direction, etc., and is widely used in various deceleration equipment and mechanical transmission, but The worm drive is driven by the friction of the tooth surface between the worm and the worm wheel. Therefore, its inherent disadvantages are large wear, low transmission efficiency, poor precision, short service life and high energy consumption.
  • the transmission ratio of the worm drive structure is generally 10 or more, if the transmission ratio is required to be less than 10, it is very difficult to design and manufacture.
  • the transmission ratio of the worm drive structure is generally 10 or more, if the transmission ratio is required to be less than 10, it is very difficult to design and manufacture.
  • In the ordinary cylindrical worm drive process only 1-2 teeth carry the transmission force, so its bearing capacity is weak, it is not suitable for large heavy equipment; later the ring-wound worm technology, the worm and the worm wheel mesh during the transmission process.
  • the number of teeth increases, the bearing capacity becomes larger, but the processing is difficult, the process is complicated, the effect is not good, and the tooth surface friction of the worm gear is still transmitted, so the problems of large wear of the common worm drive and low transmission efficiency still exist. .
  • the object of the present invention is to overcome the deficiencies of the prior art and to provide a novel rudder-shaped roller-wheel-curved bread-wound wheel meshing transmission structure, which has stable operation, compact structure, small volume, no noise, and low wear. High efficiency, low energy consumption, large bearing capacity, and a wide range of transmission ratios can be designed.
  • a rudder-shaped roller-wheel-arc bread-wound meshing transmission structure which is composed of a rudder-shaped roller wheel and an arc-shaped roller wheel, and a rudder-shaped roller
  • the wheel comprises a roller carrier wheel, a roller, a planetary roller and a roller limiting device; on the transmission meshing circumferential surface of the roller carrier wheel, there are equally spaced roller mounting holes of the same structure, the roller mounting holes
  • the center line is on the same cross section of the roller carrier wheel and passes through the center of the roller carrier wheel; a plane of the roller carrier wheel is concentric with the roller carrier wheel, and the annular groove depth limits the roller a portion can be inserted therein;
  • the roller includes an engaging portion, a bearing portion and a limiting portion, the three portions are rotating bodies formed around the same central axis, the engaging portion has a cross section larger than the carrying portion cross section, and the engaging portion end portion can be a flat head Or a
  • the arc surface formed by the circular arc around the central axis of the arc bread wheel, the rotating surface can form an envelope for the rudder-shaped roller wheel, which is called a concave arc-turning bread wheel, referred to as an arc bread wheel;
  • the diameter of the circular arc is equal to the diameter of the roller carrier wheel;
  • the spiral track groove is formed on the rotating surface of the curved bread wheel, the pitch of the spiral track groove is equal; the longitudinal section shape specification of the normal section of the spiral track groove and the meshing portion of the roller Consistent, making the spiral track groove and roll
  • the meshing portion can be optimally meshed;
  • the rudder roller wheel and the central axis of the arc bread wheel are interlaced at 90 degrees, and the central axis of the arc bread wheel is in the same plane as the central axis of each roller of the rudder roller wheel.
  • the central moment of the rudder roller and the arc bread wheel causes the roller engaging portion to just engage the spiral track groove of the
  • the rudder-shaped roller-wheel-rolling bread-wound wheel meshing transmission structure is characterized in that when the outer circular surface of the bearing portion of the roller is a conical surface, it is called a tapered roller, and the roller on the outer circumferential surface of the roller carrier wheel
  • the mounting hole is a tapered hole, and the tapered roller mounting hole communicates with the annular groove;
  • the planetary roller is a tapered planetary roller, and the outer circular surface is also a conical surface, the bearing portion of the roller, the tapered roller
  • the outer apex of the mounting hole and the tapered planet roller is the center of the roller carrying wheel.
  • the rudder-shaped roller-wheel-rolling bread-wound wheel meshing transmission structure is characterized in that when the outer circular surface of the bearing portion of the roller is a cylindrical surface, it is called a cylindrical roller, and the roller on the outer circumferential surface of the roller carrier wheel
  • the mounting hole is a cylindrical hole
  • the planetary roller is a cylindrical planetary roller
  • the center line of the cylindrical roller mounting hole passes through the center of the roller bearing wheel
  • the cylindrical roller mounting hole is composed of upper and lower parts, and the upper part is a flat bottom with a large diameter Cylindrical hole, cylindrical roller and cylindrical planetary roller
  • lower diameter cylindrical through hole located in the center of the hole, communicating with the annular groove, allowing only the central cylindrical roller to pass
  • cylindrical roller The end of the limit portion is spherical.
  • the rudder-shaped roller-wheel-curved bread-wound meshing transmission structure has a cage in a roller mounting hole with a cage, and the cage combines the planetary rollers on a fixed circumference; the planetary roller As the child rolls around the roller, the cage rotates with it.
  • the rudder-shaped roller-wheel arc-wound wheel meshing transmission structure has a length of the arc-shaped portion of the arc bread wheel which can cover at most half of the rudder-shaped roller wheel.
  • the rudder-shaped roller wheel-arc-roller wheel meshing transmission structure the roller spacing on the rudder-shaped roller wheel refers to the arc length on the outer circumferential surface of the roller carrier wheel between the centerlines of the two rollers, and the arc
  • the spiral track groove pitch on the bread wheel refers to the arc length on the arc surface of the envelope wheel between the centerlines of the adjacent two-week spiral track grooves; when the arc bread wheel is designed as a single wire track, the arc bread wheel
  • the pitch of the spiral track groove is equal to the pitch of the roller on the rudder roller and is 1/n of the roller pitch, n is a positive integer; when the arc bread wheel is designed with multiple wires, the arc bread wheel
  • the pitch of the spiral track groove is an integral multiple of the roller pitch on the rudder roller.
  • the utility model relates to a rudder-shaped roller wheel arc bread wheel meshing transmission structure, a roller limit portion limited position groove, a roller limit device adopts a circular limit retaining ring, and a plurality of openings at a lower portion of the limit retaining ring
  • the card slot and the diameter of the snap ring make the card slot and the roller limit slot position after the roller is installed in position, and each card slot corresponds to one roller, and the card slot is inserted into the roller limit slot.
  • the utility model has the beneficial effects that the rudder roller and the arc bread wheel are meshed by the rotatable roller, and have the advantages of large transmission ratio, stable operation, compact structure, small volume and no noise with respect to the gear set transmission system.
  • the worm drive it is equivalent to the sliding friction of the worm and worm gear into the rolling friction of the roller, so the wear during the transmission process is greatly reduced, the transmission efficiency is greatly improved, and therefore the input power required for the same load is required.
  • the power of the equipment is reduced, and the energy consumption is reduced during the operation of the equipment.
  • the number of rollers engaged between the rudder roller and the arc bread wheel is large, and the bearing capacity is enhanced several times, which can be used for heavy machinery; since the rudder roller and the arc bread wheel have multiple rolls at the same time
  • the shaft is meshed and adopts pre-compression technology to eliminate backlash during reciprocating rotation. Therefore, the present invention can be applied to an automatic device for precision transmission; the transmission ratio of the present invention can be as low as 1:1, and can be reversely rotated, thus Worm and worm gear drives have a wider range of applications.
  • the manufacture of the roller carrier wheel no longer uses hobbing, gear shaping, etc. to machine the teeth, but uses a simple drilling and milling method to process the assembled roller carrier wheel, which is less difficult to manufacture and has low manufacturing cost.
  • Figure 1 is a schematic view of the overall principle of the present invention, and can also be taken as an abstract drawing;
  • FIG. 2 is a schematic structural view of a concave arc-turning bread wheel of the present invention, which is a front sectional view of an arc bread roller;
  • FIG. 3 is a schematic structural view of a roller carrier wheel when the roller is not mounted according to the present invention, wherein the roller mounting hole is a conical hole;
  • Figure 4 is a schematic structural view of a tapered roller of the present invention.
  • Figure 5 is a schematic view showing the structure of a rudder-shaped roller wheel equipped with a tapered roller according to the present invention
  • Figure 6 is a side view of Figure 5 of the present invention.
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 6 of the present invention.
  • Figure 8 is a schematic view showing the structure of the planetary roller of the present invention.
  • FIG. 9 is a schematic structural view of a limit retaining ring of the present invention.
  • Figure 10 is a schematic view showing the structure of the roller carrier wheel when the roller is not installed in the present invention, wherein the roller mounting hole is a cylindrical hole;
  • Figure 11 is a schematic structural view of a cylindrical roller of the present invention.
  • Figure 12 is a schematic view showing the structure of a rudder-shaped roller wheel in which a cylindrical roller is mounted according to the present invention
  • Figure 13 is a side view of Figure 12 of the present invention.
  • Figure 14 is a cross-sectional view taken along line B-B of Figure 13 of the present invention.
  • the roller carrier wheel and the arc bread wheel are made of a steel material and heat treated to increase the surface hardness.
  • the roller and the roller are manufactured by bearing technology and material, and the engaging portion of the roller can be made into a flat head. It can also be made into a round head.
  • the rudder-shaped roller wheel arc bread wheel meshing transmission structure can be serialized and standardized to meet the needs of different fields, different equipment and different applications. .
  • a tapered roller is taken as an example, and the implementation method of the present invention will be described with reference to the accompanying drawings.
  • Figure 2 shows the structure of a concave arc-turning bread wheel.
  • the manufacture of the arc bread wheel 2 firstly processes the concave arc surface of the wheel, the diameter of the concave arc is equal to the diameter of the roller carrier wheel 1, and then is milled or driven into a spiral track groove 2-1 by a special machine tool.
  • an annular groove 1-2 concentric with the roller carrier wheel is drilled on the upper plane of the cylindrical roller carrier wheel 1-1, and the shaft hole 1-3 is drilled in the center and the inner hole keyway is milled.
  • the structure of the tapered roller is as shown in Fig. 4.
  • the specifications of the roller mounting holes 1-4 are such that the tapered through holes are drilled equidistantly on the outer circumferential surface of the roller carrier wheel 1-1; the processed roller carrier wheel is heat-treated to achieve the required hardness of the material.
  • the tapered through hole is then subjected to grinding finishing to accurately determine the tapered roller mounting hole size 1-4 and to improve the surface roughness of the inner surface of the hole.
  • Figures 5, 6, and 7 show the overall structure of the rudder-shaped roller wheel mounted with the tapered roller 3-1. To make the drawing clear, the limit retaining ring is not shown in the cross-sectional view.
  • the engaging portion 3-3 of the roller is slightly larger than the diameter of the carrying portion 3-4, and can prevent the roller mounting hole from coming out during the operation of the planetary roller; the limit retaining ring 4 is engaged from the annular groove 1-2, and each of the card slots 4-1 just snaps into the roller limit groove 3-6 to prevent the tapered roller 3-1 from falling out of the roller mounting hole.
  • the image of the roller carrier wheel on which the roller is mounted is called a rudder roller.
  • the rudder roller 1 and the arc bread wheel 2 are respectively mounted on the carrying device 90 degrees vertically through the bearing, and the center line and the rudder of the arc bread wheel 2
  • the center line of the roller mounting hole of the roller-shaped roller 1 is on the same plane, and the engaging portion 3-3 of the tapered roller 3-1 is engaged with the spiral track groove 2-1 of the curved bread wheel 2, and the meshing is good.
  • the arc bread wheel 2 forms an envelope with the rudder roller 1 while a plurality of rollers are engaged.
  • the spiral groove track 2-1 pushes the roller engaging portion 3-3 which is in contact with the track slope surface, and the horizontal direction component of the thrust action pushes the meshing portion 3-3 to drive the roller carrier wheel 1 to rotate.
  • the vertical direction component forces the tapered roller 3-1 to roll along the surface of the spiral track groove; the tapered roller 3-1 rotates in the center of the tapered planetary roller 5-1 while driving the tapered planetary roller 5-1 to roll Rolling in the shaft mounting hole; the plurality of rollers engaged at the same time, the bearing points of the force are all in the plane where the roller center line is located, and the meshing force of the plurality of rollers forms a resultant force in one direction, pushing the rudder roller
  • the wheel 1 rotates about its axis of rotation.
  • the roller is a cylindrical roller 3-2, the structure of which is shown in FIG. 11, the bearing portion 3-4 of the roller is cylindrical, and correspondingly, the specification of the roller mounting hole is according to the cylindrical roller.
  • the load bearing portion 3-4 of 3-2 is determined by data; unlike the tapered roller mounting holes 1-4, the cylindrical roller mounting holes 1-5 cannot all be through holes, and the center cylindrical roller 3-2 needs to be transparent.
  • the hole extends its limit portion 3-5 into the annular groove 1-2, while the surrounding cylindrical planetary roller 5-2 requires a bottom support to maintain its mounting position.
  • the roller mounting hole on the roller carrier wheel 1-1 is composed of two parts, the upper part of the hole is a flat bottom column hole, and the diameter is large, and the cylindrical roller 3-2 can be installed.
  • the cylindrical planetary roller 5-2 has a small diameter of the lower portion of the hole, allowing the cylindrical roller 3-2 to pass.
  • a roller carrier wheel having a cylindrical roller mounting hole is shown in FIG.
  • FIG. 13 is a side view of FIG. 12, and FIG. 14 is a cross-sectional view taken along line B-B of FIG.
  • the bearing portion 3-4 of the roller 3-2 is closely fitted with the cylindrical planetary roller 5-2 and the cylindrical roller mounting hole 1-5 to form a bearing structure, and the roller mounting hole is an outer ring of the bearing, and the roller It is the inner ring of the bearing.
  • the cylindrical roller tail end 3-7 is exactly The inner surface of the annular groove 1-2.
  • the limit retaining ring 4 is snapped into the roller retaining groove 3-6 of the cylindrical roller 3-2 of the roller to prevent the cylindrical roller 3-2 from coming off the roller mounting hole.
  • the other design methods, manufacturing processes and working principles of the rudder roller and the arc roller are exactly the same, and the implementation method is exactly the same as that of the tapered roller in the first embodiment.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

A rudder-shaped roller gear and arched-surface-enveloped gear engaged drive structure is disclosed. Rollers (3-1, 3-2) are equidistantly installed in the drive mating surface of the rudder-shaped roller gear (1), and the profile of the arched-surface-enveloped gear (2) is a surface of revolution formed by a concave arc revolving around the axis of the gear. On the surface of revolution there are helical rail grooves which can be engaged with rollers (3-1, 3-2). The rudder-shaped roller gear (1) and the arched-surface-enveloped gear (2) are simultaneously engaged by several rollers (3-1, 3-2), and the arched-surface-enveloped gear (2) forms an envelope to the rudder-shaped roller gear (1). Compared with a gear transmission, the structure has advantages of large transmission ratio, stable running, compact structure, small volume and no noise; and compared with a worm transmission, the structure changes the sliding friction between the gear teeth of the worm and the worm wheel into the rolling friction of the rollers, such that the structure has advantages of small abrasion, long service life, high efficiency, low energy consumption, large loading force and large designed transmission ratio range. The manufacturing of the rudder-shaped roller gear processes the gear teeth without using the way of rolling the teeth and inserting the teeth, but processes the assembled structure using the simple drilling, milling and twisting way, such that the manufacture cost is low.

Description

一种舵形滚轴轮弧面包络轮啮合传动结构  Rudder-shaped roller wheel arc bread wheel meshing transmission structure
技术领域Technical field
本发明涉及一种动力传动结构,舵形滚轴轮的传动啮合面等距安装可滚动滚轴,弧面包络轮外形为凹圆弧绕轮轴线回转形成的回转面,回转面上有可啮合滚轴的螺旋轨道槽,舵形滚轴轮和弧面包络轮同时通过多个滚轴啮合传动,弧面包络轮对舵形滚轴轮形成包络。The invention relates to a power transmission structure. The transmission meshing surface of the rudder roller wheel is equidistantly mounted with a rolling roller. The shape of the arc bread roller is a rotating surface formed by a concave arc around the axis of the wheel, and the rotating surface has a The spiral track groove of the meshing roller, the rudder roller wheel and the arc bread wheel are simultaneously meshed and driven by a plurality of rollers, and the arc bread wheel forms an envelope with the rudder roller.
背景技术Background technique
常用的变速传动结构有齿轮组传动和蜗杆传动,齿轮组传动效率高,准确可靠,是应用广泛的传动方式,但存在高速运转时平稳性差、噪声大、不能缓冲震动、大减速比时体积庞大等缺点;蜗杆传动具有减速比大、结构紧凑、工作平稳、无噪声、能缓冲震动、可90度变向等优点,也在各种各样的减速设备和机械传动中得到广泛的应用,但蜗杆传动是靠蜗杆和蜗轮之间的齿牙面摩擦进行传动,因此其固有的缺点是磨损大、传动效率低、精密度差,使用寿命短、能耗高;蜗杆传动结构的传动比一般在10以上,如果要求传动比小于10,则设计制造非常困难。普通的圆柱蜗杆传动过程中,只有1-2个齿承载传动力,因此其承载力较弱,不宜用于大型重型设备;后来出现的环面包络蜗杆技术,在传动过程中蜗杆和蜗轮啮合的齿数增多,承载力变大,但其加工难度大,工艺复杂,效果不佳,而且仍然是靠蜗轮蜗杆的齿面摩擦来传动,因而普通蜗杆传动的磨损大、传动效率低等问题依然存在。The commonly used variable speed transmission structure has gear set transmission and worm drive. The gear set has high transmission efficiency, accuracy and reliability. It is widely used in transmission mode, but it has poor stability during high-speed operation, high noise, can not buffer vibration, and is bulky at large reduction ratio. Disadvantages; worm drive has the advantages of large reduction ratio, compact structure, stable operation, no noise, buffer vibration, 90 degree change direction, etc., and is widely used in various deceleration equipment and mechanical transmission, but The worm drive is driven by the friction of the tooth surface between the worm and the worm wheel. Therefore, its inherent disadvantages are large wear, low transmission efficiency, poor precision, short service life and high energy consumption. The transmission ratio of the worm drive structure is generally 10 or more, if the transmission ratio is required to be less than 10, it is very difficult to design and manufacture. In the ordinary cylindrical worm drive process, only 1-2 teeth carry the transmission force, so its bearing capacity is weak, it is not suitable for large heavy equipment; later the ring-wound worm technology, the worm and the worm wheel mesh during the transmission process. The number of teeth increases, the bearing capacity becomes larger, but the processing is difficult, the process is complicated, the effect is not good, and the tooth surface friction of the worm gear is still transmitted, so the problems of large wear of the common worm drive and low transmission efficiency still exist. .
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,提供一种新型的舵形滚轴轮弧面包络轮啮合传动结构,这种结构运转平稳,结构紧凑,体积小,无噪声,而且磨损小,效率高,能耗低,承载力大,可设计传动比值范围大。The object of the present invention is to overcome the deficiencies of the prior art and to provide a novel rudder-shaped roller-wheel-curved bread-wound wheel meshing transmission structure, which has stable operation, compact structure, small volume, no noise, and low wear. High efficiency, low energy consumption, large bearing capacity, and a wide range of transmission ratios can be designed.
为了达到这种目标,本发明的技术方案是这样实现的:一种舵形滚轴轮弧面包络轮啮合传动结构,由舵形滚轴轮和弧面包络轮组成,舵形滚轴轮包括滚轴载体轮、滚轴、行星滚子和滚轴限位装置;在滚轴载体轮的传动啮合圆周面上,有等距离分布的结构相同的滚轴安装孔,滚轴安装孔的中心线在滚轴载体轮的同一横截面上,且穿过滚轴载体轮中心;滚轴载体轮的一个平面上开有与滚轴载体轮同心的环形槽,环形槽深度使滚轴限位部分能够伸入其中;滚轴包括啮合部分、承载部分和限位部分,这三部分是围绕同一中心轴形成的旋转体,啮合部分的横截面大于承载部分横截面,啮合部分端部可为平头或圆头;滚轴在滚轴安装孔中安装好以后,其承载部分处于滚轴安装孔中,限位部分伸入到环形槽之中,啮合部分高出滚轴载体轮外圆周面一定高度,以与弧面包络轮上的螺旋轨道槽相啮合;滚轴的承载部分处于滚轴安装孔中,其四周安装有行星滚子;滚轴安装孔、行星滚子和滚轴紧密配合,形成轴承结构,滚轴安装孔相当于轴承的外圈,滚轴相当于轴承的内圈;滚轴的限位部分在环形槽中与滚轴限位装置相连接,使滚轴能够在滚轴安装孔内各行星滚子的中心转动但不能脱离出滚轴安装孔;安装了滚轴的滚轴载体轮,形状极象轮船的方向舵,称之为舵形滚轴轮;弧面包络轮的外形为凹圆弧围绕弧面包络轮中心轴线回转形成的回转面,该回转面能够对舵形滚轴轮形成包络,称之为凹圆弧回转面包络轮,简称弧面包络轮;凹圆弧的直径等于滚轴载体轮直径;在弧面包络轮的回转面上有螺旋轨道槽,螺旋轨道槽的螺距相等;螺旋轨道槽的法向截面与滚轴啮合部分的纵截面形状规格一致,使螺旋轨道槽与滚轴啮合部分能够最佳啮合;舵形滚轴轮和弧面包络轮中心轴成90度交错,弧面包络轮的中心轴线与舵形滚轴轮的各个滚轴中心轴线在同一平面内,舵形滚轴轮与弧面包络轮的中心矩使滚轴啮合部分正好啮合入弧面包络轮的螺旋轨道槽,弧面包络轮对舵形滚轴轮形成包络。In order to achieve this goal, the technical solution of the present invention is realized as follows: a rudder-shaped roller-wheel-arc bread-wound meshing transmission structure, which is composed of a rudder-shaped roller wheel and an arc-shaped roller wheel, and a rudder-shaped roller The wheel comprises a roller carrier wheel, a roller, a planetary roller and a roller limiting device; on the transmission meshing circumferential surface of the roller carrier wheel, there are equally spaced roller mounting holes of the same structure, the roller mounting holes The center line is on the same cross section of the roller carrier wheel and passes through the center of the roller carrier wheel; a plane of the roller carrier wheel is concentric with the roller carrier wheel, and the annular groove depth limits the roller a portion can be inserted therein; the roller includes an engaging portion, a bearing portion and a limiting portion, the three portions are rotating bodies formed around the same central axis, the engaging portion has a cross section larger than the carrying portion cross section, and the engaging portion end portion can be a flat head Or a round head; after the roller is installed in the roller mounting hole, the bearing portion is in the roller mounting hole, the limiting portion protrudes into the annular groove, and the engaging portion is higher than the outer circumferential surface of the roller carrier wheel With The spiral track groove on the bread wheel is meshed; the bearing portion of the roller is in the roller mounting hole, and the planetary roller is installed around the roller; the roller mounting hole, the planetary roller and the roller shaft are closely matched to form a bearing structure, The roller mounting hole is equivalent to the outer ring of the bearing, and the roller is equivalent to the inner ring of the bearing; the limiting portion of the roller is connected with the roller limiting device in the annular groove, so that the roller can be in the roller mounting hole The center of the planetary roller rotates but cannot be separated from the roller mounting hole; the roller carrier wheel with the roller mounted is shaped like a rudder of a ship, called a rudder roller; the shape of the curved bread wheel is concave. The arc surface formed by the circular arc around the central axis of the arc bread wheel, the rotating surface can form an envelope for the rudder-shaped roller wheel, which is called a concave arc-turning bread wheel, referred to as an arc bread wheel; The diameter of the circular arc is equal to the diameter of the roller carrier wheel; the spiral track groove is formed on the rotating surface of the curved bread wheel, the pitch of the spiral track groove is equal; the longitudinal section shape specification of the normal section of the spiral track groove and the meshing portion of the roller Consistent, making the spiral track groove and roll The meshing portion can be optimally meshed; the rudder roller wheel and the central axis of the arc bread wheel are interlaced at 90 degrees, and the central axis of the arc bread wheel is in the same plane as the central axis of each roller of the rudder roller wheel. The central moment of the rudder roller and the arc bread wheel causes the roller engaging portion to just engage the spiral track groove of the arc bread wheel, and the arc bread wheel forms an envelope with the rudder roller.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,滚轴的承载部分外圆面为圆锥面时,称为锥形滚轴,滚轴载体轮外圆周面上的滚轴安装孔为锥形孔,锥形滚轴安装孔与环形槽相通;相应的,行星滚子为锥形行星滚子,其外圆面也为圆锥面,滚轴的承载部分、锥形滚轴安装孔、锥形行星滚子的外圆锥面虚拟顶点为滚子承载轮的中心。The rudder-shaped roller-wheel-rolling bread-wound wheel meshing transmission structure is characterized in that when the outer circular surface of the bearing portion of the roller is a conical surface, it is called a tapered roller, and the roller on the outer circumferential surface of the roller carrier wheel The mounting hole is a tapered hole, and the tapered roller mounting hole communicates with the annular groove; correspondingly, the planetary roller is a tapered planetary roller, and the outer circular surface is also a conical surface, the bearing portion of the roller, the tapered roller The outer apex of the mounting hole and the tapered planet roller is the center of the roller carrying wheel.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,滚轴的承载部分外圆面为圆柱面时,称为柱形滚轴,滚轴载体轮外圆周面上的滚轴安装孔为柱形孔,行星滚子为柱形行星滚子,柱形滚轴安装孔的中心线穿过滚子承载轮中心;柱形滚轴安装孔由上下两部分组成,上部为直径大的平底柱形孔,安装柱形滚轴和柱形行星滚子;下部为直径小的柱形透孔,位于孔中心,与环形槽相通,只允许中心的柱形滚轴通过;柱形滚轴的限位部分尾端为球面。The rudder-shaped roller-wheel-rolling bread-wound wheel meshing transmission structure is characterized in that when the outer circular surface of the bearing portion of the roller is a cylindrical surface, it is called a cylindrical roller, and the roller on the outer circumferential surface of the roller carrier wheel The mounting hole is a cylindrical hole, the planetary roller is a cylindrical planetary roller, and the center line of the cylindrical roller mounting hole passes through the center of the roller bearing wheel; the cylindrical roller mounting hole is composed of upper and lower parts, and the upper part is a flat bottom with a large diameter Cylindrical hole, cylindrical roller and cylindrical planetary roller; lower diameter cylindrical through hole, located in the center of the hole, communicating with the annular groove, allowing only the central cylindrical roller to pass; cylindrical roller The end of the limit portion is spherical.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,其滚轴安装孔内的行星滚子带有保持架,保持架将行星滚子结合在一个固定的圆周上;行星滚子围绕滚轴滚动时,保持架随之转动。The rudder-shaped roller-wheel-curved bread-wound meshing transmission structure has a cage in a roller mounting hole with a cage, and the cage combines the planetary rollers on a fixed circumference; the planetary roller As the child rolls around the roller, the cage rotates with it.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,其弧面包络轮上弧面包络部分的长度,最多能够包络舵形滚轴轮的一半。The rudder-shaped roller-wheel arc-wound wheel meshing transmission structure has a length of the arc-shaped portion of the arc bread wheel which can cover at most half of the rudder-shaped roller wheel.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,舵形滚轴轮上的滚轴间距指两滚轴中心线之间滚轴载体轮外圆周面上的弧长,弧面包络轮上的螺旋轨道槽螺距指相邻两周螺旋轨道槽中心线之间包络轮弧面上的弧长;当弧面包络轮单丝道设计时,弧面包络轮上螺旋轨道槽的螺距与舵形滚轴轮上滚轴的间距相等或为滚轴间距的1/n,n为正整数;当弧面包络轮多丝道设计时,弧面包络轮上螺旋轨道槽的螺距是舵形滚轴轮上滚轴间距的整数倍。The rudder-shaped roller wheel-arc-roller wheel meshing transmission structure, the roller spacing on the rudder-shaped roller wheel refers to the arc length on the outer circumferential surface of the roller carrier wheel between the centerlines of the two rollers, and the arc The spiral track groove pitch on the bread wheel refers to the arc length on the arc surface of the envelope wheel between the centerlines of the adjacent two-week spiral track grooves; when the arc bread wheel is designed as a single wire track, the arc bread wheel The pitch of the spiral track groove is equal to the pitch of the roller on the rudder roller and is 1/n of the roller pitch, n is a positive integer; when the arc bread wheel is designed with multiple wires, the arc bread wheel The pitch of the spiral track groove is an integral multiple of the roller pitch on the rudder roller.
所述的一种舵形滚轴轮弧面包络轮啮合传动结构,滚轴限位部分有限位槽,滚轴限位装置采用圆形限位卡环,限位卡环下部有多个开口卡槽,卡环直径使卡槽与滚轴安装到位后的滚轴限位槽位置一致,每个卡槽对应一个滚轴,卡槽卡入到滚轴限位槽中。The utility model relates to a rudder-shaped roller wheel arc bread wheel meshing transmission structure, a roller limit portion limited position groove, a roller limit device adopts a circular limit retaining ring, and a plurality of openings at a lower portion of the limit retaining ring The card slot and the diameter of the snap ring make the card slot and the roller limit slot position after the roller is installed in position, and each card slot corresponds to one roller, and the card slot is inserted into the roller limit slot.
本发明的有益效果是:舵形滚轴轮和弧面包络轮通过可转动的滚轴啮合,相对于齿轮组传动系统具有传动比大,运转平稳,结构紧凑,体积小,无噪声的优点;相对于蜗杆传动,则相当于把蜗杆蜗轮的齿牙滑动摩擦变成滚轴的滚动摩擦,因此传动过程中磨损大大减小,传动效率得以很大提高,因此相同负载时所需要的输入动力设备功率减小,设备工作过程中能耗降低。舵形滚轴轮和弧面包络轮之间啮合的滚轴数量多,承载力数倍的增强,可用于重型机械设备;由于舵形滚轴轮和弧面包络轮同时有多个滚轴啮合,生产时采用预压技术,能够消除往复转动时的背隙,故本发明可用于精密传动的自动化设备;本发明传动比的范围最低可以达到1:1,而且能够逆向转动,因而比蜗杆蜗轮传动具有更广泛的应用。此外,滚轴载体轮的制造不再采用滚齿、插齿等方式来加工齿牙,而是采用简单的钻铣饺方式加工装配式的滚轴载体轮,制造难度小,制造成本低。The utility model has the beneficial effects that the rudder roller and the arc bread wheel are meshed by the rotatable roller, and have the advantages of large transmission ratio, stable operation, compact structure, small volume and no noise with respect to the gear set transmission system. Compared with the worm drive, it is equivalent to the sliding friction of the worm and worm gear into the rolling friction of the roller, so the wear during the transmission process is greatly reduced, the transmission efficiency is greatly improved, and therefore the input power required for the same load is required. The power of the equipment is reduced, and the energy consumption is reduced during the operation of the equipment. The number of rollers engaged between the rudder roller and the arc bread wheel is large, and the bearing capacity is enhanced several times, which can be used for heavy machinery; since the rudder roller and the arc bread wheel have multiple rolls at the same time The shaft is meshed and adopts pre-compression technology to eliminate backlash during reciprocating rotation. Therefore, the present invention can be applied to an automatic device for precision transmission; the transmission ratio of the present invention can be as low as 1:1, and can be reversely rotated, thus Worm and worm gear drives have a wider range of applications. In addition, the manufacture of the roller carrier wheel no longer uses hobbing, gear shaping, etc. to machine the teeth, but uses a simple drilling and milling method to process the assembled roller carrier wheel, which is less difficult to manufacture and has low manufacturing cost.
附图说明DRAWINGS
图1为本发明的总体原理结构图,也可作为摘要附图;Figure 1 is a schematic view of the overall principle of the present invention, and can also be taken as an abstract drawing;
图2为本发明凹圆弧回转面包络轮结构示意图,为弧面包络轮正剖视图;2 is a schematic structural view of a concave arc-turning bread wheel of the present invention, which is a front sectional view of an arc bread roller;
图3为本发明未安装滚轴时的滚轴载体轮结构示意图,其滚轴安装孔为圆锥形孔;3 is a schematic structural view of a roller carrier wheel when the roller is not mounted according to the present invention, wherein the roller mounting hole is a conical hole;
图4为本发明锥形滚轴的结构示意图;Figure 4 is a schematic structural view of a tapered roller of the present invention;
图5为本发明安装了锥形滚轴的舵形滚轴轮结构示意图;Figure 5 is a schematic view showing the structure of a rudder-shaped roller wheel equipped with a tapered roller according to the present invention;
图6为本发明图5的侧视图;Figure 6 is a side view of Figure 5 of the present invention;
图7为本发明图6的A-A剖视图;Figure 7 is a cross-sectional view taken along line A-A of Figure 6 of the present invention;
图8为本发明行星滚子结构示意图;Figure 8 is a schematic view showing the structure of the planetary roller of the present invention;
图9为本发明限位卡环结构示意图;9 is a schematic structural view of a limit retaining ring of the present invention;
图10为本发明未安装滚轴时的滚轴载体轮结构示意图,其滚轴安装孔为圆柱形孔;Figure 10 is a schematic view showing the structure of the roller carrier wheel when the roller is not installed in the present invention, wherein the roller mounting hole is a cylindrical hole;
图11为本发明柱形滚轴的结构示意图;Figure 11 is a schematic structural view of a cylindrical roller of the present invention;
图12为本发明安装了柱形滚轴的舵形滚轴轮结构示意图;Figure 12 is a schematic view showing the structure of a rudder-shaped roller wheel in which a cylindrical roller is mounted according to the present invention;
图13为本发明图12的侧视图;Figure 13 is a side view of Figure 12 of the present invention;
图14为本发明图13的B-B剖视图。Figure 14 is a cross-sectional view taken along line B-B of Figure 13 of the present invention.
其中:among them:
1、舵形滚轴轮1. Rudder-shaped roller wheel
1-1、滚轴载体轮 1-1, roller carrier wheel
1-2、环形槽 1-2, annular groove
1-3、轴孔 1-3, shaft hole
1-4、锥形滚轴安装孔 1-4, tapered roller mounting hole
1-5、柱形滚轴安装孔 1-5, cylindrical roller mounting hole
2、弧面包络轮2, arc bread wheel
2-1、螺旋轨道槽 2-1, spiral track groove
3、滚轴3, roller
3-1、锥形滚轴 3-1, tapered roller
3-2、柱形滚轴 3-2, cylindrical roller
3-3、啮合部分 3-3, the meshing part
3-4、承载部分3-4, bearing part
3-5、限位部分3-5, the limit part
3-6、限位槽3-6, limit slot
3-7、柱形滚轴球形尾端 3-7, cylindrical roller spherical tail
4、限位卡环4, limit card ring
4-1、卡槽4-1, card slot
5、行星滚子 5, planetary roller
5-1、锥形行星滚子 5-1, tapered planetary roller
5-2、柱形行星滚子 5-2, cylindrical planetary roller
具体实施方式detailed description
实施例1Example 1
在具体实施时,滚轴载体轮和弧面包络轮都采用钢性材料制造并进行热处理以增加表面硬度,滚轴和滚子采用轴承工艺和材料制造,滚轴的啮合部分可以制造成平头,也可以制造成圆头。采用本发明的舵形滚轴轮和弧面包络轮时,首先确定传动的承载力要求,根据承载力要求确定滚轴的规格尺寸;然后根据传动比设计舵形滚轴轮的滚轴数量、滚轴载体轮的直径、弧面包络轮的直径、舵形滚轴轮和弧面包络轮的中心距、包络轮上弧面包络部分的长度、螺旋轨道槽的螺距等参数。根据具体的使用情况的承载力要求、传动比要求、精密度要求,舵形滚轴轮弧面包络轮啮合传动结构可系列化、标准化设计,以满足不同领域、不同设备、不同应用的需求。In the specific implementation, the roller carrier wheel and the arc bread wheel are made of a steel material and heat treated to increase the surface hardness. The roller and the roller are manufactured by bearing technology and material, and the engaging portion of the roller can be made into a flat head. It can also be made into a round head. When the rudder-shaped roller wheel and the arc bread roller of the present invention are used, the bearing capacity requirement of the transmission is first determined, and the size of the roller is determined according to the bearing capacity requirement; then the number of rollers of the rudder roller is designed according to the transmission ratio. The diameter of the roller carrier wheel, the diameter of the arc bread wheel, the center distance of the rudder roller and the arc bread wheel, the length of the arc portion of the arc on the envelope wheel, the pitch of the spiral track groove, etc. . According to the specific bearing capacity requirements, transmission ratio requirements, precision requirements, the rudder-shaped roller wheel arc bread wheel meshing transmission structure can be serialized and standardized to meet the needs of different fields, different equipment and different applications. .
本实施例以锥形滚轴为例,结合附图来说明本发明的实现方法。In this embodiment, a tapered roller is taken as an example, and the implementation method of the present invention will be described with reference to the accompanying drawings.
图2显示了凹圆弧回转面包络轮的结构。弧面包络轮2的制造,先加工轮子的凹圆弧回转面,凹圆弧直径等于滚轴载体轮1的直径,然后用专用机床铣或车成螺旋轨道槽2-1。Figure 2 shows the structure of a concave arc-turning bread wheel. The manufacture of the arc bread wheel 2 firstly processes the concave arc surface of the wheel, the diameter of the concave arc is equal to the diameter of the roller carrier wheel 1, and then is milled or driven into a spiral track groove 2-1 by a special machine tool.
如图3所示,在圆柱形滚轴载体轮1-1的上平面上车挖与滚轴载体轮同心的环形槽1-2,在中心钻轴孔1-3并铣内孔键槽。锥形滚轴的结构如图4所示,根据锥形滚轴3-1的承载部分和锥形行星滚子5-1的锥面角度和直径,确定滚轴载体轮1-1上锥形滚轴安装孔1-4的规格,在滚轴载体轮1-1的外圆周面上等距钻取锥形透孔;将加工好的滚轴载体轮进行热处理,使材料达到要求的硬度。然后对锥形透孔进行磨削精加工,以精确确定锥形滚轴安装孔1-4规格,并改善孔内表面的表面粗糙度。As shown in Fig. 3, an annular groove 1-2 concentric with the roller carrier wheel is drilled on the upper plane of the cylindrical roller carrier wheel 1-1, and the shaft hole 1-3 is drilled in the center and the inner hole keyway is milled. The structure of the tapered roller is as shown in Fig. 4. According to the bearing portion of the tapered roller 3-1 and the taper angle and diameter of the tapered planetary roller 5-1, the tapered shape of the roller carrier wheel 1-1 is determined. The specifications of the roller mounting holes 1-4 are such that the tapered through holes are drilled equidistantly on the outer circumferential surface of the roller carrier wheel 1-1; the processed roller carrier wheel is heat-treated to achieve the required hardness of the material. The tapered through hole is then subjected to grinding finishing to accurately determine the tapered roller mounting hole size 1-4 and to improve the surface roughness of the inner surface of the hole.
图5、图6、图7显示了安装有锥形滚轴3-1的舵形滚轴轮总体结构,为使图纸清晰,剖视图中未显示限位卡环。将带有滚子保持架的锥形行星滚子5-1安装在锥形滚轴安装孔1-4中,然后在其中心装入锥形滚轴3-1;从图中可以看出,滚轴安装到位以后,锥形滚轴3-1的承载部分3-4与锥形行星滚子5-1和锥形滚轴安装孔1-4紧密配合,构成轴承结构,滚轴安装孔为轴承的外圈,滚轴为轴承的内圈;限位部分3-5正好到达环形槽1-2之中,啮合部分3-3高出滚轴载体轮1-1的外圆周面。因为锥形滚轴3-1和锥形行星滚子5-1都是上端粗下端细,因此在锥形滚轴安装孔1-4中,不会因为压力而从孔下端掉出。滚轴的啮合部分3-3比承载部分3-4直径稍大,能够防止行星滚子运行中脱出滚轴安装孔;将限位卡环4从环形槽1-2卡入,每个卡槽4-1刚好卡入滚轴限位槽3-6中,防止锥形滚轴3-1从滚轴安装孔中脱落。安装了滚轴的滚轴载体轮形象的称为舵形滚轴轮。Figures 5, 6, and 7 show the overall structure of the rudder-shaped roller wheel mounted with the tapered roller 3-1. To make the drawing clear, the limit retaining ring is not shown in the cross-sectional view. Install the tapered planetary roller 5-1 with the roller cage in the tapered roller mounting hole 1-4, and then insert the tapered roller 3-1 at the center; as can be seen from the figure, After the roller is installed in position, the bearing portion 3-4 of the tapered roller 3-1 is closely matched with the tapered planetary roller 5-1 and the tapered roller mounting hole 1-4 to form a bearing structure, and the roller mounting hole is The outer ring of the bearing, the roller is the inner ring of the bearing; the limiting portion 3-5 just reaches the annular groove 1-2, and the engaging portion 3-3 is higher than the outer circumferential surface of the roller carrier wheel 1-1. Since the tapered roller 3-1 and the tapered planetary roller 5-1 are both thin at the upper end and the lower end, the tapered roller mounting holes 1-4 do not fall out from the lower end of the hole due to the pressure. The engaging portion 3-3 of the roller is slightly larger than the diameter of the carrying portion 3-4, and can prevent the roller mounting hole from coming out during the operation of the planetary roller; the limit retaining ring 4 is engaged from the annular groove 1-2, and each of the card slots 4-1 just snaps into the roller limit groove 3-6 to prevent the tapered roller 3-1 from falling out of the roller mounting hole. The image of the roller carrier wheel on which the roller is mounted is called a rudder roller.
如图1所示,根据中心矩的设计要求,分别将舵形滚轴轮1和弧面包络轮2通过轴承垂直90度安装在承载装置上,弧面包络轮2的中心线与舵形滚轴轮1的滚轴安装孔的中心线在同一平面上,将锥形滚轴3-1的啮合部分3-3啮入弧面包络轮2的螺旋轨道槽2-1,啮合好以后,弧面包络轮2对舵形滚轴轮1形成包络,同时有多个滚轴啮合。弧面包络轮2转动时,螺旋槽轨道2-1推动与其轨道斜面接触的滚轴啮合部分3-3,推力作用的水平方向分力推动啮合部分3-3带动滚轴载体轮1转动,垂直方向分力使锥形滚轴3-1沿螺旋轨道槽表面滚动;锥形滚轴3-1在锥形行星滚子5-1中心转动,同时带动锥形行星滚子5-1在滚轴安装孔中滚动;同时啮合的多个滚轴,其受力的承载点都在滚轴中心线所在的平面内,多个滚轴的啮合力形成一个方向上的合力,推动舵形滚轴轮1围绕其转轴转动。弧面包络轮2和滚轴3之间,滚轴3和行星滚子5之间、行星滚子5和滚轴载体轮1-1之间,全部都是滚动接触和滚动摩擦,相对于传统蜗轮蜗杆的滑动摩擦来说,其摩擦和磨损大大减小。As shown in Fig. 1, according to the design requirements of the central moment, the rudder roller 1 and the arc bread wheel 2 are respectively mounted on the carrying device 90 degrees vertically through the bearing, and the center line and the rudder of the arc bread wheel 2 The center line of the roller mounting hole of the roller-shaped roller 1 is on the same plane, and the engaging portion 3-3 of the tapered roller 3-1 is engaged with the spiral track groove 2-1 of the curved bread wheel 2, and the meshing is good. Later, the arc bread wheel 2 forms an envelope with the rudder roller 1 while a plurality of rollers are engaged. When the arc bread wheel 2 rotates, the spiral groove track 2-1 pushes the roller engaging portion 3-3 which is in contact with the track slope surface, and the horizontal direction component of the thrust action pushes the meshing portion 3-3 to drive the roller carrier wheel 1 to rotate. The vertical direction component forces the tapered roller 3-1 to roll along the surface of the spiral track groove; the tapered roller 3-1 rotates in the center of the tapered planetary roller 5-1 while driving the tapered planetary roller 5-1 to roll Rolling in the shaft mounting hole; the plurality of rollers engaged at the same time, the bearing points of the force are all in the plane where the roller center line is located, and the meshing force of the plurality of rollers forms a resultant force in one direction, pushing the rudder roller The wheel 1 rotates about its axis of rotation. Between the arc bread wheel 2 and the roller 3, between the roller 3 and the planetary roller 5, between the planetary roller 5 and the roller carrier wheel 1-1, all of which are rolling contact and rolling friction, as opposed to In the sliding friction of the conventional worm gear, the friction and wear are greatly reduced.
实施例2Example 2
本实施例中,滚轴为柱形滚轴3-2,其结构如图11所示,滚轴的承载部分3-4为圆柱形,相应的,滚轴安装孔的规格根据柱形滚轴3-2的承载部分3-4数据确定;和锥形滚轴安装孔1-4不同,柱形滚轴安装孔1-5不能全部是透孔,中心的柱形滚轴3-2需要透孔以把其限位部分3-5伸入到环形槽1-2之中,而周围的柱形行星滚子5-2则需要有底部支撑以保持其安装位置。所以采用柱形滚轴3-2时,滚轴载体轮1-1上的滚轴安装孔由两部分组成,孔的上部为平底柱孔,直径大,能够安装柱形滚轴3-2和柱形行星滚子5-2,孔的下部直径小,允许柱形滚轴3-2刚好通过。具有柱形滚轴安装孔的滚轴载体轮如图10所示。In this embodiment, the roller is a cylindrical roller 3-2, the structure of which is shown in FIG. 11, the bearing portion 3-4 of the roller is cylindrical, and correspondingly, the specification of the roller mounting hole is according to the cylindrical roller. The load bearing portion 3-4 of 3-2 is determined by data; unlike the tapered roller mounting holes 1-4, the cylindrical roller mounting holes 1-5 cannot all be through holes, and the center cylindrical roller 3-2 needs to be transparent. The hole extends its limit portion 3-5 into the annular groove 1-2, while the surrounding cylindrical planetary roller 5-2 requires a bottom support to maintain its mounting position. Therefore, when the cylindrical roller 3-2 is used, the roller mounting hole on the roller carrier wheel 1-1 is composed of two parts, the upper part of the hole is a flat bottom column hole, and the diameter is large, and the cylindrical roller 3-2 can be installed. The cylindrical planetary roller 5-2 has a small diameter of the lower portion of the hole, allowing the cylindrical roller 3-2 to pass. A roller carrier wheel having a cylindrical roller mounting hole is shown in FIG.
安装了柱形滚轴的舵形滚轴轮 如图12所示,图13是图12的侧视图,图14是图13的B-B剖视图。将带有滚子保持架的柱形行星滚子5-2安装在柱形滚轴安装孔1-5中,然后在其中心装入柱形滚轴3-2;滚轴安装到位以后,柱形滚轴3-2的承载部分3-4与柱形行星滚子5-2和柱形滚轴安装孔1-5紧密配合,构成轴承结构,滚轴安装孔为轴承的外圈,滚轴为轴承的内圈。从图中可以看出,柱形滚轴3-2在滚轴载体轮1-1的柱形滚轴安装孔1-5中安装到位以后,柱形滚轴球形尾端3-7正好顶在环形槽1-2的内立面上。当柱形滚轴3-2转动时,与滚轴载体轮之间为滚动摩擦。将限位卡环4卡入滚轴的柱形滚轴3-2的滚轴限位槽3-6中,防止柱形滚轴3-2从滚轴安装孔中脱落。Rudder-shaped roller wheel with cylindrical roller FIG. 13 is a side view of FIG. 12, and FIG. 14 is a cross-sectional view taken along line B-B of FIG. Mounting the cylindrical planetary roller 5-2 with the roller cage in the cylindrical roller mounting hole 1-5, and then loading the cylindrical roller 3-2 at the center thereof; after the roller is mounted in position, the column The bearing portion 3-4 of the roller 3-2 is closely fitted with the cylindrical planetary roller 5-2 and the cylindrical roller mounting hole 1-5 to form a bearing structure, and the roller mounting hole is an outer ring of the bearing, and the roller It is the inner ring of the bearing. As can be seen from the figure, after the cylindrical roller 3-2 is mounted in position in the cylindrical roller mounting hole 1-5 of the roller carrier wheel 1-1, the cylindrical roller tail end 3-7 is exactly The inner surface of the annular groove 1-2. When the cylindrical roller 3-2 rotates, there is rolling friction with the roller carrier wheel. The limit retaining ring 4 is snapped into the roller retaining groove 3-6 of the cylindrical roller 3-2 of the roller to prevent the cylindrical roller 3-2 from coming off the roller mounting hole.
采用柱形滚轴时,舵形滚轴轮和弧面包络轮的其他设计方式、制造工艺、工作原理完全相同,其实施方法与实施例1中的锥形滚轴情况也完全相同。When the cylindrical roller is used, the other design methods, manufacturing processes and working principles of the rudder roller and the arc roller are exactly the same, and the implementation method is exactly the same as that of the tapered roller in the first embodiment.

Claims (7)

  1. 一种舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:其由舵形滚轴轮和弧面包络轮组成,舵形滚轴轮包括滚轴载体轮、滚轴、行星滚子和滚轴限位装置;在滚轴载体轮的传动啮合圆周面上,有等距离分布的结构相同的滚轴安装孔,滚轴安装孔的中心线在滚轴载体轮的同一横截面上,且穿过滚轴载体轮中心;滚轴载体轮的一个平面上开有与滚轴载体轮同心的环形槽,环形槽深度使滚轴限位部分能够伸入其中;滚轴包括啮合部分、承载部分和限位部分,这三部分是围绕同一中心轴形成的旋转体,啮合部分的横截面大于承载部分横截面,啮合部分端部可为平头或圆头;滚轴在滚轴安装孔中安装好以后,其承载部分处于滚轴安装孔中,限位部分伸入到环形槽之中,啮合部分高出滚轴载体轮外圆周面一定高度,以与弧面包络轮上的螺旋轨道槽相啮合;滚轴的承载部分处于滚轴安装孔中,其四周安装有行星滚子;滚轴安装孔、行星滚子和滚轴紧密配合,形成轴承结构,滚轴安装孔相当于轴承的外圈,滚轴相当于轴承的内圈;滚轴的限位部分在环形槽中与滚轴限位装置相连接,使滚轴能够在滚轴安装孔内各行星滚子的中心转动但不能脱离出滚轴安装孔;安装了滚轴的滚轴载体轮,形状极象轮船的方向舵,称之为舵形滚轴轮;弧面包络轮的外形为凹圆弧围绕弧面包络轮中心轴线回转形成的回转面,该回转面能够对舵形滚轴轮形成包络,称之为凹圆弧回转面包络轮,简称弧面包络轮;凹圆弧的直径等于滚轴载体轮直径;在弧面包络轮的回转面上有螺旋轨道槽,螺旋轨道槽的螺距相等;螺旋轨道槽的法向截面与滚轴啮合部分的纵截面形状规格一致,使螺旋轨道槽与滚轴啮合部分能够最佳啮合;舵形滚轴轮和弧面包络轮中心轴成90度交错,弧面包络轮的中心轴线与舵形滚轴轮的各个滚轴中心轴线在同一平面内,舵形滚轴轮与弧面包络轮的中心矩使滚轴啮合部分正好啮合入弧面包络轮的螺旋轨道槽,弧面包络轮对舵形滚轴轮形成包络。 A rudder-shaped roller-wheel-curved bread-wound meshing transmission structure is characterized in that it is composed of a rudder-shaped roller wheel and an arc-shaped roller wheel, and the rudder-shaped roller wheel includes a roller carrier wheel, a roller, and a planet. Roller and roller limiting device; on the transmission meshing circumferential surface of the roller carrier wheel, there are equally spaced roller mounting holes of the same structure, and the center line of the roller mounting hole is in the same cross section of the roller carrier wheel And passing through the center of the roller carrier wheel; a plane of the roller carrier wheel is concentric with the roller carrier wheel, the annular groove depth enables the roller limiting portion to extend therein; the roller includes the meshing portion a bearing portion and a limiting portion, the three portions are rotating bodies formed around the same central axis, the cross section of the engaging portion is larger than the cross section of the bearing portion, and the end portion of the engaging portion may be a flat head or a round head; the roller is mounted in the roller mounting hole After being installed, the bearing part is in the roller mounting hole, and the limiting portion protrudes into the annular groove, and the engaging portion is higher than the outer circumferential surface of the roller carrier wheel to a spiral on the curved bread wheel Track groove meshing; rolling The bearing part is in the roller mounting hole, and the planetary roller is installed around the roller bearing hole; the roller mounting hole, the planetary roller and the roller shaft are closely matched to form a bearing structure, and the roller mounting hole is equivalent to the outer ring of the bearing, and the roller is equivalent In the inner ring of the bearing; the limiting portion of the roller is connected to the roller limiting device in the annular groove, so that the roller can rotate in the center of each planetary roller in the roller mounting hole but cannot be separated from the roller mounting hole The roller carrier wheel with the roller mounted is shaped like a rudder of a ship, which is called a rudder roller; the shape of the arc bread wheel is a rotation of a concave arc around the central axis of the arc bread wheel. Surface, the rotating surface can form an envelope for the rudder-shaped roller wheel, which is called a concave arc-turning bread wheel, referred to as an arc bread wheel; the diameter of the concave arc is equal to the diameter of the roller carrier wheel; The spiral surface of the enveloping wheel has a spiral track groove, and the pitch of the spiral track groove is equal; the normal section of the spiral track groove is identical to the longitudinal section shape of the roller engaging portion, so that the helical track groove and the roller meshing portion can be optimal. Engagement; rudder roller The central axis of the arc bread wheel is staggered at 90 degrees. The central axis of the arc bread wheel is in the same plane as the central axis of each roller of the rudder roller, and the center of the rudder roller and the arc bread wheel The moment causes the roller engaging portion to just engage the helical track groove of the curved bread wheel, and the curved bread wheel forms an envelope with the rudder roller.
  2. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:滚轴的承载部分外圆面为圆锥面时,称为锥形滚轴,滚轴载体轮外圆周面上的滚轴安装孔为锥形孔,锥形滚轴安装孔与环形槽相通;相应的,行星滚子为锥形行星滚子,其外圆面也为圆锥面,滚轴的承载部分、锥形滚轴安装孔、锥形行星滚子的外圆锥面虚拟顶点为滚子承载轮的中心。The rudder-shaped roller wheel-arc wheel-wound gear meshing transmission structure according to claim 1, wherein when the outer circular surface of the bearing portion of the roller is a conical surface, it is called a tapered roller, and the roller carrier wheel is externally. The roller mounting hole on the circumferential surface is a tapered hole, and the tapered roller mounting hole communicates with the annular groove; correspondingly, the planetary roller is a tapered planetary roller, and the outer circular surface is also a conical surface, and the bearing of the roller The partial, tapered roller mounting hole and the outer conical surface virtual apex of the tapered planetary roller are the center of the roller carrying wheel.
  3. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:滚轴的承载部分外圆面为圆柱面时,称为柱形滚轴,滚轴载体轮外圆周面上的滚轴安装孔为柱形孔,行星滚子为柱形行星滚子,柱形滚轴安装孔的中心线穿过滚子承载轮中心;柱形滚轴安装孔由上下两部分组成,上部为直径大的平底柱形孔,安装柱形滚轴和柱形行星滚子;下部为直径小的柱形透孔,位于孔中心,与环形槽相通,只允许中心的柱形滚轴通过;柱形滚轴的限位部分尾端为球面。 The rudder-shaped roller wheel-arc wheel-wound gear meshing transmission structure according to claim 1, wherein when the outer circular surface of the bearing portion of the roller is a cylindrical surface, it is called a cylindrical roller, and the roller carrier wheel is externally. The roller mounting hole on the circumferential surface is a cylindrical hole, the planetary roller is a cylindrical planetary roller, and the center line of the cylindrical roller mounting hole passes through the center of the roller carrying wheel; the cylindrical roller mounting hole is composed of upper and lower parts. The upper part is a flat-bottomed cylindrical hole with a large diameter, and the cylindrical roller and the cylindrical planetary roller are installed; the lower part is a cylindrical through-hole having a small diameter, which is located at the center of the hole and communicates with the annular groove, allowing only the central cylindrical roller to pass The end of the limit portion of the cylindrical roller is spherical.
  4. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:滚轴安装孔内的行星滚子带有保持架,保持架将行星滚子结合在一个固定的圆周上;行星滚子围绕滚轴滚动时,保持架随之转动。The rudder-shaped roller-wheel-curl-wound wheel meshing transmission structure according to claim 1, wherein the planetary roller in the roller mounting hole has a cage, and the cage combines the planetary roller in a fixed On the circumference; when the planetary roller rolls around the roller, the cage rotates.
  5. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:弧面包络轮上弧面包络部分的长度,最多能够包络舵形滚轴轮的一半。The rudder-shaped roller wheel-arc wheel-wound meshing transmission structure according to claim 1, wherein the length of the arc-shaped portion of the arc-roller wheel is capable of enveloping at most half of the rudder-shaped roller wheel. .
  6. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:当弧面包络轮单丝道设计时,弧面包络轮上螺旋轨道槽的螺距与舵形滚轴轮上滚轴的间距相等或为滚轴间距的1/n,n为正整数;当弧面包络轮多丝道设计时,弧面包络轮上螺旋轨道槽的螺距是舵形滚轴轮上滚轴间距的整数倍。The rudder-shaped roller wheel arc-wound wheel meshing transmission structure according to claim 1, wherein: when the curved bread wheel is designed as a single wire track, the pitch of the spiral track groove on the arc bread wheel and the rudder The pitch of the roller on the roller is equal to or equal to 1/n of the roller pitch, and n is a positive integer. When the arc bread wheel is designed with multiple wires, the pitch of the spiral track groove on the arc bread wheel is the rudder. An integral multiple of the roller pitch on the roller.
  7. 根据权利要求1所述的舵形滚轴轮弧面包络轮啮合传动结构,其特征在于:滚轴限位部分有限位槽,滚轴限位装置采用圆形限位卡环,限位卡环下部有多个开口卡槽,卡环直径使卡槽与滚轴安装到位后的滚轴限位槽位置一致,每个卡槽对应一个滚轴,卡槽卡入到滚轴限位槽中。The rudder-shaped roller wheel arc-wound wheel meshing transmission structure according to claim 1, wherein: the roller limit portion has a limited position groove, and the roller limit device adopts a circular limit card ring, and the limit card There are a plurality of open card slots in the lower part of the ring, and the diameter of the snap ring makes the card slot and the roller limit slot position after the roller is installed in position, each card slot corresponds to one roller, and the card slot is inserted into the roller limit slot. .
PCT/CN2011/076375 2010-07-20 2011-06-27 Rudder-shaped roller gear and arched-surface-enveloped gear engaged drive structure WO2012010042A1 (en)

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CN2010102303119A CN102338202A (en) 2010-07-20 2010-07-20 Meshing drive structure for rudder-shaped roller wheel and cambered-surface enveloping wheel
CN201010230311.9 2010-07-20

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CN102758880A (en) * 2012-07-18 2012-10-31 武汉理工大学 Novel worm and gear bilateral transmission device
CN110121610A (en) * 2016-12-29 2019-08-13 成都中良川工科技有限公司 A kind of transmission decelerating device
US20210145530A1 (en) * 2019-11-14 2021-05-20 Intuitive Surgical Operations, Inc. Direct drive for mechanical arm assembly

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CN105757216B (en) * 2016-02-03 2017-11-10 李艳苇 Spiral ring snail rail pure rolling speed reducer
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CN102758880A (en) * 2012-07-18 2012-10-31 武汉理工大学 Novel worm and gear bilateral transmission device
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US11937890B2 (en) * 2019-11-14 2024-03-26 Intuitive Surgical Operations, Inc. Direct drive for mechanical arm assembly

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