WO2012008062A1 - Belt mounting jig - Google Patents

Belt mounting jig Download PDF

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Publication number
WO2012008062A1
WO2012008062A1 PCT/JP2010/069045 JP2010069045W WO2012008062A1 WO 2012008062 A1 WO2012008062 A1 WO 2012008062A1 JP 2010069045 W JP2010069045 W JP 2010069045W WO 2012008062 A1 WO2012008062 A1 WO 2012008062A1
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WO
WIPO (PCT)
Prior art keywords
pulley
belt
jig
mounting
groove
Prior art date
Application number
PCT/JP2010/069045
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French (fr)
Japanese (ja)
Inventor
深谷敏史
Original Assignee
ゲイツ・ユニッタ・アジア株式会社
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Publication of WO2012008062A1 publication Critical patent/WO2012008062A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/24Equipment for mounting belts, ropes, or chains

Definitions

  • the present invention relates to a belt attachment jig for attaching a belt expandable in the circumferential direction to the pulley groove while rotating a pulley having a pulley groove on the outer peripheral surface.
  • a tension such as a tension pulley is applied to apply a predetermined belt tension after attaching the belt to the plurality of pulleys.
  • Adjustment means are provided.
  • Patent Document 1 discloses the belt in the circumferential direction.
  • a belt mounting jig is disclosed for overcoming the pulley flange and fitting it into the pulley groove while stretching.
  • the belt attachment jig which patent document 1 discloses in FIG. 11 is shown.
  • the belt mounting jig 101 is used by being mounted on the pulley 102, and the belt 104 is fitted in the pulley groove 103 on the rear side in the pulley rotation direction with respect to the belt mounting jig 101.
  • the belt 104 is placed on and held by the holding surface 106 located on Furthermore, the belt 104 is wound around the other pulley, and the pulley 102 is rotated to advance the belt attachment jig 101 forward in the pulley rotation direction, and the range of the belt 104 fitted in the pulley groove 103 is gradually expanded.
  • Belt 104 is attached to pulley 102.
  • JP-A-2006-300172 (paragraphs 0028, 0035, 0036, 0043, 0044, FIG. 6)
  • the belt attachment jig of Patent Document 1 requires a space on the side of the pulley, for example, about the same as the belt width, because the holding surface is positioned outside the pulley flange in the axial direction of the pulley and the belt is applied. Therefore, if there is a sufficient space on the side of the pulley, the belt can be easily attached, but if there is not enough space on the side of the pulley, attach the belt attachment jig to the pulley. It is likely to be difficult to attach a belt.
  • An object of the present invention is to provide a belt attachment jig capable of easily attaching a belt even when there is not enough space on the side of a pulley.
  • a belt attaching jig is for attaching a belt which can be extended in the circumferential direction to a pulley having a pulley groove on an outer peripheral surface.
  • a mounting portion for mounting so as to move integrally, and a cover portion which covers a part of the portion of the belt fitted in the pulley groove and maintains the state of being fitted in the pulley groove of a part of the belt It is a thing.
  • the belt mounting jig can be mounted at a predetermined position, and the belt can be easily mounted while rotating the pulley.
  • the belt stretches when attaching the belt while rotating the pulley
  • the load on the belt, pulley, pulley shaft, etc. can be reduced as much as possible.
  • the covering portion covers a part of the back of the belt from the radially outer side of the pulley, a part projecting radially outward from the vicinity of the pulley flange and covering a part of the side of the belt,
  • the thing which covers each one part can be illustrated.
  • the one that covers a part of the back of the belt can prevent the belt from coming off from the pulley groove without projecting outward in the radial direction of the pulley, and the space required on the side and outer periphery of the pulley is minimized. can do.
  • the belt is fitted to the pulley groove at the rear in the pulley rotation direction with the cover part as the boundary, and the belt is put on the axial direction front side of the pulley at the front in the pulley rotation direction to hang the belt on the pulley without tension. be able to.
  • the cover also rotates in the circumferential direction following this, so the belt passing axially forward of the pulley ahead of the cover in the rotational direction of the pulley moves radially outward And when it reaches the radial direction outer side rather than the outer peripheral surface of a pulley flange, over a pulley flange, it fits in a pulley groove
  • any method may be adopted such as mounting the mounting portion of the belt mounting jig on, for example, a pulley shaft, but the belt mounting jig may be employed.
  • the structure for moving the belt attachment jig integrally with the pulley can be simplified.
  • various methods such as screwing can be adopted, and the belt attachment jig has a string-like structure capable of binding the pulley and the belt. As a result, the belt can be fixed to the pulley and the belt back surface and the belt side surface can be partially covered.
  • the mounting portion is provided with at least a pair of clamping portions sandwiching a part of the pulley, and the belts are paired with each other so as to sandwich a part of the belt with a part of the pulley and push it toward the groove bottom of the pulley groove. It is also possible to adopt a configuration in which one of the clamping portions is also used as the covering portion.
  • the belt is fitted in the pulley groove at the covering portion by mounting the belt mounting jig with the clamping portion sandwiching a part of the pulley. Can be pressed toward the bottom of the groove.
  • the belt can be prevented from coming off by covering a part in the belt width direction without covering the full width of the belt, and a common belt attachment for attachment of belts of various belt widths A jig can be employed.
  • the adjustment bolt for adjusting the distance between the clamping portions since the adjustment bolt for adjusting the distance between the clamping portions is provided, it is possible to sandwich the pulley and the belt by the pair of clamping portions reliably and with sufficient strength while adopting a simple structure.
  • the same belt attachment jig can be mounted on various pulleys different in pulley diameter and the like by adjusting the distance between the clamping portions.
  • the biasing force of the spring not only the adjusting bolt but also the biasing force of the spring, the magnetic force of the magnet, air pressure, oil pressure, etc. can be used.
  • the recess is formed on the side surface of the pulley
  • a configuration in which the pair of sandwiching portions are set so as to sandwich the pulley from the inner peripheral side of the recess and the outer peripheral side of the pulley groove may be employed.
  • the pulley and the belt can be pinched by utilizing the concave portion on the side surface of the pulley, and the belt attachment jig can be mounted simply by pinching the outer peripheral portion of the pulley.
  • the belt mounting jig can be miniaturized.
  • the center bolt of the pulley and the outer peripheral side of the pulley groove can be sandwiched instead of sandwiching the outer peripheral portion using the recess of the pulley.
  • the mounting portion is provided with a fastening body that can be fastened to the pulley, and one of the clamping portions that doubles as the covering portion can be engaged with the engaging portion formed in the fastening body. It is also possible to adopt a configuration in which a part of the belt and a part of the pulley are nipped together with a part of the fastening body at the pair of clamping parts.
  • the fastening body can be securely and stably fixed to the pulley.
  • the belt mounting jig can be mounted more stably than in the structure in which the other clamping portion is directly engaged with the pulley.
  • a configuration for enabling the fastening body to be fastened to the pulley when a recess is formed on the side surface of the pulley, a configuration in which the fastening body can be fitted to the recess can be exemplified.
  • the fitting body is provided with a fitting portion that can be fitted to the center bolt of the pulley.
  • the mounting portion is a fastening body that can be fastened to the pulley, and the fastening body and the cover portion are integrally provided may be employed.
  • the cover can be stably arranged without being displaced or deviated from the predetermined position as a structure capable of firmly and stably fixing the fastening body to the pulley.
  • part which contacts a pulley is also employable.
  • the belt attachment jig when the main body of the belt attachment jig is formed of metal, when attaching the belt by providing a soft material such as a synthetic resin or rubber at a portion in contact with the pulley, the belt attachment is fixed. It is possible to prevent the pulley in contact with the tool from being damaged.
  • soft means that the two materials are more easily scratched when rubbed.
  • a configuration in which a flange cover that covers a part of the flange of the pulley is provided may be employed.
  • the belt directly rubs against the pulley flange at a portion where the belt fitted over the pulley groove passes over the pulley flange so that the belt fitted in the pulley groove passes the front side in the axial direction of the pulley You can prevent it from sticking.
  • a part of the portion of the belt fitted in the pulley groove is covered with the covering portion to prevent the belt from coming out of the pulley groove, so that the belt is on the pulley side as in the prior art.
  • the belt can be easily attached even when there is no need to hold by one side and there is not enough space on the side of the pulley. Furthermore, by pressing the belt toward the groove bottom of the pulley groove, it is possible to prevent the belt from coming off without causing the cover to protrude radially outward of the pulley and without covering the entire width of the belt with the cover. be able to.
  • the belt can be attached without interfering with other parts disposed on the side and outer periphery of the pulley, and a part in the belt width direction can be covered to prevent the belt from coming off.
  • a common belt attachment jig can be used, and the versatility of the belt attachment jig can be enhanced and its cost can be reduced.
  • a perspective view of a pulley equipped with a belt mounting jig according to a first embodiment of the present invention The perspective view of the belt attachment jig of 1st Embodiment Sectional view of a pulley equipped with the belt mounting jig of the first embodiment The figure which shows a mode that a belt is attached to a pair of pulleys using the belt attachment jig
  • the perspective view of the pulley equipped with the belt attachment jig of a 2nd embodiment The perspective view of the belt attachment jig of 2nd Embodiment Sectional view of a pulley equipped with a belt attachment jig of the second embodiment
  • the perspective view of the belt attachment jig of 3rd Embodiment Sectional view of a pulley equipped with a belt attachment jig of the third embodiment The perspective view which shows the conventional belt attachment jig
  • the belt mounting jig 1 is, for example, a belt-pulley system of an engine, for example, a pair of pulleys 5 having pulley grooves 3 and 4 on the outer peripheral surface of a belt 2 which can extend in the circumferential direction. , 6 and covers a part of the portion of the belt 2 fitted in the pulley groove 3 with the jig body 7 disposed on the side of the outer peripheral part of the pulley 5 and the pulley groove A cover 8 for maintaining the state of fitting to the cover 3 and a mounting portion 9 for mounting the belt mounting jig 1 so as to move integrally with the pulley 5.
  • a recess 10 is formed on the side surface
  • the belt 2 is attached to one of the pulleys 5 while the pulley 5 is rotated with the other pulley 6.
  • the belt 2 is a V-ribbed belt or the like which can be extended in the circumferential direction so as to make tension adjustment means such as a tensioner unnecessary, and the belt 2 is formed by embedding a core wire made of polyamide in the belt body, for example. Is attached to the belt and pulley system, the circumferential elongation is set to 2 to 5%.
  • the belt 2 may be a belt other than a V-ribbed belt such as a flat belt.
  • the jig main body 7 is, for example, made of metal and has a U-shaped plate shape having an outer piece 11 and an inner piece 12 at both ends, and the outer piece 11 and the inner piece 12 are respectively viewed from the side of the outer peripheral portion of the pulley 5 It is disposed so as to enter the outer peripheral side of the pulley 5 and the recess 10.
  • the cover 8 is narrower than the pulley groove 3 and formed so as to slightly project inward from the outer piece 11. By mounting the belt mounting jig 1 on the pulley 5, the cover 8 can be configured to receive the belt 2. It is designed to be pushed toward the groove bottom of the pulley groove 3.
  • the mounting portion 9 includes a cover portion 8 formed on the outer piece 11 and an adjustment bolt 13 provided on the inner piece 12, and the cover portion 8 and the tip of the adjustment bolt 13 are recessed in the outer peripheral portion of the pulley 5.
  • a pair of sandwiching portions sandwiching the inner circumferential side of 10 and the outer circumferential side of the pulley groove 3 is provided.
  • the adjustment bolt 13 is screwed to the inner piece 12 so that the distance between the tip end thereof and the cover 8 can be adjusted, and by pinching a part of the belt 2 with the outer peripheral part of the pulley 5 In the cover portion 8 which is also used as one of the belts, the belt 2 can be pushed toward the groove bottom of the pulley groove 3 in a necessary and sufficient manner.
  • the belt 2 is fitted into the pulley groove 4 of the pulley 6, and the belt mounting jig 1 is disposed on the side of the outer peripheral portion of the pulley 5.
  • the belt 2 is fitted in the pulley groove 3 that is on the rear side of the pulley rotational direction than 1. Further, the belt 2 forward in the pulley rotational direction with respect to the belt attachment jig 1 is pulled out so as to straddle the pulley flange 14 so as to pass the side of the pulley 5. In this state, no tension acts on the belt 2 and the belt 2 can be easily applied to the pulleys 5 and 6.
  • the outer piece 11 and the inner piece 12 of the jig body 7 are respectively made to enter the outer peripheral side of the pulley 5 and the recess 10 to tighten the adjusting bolt 13, and the cover 8 and the tip of the adjusting bolt 13
  • the outer peripheral portion of the pulley 5 is pinched in the radial direction together with a part.
  • the belt mounting jig 1 is mounted on the pulley 5, and the cover 8 of the belt mounting jig 1 presses the belt 2 toward the bottom of the pulley groove 3.
  • a commercially available tool 16 is attached to the center bolt 15 of the pulley 5 to rotate the pulley 5.
  • the belt mounting jig 1 advances forward in the pulley rotation direction while the belt 2 is extended, and the range in which the belt 2 is fitted into the pulley groove 3 is expanded, and eventually the belt 2 is completely in the pulley groove 3 It is fitted and attached to the pulley 5.
  • the pulley 5 on which the belt attachment jig 1 is mounted may be either a driving pulley or a driven pulley. Further, in order to attach the belt 2 by rotating the pulley 5, not only the pulley 5 on which the belt attachment jig 1 is attached is directly rotated, but by rotating the other pulley 6, the belt 2 is interposed via the belt 2 The pulley 5 on which the mounting jig 1 is mounted may be rotated.
  • the belt 2 is pressed by the cover portion 8 of the belt mounting jig 1, the belt 2 is not held by the side of the pulley 5 as in the conventional belt mounting jig and It is possible to prevent the belt 2 from coming off the pulley 5 without largely projecting to the outer peripheral side.
  • the belt 2 can be attached to the pulleys 5 and 6 without interfering with other parts and the like.
  • the distance between the clamping portions is adjusted by the adjustment bolt 13, it can be mounted on pulleys of various shapes.
  • the belt 2 can be sufficiently sufficiently pressed without covering the entire width of the belt 2 by the covering portion 8 and the detachment from the pulley 5 can be prevented, it is common to belt-pulley systems of various belt widths.
  • the belt attachment jig 1 can be used.
  • the pulley diameter of the pulley 5 is ⁇ 90 to 180 mm
  • the belt 2 has 3 ribs to 8 ribs (belt width is 10 mm to 25 mm)
  • the side clearance of the pulley 5 is about 10 mm
  • the common belt attachment jig 1 can be used in the range where the clearance is about 5 mm, and the versatility can be enhanced.
  • the application range of the belt attachment jig 1 can be suitably set to the application range different from said range.
  • the cover portion 8 of the belt mounting jig 1 presses the belt 2 toward the pulley groove 3, slippage of the belt 2 with respect to the pulley groove 3 can be prevented.
  • the belt attachment jig 17 of the second embodiment has substantially the same configuration as the belt attachment jig 1 of the first embodiment, but without providing the adjustment bolt 13.
  • the jig main body 18 is used as the belt mounting jig 17 as it is.
  • the cover 19 does not protrude from the outer piece of the jig main body 18, and the outer piece is used as the cover 19 as it is, and the outer piece and the inner piece 20 as the cover 19 are the belt attachment jig 17.
  • the mounting portion 21 is configured as a clamping portion.
  • the cover portion 19 and the inner piece 20 are formed in a curved surface having the same degree of curvature as the back surface of the belt 2 with which they are in contact and the inner peripheral surface of the recess 10.
  • the distance between the cover portion 19 and the inner piece 20 is set to be approximately the same as the distance from the back surface of the belt 2 to the inner peripheral surface of the recess 10, and the cover portion 19 and the inner piece 20 As a result, the belt mounting jig 17 is attached to the pulley 5, and the belt 2 is slightly compressed and deformed and is pressed toward the groove bottom of the pulley groove 3.
  • the pulley layout does not have a sufficient space on the side and outer periphery of the pulley 5 Even if it is, the belt 2 can be attached to the pulleys 5 and 6 without interfering with other parts and the like.
  • the other configuration is the same as that of the first embodiment.
  • the belt attachment jig 22 of the third embodiment has substantially the same configuration as the belt attachment jigs 1 and 17 of the first embodiment and the second embodiment.
  • a fastening body 23 that can be fastened is provided.
  • the fastening member 23 is formed in a disk shape made of resin, rubber, metal or the like, and a fitting cylinder 24 as a fitting portion which can be fitted to the center bolt 15 of the pulley 5 is threaded so as to penetrate the central hole thereof. It is stopped.
  • the fastening body 23 is fitted to the recess 10 of the pulley 5, and the fitting cylinder 24 is fitted to the center bolt 15 of the pulley 5 to be fastened to the pulley 5.
  • the jig body 25 is made of, for example, metal and is formed in a U-shaped plate shape having the outer piece 26 and the inner piece 27, and is softer than the jig body 25 on the side contacting the pulley 5 in the portion excluding the inner piece 27.
  • a soft material 28 such as resin or rubber is provided. The soft material 28 prevents the pulley 5 from being damaged when attached to the pulley 5, and the portion covering the outer piece 26 functions as the cover portion 29 of the belt attachment jig 22.
  • the cover portion 29 of the pair of clamping portions presses the belt 2 toward the groove bottom of the pulley groove 3, and the inner piece 27 is formed in the vicinity of the center of the fastening member 23. It is engaged with the engagement hole 30 as a joint. Further, the jig body 25 is surely integrated with the fastening body 23 by the bolt 31 screwed in the vicinity of the inner end thereof.
  • the fastening body 23 and the cover 29 and the inner piece 27 as the sandwiching part of the jig main body 25 constitute the mounting portion 32 of the belt attachment jig 22, and the cover 29 and the inner piece 27
  • the belt 2 and the outer peripheral portion of the pulley are sandwiched together with the outer peripheral portion of the fastening body 23.
  • the belt 2 can be attached. Moreover, since the fastening body 23 is securely fastened to the pulley 5 and the inner piece 27 of the jig main body 25 is engaged with the fastening body 23, the jig body 25 is directly attached to the pulley 5 It is possible to make the displacement of the jig main body 25 less likely to occur.
  • the other configurations are the same as in the first and second embodiments.
  • this invention is not limited to said embodiment, A change can be suitably added within the scope of the present invention.
  • a part of the pulley may be pinched and the belt 2 may be pressed by using the magnetic force of a magnet, the biasing force of a spring, air pressure, oil pressure, or the like. Good.
  • the clamping portion may sandwich the center bolt 15 and the outer peripheral side of the pulley 5.
  • the mounting portion 32 is formed only by the fastening body. It is also possible to provide a cover portion integrally with the fastening body.
  • the covering portion is not limited to pressing the belt 2 toward the groove bottom of the pulley groove 3, but covers only the back side and / or the side of the belt 2 so that the belt 2 is released from the pulley groove 3.
  • the belt attachment jig may be provided with a cord-like structure attachable to the pulley 5 while binding the belt 2 and the pulley 5 and covering the back side and the side of the belt 2.
  • the belt attachment jig may be one that moves integrally with the pulley 5 and may be attached to, for example, the pulley shaft of the pulley 5 instead of being attached to the pulley 5.
  • a flange cover that covers a part of the pulley flange 14 may be provided to prevent the belt 2 at a portion passing over the pulley flange 14 from being directly rubbed against the pulley flange 14 to be damaged.
  • the belt mounting jig according to the present invention covers the belt fitted in the pulley groove to prevent the belt from coming off from the pulley groove, and therefore, for the belt mounting operation when there is not enough space on the side of the pulley. It can be suitably adopted.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

A belt mounting jig which enables a belt to be easily mounted on a pulley even if the space at a side of the pulley is insufficient. Specifically, a mounting section (9) is configured from a cover section (8) and the tip of an adjusting bolt (13) which serve as a gripping section. A belt mounting jig (1) is mounted to a pulley (5) by the gripping section which grips the pulley (5) from both the inner peripheral side of a recess (10) in a side surface of the pulley (5) and the outer peripheral side of the pulley groove (3). A belt (2) engaged with the pulley groove (3) is covered with the cover section (8) from the outer peripheral side. The belt (2) is pressed toward the bottom of the pulley groove (3). The belt (2) is prevented from coming off the pulley (5). The pulley (5) is rotated to move the belt mounting jig (1) together with the pulley (5). More and more area of the belt (2) is gradually engaged with the pulley groove (3), and the belt (2) is mounted to the pulley (5).

Description

ベルト取付治具Belt mounting jig
 本発明は、外周面にプーリ溝を有するプーリを回転させながら、周方向に伸長可能なベルトを前記プーリ溝に取り付けるためのベルト取付治具に関するものである。 The present invention relates to a belt attachment jig for attaching a belt expandable in the circumferential direction to the pulley groove while rotating a pulley having a pulley groove on the outer peripheral surface.
 一般に、外周面にプーリ溝を有する複数のプーリにベルトを掛巻してなるベルト伝動機構には、ベルトを複数のプーリに取り付けてから所定のベルト張力を付与するように、テンションプーリなどの張力調整手段が設けられている。 Generally, in a belt transmission mechanism in which a belt is wound around a plurality of pulleys having pulley grooves on the outer peripheral surface, a tension such as a tension pulley is applied to apply a predetermined belt tension after attaching the belt to the plurality of pulleys. Adjustment means are provided.
 このような張力調整手段を不要にするため、プーリに取り付ける際に周方向に伸長させてプーリフランジを乗り越えさせるようにしたベルトが出現しており、さらに、特許文献1は、ベルトを周方向に伸長させながらプーリフランジを乗り越えさせてプーリ溝に嵌め込むためのベルト取付治具を開示している。 In order to eliminate the need for such tension adjustment means, a belt has been developed which is extended in the circumferential direction and attached to the pulley flange when attached to the pulley, and Patent Document 1 discloses the belt in the circumferential direction. A belt mounting jig is disclosed for overcoming the pulley flange and fitting it into the pulley groove while stretching.
 図11に、特許文献1が開示するベルト取付治具を示す。ベルト取付治具101は、プーリ102に装着して使用するものであり、ベルト取付治具101よりもプーリ回転方向後方のプーリ溝103にベルト104を嵌めると共に、プーリフランジ105よりもプーリ軸方向外側に位置する保持面106にベルト104を掛けて保持するようになっている。さらに、ベルト104を他方のプーリに掛巻し、プーリ102を回転させてベルト取付治具101をプーリ回転方向前方に進め、ベルト104のうちのプーリ溝103に嵌る範囲を徐々に広げることにより、ベルト104がプーリ102に取り付けられる。 The belt attachment jig which patent document 1 discloses in FIG. 11 is shown. The belt mounting jig 101 is used by being mounted on the pulley 102, and the belt 104 is fitted in the pulley groove 103 on the rear side in the pulley rotation direction with respect to the belt mounting jig 101. The belt 104 is placed on and held by the holding surface 106 located on Furthermore, the belt 104 is wound around the other pulley, and the pulley 102 is rotated to advance the belt attachment jig 101 forward in the pulley rotation direction, and the range of the belt 104 fitted in the pulley groove 103 is gradually expanded. Belt 104 is attached to pulley 102.
特開2006-300172号公報(段落番号0028、0035、0036、0043、0044、図6)JP-A-2006-300172 (paragraphs 0028, 0035, 0036, 0043, 0044, FIG. 6)
 ところが、特許文献1のベルト取付治具は、プーリフランジよりもプーリ軸方向外側に保持面を位置させてベルトを掛ける分、プーリの側方に例えばベルト幅と同程度のスペースを必要とする。そのため、プーリの側方に十分なスペースがある場合には、ベルトを容易に取り付けることができるものの、プーリの側方に十分なスペースがない場合には、プーリにベルト取付治具を装着してベルトを取り付けるのが難しくなりやすい。 However, the belt attachment jig of Patent Document 1 requires a space on the side of the pulley, for example, about the same as the belt width, because the holding surface is positioned outside the pulley flange in the axial direction of the pulley and the belt is applied. Therefore, if there is a sufficient space on the side of the pulley, the belt can be easily attached, but if there is not enough space on the side of the pulley, attach the belt attachment jig to the pulley. It is likely to be difficult to attach a belt.
 本発明は、プーリの側方に十分なスペースがない場合にも容易にベルトを取り付けることのできるベルト取付治具の提供を目的とする。 An object of the present invention is to provide a belt attachment jig capable of easily attaching a belt even when there is not enough space on the side of a pulley.
 上記目的を達成するために、本発明に係るベルト取付治具は、周方向に伸長可能なベルトを外周面にプーリ溝を有するプーリに取り付けるためのものであり、このベルト取付治具をプーリと一体的に移動するよう装着するための装着部と、ベルトのうちのプーリ溝に嵌った部分の一部を覆ってベルトの一部のプーリ溝に嵌った状態を維持する覆い部とを備えたものである。 In order to achieve the above object, a belt attaching jig according to the present invention is for attaching a belt which can be extended in the circumferential direction to a pulley having a pulley groove on an outer peripheral surface. A mounting portion for mounting so as to move integrally, and a cover portion which covers a part of the portion of the belt fitted in the pulley groove and maintains the state of being fitted in the pulley groove of a part of the belt It is a thing.
 上記構成によれば、ベルトのうちのプーリ溝に嵌った部分の一部を覆い部で覆うので、従来のベルト取付治具のようにベルトをプーリの側方で保持することなく、プーリ溝からベルトが外れるのを阻止することができる。これにより、プーリの側方に十分なスペースがない場合であっても、ベルト取付治具を所定の位置に装着して、プーリを回転させながら容易にベルトを取り付けることができる。しかも、プーリの径方向におけるベルトの位置をプーリフランジの外周面と同程度に保ったままプーリの側方に導き出して保持する必要がないので、プーリを回転させながらベルトを取り付ける際のベルトの伸びを極力小さくして、ベルトやプーリ、プーリ軸などの負担を抑えることができる。 According to the above configuration, since a part of the portion of the belt fitted in the pulley groove is covered with the covering portion, the belt is not held by the side of the pulley as in the conventional belt mounting jig, but from the pulley groove It can prevent the belt from coming off. As a result, even if there is not enough space on the side of the pulley, the belt mounting jig can be mounted at a predetermined position, and the belt can be easily mounted while rotating the pulley. In addition, since it is not necessary to guide and hold the side of the pulley while keeping the position of the belt in the radial direction of the pulley approximately the same as the outer peripheral surface of the pulley flange, the belt stretches when attaching the belt while rotating the pulley The load on the belt, pulley, pulley shaft, etc. can be reduced as much as possible.
 ここで、覆い部は、プーリの径方向外側からベルト背面の一部を覆うものや、プーリフランジの近傍から径方向外向きに突出してベルト側面の一部を覆うもの、ベルト背面及びベルト側面の夫々一部を覆うものを例示できる。特に、ベルト背面の一部を覆うものは、プーリの径方向外向きに突出させることなくプーリ溝からのベルトの外れを阻止することができ、プーリの側方及び外周側に要するスペースを極力小さくすることができる。 Here, the covering portion covers a part of the back of the belt from the radially outer side of the pulley, a part projecting radially outward from the vicinity of the pulley flange and covering a part of the side of the belt, The thing which covers each one part can be illustrated. In particular, the one that covers a part of the back of the belt can prevent the belt from coming off from the pulley groove without projecting outward in the radial direction of the pulley, and the space required on the side and outer periphery of the pulley is minimized. can do.
 この覆い部を境にして、プーリ回転方向の後方ではプーリ溝にベルトを嵌め、プーリ回転方向の前方ではプーリの軸方向手前側にベルトを通すことにより、ベルトを張力のない状態でプーリに掛けることができる。さらに、プーリを回転させたとき、これに追随して覆い部も周方向に回転するので、覆い部よりもプーリ回転方向前方でプーリの軸方向手前側を通るベルトが、半径方向外向きに移動して、プーリフランジの外周面よりも半径方向外側に至ったとき、プーリフランジを乗り越えてプーリ溝に嵌る。 The belt is fitted to the pulley groove at the rear in the pulley rotation direction with the cover part as the boundary, and the belt is put on the axial direction front side of the pulley at the front in the pulley rotation direction to hang the belt on the pulley without tension. be able to. Furthermore, when the pulley is rotated, the cover also rotates in the circumferential direction following this, so the belt passing axially forward of the pulley ahead of the cover in the rotational direction of the pulley moves radially outward And when it reaches the radial direction outer side rather than the outer peripheral surface of a pulley flange, over a pulley flange, it fits in a pulley groove | channel.
 ベルト取付治具をプーリと一体的に移動させるには、ベルト取付治具の装着部を例えばプーリ軸に装着するよう構成するなど、どのような手法を採用してもよいが、ベルト取付治具を直接にプーリに固定するようにすれば、ベルト取付治具をプーリと一体的に移動させるための構造を簡単にすることができる。さらに、ベルト取付治具をプーリに固定するには、ねじ止めなど、種々の手法を採用することができ、また、ベルト取付治具がプーリとベルトとを結束可能な紐状の構造を備えることにより、ベルトをプーリに固定すると共に、ベルト背面及びベルト側面の夫々一部を覆うことができる。 In order to move the belt mounting jig integrally with the pulley, any method may be adopted such as mounting the mounting portion of the belt mounting jig on, for example, a pulley shaft, but the belt mounting jig may be employed. Can be fixed directly to the pulley, the structure for moving the belt attachment jig integrally with the pulley can be simplified. Furthermore, in order to fix the belt attachment jig to the pulley, various methods such as screwing can be adopted, and the belt attachment jig has a string-like structure capable of binding the pulley and the belt. As a result, the belt can be fixed to the pulley and the belt back surface and the belt side surface can be partially covered.
 また、装着部をプーリの一部を挟む少なくとも一対の挟着部を備えたものとし、ベルトの一部をプーリの一部と共に挟んでプーリ溝の溝底に向けて押えるよう、互いに対をなす挟着部のうちの一方を覆い部と兼用するようにした構成も採用可能である。 In addition, the mounting portion is provided with at least a pair of clamping portions sandwiching a part of the pulley, and the belts are paired with each other so as to sandwich a part of the belt with a part of the pulley and push it toward the groove bottom of the pulley groove. It is also possible to adopt a configuration in which one of the clamping portions is also used as the covering portion.
 この構成によれば、挟着部の一方を覆い部と兼用するので、挟着部でプーリの一部を挟んでベルト取付治具を装着することによって、覆い部で、プーリ溝に嵌ったベルトを溝底に向けて押えることができる。これにより、プーリ溝からベルトが外れるのを阻止しつつ、プーリを回転させながらベルトを取り付ける際に、ベルトがプーリに対して滑るのを防止すると共に、プーリからベルト取付治具が脱落するのを防止することができる。しかも、覆い部がベルトを押えるので、ベルトの全幅を覆うことなく、ベルト幅方向における一部を覆ってベルトの外れを阻止することもでき、種々のベルト幅のベルトの取り付けに共通のベルト取付治具を採用することができる。 According to this configuration, since one of the clamping portions is also used as the covering portion, the belt is fitted in the pulley groove at the covering portion by mounting the belt mounting jig with the clamping portion sandwiching a part of the pulley. Can be pressed toward the bottom of the groove. As a result, when the belt is attached while rotating the pulley while preventing the belt from coming out of the pulley groove, the belt is prevented from slipping on the pulley and the belt attachment jig is removed from the pulley. It can be prevented. In addition, since the cover portion presses the belt, the belt can be prevented from coming off by covering a part in the belt width direction without covering the full width of the belt, and a common belt attachment for attachment of belts of various belt widths A jig can be employed.
 さらに、互いに対をなす挟着部の間隔を調節可能な調節ボルトを設けた構成も採用可能である。 Furthermore, it is also possible to adopt a configuration in which an adjustment bolt capable of adjusting the distance between the pair of clamping parts is provided.
 この構成によれば、挟着部の間隔を調節する調節ボルトを設けるので、簡単な構造を採用しつつ、対をなす挟着部でプーリ及びベルトを確実かつ必要十分な強さで挟むことができ、しかも、挟着部の間隔を調節可能なことにより、同一のベルト取付治具をプーリ径などが異なる種々のプーリに装着することができる。なお、対をなす挟着部の間隔を調節可能とするための構成としては、調節ボルトだけでなく、スプリングの付勢力やマグネットの磁力、エア圧、油圧などを利用することもできる。 According to this configuration, since the adjustment bolt for adjusting the distance between the clamping portions is provided, it is possible to sandwich the pulley and the belt by the pair of clamping portions reliably and with sufficient strength while adopting a simple structure. In addition, the same belt attachment jig can be mounted on various pulleys different in pulley diameter and the like by adjusting the distance between the clamping portions. In addition, as a structure for adjusting the distance between the pair of clamping parts, not only the adjusting bolt but also the biasing force of the spring, the magnetic force of the magnet, air pressure, oil pressure, etc. can be used.
 また、プーリの側面に凹部が形成されている場合、互いに対をなす挟着部を、プーリを凹部の内周側とプーリ溝の外周側とから挟むよう設定した構成も採用可能である。 In addition, in the case where the recess is formed on the side surface of the pulley, a configuration in which the pair of sandwiching portions are set so as to sandwich the pulley from the inner peripheral side of the recess and the outer peripheral side of the pulley groove may be employed.
 この構成によれば、プーリの側面の凹部を利用して、プーリ及びベルトを挟むことができ、プーリの外周部分を挟むだけでベルト取付治具を装着することができるので、挟着部の構造を簡単にすると共に、ベルト取付治具の小型化を図ることができる。なお、プーリの凹部を利用して外周部分を挟む代わりに、プーリのセンターボルトとプーリ溝の外周側とを挟むこともできる。 According to this configuration, the pulley and the belt can be pinched by utilizing the concave portion on the side surface of the pulley, and the belt attachment jig can be mounted simply by pinching the outer peripheral portion of the pulley. As a result, the belt mounting jig can be miniaturized. The center bolt of the pulley and the outer peripheral side of the pulley groove can be sandwiched instead of sandwiching the outer peripheral portion using the recess of the pulley.
 また、装着部に、プーリに止着可能な止着体を設け、挟着部のうちの覆い部と兼用する一方と対をなす他方を、止着体に形成した係合部に係合可能とし、互いに対をなす挟着部で、ベルトの一部とプーリの一部とを止着体の一部と共に挟むよう設定するようにした構成も採用可能である。 In addition, the mounting portion is provided with a fastening body that can be fastened to the pulley, and one of the clamping portions that doubles as the covering portion can be engaged with the engaging portion formed in the fastening body. It is also possible to adopt a configuration in which a part of the belt and a part of the pulley are nipped together with a part of the fastening body at the pair of clamping parts.
 この構成によれば、止着体に形成した係合部に、覆い部と対をなす挟着部を係合するので、止着体をプーリに確実かつ安定して止着可能な構造とすると共に、係合部を挟着部と確実かつ安定して係合可能な構造として、挟着部のズレを生じにくくすることができる。これにより、他方の挟着部をプーリに直接係合する構造よりも、ベルト取付治具を安定して装着することができる。 According to this configuration, since the clamping portion forming a pair with the cover portion is engaged with the engaging portion formed on the fastening body, the fastening body can be securely and stably fixed to the pulley. At the same time, as a structure capable of reliably and stably engaging the engaging portion with the clamping portion, displacement of the clamping portion can be made difficult to occur. As a result, the belt mounting jig can be mounted more stably than in the structure in which the other clamping portion is directly engaged with the pulley.
 さらに、プーリに止着体を止着可能とするための構成として、プーリの側面に凹部が形成されている場合、この凹部に止着体を嵌合可能とした構成を例示でき、また、別の構成として、止着体に、プーリのセンターボルトに嵌合可能な嵌合部を設けた構成を例示できる。 Furthermore, as a configuration for enabling the fastening body to be fastened to the pulley, when a recess is formed on the side surface of the pulley, a configuration in which the fastening body can be fitted to the recess can be exemplified. As a configuration of the above, it is possible to exemplify a configuration in which the fitting body is provided with a fitting portion that can be fitted to the center bolt of the pulley.
 これらの構成によれば、凹部に止着体を嵌合させたり、止着体に設けた嵌合部をプーリのセンターボルトに嵌合させたりするだけで、ズレなどを生じさせることなく、止着体を確実かつ安定して止着することができる。 According to these configurations, only by causing the fastening body to be fitted in the recess or fitting the fitting portion provided in the fastening body to the center bolt of the pulley, it is possible to stop without causing displacement or the like. The attached body can be securely and stably fastened.
 また、装着部をプーリに止着可能な止着体とし、この止着体と覆い部とを一体に設けた構成も採用可能である。 In addition, a configuration in which the mounting portion is a fastening body that can be fastened to the pulley, and the fastening body and the cover portion are integrally provided may be employed.
 この構成によれば、止着体をプーリに確実かつ安定して止着可能な構造として、所定の位置からズレたり外れたりすることなく、覆い部を安定して配置することができる。 According to this configuration, the cover can be stably arranged without being displaced or deviated from the predetermined position as a structure capable of firmly and stably fixing the fastening body to the pulley.
 また、プーリと接触する部位に、他の部位よりも軟質の軟質材を設けた構成も採用可能である。 Moreover, the structure which provided the soft material softer than another site | part in the site | part which contacts a pulley is also employable.
 この構成によれば、例えばベルト取付治具の本体が金属で形成されている場合、プーリと接触する部位に合成樹脂やゴムなどの軟質材を設けることによって、ベルトを取り付ける際に、ベルト取付治具に接触したプーリを傷つけるのを防止することができる。ここで、本明細書において、軟質とは、二つの素材が擦れたときに、より傷がつきやすい性質をいう。 According to this configuration, for example, when the main body of the belt attachment jig is formed of metal, when attaching the belt by providing a soft material such as a synthetic resin or rubber at a portion in contact with the pulley, the belt attachment is fixed. It is possible to prevent the pulley in contact with the tool from being damaged. Here, in the present specification, soft means that the two materials are more easily scratched when rubbed.
 また、プーリのフランジの一部を覆うフランジカバーを設けた構成も採用可能である。 In addition, a configuration in which a flange cover that covers a part of the flange of the pulley is provided may be employed.
 この構成によれば、プーリ溝に嵌まったベルトが、覆い部を境にしてプーリの軸方向手前側を通るよう、プーリフランジを乗り越える部位において、そのベルトがプーリフランジと直接に擦れて傷がつくのを防止することができる。 According to this configuration, the belt directly rubs against the pulley flange at a portion where the belt fitted over the pulley groove passes over the pulley flange so that the belt fitted in the pulley groove passes the front side in the axial direction of the pulley You can prevent it from sticking.
 以上のとおり、本発明によると、ベルトのうちのプーリ溝に嵌った部分の一部を覆い部で覆って、プーリ溝からベルトが外れるのを阻止するので、従来のようにベルトをプーリの側方で保持する必要がなく、プーリの側方に十分なスペースがない場合にも容易にベルトを取り付けることができる。さらに、ベルトをプーリ溝の溝底に向けて押えることにより、覆い部をプーリの径方向外向きに突出させることなく、かつ、覆い部でベルトの全幅を覆うことなく、ベルトの外れを阻止することができる。 As described above, according to the present invention, a part of the portion of the belt fitted in the pulley groove is covered with the covering portion to prevent the belt from coming out of the pulley groove, so that the belt is on the pulley side as in the prior art. The belt can be easily attached even when there is no need to hold by one side and there is not enough space on the side of the pulley. Furthermore, by pressing the belt toward the groove bottom of the pulley groove, it is possible to prevent the belt from coming off without causing the cover to protrude radially outward of the pulley and without covering the entire width of the belt with the cover. be able to.
 これにより、プーリの側方及び外周側に配置された他の部品と干渉することなくベルトを取り付けることができると共に、ベルト幅方向における一部を覆ってベルトの外れを阻止することができる。その結果、種々のプーリ径、ベルト幅及びレイアウトのベルト・プーリシステムにおいて、共通のベルト取付治具を用いることができ、ベルト取付治具の汎用性を高めると共に、そのコストを安くすることができる。 Thus, the belt can be attached without interfering with other parts disposed on the side and outer periphery of the pulley, and a part in the belt width direction can be covered to prevent the belt from coming off. As a result, in a belt-pulley system of various pulley diameters, belt widths and layouts, a common belt attachment jig can be used, and the versatility of the belt attachment jig can be enhanced and its cost can be reduced. .
本発明の第1実施形態のベルト取付治具を装着したプーリの斜視図A perspective view of a pulley equipped with a belt mounting jig according to a first embodiment of the present invention 第1実施形態のベルト取付治具の斜視図The perspective view of the belt attachment jig of 1st Embodiment 第1実施形態のベルト取付治具を装着したプーリの断面図Sectional view of a pulley equipped with the belt mounting jig of the first embodiment 第1実施形態のベルト取付治具を用いて一対のプーリにベルトを取り付ける様子を示す図The figure which shows a mode that a belt is attached to a pair of pulleys using the belt attachment jig | tool of 1st Embodiment. 第2実施形態のベルト取付治具を装着したプーリの斜視図The perspective view of the pulley equipped with the belt attachment jig of a 2nd embodiment 第2実施形態のベルト取付治具の斜視図The perspective view of the belt attachment jig of 2nd Embodiment 第2実施形態のベルト取付治具を装着したプーリの断面図Sectional view of a pulley equipped with a belt attachment jig of the second embodiment 第3実施形態のベルト取付治具を装着したプーリの斜視図The perspective view of the pulley equipped with the belt attachment jig of a 3rd embodiment 第3実施形態のベルト取付治具の斜視図The perspective view of the belt attachment jig of 3rd Embodiment 第3実施形態のベルト取付治具を装着したプーリの断面図Sectional view of a pulley equipped with a belt attachment jig of the third embodiment 従来のベルト取付治具を示す斜視図The perspective view which shows the conventional belt attachment jig
  1、17、22 ベルト取付治具
  2   ベルト
  3、4 プーリ溝
  5、6 プーリ
  7、18、25 治具本体
  8、19、29 覆い部
  9、21、32 装着部
  10  凹部
  11、26 外片
  12、20、27 内片
  13  調節ボルト
  14  プーリフランジ
  15  センターボルト
  16  工具
  23  止着体
  24  嵌合筒
  28  軟質材
  30  係合孔
  31  ボルト
DESCRIPTION OF SYMBOLS 1, 17, 22 Belt attachment jig 2 Belt 3, 4 Pulley groove 5, 6 Pulley 7, 18, 25 Jig main body 8, 19, 29 Cover part 9, 21, 32 Mounting part 10 Concave part 11, 26 Outer piece 12 20, 27 Inner piece 13 Adjustment bolt 14 Pulley flange 15 Center bolt 16 Tool 23 Fastening body 24 Fitting tube 28 Soft material 30 Engagement hole 31 bolt
 以下、本発明に係るベルト取付治具の第1実施形態~第3実施形態について、図面を用いて説明する。 Hereinafter, first to third embodiments of a belt attachment jig according to the present invention will be described with reference to the drawings.
 [第1実施形態]
 図1~図4に示すように、ベルト取付治具1は、例えばエンジンのベルト・プーリシステムにおいて、周方向に伸長可能なベルト2を外周面にプーリ溝3、4を有する例えば一対のプーリ5、6に取り付けるためのものであり、プーリ5の外周部の側方に配置される治具本体7と、ベルト2のうちのプーリ溝3に嵌った部分の一部を覆って、そのプーリ溝3に嵌った状態を維持する覆い部8と、このベルト取付治具1をプーリ5と一体的に移動するよう装着するための装着部9と、を備え、例えば側面に凹部10が形成された一方のプーリ5に装着して、このプーリ5を他方のプーリ6と共に回転させながら、ベルト2を取り付けるようになっている。
First Embodiment
As shown in FIGS. 1 to 4, the belt mounting jig 1 is, for example, a belt-pulley system of an engine, for example, a pair of pulleys 5 having pulley grooves 3 and 4 on the outer peripheral surface of a belt 2 which can extend in the circumferential direction. , 6 and covers a part of the portion of the belt 2 fitted in the pulley groove 3 with the jig body 7 disposed on the side of the outer peripheral part of the pulley 5 and the pulley groove A cover 8 for maintaining the state of fitting to the cover 3 and a mounting portion 9 for mounting the belt mounting jig 1 so as to move integrally with the pulley 5. For example, a recess 10 is formed on the side surface The belt 2 is attached to one of the pulleys 5 while the pulley 5 is rotated with the other pulley 6.
 ベルト2は、テンショナーなどの張力調整手段を不要にするよう、周方向に伸長可能とされたVリブドベルトなどであり、例えばベルト本体にポリアミドからなる心線を埋設した構造とすることによって、ベルト2がベルト・プーリシステムに取り付けられた状態で、周方向の伸び率を2~5%に設定される。なお、ベルト2は、平ベルトなどのVリブドベルト以外のベルトであってもよい。 The belt 2 is a V-ribbed belt or the like which can be extended in the circumferential direction so as to make tension adjustment means such as a tensioner unnecessary, and the belt 2 is formed by embedding a core wire made of polyamide in the belt body, for example. Is attached to the belt and pulley system, the circumferential elongation is set to 2 to 5%. The belt 2 may be a belt other than a V-ribbed belt such as a flat belt.
 治具本体7は、例えば金属製で、両端部に外片11及び内片12を有するコ字形の板状とされ、その外片11及び内片12をプーリ5の外周部の側方からそれぞれプーリ5の外周側及び凹部10に侵入させるようにして配置される。 The jig main body 7 is, for example, made of metal and has a U-shaped plate shape having an outer piece 11 and an inner piece 12 at both ends, and the outer piece 11 and the inner piece 12 are respectively viewed from the side of the outer peripheral portion of the pulley 5 It is disposed so as to enter the outer peripheral side of the pulley 5 and the recess 10.
 覆い部8は、プーリ溝3よりも幅狭で、外片11から内向きにわずかに突出するよう形成され、ベルト取付治具1をプーリ5に装着することにより、覆い部8がベルト2をプーリ溝3の溝底に向けて押えるようになっている。 The cover 8 is narrower than the pulley groove 3 and formed so as to slightly project inward from the outer piece 11. By mounting the belt mounting jig 1 on the pulley 5, the cover 8 can be configured to receive the belt 2. It is designed to be pushed toward the groove bottom of the pulley groove 3.
 装着部9は、外片11に形成された覆い部8と、内片12に設けられた調節ボルト13とからなり、覆い部8と調節ボルト13の先端とが、プーリ5の外周部を凹部10の内周側とプーリ溝3の外周側とから挟む一対の挟着部とされる。 The mounting portion 9 includes a cover portion 8 formed on the outer piece 11 and an adjustment bolt 13 provided on the inner piece 12, and the cover portion 8 and the tip of the adjustment bolt 13 are recessed in the outer peripheral portion of the pulley 5. A pair of sandwiching portions sandwiching the inner circumferential side of 10 and the outer circumferential side of the pulley groove 3 is provided.
 調節ボルト13は、内片12に螺合されて、その先端と覆い部8との間隔を調節可能とされ、ベルト2の一部をプーリ5の外周部と共に挟むことにより、挟着部のうちの一方と兼用される覆い部8で、ベルト2をプーリ溝3の溝底に向けて必要かつ十分に押えるようになっている。 The adjustment bolt 13 is screwed to the inner piece 12 so that the distance between the tip end thereof and the cover 8 can be adjusted, and by pinching a part of the belt 2 with the outer peripheral part of the pulley 5 In the cover portion 8 which is also used as one of the belts, the belt 2 can be pushed toward the groove bottom of the pulley groove 3 in a necessary and sufficient manner.
 次に、ベルト取付治具1を用いて一対のプーリ5、6にベルト2を取り付ける手順を説明する。 Next, a procedure for attaching the belt 2 to the pair of pulleys 5 and 6 using the belt attachment jig 1 will be described.
 図4に示すように、まず、ベルト2をプーリ6のプーリ溝4に嵌めると共に、プーリ5の外周部の側方にベルト取付治具1を配置して、プーリ5のうち、ベルト取付治具1よりもプーリ回転方向後方のプーリ溝3にベルト2を嵌める。また、ベルト取付治具1よりもプーリ回転方向前方のベルト2を、プーリフランジ14を跨がせるように引き出して、プーリ5の側方を通るようにする。この状態ではベルト2に張力は作用しておらず、プーリ5、6に容易にベルト2を掛けることができる。 As shown in FIG. 4, first, the belt 2 is fitted into the pulley groove 4 of the pulley 6, and the belt mounting jig 1 is disposed on the side of the outer peripheral portion of the pulley 5. The belt 2 is fitted in the pulley groove 3 that is on the rear side of the pulley rotational direction than 1. Further, the belt 2 forward in the pulley rotational direction with respect to the belt attachment jig 1 is pulled out so as to straddle the pulley flange 14 so as to pass the side of the pulley 5. In this state, no tension acts on the belt 2 and the belt 2 can be easily applied to the pulleys 5 and 6.
 さらに、治具本体7の外片11及び内片12をそれぞれプーリ5の外周側及び凹部10に侵入させて、調節ボルト13を締め付け、覆い部8と調節ボルト13の先端とで、ベルト2の一部と共にプーリ5の外周部を径方向に挟む。これにより、ベルト取付治具1がプーリ5に装着されると共に、ベルト取付治具1の覆い部8がベルト2をプーリ溝3の溝底に向けて押える。 Further, the outer piece 11 and the inner piece 12 of the jig body 7 are respectively made to enter the outer peripheral side of the pulley 5 and the recess 10 to tighten the adjusting bolt 13, and the cover 8 and the tip of the adjusting bolt 13 The outer peripheral portion of the pulley 5 is pinched in the radial direction together with a part. Thus, the belt mounting jig 1 is mounted on the pulley 5, and the cover 8 of the belt mounting jig 1 presses the belt 2 toward the bottom of the pulley groove 3.
 次いで、例えばプーリ5のセンターボルト15に市販の工具16を装着して、プーリ5を回転させる。これにより、ベルト2を伸長させながら、ベルト取付治具1がプーリ回転方向前方に進み、ベルト2のうちのプーリ溝3に嵌る範囲が広がっていき、やがて、ベルト2が完全にプーリ溝3に嵌ってプーリ5に取り付けられる。 Then, for example, a commercially available tool 16 is attached to the center bolt 15 of the pulley 5 to rotate the pulley 5. As a result, the belt mounting jig 1 advances forward in the pulley rotation direction while the belt 2 is extended, and the range in which the belt 2 is fitted into the pulley groove 3 is expanded, and eventually the belt 2 is completely in the pulley groove 3 It is fitted and attached to the pulley 5.
 その後、調節ボルト13を緩めてプーリ5からベルト取付治具1を取り外すことにより、ベルト2の取り付けが完了する。 Thereafter, the adjustment bolt 13 is loosened and the belt mounting jig 1 is removed from the pulley 5 to complete the mounting of the belt 2.
 なお、ベルト取付治具1を装着するプーリ5は、駆動側プーリ及び被動側プーリのいずれであってもよい。また、プーリ5を回転させてベルト2を取り付けるのに、ベルト取付治具1を装着したプーリ5を直接回転させるだけでなく、他方のプーリ6を回転させることにより、ベルト2を介して、ベルト取付治具1を装着したプーリ5を回転させるようにしてもよい。 The pulley 5 on which the belt attachment jig 1 is mounted may be either a driving pulley or a driven pulley. Further, in order to attach the belt 2 by rotating the pulley 5, not only the pulley 5 on which the belt attachment jig 1 is attached is directly rotated, but by rotating the other pulley 6, the belt 2 is interposed via the belt 2 The pulley 5 on which the mounting jig 1 is mounted may be rotated.
 上記構成によれば、ベルト取付治具1の覆い部8でベルト2を押えるので、従来のベルト取付治具のようにプーリ5の側方でベルト2を保持することなく、かつ、プーリ5の外周側に大きく突出することなく、プーリ5からのベルト2の外れを阻止することができる。これにより、プーリ5の側方及び外周側に十分なスペースがないプーリレイアウトであっても、他の部品等と干渉させることなく、プーリ5、6にベルト2を取り付けることができる。 According to the above configuration, since the belt 2 is pressed by the cover portion 8 of the belt mounting jig 1, the belt 2 is not held by the side of the pulley 5 as in the conventional belt mounting jig and It is possible to prevent the belt 2 from coming off the pulley 5 without largely projecting to the outer peripheral side. As a result, even if the pulley layout does not have a sufficient space on the side and the outer peripheral side of the pulley 5, the belt 2 can be attached to the pulleys 5 and 6 without interfering with other parts and the like.
 また、調節ボルト13で挟着部の間隔を調節するので、種々の形状のプーリに装着することができる。しかも、覆い部8でベルト2を全幅に渡って覆うことなく、ベルト2を必要十分に押えて、プーリ5からの外れを阻止することができるので、種々のベルト幅のベルト・プーリシステムに共通のベルト取付治具1を用いることができる。 In addition, since the distance between the clamping portions is adjusted by the adjustment bolt 13, it can be mounted on pulleys of various shapes. In addition, since the belt 2 can be sufficiently sufficiently pressed without covering the entire width of the belt 2 by the covering portion 8 and the detachment from the pulley 5 can be prevented, it is common to belt-pulley systems of various belt widths. The belt attachment jig 1 can be used.
 これにより、例えば、プーリ5のプーリ径がφ90~180mmで、ベルト2が3リブ~8リブ(ベルト幅が10mm~25mm)、プーリ5の側方のクリアランスが10mm程度、プーリ5の外周側のクリアランスが5mm程度の範囲で、共通のベルト取付治具1を用いることができ、その汎用性を高めることができる。なお、ベルト取付治具1の適用範囲は、上記の範囲とは別の適用範囲に適宜設定することができる。 Thus, for example, the pulley diameter of the pulley 5 is φ90 to 180 mm, the belt 2 has 3 ribs to 8 ribs (belt width is 10 mm to 25 mm), the side clearance of the pulley 5 is about 10 mm, The common belt attachment jig 1 can be used in the range where the clearance is about 5 mm, and the versatility can be enhanced. In addition, the application range of the belt attachment jig 1 can be suitably set to the application range different from said range.
 また、ベルト取付治具1の覆い部8がベルト2をプーリ溝3に向けて押えるので、ベルト2のプーリ溝3に対する滑りを防止することができる。また、プーリ5の側方でベルト2を保持する従来のベルト取付治具のようにベルト2をベルト幅分だけプーリの側方に引き出す必要がなく、ベルト取付時のベルト2の伸びに伴う張力を極力小さくして、ベルト2、プーリ5、6及びプーリ軸の負担を小さくすることができる。 Further, since the cover portion 8 of the belt mounting jig 1 presses the belt 2 toward the pulley groove 3, slippage of the belt 2 with respect to the pulley groove 3 can be prevented. In addition, it is not necessary to pull out the belt 2 to the side of the pulley by the width of the belt as in a conventional belt attachment jig holding the belt 2 on the side of the pulley 5, and the tension accompanying the extension of the belt 2 at the time of belt attachment Of the belt 2, the pulleys 5, 6 and the pulley shaft can be reduced.
 [第2実施形態]
 図5~図7に示すように、第2実施形態のベルト取付治具17は、第1実施形態のベルト取付治具1とほぼ同じ構成であるが、調節ボルト13を設けることなく、コ字形の治具本体18をそのままベルト取付治具17とした構造とされる。
Second Embodiment
As shown in FIGS. 5 to 7, the belt attachment jig 17 of the second embodiment has substantially the same configuration as the belt attachment jig 1 of the first embodiment, but without providing the adjustment bolt 13. The jig main body 18 is used as the belt mounting jig 17 as it is.
 覆い部19は、治具本体18の外片から突出することなく、外片がそのまま覆い部19と兼用され、この覆い部19としての外片と内片20とが、ベルト取付治具17の装着部21を構成する挟着部とされる。また、覆い部19及び内片20は、これらが接触するベルト2の背面及び凹部10の内周面と同程度の曲率を有する曲面に形成されている。 The cover 19 does not protrude from the outer piece of the jig main body 18, and the outer piece is used as the cover 19 as it is, and the outer piece and the inner piece 20 as the cover 19 are the belt attachment jig 17. The mounting portion 21 is configured as a clamping portion. In addition, the cover portion 19 and the inner piece 20 are formed in a curved surface having the same degree of curvature as the back surface of the belt 2 with which they are in contact and the inner peripheral surface of the recess 10.
 覆い部19と内片20との間隔は、ベルト2の背面から凹部10の内周面までの距離と同程度に設定され、覆い部19及び内片20でベルト2とプーリ5の外周部とを挟むことにより、ベルト取付治具17がプーリ5に装着されると共に、ベルト2がわずかに圧縮変形されてプーリ溝3の溝底に向けて押えられる。 The distance between the cover portion 19 and the inner piece 20 is set to be approximately the same as the distance from the back surface of the belt 2 to the inner peripheral surface of the recess 10, and the cover portion 19 and the inner piece 20 As a result, the belt mounting jig 17 is attached to the pulley 5, and the belt 2 is slightly compressed and deformed and is pressed toward the groove bottom of the pulley groove 3.
 上記構成によれば、第1実施形態のベルト取付治具1よりも簡単な構造を採用しつつ、第1実施形態と同様、プーリ5の側方及び外周側に十分なスペースがないプーリレイアウトであっても、他の部品等と干渉させることなく、プーリ5、6にベルト2を取り付けることができる。なお、他の構成は、第1実施形態と同じである。 According to the above configuration, while adopting a structure simpler than the belt attachment jig 1 of the first embodiment, in the same manner as the first embodiment, the pulley layout does not have a sufficient space on the side and outer periphery of the pulley 5 Even if it is, the belt 2 can be attached to the pulleys 5 and 6 without interfering with other parts and the like. The other configuration is the same as that of the first embodiment.
 [第3実施形態]
 図8~図10に示すように、第3実施形態のベルト取付治具22は、第1実施形態及び第2実施形態のベルト取付治具1、17とほぼ同じ構成であるが、プーリ5に止着可能な止着体23が設けられている。
Third Embodiment
As shown in FIGS. 8 to 10, the belt attachment jig 22 of the third embodiment has substantially the same configuration as the belt attachment jigs 1 and 17 of the first embodiment and the second embodiment. A fastening body 23 that can be fastened is provided.
 止着体23は、樹脂やゴム、金属などからなる円板状とされ、その中央穴を貫通するよう、プーリ5のセンターボルト15に嵌合可能な嵌合部としての嵌合筒24がねじ止めされている。この止着体23は、プーリ5の凹部10に嵌合されると共に、嵌合筒24がプーリ5のセンターボルト15に嵌合されて、プーリ5に止着される。 The fastening member 23 is formed in a disk shape made of resin, rubber, metal or the like, and a fitting cylinder 24 as a fitting portion which can be fitted to the center bolt 15 of the pulley 5 is threaded so as to penetrate the central hole thereof. It is stopped. The fastening body 23 is fitted to the recess 10 of the pulley 5, and the fitting cylinder 24 is fitted to the center bolt 15 of the pulley 5 to be fastened to the pulley 5.
 治具本体25は、例えば金属製で、外片26及び内片27を有するコ字形の板状とされ、内片27を除く部位のプーリ5と接触する側に、治具本体25よりも軟質の樹脂やゴムなどの軟質材28が設けられている。軟質材28は、プーリ5に装着した際にプーリ5に傷がつくのを防止すると共に、外片26を覆う部位がベルト取付治具22の覆い部29として機能する。 The jig body 25 is made of, for example, metal and is formed in a U-shaped plate shape having the outer piece 26 and the inner piece 27, and is softer than the jig body 25 on the side contacting the pulley 5 in the portion excluding the inner piece 27. A soft material 28 such as resin or rubber is provided. The soft material 28 prevents the pulley 5 from being damaged when attached to the pulley 5, and the portion covering the outer piece 26 functions as the cover portion 29 of the belt attachment jig 22.
 この治具本体25は、一対の挟着部のうちの覆い部29がベルト2をプーリ溝3の溝底に向けて押えると共に、内片27が止着体23の中央付近に形成された係合部としての係合孔30に係合される。また、治具本体25は、その内端付近に螺合されたボルト31によって、止着体23と確実に一体化される。 In the jig body 25, the cover portion 29 of the pair of clamping portions presses the belt 2 toward the groove bottom of the pulley groove 3, and the inner piece 27 is formed in the vicinity of the center of the fastening member 23. It is engaged with the engagement hole 30 as a joint. Further, the jig body 25 is surely integrated with the fastening body 23 by the bolt 31 screwed in the vicinity of the inner end thereof.
 これにより、止着体23と、治具本体25の挟着部としての覆い部29及び内片27とがベルト取付治具22の装着部32を構成し、覆い部29と内片27とが、ベルト2とプーリの外周部とを止着体23の外周部と共に挟むようになっている。 Thus, the fastening body 23 and the cover 29 and the inner piece 27 as the sandwiching part of the jig main body 25 constitute the mounting portion 32 of the belt attachment jig 22, and the cover 29 and the inner piece 27 The belt 2 and the outer peripheral portion of the pulley are sandwiched together with the outer peripheral portion of the fastening body 23.
 上記構成によれば、第1、第2実施形態と同様、プーリ5の側方及び外周側に十分なスペースがないプーリレイアウトであっても、他の部品等と干渉させることなく、プーリ5、6にベルト2を取り付けることができる。しかも、プーリ5に止着体23を確実に止着して、この止着体23に治具本体25の内片27を係合させるので、プーリ5に直接に治具本体25を装着する場合よりも、治具本体25の位置ずれをより生じにくくすることができる。なお、他の構成は、第1、第2実施形態と同じである。 According to the above configuration, as in the first and second embodiments, even if the pulley layout does not have a sufficient space on the side and the outer peripheral side of the pulley 5, the pulley 5 does not interfere with other parts etc. 6, the belt 2 can be attached. Moreover, since the fastening body 23 is securely fastened to the pulley 5 and the inner piece 27 of the jig main body 25 is engaged with the fastening body 23, the jig body 25 is directly attached to the pulley 5 It is possible to make the displacement of the jig main body 25 less likely to occur. The other configurations are the same as in the first and second embodiments.
 なお、本発明は、上記の実施の形態に限定されるものではなく、本発明の範囲内において、適宜変更を加えることができる。例えば、第1実施形態の調節ボルト13に代えて、マグネットの磁力や、スプリングの付勢力、エア圧、油圧等を利用して、プーリの一部を挟むと共に、ベルト2を押えるようにしてもよい。また、挟着部は、プーリ5の外周部を挟むだけでなく、センターボルト15とプーリ5の外周側とを挟むようにしてもよい。 In addition, this invention is not limited to said embodiment, A change can be suitably added within the scope of the present invention. For example, instead of the adjusting bolt 13 of the first embodiment, a part of the pulley may be pinched and the belt 2 may be pressed by using the magnetic force of a magnet, the biasing force of a spring, air pressure, oil pressure, or the like. Good. In addition to sandwiching the outer peripheral portion of the pulley 5, the clamping portion may sandwich the center bolt 15 and the outer peripheral side of the pulley 5.
 第3実施形態のように、止着体23と、治具本体25の挟着部としての覆い部29及び内片27とで装着部32を構成する代わりに、止着体だけで装着部を構成して、この止着体と一体に覆い部を設けることもできる。 As in the third embodiment, instead of forming the mounting portion 32 by the fastening body 23 and the cover portion 29 and the inner piece 27 as the clamping portion of the jig main body 25, the mounting portion is formed only by the fastening body. It is also possible to provide a cover portion integrally with the fastening body.
 覆い部は、ベルト2をプーリ溝3の溝底に向けて押えるものに限らず、単に、ベルト2の背面側及び側方のいずれか又は両方を覆って、ベルト2がプーリ溝3から外れるのを阻止するものであってもよい。さらに、ベルト取付治具がベルト2とプーリ5とを結束してベルト2の背面側及び側方を覆いつつプーリ5に装着可能な紐状構造を備えてもよい。 The covering portion is not limited to pressing the belt 2 toward the groove bottom of the pulley groove 3, but covers only the back side and / or the side of the belt 2 so that the belt 2 is released from the pulley groove 3. May be used to Furthermore, the belt attachment jig may be provided with a cord-like structure attachable to the pulley 5 while binding the belt 2 and the pulley 5 and covering the back side and the side of the belt 2.
 ベルト取付治具は、プーリ5と一体に移動するものであればよく、プーリ5に装着する代わりに、例えば、プーリ5のプーリ軸に装着するようにしてもよい。また、プーリフランジ14の一部を覆うフランジカバーを設けて、プーリフランジ14を乗り越える部位のベルト2が直接プーリフランジ14と擦れて損傷するのを防止してもよい。 The belt attachment jig may be one that moves integrally with the pulley 5 and may be attached to, for example, the pulley shaft of the pulley 5 instead of being attached to the pulley 5. In addition, a flange cover that covers a part of the pulley flange 14 may be provided to prevent the belt 2 at a portion passing over the pulley flange 14 from being directly rubbed against the pulley flange 14 to be damaged.
 本発明に係るベルト取付治具は、プーリ溝に嵌めたベルトを覆うことで、プーリ溝からのベルトの外れを阻止するので、プーリの側方に十分なスペースがない場合のベルトの取り付け作業に好適に採用することができる。 The belt mounting jig according to the present invention covers the belt fitted in the pulley groove to prevent the belt from coming off from the pulley groove, and therefore, for the belt mounting operation when there is not enough space on the side of the pulley. It can be suitably adopted.

Claims (8)

  1.  周方向に伸長可能なベルトを外周面にプーリ溝を有するプーリに取り付けるためのベルト取付治具であって、当該ベルト取付治具を前記プーリと一体的に移動するよう装着するための装着部と、前記ベルトのうちのプーリ溝に嵌った部分の一部を覆って前記ベルトの一部のプーリ溝に嵌った状態を維持する覆い部とを備えたことを特徴とするベルト取付治具。 A belt mounting jig for mounting a circumferentially extensible belt on a pulley having a pulley groove on an outer peripheral surface, the mounting portion for mounting the belt mounting jig so as to move integrally with the pulley A belt mounting jig comprising: a cover portion for covering a part of a portion of the belt fitted in a pulley groove and maintaining a state where the belt is fitted in a part of the pulley groove.
  2.  前記装着部は、プーリの一部を挟む少なくとも一対の挟着部を備え、ベルトの一部をプーリの一部と共に挟んでプーリ溝の溝底に向けて押えるよう、互いに対をなす挟着部のうちの一方が前記覆い部と兼用されたことを特徴とする請求項1に記載のベルト取付治具。 The mounting portion includes at least a pair of clamping portions sandwiching a portion of the pulley, and the clamping portions forming a pair so as to sandwich a portion of the belt with a portion of the pulley and press the belt toward the groove bottom of the pulley groove The belt mounting jig according to claim 1, wherein one of the two is also used as the cover.
  3.  前記互いに対をなす挟着部の間隔を調節可能な調節ボルトが設けられたことを特徴とする請求項2に記載のベルト取付治具。 The belt mounting jig according to claim 2, further comprising: an adjusting bolt capable of adjusting a distance between the pair of clamping parts.
  4.  前記プーリの側面に凹部が形成され、前記互いに対をなす挟着部は、前記プーリを前記凹部の内周側とプーリ溝の外周側とから挟むよう設定されたことを特徴とする請求項2又は3に記載のベルト取付治具。 The recessed portion is formed on the side surface of the pulley, and the pair of sandwiching portions are set to sandwich the pulley from the inner peripheral side of the recessed portion and the outer peripheral side of the pulley groove. Or the belt attachment jig as described in 3.
  5.  前記装着部に、前記プーリに止着可能な止着体が設けられ、前記挟着部のうちの前記覆い部と兼用される一方と対をなす他方が前記止着体に形成された係合部に係合可能とされ、前記互いに対をなす挟着部が、ベルトの一部とプーリの一部とを前記止着体の一部と共に挟むよう設定されたことを特徴とする請求項2又は3に記載のベルト取付治具。 The mounting portion is provided with a fastening body that can be fastened to the pulley, and one of the clamping portions that is also used as the cover portion is paired with the other and the other is formed on the fastening body The second embodiment is characterized in that it is engageable with a part, and the pair of clamping parts are set so as to sandwich a part of the belt and a part of the pulley together with a part of the fastening body. Or the belt attachment jig as described in 3.
  6.  前記プーリの側面に凹部が形成され、該凹部に前記止着体が嵌合可能とされたことを特徴とする請求項5に記載のベルト取付治具。 The belt mounting jig according to claim 5, wherein a concave portion is formed on a side surface of the pulley, and the fastening body can be fitted into the concave portion.
  7.  前記止着体に、プーリのセンターボルトに嵌合可能な嵌合部が設けられたことを特徴とする請求項5に記載のベルト取付治具。 The belt mounting jig according to claim 5, wherein the fastening body is provided with a fitting portion which can be fitted to a center bolt of a pulley.
  8.  前記装着部は、プーリに止着可能な止着体とされ、該止着体と前記覆い部とが一体に設けられたことを特徴とする請求項1に記載のベルト取付治具。 The belt mounting jig according to claim 1, wherein the mounting portion is a fastening body capable of being fastened to a pulley, and the fastening body and the cover portion are integrally provided.
PCT/JP2010/069045 2010-07-13 2010-10-27 Belt mounting jig WO2012008062A1 (en)

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JP2010158576 2010-07-13

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9883930B2 (en) 2015-05-29 2018-02-06 Panasonic Intellectual Property Management Co., Ltd. Method for using plasma-treated liquid
WO2023001438A1 (en) * 2021-07-20 2023-01-26 Psa Automobiles Sa Installation tool for a belt drive, and method for installing a belt on the belt drive
EP4116603A4 (en) * 2020-03-03 2024-03-13 Mitsuboshi Belting Ltd. Auxiliary tool for belt installation jig, and belt installation method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2572789A (en) * 1947-12-03 1951-10-23 Warren D Weikart Band saw tire mounting device
WO2005024272A1 (en) * 2003-09-04 2005-03-17 Contitech Antriebssysteme Gmbh Tool for mounting an elastic belt on a rigid belt drive
JP2008114626A (en) * 2006-11-01 2008-05-22 Takeshi Gouto Falling chain mounting implement

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2572789A (en) * 1947-12-03 1951-10-23 Warren D Weikart Band saw tire mounting device
WO2005024272A1 (en) * 2003-09-04 2005-03-17 Contitech Antriebssysteme Gmbh Tool for mounting an elastic belt on a rigid belt drive
JP2008114626A (en) * 2006-11-01 2008-05-22 Takeshi Gouto Falling chain mounting implement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9883930B2 (en) 2015-05-29 2018-02-06 Panasonic Intellectual Property Management Co., Ltd. Method for using plasma-treated liquid
EP4116603A4 (en) * 2020-03-03 2024-03-13 Mitsuboshi Belting Ltd. Auxiliary tool for belt installation jig, and belt installation method
WO2023001438A1 (en) * 2021-07-20 2023-01-26 Psa Automobiles Sa Installation tool for a belt drive, and method for installing a belt on the belt drive

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