WO2012004677A1 - Solid state forms of etoricoxib salts - Google Patents

Solid state forms of etoricoxib salts Download PDF

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Publication number
WO2012004677A1
WO2012004677A1 PCT/IB2011/002278 IB2011002278W WO2012004677A1 WO 2012004677 A1 WO2012004677 A1 WO 2012004677A1 IB 2011002278 W IB2011002278 W IB 2011002278W WO 2012004677 A1 WO2012004677 A1 WO 2012004677A1
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Prior art keywords
salt
etoricoxib
powder
ray diffraction
diffraction pattern
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PCT/IB2011/002278
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French (fr)
Inventor
Mayur Devjibhai Khunt
Athukuri Venkata Subbarao
Nitin Sharadchandra Pradhan
Shrikant Murlidhar Varma
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Actavis Group Ptc Ehf
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Publication of WO2012004677A1 publication Critical patent/WO2012004677A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D213/00Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
    • C07D213/02Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
    • C07D213/04Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D213/60Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D213/61Halogen atoms or nitro radicals
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/4427Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems
    • A61K31/444Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems containing a six-membered ring with nitrogen as a ring heteroatom, e.g. amrinone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P29/00Non-central analgesic, antipyretic or antiinflammatory agents, e.g. antirheumatic agents; Non-steroidal antiinflammatory drugs [NSAID]

Definitions

  • the present disclosure relates to novel solid state forms of etoricoxib salts, processes for their preparation, pharmaceutical compositions, and methods of treating thereof.
  • the novel solid state forms of etoricoxib salts are useful for preparing etoricoxib free base with high purity.
  • the present disclosure further relates to an improved process for the preparation of highly pure etoricoxib.
  • U.S. Patent No. 5,861,419 discloses a variety of substituted pyridines, processes for their preparation, pharmaceutical compositions comprising the compounds, and method of use as selective cyclooxygenase-2 (COX-2) inhibitors.
  • a selective COX-2 inhibitor has anti- inflammatory, antipyretic and analgesic properties similar to a conventional non-steroidal anti-inflammatory drug.
  • etoricoxib 5-chloro-6'-methyl-3-[4-(methylsulfonyl)phenyl]-2,3'-bipyridine, is a COX- 2 inhibitor and it is indicated for the symptomatic relief of osteoarthritis (OA), rheumatoid arthritis (RA), ankylosing spondylitis, and the pain and signs of inflammation associated with acute gouty arthritis.
  • Etoricoxib is represented by the following structural formula:
  • Etoricoxib is sold by Merck Sharp & Dohme Limited under the brand name ARCOXIA®. Etoricoxib and its hydrochloride salt are described in the '419 patent. While the '419 application mentions that some of the disclosed compounds can form salts with pharmaceutically acceptable non-toxic acids, including inorganic and organic acids; no salts of the disclosed compounds have been prepared or isolated.
  • Etoricoxib and its hydrochloride salt obtained by the processes described in the '419 patent do not have satisfactory purity (Purity by HPLC: less than 90%) for pharmaceutical use.
  • PCT Publication Nos. WO01/992230 and WO 2005/085199 disclose various solid state forms of etoricoxib, processes for their preparation, and characterizes the solid state forms by powder X-ray diffraction (P-XRD) pattern.
  • P-XRD powder X-ray diffraction
  • novel solid state forms of an etoricoxib salt wherein the salt is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • etoricoxib salts in a crystalline form are provided.
  • etoricoxib salts in an amorphous form are provided.
  • the solid state forms of etoricoxib salts exist in an anhydrous and/or solvent-free form or as a hydrate and/or a solvate form.
  • a process for preparing a solid state form of an etoricoxib salt comprising contacting etoricoxib free base with an acid in a solvent under conditions sufficient to produce a reaction mass, and isolating the solid state form of etoricoxib acid addition salt, wherein the acid addition salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the acid addition salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a
  • composition that comprises the solid state form of etoricoxib salt along with pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • composition that comprises one of the solid state forms of etoricoxib salts disclosed herein, and one or more pharmaceutically acceptable excipients.
  • composition that comprises one of the solid state forms of etoricoxib salts made by the process disclosed herein, and one or more pharmaceutically acceptable excipients.
  • a process for preparing a pharmaceutical formulation comprising combining one of the solid state forms of etoricoxib salts disclosed herein with one or more pharmaceutically acceptable excipients.
  • the solid state forms of etoricoxib salts disclosed herein for use in the pharmaceutical compositions have a D90 particle size of less than or equal to about 500 microns, specifically about 1 micron to about 300 microns, and most specifically about 10 microns to about 150 microns.
  • Figure 1 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib oxalate salt.
  • Figure 2 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib oxalate salt.
  • Figure 3 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib succinate salt.
  • Figure 4 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib succinate salt.
  • Figure 5 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib fumarate salt.
  • Figure 6 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib fumarate salt.
  • Figure 7 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib besylate salt.
  • Figure 8 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib besylate salt.
  • Figure 9 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib hydrobromide salt.
  • Figure 10 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib hydrobromide salt.
  • Figure 11 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib glutamate salt.
  • Figure 12 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib glutamate salt.
  • Figure 13 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib sulfamate salt.
  • Figure 14 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib sulfamate salt.
  • Figure 15 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib benzoate salt.
  • Figure 16 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib benzoate salt.
  • Figure 17 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib cinnamate salt.
  • Figure 18 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib cinnamate salt.
  • Figure 19 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib cinnamate salt.
  • Figure 20 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form II of etoricoxib cinnamate salt.
  • Figure 21 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib salicylate salt.
  • Figure 22 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib salicylate salt.
  • Figure 23 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib salicylate salt.
  • Figure 24 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form II of etoricoxib salicylate salt.
  • Figure 25 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form III of etoricoxib salicylate salt.
  • Figure 26 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form III of etoricoxib salicylate salt.
  • Figure 27 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form IV of etoricoxib salicylate salt.
  • Figure 28 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib tosylate salt.
  • Figure 29 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib hydrobromide salt.
  • the solid state forms of etoricoxib salts disclosed herein are useful intermediates in the preparation of etoricoxib free base in high purity.
  • the solid state forms of etoricoxib salts have good flow properties, and are stable at room temperature, enhanced temperature, at relative high humidities, and in aqueous media.
  • the novel solid state forms of etoricoxib salts are suitable for formulating etoricoxib.
  • Chemical stability, solid state stability, and "shelf life" of the active pharmaceutical ingredient are important properties for a pharmaceutically active compound.
  • the active pharmaceutical ingredient, and compositions containing it should be capable of being effectively stored over appreciable periods of time, without exhibiting a significant change in the physico-chemical characteristics of the active pharmaceutical ingredient, e.g., its chemical composition, density, hygroscopicity and solubility.
  • New solid state forms of a pharmaceutical agent can further the development of formulations for the treatment of illnesses.
  • solid forms of a compound are known in the pharmaceutical arts to affect, for example, the solubility, dissolution rate, bioavailability, chemical and physical stability, flowability, fractability, and compressibility of the compound, as well as the safety and efficacy of drug products based on the compound.
  • novel solid state forms of etoricoxib salts wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the solid state forms of etoricoxib salts exist in a crystalline form.
  • the solid state forms of etoricoxib salts exist in an amorphous form.
  • the solid state forms of etoricoxib salts exist in an anhydrous and/or solvent-free form or as a hydrate and/or a solvate form.
  • Such solvated or hydrated forms may be present as hemi-, mono-, sesqui-, di- or tri- solvates or hydrates.
  • Solvates and hydrates may be formed as a result of the solvents used during the formation of the etoricoxib salts becoming embedded in the solid lattice structure. Because formation of the solvates and hydrates occurs during the preparation of etoricoxib salts, formation of a particular solvated or hydrated form depends greatly on the conditions and method used to prepare the salt. Solvents should be pharmaceutically acceptable.
  • the solid state forms of etoricoxib salts have the following characteristics, wherein:
  • the solid state form of etoricoxib oxalate salt is characterized by one or more of the following properties: i) a powder X-ray diffraction pattern substantially in accordance with Figure 1 ;
  • the solid state form of etoricoxib succinate salt is characterized by one or more of the following properties:
  • the solid state form of etoricoxib fumarate salt is characterized by one or more of the following properties:
  • the solid state form of etoricoxib besylate salt is characterized by one or more of the following properties:
  • the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form I, characterized by one or more of the following properties:
  • the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form II, characterized by one or more of the following properties:
  • the solid state form of etoricoxib glutamate salt is characterized by one or more of the following properties:
  • the solid state form of etoricoxib sulfamate salt is characterized by one or more of the following properties:
  • the solid state form of etoricoxib benzoate salt is characterized by one or more of the following properties:
  • etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form I, characterized by one or more of the following properties:
  • etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form II, characterized by one or more of the following properties:
  • etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form I, characterized by one or more of the following properties:
  • the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form II, characterized by one or more of the following properties:
  • the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form III, characterized by one or more of the following properties:
  • etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form IV, characterized by one or more of the following properties:
  • the solid state form of etoricoxib tosylate salt is characterized by one or more of the following properties:
  • the solid state forms of etoricoxib salts are stable, consistently reproducible, and are particularly suitable for bulk preparation and handling. Moreover, the solid state forms of etoricoxib salts are useful intermediates in the preparation of etoricoxib free base or a pharmaceutically acceptable salt thereof in high purity.
  • a process for the preparation of a solid state form of an etoricoxib salt wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt, comprising: a) providing a solution or a suspension of etoricoxib free base in a first solvent, wherein the first solvent is selected from the group consisting of toluene, xylene, ethyl acetate, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, water, n-hexane, methylene chloride, acetonitrile, and mixtures thereof;
  • step-(a) combining the solution or suspension obtained in step-(a) with an acid to produce a first reaction mass containing an etoricoxib acid addition salt, wherein the acid is selected from the group consisting of oxalic acid, succinic acid, fumaric acid, benzenesulfonic acid, hydrobromic acid, glutamic acid, sulfamic acid, benzoic acid, cinnamic acid, salicylic acid, p-toluenesulfonic acid; and c) optionally, adding a second solvent to the first reaction mass obtained in step-(b) to produce a second reaction mass, wherein the second solvent is selected from the group consisting of water, an alcohol, a ketone, and mixtures thereof; or
  • the solid state form of etoricoxib salt obtained by the process disclosed herein is further optionally converted into highly pure etoricoxib free base by treating the solid state form of etoricoxib salt with a base in a suitable solvent as per the process disclosed hereinafter.
  • the process can produce solid state forms of etoricoxib salts in substantially pure form.
  • substantially pure solid state form of etoricoxib salt refers to the solid state form of etoricoxib salt having a purity of greater than about 98 wt%, specifically greater than about 99 wt%, more specifically greater than about 99.5 wt%, and still more specifically greater than about 99.9 wt%.
  • the purity is preferably measured by High
  • the purity of solid state form of etoricoxib salt obtained by the process disclosed herein can be about 98% to about 99.95%, or about 99% to about 99.99%, as measured by HPLC.
  • stable solid state form refers to stability of the solid state form under the standard temperature and humidity conditions of testing of
  • the first solvent used in step-(a) is selected from the group consisting of toluene, ethyl acetate, isopropyl alcohol, acetone, n-hexane, methylene chloride, acetonitrile, and mixtures thereof.
  • Step-(a) of providing a first solution of etoricoxib free base includes dissolving etoricoxib free base in the first solvent, or obtaining an existing solution from a previous processing step.
  • the etoricoxib is dissolved in the solvent at a temperature of above about 20°C, specifically at about 25°C to about 100°C, and more specifically at about 40°C to about 80°C.
  • step-(a) of providing a suspension of etoricoxib free base includes suspending etoricoxib free base in the first solvent while stirring at a temperature of about 0°C to the reflux temperature of the solvent used.
  • the suspension is stirred at a temperature of about 20°C to about 100°C for at least 30 minutes and more specifically at a temperature of about 40°C to about 80°C for about 1 hour to about 10 hours.
  • the solution or suspension in step-(a) is prepared by reacting l-(6-methylpyridin-3-yl)-2-[4-(methylsulfonyl)phenyl]ethanone with 3-amino-2- chloro acrolein in a reaction inert solvent under suitable conditions to produce a reaction mass containing etoricoxib free base, followed by usual work up such as a washing, an extraction, an evaporation, a filtration, a pH adjustment, or a combination thereof.
  • the work-up includes dissolving, suspending or extracting the resulting etoricoxib in the first solvent at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at about 20°C to about 100°C, and more specifically at about 40°C to about 80°C.
  • the solution or suspension obtained in step-(a) is stirred at a temperature of about 25 °C to the reflux temperature of the solvent used for at least 15 minutes, and specifically at a temperature of about 40°C to the reflux temperature of the solvent used for about 20 minutes to about 8 hours.
  • reaction temperature means the temperature at which the solvent or solvent system refluxes or boils at atmospheric pressure.
  • the acid in step-(b) may be used directly or in the form of a solution containing the acid and a solvent.
  • the solvent used for dissolving the acid is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, methylene chloride, ethylene dichloride, chloroform, n-pentane, n-hexane, n-heptane, cyclohexane,
  • the acid used in step-(b) is in a molar ratio of about 1.0 to 2.0 moles, specifically about 1.0 to 1.3 moles, per mole of etoricoxib free base.
  • Combining of the solution or suspension with acid in step-(b) is done in a suitable order, for example, the solution or suspension is added to the acid, or alternatively, the acid is added to the solution or suspension.
  • the addition is, for example, carried out drop wise or in one portion or in more than one portion.
  • the addition is specifically carried out at a temperature of above about 25°C, more specifically at about 40°C to about 80°C, and most specifically at about 50°C to about 70°C under stirring.
  • the resulting mass is stirred at a temperature of about 0°C to the reflux temperature of the solvent used for at least 10 minutes, specifically at about 15°C to about 1 10°C for about 20 minutes to about 10 hours, and more specifically at a temperature of about 20°C to about 30°C for about 30 minutes to about 4 hours to produce the first reaction mass.
  • the first reaction mass obtained in step-(b) is optionally subjected to carbon treatment or silica gel treatment.
  • the carbon treatment or silica gel treatment is carried out by methods known in the art, for example, by stirring the solution with finely powdered carbon or silica gel at a temperature of below about 70°C for at least 15 minutes, specifically at a temperature of about 40°C to about 70°C for at least 30 minutes; and filtering the resulting mixture through hyflo to obtain a filtrate containing etoricoxib acid addition salt by removing charcoal or silica gel.
  • the finely powdered carbon is an active carbon.
  • a specific mesh size of silica gel is 40-500 mesh, and more specifically 60-120 mesh.
  • the second solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n- butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, and mixtures thereof; and more specifically, the second solvent is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetone, and mixtures thereof.
  • the third solvent used in step-(d) is selected from the group consisting of acetonitrile, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, n-pentane, n-hexane, n-heptane, cyclohexane, cycloheptane, and mixtures thereof; and more specifically, the third solvent is a mixture of ethyl acetate and n-hexane.
  • substantially removing the solvent refers to at least 80%, specifically greater than about 85%, more specifically greater than about 90%, still more specifically greater than about 99%, and most specifically essentially complete (100%), removal of the solvent from the reaction mass. [0074] Removal of solvent is accomplished, for example, by substantially complete evaporation of the solvent, concentrating the solution or distillation of solvent, under inert atmosphere.
  • the solvent is removed by evaporation. Evaporation can be achieved at sub-zero temperatures by lyophilisation or freeze-drying techniques.
  • the solution may also be completely evaporated in, for example, a pilot plant Rota vapor, a Vacuum Paddle Dryer or in a conventional reactor under vacuum above about 720 mm Hg by flash evaporation techniques by using an agitated thin film dryer ("ATFD”), or evaporated by spray drying to obtain a dry amorphous powder.
  • ATFD agitated thin film dryer
  • the distillation process can be performed at atmospheric pressure or reduced pressure. Specifically, the solvent is removed at a pressure of about 760 mm Hg or less, more specifically at about 400 mm Hg or less, still more specifically at about 80 mm Hg or less, and most specifically from about 30 to about 80 mm Hg.
  • Solvents can also be removed by spray-drying, in which a solution of etoricoxib salt is sprayed into the spray drier at the flow rate of 10 to 300 ml/hr, specifically 40 to 200ml/hr.
  • the air inlet temperature to the spray drier used is about 30°C to about 150°C, specifically about 65°C to about 110°C and the outlet air temperature used is about 30°C to about 90°C.
  • Another suitable method is vertical agitated thin-film drying (or evaporation).
  • Agitated thin film evaporation technology involves separating the volatile component using indirect heat transfer coupled with mechanical agitation of the flowing film under controlled conditions.
  • vertical agitated thin-film drying (or evaporation) ATFD-V
  • the starting solution is fed from the top into a cylindrical space between a centered rotary agitator and an outside heating jacket.
  • the rotor rotation agitates the downside-flowing solution while the heating jacket heats it.
  • step-(e) The isolation of pure solid state form of etoricoxib salt in step-(e) is carried out by forcible crystallization, spontaneous crystallization, substantial removal of the solvent from the reaction mass, or a combination thereof.
  • Spontaneous crystallization refers to crystallization without the help of an external aid such as seeding, cooling etc.
  • forcible crystallization refers to crystallization with the help of an external aid.
  • Forcible crystallization may be initiated by a method usually known in the art such as cooling, seeding, partial removal of the solvent from the solution, by adding an anti- solvent to the solution, or a combination thereof.
  • anti-solvent refers to a solvent which when added to an existing solution of a substance reduces the solubility of the substance.
  • anti-solvents include, but are not limited to, a hydrocarbon, an ether, and mixtures thereof.
  • the anti-solvent is selected from the group consisting of n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, and mixtures thereof; and most specifically diethyl ether, diisopropyl ether, and mixtures thereof.
  • the crystallization is carried out by cooling the solution while stirring at a temperature of below 30°C for at least 10 minutes, specifically at about 0°C to about 25°C for about 30 minutes to about 20 hours.
  • the recovering in step-(e) is carried out by methods such as filtration, filtration under vacuum, decantation, centrifugation, or a combination thereof.
  • the solid state form of etoricoxib salt is recovered by filtration employing a filtration media of, for example, a silica gel or celite.
  • the substantially pure solid state form of etoricoxib salt obtained by above process may be further dried in, for example, a Vacuum Tray Dryer, a Rotocon Vacuum Dryer, a Vacuum Paddle Dryer or a pilot plant Rota vapor, to further lower residual solvents. Drying can be carried out under reduced pressure until the residual solvent content reduces to the desired amount such as an amount that is within the limits given by the International Conference on Harmonization of Technical Requirements for Registration of
  • the drying is carried out at atmospheric pressure or reduced pressures, such as below about 200 mm Hg, or below about 50 mm Hg, at temperatures such as about 35°C to about 80°C.
  • the drying can be carried out for a desired time period that achieves the desired result, such as about 1 to 20 hours. Drying may also be carried out for shorter or longer periods of time depending on the product specifications. Temperatures and pressures will be chosen based on the volatility of the solvent being used and the foregoing should be considered as only a general guidance. Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, or using a fluidized bed drier, spin flash dryer, flash dryer and the like. Drying equipment selection is well within the ordinary skill in the art.
  • the purity of the solid state form of etoricoxib salt obtained by the process disclosed herein is greater than about 98%, specifically greater than about 99%, more specifically greater than about 99.9%, and most specifically greater than about 99.95% as measured by HPLC.
  • the purity of the solid state form of etoricoxib salt can be about 99% to about 99.95%, or about 99.5% to about 99.99%.
  • Etoricoxib free base can be prepared in high purity by using the substantially pure solid state forms of etoricoxib salts disclosed herein by known methods or by the methods disclosed hereinafter.
  • etoricoxib salt a salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt;
  • step-(b) or (c) isolating and/or recovering the highly pure etoricoxib free base from the reaction mass obtained in step-(b) or (c), and optionally converting the pure etoricoxib free base obtained into a pharmaceutically acceptable salt thereof.
  • the first solvent used in step-(a) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, ethyl acetate, isopropyl acetate, and mixtures thereof.
  • the first solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, ethyl acetate, and mixtures thereof; and a most specific first solvent is water.
  • a preferred solid state form of etoricoxib salt used in step- (a) is etoricoxib salicylate salt.
  • the base used in step-(a) is an organic or inorganic base.
  • Exemplary organic bases include, but are not limited to, triethyl amine, dimethyl amine and tert-butyl amine.
  • the base is an inorganic base.
  • the inorganic base is used in the form of an aqueous solution.
  • Exemplary inorganic bases include, but are not limited to, aqueous ammonia; hydroxides, carbonates and bicarbonates of alkali or alkaline earth metals.
  • Specific inorganic bases are aqueous ammonia, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, sodium bicarbonate, potassium bicarbonate; and more specifically sodium bicarbonate, potassium bicarbonate, sodium carbonate and potassium carbonate.
  • step-(a) The reaction in step-(a) is carried out at a temperature of about -25°C to about 100°C, specifically at a temperature of about 0°C to about 80°C, and more specifically at a temperature of about 25 °C to about 50°C.
  • the second solvent used in step-(b) is selected from the group consisting of methylene chloride, ethylene dichloride, chloroform, carbon
  • the second solvent is selected from the group consisting of ethyl acetate, isopropyl acetate, and mixtures thereof.
  • substantially removing the solvent refers to at least 30%, specifically greater than about 50%, more specifically greater than about 90%, still more specifically greater than about 99%, and most specifically essentially complete (100%), removal of the solvent from the solvent solution.
  • the third solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n- butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, ⁇ , ⁇ -dimethylformamide, N,N- dimethylacetamide, dimethylsulfoxide, and mixtures thereof.
  • the third solvent is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetonitrile, and mixtures thereof; and a more specific third solvent is isopropyl alcohol.
  • the pure etoricoxib free base obtained by the above process is isolated and/or recovered, and optionally further dried by the techniques as described above.
  • the purity of the etoricoxib free base obtained by the process disclosed herein is of greater than about 99%, specifically greater than about 99.5%, more specifically greater than about 99.9%, and most specifically greater than about 99.95% as measured by HPLC.
  • the purity of the etoricoxib free base can be about 99% to about 99.95%, or about 99.5% to about 99.99%.
  • an etoricoxib salt for the manufacture of a pharmaceutical composition together with a pharmaceutically acceptable carrier, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • a specific pharmaceutical composition of the solid state form of etoricoxib salt is selected from a solid dosage form and an oral suspension.
  • the solid state form of etoricoxib salt has a D90 particle size of less than or equal to about 500 microns, specifically about 1 micron to about 300 microns, and most specifically about 10 microns to about 150 microns, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • compositions comprising the solid state form of etoricoxib salt and one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • compositions comprising the solid state form of etoricoxib salt prepared according to process disclosed herein and one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • a process for preparing a pharmaceutical formulation comprising combining the solid state form of etoricoxib salt prepared according to the process disclosed herein with one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • compositions comprise at least a therapeutically effective amount of solid state form of a etoricoxib salt, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • Such pharmaceutical compositions may be administered to a mammalian patient in a dosage form, e.g., solid, liquid, powder, elixir, aerosol, syrups, injectable solution, etc.
  • Dosage forms may be adapted for administration to the patient by oral, buccal, parenteral, ophthalmic, rectal and transdermal routes or any other acceptable route of administration.
  • Oral dosage forms include, but are not limited to, tablets, pills, capsules, syrup, troches, sachets, suspensions, powders, lozenges, elixirs and the like.
  • the solid state form of etoricoxib salt may also be administered as suppositories, ophthalmic ointments and suspensions, and parenteral suspensions, which are administered by other routes, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
  • compositions further contain one or more
  • capsule dosage forms contain crystalline form of etoricoxib salt within a capsule which may be coated with gelatin. Tablets and powders may also be coated with an enteric coating.
  • Suitable enteric coating include phthalic acid cellulose acetate, hydro xypropylmethyl cellulose phthalate, polyvinyl alcohol phthalate, carboxy methyl ethyl cellulose, a copolymer of styrene and maleic acid, a copolymer of methacrylic acid and methyl methacrylate, and like materials, and if desired, the coating agents may be employed with suitable plasticizers and/or extending agents.
  • a coated capsule or tablet may have a coating on the surface thereof or may be a capsule or tablet comprising a powder or granules with an enteric-coating.
  • Tableting compositions may have few or many components depending upon the tableting method used, the release rate desired and other factors.
  • the compositions described herein may contain diluents such as cellulose-derived materials such as powdered cellulose, micro crystalline cellulose, microfine cellulose, methyl cellulose, ethyl cellulose, hydro xyethyl cellulose, hydro xypropyl cellulose, hydroxypropylmethyl cellulose, carboxymethyl cellulose salts and other substituted and unsubstituted celluloses; starch;
  • pregelatinized starch pregelatinized starch; inorganic diluents such calcium carbonate and calcium diphosphate and other diluents known to one of ordinary skill in the art.
  • suitable diluents include waxes, sugars (e.g. lactose) and sugar alcohols such as mannitol and sorbitol, acrylate polymers and copolymers, as well as pectin, dextrin and gelatin.
  • excipients include binders, such as acacia gum, pregelatinized starch, sodium alginate, glucose and other binders used in wet and dry granulation and direct compression tableting processes; disintegrants such as sodium starch glycolate, crospovidone, low-substituted hydro xypropyl cellulose and others; lubricants like magnesium and calcium stearate and sodium stearyl fumarate; flavorings; sweeteners; preservatives; pharmaceutically acceptable dyes and glidants such as silicon dioxide.
  • binders such as acacia gum, pregelatinized starch, sodium alginate, glucose and other binders used in wet and dry granulation and direct compression tableting processes
  • disintegrants such as sodium starch glycolate, crospovidone, low-substituted hydro xypropyl cellulose and others
  • lubricants like magnesium and calcium stearate and sodium stearyl fumarate
  • flavorings sweeteners
  • DSC Differential Scanning Calorimetry
  • DSC Differential Scanning Calorimetry
  • the pH of the reaction mass was adjusted to 7 to 7.5 using sodium bicarbonate solution (25%, 25 ml).
  • the reaction mass was stirred and extracted with ethyl acetate (50 ml), followed by separation of the organic layer.
  • the organic layer was washed with water (50 ml) twice, followed by carbon treatment [Carbon grade-Darco(D-60)].
  • the organic layer was heated at 50°C and filtered over a hyflo bed at 50°C. Ethyl acetate was distilled out under vacuum at 45-50°C to produce 5.5 g of crude etoricoxib as an oily mass (Purity by HPLC : 83.10%).
  • Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of cinnamic acid (0.45 g). The reaction mass was cooled to 20-25°C and maintained for 12 hours. Toluene was distilled out completely from the reaction mass, followed by the addition of n-hexane and ethyl acetate (6 ml). The reaction mass was stirred for 2 hours and then cooled to 0-5°C.
  • Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of salicylic acid (0.5 g). The reaction mass was cooled to 20-25°C and maintained for 2 hours. Toluene was distilled out completely from the reaction mass, followed by the addition of n-hexane (5 ml) and ethyl acetate (6 ml). The reaction mass was stirred for 2 hours and cooled to 0-5°C.
  • Crude etoricoxib salicylate salt (10 g, HPLC purity: 99.15%; content of impurities: ⁇ .45 RRT' impurity: 0.25%, ⁇ .71 R T' impurity: 0.40%) was dissolved in acetonitrile (120 ml) at 70-75°C.
  • the solution was charcolized (Darco G60) at 70-75°C, filtered through a hyflo bed and washed with acetonitrile (20 ml) at 70-75°C.
  • Acetonitrile was distilled off from the resulting filtrate at 50°C under reduced pressure up to 1/3 of its original volume.
  • the reaction mixture was cooled to 0-5°C and stirred for 2 hours.
  • Pure etoricoxib salicylate salt (10 g, HPLC purity: 99.86%>) was suspended in water (20 ml), followed by adjusting the pH to 8.5 to 9.0 with aqueous ammonia (20 ml) and extracting the product with ethyl acetate (3 x 40 ml).
  • the resulting organic layer was charcolized (Darco G60) at 25-35°C, filtered through a hyflo bed and washed with ethyl acetate (20 ml) at 25- 35°C.
  • Crude etoricoxib (3.5 g, the oily mass obtained according to reference example 1) was dissolved in toluene (10ml) at 45-50°C, followed by the addition of salicylic acid (2.6 g) at 45-50°C. The resulting mass was cooled to ambient temperature, the resulting solid was filtered and then washed the solid with toluene (3.5 ml). The resulting solid was dried under vacuum at 50-55°C to give 4 g of etoricoxib salicylate (HPLC Purity: 95.40%).
  • solid state form of etoricoxib salt disclosed herein includes crystalline forms, amorphous form, hydrated, and solvated forms of etoricoxib salt.
  • crystalline form refers to a crystal modification that can be characterized by analytical methods such as X-ray powder diffraction, IR-spectroscopy, differential scanning calorimetry (DSC) or by its melting point.
  • pharmaceutically acceptable means that which is useful in preparing a pharmaceutical composition that is generally non-toxic and is not biologically undesirable, and includes that which is acceptable for veterinary use and/or human pharmaceutical use.
  • composition is intended to encompass a drug product including the active ingredient(s), pharmaceutically acceptable excipients that make up the carrier, as well as any product which results, directly or indirectly, from combination, complexation or aggregation of any two or more of the ingredients. Accordingly, the pharmaceutical compositions encompass any composition made by admixing the active ingredient, active ingredient dispersion or composite, additional active ingredient(s), and pharmaceutically acceptable excipients.
  • terapéuticaally effective amount means the amount of a compound that, when administered to a mammal for treating a state, disorder or condition, is sufficient to effect such treatment.
  • the “therapeutically effective amount” will vary depending on the compound, the disease and its severity and the age, weight, physical condition and responsiveness of the mammal to be treated.
  • delivering means providing a therapeutically effective amount of an active ingredient to a particular location within a host causing a therapeutically effective blood concentration of the active ingredient at the particular location. This can be accomplished, e.g., by topical, local or by systemic administration of the active ingredient to the host.
  • buffering agent as used herein is intended to mean a compound used to resist a change in pH upon dilution or addition of acid of alkali.
  • Such compounds include, by way of example and without limitation, potassium metaphosphate, potassium phosphate, monobasic sodium acetate and sodium citrate anhydrous and dehydrate and other such materials known to those of ordinary skill in the art.
  • sweetening agent as used herein is intended to mean a compound used to impart sweetness to a formulation.
  • Such compounds include, by way of example and without limitation, aspartame, dextrose, glycerin, mannitol, saccharin sodium, sorbitol, sucrose, fructose and other such materials known to those of ordinary skill in the art.
  • binder as used herein is intended to mean substances used to cause adhesion of powder particles in granulations.
  • Such compounds include, by way of example and without limitation, acacia, alginic acid, tragacanth, carboxymethylcellulose sodium, polyvinylpyrrolidone, compressible sugar (e.g., NuTab), ethylcellulose, gelatin, liquid glucose, methylcellulose, pregelatinized starch, starch, polyethylene glycol, guar gum, polysaccharide, bentonites, sugars, invert sugars, poloxamers (PLURONIC(TM) F68,
  • PLURONIC(TM) F127 collagen, albumin, celluloses in non-aqueous solvents, polypropylene glycol, polyoxyethylene-polypropylene copolymer, polyethylene ester, polyethylene sorbitan ester, polyethylene oxide, micro crystalline cellulose, combinations thereof and other material known to those of ordinary skill in the art.
  • filler or “filler” as used herein is intended to mean inert substances used as fillers to create the desired bulk, flow properties, and compression characteristics in the preparation of solid dosage formulations.
  • Such compounds include, by way of example and without limitation, dibasic calcium phosphate, kaolin, sucrose, mannitol, micro crystalline cellulose, powdered cellulose, precipitated calcium carbonate, sorbitol, starch, combinations thereof and other such materials known to those of ordinary skill in the art.
  • glidant as used herein is intended to mean agents used in solid dosage formulations to improve flow-properties during tablet compression and to produce an anti-caking effect.
  • Such compounds include, by way of example and without limitation, colloidal silica, calcium silicate, magnesium silicate, silicon hydrogel, cornstarch, talc, combinations thereof and other such materials known to those of ordinary skill in the art.
  • lubricant as used herein is intended to mean substances used in solid dosage formulations to reduce friction during compression of the solid dosage. Such compounds include, by way of example and without limitation, calcium stearate, magnesium stearate, mineral oil, stearic acid, zinc stearate, combinations thereof and other such materials known to those of ordinary skill in the art.
  • disintegrant as used herein is intended to mean a compound used in solid dosage formulations to promote the disruption of the solid mass into smaller particles which are more readily dispersed or dissolved.
  • exemplary disintegrants include, by way of example and without limitation, starches such as corn starch, potato starch, pregelatinized, sweeteners, clays, such as bentonite, microcrystalline cellulose (e.g., Avicel(TM)), carsium (e.g., Amberlite(TM)), alginates, sodium starch glycolate, gums such as agar, guar, locust bean, karaya, pectin, tragacanth, combinations thereof and other such materials known to those of ordinary skill in the art.
  • starches such as corn starch, potato starch, pregelatinized, sweeteners, clays, such as bentonite, microcrystalline cellulose (e.g., Avicel(TM)), carsium (e.g., Amberlite(TM)), alginates, sodium starch glycolate, gums
  • wetting agent as used herein is intended to mean a compound used to aid in attaining intimate contact between solid particles and liquids.
  • exemplary wetting agents include, by way of example and without limitation, gelatin, casein, lecithin
  • phosphatides phosphatides
  • gum acacia cholesterol, tragacanth, stearic acid, benzalkonium chloride, calcium stearate, glycerol monostearate, cetostearyl alcohol, cetomacrogol emulsifying wax, sorbitan esters, polyoxy ethylene alkyl ethers (e.g., macro go 1 ethers such as cetomacrogol 1000), polyoxyethylene castor oil derivatives, polyoxyethylene sorbitan fatty acid esters, (e.g., TWEEN(TM)s), polyethylene glycols, polyoxyethylene stearates colloidal silicon dioxide, phosphates, sodium dodecylsulfate, carboxymethylcellulose calcium,
  • polyoxy ethylene alkyl ethers e.g., macro go 1 ethers such as cetomacrogol 1000
  • polyoxyethylene castor oil derivatives e.g., polyoxyethylene sorbitan fatty acid esters, (e.g.
  • PVP polyvinylpyrrolidone
  • micronization means a process or method by which the size of a population of particles is reduced.
  • micron or “ ⁇ ” both are equivalent and refer to “micrometer” which is lxlO "6 meter.
  • crystalline particles means any combination of single crystals, aggregates and agglomerates.
  • P.S.D particle Size Distribution
  • the important characteristics of the PSD are the (D90), which is the size, in microns, below which 90% of the particles by volume are found, and the (D 50 ), which is the size, in microns, below which 50%> of the particles by volume are found.
  • a D 90 or d(0.9) of less than 300 microns means that 90 volume -percent of the particles in a composition have a diameter less than 300 microns.

Abstract

Provided herein are novel solid state forms of etoricoxib salts, process for their preparation, pharmaceutical compositions, and method of treating thereof. The etoricoxib salts include an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt, or a tosylate salt. The solid state forms of etoricoxib salts disclosed herein are useful for preparing etoricoxib free base with high purity.

Description

SOLID STATE FORMS OF ETORICOXIB SALTS
CROSS REFERENCE TO RELATED APPLICATION
This application claims the benefit of priority to Indian provisional application No. 1898/CHE/2010, filed on July 5, 2010, which is incorporated herein by reference in its entirety.
FIELD OF THE DISCLOSURE
[0001] The present disclosure relates to novel solid state forms of etoricoxib salts, processes for their preparation, pharmaceutical compositions, and methods of treating thereof. The novel solid state forms of etoricoxib salts are useful for preparing etoricoxib free base with high purity. The present disclosure further relates to an improved process for the preparation of highly pure etoricoxib.
BACKGROUND
[0002] U.S. Patent No. 5,861,419 (herein after referred to as the '419 patent) discloses a variety of substituted pyridines, processes for their preparation, pharmaceutical compositions comprising the compounds, and method of use as selective cyclooxygenase-2 (COX-2) inhibitors. A selective COX-2 inhibitor has anti- inflammatory, antipyretic and analgesic properties similar to a conventional non-steroidal anti-inflammatory drug. Among them, etoricoxib, 5-chloro-6'-methyl-3-[4-(methylsulfonyl)phenyl]-2,3'-bipyridine, is a COX- 2 inhibitor and it is indicated for the symptomatic relief of osteoarthritis (OA), rheumatoid arthritis (RA), ankylosing spondylitis, and the pain and signs of inflammation associated with acute gouty arthritis. Etoricoxib is represented by the following structural formula:
Figure imgf000002_0001
[0003] Etoricoxib is sold by Merck Sharp & Dohme Limited under the brand name ARCOXIA®. Etoricoxib and its hydrochloride salt are described in the '419 patent. While the '419 application mentions that some of the disclosed compounds can form salts with pharmaceutically acceptable non-toxic acids, including inorganic and organic acids; no salts of the disclosed compounds have been prepared or isolated.
[0004] Etoricoxib and its hydrochloride salt obtained by the processes described in the '419 patent do not have satisfactory purity (Purity by HPLC: less than 90%) for pharmaceutical use.
[0005] PCT Publication Nos. WO01/992230 and WO 2005/085199 disclose various solid state forms of etoricoxib, processes for their preparation, and characterizes the solid state forms by powder X-ray diffraction (P-XRD) pattern.
[0006] There remains a need for novel solid state forms of etoricoxib salts and use thereof for preparing highly pure etoricoxib free base.
SUMMARY
[0007] In one aspect, provided herein are novel solid state forms of an etoricoxib salt, wherein the salt is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0008] In another aspect, etoricoxib salts in a crystalline form are provided. In yet another aspect, etoricoxib salts in an amorphous form are provided. In still another aspect, the solid state forms of etoricoxib salts exist in an anhydrous and/or solvent-free form or as a hydrate and/or a solvate form.
[0009] In another aspect, encompassed herein is a process for preparing a solid state form of an etoricoxib salt comprising contacting etoricoxib free base with an acid in a solvent under conditions sufficient to produce a reaction mass, and isolating the solid state form of etoricoxib acid addition salt, wherein the acid addition salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0010] In another aspect, encompassed herein is a process for preparing the highly pure etoricoxib free base or a pharmaceutically acceptable salt thereof by using the solid state forms of etoricoxib salts disclosed herein.
[0011] In another aspect, provided herein is a method for treating a patient suffering from pain, fever and inflammation of a variety of conditions including rheumatic fever, symptoms associated with influenza or other viral infections, common cold, low back and neck pain, dysmenorrhea, headache, toothache, sprains and strains, myositis, neuralgia, synovitis, arthritis, including rheumatoid arthritis, degenerative joint diseases (osteoarthritis), gout and ankylosing spondilitis, bursitis, burns, injuries, following surgical and dental procedures; comprising administering a solid state form of etoricoxib salt, or a
pharmaceutical composition that comprises the solid state form of etoricoxib salt along with pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0012] In another aspect, provided herein is a pharmaceutical composition that comprises one of the solid state forms of etoricoxib salts disclosed herein, and one or more pharmaceutically acceptable excipients.
[0013] In still another aspect, provided herein is a pharmaceutical composition that comprises one of the solid state forms of etoricoxib salts made by the process disclosed herein, and one or more pharmaceutically acceptable excipients.
[0014] In still further aspect, encompassed is a process for preparing a pharmaceutical formulation comprising combining one of the solid state forms of etoricoxib salts disclosed herein with one or more pharmaceutically acceptable excipients.
[0015] In another aspect, the solid state forms of etoricoxib salts disclosed herein for use in the pharmaceutical compositions have a D90 particle size of less than or equal to about 500 microns, specifically about 1 micron to about 300 microns, and most specifically about 10 microns to about 150 microns.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib oxalate salt.
[0017] Figure 2 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib oxalate salt.
[0018] Figure 3 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib succinate salt.
[0019] Figure 4 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib succinate salt.
[0020] Figure 5 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib fumarate salt.
[0021] Figure 6 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib fumarate salt. [0022] Figure 7 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib besylate salt.
[0023] Figure 8 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib besylate salt.
[0024] Figure 9 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib hydrobromide salt.
[0025] Figure 10 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib hydrobromide salt.
[0026] Figure 11 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib glutamate salt.
[0027] Figure 12 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib glutamate salt.
[0028] Figure 13 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib sulfamate salt.
[0029] Figure 14 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib sulfamate salt.
[0030] Figure 15 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib benzoate salt.
[0031] Figure 16 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline etoricoxib benzoate salt.
[0032] Figure 17 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib cinnamate salt.
[0033] Figure 18 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib cinnamate salt.
[0034] Figure 19 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib cinnamate salt.
[0035] Figure 20 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form II of etoricoxib cinnamate salt.
[0036] Figure 21 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form I of etoricoxib salicylate salt.
[0037] Figure 22 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form I of etoricoxib salicylate salt.
[0038] Figure 23 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib salicylate salt. [0039] Figure 24 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form II of etoricoxib salicylate salt.
[0040] Figure 25 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form III of etoricoxib salicylate salt.
[0041] Figure 26 is a characteristic differential scanning calorimetric (DSC) thermogram of crystalline form III of etoricoxib salicylate salt.
[0042] Figure 27 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form IV of etoricoxib salicylate salt.
[0043] Figure 28 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline etoricoxib tosylate salt.
[0044] Figure 29 is a characteristic powder X-ray diffraction (XRD) pattern of crystalline form II of etoricoxib hydrobromide salt.
DETAILED DESCRIPTION
[0045] Solid state forms of etoricoxib acid addition salts, except the hydrochloride salt, have not been reported, isolated, or characterized in the literature. The present inventors have surprisingly and unexpectedly found that some of the acid addition salts of 5-chloro-6'- methyl-3-[4-(methylsulfonyl)phenyl]-2,3'-bipyridine, i.e., etoricoxib salts, specifically, oxalate, succinate, fumarate, besylate, hydrobromide, glutamate, sulfamate, benzoate, cinnamate, salicylate and tosylate salts, can be isolated as solid state forms.
[0046] It has been surprisingly found that the solid state forms of etoricoxib salts disclosed herein, preferably the solid state forms of etoricoxib salicylate salt, are useful intermediates in the preparation of etoricoxib free base in high purity. The solid state forms of etoricoxib salts have good flow properties, and are stable at room temperature, enhanced temperature, at relative high humidities, and in aqueous media. The novel solid state forms of etoricoxib salts are suitable for formulating etoricoxib.
[0047] In the formulation of drug compositions, it is important for the active pharmaceutical ingredient to be in a form in which it can be conveniently handled and processed. Convenient handling is important not only from the perspective of obtaining a commercially viable manufacturing process, but also from the perspective of subsequent manufacture of pharmaceutical formulations (e.g., oral dosage forms such as tablets) comprising the active pharmaceutical ingredient.
[0048] Chemical stability, solid state stability, and "shelf life" of the active pharmaceutical ingredient are important properties for a pharmaceutically active compound. The active pharmaceutical ingredient, and compositions containing it, should be capable of being effectively stored over appreciable periods of time, without exhibiting a significant change in the physico-chemical characteristics of the active pharmaceutical ingredient, e.g., its chemical composition, density, hygroscopicity and solubility. Thus, in the manufacture of commercially viable and pharmaceutically acceptable drug compositions, it is important, wherever possible, to provide the active pharmaceutical ingredient in a stable form.
[0049] New solid state forms of a pharmaceutical agent can further the development of formulations for the treatment of illnesses. For instance, solid forms of a compound are known in the pharmaceutical arts to affect, for example, the solubility, dissolution rate, bioavailability, chemical and physical stability, flowability, fractability, and compressibility of the compound, as well as the safety and efficacy of drug products based on the compound.
[0050] The discovery of novel salts in solid state form of pharmaceutically useful compounds provides a new opportunity to improve the performance characteristics of a pharmaceutical product. It also adds value to the material that a formulation scientist can use the same for designing, for example, a pharmaceutical dosage form of a drug with a targeted release profile or other desired characteristic.
[0051] According to one aspect, provided herein are novel solid state forms of etoricoxib salts, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0052] In one embodiment, the solid state forms of etoricoxib salts exist in a crystalline form. In another embodiment, the solid state forms of etoricoxib salts exist in an amorphous form. In another embodiment, the solid state forms of etoricoxib salts exist in an anhydrous and/or solvent-free form or as a hydrate and/or a solvate form. Such solvated or hydrated forms may be present as hemi-, mono-, sesqui-, di- or tri- solvates or hydrates. Solvates and hydrates may be formed as a result of the solvents used during the formation of the etoricoxib salts becoming embedded in the solid lattice structure. Because formation of the solvates and hydrates occurs during the preparation of etoricoxib salts, formation of a particular solvated or hydrated form depends greatly on the conditions and method used to prepare the salt. Solvents should be pharmaceutically acceptable.
[0053] In one embodiment, the solid state forms of etoricoxib salts have the following characteristics, wherein:
1) the solid state form of etoricoxib oxalate salt is characterized by one or more of the following properties: i) a powder X-ray diffraction pattern substantially in accordance with Figure 1 ;
ii) a powder X-ray diffraction pattern having peaks at about 11.43, 15.44, 16.6, 21.74, 22.56, 23.33, 24.25 and 27.06 ± 0.2 degrees 2-theta; and
iii) a powder X-ray diffraction pattern having additional peaks at about 11.96, 16.92, 17.11, 18.01, 19.09, 19.53, 25.3, 25.45, 26.11, 26.85, 27.94 and 29.29 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 2;
) the solid state form of etoricoxib succinate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 3;
ii) a powder X-ray diffraction pattern having peaks at about 6.28, 16.15, 17.53, 17.75, 19.46, 19.94, 20.49, 20.76, 21.36, 25.52, 26.07 and 31.45 ± 0.2 degrees 2-theta; and iii) a powder X-ray diffraction pattern having additional peaks at about 6.76, 7.67, 12.35, 13.08, 13.60, 18.12, 21.03, 22.19, 23.31, 24.54, 27.38, 28.26, 28.56 and 30.61 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 4;
) the solid state form of etoricoxib fumarate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 5;
ii) a powder X-ray diffraction pattern having peaks at about 17.7, 19.35, 20.32, 20.82, 21.29, 22.73, 25.70, 28.73 and 29.36 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 6.32, 6.69, 7.69, 12.46, 13.04, 13.48, 16.16, 18.29, 22.27, 23.14, 23.41, 24.66, 26.78, 27.07, 27.59, 28.20, 28.42 and 30.92 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 6;
) the solid state form of etoricoxib besylate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 7;
ii) a powder X-ray diffraction pattern having peaks at about 11.19, 16.03, 16.64, 17.25, 17.98, 19.04, 19.39, 19.65, 20.98, 22.27, 24.08, 24.78, 25.16 and 25.32 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 11.0, 13.35, 13.85, 14.33, 15.47, 18.23, 21.38, 21.94, 22.58, 23.44, 25.63, 26.09, 29.33, 29.76, 30.68 and 33.59 ± 0.2 degrees 2-theta; and iv) a DSC thermogram substantially in accordance with Figure 8;
) the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 9;
ii) a powder X-ray diffraction pattern having peaks at about 10.77, 15.45, 16.21, 16.47, 19.19, 20.06, 20.76, 21.65, 21.89, 22.42, 23.33, 23.79, 24.36, 25.02, 25.47, 26.08, 30.21 and 32.11 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 5.34, 11.63, 13.33, 14.84, 16.83, 19.43, 26.34, 27.40, 30.68 and 31.71 ± 0.2 degrees 2-theta; and iv) a DSC thermogram substantially in accordance with Figure 10;
) the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 29; and ii) a powder X-ray diffraction pattern having peaks at about 5.96, 8.81, 12.01, 12.44, 13.01, 14.20, 17.01, 17.39, 17.72, 18.79, 20.39, 21.12, 21.42, 24.67, 24.86 and 25.72 ± 0.2 degrees 2-theta;
) the solid state form of etoricoxib glutamate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 11 ;
ii) a powder X-ray diffraction pattern having peaks at about 9.32, 10.16, 12.86, 16.56, 17.50, 18.42, 20.47, 21.39 and 22.01 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 5.45, 10.65, 16.91, 23.02, 23.62, 24.36, 25.52, 26.29, 29.88, 30.97, 33.63 and 35.58 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 12;
) the solid state form of etoricoxib sulfamate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 13;
ii) a powder X-ray diffraction pattern having peaks at about 9.31, 12.84, 16.53, 18.42, 21.83, 22.05 and 26.30 ± 0.2 degrees 2-theta; iii) a powder X-ray diffraction pattern having additional peaks at about 5.44, 10.65, 16.85, 17.47, 21.47, 22.59, 23.61, 23.95, 24.42, 29.23, 29.87, 32.66 and 32.90 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 14;
) the solid state form of etoricoxib benzoate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 15;
ii) a powder X-ray diffraction pattern having peaks at about 9.35, 15.14, 17.08, 18.70, 18.93, 19.32, 20.39, 21.72, 22.05, 24.77 and 27.64 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 10.09, 16.90, 17.25, 22.36, 22.83, 25.40, 26.12 and 26.61 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 16;
0) the solid state form of etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 17;
ii) a powder X-ray diffraction pattern having peaks at about 11.39, 15.41, 16.01, 16.56, 17.96, 19.03, 19.43, 19.59, 21.70, 22.53, 23.29, 24.10, 25.31 and 27.03 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 11.93, 13.36, 14.28, 14.46, 16.88, 17.09, 17.30, 19.93, 20.96, 22.18, 22.96, 24.84, 26.06, 26.83, 27.89, 29.01, 29.26 and 29.60 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 18;
l) the solid state form of etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 19;
ii) a powder X-ray diffraction pattern having peaks at about 10.89, 12.44, 12.94, 14.70, 16.64, 16.93, 17.17, 17.68, 18.76, 19.18, 20.37, 22.34, 24.70, 24.90, 25.18, 26.09, 27.11 and 28.65 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 8.79, 11.70, 15.24, 15.69, 19.58, 21.3, 21.53, 23.44, 23.80, 24.32, 26.72, 28.02, 30.59, 37.92 and 39.81 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 20; ) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 21 ;
ii) a powder X-ray diffraction pattern having peaks at about 7.05, 8.55, 9.89, 13.20, 14.19, 15.04, 15.66, 18.59, 19.09, 19.48, 19.61, 19.93, 20.33, 21.16, 21.42, 22.50, 22.84, 24.0 and 27.08 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 16.09, 16.23, 20.70, 22.08, 23.21, 23.68, 25.10, 25.49, 25.96, 29.33, 29.78, 30.13, 30.7, 31.47 and 31.87 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 22;
) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 23;
ii) a powder X-ray diffraction pattern having peaks at about 8.82, 9.16, 11.72, 12.45, 12.97, 14.73, 16.66, 17.01, 17.72, 18.79, 19.19, 20.40, 22.38, 23.48, 24.72, 24.89, 26.11, 26.78 and 27.12 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 12.13, 20.69, 21.35, 21.57, 23.85, 24.36, 26.62, 28.79, 29.42, 30.75, 33.11, 34.27 and 34.72 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 24;
) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form III, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 25;
ii) a powder X-ray diffraction pattern having peaks at about 6.98, 8.83, 11.72, 12.12, 12.45, 12.97, 13.44, 14.74, 16.52, 16.71, 17.01, 17.75, 18.80, 19.21, 20.41, 22.39, 23.49, 24.72, 24.90, 26.11, 26.80 and 27.14 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 9.16, 9.65, 15.44, 18.06, 20.02, 20.67, 21.36, 21.56, 22.71, 23.87, 24.10, 24.37, 26.59, 28.30, 28.81, 29.26, 29.41 and 30.76 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 26; and 15) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form IV, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 27;
ii) a powder X-ray diffraction pattern having peaks at about 10.90, 14.24, 16.25 and 25.21 ± 0.2 degrees 2-theta;
16) the solid state form of etoricoxib tosylate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 28;
ii) a powder X-ray diffraction pattern having peaks at about 11.83, 12.81, 14.93, 15.10, 15.52, 16.61, 16.86, 17.78, 18.53, 18.70, 18.93, 19.30, 20.65, 23.71 and 25.65 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 9.18, 10.61, 13.04, 15.90, 19.52, 19.77, 20.14, 20.38, 22.34, 23.22, 23,46, 23.97, 25.88, 26.40, 26.58, 26.96, 29.83, 29.98, 31.66, 34.67, 37.52, 38.15 and 38.39 ± 0.2 degrees 2-theta.
[0054] The solid state forms of etoricoxib salts are stable, consistently reproducible, and are particularly suitable for bulk preparation and handling. Moreover, the solid state forms of etoricoxib salts are useful intermediates in the preparation of etoricoxib free base or a pharmaceutically acceptable salt thereof in high purity.
[0055] According to another aspect, there is provided a process for the preparation of a solid state form of an etoricoxib salt, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt, comprising: a) providing a solution or a suspension of etoricoxib free base in a first solvent, wherein the first solvent is selected from the group consisting of toluene, xylene, ethyl acetate, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, water, n-hexane, methylene chloride, acetonitrile, and mixtures thereof;
b) combining the solution or suspension obtained in step-(a) with an acid to produce a first reaction mass containing an etoricoxib acid addition salt, wherein the acid is selected from the group consisting of oxalic acid, succinic acid, fumaric acid, benzenesulfonic acid, hydrobromic acid, glutamic acid, sulfamic acid, benzoic acid, cinnamic acid, salicylic acid, p-toluenesulfonic acid; and c) optionally, adding a second solvent to the first reaction mass obtained in step-(b) to produce a second reaction mass, wherein the second solvent is selected from the group consisting of water, an alcohol, a ketone, and mixtures thereof; or
d) optionally, substantially removing the first solvent from the first reaction mass to produce a solid or a residue and followed by combining with a third solvent to produce a third reaction mass, wherein the third solvent is selected from the group consisting of an aliphatic hydrocarbon, an ester, a nitrile, and mixtures thereof;
e) isolating and/or recovering the solid state form of etoricoxib salt from the reaction mass obtained in step-(b), (c) or (d).
[0056] The solid state form of etoricoxib salt obtained by the process disclosed herein is further optionally converted into highly pure etoricoxib free base by treating the solid state form of etoricoxib salt with a base in a suitable solvent as per the process disclosed hereinafter.
[0057] The process can produce solid state forms of etoricoxib salts in substantially pure form.
[0058] The term "substantially pure solid state form of etoricoxib salt" refers to the solid state form of etoricoxib salt having a purity of greater than about 98 wt%, specifically greater than about 99 wt%, more specifically greater than about 99.5 wt%, and still more specifically greater than about 99.9 wt%. The purity is preferably measured by High
Performance Liquid Chromatography (HPLC). For example, the purity of solid state form of etoricoxib salt obtained by the process disclosed herein can be about 98% to about 99.95%, or about 99% to about 99.99%, as measured by HPLC.
[0059] In one embodiment, the process disclosed herein provides stable solid state forms of etoricoxib salts. The term "stable solid state form" refers to stability of the solid state form under the standard temperature and humidity conditions of testing of
pharmaceutical products, wherein the stability is indicated by preservation of the original solid state form form.
[0060] In one embodiment, the first solvent used in step-(a) is selected from the group consisting of toluene, ethyl acetate, isopropyl alcohol, acetone, n-hexane, methylene chloride, acetonitrile, and mixtures thereof.
[0061] Step-(a) of providing a first solution of etoricoxib free base includes dissolving etoricoxib free base in the first solvent, or obtaining an existing solution from a previous processing step. [0062] In one embodiment, the etoricoxib is dissolved in the solvent at a temperature of above about 20°C, specifically at about 25°C to about 100°C, and more specifically at about 40°C to about 80°C.
[0063] In another embodiment, step-(a) of providing a suspension of etoricoxib free base includes suspending etoricoxib free base in the first solvent while stirring at a temperature of about 0°C to the reflux temperature of the solvent used. In one embodiment, the suspension is stirred at a temperature of about 20°C to about 100°C for at least 30 minutes and more specifically at a temperature of about 40°C to about 80°C for about 1 hour to about 10 hours.
[0064] In another embodiment, the solution or suspension in step-(a) is prepared by reacting l-(6-methylpyridin-3-yl)-2-[4-(methylsulfonyl)phenyl]ethanone with 3-amino-2- chloro acrolein in a reaction inert solvent under suitable conditions to produce a reaction mass containing etoricoxib free base, followed by usual work up such as a washing, an extraction, an evaporation, a filtration, a pH adjustment, or a combination thereof. In one embodiment, the work-up includes dissolving, suspending or extracting the resulting etoricoxib in the first solvent at a temperature of about 0°C to the reflux temperature of the solvent used, specifically at about 20°C to about 100°C, and more specifically at about 40°C to about 80°C.
[0065] In one embodiment, the solution or suspension obtained in step-(a) is stirred at a temperature of about 25 °C to the reflux temperature of the solvent used for at least 15 minutes, and specifically at a temperature of about 40°C to the reflux temperature of the solvent used for about 20 minutes to about 8 hours.
[0066] As used herein, "reflux temperature" means the temperature at which the solvent or solvent system refluxes or boils at atmospheric pressure.
[0067] The acid in step-(b) may be used directly or in the form of a solution containing the acid and a solvent. The solvent used for dissolving the acid is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, methylene chloride, ethylene dichloride, chloroform, n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, N,N- dimethylformamide, Ν,Ν-dimethylacetamide, dimethylsulfoxide, and mixtures thereof.
[0068] In one embodiment, the acid used in step-(b) is in a molar ratio of about 1.0 to 2.0 moles, specifically about 1.0 to 1.3 moles, per mole of etoricoxib free base. [0069] Combining of the solution or suspension with acid in step-(b) is done in a suitable order, for example, the solution or suspension is added to the acid, or alternatively, the acid is added to the solution or suspension. The addition is, for example, carried out drop wise or in one portion or in more than one portion. The addition is specifically carried out at a temperature of above about 25°C, more specifically at about 40°C to about 80°C, and most specifically at about 50°C to about 70°C under stirring. After completion of the addition process, the resulting mass is stirred at a temperature of about 0°C to the reflux temperature of the solvent used for at least 10 minutes, specifically at about 15°C to about 1 10°C for about 20 minutes to about 10 hours, and more specifically at a temperature of about 20°C to about 30°C for about 30 minutes to about 4 hours to produce the first reaction mass.
[0070] The first reaction mass obtained in step-(b) is optionally subjected to carbon treatment or silica gel treatment. The carbon treatment or silica gel treatment is carried out by methods known in the art, for example, by stirring the solution with finely powdered carbon or silica gel at a temperature of below about 70°C for at least 15 minutes, specifically at a temperature of about 40°C to about 70°C for at least 30 minutes; and filtering the resulting mixture through hyflo to obtain a filtrate containing etoricoxib acid addition salt by removing charcoal or silica gel. Specifically, the finely powdered carbon is an active carbon. A specific mesh size of silica gel is 40-500 mesh, and more specifically 60-120 mesh.
[0071] In one embodiment, the second solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n- butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, and mixtures thereof; and more specifically, the second solvent is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetone, and mixtures thereof.
[0072] In one embodiment, the third solvent used in step-(d) is selected from the group consisting of acetonitrile, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, n-pentane, n-hexane, n-heptane, cyclohexane, cycloheptane, and mixtures thereof; and more specifically, the third solvent is a mixture of ethyl acetate and n-hexane.
[0073] The term "substantially removing" the solvent refers to at least 80%, specifically greater than about 85%, more specifically greater than about 90%, still more specifically greater than about 99%, and most specifically essentially complete (100%), removal of the solvent from the reaction mass. [0074] Removal of solvent is accomplished, for example, by substantially complete evaporation of the solvent, concentrating the solution or distillation of solvent, under inert atmosphere.
[0075] In one embodiment, the solvent is removed by evaporation. Evaporation can be achieved at sub-zero temperatures by lyophilisation or freeze-drying techniques. The solution may also be completely evaporated in, for example, a pilot plant Rota vapor, a Vacuum Paddle Dryer or in a conventional reactor under vacuum above about 720 mm Hg by flash evaporation techniques by using an agitated thin film dryer ("ATFD"), or evaporated by spray drying to obtain a dry amorphous powder.
[0076] The distillation process can be performed at atmospheric pressure or reduced pressure. Specifically, the solvent is removed at a pressure of about 760 mm Hg or less, more specifically at about 400 mm Hg or less, still more specifically at about 80 mm Hg or less, and most specifically from about 30 to about 80 mm Hg.
[0077] Solvents can also be removed by spray-drying, in which a solution of etoricoxib salt is sprayed into the spray drier at the flow rate of 10 to 300 ml/hr, specifically 40 to 200ml/hr. The air inlet temperature to the spray drier used is about 30°C to about 150°C, specifically about 65°C to about 110°C and the outlet air temperature used is about 30°C to about 90°C.
[0078] Another suitable method is vertical agitated thin-film drying (or evaporation). Agitated thin film evaporation technology involves separating the volatile component using indirect heat transfer coupled with mechanical agitation of the flowing film under controlled conditions. In vertical agitated thin- film drying (or evaporation) (ATFD-V), the starting solution is fed from the top into a cylindrical space between a centered rotary agitator and an outside heating jacket. The rotor rotation agitates the downside-flowing solution while the heating jacket heats it.
[0079] The isolation of pure solid state form of etoricoxib salt in step-(e) is carried out by forcible crystallization, spontaneous crystallization, substantial removal of the solvent from the reaction mass, or a combination thereof.
[0080] Spontaneous crystallization refers to crystallization without the help of an external aid such as seeding, cooling etc., and forcible crystallization refers to crystallization with the help of an external aid.
[0081] Forcible crystallization may be initiated by a method usually known in the art such as cooling, seeding, partial removal of the solvent from the solution, by adding an anti- solvent to the solution, or a combination thereof. [0082] The term "anti-solvent" refers to a solvent which when added to an existing solution of a substance reduces the solubility of the substance.
[0083] Exemplary anti-solvents include, but are not limited to, a hydrocarbon, an ether, and mixtures thereof. Specifically, the anti-solvent is selected from the group consisting of n-pentane, n-hexane, n-heptane, cyclohexane, toluene, xylene, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, and mixtures thereof; and most specifically diethyl ether, diisopropyl ether, and mixtures thereof.
[0084] In one embodiment, the crystallization is carried out by cooling the solution while stirring at a temperature of below 30°C for at least 10 minutes, specifically at about 0°C to about 25°C for about 30 minutes to about 20 hours.
[0085] The recovering in step-(e) is carried out by methods such as filtration, filtration under vacuum, decantation, centrifugation, or a combination thereof. In one embodiment, the solid state form of etoricoxib salt is recovered by filtration employing a filtration media of, for example, a silica gel or celite.
[0086] The substantially pure solid state form of etoricoxib salt obtained by above process may be further dried in, for example, a Vacuum Tray Dryer, a Rotocon Vacuum Dryer, a Vacuum Paddle Dryer or a pilot plant Rota vapor, to further lower residual solvents. Drying can be carried out under reduced pressure until the residual solvent content reduces to the desired amount such as an amount that is within the limits given by the International Conference on Harmonization of Technical Requirements for Registration of
Pharmaceuticals for Human Use ("ICH") guidelines.
[0087] In one embodiment, the drying is carried out at atmospheric pressure or reduced pressures, such as below about 200 mm Hg, or below about 50 mm Hg, at temperatures such as about 35°C to about 80°C. The drying can be carried out for a desired time period that achieves the desired result, such as about 1 to 20 hours. Drying may also be carried out for shorter or longer periods of time depending on the product specifications. Temperatures and pressures will be chosen based on the volatility of the solvent being used and the foregoing should be considered as only a general guidance. Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, or using a fluidized bed drier, spin flash dryer, flash dryer and the like. Drying equipment selection is well within the ordinary skill in the art.
[0088] The purity of the solid state form of etoricoxib salt obtained by the process disclosed herein is greater than about 98%, specifically greater than about 99%, more specifically greater than about 99.9%, and most specifically greater than about 99.95% as measured by HPLC. For example, the purity of the solid state form of etoricoxib salt can be about 99% to about 99.95%, or about 99.5% to about 99.99%.
[0089] Etoricoxib free base can be prepared in high purity by using the substantially pure solid state forms of etoricoxib salts disclosed herein by known methods or by the methods disclosed hereinafter.
[0090] According to another aspect, there is provided a process for preparing highly pure etoricoxib free base, comprising:
a) contacting solid state form of an etoricoxib salt with a base in a first solvent to provide a first reaction mass containing etoricoxib free base, wherein the first solvent is selected from the group consisting of water, an alcohol, a ketone, a nitrile, an ester, and mixtures thereof; and wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt;
b) extracting the etoricoxib free base with a second solvent to produce a second reaction mass, wherein the second solvent is selected from the group consisting of a chlorinated hydrocarbon, an ester, and mixtures thereof;
c) optionally, substantially removing the second solvent from the second reaction mass to produce a solid or a residue, followed by combining with a third solvent to produce a third reaction mass, wherein the third solvent is an alcohol, a ketone, a nitrile, an ether, a polar aprotic solvent, and mixtures thereof;
d) isolating and/or recovering the highly pure etoricoxib free base from the reaction mass obtained in step-(b) or (c), and optionally converting the pure etoricoxib free base obtained into a pharmaceutically acceptable salt thereof.
[0091] In one embodiment, the first solvent used in step-(a) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, ethyl acetate, isopropyl acetate, and mixtures thereof. Specifically, the first solvent is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, ethyl acetate, and mixtures thereof; and a most specific first solvent is water.
[0092] In one embodiment, a preferred solid state form of etoricoxib salt used in step- (a) is etoricoxib salicylate salt. [0093] In another embodiment, the base used in step-(a) is an organic or inorganic base. Exemplary organic bases include, but are not limited to, triethyl amine, dimethyl amine and tert-butyl amine.
[0094] In another embodiment, the base is an inorganic base. In yet another embodiment, the inorganic base is used in the form of an aqueous solution. Exemplary inorganic bases include, but are not limited to, aqueous ammonia; hydroxides, carbonates and bicarbonates of alkali or alkaline earth metals. Specific inorganic bases are aqueous ammonia, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, sodium bicarbonate, potassium bicarbonate; and more specifically sodium bicarbonate, potassium bicarbonate, sodium carbonate and potassium carbonate.
[0095] The reaction in step-(a) is carried out at a temperature of about -25°C to about 100°C, specifically at a temperature of about 0°C to about 80°C, and more specifically at a temperature of about 25 °C to about 50°C.
[0096] In one embodiment, the second solvent used in step-(b) is selected from the group consisting of methylene chloride, ethylene dichloride, chloroform, carbon
tetrachloride, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, and mixtures thereof; and more specifically the second solvent is selected from the group consisting of ethyl acetate, isopropyl acetate, and mixtures thereof.
[0097] The term "substantially removing" the solvent refers to at least 30%, specifically greater than about 50%, more specifically greater than about 90%, still more specifically greater than about 99%, and most specifically essentially complete (100%), removal of the solvent from the solvent solution.
[0098] Removal of solvent in step-(c) is accomplished by the methods as described herein above.
[0099] In one embodiment, the third solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n- butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, Ν,Ν-dimethylformamide, N,N- dimethylacetamide, dimethylsulfoxide, and mixtures thereof.
[0100] Specifically, the third solvent is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetonitrile, and mixtures thereof; and a more specific third solvent is isopropyl alcohol. [0101] The pure etoricoxib free base obtained by the above process is isolated and/or recovered, and optionally further dried by the techniques as described above.
[0102] The purity of the etoricoxib free base obtained by the process disclosed herein is of greater than about 99%, specifically greater than about 99.5%, more specifically greater than about 99.9%, and most specifically greater than about 99.95% as measured by HPLC. For example, the purity of the etoricoxib free base can be about 99% to about 99.95%, or about 99.5% to about 99.99%.
[0103] Further encompassed herein is the use of the solid state form of an etoricoxib salt for the manufacture of a pharmaceutical composition together with a pharmaceutically acceptable carrier, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0104] A specific pharmaceutical composition of the solid state form of etoricoxib salt is selected from a solid dosage form and an oral suspension.
[0105] In one embodiment, the solid state form of etoricoxib salt has a D90 particle size of less than or equal to about 500 microns, specifically about 1 micron to about 300 microns, and most specifically about 10 microns to about 150 microns, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0106] According to another aspect, there is provided pharmaceutical compositions comprising the solid state form of etoricoxib salt and one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0107] According to another aspect, there is provided pharmaceutical compositions comprising the solid state form of etoricoxib salt prepared according to process disclosed herein and one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0108] According to another aspect, there is provided a process for preparing a pharmaceutical formulation comprising combining the solid state form of etoricoxib salt prepared according to the process disclosed herein with one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0109] According to another aspect, there is provided a method for treating a patient suffering from pain, fever and inflammation of a variety of conditions including rheumatic fever, symptoms associated with influenza or other viral infections, common cold, low back and neck pain, dysmenorrhea, headache, toothache, sprains and strains, myositis, neuralgia, synovitis, arthritis, including rheumatoid arthritis, degenerative joint diseases (osteoarthritis), gout and ankylosing spondilitis, bursitis, burns, injuries, following surgical and dental procedures; comprising administering a pharmaceutical composition comprising the solid state form of etoricoxib salt along with pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0110] Yet in another embodiment, pharmaceutical compositions comprise at least a therapeutically effective amount of solid state form of a etoricoxib salt, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt. Such pharmaceutical compositions may be administered to a mammalian patient in a dosage form, e.g., solid, liquid, powder, elixir, aerosol, syrups, injectable solution, etc. Dosage forms may be adapted for administration to the patient by oral, buccal, parenteral, ophthalmic, rectal and transdermal routes or any other acceptable route of administration. Oral dosage forms include, but are not limited to, tablets, pills, capsules, syrup, troches, sachets, suspensions, powders, lozenges, elixirs and the like. The solid state form of etoricoxib salt may also be administered as suppositories, ophthalmic ointments and suspensions, and parenteral suspensions, which are administered by other routes, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
[0111] The pharmaceutical compositions further contain one or more
pharmaceutically acceptable excipients. Suitable excipients and the amounts to use may be readily determined by the formulation scientist based upon experience and consideration of standard procedures and reference works in the field, e.g., the buffering agents, sweetening agents, binders, diluents, fillers, lubricants, wetting agents and disintegrants described herein. [0112] In one embodiment, capsule dosage forms contain crystalline form of etoricoxib salt within a capsule which may be coated with gelatin. Tablets and powders may also be coated with an enteric coating. Suitable enteric coating include phthalic acid cellulose acetate, hydro xypropylmethyl cellulose phthalate, polyvinyl alcohol phthalate, carboxy methyl ethyl cellulose, a copolymer of styrene and maleic acid, a copolymer of methacrylic acid and methyl methacrylate, and like materials, and if desired, the coating agents may be employed with suitable plasticizers and/or extending agents. A coated capsule or tablet may have a coating on the surface thereof or may be a capsule or tablet comprising a powder or granules with an enteric-coating.
[0113] Tableting compositions may have few or many components depending upon the tableting method used, the release rate desired and other factors. For example, the compositions described herein may contain diluents such as cellulose-derived materials such as powdered cellulose, micro crystalline cellulose, microfine cellulose, methyl cellulose, ethyl cellulose, hydro xyethyl cellulose, hydro xypropyl cellulose, hydroxypropylmethyl cellulose, carboxymethyl cellulose salts and other substituted and unsubstituted celluloses; starch;
pregelatinized starch; inorganic diluents such calcium carbonate and calcium diphosphate and other diluents known to one of ordinary skill in the art. Yet other suitable diluents include waxes, sugars (e.g. lactose) and sugar alcohols such as mannitol and sorbitol, acrylate polymers and copolymers, as well as pectin, dextrin and gelatin.
[0114] Other excipients include binders, such as acacia gum, pregelatinized starch, sodium alginate, glucose and other binders used in wet and dry granulation and direct compression tableting processes; disintegrants such as sodium starch glycolate, crospovidone, low-substituted hydro xypropyl cellulose and others; lubricants like magnesium and calcium stearate and sodium stearyl fumarate; flavorings; sweeteners; preservatives; pharmaceutically acceptable dyes and glidants such as silicon dioxide.
INSTRUMENTAL DETAILS:
X-Ray Powder Diffraction (P-XRD):
[0115] The X-Ray powder diffraction was measured by an X-ray powder
Diffractometer equipped with CuKa-radiations (40kV, 40 mA) in wide-angle X-ray
Diffractometer of BRUKER axs, D8 ADVANCE. The sample was analyzed using the following instrument parameters: measuring range= 3-45° 2-theta; step width=0.01579°; and measuring time per step=0.11 sec. Differential Scanning Calorimetry (DSC):
[0116] DSC (Differential Scanning Calorimetry) measurements were performed with a Differential Scanning Calorimeter (Diamond DSC, Perkin-Elmer) at a scan rate of 5°C per minute. The nitrogen gas purge was at 40 ml/min. The instrument was calibrated for temperature and heat flow using indium as standards. The samples were encapsulated in to closed aluminium pans without hole subsequently crimped to ensure a tight seal. Data acquisition and analysis were performed using pyris software.
[0117] The following examples are given for the purpose of illustrating the present disclosure and should not be considered as limitation on the scope or spirit of the disclosure.
REFERENCE EXAMPLES
Reference Example 1
Preparation of crude Etoricoxib
Toluene (40 ml), propionic acid (25 ml), l-(6-methylpyridin-3-yl)-2-[4- (methylsulfonyl)phenyl]ethanone (5 g), 3-amino-2-chloroacrolein (5.4 g) and methanesulfonic acid (2.5 ml) were taken into a reaction flask, and the resulting mixture was heated at 100-110°C, followed by maintaining for 15 hours. Upon completion of the reaction, the reaction mass was cooled to 20-25°C, followed by the addition of water (25 ml) and ethyl acetate (50 ml). The pH of the reaction mass was adjusted to 7 to 7.5 using sodium bicarbonate solution (25%, 25 ml). The reaction mass was stirred and extracted with ethyl acetate (50 ml), followed by separation of the organic layer. The organic layer was washed with water (50 ml) twice, followed by carbon treatment [Carbon grade-Darco(D-60)]. The organic layer was heated at 50°C and filtered over a hyflo bed at 50°C. Ethyl acetate was distilled out under vacuum at 45-50°C to produce 5.5 g of crude etoricoxib as an oily mass (Purity by HPLC : 83.10%).
Reference Example 2
Preparation of Etoricoxib hydrochloride salt
Crude etoricoxib (10 g) was dissolved in ethyl acetate (40 ml) at 25-30°C, followed by adjusting the pH to 1.0 with 18% isopropanolic HC1 (5 ml). The resulting mass was stirred for 1-2 hours and the resulting mass was filtered, washed with ethyl acetate (10 ml) and then dried at 50-55°C for 1 hour to yield 10 g of etoricoxib hydrochloride salt (Purity by HPLC: 88.58%). EXAMPLES
Example 1
Preparation of Crystalline form of Etoricoxib oxalate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C. Oxalic acid (0.45 g) was added to the resulting mass, followed by the addition of acetone (3 ml). The reaction mass was cooled to 20-25°C and maintained for 12 hours. The solid obtained was filtered, washed with toluene (2 ml) and then dried at 50-55°C for 1 hour to produce 1.15 g of crystalline etoricoxib oxalate salt (Purity by HPLC: 99.52%).
Example 2
Preparation of Crystalline form of Etoricoxib succinate
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of succinic acid (0.45 g). The reaction mass was cooled to 20-25°C and maintained for 2 hours. The solid obtained was filtered, washed with toluene (3 ml) and then dried at 50-55°C for 1 hour to yield 1.2 g of crystalline etoricoxib succinate (Purity by HPLC: 99.27%).
Example 3
Preparation of Crystalline form of Etoricoxib fumarate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of fumaric acid (0.40 g). The reaction mass was cooled to 20-25°C and maintained for 2 hours. The solid obtained was filtered, washed with toluene (3 ml) and then dried at 50-55°C for 1 hour to yield 1 g of crystalline etoricoxib fumarate salt (Purity by HPLC: 99.79%).
Example 4
Preparation of Crystalline form of Etoricoxib benzenesulfonate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of benzenesulfonic acid (0.50 g). Acetone (2ml) was added to the resulting mass, the reaction mass was cooled to 20-25°C and maintained for 2 hours. The solid obtained was filtered, washed with toluene (3 ml) and then dried at 50-55°C for 1 hour to yield 1.08 g of crystalline etoricoxib benzenesulfonate salt (Purity by HPLC: 99.64%). Example 5
Preparation of Crystalline form of Etoricoxib hydrobromide salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of hydrobromic acid (49%, 1 ml). The reaction mass was cooled to 20-25°C and maintained for 2 hours. The solid obtained was filtered, washed with toluene (3 ml) and then dried at 50-55°C for 1 hour to yield 1.2 g of crystalline etoricoxib hydrobromide (Purity by HPLC: 95.93%).
Example 6
Preparation of crystalline form of Etoricoxib glutamate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of glutamic acid (0.5 g). The reaction mass was cooled to 20-25°C and maintained for 12 hours. The solid obtained was filtered, washed with toluene (5ml) and then dried at 50-55°C for 1 hour to yield 1.1 g of crystalline etoricoxib glutamate (Purity by HPLC: 95.24%).
Example 7
Preparation of Crystalline form of Etoricoxib sulfamate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of sulfamic acid (0.3 g). The reaction mass was cooled to 20-25°C and maintained for 12 hours. The solid obtained was filtered, washed with toluene (4 ml) and then dried at 50-55°C for 1 hour to yield 0.9 g of crystalline etoricoxib sulfamate (Purity by HPLC: 99.69%).
Example 8
Preparation of Crystalline form of Etoricoxib benzoate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of benzoic acid (0.45 g). The reaction mass was cooled to 20-25°C and maintained for 12 hours. Toluene was distilled out completely from the reaction mass, followed by the addition of n-hexane and ethyl acetate (6 ml). The resulting mixture was stirred for 2 hours, followed by cooling to 0-5°C. The solid obtained was filtered, washed with ethyl acetate (3 ml) and then dried at 50-55°C for 1 hour to yield 1.15 g of crystalline etoricoxib benzoate (Purity by HPLC: 99.69%). Example 9
Preparation of Crystalline Form I of Etoricoxib cinnamate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of cinnamic acid (0.45 g). The reaction mass was cooled to 20-25°C and maintained for 12 hours. Toluene was distilled out completely from the reaction mass, followed by the addition of n-hexane and ethyl acetate (6 ml). The reaction mass was stirred for 2 hours and then cooled to 0-5°C. The solid obtained was filtered, washed with ethyl acetate (3 ml) and then dried at 50-55°C for 1 hour to yield 1.02 g of etoricoxib cinnamate crystalline form I (Purity by HPLC: 99.56%).
Example 10
Preparation of Crystalline Form I of Etoricoxib salicylate salt
Toluene (5 ml) and etoricoxib (1 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of salicylic acid (0.5 g). The reaction mass was cooled to 20-25°C and maintained for 2 hours. Toluene was distilled out completely from the reaction mass, followed by the addition of n-hexane (5 ml) and ethyl acetate (6 ml). The reaction mass was stirred for 2 hours and cooled to 0-5°C. The solid obtained was filtered, washed with ethyl acetate (3 ml) and then dried at 50-55°C for 1 hour to yield 1.13 g of etoricoxib salicylate crystalline form I (Purity by HPLC: 99.85%).
Example 1 1
Preparation of Crystalline Form II of Etoricoxib salicylate salt
Ethyl acetate (5 ml) and etoricoxib (1 g) were taken into a reaction flask at 20-25°C, followed by the addition of salicylic acid (0.5 g) and maintaining for 2 hours. The solid obtained was filtered, washed with ethyl acetate (2 ml) and then dried at 50-55°C for 1 hour to yield 1.08 g of etoricoxib salicylate crystalline form II (Purity by HPLC: 99.75%).
Example 12
Preparation of Crystalline Form III of Etoricoxib salicylate salt
Isopropyl alcohol (5 ml) and etoricoxib (1 g) were taken into a reaction flask at 20-25°C, followed by the addition of salicylic acid (0.5 g) and maintaining for 2 hours. The solid obtained was filtered, washed with isopropyl alcohol (2 ml) and then dried at 50-55°C for 1 hour to yield 1.1 g of etoricoxib salicylate crystalline form III (Purity by HPLC: 99.65%). Example 13
Preparation of Crystalline form of Etoricoxib Tosylate
Toluene (3.6 ml), acetone (1.4 ml) and etoricoxib (0.5 g) were taken into a reaction flask, the mixture was heated at 50-55°C, followed by the addition of p-toluenesulfonic acid (0.5 g). The reaction mass was cooled to 20-25°C, maintained for 24 hours and further cooled to 0- 5°C for 3 hours. The solid obtained was filtered, washed with toluene (2 ml) and then dried at 50-55°C for 1 hour to yield 0.35 g of crystalline etoricoxib tosylate (Purity by HPLC: 99.54%).
Example 14
Preparation of Crystalline Form I of Etoricoxib Salicylate salt
Crude etoricoxib (1 g, the oil obtained in reference example 1), toluene (5 ml) and salicylic acid (0.48 g) were taken into a reaction flask and the mixture was heated at 50-55°C. The resulting mass was cooled to 20-25°C and maintained for 12 hours. Toluene was distilled out completely from the resulting mass, followed by the addition of n-hexane (5 ml) and ethyl acetate (5 ml). The reaction mass was cooled to 0-5°C and maintained for 2 hours. The reaction mass was filtered, washed with ethyl acetate and then dried at 50-55°C for 1 hour to yield 0.90 g of etoricoxib salicylate crystalline form I (Purity by HPLC: 98.50%).
Example 15
Preparation of Crystalline Form II of Etoricoxib Salicylate salt
Crude etoricoxib (1 g, the oil obtained in reference example 1), acetone (5 ml) and salicylic acid (0.48 g) were taken into a reaction flask and the mixture was heated at 45-50°C. The resulting mass was cooled to 20-25°C and maintained for 12 hours. The reaction mass was cooled to 0-5°C and maintained for 2 hours. The reaction mass was filtered, washed with acetone and then dried at 50-55°C for 1 hour to yield 0.80 g of etoricoxib salicylate crystalline form II (Purity by HPLC: 99.13%).
Example 16
Preparation of Crystalline Form II of Etoricoxib salicylate salt
The process as described in the above example 14 was repeated by using ethyl acetate as a solvent in place of n-hexane and ethyl acetate mixture (Yield: 0.85 g, Purity by HPLC: 98.54%). Example 17
Preparation of Crystalline Form II of Etoricoxib salicylate salt
The process as described in the above example 14 was repeated by using acetonitrile as a solvent in place of n-hexane and ethyl acetate mixture (Yield: 1 g, Purity by HPLC: 99.12%).
Example 18
Preparation of Crystalline Form II of Etoricoxib salicylate salt
The process as described in the above example 14 was repeated by using acetone as a solvent in place of n-hexane and ethyl acetate mixture (Yield: 0.72 g, Purity by HPLC: 99.26%).
Example 19
Preparation of Crystalline Form II of Etoricoxib salicylate salt
The process as described in the above example 14 was repeated by using isopropyl alcohol as a solvent in place of n-hexane and ethyl acetate mixture (Yield: 0.90 g, Purity by HPLC: 98.59%).
Example 20
Preparation of Crystalline Form II of Etoricoxib salicylate salt
The process as described in the above example 15 was repeated by using methylene dichloride as a solvent in place of n-hexane and ethyl acetate mixture (Yield: 0.90 g, Purity by HPLC: 97.78%).
Example 21
Preparation of Crystalline form of Etoricoxib oxalate salt
Crude etoricoxib (1 g, the oil obtained in reference example 1), toluene (4 ml), oxalic acid (0.45 g) and acetone (3 ml) were taken into a reaction flask at 20-25°C, followed by heating the mixture at 50-55°C. The resulting mass was cooled at 20-25°C and maintained for 10-12 hours. The reaction mass was filtered, washed with toluene (2 ml) and then dried at 50-55°C for 1 hour to yield 1.15 g of crystalline etoricoxib oxalate salt (Purity by HPLC: 93.57%).
Example 22
Preparation of Crystalline Form II of Etoricoxib cinnamate salt The process as described in the above example 21 was repeated by using cinnamic acid instead of oxalic acid, and ethyl acetate instead of toluene for washing the reaction mass after filtering (Yield: 1.02 g, Purity by HPLC: 97.48%).
Example 23
Purification of Etoricoxib salicylate salt
Crude etoricoxib salicylate salt (10 g, HPLC purity: 99.15%; content of impurities: Ό.45 RRT' impurity: 0.25%, Ό.71 R T' impurity: 0.40%) was dissolved in acetonitrile (120 ml) at 70-75°C. The solution was charcolized (Darco G60) at 70-75°C, filtered through a hyflo bed and washed with acetonitrile (20 ml) at 70-75°C. Acetonitrile was distilled off from the resulting filtrate at 50°C under reduced pressure up to 1/3 of its original volume. The reaction mixture was cooled to 0-5°C and stirred for 2 hours. The resulting product was filtered and washed with acetonitrile (20 ml). The resulting solid was dried under vacuum at 50-55°C to give 8.5 g of pure etoricoxib salicylate (HPLC Purity: 99.65%>; content of impurities: Ό.45 RRT' impurity: 0.11%; and Ό.71 RRT' impurity: 0.20%).
Example 24
Isolation of Etoricoxib free base using Etoricoxib salicylate salt
Pure etoricoxib salicylate salt (10 g, HPLC purity: 99.86%>) was suspended in water (20 ml), followed by adjusting the pH to 8.5 to 9.0 with aqueous ammonia (20 ml) and extracting the product with ethyl acetate (3 x 40 ml). The resulting organic layer was charcolized (Darco G60) at 25-35°C, filtered through a hyflo bed and washed with ethyl acetate (20 ml) at 25- 35°C. Ethyl acetate was distilled off completely from the resulting filtrate at 45-50°C under reduced pressure, followed by stripping off the ester solvent with isopropanol and then dissolving the resulting residual mass in isopropanol (120 ml) at 50-60°C. The reaction mixture was cooled to 0-5°C and stirred for 2 hours. The resulting product was filtered and washed with isopropanol (20 ml). The resulting solid was dried under vacuum at 50-55°C to give 6 g of pure etoricoxib (HPLC Purity: 99.96%>).
Example 25
Preparation of Crystalline Form III of Etoricoxib salicylate salt
Crude etoricoxib (3.5 g, the oily mass obtained according to reference example 1) was dissolved in toluene (10ml) at 45-50°C, followed by the addition of salicylic acid (2.6 g) at 45-50°C. The resulting mass was cooled to ambient temperature, the resulting solid was filtered and then washed the solid with toluene (3.5 ml). The resulting solid was dried under vacuum at 50-55°C to give 4 g of etoricoxib salicylate (HPLC Purity: 95.40%).
Example 26
Preparation of Crystalline Form II of Etoricoxib hydrobromide salt
Crude etoricoxib (3.5 g, the oily mass obtained according to reference example 1) was dissolved in isopropanol (10 ml) at 25-30°C, followed by the addition of aqueous hydrobromic acid (2 ml) at 25-30°C. The resulting mass was stirred for 2 to 3 hours, the resulting solid was filtered and then washed with isopropanol (3.5 ml). The resulting solid was dried under vacuum at 50-55°C to give 1.5 g of etoricoxib hydrobromide crystalline Form II (HPLC Purity: 98.10%).
[0118] Unless otherwise indicated, the following definitions are set forth to illustrate and define the meaning and scope of the various terms used to describe the invention herein.
[0119] The term "solid state form of etoricoxib salt disclosed herein" includes crystalline forms, amorphous form, hydrated, and solvated forms of etoricoxib salt.
[0120] The term "crystalline form" refers to a crystal modification that can be characterized by analytical methods such as X-ray powder diffraction, IR-spectroscopy, differential scanning calorimetry (DSC) or by its melting point.
[0121] The term "pharmaceutically acceptable" means that which is useful in preparing a pharmaceutical composition that is generally non-toxic and is not biologically undesirable, and includes that which is acceptable for veterinary use and/or human pharmaceutical use.
[0122] The term "pharmaceutical composition" is intended to encompass a drug product including the active ingredient(s), pharmaceutically acceptable excipients that make up the carrier, as well as any product which results, directly or indirectly, from combination, complexation or aggregation of any two or more of the ingredients. Accordingly, the pharmaceutical compositions encompass any composition made by admixing the active ingredient, active ingredient dispersion or composite, additional active ingredient(s), and pharmaceutically acceptable excipients.
[0123] The term "therapeutically effective amount" as used herein means the amount of a compound that, when administered to a mammal for treating a state, disorder or condition, is sufficient to effect such treatment. The "therapeutically effective amount" will vary depending on the compound, the disease and its severity and the age, weight, physical condition and responsiveness of the mammal to be treated.
[0124] The term "delivering" as used herein means providing a therapeutically effective amount of an active ingredient to a particular location within a host causing a therapeutically effective blood concentration of the active ingredient at the particular location. This can be accomplished, e.g., by topical, local or by systemic administration of the active ingredient to the host.
[0125] The term "buffering agent" as used herein is intended to mean a compound used to resist a change in pH upon dilution or addition of acid of alkali. Such compounds include, by way of example and without limitation, potassium metaphosphate, potassium phosphate, monobasic sodium acetate and sodium citrate anhydrous and dehydrate and other such materials known to those of ordinary skill in the art.
[0126] The term "sweetening agent" as used herein is intended to mean a compound used to impart sweetness to a formulation. Such compounds include, by way of example and without limitation, aspartame, dextrose, glycerin, mannitol, saccharin sodium, sorbitol, sucrose, fructose and other such materials known to those of ordinary skill in the art.
[0127] The term "binders" as used herein is intended to mean substances used to cause adhesion of powder particles in granulations. Such compounds include, by way of example and without limitation, acacia, alginic acid, tragacanth, carboxymethylcellulose sodium, polyvinylpyrrolidone, compressible sugar (e.g., NuTab), ethylcellulose, gelatin, liquid glucose, methylcellulose, pregelatinized starch, starch, polyethylene glycol, guar gum, polysaccharide, bentonites, sugars, invert sugars, poloxamers (PLURONIC(™) F68,
PLURONIC(™) F127), collagen, albumin, celluloses in non-aqueous solvents, polypropylene glycol, polyoxyethylene-polypropylene copolymer, polyethylene ester, polyethylene sorbitan ester, polyethylene oxide, micro crystalline cellulose, combinations thereof and other material known to those of ordinary skill in the art.
[0128] The term "diluent" or "filler" as used herein is intended to mean inert substances used as fillers to create the desired bulk, flow properties, and compression characteristics in the preparation of solid dosage formulations. Such compounds include, by way of example and without limitation, dibasic calcium phosphate, kaolin, sucrose, mannitol, micro crystalline cellulose, powdered cellulose, precipitated calcium carbonate, sorbitol, starch, combinations thereof and other such materials known to those of ordinary skill in the art. [0129] The term "glidant" as used herein is intended to mean agents used in solid dosage formulations to improve flow-properties during tablet compression and to produce an anti-caking effect. Such compounds include, by way of example and without limitation, colloidal silica, calcium silicate, magnesium silicate, silicon hydrogel, cornstarch, talc, combinations thereof and other such materials known to those of ordinary skill in the art.
[0130] The term "lubricant" as used herein is intended to mean substances used in solid dosage formulations to reduce friction during compression of the solid dosage. Such compounds include, by way of example and without limitation, calcium stearate, magnesium stearate, mineral oil, stearic acid, zinc stearate, combinations thereof and other such materials known to those of ordinary skill in the art.
[0131] The term "disintegrant" as used herein is intended to mean a compound used in solid dosage formulations to promote the disruption of the solid mass into smaller particles which are more readily dispersed or dissolved. Exemplary disintegrants include, by way of example and without limitation, starches such as corn starch, potato starch, pregelatinized, sweeteners, clays, such as bentonite, microcrystalline cellulose (e.g., Avicel(™)), carsium (e.g., Amberlite(™)), alginates, sodium starch glycolate, gums such as agar, guar, locust bean, karaya, pectin, tragacanth, combinations thereof and other such materials known to those of ordinary skill in the art.
[0132] The term "wetting agent" as used herein is intended to mean a compound used to aid in attaining intimate contact between solid particles and liquids. Exemplary wetting agents include, by way of example and without limitation, gelatin, casein, lecithin
(phosphatides), gum acacia, cholesterol, tragacanth, stearic acid, benzalkonium chloride, calcium stearate, glycerol monostearate, cetostearyl alcohol, cetomacrogol emulsifying wax, sorbitan esters, polyoxy ethylene alkyl ethers (e.g., macro go 1 ethers such as cetomacrogol 1000), polyoxyethylene castor oil derivatives, polyoxyethylene sorbitan fatty acid esters, (e.g., TWEEN(™)s), polyethylene glycols, polyoxyethylene stearates colloidal silicon dioxide, phosphates, sodium dodecylsulfate, carboxymethylcellulose calcium,
carboxymethylcellulose sodium, methylcellulose, hydroxyethylcellulose, hydroxyl propylcellulose, hydro xypropylmethylcellulose phthalate, noncrystalline cellulose, magnesium aluminum silicate, triethanolamine, polyvinyl alcohol, and polyvinylpyrrolidone (PVP).
[0133] The term "micronization" used herein means a process or method by which the size of a population of particles is reduced. [0134] As used herein, the term "micron" or "μιη" both are equivalent and refer to "micrometer" which is lxlO"6 meter.
[0135] As used herein, "crystalline particles" means any combination of single crystals, aggregates and agglomerates.
[0136] As used herein, "Particle Size Distribution (P.S.D)" means the cumulative volume size distribution of equivalent spherical diameters as determined by laser diffraction in Malvern Master Sizer 2000 equipment or its equivalent.
[0137] The important characteristics of the PSD are the (D90), which is the size, in microns, below which 90% of the particles by volume are found, and the (D50), which is the size, in microns, below which 50%> of the particles by volume are found. Thus, a D90 or d(0.9) of less than 300 microns means that 90 volume -percent of the particles in a composition have a diameter less than 300 microns.
[0138] All ranges disclosed herein are inclusive and combinable. While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode
contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims

We claim:
1. Solid state form of a salt of 5-chloro-6'-methyl-3-[4-(methylsulfonyl)phenyl]-2,3'- bipyridine (etoricoxib salt), wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt.
2. The solid state form of etoricoxib salt of claim 1, which is in a crystalline form or in an amorphous form, and wherein the solid state form is anhydrous and/or solvent-free form, or a hydrate and/or a solvate form.
3. The solid state form of etoricoxib salt of claim 1, having the following characteristics, wherein:
1) the solid state form of etoricoxib oxalate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 1 ; ii) a powder X-ray diffraction pattern having peaks at about 11.43, 15.44, 16.6,
21.74, 22.56, 23.33, 24.25 and 27.06 ± 0.2 degrees 2-theta; and
iii) a powder X-ray diffraction pattern having additional peaks at about 11.96, 16.92, 17.11, 18.01, 19.09, 19.53, 25.3, 25.45, 26.11, 26.85, 27.94 and 29.29 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 2;
2) the solid state form of etoricoxib succinate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 3; ii) a powder X-ray diffraction pattern having peaks at about 6.28, 16.15, 17.53,
17.75, 19.46, 19.94, 20.49, 20.76, 21.36, 25.52, 26.07 and 31.45 ± 0.2 degrees 2- theta; and
iii) a powder X-ray diffraction pattern having additional peaks at about 6.76, 7.67, 12.35, 13.08, 13.60, 18.12, 21.03, 22.19, 23.31, 24.54, 27.38, 28.26, 28.56 and 30.61 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 4;
3) the solid state form of etoricoxib fumarate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 5; ii) a powder X-ray diffraction pattern having peaks at about 17.7, 19.35, 20.32, 20.82, 21.29, 22.73, 25.70, 28.73 and 29.36 ± 0.2 degrees 2-theta; iii) a powder X-ray diffraction pattern having additional peaks at about 6.32, 6.69, 7.69, 12.46, 13.04, 13.48, 16.16, 18.29, 22.27, 23.14, 23.41, 24.66, 26.78, 27.07, 27.59, 28.20, 28.42 and 30.92 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 6;
4) the solid state form of etoricoxib besylate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 7; ii) a powder X-ray diffraction pattern having peaks at about 11.19, 16.03, 16.64, 17.25, 17.98, 19.04, 19.39, 19.65, 20.98, 22.27, 24.08, 24.78, 25.16 and 25.32 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 11.0, 13.35, 13.85, 14.33, 15.47, 18.23, 21.38, 21.94, 22.58, 23.44, 25.63, 26.09, 29.33, 29.76, 30.68 and 33.59 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 8;
5) the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 9; ii) a powder X-ray diffraction pattern having peaks at about 10.77, 15.45, 16.21, 16.47, 19.19, 20.06, 20.76, 21.65, 21.89, 22.42, 23.33, 23.79, 24.36, 25.02, 25.47, 26.08, 30.21 and 32.11 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 5.34, 11.63, 13.33, 14.84, 16.83, 19.43, 26.34, 27.40, 30.68 and 31.71 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 10;
6) the solid state form of etoricoxib hydrobromide salt is a crystalline form, designated herein as etoricoxib hydrobromide crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 29; and ii) a powder X-ray diffraction pattern having peaks at about 5.96, 8.81, 12.01, 12.44, 13.01, 14.20, 17.01, 17.39, 17.72, 18.79, 20.39, 21.12, 21.42, 24.67, 24.86 and 25.72 ± 0.2 degrees 2-theta;
7) the solid state form of etoricoxib glutamate salt is characterized by one or more of the following properties: i) a powder X-ray diffraction pattern substantially in accordance with Figure 11 ; ii) a powder X-ray diffraction pattern having peaks at about 9.32, 10.16, 12.86, 16.56, 17.50, 18.42, 20.47, 21.39 and 22.01 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 5.45, 10.65, 16.91, 23.02, 23.62, 24.36, 25.52, 26.29, 29.88, 30.97, 33.63 and 35.58 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 12;
8) the solid state form of etoricoxib sulfamate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 13; ii) a powder X-ray diffraction pattern having peaks at about 9.31, 12.84, 16.53, 18.42, 21.83, 22.05 and 26.30 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 5.44, 10.65, 16.85, 17.47, 21.47, 22.59, 23.61, 23.95, 24.42, 29.23, 29.87, 32.66 and 32.90 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 14;
9) the solid state form of etoricoxib benzoate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 15; ii) a powder X-ray diffraction pattern having peaks at about 9.35, 15.14, 17.08, 18.70, 18.93, 19.32, 20.39, 21.72, 22.05, 24.77 and 27.64 ± 0.2 degrees 2-theta; iii) a powder X-ray diffraction pattern having additional peaks at about 10.09, 16.90, 17.25, 22.36, 22.83, 25.40, 26.12 and 26.61 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 16;
10) the solid state form of etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 17; ii) a powder X-ray diffraction pattern having peaks at about 11.39, 15.41, 16.01, 16.56, 17.96, 19.03, 19.43, 19.59, 21.70, 22.53, 23.29, 24.10, 25.31 and 27.03 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 11.93, 13.36, 14.28, 14.46, 16.88, 17.09, 17.30, 19.93, 20.96, 22.18, 22.96, 24.84, 26.06, 26.83, 27.89, 29.01, 29.26 and 29.60 ± 0.2 degrees 2-theta; and iv) a DSC thermogram substantially in accordance with Figure 18;
11) the solid state form of etoricoxib cinnamate salt is a crystalline form, designated herein as etoricoxib cinnamate crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 19; ii) a powder X-ray diffraction pattern having peaks at about 10.89, 12.44, 12.94, 14.70, 16.64, 16.93, 17.17, 17.68, 18.76, 19.18, 20.37, 22.34, 24.70, 24.90, 25.18, 26.09, 27.11 and 28.65 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 8.79, 11.70, 15.24, 15.69, 19.58, 21.3, 21.53, 23.44, 23.80, 24.32, 26.72, 28.02, 30.59, 37.92 and 39.81 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 20;
12) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form I, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 21 ; ii) a powder X-ray diffraction pattern having peaks at about 7.05, 8.55, 9.89, 13.20, 14.19, 15.04, 15.66, 18.59, 19.09, 19.48, 19.61, 19.93, 20.33, 21.16, 21.42, 22.50, 22.84, 24.0 and 27.08 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 16.09, 16.23, 20.70, 22.08, 23.21, 23.68, 25.10, 25.49, 25.96, 29.33, 29.78, 30.13, 30.7, 31.47 and 31.87 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 22;
13) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form II, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 23; ii) a powder X-ray diffraction pattern having peaks at about 8.82, 9.16, 11.72, 12.45, 12.97, 14.73, 16.66, 17.01, 17.72, 18.79, 19.19, 20.40, 22.38, 23.48, 24.72, 24.89, 26.11, 26.78 and 27.12 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 12.13, 20.69, 21.35, 21.57, 23.85, 24.36, 26.62, 28.79, 29.42, 30.75, 33.11, 34.27 and 34.72 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 24; 14) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form III, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 25; ii) a powder X-ray diffraction pattern having peaks at about 6.98, 8.83, 11.72, 12.12, 12.45, 12.97, 13.44, 14.74, 16.52, 16.71, 17.01, 17.75, 18.80, 19.21, 20.41, 22.39, 23.49, 24.72, 24.90, 26.11, 26.80 and 27.14 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 9.16, 9.65, 15.44, 18.06, 20.02, 20.67, 21.36, 21.56, 22.71, 23.87, 24.10, 24.37, 26.59, 28.30, 28.81, 29.26, 29.41 and 30.76 ± 0.2 degrees 2-theta; and
iv) a DSC thermogram substantially in accordance with Figure 26; and
15) the solid state form of etoricoxib salicylate salt is a crystalline form, designated herein as etoricoxib salicylate crystalline form IV, characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 27; ii) a powder X-ray diffraction pattern having peaks at about 10.90, 14.24, 16.25 and 25.21 ± 0.2 degrees 2-theta;
16) the solid state form of etoricoxib tosylate salt is characterized by one or more of the following properties:
i) a powder X-ray diffraction pattern substantially in accordance with Figure 28; ii) a powder X-ray diffraction pattern having peaks at about 11.83, 12.81, 14.93, 15.10, 15.52, 16.61, 16.86, 17.78, 18.53, 18.70, 18.93, 19.30, 20.65, 23.71 and 25.65 ± 0.2 degrees 2-theta;
iii) a powder X-ray diffraction pattern having additional peaks at about 9.18, 10.61, 13.04, 15.90, 19.52, 19.77, 20.14, 20.38, 22.34, 23.22, 23,46, 23.97, 25.88, 26.40, 26.58, 26.96, 29.83, 29.98, 31.66, 34.67, 37.52, 38.15 and 38.39 ± 0.2 degrees 2- theta.
4. A process for the preparation of solid state form of etoricoxib salt of claim 1, comprising: a) providing a solution or a suspension of etoricoxib free base in a first solvent, wherein the first solvent is selected from the group consisting of toluene, xylene, ethyl acetate, methanol, ethanol, n-propanol, isopropyl alcohol, acetone, water, n-hexane, methylene chloride, acetonitrile, and mixtures thereof;
b) combining the solution or suspension obtained in step-(a) with an acid to produce a first reaction mass containing an etoricoxib acid addition salt, wherein the acid is selected from the group consisting of oxalic acid, succinic acid, fumaric acid, benzenesulfonic acid, hydrobromic acid, glutamic acid, sulfamic acid, benzoic acid, cinnamic acid, salicylic acid, p-toluenesulfonic acid; and
c) optionally, adding a second solvent to the first reaction mass obtained in step-(b) to produce a second reaction mass, wherein the second solvent is selected from the group consisting of water, an alcohol, a ketone, and mixtures thereof; or
d) optionally, substantially removing the first solvent from the first reaction mass to produce a solid or a residue and followed by combining with a third solvent to produce a third reaction mass, wherein the third solvent is selected from the group consisting of an aliphatic hydrocarbon, an ester, a nitrile, and mixtures thereof;
e) isolating and/or recovering the solid state form of etoricoxib salt from the reaction mass obtained in step-(b), (c) or (d).
5. The process of claim 4, wherein the first solvent used in step-(a) is selected from the group consisting of toluene, ethyl acetate, isopropyl alcohol, acetone, n-hexane, methylene chloride, acetonitrile, and mixtures thereof; wherein the second solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl iso butyl ketone, methyl tert-butyl ketone, and mixtures thereof; and wherein the third solvent used in step-(d) is selected from the group consisting of acetonitrile, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, n-pentane, n-hexane, n-heptane, cyclohexane, cycloheptane, and mixtures thereof.
6. The process of claim 5, wherein the second solvent used in step-(c) is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetone, and mixtures thereof; and wherein the third solvent used in step-(d) is a mixture of ethyl acetate and n-hexane.
7. The process of claim 4, wherein the first reaction mass obtained in step-(b) is optionally subjected to carbon treatment or silica gel treatment; and wherein the isolation of pure solid state form of etoricoxib salt in step-(e) is carried out by forcible crystallization, spontaneous crystallization, substantial removal of the solvent from the reaction mass, or a combination thereof.
8. The process of claim 7, wherein the crystallization in step-(e) is carried out by cooling the solution while stirring at a temperature of about 0°C to about 25°C.
9. A process for preparing highly pure etoricoxib free base, comprising: a) contacting solid state form of an etoricoxib salt with a base in a first solvent to provide a first reaction mass containing etoricoxib free base, wherein the first solvent is selected from the group consisting of water, an alcohol, a ketone, a nitrile, an ester, and mixtures thereof; and wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a tosylate salt;
b) extracting the etoricoxib free base with a second solvent to produce a second reaction mass, wherein the second solvent is selected from the group consisting of a chlorinated hydrocarbon, an ester, and mixtures thereof;
c) optionally, substantially removing the second solvent from the second reaction mass to produce a solid or a residue, followed by combining with a third solvent to produce a third reaction mass, wherein the third solvent is an alcohol, a ketone, a nitrile, an ether, a polar aprotic solvent, and mixtures thereof;
d) isolating and/or recovering the highly pure etoricoxib free base from the reaction mass obtained in step-(b) or (c), and optionally converting the pure etoricoxib free base obtained into a pharmaceutically acceptable salt thereof.
10. The process of claim 9, wherein the first solvent used in step-(a) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert- butyl ketone, acetonitrile, ethyl acetate, isopropyl acetate, and mixtures thereof; wherein the second solvent used in step-(b) is selected from the group consisting of methylene chloride, ethylene dichloride, chloroform, carbon tetrachloride, ethyl acetate, methyl acetate, isopropyl acetate, tert-butyl methyl acetate, ethyl formate, and mixtures thereof; and wherein the third solvent used in step-(c) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, isobutanol, n-butanol, tert- butanol, amyl alcohol, isoamyl alcohol, hexanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl tert-butyl ketone, acetonitrile, tetrahydrofuran, dioxane, diethyl ether, diisopropyl ether, monoglyme, diglyme, Ν,Ν-dimethylformamide, N,N- dimethylacetamide, dimethylsulfoxide, and mixtures thereof.
11. The process of claim 10, wherein the first solvent used in step-(a) is selected from the group consisting of water, methanol, ethanol, n-propanol, isopropyl alcohol, ethyl acetate, and mixtures thereof; wherein the second solvent used in step-(b) is selected from the group consisting of ethyl acetate, isopropyl acetate, and mixtures thereof; and wherein the third solvent used in step-(c) is selected from the group consisting of methanol, ethanol, n-propanol, isopropyl alcohol, acetonitrile, and mixtures thereof.
12. The process of claim 9, wherein the base used in step-(a) is selected from the group consisting of triethyl amine, dimethyl amine, tert-butyl amine, aqueous ammonia, sodium hydroxide, calcium hydroxide, magnesium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, sodium bicarbonate, potassium bicarbonate; and wherein the reaction in step-(a) is carried out at a temperature of about -25°C to about 100°C.
13. The process of claim 12, wherein the base used in step-(a) is selected from the group consisting of sodium bicarbonate, potassium bicarbonate, sodium carbonate and potassium carbonate; and wherein the reaction in step-(a) is carried out at a temperature of about 25°C to about 50°C.
14. The process of claim 9, wherein the solid state form of an etoricoxib salt used in step-(a) is etoricoxib salicylate salt.
15. A pharmaceutical composition comprising a solid state form of a etoricoxib salt and one or more pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a to sy late salt.
16. The pharmaceutical composition of claim 15, wherein the pharmaceutical composition is a solid dosage form, an oral suspension, a liquid, a powder, an elixir, an aerosol, a syrup, or an injectable solution.
17. A method for treating a patient suffering from pain, fever and inflammation of a variety of conditions including rheumatic fever, symptoms associated with influenza or other viral infections, common cold, low back and neck pain, dysmenorrhea, headache, toothache, sprains and strains, myositis, neuralgia, synovitis, arthritis, including rheumatoid arthritis, degenerative joint diseases (osteoarthritis), gout and ankylosing spondilitis, bursitis, burns, injuries, following surgical and dental procedures; comprising administering a pharmaceutical composition comprising the solid state form of etoricoxib salt along with pharmaceutically acceptable excipients, wherein the salt of etoricoxib is an oxalate salt, a succinate salt, a fumarate salt, a besylate salt, a hydrobromide salt, a glutamate salt, a sulfamate salt, a benzoate salt, a cinnamate salt, a salicylate salt or a to sy late salt.
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EP2601952A1 (en) * 2011-12-07 2013-06-12 Zentiva, k.s. Novel pharmaceutically acceptable salts and cocrystals of 5-chloro-3-(4-methanesulfonylphenyl)-6'-methyl-[2,3']bipyridinyl and their therapeutic uses
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CN107056691A (en) * 2017-06-21 2017-08-18 四川尚锐生物医药有限公司 A kind of method for preparing Etoricoxib crystal formation V
CN107056691B (en) * 2017-06-21 2020-03-10 四川尚锐生物医药有限公司 Method for preparing etoricoxib crystal form V
CN107556231A (en) * 2017-09-23 2018-01-09 江苏正大清江制药有限公司 The crystal formation and preparation method for the salt that a kind of Etoricoxib is formed with paranitrobenzoic acid
CN107417600A (en) * 2017-09-26 2017-12-01 江苏正大清江制药有限公司 A kind of Etoricoxib and the novel crystal forms and preparation method of furancarboxylic acid forming salt
CN107556233A (en) * 2017-09-26 2018-01-09 江苏正大清江制药有限公司 A kind of Etoricoxib and the novel crystal forms and preparation method of thiophenic acid forming salt
CN107602453A (en) * 2017-09-26 2018-01-19 江苏正大清江制药有限公司 A kind of Etoricoxib salt crystalline substance and preparation method thereof
CN107698496A (en) * 2017-09-26 2018-02-16 江苏正大清江制药有限公司 A kind of phthalic acid and the crystal formation of Etoricoxib forming salt and preparation method thereof
CN107556232A (en) * 2017-09-26 2018-01-09 江苏正大清江制药有限公司 A kind of Etoricoxib and the novel crystal forms and preparation method of hydrochloric acid forming salt
WO2019130049A1 (en) 2017-12-29 2019-07-04 Grünenthal GmbH Pharmaceutical combination comprising extended-release tramadol hydrochloride and immediate-release etoricoxib, and its use for the treatment of pain
CN110143915A (en) * 2019-06-03 2019-08-20 蚌埠学院 A kind of novel crystal forms and preparation method of Etoricoxib and p-methyl benzenesulfonic acid forming salt
CN111410629A (en) * 2020-03-31 2020-07-14 天津大学 Etoricoxib solvate and preparation method thereof
WO2022216975A1 (en) 2021-04-09 2022-10-13 Tremeau Pahrmaceuticals, Inc. Deuterated etoricoxib, methods of manufacture and use thereof
US11858909B2 (en) 2021-04-09 2024-01-02 Tremeau Pharmaceuticals, Inc. Deuterated etoricoxib, methods of manufacture, and use thereof
CN113979929A (en) * 2021-11-19 2022-01-28 天津大学 Etoricoxib-resorcinol pharmaceutical co-crystal and preparation method thereof
CN113979929B (en) * 2021-11-19 2023-11-07 天津大学 Etoricoxib-resorcinol pharmaceutical co-crystal and preparation method thereof

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