WO2011162072A1 - Variable-displacement compressor - Google Patents
Variable-displacement compressor Download PDFInfo
- Publication number
- WO2011162072A1 WO2011162072A1 PCT/JP2011/062212 JP2011062212W WO2011162072A1 WO 2011162072 A1 WO2011162072 A1 WO 2011162072A1 JP 2011062212 W JP2011062212 W JP 2011062212W WO 2011162072 A1 WO2011162072 A1 WO 2011162072A1
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- WIPO (PCT)
- Prior art keywords
- communication hole
- storage chamber
- oil
- disposed
- variable capacity
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/109—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0207—Lubrication with lubrication control systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0284—Constructional details, e.g. reservoirs in the casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/04—Measures to avoid lubricant contaminating the pumped fluid
Definitions
- the present invention relates to a variable capacity compressor that lubricates a lubricated part with oil contained in a refrigerant, and more particularly to a device that adjusts the amount of oil supplied to the lubricated part.
- variable capacity compressors used in vehicle heat pump air conditioners and the like
- lubrication of lubricated parts is performed by supplying oil contained in refrigerant circulating in the compressor. Yes.
- oil may be excessively stored in the crank chamber in the compressor during compressor operation. If the oil is excessively stored in the crank chamber, there is no problem when the rotating body in the crank chamber is at a low speed. However, when the oil rotates at a high speed, the oil is stirred at a high speed, and frictional heat is generated by the stirring. The frictional heat causes the oil and crank chamber to become extremely hot, and the entire compressor also becomes hot. When the temperature is high, the durability of the resin material or rubber material member is lowered.
- Patent Document 1 an oil storage chamber is provided outside the compressor in communication with the compressor internal space (crank chamber), and the centrifugal force acting on the oil during high-speed rotation of the rotating member is increased.
- a technique for suppressing frictional heat by storing excess oil in an oil storage chamber is disclosed.
- Patent Document 1 when oil is stored in the storage chamber above the oil introduction passage, the refrigerant blocked in the storage chamber is pressurized and the oil does not easily flow into the storage chamber. It was difficult to store a sufficient amount of oil in the chamber.
- the present invention has been made paying attention to such a conventional problem, and in a variable capacity compressor, by adjusting the oil supply amount to the lubricated part to an appropriate amount according to the rotational speed of the rotating member in the compressor. It aims at ensuring lubrication performance and ensuring the durability of each member.
- the present invention provides: A cylindrical storage member; a rotation member that is driven to rotate in a non-horizontal plane around a central axis of the cylindrical storage member; and a plurality of cylinders formed around the outer side of the central axis of the cylindrical storage member.
- a plurality of pistons that reciprocate in an axial direction parallel to the shaft to suck / discharge refrigerant, a motion direction conversion mechanism that converts the rotational motion of the rotating member into a reciprocating motion of the piston, and rotation in the motion direction conversion mechanism
- a variable displacement compressor that includes a control mechanism that controls the amount of piston reciprocation relative to the amount of rotation of the member to control the refrigerant discharge amount includes the following configuration.
- An oil receiving portion for receiving the oil in the refrigerant to which the centrifugal force acts is disposed outside the rotation locus of the rotating member in the inner space that houses the rotating member of the cylindrical storage member.
- a plurality of communication holes including a second communication hole disposed apart from each other are disposed.
- a storage chamber for storing oil in the refrigerant is formed outside the cylindrical storage member so as to communicate with the inner space of the cylindrical storage member via the plurality of communication holes.
- the oil that is stirred together with the refrigerant and subjected to centrifugal force by the rotation of the rotating member is received by the oil receiving portion, and the received oil passes through the first communication hole that is close. Through the storage chamber.
- the refrigerant in the oil storage chamber is discharged into the inner space of the cylindrical storage member through the communication hole located on the upper side, and the pressurization in the storage chamber is suppressed, so that the oil Smoothly flows into the storage chamber.
- FIG. 1 is a longitudinal sectional view showing a variable capacity compressor according to a first embodiment of the present invention.
- FIG. 2 is a sectional view taken along the line FF in FIG. 1. The figure which looked at the compressor same as the above from the front.
- FIG. 4 is a sectional view taken along the line CC in FIG. 3.
- FIG. 1 is a longitudinal sectional view showing a variable capacity compressor according to a first embodiment of the present invention.
- FIG. 2 is a sectional view taken along the line FF in FIG. 1.
- FIG. 4 is a sectional view taken along the line CC in FIG. 3.
- FIG. 10 is a schematic diagram showing a seventh embodiment which is different from the fourth to sixth embodiments in which a storage chamber is provided on the side rotating from below to above.
- the schematic diagram which shows 8th Embodiment which provides a some storage chamber.
- the longitudinal cross-sectional view which shows 9th Embodiment which provides an oil receiving part separately from a through bolt.
- the longitudinal cross-sectional view which shows 10th Embodiment applied to the variable displacement compressor of a different type.
- FIG. 1 to 4 are longitudinal sectional views of a variable capacity compressor to which the present invention is applied.
- a variable capacity compressor 100 used in a vehicle air conditioner is provided at one end of a cylinder block 101 having a plurality of (six in this embodiment) cylinders 101a around an outer periphery of a central axis.
- a front housing 102 and a rear housing 104 provided at the other end of the cylinder block 101 via a valve plate 103 are provided.
- the front housing 102, the cylinder block 101, the valve plate 103, and the rear housing 104 constituting these cylindrical storage members are mutually connected by a plurality of (six in this embodiment) through bolts 201 penetrating these peripheral portions. It is concluded.
- a drive shaft 106 is provided across the crank chamber (inner space of the cylindrical storage member) 105 defined by the cylinder block 101 and the front housing 102, and a swash plate 107 is provided around the center thereof. Has been placed.
- the swash plate 107 is coupled to a rotor 108 fixed to the drive shaft 106 via a connecting portion 109, and the inclination angle of the swash plate 107 is variable along the drive shaft 106.
- a coil spring 110 is mounted between the rotor 108 and the swash plate 107 to urge the swash plate 107 toward the minimum inclination side, and the swash plate 107 is disposed on the opposite side of the swash plate 107.
- a coil spring 111 that biases the inclination angle toward the increasing direction is mounted.
- One end of the drive shaft 106 penetrates through a boss portion 102a protruding to the outside of the front housing 102 and extends to the outside, and is connected to a pulley 131 that engages with a compressor drive belt (not shown) of the electromagnetic clutch. It is connected through a connection 132 freely.
- a shaft seal device 112 is inserted between the drive shaft 106 and the boss portion 102a to block the inside and outside of the compressor.
- a piston 117 is inserted into the cylinder 101 a so as to be able to reciprocate.
- the recess 117 a at one end inside the piston 117 accommodates the periphery of the outer periphery of the swash plate 107.
- the piston 117 and the swash plate 107 are interlocked with each other via a pair of shoes 118 that are in sliding contact. Therefore, the piston 117 can reciprocate in the cylinder 101a by the rotation of the drive shaft 106, and these series of members constitute a motion direction conversion mechanism.
- a suction chamber 119 and a discharge chamber 120 are defined in the rear housing 104.
- the suction chamber 119 is connected to the cylinder 101a through a communication hole 103a (suction hole) provided in the valve plate 103 and a suction valve (not shown).
- the discharge chamber 120 communicates with the cylinder 101a via a discharge valve (not shown) and a communication hole 103b (discharge hole) provided in the valve plate 103.
- the suction chamber 119 is connected to the air conditioner system side via a suction port (not shown), and the discharge chamber 120 is connected to the air conditioner system side via a discharge port (not shown).
- the rear housing 104 is provided with a capacity control valve 200.
- the capacity control valve 200 adjusts the opening of an air supply passage 121 (121a, 121b) that communicates the discharge chamber 120 and the crank chamber 105, and controls the amount of discharge gas introduced into the crank chamber 105.
- the refrigerant in the crank chamber 105 enters the suction chamber 119 via a bleed passage through a clearance between the outer periphery of the drive shaft 106 and the bearing 115, a space 122 and a fixed orifice 103c formed in the valve plate 103 and having a fixed opening. Flowing. Therefore, the discharge capacity can be controlled by adjusting the discharge gas introduction amount into the crank chamber 105 by the capacity control valve 200 and changing the pressure in the crank chamber 105.
- variable capacity compressor 100 having such a basic structure, an appropriate amount of oil contained in the refrigerant in the crank chamber 105 is stored in accordance with the operation state (rotational speed), and thereby the lubrication target in the compressor 100 is stored.
- a storage chamber that appropriately maintains the amount of oil supplied to the section is formed as follows.
- FIG. 2 of the six through bolts 201 described above, one is above the through bolt 201 positioned directly below and upstream of the rotational member (hereinafter simply referred to as the rotational direction) of the rotating member such as the swash plate 107.
- a first communication hole 202 penetrating the inside and outside of the peripheral wall of the front housing 102 adjacent to the upstream side in the rotation direction is formed with respect to the through bolt 201a located on the side.
- a second communication hole 203 is formed that penetrates the inside and outside of the peripheral wall of the front housing 102 adjacent to the downstream side in the rotational direction with respect to the through bolt 201b positioned one upstream from the through bolt 201a and upstream in the rotational direction. To do.
- the first communication hole 202 and the second communication hole 203 are formed in the vicinity of the front end portion of the front housing 102. As a result, even when the maximum capacity, that is, when the swash plate 107 is at the maximum tilt and the piston 117 is at the maximum stroke, the first communication hole 202 and the oil in the refrigerant become dense without interfering with the piston 117.
- a second communication hole 203 is formed.
- a protruding wall 101b that surrounds the peripheral wall of the front housing 102 in a rectangular shape including the first communication hole 202 and the second communication hole 203 inside is formed, and the outer opening end of the protruding wall 101b is covered with 204 is contacted and sealed, and four rectangular corners are fastened by bolts 205.
- an oil storage chamber 206 is formed in the inner space surrounded by the peripheral wall of the front housing 102, the protruding wall 101b, and the cover 204.
- the refrigerant in the crank chamber 105 also rotates in the crank chamber 105 by the rotation of the rotating member such as the rotor 108 and the swash plate 107 connected to the rotor 108 according to the rotational speed of the engine or motor that is the driving source of the variable compressor 100. Then, the oil contained in the refrigerant receives a rotational centrifugal force.
- the oil subjected to the centrifugal force rotates along the outer peripheral side in the crank chamber 105 and is received by the upstream side of the through-bolt 201.
- the oil received by the through-bolt 201a is the first that is close to the upstream side. It flows into the storage chamber 206 through the communication hole 202.
- the intermediate part exposed in the crank chamber 105 of the through-bolt 201a comprises an oil receiving part.
- the amount of oil stored in the storage chamber 206 is small as described above, and most of the oil is retained in the crank chamber 105.
- the oil film is more likely to be cut off at the rotating member such as the swash plate 107 and the sliding portion such as the piston 117 which are to be lubricated, and the amount of oil necessary for lubrication increases.
- a large amount of oil stays inside, and the oil is scraped up by a rotating member such as the swash plate 107 and a sufficient amount of oil is supplied to the lubricated part, thereby preventing oil film breakage and ensuring good lubricating performance. Can do.
- the oil received at the upstream side of the through bolt 201a hits the oil with enhanced centrifugal force, and the force that pushes the oil into the storage chamber 206 is increased. Increase.
- the amount of oil flowing into the storage chamber 206 is increased, and the liquid level of the oil stored in the storage chamber 206 rises from the first communication hole 202, while the storage amount in the storage chamber 206 is increased.
- the oil pressure increases, the fluid pressure due to the weight of the oil increases, the amount of oil discharged from the first communication hole 202 also increases, and the liquid level rises to a point where the inflow amount and the outflow amount are balanced.
- the amount of oil stored in the storage chamber 206 increases as the rotational speed increases.
- the tendency of oil film breakage at the sliding portion decreases, and the amount of oil necessary for lubrication decreases, while heat generation due to stirring of the oil in the refrigerant becomes a problem.
- the amount of oil stirred in the crank chamber 105 is decreased, thereby suppressing heat generation and durability of each part of the compressor due to thermal effects. Reduction can be suppressed.
- the oil stored in the storage chamber 206 causes the refrigerant in the storage chamber 206 to be discharged into the crank chamber 105 from the second communication hole 203, so that the oil is smoothly discharged into the storage chamber 206 by a so-called gas venting function.
- the second communication hole 203 is disposed close to the downstream side of the upper through bolt 201b, and a negative pressure is generated at this position, so that the refrigerant in the storage chamber 206 is supplied to the crank chamber. The degassing action discharged to 105 is promoted, and the oil flows into the storage chamber 206 more smoothly.
- the first communication hole 202 is disposed above the lowermost part of the crank chamber 105, and the storage chamber 206 is disposed on the side of the crank chamber 105.
- the storage chamber it is also possible to arrange the storage chamber at another position.
- FIGS. 5 to 7 show various possible arrangement positions of the storage chamber 206 other than the first embodiment.
- through bolts 201a which are close to the first communication hole 202 and the second communication hole 203, compared to the first embodiment.
- Reference numerals 201b respectively denote one on the upper side and one on the lower side. While discharging the refrigerant in the storage chamber 206 from the second communication hole 203 into the crank chamber 105, the oil received on the upstream side in the rotation direction of the through bolt 201a is caused to flow into the storage chamber 206 from the first communication hole 202. Storing up to the liquid level in equilibrium with the outflow amount is the same.
- the opening area, opening direction, shape, and the like of the first communication hole 202 may be set so that an appropriate amount of oil is stored with respect to the rotation speed in accordance with each characteristic.
- the fourth to sixth embodiments shown in FIGS. 6A to 6C show examples in which the storage chamber 206 is disposed on the side (the left side in the drawing) where the rotating member rotates upward from below.
- the first communication hole 202 is disposed on the upstream side (lower side) of the common through-bolt 201c located in the central portion in the circumferential direction of the storage chamber 206, and the second on the downstream side (upper side).
- the communication hole 203 is provided.
- the oil is received on the upstream side of the through bolt 201c and flows into the storage chamber 206 through the first communication hole 202. At this time, the oil is disposed on the negative pressure generation side downstream of the through bolt 201c. By discharging the refrigerant in the storage chamber 206 into the crank chamber 105 through the provided second communication hole 203, the oil can flow smoothly.
- the oil is introduced from the lower first communication hole 202 and the gas is vented from the upper second communication hole 203.
- the seventh embodiment shown in FIG. 7 in the example in which the storage chamber 206 is disposed on the side (the left side in the drawing) where the rotating member rotates upward from below as in FIG.
- a first communication hole 202 is disposed close to the upstream side in the rotational direction of 201d
- a second communication hole 203 is disposed close to the downstream side of the lower through bolt 201e. That is, it is the same as that of the first embodiment and FIGS. 5A and 5B that the two through bolts adjacent to each communication hole are separate, but the first communication hole 202 is the upper side, The difference is that the two communication holes 203 are located on the lower side.
- the second communication hole 203 arranged below the storage chamber 206 has a function of flowing into the storage chamber 206 from the first communication hole 202 and discharging stored oil. Then, the storage amount in the storage chamber 206 is adjusted by reducing the opening area of the second communication hole 203 to provide a throttle function. Specifically, the amount of oil inflow from the first communication hole 202 increases due to the increase in the rotational speed, and the amount of oil stored in the storage chamber 206 increases. On the other hand, the hydraulic pressure due to the weight of the oil in the storage chamber 206 increases. The amount of oil discharged from the second communication hole 203 also increases, and the liquid level rises to a point where the inflow amount and the outflow amount are balanced.
- the first communication hole 202 since the first communication hole 202 communicates with the upper side of the storage chamber 206, the first communication hole 202 is not blocked by the oil stored below. Therefore, if the first communication hole 202 has an opening area of a certain extent or more, it has a degassing function for discharging the refrigerant in the storage chamber 206 to the crank chamber 105 simultaneously with the inflow of oil into the storage chamber 206. Thus, the oil can smoothly flow into the storage chamber 206.
- the seventh embodiment is different in that the oil inflow function of the first communication hole 202 and the oil outflow function of the second communication hole 203 are separated, but the upper communication hole is different.
- the degassing is the same.
- a plurality (two in the figure) of storage chambers 206 may be disposed around the crank chamber 105.
- the storage chamber 206 can be placed in various positions around the crank chamber 105, and is in a position that avoids interference with other equipment such as an engine room in which the compressor 100 is disposed. It can be arranged.
- a through bolt for fastening is used as an oil receiving portion.
- an oil receiving portion may be provided separately from the through bolt to promote the oil receiving function.
- FIG. 9 shows such an embodiment.
- an oil receiving portion 301 having a predetermined length in the axial direction is formed from the inner wall portion of the front housing 101 near the lower end periphery of the first communication hole 202. , And projecting toward the inside (crank chamber 105 side).
- the oil receiving portion 301 may be formed integrally with the chlorofluorocarbon and the housing 102, but may be formed separately from the chlorofluorocarbon and the housing 102.
- the oil receiving portion 301 is preferably disposed so that the lower end surface thereof is connected to the upper surface of the through bolt 201 close to the downstream side. In this way, the through bolt 201 on the side of the oil receiving portion 301 is disposed.
- the oil received in step 1 can be guided from the first communication hole 202 to the storage chamber 206 through the oil receiving portion 301.
- the oil in the crank chamber 105 can be more efficiently received on the upper surface of the oil receiving portion 301 connected to the first communication hole 202, and the oil can easily flow into the storage chamber 206.
- a variable displacement compressor disclosed in Japanese Patent Publication No. 4-28911 or the like includes a swash plate 401 and a piston 402 as shown in FIG. 10 (A).
- the mechanism for converting to 402 reciprocating motion is different.
- a swing plate 403 is disposed along the inclined surface of the swash plate 401 so as to be freely rotatable relative to the swash plate 401, and the swing plate 403 is disposed on the inner wall of the storage housing 404 along the axial direction.
- the piston 402 engaged with the guide plate 405 is swung while restraining rotation, and the piston 402 linked to the swing plate 403 via the rod 406 is reciprocated.
- the guide plate 405 is disposed on the outer peripheral side of a rotating member such as the swash plate 401, oil in the refrigerant hits the guide plate 405 and is received. Therefore, even when the storage housing 404 formed by being divided in the axial direction is fastened by means other than through bolts, the present invention can be applied using the guide plate 405 as an oil receiving portion.
- the second communication hole 408 is disposed above the first communication hole 407, and oil is introduced into the storage chamber 409 from the first communication hole 407 while the second communication hole 408 has a gas venting function.
- the first communication hole 407 is disposed higher than the second communication hole 408 so that the first communication hole 407 has a gas venting function and the oil flows in, and the oil flows out from the second communication hole 408. You can make it.
- the storage chamber may be connected to the cylinder via a negative pressure introduction passage such as a tube and a pipe, and the negative pressure in the suction chamber may be guided to the storage chamber. It becomes easy to introduce oil into the water.
- a communication hole having a gas venting function can be connected to the suction chamber.
- the storage chamber 206 may be formed to extend in the axial direction so as to extend not only to the front housing but also to the cylinder block 101 and further to the rear housing 104 to increase the storage capacity.
- SYMBOLS 100 Variable capacity compressor, 101 ... Cylinder block, 101a ... Cylinder, 102 ... Front housing, 103 ... Valve plate, 104 ... Rear housing, 105 ... Crank chamber, 106 ... Drive shaft, 107 ... Swash plate, 108 ... Rotor, 117 ... Piston, 118 ... Shoe, 119 ... Suction chamber, 120 ... Discharge chamber, 121 ... Air supply passage, 200 ... Volume control valve, 201, 201a to 201e ... Through bolt, 202 ... First communication hole, 203 ... No. 2 communication holes, 204 ... cover, 205 ... bolt, 206 ... storage chamber, 301 ... oil receiving part, 401 ... swash plate, 402 ... piston, 403 ... swing plate, 404 ... storage housing, 405 ... guide plate, 406 ... Rod, 407 ... First communication hole, 408 ... Second communication hole
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Abstract
Description
円筒状収納部材と、該円筒状収納部材の中心軸周りに非水平面内を回転駆動される回転部材と、前記円筒状収納部材の中心軸外側周囲に形成された複数のシリンダ内に、前記中心軸と平行な軸方向に往復動して冷媒を吸入/吐出する複数のピストンと、前記回転部材の回転運動を前記ピストンの往復動に変換する運動方向変換機構と、前記運動方向変換機構における回転部材回転量に対するピストン往復動の変換量を制御して冷媒吐出量を制御する制御機構と、を含んで構成される可変容量圧縮機において、以下の構成を備える。 In order to achieve this object, the present invention provides:
A cylindrical storage member; a rotation member that is driven to rotate in a non-horizontal plane around a central axis of the cylindrical storage member; and a plurality of cylinders formed around the outer side of the central axis of the cylindrical storage member. A plurality of pistons that reciprocate in an axial direction parallel to the shaft to suck / discharge refrigerant, a motion direction conversion mechanism that converts the rotational motion of the rotating member into a reciprocating motion of the piston, and rotation in the motion direction conversion mechanism A variable displacement compressor that includes a control mechanism that controls the amount of piston reciprocation relative to the amount of rotation of the member to control the refrigerant discharge amount includes the following configuration.
前記円筒状収納部材の内外を貫通して形成され、前記オイル受け部に対し、前記回転部材の回転方向上流側に近接する第1の連通孔と、該第1の連通孔とは前記回転方向を離して配置した第2の連通孔と、を含む複数の連通孔が配設される。 An oil receiving portion for receiving the oil in the refrigerant to which the centrifugal force acts is disposed outside the rotation locus of the rotating member in the inner space that houses the rotating member of the cylindrical storage member.
A first communication hole that is formed through the inside and outside of the cylindrical storage member and is close to the oil receiving portion on the upstream side in the rotation direction of the rotation member, and the first communication hole is the rotation direction. A plurality of communication holes including a second communication hole disposed apart from each other are disposed.
図1~図4は、本発明を適用する可変容量圧縮機の縦断面図を示す。
車両用空調装置に使用される可変容量圧縮機100は、中心軸の外側周囲に複数(本実施形態では6個)のシリンダ101aを備えたシリンダブロック101と、シリンダブロック101の一端に設けられたフロントハウジング102と、シリンダブロック101の他端にバルブプレート103を介して設けられたリアハウジング104とを備えている。 Embodiments of the present invention will be described below with reference to the drawings.
1 to 4 are longitudinal sectional views of a variable capacity compressor to which the present invention is applied.
A variable capacity compressor 100 used in a vehicle air conditioner is provided at one end of a
シリンダ101a内には、ピストン117が往復動自在に挿入されており、ピストン117内側の一端のくぼみ117a内には、斜板107の外周部の周囲が収容され、斜板107の外周両側面に摺接する一対のシュー118を介して、ピストン117と斜板107とが互いに連動する構成となっている。したがって、駆動軸106の回転によりピストン117がシリンダ101a内を往復動することが可能となり、これら一連の部材は、運動方向変換機構を構成している。 A shaft seal device 112 is inserted between the drive shaft 106 and the boss portion 102a to block the inside and outside of the compressor.
A
リアハウジング104には容量制御弁200が設けられている。容量制御弁200は吐出室120とクランク室105とを連通する給気通路121(121a、121b)の開度を調整し、クランク室105への吐出ガス導入量を制御する。また、クランク室105内の冷媒は、駆動軸106外周とベアリング115との隙間、空間122及びバルブプレート103に形成された開度固定の固定オリフィス103cを経由した抽気通路を介して吸入室119に流れる。したがって、容量制御弁200によりクランク室105への吐出ガス導入量を調整してクランク室105の圧力を変化させることにより吐出容量を制御することができる。 The suction chamber 119 is connected to the air conditioner system side via a suction port (not shown), and the discharge chamber 120 is connected to the air conditioner system side via a discharge port (not shown).
The rear housing 104 is provided with a capacity control valve 200. The capacity control valve 200 adjusts the opening of an air supply passage 121 (121a, 121b) that communicates the discharge chamber 120 and the crank chamber 105, and controls the amount of discharge gas introduced into the crank chamber 105. In addition, the refrigerant in the crank chamber 105 enters the suction chamber 119 via a bleed passage through a clearance between the outer periphery of the drive shaft 106 and the bearing 115, a space 122 and a fixed orifice 103c formed in the valve plate 103 and having a fixed opening. Flowing. Therefore, the discharge capacity can be controlled by adjusting the discharge gas introduction amount into the crank chamber 105 by the capacity control valve 200 and changing the pressure in the crank chamber 105.
可変圧縮機100の駆動源であるエンジンあるいはモータの回転速度に応じたロータ108及びロータ108に連結する斜板107等の回転部材の回転により、クランク室105内の冷媒もクランク室105内を回転し、冷媒に含まれるオイルが回転遠心力を受ける。 Next, the operation of the
The refrigerant in the crank chamber 105 also rotates in the crank chamber 105 by the rotation of the rotating member such as the rotor 108 and the swash plate 107 connected to the rotor 108 according to the rotational speed of the engine or motor that is the driving source of the variable compressor 100. Then, the oil contained in the refrigerant receives a rotational centrifugal force.
低速時には、被潤滑部となる斜板107等の回転部材やピストン117等の摺動部で油膜切れの発生傾向が高く、潤滑に必要なオイル量が増大するが、上記のようにクランク室105内に多くのオイルが留まり、斜板107等の回転部材によってオイルを掻き上げて十分な量のオイルを被潤滑部へ供給することにより、油膜切れを防止して良好な潤滑性能を確保することができる。 During low-speed rotation, the amount of oil stored in the
At low speed, the oil film is more likely to be cut off at the rotating member such as the swash plate 107 and the sliding portion such as the
高速時には摺動部の油膜切れ発生傾向が低下して潤滑に必要なオイル量が減少する一方、冷媒中のオイルを攪拌することによる発熱が問題となる。しかし、高速となるほど貯留室206内に貯留されるオイル量を増大させてクランク室105内で攪拌されるオイル量を減少させることにより、発熱を抑制し、熱的影響による圧縮機各部の耐久性低下を抑制できる。 Thus, the amount of oil stored in the
At high speed, the tendency of oil film breakage at the sliding portion decreases, and the amount of oil necessary for lubrication decreases, while heat generation due to stirring of the oil in the refrigerant becomes a problem. However, by increasing the amount of oil stored in the
図5(A)、(B)に示した第2,第3の実施形態では、第1の実施形態に対し、第1の連通孔202、第2の連通孔203に近接する通しボルト201a,201bが、それぞれ1本ずつ上側にあるもの、及び下側にあるものをそれぞれ示している。貯留室206内の冷媒を第2の連通孔203からクランク室105内に排出しつつ、通しボルト201aの回転方向上流側で受け止めたオイルを第1の連通孔202から貯留室206内に流入させ、流出量と平衡する液面まで貯留することは同様である。ただし、(B)の場合は、(A)に比較し、第1の連通孔202の下方に貯留室206が位置しているので、貯留室206にオイルが流入しやすく、流出しにくい特性となる。したがって、それぞれの特性に応じて、回転速度に対して適正量のオイルが貯留されるように、第1の連通孔202の開口面積、開口方向、形状等を設定すればよい。 5 to 7 show various possible arrangement positions of the
In the second and third embodiments shown in FIGS. 5A and 5B, through
これに対し、図7に示す第7の実施形態では、図6と同じく回転部材が下方から上方に向かって回転する側(図示左側)に貯留室206を配設する例において、上側の通しボルト201dの回転方向上流側に近接して第1の連通孔202を配設し、下側の通しボルト201eの下流側に近接して第2の連通孔203を配設する。つまり、各連通孔に近接する通しボルトが2本別々であることは、第1の実施形態及び図5(A),(B)と同様であるが、第1の連通孔202が上側、第2の連通孔203が下側に位置する点で相違する。 In the above embodiment, the oil is introduced from the lower
On the other hand, in the seventh embodiment shown in FIG. 7, in the example in which the
一方、貯留室206の下位に配設された第2の連通孔203は、第1の連通孔202から貯留室206内に流入して貯留されたオイルを流出する機能を有する。そして、第2の連通孔203の開口面積を小さくして絞り機能を持たせることにより、貯留室206内の貯留量を調整する。具体的には、回転速度の上昇により第1の連通孔202からのオイル流入量が増大し、貯留室206への貯留量が増大するが、一方、貯留室206内のオイルの自重による液圧も増大して第2の連通孔203からのオイルの排出量も増大し、流入量と流出量とがバランスするところまで液面が上昇する。 Even in this case, it is the same that the oil received on the upstream side of the through
On the other hand, the
以上示したように、貯留室206は、クランク室105周りの多様な位置にさせることが可能であり、圧縮機100が配設されるエンジンルーム等の他の機器との干渉を回避する位置に配設することができる。 In addition, as shown in FIG. 8, a plurality (two in the figure) of
As described above, the
例えば、特公平4-28911号等に開示される可変容量圧縮機は、図10(A)に示すように、斜板401とピストン402とを同様に備えるが、斜板401の回転運動をピストン402の往復動に変換する機構が相違する。具体的には、斜板401の傾斜面に沿って斜板401に対し相対回転自由に揺動板403を配設し、この揺動板403を収納ハウジング404内壁に軸方向に沿って配設されたガイド板405に係合させて回転を拘束しつつ揺動させ、該揺動板403にロッド406を介して連係したピストン402を往復動させている。 Furthermore, the present invention can also be applied to a variable capacity compressor that is partially different in mechanism from the variable capacity compressor applied in the above embodiment.
For example, a variable displacement compressor disclosed in Japanese Patent Publication No. 4-28911 or the like includes a
Claims (10)
- 円筒状収納部材と、該円筒状収納部材の中心軸周りに非水平面内を回転駆動される回転部材と、前記円筒状収納部材の中心軸外側周囲に形成された複数のシリンダ内に、前記中心軸と平行な軸方向に往復動して冷媒を吸入/吐出する複数のピストンと、前記回転部材の回転運動を前記ピストンの往復動に変換する運動方向変換機構と、前記運動方向変換機構における回転部材回転量に対するピストン往復動の変換量を制御して冷媒吐出量を制御する制御機構と、を含んで構成される可変容量圧縮機において、
前記円筒状収納部材の前記回転部材を収容する内側空間にあって前記回転部材の回転軌跡の外側に配設され、遠心力が作用する冷媒中のオイルを受けるオイル受け部と、
前記円筒状収納部材の内外を貫通して形成され、前記オイル受け部に対し、前記回転部材の回転方向上流側に近接する第1の連通孔と、該第1の連通孔とは前記回転方向に離して配置した第2の連通孔と、を含む複数の連通孔と、
前記複数の連通孔を介して前記円筒状収納部材の内側空間と連通するように、前記円筒状収納部材の外側に形成され、冷媒中のオイルを貯留する貯留室と、
を含んで構成されることを特徴とする可変容量圧縮機。 A cylindrical storage member; a rotation member that is driven to rotate in a non-horizontal plane around a central axis of the cylindrical storage member; and a plurality of cylinders formed around the outer side of the central axis of the cylindrical storage member. A plurality of pistons that reciprocate in an axial direction parallel to the shaft to suck / discharge refrigerant, a movement direction conversion mechanism that converts the rotational movement of the rotating member into a reciprocating movement of the piston, and rotation in the movement direction conversion mechanism In a variable capacity compressor configured to include a control mechanism that controls a refrigerant discharge amount by controlling a conversion amount of piston reciprocation with respect to a member rotation amount,
An oil receiving portion for receiving oil in the refrigerant, which is disposed in an inner space for accommodating the rotating member of the cylindrical storage member and is disposed outside the rotation locus of the rotating member, and subjected to centrifugal force;
A first communication hole that is formed through the inside and outside of the cylindrical storage member and is close to the oil receiving portion on the upstream side in the rotation direction of the rotation member, and the first communication hole is the rotation direction. A plurality of communication holes including a second communication hole disposed apart from each other,
A storage chamber that is formed outside the cylindrical storage member so as to communicate with the inner space of the cylindrical storage member via the plurality of communication holes, and stores oil in the refrigerant;
A variable capacity compressor characterized by comprising. - 前記可変容量圧縮機は、前記円筒状収納部材の中心軸が略水平方向に配設され、車両の駆動源によって駆動される請求項1に記載の可変容量圧縮機。 2. The variable capacity compressor according to claim 1, wherein the central axis of the cylindrical storage member is disposed in a substantially horizontal direction and is driven by a vehicle drive source.
- 前記第1の連通孔は貯留室の下部、前記第2の連通孔は貯留室の上部に配設される請求項1に記載の可変容量圧縮機。 The variable capacity compressor according to claim 1, wherein the first communication hole is disposed in a lower portion of the storage chamber, and the second communication hole is disposed in an upper portion of the storage chamber.
- 前記円筒状収納部材は、軸方向に複数個に分割して形成され、前記オイル受け部は、前記分割された複数個の円筒状収納部材相互を締結する中心軸周り複数本の通しボルトの円筒状収納部材内側空間に露出する中間部分である請求項1に記載の可変容量圧縮機。 The cylindrical storage member is divided into a plurality of parts in the axial direction, and the oil receiving portion is a cylinder of a plurality of through-bolts around a central axis for fastening the divided cylindrical storage members to each other. The variable capacity compressor according to claim 1, wherein the compressor is an intermediate portion exposed to the inner space of the cylindrical storage member.
- 前記貯留室は、前記回転部材が上方から下方に回転する側に配設され、前記第1の連通孔は、前記貯留室下部に近接する通しボルトの上流側に近接して配設され、前記第2の連通孔は、前記貯留室上部に近接する別の通しボルトの下流側に近接して前記第1の連通孔より上方に配設される請求項4に記載の可変容量圧縮機。 The storage chamber is disposed on a side where the rotating member rotates from above to below, and the first communication hole is disposed close to an upstream side of a through bolt that is close to a lower portion of the storage chamber, 5. The variable capacity compressor according to claim 4, wherein the second communication hole is disposed above the first communication hole adjacent to a downstream side of another through bolt adjacent to the upper portion of the storage chamber.
- 前記貯留室は、前記回転部材が下方から上方に回転する側に配設され、前記第1の連通孔は、前記貯留室下部の上下方向中間部に配置される通しボルトの下方に配設され、前記第2の連通孔は、同一の通しボルトの上方に配設される請求項4に記載の可変容量圧縮機。 The storage chamber is disposed on a side where the rotating member rotates upward from below, and the first communication hole is disposed below a through bolt disposed in an intermediate portion in the vertical direction of the lower portion of the storage chamber. The variable capacity compressor according to claim 4, wherein the second communication hole is disposed above the same through bolt.
- 前記貯留室は、前記回転部材が下方から上方に回転する側に配設され、前記第1の連通孔は、前記貯留室上部に近接する通しボルトの上流側に近接して配設され、前記第2の連通孔は、前記貯留室下部に近接する別の通しボルトの下流側に近接して前記第1の連通孔より下方に配設される請求項4に記載の可変容量圧縮機。 The storage chamber is disposed on a side where the rotating member rotates from below to above, and the first communication hole is disposed in proximity to an upstream side of a through bolt that is close to the upper portion of the storage chamber, 5. The variable capacity compressor according to claim 4, wherein the second communication hole is disposed below the first communication hole adjacent to a downstream side of another through bolt adjacent to the lower portion of the storage chamber.
- 前記回転部材は、前記駆動軸に回転面を傾斜させて連結され、前記制御機構は、前記回転部材の回転面傾斜角を制御することにより、前記運動方向変換機構における回転部材回転量に対するピストン往復動の変換量を制御して冷媒吐出量を制御する請求項1に記載の可変容量圧縮機。 The rotating member is coupled to the drive shaft with an inclined rotation surface, and the control mechanism controls a rotation surface inclination angle of the rotating member, thereby reciprocating the piston with respect to the rotation amount of the rotating member in the motion direction conversion mechanism. The variable capacity compressor according to claim 1, wherein the amount of refrigerant discharged is controlled by controlling the amount of dynamic conversion.
- 前記運動方向変換機構は、前記回転部材の回転運動を該回転運動によって揺動する揺動板を介して前記ピストンの往復動に変換し、前記オイル受け部は、前記揺動板の回転を阻止しつつ揺動させるように前記円筒状収納部材の内壁に配設されたガイド板によって構成される請求項8に記載の可変容量圧縮機。 The movement direction conversion mechanism converts the rotary motion of the rotating member into a reciprocating motion of the piston through a swing plate that swings by the rotary motion, and the oil receiving portion prevents the swing plate from rotating. The variable capacity compressor according to claim 8, comprising a guide plate disposed on an inner wall of the cylindrical housing member so as to be swung.
- 前記貯留室は、前記シリンダ内に冷媒を吸入する吸入室と連通される請求項1に記載の可変容量圧縮機。 The variable capacity compressor according to claim 1, wherein the storage chamber communicates with a suction chamber for sucking a refrigerant into the cylinder.
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DE112011102085T DE112011102085T5 (en) | 2010-06-21 | 2011-05-27 | The swash plate compressor |
US13/805,800 US20130101443A1 (en) | 2010-06-21 | 2011-05-27 | Variable Capacity Compressor |
CN2011800293810A CN102947591A (en) | 2010-06-21 | 2011-05-27 | Variable-displacement compressor |
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JP2010140145A JP5487019B2 (en) | 2010-06-21 | 2010-06-21 | Variable capacity compressor |
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JP (1) | JP5487019B2 (en) |
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KR102049543B1 (en) * | 2013-11-14 | 2019-11-27 | 한온시스템 주식회사 | Swash plate type compressor |
CN109798235B (en) * | 2019-03-07 | 2024-01-23 | 陕西航天泵阀科技集团有限公司 | Energy exchange pump |
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JPH0428911A (en) | 1990-05-22 | 1992-01-31 | Osaka Gas Co Ltd | Melting furnace for industrial waste |
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JPH08284835A (en) * | 1995-04-18 | 1996-10-29 | Toyota Autom Loom Works Ltd | Single head piston type compressor |
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JPH08303345A (en) * | 1995-05-01 | 1996-11-19 | Calsonic Corp | Swash plate type compressor |
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2010
- 2010-06-21 JP JP2010140145A patent/JP5487019B2/en not_active Expired - Fee Related
-
2011
- 2011-05-27 CN CN2011800293810A patent/CN102947591A/en active Pending
- 2011-05-27 WO PCT/JP2011/062212 patent/WO2011162072A1/en active Application Filing
- 2011-05-27 US US13/805,800 patent/US20130101443A1/en not_active Abandoned
- 2011-05-27 DE DE112011102085T patent/DE112011102085T5/en not_active Withdrawn
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JPH04318290A (en) * | 1991-04-18 | 1992-11-09 | Toyota Autom Loom Works Ltd | Turn-stop mechanism in swivel swash plate type compressor |
JP2008082256A (en) * | 2006-09-28 | 2008-04-10 | Toyota Industries Corp | Lubricating device for swash plate type compressor |
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CN102947591A (en) | 2013-02-27 |
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