WO2011156935A1 - Proton exchange membrane, preparation process and use thereof - Google Patents
Proton exchange membrane, preparation process and use thereof Download PDFInfo
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- WO2011156935A1 WO2011156935A1 PCT/CN2010/000893 CN2010000893W WO2011156935A1 WO 2011156935 A1 WO2011156935 A1 WO 2011156935A1 CN 2010000893 W CN2010000893 W CN 2010000893W WO 2011156935 A1 WO2011156935 A1 WO 2011156935A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1041—Polymer electrolyte composites, mixtures or blends
- H01M8/1053—Polymer electrolyte composites, mixtures or blends consisting of layers of polymers with at least one layer being ionically conductive
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/20—Manufacture of shaped structures of ion-exchange resins
- C08J5/22—Films, membranes or diaphragms
- C08J5/2206—Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
- C08J5/2218—Synthetic macromolecular compounds
- C08J5/2231—Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions involving unsaturated carbon-to-carbon bonds
- C08J5/2237—Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions involving unsaturated carbon-to-carbon bonds containing fluorine
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1041—Polymer electrolyte composites, mixtures or blends
- H01M8/1046—Mixtures of at least one polymer and at least one additive
- H01M8/1048—Ion-conducting additives, e.g. ion-conducting particles, heteropolyacids, metal phosphate or polybenzimidazole with phosphoric acid
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1041—Polymer electrolyte composites, mixtures or blends
- H01M8/1055—Inorganic layers on the polymer electrolytes, e.g. inorganic coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1069—Polymeric electrolyte materials characterised by the manufacturing processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the invention relates to a proton exchange membrane and a preparation method and application thereof. Background technique
- the proton exchange membrane fuel cell (PEMFC) is a power generation device that directly converts chemical energy into electrical energy by electrochemical means. It is considered to be the clean, efficient power generation technology of choice in the 21st century.
- Proton exchange membrane (PEM) is a key material for proton exchange membrane fuel cells.
- perfluorosulfonic acid proton exchange membranes currently used have good proton conductivity at lower temperatures (not higher than 8 (TC) and higher humidity, but there are also many disadvantages such as poor dimensional stability and mechanical strength. High, poor chemical stability, etc.
- JP-B-5-75835 uses a perfluorosulfonic acid resin to impregnate a porous medium made of polytetrafluoroethylene (PTFE) to enhance the strength of the film.
- PTFE polytetrafluoroethylene
- JP-B-7-68377 also proposes a method of filling a porous medium made of polyolefin with a proton exchange resin, but having insufficient chemical durability and thus long-term stability There are problems in qualitative aspects; and because of the addition of porous media that do not have proton conductivity, the proton conduction pathway is reduced and the proton exchange capacity of the membrane is reduced.
- JP-A-6-231779 proposes another reinforcing method using fluororesin fibers.
- the mechanical strength of the fluorocarbon polymer reinforcement in the form of fibrils requires the addition of a relatively large amount of reinforcing material. In this case, the processing of the film tends to be difficult, and the increase in film resistance is likely to occur.
- Ballard Corporation impregnates a solution of sulfonated ⁇ , ⁇ , ⁇ -trifluorostyrenesulfonic acid with m-trifluoromethyl- ⁇ , ⁇ , ⁇ -trifluorostyrene in methanol/propanol
- the pores of the swollen porous PTFE membrane were then dried at 50 ° C to obtain a composite membrane.
- a 25 ⁇ thick sulfonyl fluoride type membrane is passed together with a Gore PTFE membrane by hot pressing at 31 (TC vacuum).
- the membrane is then hydrolyzed in a KOH solution of dimethyl sulfoxide.
- the -S0 2 F group in the film was converted to -S0 3 -.
- a 5% sulfonic acid resin solution was applied three times on one side of the porous PTFE film, and the film was made into a whole in 15 (TC vacuum oven). The method is too time consuming and the microporous membrane is difficult to fill with sulfonic acid resin.
- Porous film reinforcement tends to have a phase separation between the reinforcing body and the film-forming resin, and there is a large gap, resulting in a film having a high gas permeability.
- Crosslinking can improve the thermal stability of the polymer, reduce the swelling of the solvent, and increase the mechanical strength of the polymer. It has been widely used in the fields of separation and adsorption and various rubber elastomers. At present, many cross-linking techniques have also been explored to solve the problems of perfluorosulfonic acid proton exchange membranes. For example, us 20070031715 describes a crosslinking method in which sulfonyl chloride crosslinks to form a sulfonyl anhydride, and the sulfonyl anhydride crosslinked structure formed in the method can effectively improve the mechanical strength of the film, but the crosslinked structure has obvious disadvantages. The sulfonamide unit is unstable to the base.
- US 20030032739 achieves the purpose of crosslinking by linking a sulfonyl group on a polymer chain to a thiol group between molecular chains. This crosslinking can well reduce the solvent swellability of the film. However, many steps are required to obtain the crosslinked structure, which is not suitable for the industrialization process.
- US 6733914 discloses a melt-extruded perfluorosulfonyl fluoride membrane immersed in aqueous ammonia to form a sulfonimide crosslinked proton exchange membrane, and the treated perfluorosulfonic acid membrane has good mechanical strength and dimensional stability.
- the membrane obtained by this method is a non-uniform membrane because the ammonia gas enters the membrane by the permeation method, and the ammonia gas reacts with the sulfonyl fluoride during the permeation process, and the reacted sulfonyl fluoride will prevent the ammonia gas from further moving toward the membrane.
- the diffusion inside the film forms a high crosslink density on the surface of the film, and almost no cross-linking occurs inside the film.
- the large cross-linking of the surface causes the conductivity of the film to drop sharply.
- the perfluorosulfonic acid film containing a triazine ring crosslinked structure disclosed in US Pat. No. 7,259,208 and CN 101029144 (Application No. 200710013624.7, respectively) also has good mechanical strength and dimensional stability. But Membranes that are crosslinked by chemical bonding alone often fail to form a high degree of crosslinking and have limited performance in improving the film. The properties of the final film did not meet the requirements for use.
- auxiliary proton conductive material particles must have the following characteristics: (1) The particles have better water retention capacity, that is, have higher water loss temperature; (2) have better compatibility with proton exchange resins; (3) Particles have certain ability to conduct protons; (4) easy to obtain nano-sized particles; (5) good structural stability of particles, no obvious structural changes during absorption and dehydration; (6) favorable for maintaining or improving proton exchange membrane Mechanical strength or physical dimensional stability.
- the inorganic water-retaining particles usually used are Si0 2 , Ti0 2 , Zr(HP0 4 ) 2 or Zr0 2 particles, heteropoly acid or solid acid particles, zeolite group mineral particles, smectite and other layered clay minerals and intercalation layers thereof. Clay minerals, etc.
- CN 1862857 discloses that the addition of an auxiliary proton conductive material such as SiO 2 to a perfluorosulfonic acid resin can improve the high temperature conductivity of the proton exchange membrane.
- J. Electrochem. Soc. (V154, 2007, P B288-B295) describes a composite film of Nafion resin and zirconium phosphate which still has a high electrical conductivity at a relative humidity of less than 13%.
- Proton exchange membranes for fuel cells need to meet the following requirements: Stable, high electrical conductivity, and high mechanical strength.
- Stable high electrical conductivity
- the gas permeability of the membrane also increases, which can have a very serious effect on the fuel cell. Therefore, the preparation of a membrane having high ion exchange capacity while having good mechanical strength and airtightness, as well as good stability, is the key to fuel cells, especially for fuels used in vehicles such as automobiles.
- the object of the present invention is to overcome the shortcomings of the prior art proton exchange membranes which have low mechanical strength, poor chemical stability and poor air tightness, and provide a good mechanical strength, chemical stability and gas while having high ion exchange capacity.
- a dense proton exchange membrane and a preparation method and application of the membrane are provided.
- the invention provides a proton exchange membrane comprising 2-40 layers of a single layer membrane based on a perfluoro ion exchange resin, wherein at least one single layer membrane has a crosslinked network structure, and at least one single layer membrane comprises a surface-modified auxiliary proton conductive material, at least one single layer film containing a high-valent metal compound, to a content of the surface-modified auxiliary proton conductive material based on 100 parts by weight of the perfluoro ion exchange resin 0.05 to 50 parts by weight, preferably 1 to 15 parts by weight; the high-valent metal compound may be included in an amount of 0.0001 to 5 parts by weight, preferably 0.001 to 1 part by weight.
- intersection network structure may be one or more of the structures shown by the formulas (1), (11), (111), (IV) and (V):
- G ⁇ PG 2 is CF 2 or O, respectively, and R f is a C 2 -C 1 () perfluorocarbon chain or a chlorine-containing perfluorocarbon chain;
- R is a methylene group or a perfluoromethylene group, and n is an integer from 0 to 10;
- a proton exchange membrane wherein the auxiliary proton conductive material is selected from the group consisting of: an oxide, an orthophosphate, a polycondensation phosphate, a polyacid, a polyacid salt and a hydrate thereof, a silicate, a sulfate, a sub One or more of selenate and arsenide; preferably one or more of oxide, orthophosphate, polyphosphate, polyacid and polyacid salt, further preferably oxide, orthophosphate Polycondensed phosphoric acid One or more of the salts.
- the auxiliary proton conductive material is selected from the group consisting of: an oxide, an orthophosphate, a polycondensation phosphate, a polyacid, a polyacid salt and a hydrate thereof, a silicate, a sulfate, a sub One or more of selenate and arsenide; preferably one or more of oxide, orthophosphate, polyphosphate, polyacid and polyacid salt,
- Phosphate including various forms of orthophosphates and polyphosphates of the first, second, third, fourth, fifth main group elements and transition elements.
- H 3 SiW 12 O 40 H 2 O ( ⁇ 21-29 ), H x W0 3 , HSbW0 6 , H 3 PMo 12 O 40 , H 2 Sb 4 O u , HTaW0 6 , HNb0 3 , HTiNb0 5 , HTiTa0 5 , HSbTe0 6 , 3 ⁇ 4Ti 4 0 9 , HSb0 3 and H 2 Mo0 4 ;
- Silicates including zeolites, zeolites (NH 4 + ), layered silicates, reticulated silicates, H-naite, H-mordenite, NH 4 -antamenite, NH 4 -alumina Stone, NH 4 - gallate and H-montmorillonite;
- a particularly preferred auxiliary proton conducting material of the present invention may include SiO 2 , Zr0 2 , Ti0 2 , BP0 4 , Zr 3 (P0 4 ) 4 , Zr(HP0 4 ) 2 , H 3 PW 12 0 4 . , CsHS0 4 , Cs3 ⁇ 4P0 4 , H-mordenite, H-montmorillonite, HZr 2 (P0 4 ) 3 , Zr 3 (P0 4 ) 4 , Ce(HP0 4 ) 2 , Ti(HP0 4 ) 2 and/or One or more of Zr 2 H(P 3 O 10 ) 2 .
- the auxiliary proton conductive material may have a particle diameter of 0.001 to 5 ⁇ m, preferably 0.01 to 1 ⁇ m.
- the surface of these materials may be modified with a group having an ion exchange function and/or an acidic group by a method such as cogelation, coprecipitation or hydrothermal pyrolysis.
- the specific preparation method may be: methyl or methyl sulfate and ethyl silicate or oxychloride Zirconium or titanate or the like is gelled under alkaline conditions to obtain a surface-modified auxiliary proton conductive substance.
- a proton exchange membrane according to the present invention wherein the high-valent metal compound may be a nitrate, a sulfate, or a carbon of a highest valence state and a middle valence state of W, Ir, Y, Mn, Ru, V, ⁇ , and La elements.
- a proton exchange membrane according to the present invention wherein the modified microporous membrane is selected from the group consisting of having ions
- the monomer-modified organic polymer microporous membrane is particularly preferably a fluorocarbon polymer membrane.
- the pore diameter of 1 Mo may be O.l- ⁇ , preferably 0.2-3 ⁇ , and the thickness may be
- 5-100 ⁇ preferably 5-30 ⁇ , may have a porosity of 30-99%, preferably 70-97%.
- the monomer having ion exchange function may be sulfur dioxide, sulfur trioxide, and perfluorosulfonic acid monomer ( ⁇ ), perfluorosulfonic acid monomer ( ⁇ ), and perfluorosulfonic acid monomer (C) having the following structure: One or more of them:
- a proton exchange membrane according to the present invention wherein the proton exchange membrane preferably comprises 2-20 layers, more preferably 2-5 layers of a monolayer film based on a perfluoro ion exchange resin.
- the proton exchange membrane may have a thickness of 10 to 300 ⁇ m, preferably 10 to 150 ⁇ m, more preferably 10 to 50 ⁇ m.
- each layer may be exchanged by a perfluorinated ion; the lipid formation may also be formed by mixing a plurality of perfluoro ion exchange resins, and each layer may be formed into a crosslink or a partial layer may not be formed. Crosslinked structure.
- the perfluoro ion exchange resin may be crosslinked on the surface of the microporous membrane or may be crosslinked in the void of the microporous membrane. Since the porous film is subjected to surface activation modification, having an acidic or functional group allows a strong crosslinking effect between the porous film and the film-forming resin by physical bonding of the high-valent metal compound.
- the perfluoro ion exchange resin is formed by copolymerization of a perfluoroolefin monomer, one or more functional group-containing perfluoroolefin monomers, and one or more perfluoroolefin monomers having a crosslinking site. Or a mixture of the above copolymers having an EW value of from 600 to 1300, preferably from 700 to 1200.
- the perfluoroolefin monomer is selected from one or more of tetrafluoroethylene, chlorotrifluoroethylene, trifluoroethylene, hexafluoropropylene and vinylidene fluoride, preferably, the perfluoroolefin monomer
- the functional group-containing perfluoroolefin monomer which is tetrafluoroethylene is selected from one or more of the structures of the formulae (VII), (VIII) and (IX):
- CF 2 ⁇ CF 3 ( IX ) wherein a, b, c are each independently 0 or 1, but are not simultaneously zero; d is 0-5 white n is 0 or 1; R fl , Rf 2 and respectively selected from Perfluorodecyl and fluorochloroindolyl; X is selected from the group consisting of F, Cl, Br and I; Y, ⁇ 2 and ⁇ 3 are each independently selected from the group consisting of S0 2 M, COOR 3 and PO(OR 4 )(OR 5 ), Wherein: M is selected from the group consisting of F, Cl, OR, and NRiR 2 ; R is selected from the group consisting of methyl, ethyl, propyl, H, Na, Li, K, and ammonium; and is selected from the group consisting of 11, methyl, ethyl, and ethyl, respectively. R 3 is selected from the group consisting of H, Na, Li, K, ammonium, methyl
- the perfluoroolefin monomer having a crosslinking site is selected from one or more of the structures represented by the following formulas ( ⁇ ) and (XI):
- Y 4 and Y 5 may be selected from Cl, Br, I and CN, respectively; a, b, and c are 0 or 1, respectively, but a, +b, +c, ⁇ 0; selected from F, Cl , Br and I; n, are 0 or 1; R f4 , R f5 and R f6 are each independently selected from perfluorodecyl.
- the invention also provides a preparation method of the above proton exchange membrane, the method comprising:
- At least one step (2) is obtained by combining a single layer film with at least one layer of the modified microporous film, while selectively combining the single layer film obtained in the steps (1) and/or (2), and / or selectively using the solution or melt described in step (1) to form a monolayer film therein, the resulting composite film comprising 2-40 single layer films, wherein at least one single layer film contains surface modification Auxiliary proton conducting material, at least one single layer film containing modified fibers, at least one single layer film
- intersection network structure is one or more of the structures represented by the formulas (1), (11), (111), and (IV (V):
- G ⁇ PG 2 is a perfluorocarbon chain or a chlorine-containing perfluorocarbon chain of CF 2 or O, R f -C 1()
- steps (1) and (2) may be performed simultaneously, or step (1) may be performed first and then step (2).
- the method of forming the single layer film in the step (1) is one or more of casting, melt extrusion, hot pressing, spin coating, casting, screen printing, spraying, and dipping.
- the method of casting, casting, screen printing, spin coating, spraying or dipping is as follows:
- a perfluoro ion exchange resin dispersing a perfluoro ion exchange resin, a fiber as a reinforcement, an auxiliary proton conductive substance, a crosslinking agent, an acid or a radical initiator, and a high-valent metal compound into a solvent to form a mixture
- the solid content of the perfluoro ion exchange resin in the mixture may be from 1 to 80% by weight, and the solvent used may be dimethylformamide, dimethylacetamide, methylformamide, dimethyl sulfoxide, N-methyl One or more of pyrrolidone, hexamethylphosphoric acid, acetone, water, ethanol, methanol, propanol, isopropanol, ethylene glycol, and glycerol;
- step (b) forming a film by solution casting, solution casting, screen printing, spin coating, spraying or dipping on the plate or the prepared single layer or multilayer film by using the solution prepared in the step (a); Heat treatment at a temperature of 30-250 ° C for 0.01-600 minutes, preferably at 100-200 ° C for 1-30 minutes;
- G ⁇ PG 2 is CF 2 or O, respectively, and R f is C .
- R is methylene or perfluoromethylene, and n is 0-10
- the method of forming the crosslinked structure represented by the formula (I) includes heat, light, electron radiation, plasma, X-ray, or a radical initiator, and may also pass heat in the presence of one or more crosslinking agents. , light, electron radiation, plasma, X-ray,
- X 2 and X 3 are each independently CI, Br or I; 3 ⁇ 47 is a perfluorodecyl or fluorochloroindenyl group; preferably, the radical initiator is organic a peroxide or an azo-based initiator; preferably, the initiator is an organic oxide initiator; more preferably, the initiator is a perfluoroorganic peroxide.
- the method for forming the (11) and (III) crosslinked structures is: using a sulfonyl fluoride, a sulfonyl chloride, a sulfonyl bromide type resin with ammonia, hydrazine, an organic diamine or capable of chemically releasing ammonia, hydrazine, and an organic diamine.
- the material reaction is obtained.
- the organic diamine is a C1-C10 decyl diamine or a perfluorodecyl diamine, and the substances capable of chemically releasing ammonia, hydrazine, and organic diamine include, but are not limited to, ammonia, hydrazine, organic An organic or inorganic acid salt of a diamine, urea, or hydrazine.
- the method of forming the (IV) crosslinked structure is obtained by treating a perfluorosulfonic acid resin with chlorosulfonic acid.
- the method for forming the (V) crosslinked structure is a perfluorosulfonic acid resin containing a nitrile group or a perfluorosulfonyl fluoride resin containing a nitrile group, a sulfonyl chloride resin, a sulfonyl bromide resin in heat or acid Formed under the action.
- the acid is a strong protic acid or a Lewis acid; wherein the protonic acid is selected from the group consisting of 3 ⁇ 4S0 4 , CF 3 S0 3 H And: 3 ⁇ 4 ?0 4 ; Lewis acid is selected from the group consisting of ZnCl 2 , FeCl 3 , A1C1 3 , organotin, organic germanium and organic germanium.
- the method of melt extrusion and hot pressing is as follows:
- the resin mixed in the step (a) is formed into a film by a screw extruder or a flat vulcanizer; the method may also be crosslinked in a film formation or after film formation to obtain a crosslinked single layer film as described above.
- the method of compounding in the step (3) may be a single layer film composite, a multilayer film and a single layer film composite, a multilayer film and a multilayer film composite, and a solution or a melt in a single film.
- each single layer film can be formed by casting, extrusion, hot pressing, spin coating, casting, screen printing process, spraying or dipping process of solution or melt;
- multilayer film is prepared by single layer Inter-membrane recombination, composite between multilayer film and single-layer film, or composite film between multi-layer film and multi-layer film, can also directly use casting or extruding of solution or melt on the obtained single-layer film or multi-layer film.
- the obtained monolayer film may be first converted into an acid form prior to recombination, or may be first combined with other films and then converted into an acid form.
- the crosslinking described in the step (2) means crosslinking using various crosslinking means as described above.
- the method according to the present invention wherein the surface-modified auxiliary proton conductive substance is an auxiliary proton conductive substance modified by a group having an ion exchange function and/or an acidic group; the auxiliary proton conductive substance is selected from the group consisting of: oxidation One or more of substances, orthophosphates, polycondensation phosphates, polyacids, polyacid salts and hydrates thereof, silicates, sulfates, selenites and arsenides; preferably oxides, orthophosphoric acid One or more of a salt, a polycondensation phosphate, a polyacid, and a polyacid salt is further preferably one or more of an oxide, an orthophosphate, and a polyphosphate.
- auxiliary proton conductive substances are as described above.
- the surface of these materials may be modified with a group having an ion exchange function and/or an acidic group by a method such as cogelation, coprecipitation or hydrothermal pyrolysis.
- the specific preparation method may be: gelating methyl phosphate or methyl sulfate and ethyl silicate or zirconyl chloride or titanate under alkaline conditions to obtain a surface Modified auxiliary proton conducting material.
- the high-valent metal compound can form a physical bond crosslink with the acidic exchange group in the film. This cross-linking mode has a large degree of cross-linking and does not affect the electrical conductivity of the film.
- a proton exchange membrane according to the present invention, wherein the high-valent metal compound may be w,
- the modified microporous membrane is selected from the group consisting of an organic polymer microporous membrane modified with a monomer having an ion exchange function, particularly preferably a fluorocarbon polymer membrane having a pore diameter of Ol- ⁇ , preferably 0.2-3 ⁇ ; thickness 5-100 ⁇ , preferably 5-30 ⁇ ; porosity 30-99%, preferably 70-97%;
- the ion exchange function monomer is sulfur dioxide, sulfur trioxide
- a perfluorosulfonic acid monomer ( ⁇ ), a perfluorosulfonic acid monomer ( ⁇ ), and a perfluorosulfonic acid monomer (C) having the following structure:
- the microporous membrane as a reinforcement is subjected to surface activation modification by a 4p mass having an ion exchange function, and the specific modification method may be: heating the microporous membrane and the monomer having ion exchange function in heat, light, and electron radiation.
- the reaction occurs under the action of a plasma, an X-ray, a radical initiator or the like, and then the modified microporous membrane generates an ion exchange group under the action of an acid or a base.
- the microporous membrane used is preferably subjected to surface silicic acid, sulfonation, sulfation, phosphorylation, and hydrophilization. Sex. Specific modification methods can be referred to the prior art.
- the present invention provides the following microporous membrane surface modification method: For example, for the fluorocarbon polymer membrane, the surface is subjected to silicic acid, sulfonation, sulfation, phosphorylation and the like.
- Existing surface modification methods for polytetrafluoroethylene are suitable for modification of fluorocarbon polymer membranes, including reduction modification of naphthalene solution, laser radiation modification, plasma modification, and silicic acid activation.
- the silicic acid activation method is the preferred method because it can directly deposit water-retaining silica on the surface of the fluorocarbon polymer film.
- the modified fiber such as ethyl orthosilicate, ZrOCl 2 - 3 ⁇ 4P0 4 or titanium. Further modification in acid esters and the like.
- a specific method of the silica-modified porous polytetrafluoroethylene film is to place the porous polytetrafluoroethylene film in an atmosphere of SiCl 4 for 1 hour, then raise the temperature to 110 ° C for 1 hour, and then cool to 60 ° C. , water spray treatment to obtain a silica modified porous polytetrafluoroethylene film.
- the fluorine-containing ion exchange resin in the microporous membrane-reinforced multilayer fluorine-containing crosslinked doped ion membrane of the present invention may be crosslinked on the surface of the microporous membrane or may be crosslinked in the void of the microporous membrane. Since the porous film is subjected to surface activation modification, it has an acidic or functional group to form a strong crosslinking effect between the porous film and the film-forming resin by physical bonding of the high-valent metal compound.
- the proton exchange membrane according to the present invention wherein the proton exchange membrane preferably comprises 2 to 20 layers, more preferably 2 to 5 layers of a monolayer film based on a perfluoro ion exchange resin.
- the proton exchange membrane may have a thickness of from 5 to 300 ⁇ m, preferably from 10 to 50 ⁇ m.
- each layer may be formed of a perfluoro ion exchange resin or a mixture of a plurality of perfluoro ion exchange resins, and each layer may form a crosslinked structure or a partial layer may not form a crosslinked structure.
- a proton exchange membrane according to the present invention wherein the perfluoro ion exchange resin is a perfluoroolefin, one or more functional group-containing perfluoroolefin monomers, and one or more crosslinking sites
- the copolymer of perfluoroolefin monomers or a mixture of the above copolymers may have a ring number of from 600 to 1300, preferably from 700 to 1200.
- the perfluoroolefin is selected from one or more of tetrafluoroethylene, chlorotrifluoroethylene, trifluoroethylene, hexafluoropropylene and vinylidene fluoride.
- a, b, c are each independently 0 or 1, but are not simultaneously zero; d is 0-5 white n is 0 or 1; R fl , Re and Re are respectively selected from perfluorodecyl and fluorochloroguanidine
- X is selected from the group consisting of F, Cl, Br and I;
- the perfluoroolefin monomer having a crosslinking site is selected from one or more of the structures represented by the following formulas ( ⁇ ) and (XI):
- ⁇ 4 and ⁇ 5 may be respectively selected from Cl, Br, I and CN; a, b, and c are 0 or 1, respectively, but a, +b, +c, ⁇ 0; selected from F, Cl , Br and I; n, are 0 or 1; R f4 , R f5 and R f6 are each independently selected from perfluorodecyl.
- the method for preparing a proton exchange membrane of the present invention may comprise the following steps:
- a solution or melt containing a perfluoro ion exchange resin, an auxiliary proton conductive substance, or a high-valent metal compound by casting, extrusion, hot pressing, spin coating, casting, screen printing process, spraying or dipping process a plurality of single-layer films may also be combined with a modified microporous film to form a film;
- the preparation of the multilayer film may be carried out by a single layer film composite prepared in (1), or the solution or melt described in (1) may be used on the basis of a single layer film or a multi-layer film.
- the material is produced by casting, extrusion, hot pressing, spin coating, casting, screen printing, spraying or dipping, and can also be formed by laminating a multilayer film with a single layer or a multilayer film and a multilayer film. When compounding, ensure that the composite film is
- the crosslinking agent and/or the initiator may be added during the step (1) and/or (2), or may be a crosslinking agent and/or an initiator. Dispersing in a solvent and entering the film by swelling the film in a solvent;
- the present invention also provides the use of the proton exchange membrane of the present invention or the proton exchange membrane prepared according to the preparation method provided by the present invention in a proton exchange membrane fuel cell.
- the microporous membrane composite multi-layer perfluorocrosslinked doped ion membrane uses a microporous membrane, chemical bonding cross-linking, and physical bonding and crosslinking of a high-valent metal compound with an acidic exchange group, and the like.
- the mechanical strength of the ion membrane is increased.
- the physical bonding between the high-valent metal compound and the acidic exchange group has a high degree of crosslinking and can achieve cross-linking between the layers, together with an amide group in the chemical bonding of the amide.
- the triazine group in the triazine ring-bonding crosslink can also form a coordination with the high-valent metal compound, which further improves the performance of the film.
- a microporous membrane whose surface is modified by an acidic exchange group can form a physical bond crosslink by physical bonding with a high-valent metal compound and a film-forming resin.
- the possible reasons are as follows: 1.
- the surface functionalized microporous membrane has improved adhesion to the film-forming resin; 2. Since the surface of the microporous membrane has functional groups, it can form a bonding structure with the metal compound, further reducing the resin. And the gap between the fibers.
- the membrane with the auxiliary proton-conducting substance was added, although the high-temperature proton conductivity was improved, but the mechanical properties were significantly reduced.
- our invention due to the above cross-linking modification, and at the same time, since some of the surface of the auxiliary proton-conducting substance is modified by a reactive group, a physical cross-linking structure can be formed with the high-valent metal compound. This ensures that they not only contribute to the proton conduction of the membrane, but also contribute to the mechanical properties of the membrane. Therefore, the proton exchange membrane provided by the present invention has good mechanical strength, high temperature conductivity and airtightness while having high ion exchange capacity. The best way to implement the invention
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- the sub-exchange resin and the cerium carbonate (weight ratio to the resin: 1:100), Zr(HP0 4 ) 2 having a particle size of 0.005 ⁇ (the weight ratio to the resin is 3:100), and 5 wt% of propanol Aqueous solution.
- a solution of perfluoromalonyl peroxide in DMF at a concentration of 5% by weight was then prepared.
- the surface-modified polytetrafluoroethylene microporous membrane is immersed in the above solution for about 1 hour, and then the soaked film is dried on a hot plate with a glue therebetween. The roller rolls the film.
- the solution was cast into a horizontally placed polytetrafluoroethylene mold, and after vacuum drying at 80 ° C for 12 hours, the film was peeled off to obtain a monolayer of perfluorosulfonic acid crosslinked to the (I) type of doped ion film. (1 # ⁇ ).
- the above two single-layer perfluorocrosslinked doped ion membranes were stacked and hot pressed to obtain a proton exchange membrane of the present invention, which was designated as Al.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- the surface-activated porous hexafluoropropylene film having a thickness of 12 ⁇ m and the above-mentioned film of 30 ⁇ m are passed at 260 ° C.
- the sheets were hot pressed together in an empty state, and then immersed in a DMF solution of NH 4 C1 for 5 hours in a vacuum oven at 150 ° C for 5 hours.
- the soaked film was then placed in triethylamine at 200 ° C for 2 hours to obtain a crosslinked film.
- the crosslinked structure in which the membrane was treated with a KOH solution or a hydrochloric acid solution in this order was an ion exchange membrane (2# membrane) of the above (II).
- EW 1200 of perfluoro ion exchange resin and tetraphenyltin were extruded into a film of 20 ⁇ m by a twin-screw extruder, and then the film was heated to 230 ° C for 10 hours to obtain a crosslinked structure of the (V) species. membrane.
- the film was sequentially treated with LiOH and a nitric acid solution to obtain a crosslinked ion film (3# film).
- the 2# and 3# films were stacked, hot pressed, and immersed in a manganese nitrate solution for 1 hour to obtain a thickness of
- the proton exchange membrane of the present invention of 50 ⁇ m is designated as ⁇ 2.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- a perfluoro ion exchange resin cerium acetate (weight ratio to resin: 0.001:100) and Ce(HP0 4 ) 2 (weight ratio to resin: 0.001:100) are formulated into a solution having a resin content of 3% by weight (solvent) For weight
- the porous polytetrafluoroethylene-hexafluoropropylene film of the technology was immersed in the above solution, and after 30 minutes, the film was taken out and dried, and then the film was crosslinked by 50 KGy radiation to obtain a thickness of ⁇ .
- the crosslinked structure is the ion film of the (I) type (4# film).
- £ ⁇ 940 full repeat unit is fluorine ion exchange resin, Ce (III)-DMSO complex (weight ratio of resin to resin: 0.1:100) and H3PW12O40 (weight ratio of resin to resin: 20:100)
- a film having a resin content of 30% by weight in DMSO was obtained by casting at 170 ° C for 60 minutes to obtain a film having a thickness of ⁇ (5
- Example 4 The obtained films were laminated in the order of 4 # -4 # -5 # and hot pressed to obtain a proton exchange membrane of the present invention having a thickness of 30 ⁇ m, which is designated as A3.
- Example 4
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- the 6# film was placed in the DMF solution of the resin of Example 1 and 0.1% perfluoroperyl laurethoyl, 5% 1,4-diiodooctafluorobutane, and immersed for 0.5 hour, taken out and dried, and the above steps were repeated; The film was then treated at 120 ° C for 300 minutes to obtain a #7 film.
- the 7# film and the ## film were heat-pressed to obtain a proton exchange membrane of the present invention having a thickness of 35 ⁇ m, which was designated as ⁇ 4.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof ( CF 2 CF 2 7CF 2 CF— j-CF 2 CF2 ⁇ CF 2 CF
- the repeating unit is CF 3 ,
- EW 1300 perfluoro ion exchange resin and acetylacetone-Ce(III) complex (weight ratio of resin to 0.01:100), surface sulfuric acid modified Zr0 2 with particle size of 0.8 ⁇ (with resin weight) A ratio of 2:100), azobisisovaleronitrile (0.1:100), 1,4-diiodooctafluorobutane (weight ratio of 1:100 to resin) dissolved in DMF to a resin content of 10 % by weight solution.
- CF 2 CFO(CF 2 CFO) h (CF 2 ) 1 S0 2
- the ruthenium-mordenite powder having a particle size of 5 ⁇ m (the weight ratio of the resin to the resin was 1:1) was mixed with ruthenium-methylpyrrolidone using the resin of Example 4 to prepare a solution having a resin content of 3% by weight.
- This solution was spin-coated on both surfaces of the 8# film to form a film having a thickness of 30 ⁇ m (multilayer film 1#).
- the multi-layer film 1# was treated at 69 ° C for 2.4 hours to obtain a perfluorosulfonic acid film of the formula (I) in which the metal ion-bonded three-layer crosslinked structure was obtained.
- the film was again placed in the perfluoro ion exchange resin of the present example, yttrium-montmorillonite having a particle diameter of ⁇ (weight ratio of 0.5:100 to resin), and azobisisovaleronitrile (weight ratio to resin) 0.5:100), 1,4-diiodooctafluorobutane (3:100 by weight to resin) and DMF-Ce(III) complex (weight ratio of 1:100 to resin) are dissolved in The solution prepared in DMF has a resin content of 25% by weight. After soaking for 0.5 hours, the film was taken out and dried. The above procedure was repeated, and then the film was treated at 120 ° C for 300 minutes to obtain a metal ion-bonded five-layer microporous film. Perfluorosulfonic acid crosslinked ion membrane (multilayer film 2#).
- the multilayer films 1# and 2# were hot pressed to obtain a metal ion-bonded ten-layer microporous film-enhanced perfluorosulfonic acid cross-linked ion doped film, i.e., the proton exchange membrane of the present invention, which is designated as A5.
- A5 metal ion-bonded ten-layer microporous film-enhanced perfluorosulfonic acid cross-linked ion doped film
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- the weight ratio to the resin is 0.01: 100) dispersed in hexamethylphosphoric acid amine (forming a 30% solution), and then H-montmorillonite having a particle size of 0.7 ⁇ m (with the weight of the resin) The ratio is 10:100), after mixing, by the vacuum coating method on the surface
- a cross-linked perfluorosulfonic acid film having a thickness of 60 ⁇ m was prepared by spraying on both surfaces of the 9# film, and a 9# film was separately pressed on both surfaces to prepare a proton exchange membrane of the present invention. , as ⁇ 6.
- Example 7
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- EW 1300 perfluoro ion exchange resin and La(OH) 3 (weight ratio to resin: 0.5:100), benzoyl peroxide (weight ratio to resin: 0.1:100), 1,14- Diiodo-decafluorodecene (5:100 by weight to resin) Dissolved in dimethyl sulfoxide (resin content of 28% by weight), and TiO2 with a particle size of 3 ⁇ (the weight ratio to the resin is : 15:100) Mix to make a solution.
- the 10# film was placed in the resin, zeolite (0.4:100 by weight ratio to the resin) and benzoyl peroxide (weight ratio to resin: 0.1:100), 1,14-diiodide Soaking in a dimethyl sulfoxide solution (resin content of 20% by weight) of decafluorodecazone (5:100 by weight of resin) for 0.5 hours, taking out the film and drying, repeating the above steps, and then placing the film at 120 °
- the mixture was treated at C for 300 minutes to obtain a three-layer perfluorosulfonic acid cross-linked doped ion film (multilayer film 3#).
- Example 8 The three multilayer films 3# were stacked and hot pressed to obtain a reinforced nine-layer fiber-reinforced perfluorosulfonic acid cross-linked ion-exchange film, i.e., the proton exchange membrane of the present invention, designated A7.
- Example 8 The three multilayer films 3# were stacked and hot pressed to obtain a reinforced nine-layer fiber-reinforced perfluorosulfonic acid cross-linked ion-exchange film, i.e., the proton exchange membrane of the present invention, designated A7.
- Example 8 Example 8
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- a crosslinked three-layer doped perfluorosulfonic acid film of 60 ⁇ m was prepared by spraying on both surfaces of the 11# film using a solution forming the 11# film.
- the 11# film was heat-pressed on both surfaces of the three-layer film to obtain a crosslinked five-layer microporous film-enhanced doped perfluorosulfonic acid film, that is, the proton exchange membrane of the present invention, which was designated as ⁇ 8.
- Example 9 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- CF 2 CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A Take a thickness of 30 ⁇ , and the surface with a porosity of 50% is CF 3
- Si0 2 weight ratio to resin: 5:100 was hot pressed into a film.
- the membrane was immersed in a DMF solution of NH 3 (concentration of 10%) for 5 hours.
- a film of the (II) crosslinked structure was obtained at 200 °C.
- the membrane was treated with an alkali solution and an acid solution, and then immersed in a DMF solution of acetylacetone-Ir(III) (concentration: 0.8%) to obtain a metal ion-bonded crosslinked membrane (12# membrane).
- CF 2 CFO(CF 2 CFO) h (CF 2 ) 1 S0 2
- the film was placed in 35% hydrazine hydrate for 10 hours, and after heating for 5 hours, a film having the (V) crosslinked structure and the (III) crosslinked structure was obtained, and the film was made with an alkali solution, acid. After the liquid treatment, the film was immersed in cerium nitrate for 2 hours to obtain a cerium ion-bonded doped crosslinked film (13# film).
- the crosslinked microporous film having a thickness of 300 ⁇ m is laminated to obtain a sixteen layer film, that is, the present invention.
- the proton exchange membrane of the invention is referred to as ⁇ 9.
- Example 10 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- the total of EW 1300; the sub-exchange resin (the weight ratio of the two is 1:0.2) and the nitrogen-containing crown ether-Ce complex (the ratio of the total weight to the resin is 1:100), the phosphoric acid modified particle size Mixing 10 nm of Zr0 2 (the ratio of the total weight of the resin to 2:100) and azobisisovaleronitrile (the ratio of the total weight of the resin to 5:100), dissolved in DMF to make the total resin content 20% by weight solution.
- Example 11 The film #2 was heat-pressed with the film ⁇ 2 obtained in Example 2 to obtain a metal ion-bonded perfluorosulfonic acid microporous film-reinforced crosslinked ion film, i.e., the proton exchange membrane of the present invention, which was designated as ⁇ 10.
- Example 11 a metal ion-bonded perfluorosulfonic acid microporous film-reinforced crosslinked ion film, i.e., the proton exchange membrane of the present invention, which was designated as ⁇ 10.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
- EW 1200 perfluoro ion exchange resin
- Mn(OH) 3 weight ratio to resin: 2:100
- triphenyltin hydroxide 0.5:100 by weight to resin
- particle size 8 ⁇ Zr0 2 weight ratio to resin: 2:100
- CF 2 CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A Take CF 3 with a thickness of 20 ⁇ m and a porosity of 65%.
- Example 4 The resin in Example 4 and the cerium-mordenite powder having a particle diameter of 5 ⁇ m (the weight ratio to the resin was 1:1) were mixed in ⁇ -methylpyrrolidone to form a solution having a resin content of 15% by weight.
- the perfluorosulfonic acid resin and the 5 ⁇ - mordenite powder (the mass ratio of the lanthanum-mordenite and the resin were 1:1) mixed in Example 4 were mixed with ⁇ -methylpyrrolidone on both sides of the above film.
- a 30 ⁇ film was prepared to obtain a three-layer microporous enhanced perfluoro ion exchange membrane. The film was treated at 190 ° C for 2.4 h.
- a film having a thickness of 30 ⁇ m was spin-coated on both surfaces of the 15# film to obtain a three-layer microporous reinforced perfluoro ion exchange membrane.
- the film was treated at 190 ° C for 2.4 hours to obtain a manganese ion-bonded three-layer crosslinked microporous membrane-enhanced perfluorosulfonic acid membrane, i.e., the proton exchange membrane of the present invention, designated as All.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- EW 1200 Perfluoro ion exchange resin with Ti0 2 (weight ratio of resin: 3:100) having a particle diameter of 0.02 ⁇ , polytetrafluoroethylene fiber modified by Ti0 2 (0.01 ⁇ m in diameter, 120 ⁇ m in length, and resin The weight ratio was 5:100.
- the mixture was prepared by melt extrusion to prepare a monolayer film, and then the film was treated at 250 ° C for 3 hours to obtain a 16# film having a crosslinked structure of the formula II.
- Example 3 A film A3 prepared in Example 3 was laminated on both surfaces of the 16# film, and subjected to hot pressing treatment at 120 ° C for 2 minutes, and then hydrolyzed and acidified to obtain a four-layer crosslinked perfluorosulfonic acid microporous film.
- the ion exchange membrane i.e., the proton exchange membrane of the present invention, is referred to as A12.
- Example 13 The ion exchange membrane, i.e., the proton exchange membrane of the present invention, is referred to as A12.
- the grease and the particle size of 0.01 ⁇ m Zr0 2 (the weight ratio to the resin is 9:100), the cyclodextrin-W (III) complex (the weight ratio to the resin is 0.034:100) are mixed and dispersed in the N-A A dispersion having a solid content of 30% by weight was formed in the pyrrolidone.
- the above perfluoro ion exchange resin is the same as the repeating unit.
- the perfluoro ion exchange resin was mixed at a weight ratio of 1:5 and dispersed in DMSO to form a solution having a total resin content of 10% by weight, and Zr 3 (P0 4 ) having a particle diameter of 0.05 ⁇ m was added to the solution. 4 (weight ratio to resin is 12: 100), an organic ruthenium catalyst was further added, and a film was formed by a casting method, and a film was formed at 230 ° C to form a triazine crosslinked ring to obtain an 18 # film.
- Example 14 Two layers of 17# film and three layers of 18# film were alternately laminated and subjected to hot pressing to obtain a five-layer film having a thickness of 50 ⁇ m, that is, the proton exchange film of the present invention, which is referred to as A13.
- Example 14 Two layers of 17# film and three layers of 18# film were alternately laminated and subjected to hot pressing to obtain a five-layer film having a thickness of 50 ⁇ m, that is, the proton exchange film of the present invention, which is referred to as A13.
- Example 14 Two layers of 17# film and three layers of 18# film were alternately laminated and subjected to hot pressing to obtain a five-layer film having a thickness of 50 ⁇ m, that is, the proton exchange film of the present invention, which is referred to as A13.
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- the resin was mixed with the resin in the Example 9 in a weight ratio of 5:1, and Zr0 2 having a particle diameter of 0.01 ⁇ m (weight ratio to resin of 6:100) was added to the mixed resin.
- a single layer film was prepared by melt extrusion, and the film was treated at 280 ° C for 3 hours to obtain a 19# film having a crosslinked structure of the formula V.
- Example 15 The film A3 prepared in Example 3 was stacked on both surfaces of the 19# film, and hot pressed at 120 ° C, followed by hydrolysis and acidification to obtain a seven-layer crosslinked perfluorosulfonic acid microporous membrane reinforcing film, that is, the proton of the present invention. Exchange membrane, denoted A14.
- Example 15 The film A3 prepared in Example 3 was stacked on both surfaces of the 19# film, and hot pressed at 120 ° C, followed by hydrolysis and acidification to obtain a seven-layer crosslinked perfluorosulfonic acid microporous membrane reinforcing film, that is, the proton of the present invention. Exchange membrane, denoted A14.
- Example 15 Example 15
- This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
- the perfluoro ion exchange resin was mixed with SiO 2 having a particle diameter of 0.02 ⁇ m (weight ratio of 3:100 to the resin), and a single layer film was prepared by melt extrusion, and the film was treated at 280 ° C.
- the 20# film of the formula I was obtained in an hour.
- a polytetrafluoroethylene microporous membrane with a thickness of 28 ⁇ m and a porosity of 75% surface-modified by sulfur trioxide was placed on both surfaces of the 20# membrane, and then heated at 12 (TC, then hydrolyzed to obtain four
- the layer cross-linked perfluorosulfonic acid microporous membrane reinforced membrane, that is, the proton exchange membrane of the present invention, is referred to as A15.
- a 10 ⁇ m PTFE-modified polytetrafluoroethylene microporous membrane (porosity 80%, pore size 1 ⁇ m) was first immersed in a solution of 0.5 mol/L tungsten nitrate for 50 minutes, and then used.
- the tensioning device fixes the circumference of the device.
- 30% by weight of a perfluorosulfonic acid resin NMP solution (wherein the perfluorosulfonic acid resin is a resin mixed solution having the following structural formula, the weight ratio of the two structural resins is 4:1: ten CF 2 CF 2 -
- the fat was mixed at a weight ratio of 2:1, and SiO 2 having a particle diameter of 0.03 ⁇ m (the ratio of the total weight of the resin to 5:100) was added, and the film was formed by hot pressing. Then with a thickness of 18 ⁇ , a porosity of 80%,
- This comparative example is used to illustrate the comparison of existing proton exchange membranes and their preparation methods.
- EW 1100 perfluoro ion exchange resin with H 3 PW 12 0 4 .
- a 3 wt% DMF solution was prepared in a ratio of 100:1, cast into a film, and the film was crosslinked by 50 KGy radiation to obtain a 20 ⁇ crosslinked structure of the ion film (21# film) of the first type (I). , £ ⁇ 940 's full
- the repeating unit is a fluoride ion exchange resin with 3 ⁇ 4 PW 12 0 4 . Press polymer with 3 ⁇ 4PW 12 0 4 .
- a film (22# film) having a thickness of ⁇ was obtained by a casting method at a temperature of 170 ° C for 60 minutes by a mass ratio of 100:20 to 30% by weight of a DMSO solution.
- This comparative example is used to illustrate the existing proton exchange membrane and its preparation method.
- a 30 ⁇ thick expanded polytetrafluoroethylene film (porosity 70%) was placed in a 10% by weight nafion® DMF solution for about 1 hour, and then the soaked film was dried on a hot plate (TC treatment for 60 min).
- a 30 micron thick microporous membrane enhanced ion exchange membrane was obtained, designated C2.
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Abstract
A proton exchange membrane (PEM), preparation process and use in PEM fuel cell thereof are provided. The PEM comprises 2-40 layers of mono-layer membrane in which perfluoro ion exchange resins serve as the substrate. In the PEM, at least one layer of the mono-layer membrane has crosslinked network structure; at least one layer of the mono-layer membrane contains surface-modified auxiliary proton transmitter; at least one layer of the mono-layer membrane comprises high-valence metal compounds; and at least one layer of the mono-layer membrane is modified micro-porous membrane. By using modified micro-porous membrane, chemically bonded crosslink, and the physically bonded crosslink formed between high-valence metal compounds and acidic exchange groups, the proton transmitting property and mechanical strength of the said PEM are greatly improved.
Description
一种质子交换膜及其制备方法和应用 技术领域 Proton exchange membrane and preparation method and application thereof
本发明涉及一种质子交换膜及其制备方法和应用。 背景技术 The invention relates to a proton exchange membrane and a preparation method and application thereof. Background technique
质子交换膜燃料电池 ( proton exchange membrane fuel cell, PEMFC )是 一种通过电化学方式直接将化学能转化为电能的发电装置, 被认为是 21 世 纪首选的洁净、 高效的发电技术。 质子交换膜 ( proton exchange membrane, PEM )是质子交换膜燃料电池的关键材料。 The proton exchange membrane fuel cell (PEMFC) is a power generation device that directly converts chemical energy into electrical energy by electrochemical means. It is considered to be the clean, efficient power generation technology of choice in the 21st century. Proton exchange membrane (PEM) is a key material for proton exchange membrane fuel cells.
目前使用的全氟磺酸质子交换膜在较低温度下(不高于 8(TC )和较高的 湿度下具有良好的质子传导性, 但也存在很多不足, 例如尺寸稳定性差、 机 械强度不高、 化学稳定性差等。 The perfluorosulfonic acid proton exchange membranes currently used have good proton conductivity at lower temperatures (not higher than 8 (TC) and higher humidity, but there are also many disadvantages such as poor dimensional stability and mechanical strength. High, poor chemical stability, etc.
膜在不同的湿度下吸水率和因吸水而导致的尺寸膨胀不同, 当膜在不同 工作状况下变换时, 膜的尺寸也将因此发生变化, 如此反复最终将导致质子 交换膜的机械破损。 此外, 燃料电池的正极反应常常产生大量的氢氧自由基 和过氧化氢等具有强氧化性的物质,这些物质会进攻成膜树脂分子中的非氟 基团, 导致膜的化学降解、 破损或起泡。 此外, 高的工作温度可以大大提高 燃料电池催化剂的耐一氧化碳性,但是当全氟磺酸交换膜的工作温度高于 90 °C时, 由于膜的迅速失水导致膜的质子传导性急剧下降, 从而使燃料电池的 效率大大下降。 另外, 现有的全氟磺酸膜都有一定的氢气或甲醇渗透性, 尤 其是在直接甲醇燃料电池中, 甲醇渗透率十分大, 成为致命的问题。 因此, 如何提高全氟磺酸质子交换膜的强度、 尺寸稳定性及高温下的质子传导效 率, 降低工作介质的渗透性等是燃料电池工业所面临的重大课题。 The water absorption of the film at different humidity levels and the dimensional expansion due to water absorption are different. When the film is changed under different working conditions, the size of the film will also change, and the repetition will eventually lead to mechanical breakage of the proton exchange membrane. In addition, the positive electrode reaction of a fuel cell often generates a large amount of highly oxidizing substances such as hydroxyl radicals and hydrogen peroxide, which attack the non-fluorine groups in the film-forming resin molecules, resulting in chemical degradation or damage of the film. Foaming. In addition, high operating temperatures can greatly improve the carbon monoxide resistance of fuel cell catalysts, but when the operating temperature of the perfluorosulfonic acid exchange membrane is higher than 90 °C, the proton conductivity of the membrane drops sharply due to the rapid dehydration of the membrane. Thereby the efficiency of the fuel cell is greatly reduced. In addition, the existing perfluorosulfonic acid membranes have a certain hydrogen or methanol permeability, especially in a direct methanol fuel cell, and the methanol permeability is very large, which is a fatal problem. Therefore, how to improve the strength and dimensional stability of the perfluorosulfonic acid proton exchange membrane and the proton conductivity at high temperatures and reduce the permeability of the working medium are major issues facing the fuel cell industry.
目前已经提出了一些方法来解决这些问题。如 JP-B-5-75835釆用全氟磺 酸树脂来浸渍聚四氟乙烯 (PTFE ) 制成的多孔介质来增强膜的强度。 然而, 这种 PTFE的多孔介质由于 PTFE材料相对较软, 增强作用不充分, 仍未能 彻底解决上述问题。 W. L. Gore公司开发的 Gore-Select系列复合膜液釆用多 孔特氟隆填充 Nafion离子导电液的方法 (US 5547551、 US 5635041和 US 5599614 ), 这种膜具有较高的质子导电性和较大的尺寸稳定性, 但在高温下 特氟隆蠕变很大, 导致性能下降。 JP-B-7-68377还提出过一种方法, 用质子 交换树脂填充聚烯烃制成的多孔介质, 但是其化学耐久性不足, 因而长期稳
定性方面存在问题; 并且由于不具备质子导电能力的多孔介质的加入, 使得 质子传导通路减少, 膜的质子交换能力下降。 此外, JP-A-6-231779 还提出 了另一种增强方法, 使用氟树脂纤维。 釆用原纤维形式的氟烃聚合物增强材 料的机械强度。 但这种方法必须加入相对大量的增强材料, 这种情况下, 薄 膜的加工趋于困难, 并且很可能会发生膜电阻增大。 US 5834523中, Ballard 公司把磺化的 α , β , β -三氟苯乙烯磺酸与间-三氟甲基 - α , β , β -三氟苯乙烯 共聚物的甲醇 /丙醇溶液浸渍在溶胀的多孔 PTFE膜的孔中, 然后在 50°C条 件下晾干, 得到复合膜。 但是需要重复多次才能使聚合物充分填充到 PTFE 微孔膜的孔中。 Some methods have been proposed to solve these problems. For example, JP-B-5-75835 uses a perfluorosulfonic acid resin to impregnate a porous medium made of polytetrafluoroethylene (PTFE) to enhance the strength of the film. However, this porous medium of PTFE has not completely solved the above problems because the PTFE material is relatively soft and the reinforcing effect is insufficient. The Gore-Select series of composite membrane liquids developed by WL Gore uses a porous Teflon-filled Nafion ion conductive liquid (US 5,547,551, US 5,653,041 and US 5,599,614), which has high proton conductivity and large Dimensional stability, but Teflon creeps at high temperatures, resulting in reduced performance. JP-B-7-68377 also proposes a method of filling a porous medium made of polyolefin with a proton exchange resin, but having insufficient chemical durability and thus long-term stability There are problems in qualitative aspects; and because of the addition of porous media that do not have proton conductivity, the proton conduction pathway is reduced and the proton exchange capacity of the membrane is reduced. Further, JP-A-6-231779 proposes another reinforcing method using fluororesin fibers. The mechanical strength of the fluorocarbon polymer reinforcement in the form of fibrils. However, this method requires the addition of a relatively large amount of reinforcing material. In this case, the processing of the film tends to be difficult, and the increase in film resistance is likely to occur. In US 5,834,523, Ballard Corporation impregnates a solution of sulfonated α,β,β-trifluorostyrenesulfonic acid with m-trifluoromethyl-α , β , β-trifluorostyrene in methanol/propanol The pores of the swollen porous PTFE membrane were then dried at 50 ° C to obtain a composite membrane. However, it needs to be repeated several times to fully fill the polymer into the pores of the PTFE microporous membrane.
在 WO 98/51733中, 把 25μηι厚的磺酰氟型的膜与 Gore公司的 PTFE 膜通过在 31(TC真空状态下热压在一起。 然后把膜在二甲基亚砜的 KOH溶 液中水解, 使膜中的 -S02F基团转变为 -S03—。 最后在多孔 PTFE膜的一面涂 三遍 5%的磺酸树脂溶液, 在 15(TC真空烘箱中使膜成为一个整体。 这种方 法太费时, 而且微孔膜很难被磺酸树脂填充满。 In WO 98/51733, a 25 μη thick sulfonyl fluoride type membrane is passed together with a Gore PTFE membrane by hot pressing at 31 (TC vacuum). The membrane is then hydrolyzed in a KOH solution of dimethyl sulfoxide. , the -S0 2 F group in the film was converted to -S0 3 -. Finally, a 5% sulfonic acid resin solution was applied three times on one side of the porous PTFE film, and the film was made into a whole in 15 (TC vacuum oven). The method is too time consuming and the microporous membrane is difficult to fill with sulfonic acid resin.
多孔膜增强往往在增强体和成膜树脂间存在分相, 也就存在很大的间 隙, 从而导致所成的膜具有高的气体渗透性。 Porous film reinforcement tends to have a phase separation between the reinforcing body and the film-forming resin, and there is a large gap, resulting in a film having a high gas permeability.
交联可以提高聚合物的热稳定性, 减少溶剂的溶胀, 提高聚合物的机械 强度, 已经广泛用于分离吸附及各种橡胶弹性体等领域。 目前, 为解决全氟 磺酸质子交换膜所存在的问题, 很多交联技术也已被探索。 如 us 20070031715描述了磺酰氯交联生成磺酰酐的交联方法, 在该方法中所形成 的磺酰酐交联结构可以有效的提高膜的机械强度,但是该交联结构有明显的 缺点是磺酰酐单元对碱是不稳定的。 而 US 20030032739则通过在高分子链 上的磺酰基在分子链间垸基连接达到交联的目的。该交联可以很好的降低膜 的溶剂溶胀性。 但是为得到该交联结构需要很多的步骤不适宜工业化过程。 US 6733914 公开的将熔融挤出的全氟磺酰氟型膜在氨水中浸泡形成磺酰亚 胺交联结构的质子交换膜, 这样处理的全氟磺酸膜具有好的机械强度和尺寸 稳定性, 但是利用该方法得到的膜是不均匀的膜, 因为氨气通过渗透的方法 进入薄膜, 在渗透的过程中氨气会和磺酰氟发生反应, 反应的磺酰氟将阻止 氨气进一步向膜内部的扩散, 从而在膜的表面形成很高的交联密度, 而膜的 内部几乎没有发生交联。 表面大的交联使得膜的电导率急剧下降。 Crosslinking can improve the thermal stability of the polymer, reduce the swelling of the solvent, and increase the mechanical strength of the polymer. It has been widely used in the fields of separation and adsorption and various rubber elastomers. At present, many cross-linking techniques have also been explored to solve the problems of perfluorosulfonic acid proton exchange membranes. For example, us 20070031715 describes a crosslinking method in which sulfonyl chloride crosslinks to form a sulfonyl anhydride, and the sulfonyl anhydride crosslinked structure formed in the method can effectively improve the mechanical strength of the film, but the crosslinked structure has obvious disadvantages. The sulfonamide unit is unstable to the base. However, US 20030032739 achieves the purpose of crosslinking by linking a sulfonyl group on a polymer chain to a thiol group between molecular chains. This crosslinking can well reduce the solvent swellability of the film. However, many steps are required to obtain the crosslinked structure, which is not suitable for the industrialization process. US 6733914 discloses a melt-extruded perfluorosulfonyl fluoride membrane immersed in aqueous ammonia to form a sulfonimide crosslinked proton exchange membrane, and the treated perfluorosulfonic acid membrane has good mechanical strength and dimensional stability. However, the membrane obtained by this method is a non-uniform membrane because the ammonia gas enters the membrane by the permeation method, and the ammonia gas reacts with the sulfonyl fluoride during the permeation process, and the reacted sulfonyl fluoride will prevent the ammonia gas from further moving toward the membrane. The diffusion inside the film forms a high crosslink density on the surface of the film, and almost no cross-linking occurs inside the film. The large cross-linking of the surface causes the conductivity of the film to drop sharply.
US 7259208和 CN 101029144 (申请号 200710013624.7 )分别公开的含 有三嗪环交联结构全氟磺酸膜, 同样具有好的机械强度和尺寸稳定性。 但是
仅仅釆用化学键合交联的膜, 往往不能形成很高的交联度, 对改善膜的性能 有限。 最终膜的性能不能达到使用的要求。 The perfluorosulfonic acid film containing a triazine ring crosslinked structure disclosed in US Pat. No. 7,259,208 and CN 101029144 (Application No. 200710013624.7, respectively) also has good mechanical strength and dimensional stability. But Membranes that are crosslinked by chemical bonding alone often fail to form a high degree of crosslinking and have limited performance in improving the film. The properties of the final film did not meet the requirements for use.
为了改善全氟磺酸膜的高温质子传导行为, 向全氟磺酸交换膜中加入了 很多具有辅助质子传导功能的物质。选取的辅助质子传导物质粒子必须具有 如下特征: (1)粒子具有较好的保水能力, 也就是有较高的失水温度; (2)与 质子交换树脂具有较好的相溶性; (3)粒子具有一定的传导质子能力; (4)易 于获得纳米级粒子; (5)粒子结构稳定性好, 在吸、 脱水过程中不伴随明显的 结构变化; (6)有利于保持或提高质子交换膜的力学强度或物理尺寸稳定性。 通常釆用的无机保水粒子是 Si02、 Ti02、 Zr(HP04)2或 Zr02粒子, 杂多酸或 固体酸粒子,沸石族矿物粒子,蒙脱石等层型粘土矿物及其插层粘土矿物等。 例如 CN 1862857公开了向全氟磺酸树脂中加入 Si02等辅助质子传导物质可 以提高质子交换膜的高温导电性能。 J. Electrochem. Soc.(V154 , 2007 , P B288-B295)描述了 Nafion树脂和磷酸锆复合成膜,该膜在相对湿度小于 13% 时仍然有很高的电导性。 In order to improve the high-temperature proton conduction behavior of the perfluorosulfonic acid membrane, a plurality of substances having an auxiliary proton conduction function are added to the perfluorosulfonic acid exchange membrane. The selected auxiliary proton conductive material particles must have the following characteristics: (1) The particles have better water retention capacity, that is, have higher water loss temperature; (2) have better compatibility with proton exchange resins; (3) Particles have certain ability to conduct protons; (4) easy to obtain nano-sized particles; (5) good structural stability of particles, no obvious structural changes during absorption and dehydration; (6) favorable for maintaining or improving proton exchange membrane Mechanical strength or physical dimensional stability. The inorganic water-retaining particles usually used are Si0 2 , Ti0 2 , Zr(HP0 4 ) 2 or Zr0 2 particles, heteropoly acid or solid acid particles, zeolite group mineral particles, smectite and other layered clay minerals and intercalation layers thereof. Clay minerals, etc. For example, CN 1862857 discloses that the addition of an auxiliary proton conductive material such as SiO 2 to a perfluorosulfonic acid resin can improve the high temperature conductivity of the proton exchange membrane. J. Electrochem. Soc. (V154, 2007, P B288-B295) describes a composite film of Nafion resin and zirconium phosphate which still has a high electrical conductivity at a relative humidity of less than 13%.
不足的是, 简单加入上述物质常常使膜的机械性能劣化, 无法满足实际 操作、 安装的需要。 辅助质子传导物质的加入往往导致膜变得脆且易破裂, 机械力学性质大大下降。 发明内容 The disadvantage is that simply adding the above substances often degrades the mechanical properties of the film and does not meet the needs of actual operation and installation. The addition of an auxiliary proton conducting material tends to cause the film to become brittle and easily broken, and the mechanical properties are greatly reduced. Summary of the invention
用于燃料电池的质子交换膜需要满足如下要求: 稳定、 电导率高、 机械 强度高。 一般而言, 当离子交换能力升高时, 全氟聚合物的当量值下降(当 量值 EW值减小, 离子交换容量 IEC=1000/EW ) 同时膜的强度也降低。 膜 的气体渗透性也随之上升, 这会对燃料电池产生非常严重的影响。 因此, 制 备具有高离子交换能力, 同时具有好的机械力学强度和气密性, 同时还具有 好的稳定性的膜是燃料电池, 尤其是在汽车等运载工具上使用的燃料带吃实 用的关键。 Proton exchange membranes for fuel cells need to meet the following requirements: Stable, high electrical conductivity, and high mechanical strength. In general, when the ion exchange capacity is increased, the equivalent value of the perfluoropolymer decreases (when the amount of EW decreases, the ion exchange capacity IEC = 1000/EW) and the strength of the membrane also decreases. The gas permeability of the membrane also increases, which can have a very serious effect on the fuel cell. Therefore, the preparation of a membrane having high ion exchange capacity while having good mechanical strength and airtightness, as well as good stability, is the key to fuel cells, especially for fuels used in vehicles such as automobiles.
因此, 本发明的目的是克服现有技术的质子交换膜机械强度不高、 化学 稳定性差和气密性差的缺点,提供一种在具有高离子交换能力的同时具有良 好的机械强度、化学稳定性和气密性的质子交换膜以及该膜的制备方法和应 用。 Therefore, the object of the present invention is to overcome the shortcomings of the prior art proton exchange membranes which have low mechanical strength, poor chemical stability and poor air tightness, and provide a good mechanical strength, chemical stability and gas while having high ion exchange capacity. A dense proton exchange membrane and a preparation method and application of the membrane.
本发明提供了一种质子交换膜, 包括 2-40 层以全氟离子交换树脂为基 体的单层膜, 其中, 至少一层单层膜具有交联网状结构, 至少一层单层膜含
有表面修饰的辅 质子传导物质, 至少一层单层膜含有高价金属化合物, 至 根据本 其中, 以 100重量份的全氟离子交换树 脂为基准,所 表面修饰的辅助质子传导物质的含量可以为 0.05-50重量份, 优选为 1-15重量份; 所述高价金属化合物的含量可以为 0.0001-5重量份, 优选为 0.001-1重量份。 The invention provides a proton exchange membrane comprising 2-40 layers of a single layer membrane based on a perfluoro ion exchange resin, wherein at least one single layer membrane has a crosslinked network structure, and at least one single layer membrane comprises a surface-modified auxiliary proton conductive material, at least one single layer film containing a high-valent metal compound, to a content of the surface-modified auxiliary proton conductive material based on 100 parts by weight of the perfluoro ion exchange resin 0.05 to 50 parts by weight, preferably 1 to 15 parts by weight; the high-valent metal compound may be included in an amount of 0.0001 to 5 parts by weight, preferably 0.001 to 1 part by weight.
其中, 所述交联网状结构可以为式 (1 )、 (11 )、 (111 )、 ( IV )和 ( V )所 示结构中的一种或多种: Wherein, the intersection network structure may be one or more of the structures shown by the formulas (1), (11), (111), (IV) and (V):
其中, G^P G2分别为 CF2或 O, Rf为 C2-C1()的全氟碳链或含氯全氟碳链; Wherein G^PG 2 is CF 2 or O, respectively, and R f is a C 2 -C 1 () perfluorocarbon chain or a chlorine-containing perfluorocarbon chain;
其中 R为亚甲基或全氟亚甲基, n为 0-10的整数; Wherein R is a methylene group or a perfluoromethylene group, and n is an integer from 0 to 10;
根据本发明提供的质子交换膜, 其中, 所述辅助质子传导物质选自: 氧 化物、 正磷酸盐、 缩聚磷酸盐、 多酸、 多酸盐及其水合物、 硅酸盐、 硫酸盐、 亚硒酸盐和砷化物中的一种或多种; 优选为氧化物、正磷酸盐、缩聚磷酸盐、 多酸和多酸盐中的一种或多种, 进一步优选为氧化物、 正磷酸盐和缩聚磷酸
盐中的一种或多种。 According to the present invention, there is provided a proton exchange membrane, wherein the auxiliary proton conductive material is selected from the group consisting of: an oxide, an orthophosphate, a polycondensation phosphate, a polyacid, a polyacid salt and a hydrate thereof, a silicate, a sulfate, a sub One or more of selenate and arsenide; preferably one or more of oxide, orthophosphate, polyphosphate, polyacid and polyacid salt, further preferably oxide, orthophosphate Polycondensed phosphoric acid One or more of the salts.
下面, 对以上各种辅助质子传导物质进行详细说明, 但目的并不在于限 定本发明的范围: Hereinafter, the above various auxiliary proton conductive substances will be described in detail, but the purpose is not to limit the scope of the present invention:
( 1 )氧化物, 如通式所示: QOe/2, e=l-8; 其中, Q可以为第二、 三、 四、 五主族元素或过渡元素, 例如: Si02、 A1203、 Sb205、 Sn02、 Zr02、 Ti02、(1) Oxide, as shown by the formula: QO e/2 , e=l-8; wherein Q may be a second, third, fourth, or fifth main group element or a transition element, for example: Si0 2 , A1 2 0 3 , Sb 2 0 5 , Sn0 2 , Zr0 2 , Ti0 2 ,
Mo03和 Os04; Mo0 3 and Os0 4 ;
( 2 )磷酸盐, 包括第一、 二、 三、 四、 五主族元素和过渡元素的各种 形式的正磷酸盐和缩聚磷酸盐。 例如: BP04、 Zr3(P04)4、 Zr(HP04)2、 HZr2(P04)3、 Ce(HP04)2、 Ti(HP04)2、 KH2P04、 Na¾P04、 Li¾P04、 NH4H2P04、 Cs¾P04、 CaHP04、 MgHP04、 HSbP208、 HSb3P2014、 H5Sb5P2O20、 Zr5(P3O10)4 和 Zr2H(P3O10)2; (2) Phosphate, including various forms of orthophosphates and polyphosphates of the first, second, third, fourth, fifth main group elements and transition elements. For example: BP0 4 , Zr 3 (P0 4 ) 4 , Zr(HP0 4 ) 2 , HZr 2 (P0 4 ) 3 , Ce(HP0 4 ) 2 , Ti(HP0 4 ) 2 , KH 2 P0 4 , Na3⁄4P0 4 , Li3⁄4P0 4 , NH 4 H 2 P0 4 , Cs3⁄4P0 4 , CaHP0 4 , MgHP0 4 , HSbP 2 0 8 , HSb 3 P 2 0 14 , H 5 Sb 5 P 2 O 20 , Zr 5 (P 3 O 10 ) 4 and Zr 2 H(P 3 O 10 ) 2 ;
( 3 ) 多酸、 多酸盐及其水合物, 如通式所示: AiBjCkC .mHsO, 其中, A可以为第一、 二、 三、 四、 五主族元素、 过渡元素或一、 二、 三、 四、 五 价基团; B和 C可以各自独立地为第二、 三、 四、 五、 六、 七主族元素、 过 渡元素; i=l-10, j=0-50, k=0-50, 1=2-100, m=0-50, 例如: H3PW1204。'aH20 ( α=21-29 )、 H3SiW12O40 H2O ( β=21-29 )、 HxW03、 HSbW06、 H3PMo12O40、 H2Sb4Ou、 HTaW06、 HNb03、 HTiNb05、 HTiTa05、 HSbTe06、 ¾Ti409、 HSb03和 H2Mo04; (3) polyacids, polyacid salts and their hydrates, as shown by the formula: AiBjCkC .mHsO, wherein A can be a first, second, third, fourth, fifth main group element, a transition element or one or two, Three, four, and five-valent groups; B and C can each independently be the second, third, fourth, fifth, sixth, and seven main group elements, transition elements; i = l-10, j = 0-50, k = 0-50, 1=2-100, m=0-50, for example: H 3 PW 12 0 4 . 'aH 2 0 (α=21-29 ), H 3 SiW 12 O 40 H 2 O (β=21-29 ), H x W0 3 , HSbW0 6 , H 3 PMo 12 O 40 , H 2 Sb 4 O u , HTaW0 6 , HNb0 3 , HTiNb0 5 , HTiTa0 5 , HSbTe0 6 , 3⁄4Ti 4 0 9 , HSb0 3 and H 2 Mo0 4 ;
( 4 )硅酸盐, 包括沸石、 沸石 (NH4 +)、 层状硅酸盐、 网状硅酸盐、 H- 纳沸石、 H-丝光沸石、 NH4-方沸石、 NH4-方纳石、 NH4-镓酸盐和 H-蒙脱石;(4) Silicates, including zeolites, zeolites (NH 4 + ), layered silicates, reticulated silicates, H-naite, H-mordenite, NH 4 -antamenite, NH 4 -alumina Stone, NH 4 - gallate and H-montmorillonite;
( 5 )硫酸盐, 如通式所示: D。HpSqOr, 其中, D可以为第一、 二、 三、 四、 五主族元素、 过渡元素或一、 二、 三、 四、 五价基团; o=l-10, p=0-10, q=l-5 , r=2-50,例如: CsHS04、 Fe(S04)2、 (NH4)3H(S04)2, LiHS04、 NaHS04、 KHS04、 RbS04、 LiN2¾S04和 NH4HSO4; (5) Sulfate, as shown by the formula: D. H p SqO r , wherein D may be a first, second, third, fourth, fifth main group element, a transition element or a one, two, three, four, five valent group; o=l-10, p=0- 10, q=l-5, r=2-50, for example: CsHS0 4 , Fe(S0 4 ) 2 , (NH 4 ) 3 H(S0 4 ) 2 , LiHS0 4 , NaHS0 4 , KHS0 4 , RbS0 4 , LiN 2 3⁄4S0 4 and NH4HSO4;
( 6 )亚硒酸盐和砷化物, 如通式所示: EsHtFuOv, 其中 A可以为第一、 二、 三、 四、 五主族元素、 过渡元素或一、 二、 三、 四、 五价基团; F可以 为 As或 Se; s=l-10, t=0-10, u=l-5, v=2-50, 例如: (NH4)3H(Se04)2、 (NH4)3H(Se04)2、 KH2As04、 Cs3H(Se04)2和 Rb3H(Se04)2。 (6) Selenite and arsenide, as shown by the formula: E s H t F u O v , where A may be the first, second, third, fourth, fifth main group element, transition element or one or two , three, four, five-valent groups; F can be As or Se; s = l-10, t = 0-10, u = l-5, v = 2-50, for example: (NH 4 ) 3 H ( Se0 4 ) 2 , (NH 4 ) 3 H(Se0 4 ) 2 , KH 2 As0 4 , Cs 3 H(Se0 4 ) 2 and Rb 3 H(Se0 4 ) 2 .
综上,本发明具体优选的辅助质子传导物质可以包括 Si02, Zr02、 Ti02、 BP04、 Zr3(P04)4、 Zr(HP04)2、 H3PW1204。、 CsHS04、 Cs¾P04、 H-丝光沸石、 H-蒙脱石、 HZr2(P04)3、 Zr3(P04)4、 Ce(HP04)2、 Ti(HP04)2和 /或 Zr2H(P3O10)2 中的一种或多种。 所述辅助质子传导物质的粒径可以为 0.001-5μηι, 优选为 0.01-1μηι。 这些物质的表面可以通过共凝胶、 共沉淀或共水热解等方法修饰 上具有离子交换功能的基团和 /或酸性的基团。例如,在本发明的一些实施方 式中, 具体的制备方法可以为: 将磷酸甲酯或硫酸甲酯和硅酸乙酯或氯化氧
锆或钛酸酯等在碱性条件下凝胶得到表面修饰的辅助质子传导物质。 In summary, a particularly preferred auxiliary proton conducting material of the present invention may include SiO 2 , Zr0 2 , Ti0 2 , BP0 4 , Zr 3 (P0 4 ) 4 , Zr(HP0 4 ) 2 , H 3 PW 12 0 4 . , CsHS0 4 , Cs3⁄4P0 4 , H-mordenite, H-montmorillonite, HZr 2 (P0 4 ) 3 , Zr 3 (P0 4 ) 4 , Ce(HP0 4 ) 2 , Ti(HP0 4 ) 2 and/or One or more of Zr 2 H(P 3 O 10 ) 2 . The auxiliary proton conductive material may have a particle diameter of 0.001 to 5 μm, preferably 0.01 to 1 μm. The surface of these materials may be modified with a group having an ion exchange function and/or an acidic group by a method such as cogelation, coprecipitation or hydrothermal pyrolysis. For example, in some embodiments of the invention, the specific preparation method may be: methyl or methyl sulfate and ethyl silicate or oxychloride Zirconium or titanate or the like is gelled under alkaline conditions to obtain a surface-modified auxiliary proton conductive substance.
根据本发明提供的质子交换膜, 其中, 所述高价金属化合物可以为 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的硝酸盐、 硫酸 盐、 碳酸盐、 磷酸盐、 醋酸盐和组合复盐, W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的环糊精、 冠醚、 乙酰丙酮、 含氮冠醚及含 氮杂环、 乙二胺四乙酸、 二甲基甲酰胺和二甲基亚砜络合物, 以及 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的具有钙钛矿结构的 氧化物中的一种或多种。 其中, 所述 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元 素的最高价态和中间价态的具有钙钛矿结构的氧化物包括但不限于如下化 合物: CexTi(1-x)02 (x = 0.25-0.4) 、 Ca。6La。27Ti03、 La(i-y)CeyMn03 (y = 0.1-0.4) 、 La0.7Ce015Ca015MnO3。 A proton exchange membrane according to the present invention, wherein the high-valent metal compound may be a nitrate, a sulfate, or a carbon of a highest valence state and a middle valence state of W, Ir, Y, Mn, Ru, V, Ζ, and La elements. Acidate, phosphate, acetate and combined double salt, the highest and intermediate valences of W, Ir, Y, Mn, Ru, V, Ζ and La elements, cyclodextrin, crown ether, acetylacetone, Nitrogen crown ether and nitrogen-containing heterocycle, ethylenediaminetetraacetic acid, dimethylformamide and dimethyl sulfoxide complex, and the highest valence of W, Ir, Y, Mn, Ru, V, Ζ and La elements One or more of the oxides having a perovskite structure in the state and the intermediate valence state. Wherein, the oxides having a perovskite structure of the highest and intermediate valence states of the W, Ir, Y, Mn, Ru, V, Ζ, and La elements include, but are not limited to, the following compounds: Ce x Ti (1- x) 0 2 (x = 0.25-0.4), Ca. 6 La. 27 Ti0 3 , La ( i -y) Ce y Mn0 3 (y = 0.1-0.4) , La 0 . 7 Ce 015 Ca 015 MnO 3 .
根据本发明提供的质子交换膜, 其中, 所述改性微孔膜选自被具有离子
单体改性的有机聚合物微孔膜, 特别优选为氟碳聚合物膜。 本发 A proton exchange membrane according to the present invention, wherein the modified microporous membrane is selected from the group consisting of having ions The monomer-modified organic polymer microporous membrane is particularly preferably a fluorocarbon polymer membrane. This hair
1莫的孔径可以为 O.l-ΙΟμηι, 优选为 0.2-3μηι, 厚度可以为 The pore diameter of 1 Mo may be O.l-ΙΟμηι, preferably 0.2-3μηι, and the thickness may be
5-100μηι, 优选为 5-30μηι, 孔隙率可以为 30-99%, 优选为 70-97%。 5-100 μηι, preferably 5-30 μηι, may have a porosity of 30-99%, preferably 70-97%.
所述具有离子交换功能的单体可以为二氧化硫、 三氧化硫, 以及结构如 下的全氟磺酸单体(Α)、 全氟磺酸单体(Β) 和全氟磺酸单体(C) 中的一 种或多种: The monomer having ion exchange function may be sulfur dioxide, sulfur trioxide, and perfluorosulfonic acid monomer (Α), perfluorosulfonic acid monomer (Β), and perfluorosulfonic acid monomer (C) having the following structure: One or more of them:
CF2=CFO(CF2CFO)h(CF2)1SO2A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 SO 2 A
CF (A) CF (A)
其中, h = 0-l, i= 1-5, A为 F、 Cl、 Br、 OH、 i 甲基(OCH3)或 ONa; j = 0-1, k= 1-5, B为甲基(Me)、 H或乙基(Et); 1=1-5, D为 H、 甲基 (Me)或乙基(Et)。 Where h = 0-l, i= 1-5, A is F, Cl, Br, OH, i methyl (OCH 3 ) or ONa; j = 0-1, k = 1-5, B is methyl (Me), H or ethyl (Et); 1 = 1-5, D is H, methyl (Me) or ethyl (Et).
根据本发明提供的质子交换膜, 其中, 该质子交换膜优选地包括 2-20 层, 更优选地包括 2-5层以全氟离子交换树脂为基体的单层膜。 该质子交换 膜的厚度可以为 10-300μηι, 优选为 10-150μηι, 更优选为 10-50μηι。
根据本发明提供的质子交换膜, 其中, 各层可以由一种全氟离子交换; 脂形成也可以由多种全氟离子交换树脂混合形成,各层可以都形成交联 也可以部分层不形成交联结构。 在本发明的质子交换膜中, 所述全氟离子交 换树脂可以在微孔膜的表面交联, 也可以在微孔膜的空隙内交联。 由于多孔 膜进行了表面活化改性, 具有酸性或功能基团使得多孔膜与成膜树脂之间可 通过高价金属化合物的物理键合形成强的交联作用。 A proton exchange membrane according to the present invention, wherein the proton exchange membrane preferably comprises 2-20 layers, more preferably 2-5 layers of a monolayer film based on a perfluoro ion exchange resin. The proton exchange membrane may have a thickness of 10 to 300 μm, preferably 10 to 150 μm, more preferably 10 to 50 μm. According to the proton exchange membrane provided by the present invention, each layer may be exchanged by a perfluorinated ion; the lipid formation may also be formed by mixing a plurality of perfluoro ion exchange resins, and each layer may be formed into a crosslink or a partial layer may not be formed. Crosslinked structure. In the proton exchange membrane of the present invention, the perfluoro ion exchange resin may be crosslinked on the surface of the microporous membrane or may be crosslinked in the void of the microporous membrane. Since the porous film is subjected to surface activation modification, having an acidic or functional group allows a strong crosslinking effect between the porous film and the film-forming resin by physical bonding of the high-valent metal compound.
所述全氟离子交换树脂是由全氟烯烃单体、 一种或多种含功能基团的全 氟烯单体和一种或多种含交联位点的全氟烯单体共聚形成的, 或者是上述共 聚物的混合物, 其 EW值可以为 600-1300, 优选为 700-1200。 The perfluoro ion exchange resin is formed by copolymerization of a perfluoroolefin monomer, one or more functional group-containing perfluoroolefin monomers, and one or more perfluoroolefin monomers having a crosslinking site. Or a mixture of the above copolymers having an EW value of from 600 to 1300, preferably from 700 to 1200.
其中, 所述全氟烯烃单体选自: 四氟乙烯、 三氟氯乙烯、 三氟乙烯、 六 氟丙烯和偏氟乙烯中的一种或多种, 优选地, 所述全氟烯烃单体为四氟乙烯 所述含功能基团的全氟烯单体选自式(VII )、 (VIII )和(IX )所示的士 构中的一种或多种: Wherein the perfluoroolefin monomer is selected from one or more of tetrafluoroethylene, chlorotrifluoroethylene, trifluoroethylene, hexafluoropropylene and vinylidene fluoride, preferably, the perfluoroolefin monomer The functional group-containing perfluoroolefin monomer which is tetrafluoroethylene is selected from one or more of the structures of the formulae (VII), (VIII) and (IX):
Yl(C¥2 C¥Rn)h(C¥Rf2)c O(CFCF2O) ■CF=CF, Y l (C¥ 2 C¥R n ) h (C¥R f2 ) c O(CFCF 2 O) ■CF=CF,
CF?X ( VII ) CF ? X ( VII )
CF(CF2)dY2 ( VIII ) CF(CF 2 ) d Y 2 ( VIII )
CF〇CF2CFOCF2CF2Y: CF〇CF 2 CFOCF 2 CF 2 Y:
CF2〇CF3 ( IX ) 其中, a、 b、 c各自独立地为 0或 1 , 但不同时为零; d为 0-5白 n为 0或 1 ; Rfl、 Rf2和 分别选自全氟垸基和氟氯垸基; X选自 F、 Cl、 Br和 I; Y、 Υ2和 Υ3各自独立地选自 S02M、 COOR3和 PO(OR4)(OR5), 其 中: M选自 F、 Cl、 OR、 NRiR2; R选自甲基、 乙基、 丙基、 H、 Na、 Li、 K和铵根; 和 分别选自 11、 甲基、 乙基和丙基; R3选自 H、 Na、 Li、 K、 铵根、 甲基、 乙基和丙基; R4和 R5分别选自 11、 Na、 Li、 K和铵根。 CF 2 〇CF 3 ( IX ) wherein a, b, c are each independently 0 or 1, but are not simultaneously zero; d is 0-5 white n is 0 or 1; R fl , Rf 2 and respectively selected from Perfluorodecyl and fluorochloroindolyl; X is selected from the group consisting of F, Cl, Br and I; Y, Υ 2 and Υ 3 are each independently selected from the group consisting of S0 2 M, COOR 3 and PO(OR 4 )(OR 5 ), Wherein: M is selected from the group consisting of F, Cl, OR, and NRiR 2 ; R is selected from the group consisting of methyl, ethyl, propyl, H, Na, Li, K, and ammonium; and is selected from the group consisting of 11, methyl, ethyl, and ethyl, respectively. R 3 is selected from the group consisting of H, Na, Li, K, ammonium, methyl, ethyl and propyl; and R 4 and R 5 are each selected from the group consisting of 11, Na, Li, K and ammonium.
所述的含交联位点的全氟烯单体选自如下式 (Χ)、 ( XI )所示的结构中的 一种或多种: The perfluoroolefin monomer having a crosslinking site is selected from one or more of the structures represented by the following formulas (Χ) and (XI):
F2C ^= C F Rf4Y4 F 2 C ^= CF Rf 4 Y4
其中, Y4和 Y5可以分别选自 Cl、 Br、 I和 CN; a,、 b,和 c,分别为 0或 1, 但 a,+b,+c,≠0; 选自 F、 Cl、 Br和 I; n,为 0或 1; Rf4、 Rf5和 Rf6各自 独立地选自全氟垸基。 Wherein Y 4 and Y 5 may be selected from Cl, Br, I and CN, respectively; a, b, and c are 0 or 1, respectively, but a, +b, +c, ≠0; selected from F, Cl , Br and I; n, are 0 or 1; R f4 , R f5 and R f6 are each independently selected from perfluorodecyl.
本发明还提供了上述质子交换膜的制备方法, 该方法包括: The invention also provides a preparation method of the above proton exchange membrane, the method comprising:
(1)使用含有全氟离子交换树脂的溶液或熔融物形成单层膜, 其中, 所述溶液或熔融物选择性地含有表面修饰的辅助质子传导物质、 改性纤维和 高价金属化合物中的一种或多种; (1) forming a monolayer film using a solution or a melt containing a perfluoro ion exchange resin, wherein the solution or melt selectively contains one of a surface-modified auxiliary proton conductive substance, a modified fiber, and a high-valent metal compound Species or more;
(2)在步骤(1) 制得单层膜中形成交联网状结构; (2) forming a cross-linked network structure in the monolayer film obtained in the step (1);
(3)使至少一层步骤(2)得到单层膜与至少一层改性微孔膜复合, 同 时选择性地在其中复合步骤(1) 和 /或 (2)得到的单层膜, 和 /或选择性地 使用步骤(1)所述的溶液或熔融物在其中形成单层膜, 使最终得到的复合 膜包括 2-40层单层膜, 其中至少一层单层膜含有表面修饰的辅助质子传导 物质,至少一层单层膜含有改性纤维,至少一层单层膜 (3) at least one step (2) is obtained by combining a single layer film with at least one layer of the modified microporous film, while selectively combining the single layer film obtained in the steps (1) and/or (2), and / or selectively using the solution or melt described in step (1) to form a monolayer film therein, the resulting composite film comprising 2-40 single layer films, wherein at least one single layer film contains surface modification Auxiliary proton conducting material, at least one single layer film containing modified fibers, at least one single layer film
其中, 所述交联网状结构为式 (1)、 (11)、 (111)、 (IV (V)所示结 构中的一种或多种: Wherein the intersection network structure is one or more of the structures represented by the formulas (1), (11), (111), and (IV (V):
, G^PG2分别为 CF2或 O, Rf -C1()的全氟碳链或含氯全氟碳链 , G^PG 2 is a perfluorocarbon chain or a chlorine-containing perfluorocarbon chain of CF 2 or O, R f -C 1()
(II) (in) 其中, R为亚甲基或全氟亚甲基, n为 0-10
(II) (in) wherein R is methylene or perfluoromethylene and n is 0-10
根据本发明提供的方法, 其中, 步 ( 1 )和(2 )可以同时进行, 也可 以先进行步骤( 1 ) 再进行步骤( 2 )。 According to the method provided by the present invention, steps (1) and (2) may be performed simultaneously, or step (1) may be performed first and then step (2).
其中, 步骤(1 ) 中形成单层膜的方法为浇铸、 熔融挤出、 热压、 旋涂、 流延、 丝网印刷、 喷涂和浸渍中的一种或多种。 Wherein, the method of forming the single layer film in the step (1) is one or more of casting, melt extrusion, hot pressing, spin coating, casting, screen printing, spraying, and dipping.
优选地, 所述流延、 浇注、 丝网印刷、 旋涂、 喷涂或浸渍的方法如下: Preferably, the method of casting, casting, screen printing, spin coating, spraying or dipping is as follows:
( a )将全氟离子交换树脂, 作为增强物的纤维, 辅助质子传导物质, 交联剂, 酸或自由基引发剂和高价金属化合物中的一种或多种分散到溶剂中 形成混和物; 混合物中全氟离子交换树脂的固含量可以为 1-80重量%, 所用 的溶剂可以为二甲基甲酰胺、 二甲基乙酰胺、 甲基甲酰胺、 二甲基亚砜、 N- 甲基吡咯垸酮、 六甲基磷酸胺、 丙酮、 水、 乙醇、 甲醇、 丙醇、 异丙醇、 乙 二醇和丙三醇中的一种或多种; (a) dispersing a perfluoro ion exchange resin, a fiber as a reinforcement, an auxiliary proton conductive substance, a crosslinking agent, an acid or a radical initiator, and a high-valent metal compound into a solvent to form a mixture; The solid content of the perfluoro ion exchange resin in the mixture may be from 1 to 80% by weight, and the solvent used may be dimethylformamide, dimethylacetamide, methylformamide, dimethyl sulfoxide, N-methyl One or more of pyrrolidone, hexamethylphosphoric acid, acetone, water, ethanol, methanol, propanol, isopropanol, ethylene glycol, and glycerol;
( b )利用步骤(a ) 中制备溶液在平板上或已制备的单层或多层膜上通 过溶液流延、 溶液浇注、 丝网印刷、 旋涂、 喷涂或浸渍工艺成膜; 成膜时要 在 30-250°C的温度下热处理 0.01-600分钟,优选为在 100-200 °C下热处理 1-30 分钟; (b) forming a film by solution casting, solution casting, screen printing, spin coating, spraying or dipping on the plate or the prepared single layer or multilayer film by using the solution prepared in the step (a); Heat treatment at a temperature of 30-250 ° C for 0.01-600 minutes, preferably at 100-200 ° C for 1-30 minutes;
可以在成膜中或成膜后交联, 所述交联网状结构如式 (1 )、 (11)、 (111)、 (IV)和 (V)所示: It may be crosslinked in film formation or after film formation, as shown by the formulas (1), (11), (111), (IV) and (V):
其中, G^P G2分别为 CF2或 O, Rf为 C 。的全氟碳链或含氯全氟碳链;
Wherein G^PG 2 is CF 2 or O, respectively, and R f is C . Perfluorocarbon chain or chlorine-containing perfluorocarbon chain;
其中 R为亚甲基或全氟亚甲基, n为 0-10 Wherein R is methylene or perfluoromethylene, and n is 0-10
其中, 形成式 (I )所示的交联结构的方法包括热、 光、 电子辐射、 等 离子体、 X射线、 或自由基引发剂, 也可以在一种或多种交联剂存在时通过 热、 光、 电子辐射、 等离子体、 X射线、 Wherein the method of forming the crosslinked structure represented by the formula (I) includes heat, light, electron radiation, plasma, X-ray, or a radical initiator, and may also pass heat in the presence of one or more crosslinking agents. , light, electron radiation, plasma, X-ray,
构。 其中所使用的交联剂的结构如下式 (VI )所示。 Structure. The structure of the crosslinking agent used therein is as shown in the following formula (VI).
X2Rf7X3 ( VI ) 其中, X2和 X3各自独立地为 CI, Br或 I; ¾7为全氟垸基或氟氯垸基; 优选地,所述的自由基引发剂为有机过氧化物或偶氮类引发剂;优选地, 引发剂为有机氧化物引发剂; 更优选地, 引发剂为全氟有机过氧化物。 X 2 R f7 X 3 ( VI ) wherein X 2 and X 3 are each independently CI, Br or I; 3⁄47 is a perfluorodecyl or fluorochloroindenyl group; preferably, the radical initiator is organic a peroxide or an azo-based initiator; preferably, the initiator is an organic oxide initiator; more preferably, the initiator is a perfluoroorganic peroxide.
形成 (11)、 (III)交联结构的方法是: 利用磺酰氟、 磺酰氯、 磺酰溴型树脂 与氨、 肼、 有机二胺或能够经化学处理释放出氨、 肼、 有机二胺的物质反应 得到。 The method for forming the (11) and (III) crosslinked structures is: using a sulfonyl fluoride, a sulfonyl chloride, a sulfonyl bromide type resin with ammonia, hydrazine, an organic diamine or capable of chemically releasing ammonia, hydrazine, and an organic diamine. The material reaction is obtained.
所述的有机二胺为 C1-C10的垸基二胺或全氟垸基二胺, 所述的能够经 化学处理释放出氨、 肼、 有机二胺的物质包括但不限于氨, 肼、 有机二胺的 有机或无机酸酸盐、 尿素、 或胍。 The organic diamine is a C1-C10 decyl diamine or a perfluorodecyl diamine, and the substances capable of chemically releasing ammonia, hydrazine, and organic diamine include, but are not limited to, ammonia, hydrazine, organic An organic or inorganic acid salt of a diamine, urea, or hydrazine.
形成 (IV)交联结构的方法是全氟磺酸树脂利用氯磺酸处理得到。 The method of forming the (IV) crosslinked structure is obtained by treating a perfluorosulfonic acid resin with chlorosulfonic acid.
形成 (V)交联结构的方法是含腈基位点的全氟磺酸树脂或含腈基位点的 全氟磺酰氟树脂、 含磺酰氯树脂、 含磺酰溴树脂在热或酸的作用下形成。 The method for forming the (V) crosslinked structure is a perfluorosulfonic acid resin containing a nitrile group or a perfluorosulfonyl fluoride resin containing a nitrile group, a sulfonyl chloride resin, a sulfonyl bromide resin in heat or acid Formed under the action.
所述的酸为强的质子酸或路易斯酸; 其中质子酸选自 ¾S04、 CF3S03H
和:¾?04; 路易斯酸选自 ZnCl2、 FeCl3、 A1C13、 有机锡、 有机锑和有机碲。 优选地, 所述熔融挤出和热压的方法如下: The acid is a strong protic acid or a Lewis acid; wherein the protonic acid is selected from the group consisting of 3⁄4S0 4 , CF 3 S0 3 H And: 3⁄4 ?0 4 ; Lewis acid is selected from the group consisting of ZnCl 2 , FeCl 3 , A1C1 3 , organotin, organic germanium and organic germanium. Preferably, the method of melt extrusion and hot pressing is as follows:
( a )根据多层交联全氟离子交换膜中各层配方的需要制备适合的磺酰 氟、 磺酰氯、 磺酰溴树脂, 改性纤维、 表面修饰的辅助质子传导物质、 交联 剂、 酸或自由基引发剂和高价金属化合物中的一种或多种的混合物, 利用双 螺杆挤出机、 密炼机或开炼机在 200-28(TC混合; (a) Preparing suitable sulfonyl fluoride, sulfonyl chloride, sulfonyl bromide resin, modified fiber, surface-modified auxiliary proton conductive material, crosslinking agent according to the requirements of each layer of the multi-layer cross-linked perfluorinated ion exchange membrane. a mixture of one or more of an acid or a free radical initiator and a high-valent metal compound, using a twin-screw extruder, an internal mixer or an open mill at 200-28 (TC mixing;
( b )将步骤(a ) 混合好的树脂利用螺杆挤出机或平板硫化机成膜; 该方法也可以在成膜中或成膜后交联, 得到如上所述的交联单层膜。 根据本发明提供的方法, 其中, 步骤(3 ) 中复合的方式可以为单层膜 复合、 多层膜与单层膜复合、 多层膜与多层膜复合, 以及使用溶液或熔融物 在单层膜或多层膜上直接形成单层膜的方法中的一种或多种。 也就是说, 各 单层膜可以通过溶液或熔融物的浇铸、 挤出、 热压、 旋涂、 流延、 丝网印刷 工艺、 喷涂或浸渍工艺制成; 多层膜的制备是通过单层膜间复合, 多层膜与 单层膜间复合、 或多层膜与多层膜间复合, 也可以直接在已制得的单层膜或 多层膜上利用溶液或熔融物的浇铸、 挤出、 热压、 旋涂、 流延、 丝网印刷工 艺、 喷涂或浸渍工艺制备。 (b) The resin mixed in the step (a) is formed into a film by a screw extruder or a flat vulcanizer; the method may also be crosslinked in a film formation or after film formation to obtain a crosslinked single layer film as described above. According to the method provided by the present invention, the method of compounding in the step (3) may be a single layer film composite, a multilayer film and a single layer film composite, a multilayer film and a multilayer film composite, and a solution or a melt in a single film. One or more of the methods of directly forming a single layer film on a film or a multilayer film. That is to say, each single layer film can be formed by casting, extrusion, hot pressing, spin coating, casting, screen printing process, spraying or dipping process of solution or melt; multilayer film is prepared by single layer Inter-membrane recombination, composite between multilayer film and single-layer film, or composite film between multi-layer film and multi-layer film, can also directly use casting or extruding of solution or melt on the obtained single-layer film or multi-layer film. Prepared by hot pressing, spin coating, casting, screen printing, spraying or dipping.
优选地, 在复合前可以将制得的单层膜先转化为酸型, 也可先与其它的 膜复合后再转化为酸型。 Preferably, the obtained monolayer film may be first converted into an acid form prior to recombination, or may be first combined with other films and then converted into an acid form.
也可以将树脂挤出形成单层膜后, 水解转化为氢型膜, 再将该膜浸泡在 高价金属化合物的溶液中达到形成物理键合交联的目的。 It is also possible to extrude the resin to form a monolayer film, hydrolyze it into a hydrogen type film, and then soak the film in a solution of a high-valent metal compound to achieve physical bonding crosslinking.
优选地, 步骤(2 ) 中所述的交联是指利用上述的各种交联手段交联。 根据本发明提供的方法, 其中, 所述表面修饰的辅助质子传导物质为被 具有离子交换功能的基团和 /或酸性基团修饰的辅助质子传导物质;所述辅助 质子传导物质选自: 氧化物、 正磷酸盐、 缩聚磷酸盐、 多酸、 多酸盐及其水 合物、硅酸盐、硫酸盐、 亚硒酸盐和砷化物中的一种或多种; 优选为氧化物、 正磷酸盐、 缩聚磷酸盐、 多酸和多酸盐中的一种或多种, 进一步优选为氧化 物、 正磷酸盐和缩聚磷酸盐中的一种或多种。 各种辅助质子传导物质的具体 例子如前文所述。 这些物质的表面可以通过共凝胶、 共沉淀或共水热解等方 法修饰上具有离子交换功能的基团和 /或酸性的基团。例如,在本发明的一些 实施方式中, 具体的制备方法可以为: 将磷酸甲酯或硫酸甲酯和硅酸乙酯或 氯化氧锆或钛酸酯等在碱性条件下凝胶得到表面修饰的辅助质子传导物质。 高价金属化合物可以和膜中的酸性交换基团形成物理键合交联。这种交联方 式具有较大的交联度, 并且不影响膜的电导性能。
根据本发明提供的质子交换膜, 其中, 所述高价金属化合物可以为 w、Preferably, the crosslinking described in the step (2) means crosslinking using various crosslinking means as described above. The method according to the present invention, wherein the surface-modified auxiliary proton conductive substance is an auxiliary proton conductive substance modified by a group having an ion exchange function and/or an acidic group; the auxiliary proton conductive substance is selected from the group consisting of: oxidation One or more of substances, orthophosphates, polycondensation phosphates, polyacids, polyacid salts and hydrates thereof, silicates, sulfates, selenites and arsenides; preferably oxides, orthophosphoric acid One or more of a salt, a polycondensation phosphate, a polyacid, and a polyacid salt is further preferably one or more of an oxide, an orthophosphate, and a polyphosphate. Specific examples of various auxiliary proton conductive substances are as described above. The surface of these materials may be modified with a group having an ion exchange function and/or an acidic group by a method such as cogelation, coprecipitation or hydrothermal pyrolysis. For example, in some embodiments of the present invention, the specific preparation method may be: gelating methyl phosphate or methyl sulfate and ethyl silicate or zirconyl chloride or titanate under alkaline conditions to obtain a surface Modified auxiliary proton conducting material. The high-valent metal compound can form a physical bond crosslink with the acidic exchange group in the film. This cross-linking mode has a large degree of cross-linking and does not affect the electrical conductivity of the film. A proton exchange membrane according to the present invention, wherein the high-valent metal compound may be w,
Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的硝酸盐、 硫酸 盐、 碳酸盐、 磷酸盐、 醋酸盐和组合复盐, W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的环糊精、 冠醚、 乙酰丙酮、 含氮冠醚及含 氮杂环、 乙二胺四乙酸、 二甲基甲酰胺和二甲基亚砜络合物, 以及 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的具有钙钛矿结构的 氧化物中的一种或多种。 其中, 所述 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元 素的最高价态和中间价态的具有钙钛矿结构的氧化物包括但不限于如下化 合物: CexTi(1-x)02 (x = 0.25-0.4) 、 Ca。6Lao.27Ti03、 La(i-y)CeyMn03 (y = 0.1-0.4) 、 La0.7Ce015Ca015MnO3。 The highest and intermediate valence states of the Ir, Y, Mn, Ru, V, Ζ, and La elements of nitrates, sulfates, carbonates, phosphates, acetates, and complex double salts, W, Ir, Y, The highest valence and intermediate valence of Mn, Ru, V, Ζ, and La elements of cyclodextrin, crown ether, acetylacetone, nitrogen-containing crown ether, and nitrogen-containing heterocycle, ethylenediaminetetraacetic acid, dimethylformamide And dimethyl sulfoxide complex, and one or more of the highest valence state and the intermediate valence state of the W, Ir, Y, Mn, Ru, V, Ζ, and La elements having a perovskite structure Kind. Wherein, the oxides having a perovskite structure of the highest and intermediate valence states of the W, Ir, Y, Mn, Ru, V, Ζ, and La elements include, but are not limited to, the following compounds: Ce x Ti (1- x) 0 2 (x = 0.25-0.4), Ca. 6 Lao. 27 Ti0 3 , La ( i -y) Ce y Mn0 3 (y = 0.1-0.4) , La 0 . 7 Ce 015 Ca 015 MnO 3 .
根据本发明提供的方法, 其中, 所述改性微孔膜选自被具有离子交换功 能的单体改性的有机聚合物微孔膜, 特别优选为氟碳聚合物膜, 其孔径为 O.l-ΙΟμηι, 优选为 0.2-3μηι; 厚度为 5-100μηι, 优选为 5-30μηι; 孔隙率为 30-99%, 优选为 70-97%; 所述具有离子交换功能的单体为二氧化硫、 三氧 化硫, 以及结构如下的全氟磺酸单体(Α)、 全氟磺酸单体(Β)和全氟磺酸 单体(C) 中的一种或多种: The method according to the present invention, wherein the modified microporous membrane is selected from the group consisting of an organic polymer microporous membrane modified with a monomer having an ion exchange function, particularly preferably a fluorocarbon polymer membrane having a pore diameter of Ol- ΙΟμηι, preferably 0.2-3μηι; thickness 5-100μηι, preferably 5-30μηι; porosity 30-99%, preferably 70-97%; the ion exchange function monomer is sulfur dioxide, sulfur trioxide And one or more of a perfluorosulfonic acid monomer (Α), a perfluorosulfonic acid monomer (Β), and a perfluorosulfonic acid monomer (C) having the following structure:
其中, h = 0-l, i= 1-5, 八为 、 Cl、 Br、 OH、 ,甲基(OCH3)或 ONa; j = 0-1, k= 1-5, B为甲基(Me)、 H或乙基(Et); 1= 1-5, D为 H、 甲基 (Me)或乙基(Et)。 Wherein, h = 0-l, i = 1-5, VIII, Cl, Br, OH, methyl (OCH 3 ) or ONa; j = 0-1, k = 1-5, B is methyl ( Me), H or ethyl (Et); 1 = 1-5, D is H, methyl (Me) or ethyl (Et).
作为增强物的微孔膜经过具有离子交换功能的 4 f质进行表面活化改性, 具体的改性方法可以为:将增强微孔膜与具有离子交换功能的单体在热、光、 电子辐射、 等离子体、 X射线、 自由基引发剂等手段的作用下发生反应, 然 后将改性后的微孔膜在酸或碱的作用下产生离子交换基团。 The microporous membrane as a reinforcement is subjected to surface activation modification by a 4p mass having an ion exchange function, and the specific modification method may be: heating the microporous membrane and the monomer having ion exchange function in heat, light, and electron radiation. The reaction occurs under the action of a plasma, an X-ray, a radical initiator or the like, and then the modified microporous membrane generates an ion exchange group under the action of an acid or a base.
所使用的微孔膜最好进行表面硅酸、 磺化、 硫酸化、 磷酸化、 亲水化改
性。 具体改性方法可参照现有技术。 本发明提供以下微孔膜表面改性方法: 如对氟碳聚合物膜, 表面进行硅酸、 磺化、 硫酸化、 磷酸化等。 现有的对于 聚四氟乙烯的表面改性方法都适合于对氟碳聚合物膜的改性,包括纳萘溶液 的还原改性、 激光辐射改性、 等离子改性和硅酸活化法。 其中硅酸活化法为 首选的方法, 因为它可以在氟碳聚合物膜表面直接沉积上保水的二氧化硅。 通过改性后氟碳聚合物膜表面有了亲水的基团,但最好在此基础上再进一步 的改性如将改性的纤维在正硅酸乙酯、 ZrOCl2 - ¾P04或钛酸酯等中进一步 的改性。例如二氧化硅改性的多孔聚四氟乙烯膜的具体方法就是将多孔聚四 氟乙烯膜放置在 SiCl4气氛中 1个小时后升温到 110°C保持 1小时,再冷却到 60°C后, 喷水处理得到二氧化硅改性的多孔聚四氟乙烯膜。 The microporous membrane used is preferably subjected to surface silicic acid, sulfonation, sulfation, phosphorylation, and hydrophilization. Sex. Specific modification methods can be referred to the prior art. The present invention provides the following microporous membrane surface modification method: For example, for the fluorocarbon polymer membrane, the surface is subjected to silicic acid, sulfonation, sulfation, phosphorylation and the like. Existing surface modification methods for polytetrafluoroethylene are suitable for modification of fluorocarbon polymer membranes, including reduction modification of naphthalene solution, laser radiation modification, plasma modification, and silicic acid activation. Among them, the silicic acid activation method is the preferred method because it can directly deposit water-retaining silica on the surface of the fluorocarbon polymer film. By modifying the surface of the fluorocarbon polymer film to have a hydrophilic group, but it is preferable to further modify the modified fiber such as ethyl orthosilicate, ZrOCl 2 - 3⁄4P0 4 or titanium. Further modification in acid esters and the like. For example, a specific method of the silica-modified porous polytetrafluoroethylene film is to place the porous polytetrafluoroethylene film in an atmosphere of SiCl 4 for 1 hour, then raise the temperature to 110 ° C for 1 hour, and then cool to 60 ° C. , water spray treatment to obtain a silica modified porous polytetrafluoroethylene film.
本发明的微孔膜增强的多层含氟交联掺杂离子膜中的含氟离子交换树 脂可以在微孔膜的表面交联, 也可以在微孔膜的空隙内交联。 由于多孔膜进 行了表面活化改性, 具有酸性或功能基团使得多孔膜与成膜树脂之间可通过 高价金属化合物的物理键合形成强的交联作用。 The fluorine-containing ion exchange resin in the microporous membrane-reinforced multilayer fluorine-containing crosslinked doped ion membrane of the present invention may be crosslinked on the surface of the microporous membrane or may be crosslinked in the void of the microporous membrane. Since the porous film is subjected to surface activation modification, it has an acidic or functional group to form a strong crosslinking effect between the porous film and the film-forming resin by physical bonding of the high-valent metal compound.
根据本发明提供的质子交换膜, 其中, 该质子交换膜优选地包括 2-20 层, 更优选为 2-5层以全氟离子交换树脂为基体的单层膜。 该质子交换膜的 厚度可以为 5-300μηι, 优选为 10-50μηι。 其中, 各层可以由一种全氟离子交 换树脂形成也可以由多种全氟离子交换树脂混合形成,各层可以都形成交联 结构也可以部分层不形成交联结构。 The proton exchange membrane according to the present invention, wherein the proton exchange membrane preferably comprises 2 to 20 layers, more preferably 2 to 5 layers of a monolayer film based on a perfluoro ion exchange resin. The proton exchange membrane may have a thickness of from 5 to 300 μm, preferably from 10 to 50 μm. Here, each layer may be formed of a perfluoro ion exchange resin or a mixture of a plurality of perfluoro ion exchange resins, and each layer may form a crosslinked structure or a partial layer may not form a crosslinked structure.
根据本发明提供的质子交换膜, 其中, 所述全氟离子交换树脂是由全氟 烯烃、 一种或多种含功能基团的全氟烯单体和一种或多种含交联位点的全氟 烯单体共聚形成的,或者是上述共聚物的混合物,其環值可以为 600-1300, 优选为 700-1200。 A proton exchange membrane according to the present invention, wherein the perfluoro ion exchange resin is a perfluoroolefin, one or more functional group-containing perfluoroolefin monomers, and one or more crosslinking sites The copolymer of perfluoroolefin monomers or a mixture of the above copolymers may have a ring number of from 600 to 1300, preferably from 700 to 1200.
其中, 所述全氟烯烃选自: 四氟乙烯、 三氟氯乙烯、 三氟乙烯、 六氟丙 烯和偏氟乙烯中的一种或多种,优选地,所述全氟烯烃为四氟乙烯和 /或三氟 f 所述含功能基团的全氟烯单体选自式(VII )、 (VIII )和(IX )所示的结 构中的一种或多种:
( VII ) Rf3CF=CF(CF2)dY2 ( vm )
Wherein, the perfluoroolefin is selected from one or more of tetrafluoroethylene, chlorotrifluoroethylene, trifluoroethylene, hexafluoropropylene and vinylidene fluoride. Preferably, the perfluoroolefin is tetrafluoroethylene. and / or f trifluoroacetic containing one or more perfluoroalkylene group selected from the functional monomer of formula (VII), (VIII) and (IX) shown in the structure: ( VII ) Rf3 C F=CF(CF 2 ) d Y 2 ( vm )
其中, a、 b、 c各自独立地为 0或 1, 但不同时为零; d为 0-5白 n为 0或 1; Rfl、 Re和 Re分别选自全氟垸基和氟氯垸基; X选自 F、 Cl、 Br和 I; Yj、 Y2和 Y3各自独立地选自 S02M、 COOR3和 PO(OR4)(OR5), 其 中: M选自 F、 Cl、 OR、 NRiR2; R选自甲基、 乙基、 丙基、 H、 Na、 Li、 K和铵根; R PR2分别选自 11、 甲基、 乙基和丙基; R3选自 H、 Na、 Li、 K、 铵根、 甲基、 乙基和丙基; R4和 R5分别选自 11、 Na、 Li、 K和铵根。 Wherein, a, b, c are each independently 0 or 1, but are not simultaneously zero; d is 0-5 white n is 0 or 1; R fl , Re and Re are respectively selected from perfluorodecyl and fluorochloroguanidine X is selected from the group consisting of F, Cl, Br and I; Yj, Y 2 and Y 3 are each independently selected from the group consisting of S0 2 M, COOR 3 and PO(OR 4 )(OR 5 ), wherein: M is selected from F, Cl , OR, nRiR 2; R is selected from methyl, ethyl, propyl, H, Na, Li, K and ammonium; R PR 2 11 are independently selected from methyl, ethyl and propyl; R 3 is selected from H, Na, Li, K, ammonium, methyl, ethyl and propyl; R 4 and R 5 are each selected from the group consisting of 11, Na, Li, K and ammonium.
所述的含交联位点的全氟烯单体选自如下式 (Χ)、 (XI)所示的结构中的 一种或多种: The perfluoroolefin monomer having a crosslinking site is selected from one or more of the structures represented by the following formulas (Χ) and (XI):
其中, Υ4和 Υ5可以分别选自 Cl、 Br、 I和 CN; a,、 b,和 c,分别为 0或 1, 但 a,+b,+c,≠0; 选自 F、 Cl、 Br和 I; n,为 0或 1; Rf4、 Rf5和 Rf6各自独 立地选自全氟垸基。 Wherein, Υ 4 and Υ 5 may be respectively selected from Cl, Br, I and CN; a, b, and c are 0 or 1, respectively, but a, +b, +c, ≠0; selected from F, Cl , Br and I; n, are 0 or 1; R f4 , R f5 and R f6 are each independently selected from perfluorodecyl.
在本发明的一种优选的实施方式中,本发明的质子交换膜的制备方法可 以包括如下步骤: In a preferred embodiment of the present invention, the method for preparing a proton exchange membrane of the present invention may comprise the following steps:
(1)使用含有全氟离子交换树脂、 辅助质子传导物质、 高价金属化合 物的溶液或熔融物通过浇铸、 挤出、 热压、 旋涂、 流延、 丝网印刷工艺、 喷 涂或浸渍工艺制成多个单层膜, 也可以同时与改性微孔膜复合成膜; (1) using a solution or melt containing a perfluoro ion exchange resin, an auxiliary proton conductive substance, or a high-valent metal compound by casting, extrusion, hot pressing, spin coating, casting, screen printing process, spraying or dipping process a plurality of single-layer films may also be combined with a modified microporous film to form a film;
(2) 多层膜的制备可以通过 (1)中制备的单层膜复合制成, 也可以在单 层膜或已制得多层膜的基础上使用 (1)中所述的溶液或熔融物通过浇铸、 挤 出、 热压、 旋涂、 流延、 丝网印刷工艺、 喷涂或浸渍工艺制成, 同样可以通 过多层膜与单层 或多层膜与多层膜复合制成, 在复合时, 保证复合膜中至 (2) The preparation of the multilayer film may be carried out by a single layer film composite prepared in (1), or the solution or melt described in (1) may be used on the basis of a single layer film or a multi-layer film. The material is produced by casting, extrusion, hot pressing, spin coating, casting, screen printing, spraying or dipping, and can also be formed by laminating a multilayer film with a single layer or a multilayer film and a multilayer film. When compounding, ensure that the composite film is
(3)当需要加入交联剂和 /或引发剂时, 交联剂和 /或引发剂可以在进行 步骤(1) 和 /或 (2) 时加入, 也可以将交联剂和 /或引发剂分散于溶剂中通 过膜在溶剂中溶胀的方式进入膜中; (3) When it is necessary to add a crosslinking agent and/or an initiator, the crosslinking agent and/or the initiator may be added during the step (1) and/or (2), or may be a crosslinking agent and/or an initiator. Dispersing in a solvent and entering the film by swelling the film in a solvent;
(4)将步骤(2)、 (3) 处理后的膜在前述方法的作用下处理, 形成式
( 5 )依次经碱液、 酸液处理得到微孔膜增强的交联全氟离子交换膜, 其中所述酸优选为盐酸、硫酸或硝酸; 所述碱优选为 LiOH、 NaOH或 KOH; 所述碱液和酸液均为水溶液。 (4) The membranes treated in the steps (2) and (3) are treated under the action of the aforementioned method to form (5) sequentially obtaining a microporous membrane-reinforced crosslinked perfluoro ion exchange membrane by treatment with an alkali solution or an acid solution, wherein the acid is preferably hydrochloric acid, sulfuric acid or nitric acid; the base is preferably LiOH, NaOH or KOH; Both the lye and the acid are aqueous solutions.
本发明还提供了本发明的质子交换膜或者根据本发明提供的制备方法 制备的质子交换膜在质子交换膜燃料电池中的应用。 The present invention also provides the use of the proton exchange membrane of the present invention or the proton exchange membrane prepared according to the preparation method provided by the present invention in a proton exchange membrane fuel cell.
在本发明 -微孔膜复合的多层全氟交联掺杂离子膜使用微孔膜、 化学键 合交联和高价金属化合物与酸性交换基团形成的物理键合交联等手段同时 作用极大提高了离子膜的机械强度。特别是釆用了高价金属化合物与酸性交 换基团间的物理键合交联具有高的交联度而且能够实现层层间的交联, 再加 上如酰胺化学键合交联中的酰胺基团、 三嗪环键合交联中的三嗪基团还能够 和高价金属化合物形成配位, 这样就进一步改善了膜的性能。 尤其要强调的 是表面被具有酸性交换基团修饰的微孔膜能够通过物理键合和高价金属化 合物及成膜树脂形成物理键合交联。这样就解决了传统上微孔膜增强全氟磺 酸膜增强全氟磺酸膜的气体渗透率高的问题。 这可能的原因是: 1、 表面功 能化的微孔膜与成膜树脂结合力提高了; 2、 由于微孔膜的表面具有功能基 团可以和金属化合物形成键合结构, 进一步减小了树脂和纤维间的空隙。 以 往加入辅助质子传导物质的膜尽管高温质子传导性有所提高,但机械力学性 质下降比较明显。 在我们的发明中由于上面的交联改性, 同时又由于某些辅 助质子传导物质表面被活性基团修饰, 可以和高价金属化合物形成物理交联 结构。 从而保证了它们不仅仅能够对膜的质子传导有贡献, 而且对膜的机械 力学性质也有很大贡献。 因此, 本发明提供的质子交换膜在具有高离子交换 能力的同时具有良好的机械强度、 高温传导性和气密性。 实施发明的最佳方式 In the present invention, the microporous membrane composite multi-layer perfluorocrosslinked doped ion membrane uses a microporous membrane, chemical bonding cross-linking, and physical bonding and crosslinking of a high-valent metal compound with an acidic exchange group, and the like. The mechanical strength of the ion membrane is increased. In particular, the physical bonding between the high-valent metal compound and the acidic exchange group has a high degree of crosslinking and can achieve cross-linking between the layers, together with an amide group in the chemical bonding of the amide. The triazine group in the triazine ring-bonding crosslink can also form a coordination with the high-valent metal compound, which further improves the performance of the film. In particular, it is emphasized that a microporous membrane whose surface is modified by an acidic exchange group can form a physical bond crosslink by physical bonding with a high-valent metal compound and a film-forming resin. This solves the problem that the conventional microporous membrane-enhanced perfluorosulfonic acid membrane enhances the gas permeability of the perfluorosulfonic acid membrane. The possible reasons are as follows: 1. The surface functionalized microporous membrane has improved adhesion to the film-forming resin; 2. Since the surface of the microporous membrane has functional groups, it can form a bonding structure with the metal compound, further reducing the resin. And the gap between the fibers. In the past, the membrane with the auxiliary proton-conducting substance was added, although the high-temperature proton conductivity was improved, but the mechanical properties were significantly reduced. In our invention, due to the above cross-linking modification, and at the same time, since some of the surface of the auxiliary proton-conducting substance is modified by a reactive group, a physical cross-linking structure can be formed with the high-valent metal compound. This ensures that they not only contribute to the proton conduction of the membrane, but also contribute to the mechanical properties of the membrane. Therefore, the proton exchange membrane provided by the present invention has good mechanical strength, high temperature conductivity and airtightness while having high ion exchange capacity. The best way to implement the invention
下面结合具体实施方式对本发明进行进一步的详细描述, 给出的实施例 仅为了阐明本发明, 而不是为了限制本发明的范围。 实施例 1 The present invention is further described in detail with reference to the preferred embodiments thereof. Example 1
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
将重复单元为
Will repeat the unit as
子交换树脂和碳酸亚铈(与树脂的重量比为: 1: 100 )、 粒度为 0.005μηι的 Zr(HP04)2 (与树脂的重量比为 3: 100 ) 制成 5重量%的丙醇水溶液。 然后配 制浓度为 5重量%的过氧化全氟丙二酰的 DMF溶液。 The sub-exchange resin and the cerium carbonate (weight ratio to the resin: 1:100), Zr(HP0 4 ) 2 having a particle size of 0.005 μη (the weight ratio to the resin is 3:100), and 5 wt% of propanol Aqueous solution. A solution of perfluoromalonyl peroxide in DMF at a concentration of 5% by weight was then prepared.
中 h=0, i=2, A=OH )进行表面改性的聚四氟乙烯微孔膜, 置于上述溶液 浸泡约 1小时, 然后将浸泡过的膜在加热板上干燥, 其间用胶辊对膜进行滚 压。 将上述溶液浇铸到水平放置的聚四氟乙烯铸模内, 经过 80°C真空干燥 12小时后, 将膜剥离, 得到各单层全氟磺酸交联为第 (I )种的掺杂离子膜 ( 1 #膜)。 将上述两张的单层全氟交联掺杂离子膜叠置进行热压, 制得本发 明的质子交换膜, 记作 Al。 实施例 2 The surface-modified polytetrafluoroethylene microporous membrane is immersed in the above solution for about 1 hour, and then the soaked film is dried on a hot plate with a glue therebetween. The roller rolls the film. The solution was cast into a horizontally placed polytetrafluoroethylene mold, and after vacuum drying at 80 ° C for 12 hours, the film was peeled off to obtain a monolayer of perfluorosulfonic acid crosslinked to the (I) type of doped ion film. (1 #膜). The above two single-layer perfluorocrosslinked doped ion membranes were stacked and hot pressed to obtain a proton exchange membrane of the present invention, which was designated as Al. Example 2
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
将重复单元为
, EW=800的全氟离 子交换树脂和粒度为 0.03μηι的 Si02 (与树脂的重量比为 5:100 ), 表面被 CF2=CFO(CF2CFO)h(CF2)1S02A Will repeat the unit as , EW=800 perfluoro ion exchange resin and SiO 2 with a particle size of 0.03μηι (5:100 by weight to resin), and the surface is CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A
CF3 (其中 h=0, i=4, A=ONa )修饰的聚全氟乙 丙烯纤维(直径 0.05μηι长度 5um, 与树脂的重量比为 1:40 ) 混合挤出得到 厚度为 30μηι的膜。 CF 3 (where h=0 , i= 4 , A=ONa ) modified perfluoroethylene propylene fibers (diameter 0.05 μm length 5 μm, weight ratio to resin 1:40) mixed extrusion to obtain a film having a thickness of 30 μm .
CF2=CFO(CF2CFO)h(CF2)1S02A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A
(其中 h=0, i=4, A=ONa )进行表 面活化的厚度为 12μηι的多孔六氟丙烯膜与上述 30μηι的膜通过在 260°C真
空状态下热压在一起,然后在 150°C真空烘箱中 1小时浸泡于 NH4C1的 DMF 溶液中 5小时。 然后将浸泡后的膜在 200°C置于三乙胺中 2小时, 得到交联 的膜。 将该膜依次用 KOH溶液、 盐酸溶液处理的交联结构为第 (II)种的 离子交换膜(2#膜)。 (wherein h=0, i=4, A=ONa) the surface-activated porous hexafluoropropylene film having a thickness of 12 μm and the above-mentioned film of 30 μm are passed at 260 ° C. The sheets were hot pressed together in an empty state, and then immersed in a DMF solution of NH 4 C1 for 5 hours in a vacuum oven at 150 ° C for 5 hours. The soaked film was then placed in triethylamine at 200 ° C for 2 hours to obtain a crosslinked film. The crosslinked structure in which the membrane was treated with a KOH solution or a hydrochloric acid solution in this order was an ion exchange membrane (2# membrane) of the above (II).
将重复单元为 Will repeat the unit as
CF。 CF.
EW=1200 的全氟离子交换树脂与四苯基锡用双螺杆挤出机挤出成 20μηι的膜, 然后将 该膜加热到 230°C保持 10小时得交联结构为第(V)种的膜。 将该膜依次用 LiOH和硝酸溶液处理得到交联离子膜(3#膜)。 EW=1200 of perfluoro ion exchange resin and tetraphenyltin were extruded into a film of 20 μm by a twin-screw extruder, and then the film was heated to 230 ° C for 10 hours to obtain a crosslinked structure of the (V) species. membrane. The film was sequentially treated with LiOH and a nitric acid solution to obtain a crosslinked ion film (3# film).
将 2#和3#膜叠放、 热压, 并浸泡在硝酸锰溶液中 1小时, 得到厚度为 The 2# and 3# films were stacked, hot pressed, and immersed in a manganese nitrate solution for 1 hour to obtain a thickness of
50μηι的本发明的质子交换膜, 记作 Α2。 实施例 3 The proton exchange membrane of the present invention of 50 μm is designated as Α2. Example 3
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
将重复单元为 Will repeat the unit as
的全 氟离子交换树脂、 醋酸镧(与树脂的重量比为 0.001:100)和 Ce(HP04)2 (与 树脂的重量比为 0.001:100)配制成树脂含量为 3重量%的溶液(溶剂为重量 a perfluoro ion exchange resin, cerium acetate (weight ratio to resin: 0.001:100) and Ce(HP0 4 ) 2 (weight ratio to resin: 0.001:100) are formulated into a solution having a resin content of 3% by weight (solvent) For weight
比 1:1的水和乙醇)。
(其中, 1=1, D=H) 接技的多孔聚四氟乙烯 -六氟丙烯薄膜浸入上述溶液中, 30分钟后将膜取出 干燥, 然后将此膜经 50KGy辐射交联得到厚度为 ΙΟμηι的交联结构为第(I) 种的离子膜 (4#膜)。
, £^940的全 将重复单元为 氟离子交换树脂、 Ce(III)-DMSO络合物 (与树脂的重量比为 0.1:100 )和 H3PW12O40 (与树脂的重量比为 20:100 ) 配制成树脂含量为 30重量%的 DMSO溶液, 通过浇铸的方法在 170°C , 60分钟制得厚度为 ΙΟμηι的膜( 5More than 1:1 water and ethanol). (1=1, D=H) The porous polytetrafluoroethylene-hexafluoropropylene film of the technology was immersed in the above solution, and after 30 minutes, the film was taken out and dried, and then the film was crosslinked by 50 KGy radiation to obtain a thickness of ΙΟμηι. The crosslinked structure is the ion film of the (I) type (4# film). , £ ^ 940 full repeat unit is fluorine ion exchange resin, Ce (III)-DMSO complex (weight ratio of resin to resin: 0.1:100) and H3PW12O40 (weight ratio of resin to resin: 20:100) A film having a resin content of 30% by weight in DMSO was obtained by casting at 170 ° C for 60 minutes to obtain a film having a thickness of ΙΟμηι (5
#膜)。 #membrane).
将制得的膜按照 4 # -4 # -5 #的顺序叠放进行热压,得到厚度为 30μηι的 本发明的质子交换膜, 记作 A3。 实施例 4 The obtained films were laminated in the order of 4 # -4 # -5 # and hot pressed to obtain a proton exchange membrane of the present invention having a thickness of 30 μm, which is designated as A3. Example 4
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
子交换树脂、 Sub-exchange resin,
Ce(HP04)2 (与树脂的重量比为 0.1: 100 )、 18-冠 -6络合的 Υ(ΠΙ)化合物(与树 脂的重量比为: 0.03: 100 ) 混合于 DMF中配制成树脂含量为 20重量%的溶
( 1=1 , D=H ) 改性的多孔四氟乙烯-全 氟垸氧基乙烯共聚物薄膜置于该溶液中, 浸泡 1小时, 然后在 120°C下处理 10分钟得到厚度为 ΙΟμηι的纤维增强的单层全氟磺酸离子膜。将该离子交换 膜浸渍于氯磺酸中得交联结构为式 (IV ) 的膜(6#膜)。 Ce(HP0 4 ) 2 (weight ratio to resin: 0.1:100), 18-crown-6 complexed ruthenium (ΠΙ) compound (weight ratio to resin: 0.03: 100) mixed in DMF to form resin 20% by weight of dissolved (1=1, D=H) The modified porous tetrafluoroethylene-perfluoromethoxyethylene copolymer film was placed in the solution, immersed for 1 hour, and then treated at 120 ° C for 10 minutes to obtain a thickness of ΙΟμηι. Fiber reinforced monolayer perfluorosulfonic acid ion membrane. The ion exchange membrane was immersed in chlorosulfonic acid to obtain a membrane (6# membrane) having a crosslinked structure of the formula (IV).
将 6#膜置于实施例 1的树脂和 0.1%过氧化全氟月桂二酰、 5%1,4-二碘 八氟丁垸的 DMF溶液中浸泡 0.5小时, 取出后干燥, 重复上述步骤; 然后 将膜在 120°C下处理 300分钟, 得到 7#膜。 将 7#膜与 4#膜热压得到厚度为 35μηι的本发明的质子交换膜, 记作 Α4。 实施例 The 6# film was placed in the DMF solution of the resin of Example 1 and 0.1% perfluoroperyl laurethoyl, 5% 1,4-diiodooctafluorobutane, and immersed for 0.5 hour, taken out and dried, and the above steps were repeated; The film was then treated at 120 ° C for 300 minutes to obtain a #7 film. The 7# film and the ## film were heat-pressed to obtain a proton exchange membrane of the present invention having a thickness of 35 μm, which was designated as Α4. Example
本实施例用于说明本发明提供的质子交换膜及其制备方法 (
CF2CF2 7CF2CF— j-CF2CF2†CF2CF This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof ( CF 2 CF 2 7CF 2 CF— j-CF 2 CF2†CF 2 CF
CI OCF2CFOCF2CF2S〇3H 将重复单元为 CF3 ,CI OCF 2 CFOCF 2 CF 2 S〇 3 H The repeating unit is CF 3 ,
EW=1300的全氟离子交换树脂与乙酰丙酮 -Ce(III)络合物 (与树脂的重量比 为 0.01:100)、 表面硫酸改性的粒径为 0.8μηι的 Zr02 (与树脂的重量比为 2:100 )、偶氮二异戊腈( 0.1:100 )、 1,4-二碘八氟丁浣(与树脂的重量比为 1:100 ) 溶解于 DMF中配制成树脂含量为 10重量%的溶液。 EW=1300 perfluoro ion exchange resin and acetylacetone-Ce(III) complex (weight ratio of resin to 0.01:100), surface sulfuric acid modified Zr0 2 with particle size of 0.8μη (with resin weight) A ratio of 2:100), azobisisovaleronitrile (0.1:100), 1,4-diiodooctafluorobutane (weight ratio of 1:100 to resin) dissolved in DMF to a resin content of 10 % by weight solution.
CF2=CFO(CF2CFO)h(CF2)1S02A 将表面被 CF3 (其中 h=0, i=4, A=ONa)接 技的聚偏氟乙烯多孔膜(孔隙率 80% ,厚度为 20μηι )在上述溶液中浸泡 30min 后, 在 170°C下处理 60min制得厚度为 20μηι的膜( 8#膜)。 CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A Polyvinylidene fluoride porous membrane with a surface of CF 3 (where h=0, i=4, A=ONa) (porosity 80 %, thickness 20 μηι) After immersing in the above solution for 30 min, it was treated at 170 ° C for 60 min to obtain a film (8# film) having a thickness of 20 μm.
使用实施例 4中的树脂、 粒径为 5μηι的 Η-丝光沸石粉末(与树脂的重 量比为 1:1 )混合于 Ν-甲基吡咯垸酮中, 配制成树脂含量为 3重量%的溶液, 将该溶液在 8#膜的两个表面旋涂形成厚度为 30μηι的膜(多层膜 1# )。 将多 层膜 1#在69°0下处理 2.4小时, 得到金属离子键合三层的交联结构为式(I) 的全氟磺酸膜。 The ruthenium-mordenite powder having a particle size of 5 μm (the weight ratio of the resin to the resin was 1:1) was mixed with ruthenium-methylpyrrolidone using the resin of Example 4 to prepare a solution having a resin content of 3% by weight. This solution was spin-coated on both surfaces of the 8# film to form a film having a thickness of 30 μm (multilayer film 1#). The multi-layer film 1# was treated at 69 ° C for 2.4 hours to obtain a perfluorosulfonic acid film of the formula (I) in which the metal ion-bonded three-layer crosslinked structure was obtained.
将上述膜再次置于由本实施例的全氟离子交换树脂、粒径为 ΙΟμηι的 Η- 蒙脱石 (与树脂的重量比为 0.5:100)、 偶氮二异戊腈(与树脂的重量比为 0.5:100)、 1,4-二碘八氟丁垸(与树脂的重量比为 3:100)和 DMF-Ce(III)络合 物 (与树脂的重量比为 1:100) 溶解于 DMF中制得的树脂含量为 25重量% 的溶液中,浸泡 0.5小时后将膜取出干燥, 重复上述步骤, 然后将膜在 120°C 下处理 300分钟, 得到金属离子键合五层微孔膜全氟磺酸交联离子膜(多层 膜 2# )。 The film was again placed in the perfluoro ion exchange resin of the present example, yttrium-montmorillonite having a particle diameter of ΙΟμηι (weight ratio of 0.5:100 to resin), and azobisisovaleronitrile (weight ratio to resin) 0.5:100), 1,4-diiodooctafluorobutane (3:100 by weight to resin) and DMF-Ce(III) complex (weight ratio of 1:100 to resin) are dissolved in The solution prepared in DMF has a resin content of 25% by weight. After soaking for 0.5 hours, the film was taken out and dried. The above procedure was repeated, and then the film was treated at 120 ° C for 300 minutes to obtain a metal ion-bonded five-layer microporous film. Perfluorosulfonic acid crosslinked ion membrane (multilayer film 2#).
将多层膜 1#和2#进行热压, 制得金属离子键合的十层微孔膜增强全氟 磺酸交联离子掺杂膜, 即本发明的质子交换膜, 记作 A5。 实施例 6 The multilayer films 1# and 2# were hot pressed to obtain a metal ion-bonded ten-layer microporous film-enhanced perfluorosulfonic acid cross-linked ion doped film, i.e., the proton exchange membrane of the present invention, which is designated as A5. Example 6
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
将重复单元为
EW=1300的全 离子交换树脂和
(y=0.5) , 与树脂的重量比为 0.01: 100)分 散于六甲基磷酸胺(形成 30%的溶液) 中, 然后加入粒径为 0.7μηι的 H-蒙 脱石 (与树脂的重量比为 10:100), 混合后, 通过在真空喷涂方法在表面被Will repeat the unit as EW=1300 full ion exchange resin and (y=0.5), the weight ratio to the resin is 0.01: 100) dispersed in hexamethylphosphoric acid amine (forming a 30% solution), and then H-montmorillonite having a particle size of 0.7 μm (with the weight of the resin) The ratio is 10:100), after mixing, by the vacuum coating method on the surface
CF2=CFO(CF2CFO)h(CF2)1S02A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A
CF3 (其中 h=0, i=2, A=OH) 改性的聚三氟: 孔膜(孔隙率 80%, 厚度 20μηι) 的表面, 得到厚度为 20μηι的膜 将该膜在 23(TC下处理 100min。 得到交联结构为式 (I) 的单层全氟磺酸膜 ( 9#膜)。 CF 3 (where h=0, i=2, A=OH) modified polytrifluoride: surface of pore film (porosity 80%, thickness 20 μηι), a film having a thickness of 20 μm was obtained, and the film was at 23 (TC) The mixture was treated for 100 min to obtain a monolayer perfluorosulfonic acid membrane (9# membrane) having a crosslinked structure of the formula (I).
在 9#膜的两个表面再次通过喷涂工艺方法,制得厚度为 60μηι的交联的 全氟磺酸膜, 再在其两个表面分别热压 9#膜, 制得本发明的质子交换膜, 记 作 Α6。 实施例 7 A cross-linked perfluorosulfonic acid film having a thickness of 60 μm was prepared by spraying on both surfaces of the 9# film, and a 9# film was separately pressed on both surfaces to prepare a proton exchange membrane of the present invention. , as Α6. Example 7
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
将重复单元为 Will repeat the unit as
EW=1300的全 氟离子交换树脂和 La(OH)3(与树脂的重量比为: 0.5:100)、过氧化苯甲酰(与 树脂的重量比为: 0.1:100)、 1,14-二碘二十氟十垸(与树脂的重量比为 5:100) 溶解于二甲基亚砜(树脂含量为 28重量% )中,再和粒径为 3μηι的 Ti02(与 树脂的重量比为: 15:100) 混合制成溶液。 EW=1300 perfluoro ion exchange resin and La(OH) 3 (weight ratio to resin: 0.5:100), benzoyl peroxide (weight ratio to resin: 0.1:100), 1,14- Diiodo-decafluorodecene (5:100 by weight to resin) Dissolved in dimethyl sulfoxide (resin content of 28% by weight), and TiO2 with a particle size of 3μη (the weight ratio to the resin is : 15:100) Mix to make a solution.
CF2=CFO(CF2CFO)h(CF2)1S02A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A
-表面被 (其中 h=l, i=2, A=OH) 改性的
聚四氟乙烯 -乙烯微孔膜(孔隙率 79%, 孔径 5微米, 厚度 30μηι )浸泡在上 述溶液中, 在 160°C下处理 3分钟。 得到交联的 30μηι掺杂微孔膜增强全氟 磺酸膜。 (10#膜)。 - the surface is modified (where h = l, i = 2, A = OH) A polytetrafluoroethylene-ethylene microporous membrane (porosity 79%, pore diameter 5 μm, thickness 30 μηι) was immersed in the above solution and treated at 160 ° C for 3 minutes. A crosslinked 30 μηι-doped microporous membrane-enhanced perfluorosulfonic acid membrane was obtained. (10# film).
将 10#膜置于由本实施例的树脂、 沸石(与树脂的重量比为 0.4:100 )和 过氧化苯甲酰 (与树脂的重量比为: 0.1:100 )、 1,14-二碘二十氟十垸 (与树 脂的重量比为 5:100 )的二甲基亚砜溶液(树脂含量为 20重量%)中浸泡 0.5 小时, 将膜取出干燥, 重复上述步骤, 然后将膜在 120°C下处理 300分钟, 得到三层全氟磺酸交联掺杂离子膜(多层膜 3# )。 The 10# film was placed in the resin, zeolite (0.4:100 by weight ratio to the resin) and benzoyl peroxide (weight ratio to resin: 0.1:100), 1,14-diiodide Soaking in a dimethyl sulfoxide solution (resin content of 20% by weight) of decafluorodecazone (5:100 by weight of resin) for 0.5 hours, taking out the film and drying, repeating the above steps, and then placing the film at 120 ° The mixture was treated at C for 300 minutes to obtain a three-layer perfluorosulfonic acid cross-linked doped ion film (multilayer film 3#).
将三张多层膜 3#叠置进行热压,制得增强的九层纤维增强全氟磺酸交联 掺杂离子膜, 即本发明的质子交换膜, 记作 A7。 实施例 8 The three multilayer films 3# were stacked and hot pressed to obtain a reinforced nine-layer fiber-reinforced perfluorosulfonic acid cross-linked ion-exchange film, i.e., the proton exchange membrane of the present invention, designated A7. Example 8
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
将重复单元为 Will repeat the unit as
+ CF2CF24 CF2CF~["CF2CF2+CF2CF—— + CF 2 CF 2 4 CF 2 CF~["CF 2 CF 2 +CF 2 CF -
OCF2CF2CF2l 〇CF2CF〇CF2CF2CF2S〇3H OCF 2 CF 2 CF 2 l 〇CF 2 CF〇CF 2 CF 2 CF 2 S〇 3 H
CF3 , EW=1250 的全氟离子交换树脂、 吡啶 -Ru络合物溶液(与树脂的重量比为 0.63:100 ) 和 CsH2P04 (与树脂的重量比为 20:100 )混合, 然后溶解于六甲基磷酸胺中 得到树脂含量为 30重量%的溶液。 CF 3 , EW=1250 perfluoro ion exchange resin, pyridine-Ru complex solution (weight ratio of resin to 0.63:100) and CsH 2 P0 4 (weight ratio of resin to resin: 20:100), then Dissolved in hexamethylphosphoric acid to obtain a solution having a resin content of 30% by weight.
0 将厚度为 ΙΟμηι, 孔隙率为 89%的表面被0^0^ ^2)1^^ ( 1=1 ,0 The surface with a thickness of ΙΟμηι and a porosity of 89% is 0 ^ 0 ^ ^ 2 ) 1 ^^ ( 1 = 1 ,
D=H ) 改性的多孔四氟乙烯-全氟垸氧基乙烯共聚物薄膜(孔隙率 79 % , 孔 径 5微米)置于上述溶液中浸泡约 1小时, 得到厚度为 ΙΟμηι的膜。 将膜在 230°C下处理 lOOmin, 得到交联的单层微孔增强掺杂全氟磺酸膜(11#膜)。 D = H) A modified porous tetrafluoroethylene-perfluoromethoxyethylene copolymer film (having a porosity of 79 % and a pore diameter of 5 μm) was immersed in the above solution for about 1 hour to obtain a film having a thickness of ΙΟμηι. The film was treated at 230 ° C for 100 min to obtain a crosslinked single-layer microporous enhanced doped perfluorosulfonic acid film (11# film).
使用形成 11#膜的溶液在 11#膜的两个表面通过喷涂方法,制得 60μηι的 交联的三层掺杂全氟磺酸膜。 在该三层膜的两个表面分别热压 11#膜, 制得 交联五层微孔膜增强掺杂全氟磺酸膜, 即本发明的质子交换膜, 记作 Α8。 实施例 9
本实施例用于说明本发明提供的质子交换膜及其制备方法。 A crosslinked three-layer doped perfluorosulfonic acid film of 60 μm was prepared by spraying on both surfaces of the 11# film using a solution forming the 11# film. The 11# film was heat-pressed on both surfaces of the three-layer film to obtain a crosslinked five-layer microporous film-enhanced doped perfluorosulfonic acid film, that is, the proton exchange membrane of the present invention, which was designated as Α8. Example 9 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
CF2=CFO(CF2CFO)h(CF2)1S02A 取厚度为 30μηι,孔隙率为 50%的表面被 CF3 CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A Take a thickness of 30μηι, and the surface with a porosity of 50% is CF 3
( h=0, i=2, A=OH )修饰的膨体聚四氟乙烯微孔膜与重复单元为 (h=0, i=2, A=OH) modified expanded polytetrafluoroethylene microporous membrane and repeat unit
Si02 (与树脂的重量比为 5:100 )热压成膜。 将该膜浸泡于 NH3的 DMF溶液 (浓度为 10% ) 中 5小时。 在 200°C下得到第 (II )种交联结构的膜。 将该 膜用碱液, 酸液处理后浸泡在乙酰丙酮 -Ir(III)的 DMF溶液(浓度为 0.8% ) 中得到金属离子键合的交联膜(12#膜)。 Si0 2 (weight ratio to resin: 5:100) was hot pressed into a film. The membrane was immersed in a DMF solution of NH 3 (concentration of 10%) for 5 hours. A film of the (II) crosslinked structure was obtained at 200 °C. The membrane was treated with an alkali solution and an acid solution, and then immersed in a DMF solution of acetylacetone-Ir(III) (concentration: 0.8%) to obtain a metal ion-bonded crosslinked membrane (12# membrane).
将重复单元结构为 Will repeat the unit structure as
CF。 CF.
EW=1200的树脂、 四苯基锡用双螺杆挤出机混合。 然后与厚度为 50μηι, 孔 The resin of EW=1200 and tetraphenyltin were mixed by a twin-screw extruder. Then with a thickness of 50μηι, hole
CF2=CFO(CF2CFO)h(CF2)1S02A 隙率为 80%的表面被 i=4, A=OH ) 改性的聚四氟乙烯微孔膜(孔隙率 85%, 孔径 1微米)热压复合, 然后将膜 加热到 230°C ,保持 10小时得到第(V )种交联结构的膜。再将该膜置于 35% 的水合肼中 10小时, 取出后加热 5小时得到同时有第(V )种交联结构和第 ( III )种交联结构的膜, 该膜用碱液, 酸液处理后将膜浸泡在硝酸钌中 2h, 得到钌离子键合的掺杂交联膜(13#膜)。 CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A The polytetrafluoroethylene microporous membrane modified by i=4, A=OH) with a porosity of 80% (porosity 85%, The pore size of 1 μm was hot-pressed, and then the film was heated to 230 ° C for 10 hours to obtain a film of the (V) crosslinked structure. The film was placed in 35% hydrazine hydrate for 10 hours, and after heating for 5 hours, a film having the (V) crosslinked structure and the (III) crosslinked structure was obtained, and the film was made with an alkali solution, acid. After the liquid treatment, the film was immersed in cerium nitrate for 2 hours to obtain a cerium ion-bonded doped crosslinked film (13# film).
按照单层膜 12#-单层膜 13#-实施例 8的膜 A8-实施例 5的膜 A5的顺序 叠放热压得到厚度为 300μηι的交联微孔膜增强十六层膜, 即本发明的质子 交换膜, 记作 Α9。 实施例 10
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( According to the film A8 of the single layer film 12#-monolayer film 13#-the film A8 of the embodiment 8 and the film A5 of the embodiment 5, the crosslinked microporous film having a thickness of 300 μm is laminated to obtain a sixteen layer film, that is, the present invention. The proton exchange membrane of the invention is referred to as Α9. Example 10 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
EW=1300的全; 子交换树脂(两者的重量比为 1:0.2)与含氮冠醚 -Ce络合物(与树脂的总重 量之比为 1:100)、 磷酸改性的粒径为 10nm的 Zr02 (与树脂的总重量之比为 2:100)和偶氮二异戊腈(与树脂的总重量之比为 5:100)混合, 溶解于 DMF 中配制成树脂总含量为 20重量%的溶液。 The total of EW=1300; the sub-exchange resin (the weight ratio of the two is 1:0.2) and the nitrogen-containing crown ether-Ce complex (the ratio of the total weight to the resin is 1:100), the phosphoric acid modified particle size Mixing 10 nm of Zr0 2 (the ratio of the total weight of the resin to 2:100) and azobisisovaleronitrile (the ratio of the total weight of the resin to 5:100), dissolved in DMF to make the total resin content 20% by weight solution.
0 取厚度为 50μηι, 孔隙率为 75%的被 CT2=CT( a¾1^0D (1=3, D=H ) 进行表面磷酸化改性的微孔聚四氟乙烯 -六氟丙烯膜(孔隙率 80%, 孔径 0.5 微米) 置于上述溶液中浸泡约 3小时, 140°C加热得到厚度为 50μηι的含有 第 (I)种交联结构的全氟磺酸膜, 再将该膜放于氯磺酸中得到同时含有第 (I)种和第 (IV)种交联结构的膜(14#膜)。 0 A microporous polytetrafluoroethylene-hexafluoropropylene film (porosity) modified by CT2=CT( a3⁄41 ^0D (1=3, D=H ) for surface phosphorylation with a thickness of 50 μm and a porosity of 75%. 80%, pore size 0.5 μm) was immersed in the above solution for about 3 hours, and heated at 140 ° C to obtain a perfluorosulfonic acid membrane containing the (I) crosslinked structure having a thickness of 50 μm, and then the membrane was placed in chlorosulfonate. A film (14# film) containing both the (I) and (IV) crosslinked structures was obtained in the acid.
将 14#膜与实施例 2制得的膜 Α2热压, 制得金属离子键合的全氟磺酸 微孔膜增强交联离子膜, 即本发明的质子交换膜, 记作 Α10。 实施例 11 The film #2 was heat-pressed with the film Α2 obtained in Example 2 to obtain a metal ion-bonded perfluorosulfonic acid microporous film-reinforced crosslinked ion film, i.e., the proton exchange membrane of the present invention, which was designated as Α10. Example 11
本实施例用于说明本发明提供的质子交换膜及其制备方法 ( This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof (
, EW=1200的全氟离子交换树脂、 Mn(OH)3 (与树脂的重量比为 2:100 ) 与 三苯基氢氧化锡 (与树脂的重量比为 0.5:100 )及粒径为 8μηι的 Zr02 (与树 脂的重量比为 2:100 ), 分散于 DMF中, 形成树脂含量为 25重量%的溶液。 , EW=1200 perfluoro ion exchange resin, Mn(OH) 3 (weight ratio to resin: 2:100) and triphenyltin hydroxide (0.5:100 by weight to resin) and particle size 8μηι Zr0 2 (weight ratio to resin: 2:100) was dispersed in DMF to form a solution having a resin content of 25% by weight.
CF2=CFO(CF2CFO)h(CF2)1S02A 取厚度为 20μηι, 孔隙率为 65%的被 CF3 CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A Take CF 3 with a thickness of 20 μm and a porosity of 65%.
( h=0, i=2, A=OH )进行表面硫酸化改性的多孔聚四氟乙烯微孔膜(孔隙 率 92%,孔径 0.5微米)置于上述溶液中浸泡约半小时,在 170°C下处理 60min 制得厚度为 20μηι的具有第 (V )种交联结构的膜( 15#膜)。 (h=0, i=2, A=OH) The surface sulfation-modified porous polytetrafluoroethylene microporous membrane (porosity 92%, pore size 0.5 μm) was immersed in the above solution for about half an hour at 170 The film having the (V) crosslinked structure (15# film) having a thickness of 20 μm was obtained by treating at 60 °C for 60 min.
使用实施例 4中的树脂和粒径为 5μηι的 Η-丝光沸石粉末(与树脂的重 量比为 1:1 ) 混合于 Ν-甲基吡咯垸酮中, 形成树脂含量为 15重量%的溶液。 The resin in Example 4 and the cerium-mordenite powder having a particle diameter of 5 μm (the weight ratio to the resin was 1:1) were mixed in Ν-methylpyrrolidone to form a solution having a resin content of 15% by weight.
使用实施例 4中的全氟磺酸树脂和 5μηι Η-丝光沸石粉末 (Η-丝光沸石及 树脂的质量比为 1:1)混合于 Ν -甲基吡咯垸酮在上述膜的两边旋涂成 30μηι 的膜, 制备得到三层微孔增强全氟离子交换膜。 将膜在 190°C下处理 2.4h。 得到锰离子键合的三层交联微孔膜增强全氟磺酸膜(多层膜 14# )。 在 15#膜 的两个表面旋涂形成厚度为 30μηι的膜,得到三层微孔增强全氟离子交换膜。 将该膜在 190°C下处理 2.4小时, 得到锰离子键合的三层交联微孔膜增强全 氟磺酸膜, 即本发明的质子交换膜, 记作 All。 实施例 12 The perfluorosulfonic acid resin and the 5 μηι- mordenite powder (the mass ratio of the lanthanum-mordenite and the resin were 1:1) mixed in Example 4 were mixed with Ν-methylpyrrolidone on both sides of the above film. A 30 μηι film was prepared to obtain a three-layer microporous enhanced perfluoro ion exchange membrane. The film was treated at 190 ° C for 2.4 h. A three-layer crosslinked microporous membrane-enhanced perfluorosulfonic acid membrane (multilayer film 14#) obtained by manganese ion bonding was obtained. A film having a thickness of 30 μm was spin-coated on both surfaces of the 15# film to obtain a three-layer microporous reinforced perfluoro ion exchange membrane. The film was treated at 190 ° C for 2.4 hours to obtain a manganese ion-bonded three-layer crosslinked microporous membrane-enhanced perfluorosulfonic acid membrane, i.e., the proton exchange membrane of the present invention, designated as All. Example 12
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
将重复单元为 Will repeat the unit as
EW=1200
的全氟离子交换树脂与粒径为 0.02μηι的 Ti02 (与树脂的重量比为 3:100 )、 被 Ti02改性的聚四氟乙烯纤维(直径 0.01微米, 长度 120微米, 与树脂的 重量比为 5:100 )混合用熔融挤出的方法制备单层膜,然后将该膜在 250°C下 处理 3小时得到交联结构为式 II的 16#膜。 EW=1200 Perfluoro ion exchange resin with Ti0 2 (weight ratio of resin: 3:100) having a particle diameter of 0.02 μηη, polytetrafluoroethylene fiber modified by Ti0 2 (0.01 μm in diameter, 120 μm in length, and resin The weight ratio was 5:100. The mixture was prepared by melt extrusion to prepare a monolayer film, and then the film was treated at 250 ° C for 3 hours to obtain a 16# film having a crosslinked structure of the formula II.
在 16#膜的两个表面分别叠放一层实施例 3制得的膜 A3 , 并在 120°C下 热压处理 2分钟, 然后水解酸化得到四层交联全氟磺酸微孔膜增强离子交换 膜, 即本发明的质子交换膜, 记作 A12。 实施例 13 A film A3 prepared in Example 3 was laminated on both surfaces of the 16# film, and subjected to hot pressing treatment at 120 ° C for 2 minutes, and then hydrolyzed and acidified to obtain a four-layer crosslinked perfluorosulfonic acid microporous film. The ion exchange membrane, i.e., the proton exchange membrane of the present invention, is referred to as A12. Example 13
脂与粒径 0.01微米的 Zr02 (与树脂的重量比为 9:100 )、 环糊精 -W(III)络合 物 (与树脂的重量比为 0.034:100 ) 混合后分散于 N-甲基吡咯垸酮中形成固 含量为 30重量%的分散液。 The grease and the particle size of 0.01 μm Zr0 2 (the weight ratio to the resin is 9:100), the cyclodextrin-W (III) complex (the weight ratio to the resin is 0.034:100) are mixed and dispersed in the N-A A dispersion having a solid content of 30% by weight was formed in the pyrrolidone.
取厚度为 ΙΟμηι,
( 1=3 , D=H ) 进行表面磷酸化改性的膨胀聚四氟乙烯薄膜置于上述分散液中浸泡约半小 时, 在 190°C下成膜(17#膜)。 Take the thickness ΙΟμηι, (1 = 3, D = H) The expanded polytetrafluoroethylene film subjected to surface phosphorylation modification was immersed in the above dispersion for about half an hour to form a film at 190 ° C (17 #膜).
将上述全氟离子交换树脂同重复单元为 The above perfluoro ion exchange resin is the same as the repeating unit.
的全氟离子交换树脂 按重量比为 1:5的比例混合后分散于 DMSO中, 形成树脂总含量为 10重量 %的溶液, 向该溶液中加入粒径为 0.05微米的 Zr3(P04)4 (与树脂的重量比为
12: 100 ), 再加入有机锑催化剂后通过流延法成膜, 并使膜在 230°C下形成三 嗪交联环, 得到 18#膜。 The perfluoro ion exchange resin was mixed at a weight ratio of 1:5 and dispersed in DMSO to form a solution having a total resin content of 10% by weight, and Zr 3 (P0 4 ) having a particle diameter of 0.05 μm was added to the solution. 4 (weight ratio to resin is 12: 100), an organic ruthenium catalyst was further added, and a film was formed by a casting method, and a film was formed at 230 ° C to form a triazine crosslinked ring to obtain an 18 # film.
将两层 17#膜和三层 18#膜交替叠放热压复合得到厚度为 50微米的五层 膜, 即本发明的质子交换膜, 记作 A13。 实施例 14 Two layers of 17# film and three layers of 18# film were alternately laminated and subjected to hot pressing to obtain a five-layer film having a thickness of 50 μm, that is, the proton exchange film of the present invention, which is referred to as A13. Example 14
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
将重复单元为 Will repeat the unit as
的树脂 与买施例 9中的树脂按照重量比为 5: 1混合, 向混合树脂中加入粒径 0.01微 米的 Zr02 (与树脂的重量比为 6: 100 )。 釆用熔融挤出的方法制备单层膜, 将 该膜在 280°C下处理 3小时得到交联结构为式 V的 19#膜。 The resin was mixed with the resin in the Example 9 in a weight ratio of 5:1, and Zr0 2 having a particle diameter of 0.01 μm (weight ratio to resin of 6:100) was added to the mixed resin. A single layer film was prepared by melt extrusion, and the film was treated at 280 ° C for 3 hours to obtain a 19# film having a crosslinked structure of the formula V.
在 19#膜的两个表面分别叠放实施例 3制得的膜 A3 , 在 120°C热压, 然 后水解酸化得到七层交联全氟磺酸微孔膜增强膜, 即本发明的质子交换膜, 记作 A14。 实施例 15 The film A3 prepared in Example 3 was stacked on both surfaces of the 19# film, and hot pressed at 120 ° C, followed by hydrolysis and acidification to obtain a seven-layer crosslinked perfluorosulfonic acid microporous membrane reinforcing film, that is, the proton of the present invention. Exchange membrane, denoted A14. Example 15
本实施例用于说明本发明提供的质子交换膜及其制备方法。 This embodiment is for explaining the proton exchange membrane provided by the present invention and a preparation method thereof.
将重复单元为
的全氟离 子交换树脂与粒径为 0.02微米的 Si02 (与树脂的重量比为 3:100 )混合, 釆 用熔融挤出的方法制备单层膜, 将该膜在 280°C下处理 3小时得到交联结构 为式 I的 20#膜。 Will repeat the unit as The perfluoro ion exchange resin was mixed with SiO 2 having a particle diameter of 0.02 μm (weight ratio of 3:100 to the resin), and a single layer film was prepared by melt extrusion, and the film was treated at 280 ° C. The 20# film of the formula I was obtained in an hour.
取厚度为 28μηι, 孔隙率为 75%的被三氧化硫进行表面改性的聚四氟乙 烯微孔膜叠置于 20#膜的两个表面, 在 12(TC热压, 然后水解酸化得到四层 交联全氟磺酸微孔膜增强膜, 即本发明的质子交换膜, 记作 A15。 实施例 16 A polytetrafluoroethylene microporous membrane with a thickness of 28 μm and a porosity of 75% surface-modified by sulfur trioxide was placed on both surfaces of the 20# membrane, and then heated at 12 (TC, then hydrolyzed to obtain four The layer cross-linked perfluorosulfonic acid microporous membrane reinforced membrane, that is, the proton exchange membrane of the present invention, is referred to as A15.
取厚度为 10微米的被三氧化硫改性的聚四氟乙烯微孔膜(孔隙率 80%, 孔径 1微米), 先在溶液为 0.5摩 /升的硝酸钨溶液中浸泡 50分钟, 然后用张 紧装置将其四周固定。 将 30重量%的全氟磺酸树脂的 NMP溶液(其中全氟 磺酸树脂为具有如下结构式的树脂混合溶液, 两种结构树脂重量比为 4:1 : 十 CF2CF2-|~C:f¥ 、一 A 10 μm PTFE-modified polytetrafluoroethylene microporous membrane (porosity 80%, pore size 1 μm) was first immersed in a solution of 0.5 mol/L tungsten nitrate for 50 minutes, and then used. The tensioning device fixes the circumference of the device. 30% by weight of a perfluorosulfonic acid resin NMP solution (wherein the perfluorosulfonic acid resin is a resin mixed solution having the following structural formula, the weight ratio of the two structural resins is 4:1: ten CF 2 CF 2 -|~C: f¥, one
OCF2CF2CF2S03H , EW=960; OCF 2 CF 2 CF 2 S0 3 H , EW=960 ;
a=12, b=5 , a,=b,=l
x/(x+y)=0.5, y/(x+y)=0.5 ) 喷涂在被
1=1 , D=Me ) a=12, b=5 , a,=b,=l x/(x+y)=0.5, y/(x+y)=0.5) sprayed on 1=1, D=Me)
CF2=CFO(CF2CFO)h(CF2)1S02A 和 CF3 ( h=0, i=2, A=OH )共同改性的上述聚四 氟乙烯微孔膜(孔隙率 80%, 孔径 1微米) 的两个表面, 得到厚度为 12微 米的复合膜, 即本发明的质子交换膜, 记作 A16 The above polytetrafluoroethylene microporous membrane (porosity 80) modified by CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A and CF 3 (h=0, i=2, A=OH) %, a pore size of 1 μm), to obtain a composite film having a thickness of 12 μm, that is, the proton exchange membrane of the present invention, which is referred to as A16
实施例 17 Example 17
脂 按重量比 2:1混合,加入粒径为 0.03μηι的 Si02(与树脂总重量之比为 5:100 ), 热压成膜。 然后与厚度为 18μηι, 孔隙率为 80%, 被 The fat was mixed at a weight ratio of 2:1, and SiO 2 having a particle diameter of 0.03 μm (the ratio of the total weight of the resin to 5:100) was added, and the film was formed by hot pressing. Then with a thickness of 18μηι, a porosity of 80%,
CF2=CFO(CF2CFO)h(CF2)1S02A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 S0 2 A
CF3 ( h=l , i=4, A=OH )进行表面改性的膨体聚 四氟乙烯微孔膜(孔隙率 80%,孔径 1微米)热压复合后浸泡于 NH3的 DMF 溶液(浓度为 10重量%) 中 5小时。 在 200°C下得到第( I )种交联结构的
膜。 将该膜用碱液, 酸液处理后浸泡在乙酰丙酮 -Ir(III)的 DMF溶液(浓度 为 0.1重量%) 中得到金属离子键合的交联膜, 即本发明的质子交换膜, 记 作 A17。 对比例 1 CF 3 ( h=l , i=4, A=OH ) surface-modified expanded polytetrafluoroethylene microporous membrane (porosity 80%, pore size 1 micron) hot-pressed and immersed in NH 3 DMF solution (concentration is 10% by weight) for 5 hours. Obtaining the crosslinked structure of the (I) species at 200 ° C Membrane. The membrane was treated with an alkali solution and an acid solution, and then immersed in a DMF solution of acetylacetone-Ir(III) (concentration: 0.1% by weight) to obtain a metal ion-bonded crosslinked membrane, that is, the proton exchange membrane of the present invention. Make A17. Comparative example 1
本对比例用于说明现有的质子交换膜及其制备方法进行对比 This comparative example is used to illustrate the comparison of existing proton exchange membranes and their preparation methods.
EW=1100的全氟离子交换树脂与 H3PW1204。按 100:1的比例制成 3重量%的 DMF溶液, 浇铸成膜, 将该膜经 50KGy辐射交联得到 20μηι交联结构为第 ( I )种的离子膜(21#膜)。
, £^940的全EW = 1100 perfluoro ion exchange resin with H 3 PW 12 0 4 . A 3 wt% DMF solution was prepared in a ratio of 100:1, cast into a film, and the film was crosslinked by 50 KGy radiation to obtain a 20 μηι crosslinked structure of the ion film (21# film) of the first type (I). , £ ^ 940 's full
-重复单元为 氟离子交换树脂与 ¾PW1204。按聚合物与 ¾PW1204。质量比 100:20 成 30重量%的 DMSO溶液, 通过浇铸的方法在 170°C , 60min制得厚度为 ΙΟμηι的膜(22#膜)。 - The repeating unit is a fluoride ion exchange resin with 3⁄4 PW 12 0 4 . Press polymer with 3⁄4PW 12 0 4 . A film (22# film) having a thickness of ΙΟμηι was obtained by a casting method at a temperature of 170 ° C for 60 minutes by a mass ratio of 100:20 to 30% by weight of a DMSO solution.
将 2 #膜, 21#膜, 22#膜叠置进行热压, 然后与实施例 2制得的膜 Α2 热压, 得到厚度为 60μηι的微孔膜三层交联掺杂离子膜, 记作 Cl。 对比例 2 The 2# film, 21# film, and 22# film were laminated and hot pressed, and then hot pressed with the film 2 obtained in Example 2 to obtain a microporous film three-layer crosslinked doped ion film having a thickness of 60 μm, which was recorded as Cl. Comparative example 2
本对比例用于说明现有的质子交换膜及其制备方法。 This comparative example is used to illustrate the existing proton exchange membrane and its preparation method.
将 30μηι厚的膨体聚四氟乙烯薄膜(孔隙率 70% ) 置于 10重量%的 nafion®DMF溶液中浸泡约 1小时, 然后将浸泡过的膜在加热板上进行干 17(TC处理 60min得到 30微米厚的微孔膜增强离子交换膜, 记作 C2。 膜的性能表征 A 30 μη thick expanded polytetrafluoroethylene film (porosity 70%) was placed in a 10% by weight nafion® DMF solution for about 1 hour, and then the soaked film was dried on a hot plate (TC treatment for 60 min). A 30 micron thick microporous membrane enhanced ion exchange membrane was obtained, designated C2.
测定实施例 1-17制得的质子交换膜 A1-A17和对比例 1和 2制得的质子交 换膜 C1和 C2的 95 °C电导率、 拉伸强度、 氢气渗透电流和尺寸变化率, 结果
见表 1。 其中, 两项电导率值的测试条件分别为: T=95°C , 饱和湿度下, 以 及 T=25 °C , 干燥器干燥两天后; 拉伸强度的测试方法为国标法 The 95 °C conductivity, tensile strength, hydrogen permeation current, and dimensional change rate of the proton exchange membranes C1 and C2 prepared in the proton exchange membranes A1-A17 obtained in Examples 1-17 and Comparative Examples 1 and 2 were measured. See Table 1. Among them, the test conditions of the two conductivity values are: T=95°C, saturated humidity, and T=25 °C, after drying the dryer for two days; the test method of tensile strength is the national standard method
( GB/T20042.3-2009 ); 氢气渗透电流的测试方法为电化学方法 (GB/T20042.3-2009); Hydrogen permeation current test method is electrochemical method
( Electrochemical and Solid-State Letters, vol.10, Issue 5, B101-B104, 2007 )。 表 1 (Electrochemical and Solid-State Letters, vol. 10, Issue 5, B101-B104, 2007). Table 1
由表 1可以看出, 本发明的质子交换膜的 95 °C电导率、 拉伸强度、 氢气 渗透电流和尺寸变化率等性能均优于普通微孔膜增强的多层全氟交联掺杂 离子膜。
It can be seen from Table 1 that the 95 °C conductivity, tensile strength, hydrogen permeation current and dimensional change rate of the proton exchange membrane of the present invention are superior to those of the conventional microporous membrane enhanced multi-perfluorocrosslinking doping. Ionic membrane.
Claims
杈 利 要 求 Profit demand
OOSMM OOSMM
1、一种 HNI 质子交换膜,包括 2-40层以全氟离子交换树脂为基体的单层膜, 其特征在于, 至少一层单层膜含有表面 修饰的辅助质子传导物质, 至少一层单层膜含有高价金属化合物, 至少有一 1. A HNI proton exchange membrane comprising 2-40 layers of a perfluoro ion exchange resin-based monolayer film, characterized in that at least one monolayer film comprises a surface-modified auxiliary proton-conducting substance, at least one layer The film contains a high-valent metal compound, at least one
2、 根据权利要求 1所述的质子交换膜, 其中, 以 100重量份的全氟离 子交换树脂为基准, 所述表面修饰的辅助质子传导物质的含量为 0.05-50重 量份, 优选为 1-15重量份; 所述高价金属化合物的含量为 0.0001-5重量份, 优选为 0.001-1重量份。 The proton exchange membrane according to claim 1, wherein the surface-modified auxiliary proton conductive material is contained in an amount of 0.05 to 50 parts by weight, preferably 1 to 1 part by weight based on 100 parts by weight of the perfluoro ion exchange resin. 15 parts by weight; the content of the high-valent metal compound is 0.0001 to 5 parts by weight, preferably 0.001 to 1 part by weight.
3、 根据权利要求 1或 2所述的质子交换膜, 其中, 所述交联网状结构 为式 (1 )、 (11 )、 (111 )、 ( I 的一种或多种: The proton exchange membrane according to claim 1 or 2, wherein the crosslinked network structure is one or more of the formulae (1), (11), (111), (I:
其中, G^P G2分别为 C Where G^PG 2 is C
其中, R为亚甲基或全氟亚甲基, n为 0-10
Wherein R is a methylene group or a perfluoromethylene group, and n is 0-10
4、 根据权利要求 1 至 3 中任一项所述的质子交换膜, 其中, 所述表面 修饰的辅助质子传导物质为被具有离子交换功能的基团和 /或酸性基团修饰 的辅助质子传导物质; 所述辅助质子传导物质选自: 氧化物、 正磷酸盐、 缩 聚磷酸盐、 多酸、 多酸盐及其水合物、 硅酸盐、 硫酸盐、 亚硒酸盐和砷化物 中的一种或多种; 优选为氧化物、 正磷酸盐、 缩聚磷酸盐、 多酸和多酸盐中 的一种或多种, 进一步优选为氧化物、 正磷酸盐和缩聚磷酸盐中的一种或多 种。 The proton exchange membrane according to any one of claims 1 to 3, wherein the surface-modified auxiliary proton-conducting substance is an auxiliary proton conduction modified by a group having an ion exchange function and/or an acidic group. The auxiliary proton conductive material is selected from the group consisting of: an oxide, an orthophosphate, a polyphosphate, a polyacid, a polyacid salt, and a hydrate thereof, a silicate, a sulfate, a selenite, and an arsenide. Or one or more; preferably one or more of an oxide, an orthophosphate, a polyphosphate, a polyacid, and a polyacid salt, further preferably one of an oxide, an orthophosphate, and a polyphosphate A variety.
5、 根据权利要求 1 至 4中任一项所述的质子交换膜, 其中, 所述高价 金属化合物为 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价 态的硝酸盐、 硫酸盐、 碳酸盐、 磷酸盐、 醋酸盐和组合复盐; W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的环糊精、 冠醚、 乙酰丙 酮、 含氮冠醚及含氮杂环、 乙二胺四乙酸、 二甲基甲酰胺和二甲基亚砜络合 物; 以及 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的 具有钙钛矿结构的氧化物中的一种或多种。 The proton exchange membrane according to any one of claims 1 to 4, wherein the high-valent metal compound is a highest valence state and a middle valence of W, Ir, Y, Mn, Ru, V, Ζ, and La elements. Nitrate, sulphate, carbonate, phosphate, acetate and combined double salt; the highest valence and intermediate valence of W, Ir, Y, Mn, Ru, V, Ζ and La Fine, crown ether, acetylacetone, nitrogen-containing crown ether and nitrogen-containing heterocycle, ethylenediaminetetraacetic acid, dimethylformamide and dimethyl sulfoxide complex; and W, Ir, Y, Mn, Ru, One or more of the highest valence state of the V, Ζη, and La elements and the oxide having a perovskite structure in the intermediate valence state.
6、 根据权利要求 1 至 5中任一项所述的质子交换膜, 其中, 所述改性 微孔膜选自被具有离子交换功能的单体改性的有机聚合物微孔膜, 特别优选 为氟碳聚合物膜, 其孔径为 0.1-10μηι, 优选为 0.1-1μηι; 厚度为 5-100μηι, 优选为 5-30μηι; 孔隙率为 30-99%, 优选为 70-97%; 所述具有离子交换功能 的单体为二氧化硫、 三氧化硫, 以及结构如下的全氟磺酸单体(Α )、 全氟磺 酸单体(Β )和全氟磺酸单体(C ) 中的一种或多种:
CF2=CFO(CF2†FO)h(CF2)1SO2A The proton exchange membrane according to any one of claims 1 to 5, wherein the modified microporous membrane is selected from the group consisting of an organic polymer microporous membrane modified with a monomer having an ion exchange function, and particularly preferably a fluorocarbon polymer film having a pore diameter of 0.1 to 10 μm, preferably 0.1 to 1 μm; a thickness of 5 to 100 μm, preferably 5 to 30 μm; a porosity of 30 to 99%, preferably 70 to 97%; The ion exchange function monomer is sulfur dioxide, sulfur trioxide, and one of the following perfluorosulfonic acid monomer (Α), perfluorosulfonic acid monomer (Β), and perfluorosulfonic acid monomer (C). Or multiple: CF 2 =CFO(CF 2 †FO) h (CF 2 ) 1 SO 2 A
CF3 (A) CF2=CFO(CF2CFO)j(CF2)kC02B CF 3 (A) CF 2 =CFO(CF 2 CFO) j (CF 2 ) k C0 2 B
CF3 (B)
其中, h = 0-l, i= 1-5, 入为 、 Cl、 Br、 OH、 氧甲基或 ONa; j = 0-1, k 1-5, B为甲基、 H或乙基; 1=1-5, 0为 11、 甲基或乙基。 CF 3 (B) Wherein, h = 0-l, i = 1-5, in, Cl, Br, OH, oxymethyl or ONa; j = 0-1, k 1-5, B is methyl, H or ethyl; 1 = 1-5, 0 is 11, methyl or ethyl.
7、 根据权利要求 1 至 6中任一项所述的质子交换膜, 其中, 该质子交 换膜包括 2-20层, 优选为 2-5层以全氟离子交换树脂为基体的单层膜; 该质 子交换膜的厚度为 5-300μηι, 优选为 10-150μηι, 更优选为 10-50μηι。 The proton exchange membrane according to any one of claims 1 to 6, wherein the proton exchange membrane comprises 2-20 layers, preferably 2-5 layers of a monolayer film based on a perfluoro ion exchange resin; The proton exchange membrane has a thickness of from 5 to 300 μm, preferably from 10 to 150 μm, more preferably from 10 to 50 μm.
8、 根据权利要求 1 至 7中任一项所述的质子交换膜, 其中, 所述全氟 离子交换树脂是由全氟烯烃单体、 一种或多种含功能基团的全氟烯单体和一 种或多种含交联位点的全氟烯单体共聚形成, 或者是上述共聚物的混合物, EW值为 600-1300, 优选为 700-1200。 9、 权利要求 1至 8中任一项所述质子交换膜的制备方法, 其特征在于, 该方法包括: The proton exchange membrane according to any one of claims 1 to 7, wherein the perfluoro ion exchange resin is a perfluoroolefin monomer, one or more functional group-containing perfluoroolefins The body is formed by copolymerization of one or more perfluoroolefin monomers containing a crosslinking site, or a mixture of the above copolymers, and has an EW value of from 600 to 1300, preferably from 700 to 1200. The method of preparing a proton exchange membrane according to any one of claims 1 to 8, characterized in that the method comprises:
( 1 )使用含有全氟离子交换树脂的溶液或熔融物形成单层膜, 其中, 所述溶液或熔融物选择性地含有表面修饰的辅助质子传导物质、 改性纤维和 高价金属化合物中的一种或多种; (1) forming a monolayer film using a solution or a melt containing a perfluoro ion exchange resin, wherein the solution or melt selectively contains one of a surface-modified auxiliary proton conductive substance, a modified fiber, and a high-valent metal compound Species or more;
(2)在步骤(1 ) 制得单层膜中形成交联网状结构; (2) forming a cross-linked network structure in the monolayer film obtained in the step (1);
(3)使至少一层步骤(2)得到单层膜与至少一层改性微孔膜复合, 同 时选择性地在其中复合步骤(1 ) 和 /或 (2)得到的单层膜, 和 /或选择性地 使用步骤(1 )所述的溶液或熔融物在其中形成单层膜, 使最终得到的复合 膜包括 2-40 层单层膜, 其中至少一层单层膜含有表面修饰的辅助质子传导 物质,至少一层单层膜含有改性纤维,至少一层单层膜含有高价金属化合物。
10、 根据权利要求 9所述的方法, 其中, 所述交联网状结构为式 (1 )、 )、 (111 )、 (IV )和 (V )所示结构中的一种或多种: (3) at least one step (2) is obtained by combining a single layer film with at least one layer of the modified microporous film, while selectively combining the single layer film obtained in the steps (1) and/or (2), and / or selectively using the solution or melt described in step (1) to form a monolayer film therein, such that the resulting composite film comprises 2-40 monolayer films, at least one of which has a surface modification The auxiliary proton conductive material, at least one single layer film contains modified fibers, and at least one single layer film contains a high-valent metal compound. 10. The method according to claim 9, wherein the intersection network structure is one or more of the structures shown by the formulas (1), ), (111), (IV), and (V):
其中 R为亚甲基或全氟亚甲基, n为 0-10 Wherein R is methylene or perfluoromethylene, and n is 0-10
11、 根据权利要求 9或 10所述的方法, 其中, 步骤(1 ) 中形成单层膜 的方法为浇铸、 挤出、 热压、 旋涂、 流延、 丝网印刷、 喷涂和浸渍中的一种 或多种; 优选地, 当使用浇铸、 旋涂、 流延、 丝网印刷、 喷涂或浸渍成膜时 在 30-300°C下热处理 0.1-600分钟,更优选为 100-200 °C下热处理 1-30分钟。
13、 根据权利要求 9至 12中任一项所述的方法, 其中, 步骤(2 ) 中形 成式 (I )所示的交联网状结构的方法包括: 利用热、 光、 电子辐射、 等离 子体、 X射线、 自由基引发剂, 以及在一种或多种交联剂的存在下通过热、 光、 电子辐射、 等离子体、 X射线、 自由基引发剂的作用形成交联网状结构, 其中, 所述自由基引发剂为有机过氧化物和偶氮类引发剂中的一种或多种, 优选为有机氧化物引发剂, 更优选为全氟有机过氧化物; 所述交联剂的结构 为式 (VI )所示结构中的一种或多种: The method according to claim 9 or 10, wherein the method of forming the single layer film in the step (1) is casting, extrusion, hot pressing, spin coating, casting, screen printing, spraying, and dipping One or more; preferably, heat-treated at 30-300 ° C for 0.1-600 minutes, more preferably 100-200 ° C when cast, spin-coated, cast, screen-printed, spray-coated or impregnated. Heat treatment for 1-30 minutes. The method according to any one of claims 9 to 12, wherein the method of forming the cross-linked network structure represented by the formula (I) in the step (2) comprises: using heat, light, electron radiation, plasma , X-ray, a free radical initiator, and in the presence of one or more cross-linking agents, a cross-linked network structure is formed by the action of heat, light, electron radiation, plasma, X-ray, or a radical initiator, wherein The radical initiator is one or more of an organic peroxide and an azo initiator, preferably an organic oxide initiator, more preferably a perfluoroorganic peroxide; the structure of the crosslinking agent One or more of the structures shown in formula (VI):
X2Rf7X3 ( VI ) X 2 R f7 X 3 ( VI )
其中, X2和 X3各自独立地为 CI, Br或 I; ¾7为全氟垸基或氟氯垸基; Wherein X 2 and X 3 are each independently CI, Br or I; 3⁄47 is perfluorodecyl or fluorochloroindenyl;
形成式 (II )和 (III )所示的交联网状结构的方法包括: 使用磺酰氟、 磺酰氯、 磺酰溴型树脂与氨、 肼、 有机二胺或能够释放出氨、 肼或有机二胺 的有机过氧化物反应; The method of forming the crosslinked network structure represented by the formulas (II) and (III) comprises: using a sulfonyl fluoride, a sulfonyl chloride, a sulfonyl bromide type resin with ammonia, hydrazine, an organic diamine or capable of releasing ammonia, hydrazine or organic Organic peroxide reaction of diamine;
形成式(IV )所示的交联网状结构的方法包括: 用氯磺酸处理全氟磺酸 树脂; The method of forming the crosslinked network structure represented by the formula (IV) comprises: treating the perfluorosulfonic acid resin with chlorosulfonic acid;
形成式 (V )所示的交联网状结构的方法包括: 用热或酸处理含腈基位 点的全氟磺酸树脂、 全氟磺酰氟树脂、 含磺酰氯树脂和含磺酰溴树脂中的一 种或多种。 The method for forming the crosslinked network structure represented by the formula (V) comprises: treating a nitrile group-containing perfluorosulfonic acid resin, a perfluorosulfonyl fluoride resin, a sulfonyl chloride resin, and a sulfonyl bromide resin by heat or acid One or more of them.
14、 根据权利要求 9至 13中任一项所述的方法, 其中, 所述表面修饰 的辅助质子传导物质包括被无机掺杂物修饰的氧化物、 正磷酸盐、 缩聚磷酸 盐、 多酸、 多酸盐、 硅酸盐、 硫酸盐、 亚硒酸盐和砷化物, 优选为氧化物、 正磷酸盐、 缩聚磷酸盐、 多酸和多酸盐, 更优选为氧化物、 正磷酸盐和缩聚 磷酸盐; 所述无机掺杂物为 Si02、 Zr02、 Ti02、 BP04、 Zr3(P04)4、 Zr(HP04)2、 HZr2(P04)3、 Ti(HP04)2和 Zr2H(P301())2中的一种或多种; The method according to any one of claims 9 to 13, wherein the surface-modified auxiliary proton conductive substance comprises an oxide modified by an inorganic dopant, an orthophosphate, a polyphosphate, a polyacid, Polyacid salts, silicates, sulfates, selenites and arsenides, preferably oxides, orthophosphates, polycondensed phosphates, polyacids and polyacid salts, more preferably oxides, orthophosphates and polycondensates Phosphate; the inorganic dopants are Si0 2 , Zr0 2 , Ti0 2 , BP0 4 , Zr 3 (P0 4 ) 4 , Zr(HP0 4 ) 2 , HZr 2 (P0 4 ) 3 , Ti(HP0 4 ) One or more of 2 and Zr 2 H(P 3 0 1() ) 2 ;
所述高价金属化合物为 \¥、 Ir、 Y、 Mn、 Ru、 V、 Zn和 La元素的最高 价态和中间价态的硝酸盐、 硫酸盐、 碳酸盐、 磷酸盐、 醋酸盐和组合复盐, W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态和中间价态的环糊精、 冠醚、 乙酰丙酮、 含氮冠醚及含氮杂环、 乙二胺四乙酸、 二甲基甲酰胺和二 甲基亚砜络合物, 以及 W、 Ir、 Y、 Mn、 Ru、 V、 Ζη和 La元素的最高价态 和中间价态的具有钙钛矿结构的氧化物中的一种或多种; The high-valent metal compound is a nitrate, a sulfate, a carbonate, a phosphate, an acetate, and a combination of the highest valence state and the intermediate valence state of the elements of \¥, Ir, Y, Mn, Ru, V, Zn, and La. Double salt, W, Ir, Y, Mn, Ru, V, Ζ, and La elements of the highest valence state and intermediate valence of cyclodextrin, crown ether, acetylacetone, nitrogen-containing crown ether and nitrogen-containing heterocycle, ethylene Amine tetraacetic acid, dimethylformamide and dimethyl sulfoxide complex, and the highest valence state and intermediate valence state of W, Ir, Y, Mn, Ru, V, Ζ, and La elements with perovskite structure One or more of the oxides;
所述改性微孔膜选自被具有离子交换功能的单体改性的有机聚合物微 孔膜, 特别优选为氟碳聚合物膜, 其孔径为 0.1-10μηι, 优选为 0.2-3μηι; 厚 度为 5-100μηι, 优选为 5-30μηι; 孔隙率为 30-99%, 优选为 70-97%; 所述具
有离子交换功能的单体为二氧化硫、 三氧化硫, 以及结构如下的全氟磺酸单 体(A)、 全氟磺酸单体(B) 和全氟磺酸单体(C) 中的一种或多种: The modified microporous membrane is selected from the group consisting of an organic polymer microporous membrane modified with a monomer having an ion exchange function, particularly preferably a fluorocarbon polymer membrane having a pore diameter of 0.1 to 10 μm, preferably 0.2 to 3 μm; Is 5-100 μηι, preferably 5-30 μηι; porosity is 30-99%, preferably 70-97%; The monomer having ion exchange function is sulfur dioxide, sulfur trioxide, and one of perfluorosulfonic acid monomer (A), perfluorosulfonic acid monomer (B) and perfluorosulfonic acid monomer (C) having the following structure: Kind or more:
CF2=CFO(CF2CFO)h(CF2)1SO2A CF 2 =CFO(CF 2 CFO) h (CF 2 ) 1 SO 2 A
其中, h = 0-l, i= l-5, A为 F、 Cl、 Br、 OH、 氧甲基或 ONa; j = 0-1, k= 1-5, B为甲基、 H或乙基; 1=1-5, 0为 11、 甲基或乙基。 Where h = 0-l, i= l-5, A is F, Cl, Br, OH, oxymethyl or ONa; j = 0-1, k = 1-5, B is methyl, H or B Base; 1 = 1-5, 0 is 11, methyl or ethyl.
15、 根据权利要求 9至 14中任一项所述的方法, 其中, 所述全氟离子 交换树脂是由全氟烯烃单体、 一种或多种含功能基团的全氟烯单体和一种或 多种含交联位点的全氟烯单体共聚形成, 或者是上述共聚物的混合物, EW 值为 600-1300, 优选为 700-1200。 The method according to any one of claims 9 to 14, wherein the perfluoro ion exchange resin is a perfluoroolefin monomer, one or more functional group-containing perfluoroolefin monomers, and One or more perfluoroolefin monomers containing a crosslinking site are copolymerized, or a mixture of the above copolymers, having an EW value of from 600 to 1300, preferably from 700 to 1200.
16、权利要求 1-8中任意一项所述的或者由权利要求 9-15中任意一项所 述方法制备的质子交换膜在质子交换膜燃料电池中的应用。
Use of a proton exchange membrane as claimed in any one of claims 1 to 8 or prepared by the method of any one of claims 9 to 15 in a proton exchange membrane fuel cell.
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