WO2011155627A1 - Sealing member and cable provided with sealing member - Google Patents
Sealing member and cable provided with sealing member Download PDFInfo
- Publication number
- WO2011155627A1 WO2011155627A1 PCT/JP2011/063438 JP2011063438W WO2011155627A1 WO 2011155627 A1 WO2011155627 A1 WO 2011155627A1 JP 2011063438 W JP2011063438 W JP 2011063438W WO 2011155627 A1 WO2011155627 A1 WO 2011155627A1
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- WIPO (PCT)
- Prior art keywords
- cable
- inner peripheral
- sealing member
- peripheral portion
- gradually decreasing
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/06—Hermetically-sealed casings
- H05K5/069—Other details of the casing, e.g. wall structure, passage for a connector, a cable, a shaft
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/0206—Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings
- H04M1/0208—Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings characterized by the relative motions of the body parts
- H04M1/0214—Foldable telephones, i.e. with body parts pivoting to an open position around an axis parallel to the plane they define in closed position
- H04M1/0216—Foldable in one direction, i.e. using a one degree of freedom hinge
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/18—Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/15—Protecting or guiding telephone cords
Definitions
- the present invention includes an outer peripheral portion that is in close contact with an inner peripheral portion of a cable through hole formed in a housing of an electronic device, and an inner peripheral portion through which the cable is inserted, and between the cable and the inner peripheral portion of the cable through hole. It is related with the sealing member which seals between, and the cable with a sealing member provided with this sealing member.
- a foldable small electronic communication device has a structure in which operation buttons and a liquid crystal display are disposed in two casings, and the two casings are pivotally connected via a hinge mechanism.
- the user folds and holds the two housings around the hinge mechanism, and when using the small electronic communication device, the two housings center around the hinge mechanism. Unfold and press the operation button or look at the liquid crystal display to make calls and send / receive emails.
- This type of small electronic communication device has a housing with operation buttons, etc.
- a cylindrical terminal fixing member (seal, waterproof part) is attached to each outer periphery of a flexible tube in a watertight manner.
- a terminal fixing member is watertightly attached to the cable through hole formed in the body, and the two housings are connected by a tube, and the circuits incorporated in the two housings are electrically connected to each other through a plurality of coaxial cables in the tube. What has been connected to ensure waterproofness is disclosed.
- the outer diameter of the coaxial cable becomes thicker by the thickness of the tube, which causes the electronic device to become larger.
- a plurality of coaxial cables may be bundled and the cables may be bonded together with an adhesive and bonded to a cable through hole formed in the housing.
- the present invention has been made in view of the problems as described above, and an object of the present invention is to provide a sealing member capable of sufficiently filling a sealing material between the cable and a sealing member provided with the sealing member.
- the object is to provide a cable with members.
- the sealing member of the present invention includes an outer peripheral portion that is in close contact with an inner peripheral portion of a cable through hole formed in a housing of an electronic device, and an inner peripheral portion through which the cable is inserted, A sealing member that seals between the cable and the inner peripheral portion of the cable through hole, the opening from one end of the inner peripheral portion through which the cable is inserted toward the opening on the other end.
- a gradually decreasing inner peripheral portion having a gradually decreasing opening is formed, and the gradually decreasing inner peripheral portion is filled with a sealing material.
- the cable can be sealed in a watertight manner at the small opening. Therefore, it is possible to prevent moisture from entering the housing of the applied electronic device and protect the built-in circuit.
- the gradually decreasing inner peripheral portion is the sealing material applied to the outer periphery of the cable extending outward from the gradually decreasing inner peripheral portion, and the cable is pulled inward from the gradually decreasing inner peripheral portion.
- the sealing material drawn in is filled with the sealing material. As described above, the sealing material previously applied to the cable is drawn into the gradually decreasing inner peripheral portion and is narrowed, so that between the cable and the gradually decreasing inner peripheral portion, and when there are a plurality of cables, between the multiple cables. It is possible to remove the voids sufficiently by flowing into the water, and to seal the space extremely effectively.
- the gradually decreasing inner peripheral portion is preferably formed in a tapered shape from the viewpoint of easy flow of the sealing material and prevention of damage to the cable.
- it is a cable provided with said each sealing member, It is characterized by the above-mentioned. Thereby, the cable which shows said each effect can be provided. Further, in the assembly of electronic equipment, the work is performed through a sealing member through which a plurality of cables are inserted, so that the labor of bundling the plurality of cables can be omitted, and the working efficiency can be improved and the manufacturing cost can be kept low. .
- FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention.
- FIGS. 2A, 2B, and 2C are views for explaining a method of filling a sealing material in a gradually decreasing inner peripheral portion of the sealing member.
- FIG. 3 is a perspective view showing a state in which the cable with the sealing member is attached to the casing of the electronic device and a partial cross-sectional view thereof.
- 4A and 4B are axial sectional views showing other examples of the sealing member, respectively.
- FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention.
- This cable 10 with a sealing member has a configuration in which a sealing member 2 is integrated with a plurality of coaxial cables 1 bundled in a cylindrical shape via a sealing material 3.
- the sealing member 2 is formed in a cylindrical body having an annular cross section, and the tapered inner peripheral portion 21 is formed on the inner peripheral portion 20 on one end side from the opening on one end side of the inner peripheral portion 20.
- a general resin for example, acrylonitrile / butadiene / styrene copolymer synthetic resin (ABS resin), acrylic resin, polycarbonate resin, or the like is used.
- ABS resin acrylonitrile / butadiene / styrene copolymer synthetic resin
- the opening on one end side of the gradually decreasing inner peripheral portion 21 is formed to have a larger diameter than the outer diameter of the plurality of coaxial cables 1 bundled in a cylindrical shape, and the opening on the other end side of the gradually decreasing inner peripheral portion 21 is in a cylindrical shape.
- the bundled coaxial cables 1 are formed to have a slightly larger diameter than the outer diameter.
- the cylindrical inner peripheral portion 22 is continuous with the opening on the other end side of the gradually decreasing inner peripheral portion 21 and is formed to have a diameter slightly larger than the outer diameter of the plurality of coaxial cables 1 bundled in a cylindrical shape.
- Such a gradually decreasing inner peripheral portion 21 is filled with the sealing material 3.
- an adhesive that can be bonded to the jacket of the coaxial cable 1 and the sealing member 2 for example, a silicone resin adhesive, an ultraviolet curable resin adhesive, an epoxy resin adhesive, an acrylic resin adhesive An agent or the like is used. Thereby, the waterproofness between the sealing member 2 and the coaxial cable 1 and between the plurality of coaxial cables 1 is maintained.
- the sealing material 3 may be filled from the gradually decreasing inner peripheral portion 21 to the cylindrical inner peripheral portion 22, thereby further improving the waterproofness.
- a method for filling the gradually decreasing inner peripheral portion 21 with the sealing material 3 will be described with reference to FIG.
- a plurality of coaxial cables 1 bundled in a cylindrical shape are passed through the inner peripheral portion 20 of the sealing member 2, and a plurality of bundled cylindrical shapes extending outward from the gradually decreasing inner peripheral portion 21 of the sealing member 2.
- a part of the coaxial cable 1 is made flat.
- FIG. 2 (A) a plurality of flattened coaxial cables 1 are fixed on a set base 40 by a fixing member 41, and from the outer periphery of the flattened plurality of coaxial cables 1.
- the sealing material 3 is applied. Further, the sealing material 3 is also applied to the back side of the plurality of coaxial cables 1 that are flattened by inverting the set table 40. At this time, the viscosity of the sealing material 3 is several Pa (Pascal) ⁇ second (s) to several hundred Pa (Pascal) ⁇ second (s) so that the sealing material 3 is held without flowing down from the coaxial cable 1. It is desirable to be adjusted to. Further, if the sealing material 3 can be applied to the entire outer periphery of the plurality of coaxial cables 1 made flat, the sealing material 3 is applied only from one side without inverting the set table 40. May be. Next, as shown in FIG.
- the plurality of coaxial cables 1 are removed from the set base 40, and the sealing member 2 is fixed to the jig. Then, as shown in FIG. 2 (C), a plurality of coaxial cables 1 bundled in a cylindrical shape extending outward from the cylindrical portion 22 of the sealing member 2 were pulled, and the sealing material 3 was applied. The portions of the plurality of coaxial cables 1 are drawn into the gradually decreasing inner peripheral portion 21 of the sealing member 2. At this time, since the opening on one end side of the gradually decreasing inner peripheral portion 21 is widened, it is easy to sufficiently fill the sealing material 3 into the gradually decreasing inner peripheral portion 21 from the large opening, and the opening of the gradually decreasing inner peripheral portion 21 is further increased.
- the plurality of coaxial cables 1 can be sealed in a watertight manner in a very small opening. That is, when the plurality of coaxial cables 1 extending outward from the cylindrical portion 22 are pulled, the sealing material 3 applied to the plurality of coaxial cables 1 extending outward from the gradually decreasing inner peripheral portion 21 is: Since the taper is drawn into the gradually decreasing inner peripheral portion 21 to be narrowed, the gradually decreasing inner peripheral portion 21 and the plurality of coaxial cables 1 bundled in a cylindrical shape, and the plurality of coaxial cables bundled in a cylindrical shape. The voids can be removed by sufficiently flowing between the cables 1, and the occurrence of poor watertightness can be reliably prevented.
- the sealing material 3 is cured at room temperature, or if necessary, the sealing material 3 is heat-cured to form a cable 10 with a sealing member.
- a groove 23 into which the seal member 4 is fitted is formed on the entire outer periphery of the sealing member 2 on the other end side.
- an O-ring is used as the seal member 4.
- the sealing member 2 into which the sealing member 4 is fitted is fitted into the cable through holes 33 and 34 provided in the upper lid 31 and the lower lid 32 constituting the housing 30 of the electronic device shown in FIG. Since the diameters of the cable through holes 33 and 34 are formed to be slightly smaller than the outer diameter of the seal member 4 fitted in the sealing member 2, the seal member 4 is formed on the inner peripheral portion of the cable through holes 33 and 34.
- the seal member 4 is made of a softer resin or an elastic body such as fluororubber than the upper lid 31 (inner peripheral portion 33a of the cable through hole 33) and the lower lid 32 (inner peripheral portion 34a of the cable through hole 34). Is formed. For this reason, the seal member 4 is slightly crushed by the compressive force of the inner peripheral portions 33a and 34a of the cable passage holes 33 and 34, and the outer periphery thereof is in close contact with the inner peripheral portions 33a and 34a of the cable passage holes 33 and 34. Thereby, the sealing property between the sealing member 2 and the cable through holes 33 and 34 of the housing 30 can be maintained, moisture intrusion into the housing 30 can be prevented, and the built-in circuit can be protected.
- a convex portion having a semicircular cross section may be integrally formed on the outer peripheral portion on the other end side of the sealing member 2 over the entire circumference as a sealing member. Thereby, the number of parts can be reduced.
- the sealing member 2 including the convex portion at this time is made of a softer resin or fluororubber than the upper lid 31 (inner peripheral portion 33a of the cable through hole 33) and the lower lid 32 (inner peripheral portion 34a of the cable through hole 34).
- the convex portion is slightly crushed by the compressive force of the upper lid 31 and the lower lid 32, and the outer periphery thereof is in close contact with the inner peripheral portions 33a, 34a of the cable through holes 33, 34.
- the cable jacket may be formed in a two-layer structure of an inner layer and an outer layer described below.
- the inner layer is formed of an adhesive fluororesin that can be thinned and has excellent weather resistance, electrical characteristics, heat resistance, chemical resistance, and the like, and the outer layer is particularly melt adhesive that can be bonded to the sealing material 3.
- Made of a polyamide resin A modified ethylene-tetrafluoroethylene copolymer (ETFE) is used as the adhesive fluororesin, and an adhesive nylon is used as the melt-adhesive polyamide resin.
- ETFE modified ethylene-tetrafluoroethylene copolymer
- the modified ETFE is a copolymer containing, in an ETFE monomer, a monomer having an adhesive functional group such as a hydroxyl group or a carboxylic anhydride group and a monomer such as fluoroalkyl / ethylene or hexafluoropropylene.
- the plurality of coaxial cables 1 may be woven cables made of resin yarns. Polyester yarn is used as the resin yarn. Since the woven cable has a plurality of coaxial cables 1 arranged in parallel in a plane and is knitted with resin yarn (woven yarn), it can be easily flattened when the sealing material 3 is applied. .
- the coaxial cable 1 having such a configuration is formed by the following procedure. First, a central conductor is formed by twisting a plurality of conductors, and a dielectric material is formed on the outer periphery of the central conductor by melt extrusion coating using an extruder (not shown).
- an outer conductor is formed by horizontally winding a plurality of conductor wires in the longitudinal direction on the outer periphery of the dielectric, and an inner layer made of an adhesive fluororesin is used on the outer periphery of the outer conductor layer using an extruder. Then, the outer layer made of an adhesive polyamide-based resin is melt-extruded and coated at a time to form a cable jacket, whereby the coaxial cable 1 is completed.
- the conductor of the central conductor for example, a silver-plated copper alloy wire
- the dielectric material for example, a fluororesin such as perfluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), etc.
- FEP perfluoroethylene-hexafluoropropylene copolymer
- PFA tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer
- the cable 10 with a sealing member of this embodiment was produced as follows and the sealing performance was evaluated.
- the sealing performance was evaluated by attaching the cable 10 with a sealing member of the present embodiment to a jig simulating the housing 30, and applying water pressure of 100 KPa (corresponding to a water depth of 10 m) from the inside of the jig to confirm the presence or absence of water leakage.
- the coaxial cable 1 of the cable 10 with a sealing member of the present embodiment has the following configuration.
- a central conductor is formed by twisting seven silver-plated annealed copper wires with an outer diameter of 0.016 mm, and a dielectric is formed so that the outer periphery of the central conductor is covered with PFA to an outer diameter of 0.12 mm.
- 17 tin-plated annealed copper wires having an outer diameter of 0.025 mm corresponding to the conductor strands are laterally wound in the longitudinal axis direction on the outer periphery of the dielectric to form an external conductor.
- an outer layer of a cable jacket made of modified ETFE having a thickness of 0.02 mm and an outer layer of a cable jacket made of adhesive nylon having a thickness of 0.005 mm are formed by collectively extruding and coating the outer periphery of the outer conductor.
- an outer diameter of 0.22 mm is produced, and 40 coaxial cables 1 are arranged and woven with polyester yarn.
- the sealing member 2 of the cable 10 with a sealing member of the present embodiment was formed of ABS resin.
- the sealing material 3 As the sealing material 3, a silicon resin adhesive (trade name: Super X, manufactured by Cemedine Co., Ltd.) was used. In the cable 10 with a sealing member of the present embodiment having such a configuration, no water leakage occurred.
- a plurality of coaxial cables 1 are inserted into the sealing member 2 and sealed, but a single coaxial cable 1 can be similarly sealed. Further, not only the coaxial cable 1 but also a so-called simple line or linear member (cable) can be similarly sealed.
- the shape of the gradually decreasing inner peripheral portion 21 of the sealing member 2 is not limited to the tapered shape, and one end side of the inner peripheral portion 20 from the viewpoint of easy flow of the sealing material 3 and prevention of damage to the coaxial cable 1.
- the shape may include a plurality of steps (two steps in this example) tapers 21b and 21c as shown in B).
- the cable with a sealing member according to the present invention can be applied to all electronic devices such as small electronic communication devices and personal computers.
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- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Insulated Conductors (AREA)
- Installation Of Indoor Wiring (AREA)
- Insertion, Bundling And Securing Of Wires For Electric Apparatuses (AREA)
- Telephone Set Structure (AREA)
Abstract
Disclosed is a sealing member whereby the gap between the sealing member and the inner peripheral portion of a cable insertion hole formed in the housing of an electronic apparatus and the gap between the sealing member and the cable can be reliably sealed with a sealing material. Also disclosed is a cable provided with the sealing member. The sealing member (2) is provided with a section (21) with a tapered inner periphery having an opening that gradually becomes smaller from the end of the inner peripheral section into which a cable (1) is inserted to the other end of the inner peripheral section, and a sealing material (3) is filled into the section with a tapered inner periphery. Given that the opening at one end of the section with a tapered inner periphery is enlarged, it is sufficiently easy to fill the sealing material into the interior of the section with a tapered inner periphery from the large opening. Likewise, given that the opening in the section with a tapered inner periphery gradually becomes smaller, the cable (1) can be reliably held by the small opening.
Description
本発明は、電子機器の筐体に形成されたケーブル通し孔の内周部と密着する外周部およびケーブルが挿通される内周部を備え、ケーブルとの間およびケーブル通し孔の内周部との間を封止する封止部材および該封止部材を備えた封止部材付ケーブルに関する。
The present invention includes an outer peripheral portion that is in close contact with an inner peripheral portion of a cable through hole formed in a housing of an electronic device, and an inner peripheral portion through which the cable is inserted, and between the cable and the inner peripheral portion of the cable through hole. It is related with the sealing member which seals between, and the cable with a sealing member provided with this sealing member.
近年、例えば、電子機器の1つである通信、通話を行うための携帯電話のような小型電子通信機器は、更なる小型化を図るため、折り畳み式等の種々の形態のものが提供されている。折り畳み式の小型電子通信機器は、操作ボタン等と液晶ディスプレイ等が2つの筐体にそれぞれ配設され、2つの筐体がヒンジ機構を介して旋回自在に接続された構造となっている。そして、ユーザは、小型電子通信機器を使用しないときは、2つの筐体をヒンジ機構を中心に折り畳んで保持し、小型電子通信機器を使用するときは、2つの筐体をヒンジ機構を中心に展開して操作ボタンを押したり液晶ディスプレイを見て通話やメール送受信等を行う。
この方式の小型電子通信機器は、操作ボタン等が配設された筐体と液晶ディスプレイ等が配設された筐体を備えているため、両筐体に内蔵されている回路間を防水性を維持しつつ電気的に接続する配線が必要となる。このため、例えば特開2008−263285号公報、特開2009−206043号公報には、柔軟性を有するチューブの両端外周に筒状の端末固定部材(シール、防水部)を水密に取り付け、各筐体に形成されたケーブル通し孔に端末固定部材を水密に取り付けて両筐体間をチューブで繋ぎ、このチューブ内に複数本の同軸ケーブルを通して両筐体に内蔵されている回路間を電気的に接続して防水性を確保したものが開示されている。 In recent years, for example, small electronic communication devices such as mobile phones for communication and telephone calls, which are one of electronic devices, have been provided in various forms such as a folding type in order to further reduce the size. Yes. A foldable small electronic communication device has a structure in which operation buttons and a liquid crystal display are disposed in two casings, and the two casings are pivotally connected via a hinge mechanism. When the user does not use the small electronic communication device, the user folds and holds the two housings around the hinge mechanism, and when using the small electronic communication device, the two housings center around the hinge mechanism. Unfold and press the operation button or look at the liquid crystal display to make calls and send / receive emails.
This type of small electronic communication device has a housing with operation buttons, etc. and a housing with a liquid crystal display, etc. Wiring that is electrically connected while being maintained is required. For this reason, for example, in Japanese Patent Application Laid-Open Nos. 2008-263285 and 2009-206043, a cylindrical terminal fixing member (seal, waterproof part) is attached to each outer periphery of a flexible tube in a watertight manner. A terminal fixing member is watertightly attached to the cable through hole formed in the body, and the two housings are connected by a tube, and the circuits incorporated in the two housings are electrically connected to each other through a plurality of coaxial cables in the tube. What has been connected to ensure waterproofness is disclosed.
この方式の小型電子通信機器は、操作ボタン等が配設された筐体と液晶ディスプレイ等が配設された筐体を備えているため、両筐体に内蔵されている回路間を防水性を維持しつつ電気的に接続する配線が必要となる。このため、例えば特開2008−263285号公報、特開2009−206043号公報には、柔軟性を有するチューブの両端外周に筒状の端末固定部材(シール、防水部)を水密に取り付け、各筐体に形成されたケーブル通し孔に端末固定部材を水密に取り付けて両筐体間をチューブで繋ぎ、このチューブ内に複数本の同軸ケーブルを通して両筐体に内蔵されている回路間を電気的に接続して防水性を確保したものが開示されている。 In recent years, for example, small electronic communication devices such as mobile phones for communication and telephone calls, which are one of electronic devices, have been provided in various forms such as a folding type in order to further reduce the size. Yes. A foldable small electronic communication device has a structure in which operation buttons and a liquid crystal display are disposed in two casings, and the two casings are pivotally connected via a hinge mechanism. When the user does not use the small electronic communication device, the user folds and holds the two housings around the hinge mechanism, and when using the small electronic communication device, the two housings center around the hinge mechanism. Unfold and press the operation button or look at the liquid crystal display to make calls and send / receive emails.
This type of small electronic communication device has a housing with operation buttons, etc. and a housing with a liquid crystal display, etc. Wiring that is electrically connected while being maintained is required. For this reason, for example, in Japanese Patent Application Laid-Open Nos. 2008-263285 and 2009-206043, a cylindrical terminal fixing member (seal, waterproof part) is attached to each outer periphery of a flexible tube in a watertight manner. A terminal fixing member is watertightly attached to the cable through hole formed in the body, and the two housings are connected by a tube, and the circuits incorporated in the two housings are electrically connected to each other through a plurality of coaxial cables in the tube. What has been connected to ensure waterproofness is disclosed.
上述した従来のチューブを用いて防水性を確保する場合、同軸ケーブルの外径がチューブの肉厚の分だけ太くなり、電子機器が大型化する要因となる。この点を解消するためには、複数本の同軸ケーブルを束ねて接着剤によりケーブル同士を接着すると共に筐体に形成されたケーブル通し孔に接着すればよい。ところが、複数本の同軸ケーブルの間に接着剤が流れ込み難く、ボイドが発生して水密不良が発生する場合がある。
本発明は、上記のような課題に鑑みなされたものであり、その目的は、ケーブルとの間に封止材を十分に充填することができる封止部材および該封止部材を備えた封止部材付ケーブルを提供することにある。
上記目的達成のため、本発明の封止部材では、電子機器の筐体に形成されたケーブル通し孔の内周部と密着する外周部およびケーブルが挿通される内周部を備え、前記ケーブルとの間および前記ケーブル通し孔の内周部との間を封止する封止部材であって、前記ケーブルが挿通される内周部の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる漸減内周部が形成され、前記漸減内周部に封止材が充填されていることを特徴としている。このように、漸減内周部の一端側の開口が拡がっているので、その大開口から漸減内周部内に封止材を十分に充填し易く、さらに漸減内周部の開口が徐々に小さくなっているので、その小開口においてケーブルを水密に封止することができる。よって、適用される電子機器の筐体内への水分の浸入を防止し内蔵回路を保護することができる。
また、前記漸減内周部には、該漸減内周部より外側に延在する前記ケーブルの外周に塗布された前記封止材であって、前記ケーブルが前記漸減内周部より内側に引っ張られることにより引き込まれた前記封止材が充填されていることを特徴としている。このように、ケーブルに予め塗布された封止材は、漸減内周部内に引き込まれて絞られるのでケーブルと漸減内周部との間、さらにケーブルが複数本あるときは複数本のケーブルの間に十分に流れ込んでボイドを除去でき、これらの間を極めて効果的に水密に封止することができる。よって、適用される電子機器の筐体内への水分の浸入を防止し内蔵回路を保護することができる。このときの前記漸減内周部は、テーパ形状に形成されていることが封止材の流れ易さやケーブルの損傷防止の観点から好ましい。
また、上記各封止部材を備えたケーブルであることを特徴としている。これにより、上記各作用効果を奏するケーブルを提供することができる。また、電子機器の組立においては複数本のケーブルが挿通された封止部材を介する作業になるため複数本のケーブルを束ねる手間が省略でき、作業効率を向上させて製造コストを低く抑えることができる。 When waterproofing is ensured by using the above-described conventional tube, the outer diameter of the coaxial cable becomes thicker by the thickness of the tube, which causes the electronic device to become larger. In order to solve this problem, a plurality of coaxial cables may be bundled and the cables may be bonded together with an adhesive and bonded to a cable through hole formed in the housing. However, it is difficult for the adhesive to flow between a plurality of coaxial cables, and voids may be generated, resulting in poor watertightness.
The present invention has been made in view of the problems as described above, and an object of the present invention is to provide a sealing member capable of sufficiently filling a sealing material between the cable and a sealing member provided with the sealing member. The object is to provide a cable with members.
To achieve the above object, the sealing member of the present invention includes an outer peripheral portion that is in close contact with an inner peripheral portion of a cable through hole formed in a housing of an electronic device, and an inner peripheral portion through which the cable is inserted, A sealing member that seals between the cable and the inner peripheral portion of the cable through hole, the opening from one end of the inner peripheral portion through which the cable is inserted toward the opening on the other end. A gradually decreasing inner peripheral portion having a gradually decreasing opening is formed, and the gradually decreasing inner peripheral portion is filled with a sealing material. As described above, since the opening on one end side of the gradually decreasing inner peripheral portion is expanded, it is easy to sufficiently fill the sealing material into the gradually decreasing inner peripheral portion from the large opening, and the opening of the gradually decreasing inner peripheral portion is gradually reduced. Therefore, the cable can be sealed in a watertight manner at the small opening. Therefore, it is possible to prevent moisture from entering the housing of the applied electronic device and protect the built-in circuit.
Further, the gradually decreasing inner peripheral portion is the sealing material applied to the outer periphery of the cable extending outward from the gradually decreasing inner peripheral portion, and the cable is pulled inward from the gradually decreasing inner peripheral portion. The sealing material drawn in is filled with the sealing material. As described above, the sealing material previously applied to the cable is drawn into the gradually decreasing inner peripheral portion and is narrowed, so that between the cable and the gradually decreasing inner peripheral portion, and when there are a plurality of cables, between the multiple cables. It is possible to remove the voids sufficiently by flowing into the water, and to seal the space extremely effectively. Therefore, it is possible to prevent moisture from entering the housing of the applied electronic device and protect the built-in circuit. At this time, the gradually decreasing inner peripheral portion is preferably formed in a tapered shape from the viewpoint of easy flow of the sealing material and prevention of damage to the cable.
Moreover, it is a cable provided with said each sealing member, It is characterized by the above-mentioned. Thereby, the cable which shows said each effect can be provided. Further, in the assembly of electronic equipment, the work is performed through a sealing member through which a plurality of cables are inserted, so that the labor of bundling the plurality of cables can be omitted, and the working efficiency can be improved and the manufacturing cost can be kept low. .
本発明は、上記のような課題に鑑みなされたものであり、その目的は、ケーブルとの間に封止材を十分に充填することができる封止部材および該封止部材を備えた封止部材付ケーブルを提供することにある。
上記目的達成のため、本発明の封止部材では、電子機器の筐体に形成されたケーブル通し孔の内周部と密着する外周部およびケーブルが挿通される内周部を備え、前記ケーブルとの間および前記ケーブル通し孔の内周部との間を封止する封止部材であって、前記ケーブルが挿通される内周部の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる漸減内周部が形成され、前記漸減内周部に封止材が充填されていることを特徴としている。このように、漸減内周部の一端側の開口が拡がっているので、その大開口から漸減内周部内に封止材を十分に充填し易く、さらに漸減内周部の開口が徐々に小さくなっているので、その小開口においてケーブルを水密に封止することができる。よって、適用される電子機器の筐体内への水分の浸入を防止し内蔵回路を保護することができる。
また、前記漸減内周部には、該漸減内周部より外側に延在する前記ケーブルの外周に塗布された前記封止材であって、前記ケーブルが前記漸減内周部より内側に引っ張られることにより引き込まれた前記封止材が充填されていることを特徴としている。このように、ケーブルに予め塗布された封止材は、漸減内周部内に引き込まれて絞られるのでケーブルと漸減内周部との間、さらにケーブルが複数本あるときは複数本のケーブルの間に十分に流れ込んでボイドを除去でき、これらの間を極めて効果的に水密に封止することができる。よって、適用される電子機器の筐体内への水分の浸入を防止し内蔵回路を保護することができる。このときの前記漸減内周部は、テーパ形状に形成されていることが封止材の流れ易さやケーブルの損傷防止の観点から好ましい。
また、上記各封止部材を備えたケーブルであることを特徴としている。これにより、上記各作用効果を奏するケーブルを提供することができる。また、電子機器の組立においては複数本のケーブルが挿通された封止部材を介する作業になるため複数本のケーブルを束ねる手間が省略でき、作業効率を向上させて製造コストを低く抑えることができる。 When waterproofing is ensured by using the above-described conventional tube, the outer diameter of the coaxial cable becomes thicker by the thickness of the tube, which causes the electronic device to become larger. In order to solve this problem, a plurality of coaxial cables may be bundled and the cables may be bonded together with an adhesive and bonded to a cable through hole formed in the housing. However, it is difficult for the adhesive to flow between a plurality of coaxial cables, and voids may be generated, resulting in poor watertightness.
The present invention has been made in view of the problems as described above, and an object of the present invention is to provide a sealing member capable of sufficiently filling a sealing material between the cable and a sealing member provided with the sealing member. The object is to provide a cable with members.
To achieve the above object, the sealing member of the present invention includes an outer peripheral portion that is in close contact with an inner peripheral portion of a cable through hole formed in a housing of an electronic device, and an inner peripheral portion through which the cable is inserted, A sealing member that seals between the cable and the inner peripheral portion of the cable through hole, the opening from one end of the inner peripheral portion through which the cable is inserted toward the opening on the other end. A gradually decreasing inner peripheral portion having a gradually decreasing opening is formed, and the gradually decreasing inner peripheral portion is filled with a sealing material. As described above, since the opening on one end side of the gradually decreasing inner peripheral portion is expanded, it is easy to sufficiently fill the sealing material into the gradually decreasing inner peripheral portion from the large opening, and the opening of the gradually decreasing inner peripheral portion is gradually reduced. Therefore, the cable can be sealed in a watertight manner at the small opening. Therefore, it is possible to prevent moisture from entering the housing of the applied electronic device and protect the built-in circuit.
Further, the gradually decreasing inner peripheral portion is the sealing material applied to the outer periphery of the cable extending outward from the gradually decreasing inner peripheral portion, and the cable is pulled inward from the gradually decreasing inner peripheral portion. The sealing material drawn in is filled with the sealing material. As described above, the sealing material previously applied to the cable is drawn into the gradually decreasing inner peripheral portion and is narrowed, so that between the cable and the gradually decreasing inner peripheral portion, and when there are a plurality of cables, between the multiple cables. It is possible to remove the voids sufficiently by flowing into the water, and to seal the space extremely effectively. Therefore, it is possible to prevent moisture from entering the housing of the applied electronic device and protect the built-in circuit. At this time, the gradually decreasing inner peripheral portion is preferably formed in a tapered shape from the viewpoint of easy flow of the sealing material and prevention of damage to the cable.
Moreover, it is a cable provided with said each sealing member, It is characterized by the above-mentioned. Thereby, the cable which shows said each effect can be provided. Further, in the assembly of electronic equipment, the work is performed through a sealing member through which a plurality of cables are inserted, so that the labor of bundling the plurality of cables can be omitted, and the working efficiency can be improved and the manufacturing cost can be kept low. .
第1図は、本発明の実施の形態の封止部材付ケーブルを示す軸方向断面図である。
第2図(A)、(B)、(C)は、封止部材の漸減内周部に封止材を充填する方法を説明するための図である。
第3図は、封止部材付ケーブルを電子機器の筐体に取り付けた状態を示す斜視図およびその一部の断面図である。
第4図(A)、(B)は、封止部材の別例をそれぞれ示す軸方向断面図である。 FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention.
FIGS. 2A, 2B, and 2C are views for explaining a method of filling a sealing material in a gradually decreasing inner peripheral portion of the sealing member.
FIG. 3 is a perspective view showing a state in which the cable with the sealing member is attached to the casing of the electronic device and a partial cross-sectional view thereof.
4A and 4B are axial sectional views showing other examples of the sealing member, respectively.
第2図(A)、(B)、(C)は、封止部材の漸減内周部に封止材を充填する方法を説明するための図である。
第3図は、封止部材付ケーブルを電子機器の筐体に取り付けた状態を示す斜視図およびその一部の断面図である。
第4図(A)、(B)は、封止部材の別例をそれぞれ示す軸方向断面図である。 FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention.
FIGS. 2A, 2B, and 2C are views for explaining a method of filling a sealing material in a gradually decreasing inner peripheral portion of the sealing member.
FIG. 3 is a perspective view showing a state in which the cable with the sealing member is attached to the casing of the electronic device and a partial cross-sectional view thereof.
4A and 4B are axial sectional views showing other examples of the sealing member, respectively.
以下、本発明の実施形態について説明する。尚、以下に説明する実施形態は特許請求の範囲にかかる発明を限定するものではなく、また実施形態の中で説明されている特徴の組み合わせの全てが発明の解決手段に必須であるとは限らない。
第1図は、本発明の実施の形態の封止部材付ケーブルを示す軸方向断面図である。この封止部材付ケーブル10は、筒状に束ねられた複数本の同軸ケーブル1に封止材3を介して封止部材2が一体化された構成となっている。封止部材2は、円環状の断面を有する筒状体に形成されており、一端側の内周部20にはテーパ形状の漸減内周部21、すなわち内周部20の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる形状の漸減内周部21が形成され、他端側の内周部20には円筒内周部22が漸減内周部21と連続するように形成されている。封止部材2の材料としては、一般的な樹脂、例えば、アクリロニトリル・ブタジエン・スチレン共重合合成樹脂(ABS樹脂)、アクリル樹脂、ポリカーボネート樹脂等が使用される。
漸減内周部21の一端側の開口は、筒状に束ねられた複数本の同軸ケーブル1の外径より大径に形成され、漸減内周部21の他端側の開口は、筒状に束ねられた複数本の同軸ケーブル1の外径より若干大径に形成されている。円筒内周部22は、漸減内周部21の他端側の開口に連続しており、筒状に束ねられた複数本の同軸ケーブル1の外径より若干大径に形成されている。このような漸減内周部21には、封止材3が充填されている。封止材3としては、同軸ケーブル1の外被および封止部材2に接着可能な接着剤、例えば、シリコン系樹脂接着剤、紫外線硬化樹脂系接着剤、エポキシ樹脂系接着剤、アクリル樹脂系接着剤等が使用される。これにより、封止部材2と同軸ケーブル1との間、および複数本の同軸ケーブル1の間の防水性を保っている。なお、封止材3は、漸減内周部21から円筒内周部22にかけて充填されるようにしてもよく、これにより上記防水性をさらに高めることができる。
ここで、漸減内周部21に封止材3を充填する方法について第2図を参照して説明する。
先ず、封止部材2の内周部20に筒状に束ねられた複数本の同軸ケーブル1を通し、封止部材2の漸減内周部21より外側に延在する筒状に束ねられた複数本の同軸ケーブル1の一部を平坦状にする。そして、第2図(A)に示すように、平坦状にした複数本の同軸ケーブル1をセット台40上に固定部材41により固定し、平坦状にした複数本の同軸ケーブル1の外周上から封止材3を塗布する。さらに、セット台40を反転して平坦状にした複数本の同軸ケーブル1の裏側にも封止材3を塗布する。このとき、封止材3が同軸ケーブル1から流れ落ちずに保持されるように、封止材3の粘度は数Pa(パスカル)×秒(s)~数百Pa(パスカル)×秒(s)に調整されていることが望ましい。また、平坦状にした複数本の同軸ケーブル1の外周全周に封止材3が塗布可能であれば、セット台40を反転せずに封止材3の塗布を一面側からのみ行うようにしてもよい。
次に、第2図(B)に示すように、複数本の同軸ケーブル1をセット台40から外し、封止部材2をジグ42に固定する。そして、第2図(C)に示すように、封止部材2の円筒部22より外側に延在する筒状に束ねられた複数本の同軸ケーブル1を引っ張り、封止材3が塗布された複数本の同軸ケーブル1の部分を封止部材2の漸減内周部21内に引き込む。このとき、漸減内周部21の一端側の開口が拡がっているので、その大開口から漸減内周部21内に封止材3を十分に充填し易く、さらに漸減内周部21の開口が徐々に小さくなっているので、その小開口において複数本の同軸ケーブル1を極めて効果的に水密に封止することができる。
すなわち、円筒部22より外側に延在する複数本の同軸ケーブル1が引っ張られることにより、漸減内周部21より外側に延在する複数本の同軸ケーブル1に塗布された封止材3は、漸減内周部21内に引き込まれて絞られることになるので、漸減内周部21と筒状に束ねられた複数本の同軸ケーブル1との間、および筒状に束ねられた複数本の同軸ケーブル1の間に十分に流れ込んでボイドを除去でき、水密不良の発生を確実に防止することができる。最後に、封止材3を室温硬化し、もしくは必要であれば封止材3を加熱硬化して封止部材付ケーブル10とする。
封止部材2の他端側の外周部には、全周にわたってシール部材4が嵌め込まれる溝23が形成されている。シール部材4としては、例えば、Oリングが使用される。シール部材4が嵌め込まれた封止部材2は、第3図に示す電子機器の筐体30を構成する上蓋31および下蓋32に設けられたケーブル通し孔33,34に嵌め込まれる。このケーブル通し孔33,34の径は、封止部材2に嵌め込まれたシール部材4の外径よりも若干小さく形成されているので、シール部材4は、ケーブル通し孔33,34の内周部33a,34aにより押圧される。
ここで、シール部材4は、上蓋31(ケーブル通し孔33の内周部33a)および下蓋32(ケーブル通し孔34の内周部34a)よりも軟質の樹脂又はフッ素ゴムのような弾性体で形成されている。このため、ケーブル通し孔33,34の内周部33a,34aによる圧縮力によりシール部材4が若干潰れてその外周がケーブル通し孔33,34の内周部33a,34aに密着する。これにより、封止部材2と筐体30のケーブル通し孔33,34との間のシール性を保って筐体30内への水分の浸入を防止し内蔵回路を保護することができる。
尚、溝23の代わりに半円形状の断面を有する凸部をシール部材として封止部材2の他端側の外周部に全周にわたって一体成形しても良い。これにより、部品点数を減じることができる。このときの凸部を含む封止部材2は、上蓋31(ケーブル通し孔33の内周部33a)および下蓋32(ケーブル通し孔34の内周部34a)よりも軟質の樹脂またはフッ素ゴムのような弾性体で形成されており、上蓋31および下蓋32による圧縮力により凸部が若干潰れてその外周がケーブル通し孔33,34の内周部33a,34aに密着する。これによっても、封止部材2と筐体30のケーブル通し孔33,34との間のシール性を保つことができる。
同軸ケーブル1としては、ケーブル外被が以下に説明する内層と外層の2層構造に形成されていても良い。内層は、対候性、電気的特性、耐熱性、耐薬品性等に優れる薄肉化が可能な接着性のフッ素樹脂で形成され、外層は、特に上記封止材3と接着可能な溶融接着性のポリアミド系樹脂で形成されている。接着性のフッ素樹脂としては変性エチレン−テトラフルオロエチレン共重合体(ETFE)が使用され、溶融接着性のポリアミド系樹脂としては接着性ナイロンが使用される。ここで、変性ETFEは、ETFEモノマーに、例えば、水酸基あるいは無水カルボン酸基等の接着性の官能基を有するモノマーおよびフルオロアルキル・エチレン、ヘキサフルオロプロピレン等のモノマーを含む共重合体である。
尚、複数本の同軸ケーブル1は、樹脂製の糸により編み込まれて製織ケーブルとしても良い。樹脂製の糸としてはポリエステルの糸が使用される。製織ケーブルは、複数本の同軸ケーブル1が平面状に並列されて樹脂製の糸(製織糸)により編み込まれているので、封止材3を塗布する際に容易に平坦状にすることができる。また、製織ケーブルは、製織糸により隣の同軸ケーブル1とが密着されずに隙間が空くので、全ての同軸ケーブル1の全周を封止材3で容易に覆うことができる。
このような構成の同軸ケーブル1は以下の手順により形成される。先ず、複数本の導体を撚り合わせて中心導体を形成し、この中心導体の外周に押出機(図示せず)を用いて誘電材を溶融押出し被覆して誘電体を形成する。次に、この誘電体の外周に複数本の導体素線を長手軸方向に横巻きして外部導体を形成し、この外部導体層の外周に押出機を用いて接着性のフッ素樹脂で成る内層および接着性のポリアミド系樹脂で成る外層を一括で溶融押出し被覆してケーブル外被を形成することにより、同軸ケーブル1が完成する。中心導体の導線には、例えば、銀めっき銅合金線、誘電材には例えばパーフロロエチレン−ヘキサフルオロプロピレンコポリマー(FEP)、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)等のフッ素樹脂、外部導体の導体素線には、例えば、錫めっき銅合金線が使用可能である。
次に、以下のように本実施形態の封止部材付ケーブル10を作製してシール性の評価を行った。シール性評価の条件は、筐体30を模した冶具に本実施形態の封止部材付ケーブル10を取り付け、冶具内側から100KPaの水圧(水深10mに相当)を掛けて水漏れの有無を確認した。本実施形態の封止部材付ケーブル10の同軸ケーブル1は、以下の構成となっている。外径0.016mmの銀めっき軟銅線を7本撚り合わせて中心導体を形成し、この中心導体の外周にPFAを被覆して外径0.12mmとなるように誘電体を形成する。そして、この誘電体の外周に導体素線にあたる外径0.025mmの錫めっき軟銅線を17本、長手軸方向に横巻きして外部導体を形成する。
そして、この外部導体の外周に厚さ0.02mmの変性ETFEから成るケーブル外被の内層と厚さ0.005mmの接着性ナイロンから成るケーブル外被の外層を一括押出し被覆して形成することにより、最終的に外径0.22mmに作製されてこの同軸ケーブル1が40本並べられてポリエステルの糸により製織されている。本実施形態の封止部材付ケーブル10の封止部材2は、ABS樹脂で形成した。封止材3は、シリコン系樹脂接着剤(商品名:スーパーX、セメダイン(株)製)を用いた。このような構成の本実施形態の封止部材付ケーブル10では、水漏れは全く発生しなかった。
尚、上述した実施形態では、封止部材2に複数本の同軸ケーブル1を挿通して封止するようにしたが、1本の同軸ケーブル1でも同様に封止可能である。また、同軸ケーブル1に限らず、いわゆる単純線、線状の部材(ケーブル)であれば同様に封止可能である。また、封止部材2の漸減内周部21の形状としてはテーパ形状に限定されるものではなく、封止材3の流れ易さや同軸ケーブル1の損傷防止の観点から内周部20の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる形状であれば、例えば、第4図(A)に示すような、R面取り21aが付いた形状や、第4図(B)に示すような、複数段(この例では2段)のテーパ21b,21cが付いた形状であってもよい。 Hereinafter, embodiments of the present invention will be described. The embodiments described below do not limit the invention according to the scope of claims, and all combinations of features described in the embodiments are not necessarily essential to the solution means of the invention. Absent.
FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention. Thiscable 10 with a sealing member has a configuration in which a sealing member 2 is integrated with a plurality of coaxial cables 1 bundled in a cylindrical shape via a sealing material 3. The sealing member 2 is formed in a cylindrical body having an annular cross section, and the tapered inner peripheral portion 21 is formed on the inner peripheral portion 20 on one end side from the opening on one end side of the inner peripheral portion 20. A gradually decreasing inner peripheral portion 21 having a shape in which the opening gradually decreases toward the opening on the other end side is formed, and a cylindrical inner peripheral portion 22 is continuous with the gradually decreasing inner peripheral portion 21 on the inner peripheral portion 20 on the other end side. It is formed to do. As the material of the sealing member 2, a general resin, for example, acrylonitrile / butadiene / styrene copolymer synthetic resin (ABS resin), acrylic resin, polycarbonate resin, or the like is used.
The opening on one end side of the gradually decreasing innerperipheral portion 21 is formed to have a larger diameter than the outer diameter of the plurality of coaxial cables 1 bundled in a cylindrical shape, and the opening on the other end side of the gradually decreasing inner peripheral portion 21 is in a cylindrical shape. The bundled coaxial cables 1 are formed to have a slightly larger diameter than the outer diameter. The cylindrical inner peripheral portion 22 is continuous with the opening on the other end side of the gradually decreasing inner peripheral portion 21 and is formed to have a diameter slightly larger than the outer diameter of the plurality of coaxial cables 1 bundled in a cylindrical shape. Such a gradually decreasing inner peripheral portion 21 is filled with the sealing material 3. As the sealing material 3, an adhesive that can be bonded to the jacket of the coaxial cable 1 and the sealing member 2, for example, a silicone resin adhesive, an ultraviolet curable resin adhesive, an epoxy resin adhesive, an acrylic resin adhesive An agent or the like is used. Thereby, the waterproofness between the sealing member 2 and the coaxial cable 1 and between the plurality of coaxial cables 1 is maintained. Note that the sealing material 3 may be filled from the gradually decreasing inner peripheral portion 21 to the cylindrical inner peripheral portion 22, thereby further improving the waterproofness.
Here, a method for filling the gradually decreasing innerperipheral portion 21 with the sealing material 3 will be described with reference to FIG.
First, a plurality ofcoaxial cables 1 bundled in a cylindrical shape are passed through the inner peripheral portion 20 of the sealing member 2, and a plurality of bundled cylindrical shapes extending outward from the gradually decreasing inner peripheral portion 21 of the sealing member 2. A part of the coaxial cable 1 is made flat. Then, as shown in FIG. 2 (A), a plurality of flattened coaxial cables 1 are fixed on a set base 40 by a fixing member 41, and from the outer periphery of the flattened plurality of coaxial cables 1. The sealing material 3 is applied. Further, the sealing material 3 is also applied to the back side of the plurality of coaxial cables 1 that are flattened by inverting the set table 40. At this time, the viscosity of the sealing material 3 is several Pa (Pascal) × second (s) to several hundred Pa (Pascal) × second (s) so that the sealing material 3 is held without flowing down from the coaxial cable 1. It is desirable to be adjusted to. Further, if the sealing material 3 can be applied to the entire outer periphery of the plurality of coaxial cables 1 made flat, the sealing material 3 is applied only from one side without inverting the set table 40. May be.
Next, as shown in FIG. 2 (B), the plurality ofcoaxial cables 1 are removed from the set base 40, and the sealing member 2 is fixed to the jig. Then, as shown in FIG. 2 (C), a plurality of coaxial cables 1 bundled in a cylindrical shape extending outward from the cylindrical portion 22 of the sealing member 2 were pulled, and the sealing material 3 was applied. The portions of the plurality of coaxial cables 1 are drawn into the gradually decreasing inner peripheral portion 21 of the sealing member 2. At this time, since the opening on one end side of the gradually decreasing inner peripheral portion 21 is widened, it is easy to sufficiently fill the sealing material 3 into the gradually decreasing inner peripheral portion 21 from the large opening, and the opening of the gradually decreasing inner peripheral portion 21 is further increased. Since the diameter gradually decreases, the plurality of coaxial cables 1 can be sealed in a watertight manner in a very small opening.
That is, when the plurality ofcoaxial cables 1 extending outward from the cylindrical portion 22 are pulled, the sealing material 3 applied to the plurality of coaxial cables 1 extending outward from the gradually decreasing inner peripheral portion 21 is: Since the taper is drawn into the gradually decreasing inner peripheral portion 21 to be narrowed, the gradually decreasing inner peripheral portion 21 and the plurality of coaxial cables 1 bundled in a cylindrical shape, and the plurality of coaxial cables bundled in a cylindrical shape. The voids can be removed by sufficiently flowing between the cables 1, and the occurrence of poor watertightness can be reliably prevented. Finally, the sealing material 3 is cured at room temperature, or if necessary, the sealing material 3 is heat-cured to form a cable 10 with a sealing member.
Agroove 23 into which the seal member 4 is fitted is formed on the entire outer periphery of the sealing member 2 on the other end side. For example, an O-ring is used as the seal member 4. The sealing member 2 into which the sealing member 4 is fitted is fitted into the cable through holes 33 and 34 provided in the upper lid 31 and the lower lid 32 constituting the housing 30 of the electronic device shown in FIG. Since the diameters of the cable through holes 33 and 34 are formed to be slightly smaller than the outer diameter of the seal member 4 fitted in the sealing member 2, the seal member 4 is formed on the inner peripheral portion of the cable through holes 33 and 34. It is pressed by 33a, 34a.
Here, theseal member 4 is made of a softer resin or an elastic body such as fluororubber than the upper lid 31 (inner peripheral portion 33a of the cable through hole 33) and the lower lid 32 (inner peripheral portion 34a of the cable through hole 34). Is formed. For this reason, the seal member 4 is slightly crushed by the compressive force of the inner peripheral portions 33a and 34a of the cable passage holes 33 and 34, and the outer periphery thereof is in close contact with the inner peripheral portions 33a and 34a of the cable passage holes 33 and 34. Thereby, the sealing property between the sealing member 2 and the cable through holes 33 and 34 of the housing 30 can be maintained, moisture intrusion into the housing 30 can be prevented, and the built-in circuit can be protected.
Instead of thegroove 23, a convex portion having a semicircular cross section may be integrally formed on the outer peripheral portion on the other end side of the sealing member 2 over the entire circumference as a sealing member. Thereby, the number of parts can be reduced. The sealing member 2 including the convex portion at this time is made of a softer resin or fluororubber than the upper lid 31 (inner peripheral portion 33a of the cable through hole 33) and the lower lid 32 (inner peripheral portion 34a of the cable through hole 34). The convex portion is slightly crushed by the compressive force of the upper lid 31 and the lower lid 32, and the outer periphery thereof is in close contact with the inner peripheral portions 33a, 34a of the cable through holes 33, 34. Also by this, the sealing performance between the sealing member 2 and the cable through holes 33 and 34 of the housing 30 can be maintained.
As thecoaxial cable 1, the cable jacket may be formed in a two-layer structure of an inner layer and an outer layer described below. The inner layer is formed of an adhesive fluororesin that can be thinned and has excellent weather resistance, electrical characteristics, heat resistance, chemical resistance, and the like, and the outer layer is particularly melt adhesive that can be bonded to the sealing material 3. Made of a polyamide resin. A modified ethylene-tetrafluoroethylene copolymer (ETFE) is used as the adhesive fluororesin, and an adhesive nylon is used as the melt-adhesive polyamide resin. Here, the modified ETFE is a copolymer containing, in an ETFE monomer, a monomer having an adhesive functional group such as a hydroxyl group or a carboxylic anhydride group and a monomer such as fluoroalkyl / ethylene or hexafluoropropylene.
Note that the plurality ofcoaxial cables 1 may be woven cables made of resin yarns. Polyester yarn is used as the resin yarn. Since the woven cable has a plurality of coaxial cables 1 arranged in parallel in a plane and is knitted with resin yarn (woven yarn), it can be easily flattened when the sealing material 3 is applied. . In addition, since the woven cable is not in close contact with the adjacent coaxial cable 1 due to the woven yarn and a gap is formed, the entire circumference of all the coaxial cables 1 can be easily covered with the sealing material 3.
Thecoaxial cable 1 having such a configuration is formed by the following procedure. First, a central conductor is formed by twisting a plurality of conductors, and a dielectric material is formed on the outer periphery of the central conductor by melt extrusion coating using an extruder (not shown). Next, an outer conductor is formed by horizontally winding a plurality of conductor wires in the longitudinal direction on the outer periphery of the dielectric, and an inner layer made of an adhesive fluororesin is used on the outer periphery of the outer conductor layer using an extruder. Then, the outer layer made of an adhesive polyamide-based resin is melt-extruded and coated at a time to form a cable jacket, whereby the coaxial cable 1 is completed. For the conductor of the central conductor, for example, a silver-plated copper alloy wire, and for the dielectric material, for example, a fluororesin such as perfluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), etc. As the conductor wire of the outer conductor, for example, a tin-plated copper alloy wire can be used.
Next, thecable 10 with a sealing member of this embodiment was produced as follows and the sealing performance was evaluated. The sealing performance was evaluated by attaching the cable 10 with a sealing member of the present embodiment to a jig simulating the housing 30, and applying water pressure of 100 KPa (corresponding to a water depth of 10 m) from the inside of the jig to confirm the presence or absence of water leakage. . The coaxial cable 1 of the cable 10 with a sealing member of the present embodiment has the following configuration. A central conductor is formed by twisting seven silver-plated annealed copper wires with an outer diameter of 0.016 mm, and a dielectric is formed so that the outer periphery of the central conductor is covered with PFA to an outer diameter of 0.12 mm. Then, 17 tin-plated annealed copper wires having an outer diameter of 0.025 mm corresponding to the conductor strands are laterally wound in the longitudinal axis direction on the outer periphery of the dielectric to form an external conductor.
Then, an outer layer of a cable jacket made of modified ETFE having a thickness of 0.02 mm and an outer layer of a cable jacket made of adhesive nylon having a thickness of 0.005 mm are formed by collectively extruding and coating the outer periphery of the outer conductor. Finally, an outer diameter of 0.22 mm is produced, and 40coaxial cables 1 are arranged and woven with polyester yarn. The sealing member 2 of the cable 10 with a sealing member of the present embodiment was formed of ABS resin. As the sealing material 3, a silicon resin adhesive (trade name: Super X, manufactured by Cemedine Co., Ltd.) was used. In the cable 10 with a sealing member of the present embodiment having such a configuration, no water leakage occurred.
In the above-described embodiment, a plurality ofcoaxial cables 1 are inserted into the sealing member 2 and sealed, but a single coaxial cable 1 can be similarly sealed. Further, not only the coaxial cable 1 but also a so-called simple line or linear member (cable) can be similarly sealed. Further, the shape of the gradually decreasing inner peripheral portion 21 of the sealing member 2 is not limited to the tapered shape, and one end side of the inner peripheral portion 20 from the viewpoint of easy flow of the sealing material 3 and prevention of damage to the coaxial cable 1. If the opening gradually decreases from the opening toward the opening on the other end side, for example, a shape with an R chamfer 21a as shown in FIG. The shape may include a plurality of steps (two steps in this example) tapers 21b and 21c as shown in B).
第1図は、本発明の実施の形態の封止部材付ケーブルを示す軸方向断面図である。この封止部材付ケーブル10は、筒状に束ねられた複数本の同軸ケーブル1に封止材3を介して封止部材2が一体化された構成となっている。封止部材2は、円環状の断面を有する筒状体に形成されており、一端側の内周部20にはテーパ形状の漸減内周部21、すなわち内周部20の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる形状の漸減内周部21が形成され、他端側の内周部20には円筒内周部22が漸減内周部21と連続するように形成されている。封止部材2の材料としては、一般的な樹脂、例えば、アクリロニトリル・ブタジエン・スチレン共重合合成樹脂(ABS樹脂)、アクリル樹脂、ポリカーボネート樹脂等が使用される。
漸減内周部21の一端側の開口は、筒状に束ねられた複数本の同軸ケーブル1の外径より大径に形成され、漸減内周部21の他端側の開口は、筒状に束ねられた複数本の同軸ケーブル1の外径より若干大径に形成されている。円筒内周部22は、漸減内周部21の他端側の開口に連続しており、筒状に束ねられた複数本の同軸ケーブル1の外径より若干大径に形成されている。このような漸減内周部21には、封止材3が充填されている。封止材3としては、同軸ケーブル1の外被および封止部材2に接着可能な接着剤、例えば、シリコン系樹脂接着剤、紫外線硬化樹脂系接着剤、エポキシ樹脂系接着剤、アクリル樹脂系接着剤等が使用される。これにより、封止部材2と同軸ケーブル1との間、および複数本の同軸ケーブル1の間の防水性を保っている。なお、封止材3は、漸減内周部21から円筒内周部22にかけて充填されるようにしてもよく、これにより上記防水性をさらに高めることができる。
ここで、漸減内周部21に封止材3を充填する方法について第2図を参照して説明する。
先ず、封止部材2の内周部20に筒状に束ねられた複数本の同軸ケーブル1を通し、封止部材2の漸減内周部21より外側に延在する筒状に束ねられた複数本の同軸ケーブル1の一部を平坦状にする。そして、第2図(A)に示すように、平坦状にした複数本の同軸ケーブル1をセット台40上に固定部材41により固定し、平坦状にした複数本の同軸ケーブル1の外周上から封止材3を塗布する。さらに、セット台40を反転して平坦状にした複数本の同軸ケーブル1の裏側にも封止材3を塗布する。このとき、封止材3が同軸ケーブル1から流れ落ちずに保持されるように、封止材3の粘度は数Pa(パスカル)×秒(s)~数百Pa(パスカル)×秒(s)に調整されていることが望ましい。また、平坦状にした複数本の同軸ケーブル1の外周全周に封止材3が塗布可能であれば、セット台40を反転せずに封止材3の塗布を一面側からのみ行うようにしてもよい。
次に、第2図(B)に示すように、複数本の同軸ケーブル1をセット台40から外し、封止部材2をジグ42に固定する。そして、第2図(C)に示すように、封止部材2の円筒部22より外側に延在する筒状に束ねられた複数本の同軸ケーブル1を引っ張り、封止材3が塗布された複数本の同軸ケーブル1の部分を封止部材2の漸減内周部21内に引き込む。このとき、漸減内周部21の一端側の開口が拡がっているので、その大開口から漸減内周部21内に封止材3を十分に充填し易く、さらに漸減内周部21の開口が徐々に小さくなっているので、その小開口において複数本の同軸ケーブル1を極めて効果的に水密に封止することができる。
すなわち、円筒部22より外側に延在する複数本の同軸ケーブル1が引っ張られることにより、漸減内周部21より外側に延在する複数本の同軸ケーブル1に塗布された封止材3は、漸減内周部21内に引き込まれて絞られることになるので、漸減内周部21と筒状に束ねられた複数本の同軸ケーブル1との間、および筒状に束ねられた複数本の同軸ケーブル1の間に十分に流れ込んでボイドを除去でき、水密不良の発生を確実に防止することができる。最後に、封止材3を室温硬化し、もしくは必要であれば封止材3を加熱硬化して封止部材付ケーブル10とする。
封止部材2の他端側の外周部には、全周にわたってシール部材4が嵌め込まれる溝23が形成されている。シール部材4としては、例えば、Oリングが使用される。シール部材4が嵌め込まれた封止部材2は、第3図に示す電子機器の筐体30を構成する上蓋31および下蓋32に設けられたケーブル通し孔33,34に嵌め込まれる。このケーブル通し孔33,34の径は、封止部材2に嵌め込まれたシール部材4の外径よりも若干小さく形成されているので、シール部材4は、ケーブル通し孔33,34の内周部33a,34aにより押圧される。
ここで、シール部材4は、上蓋31(ケーブル通し孔33の内周部33a)および下蓋32(ケーブル通し孔34の内周部34a)よりも軟質の樹脂又はフッ素ゴムのような弾性体で形成されている。このため、ケーブル通し孔33,34の内周部33a,34aによる圧縮力によりシール部材4が若干潰れてその外周がケーブル通し孔33,34の内周部33a,34aに密着する。これにより、封止部材2と筐体30のケーブル通し孔33,34との間のシール性を保って筐体30内への水分の浸入を防止し内蔵回路を保護することができる。
尚、溝23の代わりに半円形状の断面を有する凸部をシール部材として封止部材2の他端側の外周部に全周にわたって一体成形しても良い。これにより、部品点数を減じることができる。このときの凸部を含む封止部材2は、上蓋31(ケーブル通し孔33の内周部33a)および下蓋32(ケーブル通し孔34の内周部34a)よりも軟質の樹脂またはフッ素ゴムのような弾性体で形成されており、上蓋31および下蓋32による圧縮力により凸部が若干潰れてその外周がケーブル通し孔33,34の内周部33a,34aに密着する。これによっても、封止部材2と筐体30のケーブル通し孔33,34との間のシール性を保つことができる。
同軸ケーブル1としては、ケーブル外被が以下に説明する内層と外層の2層構造に形成されていても良い。内層は、対候性、電気的特性、耐熱性、耐薬品性等に優れる薄肉化が可能な接着性のフッ素樹脂で形成され、外層は、特に上記封止材3と接着可能な溶融接着性のポリアミド系樹脂で形成されている。接着性のフッ素樹脂としては変性エチレン−テトラフルオロエチレン共重合体(ETFE)が使用され、溶融接着性のポリアミド系樹脂としては接着性ナイロンが使用される。ここで、変性ETFEは、ETFEモノマーに、例えば、水酸基あるいは無水カルボン酸基等の接着性の官能基を有するモノマーおよびフルオロアルキル・エチレン、ヘキサフルオロプロピレン等のモノマーを含む共重合体である。
尚、複数本の同軸ケーブル1は、樹脂製の糸により編み込まれて製織ケーブルとしても良い。樹脂製の糸としてはポリエステルの糸が使用される。製織ケーブルは、複数本の同軸ケーブル1が平面状に並列されて樹脂製の糸(製織糸)により編み込まれているので、封止材3を塗布する際に容易に平坦状にすることができる。また、製織ケーブルは、製織糸により隣の同軸ケーブル1とが密着されずに隙間が空くので、全ての同軸ケーブル1の全周を封止材3で容易に覆うことができる。
このような構成の同軸ケーブル1は以下の手順により形成される。先ず、複数本の導体を撚り合わせて中心導体を形成し、この中心導体の外周に押出機(図示せず)を用いて誘電材を溶融押出し被覆して誘電体を形成する。次に、この誘電体の外周に複数本の導体素線を長手軸方向に横巻きして外部導体を形成し、この外部導体層の外周に押出機を用いて接着性のフッ素樹脂で成る内層および接着性のポリアミド系樹脂で成る外層を一括で溶融押出し被覆してケーブル外被を形成することにより、同軸ケーブル1が完成する。中心導体の導線には、例えば、銀めっき銅合金線、誘電材には例えばパーフロロエチレン−ヘキサフルオロプロピレンコポリマー(FEP)、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)等のフッ素樹脂、外部導体の導体素線には、例えば、錫めっき銅合金線が使用可能である。
次に、以下のように本実施形態の封止部材付ケーブル10を作製してシール性の評価を行った。シール性評価の条件は、筐体30を模した冶具に本実施形態の封止部材付ケーブル10を取り付け、冶具内側から100KPaの水圧(水深10mに相当)を掛けて水漏れの有無を確認した。本実施形態の封止部材付ケーブル10の同軸ケーブル1は、以下の構成となっている。外径0.016mmの銀めっき軟銅線を7本撚り合わせて中心導体を形成し、この中心導体の外周にPFAを被覆して外径0.12mmとなるように誘電体を形成する。そして、この誘電体の外周に導体素線にあたる外径0.025mmの錫めっき軟銅線を17本、長手軸方向に横巻きして外部導体を形成する。
そして、この外部導体の外周に厚さ0.02mmの変性ETFEから成るケーブル外被の内層と厚さ0.005mmの接着性ナイロンから成るケーブル外被の外層を一括押出し被覆して形成することにより、最終的に外径0.22mmに作製されてこの同軸ケーブル1が40本並べられてポリエステルの糸により製織されている。本実施形態の封止部材付ケーブル10の封止部材2は、ABS樹脂で形成した。封止材3は、シリコン系樹脂接着剤(商品名:スーパーX、セメダイン(株)製)を用いた。このような構成の本実施形態の封止部材付ケーブル10では、水漏れは全く発生しなかった。
尚、上述した実施形態では、封止部材2に複数本の同軸ケーブル1を挿通して封止するようにしたが、1本の同軸ケーブル1でも同様に封止可能である。また、同軸ケーブル1に限らず、いわゆる単純線、線状の部材(ケーブル)であれば同様に封止可能である。また、封止部材2の漸減内周部21の形状としてはテーパ形状に限定されるものではなく、封止材3の流れ易さや同軸ケーブル1の損傷防止の観点から内周部20の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる形状であれば、例えば、第4図(A)に示すような、R面取り21aが付いた形状や、第4図(B)に示すような、複数段(この例では2段)のテーパ21b,21cが付いた形状であってもよい。 Hereinafter, embodiments of the present invention will be described. The embodiments described below do not limit the invention according to the scope of claims, and all combinations of features described in the embodiments are not necessarily essential to the solution means of the invention. Absent.
FIG. 1 is an axial sectional view showing a cable with a sealing member according to an embodiment of the present invention. This
The opening on one end side of the gradually decreasing inner
Here, a method for filling the gradually decreasing inner
First, a plurality of
Next, as shown in FIG. 2 (B), the plurality of
That is, when the plurality of
A
Here, the
Instead of the
As the
Note that the plurality of
The
Next, the
Then, an outer layer of a cable jacket made of modified ETFE having a thickness of 0.02 mm and an outer layer of a cable jacket made of adhesive nylon having a thickness of 0.005 mm are formed by collectively extruding and coating the outer periphery of the outer conductor. Finally, an outer diameter of 0.22 mm is produced, and 40
In the above-described embodiment, a plurality of
本発明に係る封止部材付ケーブルは、例えば小型電子通信機器、パーソナルコンピュータ等の電子機器全般に適用が可能である。
The cable with a sealing member according to the present invention can be applied to all electronic devices such as small electronic communication devices and personal computers.
Claims (4)
- 電子機器の筐体に形成されたケーブル通し孔の内周部と密着する外周部およびケーブルが挿通される内周部を備え、前記ケーブルとの間および前記ケーブル通し孔の内周部との間を封止する封止部材であって、前記ケーブルが挿通される内周部の一端側の開口から他端側の開口に向かうにしたがって該開口が徐々に小さくなる漸減内周部が形成され、前記漸減内周部に封止材が充填されていることを特徴とする封止部材。 An outer peripheral part closely contacting the inner peripheral part of the cable through hole formed in the housing of the electronic device and an inner peripheral part through which the cable is inserted, between the cable and between the inner peripheral part of the cable through hole A gradually decreasing inner peripheral portion is formed in which the opening gradually decreases from the opening on one end side of the inner peripheral portion through which the cable is inserted toward the opening on the other end side, A sealing member, wherein the gradually decreasing inner peripheral portion is filled with a sealing material.
- 前記漸減内周部には、該漸減内周部より外側に延在する前記ケーブルに塗布された前記封止材であって、前記ケーブルが前記漸減内周部より内側に引っ張られることにより引き込まれた前記封止材が充填されていることを特徴とする請求項1に記載の封止部材。 The gradually decreasing inner peripheral portion is the sealing material applied to the cable extending outward from the gradually decreasing inner peripheral portion, and the cable is drawn by being pulled inward from the gradually decreasing inner peripheral portion. The sealing member according to claim 1, wherein the sealing member is filled.
- 前記漸減内周部は、テーパ形状に形成されていることを特徴とする請求項1又は2に記載の封止部材。 3. The sealing member according to claim 1, wherein the gradually decreasing inner peripheral portion is formed in a tapered shape.
- 請求項1~3の何れか一項に記載の封止部材を備えたケーブルであることを特徴とする封止部材付ケーブル。 A cable with a sealing member, wherein the cable is provided with the sealing member according to any one of claims 1 to 3.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2010131511A JP2011258726A (en) | 2010-06-08 | 2010-06-08 | Sealing member and cable with sealing member |
JP2010-131511 | 2010-06-08 |
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WO2011155627A1 true WO2011155627A1 (en) | 2011-12-15 |
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PCT/JP2011/063438 WO2011155627A1 (en) | 2010-06-08 | 2011-06-07 | Sealing member and cable provided with sealing member |
Country Status (3)
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JP (1) | JP2011258726A (en) |
TW (1) | TW201222571A (en) |
WO (1) | WO2011155627A1 (en) |
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CN103687356A (en) * | 2012-09-17 | 2014-03-26 | 深圳富泰宏精密工业有限公司 | Shell, manufacturing method of shell and electronic device adopting shell |
DE102019001380B3 (en) * | 2019-02-26 | 2020-08-06 | Leoni Kabel Gmbh | Method of making a cable |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59152785U (en) * | 1983-03-31 | 1984-10-13 | スズキ株式会社 | Foreign matter intrusion prevention device using grommets |
JPH07336067A (en) * | 1994-06-06 | 1995-12-22 | Sumitomo Wiring Syst Ltd | Grommet |
JPH09233652A (en) * | 1996-02-21 | 1997-09-05 | Sumitomo Wiring Syst Ltd | Structure and method for waterproofing of grommet |
JP2000270443A (en) * | 1999-03-12 | 2000-09-29 | Yazaki Corp | Grommet attaching section for wire harness and its manufacture |
-
2010
- 2010-06-08 JP JP2010131511A patent/JP2011258726A/en active Pending
-
2011
- 2011-06-07 WO PCT/JP2011/063438 patent/WO2011155627A1/en active Application Filing
- 2011-06-08 TW TW100119963A patent/TW201222571A/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59152785U (en) * | 1983-03-31 | 1984-10-13 | スズキ株式会社 | Foreign matter intrusion prevention device using grommets |
JPH07336067A (en) * | 1994-06-06 | 1995-12-22 | Sumitomo Wiring Syst Ltd | Grommet |
JPH09233652A (en) * | 1996-02-21 | 1997-09-05 | Sumitomo Wiring Syst Ltd | Structure and method for waterproofing of grommet |
JP2000270443A (en) * | 1999-03-12 | 2000-09-29 | Yazaki Corp | Grommet attaching section for wire harness and its manufacture |
Also Published As
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JP2011258726A (en) | 2011-12-22 |
TW201222571A (en) | 2012-06-01 |
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