WO2011152497A1 - Bearing apparatus for wheel - Google Patents

Bearing apparatus for wheel Download PDF

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Publication number
WO2011152497A1
WO2011152497A1 PCT/JP2011/062727 JP2011062727W WO2011152497A1 WO 2011152497 A1 WO2011152497 A1 WO 2011152497A1 JP 2011062727 W JP2011062727 W JP 2011062727W WO 2011152497 A1 WO2011152497 A1 WO 2011152497A1
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Prior art keywords
inner ring
wheel
bearing device
end surface
large end
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PCT/JP2011/062727
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French (fr)
Japanese (ja)
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井上 靖之
山本 一成
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Ntn株式会社
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Publication of WO2011152497A1 publication Critical patent/WO2011152497A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0005Hubs with ball bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0047Hubs characterised by functional integration of other elements
    • B60B27/0068Hubs characterised by functional integration of other elements the element being a sensor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0073Hubs characterised by sealing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0078Hubs characterised by the fixation of bearings
    • B60B27/0084Hubs characterised by the fixation of bearings caulking to fix inner race
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0094Hubs one or more of the bearing races are formed by the hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/583Details of specific parts of races
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/70Diameters; Radii
    • F16C2240/80Pitch circle diameters [PCD]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles

Abstract

Provided is a bearing apparatus for a wheel having first to third generation structures, in which an inner ring is fixed by oscillation staking of a hub ring. The bearing apparatus improves durability by suppressing deformation of the inner ring that accompanies the staking process and increases product quality by preventing generation of remaining black scale in a width grinding process for the inner ring. A bearing apparatus for a wheel in which an inner ring (3) is axially fixed by a staking part (2c) formed by plastic deformation of an end of a small-diameter step part (2b) in the outward radial direction, wherein an outer diameter part (a) of the inner ring (3) has a larger diameter than a pitch circle diameter (PCD) of a ball (6), and a chamfered part (12) is formed in the angle between the outer diameter part (a) and a large end surface (3b) of the inner ring (3). The chamfered part (12) comprises an arc surface (12b) and a tapered surface (12a) formed inclining from a position approximately 4 mm away from the outer diameter of the staking part (2c), and in addition the ratio of a grinding width (B) of the large end surface (3b) of the inner ring (3) to a grinding width (A) of a small end surface (3c) is B/A≤10, and the ratio of the grinding width (B) to a thickness (C) is B/C≤0.8.

Description

車輪用軸受装置Wheel bearing device
 本発明は、自動車等の車輪を懸架装置に対して回転自在に支承する車輪用軸受装置、特に、ハブ輪の揺動加締によって内輪が固定されたセルフリテイン構造において、内輪の剛性を高めて加締加工に伴う内輪の変形を抑えると共に、内輪の品質の向上を図った車輪用軸受装置に関するものである。 The present invention relates to a wheel bearing device that rotatably supports a wheel of an automobile or the like with respect to a suspension device, and more particularly to a self-retained structure in which an inner ring is fixed by swinging and tightening a hub ring, thereby increasing the rigidity of the inner ring. The present invention relates to a wheel bearing device that suppresses deformation of an inner ring accompanying caulking and improves the quality of the inner ring.
 自動車等の車両の車輪用軸受装置は、懸架装置に対して車輪を複列の転がり軸受を介して回転自在に支承するもので、駆動輪用のものと従動輪用のものとがある。この車輪用軸受装置には、所望の軸受剛性を有し、ミスアライメントに対しても耐久性を発揮すると共に、燃費向上の観点から回転トルクが小さい複列アンギュラ玉軸受が多用されている。その従来構造の代表的な一例として、図4に示すような従動輪用の車輪用軸受装置が知られている。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図面左側)、中央寄り側をインナー側(図面右側)という。 2. Description of the Related Art Wheel bearing devices for vehicles such as automobiles are those that rotatably support a wheel via a double row rolling bearing with respect to a suspension device, and there are a drive wheel and a driven wheel. As the wheel bearing device, a double-row angular ball bearing having a desired bearing rigidity, exhibiting durability against misalignment, and having a small rotational torque from the viewpoint of improving fuel efficiency is often used. As a typical example of the conventional structure, a wheel bearing device for a driven wheel as shown in FIG. 4 is known. In the following description, the side closer to the outer side of the vehicle in a state assembled to the vehicle is referred to as the outer side (left side in the drawing), and the side closer to the center is referred to as the inner side (right side in the drawing).
 この車輪用軸受装置は第3世代と称され、ハブ輪51と複列の転がり軸受52とがユニット化して構成されている。複列の転がり軸受52は、内方部材53と外方部材54、および両部材53、54間に転動自在に収容された複列のボール55、55とを備えている。内方部材53は、ハブ輪51と、このハブ輪51に圧入固定された内輪57とを指す。 This wheel bearing device is referred to as the third generation, and the hub wheel 51 and the double row rolling bearing 52 are configured as a unit. The double row rolling bearing 52 includes an inner member 53, an outer member 54, and double row balls 55, 55 accommodated between the members 53, 54 so as to roll freely. The inner member 53 refers to a hub wheel 51 and an inner ring 57 that is press-fitted and fixed to the hub wheel 51.
 ハブ輪51は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ56を一体に有し、この車輪取付フランジ56の円周等配位置には車輪を締結するハブボルト56aが植設されている。また、外周に一方(アウター側)の内側転走面51aと、この内側転走面51aから軸方向に延びる軸状の小径段部51bが形成され、この小径段部51bに内輪57が所定のシメシロを介して圧入されている。そして、小径段部51bの端部を径方向外方に塑性変形させて加締部51cが形成され、この加締部51cによってハブ輪51に対して内輪57が軸方向に固定されている。なお、内輪57の外周には他方(インナー)側の内側転走面57aが形成されている。 The hub wheel 51 integrally has a wheel mounting flange 56 for attaching a wheel (not shown) to an end portion on the outer side, and a hub bolt 56a for fastening the wheel at a circumferentially equidistant position of the wheel mounting flange 56. Has been planted. Further, one (outer side) inner rolling surface 51a and an axial small-diameter step portion 51b extending in the axial direction from the inner rolling surface 51a are formed on the outer periphery, and an inner ring 57 is formed on the small-diameter step portion 51b. It is press-fitted through shimeshiro. The end portion of the small diameter step portion 51b is plastically deformed radially outward to form a crimped portion 51c, and the inner ring 57 is fixed to the hub wheel 51 in the axial direction by the crimped portion 51c. An inner raceway 57a on the other (inner) side is formed on the outer periphery of the inner ring 57.
 一方、外方部材54は、外周に懸架装置を構成するナックル(図示せず)に固定される車体取付フランジ54bを一体に有し、内周に前記内方部材53の複列の内側転走面51a、57aに対向する複列の外側転走面54a、54aが形成されている。複列の転がり軸受52は、これら両転走面54a、51aおよび54a、57a間に収容された複列のボール55、55と、これら複列のボール55、55を転動自在に保持する保持器58、58とを備えている。 On the other hand, the outer member 54 integrally has a vehicle body mounting flange 54b fixed to a knuckle (not shown) constituting a suspension device on the outer periphery, and double row inner rolling of the inner member 53 on the inner periphery. Double row outer rolling surfaces 54a, 54a facing the surfaces 51a, 57a are formed. The double-row rolling bearing 52 holds the double- row balls 55, 55 accommodated between the rolling surfaces 54a, 51a and 54a, 57a, and the double- row balls 55, 55 so as to roll freely. Instruments 58 and 58.
 外方部材54の両端部にはシール59およびセンサキャップ60が装着され、外方部材54と内方部材53間に形成される環状空間の開口部を密封している。そして、これらシール59およびセンサキャップ60により、軸受内部に封入された潤滑グリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。 A seal 59 and a sensor cap 60 are attached to both ends of the outer member 54 to seal the opening of the annular space formed between the outer member 54 and the inner member 53. The seal 59 and the sensor cap 60 prevent leakage of the lubricating grease sealed inside the bearing and intrusion of rainwater and dust from the outside into the bearing.
 ここで、内輪57の外径部57bにパルサリング61が圧入されている。このパルサリング61は、円環状に形成された支持環62と、この支持環62の側面に加硫接着等で一体に接合された磁気エンコーダ63とで構成されている。この磁気エンコーダ63は、ゴム等のエラストマにフェライト等の磁性体粉が混入され、周方向に交互に磁極N、Sが着磁されて車輪の回転速度検出用のロータリエンコーダを構成している。 Here, the pulsar ring 61 is press-fitted into the outer diameter portion 57 b of the inner ring 57. The pulsar ring 61 includes a support ring 62 formed in an annular shape, and a magnetic encoder 63 integrally joined to the side surface of the support ring 62 by vulcanization adhesion or the like. The magnetic encoder 63 constitutes a rotary encoder for detecting the rotational speed of the wheel by mixing magnetic powder such as ferrite in an elastomer such as rubber and alternately magnetizing the magnetic poles N and S in the circumferential direction.
 支持環62は、強磁性体の鋼板からプレス加工によって断面略L字状に形成され、内輪57の外径部57bに圧入される円筒部62aと、この円筒部62aから径方向内方に延びる立板部62bとを有している。この立板部62bのインナー側の側面に磁気エンコーダ63が接合されている。 The support ring 62 is formed from a ferromagnetic steel plate by pressing to have a substantially L-shaped cross section, and a cylindrical portion 62a that is press-fitted into the outer diameter portion 57b of the inner ring 57, and extends radially inward from the cylindrical portion 62a. And a standing plate portion 62b. A magnetic encoder 63 is joined to the inner side surface of the upright plate portion 62b.
 センサキャップ60は外方部材54のインナー側の開口端部に内嵌固定され、外方部材54の開口部を閉塞している。このセンサキャップ60は、合成樹脂を射出成形してなる有底円筒状のキャップ本体64と、このキャップ本体64の開口部に一体モールドされた芯金65とからなる。 The sensor cap 60 is fitted and fixed to the opening end of the outer member 54 on the inner side, and closes the opening of the outer member 54. The sensor cap 60 includes a bottomed cylindrical cap body 64 formed by injection molding a synthetic resin, and a cored bar 65 integrally molded in the opening of the cap body 64.
 キャップ本体64の径方向外方部には軸方向に突出する取付部66が一体に形成され、この取付部66の前記磁気エンコーダ63に対応する位置に挿入孔67が形成されている。この挿入孔67には環状溝67aが形成され、Oリング等の弾性リング68を介してセンサユニット69が挿入される。これにより、環状溝67aの偏心量を所定値に規制することができると共に、密封性を確保して外部から雨水やダスト等の異物がキャップ60内に侵入するのを防止することができる(例えば、特許文献1参照。)。 A mounting portion 66 protruding in the axial direction is integrally formed on the radially outer portion of the cap body 64, and an insertion hole 67 is formed at a position corresponding to the magnetic encoder 63 of the mounting portion 66. An annular groove 67a is formed in the insertion hole 67, and the sensor unit 69 is inserted through an elastic ring 68 such as an O-ring. As a result, the amount of eccentricity of the annular groove 67a can be regulated to a predetermined value, and sealing performance can be secured to prevent foreign matters such as rainwater and dust from entering the cap 60 from the outside (for example, , See Patent Document 1).
特開2005-233234号公報JP 2005-233234 A
 然しながら、この従来の車輪用軸受装置において、ハブ輪51における小径段部51bの端部を揺動加締する際、内輪57が径方向外方に押し広げられることになる。ここで、内輪57が変形することにより、外径部57bに大きなフープ応力が発生して耐久性が低下する恐れがあるため、内輪57は、外径部57bが内側転走面57aの大径側から尖塔状に延び、外径Dがボール55のピッチ円直径PCDよりも大径に形成される場合がある。 However, in this conventional wheel bearing device, when the end portion of the small diameter step portion 51b of the hub wheel 51 is swung and swaged, the inner ring 57 is pushed outward in the radial direction. Here, since the inner ring 57 is deformed, a large hoop stress is generated in the outer diameter portion 57b and the durability may be lowered. Therefore, the outer diameter portion 57b of the inner ring 57 has a large diameter of the inner raceway surface 57a. In some cases, it extends in a spire shape from the side, and the outer diameter D is formed larger than the pitch circle diameter PCD of the balls 55.
 この場合、内輪57の小端面70の研削幅に対して大端面71の研削幅が増加する。この内輪57の小端面70と大端面71の研削幅比が大きくなると、内輪57の幅研削時のサイクルタイムが増加するばかりでなく、大端面71に旋削目が残る、所謂黒皮残りが発生する恐れがある。すなわち、小端面70と大端面71を同時に研削加工するため、大端面71側のサイクルタイムに時間を設定すると、小端面70側のサイクルタイムに対して増加することになり、逆に、小端面70側のサイクルタイムに時間を設定すると、大端面71の研削が完了していない状態になって黒皮残りが発生する恐れがある。 In this case, the grinding width of the large end surface 71 is increased with respect to the grinding width of the small end surface 70 of the inner ring 57. When the grinding width ratio between the small end surface 70 and the large end surface 71 of the inner ring 57 is increased, not only the cycle time during width grinding of the inner ring 57 is increased, but also a so-called black skin residue is generated, in which turning marks remain on the large end surface 71. There is a fear. That is, since the small end face 70 and the large end face 71 are ground simultaneously, setting the cycle time on the large end face 71 side increases the cycle time on the small end face 70 side. If the time is set as the cycle time on the 70 side, the grinding of the large end surface 71 is not completed, and there is a possibility that a black skin residue may occur.
 本発明は、このような従来の問題に鑑みてなされたもので、ハブ輪の揺動加締によって内輪が固定された第1乃至第3世代構造の車輪用軸受装置において、加締加工に伴う内輪の変形を抑えて耐久性を向上させると共に、内輪の幅研削工程における黒皮残りを防止して製品品質の向上を図った車輪用軸受装置を提供することを目的とする。 The present invention has been made in view of such a conventional problem. In the wheel bearing device of the first to third generation structure in which the inner ring is fixed by the rocking caulking of the hub ring, it is accompanied by caulking. An object of the present invention is to provide a wheel bearing device that improves the product quality by suppressing the deformation of the inner ring and improving the durability, and preventing the black skin residue in the width grinding process of the inner ring.
 係る目的を達成すべく、本発明のうち請求項1に記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、この車輪取付フランジから軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が軸方向に固定された車輪用軸受装置において、前記内輪の外径が前記転動体のピッチ円直径よりも大径に形成されると共に、前記内輪の大端面の研削幅Bと小端面の研削幅Aとの比率B/Aが、B/A≦10に設定されている。 In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel for attaching a wheel to one end. A hub wheel having a mounting flange integrally formed with a small-diameter step portion extending in the axial direction from the wheel mounting flange, and at least one inner ring press-fitted into the small-diameter step portion of the hub wheel via a predetermined shimoshiro And an inner member in which a double row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery, and a cage is provided between both rolling surfaces of the inner member and the outer member. The inner ring is fixed in the axial direction by a caulking portion formed by plastically deforming an end portion of the small-diameter step portion radially outward. In the wheel bearing device, the outer diameter of the inner ring is larger than the pitch circle diameter of the rolling elements. Is formed in a ratio B / A of the grinding width A of the grinding width B and the small end surface of the large end face of the inner ring is set to B / A ≦ 10.
 このように、ハブ輪の小径段部に内輪が圧入され、小径段部の端部を径方向外方に塑性変形させて形成した加締部により、ハブ輪に対して内輪が軸方向に固定されたセルフリテイン構造の車輪用軸受装置において、内輪の外径が転動体のピッチ円直径よりも大径に形成されると共に、内輪の大端面の研削幅Bと小端面の研削幅Aとの比率B/Aが、B/A≦10に設定されているので、加締加工に伴う内輪の変形を抑えて耐久性を向上させると共に、内輪の幅研削工程における黒皮残りを防止して製品品質の向上を図った車輪用軸受装置を提供することができる。 In this way, the inner ring is fixed in the axial direction with respect to the hub wheel by the crimping part formed by press-fitting the inner ring into the small diameter step part of the hub wheel and plastically deforming the end of the small diameter step part radially outward. In the self-retained wheel bearing device, the outer diameter of the inner ring is formed to be larger than the pitch circle diameter of the rolling elements, and the grinding width B of the large end face of the inner ring and the grinding width A of the small end face Since the ratio B / A is set to B / A ≦ 10, it is possible to improve the durability by suppressing deformation of the inner ring due to the caulking process, and to prevent the black skin residue in the inner ring width grinding process. A wheel bearing device with improved quality can be provided.
 好ましくは、請求項2に記載の発明のように、前記内輪の大端面の研削幅Bと当該内輪の肉厚Cとの比率B/Cが、B/C≦0.8に設定されていれば、内輪の幅研削時のサイクルタイムが減少し、大端面の黒皮残りを確実に防止することができる。 Preferably, as in the invention described in claim 2, the ratio B / C between the grinding width B of the large end face of the inner ring and the wall thickness C of the inner ring is set to B / C ≦ 0.8. As a result, the cycle time during the inner ring width grinding is reduced, and the black skin remaining on the large end face can be reliably prevented.
 また、請求項3に記載の発明のように、前記内輪の大端面と外径との角部に面取り部が形成され、この面取り部が、前記加締部の外径と所定の径方向寸法だけ離間した位置から前記内輪の内側転走面側に引き込まれた面を介して形成されていれば、加締加工に伴う内輪の変形を抑えて耐久性を向上させることができる。 Further, as in the invention described in claim 3, a chamfered portion is formed at a corner portion between the large end surface of the inner ring and the outer diameter, and the chamfered portion has an outer diameter of the caulking portion and a predetermined radial dimension. If it is formed through a surface drawn from the position separated from the inner ring to the inner raceway surface side of the inner ring, it is possible to improve the durability by suppressing deformation of the inner ring accompanying caulking.
 また、請求項4に記載の発明のように、前記面取り部が前記加締部の外径から略4mm離間した位置から形成されていれば、加締加工時、内輪の大端面にダイヤルゲージの測定端子を当接させて内輪の移動量を測定し、内輪の押込み量を管理することができる。 Further, as in the invention described in claim 4, if the chamfered portion is formed at a position approximately 4 mm away from the outer diameter of the caulking portion, a dial gauge is attached to the large end surface of the inner ring during caulking. The amount of movement of the inner ring can be measured by bringing the measuring terminal into contact with the inner ring and the amount of pushing of the inner ring can be managed.
 また、請求項5に記載の発明のように、前記面取り部が、所定の曲率半径からなる円弧面と前記大端面から傾斜して形成されたテーパ面とで構成されていても良い。 Further, as in the invention described in claim 5, the chamfered portion may be constituted by an arc surface having a predetermined radius of curvature and a tapered surface formed by inclining from the large end surface.
 また、請求項6に記載の発明のように、前記面取り部が、前記大端面から僅かな段差を有する段部を介して形成されていれば、外径部のフラット部の長さを確保しつつ、黒皮残りを防止することができる。 Further, as in the invention described in claim 6, if the chamfered portion is formed through a step portion having a slight step from the large end surface, the length of the flat portion of the outer diameter portion is secured. Meanwhile, the black skin residue can be prevented.
 また、請求項7に記載の発明のように、前記段差が0.05~1.5mmの範囲に設定されていれば、大端面の研削加工によって消滅し、内輪の幅研削時のサイクルタイムが増加することなく、大端面に黒皮残りが発生するのが防止できると共に、内輪の外径部のフラット部の長さを確保してシール等の嵌合力を維持することができる。 Further, as in the invention described in claim 7, if the step is set in a range of 0.05 to 1.5 mm, it disappears by grinding the large end face, and the cycle time at the inner ring width grinding is reduced. Without increasing, it is possible to prevent the occurrence of black skin residue on the large end face, and to secure the length of the flat portion of the outer diameter portion of the inner ring and maintain the fitting force such as the seal.
 本発明に係る車輪用軸受装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、この車輪取付フランジから軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が軸方向に固定された車輪用軸受装置において、前記内輪の外径が前記転動体のピッチ円直径よりも大径に形成されると共に、前記内輪の大端面の研削幅Bと小端面の研削幅Aとの比率B/Aが、B/A≦10に設定されているので、加締加工に伴う内輪の変形を抑えて耐久性を向上させると共に、内輪の幅研削工程における黒皮残りを防止して製品品質の向上を図った車輪用軸受装置を提供することができる。 The wheel bearing device according to the present invention integrally has an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange for mounting the wheel at one end. The hub wheel is formed with a small-diameter step portion extending in the axial direction from the mounting flange, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring through a predetermined shimoshiro. An inner member in which a double row of inner rolling surfaces facing the running surface is formed, and a compound member that is rotatably accommodated via a cage between both rolling surfaces of the inner member and the outer member. A wheel bearing device in which the inner ring is fixed in the axial direction by a caulking portion formed by plastically deforming an end of the small diameter step portion radially outward. The diameter is formed larger than the pitch circle diameter of the rolling elements, and the inner Since the ratio B / A between the grinding width B of the large end face and the grinding width A of the small end face is set to B / A ≦ 10, the deformation of the inner ring associated with the caulking process is suppressed and the durability is improved. At the same time, it is possible to provide a wheel bearing device that prevents black skin residue in the width grinding process of the inner ring and improves product quality.
本発明に係る車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. 図1の内輪単体を示す拡大図である。It is an enlarged view which shows the inner ring single-piece | unit of FIG. 図2の変形例を示す拡大図である。It is an enlarged view which shows the modification of FIG. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus.
 外周に車体に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が軸方向に固定された車輪用軸受装置において、前記内輪の外径が前記転動体のピッチ円直径よりも大径に形成され、前記内輪の大端面と外径との角部に面取り部が形成され、この面取り部が、円弧面と前記加締部の外径と略4mmだけ離間した位置から傾斜して形成されたテーパ面とで構成されると共に、前記内輪の大端面の研削幅Bと小端面の研削幅Aとの比率B/Aが、B/A≦10に設定され、かつ、当該内輪の肉厚Cとの比率B/Cが、B/C≦0.8に設定されている。 An outer member integrally having a vehicle body mounting flange to be attached to the vehicle body on the outer periphery, a double row outer rolling surface formed integrally on the inner periphery, and a wheel mounting flange for mounting a wheel on one end A hub wheel integrally formed and formed on the outer periphery with an inner rolling surface facing one of the double row outer rolling surfaces, and a cylindrical small-diameter stepped portion extending in the axial direction from the inner rolling surface; and An inner member composed of an inner ring that is press-fitted into a small-diameter step portion of the hub wheel through a predetermined scissors and has an inner rolling surface that is opposed to the other of the outer rolling surfaces of the double row on the outer periphery; And a double row rolling element accommodated between the rolling surfaces of the outer member and the outer member via a cage, and plastically deforming the end of the small diameter step portion radially outward. In the wheel bearing device in which the inner ring is fixed in the axial direction by the caulking portion formed in the above, The outer diameter of the ring is formed to be larger than the pitch circle diameter of the rolling element, and a chamfered portion is formed at a corner between the large end surface of the inner ring and the outer diameter. And the ratio B / A between the grinding width B of the large end face and the grinding width A of the small end face of the inner ring is comprised of an outer diameter of the portion and a tapered surface inclined from a position separated by about 4 mm. B / A ≦ 10 and the ratio B / C with the wall thickness C of the inner ring is set to B / C ≦ 0.8.
 以下、本発明の実施の形態を図面に基づいて詳細に説明する。
 図1は、本発明に係る車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の内輪単体を示す拡大図、図3は、図2の変形例を示す拡大図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view showing a single inner ring of FIG. 1, and FIG. 3 is an enlarged view showing a modification of FIG. is there.
 この車輪用軸受装置は駆動輪用の第3世代と呼称され、内方部材1と外方部材10、および両部材1、10間に転動自在に収容された複列の転動体(ボール)6、6とを備えている。内方部材1は、ハブ輪2と、このハブ輪2に所定のシメシロを介して圧入された内輪3とからなる。 This wheel bearing device is referred to as a third generation for driving wheels, and is a double row rolling element (ball) accommodated in a freely rollable manner between the inner member 1, the outer member 10, and both members 1, 10. 6 and 6. The inner member 1 includes a hub ring 2 and an inner ring 3 that is press-fitted into the hub ring 2 through a predetermined scissors.
 ハブ輪2は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ4を一体に有し、この車輪取付フランジ4の円周等配位置に車輪を固定するためのハブボルト5が植設されている。このハブ輪2の外周には一方(アウター側)の内側転走面2aと、この内側転走面2aから肩部11を介して軸方向に延びる円筒状の小径段部2bが形成されると共に、内周にトルク伝達用のセレーション(またはスプライン)2dが形成され、外周に他方(インナー側)の内側転走面3aが形成された内輪3が小径段部2bに所定のシメシロを介して圧入されている。 The hub wheel 2 integrally has a wheel mounting flange 4 for mounting a wheel (not shown) at an end on the outer side, and a hub bolt for fixing the wheel at a circumferentially equidistant position of the wheel mounting flange 4. 5 is planted. On the outer periphery of the hub wheel 2, one (outer side) inner rolling surface 2a and a cylindrical small-diameter step portion 2b extending in the axial direction from the inner rolling surface 2a via the shoulder portion 11 are formed. The inner ring 3 in which the serration (or spline) 2d for torque transmission is formed on the inner periphery and the other (inner side) inner raceway surface 3a is formed on the outer periphery is press-fitted into the small-diameter step portion 2b via a predetermined shimiro. Has been.
 そして、内輪3の小端面3cをハブ輪2の肩部11に突き当てた状態で、小径段部2bの端部を径方向外方に塑性変形させて加締部2cが形成されている。すなわち、この加締部2cとハブ輪2の肩部11とで内輪3を挟持し、所定の軸受予圧が付与された状態でハブ輪2に対して内輪3が軸方向に固定されている。加締部2cは内輪3のインナー側の外郭に沿って密着した状態で揺動加締によって形成され、内輪3の大端面3bを押え付けて所望の軸力が確保されている。 Then, with the small end surface 3c of the inner ring 3 abutted against the shoulder 11 of the hub wheel 2, the end portion of the small diameter step portion 2b is plastically deformed radially outward to form a crimped portion 2c. In other words, the inner ring 3 is sandwiched between the caulking portion 2c and the shoulder portion 11 of the hub wheel 2, and the inner ring 3 is fixed to the hub wheel 2 in the axial direction in a state where a predetermined bearing preload is applied. The caulking portion 2c is formed by rocking caulking in a state where the caulking portion 2c is in close contact with the outer side of the inner ring 3 and presses the large end surface 3b of the inner ring 3 to ensure a desired axial force.
 外方部材10は、外周に車体(図示せず)に取り付けるための車体取付フランジ10bを一体に有し、内周に複列の外側転走面10a、10aが一体に形成されている。そして、それぞれの転走面10a、2aと10a、3a間に複列の転動体6、6が収容され、保持器7、7によりこれら複列の転動体6、6が転動自在に保持されている。また、外方部材10と内方部材1との間に形成される環状空間の開口部にはシール8、9が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。 The outer member 10 integrally has a vehicle body mounting flange 10b for mounting to the vehicle body (not shown) on the outer periphery, and double row outer rolling surfaces 10a, 10a are integrally formed on the inner periphery. And the double row rolling elements 6 and 6 are accommodated between each rolling surface 10a, 2a and 10a, 3a, and these double row rolling elements 6 and 6 are rollably hold | maintained by the holder | retainers 7 and 7. ing. Seals 8 and 9 are attached to the opening of the annular space formed between the outer member 10 and the inner member 1, and leakage of lubricating grease sealed inside the bearing and rainwater and dust from the outside. Etc. are prevented from entering the inside of the bearing.
 なお、ここでは、ハブ輪2の外周に直接内側転走面2aが形成された第3世代と呼称される駆動輪用の車輪用軸受装置を例示したが、本発明に係る車輪用軸受装置はこうした構造に限定されず、例えば、ハブ輪の小径段部に一対の内輪を圧入した、従動輪、駆動輪側の第1世代あるいは第2世代構造であっても良い。また、転動体6、6をボールとした複列アンギュラ玉軸受で構成された車輪用軸受装置を例示したが、これに限らず転動体に円すいころを使用した複列円すいころ軸受で構成されていても良い。 Here, the wheel bearing device for driving wheels called the third generation in which the inner raceway surface 2a is formed directly on the outer periphery of the hub wheel 2 is illustrated, but the wheel bearing device according to the present invention is The structure is not limited to such a structure, and for example, a first-generation or second-generation structure on the driven wheel or drive wheel side in which a pair of inner rings are press-fitted into the small-diameter step portion of the hub wheel may be used. Moreover, although the wheel bearing apparatus comprised by the double row angular contact ball bearing which used the rolling elements 6 and 6 as the ball was illustrated, it is not restricted to this but is comprised by the double row tapered roller bearing which uses a tapered roller for a rolling element. May be.
 ハブ輪2はS53C等の炭素0.40~0.80重量%を含む中高炭素鋼で形成され、内側転走面2aをはじめ、アウター側のシール8が摺接する車輪取付フランジ4のインナー側の基部4aから小径段部2bに亙り高周波焼入れによって表面硬さを58~64HRCの範囲に硬化処理されている。なお、加締部2cは、鍛造後の素材表面硬さ13~30HRCの範囲のままの未焼入れ部とされている。 The hub wheel 2 is formed of medium and high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and the inner ring surface 2a and the inner side of the wheel mounting flange 4 with which the outer seal 8 is in sliding contact. The surface hardness is set in the range of 58 to 64 HRC by induction hardening from the base 4a to the small diameter step 2b. The caulking portion 2c is an unquenched portion that remains in the range of the material surface hardness after forging of 13 to 30 HRC.
 一方、内輪3および転動体6はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58~64HRCの範囲で硬化処理されている。また、外方部材10は、前記ハブ輪2と同様、S53C等の炭素0.40~0.80重量%を含む中高炭素鋼で形成され、少なくとも複列の外側転走面10a、10aが高周波焼入れによって表面硬さを58~64HRCの範囲に硬化処理されている。 On the other hand, the inner ring 3 and the rolling element 6 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC to the core part by quenching. Similarly to the hub wheel 2, the outer member 10 is made of medium and high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and at least the double row outer rolling surfaces 10a and 10a have high frequency. The surface hardness is set to a range of 58 to 64 HRC by quenching.
 ここで、本実施形態では、内輪3は、その大端面3b側の外径部aが転動体6のピッチ円直径PCDよりも大径に形成されている。これにより、内輪3の肉厚増加によって剛性が高くなり、加締加工に伴う内輪3の変形を抑えてフープ応力を効果的に防止し、内輪3の耐久性を向上させることができる。 Here, in this embodiment, the inner ring 3 is formed such that the outer diameter portion a on the large end surface 3b side is larger than the pitch circle diameter PCD of the rolling elements 6. Thereby, rigidity is increased by increasing the thickness of the inner ring 3, deformation of the inner ring 3 associated with caulking is suppressed, hoop stress is effectively prevented, and durability of the inner ring 3 can be improved.
 また、図2に拡大して示すように、内輪3の大端面3bと外径部aとの角部に面取り部12が形成されている。この面取り部12は、大端面3bに対して所定の傾斜角θからなるテーパ面12aと曲率半径r1の円弧面12bで構成されている。なお、テーパ面12aは、加締部2cの外径と所定の寸法Wだけ離間した位置から傾斜して形成されている。ここで、Wは略4mmに設定されている。加締加工時、内輪3の押込み量を管理するため、内輪3の大端面3bにダイヤルゲージの測定端子を当接させて移動量を測定するが、測定端子の幅略2mmに、測定位置の偏心量(バラツキ)±1mmを考慮して設定されている。 Further, as shown in an enlarged view in FIG. 2, a chamfered portion 12 is formed at a corner portion between the large end surface 3b of the inner ring 3 and the outer diameter portion a. The chamfered portion 12 includes a tapered surface 12a having a predetermined inclination angle θ with respect to the large end surface 3b and an arc surface 12b having a curvature radius r1. The tapered surface 12a is formed to be inclined from a position separated from the outer diameter of the caulking portion 2c by a predetermined dimension W. Here, W is set to about 4 mm. At the time of caulking, in order to manage the pushing amount of the inner ring 3, the measuring amount of the dial gauge is brought into contact with the large end surface 3b of the inner ring 3, and the movement amount is measured. The eccentricity (variation) is set in consideration of ± 1 mm.
 ここで、内輪3の大端面3b側の外径部aの寸法をD1、内径寸法をd、小端面3c側の外径寸法をD2、内輪3の大端面3b側における外径側の面取り部12と内径側の面取り部13の径方向寸法をそれぞれC1、C2、小端面3c側における外径側の面取り部14と内径側の面取り部15の径方向寸法をそれぞれC3、C4とした場合、大端面3b側の肉厚Cは、C=(D1-d)/2、小端面3c側の肉厚Eは、E=(D2-d)/2、大端面3bの研削幅Bは、B=C-(C1+C2)、小端面3cの研削幅Aは、A=E-(C3+C4)となる。 Here, the dimension of the outer diameter part a on the large end surface 3b side of the inner ring 3 is D1, the inner diameter dimension is d, the outer diameter dimension on the small end surface 3c side is D2, and the outer diameter side chamfered part on the large end surface 3b side of the inner ring 3 is. 12 and C1 and C2 are the radial dimensions of the chamfered portion 13 on the inner diameter side, and C3 and C4 are the radial dimensions of the chamfered portion 14 on the outer diameter side and the chamfered portion 15 on the inner diameter side on the small end surface 3c side, respectively. The wall thickness C on the large end surface 3b side is C = (D1-d) / 2, the wall thickness E on the small end surface 3c side is E = (D2-d) / 2, and the grinding width B of the large end surface 3b is B = C- (C1 + C2), and the grinding width A of the small end surface 3c is A = E- (C3 + C4).
 内輪3の大端面3bと小端面3cは研削加工によって同時に形成されるが、内輪3の大端面3bと小端面3cの研削幅比B/Aが大きくなると、内輪3の幅研削時のサイクルタイムが増加するばかりでなく、大端面3bに黒皮残りが発生して旋削目が残るため、本実施形態では、大端面3bの研削幅Bと小端面3cの研削幅Aとの比率B/A、および大端面3bの研削幅Bと内輪3の肉厚Cとの比率B/Cが所定の関係になるように設定されている。 The large end surface 3b and the small end surface 3c of the inner ring 3 are simultaneously formed by grinding. However, when the grinding width ratio B / A between the large end surface 3b and the small end surface 3c of the inner ring 3 is increased, the cycle time during width grinding of the inner ring 3 is increased. In this embodiment, the ratio B / A between the grinding width B of the large end surface 3b and the grinding width A of the small end surface 3c is caused. The ratio B / C between the grinding width B of the large end face 3b and the thickness C of the inner ring 3 is set to have a predetermined relationship.
 本出願人は、内輪の形状・寸法の違いと、研削加工のサイクルタイムと黒皮残り有無との関係に着目し、自動車等の車輪用軸受装置に適用される内輪を多数サンプリングして実際に内輪の幅研削を行い、所定の関係があることを検証した。その結果を表1に示す。 The present applicant pays attention to the difference in the shape and dimensions of the inner ring and the relationship between the grinding cycle time and the presence or absence of the remaining black skin, and actually samples a large number of inner rings applied to wheel bearing devices such as automobiles. Width grinding of the inner ring was performed and it was verified that there was a predetermined relationship. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1から判るように、大端面3bの研削幅Bと小端面3cの研削幅Aとの比率B/Aが小さくなる程、また、大端面3bの研削幅Bと内輪3の肉厚Cとの比率B/Cが小さくなる程、内輪3の幅研削時のサイクルタイムが減少し、大端面3bの黒皮残りを防止することができる。 As can be seen from Table 1, as the ratio B / A between the grinding width B of the large end surface 3b and the grinding width A of the small end surface 3c decreases, the grinding width B of the large end surface 3b and the thickness C of the inner ring 3 As the ratio B / C decreases, the cycle time during width grinding of the inner ring 3 decreases, and the remaining black skin of the large end surface 3b can be prevented.
 具体的には、大端面3bの研削幅Bと小端面3cの研削幅Aとの比率B/Aを、B/A≦10に設定することにより大端面3bの黒皮残りを防止することができ、さらに、大端面3bの研削幅Bと内輪3の肉厚Cとの比率B/Cを、B/C≦0.8に設定することにより大端面3bの黒皮残りを確実に防止すると共に、内輪3の幅研削時のサイクルタイムを減少させることができる。これにより、ハブ輪の揺動加締によって内輪が固定された第1乃至第3世代構造の車輪用軸受装置において、加締加工に伴う内輪の変形を抑えて耐久性を向上させると共に、内輪の幅研削工程における黒皮残りを防止して製品品質の向上を図った車輪用軸受装置を提供することができる。 Specifically, by setting the ratio B / A between the grinding width B of the large end surface 3b and the grinding width A of the small end surface 3c to B / A ≦ 10, it is possible to prevent the remaining black skin on the large end surface 3b. Further, by setting the ratio B / C between the grinding width B of the large end surface 3b and the wall thickness C of the inner ring 3 to B / C ≦ 0.8, it is possible to reliably prevent the remaining black skin on the large end surface 3b. At the same time, the cycle time during width grinding of the inner ring 3 can be reduced. Thus, in the wheel bearing device of the first to third generation structure in which the inner ring is fixed by swinging and caulking of the hub ring, the inner ring is prevented from being deformed due to the caulking process, and the durability is improved. It is possible to provide a wheel bearing device that prevents black skin residue in the width grinding process and improves product quality.
 また、前述した内輪に限らず、例えば、図3に示すような内輪16であっても良い。すなわち、この内輪16は、その大端面3b側の外径部aが転動体6のピッチ円直径PCDよりも大径に形成されると共に、内輪16の大端面3bと外径部aとの角部に曲率半径r2からなる円弧状の面取り部17が形成されている。この面取り部17は、加締部2cの外径と所定の寸法Wだけ離間した位置から僅かな段差δからなる段部18を介して形成されている。 Also, the inner ring is not limited to the inner ring described above, and may be an inner ring 16 as shown in FIG. That is, the inner ring 16 is formed such that the outer diameter portion a on the large end surface 3b side is larger than the pitch circle diameter PCD of the rolling element 6, and the angle between the large end surface 3b of the inner ring 16 and the outer diameter portion a. An arcuate chamfered portion 17 having a radius of curvature r2 is formed in the portion. The chamfered portion 17 is formed via a stepped portion 18 having a slight step δ from a position separated from the outer diameter of the crimped portion 2c by a predetermined dimension W.
 内輪16の外径部aにはシール9等が圧入固定されるが、前述した実施形態のように、面取り部12が、テーパ面12aと円弧面12bで構成されていれば、外径部aのフラット部が少なくなってシール9の嵌合力が不足することがあるが、この実施形態のように、面取り部17が段差を介して形成されていれば、外径部aのフラット部の長さを確保しつつ、黒皮残りを防止することができる。 The seal 9 and the like are press-fitted and fixed to the outer diameter portion a of the inner ring 16, but if the chamfered portion 12 is constituted by the tapered surface 12a and the circular arc surface 12b as in the above-described embodiment, the outer diameter portion a. However, if the chamfered portion 17 is formed through a step as in this embodiment, the length of the flat portion of the outer diameter portion a may be reduced. It is possible to prevent black skin residue while ensuring the thickness.
 なお、段差δは、0.05~1.5mmの範囲に設定されている。この段差δが0.05mm未満では、大端面3bの研削加工によって消滅し、内輪16の幅研削時のサイクルタイムが増加するばかりでなく、大端面3bに黒皮残りが発生して旋削目が残る。一方、段差δが1.5mmを超えると、外径部aのフラット部の長さが短くなって効果が半減するので好ましくない。 The step δ is set in the range of 0.05 to 1.5 mm. If this step δ is less than 0.05 mm, it disappears due to grinding of the large end surface 3b, and not only the cycle time during the width grinding of the inner ring 16 increases, but also a black skin residue occurs on the large end surface 3b, resulting in turning marks. Remains. On the other hand, when the step δ exceeds 1.5 mm, the length of the flat portion of the outer diameter portion a is shortened and the effect is halved.
 以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことである。本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。 The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, it can be implemented in the following form. The scope of the present invention is defined by the terms of the claims, and includes the equivalent meanings recited in the claims and all modifications within the scope.
 本発明に係る車輪用軸受装置は、ハブ輪の小径段部に内輪が圧入され、小径段部の端部を塑性変形させて形成した加締部によって内輪が固定された第1世代乃至第3世代のセルフリテイン構造の車輪用軸受装置に適用できる。 In the wheel bearing device according to the present invention, an inner ring is press-fitted into a small-diameter step portion of a hub wheel, and the inner ring is fixed by a caulking portion formed by plastic deformation of an end portion of the small-diameter step portion. It can be applied to the next generation self-retained wheel bearing device.
1 内方部材
2 ハブ輪
2a、3a 内側転走面
2b 小径段部
2c 加締部
2d セレーション
3、16 内輪
3b 大端面
3c 小端面
4 車輪取付フランジ
4a 基部
5 ハブボルト
6 転動体
7 保持器
8、9 シール
10 外方部材
10a 外側転走面
10b 車体取付フランジ
11 肩部
12、13、14、15、17 内輪の面取り部
12a テーパ面
12b 円弧面
18 段部
51 ハブ輪
51a、57a 内側転走面
51b 小径段部
51c 加締部
52 複列の転がり軸受
53 内方部材
54 外方部材
54a 外側転走面
54b 車体取付フランジ
55 ボール
56 車輪取付フランジ
56a ハブボルト
57 内輪
57b 外径部
58 保持器
59 シール
60 センサキャップ
61 パルサリング
62 支持環
62a 円筒部
62b 立板部
63 磁気エンコーダ
64 キャップ本体
65 芯金
66 取付部
67 挿入孔
67a 環状溝
68 弾性リング
69 センサユニット
70 内輪の小端面
71 内輪の大端面
a 内輪の大端面側の外径部
A 内輪の小端面側の研削幅
B 内輪の大端面側の研削幅
d 内輪の内径寸法
C 内輪の大端面側の肉厚
C1、C2、C3、C4 内輪の面取り部の径方向寸法
D、D1 内輪の大端面側の外径寸法
D2 内輪の小端面側の外径寸法
E 内輪の小端面側の肉厚
PCD ボールのピッチ円直径
r1、r2 面取り部の円弧面の曲率半径
W 加締部の外径とテーパ面との離間寸法
δ 内輪の大端面の段差
θ 面取り部のテーパ面の傾斜角
DESCRIPTION OF SYMBOLS 1 Inner member 2 Hub wheel 2a, 3a Inner rolling surface 2b Small diameter step part 2c Clamping part 2d Serrations 3, 16 Inner ring 3b Large end surface 3c Small end surface 4 Wheel mounting flange 4a Base part 5 Hub bolt 6 Rolling element 7 Cage 8, 9 Seal 10 Outer member 10a Outer rolling surface 10b Car body mounting flange 11 Shoulders 12, 13, 14, 15, 17 Chamfered portion 12a of inner ring Tapered surface 12b Arc surface 18 Step portion 51 Hub wheels 51a, 57a Inner rolling surface 51b Small diameter step portion 51c Clamping portion 52 Double row rolling bearing 53 Inner member 54 Outer member 54a Outer rolling surface 54b Car body mounting flange 55 Ball 56 Wheel mounting flange 56a Hub bolt 57 Inner ring 57b Outer diameter portion 58 Cage 59 Seal 60 Sensor cap 61 Pulsar ring 62 Support ring 62a Cylindrical part 62b Standing plate part 63 Magnetic encoder 64 Cap book Body 65 Metal core 66 Mounting portion 67 Insertion hole 67a Annular groove 68 Elastic ring 69 Sensor unit 70 Small end surface 71 of inner ring Large end surface a of inner ring Outer diameter portion A on the large end surface side of inner ring Grinding width B on the small end surface side of inner ring Inner ring Grinding width d of inner end of inner ring C Inner ring inner diameter C Inner ring inner wall thickness C1, C2, C3, C4 Radial dimension D of inner ring chamfered portion D1, Inner ring outer end dimension D2 of inner ring Outer diameter dimension E on the small end face side Thickness PCD on the small end face side of the inner ring Pitch circle diameter r1, r2 The radius of curvature W of the chamfered arcuate surface W The separation dimension between the outer diameter of the crimped part and the tapered face δ Inner ring Step θ of the large end face of the taper Inclination angle of the tapered surface of the chamfer

Claims (7)

  1.  内周に複列の外側転走面が一体に形成された外方部材と、
     一端部に車輪を取り付けるための車輪取付フランジを一体に有し、この車輪取付フランジから軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
     この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、
     前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が軸方向に固定された車輪用軸受装置において、
     前記内輪の外径が前記転動体のピッチ円直径よりも大径に形成されると共に、前記内輪の大端面の研削幅Bと小端面の研削幅Aとの比率B/Aが、B/A≦10に設定されていることを特徴とする車輪用軸受装置。
    An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
    A hub wheel integrally having a wheel mounting flange for mounting a wheel at one end, a small-diameter step portion extending in the axial direction from the wheel-mounting flange, and a small diameter step portion of the hub wheel via a predetermined shimiro An inner member formed of at least one inner ring press-fitted and formed with a double-row inner rolling surface facing the double-row outer rolling surface on the outer periphery;
    A double-row rolling element accommodated between the rolling surfaces of the inner member and the outer member via a cage so as to freely roll,
    In the wheel bearing device in which the inner ring is fixed in the axial direction by a caulking portion formed by plastically deforming an end portion of the small diameter step portion radially outwardly,
    The outer diameter of the inner ring is formed to be larger than the pitch circle diameter of the rolling elements, and the ratio B / A between the grinding width B of the large end face and the grinding width A of the small end face of the inner ring is B / A The wheel bearing device is set to ≦ 10.
  2.  前記内輪の大端面の研削幅Bと当該内輪の肉厚Cとの比率B/Cが、B/C≦0.8に設定されている請求項1に記載の車輪用軸受装置。 2. The wheel bearing device according to claim 1, wherein a ratio B / C between a grinding width B of a large end surface of the inner ring and a thickness C of the inner ring is set to B / C ≦ 0.8.
  3.  前記内輪の大端面と外径との角部に面取り部が形成され、この面取り部が、前記加締部の外径と所定の径方向寸法だけ離間した位置から前記内輪の内側転走面側に引き込まれた面を介して形成されている請求項1または2に記載の車輪用軸受装置。 A chamfered portion is formed at a corner between the large end surface of the inner ring and the outer diameter, and the chamfered portion is located on the inner rolling surface side of the inner ring from a position separated from the outer diameter of the crimped portion by a predetermined radial dimension. The wheel bearing device according to claim 1, wherein the wheel bearing device is formed through a surface drawn into the wheel.
  4.  前記面取り部が前記加締部の外径から略4mm離間した位置から形成されている請求項1乃至請求項3のいずれかに記載の車輪用軸受装置。 The wheel bearing device according to any one of claims 1 to 3, wherein the chamfered portion is formed at a position approximately 4 mm away from an outer diameter of the caulking portion.
  5.  前記面取り部が、所定の曲率半径からなる円弧面と前記大端面から傾斜して形成されたテーパ面とで構成されている請求項4に記載の車輪用軸受装置。 The wheel bearing device according to claim 4, wherein the chamfered portion includes an arc surface having a predetermined radius of curvature and a tapered surface formed by inclining from the large end surface.
  6.  前記面取り部が前記大端面から僅かな段差を有する段部を介して形成されている請求項4または5に記載の車輪用軸受装置。 The wheel bearing device according to claim 4 or 5, wherein the chamfered portion is formed through a stepped portion having a slight step from the large end surface.
  7.  前記段差が0.05~1.5mmの範囲に設定されている請求項6に記載の車輪用軸受装置。 The wheel bearing device according to claim 6, wherein the step is set in a range of 0.05 to 1.5 mm.
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RU2626800C1 (en) * 2016-07-20 2017-08-01 Федеральное государственное бюджетное образовательное учреждение высшего образования "Саратовский государственный технический университет имени Гагарина Ю.А." (СГТУ имени Гагарина Ю.А.) Method of ball bearingscompletion
WO2021180266A1 (en) * 2020-03-09 2021-09-16 Schaeffler Technologies AG & Co. KG Wheel bearing arrangement for a vehicle

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