WO2011147058A1 - Screw-type water chilling unit cooled by water and control method thereof - Google Patents

Screw-type water chilling unit cooled by water and control method thereof Download PDF

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Publication number
WO2011147058A1
WO2011147058A1 PCT/CN2010/001245 CN2010001245W WO2011147058A1 WO 2011147058 A1 WO2011147058 A1 WO 2011147058A1 CN 2010001245 W CN2010001245 W CN 2010001245W WO 2011147058 A1 WO2011147058 A1 WO 2011147058A1
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Prior art keywords
compressor
water
control module
chassis
current value
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PCT/CN2010/001245
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French (fr)
Chinese (zh)
Inventor
张平
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广东欧科空调制冷有限公司
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Publication of WO2011147058A1 publication Critical patent/WO2011147058A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/025Motor control arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/15Power, e.g. by voltage or current
    • F25B2700/151Power, e.g. by voltage or current of the compressor motor

Definitions

  • Water-cooled chillers typically include a chassis, a compressor, a condenser, an electronic expansion valve, a drying filter, an evaporator, a refrigeration accessory, and a connecting line disposed on the chassis.
  • existing water-cooled chillers have too many shortcomings in terms of use, performance and function, and cannot meet the needs of today's customers. Therefore, it is urgent to invent a water-cooled chiller that can meet various conditions. Summary of the invention
  • a clamp is disposed between the condenser opening and the water pipe.
  • the other end of the compressor is coated with a heat sink.
  • a transformer for using current data is provided between the main power source and the compressor, and a control module is disposed between the transformer and the compressor; the transformer is collected from the main power source to the compressor when the compressor is working in real time. The current value is then transmitted to the control module.
  • the control module compares the measured current value collected by the transformer with the theoretical value. According to the comparison result, the control module increases or decreases the load signal to the compressor output, and adjusts the control compression. Machine workload.
  • the water-cooled chiller of the present invention is equipped with accessories capable of achieving various functions, and has been greatly improved in terms of use, performance, and function as compared with the current technology, and can meet the needs of current customers.
  • Figure 1 is a perspective view of a water-cooled chiller of the present invention
  • the sewage discharge width 31 can adjust the oil discharge and sewage discharge, and does not leave residues in the equipment, so that the service life of the equipment becomes long, and the refrigeration effect is good.
  • the compressor 2 is provided with an adapter box (not shown) for collecting various lines, so that various lines are clear, and it is convenient to find the electric wires corresponding to the electric components.
  • a clamp 32 is disposed between the opening of the condenser 3 and the water pipe, and does not need to be fixed by a flange. Compared with the prior art, the installation is simple and the connection is convenient.
  • the invention changes the traditional technology by using the temperature control compressor to operate, but by measuring the compressor operating current, comparing the measured current with the theoretical value, thereby judging whether to increase or decrease the working load of the compressor, or to maintain it Constantly, the use of this current control method not only greatly improves the accuracy and real-time performance of data acquisition, but more importantly, because the probability of failure of the transformer is small, it has higher reliability than the conventional method, and maximizes the reliability. Make sure the device is working properly.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Conditioning Control Device (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

A screw-type water chilling unit cooled by water and the control method thereof are disclosed. The water chilling unit cooled by water comprises a chassis (1) and a compressor (2), a condenser (3), an electronic expansion valve (4), a drying filter (5), an evaporator (6), an electric control box (7), refrigeration accessories, connecting pipelines arranged on the chassis. A mutual inductor for collecting current data is arranged between the main power supply and the compressor (1). A control module is arranged between the mutual inductor and the compressor (1). The control method applies the following steps: the mutual inductor collecting the real-time current value outputted from the main power supply to the compressor (1) during the operation of the compressor (1) and transferring the collected current value to the control module, then the control module comparing the actually detected current value collected by the mutual inductor with a theoretical value and outputting a load increasing or decreasing signal to the compressor (1) according to the comparing result so as to adjust the operation load of the compressor (1).

Description

说 明 书 螺杆式水冷冷水机组及控制方法 技术领域 本发明涉及一种水冷冷水机组。 背景技术  Description: A screw-type water-cooled chiller and a control method thereof TECHNICAL FIELD The present invention relates to a water-cooled chiller. Background technique
水冷冷水机组通常包括底盘, 及设置在底盘上的压缩机、冷凝器、 电子膨 胀阀、 干燥过滤器、 蒸发器、 制冷附件以及连接管路。 然而, 现有的水冷冷 水机组无论在使用、 性能以及功能上都存在过多的缺点, 已不能满足现在客 户的需求。 因此, 急需发明一种能满足各项条件的水冷冷水机组。 发明内容  Water-cooled chillers typically include a chassis, a compressor, a condenser, an electronic expansion valve, a drying filter, an evaporator, a refrigeration accessory, and a connecting line disposed on the chassis. However, existing water-cooled chillers have too many shortcomings in terms of use, performance and function, and cannot meet the needs of today's customers. Therefore, it is urgent to invent a water-cooled chiller that can meet various conditions. Summary of the invention
本发明要解决的技术问题是提供一种使用方便, 性能优越的水冷冷水机 组。 本发明是通过以下技术方案来实现的:  The technical problem to be solved by the present invention is to provide a water-cooled chiller unit which is convenient to use and superior in performance. The present invention is achieved by the following technical solutions:
本发明的一种水冷冷水机组, 包括底盘, 及设置在底盘上的压缩机、冷凝 器、 电子膨胀阀、 干燥过滤器、 蒸发器、 电控箱、 制冷附件以及连接管路; 所述压缩机包括用于检测油压高低的油压传感器, 及包覆在压缩机一端的隔 热件; 所述冷凝器上设置有安全阀, 及用于排除残渣的排污阔; 所述电子膨 胀阀与连接管路可拆卸的组装在一起。  A water-cooled chiller of the present invention includes a chassis, a compressor, a condenser, an electronic expansion valve, a drying filter, an evaporator, an electric control box, a refrigeration accessory, and a connecting line disposed on the chassis; The utility model comprises an oil pressure sensor for detecting the oil pressure level, and a heat insulation member coated on one end of the compressor; the condenser is provided with a safety valve and a sewage discharge for removing the residue; the electronic expansion valve and the connection The tubing is detachably assembled together.
作为优选, 所述压缩机上设置有收集各种线路的转接盒。  Preferably, the compressor is provided with an adapter box for collecting various lines.
作为优选, 所述冷凝器开口与水管之间设置有卡箍。  Preferably, a clamp is disposed between the condenser opening and the water pipe.
作为优选, 所述底盘与冷水机组可拆卸的组装在一起。  Preferably, the chassis is detachably assembled with the chiller.
作为优选, 所述压縮机另一端包覆有散热件。 作为优选,在主电源和压缩机之间设有用于采用电流数据的互感器,在互 感器与压缩机之间设有一控制模块; 互感器实时采集压缩机工作时从主电源 输往压缩机的电流值, 然后将采集到的电流值传送到控制模块, 控制模块将 互感器采集的电流实测值与理论值进行比较, 根据对比的结果, 控制模块向 压缩机输出增减载信号, 调节控制压缩机的工作负荷。 Preferably, the other end of the compressor is coated with a heat sink. Preferably, a transformer for using current data is provided between the main power source and the compressor, and a control module is disposed between the transformer and the compressor; the transformer is collected from the main power source to the compressor when the compressor is working in real time. The current value is then transmitted to the control module. The control module compares the measured current value collected by the transformer with the theoretical value. According to the comparison result, the control module increases or decreases the load signal to the compressor output, and adjusts the control compression. Machine workload.
本发明的水冷冷水机组, 由于设置有能实现多种功能的配件,相对现在技 术来说, 无论在使用、 性能以及功能上都得到了很大的改进, 能满足现在客 户的使用需求。 附图说明  The water-cooled chiller of the present invention is equipped with accessories capable of achieving various functions, and has been greatly improved in terms of use, performance, and function as compared with the current technology, and can meet the needs of current customers. DRAWINGS
为了易于说明, 本发明由下述的较佳实施例及附图作以详细描述。  For ease of description, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
图 1为本发明水冷冷水机组的立体图;  Figure 1 is a perspective view of a water-cooled chiller of the present invention;
图 2为本发明水冷冷水机组的后视图;  Figure 2 is a rear view of the water-cooled chiller of the present invention;
图 3为本发明水冷冷水机组控制方法的示意图。 具体实施方式  Fig. 3 is a schematic view showing the control method of the water-cooled chiller of the present invention. detailed description
如图 1至图 3所示, 本发明的一种水冷冷水机组, 包括底盘 1, 及设置在 底盘 1上的压缩机 2、 冷凝器 3、 电子膨胀阔 4、 干燥过滤器 5、 蒸发器 6、 电 控箱 7、制冷附件以及连接管路; 所述压縮机 2包括用于检测油压高低的油压 传感器 20, 及包覆在压缩机 2—端的隔热件 21, 及包覆在压缩机 2另一端的 散热件 22; 所述冷凝器 3上设置有安全阀 30, 及用于排除残渣的排污阀 31 ; 所述电子膨胀阀 4与连接管路可拆卸的组装在一起。  As shown in FIG. 1 to FIG. 3, a water-cooled chiller of the present invention comprises a chassis 1, a compressor 2 disposed on the chassis 1, a condenser 3, an electronic expansion width 4, a drying filter 5, and an evaporator 6. , the electric control box 7, the refrigeration accessory and the connecting pipeline; the compressor 2 includes an oil pressure sensor 20 for detecting the oil pressure, and a heat insulating member 21 covering the end of the compressor, and is covered a heat dissipating member 22 at the other end of the compressor 2; the condenser 3 is provided with a safety valve 30, and a drain valve 31 for removing residue; the electronic expansion valve 4 is detachably assembled with the connecting pipe.
其中, 所述油压传感器 20可以检测到油压的高低, 根据压力差来判断油 污的多少, 通过油压传感器报警来通知使用者, 更换过滤器, 从而能提高使 用寿命。 所述隔热件 21能隔开压缩机 2与空气的接触, 不会产生水滴, 能保 持良好的环境, 且能防止热量散走, 提高了工作效率。 所述散热件 22能将压 缩机排气端的热量快速的散走, 提高了工作效率。 所述冷凝器 3上设置有安 全阀 30, 不需要设置多个 1/2寸的安全阀, 加工简单, 美观漂亮, 且不会出 现泄露的情况, 安全性好。 所述排污阔 31可以调节放油排污, 不会在设备内 留下残渣, 使设备的使用寿命变长, 且制冷效果好。 当电子膨胀阀 4的线圈 和阀芯出现故障时, 只需更换线圈和阔芯即可, 具有省时省力, 拆装方便的 优点, 而且能节约成本。 所述压缩机 2上设置有收集各种线路的转接盒 (未 图示), 使得多种线路清楚, 能方便找到对应电气元件的电线。 所述冷凝器 3 开口与水管之间设置有卡箍 32, 不需要用法兰盘来固定, 相对现有技术来说, 其安装简单, 连接方便。 所述底盘 1与冷水机组可拆卸的组装在一起, 在安 装与运输的过程中非常方便, 连接牢固、 平稳, 所述底盘 1与冷水机组可拆 卸的组装在一起, 所述底盘 1可以根据需要选择拆还是不拆, 使用方便。 The oil pressure sensor 20 can detect the level of the oil pressure, determine the amount of oil stain based on the pressure difference, notify the user by the oil pressure sensor alarm, and replace the filter, thereby improving Life expectancy. The heat insulating member 21 can separate the contact between the compressor 2 and the air, does not generate water droplets, can maintain a good environment, and can prevent heat from being scattered, thereby improving work efficiency. The heat dissipating member 22 can quickly dissipate the heat of the exhaust end of the compressor, thereby improving work efficiency. The condenser 3 is provided with a safety valve 30, and does not need to be provided with a plurality of 1/2-inch safety valves. The processing is simple, beautiful and beautiful, and there is no leakage, and the safety is good. The sewage discharge width 31 can adjust the oil discharge and sewage discharge, and does not leave residues in the equipment, so that the service life of the equipment becomes long, and the refrigeration effect is good. When the coil and the spool of the electronic expansion valve 4 fail, it is only necessary to replace the coil and the wide core, which has the advantages of saving time and labor, convenient disassembly and assembly, and saving cost. The compressor 2 is provided with an adapter box (not shown) for collecting various lines, so that various lines are clear, and it is convenient to find the electric wires corresponding to the electric components. A clamp 32 is disposed between the opening of the condenser 3 and the water pipe, and does not need to be fixed by a flange. Compared with the prior art, the installation is simple and the connection is convenient. The chassis 1 is detachably assembled with the chiller, is very convenient in the process of installation and transportation, and the connection is firm and stable. The chassis 1 is detachably assembled with the chiller, and the chassis 1 can be assembled as needed. It is easy to use if you choose to disassemble or not.
该控制方法采用电流控制,在主电源和压缩机之间设有用于采用电流数据 的互感器, 在互感器与压缩机之间设置一控制模块; 互感器实时采集压缩机 工作时从主电源输往压缩机的电流值, 然后将采集到的电流值传送到控制模 块, 控制模块将互感器采集的电流实测值与理论值进行比较, 根据对比的结 果, 控制模块向压縮机输出增减载信号, 调节控制压缩机的工作负荷。 本发 明改变传统技术采用温度控制压缩机运行的方式, 而是通过测量压缩机工作 电流, 将实测电流和理论值比较, 以此来判断是增加、 还是减小压缩机的工 作负荷、 或者维持其不变, 采用这种电流控制的方式不仅大大提高了数据采 集的准确性和实时性, 更重要的是由于互感器出故障的几率小, 因此具有比 传统方式更高的可靠性, 最大限度地确保设备正常工作。  The control method adopts current control, and a transformer for using current data is arranged between the main power source and the compressor, and a control module is arranged between the transformer and the compressor; the transformer is collected from the main power source when the compressor is working in real time. The current value to the compressor is then transmitted to the control module. The control module compares the measured current value collected by the transformer with the theoretical value. According to the comparison result, the control module increases or decreases the output to the compressor. Signal, adjusts and controls the working load of the compressor. The invention changes the traditional technology by using the temperature control compressor to operate, but by measuring the compressor operating current, comparing the measured current with the theoretical value, thereby judging whether to increase or decrease the working load of the compressor, or to maintain it Constantly, the use of this current control method not only greatly improves the accuracy and real-time performance of data acquisition, but more importantly, because the probability of failure of the transformer is small, it has higher reliability than the conventional method, and maximizes the reliability. Make sure the device is working properly.
本发明的水冷冷水机组, 由于设置有能实现多种功能的配件,相对现在技 术来说, 无论在使用、 性能以及功能上都得到了很大的改进, 能满足现在客 户的使用需求。 The water-cooled chiller of the present invention has a relatively large number of functions, and is relatively simple. In terms of use, performance, performance and functionality have been greatly improved to meet the needs of today's customers.
上述实施例,只是本发明的一个实例,并不是用来限制本发明的实施与权 利范围, 凡与本发明权利要求所述内容相同或等同的技术方案, 均应包括在 本发明保护范围内。  The above-mentioned embodiments are merely examples of the present invention, and are not intended to limit the scope of the invention and the scope of the invention, and the technical solutions that are the same or equivalent to those described in the claims of the present invention are included in the scope of the present invention.

Claims

权利要求书 Claim
1.一种水冷冷水机组, 包括底盘, 及设置在底盘上的压缩机、 冷凝器、 电 子膨胀阀、 干燥过滤器、 蒸发器、 电控箱、 主电源、 制冷附件以及连接管路; 其特征在于: 所述压缩机包括用于检测油压高低的油压传感器, 及包覆在压 缩机一端的隔热件; 所述冷凝器上设置有安全阀, 及用于排除残渣的排污阀; 所述电子膨胀阀与连接管路可拆卸的组装在一起。 A water-cooled chiller comprising a chassis, a compressor disposed on the chassis, a condenser, an electronic expansion valve, a drying filter, an evaporator, an electrical control box, a main power supply, a refrigeration accessory, and a connecting line; The compressor includes: a hydraulic pressure sensor for detecting a high oil pressure, and a heat insulating member covering one end of the compressor; the condenser is provided with a safety valve, and a drain valve for removing the residue; The electronic expansion valve is detachably assembled with the connecting pipe.
2.根据权利要求 1所述的水冷冷水机组,其特征在于:所述压缩机上设置 有收集各种线路的转接盒。  The water-cooled chiller according to claim 1, wherein the compressor is provided with an adapter box for collecting various lines.
3.根据权利要求 1所述的水冷冷水机组,其特征在于:所述冷凝器开口与 水管之间设置有卡箍。  The water-cooled chiller according to claim 1, wherein a clamp is disposed between the condenser opening and the water pipe.
4.根据权利要求 1所述的水冷冷水机组,其特征在于:所述底盘与冷水机 组可拆卸的组装在一起。  The water-cooled chiller according to claim 1, wherein the chassis and the chiller unit are detachably assembled.
5.根据权利要求 1所述的水冷冷水机组,其特征在于:所述压缩机另一端 包覆有散热件。  The water-cooled chiller according to claim 1, wherein the other end of the compressor is coated with a heat sink.
6.根据权利要求 1所述的水冷冷水机组,其特征在于:在主电源和压缩机 之间设有用于采用电流数据的互感器, 在互感器与压縮机之间设置一控制模 块; 互感器实时采集压縮机工作时从主电源输往压缩机的电流值, 然后将采 集到的电流值传送到控制模块, 控制模块将互感器采集的电流实测值与理论 值进行比较, 根据对比的结果, 控制模块向压縮机输出增减载信号, 调节控 制压縮机的工作负荷。  The water-cooled chiller according to claim 1, wherein a transformer for using current data is provided between the main power source and the compressor, and a control module is disposed between the transformer and the compressor; The real-time collecting current value from the main power supply to the compressor during compressor operation, and then transmitting the collected current value to the control module, the control module compares the measured current value collected by the transformer with the theoretical value, according to the comparison As a result, the control module outputs a load shedding and depressing signal to the compressor to adjust and control the working load of the compressor.
PCT/CN2010/001245 2010-05-26 2010-08-17 Screw-type water chilling unit cooled by water and control method thereof WO2011147058A1 (en)

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CN201010188892A CN101858661A (en) 2010-05-26 2010-05-26 Worm type water-cooled cold water chiller and control method

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