WO2011136727A1 - A method for plasma treatment of waste - Google Patents

A method for plasma treatment of waste Download PDF

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Publication number
WO2011136727A1
WO2011136727A1 PCT/SE2011/050500 SE2011050500W WO2011136727A1 WO 2011136727 A1 WO2011136727 A1 WO 2011136727A1 SE 2011050500 W SE2011050500 W SE 2011050500W WO 2011136727 A1 WO2011136727 A1 WO 2011136727A1
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WO
WIPO (PCT)
Prior art keywords
waste
gas
water
gases
quenching
Prior art date
Application number
PCT/SE2011/050500
Other languages
French (fr)
Inventor
Milan Korostenski
Sven Santen
Carl-Henrik Lindgren
Original Assignee
Scanarc Plasma Technologies Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scanarc Plasma Technologies Ab filed Critical Scanarc Plasma Technologies Ab
Publication of WO2011136727A1 publication Critical patent/WO2011136727A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/10Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by subjecting to electric or wave energy or particle or ionizing radiation
    • A62D3/19Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by subjecting to electric or wave energy or particle or ionizing radiation to plasma
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F9/00Treating radioactively contaminated material; Decontamination arrangements therefor
    • G21F9/04Treating liquids
    • G21F9/06Processing
    • G21F9/16Processing by fixation in stable solid media
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F9/00Treating radioactively contaminated material; Decontamination arrangements therefor
    • G21F9/04Treating liquids
    • G21F9/06Processing
    • G21F9/16Processing by fixation in stable solid media
    • G21F9/162Processing by fixation in stable solid media in an inorganic matrix, e.g. clays, zeolites

Definitions

  • the invention relates to a method according to the preamble of claim 1, and more particular to a method for treatment of waste and especially to waste which is flowable at room temperature, such as liquids and slurries to minimize the volume of the so treated waste.
  • One particular waste product to be treated by the method according to the invention is waste produced during operation and maintenance of nuclear power plants, except for the nuclear fuel.
  • radioactive waste having low or medium radioactivity which has to be treated in a particular way and stored in particular places.
  • One type of such waste is, but not limited to, water produced when washing clothes, floors etc. Since this type of waste water is produced in large amounts, leading to storage problems, one way of reducing the amount of such waste water is to evaporate the water whereby a so called evaporator concentrate is formed containing organic and inorganic
  • waste is ion exchange materials and other materials used for the operation of nuclear power plants, such as decontamination agents and other chemicals in liquid form.
  • a problem is that the composition of the waste from nuclear power plants changes from year to year, depending on the chemicals used for cleaning, decontamination and laundry procedures, and also depending on which type of maintenance work is performed.
  • the solid phase of the waste water may vary from 1-2% up to 25%.
  • a further problem is that, even though the volume of the waste water is reduced by evaporation, the volume of evaporator concentrate is still very large.
  • the object of the invention is to provide a method by which it is possible to reduce the volume of flowable waste in an economical and environment friendly way, and in particular to minimize the residue volume/quantity of the so treated waste, which residue after treatment is preferably bounded in the form of a leach-proof glass matrix/slag.
  • flowable waste is meant a waste which is flowable at room temperature and which may be pumped by a suitable pump, such as but not limited to slurries comprising organic, inorganic compounds and solid particles.
  • the evaporator concentrate comprises as a non- limiting example about 15% organic and inorganic material and about 25% salts.
  • the chemical composition of the liquid phase of the evaporator concentrate may be:
  • Oxidizing gas preferably air, and electricity are supplied to the plasma generator thereby forming a strongly heated gas having controlled oxidizing atmosphere and an enthalpy of 2-4kW/Nm 3 gas depending i.a. the composition of the waste treated.
  • Evaporator concentrate or any flowable material is fed from a storage tank not shown to the mixing zone in which the heated gas from the plasma generator is mixed with the waste.
  • the evaporator concentrate is mixed/heated whereby the water is volatilized, the organic component (s) is (are) totally decomposed and partially combusted, and the inorganic material (s) is (are) melted and oxidized, whereby three main components are formed, viz. gases, glass matrix/slag, and salts.
  • the gases comprise carbon monoxide, carbon dioxide, hydrogen and water vapour, the glass matrix/slag comprises metals and oxides, and the salts comprise different salts such as NaCl, Na 2 S0 4 , and CaS0 4.
  • the temperature in the mixing zone is determined by the composition of the waste and is controlled by the ratio power/waste flow.
  • the degree of oxidation in the mixing zone id determined by properties of the waste and is controlled by the ratio gas/waste.
  • a separator is provided in which liquid inorganic material (s) except for NaCl , for instance, is (are) separated from the gas stream.
  • the inorganic material (s) from the separator is (are) preferably bound in a leach-proof silicate slag.
  • the glass/slag may then be transported to final storage possibly without any further treatment. This means that it is no longer necessary to remove possible radioactive Cesium and/or Strontium.
  • the gas stream depleted of glass/slag is fed to a quenching step where the gas stream is cooled to a temperature where salts, and possible remaining metals and oxides, are
  • the gas is then filtered, preferably by sleeve filters, and fed preferably to at least one condenser where steam is condensed to water.
  • Salts in form of dust and other particles from the filters will then be compacted by granulation and/or melting before final storage.
  • the water so collected in the condenser is sent to evaporation in an evaporator.
  • the gas leaving the condenser is recycled to the quenching step and excess gas is combusted in a burner for combustion of CO and H 2 to C0 2 and H 2 0.
  • the gas leaving the burner may be cooled and filtered in a further cooling/filtering step where after the gas is discharged into the atmosphere.
  • organic component (s) is (are) completely decomposed to carbon dioxide and water vapour, and thus a sequestering agent, for instance, which is most suitable for a particular field of application may be used without having in mind possible restriction regarding final storage.
  • the glass matrix/silicate slag formed is water- resistant and thus leach-proof which has great advantages in view of long-time storage.
  • a suitable slag forming material such as crushed glass, sand/quarts, etc. may be added to the mixing zone or the flowable waste so as to improve the formation of leach-proof glass matrix/slag.
  • One particular feature of the invention is that the heating of the mixing zone is made homogenously, controllably regarding the temperature and analysis and practically instantaneously.
  • the melted particles which mainly consist of salts and other inorganic compounds and which are formed in the mixing zone and are not soluble in glass/slag, are separated from the gas flow by quenching by cooling gas so fast and to such an extent that they form a dust without adhering to the walls of the quenching chamber. More particularly, the melted salt particles are quenched to such an extent that they no longe are sticky while still being suspended and thus will not adhere to the walls of the quenching chamber.
  • the concentration of salts in the incoming evaporator concentrate is about 45.000 times highe than the concentration of salts of the water leaving the condenser .

Abstract

A method for plasma treatment of flowable waste comprising the steps of : - supplying an oxidizing gas to and heating it in a plasma generator, - feeding the so heated oxidizing gas and the waste to a mixing zone, - volatilizing possible water in the waste, - oxidizing organic material (s) in the waste to carbon monoxide, carbon dioxide, hydrogen and water vapour, - melting and oxidizing inorganic material (s) in the waste to corresponding oxide (s) so as to form a slag product, - separating and collecting the slag product in a separator, - quenching the gases from the separator in a quenching chamber whereby melted particles in the gas is quenched by gas quenching so fast and to such an extent that they will not adhere to the walls of the quenching chamber, - removing particles and dust from the quenched gases in at least one filter, and - cooling possible formed steam to water in at least one condenser.

Description

A METHOD FOR PLASMA TREATMENT OF WASTE
Field of the invention
The invention relates to a method according to the preamble of claim 1, and more particular to a method for treatment of waste and especially to waste which is flowable at room temperature, such as liquids and slurries to minimize the volume of the so treated waste. One particular waste product to be treated by the method according to the invention is waste produced during operation and maintenance of nuclear power plants, except for the nuclear fuel.
Background of the invention
In the society of today a lot of industrial and consumer waste is produced which has to be either deposited or destructed. For instance, when deposited leachate is formed which has to be collected and treated in a way which is harmless to the environment .
Another type of waste is formed during operation and
maintenance of nuclear power plants, and particular
radioactive waste having low or medium radioactivity which has to be treated in a particular way and stored in particular places. One type of such waste is, but not limited to, water produced when washing clothes, floors etc. Since this type of waste water is produced in large amounts, leading to storage problems, one way of reducing the amount of such waste water is to evaporate the water whereby a so called evaporator concentrate is formed containing organic and inorganic
compounds, organic and inorganic salts, plastics, sand, particles of concrete and different type of radioactive and non-radioactive metal ions, etc. Another type of waste is ion exchange materials and other materials used for the operation of nuclear power plants, such as decontamination agents and other chemicals in liquid form.
A problem is that the composition of the waste from nuclear power plants changes from year to year, depending on the chemicals used for cleaning, decontamination and laundry procedures, and also depending on which type of maintenance work is performed.
Another problem is that the solid phase of the waste water may vary from 1-2% up to 25%.
A further problem is that, even though the volume of the waste water is reduced by evaporation, the volume of evaporator concentrate is still very large.
Today one way of disposal of such evaporator concentrate is to mix it with cement and thus to form concrete, whereby binding the impurities.
Summary of the invention
The object of the invention is to provide a method by which it is possible to reduce the volume of flowable waste in an economical and environment friendly way, and in particular to minimize the residue volume/quantity of the so treated waste, which residue after treatment is preferably bounded in the form of a leach-proof glass matrix/slag.
This object is achieved by the method according to the invention by plasma treatment of flowable waste, comprising the steps of:
- supplying an oxidizing gas to and heating it in a plasma generator , - feeding the so heated oxidizing gas and the waste to a mixing zone,
- volatilizing possible water in the waste,
- oxidizing organic material (s) in the waste to carbon
monoxide, carbon dioxide, hydrogen and water vapour,
- melting and oxidizing inorganic material (s) in the waste to corresponding oxide (s) so as to form a slag product,
- separating and collecting the slag product in a separator,
- quenching the gases from the separator in a quenching chamber whereby melted particles in the gas is quenched by gas quenching so fast and to such an extent that they will not adhere to the walls of the quenching chamber,
- removing particles and dust from the quenched gases in at least one filter, and
- cooling possible formed steam to water in at least one condenser .
Preferred embodiments are described in the dependent claims.
Brief description of drawings The invention is described below with reference to the
drawing, on which Figs, la-lc shows a flow chart of plasma treatment of evaporator concentrate.
Description of preferred embodiment
In the below description the invention is described in
relation to a method for plasma treatment of a flowable waste in the form of evaporator concentrate from nuclear power plants, but it is obvious to the man skilled in the art that other types of flowable waste can be treated.
By flowable waste is meant a waste which is flowable at room temperature and which may be pumped by a suitable pump, such as but not limited to slurries comprising organic, inorganic compounds and solid particles.
For instance, the evaporator concentrate comprises as a non- limiting example about 15% organic and inorganic material and about 25% salts. As an example the chemical composition of the liquid phase of the evaporator concentrate may be:
CaS04 2.5 kg/m3
MgS04 10.1 kg/m3
K2S04 10.5 kg/m3
Na3P04 4.0 kg/m3
NaN03 1.4 kg/m3
NaHC03 51 kg/m3
NaCl 54 kg/m3
Na2S04 1.6 kg/m3
NaOH 7.0 kg/m3
Tensides 20 kg/m3
Co-60 2.21 E+08 Bq/m3
Cs-134 8.31 E+07 Bq/m3
Cs-137 4.84 E+08 Bq/m3 As can be seen from the drawing a plasma generator is
provided. Oxidizing gas, preferably air, and electricity are supplied to the plasma generator thereby forming a strongly heated gas having controlled oxidizing atmosphere and an enthalpy of 2-4kW/Nm3 gas depending i.a. the composition of the waste treated.
Evaporator concentrate or any flowable material is fed from a storage tank not shown to the mixing zone in which the heated gas from the plasma generator is mixed with the waste. In said zone the evaporator concentrate is mixed/heated whereby the water is volatilized, the organic component (s) is (are) totally decomposed and partially combusted, and the inorganic material (s) is (are) melted and oxidized, whereby three main components are formed, viz. gases, glass matrix/slag, and salts. The gases comprise carbon monoxide, carbon dioxide, hydrogen and water vapour, the glass matrix/slag comprises metals and oxides, and the salts comprise different salts such as NaCl, Na2S04, and CaS04.
The temperature in the mixing zone is determined by the composition of the waste and is controlled by the ratio power/waste flow. The degree of oxidation in the mixing zone id determined by properties of the waste and is controlled by the ratio gas/waste.
After the mixing zone a separator is provided in which liquid inorganic material (s) except for NaCl , for instance, is (are) separated from the gas stream. The inorganic material (s) from the separator is (are) preferably bound in a leach-proof silicate slag. The glass/slag may then be transported to final storage possibly without any further treatment. This means that it is no longer necessary to remove possible radioactive Cesium and/or Strontium.
The gas stream depleted of glass/slag is fed to a quenching step where the gas stream is cooled to a temperature where salts, and possible remaining metals and oxides, are
solidified while water remains as vapour. The gas is then filtered, preferably by sleeve filters, and fed preferably to at least one condenser where steam is condensed to water.
Salts in form of dust and other particles from the filters will then be compacted by granulation and/or melting before final storage. The water so collected in the condenser is sent to evaporation in an evaporator.
The gas leaving the condenser is recycled to the quenching step and excess gas is combusted in a burner for combustion of CO and H2 to C02 and H20. The gas leaving the burner may be cooled and filtered in a further cooling/filtering step where after the gas is discharged into the atmosphere.
This means that organic component (s) is (are) completely decomposed to carbon dioxide and water vapour, and thus a sequestering agent, for instance, which is most suitable for a particular field of application may be used without having in mind possible restriction regarding final storage.
By treatment of the waste according to the method of the invention it is possible to reduce the amount of said waste having need of particular regulations regarding storage.
Moreover, the glass matrix/silicate slag formed is water- resistant and thus leach-proof which has great advantages in view of long-time storage. If necessary a suitable slag forming material such as crushed glass, sand/quarts, etc. may be added to the mixing zone or the flowable waste so as to improve the formation of leach-proof glass matrix/slag.
One particular feature of the invention is that the heating of the mixing zone is made homogenously, controllably regarding the temperature and analysis and practically instantaneously.
Another particular feature of the invention is that the melted particles, which mainly consist of salts and other inorganic compounds and which are formed in the mixing zone and are not soluble in glass/slag, are separated from the gas flow by quenching by cooling gas so fast and to such an extent that they form a dust without adhering to the walls of the quenching chamber. More particularly, the melted salt particles are quenched to such an extent that they no longe are sticky while still being suspended and thus will not adhere to the walls of the quenching chamber.
It should be noted that the concentration of salts in the incoming evaporator concentrate is about 45.000 times highe than the concentration of salts of the water leaving the condenser .

Claims

Claims
1. A method for plasma treatment of flowable waste,
characterized by the steps of :
- supplying an oxidizing gas to and heating it in a plasma generator,
- feeding the so heated oxidizing gas and the waste to a mixing zone,
- volatilizing possible water in the waste,
- oxidizing organic material (s) in the waste to carbon
monoxide, carbon dioxide, hydrogen and water vapour,
- melting and oxidizing inorganic material (s) in the waste to corresponding oxide (s) so as to form a slag product,
- separating and collecting the slag product in a separator,
- quenching the gases from the separator in a quenching chamber whereby melted particles in the gas is quenched by gas quenching so fast and to such an extent that they will not adhere to the walls of the quenching chamber,
- removing particles and dust from the quenched gases in at least one filter, and
- cooling possible formed steam to water in at least one condenser .
2. The method according to claim 1, characterized by the further step of :
- binding the slag product in the form of a leach-proof slag.
3. The method according to claim 2, characterized by the binding is improved by adding to the mixing zone or the flowable waste a material selected from the group consisting of crushed glass and sand/quarts so as to form a leach-proof silicate slag.
4. The method according to any one of the claims 1-3,
characterized by cooling the gases from the separator to a temperature where salts are solid and water is evaporated.
5. The method according to any one of the claims 1-4,
characterized by compacting by granulation and/or smelting the salts and other particles obtained by said at least one filter.
6. The method according to any of the claims 1-5,
characterized by the further steps of:
- burning the gases originating from the condenser so as to eliminate carbon monoxide and hydrogen, and
- cooling and filtering said burnt gases before they are released to the atmosphere.
7. The method according to any of the claims 1-6,
characterized by supplying the oxidizing gas to and heating it in the plasma generator so that the enthalpy of the gas is adjusted within the range of 2-4 kWh/Nm3 determined by
composition of the waste treated.
8. The method according to any of the claims 1-7,
characterized by the particles being quenched are particles of salts and other inorganic compounds.
9. The method according to any one of the claims 1-8,
characterized by the waste being produced during operation and maintenance of nuclear power plants, except for the nuclear fuel.
10. The method according to claim 9, characterized by the waste being evaporator concentrate.
11. The method according to claim 9, characterized by the waste being slurry of ion exchange materials.
12. The method according to any one of the claims 1-11, characterized by the flowable waste being flowable at room temperature .
PCT/SE2011/050500 2010-04-27 2011-04-26 A method for plasma treatment of waste WO2011136727A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE1050416-5 2010-04-27
SE1050416A SE534709C2 (en) 2010-04-27 2010-04-27 Process for plasma treatment of waste

Publications (1)

Publication Number Publication Date
WO2011136727A1 true WO2011136727A1 (en) 2011-11-03

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WO (1) WO2011136727A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015113629A1 (en) * 2014-01-31 2015-08-06 Peter Jeney Apparatus and method to clean contaminated water from radioactive materials
WO2016156394A1 (en) 2015-04-03 2016-10-06 Metallo Chimique Improved slag from non-ferrous metal production

Citations (3)

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US5134946A (en) * 1991-07-22 1992-08-04 Poovey Gary N Neutralizer for toxic and nuclear waste
US6355904B1 (en) * 1996-06-07 2002-03-12 Science Applications International Corporation Method and system for high-temperature waste treatment
GB2445420A (en) * 2007-01-05 2008-07-09 Tetronics Ltd Hazardous Waste Treatment Process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5134946A (en) * 1991-07-22 1992-08-04 Poovey Gary N Neutralizer for toxic and nuclear waste
US6355904B1 (en) * 1996-06-07 2002-03-12 Science Applications International Corporation Method and system for high-temperature waste treatment
GB2445420A (en) * 2007-01-05 2008-07-09 Tetronics Ltd Hazardous Waste Treatment Process
GB2448556A (en) * 2007-01-05 2008-10-22 Tetronics Ltd Treatment of nuclear sludge

Non-Patent Citations (1)

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Title
FLORENCE LEMONT ET AL.: "The Plasma Technology: One Way to Improve the Nuclear Wastes Processing", HIGH TEMPERATURE MATERIALS AND PROCESSES, vol. 27, no. 5, 2008 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015113629A1 (en) * 2014-01-31 2015-08-06 Peter Jeney Apparatus and method to clean contaminated water from radioactive materials
JP2017511888A (en) * 2014-01-31 2017-04-27 クリーンカーボンコンバージョン、パテンツ、アクチエンゲゼルシャフトCleancarbonconversion Patents Ag Apparatus and method for purifying contaminated water from radioactive materials
US10014087B2 (en) 2014-01-31 2018-07-03 Cleancarbonconversion Patents Ag Apparatus for cleaning contaminated water from radioactive materials
WO2016156394A1 (en) 2015-04-03 2016-10-06 Metallo Chimique Improved slag from non-ferrous metal production
EP3865598A1 (en) 2015-04-03 2021-08-18 Metallo Belgium Improved use of a slag from non-ferrous metal production

Also Published As

Publication number Publication date
SE1050416A1 (en) 2011-10-28
SE534709C2 (en) 2011-11-29

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