WO2011134218A1 - Emulsion channeling blocking method for intermediate-roll shifting space - Google Patents
Emulsion channeling blocking method for intermediate-roll shifting space Download PDFInfo
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- WO2011134218A1 WO2011134218A1 PCT/CN2010/075961 CN2010075961W WO2011134218A1 WO 2011134218 A1 WO2011134218 A1 WO 2011134218A1 CN 2010075961 W CN2010075961 W CN 2010075961W WO 2011134218 A1 WO2011134218 A1 WO 2011134218A1
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- emulsion
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- intermediate roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/22—Masking elements, i.e. elements defining uncoated areas on an object to be coated movable relative to the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
- B05B12/34—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed movable relative to the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
- B21B13/142—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls by axially shifting the rolls, e.g. rolls with tapered ends or with a curved contour for continuously-variable crown CVC
Definitions
- the invention belongs to the technical field of cold-rolled emulsified plaque treatment, and particularly relates to a method for blocking turbulent flow of an intermediate roller nipple vacancy in a cold rolling process, which is applied to various cold rolling mill units.
- the intermediate roll In the cold rolling process, in order to reduce the edge thinning of the strip to be rolled, the intermediate roll needs to be rolled according to the width of the strip, as shown in FIG. Since the spray beam does not move with the intermediate roll when the intermediate roll is rolled, a large amount of emulsion flows to the opposite side strip through the roll area in Fig. 1 after the intermediate roll is rolled, causing the emulsion to remain.
- the technical solution adopted by the present invention is: a method for blocking turbulent flow of an intermediate roll nip vacancy emulsion, characterized in that a spray baffle is arranged at an emulsion spray beam at the inlet side of the intermediate roll of the cold rolling mill.
- the spray baffle moves to block the emulsion spray beam at the nipple vacancy, so that the spray width of the emulsion spray beam matches the position of the intermediate roll train, and the emulsification is not sprayed at the intermediate roll vacancy liquid.
- the invention changes the conventional solution to the problem, does not adopt the method of blocking the emulsion which has been turbulent to the opposite side of the roll, but the cause of the turbulence of the intermediate roll emulsion, that is, the emulsion after the intermediate roll roll
- the injection area of the spray beam is inconsistent with the position of the intermediate roll.
- the key reason for the emulsion to flow to the opposite side of the strip at the idler roll of the intermediate roll is to control the injection of the emulsion spray beam as shown in Figure 2.
- the spray area of the emulsion is matched with the position of the intermediate roll after the roll, and the emulsion is not sprayed on the intermediate roll roll, thereby fundamentally solving the problem of emulsification caused by the turbulence of the intermediate roll roll. .
- the beneficial effects of the present invention are to avoid turbulence of the emulsion at the nipple vacancies by changing the spray beam spray area.
- Figure 1 is a schematic view of the emulsion residue caused by the intermediate roll roll
- FIG. 2 is a schematic view showing the structure of an intermediate roll nip vacancy emulsion turbulence blocking device according to the present invention.
- Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
- the method for blocking the turbulent flow of the intermediate roll nip vacancy emulsion is provided with a spray baffle at the emulsion spray beam on the inlet side of the intermediate roll of the cold rolling mill, and the spray baffle moves to block the vacancy of the nipple at the intermediate roll licker
- the emulsion spray beam is such that the spray width of the emulsion spray beam matches the position of the intermediate roll train, and the emulsion is not sprayed at the intermediate roll idle position.
- the spraying baffle is connected to the moving mechanism, and the moving mechanism comprises a guide rail 1, a support bearing housing 3, a nut 5, a screw rod 6, a coupling 7, and a gear motor 8.
- the intermediate roll nip vacancy turbulence blocking device for realizing the above method comprises a spray damper and a moving mechanism, and the spray damper is connected to the moving mechanism.
- the moving mechanism comprises a guide rail 1, a support bearing seat 3, a nut 5, a lead screw 6, a coupling 7, a gear motor 8; the gear motor 8 is fixed (such as bolted or welded) on the body of the cold rolling mill, and the gear motor 8
- the output shaft is connected by the coupling 7 to one end of the screw rod 6.
- the other end of the screw rod 6 is connected by the bearing to the support bearing seat 3 (the screw rod 6 can rotate), and the support bearing seat 3 is fixed (such as bolted or welded).
- the screw 6 On the emulsion spray beam 2, the screw 6 is screwed with a nut 5 (constituting a screw pair), and the upper end of the spray baffle 4 is fixedly connected with the nut 5 (such as welding, the spray baffle moves with the nut), and the spray baffle 4 It is located in front of the emulsion nozzle (which can block the emulsion spray), and the spray baffle 4 is located on the guide rail 1 (a slider or a chute can be adopted.
- the slider of the spray baffle 4 is located on the guide rail 1
- the chute that is, the spray baffle moves along the guide rail, and the guide rail 1 is fixed to the spray beam shield 9.
- the PLC calculates the amount of the intermediate roller according to the width dimension of the rolled strip, controls the supporting roller, and calculates the movement of the spraying baffle in the device according to the amount of the intermediate roller. distance.
- the gear motor 8 (can be reversed and reversed) drives the coupling 7 to rotate the screw 6, thereby driving the nut 5 and the spray baffle 4 to move to the designated position on the guide rail 1 to block the idle position of the roller.
- the spray width of the spray beam is matched with the position of the intermediate roll train, and the emulsion is not sprayed at the intermediate roll idle position to avoid turbulent flow of the emulsion.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
An emulsion channeling blocking method for intermediate-roll shifting space involves arranging a spraying baffle (4) on an emulsion spraying beam (2) at an entrance of the intermediate-roll (11,14) of a cold rolling mill. The spraying baffle (4) can move to shield the emulsion spraying beam (2) at the roll shifting space so that the spraying width of the emulsion spraying beam (2) matches with the intermediate-roll (11,14) shifting space and the emulsion is not sprayed to the intermediate-roll (11,14) shifting space. The method enables prevention of emulsion channeling at the intermediate-roll shifting space by changing the spraying area of the spraying beam.
Description
本发明属于冷轧乳化斑处理技术领域,具体涉及一种冷轧轧制过程中中间辊窜辊空位乳化液窜流的阻断方法,应用于各类冷轧轧机机组。 The invention belongs to the technical field of cold-rolled emulsified plaque treatment, and particularly relates to a method for blocking turbulent flow of an intermediate roller nipple vacancy in a cold rolling process, which is applied to various cold rolling mill units.
冷轧轧制过程中,为了减小被轧带钢的边部减薄,中间辊需要依据带钢宽度进行窜辊,如图1所示。
由于中间辊窜辊时,喷射梁不随中间辊移动,因此,中间辊窜辊后,大量乳化液通过图1中的窜辊区域窜流到对侧带钢上,造成乳化液残留。 In the cold rolling process, in order to reduce the edge thinning of the strip to be rolled, the intermediate roll needs to be rolled according to the width of the strip, as shown in FIG.
Since the spray beam does not move with the intermediate roll when the intermediate roll is rolled, a large amount of emulsion flows to the opposite side strip through the roll area in Fig. 1 after the intermediate roll is rolled, causing the emulsion to remain.
本发明的目的在于提供一种中间辊窜辊空位乳化液窜流的阻断方法,该方法可避免乳化液窜流。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for blocking turbulent flow of an intermediate roll roll vacancy emulsion which avoids turbulent flow of the emulsion.
为了实现上述目的,本发明所采用技术方案是:中间辊窜辊空位乳化液窜流的阻断方法,其特征在于:在冷轧轧机的中间辊入口侧的乳化液喷射梁处设置喷射挡板,中间辊窜辊时,喷射挡板移动遮挡住窜辊空位处的乳化液喷射梁,使乳化液喷射梁的喷射宽度与中间辊串辊位置相匹配,在中间辊窜辊空位处不喷射乳化液。
In order to achieve the above object, the technical solution adopted by the present invention is: a method for blocking turbulent flow of an intermediate roll nip vacancy emulsion, characterized in that a spray baffle is arranged at an emulsion spray beam at the inlet side of the intermediate roll of the cold rolling mill. When the intermediate roller rolls, the spray baffle moves to block the emulsion spray beam at the nipple vacancy, so that the spray width of the emulsion spray beam matches the position of the intermediate roll train, and the emulsification is not sprayed at the intermediate roll vacancy liquid.
本发明改变传统解决问题的思路,不采用针对已经窜流到轧辊对侧的乳化液进行封堵处理的方式,而是针对造成中间辊乳化液窜流的原因,即中间辊窜辊后乳化液喷射梁的喷射区域与中间辊位置不一致,在中间辊的窜辊空位处乳化液窜流到对侧带钢表面这一关键原因,采用如图2所示的方式,控制乳化液喷射梁的喷射区域,使乳化液的喷射区域与窜辊后中间辊的位置相匹配,在中间辊窜辊空位上不喷射乳化液,从根本上解决了由于中间辊窜辊空位窜流而造成的乳化斑问题。
The invention changes the conventional solution to the problem, does not adopt the method of blocking the emulsion which has been turbulent to the opposite side of the roll, but the cause of the turbulence of the intermediate roll emulsion, that is, the emulsion after the intermediate roll roll The injection area of the spray beam is inconsistent with the position of the intermediate roll. The key reason for the emulsion to flow to the opposite side of the strip at the idler roll of the intermediate roll is to control the injection of the emulsion spray beam as shown in Figure 2. In the region, the spray area of the emulsion is matched with the position of the intermediate roll after the roll, and the emulsion is not sprayed on the intermediate roll roll, thereby fundamentally solving the problem of emulsification caused by the turbulence of the intermediate roll roll. .
本发明的有益效果是:采用改变喷射梁喷射区域的方式避免窜辊空位处乳化液的窜流。The beneficial effects of the present invention are to avoid turbulence of the emulsion at the nipple vacancies by changing the spray beam spray area.
图1为由中间辊窜辊造成的乳化液残留示意图;Figure 1 is a schematic view of the emulsion residue caused by the intermediate roll roll;
图2为本发明中间辊窜辊空位乳化液窜流阻断装置的结构示意图。2 is a schematic view showing the structure of an intermediate roll nip vacancy emulsion turbulence blocking device according to the present invention.
图3为图2中沿A-A线的剖视图;Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
图中:1-导轨,2-乳化液喷射梁,3-支撑轴承座,4-喷射挡板,5-螺母,6-丝杆,7-联轴器,8-齿轮电机,9-喷射梁防护罩,10-上支撑辊,11-上中间辊,12-上工作辊,13-下工作辊,14-下中间辊,15-下支撑辊,16-窜流区(窜辊区域),17-带钢。图1中的箭头表示窜辊的方向。图3中的箭头表示轧制方向。In the picture: 1-rail, 2-emulsion spray beam, 3-support bearing housing, 4-jet baffle, 5-nut, 6-screw, 7-coupling, 8-gear motor, 9-jet beam Protective cover, 10-up support roll, 11-upper intermediate roll, 12-up work roll, 13-low work roll, 14-lower intermediate roll, 15-lower support roll, 16-turbulent zone (roller roll area), 17-steel. The arrows in Figure 1 indicate the direction of the nip roller. The arrows in Fig. 3 indicate the rolling direction.
中间辊窜辊空位乳化液窜流的阻断方法,在冷轧轧机的中间辊入口侧的乳化液喷射梁处设置喷射挡板,中间辊窜辊时,喷射挡板移动遮挡住窜辊空位处的乳化液喷射梁,使乳化液喷射梁的喷射宽度与中间辊串辊位置相匹配,在中间辊窜辊空位处不喷射乳化液。The method for blocking the turbulent flow of the intermediate roll nip vacancy emulsion is provided with a spray baffle at the emulsion spray beam on the inlet side of the intermediate roll of the cold rolling mill, and the spray baffle moves to block the vacancy of the nipple at the intermediate roll licker The emulsion spray beam is such that the spray width of the emulsion spray beam matches the position of the intermediate roll train, and the emulsion is not sprayed at the intermediate roll idle position.
所述的喷射挡板与移动机构相连,移动机构包括导轨1、支撑轴承座3、螺母5、丝杆6、联轴器7、齿轮电机8。The spraying baffle is connected to the moving mechanism, and the moving mechanism comprises a guide rail 1, a support bearing housing 3, a nut 5, a screw rod 6, a coupling 7, and a gear motor 8.
实现上述方法的中间辊窜辊空位乳化液窜流阻断装置,如图2、图3所示,它包括喷射挡板、移动机构,喷射挡板与移动机构相连。移动机构包括导轨1、支撑轴承座3、螺母5、丝杆6、联轴器7、齿轮电机8;齿轮电机8固定(如螺栓连接或焊接)在冷轧轧机的机体上,齿轮电机8的输出轴由联轴器7与丝杆6的一端相连,丝杆6的另一端部由轴承与支撑轴承座3相连(丝杆6能旋转),支撑轴承座3固定(如螺栓连接或焊接)在乳化液喷射梁2上,丝杆6上旋有螺母5(构成丝杆副),喷射挡板4的上端与螺母5固定连接(如焊接,喷射挡板随螺母移动),喷射挡板4位于乳化液喷嘴的前方(可挡住乳化液喷射),且喷射挡板4位于导轨1上(可采用滑块、滑槽的方式,本实施例采用喷射挡板4的滑块位于导轨1上的滑槽,即喷射挡板沿导轨移动),导轨1固定在喷射梁防护罩9上。The intermediate roll nip vacancy turbulence blocking device for realizing the above method, as shown in FIG. 2 and FIG. 3, comprises a spray damper and a moving mechanism, and the spray damper is connected to the moving mechanism. The moving mechanism comprises a guide rail 1, a support bearing seat 3, a nut 5, a lead screw 6, a coupling 7, a gear motor 8; the gear motor 8 is fixed (such as bolted or welded) on the body of the cold rolling mill, and the gear motor 8 The output shaft is connected by the coupling 7 to one end of the screw rod 6. The other end of the screw rod 6 is connected by the bearing to the support bearing seat 3 (the screw rod 6 can rotate), and the support bearing seat 3 is fixed (such as bolted or welded). On the emulsion spray beam 2, the screw 6 is screwed with a nut 5 (constituting a screw pair), and the upper end of the spray baffle 4 is fixedly connected with the nut 5 (such as welding, the spray baffle moves with the nut), and the spray baffle 4 It is located in front of the emulsion nozzle (which can block the emulsion spray), and the spray baffle 4 is located on the guide rail 1 (a slider or a chute can be adopted. In this embodiment, the slider of the spray baffle 4 is located on the guide rail 1 The chute, that is, the spray baffle moves along the guide rail, and the guide rail 1 is fixed to the spray beam shield 9.
当冷轧机轧制时,PLC会依据轧制带钢的宽度尺寸计算出中间辊的窜辊量,控制支撑辊窜辊,同时依据中间辊窜辊量计算出该装置中喷射挡板的移动距离。该装置接受指令后,由齿轮电机8(可正反转)驱动联轴器7带动丝杆6旋转,从而带动螺母5、喷射挡板4在导轨1上移动到指定位置,遮挡住窜辊空位处的喷射梁,使该喷射梁的喷射宽度与中间辊串辊位置相匹配,在中间辊窜辊空位处不喷射乳化液,避免乳化液窜流。When the cold rolling mill is rolling, the PLC calculates the amount of the intermediate roller according to the width dimension of the rolled strip, controls the supporting roller, and calculates the movement of the spraying baffle in the device according to the amount of the intermediate roller. distance. After the device receives the command, the gear motor 8 (can be reversed and reversed) drives the coupling 7 to rotate the screw 6, thereby driving the nut 5 and the spray baffle 4 to move to the designated position on the guide rail 1 to block the idle position of the roller. At the spray beam, the spray width of the spray beam is matched with the position of the intermediate roll train, and the emulsion is not sprayed at the intermediate roll idle position to avoid turbulent flow of the emulsion.
Claims (1)
1.
中间辊窜辊空位乳化液窜流的阻断方法,其特征在于:在冷轧轧机的中间辊入口侧的乳化液喷射梁处设置喷射挡板,中间辊窜辊时,喷射挡板移动遮挡住窜辊空位处的乳化液喷射梁,使乳化液喷射梁的喷射宽度与中间辊串辊位置相匹配,在中间辊窜辊空位处不喷射乳化液。
1.
The method for blocking the turbulent flow of the intermediate roll nip vacancy emulsion is characterized in that a spray baffle is arranged at the emulsion spray beam on the inlet side of the intermediate roll of the cold rolling mill, and the spray baffle moves to block the middle roll The emulsion spray beam at the nipple vacancy makes the spray width of the emulsion spray beam match the position of the intermediate roll train, and the emulsion is not sprayed at the intermediate roll vacancy.
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CN2010101610393A CN101837370B (en) | 2010-04-27 | 2010-04-27 | Method for blocking emulsion fluid channeling from middle roll shifting vacant site |
CN201010161039.3 | 2010-04-27 |
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CN112547810A (en) * | 2020-11-20 | 2021-03-26 | 安阳钢铁股份有限公司 | Method for detecting and improving axial force of hot continuous rolling mill |
CN115434020A (en) * | 2022-10-10 | 2022-12-06 | 项超 | Preparation method of polypropylene fiber |
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CN102284495B (en) * | 2011-08-18 | 2014-08-13 | 中冶南方工程技术有限公司 | Water mist pinch pass rolling process in cold rolling wet pinch pass rolling production |
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CN115434020A (en) * | 2022-10-10 | 2022-12-06 | 项超 | Preparation method of polypropylene fiber |
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CN101837370B (en) | 2012-05-02 |
CN101837370A (en) | 2010-09-22 |
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