WO2011133114A1 - Method of producing purified water and apparatus therefor - Google Patents
Method of producing purified water and apparatus therefor Download PDFInfo
- Publication number
- WO2011133114A1 WO2011133114A1 PCT/SG2011/000159 SG2011000159W WO2011133114A1 WO 2011133114 A1 WO2011133114 A1 WO 2011133114A1 SG 2011000159 W SG2011000159 W SG 2011000159W WO 2011133114 A1 WO2011133114 A1 WO 2011133114A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- water
- coagulant
- draw solution
- acid
- precipitant
- Prior art date
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 56
- 239000008213 purified water Substances 0.000 title claims abstract description 19
- 239000000701 coagulant Substances 0.000 claims abstract description 43
- 239000012528 membrane Substances 0.000 claims abstract description 38
- 239000007863 gel particle Substances 0.000 claims abstract description 35
- 150000003839 salts Chemical class 0.000 claims abstract description 33
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 238000007865 diluting Methods 0.000 claims abstract description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 11
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims description 11
- 235000011128 aluminium sulphate Nutrition 0.000 claims description 11
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 10
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 10
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 9
- 239000000292 calcium oxide Substances 0.000 claims description 9
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 8
- 229920002401 polyacrylamide Polymers 0.000 claims description 8
- 239000004115 Sodium Silicate Substances 0.000 claims description 7
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical group [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 7
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 6
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 6
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims description 6
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 claims description 6
- 125000000129 anionic group Chemical group 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002105 nanoparticle Substances 0.000 claims description 5
- 239000005569 Iron sulphate Substances 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 229910021536 Zeolite Inorganic materials 0.000 claims description 3
- 229920001448 anionic polyelectrolyte Polymers 0.000 claims description 3
- 229910052916 barium silicate Inorganic materials 0.000 claims description 3
- HMOQPOVBDRFNIU-UHFFFAOYSA-N barium(2+);dioxido(oxo)silane Chemical compound [Ba+2].[O-][Si]([O-])=O HMOQPOVBDRFNIU-UHFFFAOYSA-N 0.000 claims description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 3
- 239000000920 calcium hydroxide Substances 0.000 claims description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 3
- XTEGARKTQYYJKE-UHFFFAOYSA-N chloric acid Chemical compound OCl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-N 0.000 claims description 3
- 229940005991 chloric acid Drugs 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 claims description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 3
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 3
- 229940099596 manganese sulfate Drugs 0.000 claims description 3
- 239000011702 manganese sulphate Substances 0.000 claims description 3
- 235000007079 manganese sulphate Nutrition 0.000 claims description 3
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 239000010457 zeolite Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 54
- 238000009292 forward osmosis Methods 0.000 description 16
- 239000002351 wastewater Substances 0.000 description 8
- 238000001223 reverse osmosis Methods 0.000 description 7
- 239000003651 drinking water Substances 0.000 description 6
- 235000020188 drinking water Nutrition 0.000 description 6
- 239000012527 feed solution Substances 0.000 description 6
- 239000000499 gel Substances 0.000 description 6
- 230000003204 osmotic effect Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 239000012466 permeate Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009285 membrane fouling Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000012267 brine Substances 0.000 description 2
- 238000010612 desalination reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002357 osmotic agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- -1 salt aluminium sulfate Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/445—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by forward osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/002—Forward osmosis or direct osmosis
- B01D61/005—Osmotic agents; Draw solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2311/00—Details relating to membrane separation process operations and control
- B01D2311/26—Further operations combined with membrane separation processes
- B01D2311/2642—Aggregation, sedimentation, flocculation, precipitation or coagulation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/18—Removal of treatment agents after treatment
Definitions
- the invention relates to a method of producing purified water from a water source which is suspected to contain impurities, and in particular, to a method of producing purified water via a forward osmosis process.
- An apparatus for carrying out the purification method is also provided.
- RO reverse osmosis
- the process employs high hydralic pressure and internal flow circulation to force water through a semipermeable membrane from a high concentration solution to a low concentration solution. This is the 'reverse' of the water's natural osmosis tendency. Heavy consumption of electrical energy for creating high hydralic pressure, coupled with severe membrane fouling problem, has led to the investigation and development of alternative approaches to the RO process.
- forward osmosis (FO) process makes use of the natural osmosis phenomenon for the transport of water from a feed solution with a low solute concentration to a draw solution with high solute concentration across a semipermeable membrane, with the osmotic pressure difference between the feed and the draw solutions as the driving force. After water naturally permeates into the draw solution, the diluted draw solution can then be recycled for reuse while high quality product water can be produced.
- the FO process does not require significant energy input, only stirring or pumping of the feed and draw solutions are involved.' Meanwhile, the FO process offers the advantages of less membrane fouling tendency and high rejection of solutes.
- Various embodiments provide for a method to separate draw solutes and purified water from a draw solution without a need for considerable amount of energy such as heat and pressure.
- the method employs a forward osmosis process thereby using much less energy than a reverse osmosis process.
- Various embodiments provide for a method of producing purified water from a water source which is suspected to contain impurities.
- the method may include:
- inventions provide for an apparatus for producing purified water from a water source which is suspected to contain impurities.
- the apparatus may include:
- a first container configured to receive a semipermeable membrane placed therein thereby forming a first portion for containing the water source and a second portion for containing a draw solution, wherein the semipermeable membrane is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis to thereby form a diluted draw solution;
- FIG. 1 shows a schematic diagram of the method of producing purified water via a forward osmosis process.
- Osmosis is defined as the net movement of water across a selectively permeable membrane driven by a difference in osmotic pressure across the membrane.
- a selectively permeable membrane or semipermeable membrane allows passage of water molecules, but rejects solute molecules or ions.
- the semipermeable membrane filters the impurities from a water source (feed solution) which is suspected to contain impurities, leaving purified water on the other side (permeate side) of the membrane called permeate water.
- the impurities left on the membrane may be washed away by a portion of the feed solution that does not pass through the membrane.
- the feed solution carrying the impurities washed away from the membrane is also called "reject" or "brine".
- Various embodiments of the invention make use of a forward osmosis (FO) process developed as an alternative membrane technology for wastewater treatment due to the low energy requirement as a result of low or no hydraulic pressure applied, high rejection of a wide range of contaminants, and low membrane fouling propensity compared to pressure-driven membrane processes, such as reverse osmosis (RO).
- FO process uses the osmotic pressure differential across the membrane, rather than hydraulic pressure differential (as in RO processes) as the driving force for transport of water through the membrane.
- the FO process results in concentration of the feed solution and dilution of a highly concentrated stream (referred to as the draw solution).
- the FO process utilizes the natural osmosis phenomenon, which makes use of concentration differences between the two solutions across a semipermeable membrane.
- the semipermeable membrane acts as a selective barrier between the two solutions, and dominates the efficiency of freshwater transportation in the FO process.
- a concentrated draw solution on the permeate side of the membrane is the source of the driving force in the FO process.
- draw solution osmotic agent, or osmotic media to name only a few.
- the draw solution has a higher osmotic pressure than the feed solution (or reject or brine).
- the semipermeable membranes used may be polymer-based. Further, the membranes may have a dense selective layer embedded onto a support layer for providing rejection of dissolved compounds and providing mechanical strength respectively.
- FIG. 1 illustrates a schematic flow diagram in one embodiment.
- the water source shown in this illustration is wastewater.
- the apparatus may include a first container 10 configured to receive a semipermeable membrane 12 placed therein thereby forming a first portion 10a for containing the wastewater and a second portion 10b for containing a draw solution.
- Wastewater may be fed to the first portion 10a by any suitable means, such as a pipe.
- the draw solution may be fed to the second portion 10b by any suitable means, such as a pipe. Sufficient time is given to allow water from the water source to flow through the semipermeable membrane to the draw solution, thereby diluting the draw solution and concentrating the water source.
- the semipermeable membrane 12 is permeable for water but essentially impermeable for solutes contained in the water of the draw solution.
- the semipermeable membrane 12 may be of any suitable type conventionally used in forward osmosis or reverse osmosis process.
- the membrane materials for such semipermeable membranes can be cellulose, polysulfone, polyethersulfone, and polyamide.
- the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the wastewater by osmosis to thereby form a diluted draw solution.
- the diluted draw solution may be withdrawn from the second portion 10b by any suitable means, such as a pipe.
- the wastewater may be withdrawn from the first portion 10a by any suitable means, such as a pipe, and is now concentrated with impurities that cannot pass through the semipermeable membrane 12.
- the salt is soluble in the water of the draw solution and can be precipitated upon addition of a precipitant.
- the chemically precipitable water-soluble salt may be selected from the group consisting of aluminium sulfate, magnesium sulfate, manganese sulfate, iron chloride, iron sulphate, and aluminium chloride.
- the draw solution contains (A1 2 (S0 4 ) 3 ) as the chemically precipitable water-soluble salt, which is commercially available.
- the apparatus may also include a second container (or separator) 14 for containing the diluted draw solution.
- the second container 14 may be fluidly connected via a pipe to the second portion 10b of the first container 10 so that the diluted A1 2 (S0 4 ) 3 draw solution (or A1 2 (S0 4 ) 3 recycle) withdrawn from the second portion 10b is fed to the second container 14 for separation.
- the second container 14 may be configured to receive a precipitant feed whereby a precipitant is added to the diluted draw solution to precipitate the salt, and whereby the precipitated salt thus formed may include a plurality of gel particles dispersed in water.
- the precipitant may be added to the second container 14 via a separate pipe, for example. Alternatively, the precipitant may be added to the A1 2 (S0 4 ) 3 recycle stream before entering the second container 14.
- the precipitant may be selected from the group consisting of calcium oxide, calcium hydroxide, sodium hydroxide, potassium hydroxide, barium oxide, and barium silicate.
- the precipitant is calcium oxide (CaO), which is commercially available.
- the second container 14 may be further configured to receive a coagulant feed wherein a coagulant is added to the plurality of gel particles to coagulate the plurality of gel particles.
- the coagulant may be fed to the second container 14 by any suitable means, such as a pipe.
- the second container 14 may also be configured separate the coagulated gel from the water, thereby producing purified water separated from the diluted draw solution.
- the coagulant may be negatively charged.
- the coagulant may be in the form of a particulate.
- the size of the particulate coagulate may be from about 1 nm to about 100 ⁇ .
- the coagulant may be selected from the group consisting of activated silica, anionic polyelectrolyte, iron (III) oxide, zeolite and silicate.
- the coagulant may be sodium silicate.
- the coagulant may be anionic polyacrylamide.
- the coagulant may also be magnetic.
- the coagulant may consist of a core/shell nanoparticle.
- the coagulant may consist of an iron (III) oxide core and an activated silica shell.
- each gel particle is a mixture of aluminium hydroxide and calcium sulfate.
- the hydrated aluminium hydroxide forms gels which are positively charged. Due to such electrical charges, each gel particle repels one another and is dispersed in water as a plurality of gel particles.
- a negatively charged sodium silicate Na 2 Si0 3 ) is added as a coagulant to coagulate the gel particles of aluminium hydroxide and calcium sulfate.
- the coagulated gel mixture of aluminium hydroxide, calcium sulfate, and sodium silicate clump together and form a floe.
- the floe may be deposited to the bottom of the diluted draw solution and is withdrawn while the top liquid is removed as purified water from the second container 14.
- the second container 14 may be further configured (not shown) to receive an acid feed, wherein the acid is added to the coagulated gel to recover the chemically precipitable water-soluble salt.
- the acid may be selected from the group consisting of sulfuric acid, chloric acid, and nitric acid.
- the acid is sulfuric acid.
- the recovered chemically precipitable water-soluble salt aluminium sulfate may then be reused in the draw solution again.
- Calcium sulfate present in the floe may be subsequently precipitated as a useful by-product. Calcium sulfate has wide applications in construction, fertilizer and biomedicine.
- the coagulant may also be subsquently recovered from the floe and reused in the purification process again.
- the concentrated wastewater withdrawn from the first portion 10a may be rich in organic matters and may be fed to an anaerobic reactor 16 to generate a biogas (methane) as a useful fuel.
- the draw solution consists of aluminium sulfate as the chemically precipitable soluble salt and the precipitant is calcium oxide.
- the resultant gel particles are mixtures of aluminium hydroxide and calcium sulfate, and are positively charged.
- Fe 3 0 4 @Si0 2 core/shell nanoparticles that are negatively charged and magnetic are added to the diluted draw solution to coagulate the gel particles.
- the floe is formed by ionic binding between the positively charged gel particles and the negatively charged Fe 3 0 4 @Si0 2 coagulant.
- the floe is then easily and fully removed under application of an external magnetic field.
- the draw solution becomes clear within minutes and the floe is deposited near the magnetic field due to the magnetic coagulant particles.
- the clear top liquid is then taken out as the final water product.
- the roles of the negatively charged and magnetic Fe 3 0 4 @Si0 2 core/shell nanoparticles are to both coagulate the gel particles and to increase the rate of separation via a magnetic field.
- Anionic polyacrylamide (PAM) is added to the diluted draw solution to coagulate the gel particles.
- the floe is formed by ionic binding between the positively charged gel particles and the negatively charged PAM coagulant.
- the floe is then precipitated to the bottom of the draw solution.
- the clear top liquid is then taken out as the final water product.
- Example 3 Sodium Silicate (NaiSiOV) as Coagulant
- Na 2 Si0 3 Sodium silicate
- the floe is formed by ionic binding between the positively charged gel particles and the negatively charged Na 2 Si0 3 coagulant.
- the floe is then precipitated to the bottom of the draw solution.
- the clear top liquid is then taken out as the final water product.
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- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
Abstract
A method of producing purified water from a water source which is suspected to contain impurities is disclosed. The method comprises: (a) contacting the water source with a draw solution, wherein the water source and the draw solution are separated by a semipermeable membrane that is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis; (b) allowing water from the water source to flow through the semipermeable membrane to the draw solution, thereby diluting the draw solution and concentrating the water source; (c) producing purified water from the diluted draw solution by: (i) adding a precipitant to the diluted draw solution to precipitate the salt, wherein the precipitated salt thus formed comprises a plurality of gel particles dispersed in water; (ii) adding a coagulant to the plurality of gel particles to coagulate the plurality of gel particles; and (iii) separating the coagulated gel from the water.
Description
METHOD OF PRODUCING PURIFIED WATER AND APPARATUS
THEREFOR
Cross-Reference to Related Application
[0001] This application claims the benefit of priority of United States Provisional Application No. 61/326,909, filed 22 April 2010, the contents of which being hereby incorporated by reference it its entirety for all purposes.
Technical Field
[0002] The invention relates to a method of producing purified water from a water source which is suspected to contain impurities, and in particular, to a method of producing purified water via a forward osmosis process. An apparatus for carrying out the purification method is also provided.
Background
[0003] Water scarcity has now become one of the most pressing challenges to human civilization in the earth. Growing population and industrial activities, increasing living standard and changing climate are placing extreme pressure on the already-scarce drinking water and energy resources. Wastewater reuse and seawater desalination are few options to increase drinking water availability. However, current technologies for producing purified drinking water from such resources require substantial energy input, which at some extent worsen the vicious cycle of greenhouse gas emissions and climate change. In order to address these problems, tremendous effort has been taken to identify new technologies for producing purified drinking water at lower energy input capacity in an environmentally sustainable manner.
[0004] In the field of drinking water production, reverse osmosis (RO) membrane process has been widely used globally. The process employs high hydralic pressure and internal flow circulation to force water through a semipermeable membrane from a high concentration solution to a low concentration solution. This is the 'reverse' of the water's natural osmosis tendency. Heavy consumption of electrical energy for creating high hydralic pressure, coupled with severe membrane fouling problem, has led to the investigation and development of alternative approaches to the RO process.
[0005] In contrast to the RO process, forward osmosis (FO) process makes use of the natural osmosis phenomenon for the transport of water from a feed solution with a low solute concentration to a draw solution with high solute concentration across a semipermeable membrane, with the osmotic pressure difference between the feed and the draw solutions as the driving force. After water naturally permeates into the draw solution, the diluted draw solution can then be recycled for reuse while high quality product water can be produced. Driven by an osmotic pressure gradient, the FO process does not require significant energy input, only stirring or pumping of the feed and draw solutions are involved.' Meanwhile, the FO process offers the advantages of less membrane fouling tendency and high rejection of solutes. Recently, the FO process has attracted great attention in seawater desalination, wastewater reclamation, food and pharmaceutical processing, and power generation. However, the major obstacle of adopting the FO process industrially and globally in the application for producing purified drinking water is a lack of low energy methods to separate draw solutes and the purified water from the diluted draw solutions.
Summary
[0006] Various embodiments provide for a method to separate draw solutes and purified water from a draw solution without a need for considerable amount of energy such as heat and pressure. The method employs a forward osmosis process thereby using much less energy than a reverse osmosis process.
[0007] Various embodiments provide for a method of producing purified water from a water source which is suspected to contain impurities. The method may include:
(a) contacting the water source with a draw solution, wherein the water source and the draw solution are separated by a semipermeable membrane that is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis;
(b) allowing water from the water source to flow through the semipermeable membrane to the draw solution, thereby diluting the draw solution and concentrating the water source;
(c) producing purified water from the diluted draw solution by:
(i) adding a precipitant to the diluted draw solution to precipitate the salt, wherein the precipitated salt comprises a plurality of gel particles dispersed in water;
(ii) adding a coagulant to the plurality of gel particles to coagulate the plurality of gel particles; and
(iii) separating the coagulated gel from the water.
[0008] Various embodiments provide for an apparatus for producing purified water from a water source which is suspected to contain impurities. The apparatus may include:
(a) a first container configured to receive a semipermeable membrane placed therein thereby forming a first portion for containing the water source and a second portion for containing a draw solution, wherein the semipermeable membrane is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis to thereby form a diluted draw solution; and
(b) a second container for containing the diluted draw solution, wherein the second container is fluidly connected to the second portion of the first container, wherein the second container is configured to:
(i) receive a precipitant feed wherein a precipitant is added to the diluted draw solution to precipitate the salt, wherein the precipitated salt thus formed comprises a plurality of gel particles dispersed in water;
(ii) receive a coagulant feed wherein a coagulant is added to the plurality of gel particles to coagulate the plurality of gel particles; and
(iii) separate the coagulated gel from the water.
[0009] In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily drawn to scale, emphasis instead generally being placed upon illustrating the principles of various
embodiments. In the following description, various embodiments of the invention are described with reference to the following drawing.
[0010] Fig. 1 shows a schematic diagram of the method of producing purified water via a forward osmosis process.
Description
[0011] The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the invention may be practised. These embodiments are described in sufficient detail to enable those skilled in the art to practise the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the invention. The various embodiments are not necessarily mutually exclusive, as some embodiments can be combined with one or more other embodiments to form new embodiments.
[0012] Osmosis is defined as the net movement of water across a selectively permeable membrane driven by a difference in osmotic pressure across the membrane. A selectively permeable membrane (or semipermeable membrane) allows passage of water molecules, but rejects solute molecules or ions. The semipermeable membrane filters the impurities from a water source (feed solution) which is suspected to contain impurities, leaving purified water on the other side (permeate side) of the membrane called permeate water. The impurities left on the membrane may be washed away by a portion of the feed solution that does not pass through the membrane. The feed solution carrying the impurities washed away from the membrane is also called "reject" or "brine".
[0013] Various embodiments of the invention make use of a forward osmosis (FO) process developed as an alternative membrane technology for wastewater treatment due to the low energy requirement as a result of low or no hydraulic pressure applied, high rejection of a wide range of contaminants, and low membrane fouling propensity compared to pressure-driven membrane processes, such as reverse osmosis (RO). FO process uses the osmotic pressure differential across the membrane, rather than hydraulic pressure differential (as in RO processes) as the driving force for transport of water through the membrane. The FO process results in concentration of the feed solution and dilution of a highly concentrated stream (referred to as the draw solution). In other words, the FO process utilizes the natural osmosis phenomenon, which makes use of concentration differences between the two solutions across a semipermeable membrane. The semipermeable membrane acts as a selective barrier between the two solutions, and dominates the efficiency of freshwater transportation in the FO process. A concentrated draw solution on the permeate side of the membrane is the source of the driving force in the FO process. Different terms are used in the literature to name this solution including draw solution, osmotic agent, or osmotic media to name only a few. In a FO process the draw solution has a higher osmotic pressure than the feed solution (or reject or brine).
[0014] The semipermeable membranes used may be polymer-based. Further, the membranes may have a dense selective layer embedded onto a support layer for providing rejection of dissolved compounds and providing mechanical strength respectively.
[0015] Various embodiments provide for a method of producing purified water from a water source which is suspected to contain impurities, and an apparatus therefor. Fig.
1 illustrates a schematic flow diagram in one embodiment. The water source shown in this illustration is wastewater.
[0016] The apparatus may include a first container 10 configured to receive a semipermeable membrane 12 placed therein thereby forming a first portion 10a for containing the wastewater and a second portion 10b for containing a draw solution. Wastewater may be fed to the first portion 10a by any suitable means, such as a pipe. The draw solution may be fed to the second portion 10b by any suitable means, such as a pipe. Sufficient time is given to allow water from the water source to flow through the semipermeable membrane to the draw solution, thereby diluting the draw solution and concentrating the water source.
[0017] The semipermeable membrane 12 is permeable for water but essentially impermeable for solutes contained in the water of the draw solution. The semipermeable membrane 12 may be of any suitable type conventionally used in forward osmosis or reverse osmosis process. The membrane materials for such semipermeable membranes can be cellulose, polysulfone, polyethersulfone, and polyamide.
[0018] The draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the wastewater by osmosis to thereby form a diluted draw solution. The diluted draw solution may be withdrawn from the second portion 10b by any suitable means, such as a pipe. The wastewater may be withdrawn from the first portion 10a by any suitable means, such as a pipe, and is now concentrated with impurities that cannot pass through the semipermeable membrane 12.
[0019] The salt is soluble in the water of the draw solution and can be precipitated upon addition of a precipitant.
[0020] In various embodiments, the chemically precipitable water-soluble salt may be selected from the group consisting of aluminium sulfate, magnesium sulfate, manganese sulfate, iron chloride, iron sulphate, and aluminium chloride.
[0021] In the embodiment shown in Fig. 1, the draw solution contains (A12(S04)3) as the chemically precipitable water-soluble salt, which is commercially available.
[0022] The apparatus may also include a second container (or separator) 14 for containing the diluted draw solution. The second container 14 may be fluidly connected via a pipe to the second portion 10b of the first container 10 so that the diluted A12(S04)3 draw solution (or A12(S04)3 recycle) withdrawn from the second portion 10b is fed to the second container 14 for separation. The second container 14 may be configured to receive a precipitant feed whereby a precipitant is added to the diluted draw solution to precipitate the salt, and whereby the precipitated salt thus formed may include a plurality of gel particles dispersed in water. The precipitant may be added to the second container 14 via a separate pipe, for example. Alternatively, the precipitant may be added to the A12(S04)3 recycle stream before entering the second container 14.
[0023] In various embodiments, the precipitant may be selected from the group consisting of calcium oxide, calcium hydroxide, sodium hydroxide, potassium hydroxide, barium oxide, and barium silicate.
[0024] In the embodiment shown in Fig. 1, the precipitant is calcium oxide (CaO), which is commercially available.
[0025] The second container 14 may be further configured to receive a coagulant feed wherein a coagulant is added to the plurality of gel particles to coagulate the plurality of gel particles. The coagulant may be fed to the second container 14 by any suitable means, such as a pipe. The second container 14 may also be configured separate
the coagulated gel from the water, thereby producing purified water separated from the diluted draw solution.
[0026] In various embodiments, the coagulant may be negatively charged.
[0027] In various embodiments, the coagulant may be in the form of a particulate.
The size of the particulate coagulate may be from about 1 nm to about 100 μπι.
[0028] In various embodiments, the coagulant may be selected from the group consisting of activated silica, anionic polyelectrolyte, iron (III) oxide, zeolite and silicate.
[0029] In one embodiment, the coagulant may be sodium silicate.
[0030] In another embodiment, the coagulant may be anionic polyacrylamide.
[0031] In further embodiments, the coagulant may also be magnetic. The coagulant may consist of a core/shell nanoparticle. In one such embodiment, the coagulant may consist of an iron (III) oxide core and an activated silica shell.
[0032] In various embodiments where the chemically precipitable soluble salt is aluminium sulfate and the precipitant is calcium oxide, each gel particle is a mixture of aluminium hydroxide and calcium sulfate. When aluminium hydroxide is precipitated in water as the solvent, the hydrated aluminium hydroxide forms gels which are positively charged. Due to such electrical charges, each gel particle repels one another and is dispersed in water as a plurality of gel particles. A negatively charged sodium silicate (Na2Si03) is added as a coagulant to coagulate the gel particles of aluminium hydroxide and calcium sulfate. The coagulated gel mixture of aluminium hydroxide, calcium sulfate, and sodium silicate clump together and form a floe. The floe may be deposited to the bottom of the diluted draw solution and is withdrawn while the top liquid is removed as purified water from the second container 14.
[0033] The second container 14 may be further configured (not shown) to receive an acid feed, wherein the acid is added to the coagulated gel to recover the chemically precipitable water-soluble salt.
[0034] In various embodiments, the acid may be selected from the group consisting of sulfuric acid, chloric acid, and nitric acid.
[0035] In one embodiment where the chemically precipitable water-soluble salt is aluminium sulfate, the acid is sulfuric acid.
[0036] The recovered chemically precipitable water-soluble salt aluminium sulfate may then be reused in the draw solution again.
[0037] Calcium sulfate present in the floe may be subsequently precipitated as a useful by-product. Calcium sulfate has wide applications in construction, fertilizer and biomedicine.
[0038] The coagulant may also be subsquently recovered from the floe and reused in the purification process again.
[0039] The concentrated wastewater withdrawn from the first portion 10a may be rich in organic matters and may be fed to an anaerobic reactor 16 to generate a biogas (methane) as a useful fuel.
[0040] In order that the invention may be readily understood and put into practical effect, particular embodiments will now be described by way of the following non- limiting examples.
Examples
[0041] The following illustrates examples of various negatively charged coagulants used to coagulate positively charged gel particles dispersed in water. The draw solution consists of aluminium sulfate as the chemically precipitable soluble salt and the
precipitant is calcium oxide. The resultant gel particles are mixtures of aluminium hydroxide and calcium sulfate, and are positively charged.
[0042] Fe304@Si02 core/shell nanoparticles that are negatively charged and magnetic are added to the diluted draw solution to coagulate the gel particles. The floe is formed by ionic binding between the positively charged gel particles and the negatively charged Fe304@Si02 coagulant. The floe is then easily and fully removed under application of an external magnetic field. When placed near a permanent magnet, the draw solution becomes clear within minutes and the floe is deposited near the magnetic field due to the magnetic coagulant particles. The clear top liquid is then taken out as the final water product. The roles of the negatively charged and magnetic Fe304@Si02 core/shell nanoparticles are to both coagulate the gel particles and to increase the rate of separation via a magnetic field.
Example 2: Anionic Polyacrylamide (PAM) as Coagulant
[0043] Anionic polyacrylamide (PAM) is added to the diluted draw solution to coagulate the gel particles. The floe is formed by ionic binding between the positively charged gel particles and the negatively charged PAM coagulant. The floe is then precipitated to the bottom of the draw solution. The clear top liquid is then taken out as the final water product.
Example 3: Sodium Silicate (NaiSiOV) as Coagulant
[0044] Sodium silicate (Na2Si03) is added to the diluted draw solution to coagulate the gel particles. The floe is formed by ionic binding between the positively charged gel particles and the negatively charged Na2Si03 coagulant. The floe is then precipitated to the bottom of the draw solution. The clear top liquid is then taken out as the final water product.
[0045] While the invention has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is thus indicated by the appended claims and all changes which come .within the meaning and range of equivalency of the claims are therefore intended to be embraced.
Claims
1. A method of producing purified water from a water source which is suspected to contain impurities, comprising:
(a) contacting the water source with a draw solution, wherein the water source and the draw solution are separated by a semipermeable membrane that is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis;
(b) allowing water from the water source to flow through the semipermeable membrane to the draw solution, thereby diluting the draw solution and concentrating the water source;
(c) producing purified water from the diluted draw solution by:
(i) adding a precipitant to the diluted draw solution to precipitate the salt, wherein the precipitated salt thus formed comprises a plurality of gel particles dispersed in water;
(ii) adding a coagulant to the plurality of gel particles to coagulate the plurality of gel particles; and
(iii) separating the coagulated gel from the water.
2. The method of claim 1 , further comprising:
(d) recovering the chemically precipitable water-soluble salt by adding an acid to the coagulated gel.
3. The method of claim 1 or 2, wherein the chemically precipitable water-soluble salt is selected from the group consisting of aluminium sulfate, magnesium sulfate, manganese sulfate, iron chloride, iron sulphate, and aluminium chloride.
4. The method of claim 3 ,
wherein the chemically precipitable soluble salt is aluminium sulfate.
5. The method of any one of claims 1 to 4,
wherein the precipitant is selected from the group consisting of calcium oxide, calcium hydroxide, sodium hydroxide, potassium hydroxide, barium oxide, and barium silicate.
6. The method of claim 5,
wherein the precipitant is calcium oxide.
7. The method of claim 6,
wherein the chemically precipitable soluble salt is aluminium sulfate, wherein the precipitant is calcium oxide, and wherein each gel particle is a mixture of aluminium hydroxide and calcium sulfate.
8. The method of any one of claims 1 to 7,
wherein each gel particle is electrically charged.
9. The method of any one of claims 1 to 8,
wherein the coagulant negatively charged.
10. The method of any one of claims 1 to 9,
wherein the coagulant is selected from the group consisting of activated silica, anionic polyelectrolyte, iron (III) oxide, zeolite and silicate.
11. The method of claim 10,
wherein the coagulant is sodium silicate.
12. The method of claim 10,
wherein the coagulant is anionic polyacrylamide.
13. The method of any one of claims 1 to 12,
wherein the coagulant is negatively charged and magnetic.
14. The method of claim 13 ,
wherein the coagulant comprises a core/shell nanoparticle.
15. The method of claim 14,
wherein the coagulant comprises an iron (III) oxide core and an activated silica shell.
16. The method of any one of claim 1 to 13,
wherein the coagulant comprises a particulate.
17. The method of claim 16, wherein the size of the particulate is from about 1 nm to about 100 μηι.
18. The method of any one of claims 2 to 17,
wherein the acid is selected from the group consisting of sulfuric acid, chloric acid, and nitric acid.
19. The method of claim 18,
wherein the acid is sulfuric acid.
20. An apparatus for producing purified water from a water source which is suspected to contain impurities, comprising:
(a) a first container configured to receive a semipermeable membrane placed therein thereby forming a first portion for containing the water source and a second portion for containing a draw solution, wherein the semipermeable membrane is permeable for water but essentially impermeable for solutes contained in the water and wherein the draw solution contains a chemically precipitable water-soluble salt in a concentration that allows the draw solution to draw water from the water source by osmosis to thereby form a diluted draw solution; and
(b) a second container for containing the diluted draw solution, wherein the second container is fluidly connected to the second portion of the first container, wherein the second container is configured to:
(i) receive a precipitant feed wherein a precipitant is added to the diluted draw solution to precipitate the salt, wherein the precipitated salt thus formed comprises a plurality of gel particles dispersed in water; (ϋ) receive a coagulant feed wherein a coagulant is added to the plurality of gel particles to coagulate the plurality of gel particles; and
(iii) separate the coagulated gel from the water.
21. The apparatus of claim 20,
wherein the second container is further configured to receive an acid feed, wherein the acid is added to the coagulated gel to recover the chemically precipitable water-soluble salt.
22. The apparatus of claim 20 or 21 ,
wherein the chemically precipitable water-soluble salt is selected from the group consisting of aluminium sulfate, magnesium sulfate, manganese sulfate, iron chloride, iron sulphate, and aluminium chloride.
23. The apparatus of claim 22,
wherein the chemically precipitable soluble salt is aluminium sulfate.
24. The apparatus of any one of claims 20 to 23,
wherein the precipitant is selected from the group consisting of calcium oxide, calcium hydroxide, sodium hydroxide, potassium hydroxide, barium oxide, and barium silicate.
25. The apparatus of claim 24,
wherein the precipitant is calcium oxide.
26. The apparatus of claim 25,
wherein the chemically precipitable soluble salt is aluminium sulfate, wherein the precipitant is calcium oxide, and wherein each gel particle is a mixture of aluminium hydroxide and calcium sulfate.
27. The apparatus of any one of claims 20 to 26,
wherein each gel particle is electrically charged.
28. The apparatus of any one of claims 20 to 27,
wherein the coagulant negatively charged.
29. The apparatus of any one of claims 20 to 28,
wherein the coagulant is selected from the group consisting of activated silica, anionic polyelectrolyte, iron (III) oxide, zeolite and silicate.
30. The apparatus of claim 29,
wherein the coagulant is sodium silicate.
31. The apparatus of claim 29,
wherein the coagulant is anionic polyacrylamide.
32. The apparatus of any one of claims 20 to 31 ,
wherein the coagulant is negatively charged and magnetic.
33. The apparatus of claim 32, wherein the coagulant comprises a core/shell nanoparticle.
The apparatus of claim 33,
wherein the coagulant comprises an iron (III) oxide core and an activated silica shell.
35. The apparatus of any one of claim 20 to 32,
wherein the coagulant comprises a particulate.
36. The apparatus of claim 35,
wherein the size of the particulate is from about 1 nm to about 100 μπι.
37. The apparatus of any one of claims 21 to 36,
wherein the acid is selected from the group consisting of sulfuric acid, chloric acid, and nitric acid.
38. The apparatus of claim 37,
wherein the acid is sulfuric acid.
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SG2012077475A SG184927A1 (en) | 2010-04-22 | 2011-04-21 | Method of producing purified water and apparatus therefor |
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US32690910P | 2010-04-22 | 2010-04-22 | |
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