WO2011120309A1 - Method and device for co-producing ethyl t-butyl ether and ethanol by coupling integrated separation - Google Patents

Method and device for co-producing ethyl t-butyl ether and ethanol by coupling integrated separation Download PDF

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WO2011120309A1
WO2011120309A1 PCT/CN2010/079113 CN2010079113W WO2011120309A1 WO 2011120309 A1 WO2011120309 A1 WO 2011120309A1 CN 2010079113 W CN2010079113 W CN 2010079113W WO 2011120309 A1 WO2011120309 A1 WO 2011120309A1
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ethanol
distillation column
etbe
column
line
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French (fr)
Chinese (zh)
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张武平
张文里
周山花
田恒水
张涵璐
诸富根
顾京君
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华东理工大学
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/34Separation; Purification; Stabilisation; Use of additives
    • C07C41/40Separation; Purification; Stabilisation; Use of additives by change of physical state, e.g. by crystallisation
    • C07C41/42Separation; Purification; Stabilisation; Use of additives by change of physical state, e.g. by crystallisation by distillation

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  • the azeotropic composition can be up to about 2% by weight of ethanol) so that the remaining alcohol can be almost completely azeotroped from the top of the debutanizer column with the corresponding hydrocarbon.
  • This makes it more difficult to further increase the conversion of isoolefins in some cases, including, for example, reactive distillation, which is often desired, and it may be necessary to replenish a certain amount of ethanol from the upper portion of the debutanizer. Therefore, strict control of the alcohol content of the debutanizer column may make it difficult or limited to increase the conversion of the isoolefin.
  • the method for preparing ETBE and ethanol according to the invention the main steps of which are: dehydration separation process of ethanol having a water content of at least more than 1% by weight (more commonly, ethanol having a water content of more than 1% by weight to 15% by weight) And a debutanization step after the reaction zone in the process for preparing the ETBE and another distillation-extraction coupling step, wherein the distillation-extraction coupling step consists of a distillation column and an extraction column.
  • the distillation-extraction coupling step consists of a distillation column and an extraction column.
  • a method for coupling and separating and co-production of ETBE and ethanol which is obtained by etherification reaction of ethanol with isobutylene (such as mixed C 4 hydrocarbons containing isobutylene from steam cracking or catalytic cracking or butane dehydrogenation)
  • the mixture to be separated (abbreviated as a mixture to be separated) containing ETBE, ethanol and unreacted C 4 hydrocarbons is used as a raw material, and includes the following steps:
  • an ethanol feedstock can be provided for the etherification reaction of at least the ethyl tertiary alkyl ether including the preparation of ETBE, and/or an ethanol product which can be used as a gasoline additive can be provided as needed, and it is even advantageous for an appropriate increase or relaxation.
  • the first distillation column C1 may also generally be a reactive distillation column having a reaction zone R1.
  • the first distillation column C1 is operated at a pressure higher than atmospheric pressure, preferably at a pressure of 5 to 15 bar, and more preferably at a pressure of 7 to 13 bar.
  • the operating temperature of the top of the first distillation column C1 is from 30 ° C to 100 ° C, and the operating temperature of the bottom of the first distillation column C1 is from 70 ° C to 200 ° C.
  • a more suitable ratio range is 0.02-0.09: 1, the most suitable ratio range is 0.03-0.08: 1.
  • the added ethanol introduced into the second distillation column C2 or further including the recovered ethanol introduced, and mainly containing a mixture of ETBE and ethanol, the total water content thereof is introduced into the second distillation column C2
  • the ratio mainly includes the weight ratio of ETBE in the mixture of ETBE and ethanol (ie, water/ETBE weight ratio), and the suitable ratio ranges from 0.008 to 0.18: 1, and the more suitable ratio ranges from 0.02 to 0.09:1.
  • a suitable ratio range is 0.03-0.08:1.
  • the ethanol-containing fraction collected from the bottom of the second distillation column C2 has a water content which is related to the process conditions, and usually has a water content of less than 1% by weight, and may even be less than 0.5% by weight.
  • the ethanol-containing fraction collected from the bottom of the second distillation column C2 has an ethanol content which is related to the process conditions, and its ethanol content is preferably more than 99% by weight.
  • the condensate and/or reflux liquid condensed from the top of the second distillation column C2 may have a small amount of water phase depending on the process conditions, and may be at least partially separated by oil and water to remove at least a part of the water phase, and then
  • the reflux and/or recycle of the second distillation column C2 as a feed to the second distillation column C2, preferably at least a portion of the condensate or/and reflux is subjected to oil-water separation at 10-60 ° C, more preferably at 10-40 ° C.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Disclosed are a method and a device for co-producing ethyl t-butyl ether and ethanol. Said method for co-producing ethyl t-butyl ether and ethanol is carried out by coupling integrated separation. Said ethyl t-butyl ether is from a reaction product obtained by etherification of ethanol and isobutylene, wherein the reaction product mainly contains a mixture of ethyl t-butyl ether, ethanol and un-reacted C4 hydrocarbons. Ethyl t-butyl ether obtained by said method may contain less than 1 wt. % of ethanol, and ethanol obtained by said method may contain less than 1 wt. %, even less than 0.5 wt. % of water.

Description

一种耦合集成分离联产制备乙基叔丁基醚和乙醇的方法及装置 技术领域  Method and device for preparing ethyl tert-butyl ether and ethanol by coupling integrated separation and co-production
本发明涉及一种制备 ETBE (乙基叔丁基醚) 的方法及装置, 特别涉及一种 联产制备 ETBE和乙醇的方法及装置。所述联产制备 ETBE和乙醇的方法藉由耦 合集成分离法进行。  The present invention relates to a method and apparatus for preparing ETBE (ethyl tert-butyl ether), and more particularly to a method and apparatus for co-production of ETBE and ethanol. The method of co-production of ETBE and ethanol is carried out by a coupled integrated separation method.
说 背景技术  Background technology
以发酵法生产的乙醇 (EtOH) 等为基础书的生物基燃料的发展越来越受到世 界许多国家的重视。  The development of bio-based fuels based on ethanol (EtOH) produced by fermentation has received increasing attention from many countries around the world.
然而燃料乙醇作为目前最重要的生物基醇醚燃料, 其能耗、成本制约的关键 问题之一, 是乙醇和水在恒沸点附近的蒸馏浓缩及脱水困难。一方面, 如欲将较 低浓度的乙醇增浓到 80-90重量%以上时, 其回流比要求即能耗将加速增高, 而 如欲将乙醇增浓到 90-95.5重量%、 特别是 92-95.5重量%左右, 随着其浓度要求的 提高, 其回流比要求即能耗将急剧增高 (可参见 Journal of Energy Resources Technology. 2007, Vol. 129: 332-337); 另一方面, 如欲将 5重量%左右的共沸含 水脱除到 1重量%以下, 则需要采用恒沸蒸馏、 萃取蒸馏、 吸附、 渗透汽化膜分 离等特殊分离方法, 而且通常还需要加入少量的具有共溶、助溶作用的变性剂如 杂醇、 醚类等, 以在一定程度上弥补乙醇汽油容易产生相分离的缺点。 但是, 尽 管如此, 燃料乙醇由于其雷德蒸汽压较高、 热值较低等自身功能的不足, 其售价 通常要低于汽油, 而在有的国家其生产成本甚至高于汽油 (如中国)。 也就是采 用现有技术得到的燃料乙醇的价值 (即功能 /成本) 偏低, 迫切需要寻找破局之 法, 其中包括最关键的问题之一是, 如何降低作为可再生能源其自身生产制备过 程的能耗及成本, 以提高其经济性。  However, fuel ethanol, as the most important bio-based alcohol ether fuel, is one of the key problems in energy consumption and cost control. It is difficult to distill and concentrate ethanol and water near the constant boiling point. On the one hand, if the lower concentration of ethanol is to be concentrated to 80-90% by weight or more, the reflux ratio is required to increase the energy consumption, and if the ethanol is to be concentrated to 90-95.5 wt%, especially 92 -95.5 wt% or so, as its concentration requirements increase, its reflux ratio requires that the energy consumption will increase sharply (see Journal of Energy Resources Technology. 2007, Vol. 129: 332-337); When the azeotropic water content of about 5% by weight is removed to less than 1% by weight, special separation methods such as azeotropic distillation, extractive distillation, adsorption, pervaporation membrane separation, etc. are required, and it is usually necessary to add a small amount of co-solvent and help. Dissolving denaturing agents such as fusels, ethers, etc., to some extent compensate for the disadvantage that ethanol gasoline is prone to phase separation. However, despite the lack of its own functions such as high Reid vapor pressure and low calorific value, fuel ethanol is usually sold at a lower price than gasoline, and in some countries its production cost is even higher than that of gasoline (such as China). ). That is to say, the value of fuel ethanol (ie, function/cost) obtained by the prior art is low, and there is an urgent need to find a method of breaking, among which one of the most critical problems is how to reduce the production process of renewable energy as a self-production process. Energy consumption and cost to improve its economy.
ETBE可作为性能优良的汽油添加剂使用已成共识。  ETBE has become a consensus for use as an excellent gasoline additive.
通常, 用作汽油添加剂的 ETBE是由乙醇与来自如蒸汽裂解或催化裂化或丁 烷脱氢等混合 C4烃馏分中的异丁烯经醚化反应而制得(参见如 US 5248836A, CN 1990443A、 CN 1772848A, CN 101195560A等)。 要制得 ETBE并不困难, 但采用 什么样的乙醇原料来制备, 以及要分离纯化获得可作为性能优良的汽油添加剂, 有许多问题尚待解决。其中包括的最关键的问题之一是, 如何降低作为半可再生 能源其自身生产制备过程的能耗及成本, 提高其经济性。如在一篇涉及用于汽油 的醚的工业制备及醇 /醚 /烃的分离的文献 (Pure &App/. Chem., Vol. 67, No. 6, pp. 985-992, 1995. )所述,分离过程的投资及能耗可能超过制备过程总投资及能耗的 50%和 90%。 Typically, ETBE is used as a gasoline additive, such as from ethanol and from steam cracking or catalytic dehydrogenation of butane or the like in a mixed C 4 hydrocarbon fraction by an etherification reaction of isobutene prepared (see, e.g., US 5248836A, CN 1990443A, CN 1772848A, CN 101195560A, etc.). It is not difficult to make ETBE, but it is adopted. There are many problems to be solved as to what kind of ethanol raw materials to prepare, and to be separated and purified to obtain gasoline additives which are excellent in performance. One of the most critical issues involved is how to reduce the energy consumption and cost of its own production and preparation process as a semi-renewable energy source and improve its economy. As described in a literature relating to the industrial preparation of ethers for gasoline and the separation of alcohols/ethers/hydrocarbons (Pure & App/. Chem., Vol. 67, No. 6, pp. 985-992, 1995.) The investment and energy consumption of the separation process may exceed 50% and 90% of the total investment and energy consumption of the preparation process.
通常, 制备 ETBE的乙醇原料可以是几乎不含水的乙醇, 也可以是含水量在 5重量%左右的共沸乙醇或含水量至多为 10-15重量%甚至更高含水量的含水乙 醇。 如美国专利 US 5248836A揭示了一种可以采用无水乙醇或至多含有 10重量 %水的乙醇从脱丁烷塔反应段的上方进料, 在反应段之下取出含有乙醇和 ETBE 的物料并与含有异丁烯的混合 C4在预反应器进行反应后, 再到脱丁烷塔中进行 反应分离的工艺流程。所有乙醇中的水都可以通过其与烃的共沸从而通过在脱丁 烷塔塔顶冷凝液槽的底部抽出分离出的水而去除, 而问题在于,一方面, 由于不 同来源的混合 C4中异丁烯含量可能的变化范围较宽(如 8-70摩尔%), 当异丁烯 含量可能较高时, 基本上按化学计量比的乙醇进料量也将较大, 往往可能因为剩 余 C4较少而需要很高的回流比 (回流量) 才能将乙醇进料中的水共沸带出, 因 而可能导致较高的能耗; 而当异丁烯含量可能较低时, 基本上按化学计量比的乙 醇进料量也将较少 (否则将增加 ETBE中的乙醇含量), C4烃富余的共沸除水能 力就得不到充分利用, 甚至还可能导致 C4烃中乙醇含量的增加。 另一方面, 由 于其没有给出实施例, 由于将脱丁烷塔反应段之下的液相全部从侧线取出, 其与 侧线进料之间没有液体回流, 也就是基本上没有可进行分离的理论板, 因此, 可 能会引起 ETBE 的严重返混而导致如反应段催化剂容易失活或反应平衡及效率 的降低, 或还存在大量回流下来的 C4对侧线反应器的返混或稀释等问题。 In general, the ethanol raw material for preparing ETBE may be ethanol which is hardly water-containing, or may be an azeotropic ethanol having a water content of about 5% by weight or an aqueous ethanol having a water content of at most 10-15% by weight or more. For example, U.S. Patent No. 5,248,836 A discloses the use of anhydrous ethanol or ethanol containing up to 10% by weight of water to feed from the top of the debutanizer reaction section, and to extract and contain the ethanol and ETBE under the reaction zone. The mixed C 4 of isobutylene is subjected to a reaction in a pre-reactor and then to a debutanizer column for a reaction separation process. All of the water in the ethanol can be removed by azeotropy with the hydrocarbons by withdrawing the separated water at the bottom of the condensate tank at the top of the debutanizer column. The problem is, on the one hand, the mixing of C 4 from different sources. The isobutylene content may vary widely (eg, 8-70 mol%). When the isobutene content may be higher, the stoichiometric ethanol feed will also be larger, often because the remaining C 4 is less. A high reflux ratio (return flow) is required to azeotrope the water in the ethanol feed, which may result in higher energy consumption; and when the isobutene content may be lower, the stoichiometric ethanol is substantially The amount of feed will also be less (otherwise it will increase the ethanol content in the ETBE), and the azeotropic water removal capacity of the C 4 hydrocarbon surplus will not be fully utilized, and may even lead to an increase in the ethanol content of the C 4 hydrocarbon. On the other hand, since it is not given an example, since the liquid phase below the debutanizer reaction section is completely taken out from the side line, there is no liquid reflux between the side line feed and the side line feed, that is, substantially no separation is possible. Theoretical plates, therefore, may cause severe backmixing of ETBE, resulting in easy deactivation of the catalyst in the reaction zone or a reduction in reaction balance and efficiency, or the presence of a large amount of recirculated C 4 to sideline reactor backmixing or dilution. .
中国专利 CN 1772848A, CN 1780803A揭示了采用含水量为 5-30体积%的 乙醇与含有异丁烯的混合 C4制备 ETBE的方法。 这两种方法可较显著地降低其 产品的成本, 但其所制得的是主要含 ETBE、 乙醇和叔丁醇的混合物。 现有技术 在采用含有一定量水的乙醇为制备 ETBE的初始原料时,通常都没有对 ETBE进 行进一步的分离纯化处理,而 ETBE产品中较多的未经分离纯化处理的乙醇仍然 可能会导致汽油雷德蒸汽压的增高, 可能仍然需要在例如夏季减少 C4-C6等汽油 轻组分的加入量, 和 /或可能不适合在炼油厂汽油池中直接进行调和。 作为具有优良性能的汽油添加剂, 为提高产品功能以及使用方便, 特别是为 了可以在汽油的调和过程中直接加入, 并且不必改变现有的贮运、 输配系统, 最 好是在 ETBE产品的制备过程中能够严格控制乙醇含量,包括必要时能够将乙醇 含量控制在 1重量%以下。 Chinese Patent No. 1772848A, CN 1780803A discloses a process for preparing ETBE using a mixture of C- 4 having a water content of 5 to 30% by volume and isobutylene. Both of these methods can significantly reduce the cost of their products, but they produce a mixture comprising primarily ETBE, ethanol and t-butanol. In the prior art, when ethanol containing a certain amount of water is used as a starting material for preparing ETBE, ETBE is usually not further separated and purified, and more unpurified ethanol in the ETBE product may still cause gasoline. The increase in Reid's vapor pressure may still require a reduction in the amount of gasoline light components such as C 4 -C 6 in the summer, and/or may not be suitable for direct blending in the refinery gasoline pool. As a gasoline additive with excellent performance, in order to improve product function and ease of use, especially for direct addition in the process of gasoline blending, and without changing the existing storage, transportation and distribution system, it is best to prepare ETBE products. The ethanol content can be strictly controlled during the process, including the ability to control the ethanol content to less than 1% by weight, if necessary.
为降低 ETBE分离纯化处理的复杂性,现有技术通常采用低含水或基本上无 水的乙醇, 如含水量小于 1重量%、 甚至小于 0.5重量%的乙醇, 作为醚化反应 的原料, 这有利于提高醚化反应的转化率和 /或选择性。 由于低含水乙醇或无水 乙醇具有强烈的吸水能力和倾向, 在贮存、运输用于制备 ETBE的过程中可能吸 入水分, 中国专利 CN 101033170A提出了一种对至少两种不同含水量的乙醇通 过至少两组膜分离的组合对乙醇进行脱水的方法; 俄罗斯专利 RU 2327682A提 出了一种利用获得的 ETBE作为含水量至少大于 1重量%的乙醇的非均相共沸夹 带剂, 来对乙醇进行干燥脱水的方法; 这两项专利都是将乙醇进行干燥充分脱除 水分后再将其作为醚化反应的原料。  In order to reduce the complexity of the ETBE separation and purification treatment, the prior art generally uses low- or substantially anhydrous ethanol, such as ethanol having a water content of less than 1% by weight, or even less than 0.5% by weight, as a raw material for the etherification reaction, which has It is advantageous to increase the conversion and/or selectivity of the etherification reaction. Since low-water ethanol or absolute ethanol has strong water absorption capacity and tendency, water may be inhaled during storage and transportation for preparing ETBE. Chinese Patent CN 101033170A proposes to pass at least two kinds of ethanol with different water contents. A method for dehydrating ethanol by a combination of two membrane separations; Russian Patent RU 2327682A proposes a method for drying and dehydrating ethanol by using the obtained ETBE as a heterogeneous azeotropic entrainer having a water content of at least greater than 1% by weight of ethanol. The two methods are both drying the ethanol to remove the water and then using it as a raw material for the etherification reaction.
迄今, 分离纯化制备 ETBE的方法, 有的是严格控制进脱丁烷蒸馏塔(简称 脱丁烷塔) 的乙醇的含量, 包括如将醇 /烯反应配比控制在低于化学计量的一定 比例, 在进脱丁烷塔之前通过预处理, 如水洗脱除部分醇类以及加入一定比例的 共沸夹带剂如丁烷等 (参见如 US 7141705A、 US 5447607A, US 6107526A等, 其中, 丁烷和乙醇的共沸组成最高可达到约含 2重量%的乙醇), 以便剩余的醇 能够几乎全部与相应的烃类从脱丁烷塔塔顶共沸脱除。这就使得某些情况下要进 一步提高异烯烃的转化率变得较为困难, 如包括对于往往希望采用的反应蒸馏 等, 可能还需要从脱丁烷塔的上部补入一定量的乙醇。 因此, 严格控制进脱丁烷 塔的醇的含量, 可能会对提高异烯烃的转化率产生困难或限制。 另外, 将更多的 乙醇从脱丁烷塔塔顶分离, 还会增加后继除醇分离回收的负担, 特别是通常采用 的水洗除醇的洗涤液的乙醇含量一般都很低,由此而导致其增浓回收过程需额外 增加较高的能耗。  Heretofore, the method for separating and purifying ETBE is to strictly control the ethanol content of the debutanizer (referred to as the debutanizer), including, for example, controlling the alcohol/ene reaction ratio to a certain ratio below the stoichiometric amount. Before the debutanizer is passed through a pretreatment, such as water elution to remove some of the alcohol and a certain proportion of azeotropic entrainer such as butane, etc. (see, for example, US 7141705A, US 5447607A, US 6107526A, etc., wherein butane and ethanol The azeotropic composition can be up to about 2% by weight of ethanol) so that the remaining alcohol can be almost completely azeotroped from the top of the debutanizer column with the corresponding hydrocarbon. This makes it more difficult to further increase the conversion of isoolefins in some cases, including, for example, reactive distillation, which is often desired, and it may be necessary to replenish a certain amount of ethanol from the upper portion of the debutanizer. Therefore, strict control of the alcohol content of the debutanizer column may make it difficult or limited to increase the conversion of the isoolefin. In addition, the separation of more ethanol from the top of the debutanizer column also increases the burden of subsequent alcohol removal and recovery. In particular, the ethanol content of the commonly used water-washing alcohol washing liquid is generally low, thereby resulting in The enrichment recovery process requires an additional increase in energy consumption.
也有的现有技术为了避免采用 C4烃水洗除醇再将醇增浓回收方法的高能 耗, 以及为了消除回收乙醇时带来的共沸含水, 甚至采用吸附、膜分离等方法进 行除醇, 或再进行蒸馏将切割出的不含醇的 C4烃回流到脱丁烷塔将醇带出、 将 切割出的含醇 C4烃送去循环反应等方法来除醇,如 US 5609734A、 CN 1348945A 等, 将显著增加投资和 /或增加物料的循环处理量以及增加操作的复杂性。 还有 如中国专利 CN 1634832A,采用从脱丁烷塔进料口以下的侧线采出一股含醇、醚 和烃的物料返回至预反应器循环反应以省去后继 ETBE分离步骤的方法,其侧线 采出比可能是相当高的, 同时将与反应平衡组成相差不多的大量物料进行循环, 对预反应器中催化剂用量要求及其寿命的影响或还包括能耗而言,可能仍然并不 有利。 There are also some prior art techniques for avoiding the high energy consumption of the alcohol-enriched recovery method by using C 4 hydrocarbon water to wash away alcohol, and in order to eliminate the azeotropic water content brought about by the recovery of ethanol, even using alcohol adsorption, membrane separation and the like to remove alcohol. Or further distillation to remove the alcohol-free C 4 hydrocarbons to the debutanizer to carry out the alcohol, and the cut alcohol-containing C 4 hydrocarbons are sent to a recycling reaction to remove the alcohol, such as US 5609734A, CN 1348945A, etc., will significantly increase investment and / or increase the amount of material processing and increase the complexity of the operation. and also For example, Chinese patent CN 1634832A uses a method of recovering a mixture of alcohol, ether and hydrocarbons from the side line below the feed port of the debutanizer to the pre-reactor cycle to eliminate the subsequent ETBE separation step. The ratio may be quite high, and it may still be unfavorable to recycle a large amount of material similar to the equilibrium composition of the reaction, the effect on the amount of catalyst used in the prereactor and its lifetime or including energy consumption.
而另一方面, 如果为提高异烯烃的转化率, 又往往难以严格控制进脱丁烷塔 的未反应乙醇的含量,包括可能需要从脱丁烷塔反应段补入一定量的乙醇。因此, 按由脱丁烷塔中引出物料的位置不同,分离纯化制备 ETBE的方法又主要分为两 大类: 其一是从所说的脱丁烷塔底部引出物料进行后续分离 (参见如 US 5158652A, US 5250156A、 US 5348624A和 US 5569787A等); 其二是从所说的 脱丁烷塔的侧部引出物料进行后续分离 (参见如 CN 1127243A和 US 5607557A 等)。  On the other hand, if the conversion of isoolefin is increased, it is often difficult to strictly control the content of unreacted ethanol in the debutanizer column, including the possibility of replenishing a certain amount of ethanol from the debutanizer reaction zone. Therefore, according to the position of the material extracted from the debutanizer, the separation and purification methods for preparing ETBE are mainly divided into two categories: First, the material is taken out from the bottom of the debutanizer column for subsequent separation (see, for example, US) 5158652A, US 5250156A, US 5348624A and US 5569787A, etc.); the second is to take material from the side of the debutanizer column for subsequent separation (see, for example, CN 1127243A and US 5607557A, etc.).
所述的这几类分离纯化制备 ETBE的方法各有千秋,但它们存在的共同缺陷 是:对进入脱丁烷塔的物料的某些组分的含量有严格的要求,包括如要求进入"脱 丁烷塔 "的物料中的水含量至多为 1 重量%、 叔丁醇的含量至多为 1 重量% (参 见如 CN 1127243A和 US 5607557A等), 和 /或采用了吸附分离、 渗透汽化膜分 离、 共沸分离等特殊分离方法。 如此苛刻的操作条件和 /或较高能耗的分离方法, 导致现有分离纯化制备 ETBE方法的商用价值的降低。  The above-mentioned methods for separating and purifying ETBE have their own advantages, but their common defects are: strict requirements on the content of certain components of the material entering the debutanizer column, including the requirement to enter "debutane". The "water content of the column" is at most 1% by weight, the tert-butanol content is at most 1% by weight (see, for example, CN 1127243A and US 5607557A, etc.), and/or adsorption separation, pervaporation membrane separation, azeotropy are employed. Special separation methods such as separation. Such severe operating conditions and/or higher energy separation methods result in a reduction in the commercial value of existing separation and purification preparation ETBE processes.
综上所述,制备 ETBE涉及到多种共沸物系、多个环节的分离和 /或纯化过程, 一方面, 所述方法或是仅仅主要针对单一共沸物系和 /或单一环节存在的问题进 行处理, 往往可能将问题或困难转嫁到其它环节; 另一方面, 所述方法或是逐一 解决各个共沸物系和 /或各个环节存在的问题,仍然存在着某种片面性和 /或局限 性, 其整体制备过程的商用价值 (功能 /成本) 并不理想。 发明内容  In summary, the preparation of ETBE involves a plurality of azeotrope systems, separation and/or purification processes of multiple linkages, on the one hand, the method is either primarily directed to a single azeotrope system and/or a single link. When the problem is dealt with, it is often possible to pass the problem or difficulty to other links. On the other hand, the method still solves the problems of each azeotrope system and/or each link one by one, and there is still some kind of one-sidedness and/or limitation. Sex, the commercial value (function/cost) of its overall preparation process is not ideal. Summary of the invention
为克服上述问题, 本发明的目的在于, 提供一种具有优化商用价值(即功能 /成本) 的联产制备 ETBE和乙醇的方法及装置。 所述联产制备 ETBE和乙醇的方 法藉由耦合集成分离法进行。 所述的 ETBE来自于乙醇与异丁烯 (如来自蒸汽裂 解或催化裂化或丁烷脱氢等含有异丁烯的混合 C4烃)进行醚化反应制得的反应产 物 (主要含有 ETBE、 乙醇和未反应的 C4烃的混合物)。 所述联产制备 ETBE和乙 醇的方法得到的 ETBE可以含有不到 1重量%的乙醇, 即, 可使得到的 ETBE产品 对作为汽油添加剂使用而言具有很高的功能。 In order to overcome the above problems, it is an object of the present invention to provide a method and apparatus for co-production of ETBE and ethanol with optimized commercial value (i.e., function/cost). The method of co-production of ETBE and ethanol is carried out by a coupled integrated separation method. The ETBE is derived from a reaction product obtained by etherification reaction of ethanol with isobutylene (such as mixed C 4 hydrocarbons containing isobutylene from steam cracking or catalytic cracking or butane dehydrogenation) (mainly containing ETBE, ethanol and unreacted a mixture of C 4 hydrocarbons). The co-production preparation ETBE and B The ETBE obtained by the alcohol process may contain less than 1% by weight of ethanol, i.e., the resulting ETBE product may have a high function as a gasoline additive.
本发明的目的还在于, 提供一种充分利用过程物流和 /或过程分离手段和 /或 过程能量, 将其与乙醇的脱水分离进行耦合集成的具有优化商用价值 (即功能 / 成本)的联产制备 ETBE和乙醇的方法及装置。所述联产制备 ETBE和乙醇的方法 藉由耦合集成分离法进行。所述的乙醇来自于含水量至少大于 1重量%的乙醇(较 常见的是含水量大于 1重量%至 15%重量的乙醇)。 所述联产制备 ETBE和乙醇的 方法得到的乙醇可以含有不到 1重量%的水, 甚至不到 0.5重量%的水, 可以根据 需要, 用作醚化反应的原料, 和 /或用作汽油添加剂。 gP, 可使得到的 ETBE产品 对作为汽油添加剂使用而言, 在具有很高的功能的同时, 还可显著降低其成本, 并联产获得基本上脱除了共沸含水的乙醇。  It is also an object of the present invention to provide a co-production with optimized commercial value (i.e., function/cost) that utilizes process stream and/or process separation means and/or process energy to be coupled and integrated with dehydration of ethanol. Method and apparatus for preparing ETBE and ethanol. The method of co-production of ETBE and ethanol is carried out by a coupled integrated separation method. The ethanol is derived from ethanol having a water content of at least greater than 1% by weight (more typically, the water content is greater than 1% to 15% by weight of ethanol). The ethanol obtained by the process for co-production of ETBE and ethanol may contain less than 1% by weight of water, even less than 0.5% by weight of water, may be used as a raw material for the etherification reaction, and/or used as gasoline as needed. additive. gP, the obtained ETBE product can be used as a gasoline additive, while having a high function, the cost can be significantly reduced, and the parallel production can be carried out to substantially remove the azeotropic water-containing ethanol.
本发明所述的 ETBE: 由乙醇与异丁烯 (如来自蒸汽裂解或催化裂化或丁烷 脱氢等含有异丁烯的混合 C4烃) 进行醚化反应制得的主要含有 ETBE、 乙醇和未 反应的 C4烃的混合物分离纯化得到, 详见如 US 5248836A、 CN 1990443A, CN 1772848A, CN 101195560A等。通常, 从反应区之后的脱丁烷塔底部或侧部获得 的主要含有 ETBE与乙醇的混合物, 通常含有至少大于 1重量%的乙醇, 较为常见 的是含有 5-50重量%的乙醇, 更为常见的是含有 10-40重量%乙醇, 包括特别是从 脱丁烷塔侧部取出的以 ETBE与乙醇的总重量为基准计的情形 (可详见如 CN 1127243 和1^ 5607557 等)。 除此之外, 主要含有 ETBE与乙醇的混合物可能还 包括一些含量较少的其它组分, 如叔丁醇 (TBA)、 二聚异丁烯、 乙基仲丁基醚 (E2BE)、 二乙醚 (DEE) 和 C5烃等, 在 ETBE与乙醇的分离纯化过程中可基本 上视同于 ETBE而不作区分 (除叔丁醇因与乙醇沸点相近可基本上留在分离纯化 后的乙醇中)。 ETBE according to the present invention: ETBE, ethanol and unreacted C mainly obtained by etherification reaction of ethanol with isobutylene (such as mixed C 4 hydrocarbons containing isobutylene from steam cracking or catalytic cracking or butane dehydrogenation) 4 A mixture of hydrocarbons is obtained by separation and purification, as described in, for example, US 5248836A, CN 1990443A, CN 1772848A, CN 101195560A and the like. Typically, a mixture comprising ETBE and ethanol, obtained from the bottom or side of the debutanizer after the reaction zone, typically contains at least greater than 1% by weight of ethanol, more typically 5-50% by weight of ethanol, more It is common to have 10-40% by weight of ethanol, including, in particular, from the side of the debutanizer column, based on the total weight of ETBE and ethanol (see, for example, CN 1127243 and 1^5607557, etc.). In addition, the mixture containing mainly ETBE and ethanol may also include some other components such as t-butanol (TBA), dimeric isobutylene, ethyl sec-butyl ether (E2BE), diethyl ether (DEE). And C 5 hydrocarbons, etc., can be basically regarded as ETBE without distinction in the separation and purification process of ETBE and ethanol (except that tert-butanol can be substantially left in the separated and purified ethanol because it is close to the boiling point of ethanol).
根据本发明所述的联产制备 ETBE和乙醇的方法, 其主要步骤是: 将含水量 至少大于 1重量%的乙醇脱水分离过程 (较常见的是含水量大于 1重量%至 15%重 量的乙醇),与制备所述的 ETBE的方法中的反应区之后的脱丁烷步骤及另一个蒸 馏-萃取耦合步骤相结合,其中,所述蒸馏 -萃取耦合步骤由蒸馏塔和萃取塔组成。 如此, 不仅可从萃取塔塔顶和 /或脱丁烷塔塔底获得合格的 ETBE产品, 而且可以 从蒸馏塔塔底联产获得基本上脱除了共沸含水的乙醇。  The method for preparing ETBE and ethanol according to the invention, the main steps of which are: dehydration separation process of ethanol having a water content of at least more than 1% by weight (more commonly, ethanol having a water content of more than 1% by weight to 15% by weight) And a debutanization step after the reaction zone in the process for preparing the ETBE and another distillation-extraction coupling step, wherein the distillation-extraction coupling step consists of a distillation column and an extraction column. Thus, not only qualified ETBE products can be obtained from the top of the extraction column and/or the bottom of the debutanizer column, but also the azeotropically aqueous ethanol can be substantially removed from the bottom of the distillation column.
本发明的方法的技术方案如下: 一种耦合集成分离联产制备 ETBE和乙醇的方法, 所述方法以乙醇与异丁烯 (如来自蒸汽裂解或催化裂化或丁烷脱氢等含有异丁烯的混合 C4烃)进行醚化反 应制得的含有 ETBE、 乙醇和未反应的 C4烃的待分离混合物(简称待分离混合物) 为原料, 包括如下步骤: The technical solution of the method of the invention is as follows: A method for coupling and separating and co-production of ETBE and ethanol, which is obtained by etherification reaction of ethanol with isobutylene (such as mixed C 4 hydrocarbons containing isobutylene from steam cracking or catalytic cracking or butane dehydrogenation) The mixture to be separated (abbreviated as a mixture to be separated) containing ETBE, ethanol and unreacted C 4 hydrocarbons is used as a raw material, and includes the following steps:
a) 将待分离混合物引入第一蒸馏塔进行脱烷烃蒸馏, 以及将含水量至少大 于 1重量%的乙醇从不低于待分离混合物进料位置的侧线位置导入第一蒸馏塔, 在第一蒸馏塔的顶部收集含 C4烃馏分,其中,所述含 C4烃馏分还含有乙醇和水; b) 将从第一蒸馏塔底部收集或侧部取出的含有 ETBE与乙醇的混合物, 以 及含水量至少大于 1重量%的乙醇, 导入蒸馏-萃取耦合区, 其中, 所述蒸馏-萃 取耦合区由第二蒸馏塔和萃取塔组成,并且第二蒸馏塔的操作压力低于第一蒸馏 塔的操作压力; a) introducing the mixture to be separated into the first distillation column for dealkylation distillation, and introducing ethanol having a water content of at least greater than 1% by weight into the first distillation column from a side line position not lower than the feed position of the mixture to be separated, in the first distillation The top of the column collects a C 4 -containing hydrocarbon fraction, wherein the C 4 -containing hydrocarbon fraction further contains ethanol and water; b) a mixture containing ETBE and ethanol taken from the bottom of the first distillation column or taken sideways, and water content At least greater than 1% by weight of ethanol is introduced into the distillation-extraction coupling zone, wherein the distillation-extraction coupling zone is composed of a second distillation column and an extraction column, and the operating pressure of the second distillation column is lower than that of the first distillation column pressure;
c ) 在第二蒸馏塔的底部收集含乙醇馏分, 将第二蒸馏塔顶部所得的含有 ETBE, 乙醇和水的物料作为萃取进料送入萃取塔进行萃取, 在萃取塔的底部收 集含乙醇的萃取液、 可回收乙醇后循环使用 (如重新引入到蒸馏-萃取耦合区), 在萃取塔的顶部收集含 ETBE的萃余液;  c) collecting the ethanol-containing fraction at the bottom of the second distillation column, feeding the material containing ETBE, ethanol and water obtained at the top of the second distillation column as an extraction feed to the extraction column for extraction, and collecting ethanol at the bottom of the extraction column The extract, the recoverable ethanol, is recycled (eg, reintroduced into the distillation-extraction coupling zone), and the ETBE-containing raffinate is collected at the top of the extraction column;
d) 当从第一蒸馏塔侧部取出含有 ETBE与乙醇的混合物时, 将萃取塔顶部 所得含 ETBE的萃余液的 0-100%循环至第一蒸馏塔, 并从第一蒸馏塔底部收集 含 ETBE馏分。  d) When the mixture containing ETBE and ethanol is taken out from the side of the first distillation column, 0-100% of the ETBE-containing raffinate obtained at the top of the extraction column is recycled to the first distillation column and collected from the bottom of the first distillation column Contains ETBE fractions.
在本发明一个优选的技术方案中,所述方法以乙醇与异丁烯进行醚化反应制 得的含有 ETBE、 乙醇和未反应的 C4烃的待分离混合物为原料, 包括如下步骤: a) 将待分离混合物引入第一蒸馏塔进行脱烷烃蒸馏, 以及将含水量至少大 于 1重量%的乙醇, 较常见的是含水量大于 1重量%至 15重量%的乙醇, 较适宜 的是含水量为 1.5-15重量%的乙醇,更适宜的是含水量为 3-10重量%的乙醇,最 适宜的是含水量为 4.5-10重量%的乙醇,从不低于待分离混合物进料位置的侧线 位置导入第一蒸馏塔, 在第一蒸馏塔的顶部收集含 C4烃馏分, 其中, 所述含 C4 烃馏分还含有乙醇和水;更适宜的是将第一蒸馏塔顶部流出的至少部分冷凝液或 回流液经油水分离至少去除部分水相后, 再作为第一蒸馏塔的回流; In a preferred embodiment of the present invention, the method comprises a mixture of ETBE, ethanol and unreacted C 4 hydrocarbons obtained by etherification reaction of ethanol and isobutylene as a raw material, comprising the following steps: a) The separation mixture is introduced into the first distillation column for dealkylation distillation, and the water having a water content of at least greater than 1% by weight, more typically having a water content of greater than 1% to 15% by weight of ethanol, more preferably a water content of 1.5- 15% by weight of ethanol, more preferably ethanol having a water content of 3 to 10% by weight, most preferably ethanol having a water content of 4.5 to 10% by weight, introduced from a side line position not lower than the feeding position of the mixture to be separated a first distillation column, collecting a C 4 -containing hydrocarbon fraction at the top of the first distillation column, wherein the C 4 -containing hydrocarbon fraction further comprises ethanol and water; more preferably at least a portion of the condensate flowing out from the top of the first distillation column Or the reflux liquid is separated by oil and water to remove at least a part of the water phase, and then used as a reflux of the first distillation column;
b) 将从第一蒸馏塔底部收集或侧部取出的含有 ETBE与乙醇的混合物 (所 说的侧部取出, 其取出位置位于待分离混合物的进料位置以下的侧线位置, 更好 的是位于乙醇浓度实质上是最高的塔板或其以下的侧线位置,最好是位于乙醇浓 度实质上是最高的塔板或其以下第 1 块-第 15块理论板之间的位置, 所述含有 ETBE与乙醇的混合物从第一蒸馏塔侧部的汽相和 /或液相取出; 或者,侧部取出 方法还可参见如 CN 1127243 A和 US 5607557A等),以及含水量至少大于 1重量 %的乙醇, 较常见的是含水量大于 1重量%至 15重量%的乙醇, 较适宜的是含水 量为 1.5-15重量%的乙醇,更适宜的是含水量为 3-10重量%的乙醇,最适宜的是 含水量为 4.5-10重量%的乙醇, 导入蒸馏-萃取耦合区, 其中, 所述蒸馏-萃取耦 合区由第二蒸馏塔和萃取塔组成,并且第二蒸馏塔的操作压力低于第一蒸馏塔的 操作压力; b) a mixture containing ETBE and ethanol taken from the bottom of the first distillation column or taken out sideways (the side is taken out, the removal position of which is located at the side line below the feed position of the mixture to be separated, preferably located The ethanol concentration is essentially the highest position of the tray or below, preferably located in ethanol The degree is substantially the position between the highest tray or the first block - the 15th theoretical plate below, and the mixture containing ETBE and ethanol is taken out from the vapor phase and/or the liquid phase on the side of the first distillation column; Alternatively, the side removal method can also be seen, for example, CN 1127243 A and US 5607557A, and the like, and the water content is at least more than 1% by weight of ethanol, and more usually the water content is more than 1% by weight to 15% by weight of ethanol, preferably It is an ethanol having a water content of 1.5 to 15% by weight, more preferably an ethanol having a water content of 3 to 10% by weight, most preferably an ethanol having a water content of 4.5 to 10% by weight, and is introduced into a distillation-extraction coupling region, wherein The distillation-extraction coupling zone is composed of a second distillation column and an extraction column, and the operating pressure of the second distillation column is lower than the operating pressure of the first distillation column;
c ) 在第二蒸馏塔的底部收集含乙醇馏分, 将第二蒸馏塔顶部所得的含有 ETBE、 乙醇和水的物料作为萃取进料送入萃取塔进行萃取; 更适宜的是将从第 二蒸馏塔顶部流出的至少部分冷凝液和 /或回流液经油水分离至少去除部分水相 后, 再作为第二蒸馏塔的回流和 /或循环作为第二蒸馏塔的进料; 优选的是, 所 述萃取塔的至少部分萃取剂来自于对第一蒸馏塔顶部收集的含 C4烃馏分进行水 洗除醇后的含乙醇洗涤液, 更优选的是, 先以来自于对第一蒸馏塔顶部收集的含 C4烃馏分进行水洗除醇后的含乙醇洗涤液为萃取剂进行萃取, 再以水为萃取剂 进行萃取; 在萃取塔的底部收集含乙醇的萃取液、 可回收乙醇后循环使用 (如重 新引入到蒸馏-萃取耦合区), 在萃取塔的顶部收集含 ETBE的萃余液; c) collecting the ethanol-containing fraction at the bottom of the second distillation column, and feeding the material containing ETBE, ethanol and water obtained at the top of the second distillation column as an extract feed to the extraction column for extraction; more preferably, the second distillation will be carried out At least a portion of the condensate and/or reflux flowing from the top of the column is separated by oil and water to remove at least a portion of the aqueous phase, and then refluxed and/or recycled as a second distillation column as a feed to the second distillation column; preferably, said At least a portion of the extractant of the extraction column is derived from an ethanol-containing washing liquid which is subjected to water washing and alcohol removal of the C 4 -containing hydrocarbon fraction collected at the top of the first distillation column, and more preferably, firstly collected from the top of the first distillation column. The ethanol-containing washing liquid containing the C 4 hydrocarbon fraction is washed with water and extracted as an extractant, and then extracted with water as an extracting agent; the ethanol-containing extract is collected at the bottom of the extracting column, and the ethanol can be recycled and recycled (for example) Re-introduced into the distillation-extraction coupling zone), collecting ETBE-containing raffinate at the top of the extraction column;
d) 当从第一蒸馏塔侧部取出含有 ETBE与乙醇的混合物时, 将萃取塔顶部 所得含 ETBE的萃余液的 0-100%循环至第一蒸馏塔, 并从第一蒸馏塔底部收集 含 ETBE馏分。  d) When the mixture containing ETBE and ethanol is taken out from the side of the first distillation column, 0-100% of the ETBE-containing raffinate obtained at the top of the extraction column is recycled to the first distillation column and collected from the bottom of the first distillation column Contains ETBE fractions.
本发明的装置的技术方案如下:  The technical solution of the device of the invention is as follows:
一种耦合集成分离联产制备 ETBE和乙醇的装置, 包括第一蒸馏塔 Cl、 第 二蒸馏塔 C2和萃取塔 C3 :  A device for coupling and separating and co-production of ETBE and ethanol, comprising a first distillation column Cl, a second distillation column C2 and an extraction column C3:
在反应区 R和第一蒸馏塔 C1之间设置连接管线 3, 以使得醚化反应制得的 待分离混合物进入第一蒸馏塔 Cl。  A connecting line 3 is provided between the reaction zone R and the first distillation column C1 so that the mixture to be separated obtained by the etherification reaction enters the first distillation column Cl.
第一蒸馏塔 C1的侧部设置连接管线 1, 用于引入含水量至少大于 1重量% 的乙醇, 其中, 管线 1的接口位置不低于管线 3的接口位置。  The side of the first distillation column C1 is provided with a connection line 1 for introducing ethanol having a water content of at least more than 1% by weight, wherein the interface position of the line 1 is not lower than the interface position of the line 3.
第一蒸馏塔 C1的顶部设置用于收集含 C4烃馏分的冷凝器 E2、冷凝液槽 B1 及管线 5。 The top of the first distillation column C1 is provided with a condenser E2 for collecting a C 4 hydrocarbon fraction, a condensate tank B1, and a line 5.
在第一蒸馏塔 C1的底部设置用于收集塔底物料的加热器 E3和管线 4,管线 4上设置换热器 E4和调节阀 Dl, 用于将第一蒸馏塔 C1底部所得物料导入至第 二蒸馏塔 C2。 A heater E3 and a line 4 for collecting the bottom material are disposed at the bottom of the first distillation column C1, and the pipeline 4 is provided with a heat exchanger E4 and a regulating valve D1 for introducing the material obtained at the bottom of the first distillation column C1 to the second distillation column C2.
在第二蒸馏塔 C2设置连接管线 2, 用于引入含水量至少大于 1重量%的乙 醇。  A connecting line 2 is provided in the second distillation column C2 for introducing ethanol having a water content of at least more than 1% by weight.
在第二蒸馏塔 C2的底部设置用于收集含乙醇馏分的加热器 E6和管线 8。 第二蒸馏塔 C2顶部设置用于收集塔顶物料的冷凝器 E5、 冷凝液槽 B2及管 线 9, 将由第二蒸馏塔 C2顶部所得物料经管线 9送入萃取塔 C3。  A heater E6 and a line 8 for collecting the ethanol-containing fraction are disposed at the bottom of the second distillation column C2. A condenser E5 for collecting overhead materials, a condensate tank B2, and a line 9 are disposed at the top of the second distillation column C2. The material obtained from the top of the second distillation column C2 is sent to the extraction column C3 via line 9.
萃取剂由管线 12进入萃取塔 C3,在萃取塔 C3的底部经管线 10收集含乙醇 的萃取液, 从萃取塔 C3顶部经管线 11收集含 ETBE的萃余液。  The extractant enters the extraction column C3 from line 12, and the ethanol-containing extract is collected via line 10 at the bottom of the extraction column C3, and the ETBE-containing raffinate is collected from the top of the extraction column C3 via line 11.
还有一种耦合集成分离联产制备 ETBE和乙醇的装置,包括第一蒸馏塔 Cl、 第二蒸馏塔 C2和萃取塔 C3 :  There is also a coupling integrated separation and production of ETBE and ethanol, including a first distillation column Cl, a second distillation column C2 and an extraction column C3:
在反应区 R和第一蒸馏塔 C1之间设置连接管线 3, 以使得醚化反应制得的 待分离混合物进入第一蒸馏塔 Cl。  A connecting line 3 is provided between the reaction zone R and the first distillation column C1 so that the mixture to be separated obtained by the etherification reaction enters the first distillation column Cl.
第一蒸馏塔 C1的侧部设置连接管线 1, 用于引入含水量至少大于 1重量% 的乙醇, 其中, 管线 1的接口位置不低于管线 3的接口位置。  The side of the first distillation column C1 is provided with a connection line 1 for introducing ethanol having a water content of at least more than 1% by weight, wherein the interface position of the line 1 is not lower than the interface position of the line 3.
第一蒸馏塔 C1的顶部设置用于收集含 C4烃馏分的冷凝器 E2、冷凝液槽 B1 及管线 5。 The top of the first distillation column C1 is provided with a condenser E2 for collecting a C 4 hydrocarbon fraction, a condensate tank B1, and a line 5.
在第一蒸馏塔 C1的底部设置用于收集含 ETBE馏分的加热器 E3和管线 4。 第一蒸馏塔 C1的侧部设置连接第二蒸馏塔 C2的管线 6,管线 6上设置换热 器 E4和调节阀 Dl, 用于将第一蒸馏塔 C1侧部取出物料导入至第二蒸馏塔 C2, 其中, 管线 6的接口位置位于管线 3的接口位置的下方。  A heater E3 and a line 4 for collecting the ETBE-containing fraction are disposed at the bottom of the first distillation column C1. The side of the first distillation column C1 is provided with a line 6 connecting the second distillation column C2, and the line 6 is provided with a heat exchanger E4 and a regulating valve D1 for introducing the material taken out from the side of the first distillation column C1 to the second distillation column. C2, wherein the interface position of the pipeline 6 is located below the interface position of the pipeline 3.
在第二蒸馏塔 C2设置连接管线 2, 用于引入含水量至少大于 1重量%的乙 醇。  A connecting line 2 is provided in the second distillation column C2 for introducing ethanol having a water content of at least more than 1% by weight.
在第二蒸馏塔 C2的底部设置用于收集含乙醇馏分的加热器 E6和管线 8。 第二蒸馏塔 C2顶部设置用于收集塔顶物料的冷凝器 E5、 冷凝液槽 B2及管 线 9, 将由第二蒸馏塔 C2顶部所得物料经管线 9送入萃取塔 C3。  A heater E6 and a line 8 for collecting the ethanol-containing fraction are disposed at the bottom of the second distillation column C2. A condenser E5 for collecting overhead materials, a condensate tank B2, and a line 9 are disposed at the top of the second distillation column C2. The material obtained from the top of the second distillation column C2 is sent to the extraction column C3 via line 9.
萃取剂由管线 12进入萃取塔 C3,在萃取塔 C3的底部经管线 10收集含乙醇 的萃取液, 从萃取塔 C3顶部经管线 11收集含 ETBE的萃余液。  The extractant enters the extraction column C3 from line 12, and the ethanol-containing extract is collected via line 10 at the bottom of the extraction column C3, and the ETBE-containing raffinate is collected from the top of the extraction column C3 via line 11.
根据本发明的耦合集成分离联产制备 ETBE和乙醇的装置, 该装置还包括: 在管线 11上设置泵 Pl, 由此, 萃取塔 C3顶部所得萃余液经泵 P1加压后循环至 第一蒸馏塔 CI。 The apparatus for preparing ETBE and ethanol is coupled and integrated according to the present invention, and the apparatus further comprises: providing a pump P1 on the line 11, whereby the raffinate obtained at the top of the extracting column C3 is pressurized by the pump P1 and then circulated to The first distillation column CI.
根据本发明的耦合集成分离联产制备 ETBE和乙醇的装置, 该装置还包括: 在冷凝液槽 B1的底部设置管线 18, 用于导出分层的水相。  The coupling integrated separation and co-production of ETBE and ethanol according to the present invention further comprises: providing a line 18 at the bottom of the condensate tank B1 for deriving the layered aqueous phase.
根据本发明的耦合集成分离联产制备 ETBE和乙醇的装置, 该装置还包括: 在萃取塔 C3的侧部设置管线 16, 用于引入含有乙醇的洗涤液。  The coupling integrated separation and co-production of ETBE and ethanol according to the present invention further comprises: providing a line 16 at the side of the extraction column C3 for introducing a washing liquid containing ethanol.
根据本发明的耦合集成分离联产制备 ETBE和乙醇的装置, 该装置还包括: 在第一蒸馏塔 C1的侧部设置连接管线 17, 用于将至少含有乙醇和 C4烃的物料 导入到反应区 R, 其中, 管线 17的接口位置位于管线 3的接口位置与管线 1的 接口位置之间。 The coupling integrated separation and co-production of ETBE and ethanol according to the present invention further comprises: providing a connecting line 17 at a side of the first distillation column C1 for introducing a material containing at least ethanol and C 4 hydrocarbons into the reaction Zone R, wherein the interface location of line 17 is between the interface location of line 3 and the interface location of line 1.
根据本发明的耦合集成分离联产制备 ETBE和乙醇的装置, 该装置还包括: 在第一蒸馏塔 C1的上部设置装有催化剂的反应段 Rl,其中,装有催化剂的反应 段 R1位于管线 17的接口位置与管线 1的接口位置之间。  The apparatus for preparing ETBE and ethanol is produced by coupling and integrating in accordance with the present invention, the apparatus further comprising: a reaction section R1 containing a catalyst disposed in an upper portion of the first distillation column C1, wherein the reaction section R1 containing the catalyst is located in the pipeline 17 The interface position is between the interface position of line 1.
根据本发明的联产制备 ETBE和乙醇的方法及装置,所述联产制备 ETBE和 乙醇的方法藉由耦合集成分离法进行。所述联产制备 ETBE和乙醇的方法得到的 ETBE可含有不到 1重量%的乙醇, 所述得到的乙醇可含有不到 1重量%的水, 甚至不到 0.5重量%的水。  According to the method and apparatus for co-production of ETBE and ethanol according to the present invention, the co-production of ETBE and ethanol is carried out by a coupled integrated separation method. The ETBE obtained by the co-production of ETBE and ethanol may contain less than 1% by weight of ethanol, and the resulting ethanol may contain less than 1% by weight of water, even less than 0.5% by weight of water.
根据本发明所述方法及装置, 对于进入脱丁烷塔的物料没有苛刻的要求(包 括对如乙醇含量和 /或水含量和 /叔醇含量等), 且采用属于可再生资源的含水量 至少大于 1重量%的乙醇、较常见的是含水量大于 1重量 %至 15重量%的乙醇与主 要含有 ETBE、 乙醇和未反应的 C4烃的待分离混合物, 这二者本身都存在共沸分 离问题因而较难以采用普通蒸馏方法直接进行分离的物系, 通过耦合成 ETBE、 乙醇及水和 C4烃、 乙醇及水等两组非均相共沸和 /或三元共沸进行集成分离, 一 方面可直接降低分别针对 ETBE和乙醇、 C4烃和乙醇等两组共沸物系进行分离纯 化以及乙醇回收的能耗及成本, 另一方面, 就含水量至少大于 1重量%的乙醇、 较常见的含水量大于 1重量 %至 15重量%的乙醇的脱水分离过程而言, 采用耦合 成两组非均相共沸和 /或三元共沸的至少其中之一、 甚至任何其中之一进行分离 处理, 就可获得足够用于自身醚化反应所需的基本上脱除了共沸含水的乙醇, 并 且可基本上不需要增加额外的能耗及成本,甚至有利于将乙醇在接近共沸点的浓 缩增浓和脱水分离的高能耗过程, 来与制备 ETBE的过程及装置、和 /或与可能拥 有较为丰富的余热资源或可能比较方便进行热集成的石油化工过程及装置相耦 合, 从而可实现包括 ETBE及乙醇产品的耦合联产制备在内的过程耦合与产品耦 合等多重耦合的集成。 另外, 还可根据需要, 为至少包括制备 ETBE在内的乙基 叔烷基醚的醚化反应提供乙醇原料和 /或提供可用作汽油添加剂的乙醇产品, 甚 至还十分有利于适当提高或放宽醚化反应的醇 /烯比, 以易于在一定范围内提高 异丁烯的转化率和 /或醚化反应的选择性, 因而具有优化的商业价值 (功能 /成 本)。 附图说明 According to the method and apparatus of the present invention, there are no stringent requirements for materials entering the debutanizer column (including, for example, ethanol content and/or water content and/or tertiary alcohol content), and at least water content belonging to renewable resources is used. More than 1% by weight of ethanol, more commonly an amount of ethanol having a water content of more than 1% by weight to 15% by weight, and a mixture to be separated mainly containing ETBE, ethanol and unreacted C 4 hydrocarbon, both of which have azeotropic separation The problem is therefore more difficult to separate directly by the ordinary distillation method, integrated into two groups by heterogeneous azeotrope and/or ternary azeotropy coupled with ETBE, ethanol and water and C 4 hydrocarbon, ethanol and water. On the one hand, it can directly reduce the energy consumption and cost of separation and purification and ethanol recovery for two groups of azeotrope systems such as ETBE and ethanol, C 4 hydrocarbons and ethanol, and on the other hand, ethanol with water content of at least 1% by weight, The more common dehydration separation process of water having a water content of more than 1% by weight to 15% by weight, using at least one of two groups of heterogeneous azeotrope and/or ternary azeotrope, or even If one of the separation treatments is carried out, substantially sufficient azeotropic water-containing ethanol required for the self-etherification reaction can be obtained, and substantially no additional energy consumption and cost are required, and even ethanol is facilitated. In the high energy consumption process of concentrated enrichment and dehydration separation close to the azeotrope, it is related to the process and equipment for preparing ETBE, and/or the petrochemical process and equipment which may have more abundant waste heat resources or may be more convenient for heat integration. Coupling In order to achieve multiple coupling integration of process coupling and product coupling, including coupling production of ETBE and ethanol products. In addition, an ethanol feedstock can be provided for the etherification reaction of at least the ethyl tertiary alkyl ether including the preparation of ETBE, and/or an ethanol product which can be used as a gasoline additive can be provided as needed, and it is even advantageous for an appropriate increase or relaxation. The alcohol/olefin ratio of the etherification reaction is such that it is easy to increase the conversion of isobutylene and/or the selectivity of the etherification reaction within a certain range, and thus has an optimized commercial value (function/cost). DRAWINGS
图 1 为本发明所述的(包括从第一蒸馏塔底部取出物料的)耦合集成分离联 产制备 ETBE和乙醇的方法及装置的流程示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing the method and apparatus for preparing ETBE and ethanol by coupling integrated separation and separation according to the present invention (including material taken out from the bottom of the first distillation column).
图 2 为本发明所述的(包括从第一蒸馏塔侧部取出物料的)耦合集成分离联 产制备 ETBE和乙醇的方法及装置的流程示意图。  Fig. 2 is a schematic flow chart showing the method and apparatus for preparing ETBE and ethanol by coupling integrated separation and separation according to the present invention (including material taken out from the side of the first distillation column).
其中: R (R1 ) 反应区(反应段), C1 第一蒸馏塔, C2—第二蒸馏塔, C3— 萃取塔, B1-B2—冷凝液槽, D1—调节阀, E1-E7—换热器, P1—泵, 1-18—管线 号或管线物料流股号。 具体实施方式  Where: R (R1 ) reaction zone (reaction zone), C1 first distillation column, C2 - second distillation column, C3 - extraction column, B1-B2 - condensate tank, D1 - regulating valve, E1-E7 - heat exchange , P1 - pump, 1-18 - pipeline number or pipeline material stream number. detailed description
以下, 结合附图 1、 附图 2和实施例, 详细说明本发明的耦合集成分离联产制 备 ETBE和乙醇的方法及装置。  Hereinafter, a method and an apparatus for coupling, integrated, and co-production of ETBE and ethanol according to the present invention will be described in detail with reference to FIG. 1, FIG. 2 and the examples.
一种耦合集成分离联产制备 ETBE和乙醇的方法及装置, 包括如下步骤: 将由乙醇与异丁烯在反应区 R进行醚化反应制得的主要含有 ETBE、乙醇和 未反应的 C4烃的待分离混合物经管线 3并可经换热器 E1换热后引入第一蒸馏塔 C1进行脱烷烃蒸馏, 以及将含水量至少大于 1重量%的乙醇, 较常见的是含水 量大于 1重量%至 15重量%的乙醇, 经管线 1从不低于待分离混合物进料位置 的侧线位置导入第一蒸馏塔 Cl, 在第一蒸馏塔 C1的顶部设有冷凝器 E2和冷凝 液槽 Bl、 经管线 5收集含 C4烃馏分, 其中, 所述含 C4烃馏分还含有乙醇和水。 更适宜的是将第一蒸馏塔 C1顶部流出的至少部分冷凝液或回流液经油水分离至 少去除部分水相后, 再作为第一蒸馏塔 C1的回流。 采用这样的方式, 可以更加 充分地利用 C4烃的共沸除水能力以便能够将更多的乙醇中的水从塔顶分离, 从 而可获得更多的甚至包括可足够用于醚化反应的基本上脱除了共沸含水的乙醇 (可参见美国专利 US 5248836A) ,特别是对于采用异丁烯含量较低的 C4烃为醚 化反应的原料, 尽管可获得的 ETBE的数量会少一些, 但所需用于醚化反应的乙 醇数量也将较少, 可通过 C4烃较为富裕的共沸除水能力联产获得更多的基本上 脱除了共沸含水的乙醇而得到额外的经济性补偿。 A method and a device for coupling and separating and co-production of ETBE and ethanol, comprising the steps of: separating ETBE, ethanol and unreacted C 4 hydrocarbons obtained by etherification reaction of ethanol and isobutylene in reaction zone R The mixture is passed through line 3 and can be introduced into the first distillation column C1 by heat exchange of the heat exchanger E1 for dealkylation distillation, and the water content is at least more than 1% by weight of ethanol, and more usually the water content is more than 1% by weight to 15% by weight. % ethanol is introduced into the first distillation column C1 via a line 1 from a side line position not lower than the feed position of the mixture to be separated, and a condenser E2 and a condensate tank B1 are disposed at the top of the first distillation column C1, and are collected through the line 5. A C 4 -containing hydrocarbon fraction, wherein the C 4 -containing hydrocarbon fraction further contains ethanol and water. More preferably, at least a portion of the condensate or reflux liquid flowing out from the top of the first distillation column C1 is separated by oil and water to remove at least a part of the aqueous phase, and then refluxed as the first distillation column C1. In this way, the azeotropic water-removing ability of the C 4 hydrocarbon can be more fully utilized in order to be able to separate more of the water in the ethanol from the top of the column, thereby obtaining more even including sufficient for the etherification reaction. Basically remove azeotropic aqueous ethanol (See U.S. Patent No. US 5248836A), in particular for the use of lower levels of isobutylene C 4 hydrocarbon feedstock to etherification reaction, although the number of available ETBE will be less, but the required amount for the etherification reaction in ethanol It will also be less, and additional economic compensation can be obtained by co-production of azeotropic water-removing capacity of C 4 hydrocarbons which is more affluent to obtain substantially more azeotropic water-containing ethanol.
其中:  among them:
经管线 13引入反应区 R的异丁烯进料为含有异丁烯的混合 C4烃, 如来自蒸汽 裂解或催化裂化或丁烷脱氢等含有异丁烯的混合 C4烃, 通常含异丁烯 8-70摩尔 %, 也可能有含异丁烯更低或更高比例的情形, 可参见 US 5248836A。 Introduced into the reaction zone via line 13 R isobutylene feed is a mixed C 4 hydrocarbons containing isobutene, such as steam cracking or catalytic dehydrogenation of butane or isobutene from a mixed C 4 hydrocarbons, generally containing 8-70 mol% isobutene, It is also possible to have a lower or higher proportion of isobutylene, see US 5248836A.
通常, 可以将乙醇直接引入反应区 R, 包括如将本发明联产获得的乙醇经管 线 14引入到反应区 R。 在本发明的一种可能是优选的实施方式中, 可以在第一蒸 馏塔 C1的侧部设置连接管线 17, 用于将至少含有乙醇和 C4烃的物料导入到反应 区 R, 其中, 管线 17的接口位置位于管线 3的接口位置与管线 1的接口位置之间; 或, 还包括在第一蒸馏塔 C1的上部设置装有催化剂的反应段 Rl, 其中, 装有催 化剂的反应段 R1位于管线 17的接口位置与管线 1的接口位置之间。 Typically, ethanol can be introduced directly into reaction zone R, including, for example, the introduction of ethanol from the co-production of the present invention via line 14 to reaction zone R. In a possible preferred embodiment of the present invention, a connecting line 17 may be provided at the side of the first distillation column C1 for introducing a material containing at least ethanol and C 4 hydrocarbons into the reaction zone R, wherein the pipeline The interface position of 17 is located between the interface position of the pipeline 3 and the interface position of the pipeline 1; or, further comprising a reaction section R1 containing a catalyst disposed at an upper portion of the first distillation column C1, wherein the reaction section R1 containing the catalyst is located The interface position of the line 17 is between the interface position of the line 1.
将乙醇与异丁烯在反应区 R进行醚化反应的具体反应条件可参见如: US 5248836A, CN 1990443A、 CN1772848A, CN101195560A等。  Specific reaction conditions for the etherification reaction of ethanol and isobutylene in the reaction zone R can be found in, for example, US 5248836A, CN 1990443A, CN1772848A, CN101195560A and the like.
第一蒸馏塔 C1通常也可以是一个带有反应段 R1的反应蒸馏塔。 第一蒸馏塔 C1在高于大气压的压力下操作, 优选的操作压力为 5巴 -15巴, 更优选的操作压力 为 7巴 -13巴。第一蒸馏塔 C1塔顶的操作温度为 30°C-100°C, 第一蒸馏塔 C1塔底的 操作温度为 70°C-200°C。  The first distillation column C1 may also generally be a reactive distillation column having a reaction zone R1. The first distillation column C1 is operated at a pressure higher than atmospheric pressure, preferably at a pressure of 5 to 15 bar, and more preferably at a pressure of 7 to 13 bar. The operating temperature of the top of the first distillation column C1 is from 30 ° C to 100 ° C, and the operating temperature of the bottom of the first distillation column C1 is from 70 ° C to 200 ° C.
在第一蒸馏塔 C1的底部设置用于收集塔底物料的加热器 E3和管线 4,将从 第一蒸馏塔 C1底部经管线 4收集或经管线 6从侧部取出的含有 ETBE与乙醇的 混合物经换热器 E4及调节阀 D1导入蒸馏-萃取耦合区, 同时, 将经管线 2引入 的含水量至少大于 1重量%的乙醇,较常见的是含水量大于 1重量%至 15重量% 的乙醇导入蒸馏-萃取耦合区。 其中, 所述蒸馏 -萃取耦合区由第二蒸馏塔 C2和 萃取塔 C3组成,并且第二蒸馏塔 C2的操作压力低于第一蒸馏塔 C1的操作压力。  A heater E3 and a line 4 for collecting the bottom material are disposed at the bottom of the first distillation column C1, and a mixture containing ETBE and ethanol which is collected from the bottom of the first distillation column C1 via line 4 or taken out from the side via line 6 The heat exchanger E4 and the regulating valve D1 are introduced into the distillation-extraction coupling zone, and at the same time, the water content introduced through the pipeline 2 is at least more than 1% by weight of ethanol, and more usually the water content is more than 1% by weight to 15% by weight of ethanol. Introduce a distillation-extraction coupling zone. Wherein the distillation-extraction coupling zone is composed of a second distillation column C2 and an extraction column C3, and the operating pressure of the second distillation column C2 is lower than the operating pressure of the first distillation column C1.
在第二蒸馏塔 C2的底部设置用于收集含乙醇馏分的加热器 E6和管线 8,在 第二蒸馏塔 C2顶部设置用于收集塔顶物料的冷凝器 E5、冷凝液槽 B2及管线 9, 将由第二蒸馏塔 C2顶部所得物料经管线 9并可经换热器 E7送入萃取塔 C3进行 萃取。 萃取塔 C3的萃取剂通常可采用水, 在一些实施方式中也可采用对第一蒸馏 塔 C1顶部收集的含 C4烃馏分进行水洗除醇后的含乙醇洗涤液。优选的是,所述 萃取塔 C3的至少部分萃取剂来自于对第一蒸馏塔 C1顶部经管线 5收集的含 C4 烃馏分进行水洗除醇后的含乙醇洗涤液, 更优选的是, 先经管线 16以来自于对 第一蒸馏塔 C1顶部经管线 5收集的含 C4烃馏分进行水洗除醇后的含乙醇洗涤液 为萃取剂进行萃取, 再经管线 12以水为萃取剂进行萃取。 在萃取塔 C3 的底部 经管线 10收集含乙醇的萃取液、可回收乙醇后循环使用(如经管线 15重新引入 到蒸馏-萃取耦合区), 在萃取塔 C3的顶部经管线 11收集含 ETBE的萃余液。 由 于从第一蒸馏塔 C1塔顶流出的所述含 C4烃馏分或其油相中的乙醇含量已显著 降低, 通常情况下可降低一半左右甚至以上, 由此可相应地大幅降低后继水洗除 醇的耗水量。 而从第二蒸馏塔 C2塔顶流出的所述含有 ETBE、 乙醇和水的物料 或其油相中的乙醇含量也显著低于 ETBE和乙醇的共沸组成,通常情况下甚至也 可降低一半左右。 同时, 含乙醇洗涤液的乙醇含量本来就是相当低的, 因此, 采 用上述的方法及装置包括实施方式, 可大大节省作为萃取剂水的消耗量。 并且, 通过减少乙醇的分离回收处理量和 /或减少耗水量和 /或耦合萃取提高含乙醇洗涤 液中的乙醇含量, 对节省后继增浓回收乙醇的能耗是十分有利的, 甚至相应地也 可达到节能一半左右或以上。 A heater E6 and a line 8 for collecting the ethanol-containing fraction are disposed at the bottom of the second distillation column C2, and a condenser E5, a condensate tank B2, and a line 9 for collecting the top material are disposed at the top of the second distillation column C2. The material obtained from the top of the second distillation column C2 is fed to the extraction column C3 via line 9 and may be fed through a heat exchanger E7. The extractant of the extraction column C3 can usually be water. In some embodiments, the ethanol-containing washing liquid after washing the alcohol-containing C 4 hydrocarbon fraction collected at the top of the first distillation column C1 can also be used. Preferably, at least a portion of the extractant of the extraction column C3 is derived from an ethanol-containing washing liquid which is subjected to water washing and alcohol removal of the C 4 -containing hydrocarbon fraction collected at the top of the first distillation column C1 via the line 5, and more preferably, The ethanol-containing washing liquid from the C 4 hydrocarbon fraction collected from the top of the first distillation column C1 via the line 5 is washed with water as an extractant, and then extracted with water as an extractant via line 12 . At the bottom of the extraction column C3, an ethanol-containing extract is collected via line 10, and the recovered ethanol is recycled (e.g., reintroduced into the distillation-extraction coupling zone via line 15), and ETBE-containing is collected via line 11 at the top of the extraction column C3. Raffinate. Since the content of ethanol in the C 4 -containing hydrocarbon fraction or its oil phase flowing out from the top of the first distillation column C1 has been significantly lowered, it is usually reduced by about half or more, thereby correspondingly greatly reducing the subsequent water washing. The water consumption of alcohol. The content of the ETBE, ethanol and water-containing material or the oil phase thereof flowing from the top of the second distillation column C2 is also significantly lower than the azeotropic composition of ETBE and ethanol, and is usually reduced by about half. . At the same time, the ethanol content of the ethanol-containing washing liquid is inherently relatively low. Therefore, the above-described method and apparatus including the embodiment can greatly save the consumption of water as the extractant. Moreover, by reducing the amount of ethanol separation and recovery treatment and/or reducing water consumption and/or coupling extraction to increase the ethanol content in the ethanol-containing washing liquid, it is very advantageous to save the energy consumption of the subsequent enrichment recovery of ethanol, and even correspondingly Can achieve energy savings of about half or more.
当经管线 6从第一蒸馏塔 C1的侧部取出含有 ETBE与乙醇的混合物时, 将 萃取塔 C3顶部所得含 ETBE的萃余液的 0-100%经管线 11并经泵 P1加压后循 环至第一蒸馏塔 Cl, 并从第一蒸馏塔 C1底部经管线 4收集含 ETBE馏分。  When a mixture containing ETBE and ethanol is taken out from the side of the first distillation column C1 via line 6, 0-100% of the ETBE-containing raffinate obtained at the top of the extraction column C3 is circulated through line 11 and pressurized by pump P1. The first distillation column C1 is passed, and the ETBE-containing fraction is collected from the bottom of the first distillation column C1 via line 4.
其中: 作为第二蒸馏塔 C2的进料, 可以对其中的 ETBE、 乙醇和水的含量进 行一定的组配, 以使得在第二蒸馏塔 C2的操作条件下能够将几乎全部的水基本 上以三元共沸和 /或非均相共沸的形式从塔顶带出。而即使还有少量剩余的 ETBE 也能够通过 ETBE/水和 /或 ETBE/乙醇的二元共沸从塔顶脱除。 例如, 在 1巴的操 作压力下, 三元共沸的参考组成是: 约含有 82.9重量%的 ETBE、 11.6重量%的乙 醇以及 5.5重量%的水, 而 ETBE/水的二元共沸含水量为 6重量%, ETBE/乙醇的二 元共沸含醇量为 21重量% (共沸数据可参见 Lee H. Horsley: Azeotropic  Wherein: as the feed of the second distillation column C2, the content of ETBE, ethanol and water therein may be combined to enable almost all of the water to be substantially under the operating conditions of the second distillation column C2 The form of ternary azeotrope and/or heterogeneous azeotrope is taken from the top of the column. Even a small amount of remaining ETBE can be removed from the top of the column by binary azeotropy of ETBE/water and/or ETBE/ethanol. For example, at an operating pressure of 1 bar, the reference composition of the ternary azeotrope is: about 82.9 wt% ETBE, 11.6 wt% ethanol, and 5.5% wt% water, and the binary azeotrope water content of ETBE/water. For 6% by weight, the binary azeotropic alcohol content of ETBE/ethanol is 21% by weight (for azeotrope data see Lee H. Horsley: Azeotropic
Data— IILAmerican Chemical Society /Washington, D.C. 1973、 US 5250156A、 Pure Appl. Chem., Vol. 71, No. 6, pp. 939-949, 1999.等)。 实际上, 由于往往乙醇是过量 的, 通常主要是需要根据所引入的乙醇的含水量控制乙醇的引入量, 以便从第二 蒸馏塔 C2的塔底获得含水量合格的乙醇。 Data - IIL American Chemical Society / Washington, DC 1973, US 5250156A, Pure Appl. Chem., Vol. 71, No. 6, pp. 939-949, 1999., etc.). In fact, since ethanol is often excessive, it is usually necessary to control the amount of ethanol introduced according to the water content of the introduced ethanol, so as to be from the second At the bottom of the distillation column C2, ethanol having a water content is obtained.
作为经管线 2引入到第二蒸馏塔 C2的所述含水量至少大于 1重量%的乙醇,较 常见的是至少包括含水量大于 1重量%至 15重量%的补入的乙醇, 较适宜的是含 水量为 1.5-15重量%的补入的乙醇, 更适宜的是含水量为 3-10重量%的补入的乙 醇, 最适宜的是含水量为 4.5-10重量%的补入的乙醇, 或还包括经管线 15引入的 所述回收的乙醇。 其总含水量与经管线 4或管线 6引入到第二蒸馏塔 C2的所述主 要含有 ETBE与乙醇的混合物中的 ETBE的重量比 (即水 /ETBE重量比), 较适宜 的比例范围为 0.008-0.18: 1, 更适宜的比例范围为 0.02-0.09: 1, 最适宜的比例 范围为 0.03-0.08: 1。 或, 作为引入到第二蒸馏塔 C2的所述补入的乙醇, 或还包 括引入的所述回收的乙醇, 以及主要含有 ETBE与乙醇的混合物, 其总含水量与 引入到第二蒸馏塔 C2的所述主要含有 ETBE与乙醇的混合物中的 ETBE的重量比 (即水 /ETBE重量比), 较适宜的比例范围为 0.008-0.18: 1, 更适宜的比例范围为 0.02-0.09: 1, 最适宜的比例范围为 0.03-0.08: 1。  As the ethanol having a water content of at least 1% by weight introduced into the second distillation column C2 via the line 2, it is more common to include at least a water content of more than 1% by weight to 15% by weight of the replenished ethanol, preferably The ethanol having a water content of 1.5 to 15% by weight, more preferably 3 to 10% by weight of the added ethanol, most preferably the added ethanol having a water content of 4.5 to 10% by weight, Or the recovered ethanol introduced via line 15 is also included. The total water content is the weight ratio of the ETBE mainly contained in the mixture of ETBE and ethanol introduced into the second distillation column C2 via line 4 or line 6 (i.e., water/ETBE weight ratio), and the suitable ratio is in the range of 0.008. -0.18: 1, a more suitable ratio range is 0.02-0.09: 1, the most suitable ratio range is 0.03-0.08: 1. Or, as the added ethanol introduced into the second distillation column C2, or further including the recovered ethanol introduced, and mainly containing a mixture of ETBE and ethanol, the total water content thereof is introduced into the second distillation column C2 The ratio mainly includes the weight ratio of ETBE in the mixture of ETBE and ethanol (ie, water/ETBE weight ratio), and the suitable ratio ranges from 0.008 to 0.18: 1, and the more suitable ratio ranges from 0.02 to 0.09:1. A suitable ratio range is 0.03-0.08:1.
可能有利的是, 引入到第二蒸馏塔 C2的所述补入的乙醇其乙醇的摩尔流量 或摩尔数, 与引入到第二蒸馏塔 C2 的所述主要含有 ETBE 与乙醇的混合物中 ETBE的摩尔流量或摩尔数之比较常见的比例范围为 0.4-25.9: 1, 较适宜的比例 范围为 1-25.9: 1, 更适宜的比例范围为 1-6.3 : 1, 最适宜的比例范围为 1-3.5 : 1。  It may be advantageous to add the molar amount or number of moles of ethanol to the ethanol added to the second distillation column C2, and the mole of ETBE in the mixture mainly comprising ETBE and ethanol introduced to the second distillation column C2. The common ratio of flow rate or number of moles is 0.4-25.9: 1, the appropriate ratio range is 1-25.9: 1, the more suitable ratio range is 1-6.3: 1, the most suitable ratio range is 1-3.5. : 1.
第二蒸馏塔 C2的操作压力为 0.5-2巴 (优选 1-2巴), 第二蒸馏塔 C2塔塔顶的 温度为 45-80°C, 第二蒸馏塔 C2塔塔底的温度为 60-95°C, 较适宜的进料温度为 10-80°C, 更适宜的进料温度为 50-80°C, 最好是以接近第二蒸馏塔 C2操作压力下 的 ETBE/乙醇 /水三元共沸点和 /或非均相共沸的温度进料。  The operating pressure of the second distillation column C2 is 0.5-2 bar (preferably 1-2 bar), the temperature of the top of the second distillation column C2 is 45-80 ° C, and the temperature of the bottom of the second distillation column C2 is 60 -95 ° C, a suitable feed temperature is 10-80 ° C, a more suitable feed temperature is 50-80 ° C, preferably in the vicinity of the second distillation column C2 operating pressure ETBE / ethanol / water A ternary azeotropic and/or heterogeneous azeotropic temperature feed.
从第二蒸馏塔 C2底部收集的含乙醇馏分, 其水含量与工艺操作条件有关, 通常其水含量不到 1重量%, 甚至可以不到 0.5重量%。 从第二蒸馏塔 C2底部收集 的含乙醇馏分,其乙醇含量与工艺操作条件有关,其乙醇含量优选大于 99重量%。  The ethanol-containing fraction collected from the bottom of the second distillation column C2 has a water content which is related to the process conditions, and usually has a water content of less than 1% by weight, and may even be less than 0.5% by weight. The ethanol-containing fraction collected from the bottom of the second distillation column C2 has an ethanol content which is related to the process conditions, and its ethanol content is preferably more than 99% by weight.
从第二蒸馏塔 C2顶部冷凝下来的冷凝液和 /或回流液, 根据工艺操作条件的 不同, 通常可能存在少量的水相, 可以将其至少部分经油水分离至少去除部分水 相后, 再作为第二蒸馏塔 C2的回流和 /或循环作为第二蒸馏塔 C2的进料, 优选将 至少部分冷凝液或 /和回流液在 10-60°C, 更优选在 10-40°C进行油水分离操作, 通 过油水分离分离出的水相(含有乙醇的水溶液)可再进行进一步处理(图中未画 出), 如回收乙醇后循环使用, 或者与其余的包括至少部分油相和 /或水相的冷凝 液一并送去进行萃取处理。 The condensate and/or reflux liquid condensed from the top of the second distillation column C2 may have a small amount of water phase depending on the process conditions, and may be at least partially separated by oil and water to remove at least a part of the water phase, and then The reflux and/or recycle of the second distillation column C2 as a feed to the second distillation column C2, preferably at least a portion of the condensate or/and reflux is subjected to oil-water separation at 10-60 ° C, more preferably at 10-40 ° C. Operation, the aqueous phase separated by oil-water separation (aqueous solution containing ethanol) can be further processed (not shown), recycled after recovery of ethanol, or with the rest including at least part of the oil phase and / or water phase Condensation The liquid is sent together for extraction treatment.
如此, 也可以将本发明所述的耦合集成分离联产制备 ETBE和乙醇的方法用 于含水量至少大于 1重量%的乙醇, 较常见的是含水量大于 1重量%至 15重量的乙 醇 (较适宜的是含水量为 1.5-15重量%的乙醇, 更适宜的是含水量为 3-10重量% 的乙醇, 最适宜的是含水量为 4.5-10重量%的乙醇)耦合集成分离联产制备乙醇, 即可用于耦合集成分离脱除乙醇中所含的水分。这样获得的含乙醇馏分其乙醇含 量与工艺操作条件有关, 其乙醇含量优选大于 99重量%。 这样的方法及装置及其 实施方式, 可以将乙醇在接近共沸点的浓缩增浓和脱水分离的高能耗过程, 来与 可能拥有较为丰富的余热资源或可能比较方便进行热集成的石油化工过程及炼 油装置相耦合, 因而可能是特别有利的。  Thus, the coupling integrated separation and production method of the present invention can also be used for the preparation of ETBE and ethanol for ethanol having a water content of at least more than 1% by weight, more commonly having a water content of more than 1% by weight to 15% by weight of ethanol. Suitable is ethanol having a water content of 1.5 to 15% by weight, more preferably ethanol having a water content of 3 to 10% by weight, most preferably ethanol having a water content of 4.5 to 10% by weight. Ethanol can be used for coupling and separation to remove moisture contained in ethanol. The ethanol-containing fraction thus obtained has an ethanol content which is related to the process conditions, and its ethanol content is preferably more than 99% by weight. Such a method and apparatus and an embodiment thereof can carry out a high-energy process in which ethanol is concentrated and concentrated in a concentration close to the azeotrope, and a petrochemical process which may have a relatively rich waste heat resource or may be more easily thermally integrated. The refinery is coupled and thus may be particularly advantageous.
通常, 三元共沸和 /或非均相共沸蒸馏塔乙醇进料位置的塔内温度与塔顶温 度相差较小, 如可能只有不超过 4-8°C的温度差, 而蒸馏塔塔顶的温度通常也可 能较低如只有 60-70°C左右。 因此, 一种可能有利的方式是: 第一蒸馏塔 C1还设 置有中间再沸器(图中未画出), 中间再沸器位于含水量至少大于 1重量%的乙醇 的进料位置以下; 和 /或, 第二蒸馏塔 C2还设置有中间再沸器, 中间再沸器位于 含水量至少大于 1重量%的乙醇的进料位置以下(图中未画出)。采用这样的方式, 可进一步利用低温余热获得更多的基本上脱除了共沸含水的乙醇。  Generally, the temperature in the column at the ethanol feed position of the ternary azeotrope and/or heterogeneous azeotropic distillation column differs little from the temperature at the top of the column, such as may only have a temperature difference of no more than 4-8 ° C, and the distillation column The temperature of the top may also be as low as about 60-70 °C. Therefore, a possible advantageous manner is: the first distillation column C1 is further provided with an intermediate reboiler (not shown), and the intermediate reboiler is located below the feed position of the water having a water content of at least greater than 1% by weight; And/or, the second distillation column C2 is further provided with an intermediate reboiler located below the feed position of the ethanol having a water content of at least greater than 1% by weight (not shown). In this manner, more low temperature waste heat can be utilized to obtain more substantially free azeotropic aqueous ethanol.
萃取塔 C3的操作压力为 1-15巴(优选 1-10巴)、萃取塔 C2的操作温度为 5-70°C (优选 10-60°C )。  The operating pressure of the extraction column C3 is 1-15 bar (preferably 1-10 bar), and the operating temperature of the extraction column C2 is 5-70 ° C (preferably 10-60 ° C).
从萃取塔 C3顶部收集的含 ETBE的萃余液, 其乙醇含量与工艺操作条件有 关, 通常其乙醇含量不到 1重量%。  The ETBE-containing raffinate collected from the top of the extraction column C3 has an ethanol content which is related to the process conditions, and usually has an ethanol content of less than 1% by weight.
从萃取塔 C3顶部收集的含 ETBE的萃余液为含有饱和水的 ETBE, 在除去了 乙醇后常温下仅含有微量的水, 如 ETBE在 20°C时的饱和含水量为 0.5克 /100克 ETBE, 一般可以认为不必进行进一步的除水处理。 当然, 如果必要, 也可进一 步采用任何适宜的除水方法, 如采用硅胶吸附剂等进行干燥除水。 或者, 当从第 一蒸馏塔 C1侧部取出物料进行耦合集成分离处理的, 可以将其再送回第一蒸馏 塔 Cl, 从而可从第一蒸馏塔 C1塔底部获得几乎完全不含有水的 ETBE。  The ETBE-containing raffinate collected from the top of the extraction column C3 is an ETBE containing saturated water. After removing the ethanol, it contains only a trace amount of water at normal temperature. For example, the saturated water content of ETBE at 20 ° C is 0.5 g / 100 g. ETBE, it is generally considered that no further water removal treatment is necessary. Of course, if necessary, any suitable method of removing water can be used, such as drying with water using a silica gel adsorbent. Alternatively, when the material is taken out from the side of the first distillation column C1 for coupling-integration separation, it can be sent back to the first distillation column Cl, so that ETBE which is almost completely free of water can be obtained from the bottom of the first distillation column C1.
通常, 从第一蒸馏塔 C1顶部收集的含 C4烃馏分还含有少量共沸出来的乙醇。 因此一般的制备叔烷基醚的流程中还要对其进行水洗除醇,并设置有一个回收塔 将乙醇增浓回收, 可详见如 US 5447607A等。 由此, 可以利用该回收塔将从萃取 塔 C3底部收集的含乙醇的萃取液或还包括其它含乙醇的水溶液同样增浓回收乙 醇后再循环使用, 如循环至第二蒸馏塔 C2。 Typically, the C 4 hydrocarbon fraction containing the top of the first distillation column C1 collected also contain small amounts of ethanol azeotrope out. Therefore, in the general process for preparing a tertiary alkyl ether, it is also washed with water to remove alcohol, and a recovery tower is provided to enrich and recover the ethanol, as described in, for example, US Pat. No. 5,447,607. Thus, the recovery tower can be utilized to extract from the extraction The ethanol-containing extract collected at the bottom of column C3 or other aqueous solution containing ethanol is also enriched to recover ethanol and recycled for use, such as recycling to second distillation column C2.
一种可能更有利方式是:将至少包括从萃取塔 C1底部收集的含乙醇萃取液, 在回收塔增浓回收乙醇, 其中, 回收塔的操作压力高于第二蒸馏塔 C2的操作压 力, 优选的是, 回收塔的操作压力高于第二蒸馏塔 C2的操作压力 0.5-5 巴, 并 将回收塔的塔顶蒸汽用作第二蒸馏塔 C2塔底加热器 E6的加热蒸汽 (图中未画 出)。  A possible more advantageous manner is to include at least an ethanol-containing extract collected from the bottom of the extraction column C1, and enrich the recovered ethanol in the recovery tower, wherein the operating pressure of the recovery tower is higher than the operating pressure of the second distillation column C2, preferably The operation pressure of the recovery tower is higher than the operating pressure of the second distillation column C2 by 0.5-5 bar, and the overhead steam of the recovery tower is used as the heating steam of the second distillation column C2 bottom heater E6 (not shown) Draw).
一种可能的优选方式是: 将至少部分含水量至少大于 5重量%、 优选大于 8 重量%、 更优选大于 10 重量%的新鲜的乙醇, 先在回收塔增浓后, 再至少作为 第二蒸馏塔 C2的进料。  One possible preferred way is to: freshly ethanol having at least a partial water content of at least more than 5% by weight, preferably more than 8% by weight, more preferably more than 10% by weight, first concentrated in the recovery column, and then at least as a second distillation Feed of column C2.
采用热耦合方式可节省第二蒸馏塔 C2 和回收塔至少其中之一的加热生蒸 汽, 并且有利于根据热负荷的平衡调节两只塔的分离负荷, 从而有利于两只塔的 节能与分离的组合优化调节。  The use of thermal coupling can save heating steam generated by at least one of the second distillation column C2 and the recovery tower, and is advantageous for adjusting the separation load of the two towers according to the balance of the heat load, thereby facilitating energy saving and separation of the two towers. Combination optimization adjustment.
一种可能更有利方式是: 将从第二蒸馏塔 C2底部收集的含乙醇馏分至少部 分用作反应区 R的进料。 在这种方式下, 可能需要或者只需要, 在装置启动时, 先向反应区 R提供启动用的基本上脱除了共沸含水的乙醇。  One possible more advantageous way is to use at least a portion of the ethanol-containing fraction collected from the bottom of the second distillation column C2 as the feed to the reaction zone R. In this manner, it may be necessary or only necessary to provide the reaction zone R with substantially azeotropically dehydrated ethanol for start-up at the start of the apparatus.
一种可能的优选方式是: 反应区 R的乙醇进料来自于从蒸馏塔 C2底部收集 的含乙醇馏分。  One possible preferred way is that the ethanol feed to reaction zone R is derived from the ethanol-containing fraction collected from the bottom of distillation column C2.
以下通过实施例对本发明作进一步阐述。  The invention is further illustrated by the following examples.
实施例:  Example:
第一蒸馏塔 C1是由一个有 80块有塔板堰的多孔塔板, 板距 50mm, 内径 100mm的不锈钢塔组成。第二蒸馏塔 C2是由一个有 70块有塔板堰的多孔塔板, 板距 50mm, 内径 50mm的玻璃塔组成。 萃取塔 C3是由一个有 24块多孔塔板, 板距 100mm, 内径 30mm的不锈钢塔组成。 三个塔热绝缘以避免热量损失, 三 个塔的塔板均由上至下开始编号。  The first distillation column C1 is composed of a perforated tray having 80 trays, a stainless steel tower having a plate length of 50 mm and an inner diameter of 100 mm. The second distillation column C2 is composed of a perforated tray having 70 trays, a glass column having a plate length of 50 mm and an inner diameter of 50 mm. The extraction column C3 consists of a stainless steel column with 24 perforated plates with a plate spacing of 100 mm and an inner diameter of 30 mm. The three towers are thermally insulated to avoid heat loss, and the trays of the three towers are numbered starting from top to bottom.
工艺流程参考图 1,将乙醇与异丁烯在反应区 R进行醚化反应制得的物料作 为待分离混合物 (管线 3 ), 从第一蒸馏塔 C1的第 40块塔板进料, 进料温度为 80°C。 将含水量为 5重量%的乙醇 (管线 1 ) 从第一蒸馏塔 C1的第 12块塔板进 料, 进料温度为 65 °C。 塔顶的操作压力为 8巴, 回流比为 0.75 : 1, 塔顶温度为 6VC , 从第一蒸馏塔 C1塔顶收集含 C4烃馏分 (管线 5 ), 其中收集的含 C4烃馏 将从第一蒸馏塔 CI的底部收集的含有 ETBE与乙醇的混合物 (管线 4) 经 换热器 E1和调节阀 D1换热至 67°C, 以及与含有共沸水的乙醇 (管线 2) 混合 后从第二蒸馏塔 C2的第 40块塔板进料。第二蒸馏塔 C2塔顶的操作压力为 1巴, 塔顶温度为 64°C, 塔底温度为 79°C, 回流比为 3 : 1 (冷凝液的温度约为 30°C, 含有约 2重量%的水相),从塔底(管线 8 )收集含乙醇馏分。将塔顶流出物料(管 线 9)经换热器 E7换热至 30°C后, 从萃取塔 C3的第 24块塔板进料, 将 20°C的 水 (管线 12) 从萃取塔 C3的第 1块塔板进料, 将 20°C的含乙醇的洗涤液 (管 线 16)从萃取塔 C3的第 18块塔板进料, 萃取塔 C3的操作压力为 1巴。从萃取 塔 C3的顶部(管线 11 )收集含 ETBE的萃余液, 从萃取塔 C3的底部(管线 10) 收集的含乙醇的萃取液, 可进一步回收乙醇后循环使用。包括待分离混合物以及 含有共沸水的乙醇在内的各管线物料流股的物料平衡表见表 1。 Process Flow Referring to Figure 1, a material obtained by etherification reaction of ethanol and isobutylene in the reaction zone R is used as a mixture to be separated (line 3), and is fed from the 40th tray of the first distillation column C1 at a feed temperature of 80 ° C. Ethanol (line 1) having a water content of 5% by weight was fed from the 12th tray of the first distillation column C1 at a feed temperature of 65 °C. The operating pressure at the top of the column is 8 bar, the reflux ratio is 0.75: 1, the temperature at the top of the column is 6VC, and the C 4 hydrocarbon fraction (line 5) is collected from the top of the first distillation column C1, wherein the collected C 4 -containing hydrocarbon stream is collected. The mixture containing ETBE and ethanol collected from the bottom of the first distillation column CI (line 4) is exchanged to 67 ° C via heat exchanger E1 and regulating valve D1, and mixed with ethanol (line 2) containing azeotropic water. It was fed from the 40th tray of the second distillation column C2. The operating pressure of the top of the second distillation column C2 is 1 bar, the temperature at the top of the column is 64 ° C, the temperature at the bottom of the column is 79 ° C, and the reflux ratio is 3 : 1 (the temperature of the condensate is about 30 ° C, containing about 2 The wt% aqueous phase) collects the ethanol-containing fraction from the bottom of the column (line 8). After the overhead effluent material (line 9) is exchanged to 30 ° C via heat exchanger E7, the 24th tray of extraction column C3 is fed, and 20 ° C water (line 12) is taken from extraction column C3. The first tray was fed, and a 20 ° C ethanol-containing washing liquid (line 16) was fed from the 18th tray of the extraction column C3, and the extraction column C3 was operated at a pressure of 1 bar. The ETBE-containing raffinate is collected from the top of the extraction column C3 (line 11), and the ethanol-containing extract collected from the bottom of the extraction column C3 (line 10) can be further recycled and recycled. The material balance table of each pipeline material stream including the mixture to be separated and the azeotropic water-containing ethanol is shown in Table 1.
表 1 : 实施例 1的物料平衡表  Table 1: Material balance table of Example 1
组成 \ Composition
管线 i 管线 2 管线 3 管线 4 管线 5 管线 8 管线 9 管线 10 管线 11 管线 12 管线 16 重量%  Line i line 2 line 3 line 4 line 5 line 8 line 9 line 10 line 11 line 12 line 16 wt%
c4 0 0 59.5 0.1 98.6 0 0.1 0 0.1 0 0c 4 0 0 59.5 0.1 98.6 0 0.1 0 0.1 0 0
H20 5.0 5.0 0 0 0.6 0.2 4.0 82.4 0.8 100.0 97.0H 2 0 5.0 5.0 0 0 0.6 0.2 4.0 82.4 0.8 100.0 97.0
EtOH 95.0 95.0 5.9 24.5 0.8 99.1 12.8 15.9 0.2 0 3.0EtOH 95.0 95.0 5.9 24.5 0.8 99.1 12.8 15.9 0.2 0 3.0
E2BE 0 0 0.2 0.3 0 0 0.4 0 0.4 0 0E2BE 0 0 0.2 0.3 0 0 0.4 0 0.4 0 0
ETBE 0 0 33.9 74.2 0 0 82.4 1.7 98.0 0 0ETBE 0 0 33.9 74.2 0 0 82.4 1.7 98.0 0 0
TBA 0 0 0.3 0.6 0 0.7 0 0 0 0 0 c5+ 0 0 0.1 0.2 0 0 0.3 0 0.3 0 0TBA 0 0 0.3 0.6 0 0.7 0 0 0 0 0 c 5+ 0 0 0.1 0.2 0 0 0.3 0 0.3 0 0
DEE 0 0 0.1 0.1 0 0 0.1 0 0.2 0 0 流量, DEE 0 0 0.1 0.1 0 0 0.1 0 0.2 0 0 Flow,
184 1019 3000 1373 1811 1156 1235 1075 1020 360 500 克 /小时  184 1019 3000 1373 1811 1156 1235 1075 1020 360 500 g / h

Claims

权 利 要 求 书 Claim
1. 一种耦合集成分离联产制备 ETBE和乙醇的方法, 该方法以乙醇与异丁 烯进行醚化反应制得的含有 ETBE、 乙醇和未反应的 C4烃的待分离混合物为原 料, 该方法包括: A method for coupling and separating and co-production of ETBE and ethanol, which comprises using a mixture to be separated of ETBE, ethanol and unreacted C 4 hydrocarbon obtained by etherification reaction of ethanol and isobutylene, the method comprising :
a) 将待分离混合物引入第一蒸馏塔进行脱烷烃蒸馏, 以及将含水量至少大 于 1重量%的乙醇从不低于待分离混合物进料位置的侧线位置导入第一蒸馏塔, 在第一蒸馏塔的顶部收集含 C4烃馏分,其中,所述含 C4烃馏分还含有乙醇和水; b) 将从第一蒸馏塔底部收集或侧部取出的含有 ETBE与乙醇的混合物, 以 及含水量至少大于 1重量%的乙醇, 导入蒸馏-萃取耦合区, 其中, 所述蒸馏-萃 取耦合区由第二蒸馏塔和萃取塔组成,并且第二蒸馏塔的操作压力低于第一蒸馏 塔的操作压力; a) introducing the mixture to be separated into the first distillation column for dealkylation distillation, and introducing ethanol having a water content of at least greater than 1% by weight into the first distillation column from a side line position not lower than the feed position of the mixture to be separated, in the first distillation The top of the column collects a C 4 -containing hydrocarbon fraction, wherein the C 4 -containing hydrocarbon fraction further contains ethanol and water; b) a mixture containing ETBE and ethanol taken from the bottom of the first distillation column or taken sideways, and water content At least greater than 1% by weight of ethanol is introduced into the distillation-extraction coupling zone, wherein the distillation-extraction coupling zone is composed of a second distillation column and an extraction column, and the operating pressure of the second distillation column is lower than that of the first distillation column pressure;
c ) 在第二蒸馏塔的底部收集含乙醇馏分, 将第二蒸馏塔顶部所得的含有 ETBE, 乙醇和水的物料作为萃取进料送入萃取塔进行萃取, 在萃取塔的底部收 集含乙醇的萃取液, 在萃取塔的顶部收集含 ETBE的萃余液;  c) collecting the ethanol-containing fraction at the bottom of the second distillation column, feeding the material containing ETBE, ethanol and water obtained at the top of the second distillation column as an extraction feed to the extraction column for extraction, and collecting ethanol at the bottom of the extraction column Extracting the ETBE-containing raffinate at the top of the extraction column;
d) 当从第一蒸馏塔侧部取出含有 ETBE与乙醇的混合物时, 将萃取塔顶部 所得含 ETBE的萃余液的 0-100%循环至第一蒸馏塔, 并从第一蒸馏塔底部收集 含 ETBE馏分。  d) When the mixture containing ETBE and ethanol is taken out from the side of the first distillation column, 0-100% of the ETBE-containing raffinate obtained at the top of the extraction column is recycled to the first distillation column and collected from the bottom of the first distillation column Contains ETBE fractions.
2. 如权利要求 1所述的方法, 其特征在于, 当从第一蒸馏塔侧部取出含有 ETBE与乙醇的混合物时, 所述侧部取出物料的位置位于待分离混合物进料位置 以下、 乙醇浓度实质上是最高的塔板或其以下的侧线位置, 所述含有 ETBE与乙 醇的混合物从第一蒸馏塔侧部的汽相和 /或液相取出。  2. The method according to claim 1, wherein when the mixture containing ETBE and ethanol is taken out from the side of the first distillation column, the position of the side taken-out material is located below the feed position of the mixture to be separated, and ethanol The concentration is substantially the highest position of the tray or below, and the mixture containing ETBE and ethanol is withdrawn from the vapor phase and/or liquid phase on the side of the first distillation column.
3. 如权利要求 1所述的方法, 其特征在于, 将第一蒸馏塔顶部流出的至少 部分冷凝液或回流液经油水分离至少去除部分水相后, 再作为第一蒸馏塔的回 流; 和 /或, 将从第二蒸馏塔顶部流出的至少部分冷凝液和 /或回流液经油水分离 至少去除部分水相后, 再作为第二蒸馏塔的回流和 /或循环作为第二蒸馏塔的进 料。  3. The method according to claim 1, wherein at least a portion of the condensate or reflux liquid flowing out from the top of the first distillation column is separated by oil and water to remove at least a part of the aqueous phase, and then used as a reflux of the first distillation column; / or, at least part of the condensate and / or reflux liquid flowing from the top of the second distillation column is separated by oil and water to remove at least part of the aqueous phase, and then as a reflux and / or circulation of the second distillation column as the second distillation column material.
4. 如权利要求 1所述的方法, 其特征在于, 引入到第二蒸馏塔的所述含水 量至少大于 1重量%的乙醇,至少包括含水量大于 1重量%至 15重量%的补入的 乙醇, 或还包括回收的乙醇, 其中: 4. The method according to claim 1, wherein the water content introduced into the second distillation column is at least greater than 1% by weight of ethanol, and at least comprises a water content of more than 1% by weight to 15% by weight of the added Ethanol, or also included in recycled ethanol, where:
所述补入的乙醇或还包括所述回收的乙醇,其总含水量与所述含有 ETBE与 乙醇的混合物中的 ETBE的重量比为 0.008-0.18: 1; 或, 所述补入的乙醇或还包 括所述回收的乙醇, 以及所述含有 ETBE与乙醇的混合物, 其总含水量与所述含 有 ETBE与乙醇的混合物中的 ETBE的重量比为 0.008-0.18: 1; 或, 所述补入的 乙醇其所含的乙醇的摩尔流量或摩尔数,与所述含有 ETBE与乙醇的混合物中的 ETBE的摩尔流量或摩尔数之比为 1-25.9: 1。  The supplemented ethanol or the recovered ethanol, the total water content and the weight ratio of the ETBE in the mixture containing ETBE and ethanol is 0.008-0.18: 1; or, the supplemented ethanol or Also included is the recovered ethanol, and the mixture comprising ETBE and ethanol, the total water content and the weight ratio of the ETBE in the mixture containing ETBE to ethanol is from 0.008 to 0.18:1; or, the addition The ratio of the molar flow rate or number of moles of ethanol contained in the ethanol to the molar flow rate or number of moles of ETBE in the mixture containing ETBE and ethanol is 1-25.9:1.
5. 如权利要求 1所述的方法, 其特征在于, 所述萃取塔的至少部分萃取剂 来自于对第一蒸馏塔顶部收集的含 C4烃馏分进行水洗除醇后的含乙醇洗涤液。 5. The method according to claim 1, characterized in that at least part of the extracting agent from the extraction column of C 4 hydrocarbons containing top of the first distillation column water collected after the washing solution containing ethanol except the alcohol fraction.
6. 如权利要求 1-5中任一项所述的方法,其特征在于,将至少部分从第二蒸 馏塔塔底收集的含乙醇馏分导入反应区。  The method according to any one of claims 1 to 5, wherein the ethanol-containing fraction collected at least partially from the bottom of the second distillation column is introduced into the reaction zone.
7. 如权利要求 1-5中任一项所述的方法,其特征在于,将至少包括从萃取塔 底部收集的含乙醇萃取液, 在回收塔增浓回收乙醇, 其中, 回收塔的操作压力高 于第二蒸馏塔的操作压力,并将回收塔的塔顶蒸汽用作第二蒸馏塔塔底加热器的 加热蒸汽。  The method according to any one of claims 1 to 5, characterized in that at least the ethanol-containing extract collected from the bottom of the extraction column is concentrated in the recovery tower to recover ethanol, wherein the operating pressure of the recovery tower It is higher than the operating pressure of the second distillation column, and the overhead vapor of the recovery column is used as the heating steam of the bottom distillation heater of the second distillation column.
8. 如权利要求 7所述的方法, 其特征在于, 将至少部分含水量至少大于 5 重量%的新鲜的乙醇, 先在回收塔增浓后, 再至少作为第二蒸馏塔的进料。  8. Process according to claim 7, characterized in that at least part of the fresh ethanol having a water content of at least more than 5% by weight is first concentrated in the recovery column and then at least as a feed to the second distillation column.
9. 一种耦合集成分离联产制备 ETBE和乙醇的方法, 该方法包括: 将含有异丁烯的混合 C4烃与从第一蒸馏塔侧线取出的至少含有乙醇和 C4烃 的物料在反应区进行醚化反应, 并将醚化反应制得的含有 ETBE、 乙醇和未反应 的 C4烃的待分离混合物, 从所述第一蒸馏塔侧部取出的至少含有乙醇和 C4烃的 物料的取出位置的下方引入第一蒸馏塔,采用如权利要求 1-8中任一项所述的方 法进行耦合集成分离, 从而在第一蒸馏塔的顶部收集含 C4烃馏分, 在第二蒸馏 塔的底部收集含乙醇馏分, 在萃取塔的底部收集含乙醇的萃取液, 并在萃取塔的 顶部收集含 ETBE的萃余液和 /或在第一蒸馏塔的底部收集含 ETBE馏分, 其中, 所述第一蒸馏塔侧部取出的至少含有乙醇和 C4烃的物料的取出位置位于将含水 量至少大于 1重量%的乙醇引入到第一蒸馏塔的进料位置的下方。 An integrated cogeneration process for separating ethanol and ETBE preparation coupling, the method comprising: containing a mixture of isobutene and C 4 hydrocarbons containing at least the material with ethanol and C 4 hydrocarbons withdrawn from the first distillation column side lines in a reaction zone Etherification reaction, and the mixture to be separated of ETBE, ethanol and unreacted C 4 hydrocarbon obtained by etherification reaction, and the material containing at least ethanol and C 4 hydrocarbon taken out from the side of the first distillation column Introducing a first distillation column below the position, performing coupling-integration separation using the method according to any one of claims 1-8, thereby collecting a C 4 -containing hydrocarbon fraction at the top of the first distillation column, in the second distillation column Collecting an ethanol-containing fraction at the bottom, collecting an ethanol-containing extract at the bottom of the extraction column, collecting an ETBE-containing raffinate at the top of the extraction column, and/or collecting an ETBE-containing fraction at the bottom of the first distillation column, wherein The material taken out of the side of the first distillation column containing at least ethanol and C 4 hydrocarbons is taken at a position below which the ethanol having a water content of at least greater than 1% by weight is introduced into the feed position of the first distillation column.
10. 如权利要求 9所述的方法, 其特征在于, 在第一蒸馏塔的上部设置装有 催化剂的反应段, 其中, 装有催化剂的反应段位于将含水量至少大于 1重量%的 乙醇引入到第一蒸馏塔的进料位置与从所述第一蒸馏塔侧部取出的至少含有乙 醇和 C4烃的物料的取出位置之间。 10. The method according to claim 9, wherein a reaction section containing a catalyst is disposed at an upper portion of the first distillation column, wherein the reaction section containing the catalyst is introduced to introduce ethanol having a water content of at least greater than 1% by weight. a feed position to the first distillation column and at least a portion taken from a side of the first distillation column Between the removal position of the material of the alcohol and the C 4 hydrocarbon.
11. 一种耦合集成分离联产制备 ETBE 和乙醇的装置, 包括第一蒸馏塔 (Cl)、 第二蒸馏塔 (C2) 和萃取塔 (C3), 其特征在于:  11. A coupled integrated separation product for the preparation of ETBE and ethanol, comprising a first distillation column (Cl), a second distillation column (C2) and an extraction column (C3), characterized in that:
在反应区 (R) 和第一蒸馏塔 (C1) 之间设置连接管线 (3), 以使得醚化反 应制得的待分离混合物进入第一蒸馏塔 (C1);  A connecting line (3) is disposed between the reaction zone (R) and the first distillation column (C1), so that the mixture to be separated obtained by the etherification reaction enters the first distillation column (C1);
第一蒸馏塔 (C1) 的侧部设置连接管线 (1), 用于引入含水量至少大于 1 重量%的乙醇, 其中, 管线 (1) 的接口位置不低于管线 (3) 的接口位置;  The side of the first distillation column (C1) is provided with a connecting line (1) for introducing ethanol having a water content of at least more than 1% by weight, wherein the interface position of the line (1) is not lower than the interface position of the line (3);
第一蒸馏塔 (C1) 的顶部设置用于收集含 C4烃馏分的冷凝器 (E2)、 冷凝 液槽 (B1) 及管线 (5); a condenser (E2), a condensate tank (B1), and a line (5) for collecting a C 4 hydrocarbon fraction are disposed at the top of the first distillation column (C1);
在第一蒸馏塔 (C1) 的底部设置用于收集塔底物料的加热器 (E3) 和管线 (4), 管线 (4) 上设置换热器 (E4)和调节阀 (Dl), 用于将第一蒸馏塔 (C1) 底部所得物料导入至第二蒸馏塔 (C2);  A heater (E3) and a line (4) for collecting the bottom material are disposed at the bottom of the first distillation column (C1), and a heat exchanger (E4) and a regulating valve (D1) are disposed on the line (4) for Introducing the material obtained at the bottom of the first distillation column (C1) to the second distillation column (C2);
在第二蒸馏塔(C2)设置连接管线(2), 用于引入含水量至少大于 1重量% 的乙醇;  Providing a connecting line (2) in the second distillation column (C2) for introducing ethanol having a water content of at least more than 1% by weight;
在第二蒸馏塔 (C2) 的底部设置用于收集含乙醇馏分的加热器 (E6) 和管 线 (8);  A heater (E6) and a pipe line (8) for collecting the ethanol-containing fraction are disposed at the bottom of the second distillation column (C2);
第二蒸馏塔( C2 )顶部设置用于收集塔顶物料的冷凝器( E5 )、冷凝液槽( B2 ) 及管线(9); 将由第二蒸馏塔(C2)顶部所得物料经管线(9)送入萃取塔(C3); 萃取剂由管线(12)进入萃取塔(C3), 在萃取塔(C3) 的底部经管线(10) 收集含乙醇的萃取液, 从萃取塔 (C3) 顶部经管线 (11) 收集含 ETBE 的萃余 液。  The top of the second distillation column (C2) is provided with a condenser (E5) for collecting the top material, a condensate tank (B2) and a line (9); the material obtained from the top of the second distillation column (C2) is passed through the line (9) It is sent to the extraction column (C3); the extractant enters the extraction column (C3) from the line (12), and the ethanol-containing extract is collected at the bottom of the extraction column (C3) via the line (10), from the top of the extraction column (C3). Line (11) collects the raffinate containing ETBE.
12. 一种耦合集成分离联产制备 ETBE 和乙醇的装置, 包括第一蒸馏塔 (Cl)、 第二蒸馏塔 (C2) 和萃取塔 (C3), 其特征在于:  12. A coupled integrated separation product for the preparation of ETBE and ethanol, comprising a first distillation column (Cl), a second distillation column (C2) and an extraction column (C3), characterized in that:
在反应区 (R) 和第一蒸馏塔 (C1) 之间设置连接管线 (3), 以使得醚化反 应制得的待分离混合物进入第一蒸馏塔 (C1);  A connecting line (3) is disposed between the reaction zone (R) and the first distillation column (C1), so that the mixture to be separated obtained by the etherification reaction enters the first distillation column (C1);
第一蒸馏塔 (C1) 的侧部设置连接管线 (1), 用于引入含水量至少大于 1 重量%的乙醇, 其中, 管线 (1) 的接口位置不低于管线 (3) 的接口位置;  The side of the first distillation column (C1) is provided with a connecting line (1) for introducing ethanol having a water content of at least more than 1% by weight, wherein the interface position of the line (1) is not lower than the interface position of the line (3);
第一蒸馏塔 (C1) 的顶部设置用于收集含 C4烃馏分的冷凝器 (E2)、 冷凝 液槽 (B1) 及管线 (5); a condenser (E2), a condensate tank (B1), and a line (5) for collecting a C 4 hydrocarbon fraction are disposed at the top of the first distillation column (C1);
在第一蒸馏塔 (C1) 的底部设置用于收集含 ETBE馏分的加热器 (E3) 和 管线 (4); A heater (E3) for collecting the ETBE-containing fraction is disposed at the bottom of the first distillation column (C1) and Pipeline (4);
第一蒸馏塔(C1) 的侧部设置连接第二蒸馏塔(C2) 的管线(6), 管线(6) 上设置换热器(E4)和调节阀 (Dl), 用于将第一蒸馏塔(C1)侧部取出物料导 入至第二蒸馏塔 (C2), 其中, 管线 (6) 的接口位置位于管线 (3) 的接口位置 的下方;  The side of the first distillation column (C1) is provided with a line (6) connected to the second distillation column (C2), and a heat exchanger (E4) and a regulating valve (Dl) are disposed on the line (6) for the first distillation The side (C1) side take-out material is introduced into the second distillation column (C2), wherein the interface position of the pipeline (6) is located below the interface position of the pipeline (3);
在第二蒸馏塔(C2)设置连接管线(2), 用于引入含水量至少大于 1重量% 的乙醇;  Providing a connecting line (2) in the second distillation column (C2) for introducing ethanol having a water content of at least more than 1% by weight;
在第二蒸馏塔 (C2) 的底部设置用于收集含乙醇馏分的加热器 (E6) 和管 线 (8);  A heater (E6) and a pipe line (8) for collecting the ethanol-containing fraction are disposed at the bottom of the second distillation column (C2);
第二蒸馏塔( C2 )顶部设置用于收集塔顶物料的冷凝器( E5 )、冷凝液槽( B2 ) 及管线(9); 将由第二蒸馏塔(C2)顶部所得物料经管线(9)送入萃取塔(C3); 萃取剂由管线(12)进入萃取塔(C3), 在萃取塔(C3) 的底部经管线(10) 收集含乙醇的萃取液, 从萃取塔 (C3) 顶部经管线 (11) 收集含 ETBE 的萃余 液。  The top of the second distillation column (C2) is provided with a condenser (E5) for collecting the top material, a condensate tank (B2) and a line (9); the material obtained from the top of the second distillation column (C2) is passed through the line (9) It is sent to the extraction column (C3); the extractant enters the extraction column (C3) from the line (12), and the ethanol-containing extract is collected at the bottom of the extraction column (C3) via the line (10), from the top of the extraction column (C3). Line (11) collects the raffinate containing ETBE.
13. 如权利要求 12所述的装置, 其特征在于, 该装置还包括: 在管线 (11) 上设置泵 (Pl), 由此, 萃取塔 (C3) 顶部所得萃余液经泵 (P1) 加压后循环至 第一蒸馏塔 (Cl)。  13. The apparatus according to claim 12, further comprising: providing a pump (P1) on the pipeline (11), whereby the raffinate obtained at the top of the extraction tower (C3) is pumped (P1) After pressurization, it is recycled to the first distillation column (Cl).
14. 如权利要求 11-13中任一项所述的装置, 其特征在于, 该装置还包括: 在冷凝液槽 (B1) 的底部设置管线 (18), 用于导出分层的水相。  14. Apparatus according to any one of claims 11-13, further comprising: a line (18) at the bottom of the condensate tank (B1) for deriving the layered aqueous phase.
15. 如权利要求 11-13中任一项所述的装置, 其特征在于, 该装置还包括: 在萃取塔 (C3) 的侧部设置管线 (16), 用于引入含有乙醇的洗涤液。  The apparatus according to any one of claims 11 to 13, characterized in that the apparatus further comprises: a line (16) provided on the side of the extraction column (C3) for introducing a washing liquid containing ethanol.
PCT/CN2010/079113 2010-04-02 2010-11-25 Method and device for co-producing ethyl t-butyl ether and ethanol by coupling integrated separation WO2011120309A1 (en)

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FR2673624B1 (en) * 1991-03-07 1993-06-11 Inst Francais Du Petrole PROCESS FOR SEPARATING ETHYL TERTIOBUTYL ETHER FROM MIXTURES WITH ETHANOL.
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US5248836A (en) * 1992-10-16 1993-09-28 Chemical Research & Licensing Company Process for the preparation of ETBE
CN1127243A (en) * 1994-05-05 1996-07-24 法国石油公司 Method for purification ether containing two distilation steps
CN101747161A (en) * 2009-12-16 2010-06-23 华东理工大学 Method and device for preparing ethyl tert-alkyl ether by distillation - extraction coupling separation and purification

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