WO2011109145A2 - Eu2+-activated aluminates nanobelts, whiskers, and powders, methods of making the same, and uses thereof - Google Patents

Eu2+-activated aluminates nanobelts, whiskers, and powders, methods of making the same, and uses thereof Download PDF

Info

Publication number
WO2011109145A2
WO2011109145A2 PCT/US2011/024268 US2011024268W WO2011109145A2 WO 2011109145 A2 WO2011109145 A2 WO 2011109145A2 US 2011024268 W US2011024268 W US 2011024268W WO 2011109145 A2 WO2011109145 A2 WO 2011109145A2
Authority
WO
WIPO (PCT)
Prior art keywords
phosphor
euo
luminescent
bao
blue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2011/024268
Other languages
French (fr)
Other versions
WO2011109145A3 (en
Inventor
Zhengwei Pan
Feng Liu
Xufan Li
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Georgia
University of Georgia Research Foundation Inc
Original Assignee
University of Georgia
University of Georgia Research Foundation Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Georgia, University of Georgia Research Foundation Inc filed Critical University of Georgia
Priority to US13/510,460 priority Critical patent/US9039933B2/en
Publication of WO2011109145A2 publication Critical patent/WO2011109145A2/en
Publication of WO2011109145A3 publication Critical patent/WO2011109145A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent materials, e.g. electroluminescent or chemiluminescent
    • C09K11/08Luminescent materials, e.g. electroluminescent or chemiluminescent containing inorganic luminescent materials
    • C09K11/77Luminescent materials, e.g. electroluminescent or chemiluminescent containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent materials, e.g. electroluminescent or chemiluminescent containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/7734Aluminates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8511Wavelength conversion means characterised by their material, e.g. binder
    • H10H20/8512Wavelength conversion materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Definitions

  • Luminescent materials which underwent almost 100 years' research and development, are currently indispensable in many important applications including fluorescent lighting, display devices, X-ray imaging, scintillators, and biological imaging [Adv. Funct. Mater. 13: 511 ; Yen, W. M., Weber, M. J. Inorganic Phosphors: Compositions, Preparation and Optical Properties. 2003, CRC Press LLC].
  • the luminescent materials used in these applications are generally in the form of powders.
  • nanophotonic circuits have the functions of light creation, routing and detection, laying the ground for the fabrication of highly integrated light-based devices such as optical computers. Due to the limited optical performance of ZnO, Sn0 2 and GaN (such as limited luminescent colors and defect-related emission), however, further
  • RE-activated phosphors are one of the most important families of luminescent materials.
  • the RE ions are usually doped into the hosts in either trivalent (RE 3+ ) or divalent (RE 2+ ) states.
  • Most of the doped RE 3+ ions have characteristic atomic-like emission spectra, which are attributed to the 4 1 — >4 1 intraconfigurational transitions, due to the well-shielded 4f shell.
  • the RE 2+ -activated phosphors in contrast, typically exhibit broad emission bands, which are generally attributed to the parity-allowed 4f ⁇ l 5d ⁇ 4f interconfigurational transitions whose wavelengths depend strongly on the host lattice.
  • RE 2+ -activated phosphors are receiving increasing attention for their tunable band-like emission and broad excitation range, as well as their many important practical applications.
  • the emissions from Eu 2+ ions in different hosts can be tuned from near-UV to red, while the excitation can be extended from blue light to even the X-ray region [Res. Rep. 23: 201].
  • the tunable and broad emission and excitation bands of the Eu 2+ -activated phosphors could fill up the spectral gaps in the emission spectrum of current white phosphor-converted LEDs (pc-LEDs) to improve their color quality for general illumination [Proc. SPIE 3938: 30].
  • Embodiments of the present disclosure relate to visible luminescent phosphors, methods of making visible luminescent phosphors, mixtures of visible luminescent phosphors, methods of using visible luminescent phosphors, waveguides including visible luminescent phosphors, white light emitting phosphors, and the like.
  • An embodiment of the method of making a phosphor nanobelt includes, among others, mixing an amount of each of EU2O3 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and heating the mixture to about 1350-1550 °C for about 1-3 hours under about 1-50 Torr of flowing argon to form a phosphor nanobelt.
  • An embodiment of the method of making a phosphor whisker includes: mixing an amount of each of Eu 2 0 3 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder and a catalyst selected from the group consisting of: Fe 2 03, NiO, Si0 2 , and Ge0 2 , to fonn a mixture; and heating the mixture to about 1350-1550 °C for about 1-3 hours under about 1-50 Torr of flowing argon to form a phosphor whisker.
  • An embodiment of the method of making a phosphor powder includes: mixing an amount of each of EU2O3 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and heating the mixture along side an amount of AI2O3 powder, to about 1350-1550 °C for about 1-3 hours under about 1 -50 Torr of flowing argon to form a phosphor powder.
  • An embodiment of the white light emitting phosphor mixture includes: (EuO)(Al 2 0 3 ) 3 , (Eu0)(Al 2 0 3 ), and (EuO) 4 (Al 2 0 3 )5.
  • An embodiment of the white light emitting phosphor mixture includes: (Sro . 9Euo.iO)(Al 2 0 3 )3, (Sr 0 9 Eu 0 iO)(Al 2 0 3 ), and (Sro 9Euo . ,0) 4 (Al 2 0 3 ) 5 .
  • An embodiment of the white light emitting phosphor mixture includes: (Ba 0 .7 Eu 0 250)(A1 2 0 3 ) 3 , (Bao . 9 9 Euo oiOXAi20 3 ), (Ba 0. 99Euo . oiO) 4 (Al 2 0 3 ) 5 , and
  • FIG. 1 is the schematic diagram of a tube furnace system used to synthesize europium aluminate, strontium europium aluminate, and barium europium aluminate, nanobelts, whiskers and powders.
  • FIG. 2 shows the digital images of (a) blue, (b) green, and (c) orange luminescent europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 3 shows the digital images of (a) green and (b) orange luminescent europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 4 shows the transmission electron microscope images of (a) blue, (b) green, and (c) orange luminescent europium aluminate nanobelts.
  • FIG. 5 shows the X-ray diffraction patterns of (a) blue luminescent EuAl 6 Oi 0 , (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI10O19 nanobelts and whiskers.
  • FIG. 6 shows the room-temperature excitation and emission spectra of (a) blue luminescent EuAleOio, (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI 10O19 nanobelts and powders.
  • FIG. 7 shows the light generation and propagation on individual (a) orange luminescent EU4AI10O10 nanobelt struck by a blue laser beam, (b) blue luminescent ⁇ nanobelt struck by a focused X-ray beam, (c) green luminescent EUAI2O4 nanobelt struck by a focused x-ray beam, and (d) orange luminescent Eu 4 Ali 0 Oio nanobelt struck by a focused x- ray beam.
  • FIGS. 8A and B show the white light generated by the combination of the blue, green, and orange luminescent europium aluminates.
  • FIG. 9 shows the digital images of (a) blue, (b) green, and (c) yellow luminescent strontium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 10 shows the digital images of (a) yellow and (b) green luminescent strontium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 1 1 shows the scanning electron microscope images of (a) blue, (b) green and (c) yellow luminescent strontium europium aluminate nanobelts and the transmission electron microscope images of (d) blue, (e) green and (f) yellow luminescent strontium europium aluminate nanobelts.
  • FIG. 12 shows the scanning electron microscope images of Ge-catalyzed (a) blue and (b, c) yellow luminescent strontium europium aluminate whiskers.
  • FIG. 13 shows the X-ray diffraction patterns of (a) blue luminescent Sr 0. 9Eu 0 iAl 6 Oi 0 , (b) green luminescent Sr 0 . 9 Euo . iAl 2 04, and (c) yellow luminescent Sr 3 6 Euo 4Ali oOi 9 , nanobelts, whiskers, and powders.
  • FIG. 14 shows the room-temperature excitation and emission spectra of (a) blue luminescent Sro gEuo iAleCho, (b) green luminescent Sr 0 9 Euo ⁇ 1 2 0 4 , and (c) yellow luminescent Sr 3 6 Euo 4Al]oOi9, nanobelts, whiskers, and powders.
  • FIG. 15 shows the digital images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 16 shows the digital images of (a) yellow and (b) red luminescent barium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 17 shows the scanning electron microscope images of (a) blue, (b) green, (c) yellow, and (d) red luminescent, barium europium aluminate nanobelts.
  • FIG. 18 shows the X-ray diffraction patterns of (a) blue luminescent
  • FIG. 19 shows the room-temperature excitation and emission spectra of (a) blue luminescent Ba 0 75EU0.25AI6O10, (b) green luminescent Bao 99Euo . cn AI2O4, (c) yellow luminescent Ba 3 ⁇ Euo . 04AI10O19, and (d) red luminescent Ba3EuAlioOi 9 nanobelts and powders.
  • FIG. 20 illustrates prototype white LED packages.
  • FIGS. 20a to c illustrate digital images of three prototype white LED packages ⁇ Wl, W2 and W3) operated under forward bias current of 20 mA.
  • FIG. 20d illustrates emission spectra of the three prototype white LED packages under forward bias current of 20 mA.
  • FIG. 20e illustrates the chromaticity coordinates on CIE 1931 diagram.
  • Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of chemistry, physics, and the like, which are within the skill of the art.
  • Embodiments of the present disclosure relate to visible luminescent phosphors, methods of making visible luminescent phosphors, mixtures of visible luminescent phosphors, methods of using visible luminescent phosphors, waveguides including visible luminescent phosphors, white light emitting phosphors, and the like.
  • the visible luminescent phosphors (also referred to as "phosphors") of the present disclosure are rare-earth-activated
  • luminescent aluminates are Eu 2+ -activated luminescent europium aluminates, Eu 2+ -activated luminescent strontium europium aluminates, and Eu 2+ -activated luminescent barium europium aluminates.
  • the phosphors can be efficiently excited by a wide range of wavelengths from blue light to ultraviolet, X-ray, and to e-beam.
  • Embodiments of the present disclosure are capable of emitting light in any visible color.
  • the wavelength of emission can be adjusted by selectively adjusting the manufacturing parameters, such as temperature and/or pressure.
  • the wavelength for emission bands associated with these phosphors is about 400 nm to 900 nm.
  • the morphology of the visible luminescent phosphors can include forms such as a nanobelt, a whisker, a powder, or a combination thereof.
  • Embodiments of the phosphors can be used in LEDs and nanophotonic circuitry (e.g., waveguides), for example.
  • the Eu 2+ -activated luminescent europium aluminates can emit intense and broad bands in blue, green, and orange spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process.
  • europium aluminates can include: (EuO)(Al 2 03)3 [i e., EuAleOio], (EuO)(Al 2 0 3 ) [i.e., EuAl 2 0 4 ], and (Eu0)4(Al 2 O 3 ) 5 [i.e., Eu 4 Ali 0 Oi 9 ].
  • the Eu 2+ -activated luminescent strontium europium aluminates (SEAO) disclosed herein are represented by the general formula: (Sr z Eui. z O) x (Al 2 0 3 ) y , where 0.1 ⁇ z ⁇ 0.99, 1 ⁇ x ⁇ 5, and 1 ⁇ y ⁇ 5.
  • SESO europium europium aluminates
  • the Eu 2+ -activated luminescent strontium europium aluminates can emit intense and broad bands in blue, green, and yellow spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process.
  • the Eu 2+ -activated luminescent strontium europium aluminates can include: (Sr 0.9 Euo iO)(Al 2 0 3 )3, (Sr 0 . 9 Euo ⁇ )( ⁇ 1 2 ⁇ 3 ), and
  • the Eu + -activated luminescent barium europium aluminates (BEAO) disclosed herein are represented by the general formula: (Ba z Eui_ z O) x (Al 2 03) y , where 0.1 ⁇ z ⁇ 0.99, 1 ⁇ x ⁇ 5, and 1 ⁇ y ⁇ 5.
  • the Eu 2+ -activated luminescent barium europium aluminates can emit intense and broad bands in blue, green, yellow and red spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process.
  • the Eu 2+ -activated luminescent barium europium aluminates can include: (Bao .
  • the Eu 2+ - activated luminescent strontium europium aluminates can emit intense and broad bands in blue, green, and yellow spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process.
  • the Eu 2+ -activated luminescent strontium europium aluminates can include: (Sr 0 9Eu 0 iO)(Al 2 03)3 [i.e., Sro 9Eu 0. iAl 6 Oi o], (Sr 0 . 9 Eu 0 iO)(Al 2 0 3 ) [i.e., Sr 0 . 9 Euo iAl 2 0 4 ], and (Sr 0 . 9 Euo iO) 4 (Al 2 0 3 ) 5 [i.e., Sr 3 . 6 Eu 0.4 AlioOi9] . Under excitation at room temperature, Sro 9 Euo .
  • Eu 2+ -activated phosphors can be prepared by combining both BaO and SrO as alkaline-earth containing starting materials.
  • the Eu + -activated luminescent barium europium aluminates can emit intense and broad bands in blue, green, yellow, and red spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process.
  • the barium europium aluminates can include: (Bao 75EU0 2 5 ⁇ )( ⁇ 1 2 ⁇ 3) 4 [i.e., Ba 0 75EU0.25AI6O10],
  • the europium-activated luminescent nanobelts can be fabricated by a thermal evaporation-based technique in a well-controlled tube furnace system.
  • a certain amount of the source oxides such as ⁇ 3 ⁇ 4(3 ⁇ 4, AI2O3, SrO, or BaO, are mixed and ground with graphite powder.
  • the approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about", as defined herein.
  • the mixture is then heated in a tube (e.g., an alumina tube) at about 1350- 1550 °C for about 1 -3 hours under about 1 -50 Torr of flowing inert gas (e.g., argon).
  • the inert flow rate e.g., argon flow rate, can be about 50- 150 standard cubic centimeter per minute (seem).
  • the nanobelts are grown on the alumina substrates located at the downstream position of the processing tube.
  • the nanobelt has a rectangular cross-section.
  • the nanobelt can have a length of about 10 micrometers to 2 millimeters, a width of about 200 to 600 nm, and a thickness of about 50 to 300 nm.
  • the europium-activated luminescent whiskers disclosed herein are generally fabricated in the presence of a catalyst.
  • the catalysts can include metals Fe and Ni, or semiconductors Ge and Si.
  • the whiskers are grown by thermal evaporation of a mixture of source oxides (e.g., Eu 2 0 3 , ⁇ 1 2 (3 ⁇ 4, SrO, and/or BaO), catalyst oxide (e.g., Fe 2 03, NiO, Si0 2 , or Ge0 2 ), and graphite powders.
  • source oxides e.g., Eu 2 0 3 , ⁇ 1 2 (3 ⁇ 4, SrO, and/or BaO
  • catalyst oxide e.g., Fe 2 03, NiO, Si0 2 , or Ge0 2
  • graphite powders e.g., graphite powders.
  • the whiskers are grown on the alumina substrates located at the downstream position of the alumina processing tube via a mechanism called vapor-liquid-solid (Wagner, R. S., Ellis, W. C. (1964), "Vapor-liquid-solid mechanism of single crystal growth", Appl. Phys. Lett. 4: 89).
  • the nanowhiskers are grown on the alumina substrates located at the downstream position of the processing tube.
  • the nanowhiskers can have a diameter of about 0.5 to 5 micrometers and length of about 0.01 to 0.5 millimeters or up to about 1 millimeter.
  • the europium-activated luminescent powders disclosed herein are fabricated by placing additional A1 2 0 3 powder adjacent to the mixture of source oxides (e.g., EU2O3, A1 2 0 3 , SrO, or BaO) and graphite powders.
  • source oxides e.g., EU2O3, A1 2 0 3 , SrO, or BaO
  • graphite powders The approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about”, as defined herein.
  • the vapor generated from the oxide-graphite mixture reacts with A1 2 0 3 to form the luminescent powder at the A1 2 0 3 site.
  • each of the europium aluminates can be excited by a light source and then the europium aluminate emits energy at a wavelength, as mentioned above.
  • the light source can be an e-beam (emission wavelength ⁇ 0.01 nm), an X-ray beam (about 0.01 - 10 nm), a vacuum-ultraviolet light source (e.g., about 112 - 200 nm from a deuterium lamp), an ultraviolet light source (e.g., about 250 - 390 nm from a xenon arc lamp), a laser beam (e.g., about 355 nm from a Nd-YAG laser or about 488 nm from an argon laser), LED (e.g., UV LED or blue LED), or a combination thereof.
  • e-beam emission wavelength ⁇ 0.01 nm
  • an X-ray beam about 0.01 - 10 nm
  • a vacuum-ultraviolet light source e.
  • the mixture of the three europium aluminates disclosed herein When excited by an ultraviolet light (e.g., about 250-390 nm), the mixture of the three europium aluminates disclosed herein, i.e., blue-emitting EuALjOio, green-emitting EuAl 2 04, and orange-emitting Eu 4 AlioOi 9 , can create a D65 daylight illuminant.
  • the D65 illuminant corresponds roughly to a mid-day sun in Western Europe and North Europe, hence it is also called a daylight illuminant.
  • the International Commission on Illumination (CIE) "D65 is intended to represent average daylight and has a correlated color temperature of approximately 6500 K".
  • the three europium aluminates disclosed herein can therefore be used as the phosphors for white pc-LEDs.
  • the mixture of the three strontium europium aluminates i.e., blue-emitting Sro 9EU0 iAl 6 Oi 0 , green-emitting Sro . gEuo 1AI2O4, and yellow-emitting Sr 3 6 Euo. 4 AlioOi9, can create a D65 daylight illuminant.
  • the three strontium europium aluminates disclosed herein can therefore be used as the phosphors for white LEDs in particular, pc-LEDs.
  • the mixture of the four barium europium aluminates i.e., blue-emitting Bao 7sEuo . 25Al 6 0io, green-emitting
  • Bao 99EU0 01AI2O4 yellow-emitting and red-emitting Ba 3 EuAlioOi 9 , can create a D65 daylight illuminant.
  • the four barium europium aluminates disclosed herein can therefore be used as the phosphors for white LEDs in particular, pc-LEDs.
  • Ba 3 96Eu 0 04AI10O19 disclosed herein emits intense yellow light and the mixing of the blue and yellow light creates white light with color correlated temperature (CCT ) ⁇ 4000 K and color rendering index (CRI) > 80, which is suitable for indoor illumination.
  • the yellow-emitting Ba 3 9 6 Eu 0. o 4 lioOi9 disclosed herein alone can therefore be used as the phosphor for phosphor-conversion white LEDs (pc-white LEDs) in particular, for indoor illumination.
  • pc-white LEDs phosphor-conversion white LEDs
  • the Eu 2+ -activated luminescent aluminates disclosed herein can be excited by high energy sources (e.g., e-beam, X-ray and vacuum ultraviolet), the aluminates may be used as phosphors in plasma display panels and scintillating devices.
  • high energy sources e.g., e-beam, X-ray and vacuum ultraviolet
  • the synthesis is based on thermal evaporation of oxide-graphite powders under controlled conditions in a well-controlled tube furnace system (See FIG. 1 ).
  • the furnace system contains a high-temperature tube furnace with a maximum temperature of 1700 °C, a high-purity alumina tube with OD of 1 .75 inch and ID of 1.5 inch, an argon gas supply and control system, a mechanical pump, and a pressure monitoring and control system.
  • a certain amounts of oxide powders (EU2O3, AI2O3, SrO, or BaO) are mixed and ground with a certain amount (e.g., the approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about", as defined herein) of graphite powders.
  • the mixture is placed in an alumina crucible that is then inserted into the center of a 1 .5 inch ID alumina tube. In this tube furnace system, the temperature, alumina tube chamber pressure, gas flow rate, and evaporation time can be precisely controlled and adjusted.
  • alumina plates with sizes of about 5 -cm long and 1 -cm wide are placed at the downstream region of the alumina tube to act as the nanobelts growth substrates.
  • High-purity argon is used as the carrier gas.
  • the alumina tube is pumped to about 2 ⁇ 10 "3 Torr.
  • the furnace is then heated to the reaction temperature to start the growth.
  • the preferred growth condition is as follows: furnace temperature, about 1350-1500 °C; argon flow rate, about 50-150 seem; reaction chamber pressure, about 1-50 Torr; evaporation time, about 1 -3 hours. After the reaction, the furnace is naturally cooled down to room temperature.
  • the functions of the graphite powder are two fold: (i) carbothermal reduction of the high-melting point oxide powders to efficiently provide Eu-, A1-, ST-, or Ba-containing species and (ii) retaining a weakly reducing environment in the reaction chamber to make Eu ion in divalent state.
  • the function of the argon gas is to carry the oxide vapor to the downstream region.
  • the temperature gradient profile (top inset in FIG. 1 ; the profile was measured when the furnace temperature is set at 1450 °C) at the furnace hearth area (the area where the growth substrates are located and growth occurs) plays a role in controlling the product morphology, compositions, crystal structures ,and/or luminescence properties.
  • the orange-emitting nanobelts are grown at about 1200-1400 °C, while the green-emitting nanobelts are formed at about 1000-1200 °C (see the bottom inset in FIG. 1 ; the image was taken under a 365 nm ultraviolet lamp illumination).
  • the properties of the products are also determined by the growth parameters, especially the relative ratio of the source powders, the argon flow rate, and the reaction chamber pressure.
  • the synthesis of luminescent whiskers uses the same setup as depicted in FIG. 1 .
  • the procedure and parameters are the same as those used for nanobelts synthesis, except that a small amount (e.g., about 1 mol%) of catalyst oxide powder (e.g., Fe 2 (3 ⁇ 4, NiO, Si0 2 , or Ge0 2 ) is mixed into the oxide-graphite mixture.
  • catalyst oxide powder e.g., Fe 2 (3 ⁇ 4, NiO, Si0 2 , or Ge0 2
  • the whiskers are grown on the alumina substrates.
  • the whisker is characteristic of having a catalyst particle at its tip.
  • Synthesis of luminescent powders uses the same setup as depicted in FIG. 1. The procedure and parameters are the same as those used for nanobelts synthesis, except that a certain amount (e.g., about 0.1 g) of additional A1 2 G " 3 powder is placed downstream adjacent to the oxide-graphite mixture (FIG. 1 ). The Al 2 (3 ⁇ 4 powder reacts with the vapor generated from the oxide-graphite mixture to form Eu 2+ - containing luminescent powders. The formation of Eu 2+ -containing aluminates powders on the A1 2 0 3 powder site does not affect the growth of nanobelts and whiskers on the
  • the europium aiuminate (EAO) nanobelts are prepared by the general method of Example 1. Based on the processing conditions (Table 1), three kinds of EAO nanobelts with luminescence colors (under excitation) of blue, green, and orange are fabricated. When the Eu 2 0 3 /Ai 2 0 3 /graphite ratios are about (0.1-l )/(0.1-0.4)/l , orange luminescent EAO nanobelts are formed in the about 1200-1400 °C region and green luminescent EAO nanobelts are grown in the about 1000-1200 °C region (FIG. 1).
  • Table 1 Processing parameters for blue-, green-, and orange-color emitting europium aluminates nanobelts.
  • orange luminescent EAO powder is formed at the AI2O3 site.
  • the argon flow rate is increased to about 100-200 seem, however, green luminescent EAO powder is formed.
  • FIG. 2 shows the digital images of (a) blue, (b) green, and (c) orange luminescent europium aiuminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 3 shows the digital images of (a) green and (b) orange luminescent europium aiuminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 4 shows the transmission electron microscope images of (a) blue, (b) green, and (c) orange luminescent europium aiuminate nanobelts.
  • the nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 ⁇ to 2 mm.
  • compositions of the EAO can be represented by (EuO) x (Al20 3 ) y , wherein the x and y values vary for different luminescence color products.
  • the x and y values are 1 and 3, respectively; accordingly, the composition of the blue luminescent EAO is (EuO)(Al 2 03)3, i.e., EuAleOio.
  • the x and y values are 1 and 1 , respectively;
  • the composition of the green luminescent EAO is (EuO)(Al 2 03), i. e., EuAl 2 0 4 .
  • the x and y values are 4 and 5, respectively; accordingly, the composition of the orange luminescent EAO is
  • FIG. 5 shows the X-ray diffraction patterns of (a) blue luminescent EuAl 6 Oio, (b) green luminescent EUAI2O4 (including nanobelts and powders), and (c) orange luminescent EU4AI10O19 (including nanobelts and powders).
  • the green luminescent EuAl 6 Oio can be indexed using the isostructural monoclinic SrAl 2 04 (PDF #74-0794). However, no corresponding isostructural phases are available for the blue luminescent EuAl 6 Oio and orange luminescent EU4AI10O19 in the ICDD (International Centre for Diffraction Data) database and other commonly available database.
  • ICDD International Centre for Diffraction Data
  • the EAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green and orange lights of Eu 2+ ions.
  • FIG. 6 shows the room-temperature excitation and emission spectra of the (a) blue luminescent EuAl 6 Oio, (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI10O19 nanobelts and powders.
  • the emission spectra (solid line) are excited by 350 nm ultraviolet light.
  • the excitation spectra are monitoring at 430 nm for blue luminescent EuAl 4 Oio, 530 nm for green luminescent E11AI2O4, and 640 nm for orange luminescent Eu 4 Ali 0 Oi9.
  • the blue luminescence with typical full-width at half-maximum (FWHM) is attributed to the localized 4f5d ⁇ 4f transition of Eu 2+ active centers.
  • the green luminescence also originates from the 4f5d ⁇ 4f transition of Eu 2+ active centers but has a larger FWHM, probably due to the formation of a more delocalized Eu 2+ chain in the host.
  • the orange luminescence in contrast, features an unusual, extremely wide emission band and large stokes shift that are characteristic of the anomalous impurity-trapped exciton (1TE) luminescence [J. Phys.: Condens. Mater. 15: 2645].
  • EAO nanobelt or whisker When individual EAO nanobelt or whisker is struck by a focused e-beam, an X-ray beam, or a laser beam, intense blue, green or orange light is generated, and the nanobelt or whisker can also function as a waveguide for the propagation and routing of the generated light.
  • FIG. 7 shows the light generation and propagation on individual (a) orange luminescent Eu 4 Ali 0 Oio nanobelt struck by a blue laser beam, (b) blue luminescent EuAl 6 Oio nanobelt struck by a focused X-ray beam, (c) green luminescent EUAI2O4 nanobelt struck by a focused X-ray beam, and (d) orange luminescent Eu 4 AlioOio nanobelt struck by a focused X-ray beam.
  • the insert in FIG. 7a is the magnified image of the emitting tip of the nanobelts.
  • the diameter of the X-ray beam is about 0.5 ⁇ and the positions of the X-ray beam in FIG. 7b-d are indicated by white dashed circles. The images were taken when room light was off.
  • the mixture of these three aluminates can provide phosphors for white LEDS, in particular, white light pc-LEDs.
  • FIG. 8a shows the emission spectra (dashed lines) of the blue, green, and orange luminescent europium aluminates excited by 360 nm ultraviolet light, as well as the combined emission spectrum (solid line) of these three emission bands.
  • FIG. 8b is the related CIE chromaticity diagram, in which the three open triangles respectively represent the chromaticity points of the blue, green and orange luminescent aluminates, and the open circle represents the chromaticity point of the combined emission.
  • the position of the combined emission is perfectly superposed with the position of the standard D65 daylight illuminant which has a correlated color temperature of about 6500 K.
  • the solid curve is the black-body radiation locus.
  • the strontium europium aluminate (SEAO) nanobelts are prepared by the general method of Example 1. Based on the processing conditions (Table 3), three kinds of SEAO nanobelts with luminescence colors (under excitation) of blue, green, and yellow are fabricated. When the SrO/Eu 2 0 3 /Al 2 0 3 /graphite ratios are about (0.5-1 )/(0.1 - 1 )/(0. l-0.4)/l , yellow luminescent SEAO nanobelts are formed in the about 1200-1400 °C region and green luminescent SEAO nanobelts are grown in the about 1000-1200 °C region.
  • FIG. 9 shows the digital images of (a) blue, (b) green, and (c) yellow luminescent strontium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 10 shows the digital images of (a) green and (b) yellow luminescent strontium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 1 1 shows the scanning electron microscope images of (a) blue, (b) green and (c) yellow luminescent strontium europium aluminate nanobelts and the transmission electron microscope images of (d) blue, (e) green and (f) yellow luminescent strontium europium aluminate nanobelts.
  • the nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 ⁇ to 2 mm.
  • FIG. 12 shows the scanning electron microscope images of Ge-catalyzed (a) blue and (b, c) yellow luminescent strontium europium aluminate whiskers.
  • the morphological feature of the catalytically grown whiskers is that each whisker terminates with a catalyst particle (see FIG. 12c).
  • the whiskers have diameters of about 0.5 to 5 ⁇ and length of up to about 1 mm.
  • compositions of the SEAO phosphors can be represented by (Sr z Eui_ z O) x (Al 2 0 3 ) y , wherein z is a value of around 0.9 and the x and y values vary for different luminescence color products.
  • the x and y values are 1 and 3, respectively; accordingly, the composition of the blue luminescent SEAO is
  • the x and y values are 1 and 1 , respectively; accordingly, the composition of the green luminescent SEAO is (Sro .9 Euo 1 OXAI 2 O3), i.e., Sro. 9 Euo . iAl 2 0 4 .
  • the x and y values are 4 and 5, respectively; accordingly, the composition of the yellow luminescent SEAO is (Sr 0 9 Eu 0 iO) 4 (Al 2 0 3 ) 5 , i.e., Sr 3 . 6 Euo. 4 Alio0 19 .
  • FIG. 13 shows the X-ray diffraction patterns of (a) blue luminescent Sro .9 Euo . iAl 6 Oio (including nanobelts and whiskers), (b) green luminescent Sro 9 Euo 1AI2O4 (including nanobelts, whiskers and powders), and (c) yellow luminescent Sr 3 6Euo 4AI10O19 (including nanobelts, whiskers and powders).
  • AlioOi9 are the same as the patterns of the blue luminescent EuAleOio, green luminescent EUAI2O4, and orange luminescent EU4AI10O19, respectively.
  • the green luminescent Sro .9 Euo . iAl 2 0 4 can be indexed as monoclinic SrAl 2 0 4 (PDF #74-0794). However, no corresponding isostructural phases are available for the blue luminescent Sr 0 9Euo . iAl 6 Oio and yellow luminescent Sr 3 6EU0 . 4AI10O19 in the ICDD database and other commonly available database.
  • the SEAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green and yellow lights of Eu 2+ ions.
  • FIG. 14 shows the room-temperature excitation and emission spectra of the (a) blue luminescent Sro . 9Euo . iAl 6 Oio, (b) green luminescent Sro.9Euo . iAl 2 0 4 , and (c) yellow luminescent Sr3 6EU0 . 4AI10O19 nanobelts, whiskers and powders.
  • the emission spectra (solid line) are excited by 350 nm ultraviolet light.
  • the excitation spectra (dashed line) are monitoring at about 430 nm for blue luminescent Sro . 9Euo ⁇ ⁇ ⁇ , about 530 nm for green luminescent Sr 0 .9Euo . iAl 2 0 4 , and about 590 nm for yellow luminescent Sr3 .6 Eu 0 .4AlioOi 9.
  • the barium europium aluminate (BEAO) nanobelts are prepared by the general method of Example 1.
  • the fabrication of the BEAO compounds is very sensitive to the processing parameters, especially to the chamber pressure and Ar flow rate.
  • Based on the processing conditions (Table 4), four kinds of BEAO nanobelts with luminescence colors (under excitation) of blue, green, yellow, and red are fabricated.
  • red luminescent BEAO nanobelts are formed when pressure is about 15-50 Torr and Ar flow rate is about 50-60 seem
  • yellow luminescent BEAO nanobelts are formed when pressure is about 5-10 Torr and Ar flow rate is about 60-100 seem
  • green luminescent BEAO nanobelts are formed when pressure is about 5-15 Torr and Ar flow rate is about 100-150 seem.
  • blue luminescent BEAO nanobelts are obtained under a pressure about 5-15 Torr and argon flow rate of about 50-100 seem.
  • FIG. 1 5 shows the digital images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 16 shows the digital images of (a) yellow and (b) red luminescent barium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
  • FIG. 17 shows the scanning electron microscope images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts.
  • the nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 ⁇ to 2 mm.
  • compositions of the BEAO phosphors can be represented by (Ba z Eui_ zO) x (Al 2 03)y, wherein z is either 0.75 (for blue and red luminescent BEAO) or 0.99 (for green and yellow luminescent BEAO), and the x and y values vary for different luminescence color products.
  • EDS energy-dispersive X-ray spectroscope
  • the composition of the blue luminescent BEAO is ( ⁇ %75 ⁇ .25 ⁇ )( ⁇ 2 ⁇ 3 ) 4 , i.e., Bao 75Euo 25Al60io.
  • the composition of the green luminescent BEAO is (Bao.99Euo . oiO)(Al 2 0 3 ), i.e., Bao. 9 9Euo oi Al 2 04.
  • the composition of the yellow luminescent BEAO is (Bao .99 Euo . oiO) 4 (Al 2 0 3 )5, i.e., Ba3 . 9 6 Euo . o 4 AlioOi 9 .
  • the red luminescent BEAO including nanobelts and powders
  • FIG. 18 shows the X-ray diffraction patterns of (a) blue luminescent
  • Ba 3.96 Euo . o4AlioOi9 (including nanobelts and powders), and (d) red luminescent Ba 3 EuAl
  • the green luminescent Ba 0 .99Euo 01AI2O4 can be indexed as hexagonal BaAl 2 0 4 (PDF #72-387). However, no corresponding isostructural phases are available for the blue luminescent Bao .75 Euo .2 sAl 6 0io, yellow luminescent Ba 3 96EU0 . 04AI10O19, and red luminescent Ba 3 EuAlioOi 9 in the ICDD database and other commonly available database.
  • the BEAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green, yellow, and red lights of Eu 2+ ions.
  • FIG. 19 shows the room-temperature excitation and emission spectra of (a) blue luminescent Bao 75Euo . 25Al60io, (b) green luminescent Bao . 9 9 Euo 01 AI2O4, (c) yellow luminescent Ba ⁇ Euo cwAlioOig, and (d) red luminescent Ba 3 EuAlioOi 9 nanobelts and powders.
  • the emission spectra (solid line) are excited by 350 nm ultraviolet light.
  • the excitation spectra (dashed line) are monitoring at 430 nm for blue luminescent
  • Bao 75EU0 25AI6O10 500 nm for green luminescent Bao. 9 9Euo.oiAl20 4 , 580 nm for yellow luminescent Ba 3 96EU0 . 04AI10O19, and 730 nm for red luminescent Ba 3 EuAlioOi9.
  • the mixture of these four aluminates can provide phosphors for white light pc-LEDs.
  • the wide emission band of the yellow luminescent Ba 3 96EU0 04AI10O19 e.g., about 500 nm to 700 nm
  • exciting the yellow luminescent Ba 3. 96Eu 0. o 4 l]oOi 9 alone with a 470 nm blue LED can generate warm white light with CCT ⁇ 4000 K and CRI > 80, which is suitable for indoor illumination.
  • the color qualities of the three white LED packages were tuned by adj usting the thickness of Ba 3 96Euo . o 4 Al]oOi9 layer.
  • the as-fabricated white LED packages emit bright white light under forward bias current of 20 mA. The white light gets warmer from Wl to W3.
  • FIG. 20d shows the emission spectra of the three white LED packages. The spectra were normalized at 470 nm and were offset along y-axis for clarity.
  • the color quality of W2 perfectly meets the demand for indoor illumination.
  • ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited.
  • a concentration range of "about 0.1 % to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1 wt% to about 5 wt%, but also include individual concentrations (e.g., 1 %, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1 %, 2.2%, 3.3%, and 4.4%) within the indicated range.
  • the term "about” can include traditional rounding according to significant figures of the numerical value.
  • the phrase “about 'x' to 'y'” includes “about 'x' to about 'y" ⁇

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Luminescent Compositions (AREA)

Abstract

Embodiments of the present disclosure relate to visible luminescent phosphors, visible luminescent nanobelt phosphors, methods of making visible luminescent phosphors, methods of making visible luminescent nanobelt phosphors, mixtures of visible luminescent phosphors, methods of using visible luminescent phosphors, waveguides including visible luminescent phosphors, white light emitting phosphors, and the like.

Description

Eu -ACTIVATED ALUMINATES NANOBELTS, WHISKERS, AND POWDERS, METHODS OF MAKING THE SAME, AND USES THEREOF
CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to U.S. provisional application entitled, "Eu2+- Activated Aluminates Nanobelts, Whiskers, and Powders, Methods of Making the Same, and Uses Thereof," having serial number 61/309, 140, filed on March 1 , 2010, which is entirely incorporated herein by reference.
GOVERNMENT SUPPORT
This invention(s) was made with government support under Grant No.: NSF
DMR0955908, which was awarded by the National Science Foundation. The government has certain rights in the invention(s).
BACKGROUND
Luminescent materials, which underwent almost 100 years' research and development, are currently indispensable in many important applications including fluorescent lighting, display devices, X-ray imaging, scintillators, and biological imaging [Adv. Funct. Mater. 13: 511 ; Yen, W. M., Weber, M. J. Inorganic Phosphors: Compositions, Preparation and Optical Properties. 2003, CRC Press LLC]. The luminescent materials used in these applications are generally in the form of powders. Recently, a series of oxide and nitride luminescent materials, such as ZnO, Sn02 and GaN, were made into one-dimensional (1 -D) nanowires and nanobelts that can be used as the building blocks for miniaturized nanophotonic circuits [Science 305 : 1269]. Such nanophotonic circuits have the functions of light creation, routing and detection, laying the ground for the fabrication of highly integrated light-based devices such as optical computers. Due to the limited optical performance of ZnO, Sn02 and GaN (such as limited luminescent colors and defect-related emission), however, further
development of nanowires circuitry needs new types of luminescent nanowires that should have rich luminescent colors and emit characteristic light. Rare-earth (RE)-activated phosphors with diversiform luminescence apparently meets this material need.
RE-activated phosphors are one of the most important families of luminescent materials. In RE-activated phosphors, the RE ions are usually doped into the hosts in either trivalent (RE3+) or divalent (RE2+) states. Most of the doped RE3+ ions have characteristic atomic-like emission spectra, which are attributed to the 4 1— >4 1 intraconfigurational transitions, due to the well-shielded 4f shell. The RE2+-activated phosphors, in contrast, typically exhibit broad emission bands, which are generally attributed to the parity-allowed 4f~l5d→4f interconfigurational transitions whose wavelengths depend strongly on the host lattice.
RE2+-activated phosphors, particularly Eu2+-activated phosphors, are receiving increasing attention for their tunable band-like emission and broad excitation range, as well as their many important practical applications. For example, the emissions from Eu2+ ions in different hosts can be tuned from near-UV to red, while the excitation can be extended from blue light to even the X-ray region [Res. Rep. 23: 201]. The tunable and broad emission and excitation bands of the Eu2+-activated phosphors could fill up the spectral gaps in the emission spectrum of current white phosphor-converted LEDs (pc-LEDs) to improve their color quality for general illumination [Proc. SPIE 3938: 30]. The defect-related charge trapping phenomenon followed by normal
Figure imgf000003_0001
transitions in some Eu2+-activated phosphors has led to such important applications as information storage, long persistent luminescence, electroluminescence, and high-energy radiation detection. Besides the normal
Figure imgf000003_0002
transition, some Eu2+-doped alkaline earth compounds also show an extremely broad and red-shifted anomalous emission band originated from a impurity-trapped exciton (ITE) state, which is constructed by a hole on the impurity and a trapped conduction electron on the nearby lattice sites [Phys. Rev. B 32: 8465].
SUMMARY
Embodiments of the present disclosure relate to visible luminescent phosphors, methods of making visible luminescent phosphors, mixtures of visible luminescent phosphors, methods of using visible luminescent phosphors, waveguides including visible luminescent phosphors, white light emitting phosphors, and the like.
An embodiment of the visible luminescent phosphors includes, among others, an europium aluminate phosphor having a material having the formula: (MzEui.zO)x(Al203)y, wherein M = Ba, Sr or a combination thereof; and 0 < z < 0.99, 1 < x < 5, and 1 < y < 5.
An embodiment of the method of making a phosphor nanobelt includes, among others, mixing an amount of each of EU2O3 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and heating the mixture to about 1350-1550 °C for about 1-3 hours under about 1-50 Torr of flowing argon to form a phosphor nanobelt. An embodiment of the method of making a phosphor whisker, among others, includes: mixing an amount of each of Eu203 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder and a catalyst selected from the group consisting of: Fe203, NiO, Si02, and Ge02, to fonn a mixture; and heating the mixture to about 1350-1550 °C for about 1-3 hours under about 1-50 Torr of flowing argon to form a phosphor whisker.
An embodiment of the method of making a phosphor powder, among others, includes: mixing an amount of each of EU2O3 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and heating the mixture along side an amount of AI2O3 powder, to about 1350-1550 °C for about 1-3 hours under about 1 -50 Torr of flowing argon to form a phosphor powder.
An embodiment of the waveguide, among others, includes: a europium aluminate phosphor having a material of formula: (MzEui-zO)x(Al203)y, wherein M = Ba, Sr, or a combination thereof; and 0<z<0.99, l <x<5, and l<y<5.
An embodiment of the white light emitting phosphor mixture, among others, includes: (EuO)(Al203)3, (Eu0)(Al203), and (EuO)4(Al203)5.
An embodiment of the white light emitting phosphor mixture, among others, includes: (Sro.9Euo.iO)(Al203)3, (Sr0 9Eu0 iO)(Al203), and (Sro 9Euo.,0)4(Al203)5.
An embodiment of the white light emitting phosphor mixture, among others, includes: (Ba0.7 Eu0250)(A1203)3, (Bao.99Euo oiOXAi203), (Ba0.99Euo.oiO)4(Al203)5, and
(Bao.75Euo.250)4(Al203)5.
The above brief description of various embodiments of the present disclosure is not intended to describe each embodiment or every implementation of the present disclosure. Rather, a more complete understanding of the disclosure will become apparent and appreciated by reference to the following description and claims in view of the accompanying drawings. Further, it is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
Further aspects of the present disclosure will be more readily appreciated upon review of the detailed description of its various embodiments, described below, when taken in conjunction with the accompanying drawings. FIG. 1 is the schematic diagram of a tube furnace system used to synthesize europium aluminate, strontium europium aluminate, and barium europium aluminate, nanobelts, whiskers and powders.
FIG. 2 shows the digital images of (a) blue, (b) green, and (c) orange luminescent europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 3 shows the digital images of (a) green and (b) orange luminescent europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 4 shows the transmission electron microscope images of (a) blue, (b) green, and (c) orange luminescent europium aluminate nanobelts.
FIG. 5 shows the X-ray diffraction patterns of (a) blue luminescent EuAl6Oi0, (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI10O19 nanobelts and whiskers.
FIG. 6 shows the room-temperature excitation and emission spectra of (a) blue luminescent EuAleOio, (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI 10O19 nanobelts and powders.
FIG. 7 shows the light generation and propagation on individual (a) orange luminescent EU4AI10O10 nanobelt struck by a blue laser beam, (b) blue luminescent ΕιιΑΙβΟιο nanobelt struck by a focused X-ray beam, (c) green luminescent EUAI2O4 nanobelt struck by a focused x-ray beam, and (d) orange luminescent Eu4Ali0Oio nanobelt struck by a focused x- ray beam.
FIGS. 8A and B show the white light generated by the combination of the blue, green, and orange luminescent europium aluminates.
FIG. 9 shows the digital images of (a) blue, (b) green, and (c) yellow luminescent strontium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 10 shows the digital images of (a) yellow and (b) green luminescent strontium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 1 1 shows the scanning electron microscope images of (a) blue, (b) green and (c) yellow luminescent strontium europium aluminate nanobelts and the transmission electron microscope images of (d) blue, (e) green and (f) yellow luminescent strontium europium aluminate nanobelts. FIG. 12 shows the scanning electron microscope images of Ge-catalyzed (a) blue and (b, c) yellow luminescent strontium europium aluminate whiskers.
FIG. 13 shows the X-ray diffraction patterns of (a) blue luminescent Sr0.9Eu0 iAl6Oi0, (b) green luminescent Sr0.9Euo.iAl204, and (c) yellow luminescent Sr3 6Euo 4Ali oOi 9, nanobelts, whiskers, and powders.
FIG. 14 shows the room-temperature excitation and emission spectra of (a) blue luminescent Sro gEuo iAleCho, (b) green luminescent Sr0 9Euo ιΑ1204, and (c) yellow luminescent Sr3 6Euo 4Al]oOi9, nanobelts, whiskers, and powders.
FIG. 15 shows the digital images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 16 shows the digital images of (a) yellow and (b) red luminescent barium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 17 shows the scanning electron microscope images of (a) blue, (b) green, (c) yellow, and (d) red luminescent, barium europium aluminate nanobelts.
FIG. 18 shows the X-ray diffraction patterns of (a) blue luminescent
Bao.75Euo.25Al6Oio, (b) green luminescent Ba0 99Euo.cn AI2O4, (c) yellow luminescent
Ba3 96Euo o4 lioOi9, and (d) red luminescent BasEuAlioO] 9 nanobelts and powders.
FIG. 19 shows the room-temperature excitation and emission spectra of (a) blue luminescent Ba0 75EU0.25AI6O10, (b) green luminescent Bao 99Euo.cn AI2O4, (c) yellow luminescent Ba3 ^Euo .04AI10O19, and (d) red luminescent Ba3EuAlioOi9 nanobelts and powders.
FIG. 20 illustrates prototype white LED packages. FIGS. 20a to c illustrate digital images of three prototype white LED packages {Wl, W2 and W3) operated under forward bias current of 20 mA. FIG. 20d illustrates emission spectra of the three prototype white LED packages under forward bias current of 20 mA. FIG. 20e illustrates the chromaticity coordinates on CIE 1931 diagram.
DETAILED DESCRIPTION
Before the present disclosure is described in greater detail, it is to be understood that this disclosure is not limited to particular embodiments described, and as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is encompassed within the disclosure. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and are also encompassed within the disclosure, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present disclosure, the preferred methods and materials are now described.
All publications and patents cited in this specification are herein incorporated by reference as if each individual publication or patent were specifically and individually indicated to be incorporated by reference and are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided could be different from the actual publication dates that may need to be independently confirmed.
As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present disclosure. Any recited method can be carried out in the order of events recited or in any other order that is logically possible.
Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of chemistry, physics, and the like, which are within the skill of the art.
The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how to perform the methods and use the probes disclosed and claimed herein. Efforts have been made to ensure accuracy with respect to numbers (e.g., amounts, temperature, etc.), but some errors and deviations should be accounted for. Unless indicated otherwise, parts are parts by weight, temperature is in °C, and pressure is at or near atmospheric. Standard temperature and pressure are defined as 20 °C and 1 atmosphere.
Before the embodiments of the present disclosure are described in detail, it is to be understood that, unless otherwise indicated, the present disclosure is not limited to particular materials, reagents, reaction materials, manufacturing processes, or the like, as such can vary. It is also to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. It is also possible in the present disclosure that steps can be executed in different sequence where this is logically possible.
As used herein, the term "comprising," which is synonymous with "including" or "containing," is inclusive, open-ended, and does not exclude additional unrecited elements or method steps.
It must be noted that, as used in the specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a compound" includes a plurality of compounds. In this specification and in the claims that follow, reference will be made to a number of terms that shall be defined to have the following meanings unless a contrary intention is apparent.
Discussion:
Embodiments of the present disclosure relate to visible luminescent phosphors, methods of making visible luminescent phosphors, mixtures of visible luminescent phosphors, methods of using visible luminescent phosphors, waveguides including visible luminescent phosphors, white light emitting phosphors, and the like. The visible luminescent phosphors (also referred to as "phosphors") of the present disclosure are rare-earth-activated
luminescent aluminates. In particular, embodiments of the phosphors disclosed herein are Eu2+-activated luminescent europium aluminates, Eu2+-activated luminescent strontium europium aluminates, and Eu2+-activated luminescent barium europium aluminates. The phosphors can be efficiently excited by a wide range of wavelengths from blue light to ultraviolet, X-ray, and to e-beam. Embodiments of the present disclosure are capable of emitting light in any visible color. The wavelength of emission can be adjusted by selectively adjusting the manufacturing parameters, such as temperature and/or pressure. In particular, the wavelength for emission bands associated with these phosphors is about 400 nm to 900 nm. The morphology of the visible luminescent phosphors can include forms such as a nanobelt, a whisker, a powder, or a combination thereof. Embodiments of the phosphors can be used in LEDs and nanophotonic circuitry (e.g., waveguides), for example.
In general, the phosphors of the present disclosure include a family of compositions generally described by: (MzEui_zO)x(Al203)y, wherein M = Ba, Sr, or a combination thereof; and 0 < z < 0.99, 1 < x < 5, and 1 < y < 5.
In an embodiment, the Eu2+-activated luminescent europium aluminates (EAO) disclosed herein are (EuO)x(Al203)y, where 1 < x < 5 and 1 < y < 5, and in particular, x = 1 or 4 and y = 1 , 3, or 5. Under excitation, the Eu2+-activated luminescent europium aluminates can emit intense and broad bands in blue, green, and orange spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process. Specific embodiments of the europium aluminates can include: (EuO)(Al203)3 [i e., EuAleOio], (EuO)(Al203) [i.e., EuAl204], and (Eu0)4(Al2O3)5 [i.e., Eu4Ali0Oi9]. Under excitation at room temperature, EuA Oio, EuAl2C>4, and EU4AI10O19 exhibit intense band emissions in blue (emission peak = about 425 nm, FWHM = 30 nm), green (emission peak = about 525 nm, FWHM = 88 nm), and orange (emission peak = about 645 nm, FWHM = 153 nm) spectral regions, respectively.
In an embodiment, the Eu2+-activated luminescent strontium europium aluminates (SEAO) disclosed herein are represented by the general formula: (SrzEui.zO)x(Al203)y, where 0.1 < z < 0.99, 1 < x <5, and 1 < y < 5. Under excitation, the Eu2+-activated luminescent strontium europium aluminates can emit intense and broad bands in blue, green, and yellow spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process. In an embodiment, the Eu2+-activated luminescent strontium europium aluminates can include: (Sr0.9Euo iO)(Al203)3, (Sr0.9Euo ιΟ)(Α12θ3), and
(Sro.9Euo.iO)4(Al203)5, with respective luminescent colors (under excitation at room temperature) of blue (emission peak = about 426 nm, FWHM = 35 nm), green (emission peak = about 520 nm, FWHM = 87 nm), and yellow (emission peak = about 600 nm, FWHM = 144 nm).
In an embodiment, the Eu +-activated luminescent barium europium aluminates (BEAO) disclosed herein are represented by the general formula: (BazEui_zO)x(Al203)y, where 0.1 < z < 0.99, 1 < x < 5, and 1 < y < 5. Under excitation, the Eu2+-activated luminescent barium europium aluminates can emit intense and broad bands in blue, green, yellow and red spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process. In an embodiment, the Eu2+-activated luminescent barium europium aluminates can include: (Bao.75Euo.250)(Al203)4, (Bao.99Euo .01O AI2O3), (Ba0.99Euo οιΟ)4(Α12θ3)5, and (Bao.75Euo.250)4(Al203)5 with respective luminescent colors (under excitation at room temperature) of blue (emission peak = about 433 nm, FWHM = 44 nm), green (emission peak = about 500 nm, FWHM = 73 nm), yellow (emission peak = about 595 nm, FWHM = 131 nm) and red (emission peak = 732 nm, FWHM = 157 nm).
In an embodiment, the Eu2+-activated luminescent strontium europium aluminates (SEAO) disclosed herein are (Sr2Eui.zO)x(Al203)y, wherein 0.1 < z < 0.99, 1 < x < 5, and 1 < y < 5, and in particular, z = 0.9, x = 1 or 4, and y = 1, 3 or 5. Under excitation, the Eu2+- activated luminescent strontium europium aluminates can emit intense and broad bands in blue, green, and yellow spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process. In an embodiment, the Eu2+-activated luminescent strontium europium aluminates can include: (Sr0 9Eu0 iO)(Al203)3 [i.e., Sro 9Eu0.iAl6Oi o], (Sr0.9Eu0 iO)(Al203) [i.e., Sr0.9Euo iAl204], and (Sr0.9Euo iO)4(Al203)5 [i.e., Sr3.6Eu0.4AlioOi9] . Under excitation at room temperature, Sro 9Euo.iAl60io, Sr0.9Euo.iAl204, and Sr3 6Euo.4Ali0Oi 9 emit intense and broadband emissions in blue (emission peak = about 426 nm, FWHM = 35 nm), green (emission peak = about 520 nm, FWHM = 87 nm), and yellow (emission peak = about 600 nm, FWHM = 144 nm) spectral regions, respectively.
In another embodiment, Eu2+-activated phosphors can be prepared by combining both BaO and SrO as alkaline-earth containing starting materials.
In an embodiment, the Eu2+-activated luminescent barium europium aluminates (BEAO) disclosed herein are (BazEu1_zO)x(Al203)y, where 0.1 < z < 0.99, 1 < x <5, and 1 < y < 5, and in particular, z = 0.75 or 0.99, x = 1 or 4, and y = 1, 4 or 5. Under excitation, the Eu +-activated luminescent barium europium aluminates can emit intense and broad bands in blue, green, yellow, and red spectral regions, where the specific spectral regions can be selected by adjusting the manufacturing process. In an embodiment, the barium europium aluminates can include: (Bao 75EU0 25θ)(Α12θ3)4 [i.e., Ba0 75EU0.25AI6O10],
(Ba0.99Euo.oiO)(Al203) [i.e., Ba0.99Eu0.oiAl204], (Ba0.99Euo.oiO)4(Al203)5 [i.e.,
Ba3 96EU0 04AI10O19], and (Bao 75Euo.250)4(Al203)5 [i.e., Ba3EuAl|0Oi9] . Under excitation, Bao.75Euo 25Al60i o, Bao.99Eu0.oi Al204, Ba3.96Euo.o Al1oOi9, and Ba3EuAli oOi9 emit intense and broadband emissions in blue (emission peak = about 433 nm, FWHM = 44 nm), green (emission peak = about 500 nm, FWHM = 73 nm), yellow (emission peak = about 595 nm, FWHM = 131 nm) and red (emission peak = about 774 nm, FWHM = 218 nm) spectral regions, respectively. In an embodiment, the europium-activated luminescent nanobelts can be fabricated by a thermal evaporation-based technique in a well-controlled tube furnace system. A certain amount of the source oxides, such as Ε¾(¾, AI2O3, SrO, or BaO, are mixed and ground with graphite powder. The approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about", as defined herein. The mixture is then heated in a tube (e.g., an alumina tube) at about 1350- 1550 °C for about 1 -3 hours under about 1 -50 Torr of flowing inert gas (e.g., argon). The inert flow rate, e.g., argon flow rate, can be about 50- 150 standard cubic centimeter per minute (seem). The nanobelts are grown on the alumina substrates located at the downstream position of the processing tube. In an embodiment, the nanobelt has a rectangular cross-section. The nanobelt can have a length of about 10 micrometers to 2 millimeters, a width of about 200 to 600 nm, and a thickness of about 50 to 300 nm.
In an embodiment, the europium-activated luminescent whiskers disclosed herein are generally fabricated in the presence of a catalyst. The catalysts can include metals Fe and Ni, or semiconductors Ge and Si. Like the nanobelt, the whiskers are grown by thermal evaporation of a mixture of source oxides (e.g., Eu203, Α12(¾, SrO, and/or BaO), catalyst oxide (e.g., Fe203, NiO, Si02, or Ge02), and graphite powders. The approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3 and 4, where approximate is equivalent to the term "about", as defined herein. The whiskers are grown on the alumina substrates located at the downstream position of the alumina processing tube via a mechanism called vapor-liquid-solid (Wagner, R. S., Ellis, W. C. (1964), "Vapor-liquid-solid mechanism of single crystal growth", Appl. Phys. Lett. 4: 89). The nanowhiskers are grown on the alumina substrates located at the downstream position of the processing tube. The nanowhiskers can have a diameter of about 0.5 to 5 micrometers and length of about 0.01 to 0.5 millimeters or up to about 1 millimeter.
In an embodiment, the europium-activated luminescent powders disclosed herein are fabricated by placing additional A1203 powder adjacent to the mixture of source oxides (e.g., EU2O3, A1203, SrO, or BaO) and graphite powders. The approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about", as defined herein. The vapor generated from the oxide-graphite mixture reacts with A1203 to form the luminescent powder at the A1203 site. Individually, each of the europium aluminates can be excited by a light source and then the europium aluminate emits energy at a wavelength, as mentioned above. The light source can be an e-beam (emission wavelength < 0.01 nm), an X-ray beam (about 0.01 - 10 nm), a vacuum-ultraviolet light source (e.g., about 112 - 200 nm from a deuterium lamp), an ultraviolet light source (e.g., about 250 - 390 nm from a xenon arc lamp), a laser beam (e.g., about 355 nm from a Nd-YAG laser or about 488 nm from an argon laser), LED (e.g., UV LED or blue LED), or a combination thereof.
When excited by an ultraviolet light (e.g., about 250-390 nm), the mixture of the three europium aluminates disclosed herein, i.e., blue-emitting EuALjOio, green-emitting EuAl204, and orange-emitting Eu4AlioOi9, can create a D65 daylight illuminant. The D65 illuminant corresponds roughly to a mid-day sun in Western Europe and North Europe, hence it is also called a daylight illuminant. According to the International Commission on Illumination (CIE) "D65 is intended to represent average daylight and has a correlated color temperature of approximately 6500 K". In a specific embodiment, the three europium aluminates disclosed herein can therefore be used as the phosphors for white pc-LEDs.
When excited by an ultraviolet light (e.g., about 250-390 nm), the mixture of the three strontium europium aluminates, i.e., blue-emitting Sro 9EU0 iAl6Oi0, green-emitting Sro.gEuo 1AI2O4, and yellow-emitting Sr3 6Euo.4AlioOi9, can create a D65 daylight illuminant. In a specific embodiment, the three strontium europium aluminates disclosed herein can therefore be used as the phosphors for white LEDs in particular, pc-LEDs.
When excited by an ultraviolet light (e.g., about 250-390 nm), the mixture of the four barium europium aluminates, i.e., blue-emitting Bao 7sEuo.25Al60io, green-emitting
Bao 99EU0 01AI2O4, yellow-emitting
Figure imgf000012_0001
and red-emitting Ba3EuAlioOi9, can create a D65 daylight illuminant. In a specific embodiment, the four barium europium aluminates disclosed herein can therefore be used as the phosphors for white LEDs in particular, pc-LEDs.
When excited by a blue LED (e.g., about 430-480 nm), the yellow-emitting
Ba3 96Eu0 04AI10O19 disclosed herein emits intense yellow light and the mixing of the blue and yellow light creates white light with color correlated temperature (CCT )< 4000 K and color rendering index (CRI) > 80, which is suitable for indoor illumination. The yellow-emitting Ba3 96Eu0.o4 lioOi9 disclosed herein alone can therefore be used as the phosphor for phosphor-conversion white LEDs (pc-white LEDs) in particular, for indoor illumination. When struck by a focused e-beam, an X-ray beam, or a laser beam, intense blue, green, orange, yellow, or red light is generated and the nanobelt or whisker can function as a waveguide for the propagation and routing of the generated light. Therefore embodiments of the present disclosure can be used as the building blocks for the construction of nanophotonic circuitry.
Since the Eu2+-activated luminescent aluminates disclosed herein can be excited by high energy sources (e.g., e-beam, X-ray and vacuum ultraviolet), the aluminates may be used as phosphors in plasma display panels and scintillating devices.
EXAMPLES
Now having described the embodiments of the present disclosure, in general, the examples describe some additional embodiments of the present disclosure. While embodiments of the present disclosure are described in connection with the examples and the corresponding text and figures, there is no intent to limit embodiments of the present disclosure to these descriptions. On the contrary, the intent is to cover all alternatives, modifications, and equivalents included within the spirit and scope of embodiments of the present disclosure.
Example 1
Method of Preparation of Luminescent Aluminates Nanobelts, Whiskers, and Powders
Synthesis of luminescent nanobelts: The synthesis is based on thermal evaporation of oxide-graphite powders under controlled conditions in a well-controlled tube furnace system (See FIG. 1 ). The furnace system contains a high-temperature tube furnace with a maximum temperature of 1700 °C, a high-purity alumina tube with OD of 1 .75 inch and ID of 1.5 inch, an argon gas supply and control system, a mechanical pump, and a pressure monitoring and control system. A certain amounts of oxide powders (EU2O3, AI2O3, SrO, or BaO) are mixed and ground with a certain amount (e.g., the approximate ratios of the components and the approximate value of various processing conditions are described in Tables 1 , 3, and 4, where approximate is equivalent to the term "about", as defined herein) of graphite powders. The mixture is placed in an alumina crucible that is then inserted into the center of a 1 .5 inch ID alumina tube. In this tube furnace system, the temperature, alumina tube chamber pressure, gas flow rate, and evaporation time can be precisely controlled and adjusted. Several alumina plates with sizes of about 5 -cm long and 1 -cm wide are placed at the downstream region of the alumina tube to act as the nanobelts growth substrates. High-purity argon is used as the carrier gas. Before the heating, the alumina tube is pumped to about 2χ 10"3 Torr. The furnace is then heated to the reaction temperature to start the growth. The preferred growth condition is as follows: furnace temperature, about 1350-1500 °C; argon flow rate, about 50-150 seem; reaction chamber pressure, about 1-50 Torr; evaporation time, about 1 -3 hours. After the reaction, the furnace is naturally cooled down to room temperature. The functions of the graphite powder are two fold: (i) carbothermal reduction of the high-melting point oxide powders to efficiently provide Eu-, A1-, ST-, or Ba-containing species and (ii) retaining a weakly reducing environment in the reaction chamber to make Eu ion in divalent state. The function of the argon gas is to carry the oxide vapor to the downstream region. The temperature gradient profile (top inset in FIG. 1 ; the profile was measured when the furnace temperature is set at 1450 °C) at the furnace hearth area (the area where the growth substrates are located and growth occurs) plays a role in controlling the product morphology, compositions, crystal structures ,and/or luminescence properties. For example, in growing europium aluminates nanobelts, the orange-emitting nanobelts are grown at about 1200-1400 °C, while the green-emitting nanobelts are formed at about 1000-1200 °C (see the bottom inset in FIG. 1 ; the image was taken under a 365 nm ultraviolet lamp illumination). Moreover, the properties of the products are also determined by the growth parameters, especially the relative ratio of the source powders, the argon flow rate, and the reaction chamber pressure.
Synthesis of luminescent whiskers: The synthesis of luminescent whiskers uses the same setup as depicted in FIG. 1 . The procedure and parameters are the same as those used for nanobelts synthesis, except that a small amount (e.g., about 1 mol%) of catalyst oxide powder (e.g., Fe2(¾, NiO, Si02, or Ge02) is mixed into the oxide-graphite mixture. The whiskers are grown on the alumina substrates. The whisker is characteristic of having a catalyst particle at its tip.
Synthesis of luminescent powders: The synthesis of luminescent powders uses the same setup as depicted in FIG. 1. The procedure and parameters are the same as those used for nanobelts synthesis, except that a certain amount (e.g., about 0.1 g) of additional A12G"3 powder is placed downstream adjacent to the oxide-graphite mixture (FIG. 1 ). The Al2(¾ powder reacts with the vapor generated from the oxide-graphite mixture to form Eu2+- containing luminescent powders. The formation of Eu2+-containing aluminates powders on the A1203 powder site does not affect the growth of nanobelts and whiskers on the
downstream alumina substrates. Example 2
Preparation and Characterization of Europium Aiuminate Nanobelts, Whiskers and Powders
The europium aiuminate (EAO) nanobelts are prepared by the general method of Example 1. Based on the processing conditions (Table 1), three kinds of EAO nanobelts with luminescence colors (under excitation) of blue, green, and orange are fabricated. When the Eu203/Ai203/graphite ratios are about (0.1-l )/(0.1-0.4)/l , orange luminescent EAO nanobelts are formed in the about 1200-1400 °C region and green luminescent EAO nanobelts are grown in the about 1000-1200 °C region (FIG. 1). When more AI2O3 powder is added into the source, the growth of the orange and green luminescent EAO nanobelts are suppressed; instead, a third type of blue luminescent EAO nanobelts are grown in the whole growth region from about 1400° to 1000 °C.
Table 1 . Processing parameters for blue-, green-, and orange-color emitting europium aluminates nanobelts.
Figure imgf000015_0001
In the conditions of growing green and orange luminescent EAO nanobelts, when additional AI2O3 powder is placed adjacent to the oxide-graphite mixture, orange luminescent EAO powder is formed at the AI2O3 site. When the argon flow rate is increased to about 100-200 seem, however, green luminescent EAO powder is formed.
FIG. 2 shows the digital images of (a) blue, (b) green, and (c) orange luminescent europium aiuminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation. FIG. 3 shows the digital images of (a) green and (b) orange luminescent europium aiuminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation. FIG. 4 shows the transmission electron microscope images of (a) blue, (b) green, and (c) orange luminescent europium aiuminate nanobelts. The nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 μηι to 2 mm.
Quantitative composition analyses using a energy-dispersive X-ray spectroscope (EDS) show that the compositions of the EAO can be represented by (EuO)x(Al203)y, wherein the x and y values vary for different luminescence color products. For the blue luminescent EAO, the x and y values are 1 and 3, respectively; accordingly, the composition of the blue luminescent EAO is (EuO)(Al203)3, i.e., EuAleOio. For the green luminescent EAO (including nanobelts and powders), the x and y values are 1 and 1 , respectively;
accordingly, the composition of the green luminescent EAO is (EuO)(Al203), i. e., EuAl204. For the orange luminescent EAO (including nanobelts and powders), the x and y values are 4 and 5, respectively; accordingly, the composition of the orange luminescent EAO is
(EuO)4(Al203)5, i.e., Eu4Al10Oi 9.
FIG. 5 shows the X-ray diffraction patterns of (a) blue luminescent EuAl6Oio, (b) green luminescent EUAI2O4 (including nanobelts and powders), and (c) orange luminescent EU4AI10O19 (including nanobelts and powders). The green luminescent EuAl6Oio can be indexed using the isostructural monoclinic SrAl204 (PDF #74-0794). However, no corresponding isostructural phases are available for the blue luminescent EuAl6Oio and orange luminescent EU4AI10O19 in the ICDD (International Centre for Diffraction Data) database and other commonly available database.
Complementary structural analyses using regular X-ray diffraction, synchrotron X-ray microdiffraction, high-resolution transmission electron microscopy, and electron diffraction show that the blue luminescent EuAleOio, green luminescent EuAl204, and orange luminescent Eu4Ali0Oi9 nanobelts have, respectively, tetragonal, monoclinic, and hexagonal crystal structures with new lattice parameters. Table 2 lists the structural information of the three europium aluminate nanobelts.
Table 2. Structural information of europium aluminate nanobelts
Figure imgf000016_0001
The EAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green and orange lights of Eu2+ ions. FIG. 6 shows the room-temperature excitation and emission spectra of the (a) blue luminescent EuAl6Oio, (b) green luminescent EUAI2O4, and (c) orange luminescent EU4AI10O19 nanobelts and powders. The emission spectra (solid line) are excited by 350 nm ultraviolet light. The excitation spectra (dashed line) are monitoring at 430 nm for blue luminescent EuAl4Oio, 530 nm for green luminescent E11AI2O4, and 640 nm for orange luminescent Eu4Ali0Oi9. The blue luminescence with typical full-width at half-maximum (FWHM) is attributed to the localized 4f5d→4f transition of Eu2+ active centers. The green luminescence also originates from the 4f5d→4f transition of Eu2+ active centers but has a larger FWHM, probably due to the formation of a more delocalized Eu2+ chain in the host. The orange luminescence, in contrast, features an unusual, extremely wide emission band and large stokes shift that are characteristic of the anomalous impurity-trapped exciton (1TE) luminescence [J. Phys.: Condens. Mater. 15: 2645].
When individual EAO nanobelt or whisker is struck by a focused e-beam, an X-ray beam, or a laser beam, intense blue, green or orange light is generated, and the nanobelt or whisker can also function as a waveguide for the propagation and routing of the generated light.
FIG. 7 shows the light generation and propagation on individual (a) orange luminescent Eu4Ali0Oio nanobelt struck by a blue laser beam, (b) blue luminescent EuAl6Oio nanobelt struck by a focused X-ray beam, (c) green luminescent EUAI2O4 nanobelt struck by a focused X-ray beam, and (d) orange luminescent Eu4AlioOio nanobelt struck by a focused X-ray beam. The insert in FIG. 7a is the magnified image of the emitting tip of the nanobelts. The diameter of the X-ray beam is about 0.5μηι and the positions of the X-ray beam in FIG. 7b-d are indicated by white dashed circles. The images were taken when room light was off.
Since the emission bands of the blue, green, and orange luminescent EAO phosphors cover the whole visible region, the mixture of these three aluminates can provide phosphors for white LEDS, in particular, white light pc-LEDs.
FIG. 8a shows the emission spectra (dashed lines) of the blue, green, and orange luminescent europium aluminates excited by 360 nm ultraviolet light, as well as the combined emission spectrum (solid line) of these three emission bands. FIG. 8b is the related CIE chromaticity diagram, in which the three open triangles respectively represent the chromaticity points of the blue, green and orange luminescent aluminates, and the open circle represents the chromaticity point of the combined emission. The position of the combined emission is perfectly superposed with the position of the standard D65 daylight illuminant which has a correlated color temperature of about 6500 K. The solid curve is the black-body radiation locus.
Example 3
Preparation and Characterization of Strontium Europium Aluminate Nanobelts, Whiskers and Powders
The strontium europium aluminate (SEAO) nanobelts are prepared by the general method of Example 1. Based on the processing conditions (Table 3), three kinds of SEAO nanobelts with luminescence colors (under excitation) of blue, green, and yellow are fabricated. When the SrO/Eu203/Al203/graphite ratios are about (0.5-1 )/(0.1 - 1 )/(0. l-0.4)/l , yellow luminescent SEAO nanobelts are formed in the about 1200-1400 °C region and green luminescent SEAO nanobelts are grown in the about 1000-1200 °C region. When more A1203 powder is added into the source, the growth of the orange and green luminescent nanobelts are suppressed; instead, a third type of blue luminescent SEAO nanobelts are grown in the whole growth region from about 1400° to 1000 °C.
Table 3. Processing parameters for blue-, green-, and yellow-color emitting strontium europium aluminate nanobelts and whiskers.
Figure imgf000018_0001
In the conditions of growing SEAO nanobelts, when a small amount (e.g., about 1 mol%) of catalyst oxide such as Fe203, NiO, Si02, or Ge02 is added into the oxide-graphite mixture, straight SEAO whiskers will be grown with Fe, Ni, Si, or Ge as the catalyst.
In the conditions of growing green and yellow luminescent SEAO nanobelts, when additional A1203 powder is placed adjacent to the oxide-graphite mixture, yellow luminescent SEAO powder is formed at the A1203 site. When the argon flow rate is increased to about 100-200 seem, however, green luminescent SEAO powder is formed.
FIG. 9 shows the digital images of (a) blue, (b) green, and (c) yellow luminescent strontium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation. FIG. 10 shows the digital images of (a) green and (b) yellow luminescent strontium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 1 1 shows the scanning electron microscope images of (a) blue, (b) green and (c) yellow luminescent strontium europium aluminate nanobelts and the transmission electron microscope images of (d) blue, (e) green and (f) yellow luminescent strontium europium aluminate nanobelts. The nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 μηι to 2 mm.
FIG. 12 shows the scanning electron microscope images of Ge-catalyzed (a) blue and (b, c) yellow luminescent strontium europium aluminate whiskers. The morphological feature of the catalytically grown whiskers is that each whisker terminates with a catalyst particle (see FIG. 12c). The whiskers have diameters of about 0.5 to 5 μιτι and length of up to about 1 mm.
Quantitative composition analyses using a energy-dispersive X-ray spectroscope (EDS) show that the compositions of the SEAO phosphors can be represented by (SrzEui_ zO)x(Al203)y, wherein z is a value of around 0.9 and the x and y values vary for different luminescence color products. For the blue luminescent SEAO, the x and y values are 1 and 3, respectively; accordingly, the composition of the blue luminescent SEAO is
(Sr0.9Eu0.i O)(Al203)3, i.e., Sro.9Eu0.iAl6Oio. For the green luminescent SEAO (including nanobelts and powders), the x and y values are 1 and 1 , respectively; accordingly, the composition of the green luminescent SEAO is (Sro.9Euo 1OXAI2O3), i.e., Sro.9Euo.iAl204. For the yellow luminescent SEAO (including nanobelts and powders), the x and y values are 4 and 5, respectively; accordingly, the composition of the yellow luminescent SEAO is (Sr0 9Eu0 iO)4(Al203)5, i.e., Sr3.6Euo.4Alio019.
FIG. 13 shows the X-ray diffraction patterns of (a) blue luminescent Sro.9Euo.iAl6Oio (including nanobelts and whiskers), (b) green luminescent Sro 9Euo 1AI2O4 (including nanobelts, whiskers and powders), and (c) yellow luminescent Sr3 6Euo 4AI10O19 (including nanobelts, whiskers and powders). The patterns of the blue luminescent Sr0.9EU0.1 Al6O10, green luminescent Sro 9EU0.1AI2O4, and yellow luminescent Sr3.6Euo.4AlioOi9 are the same as the patterns of the blue luminescent EuAleOio, green luminescent EUAI2O4, and orange luminescent EU4AI10O19, respectively. The green luminescent Sro.9Euo.iAl204 can be indexed as monoclinic SrAl204 (PDF #74-0794). However, no corresponding isostructural phases are available for the blue luminescent Sr0 9Euo .iAl6Oio and yellow luminescent Sr3 6EU0.4AI10O19 in the ICDD database and other commonly available database.
Complementary structural analyses using regular X-ray diffraction, synchrotron X-ray microdiffraction, high-resolution transmission electron microscopy, and electron diffraction show that the blue luminescent Sro.9Euo.iAl6Oio, green luminescent Sr0.9Euo 1 AI2O4, and yellow luminescent Sr3 6Euo 4AI10O19 nanobelts and whiskers have, respectively, tetragonal, monoclinic, and hexagonal crystal structures with new lattice parameters.
The SEAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green and yellow lights of Eu2+ ions.
FIG. 14 shows the room-temperature excitation and emission spectra of the (a) blue luminescent Sro.9Euo.iAl6Oio, (b) green luminescent Sro.9Euo.iAl204, and (c) yellow luminescent Sr3 6EU0.4AI10O19 nanobelts, whiskers and powders. The emission spectra (solid line) are excited by 350 nm ultraviolet light. The excitation spectra (dashed line) are monitoring at about 430 nm for blue luminescent Sro.9Euo ιΑΙόΟιο, about 530 nm for green luminescent Sr0.9Euo.iAl204, and about 590 nm for yellow luminescent Sr3.6Eu0.4AlioOi 9.
Example 4
Preparation and Characterization of Barium Europium Aluminate Nanobelts,
Whiskers and Powders
The barium europium aluminate (BEAO) nanobelts are prepared by the general method of Example 1. The fabrication of the BEAO compounds is very sensitive to the processing parameters, especially to the chamber pressure and Ar flow rate. Based on the processing conditions (Table 4), four kinds of BEAO nanobelts with luminescence colors (under excitation) of blue, green, yellow, and red are fabricated. Under the typical conditions of BaO/Eu203/Al203/graphite mass ratios of about (0.5-l)/(0.1 -l )/(0.1-0.5)/l and evaporation temperatures of about 1350-1500 °C, red luminescent BEAO nanobelts are formed when pressure is about 15-50 Torr and Ar flow rate is about 50-60 seem, yellow luminescent BEAO nanobelts are formed when pressure is about 5-10 Torr and Ar flow rate is about 60-100 seem, and green luminescent BEAO nanobelts are formed when pressure is about 5-15 Torr and Ar flow rate is about 100-150 seem. When more A1203 powder is added into the source, blue luminescent BEAO nanobelts are obtained under a pressure about 5-15 Torr and argon flow rate of about 50-100 seem.
Table 4. Processing parameters for blue-, green-, yellow, and red-color emitting barium europium aluminate nanobelts and whiskers.
Figure imgf000021_0001
In the conditions of growing yellow and red luminescent BEAO nanobelts, when additional AI2O3 powder is placed adjacent to the oxide-graphite mixture, yellow and red luminescent BEAO powders are formed at the AI2O3 sites, respectively.
FIG. 1 5 shows the digital images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 16 shows the digital images of (a) yellow and (b) red luminescent barium europium aluminate powders taken under a digital optical microscope with a 365 nm ultraviolet lamp irradiation.
FIG. 17 shows the scanning electron microscope images of (a) blue, (b) green, (c) yellow, and (d) red luminescent barium europium aluminate nanobelts. The nanobelts have widths of about 200 to 600 nanometers, thicknesses of about 50 to 300 nm, and lengths of about 10 μηι to 2 mm.
Quantitative composition analyses using a energy-dispersive X-ray spectroscope (EDS) show that the compositions of the BEAO phosphors can be represented by (BazEui_ zO)x(Al203)y, wherein z is either 0.75 (for blue and red luminescent BEAO) or 0.99 (for green and yellow luminescent BEAO), and the x and y values vary for different luminescence color products. For the blue luminescent BEAO, z = 0.75, x = 1 , and y = 4; accordingly, the composition of the blue luminescent BEAO is (Β%75Ευο.25θ)(Αΐ2θ3)4, i.e., Bao 75Euo 25Al60io. For the green luminescent BEAO, z = 0.99, x = 1 , and y = 1 ; accordingly, the composition of the green luminescent BEAO is (Bao.99Euo.oiO)(Al203), i.e., Bao.99Euo oi Al204. For the yellow luminescent BEAO (including nanobelts and powders), z = 0.99, x = 4, and y = 5; accordingly, the composition of the yellow luminescent BEAO is (Bao.99Euo.oiO)4(Al203)5, i.e., Ba3.96Euo.o4AlioOi9. For the red luminescent BEAO (including nanobelts and powders), z = 0.75, x = 4, and y = 5; accordingly, the composition of the yellow luminescent BEAO is (Ba0.75Euo.250)4(Al203)5, i.e., Ba3EuAl10Oi9.
FIG. 18 shows the X-ray diffraction patterns of (a) blue luminescent
Bao.75Euo 25Al60i o, (b) green luminescent Bao.99Euo oiAl204, (c) yellow luminescent
Ba3.96Euo.o4AlioOi9 (including nanobelts and powders), and (d) red luminescent Ba3EuAl| 0Oi 9 (including nanobelts and powders). The green luminescent Ba0.99Euo 01AI2O4 can be indexed as hexagonal BaAl204 (PDF #72-387). However, no corresponding isostructural phases are available for the blue luminescent Bao.75Euo.2sAl60io, yellow luminescent Ba3 96EU0.04AI10O19, and red luminescent Ba3EuAlioOi9 in the ICDD database and other commonly available database.
Complementary structural analyses using regular X-ray diffraction, synchrotron X-ray microdiffraction, high-resolution transmission electron microscopy, and electron diffraction show that the blue luminescent Bao.7sEuo.25Al6Oio, yellow luminescent Ba3.96Euo.o4Ali0Oi9, and red luminescent Ba3EuAlioOi 9 nanobelts have, respectively, tetragonal, hexagonal, and hexagonal crystal structures with new lattice parameters.
The BEAO phosphors can be effectively excited by a wide range of wavelengths ranging from blue light to ultraviolet, X-ray, and to e-beam, and emit intense characteristic blue, green, yellow, and red lights of Eu2+ ions.
FIG. 19 shows the room-temperature excitation and emission spectra of (a) blue luminescent Bao 75Euo.25Al60io, (b) green luminescent Bao.99Euo 01 AI2O4, (c) yellow luminescent Ba^Euo cwAlioOig, and (d) red luminescent Ba3EuAlioOi9 nanobelts and powders. The emission spectra (solid line) are excited by 350 nm ultraviolet light. The excitation spectra (dashed line) are monitoring at 430 nm for blue luminescent
Bao 75EU0 25AI6O10, 500 nm for green luminescent Bao.99Euo.oiAl204, 580 nm for yellow luminescent Ba3 96EU0.04AI10O19, and 730 nm for red luminescent Ba3EuAlioOi9.
Since the emission bands of the blue, green, yellow, and red luminescent BEAO phosphors cover the whole visible region, the mixture of these four aluminates can provide phosphors for white light pc-LEDs. Significantly, because of the wide emission band of the yellow luminescent Ba3 96EU0 04AI10O19 (e.g., about 500 nm to 700 nm), exciting the yellow luminescent Ba3.96Eu0.o4 l]oOi9 alone with a 470 nm blue LED can generate warm white light with CCT < 4000 K and CRI > 80, which is suitable for indoor illumination. FIGS. 20a-c show three prototype white LED packages, labeled as Wl, W2 and W3, which were fabricated by encapsulating InGaN blue LED chip ( max = 470 nm) with a layer of Ba3 96Euo.o4AlioOi9. The color qualities of the three white LED packages were tuned by adj usting the thickness of Ba3 96Euo.o4Al]oOi9 layer. The as-fabricated white LED packages emit bright white light under forward bias current of 20 mA. The white light gets warmer from Wl to W3. FIG. 20d shows the emission spectra of the three white LED packages. The spectra were normalized at 470 nm and were offset along y-axis for clarity. For each spectrum, two emission bands were clearly resolved at 470 nm and 580 nm, corresponding to the emission peaks of blue LED chip and Ba3 96EU0.04AI10O1 , respectively. The relative intensity of yellow emission band increases with the Ba3.96Euo.o4AlioOi9 layer thickness from Wl to W3, which results in white light with different color qualities. FIG. 20e shows the chromaticity coordinates of the three white lights on Commission Internationale de l'Eclairage (CIE). The three dots indicate the color points of the three white LED packages. The solid curve is the Planckian locus. The white light from Wl is located at (0.359, 0.359) with CCT = 4500 K and CRI = 81 . The white light from W2 is located at (0.388, 0.389) with CCT = 3900 K and CRI = 82. The white light from W3 is located at (0.415, 0.423) with CCT = 3500 K and CRI = 78. The color quality of W2 perfectly meets the demand for indoor illumination.
The complete disclosures of the patents, patent documents, and publications cited herein are incorporated by reference in their entirety as if each were individually incorporated. Various modifications and alterations to embodiments of this disclosure will become apparent to those skilled in the art without departing from the scope and spirit of this disclosure. It should be understood that this disclosure is not intended to be unduly limited by the illustrative embodiments and examples set forth herein and that such examples and embodiments are presented by way of example only with the scope of the disclosure intended to be limited only by the claims set forth herein as follows.
It should be noted that ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of "about 0.1 % to about 5%" should be interpreted to include not only the explicitly recited concentration of about 0.1 wt% to about 5 wt%, but also include individual concentrations (e.g., 1 %, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1 %, 2.2%, 3.3%, and 4.4%) within the indicated range. In an embodiment, the term "about" can include traditional rounding according to significant figures of the numerical value. In addition, the phrase "about 'x' to 'y'" includes "about 'x' to about 'y"\
Many variations and modifications may be made to the above-described embodiments. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.

Claims

What is claimed is:
1. A europium aluminate phosphor comprising:
a material having the formula: (MzEui-zO)x(Al203)y, wherein M = Ba, Sr, or a combination thereof; and 0 < z < 0.99, 1 < x < 5, and 1 < y < 5.
2. The phosphor of claim 1 , wherein Eu is in a divalent state.
3. The phosphor of claim 1 , wherein the phosphor is in the form of one of the following: a nanobelt, a whisker, or a powder.
4. The phosphor of claim 1, wherein the phosphor has the characteristic that it is activated by a wavelength from a blue light wavelength to ultraviolet light wavelength, an X- ray wavelength, or an e-beam wavelength.
5. The phosphor of claim 1 , wherein the formula is (EuO)x(Al 03)y, wherein x = 1 or 4, y = 1 , 3, or 5.
6. The phosphor of claim 5, wherein the phosphor is (EuO)(Al203)3, wherein the phosphor has the characteristic that it emits intense blue light under excitation.
7. The phosphor of claim 6, wherein the phosphor has a tetragonal crystal structure.
8. The phosphor of claim 5, wherein the phosphor is (EuO)(Al203), wherein the phosphor has the characteristic that it emits intense and broad green light under excitation.
9. The phosphor of claim 5, wherein the phosphor is (EuO^A Ch^, wherein the phosphor has the characteristic that it emits intense and broad orange light under excitation.
10. The phosphor of claim 9, wherein the phosphor has a hexagonal crystal structure.
1 1. The phosphor of claim 1 , wherein the formula is (SrzEui_zO)x(Al203)y, wherein z is 0.9, x is 1 or 4, y is 1 , 3, or 5.
12. The phosphor of claim 11, wherein the phosphor is
Figure imgf000026_0001
wherein the phosphor has the characteristic that it emits intense blue light under excitation.
13. The phosphor of claim 12, wherein the phosphor has a tetragonal crystal structure.
14. The phosphor of claim 11 wherein the phosphor is (Sro gEuo 1 O AI2O3), wherein the phosphor has the characteristic that it emits intense and broad green light under excitation.
15. The phosphor of claim 11 wherein the phosphor is (Sro 9EU0 ιΟ)4(Α12θ3)5, wherein the phosphor has the characteristic that it emits intense and broad yellow light under excitation.
16. The phosphor of claim 15, wherein the phosphor has a hexagonal crystal structure.
17. The phosphor of claim 1 , wherein the formula is (BazEui_zO)x(Al203)y, wherein z is 0.75 or 0.99, x is 1 or 4, y is 1 , 4, or 5.
18. The phosphor of claim 17, wherein the phosphor is (Ba0 75Euo.250)(Al203)3, wherein the phosphor has the characteristic that it emits intense blue light under excitation.
19. The phosphor of claim 18, wherein the phosphor has a tetragonal crystal structure.
20. The phosphor of claim 17, wherein the phosphor is (Bao 99Euo oi O)(Ai203), wherein the phosphor has the characteristic that it emits intense and broad green light under excitation.
21. The phosphor of claim 17, wherein the phosphor is (Bao Euo.oi O)4(Al203)5, wherein the phosphor has the characteristic that it emits intense and broad yellow light under excitation.
22. The phosphor of claim 21 , wherein the phosphor emits a white light when excited by a 430-480 nm blue LED.
23. The phosphor of claim 21 , wherein the phosphor has a hexagonal crystal structure.
24. The phosphor of claim 17 wherein the phosphor is (Bao 75Eu0.250)4(Al203)5, wherein the phosphor has the characteristic that it emits intense and broad red light under excitation.
25. The phosphor of claim 24, wherein the phosphor has a hexagonal crystal structure.
26. A method of making a phosphor nanobelt, comprising:
mixing an amount of each of Eu203 and AI2O3 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and
heating the mixture to about 1350-1550 °C for about 1 -3 hours under about 1-50 Torr of flowing argon to form a phosphor nanobelt.
27. The method of claim 26, wherein the phosphor nanobelt has a composition selected from the group consisting of: (EuO)(Al203)3, (EuO)(Al203) (EuO)4(Al203)5, and a combination thereof.
28. The method of claim 26, wherein the phosphor nanobelt has a composition selected from the group consisting of: (Sro.gEuo iO)(Al203)3, (Sr0.9Euo .1OXAI2O3),
(Sro. Euo.iO)4(Al203)5, and a combination thereof.
29. The method of claim 26, wherein the phosphor nanobelt has a composition selected from the group consisting of: (Ba0.75Eu0 250)(A1203)3, (Bao.9 Euo.oiO)(Al203),
(Bao.99Euo.oiO)4(Al203)5, (Bao 75Euo.250)4(Al203)5, and a combination thereof.
30. A method of making a phosphor whisker, comprising:
mixing an amount of each of EU2O3 and A1203 with an amount of either of SrO or BaO, ground it with an amount of graphite powder and a catalyst selected from the group consisting of: Fe203, NiO, S1O2, and Ge02, to form a mixture; and
heating the mixture to about 1350-1550 °C for about 1-3 hours under about 1-50 Torr of flowing argon to form a phosphor whisker.
31. The method of claim 30, wherein the phosphor whisker has a composition selected from the group consisting of: (EuO)(Al203)3, (EuO)(Al203) (EuO)4(Al203)5, and a combination thereof.
32. The method of claim 30, wherein the phosphor whisker has a composition selected from the group consisting of: (Sro gEuo iO)(Al203)3, (Sr0 9Eu0 i O)(Al203),
(Sr0.9Eu0 ιΟ)4(Αΐ2θ3)5, and a combination thereof.
33. The method of claim 30, wherein the phosphor whisker has a composition selected from the group consisting of: (Ba0 75EU0 25θ)(Α1203)3, (Ba0 99Eu0 0iO)(Al2O3),
(Ba0.99Euo oiO)4(Al203)5, (Ba0.75E110 250)4(A1203)5, and a combination thereof.
34. A method of making a phosphor powder, comprising:
mixing an amount of each of Eu203 and A1203 with an amount of either of SrO or BaO, ground it with an amount of graphite powder to form a mixture; and
heating the mixture along side an amount of A1203 powder, to about 1350-1550 °C for about 1 -3 hours under about 1 -50 Torr of flowing argon to form a phosphor powder.
35. The method of claim 34, wherein the phosphor powder has a composition selected from the group consisting of: (EuO)(Al203)3, (EuO)(Al203) (EuO)4(Al203)5, and a combination thereof.
36. The method of claim 34, wherein the phosphor powder has a composition selected from the group consisting of: (SrogEuo iO)(Al203)3, (Sr0 9Eu0 iO)(Al203),
(SrogEuo i O)4(Al203)5, and a combination thereof.
37. The method of claim 34, wherein the phosphor powder has a composition selected from the group consisting of: (Ba0 75Eu0 25O)(Al2O3)3, (Ba0 99Eu0 oi O)(Al203),
(Bao 99Eu0 oiO)4(Al203)5, (Bao 75Euo.2sO)4(Al203)5, and a combination thereof.
38. A waveguide comprising,
a europium aluminate phosphor having a material of formula: (MzEiii_zO)x(Al203)y, wherein M = Ba, Sr, or a combination thereof; and 0<z<0.99, l <x<5, and l<y<5.
39. The waveguide of claim 38, wherein the europium aluminate phosphor is in the form of a nanobelt or a whisker.
40. The waveguide of claim 38, wherein the waveguide is adapted to generate light, propagate light, and route light.
41. A white light emitting phosphor mixture comprising: (EuO)(Al203)3, (EuO)(Al203), and (EuO)4(Al203)5.
42. A white light emitting phosphor mixture comprising: (Sr0 EU0 ] 0)(A1203)3, (Sr0 9Eu0 iO)(Al203), and (Sr0.9Eua,O)4(Al2O3)5.
43. A white light emitting phosphor mixture comprising: (Ba0 75EU0 25 ) (A1203)3, (Ba0 99Euo oi O)(Al203), (Bao.ggEuo oiO)4(Al203)5, and (Ba0 75Euo 250) (Al203)5.
A white light emitting phosphor comprising (Ba0 99Euo oiO)4(Al203)5
PCT/US2011/024268 2010-03-01 2011-02-10 Eu2+-activated aluminates nanobelts, whiskers, and powders, methods of making the same, and uses thereof Ceased WO2011109145A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/510,460 US9039933B2 (en) 2010-03-01 2011-02-10 Eu2+-activated aluminates nanobelts, whiskers, and powders, methods of making the same, and uses thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US30914010P 2010-03-01 2010-03-01
US61/309,140 2010-03-01

Publications (2)

Publication Number Publication Date
WO2011109145A2 true WO2011109145A2 (en) 2011-09-09
WO2011109145A3 WO2011109145A3 (en) 2012-01-12

Family

ID=44542774

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/024268 Ceased WO2011109145A2 (en) 2010-03-01 2011-02-10 Eu2+-activated aluminates nanobelts, whiskers, and powders, methods of making the same, and uses thereof

Country Status (2)

Country Link
US (1) US9039933B2 (en)
WO (1) WO2011109145A2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10017396B1 (en) * 2017-04-28 2018-07-10 Eie Materials, Inc. Phosphors with narrow green emission
US10236422B1 (en) * 2018-05-17 2019-03-19 Eie Materials, Inc. Phosphors with narrow green emission

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL8201943A (en) * 1982-05-12 1983-12-01 Philips Nv LUMINESCENT SCREEN.
JP2747018B2 (en) * 1989-05-30 1998-05-06 株式会社東芝 Phosphor and fluorescent lamp
US7723740B2 (en) * 2003-09-18 2010-05-25 Nichia Corporation Light emitting device
US7541728B2 (en) * 2005-01-14 2009-06-02 Intematix Corporation Display device with aluminate-based green phosphors

Also Published As

Publication number Publication date
WO2011109145A3 (en) 2012-01-12
US20120319049A1 (en) 2012-12-20
US9039933B2 (en) 2015-05-26

Similar Documents

Publication Publication Date Title
Sun et al. A broadband cyan-emitting Ca 2 LuZr 2 (AlO 4) 3: Ce 3+ garnet phosphor for near-ultraviolet-pumped warm-white light-emitting diodes with an improved color rendering index
EP2013918B1 (en) Fluorescent lighting creating white light
JP5717076B2 (en) Phosphor and manufacturing method, light emitting device and image display device using phosphor
TWI625379B (en) Fluorescent body and its use
CN101288342B (en) Lighting system including ceramic luminescence converters
CN1977030B (en) Phosphors and Luminaires
TWI407474B (en) Ceramic luminescence converter and illumination system including the same
US10000697B2 (en) Magnesium alumosilicate-based phosphor
Lee et al. Luminescent properties of Eu 3+-activated Gd 2 ZnTiO 6 double perovskite red-emitting phosphors for white light-emitting diodes and field emission displays
Yang et al. Luminescence investigations of Sr3SiO5: Eu2+ orange–yellow phosphor for UV-based white LED
JP6057213B2 (en) Phosphor, method for manufacturing the same, light emitting device, and image display device
CN106164218B (en) Super tetrahedron phosphor for solid-state lighting
CN104087293B (en) Preparation method and application of red phosphor and its carbothermal reduction nitriding
JPWO2014185415A1 (en) Phosphor, production method thereof, light emitting device, image display device, pigment, and ultraviolet absorber
Hu et al. Thermal quenching properties of narrow-band blue-emitting MBe 2 (PO 4) 2: Eu 2+(M= Ca, Sr) phosphors towards backlight display applications
JPWO2014175385A1 (en) Phosphor, method for manufacturing the same, light emitting device, and image display device
JPWO2006101096A1 (en) Phosphor, method for producing the same, and light emitting device
TW201224118A (en) Blue-light-emitting phosphor and light-emitting device equipped with the blue-light-emitting phosphor
Wu et al. Synthesis and luminescence characteristics of nitride Ca 1.4 Al 2.8 Si 9.2 N 16: Ce 3+, Li+ for light-emitting devices and field emission displays
JP2013127055A (en) Phosphor, production method thereof, illumination device and image display device
Zhan et al. A highly Mn 2+-doped narrowband green phosphor toward wide color-gamut display applications
Li et al. Tunable emission color and mixed valence state via the modified activator site in the AlN-doped Sr 3 SiO 5: Eu phosphor
Zhang et al. Near UV-based LED fabricated with Ba5SiO4 (F, Cl) 6: Eu2+ as blue-and green-emitting phosphor
Sun et al. Narrow-band Rb 1− y K y Na 3 (Li 3 SiO 4) 4: Eu 2+(0≤ y≤ 1) cyan-blue phosphors for full-spectrum white LEDs
Abudouwufu et al. Energy Transfer Behavior and Color-Tunable Properties of Ca2Al2SiO7: RE3+ (RE3+= Tm3+, Dy3+, Tm3+/Dy3+) for White-Emitting Phosphors: Abudouwufu, Sambasivam, Wan, Abudoureyimu, Yusufu, Tuxun, and Sidike

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 13510460

Country of ref document: US

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11751049

Country of ref document: EP

Kind code of ref document: A2