WO2011102229A1 - Seaming device and connection guide member - Google Patents
Seaming device and connection guide member Download PDFInfo
- Publication number
- WO2011102229A1 WO2011102229A1 PCT/JP2011/052218 JP2011052218W WO2011102229A1 WO 2011102229 A1 WO2011102229 A1 WO 2011102229A1 JP 2011052218 W JP2011052218 W JP 2011052218W WO 2011102229 A1 WO2011102229 A1 WO 2011102229A1
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- WIPO (PCT)
- Prior art keywords
- guide
- side end
- processing
- inlet side
- outlet side
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/52—Making hollow objects characterised by the use of the objects boxes, cigarette cases, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
- B21D51/04—Making hollow objects characterised by the structure of the objects built-up objects, e.g. objects with rigidly-attached bottom or cover
Definitions
- the present invention relates to a seaming device and a connection guide member, and more particularly to a seaming device and a connection guide member for producing a large molded product.
- Japanese Patent Application Laid-Open No. 2007-14982 describes an NC servo seamer that winds a bottom plate (top plate) around a can body.
- This NC servo seamer has a can cylinder placed thereon, a lifter table that is rotatably provided, a lifter air cylinder that moves the lifter table up and down, and a can cylinder that is covered with a bottom plate (top plate). And a chuck that supports the chuck.
- this NC servo seamer includes a chuck rotating servo motor for rotating the chuck, and a first seaming roll and a second seaming roll for processing the can body and the bottom plate (top plate).
- the NC servo seamer includes a first seaming roll electric actuator and a second seaming roll electric actuator that move the first seaming roll and the second seaming roll in accordance with the rotation angle of the can body, and a chuck.
- first seaming roll actuator and the second seaming roll actuator are rotated. Need to be rotated as well.
- connection guide member capable of switching the connection state between the guide portions for example, a method of switching the connection state of the guide portions by rotating a short side guide portion is conceivable.
- connection guide member it is necessary to arrange the end portions of the respective guide portions on the turning circle of the connection guide member. For this reason, a big restriction
- the present invention has been made in view of the above-described problems, and a first object of the present invention is to allow seaming processing to be performed in a state where an object to be seamed is stationary. To provide a seaming device in which the number can be easily changed and the structure is simplified.
- the second object of the present invention is to provide a connection guide member that can increase the degree of freedom of the arrangement of the end portions of the guide portion in the connection guide member that connects a plurality of guide portions.
- the seaming device that performs a bending process on the first flange portion of the first workpiece and the second flange portion of the second workpiece to join the first workpiece and the second workpiece.
- the seaming device includes a processing unit including a processing roller for bending the first flange portion and the second flange portion and a guide member, and extends along the first flange portion and the second flange portion.
- a processing guide portion that guides the guide member so as to process the second flange portion.
- the seaming device is provided at a position away from the processing guide portion, and a retraction guide portion that guides the guide member so as to retreat the processing roller from the first and second flange portions, and the processing guide from the retraction guide portion.
- a switching device that switches between a state in which the guide member is guided to the part and a state in which the guide member is guided from the processing guide part to the retreat guide part.
- the switching device is a connection guide portion that connects the processing guide portion and the retraction guide portion.
- the connection guide portion includes a state in which the retracting guide portion and the processing guide portion are connected so that the guide member can enter the processing guide portion from the retracting guide portion, and the retracting guide portion from the processing guide portion. The state where the retracting guide portion and the processing guide portion are connected is switched so that the guide member can enter.
- connection guide portion can be deformed by forming a plurality of slits at intervals in the extending direction of the connection guide portion.
- the seaming device is provided on the rotating member so as to be rotatable about a center line passing through the first workpiece and the second workpiece, and to be movable back and forth toward the center line. It further includes a movable member provided, and a fixed plate disposed closer to the first workpiece and the second workpiece than the rotating member.
- the processing roller and the guide member are provided on the movable member, and a recess is formed in the peripheral edge of the fixed plate.
- the retracting guide portion and the processing guide portion are formed on a fixed plate, and the retracting guide portion is located outside the processing guide portion.
- the processing guide portion includes a first inlet side end portion into which the guide member enters from the retraction guide portion, and a first outlet side end portion located on the opposite side of the first inlet side end portion, and the retraction guide portion. Includes a second inlet side end portion into which the guide member enters from the processing guide portion, and a second outlet side end portion located on the opposite side of the second inlet side end portion.
- the first inlet-side end and the second inlet-side end are located on one side of the recess, on the first outlet-side end, the second outlet-side end, and the other side of the recess. To position.
- connection guide portion can be switched between a state in which the first inlet side end and the second outlet side end are connected and a state in which the first outlet side end and the second inlet side end are connected.
- the connection guide part which concerns on this invention is a connection guide which is arrange
- the connection guide portion is formed to be elastically deformable by forming a plurality of slit portions at intervals.
- the processing guide portion includes a first inlet side end portion into which the guide member enters and a first outlet side end portion from which the guide member comes out.
- the retracting guide part includes a second inlet side end part into which the guide member enters and a second outlet side end part located on the opposite side to the second inlet side end part.
- the switching device includes: a connecting member formed with a connecting groove in which a first inlet side end, a second inlet side end, a first outlet side end, and a second outlet side end are connected; and a connecting member And a provided occlusion member.
- a first outlet side end and a second outlet side end are connected to the first end of the connection groove, and a first inlet side end and a second inlet side end are connected to the second end of the connection groove.
- the closing member selectively closes the first inlet side end and closes the first inlet side end, thereby guiding the guide member to the second inlet side end,
- the second inlet side end portion is selectively closed and at least one of the second closing member that guides the guide member to the first inlet side end portion by closing the second inlet side end portion is included.
- the closing member selectively closes the first outlet side end and closes the first outlet side end to guide the guide member to the second end side of the connection groove.
- a closing member and a fourth closing member that selectively closes the second outlet side end and closes the second outlet side end to guide the guide member to the second end side of the connection groove. Including at least one.
- the connecting member is located below the first workpiece and the second workpiece.
- the first inlet side end is located above the second inlet side end, and the first outlet side end is located above the second outlet side end.
- the closing member includes a second closing member and a fourth closing member.
- the connection guide member according to the present invention is a connection guide member that is arranged between a plurality of guide portions and can switch the connection between the guide portions, and the plurality of slit portions are formed at intervals, and can be elastically deformed. Formed.
- connection guide member when a plurality of guide portions are connected, the degree of freedom such as the arrangement of the end portions of the guide portions can be increased.
- FIG. 1 It is a side view of the seaming device concerning this embodiment. It is a disassembled perspective view of a workpiece
- FIG. 10 is a plan view showing a rotating member and a fixed plate showing a state where the rotating member is rotated from the state shown in FIG. 9. It is a top view which shows the connection state of the connection guide part after a process unit enters in the process guide part. It is a top view of the rotation member and fixed plate which show a state when a rotation member further rotates from the state shown in FIG. It is sectional drawing which shows the flange part and flange part in the state before processing. It is sectional drawing which shows the process in which a process unit processes a flange part and a flange part. It is sectional drawing which shows the state which a process roller processes a flange part and a flange part.
- FIG. 23 It is sectional drawing which shows the state which moved the closure member from the state shown in FIG. 23, and protruded the closure member from the bottom face of the connection groove
- FIG. 30 is a plan view showing a state where the rotating member is further rotated from the state shown in FIG. 29. It is a top view which shows the 1st modification of a switching apparatus. It is a top view which shows the modification of the switching apparatus shown in the said FIG. It is a top view which shows the 2nd modification of a switching apparatus. It is a top view which shows the 3rd modification of a switching device.
- a seaming device 100 according to an embodiment of the present invention will be described with reference to FIGS. Note that in the embodiments described below, when referring to the number, amount, and the like, the scope of the present invention is not necessarily limited to the number, amount, and the like unless otherwise specified. In the following embodiments, each component is not necessarily essential for the present invention unless otherwise specified. In addition, when there are a plurality of embodiments below, it is planned from the beginning to appropriately combine the features of each embodiment unless otherwise specified.
- FIG. 1 is a side view of a seaming device 100 according to the present embodiment.
- a seaming device 100 includes a chuck 102 that holds a workpiece 101, and a seaming unit 103 and a seaming unit 104 that are provided so as to be able to advance and retract toward the workpiece 101 supported by the chuck 102. Including.
- the workpiece 101 is disposed between the seaming unit 103 and the seaming unit 104, and the seaming unit 103 and the seaming unit 104 process the workpiece 101 with the workpiece 101 sandwiched therebetween.
- FIG. 2 is an exploded perspective view of the workpiece 101.
- the workpiece 101 includes a body portion 210, a top plate portion 211 disposed on the upper surface side of the body portion 210, and a drain pan 212 disposed on the bottom surface side of the body portion 210.
- a flange portion 213 is formed on the upper end side of the body portion 210, and a flange portion 214 is formed on the lower end side of the body portion 210.
- a flange portion 215 is formed on the upper side portion of the drain pan 212, and a flange portion 216 is also formed on the peripheral portion of the top plate portion 211.
- FIG. 3 is a perspective view showing the workpiece 101 when held by the chuck 102.
- the body portion 210, the top plate portion 211, and the drain pan 212 are fixed by the chuck 102 so that the respective flange portions come into contact with each other.
- the flange portion 214 and the flange portion 215 come into contact with each other, and the flange portion 213 and the flange portion 216 come into contact with each other.
- the overhang amount of the flange portion 215 formed on the drain pan 212 is larger than the overhang amount of the flange portion 214 formed on the body portion 210, and the overhang amount of the flange portion 216 is greater than the overhang amount of the flange portion 213. Is also getting bigger.
- An opening 217 is defined by the body portion 210, the top plate portion 211, and the drain pan 212.
- the flange part 216 is not formed in the part which prescribes
- the seaming device 100 shown in FIG. 1 performs a bending process on the flange portion 216 and the flange portion 213 to integrally connect the top plate portion 211 and the body portion 210, and at the same time, the flange portion 214 and the flange portion 215.
- the body portion 210 and the drain pan 212 are integrally coupled by performing a bending process.
- the seaming device 100 includes a drive unit 105 that moves the seaming unit 103 forward and backward, and a drive unit 106 that moves the seaming unit 104 forward and backward.
- the drive unit 105 includes a base 107 provided with a drive unit therein, a slide base 108 capable of sliding on the upper surface of the base 107, and a motor 109 provided on the upper surface of the slide base 108.
- the drive unit 106 also includes a base 110 provided with a drive unit therein, a slide base 111 provided so as to be slidable on the upper surface of the base 110, and a motor 112 provided on the upper surface of the slide base 111.
- the slide base 108 slides on the base 107 by a drive unit provided in the base 107, and the slide base 111 also slides on the base 110 by a drive unit provided in the base 110.
- the seaming unit 103 includes a rotating member 113 provided rotatably on a shaft portion 114 provided on the slide table 108, and the seaming unit 104 is also provided rotatably on a shaft portion 115 provided on the slide table 111.
- the rotation member 116 is included.
- the rotating member 113 is rotated by the motor 109, and the rotating member 116 is also rotated by the motor 112.
- a fixed plate 117 is fixed to the end portion of the shaft portion 114, and a fixed plate 118 is fixed to the end portion of the shaft portion 115.
- the fixed plate 117 is disposed closer to the workpiece 101 than the rotating member 113, and the fixed plate 118 is also disposed closer to the workpiece 101 than the rotating member 116.
- the rotating member 113 rotates around the rotation center line O1 by the driving force from the motor 109, while the fixed plate 117 does not rotate.
- the rotating member 116 rotates about the rotation center line O2 by the driving force from the motor 112, while the fixed plate 118 does not rotate.
- the rotation center line O1 and the rotation center line O2 both extend so as to pass through the workpiece 101.
- the seaming unit 103 and the seaming unit 104 have substantially the same configuration. Therefore, the configuration of the seaming unit 104 will be described in detail.
- FIG. 4 is a cross-sectional view showing the seaming unit 104.
- a ring-shaped gear 121 is formed on the outer surface of the rotating member 116.
- the output shaft of the motor 112 is engaged with the gear 121 and is rotated by the driving force from the motor 112.
- the driving gear 122 is fixed.
- the rotating member 116 rotates around the rotation center line O2 by the driving force from the motor 112.
- the rotating member 116 is attached to the outer peripheral surface of the shaft portion 115 via a bearing 123.
- the driving force from the motor 112 is not transmitted to the shaft portion 115, and the shaft portion 115 and the fixed plate 118 fixed to the tip portion of the shaft portion 115 do not rotate.
- a plurality of processing units 120 are provided on the main surface inside the rotating member 116.
- the rotating member 116 is formed in a disc shape, and a plurality of holding portions 124 are arranged at intervals on the outer peripheral edge of the rotating member 116, and the processing unit 120 is rotated by the holding portion 124. It is provided so as to be able to advance and retreat toward the center line O2.
- the processing unit 120 includes a slide bar (movable part) 125 extending from the outer peripheral side of the rotation member 116 toward the rotation center line O2, a roller holder 126 fixed to the inner end of the slide bar 125, and the roller holder 126.
- the processing roller 127 is disposed, a shaft portion 128 that rotatably supports the processing roller 127, and a guide roller 129 that is rotatably provided on the shaft portion 128.
- the slide bar 125 is inserted into the guide hole 130 formed in the holding portion 124 and is slidably moved in the guide hole 130.
- the slide bar 125, the processing roller 127, and the guide roller 129 are provided so as to be able to advance and retract toward the rotation center line O2.
- a processing surface for bending the flange portion 214 and the flange portion 215 shown in FIG. 3 is formed on the peripheral surface of the processing roller 127.
- the guide roller 129 of the processing unit 120 enters the processing guide portion 140 and the retraction guide portion 141 formed on the main surface of the fixed plate 118. As a result, the processing roller 127 is guided by the processing guide portion 140 and the retraction guide portion 141.
- FIG. 5 is a front view of the fixed plate 118.
- the fixed plate 118 is formed in a substantially disc shape.
- a processing guide portion (processing guide groove portion) 140 extending along the flange portion 214 and the flange portion 215 and a position away from the processing guide portion 140 are formed.
- the retracting guide portion 141 is formed on the outer peripheral side of the processing guide portion 140.
- a concave portion 145 is formed in the outer peripheral edge portion of the fixing plate 118, and the connection guide portion 143 is disposed in the concave portion 145.
- a guide groove 144 is formed in the connection guide portion 143.
- the inner peripheral edge portion of the concave portion 145 includes a side surface portion 150, a side surface portion 151 located on the front side in the rotation direction R with respect to the side surface portion 150, and a bottom side portion 152 connecting the side surface portion 150 and the side surface portion 151.
- the outlet side end 146 of the retracting guide part 141 and the outlet side end 147 of the processing guide part 140 are arranged on the side surface part 150.
- connection guide part 143 connects the outlet side end part 146 and the inlet side end part 149, or connects the outlet side end part 147 and the inlet side end part 148.
- connection guide part 143 can connect the outlet side end part 147 and the inlet side end part 149, or connect the outlet side end part 146 and the inlet side end part 148.
- connection guide portion 143 connects the outlet side end portion 146 of the retracting guide portion 141 and the inlet side end portion 149 of the processing guide portion 140
- the guide roller 129 that advances in the retracting guide portion 141 is connected. It passes through the guide part 143 and enters the processing guide part 140. In this way, when the guide roller 129 enters the processing guide portion 140, the processing roller 127 of the processing unit 120 provided with the guide roller 129 processes the workpiece 101.
- connection guide portion 143 connects the outlet side end portion 147 of the processing guide portion 140 and the inlet side end portion 148 of the retraction guide portion 141, so that the guide roller 129 that has passed through the processing guide portion 140 is Then, it passes through the connection guide part 143 and enters the retreat guide part 141. As a result, the processing roller in which the flange portion 214 and the flange portion 215 are bent is retracted away from the flange portion 214 and the flange portion 215.
- the recess 145 is located on the outer peripheral side of the fixed plate 118 with respect to the opening 217 of the workpiece 101 to be arranged.
- the concave portion 145 and the connection guide portion 143 are located below the opening 217.
- the processing guide portion 140 extends along the flange portion 214 and the flange portion 215, while being formed so as to be away from the opening portion 217.
- FIG. 6 is a plan view showing the rotating member 116 and the fixed plate 118. As shown in FIG. 6, a plurality of processing units 120A to 120J are arranged on the main surface of the rotating member 116.
- each of the processing units 120A to 120J is in a state before processing the workpiece 101.
- the guide rollers 129 of the respective processing units 120A to 120J are located in the retracting guide portion 141, and the respective processing rollers 127 are retracted from the workpiece 101.
- FIG. 7 is a plan view showing the configuration of the connection guide portion 143 and the vicinity thereof.
- the connection guide portion 143 includes a guide main body portion 163 that is deformable, a support portion 164 that is fixed to one end portion of the guide main body portion 163, and the other end portion of the guide main body portion 163. And a support portion 165 fixed to the head.
- a guide groove through which the guide roller 129 can pass is formed on the upper surface of the guide main body 163, and similar guide grooves are formed on the upper surfaces of the support portion 164 and the support portion 165.
- the support part 164 moves along the side part 150 by the driving force from the driving part 160, and the support part 165 also moves along the side part 151 by the driving force from the driving part 161.
- the drive part 160 and the drive part 161 are being fixed to the back surface of the fixed board 118, as shown in FIG.
- the support portion 164 moves along the guide base 166 fixed to the fixed plate 118, and the support portion 165 also moves along the guide stand 167 fixed to the fixed plate 118.
- the guide main body 163 is formed with first slits and second slits extending in the radial direction of the fixed plate 118 alternately with an interval in the extending direction of the guide main body 163.
- the first slit extends outward from the radially inner side of the guide body 163, and the second slit extends radially inward from the radially outer side of the guide body 163. It extends.
- the guide main body 163 can be elastically deformed, and further, the guide main body 163 can be expanded and contracted.
- Seaming is performed on the workpiece 101 by using the seaming device 100 configured as described above.
- the chuck 102 holds the top plate portion 211, the body portion 210 and the drain pan 212.
- the driving unit 105 and the driving unit 106 shown in FIG. 1 are driven, and the seaming unit 103 and the seaming unit 104 are brought close to the workpiece 101.
- FIG. 8 is a plan view showing the connection guide portion 143 immediately before each processing unit 120 performs processing.
- the connection guide portion 143 before the rotating member 113 (the rotating member 116) rotates, the connection guide portion 143 includes an outlet side end portion 146 of the retracting guide portion 141 and an inlet side end portion 149 of the processing guide portion 140. Connect.
- the guide roller 129 located in the retracting guide portion 141 can enter the processing guide portion 140 through the connection guide portion 143.
- connection guide portion 143 has an end portion of the retracting guide portion 141 and an end portion of the processing guide portion 140. The state after connecting the parts is shown.
- connection guide part 143 connects the outlet side end part 146 of the retraction guide part 141 and the inlet side end part 149 of the processing guide part 140
- the rotating member 116 rotates.
- the guide roller 129 of the processing unit 120 sequentially enters the processing guide portion 140.
- the processing roller 127 of the processing unit 120 including the guide roller 129 processes the workpiece 101.
- the processing roller 127 of the processing unit 120A processes the flange portion 214 and the flange portion 215, and the processing roller 127 of the processing unit 120B further processes the flange portion 214 and the flange portion 215 processed by the processing unit 120A. It will be.
- processing rollers 127 of the processing units 120C to 120J sequentially bend the flange portion 214 and the flange portion 215.
- FIG. 10 is a plan view showing the rotating member 116 and the fixed plate 118 in a state where the rotating member 116 is rotated from the state shown in FIG.
- the machining unit 120 that first enters the machining guide unit 140 has already been worked over the entire circumference of the flange portion 214 and the flange portion 215 of the workpiece 101, and has been retracted to a position away from the workpiece 101.
- the processing unit 120J that has entered the processing guide portion 140 further processes the flange portion 214 and the flange portion 215 by further rotating the rotating member 116.
- the processing unit 120A has already processed the flange portion 214 and the flange portion 215, and needs to be retracted to the retracting guide portion 141. Therefore, the connection guide part 143 switches the connection state between the processing guide part 140 and the retracting guide part 141.
- FIG. 11 is a plan view showing a connection state of the connection guide portion 143 after the processing unit 120J enters the processing guide portion 140.
- the connection guide portion 143 connects the outlet side end portion 147 of the retracting guide portion 141 and the inlet side end portion 148 of the retracting guide portion 141.
- each processing unit 120 can sequentially enter the retreat guide part 141 through the connection guide part 143.
- FIG. 12 is a plan view showing the rotating member 116 and the fixed plate 118 when the rotating member 116 further rotates from the state shown in FIG.
- connection guide portion 143 includes the outlet side end portion 147 of the processing guide portion 140 and the inlet side end portion 148 of the retraction guide portion 141. Is connected.
- the processing units 120E to 120J further bend the flange portion 214 and the flange portion 215 as the rotating member 116 rotates.
- the processing unit 120 performs processing, the inner peripheral surface of the workpiece 101 is supported by a support member provided on the chuck.
- the guide roller 129 provided in each of the processing units 120A to 120J performs different processing on the flange portion 214 and the flange portion 215.
- FIG. 13 is a cross-sectional view showing the flange portion 214 and the flange portion 215 in a state before being processed. As shown in FIG. 13, the flange portion 215 is formed so as to protrude from the flange portion 214.
- FIG. 14 is a cross-sectional view showing a process of processing the flange portion 214 and the flange portion 215 by the processing unit 120A.
- the flange portion 215 is bent by the processing roller 127A of the processing unit 120A.
- the flange portion 215 is curved along the processing surface 290A formed on the peripheral surface of the processing roller 127A.
- the processing roller of the processing unit 127A further processes the portion processed by the processing roller 127A.
- FIG. 15 is a cross-sectional view showing a state in which the processing roller 127C processes the flange portion 215 and the flange portion 214. As shown in FIG. 15, the processing surface 290C of the processing roller 127C has a smaller bending angle than the processing surface 290A of the processing roller 127A.
- the flange portion 215 is bent deeper by the processing surface 290C of the processing roller 127C. As the rotating member 116 rotates, the processing unit 120D further processes the flange portion 214 and the flange portion 215 processed by the processing roller 127C.
- FIG. 16 is a cross-sectional view showing a state in which the processing unit 120E processes the flange portion 215 and the flange portion 214.
- the processing surface 290E formed on the peripheral surface of the processing roller 127E has a smaller bending angle than the processing surface 290A and the processing surface 290C, and the processing roller 127E has the flange portion 215 at the flange portion 214. Bend along the surface.
- the processing unit 120F further processes the flange portion 215 and the flange portion 214 processed by the processing roller 127E.
- FIG. 17 is a cross-sectional view showing a state in which the processing roller 127G processes the flange portion 215 and the flange portion 214.
- the processing roller 127 ⁇ / b> G causes the flange portion 215 to be in close contact with the flange portion 214 so that the bent flange portion 215 is along the front and back surfaces of the flange portion 214.
- the processing unit 120H processes the flange portion 215 and the flange portion 214 processed by the processing roller 127G.
- FIG. 18 is a cross-sectional view showing a state in which the processing roller 127I processes the flange portion 215 and the flange portion 214.
- the processing roller 127 ⁇ / b> I bends the flange portion 214 and the flange portion 215 processed along the surface of the flange portion 214, so that the flange portion 214 extends along the surface of the body portion 210. And the flange part 215 is bent.
- the processing unit 120J processes the flange portion 215 and the flange portion 214 bent by the processing roller 127I.
- the processing of the workpiece 101 can be completed by rotating the rotating members 116 and 113 once, and the molding time can be shortened.
- each processing unit 120 is in a state of being retracted from the workpiece 101 as shown in FIG.
- each flange portion is formed with a plurality of processing units 120.
- a new machining unit 120 can be added by changing the interval between the machining units 120.
- processing units 120 when the number of processing units 120 is reduced, for example, some processing units 120 can be removed from the state shown in FIG.
- FIG. 20 is a schematic diagram showing the guide main body 163 in a natural state. As shown in FIG. 20, the guide main body 163 in the natural state is formed in an elongated shape, and the guide main body 163 includes a side 170 and a side 171.
- first slits 168 and second slits 169 are selectively formed.
- first slits 168 and the second slits 169 are alternately formed. ing.
- the opening 181 of the first slit 168 is located at the side 170, and the first slit 168 extends from the side 170 toward the side 171.
- the opening 180 of the second slit 169 is located at the side 171, and the second slit 169 extends from the side 171 toward the side 170.
- the width of the first slit 168 is formed so as to decrease from the side portion 171 toward the side portion 170, and the width of the second slit 169 is decreased from the side portion 170 side toward the side portion 171. Is formed.
- the guide body 163 may be formed by bending a thin metal plate or by laminating thin metal plates with slits.
- the guide body 163 configured as described above can be elastically deformed and can be expanded and contracted.
- connection guide part 143 including the guide main body part 163 By connecting the connection guide part 143 including the guide main body part 163, the connection between the end portions of the processing guide part 140 and the retreat guide part 141 can be switched. Accordingly, it is not necessary to arrange the end portions of the processing guide portion 140 and the retracting guide portion 141 on a virtual circle, and the degree of freedom of arrangement of the end portions can be increased.
- FIG. 21 is a plan view showing the fixing plate 118 mounted on the seaming device 100 according to the second embodiment.
- a recess 145 is formed at the lower end of the fixed plate 118.
- the recess 145 is provided with a switching device 300, and the switching device 300 is disposed below the workpiece 101.
- the upper side of the page is the upward direction in the vertical direction
- the lower side of the page is the downward direction in the vertical direction.
- the switching device 300 switches between a state in which the guide roller 129 is guided from the retraction guide unit 141 to the processing guide unit 140 and a state in which the guide roller 129 is guided from the processing guide unit 140 to the retraction guide unit 141.
- FIG. 22 is a plan view showing the switching device 300 and its surroundings. As shown in FIG. 22, the switching device 300 is provided in the recess 145 and has a connection plate (connection member) 310 fixed to the fixed plate 118, a connection groove 301 formed in the connection plate 310, and a connection plate. A closing member 302 and a closing member 303 provided on 310 are provided.
- the recess 145 and the connection plate 310 extend in an arc shape.
- the side portion 311 of the connection plate 310 is in contact with the side surface portion 150 of the recess 145, and the side portion 312 of the connection plate 310 is in contact with the side surface portion 151 of the recess 145.
- An outlet side end 146 of the retracting guide portion 141 and an outlet side end 147 of the processing guide portion 140 are disposed on the side surface portion 150 of the concave portion 145, and the processing guide is provided on the side surface portion 151 of the concave portion 145.
- An inlet side end 149 of the portion 140 and an inlet side end 148 of the retracting guide portion 141 are disposed.
- connection groove 301 extends from the side part 311 to the side part 312.
- the outlet side end 147 of the processing guide part 140 and the outlet side end part 146 of the retracting guide part 141 are connected to the end part of the connecting groove 301 on the side part 311 side.
- An end portion 149 of the processing guide portion 140 and an inlet end portion 148 of the retracting guide portion 141 are connected to the end portion of the connection groove 301 on the side portion 312 side.
- the outlet side end 147 is disposed above the outlet side end 146
- the inlet side end 149 is disposed above the inlet side end 148.
- the closing member 302 and the closing member 303 are provided in the connection groove 301, the closing member 302 is disposed in the vicinity of the outlet side end 146, and the closing member 303 is in the vicinity of the inlet side end 148. Is arranged.
- the closing member 302 and the closing member 303 are movably provided by a drive unit 304 and a drive unit 305 provided on the back side of the connection plate 310. Specifically, the closing member 302 can be switched between a state in which the driving member 304 protrudes from the bottom surface of the connection groove 301 and a state in which the end surface of the closing member 302 is substantially flush with the bottom surface of the connection groove 301. ing.
- the closing member 303 can be switched by the drive unit 305 between a state in which it protrudes from the bottom surface of the connection groove 301 and a state in which the end surface of the closing member 303 is substantially flush with the bottom surface of the connection groove 301.
- FIG. 23 is a cross-sectional view showing the configuration of the closing member 303 and its surroundings. As shown in FIG. 23, the closing member 303 is movably provided by a driving unit 305 such as a hydraulic cylinder provided on the back side of the connection plate 310.
- a driving unit 305 such as a hydraulic cylinder provided on the back side of the connection plate 310.
- connection plate 310 includes a guide wall portion 320 and a guide wall portion 321 that define the connection groove 301.
- the closing member 303 is provided in a hole 322 formed in the connection plate 310, and is provided so as to be movable in the hole 322 by the driving unit 305.
- the end surface 306 of the closing member 303 and the bottom surface of the connection groove 301 are substantially flush.
- the end surface 306 of the closing member 303 is formed in a flat surface shape, and the end surface 306 is flush with the bottom surface of the connection groove 301, so that the end surface 306 also constitutes a part of the bottom surface of the connection groove 301.
- FIG. 24 is a cross-sectional view showing a state in which the closing member 303 is moved from the state shown in FIG. 23 and the closing member 303 is protruded from the bottom surface of the connection groove 301. As illustrated in FIG. 24, the guide width of the connection groove 301 is narrowed by the closing member 303 protruding from the bottom surface of the connection groove 301.
- FIG. 25 is a plan view showing the configuration of the switching device 300 and its surroundings in a state in which the end surfaces of the closing member 303 and the closing member 302 are flush with the bottom surface of the connection groove 301.
- the end surface of the closing member 302 is flush with the bottom surface of the connection groove 301, so that the outlet side end portion 146 is opened and the retraction guide portion 141 and the connection groove 301 communicate with each other.
- the guide roller 129 moving in the rotation direction R in the retracting guide part 141 enters the connecting groove 301 from the outlet side end part 146 by the communication between the retracting guide part 141 and the connecting groove 301.
- connection plate 310 is provided at the lower end portion of the fixed plate 118, and the guide roller 129 has its own weight applied downward. For this reason, the guide roller 129 that has entered the connection groove 301 moves in the rotation direction R in the connection groove 301 while being in contact with the guide wall portion 321 provided on the lower side of the connection plate 310.
- the switching device 300 moves the guide roller 129 passing through the retraction guide part 141 from the outlet side end 146 of the retraction guide part 141 to the inlet side end of the retraction guide part 141. Section 149 is guided.
- a guide projection 313 is provided on the side portion 311 side of the connection plate 310, and a guide projection 314 is provided on the side portion 312 of the connection plate 310.
- the guide protrusion 314 includes a guide surface 317 and a guide surface 318 arranged in the vertical direction.
- a short guide groove is formed by the guide surface 317 and the inner wall surface of the guide wall portion 321.
- the guide roller 129 heading from the connection groove 301 toward the inlet side end 148 reaches the inlet side end 148 after being guided by the short guide groove.
- the guide surface 317 extends away from the guide wall part 321 as it goes from the side part 312 side to the side part 311. For this reason, when the guide roller 129 enters the groove formed by the guide surface 317 and the guide wall portion 321, the guide roller 129 is prevented from colliding with the guide protrusion 314.
- the closing member 302 protrudes from the bottom surface of the connection groove 301, and the closing member 303 also protrudes from the bottom surface of the connection groove 301. Therefore, the outlet side end 146 is closed by the closing member 302, and the inlet side end 148 is closed by the closing member 303.
- the guide protrusion 313 includes a guide surface 315 and a guide surface 316 arranged in the vertical direction.
- the closing member 302 includes a curved guide surface 307. When the blocking member 302 protrudes from the connection groove 301, the guide surface 307 is positioned so as to rise from the connection groove 301, and the guide surface 307 is connected to the guide surface 316.
- a guide groove is formed by the guide surface 316 and the guide surface 307 and the inner surface of the guide wall portion 320.
- the closing member 303 includes a curved guide surface 308. As the closing member 303 protrudes from the connection groove 301, the guide surface 308 is connected to the guide surface 318. A guide groove is formed by the guide surface 318 and the guide surface 308 and the inner surface of the guide wall portion 320. As a result, in the state shown in FIG. 22, the switching device 300 forms a guide groove 330 that guides the guide roller 129 from the outlet side end 147 to the inlet side end 149.
- FIG. 26 is a plan view showing the rotating member 116, the fixed plate 118, and the like immediately before each processing unit 120 performs processing.
- the guide rollers 129 of the respective processing units 120A to 120J are located in the retracting guide portion 141, and the respective processing rollers 127 are retracted from the workpiece 101.
- the closing member 303 protrudes from the connection groove 301.
- the end surface of the closing member 302 is flush with the bottom surface of the connection groove 301.
- the guide roller 129 located in the retraction guide part 141 enters the connection groove 301 from the outlet side end part 146 by the rotation of the rotating member 116, and thereafter, the processing guide part by the closing member 303. 140 is guided to the inlet end portion 149.
- FIG. 28 is a plan view showing a state in which the rotating member 116 is rotated in the rotation direction R from the state shown in FIG. As shown in FIG. 28, when the rotating member 116 rotates in the rotation direction R, the guide roller 129 such as the processing unit 120A sequentially enters the processing guide portion 140. Thereby, the workpiece 101 starts to be processed.
- FIG. 29 is a plan view showing a state in which the rotating member 116 is further rotated from the state shown in FIG. In the state shown in FIG. 29, the guide rollers 129 of all the processing units 120A to 120J enter the processing guide section 140.
- the closing member 302 protrudes from the connection groove 301.
- the end surface of the closing member 302 is flush with the bottom surface of the connection groove 301.
- the guide rollers 129 of the processing units 120A to 120J enter the connection groove 301 from the outlet side end portion 147 while being guided by the guide surface 307. Thereafter, since the weight of the guide roller 129 is applied downward, the guide roller 129 is guided by the guide wall portion 321 and reaches the inlet side end portion 148.
- FIG. 31 is a plan view showing a state in which the rotating member 116 is further rotated from the state shown in FIG. As shown in FIG. 31, when the rotating member 116 rotates, the guide rollers 129 such as the processing unit 120 ⁇ / b> A sequentially enter the retreat guide unit 141.
- the processing rollers 127 of the processing units 120A to 120J process the workpiece 101 as the processing units 120A to 120J pass through the processing guide section 140.
- the switching device 300 moves the closing member 302 and the closing member 303 while the processing units 120A to 120J process the workpiece 101.
- the state in which the guide roller 129 is guided from the retracting guide portion 141 to the processing guide portion 140 and the state in which the guide roller 129 is guided from the processing guide portion 140 to the retracting guide portion 141 are switched.
- This switching of the guide path can be achieved by moving the closing member 302 and the closing member 303 by the driving unit 304 and the driving unit 305, and can suppress the deterioration of each member over time.
- the switching device 300 is not limited to the configuration described above.
- FIG. 32 is a plan view showing a first modification of the switching device 300.
- the switching device 300 is disposed on the upper end side of the fixed plate 118 and above the workpiece 101.
- the outlet side end 146 of the retracting guide portion 141 is located above the outlet side end 147 of the processing guide portion 140, and the inlet side end of the retracting guide portion 141.
- the part 148 is located above the inlet side end part 149 of the processing guide part 140.
- closing member 341 that selectively closes the inlet side end 149
- closing member 340 that selectively closes the outlet side end 147
- drive unit that moves the closing member 340.
- 342 and a drive unit 343 that moves the closing member 341.
- connection groove 301 When the closing member 340 protrudes from the bottom surface of the connection groove 301, the guide roller 129 that has entered the connection groove 301 from the retracting guide portion 141 is guided toward the inlet side end portion 148 or the inlet side end portion 149. Is done.
- the guide roller 129 that has entered the connection groove 301 tends to be displaced downward by its own weight, but the blocking member 340 supports the guide roller 129 that has entered the connection groove 301 to enter the connection groove 301. The collision between the guide roller 129 and the guide wall 320 is suppressed.
- the guide roller 129 is displaced downward by its own weight and is guided by the guide wall portion 320. Thereafter, the guide roller 129 reaches the inlet side end portion 149 and enters the processing guide portion 140.
- FIG. 33 is a plan view showing a modification of the switching device 300 shown in FIG.
- the switching device 300 does not include the closing member 340 and the drive unit 342.
- the end surface of the closing member 341 is flush with the bottom surface of the connection groove 301, so that the guide roller 129 that has entered the connection groove 301 from the outlet side end 146 is inserted into the inlet side end 149. Can be guided to. Further, since the closing member 341 protrudes from the bottom surface of the connection groove 301, the guide roller 129 that has entered the connection groove 301 from the processing guide portion 140 can be guided to the inlet side end portion 148.
- each guide roller 129 can be guided to the processing guide section 140 at the start of processing. Further, the guide roller 129 of the processing unit 120 that has processed the workpiece 101 can be moved from the processing guide portion 140 to the retracting guide portion 141, and the processing roller 127 that has processed the workpiece 101 is retracted from the workpiece 101. Can be made. As described above, the closing member 340 and the drive unit 342 shown in FIG. 32 are not essential components of the switching device 300.
- FIG. 34 is a plan view showing a second modification of the switching device 300.
- the switching device 300 is provided on the lower end side of the fixed plate 118 and is disposed below the workpiece 101.
- the switching device 300 does not include the closing member 302 and the driving unit 304.
- the closing member 302 and the drive unit 304 are not essential components.
- the guide roller 129 can be guided to the inlet side end portion 149 by the blocking member 303 protruding from the bottom surface of the connection groove 301. Since the end surface of the closing member 303 is flush with the bottom surface of the connection groove 301, the guide roller 129 is guided to the inlet side end portion 148.
- FIG. 35 is a plan view showing a third modification of the switching device 300.
- the fixing plate 118 is arranged in the horizontal direction, and the switching device 300 selectively selects the closing member 302 that selectively closes the outlet side end 146 and the inlet side end 148.
- a closing member 303 that selectively closes the outlet side end 147, and a closing member 341 that selectively closes the inlet side end 149.
- the switching device 300 causes the blocking members 340 and 303 to protrude from the bottom surface of the connection groove 301, and the end surfaces of the blocking members 302 and 341 and the bottom surface of the connection groove 301 are flush with each other.
- the end face of the connection groove 301 and the bottom face of the connection groove 301 are flush with each other, and the state in which the closing members 340 and 303 are protruded from the bottom face of the connection groove 301 is appropriately switched.
- the switching device 300 appropriately drives the respective blocking members 302, 303, 340, and 341 to guide the guide roller 129 from the retracting guide portion 141 to the processing guide portion 140, and the guide roller 129. Can be appropriately switched from the processing guide portion 140 to the retracting guide portion 141.
- the present invention can be applied to a seaming device, and is particularly suitable for a seaming device for producing a large molded product. Further, the present invention can be applied to a connection guide member that connects guide portions to each other.
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Abstract
A seaming device is provided with: a processing unit (120) which includes a processing roller (127) for performing bending processing on a flange part (214) and a flange part (215), and a processing guide part (140); the processing guide part (140) which extends along the flange part (214) and the flange part (215) and guides a guide roller (129) so that the processing roller (127) processes the flange part (214) and the flange part (215); a retreat guide part (141) which is provided at a position apart from the processing guide part (140) and guides the guide roller (129) so that the processing roller (127) retreats from the flange part (214) and the flange part (215); and a switching unit which performs switching between a state in which a guide member is guided from the retreat guide part to the processing guide part and a state in which the guide member is guided from the processing guide part to the retreat guide part.
Description
本発明は、シーミング装置および接続ガイド部材に関し、特に、大型の成形品を製作するためのシーミング装置および接続ガイド部材に関する。
The present invention relates to a seaming device and a connection guide member, and more particularly to a seaming device and a connection guide member for producing a large molded product.
従来から各種のシーミング装置が知られている。たとえば、特開2007-14982号公報には、缶胴に底板(天板)を巻き締め加工するNCサーボシーマーが記載されている。このNCサーボシーマは、缶胴を載置するとともに、回転可能に設けられたリフターテーブルと、リフターテーブルを上下に移動するリフター用エアーシリンダーと、底板(天板)を被せた缶胴をリフターテーブルとの間で支持するチャックとを備える。
Conventionally, various seaming devices are known. For example, Japanese Patent Application Laid-Open No. 2007-14982 describes an NC servo seamer that winds a bottom plate (top plate) around a can body. This NC servo seamer has a can cylinder placed thereon, a lifter table that is rotatably provided, a lifter air cylinder that moves the lifter table up and down, and a can cylinder that is covered with a bottom plate (top plate). And a chuck that supports the chuck.
さらに、このNCサーボシーマは、チャックを回転させるチャック回転用サーボモーターと、缶胴と底板(天板)を加工する第1シーミングロールおよび第2シーミングロールとを備える。
Further, this NC servo seamer includes a chuck rotating servo motor for rotating the chuck, and a first seaming roll and a second seaming roll for processing the can body and the bottom plate (top plate).
また、NCサーボシーマは、缶胴の回転角に対応させて、第1シーミングロールおよび第2シーミングロールを移動させる第1シーミングロール用電動アクチュエーターおよび第2シーミングロール用電動アクチュエーターと、チャック回転用サーボモーターおよび第1、第2シーミングロール用電動アクチュエーターの駆動制御盤とを備える。
The NC servo seamer includes a first seaming roll electric actuator and a second seaming roll electric actuator that move the first seaming roll and the second seaming roll in accordance with the rotation angle of the can body, and a chuck. A rotation servomotor and a drive control panel for the first and second seaming roll electric actuators.
上記NCサーボシーマは、製品である缶を回転させているため、シーミング加工中において、缶胴および底板(天板)が位置ずれしないように強固に固定する必要がある。このため、缶の表面に傷や凹みが生じるおそれがある。
Since the NC servo seamer rotates the product can, it is necessary to firmly fix the can body and the bottom plate (top plate) so as not to be displaced during the seaming process. For this reason, there exists a possibility that a crack and a dent may arise on the surface of a can.
仮に、缶胴や底面を静止させた状態で、第1シーミングロールおよび第2シーミングロールを製品の周囲を回転させた場合には、第1シーミングロール用アクチュエータおよび第2シーミングロールアクチュエータも同様に回転させる必要がある。
If the first seaming roll and the second seaming roll are rotated around the product while the can body and the bottom surface are stationary, the first seaming roll actuator and the second seaming roll actuator are rotated. Need to be rotated as well.
このため、第1シーミングロール用アクチュエータおよび第2シーミングロール用アクチュエータに接続された配線の引き回し等が非常に複雑になる。また、上記NCサーボシーマにおいては、シーミングロールの数を変更させることが非常に困難である。なお、複数のガイド部同士を接続する際に、状況に応じて、接続するガイド部を変更したい場合がある。このようなガイド部同士の接続状態を切り替え可能な接続ガイド部材としては、たとえば、短辺状のガイド部を回転させることで、ガイド部の接続状態を切り替える方法が考えられる。しかし、このような接続ガイド部材を採用する場合には、各ガイド部の端部を接続ガイド部材の旋回円上に配列させる必要がある。このため、ガイド部の端部の配置等に関して、大きな制限が生じる。
For this reason, routing of the wiring connected to the first seaming roll actuator and the second seaming roll actuator becomes very complicated. In the NC servo seamer, it is very difficult to change the number of seaming rolls. When connecting a plurality of guide parts, there are cases where it is desired to change the guide part to be connected depending on the situation. As a connection guide member capable of switching the connection state between the guide portions, for example, a method of switching the connection state of the guide portions by rotating a short side guide portion is conceivable. However, when such a connection guide member is employed, it is necessary to arrange the end portions of the respective guide portions on the turning circle of the connection guide member. For this reason, a big restriction | limiting arises regarding arrangement | positioning etc. of the edge part of a guide part.
本発明は、上記のような課題に鑑みてなされたものであって、その第1の目的は、シーミング加工を施す対象物を静止させた状態で、シーミング加工を施すことができ、加工ローラの数を容易に変更可能とされ、構造の簡略化が図られたシーミング装置を提供するこ
とである。本発明の第2の目的は、複数のガイド部を接続する接続ガイド部材において、ガイド部の端部の配置等の自由度を高めることができる接続ガイド部材を提供することである。 The present invention has been made in view of the above-described problems, and a first object of the present invention is to allow seaming processing to be performed in a state where an object to be seamed is stationary. To provide a seaming device in which the number can be easily changed and the structure is simplified. The second object of the present invention is to provide a connection guide member that can increase the degree of freedom of the arrangement of the end portions of the guide portion in the connection guide member that connects a plurality of guide portions.
とである。本発明の第2の目的は、複数のガイド部を接続する接続ガイド部材において、ガイド部の端部の配置等の自由度を高めることができる接続ガイド部材を提供することである。 The present invention has been made in view of the above-described problems, and a first object of the present invention is to allow seaming processing to be performed in a state where an object to be seamed is stationary. To provide a seaming device in which the number can be easily changed and the structure is simplified. The second object of the present invention is to provide a connection guide member that can increase the degree of freedom of the arrangement of the end portions of the guide portion in the connection guide member that connects a plurality of guide portions.
第1被加工物の第1フランジ部と、第2被加工物の第2フランジ部とに折り曲げ加工を施して、第1被加工物と第2被加工物とを結合させるシーミング装置である。シーミング装置は、第1フランジ部および第2フランジ部に折り曲げ加工を施す加工ローラ、およびガイド部材を含む加工ユニットと、第1フランジ部および第2フランジ部に沿って延び、加工ローラが第1および第2フランジ部を加工するように、ガイド部材を案内する加工用ガイド部とを備える。シーミング装置は、加工用ガイド部から離れた位置に設けられ、第1および第2フランジ部から加工ローラを退避させるようにガイド部材を案内する退避用ガイド部と、退避用ガイド部から加工用ガイド部にガイド部材を案内する状態と、加工用ガイド部から退避用ガイド部にガイド部材を案内する状態とを切り替える切替装置とを備える。
A seaming device that performs a bending process on the first flange portion of the first workpiece and the second flange portion of the second workpiece to join the first workpiece and the second workpiece. The seaming device includes a processing unit including a processing roller for bending the first flange portion and the second flange portion and a guide member, and extends along the first flange portion and the second flange portion. A processing guide portion that guides the guide member so as to process the second flange portion. The seaming device is provided at a position away from the processing guide portion, and a retraction guide portion that guides the guide member so as to retreat the processing roller from the first and second flange portions, and the processing guide from the retraction guide portion. A switching device that switches between a state in which the guide member is guided to the part and a state in which the guide member is guided from the processing guide part to the retreat guide part.
好ましくは、上記切替装置は、加工用ガイド部および退避用ガイド部とを接続する接続ガイド部とされる。上記接続ガイド部は、退避用ガイド部から加工用ガイド部にガイド部材が進入可能なように、退避用ガイド部および加工用ガイド部とを接続する状態と、加工用ガイド部から退避用ガイド部にガイド部材が進入可能なように、退避用ガイド部および加工用ガイド部とを接続する状態とを切り替える。
Preferably, the switching device is a connection guide portion that connects the processing guide portion and the retraction guide portion. The connection guide portion includes a state in which the retracting guide portion and the processing guide portion are connected so that the guide member can enter the processing guide portion from the retracting guide portion, and the retracting guide portion from the processing guide portion. The state where the retracting guide portion and the processing guide portion are connected is switched so that the guide member can enter.
好ましくは、上記接続ガイド部は、該接続ガイド部の延在方向に間隔をあけて複数のスリットが形成されることで変形可能とされる。
Preferably, the connection guide portion can be deformed by forming a plurality of slits at intervals in the extending direction of the connection guide portion.
好ましくは、シーミング装置は、上記第1被加工物および第2被加工物をとおる中心線を中心に回転可能に設けられた回転部材と、中心線に向けて進退可能なように、回転部材に設けられた可動部材と、回転部材よりも第1被加工物および第2被加工物側に配置された固定板とをさらに備える。上記加工ローラおよびガイド部材は、可動部材に設けられ、固定板の周縁部には、凹部が形成される。上記退避用ガイド部および加工用ガイド部は、固定板に形成され、退避用ガイド部は、加工用ガイド部の外側に位置する。上記加工用ガイド部は、退避用ガイド部からガイド部材が入り込む第1入口側端部と、第1入口側端部の反対側に位置する第1出口側端部とを含み、退避用ガイド部は、加工用ガイド部からガイド部材が入り込む第2入口側端部と、第2入口側端部と反対側に位置する第2出口側端部とを含む。上記第1入口側端部と第2入口側端部は、凹部の一方の側辺部に位置し、第1出口側端部と第2出口側端部と、凹部の他方の側辺部に位置する。上記接続ガイド部は、第1入口側端部および第2出口側端部を接続した状態と、第1出口側端部および第2入口側端部を接続した状態とを切替可能とされる。本発明に係る接続ガイド部は、複数のガイド部の間に配置され、ガイド部同士の接続を切り替え可能な接続ガイドである。この接続ガイド部は、複数のスリット部が間隔が形成されることで、弾性変形可能に形成されている。
Preferably, the seaming device is provided on the rotating member so as to be rotatable about a center line passing through the first workpiece and the second workpiece, and to be movable back and forth toward the center line. It further includes a movable member provided, and a fixed plate disposed closer to the first workpiece and the second workpiece than the rotating member. The processing roller and the guide member are provided on the movable member, and a recess is formed in the peripheral edge of the fixed plate. The retracting guide portion and the processing guide portion are formed on a fixed plate, and the retracting guide portion is located outside the processing guide portion. The processing guide portion includes a first inlet side end portion into which the guide member enters from the retraction guide portion, and a first outlet side end portion located on the opposite side of the first inlet side end portion, and the retraction guide portion. Includes a second inlet side end portion into which the guide member enters from the processing guide portion, and a second outlet side end portion located on the opposite side of the second inlet side end portion. The first inlet-side end and the second inlet-side end are located on one side of the recess, on the first outlet-side end, the second outlet-side end, and the other side of the recess. To position. The connection guide portion can be switched between a state in which the first inlet side end and the second outlet side end are connected and a state in which the first outlet side end and the second inlet side end are connected. The connection guide part which concerns on this invention is a connection guide which is arrange | positioned between several guide parts and can switch the connection of guide parts. The connection guide portion is formed to be elastically deformable by forming a plurality of slit portions at intervals.
好ましくは、上記加工用ガイド部は、ガイド部材が入り込む第1入口側端部と、ガイド部材が出てくる第1出口側端部とを含む。上記退避用ガイド部は、ガイド部材が入り込む第2入口側端部と、第2入口側端部と反対側に位置する第2出口側端部とを含む。上記切替装置は、第1入口側端部と第2入口側端部と第1出口側端部と第2出口側端部とが接続された接続溝が形成された接続部材と、接続部材に設けられた閉塞部材とを含む。上記接続溝の第1端部に第1出口側端部および第2出口側端部が接続され、接続溝の第2端部に第1入口側端部および第2入口側端部が接続される。上記閉塞部材は、第1入口側端部を選択的に閉塞すると共に、第1入口側端部を閉塞することで、ガイド部材を第2入口側端
部に案内する第1閉塞部材と、第2入口側端部を選択的に閉塞すると共に、第2入口側端部を閉塞することでガイド部材を第1入口側端部に案内する第2閉塞部材との少なくとも一方を含む。 Preferably, the processing guide portion includes a first inlet side end portion into which the guide member enters and a first outlet side end portion from which the guide member comes out. The retracting guide part includes a second inlet side end part into which the guide member enters and a second outlet side end part located on the opposite side to the second inlet side end part. The switching device includes: a connecting member formed with a connecting groove in which a first inlet side end, a second inlet side end, a first outlet side end, and a second outlet side end are connected; and a connecting member And a provided occlusion member. A first outlet side end and a second outlet side end are connected to the first end of the connection groove, and a first inlet side end and a second inlet side end are connected to the second end of the connection groove. The The closing member selectively closes the first inlet side end and closes the first inlet side end, thereby guiding the guide member to the second inlet side end, The second inlet side end portion is selectively closed and at least one of the second closing member that guides the guide member to the first inlet side end portion by closing the second inlet side end portion is included.
部に案内する第1閉塞部材と、第2入口側端部を選択的に閉塞すると共に、第2入口側端部を閉塞することでガイド部材を第1入口側端部に案内する第2閉塞部材との少なくとも一方を含む。 Preferably, the processing guide portion includes a first inlet side end portion into which the guide member enters and a first outlet side end portion from which the guide member comes out. The retracting guide part includes a second inlet side end part into which the guide member enters and a second outlet side end part located on the opposite side to the second inlet side end part. The switching device includes: a connecting member formed with a connecting groove in which a first inlet side end, a second inlet side end, a first outlet side end, and a second outlet side end are connected; and a connecting member And a provided occlusion member. A first outlet side end and a second outlet side end are connected to the first end of the connection groove, and a first inlet side end and a second inlet side end are connected to the second end of the connection groove. The The closing member selectively closes the first inlet side end and closes the first inlet side end, thereby guiding the guide member to the second inlet side end, The second inlet side end portion is selectively closed and at least one of the second closing member that guides the guide member to the first inlet side end portion by closing the second inlet side end portion is included.
好ましくは、上記閉塞部材は、第1出口側端部を選択的に閉塞すると共に、第1出口側端部を閉塞することで、ガイド部材を接続溝の第2端部側に案内する第3閉塞部材と、第2出口側端部を選択的に閉塞すると共に、第2出口側端部を閉塞することで、ガイド部材を接続溝の第2端部側に案内する第4閉塞部材との少なくとも一方を含む。
Preferably, the closing member selectively closes the first outlet side end and closes the first outlet side end to guide the guide member to the second end side of the connection groove. A closing member and a fourth closing member that selectively closes the second outlet side end and closes the second outlet side end to guide the guide member to the second end side of the connection groove. Including at least one.
好ましくは、上記接続部材は、第1被加工物および第2被加工物の下方に位置する。上記第1入口側端部は、第2入口側端部より上方に位置し、第1出口側端部は、第2出口側端部より上方に位置する。上記閉塞部材は、第2閉塞部材と第4閉塞部材とを含む。本発明に係る接続ガイド部材は、複数のガイド部の間に配置され、ガイド部同士の接続を切り替え可能な接続ガイド部材であって、複数のスリット部が間隔をあけて形成され、弾性変形可能に形成される。
Preferably, the connecting member is located below the first workpiece and the second workpiece. The first inlet side end is located above the second inlet side end, and the first outlet side end is located above the second outlet side end. The closing member includes a second closing member and a fourth closing member. The connection guide member according to the present invention is a connection guide member that is arranged between a plurality of guide portions and can switch the connection between the guide portions, and the plurality of slit portions are formed at intervals, and can be elastically deformed. Formed.
本発明に係るシーミング装置によれば、加工を施す対象物を静止させた状態でシーミング加工を施すことができると共に、加工ローラの数を容易に変更することができる。本発明に係る接続ガイド部材によれば、複数のガイド部を接続するときに、ガイド部の端部の配置等の自由度を高めることができる。
According to the seaming device according to the present invention, it is possible to perform seaming with the object to be processed stationary, and to easily change the number of processing rollers. According to the connection guide member according to the present invention, when a plurality of guide portions are connected, the degree of freedom such as the arrangement of the end portions of the guide portions can be increased.
図1から図35を用いて、本発明の実施の形態に係るシーミング装置100について説明する。なお、以下に説明する実施の形態において、個数、量などに言及する場合、特に記載がある場合を除き、本発明の範囲は必ずしもその個数、量などに限定されない。また、以下の実施の形態において、各々の構成要素は、特に記載がある場合を除き、本発明にとって必ずしも必須のものではない。また、以下に複数の実施の形態が存在する場合、特に記載がある場合を除き、各々の実施の形態の特徴部分を適宜組合わせることは、当初から予定されている。
A seaming device 100 according to an embodiment of the present invention will be described with reference to FIGS. Note that in the embodiments described below, when referring to the number, amount, and the like, the scope of the present invention is not necessarily limited to the number, amount, and the like unless otherwise specified. In the following embodiments, each component is not necessarily essential for the present invention unless otherwise specified. In addition, when there are a plurality of embodiments below, it is planned from the beginning to appropriately combine the features of each embodiment unless otherwise specified.
(実施の形態1)
図1は、本実施の形態に係るシーミング装置100の側面図である。この図1に示すように、シーミング装置100は、ワーク101を保持するチャック102と、チャック102によって支持されたワーク101に向けて進退可能に設けられたシーミングユニット103およびシーミングユニット104とを含む。 (Embodiment 1)
FIG. 1 is a side view of a seamingdevice 100 according to the present embodiment. As shown in FIG. 1, a seaming device 100 includes a chuck 102 that holds a workpiece 101, and a seaming unit 103 and a seaming unit 104 that are provided so as to be able to advance and retract toward the workpiece 101 supported by the chuck 102. Including.
図1は、本実施の形態に係るシーミング装置100の側面図である。この図1に示すように、シーミング装置100は、ワーク101を保持するチャック102と、チャック102によって支持されたワーク101に向けて進退可能に設けられたシーミングユニット103およびシーミングユニット104とを含む。 (Embodiment 1)
FIG. 1 is a side view of a seaming
シーミングユニット103とシーミングユニット104との間にワーク101が配置され、シーミングユニット103およびシーミングユニット104は、ワーク101を挟み込んだ状態で、ワーク101に加工を施す。
The workpiece 101 is disposed between the seaming unit 103 and the seaming unit 104, and the seaming unit 103 and the seaming unit 104 process the workpiece 101 with the workpiece 101 sandwiched therebetween.
図2は、ワーク101の分解斜視図である。この図2に示すように、ワーク101は、胴体部210と、この胴体部210の上面側に配置される天板部211と、胴体部210の底面側に配置されるドレンパン212とを含む。
FIG. 2 is an exploded perspective view of the workpiece 101. As shown in FIG. 2, the workpiece 101 includes a body portion 210, a top plate portion 211 disposed on the upper surface side of the body portion 210, and a drain pan 212 disposed on the bottom surface side of the body portion 210.
胴体部210の上端辺には、フランジ部213が形成されており、胴体部210の下端辺にはフランジ部214が形成されている。ドレンパン212の上辺部には、フランジ部215が形成され、天板部211の周辺部にもフランジ部216が形成されている。
A flange portion 213 is formed on the upper end side of the body portion 210, and a flange portion 214 is formed on the lower end side of the body portion 210. A flange portion 215 is formed on the upper side portion of the drain pan 212, and a flange portion 216 is also formed on the peripheral portion of the top plate portion 211.
図3は、チャック102によって保持されたときのワーク101を示す斜視図である。この図3に示すように、胴体部210、天板部211およびドレンパン212は、各フランジ部が当接するようにチャック102によって固定される。具体的には、フランジ部214とフランジ部215とが当接し、フランジ部213とフランジ部216とが当接する。
FIG. 3 is a perspective view showing the workpiece 101 when held by the chuck 102. As shown in FIG. 3, the body portion 210, the top plate portion 211, and the drain pan 212 are fixed by the chuck 102 so that the respective flange portions come into contact with each other. Specifically, the flange portion 214 and the flange portion 215 come into contact with each other, and the flange portion 213 and the flange portion 216 come into contact with each other.
ドレンパン212に形成されたフランジ部215の張り出し量の方が、胴体部210に形成されたフランジ部214の張り出し量よりも大きく、フランジ部216の張り出し量の方が、フランジ部213の張り出し量よりも大きくなっている。そして、胴体部210、天板部211およびドレンパン212によって開口部217が規定されている。
The overhang amount of the flange portion 215 formed on the drain pan 212 is larger than the overhang amount of the flange portion 214 formed on the body portion 210, and the overhang amount of the flange portion 216 is greater than the overhang amount of the flange portion 213. Is also getting bigger. An opening 217 is defined by the body portion 210, the top plate portion 211, and the drain pan 212.
なお、天板部211の周辺部のうち、開口部217を規定する部分には、フランジ部216が形成されておらず、ドレンパン212の周辺部のうち、開口部217を規定する部分にも、フランジ部215は形成されていない。
In addition, the flange part 216 is not formed in the part which prescribes | regulates the opening part 217 among the peripheral parts of the top-plate part 211, The part which prescribes | regulates the opening part 217 among the peripheral parts of the drain pan 212, The flange portion 215 is not formed.
そして、図1に示すシーミング装置100は、フランジ部216およびフランジ部213とに折り曲げ加工を施して、天板部211および胴体部210とを一体的に連結する共に、フランジ部214およびフランジ部215に折り曲げ加工を施すことで、胴体部210とドレンパン212とを一体的に結合する。
The seaming device 100 shown in FIG. 1 performs a bending process on the flange portion 216 and the flange portion 213 to integrally connect the top plate portion 211 and the body portion 210, and at the same time, the flange portion 214 and the flange portion 215. The body portion 210 and the drain pan 212 are integrally coupled by performing a bending process.
図1において、シーミング装置100は、シーミングユニット103を進退移動させる駆動ユニット105と、シーミングユニット104を進退移動させる駆動ユニット106とを備える。
1, the seaming device 100 includes a drive unit 105 that moves the seaming unit 103 forward and backward, and a drive unit 106 that moves the seaming unit 104 forward and backward.
駆動ユニット105は、内部に駆動部が設けられた土台107と、土台107の上面をスライド移動可能なスライド台108と、スライド台108の上面に設けられたモータ109とを備える。
The drive unit 105 includes a base 107 provided with a drive unit therein, a slide base 108 capable of sliding on the upper surface of the base 107, and a motor 109 provided on the upper surface of the slide base 108.
駆動ユニット106も、内部に駆動部が設けられた土台110と、この土台110の上面をスライド移動可能に設けられたスライド台111と、スライド台111の上面に設けられたモータ112とを備える。
The drive unit 106 also includes a base 110 provided with a drive unit therein, a slide base 111 provided so as to be slidable on the upper surface of the base 110, and a motor 112 provided on the upper surface of the slide base 111.
スライド台108は、土台107の内部に設けられた駆動部によって、土台107上をスライド移動し、スライド台111も、土台110内に設けられた駆動部によって、土台110上をスライド移動する。
The slide base 108 slides on the base 107 by a drive unit provided in the base 107, and the slide base 111 also slides on the base 110 by a drive unit provided in the base 110.
シーミングユニット103は、スライド台108に設けられた軸部114に回転可能に設けられた回転部材113を含み、シーミングユニット104も、スライド台111に設けられた軸部115に回転可能に設けられた回転部材116を含む。
The seaming unit 103 includes a rotating member 113 provided rotatably on a shaft portion 114 provided on the slide table 108, and the seaming unit 104 is also provided rotatably on a shaft portion 115 provided on the slide table 111. The rotation member 116 is included.
回転部材113は、モータ109によって回転させられ、回転部材116もモータ112によって回転させられている。
The rotating member 113 is rotated by the motor 109, and the rotating member 116 is also rotated by the motor 112.
軸部114の端部には、固定板117が固定されており、軸部115の端部には、固定板118が固定されている。固定板117は、回転部材113よりもワーク101側に配置されており、固定板118も、回転部材116よりもワーク101側に配置されている。回転部材113は、モータ109からの駆動力によって、回転中心線O1を中心に回転する一方で、固定板117は回転しない。同様に、回転部材116は、モータ112からの駆動力によって回転中心線O2を中心に回転する一方で、固定板118は回転しない。
なお、回転中心線O1および回転中心線O2は、いずれもワーク101を通るように延びている。 A fixedplate 117 is fixed to the end portion of the shaft portion 114, and a fixed plate 118 is fixed to the end portion of the shaft portion 115. The fixed plate 117 is disposed closer to the workpiece 101 than the rotating member 113, and the fixed plate 118 is also disposed closer to the workpiece 101 than the rotating member 116. The rotating member 113 rotates around the rotation center line O1 by the driving force from the motor 109, while the fixed plate 117 does not rotate. Similarly, the rotating member 116 rotates about the rotation center line O2 by the driving force from the motor 112, while the fixed plate 118 does not rotate.
The rotation center line O1 and the rotation center line O2 both extend so as to pass through theworkpiece 101.
なお、回転中心線O1および回転中心線O2は、いずれもワーク101を通るように延びている。 A fixed
The rotation center line O1 and the rotation center line O2 both extend so as to pass through the
ここで、シーミングユニット103とシーミングユニット104とは、略同一の構成となっている。そこで、シーミングユニット104の構成について詳細に説明する。
Here, the seaming unit 103 and the seaming unit 104 have substantially the same configuration. Therefore, the configuration of the seaming unit 104 will be described in detail.
図4は、シーミングユニット104を示す断面図である。この図4に示すように、回転部材116の外側面には環状に形成されたギヤ121が形成されており、モータ112の出力軸には、ギヤ121と噛み合い、モータ112からの駆動力によって回転する駆動ギヤ122が固定されている。
FIG. 4 is a cross-sectional view showing the seaming unit 104. As shown in FIG. 4, a ring-shaped gear 121 is formed on the outer surface of the rotating member 116. The output shaft of the motor 112 is engaged with the gear 121 and is rotated by the driving force from the motor 112. The driving gear 122 is fixed.
回転部材116は、モータ112からの駆動力によって回転中心線O2を中心に回転する。回転部材116は、軸部115の外周面に軸受123を介して装着されている。
The rotating member 116 rotates around the rotation center line O2 by the driving force from the motor 112. The rotating member 116 is attached to the outer peripheral surface of the shaft portion 115 via a bearing 123.
このため、モータ112からの駆動力は、軸部115には伝わらず、軸部115およびこの軸部115の先端部に固定された固定板118は回転しない。
Therefore, the driving force from the motor 112 is not transmitted to the shaft portion 115, and the shaft portion 115 and the fixed plate 118 fixed to the tip portion of the shaft portion 115 do not rotate.
回転部材116の内側の主表面には、複数の加工ユニット120が設けられている。回転部材116は円板状に形成されており、回転部材116の外周縁部には、間隔をあけて複数の保持部124が配置されており、加工ユニット120は、この保持部124によって、回転中心線O2に向けて進退可能に設けられている。加工ユニット120は、回転部材116の外周側から回転中心線O2に向けて延びるスライドバ(可動部)125と、このスライドバ125の内端部に固定されたローラホルダ126と、このローラホルダ126内に配置された加工ローラ127と、加工ローラ127を回転可能に支持する軸部128と、軸部128に回転可能に設けられたガイドローラ129とを備える。
A plurality of processing units 120 are provided on the main surface inside the rotating member 116. The rotating member 116 is formed in a disc shape, and a plurality of holding portions 124 are arranged at intervals on the outer peripheral edge of the rotating member 116, and the processing unit 120 is rotated by the holding portion 124. It is provided so as to be able to advance and retreat toward the center line O2. The processing unit 120 includes a slide bar (movable part) 125 extending from the outer peripheral side of the rotation member 116 toward the rotation center line O2, a roller holder 126 fixed to the inner end of the slide bar 125, and the roller holder 126. The processing roller 127 is disposed, a shaft portion 128 that rotatably supports the processing roller 127, and a guide roller 129 that is rotatably provided on the shaft portion 128.
スライドバ125は、保持部124に形成されたガイド穴130に挿入され、ガイド穴130内をスライド移動可能に設けられている。この結果、スライドバ125、加工ローラ127およびガイドローラ129は、回転中心線O2に向けて進退可能に設けられている。
The slide bar 125 is inserted into the guide hole 130 formed in the holding portion 124 and is slidably moved in the guide hole 130. As a result, the slide bar 125, the processing roller 127, and the guide roller 129 are provided so as to be able to advance and retract toward the rotation center line O2.
加工ローラ127の周面には、図3に示すフランジ部214およびフランジ部215に折り曲げ加工を施す加工面が形成されている。
A processing surface for bending the flange portion 214 and the flange portion 215 shown in FIG. 3 is formed on the peripheral surface of the processing roller 127.
加工ユニット120のガイドローラ129は、固定板118の主表面に形成された加工用ガイド部140や退避用ガイド部141内に入り込む。これにより、加工ローラ127は、加工用ガイド部140および退避用ガイド部141によって案内される。
The guide roller 129 of the processing unit 120 enters the processing guide portion 140 and the retraction guide portion 141 formed on the main surface of the fixed plate 118. As a result, the processing roller 127 is guided by the processing guide portion 140 and the retraction guide portion 141.
図5は、固定板118の正面図である。この図5に示すように、固定板118は、略円板状に形成されている。固定板118の主表面上には、フランジ部214およびフランジ部215に沿って延びる加工用ガイド部(加工用ガイド溝部)140と、加工用ガイド部140から離れた位置に形成され、フランジ部214およびフランジ部215からガイドローラ129を退避させる退避用ガイド部(退避用ガイド溝)141とが形成されている。退避用ガイド部141は、加工用ガイド部140の外周側に形成されている。
FIG. 5 is a front view of the fixed plate 118. As shown in FIG. 5, the fixed plate 118 is formed in a substantially disc shape. On the main surface of the fixing plate 118, a processing guide portion (processing guide groove portion) 140 extending along the flange portion 214 and the flange portion 215 and a position away from the processing guide portion 140 are formed. A retraction guide portion (retraction guide groove) 141 for retreating the guide roller 129 from the flange portion 215 is formed. The retracting guide portion 141 is formed on the outer peripheral side of the processing guide portion 140.
固定板118の外周縁部には、凹部145が形成されており、この凹部145内に接続ガイド部143が配置されている。接続ガイド部143には、ガイド溝144が形成されている。図4に示す回転部材116が回転することで、加工用ガイド部140は、図5に示すように、回転方向Rに向けて、退避用ガイド部141や加工用ガイド部140内を進む。
A concave portion 145 is formed in the outer peripheral edge portion of the fixing plate 118, and the connection guide portion 143 is disposed in the concave portion 145. A guide groove 144 is formed in the connection guide portion 143. As the rotating member 116 shown in FIG. 4 rotates, the processing guide section 140 advances in the retraction guide section 141 and the processing guide section 140 in the rotation direction R as shown in FIG.
凹部145の内周縁部は、側面部150と、この側面部150に対して回転方向R前方側に位置する側面部151と、側面部150および側面部151を接続する底辺部152とを含む。
The inner peripheral edge portion of the concave portion 145 includes a side surface portion 150, a side surface portion 151 located on the front side in the rotation direction R with respect to the side surface portion 150, and a bottom side portion 152 connecting the side surface portion 150 and the side surface portion 151.
側面部150には、退避用ガイド部141の出口側端部146と、加工用ガイド部140の出口側端部147とが配置されている。側面部151には、退避用ガイド部141の入口側端部148と、加工用ガイド部140の入口側端部149とが位置している。
The outlet side end 146 of the retracting guide part 141 and the outlet side end 147 of the processing guide part 140 are arranged on the side surface part 150. On the side surface portion 151, an inlet side end portion 148 of the retracting guide portion 141 and an inlet side end portion 149 of the processing guide portion 140 are located.
接続ガイド部143は、出口側端部146と入口側端部149を接続したり、出口側端部147と入口側端部148とを接続したりする。当然のことながら、接続ガイド部143は、出口側端部147と入口側端部149を接続したり、出口側端部146と入口側端部148とを接続したりすることも可能である。
The connection guide part 143 connects the outlet side end part 146 and the inlet side end part 149, or connects the outlet side end part 147 and the inlet side end part 148. As a matter of course, the connection guide part 143 can connect the outlet side end part 147 and the inlet side end part 149, or connect the outlet side end part 146 and the inlet side end part 148.
たとえば、接続ガイド部143が退避用ガイド部141の出口側端部146と、加工用ガイド部140の入口側端部149とを接続すると、退避用ガイド部141内を進むガイドローラ129が、接続ガイド部143を通って、加工用ガイド部140内に入り込む。このように、ガイドローラ129が加工用ガイド部140内に入り込むことで、このガイドローラ129が設けられた加工ユニット120の加工ローラ127がワーク101を加工する。
For example, when the connection guide portion 143 connects the outlet side end portion 146 of the retracting guide portion 141 and the inlet side end portion 149 of the processing guide portion 140, the guide roller 129 that advances in the retracting guide portion 141 is connected. It passes through the guide part 143 and enters the processing guide part 140. In this way, when the guide roller 129 enters the processing guide portion 140, the processing roller 127 of the processing unit 120 provided with the guide roller 129 processes the workpiece 101.
また、接続ガイド部143が加工用ガイド部140の出口側端部147と、退避用ガイド部141の入口側端部148を接続することで、加工用ガイド部140内を通過したガイドローラ129が、接続ガイド部143を通って、退避用ガイド部141内に入り込む。これにより、フランジ部214およびフランジ部215に折り曲げ加工をを施した加工ローラが、フランジ部214およびフランジ部215から離れるように退避する。
Further, the connection guide portion 143 connects the outlet side end portion 147 of the processing guide portion 140 and the inlet side end portion 148 of the retraction guide portion 141, so that the guide roller 129 that has passed through the processing guide portion 140 is Then, it passes through the connection guide part 143 and enters the retreat guide part 141. As a result, the processing roller in which the flange portion 214 and the flange portion 215 are bent is retracted away from the flange portion 214 and the flange portion 215.
凹部145は、配置されるワーク101の開口部217に対して、固定板118の外周側に位置している。なお、本実施の形態においては、凹部145および接続ガイド部143は、開口部217の下方に位置している。加工用ガイド部140は、フランジ部214およびフランジ部215に沿って延びる一方で、開口部217から離れるように形成されている。
The recess 145 is located on the outer peripheral side of the fixed plate 118 with respect to the opening 217 of the workpiece 101 to be arranged. In the present embodiment, the concave portion 145 and the connection guide portion 143 are located below the opening 217. The processing guide portion 140 extends along the flange portion 214 and the flange portion 215, while being formed so as to be away from the opening portion 217.
図6は、回転部材116および固定板118を示す平面図である。この図6に示すように、回転部材116の主表面上には、複数の複数の加工ユニット120A~120Jが配置されている。
FIG. 6 is a plan view showing the rotating member 116 and the fixed plate 118. As shown in FIG. 6, a plurality of processing units 120A to 120J are arranged on the main surface of the rotating member 116.
この図6に示す状態では、各加工ユニット120A~120Jが、ワーク101を加工する前の状態である。各加工ユニット120A~120Jのガイドローラ129は、退避用ガイド部141内に位置しており、各加工ローラ127は、ワーク101から退避した状態となっている。
In the state shown in FIG. 6, each of the processing units 120A to 120J is in a state before processing the workpiece 101. The guide rollers 129 of the respective processing units 120A to 120J are located in the retracting guide portion 141, and the respective processing rollers 127 are retracted from the workpiece 101.
図7は、接続ガイド部143およびその近傍を構成を示す平面図である。この図7において、接続ガイド部143は、変形可能に形成されたガイド本体部163と、ガイド本体部163の一方の端部に固定された支持部164と、ガイド本体部163の他方の端部に固定された支持部165とを含む。
FIG. 7 is a plan view showing the configuration of the connection guide portion 143 and the vicinity thereof. In FIG. 7, the connection guide portion 143 includes a guide main body portion 163 that is deformable, a support portion 164 that is fixed to one end portion of the guide main body portion 163, and the other end portion of the guide main body portion 163. And a support portion 165 fixed to the head.
なお、ガイド本体部163の上面には、ガイドローラ129が通過可能なガイド溝が形成されており、支持部164および支持部165の上面にも、同様のガイド溝が形成されている。
A guide groove through which the guide roller 129 can pass is formed on the upper surface of the guide main body 163, and similar guide grooves are formed on the upper surfaces of the support portion 164 and the support portion 165.
支持部164は、駆動部160からの駆動力によって、側面部150に沿って移動し、支持部165も、駆動部161からの駆動力によって、側面部151に沿って移動する。駆動部160および駆動部161は、図4に示すように、固定板118の背面に固定されている。
The support part 164 moves along the side part 150 by the driving force from the driving part 160, and the support part 165 also moves along the side part 151 by the driving force from the driving part 161. The drive part 160 and the drive part 161 are being fixed to the back surface of the fixed board 118, as shown in FIG.
なお、支持部164は、固定板118に固定された案内台166に沿って移動し、支持部165も、固定板118に固定された案内台167に沿って移動する。
The support portion 164 moves along the guide base 166 fixed to the fixed plate 118, and the support portion 165 also moves along the guide stand 167 fixed to the fixed plate 118.
ガイド本体部163は、固定板118の径方向に延びる第1スリットおよび第2スリットが、ガイド本体部163の延在方向に間隔をあけて交互に形成されている。
The guide main body 163 is formed with first slits and second slits extending in the radial direction of the fixed plate 118 alternately with an interval in the extending direction of the guide main body 163.
第1スリットは、ガイド本体部163の径方向内側の辺部から外方に向けて延びており、第2スリットは、ガイド本体部163の径方向外側の辺部から径方向内方に向けて延びている。
The first slit extends outward from the radially inner side of the guide body 163, and the second slit extends radially inward from the radially outer side of the guide body 163. It extends.
このような第1スリットおよび第2スリットが複数形成されているので、ガイド本体部163は、弾性変形可能となるとともに、さらに、ガイド本体部163は、伸縮可能に形成となっている。
Since a plurality of such first slits and second slits are formed, the guide main body 163 can be elastically deformed, and further, the guide main body 163 can be expanded and contracted.
上記のように構成されたシーミング装置100を用いて、ワーク101にシーミングを施す。まず、チャック102が図3に示すように、天板部211、胴体部210および
ドレンパン212を保持する。そして、図1に示す駆動ユニット105および駆動ユニット106が駆動して、シーミングユニット103およびシーミングユニット104がワーク101に近接する。 Seaming is performed on theworkpiece 101 by using the seaming device 100 configured as described above. First, as shown in FIG. 3, the chuck 102 holds the top plate portion 211, the body portion 210 and the drain pan 212. Then, the driving unit 105 and the driving unit 106 shown in FIG. 1 are driven, and the seaming unit 103 and the seaming unit 104 are brought close to the workpiece 101.
ドレンパン212を保持する。そして、図1に示す駆動ユニット105および駆動ユニット106が駆動して、シーミングユニット103およびシーミングユニット104がワーク101に近接する。 Seaming is performed on the
その後、モータ109およびモータ112が駆動して、回転部材113および回転部材116が回転し始める。
Thereafter, the motor 109 and the motor 112 are driven, and the rotating member 113 and the rotating member 116 start to rotate.
図8は、各加工ユニット120が加工する直前における接続ガイド部143を示す平面図である。この図8において、回転部材113(回転部材116)が回転する前に、接続ガイド部143は、退避用ガイド部141の出口側端部146と、加工用ガイド部140の入口側端部149とを接続する。
FIG. 8 is a plan view showing the connection guide portion 143 immediately before each processing unit 120 performs processing. In FIG. 8, before the rotating member 113 (the rotating member 116) rotates, the connection guide portion 143 includes an outlet side end portion 146 of the retracting guide portion 141 and an inlet side end portion 149 of the processing guide portion 140. Connect.
これにより、退避用ガイド部141内に位置するガイドローラ129が、接続ガイド部143を通って、加工用ガイド部140内に入り込むことができる。
Thereby, the guide roller 129 located in the retracting guide portion 141 can enter the processing guide portion 140 through the connection guide portion 143.
図9は、回転部材116および固定板118および回転部材116を示す平面図であり、図8に示すように、接続ガイド部143が退避用ガイド部141の端部および加工用ガイド部140の端部を接続した後の状態を示す。
9 is a plan view showing the rotating member 116, the fixed plate 118, and the rotating member 116. As shown in FIG. 8, the connection guide portion 143 has an end portion of the retracting guide portion 141 and an end portion of the processing guide portion 140. The state after connecting the parts is shown.
この図9に示すように、接続ガイド部143が退避用ガイド部141の出口側端部146と、加工用ガイド部140の入口側端部149とを接続した後、回転部材116が回転することで、加工ユニット120のガイドローラ129が加工用ガイド部140内に順次入り込む。
As shown in FIG. 9, after the connection guide part 143 connects the outlet side end part 146 of the retraction guide part 141 and the inlet side end part 149 of the processing guide part 140, the rotating member 116 rotates. Thus, the guide roller 129 of the processing unit 120 sequentially enters the processing guide portion 140.
そして、ガイドローラ129が加工用ガイド部140内に入り込むことで、このガイドローラ129を備えた加工ユニット120の加工ローラ127がワーク101を加工する。
Then, when the guide roller 129 enters the processing guide portion 140, the processing roller 127 of the processing unit 120 including the guide roller 129 processes the workpiece 101.
そして、図9に示す状態から回転部材116がさらに回転することで、順次他の加工ユニット120のガイドローラ129が加工用ガイド部140内に入り込む。
Then, as the rotating member 116 further rotates from the state shown in FIG. 9, the guide rollers 129 of the other processing units 120 sequentially enter the processing guide portion 140.
これにより加工ユニット120Aの加工ローラ127がフランジ部214およびフランジ部215に加工を施し、加工ユニット120Bの加工ローラ127が、加工ユニット120Aによって加工されたフランジ部214およびフランジ部215にさらに加工を加えることになる。
Thereby, the processing roller 127 of the processing unit 120A processes the flange portion 214 and the flange portion 215, and the processing roller 127 of the processing unit 120B further processes the flange portion 214 and the flange portion 215 processed by the processing unit 120A. It will be.
そして、順次、加工ユニット120C~120Jの加工ローラ127がフランジ部214およびフランジ部215に折り曲げ加工を施す。
Then, the processing rollers 127 of the processing units 120C to 120J sequentially bend the flange portion 214 and the flange portion 215.
図10は、上記図9に示す状態から回転部材116が回転した状態を示す回転部材116および固定板118を示す平面図である。
FIG. 10 is a plan view showing the rotating member 116 and the fixed plate 118 in a state where the rotating member 116 is rotated from the state shown in FIG.
この図10に示すように、ワーク101を加工する過程において、ワーク101の周面は、複数の加工ローラ127によって、回転中心線O2に向けて押されている。このため、フランジ部214およびフランジ部215の加工中にワーク101が位置ずれし難くなっている。
As shown in FIG. 10, in the process of processing the workpiece 101, the peripheral surface of the workpiece 101 is pushed toward the rotation center line O2 by a plurality of processing rollers 127. For this reason, it is difficult for the workpiece 101 to be displaced during the processing of the flange portion 214 and the flange portion 215.
この図10に示す状態では、加工ユニット120A~120Jの全てのガイドローラ129が加工用ガイド部140内に入り込んでいる。
In the state shown in FIG. 10, all the guide rollers 129 of the processing units 120A to 120J enter the processing guide section 140.
なお、最初に加工用ガイド部140に入り込んだ加工ユニット120は、ワーク101のフランジ部214およびフランジ部215の全周にわたって加工を既に施し、ワーク101から離れた位置に退避している。
Note that the machining unit 120 that first enters the machining guide unit 140 has already been worked over the entire circumference of the flange portion 214 and the flange portion 215 of the workpiece 101, and has been retracted to a position away from the workpiece 101.
その一方で、最後に、加工用ガイド部140に入り込んだ加工ユニット120Jは、この後、さらに、回転部材116が回転することで、フランジ部214およびフランジ部215に加工を施す。このように、加工ユニット120Aは、既に、フランジ部214およびフランジ部215に加工を施しており、退避用ガイド部141に退避させる必要がある。そこで、接続ガイド部143は、加工用ガイド部140と退避用ガイド部141との接続状態を切り替える。
On the other hand, finally, the processing unit 120J that has entered the processing guide portion 140 further processes the flange portion 214 and the flange portion 215 by further rotating the rotating member 116. As described above, the processing unit 120A has already processed the flange portion 214 and the flange portion 215, and needs to be retracted to the retracting guide portion 141. Therefore, the connection guide part 143 switches the connection state between the processing guide part 140 and the retracting guide part 141.
図11は、加工ユニット120Jが加工用ガイド部140内に入り込んだ後における接続ガイド部143の接続状態を示す平面図である。この図11に示すように、接続ガイド部143は、退避用ガイド部141の出口側端部147と、退避用ガイド部141の
入口側端部148とを接続している。 FIG. 11 is a plan view showing a connection state of theconnection guide portion 143 after the processing unit 120J enters the processing guide portion 140. FIG. As shown in FIG. 11, the connection guide portion 143 connects the outlet side end portion 147 of the retracting guide portion 141 and the inlet side end portion 148 of the retracting guide portion 141.
入口側端部148とを接続している。 FIG. 11 is a plan view showing a connection state of the
これにより、各加工ユニット120のガイドローラ129は、接続ガイド部143を通って、順次、退避用ガイド部141に入り込むことができる。
Thereby, the guide roller 129 of each processing unit 120 can sequentially enter the retreat guide part 141 through the connection guide part 143.
図12は、図10に示す状態から回転部材116がさらに回転したときの回転部材116および固定板118を示す平面図である。
FIG. 12 is a plan view showing the rotating member 116 and the fixed plate 118 when the rotating member 116 further rotates from the state shown in FIG.
なお、この図12に示す状態においては、上記図11に示すように、接続ガイド部143は、加工用ガイド部140の出口側端部147と、退避用ガイド部141の入口側端部148とを接続している。
In the state shown in FIG. 12, as shown in FIG. 11, the connection guide portion 143 includes the outlet side end portion 147 of the processing guide portion 140 and the inlet side end portion 148 of the retraction guide portion 141. Is connected.
そして、この図12に示すように、回転部材116が回転することで、ワーク101の加工を終えた加工ユニット120のガイドローラ129が接続ガイド部143を通って、
順次退避用ガイド部141に入り込む。 Then, as shown in FIG. 12, when the rotatingmember 116 rotates, the guide roller 129 of the processing unit 120 that has finished processing the workpiece 101 passes through the connection guide portion 143.
Theguides 141 for retraction are sequentially entered.
順次退避用ガイド部141に入り込む。 Then, as shown in FIG. 12, when the rotating
The
その一方で、加工ユニット120E~120Jは、回転部材116が回転することで、さらに、フランジ部214およびフランジ部215に折り曲げ加工を施す。なお、加工ユニット120が加工を施す際には、ワーク101の内周面は、チャックに設けられた支持部材によって支持されている。
On the other hand, the processing units 120E to 120J further bend the flange portion 214 and the flange portion 215 as the rotating member 116 rotates. When the processing unit 120 performs processing, the inner peripheral surface of the workpiece 101 is supported by a support member provided on the chuck.
そして、さらに、回転部材116が回転し、全ての加工ユニット120のガイドローラ129が退避用ガイド部141内に入り込むことで、図6に示すように、全ての加工ローラ127がワーク101から退避し、ワーク101の加工が完了する。
Further, as the rotating member 116 rotates and the guide rollers 129 of all the processing units 120 enter the retreat guide portions 141, all the processing rollers 127 retreat from the workpiece 101 as shown in FIG. Then, the machining of the workpiece 101 is completed.
ここで、各加工ユニット120A~Jに設けられたガイドローラ129は、フランジ部214およびフランジ部215に異なった加工を施す。
Here, the guide roller 129 provided in each of the processing units 120A to 120J performs different processing on the flange portion 214 and the flange portion 215.
図13は、加工が施される前の状態におけるフランジ部214およびフランジ部215を示す断面図である。この図13に示すように、フランジ部215の方が、フランジ部214よりも張り出すように形成されている。
FIG. 13 is a cross-sectional view showing the flange portion 214 and the flange portion 215 in a state before being processed. As shown in FIG. 13, the flange portion 215 is formed so as to protrude from the flange portion 214.
図14は、加工ユニット120Aがフランジ部214およびフランジ部215を加工する工程を示す断面図である。この図14に示すように、加工ユニット120Aの加工ローラ127Aによって、フランジ部215に折り曲げ加工が施される。具体的には、加工ローラ127Aの周面に形成された加工面290Aに沿うように、フランジ部215が湾曲させられる。
FIG. 14 is a cross-sectional view showing a process of processing the flange portion 214 and the flange portion 215 by the processing unit 120A. As shown in FIG. 14, the flange portion 215 is bent by the processing roller 127A of the processing unit 120A. Specifically, the flange portion 215 is curved along the processing surface 290A formed on the peripheral surface of the processing roller 127A.
そして、回転部材116がさらに回転することで、加工ローラ127Aが加工した部分を加工ユニット120Bの加工ローラがさらに加工する。
Then, when the rotating member 116 further rotates, the processing roller of the processing unit 127A further processes the portion processed by the processing roller 127A.
図15は、加工ローラ127Cがフランジ部215およびフランジ部214を加工する状態を示す断面図である。この図15に示すように、加工ローラ127Cの加工面290Cは、加工ローラ127Aの加工面290Aよりも、屈曲角度が小さくなっている。
FIG. 15 is a cross-sectional view showing a state in which the processing roller 127C processes the flange portion 215 and the flange portion 214. As shown in FIG. 15, the processing surface 290C of the processing roller 127C has a smaller bending angle than the processing surface 290A of the processing roller 127A.
この加工ローラ127Cの加工面290Cによって、フランジ部215がさらに深く折り曲げられる。回転部材116が回転することで、加工ローラ127Cが加工したフランジ部214およびフランジ部215を、加工ユニット120Dがさらに加工する。
The flange portion 215 is bent deeper by the processing surface 290C of the processing roller 127C. As the rotating member 116 rotates, the processing unit 120D further processes the flange portion 214 and the flange portion 215 processed by the processing roller 127C.
図16は、加工ユニット120Eがフランジ部215およびフランジ部214を加工する状態を示す断面図である。この図16に示すように、加工ローラ127Eの周面に形成された加工面290Eは、加工面290Aや加工面290Cよりも屈曲角度が小さく、加工ローラ127Eは、フランジ部215をフランジ部214の表面に沿うように折り曲げる。
FIG. 16 is a cross-sectional view showing a state in which the processing unit 120E processes the flange portion 215 and the flange portion 214. As shown in FIG. 16, the processing surface 290E formed on the peripheral surface of the processing roller 127E has a smaller bending angle than the processing surface 290A and the processing surface 290C, and the processing roller 127E has the flange portion 215 at the flange portion 214. Bend along the surface.
その後、回転部材116がさらに回転することで、加工ローラ127Eによって加工されたフランジ部215およびフランジ部214を加工ユニット120Fがさらに加工する。
Thereafter, when the rotating member 116 is further rotated, the processing unit 120F further processes the flange portion 215 and the flange portion 214 processed by the processing roller 127E.
図17は、加工ローラ127Gがフランジ部215およびフランジ部214を加工する状態を示す断面図である。この図17に示すように、加工ローラ127Gは、折り曲げられたフランジ部215がフランジ部214の表裏面に沿うように、フランジ部215をフランジ部214に密着させる。
FIG. 17 is a cross-sectional view showing a state in which the processing roller 127G processes the flange portion 215 and the flange portion 214. As shown in FIG. 17, the processing roller 127 </ b> G causes the flange portion 215 to be in close contact with the flange portion 214 so that the bent flange portion 215 is along the front and back surfaces of the flange portion 214.
回転部材116がさらに回転することで、加工ローラ127Gが加工したフランジ部215およびフランジ部214に対して、加工ユニット120Hが加工を施す。
As the rotating member 116 further rotates, the processing unit 120H processes the flange portion 215 and the flange portion 214 processed by the processing roller 127G.
図18は、加工ローラ127Iがフランジ部215およびフランジ部214を加工する状態を示す断面図である。この図18に示すように、加工ローラ127Iは、フランジ部214およびこのフランジ部214の表面に沿うように加工されたフランジ部215を折り曲げて、胴体部210の表面に沿うように、フランジ部214およびフランジ部215を折り曲げる。
FIG. 18 is a cross-sectional view showing a state in which the processing roller 127I processes the flange portion 215 and the flange portion 214. As shown in FIG. 18, the processing roller 127 </ b> I bends the flange portion 214 and the flange portion 215 processed along the surface of the flange portion 214, so that the flange portion 214 extends along the surface of the body portion 210. And the flange part 215 is bent.
その後、回転部材116がさらに回転することで、加工ローラ127Iによって折り曲げられたフランジ部215およびフランジ部214を、加工ユニット120Jが加工する。
Thereafter, when the rotating member 116 further rotates, the processing unit 120J processes the flange portion 215 and the flange portion 214 bent by the processing roller 127I.
このようにして、フランジ部215およびフランジ部214の折り曲げ加工が完了する。なお、シーミングユニット104がフランジ部215およびフランジ部214を加工する場合について説明したが、シーミングユニット103も、シーミングユニット104と同様に、図3に示すフランジ部216およびフランジ部213に折り曲げ加工を施す。これにより、図19に示すような成型品200が形成される。
In this way, the bending process of the flange part 215 and the flange part 214 is completed. Although the case where the seaming unit 104 processes the flange portion 215 and the flange portion 214 has been described, the seaming unit 103 is also bent into the flange portion 216 and the flange portion 213 shown in FIG. Apply processing. Thereby, a molded product 200 as shown in FIG. 19 is formed.
このシーミング装置100によれば、回転部材116,113を一回転することで、ワーク101の加工を完了することができ、成形時間を短時間とすることができる。
According to the seaming device 100, the processing of the workpiece 101 can be completed by rotating the rotating members 116 and 113 once, and the molding time can be shortened.
成型品200が完成したときには、各加工ユニット120は、図6に示すように、ワーク101から退避した状態となっている。
When the molded product 200 is completed, each processing unit 120 is in a state of being retracted from the workpiece 101 as shown in FIG.
ここで、加工するワーク101によっては、さらに、複数の加工ユニット120で各フランジ部に折り曲げ加工を施す必要がある。
Here, depending on the workpiece 101 to be processed, it is necessary to further bend each flange portion with a plurality of processing units 120.
この場合には、各加工ユニット120間隔を変更することで、新たな加工ユニット120を追加することができる。
In this case, a new machining unit 120 can be added by changing the interval between the machining units 120.
さらに、加工ユニット120の数を減じるときには、たとえば、図6に示す状態から幾つかの加工ユニット120を取り外すことで対応することができる。
Furthermore, when the number of processing units 120 is reduced, for example, some processing units 120 can be removed from the state shown in FIG.
したがって、本実施の形態に係るシーミング装置100においては、回転部材116に10個の加工ユニット120を搭載しているが、ワーク101の形状などに合わせて、適宜その数を変更することができる。図20を用いて、ガイド本体部163について詳細に説明する。図20は、自然状態におけるガイド本体部163を示す模式図である。この図20に示すように、自然状態におけるガイド本体部163は、長尺に形成されており、ガイド本体部163は、辺部170および辺部171を含む。
Therefore, in the seaming device 100 according to the present embodiment, the ten processing units 120 are mounted on the rotating member 116, but the number can be appropriately changed according to the shape of the workpiece 101. The guide main body 163 will be described in detail with reference to FIG. FIG. 20 is a schematic diagram showing the guide main body 163 in a natural state. As shown in FIG. 20, the guide main body 163 in the natural state is formed in an elongated shape, and the guide main body 163 includes a side 170 and a side 171.
ガイド本体部163には、複数の第1スリット168および第2スリット169が選択的に形成されており、この図20に示す例においては、第1スリット168および第2スリット169が交互に形成されている。
In the guide main body 163, a plurality of first slits 168 and second slits 169 are selectively formed. In the example shown in FIG. 20, the first slits 168 and the second slits 169 are alternately formed. ing.
第1スリット168の開口部181は、辺部170に位置しており、第1スリット168は、辺部170側から辺部171に向けて延びている。第2スリット169の開口部180は、辺部171に位置しており、第2スリット169は、辺部171側から辺部170に向けて延びている。
The opening 181 of the first slit 168 is located at the side 170, and the first slit 168 extends from the side 170 toward the side 171. The opening 180 of the second slit 169 is located at the side 171, and the second slit 169 extends from the side 171 toward the side 170.
第1スリット168の幅は、辺部171側から辺部170に向けて小さくなるように形成されており、第2スリット169の幅は、辺部170側から辺部171に向けて小さくなるように形成されている。ガイド本体部163は、薄板金属板を屈曲することで形成したり、スリットが形成された金属薄板を積層することで形成してもよい。
The width of the first slit 168 is formed so as to decrease from the side portion 171 toward the side portion 170, and the width of the second slit 169 is decreased from the side portion 170 side toward the side portion 171. Is formed. The guide body 163 may be formed by bending a thin metal plate or by laminating thin metal plates with slits.
このように構成されたガイド本体部163は、上記図8および図11に示すように、ガイド本体部163は、弾性変形することができると共に、伸縮可能となる。
As shown in FIGS. 8 and 11, the guide body 163 configured as described above can be elastically deformed and can be expanded and contracted.
このため、ガイド本体部163を含む接続ガイド部143を変形させることで、加工用ガイド部140および退避用ガイド部141の各端部の接続を切り替えることができる。これに伴い、加工用ガイド部140および退避用ガイド部141の各端部を仮想円上に配列させる必要がなく、各端部の配置の自由度を高めることができる。
For this reason, by connecting the connection guide part 143 including the guide main body part 163, the connection between the end portions of the processing guide part 140 and the retreat guide part 141 can be switched. Accordingly, it is not necessary to arrange the end portions of the processing guide portion 140 and the retracting guide portion 141 on a virtual circle, and the degree of freedom of arrangement of the end portions can be increased.
(実施の形態2)
図21から図35を用いて、本実施の形態2に係るシーミング装置100について説明する。なお、図21から図35に示す構成のうち、上記図1から図20に示す構成と同一または相当する構成については、同一の符号を付してその説明を省略する。 (Embodiment 2)
The seamingdevice 100 according to the second embodiment will be described with reference to FIGS. Of the configurations shown in FIG. 21 to FIG. 35, the same or corresponding components as those shown in FIG. 1 to FIG.
図21から図35を用いて、本実施の形態2に係るシーミング装置100について説明する。なお、図21から図35に示す構成のうち、上記図1から図20に示す構成と同一または相当する構成については、同一の符号を付してその説明を省略する。 (Embodiment 2)
The seaming
図21は、本実施の形態2に係るシーミング装置100に搭載された固定板118を示す平面図である。この図21に示す例では、固定板118の下端部には、凹部145が形成されている。この凹部145には、切替装置300が設けられており、切替装置300はワーク101より下方に配置されている。なお、この図21において、紙面の上方側が鉛直方向の上方向であり、紙面の下方側が鉛直方向の下方向である。
FIG. 21 is a plan view showing the fixing plate 118 mounted on the seaming device 100 according to the second embodiment. In the example shown in FIG. 21, a recess 145 is formed at the lower end of the fixed plate 118. The recess 145 is provided with a switching device 300, and the switching device 300 is disposed below the workpiece 101. In FIG. 21, the upper side of the page is the upward direction in the vertical direction, and the lower side of the page is the downward direction in the vertical direction.
切替装置300は、退避用ガイド部141から加工用ガイド部140にガイドローラ129を案内する状態と、加工用ガイド部140から退避用ガイド部141にガイドローラ129を案内する状態とを切り替える。
The switching device 300 switches between a state in which the guide roller 129 is guided from the retraction guide unit 141 to the processing guide unit 140 and a state in which the guide roller 129 is guided from the processing guide unit 140 to the retraction guide unit 141.
図22は、切替装置300およびその周囲を示す平面図である。この図22に示すように、切替装置300は、凹部145内に設けられ、固定板118に固定された接続板(接続部材)310と、接続板310に形成された接続溝301と、接続板310に設けられた閉塞部材302および閉塞部材303とを備える。
FIG. 22 is a plan view showing the switching device 300 and its surroundings. As shown in FIG. 22, the switching device 300 is provided in the recess 145 and has a connection plate (connection member) 310 fixed to the fixed plate 118, a connection groove 301 formed in the connection plate 310, and a connection plate. A closing member 302 and a closing member 303 provided on 310 are provided.
凹部145および接続板310は、円弧状に延びている。凹部145の側面部150には、接続板310の側辺部311が接触しており、凹部145の側面部151には、接続板310の側辺部312が接触している。
The recess 145 and the connection plate 310 extend in an arc shape. The side portion 311 of the connection plate 310 is in contact with the side surface portion 150 of the recess 145, and the side portion 312 of the connection plate 310 is in contact with the side surface portion 151 of the recess 145.
凹部145の側面部150には、退避用ガイド部141の出口側端部146および加工用ガイド部140の出口側端部147が配置されており、凹部145の側面部151には、加工用ガイド部140の入口側端部149および退避用ガイド部141の入口側端部148が配置されている。
An outlet side end 146 of the retracting guide portion 141 and an outlet side end 147 of the processing guide portion 140 are disposed on the side surface portion 150 of the concave portion 145, and the processing guide is provided on the side surface portion 151 of the concave portion 145. An inlet side end 149 of the portion 140 and an inlet side end 148 of the retracting guide portion 141 are disposed.
接続溝301は、側辺部311から側辺部312に亘って延びている。接続溝301の側辺部311側の端部には、加工用ガイド部140の出口側端部147と、退避用ガイド部141の出口側端部146とが接続されている。接続溝301の側辺部312側の端部には、加工用ガイド部140の入口側端部149と、退避用ガイド部141の入口側端部148とが接続されている。なお、この図22に示す例においては、出口側端部146の上方に出口側端部147が配置されており、入口側端部148の上方に入口側端部149が配置されている。
The connection groove 301 extends from the side part 311 to the side part 312. The outlet side end 147 of the processing guide part 140 and the outlet side end part 146 of the retracting guide part 141 are connected to the end part of the connecting groove 301 on the side part 311 side. An end portion 149 of the processing guide portion 140 and an inlet end portion 148 of the retracting guide portion 141 are connected to the end portion of the connection groove 301 on the side portion 312 side. In the example shown in FIG. 22, the outlet side end 147 is disposed above the outlet side end 146, and the inlet side end 149 is disposed above the inlet side end 148.
閉塞部材302および閉塞部材303は、接続溝301内に設けられており、閉塞部材302は、出口側端部146の近傍に配置されており、閉塞部材303は、入口側端部148の近傍に配置されている。
The closing member 302 and the closing member 303 are provided in the connection groove 301, the closing member 302 is disposed in the vicinity of the outlet side end 146, and the closing member 303 is in the vicinity of the inlet side end 148. Is arranged.
閉塞部材302および閉塞部材303は、接続板310の背面側に設けられた駆動部304および駆動部305によって移動可能に設けられている。具体的には、閉塞部材302は駆動部304によって、接続溝301の底面から突出した状態と、閉塞部材302の端面が接続溝301の底面と略面一となった状態とに切り替え可能とされている。
The closing member 302 and the closing member 303 are movably provided by a drive unit 304 and a drive unit 305 provided on the back side of the connection plate 310. Specifically, the closing member 302 can be switched between a state in which the driving member 304 protrudes from the bottom surface of the connection groove 301 and a state in which the end surface of the closing member 302 is substantially flush with the bottom surface of the connection groove 301. ing.
閉塞部材303は駆動部305によって、接続溝301の底面から突出した状態と、閉塞部材303の端面が接続溝301の底面と略面一となった状態とに切り替え可能とされている。
The closing member 303 can be switched by the drive unit 305 between a state in which it protrudes from the bottom surface of the connection groove 301 and a state in which the end surface of the closing member 303 is substantially flush with the bottom surface of the connection groove 301.
図23は、閉塞部材303およびその周囲の構成を示す断面図である。この図23に示すように、閉塞部材303は、接続板310の背面側に設けられた油圧シリンダ等の駆動部305によって移動可能に設けられている。
FIG. 23 is a cross-sectional view showing the configuration of the closing member 303 and its surroundings. As shown in FIG. 23, the closing member 303 is movably provided by a driving unit 305 such as a hydraulic cylinder provided on the back side of the connection plate 310.
接続板310は、接続溝301を規定するガイド壁部320およびガイド壁部321を含む。閉塞部材303は、接続板310に形成された穴部322内に設けられ、駆動部305によって、穴部322内を移動可能に設けられている。
The connection plate 310 includes a guide wall portion 320 and a guide wall portion 321 that define the connection groove 301. The closing member 303 is provided in a hole 322 formed in the connection plate 310, and is provided so as to be movable in the hole 322 by the driving unit 305.
この図23に示す状態においては、閉塞部材303の端面306と、接続溝301の底面とが略面一となっている。閉塞部材303の端面306は、平坦面状に形成されており、端面306が接続溝301の底面と面一となることで、端面306も接続溝301の底面の一部を構成する。
In the state shown in FIG. 23, the end surface 306 of the closing member 303 and the bottom surface of the connection groove 301 are substantially flush. The end surface 306 of the closing member 303 is formed in a flat surface shape, and the end surface 306 is flush with the bottom surface of the connection groove 301, so that the end surface 306 also constitutes a part of the bottom surface of the connection groove 301.
図24は、図23に示す状態から閉塞部材303を移動させて、閉塞部材303を接続溝301の底面から突出させた状態を示す断面図である。この図24に示すように、閉塞部材303が接続溝301の底面から突出することで、接続溝301のガイド幅が狭められている。
FIG. 24 is a cross-sectional view showing a state in which the closing member 303 is moved from the state shown in FIG. 23 and the closing member 303 is protruded from the bottom surface of the connection groove 301. As illustrated in FIG. 24, the guide width of the connection groove 301 is narrowed by the closing member 303 protruding from the bottom surface of the connection groove 301.
図25は、閉塞部材303および閉塞部材302の端面が上記の接続溝301の底面と面一となった状態における切替装置300およびその周囲における構成を示す平面図である。この図25に示すように、閉塞部材302の端面が接続溝301の底面と面一となることで、出口側端部146が開放され、退避用ガイド部141と接続溝301とが連通する。退避用ガイド部141と接続溝301とが連通することで、退避用ガイド部141内を回転方向Rに移動するガイドローラ129は、出口側端部146から接続溝301内に入り込む。
FIG. 25 is a plan view showing the configuration of the switching device 300 and its surroundings in a state in which the end surfaces of the closing member 303 and the closing member 302 are flush with the bottom surface of the connection groove 301. As shown in FIG. 25, the end surface of the closing member 302 is flush with the bottom surface of the connection groove 301, so that the outlet side end portion 146 is opened and the retraction guide portion 141 and the connection groove 301 communicate with each other. The guide roller 129 moving in the rotation direction R in the retracting guide part 141 enters the connecting groove 301 from the outlet side end part 146 by the communication between the retracting guide part 141 and the connecting groove 301.
接続板310は、固定板118の下端部に設けられており、ガイドローラ129には下方に向けて自重がかかっている。このため、接続溝301内に入り込んだガイドローラ129は、接続板310の下辺部に設けられたガイド壁部321と接触しながら、接続溝301内を回転方向Rに移動する。
The connection plate 310 is provided at the lower end portion of the fixed plate 118, and the guide roller 129 has its own weight applied downward. For this reason, the guide roller 129 that has entered the connection groove 301 moves in the rotation direction R in the connection groove 301 while being in contact with the guide wall portion 321 provided on the lower side of the connection plate 310.
この図25に示す状態においては、閉塞部材303の端面と、接続溝301の底面とが面一となっており、退避用ガイド部141の入口側端部148が開放されている。ガイドローラ129は、ガイド壁部321と接触しながら、接続溝301内を回転方向Rに移動することで、入口側端部148から退避用ガイド部141内に入り込む。
In the state shown in FIG. 25, the end surface of the closing member 303 and the bottom surface of the connection groove 301 are flush with each other, and the inlet side end portion 148 of the retracting guide portion 141 is opened. The guide roller 129 moves into the connecting groove 301 in the rotation direction R while being in contact with the guide wall portion 321, thereby entering the retraction guide portion 141 from the inlet side end portion 148.
換言すれば、この図25に示す状態では、切替装置300は、退避用ガイド部141内
を通るガイドローラ129を退避用ガイド部141の出口側端部146から退避用ガイド部141の入口側端部149に案内している。 In other words, in the state shown in FIG. 25, theswitching device 300 moves the guide roller 129 passing through the retraction guide part 141 from the outlet side end 146 of the retraction guide part 141 to the inlet side end of the retraction guide part 141. Section 149 is guided.
を通るガイドローラ129を退避用ガイド部141の出口側端部146から退避用ガイド部141の入口側端部149に案内している。 In other words, in the state shown in FIG. 25, the
接続板310の側辺部311側にはガイド突起313が設けられており、接続板310の側辺部312にはガイド突起314が設けられている。ガイド突起314は、上下方向に配列する案内面317および案内面318を含む。案内面317とガイド壁部321の内壁面とによって、短いガイド溝が形成されている。
A guide projection 313 is provided on the side portion 311 side of the connection plate 310, and a guide projection 314 is provided on the side portion 312 of the connection plate 310. The guide protrusion 314 includes a guide surface 317 and a guide surface 318 arranged in the vertical direction. A short guide groove is formed by the guide surface 317 and the inner wall surface of the guide wall portion 321.
接続溝301から入口側端部148に向かうガイドローラ129は、上記の短いガイド溝によって案内された後、入口側端部148に達する。
The guide roller 129 heading from the connection groove 301 toward the inlet side end 148 reaches the inlet side end 148 after being guided by the short guide groove.
案内面317は、側辺部312側から側辺部311に向かうにつれて、ガイド壁部321から離れるように延びている。このため、案内面317とガイド壁部321とによって形成された溝部内にガイドローラ129が入り込むときに、ガイドローラ129がガイド突起314に衝突することが抑制されている。
The guide surface 317 extends away from the guide wall part 321 as it goes from the side part 312 side to the side part 311. For this reason, when the guide roller 129 enters the groove formed by the guide surface 317 and the guide wall portion 321, the guide roller 129 is prevented from colliding with the guide protrusion 314.
図22においては、閉塞部材302が接続溝301の底面から突出し、閉塞部材303も、接続溝301の底面から突出している。このため、出口側端部146は、閉塞部材302によって閉塞され、入口側端部148は、閉塞部材303によって閉塞される。
22, the closing member 302 protrudes from the bottom surface of the connection groove 301, and the closing member 303 also protrudes from the bottom surface of the connection groove 301. Therefore, the outlet side end 146 is closed by the closing member 302, and the inlet side end 148 is closed by the closing member 303.
ガイド突起313は、上下方向に配列する案内面315および案内面316を含む。 閉塞部材302は、湾曲面状のガイド面307を含む。閉塞部材302が接続溝301から突出することで、ガイド面307が接続溝301から立ち上がるように位置し、ガイド面307は、案内面316に連設される。そして、案内面316およびガイド面307と、ガイド壁部320の内側面とによってガイド溝が形成される。
The guide protrusion 313 includes a guide surface 315 and a guide surface 316 arranged in the vertical direction. The closing member 302 includes a curved guide surface 307. When the blocking member 302 protrudes from the connection groove 301, the guide surface 307 is positioned so as to rise from the connection groove 301, and the guide surface 307 is connected to the guide surface 316. A guide groove is formed by the guide surface 316 and the guide surface 307 and the inner surface of the guide wall portion 320.
閉塞部材303は、湾曲面状のガイド面308を含む。閉塞部材303が接続溝301から突出することで、ガイド面308が案内面318に連設される。そして、案内面318およびガイド面308と、ガイド壁部320の内側面とによって、ガイド溝が形成される。この結果、この図22に示す状態においては、切替装置300は、ガイドローラ129を出口側端部147から入口側端部149に案内するガイド溝330を形成している。
The closing member 303 includes a curved guide surface 308. As the closing member 303 protrudes from the connection groove 301, the guide surface 308 is connected to the guide surface 318. A guide groove is formed by the guide surface 318 and the guide surface 308 and the inner surface of the guide wall portion 320. As a result, in the state shown in FIG. 22, the switching device 300 forms a guide groove 330 that guides the guide roller 129 from the outlet side end 147 to the inlet side end 149.
上記のように構成されたシーミング装置100を駆動させて、ワーク101の加工工程について、図26から図31を用いて説明する。
The machining process of the workpiece 101 by driving the seaming device 100 configured as described above will be described with reference to FIGS.
図26は、各加工ユニット120が加工する直前における回転部材116および固定板118などを示す平面図である。各加工ユニット120A~120Jのガイドローラ129は、退避用ガイド部141内に位置しており、各加工ローラ127は、ワーク101から退避した状態となっている。
FIG. 26 is a plan view showing the rotating member 116, the fixed plate 118, and the like immediately before each processing unit 120 performs processing. The guide rollers 129 of the respective processing units 120A to 120J are located in the retracting guide portion 141, and the respective processing rollers 127 are retracted from the workpiece 101.
この図26においては、図27に示すように、閉塞部材303は、接続溝301から突出した状態となっている。閉塞部材302の端面は、接続溝301の底面と面一となっている。このため、退避用ガイド部141内に位置するガイドローラ129は、回転部材116が回転することで、出口側端部146から接続溝301内に入り込み、その後、閉塞部材303によって、加工用ガイド部140の入口側端部149に案内される。
26, as shown in FIG. 27, the closing member 303 protrudes from the connection groove 301. The end surface of the closing member 302 is flush with the bottom surface of the connection groove 301. For this reason, the guide roller 129 located in the retraction guide part 141 enters the connection groove 301 from the outlet side end part 146 by the rotation of the rotating member 116, and thereafter, the processing guide part by the closing member 303. 140 is guided to the inlet end portion 149.
図28は、図26に示す状態から回転部材116を回転方向Rに回転させた状態を示す平面図である。この図28に示すように、回転部材116が回転方向Rに回転することで、加工ユニット120Aなどのガイドローラ129が順次、加工用ガイド部140内に入り込む。これにより、ワーク101に加工が施され始める。
FIG. 28 is a plan view showing a state in which the rotating member 116 is rotated in the rotation direction R from the state shown in FIG. As shown in FIG. 28, when the rotating member 116 rotates in the rotation direction R, the guide roller 129 such as the processing unit 120A sequentially enters the processing guide portion 140. Thereby, the workpiece 101 starts to be processed.
図29は、図28に示す状態からさらに回転部材116が回転した状態を示す平面図である。この図29に示す状態においては、すべての加工ユニット120A~120Jのガイドローラ129が加工用ガイド部140内に入り込んでいる。
FIG. 29 is a plan view showing a state in which the rotating member 116 is further rotated from the state shown in FIG. In the state shown in FIG. 29, the guide rollers 129 of all the processing units 120A to 120J enter the processing guide section 140.
この際、図30に示すように、閉塞部材302は、接続溝301から突出している。その一方で、閉塞部材302の端面は接続溝301の底面と面一となっている。
At this time, as shown in FIG. 30, the closing member 302 protrudes from the connection groove 301. On the other hand, the end surface of the closing member 302 is flush with the bottom surface of the connection groove 301.
このため、回転部材116がさらに回転することで、加工ユニット120A~120Jのガイドローラ129はガイド面307に案内されながら、出口側端部147から接続溝301内に入り込む。その後、ガイドローラ129には、自重が下方に向けて加えられているので、ガイドローラ129はガイド壁部321に案内され、入口側端部148に達する。
Therefore, when the rotating member 116 further rotates, the guide rollers 129 of the processing units 120A to 120J enter the connection groove 301 from the outlet side end portion 147 while being guided by the guide surface 307. Thereafter, since the weight of the guide roller 129 is applied downward, the guide roller 129 is guided by the guide wall portion 321 and reaches the inlet side end portion 148.
図31は、図29に示す状態からさらに、回転部材116が回転した状態を示す平面図である。この図31に示すように、回転部材116が回転することで、加工ユニット120Aなどのガイドローラ129が順次退避用ガイド部141内に入り込む。
FIG. 31 is a plan view showing a state in which the rotating member 116 is further rotated from the state shown in FIG. As shown in FIG. 31, when the rotating member 116 rotates, the guide rollers 129 such as the processing unit 120 </ b> A sequentially enter the retreat guide unit 141.
そして、すべての加工ユニット120A~120Jのガイドローラ129が、退避用ガイド部141内に入り込むことで、上記図26に示す状態となる。
Then, when the guide rollers 129 of all the processing units 120A to 120J enter the retreat guide portion 141, the state shown in FIG. 26 is obtained.
本実施の形態2に係るシーミング装置100においても、各加工ユニット120A~120Jが加工用ガイド部140を通過することで、各加工ユニット120A~120Jの加工ローラ127がワーク101に加工を施す。
Also in the seaming device 100 according to the second embodiment, the processing rollers 127 of the processing units 120A to 120J process the workpiece 101 as the processing units 120A to 120J pass through the processing guide section 140.
このように、本実施の形態2に係るシーミング装置100によれば、各加工ユニット120A~120Jがワーク101に加工を施す間に、切替装置300は閉塞部材302および閉塞部材303を移動させることで、ガイドローラ129を退避用ガイド部141から加工用ガイド部140に案内する状態と、加工用ガイド部140から退避用ガイド部141に案内する状態とを切り替えている。この案内経路の切り替えは、閉塞部材302および閉塞部材303を駆動部304および駆動部305で移動させることで達成することができており、各部材の経時的劣化を抑制することができる。
As described above, according to the seaming device 100 according to the second embodiment, the switching device 300 moves the closing member 302 and the closing member 303 while the processing units 120A to 120J process the workpiece 101. The state in which the guide roller 129 is guided from the retracting guide portion 141 to the processing guide portion 140 and the state in which the guide roller 129 is guided from the processing guide portion 140 to the retracting guide portion 141 are switched. This switching of the guide path can be achieved by moving the closing member 302 and the closing member 303 by the driving unit 304 and the driving unit 305, and can suppress the deterioration of each member over time.
なお、図21から図31を用いて、切替装置300が搭載されたシーミング装置100について説明したが、切替装置300としては、上記のような構成のものに限られない。
Although the seaming device 100 in which the switching device 300 is mounted has been described with reference to FIGS. 21 to 31, the switching device 300 is not limited to the configuration described above.
図32は、切替装置300の第1変形例を示す平面図である。この図32に示す例においては、切替装置300は、固定板118の上端側であって、ワーク101の上方に配置されている。この図32に示す例においては、退避用ガイド部141の出口側端部146は、加工用ガイド部140の出口側端部147より上方に位置しており、退避用ガイド部141の入口側端部148は、加工用ガイド部140の入口側端部149より上方に位置している。
FIG. 32 is a plan view showing a first modification of the switching device 300. In the example shown in FIG. 32, the switching device 300 is disposed on the upper end side of the fixed plate 118 and above the workpiece 101. In the example shown in FIG. 32, the outlet side end 146 of the retracting guide portion 141 is located above the outlet side end 147 of the processing guide portion 140, and the inlet side end of the retracting guide portion 141. The part 148 is located above the inlet side end part 149 of the processing guide part 140.
この図32に示す切替装置300は、入口側端部149を選択的に閉塞する閉塞部材341と、出口側端部147を選択的に閉塞する閉塞部材340と、閉塞部材340を移動させる駆動部342と、閉塞部材341を移動させる駆動部343とを含む。
32 includes a closing member 341 that selectively closes the inlet side end 149, a closing member 340 that selectively closes the outlet side end 147, and a drive unit that moves the closing member 340. 342 and a drive unit 343 that moves the closing member 341.
閉塞部材340が接続溝301の底面から突出した状態となることで、退避用ガイド部141から接続溝301内入り込んだガイドローラ129は、入口側端部148または入口側端部149に向けて案内される。
When the closing member 340 protrudes from the bottom surface of the connection groove 301, the guide roller 129 that has entered the connection groove 301 from the retracting guide portion 141 is guided toward the inlet side end portion 148 or the inlet side end portion 149. Is done.
接続溝301内に入り込んだガイドローラ129は、自重で下方に向けて変位しようとするが、閉塞部材340が接続溝301内に入り込んだガイドローラ129を支持することで、接続溝301内に入り込んだガイドローラ129とガイド壁部320との衝突が抑制される。
The guide roller 129 that has entered the connection groove 301 tends to be displaced downward by its own weight, but the blocking member 340 supports the guide roller 129 that has entered the connection groove 301 to enter the connection groove 301. The collision between the guide roller 129 and the guide wall 320 is suppressed.
閉塞部材341が接続溝301の底面から突出した状態となることで、ガイドローラ129は入口側端部148に案内され、退避用ガイド部141内に入り込む。
When the closing member 341 protrudes from the bottom surface of the connection groove 301, the guide roller 129 is guided to the inlet side end portion 148 and enters the retreat guide portion 141.
その一方、閉塞部材341の端面が接続溝301の底面と面一となった状態においては、ガイドローラ129は自重によって下方に変位し、ガイド壁部320によって案内される。その後、ガイドローラ129は入口側端部149に達し、加工用ガイド部140内に入り込む。
On the other hand, when the end surface of the closing member 341 is flush with the bottom surface of the connection groove 301, the guide roller 129 is displaced downward by its own weight and is guided by the guide wall portion 320. Thereafter, the guide roller 129 reaches the inlet side end portion 149 and enters the processing guide portion 140.
図33は、上記図32に示す切替装置300の変形例を示す平面図である。この図33に示す例においては、切替装置300は、閉塞部材340および駆動部342を備えていない。この切替装置300においては、たとえば、閉塞部材341の端面が接続溝301の底面と面一となることで、出口側端部146から接続溝301内に入り込んだガイドローラ129を入口側端部149に案内することができる。さらに、閉塞部材341が接続溝301の底面から突出した状態となることで、加工用ガイド部140から接続溝301内に入り込んだガイドローラ129を入口側端部148に案内することができる。
FIG. 33 is a plan view showing a modification of the switching device 300 shown in FIG. In the example shown in FIG. 33, the switching device 300 does not include the closing member 340 and the drive unit 342. In this switching device 300, for example, the end surface of the closing member 341 is flush with the bottom surface of the connection groove 301, so that the guide roller 129 that has entered the connection groove 301 from the outlet side end 146 is inserted into the inlet side end 149. Can be guided to. Further, since the closing member 341 protrudes from the bottom surface of the connection groove 301, the guide roller 129 that has entered the connection groove 301 from the processing guide portion 140 can be guided to the inlet side end portion 148.
この結果、加工開始時に、各ガイドローラ129を加工用ガイド部140に案内することができる。さらに、ワーク101に加工を施した加工ユニット120のガイドローラ129を加工用ガイド部140から退避用ガイド部141に移動させることができ、ワーク101に加工を施した加工ローラ127をワーク101から退避させることができる。このように、上記図32に示す閉塞部材340および駆動部342は切替装置300の必須の構成要件ではない。
As a result, each guide roller 129 can be guided to the processing guide section 140 at the start of processing. Further, the guide roller 129 of the processing unit 120 that has processed the workpiece 101 can be moved from the processing guide portion 140 to the retracting guide portion 141, and the processing roller 127 that has processed the workpiece 101 is retracted from the workpiece 101. Can be made. As described above, the closing member 340 and the drive unit 342 shown in FIG. 32 are not essential components of the switching device 300.
図34は、切替装置300の第2変形例を示す平面図である。この図34に示す例においては、切替装置300は、固定板118の下端側に設けられており、ワーク101の下方に配置されている。
FIG. 34 is a plan view showing a second modification of the switching device 300. In the example shown in FIG. 34, the switching device 300 is provided on the lower end side of the fixed plate 118 and is disposed below the workpiece 101.
そして、この図34に示す例においては、切替装置300は、閉塞部材302および駆動部304を備えていない。このように、固定板118の下端側に配置された切替装置300においては、閉塞部材302および駆動部304は必須の構成ではない。
In the example shown in FIG. 34, the switching device 300 does not include the closing member 302 and the driving unit 304. As described above, in the switching device 300 arranged on the lower end side of the fixed plate 118, the closing member 302 and the drive unit 304 are not essential components.
この例においても、閉塞部材303が接続溝301の底面から突出することで、ガイドローラ129を入口側端部149に案内することができる。閉塞部材303の端面が接続溝301の底面と面一となることで、ガイドローラ129は入口側端部148に案内される。
Also in this example, the guide roller 129 can be guided to the inlet side end portion 149 by the blocking member 303 protruding from the bottom surface of the connection groove 301. Since the end surface of the closing member 303 is flush with the bottom surface of the connection groove 301, the guide roller 129 is guided to the inlet side end portion 148.
図35は、切替装置300の第3変形例を示す平面図である。この図35に示す例においては、固定板118は水平方向に配置されており、切替装置300は、出口側端部146を選択的に閉塞する閉塞部材302と、入口側端部148を選択的に閉塞する閉塞部材303と、出口側端部147を選択的に閉塞する閉塞部材340と、入口側端部149を選択的に閉塞する閉塞部材341とを含む。
FIG. 35 is a plan view showing a third modification of the switching device 300. In the example shown in FIG. 35, the fixing plate 118 is arranged in the horizontal direction, and the switching device 300 selectively selects the closing member 302 that selectively closes the outlet side end 146 and the inlet side end 148. A closing member 303 that selectively closes the outlet side end 147, and a closing member 341 that selectively closes the inlet side end 149.
そして、切替装置300は、閉塞部材340,303を接続溝301の底面から突出させると共に、閉塞部材302,341の端面と接続溝301の底面とを面一とした状態と
、閉塞部材340,303を接続溝301の端面と接続溝301の底面とを面一とすると共に、閉塞部材340,303を接続溝301の底面から突出させた状態とを適宜切り替える。 Theswitching device 300 causes the blocking members 340 and 303 to protrude from the bottom surface of the connection groove 301, and the end surfaces of the blocking members 302 and 341 and the bottom surface of the connection groove 301 are flush with each other. The end face of the connection groove 301 and the bottom face of the connection groove 301 are flush with each other, and the state in which the closing members 340 and 303 are protruded from the bottom face of the connection groove 301 is appropriately switched.
、閉塞部材340,303を接続溝301の端面と接続溝301の底面とを面一とすると共に、閉塞部材340,303を接続溝301の底面から突出させた状態とを適宜切り替える。 The
このように、切替装置300は、各閉塞部材302,303,340,341を適宜駆動させることで、ガイドローラ129を退避用ガイド部141から加工用ガイド部140に案内する状態と、ガイドローラ129を加工用ガイド部140から退避用ガイド部141に案内する状態とを適宜切り替えることができる。
As described above, the switching device 300 appropriately drives the respective blocking members 302, 303, 340, and 341 to guide the guide roller 129 from the retracting guide portion 141 to the processing guide portion 140, and the guide roller 129. Can be appropriately switched from the processing guide portion 140 to the retracting guide portion 141.
以上のように本発明の実施の形態について説明を行なったが、今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。さらに、上記数値などは、例示であり、上記数値および範囲にかぎられない。
Although the embodiments of the present invention have been described above, the embodiments disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims. Furthermore, the above numerical values are examples, and are not limited to the above numerical values and ranges.
本発明は、シーミング装置に適用することができ、特に、大型の成形品を製作するためのシーミング装置に好適である。また、本発明は、ガイド部同士を接続する接続ガイド部材に適用することができる。
The present invention can be applied to a seaming device, and is particularly suitable for a seaming device for producing a large molded product. Further, the present invention can be applied to a connection guide member that connects guide portions to each other.
100 シーミング装置、102 チャック、103,104 シーミングユニット、105,106 駆動ユニット、107,110 土台、108,111 スライド台、109,112 モータ、113,116 回転部材、114,115 軸部、117,118 固定板、120,120A~120J 加工ユニット、121 ギヤ、122 駆動ギヤ、123 軸受、124 保持部、125 スライドバ、126 ローラホルダ、127,127A~127J 加工ローラ、129 ガイドローラ、130 ガイド穴、140 加工用ガイド部、141 退避用ガイド部、143 接続ガイド部、144 ガイド溝、145 凹部、146,147 出口側端部、148,149 入口側端部、150,151 側面部、152 底辺部、160,161 駆動部、163 ガイド本体部、164,165 支持部、166,167 案内台、200 成型品、210 胴体部、211 天板部、212 ドレンパン、213,214,215,216 フランジ部、217 開口部、290A,290C,290E 加工面、O1,O2 回転中心線、R 回転方向。
100 seaming device, 102 chuck, 103, 104 seaming unit, 105, 106 drive unit, 107, 110 base, 108, 111 slide base, 109, 112 motor, 113, 116 rotating member, 114, 115 shaft, 117, 118 fixed plate, 120, 120A to 120J processing unit, 121 gear, 122 drive gear, 123 bearing, 124 holding part, 125 slide bar, 126 roller holder, 127, 127A to 127J processing roller, 129 guide roller, 130 guide hole, 140 Processing guide part, 141 Retraction guide part, 143 Connection guide part, 144 Guide groove, 145 Recessed part, 146, 147 Exit side end part, 148, 149 Entrance side end part, 150, 151 Side face part, 1 2 bottom part, 160, 161 drive part, 163 guide body part, 164, 165 support part, 166, 167 guide stand, 200 molded product, 210 body part, 211 top plate part, 212 drain pan, 213, 214, 215, 216 Flange part, 217 opening part, 290A, 290C, 290E processing surface, O1, O2 rotation center line, R rotation direction.
Claims (8)
- 第1被加工物(210)の第1フランジ部(214)と第2被加工物(212)の第2フランジ部(215)とに折り曲げ加工を施して、前記第1被加工物(210)と前記第2被加工物(212)とを結合させるシーミング装置であって、
前記第1フランジ部(214)および前記第2フランジ部(215)に折り曲げ加工を施す加工ローラ(127)、およびガイド部材を含む加工ユニット(120)と、
前記第1フランジ部(214)および前記第2フランジ部(215)に沿って延び、前記加工ローラ(127)が前記第1フランジ部(214)および第2フランジ部(215)を加工するように、前記ガイド部材(129)を案内する加工用ガイド部(140)と、
前記加工用ガイド部(140)から離れた位置に設けられ、前記第1フランジ部(214)および第2フランジ部(215)から前記加工ローラ(127)を退避させるように前記ガイド部材(129)を案内する退避用ガイド部(141)と、
前記退避用ガイド部(141)から前記加工用ガイド部(140)に前記ガイド部材(129)を案内する状態と、前記加工用ガイド部(140)から前記退避用ガイド部(141)に前記ガイド部材(129)を案内する状態とを切り替える切替装置と、
を備えた、シーミング装置。 The first workpiece (210) is bent by bending the first flange portion (214) of the first workpiece (210) and the second flange portion (215) of the second workpiece (212). And a seaming device for joining the second workpiece (212),
A processing roller (127) for bending the first flange portion (214) and the second flange portion (215), and a processing unit (120) including a guide member;
It extends along the first flange part (214) and the second flange part (215), and the processing roller (127) processes the first flange part (214) and the second flange part (215). A processing guide part (140) for guiding the guide member (129);
The guide member (129) provided at a position away from the processing guide portion (140) and retracting the processing roller (127) from the first flange portion (214) and the second flange portion (215). A retraction guide part (141) for guiding
The guide member (129) is guided from the retracting guide portion (141) to the processing guide portion (140), and the guide is guided from the processing guide portion (140) to the retracting guide portion (141). A switching device for switching between a state of guiding the member (129);
A seaming device. - 前記切替装置は、前記加工用ガイド部(140)および前記退避用ガイド部(141)を接続する接続ガイド部(143)であり、
前記接続ガイド部(143)は、
前記退避用ガイド部(141)から前記加工用ガイド部(140)に前記ガイド部材(129)が進入可能なように、前記退避用ガイド部(141)および前記加工用ガイド部(140)を接続する状態と、
前記加工用ガイド部(140)から前記退避用ガイド部(141)に前記ガイド部材(129)が進入可能なように、前記退避用ガイド部(141)および前記加工用ガイド部(140)を接続する状態とを切り替える、請求項1に記載のシーミング装置。 The switching device is a connection guide part (143) for connecting the processing guide part (140) and the retraction guide part (141),
The connection guide part (143)
The retracting guide part (141) and the processing guide part (140) are connected so that the guide member (129) can enter the processing guide part (140) from the retracting guide part (141). State to
The retraction guide portion (141) and the processing guide portion (140) are connected so that the guide member (129) can enter the retraction guide portion (141) from the processing guide portion (140). The seaming device according to claim 1, wherein the seaming device is switched to a state to be performed. - 前記接続ガイド部(143)は、該接続ガイド部(143)の延在方向に間隔をあけて複数のスリットが形成されることで変形可能とされた、請求項2に記載のシーミング装置。 The seaming device according to claim 2, wherein the connection guide part (143) is made deformable by forming a plurality of slits at intervals in the extending direction of the connection guide part (143).
- 前記第1被加工物(210)および前記第2被加工物(212)をとおる中心線を中心に回転可能に設けられた回転部材(116)と、
前記中心線に向けて進退可能なように、前記回転部材(116)に設けられた可動部材(125)と、
前記回転部材(116)よりも前記第1被加工物(210)および前記第2被加工物(212)側に配置された固定板(118)と、
をさらに備え、
前記加工ローラ(127)および前記ガイド部材(129)は、前記可動部材(125)に設けられ、
前記固定板(118)の周縁部には、凹部(145)が形成され、
前記退避用ガイド部(141)および前記加工用ガイド部(140)は、前記固定板(118)に形成され、
前記退避用ガイド部(141)は、前記加工用ガイド部(140)の外側に位置し、
前記加工用ガイド部(140)は、前記退避用ガイド部(141)から前記ガイド部材(129)が入り込む第1入口側端部(149)と、前記第1入口側端部(149)の反対側に位置する第1出口側端部(147)とを含み、
前記退避用ガイド部(141)は、前記加工用ガイド部(140)から前記ガイド部材(129)が入り込む第2入口側端部(148)と、前記第2入口側端部(148)と反対側に位置する第2出口側端部(146)とを含み、
前記第1入口側端部(149)と前記第2入口側端部(148)とは、前記凹部(145)の一方の側辺部に位置し、
前記第1出口側端部(147)と前記第2出口側端部(146)とは、前記凹部(145)の他方の側辺部に位置し、
前記接続ガイド部(143)は、前記第1入口側端部(149)および前記第2出口側端部(146)を接続した状態と、前記第1出口側端部(147)および前記第2入口側端部(148)を接続した状態とを切替可能とされた、請求項2に記載のシーミング装置。 A rotating member (116) provided rotatably about a center line passing through the first workpiece (210) and the second workpiece (212);
A movable member (125) provided on the rotating member (116) so as to be able to advance and retract toward the center line;
A fixing plate (118) disposed closer to the first workpiece (210) and the second workpiece (212) than the rotating member (116);
Further comprising
The processing roller (127) and the guide member (129) are provided on the movable member (125),
A concave portion (145) is formed in the peripheral portion of the fixing plate (118),
The retracting guide part (141) and the processing guide part (140) are formed on the fixing plate (118),
The retracting guide part (141) is located outside the processing guide part (140),
The processing guide part (140) is opposite to the first inlet side end part (149) from which the guide member (129) enters from the retraction guide part (141) and the first inlet side end part (149). A first outlet side end (147) located on the side,
The retracting guide part (141) is opposite to the second inlet side end part (148) into which the guide member (129) enters from the processing guide part (140) and the second inlet side end part (148). A second outlet side end (146) located on the side,
The first inlet side end (149) and the second inlet side end (148) are located on one side of the recess (145),
The first outlet side end (147) and the second outlet side end (146) are located on the other side of the recess (145),
The connection guide portion (143) includes a state where the first inlet side end portion (149) and the second outlet side end portion (146) are connected, and the first outlet side end portion (147) and the second outlet side end portion (146). The seaming device according to claim 2, wherein the seaming device can be switched between a state in which the inlet side end portion (148) is connected. - 前記加工用ガイド部(140)は、前記ガイド部材(129)が入り込む第1入口側端部(149)と、前記ガイド部材(129)が出てくる第1出口側端部(147)とを含み、
前記退避用ガイド部(141)は、前記ガイド部材(129)が入り込む第2入口側端部(148)と、前記第2入口側端部(148)と反対側に位置する第2出口側端部(146)とを含み、
前記切替装置(300)は、前記第1入口側端部(149)と前記第2入口側端部(148)と前記第1出口側端部(147)と前記第2出口側端部(146)とを接続する接続溝が形成された接続部材と、前記接続部材に設けられた閉塞部材とを含み、
前記接続溝の第1端部に前記第1出口側端部(147)および第2出口側端部(146)が接続され、前記接続溝の第2端部に前記第1入口側端部(149)および前記第2入口側端部(148)が接続され、
前記閉塞部材は、前記第1入口側端部(149)を選択的に閉塞すると共に、前記第1入口側端部(149)を閉塞することで、前記ガイド部材(129)を前記第2入口側端部(148)に案内する第1閉塞部材(341)と、前記第2入口側端部(148)を選択的に閉塞すると共に、前記第2入口側端部(148)を閉塞することで前記ガイド部材(129)を前記第1入口側端部(149)に案内する第2閉塞部材(303)との少なくとも一方を含む、請求項1に記載のシーミング装置。 The processing guide part (140) includes a first inlet side end part (149) into which the guide member (129) enters and a first outlet side end part (147) from which the guide member (129) comes out. Including
The retraction guide part (141) includes a second inlet side end part (148) into which the guide member (129) enters, and a second outlet side end located on the opposite side of the second inlet side end part (148). Part (146),
The switching device (300) includes the first inlet side end (149), the second inlet side end (148), the first outlet side end (147), and the second outlet side end (146). And a closing member provided in the connecting member,
The first outlet side end (147) and the second outlet side end (146) are connected to the first end of the connection groove, and the first inlet side end ( 149) and the second inlet end (148),
The closing member selectively closes the first inlet side end portion (149), and closes the first inlet side end portion (149), whereby the guide member (129) is closed to the second inlet. Selectively closing the first closing member (341) guided to the side end (148) and the second inlet side end (148), and closing the second inlet side end (148); The seaming device according to claim 1, comprising at least one of a second closing member (303) for guiding the guide member (129) to the first inlet side end (149). - 前記閉塞部材は、前記第1出口側端部(147)を選択的に閉塞すると共に、前記第1出口側端部(147)を閉塞することで、前記ガイド部材(129)を前記接続溝の前記第2端部側に案内する第3閉塞部材(342)と、前記第2出口側端部(146)を選択的に閉塞すると共に、前記第2出口側端部(146)を閉塞することで、前記ガイド部材(129)を前記接続溝の前記第2端部側に案内する第4閉塞部材(302)との少なくとも一方を含む、請求項5に記載のシーミング装置。 The closing member selectively closes the first outlet side end portion (147) and closes the first outlet side end portion (147) so that the guide member (129) is inserted into the connection groove. Selectively closing the third closing member (342) guided to the second end side and the second outlet side end (146), and closing the second outlet side end (146); The seaming device according to claim 5, further comprising at least one of a fourth closing member (302) for guiding the guide member (129) to the second end side of the connection groove.
- 前記接続部材は、前記第1被加工物(210)および前記第2被加工物(212)の下方に位置し、
前記第1入口側端部(149)は、前記第2入口側端部(148)より上方に位置し、
前記第1出口側端部(147)は、前記第2出口側端部(146)より上方に位置し、
前記閉塞部材は、前記第2閉塞部材(303)と前記第4閉塞部材(302)とを含む、請求項6に記載のシーミング装置。 The connecting member is located below the first workpiece (210) and the second workpiece (212);
The first inlet side end (149) is located above the second inlet side end (148),
The first outlet side end (147) is located above the second outlet side end (146),
The seaming device according to claim 6, wherein the closing member includes the second closing member (303) and the fourth closing member (302). - 複数のガイド部の間に配置され、前記ガイド部同士の接続を切り替え可能な接続ガイド部材(129)であって、
複数のスリット部が間隔をあけて形成され、弾性変形可能に形成された、接続ガイド部材。 A connection guide member (129) disposed between a plurality of guide portions and capable of switching the connection between the guide portions,
A connection guide member in which a plurality of slit portions are formed at intervals and formed to be elastically deformable.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2010034827 | 2010-02-19 | ||
JP2010-034827 | 2010-02-19 | ||
JP2010-185114 | 2010-08-20 | ||
JP2010185114A JP2011189406A (en) | 2010-02-19 | 2010-08-20 | Seaming device and connection guide member |
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WO2011102229A1 true WO2011102229A1 (en) | 2011-08-25 |
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PCT/JP2011/052218 WO2011102229A1 (en) | 2010-02-19 | 2011-02-03 | Seaming device and connection guide member |
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WO (1) | WO2011102229A1 (en) |
Cited By (1)
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IT202100007484A1 (en) * | 2021-03-26 | 2022-09-26 | Comau Spa | "PROCEDURE AND SYSTEM FOR ASSEMBLING A SUPPORTING STRUCTURE OF A DISHWASHER" |
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JPH084166Y2 (en) * | 1990-06-13 | 1996-02-07 | 日新製鋼株式会社 | Multi-strand metal band tensioning device |
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JP2006321509A (en) * | 2005-05-17 | 2006-11-30 | Toyo Seikan Kaisha Ltd | Rectangular can, double rolling/pressing method, and double rolling/pressing apparatus |
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JPS5688011A (en) * | 1979-12-18 | 1981-07-17 | Masahide Tanaka | Conveyor device for distribution conveyance |
JPH084166Y2 (en) * | 1990-06-13 | 1996-02-07 | 日新製鋼株式会社 | Multi-strand metal band tensioning device |
JPH08168837A (en) * | 1994-12-19 | 1996-07-02 | Toyo Shokuhin Kikai Kk | Double seaming machine for can |
JPH08197176A (en) * | 1995-01-25 | 1996-08-06 | Mitsubishi Heavy Ind Ltd | Seaming roll adjusting device for can seamer |
JPH10175031A (en) * | 1996-12-17 | 1998-06-30 | Toyo Seikan Kaisha Ltd | Wind tightening dimension regulating device in wind tightening device |
JPH10305339A (en) * | 1997-05-07 | 1998-11-17 | Toyo Seikan Kaisha Ltd | Seamer and method for adjusting seaming dimension |
JP2006321509A (en) * | 2005-05-17 | 2006-11-30 | Toyo Seikan Kaisha Ltd | Rectangular can, double rolling/pressing method, and double rolling/pressing apparatus |
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Publication number | Priority date | Publication date | Assignee | Title |
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IT202100007484A1 (en) * | 2021-03-26 | 2022-09-26 | Comau Spa | "PROCEDURE AND SYSTEM FOR ASSEMBLING A SUPPORTING STRUCTURE OF A DISHWASHER" |
WO2022201083A1 (en) * | 2021-03-26 | 2022-09-29 | Comau S.P.A. | Method and system for assembling a supporting structure of a dishwashing machine |
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