高炉炉渣渣水分离设备 技术领域 Blast furnace slag slag water separation equipment
本发明涉及一种高炉炉渣渣水分离设备,是为钢铁企业处理铁渣 专门设计的。 说 The invention relates to a blast furnace slag slag water separating device, which is specially designed for iron and steel enterprises to treat iron slag. Say
背景技术 Background technique
钢铁企业生产中要产生大量炉渣, 红热的炉渣经压力水冲激后, 迅速粒化成砂状颗粒, 这些含有大量水份的砂状颗粒要经过沉淀、过 书 In the production of iron and steel enterprises, a large amount of slag is generated. After the red hot slag is pressurized by pressure water, it is rapidly granulated into sand-like particles. These sand-like particles containing a large amount of water have to be precipitated and passed through the book.
滤等过程将固体颗粒与水分离, 分离出的水可以循环使用, 固体颗粒 作为建筑原料利用。 现有的渣水分离设备如 "嘉恒法" 等渣水分离 设备普遍存在沥水时间短、 渣水分离不彻底、 设备磨损严重、 使用寿 命短的问题。 The filtration process separates the solid particles from the water, and the separated water can be recycled, and the solid particles are used as building materials. Existing slag water separation equipment such as "Jiaheng Method" and other slag water separation equipment generally have problems of short draining time, incomplete separation of slag water, serious equipment wear, and short service life.
发明内容 Summary of the invention
本发明的目的是提供一种渣水分离效果好、使用寿命长的高炉炉 渣渣水分离设备。 The object of the present invention is to provide a blast furnace slag water separation device with good slag water separation effect and long service life.
为实现上述目的, 本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
本发明所述高炉炉渣渣水分离设备包括链轮、安装在链轮上的链 条、 固定连接在链条上的料斗, 多个料斗串联在链条上, 料斗的上方 设置有进料装置, 其特征在于: 所述进料装置包括缓冲仓, 缓冲仓的 上端设置有料筛、下端安装有翻板;缓冲仓中带有垂直设置的纵隔板, 纵隔板的高度小于缓冲仓仓壁的高度。 The blast furnace slag slag water separating device of the present invention comprises a sprocket, a chain mounted on the sprocket, a hopper fixedly connected to the chain, a plurality of hoppers connected in series on the chain, and a feeding device disposed above the hopper, wherein The feeding device comprises a buffer tank, the upper end of the buffer tank is provided with a material sieve, the lower end is provided with a flap; the buffer tank has a vertically arranged vertical partition, and the height of the vertical partition is smaller than the height of the buffer silo wall.
所述料斗包括底筛板和固定连接在底筛板周围的侧围板、前围板 和后筛板, 前围板和后筛板平行设置, 所述底筛板上设置有漏水孔, 所述前围板的上沿部分带有向外倾斜的前折边,后筛板的上沿部分带 有向内倾斜的凹槽; 在料斗的下方设置有储水仓, 储水仓上设置有排 水口。 The hopper comprises a bottom sieve plate and a side wall plate, a front wall plate and a rear sieve plate fixedly connected around the bottom sieve plate, wherein the front wall plate and the rear sieve plate are arranged in parallel, and the bottom sieve plate is provided with a water leakage hole. The upper edge portion of the front panel has an outwardly inclined front flange, and the upper edge portion of the rear screen panel has an inwardly inclined groove; a water storage compartment is disposed below the hopper, and a water outlet is disposed on the water storage compartment.
所述翻板包括铰轴和固定连接在铰轴上的翅板,铰轴水平安装在 缓冲仓的仓壁上, 铰轴至少一端固定安装有倾斜调整齿轮, 多个翻板
排列设置在缓冲仓下端, 相邻翻板上的倾斜调整齿轮相互啮合, 至少 其中一个倾斜调整齿轮上固定连接有拉杆, 拉杆与调整机构传动连 接。 The flap comprises a hinge shaft and a fin plate fixedly connected to the hinge shaft, the hinge shaft is horizontally mounted on the wall of the buffer chamber, and the tilt shaft is fixedly mounted with the tilt adjustment gear at least one end, and the plurality of flaps Arranged at the lower end of the buffer bin, the tilt adjusting gears on the adjacent flaps are engaged with each other, and at least one of the tilt adjusting gears is fixedly connected with a pull rod, and the pull rod is drivingly connected with the adjusting mechanism.
所述调整机构包括通过螺纹连接在缓冲仓上的螺杆,螺杆的一端 与拉杆铰接, 另一端连接调整手轮。 The adjustment mechanism includes a screw threadedly coupled to the buffer chamber, one end of the screw being hinged to the drawbar and the other end being coupled to the adjustment hand wheel.
采用上述技术方案后, 该高炉炉渣渣水分离设备具有如下优点: After adopting the above technical solution, the blast furnace slag water separation device has the following advantages:
A)进料料筛、 缓冲仓的双重设置利用了料打料原理, 大大加强了抗 冲刷能力, 避免激烈的水流直接冲击料斗, 从而延长使用寿命, 降低 运行成本。 B)缓冲仓结构简单, 将水流分散, 减少了对后续部件 的冲蚀损坏, 同时更换方便。 C ) 采用了被动接受来料, 料斗只 在初期接受冲刷, 形成薄料后, 全部由料层承受冲刷, 料斗几乎 没有冲刷磨损。 D) 该设备安装灵活, 对区域要求低, 根据传送 皮带接受水渣含水量的多少, 确定链条的长短以及料斗的数量。 E) 与传统底滤法相比, 大大减少占地面积, 约为底滤法占地面 积的 1/6, 在寸土寸金的今天, 节约土地就是节约资金, 同时减 小水池面积也大大降低水池资金投入,该法抓斗行车的工作量不 及低滤法的 1/20。 F) 在减少占地面积的同时, 沥水时间大大加 长, 是现有嘉恒法沥水时间 6〜12倍。 G) 与明特法相比, 该设 备没有搅笼结构,不需要大量的耐磨衬板,不需要使用水下轴承, 超长主轴, 使常规维护工作量大大减少、故障率进一歩降低。 H) 该系统采用了渣滤渣的理念,可以滤除更细的水渣使排出的水中 含渣量更低, 从而减轻了渣水对渣浆泵的磨损, 提高渣浆泵的使 用寿命; 减轻了抓斗行车的工作量, 减轻了清理渣池的清渣工作 量, 从而减少对高炉运行的影响, 同时起到了节约用水的作用。 附图说明 A) The double setting of the feed material sieve and the buffer tank utilizes the principle of material feeding, which greatly enhances the anti-scour ability and avoids the intense water flow directly impacting the hopper, thereby prolonging the service life and reducing the running cost. B) The buffer tank has a simple structure, which disperses the water flow, reduces erosion damage to subsequent parts, and is easy to replace. C) The passive acceptance of the incoming material is adopted. The hopper is only subjected to scouring at the initial stage. After the thin material is formed, all the layers are subjected to scouring, and the hopper has almost no scouring wear. D) The equipment is flexible to install and has low requirements on the area. According to the water content of the conveyor belt, the length of the chain and the number of hoppers are determined. E) Compared with the traditional bottom filtration method, the floor space is greatly reduced, which is about 1/6 of the floor space of the bottom filtration method. Today, saving land is saving money, and reducing the pool area also greatly reduces the pool. With capital investment, the workload of the law is less than 1/20 of the low filtration method. F) While reducing the floor space, the draining time is greatly lengthened, which is 6 to 12 times longer than the existing Jiaheng method. G) Compared with the Mingte method, the device has no stirrer structure, does not require a large number of wear-resistant linings, does not require the use of underwater bearings, and has a long spindle, which greatly reduces the routine maintenance workload and reduces the failure rate. H) The system adopts the concept of slag filter residue, which can filter out finer water slag and make the slag content in the discharged water lower, thus reducing the wear of the slag water on the slurry pump and improving the service life of the slurry pump; The workload of the grab truck has reduced the amount of slag cleaning in the slag pool, thereby reducing the impact on the operation of the blast furnace and at the same time saving water. DRAWINGS
图 1为本发明一个实施例的结构示意图; 1 is a schematic structural view of an embodiment of the present invention;
图 2是图 1实施例的侧面结构示意图; Figure 2 is a side view showing the structure of the embodiment of Figure 1;
图 3是图 1的 A部局部方法图; Figure 3 is a partial view of the portion A of Figure 1;
图 4是料斗的纵向剖视图; Figure 4 is a longitudinal sectional view of the hopper;
图 5是翻板的结构示意图。 Figure 5 is a schematic view of the structure of the flap.
具体实施方式
下面结合附图和具体实施方式对本发明作进一步的描述。 detailed description The invention is further described below in conjunction with the drawings and specific embodiments.
如图 1、 图 2所示, 本发明所述的高炉炉渣渣水分离设备包括链 轮 3、 安装在链轮 3上的链条 1、 固定连接在链条上的料斗 2, 多个 料斗 2串联在链条 1上, 链轮 3与动力装置传动连接, 料斗 2的上方 设置有进料装置。 所述进料装置包括缓冲仓 4, 缓冲仓 4的上端设置 有料筛 7、 下端安装有翻板 5, 料筛 7上设置有大块分离筛 71 ; 缓冲 仓 4中带有垂直设置的纵隔板 6, 纵隔板 6的高度小于缓冲仓 4仓壁 的高度, 纵隔板 6将缓冲仓 4分隔成两部分。 As shown in FIG. 1 and FIG. 2, the blast furnace slag water separation device according to the present invention comprises a sprocket 3, a chain 1 mounted on the sprocket 3, a hopper 2 fixedly connected to the chain, and a plurality of hoppers 2 connected in series. On the chain 1, the sprocket 3 is drivingly connected to the power unit, and a feeding device is disposed above the hopper 2. The feeding device comprises a buffer tank 4, the upper end of the buffer tank 4 is provided with a material sieve 7, the lower end is provided with a flap 5, the material sieve 7 is provided with a large separation sieve 71; and the buffer tank 4 is provided with a vertically disposed vertical partition plate 6. The height of the longitudinal partition 6 is smaller than the height of the wall of the buffer chamber 4, and the vertical partition 6 divides the buffer chamber 4 into two parts.
如图 4所示, 所述料斗 2包括底筛板 21和固定连接在底筛板 21 周围的侧围板 22、前围板 23和后筛板 24, 前围板 23和后筛板 24平 行设置, 所述底筛板 21上设置有漏水孔 25, 当然, 为了提高沥水效 率, 在后筛板 24上也可以设置漏水孔, 或者直接采用筛网作为构成 底筛板 21和后筛板 24的材料, 这样, 渣水中的水份可以通过料斗 2 的底部和后部漏出去。 所述前围板 23的上沿部分带有向外倾斜的前 折边 26, 后筛板 24的上沿部分带有向内倾斜的凹槽 27; 在料斗 2的 下方设置有储水仓 8, 储水仓 8上设置有排水口 9。 这种结构的料斗 2在排列起来的时候, 前围板 23上沿的前折边 26搭接在前面一个料 斗的后筛板上面,后筛板 24上沿的凹槽 27被后面一个料斗的前围板 所覆盖, 相当与前后两个料斗无缝连接在一起, 可以最大限度地减小 两料斗之间的间隙,避免渣水不经过料斗 2直接从两料斗之间的间隙 漏下去。 As shown in FIG. 4, the hopper 2 includes a bottom sieve plate 21 and a side wall 22, a dash panel 23 and a rear sieve panel 24 fixedly connected around the bottom sieve panel 21, and the front panel 23 and the rear sieve panel 24 are parallel. It is provided that the bottom sieve plate 21 is provided with a water leakage hole 25. Of course, in order to improve the drainage efficiency, a water leakage hole may be provided on the rear sieve plate 24, or the sieve mesh may be directly used as the bottom sieve plate 21 and the rear sieve plate 24. The material so that the water in the slag water can escape through the bottom and rear of the hopper 2. The upper edge portion of the dash panel 23 has an outwardly inclined front flap 26, and the upper edge portion of the rear screen panel 24 has an inwardly inclined groove 27; a water storage tank 8 is disposed below the hopper 2, and a water storage tank A drain port 9 is provided on the 8th. When the hopper 2 of this structure is arranged, the front flange 26 of the upper wall 23 overlaps the rear screen of the front hopper, and the groove 27 of the upper screen 24 is followed by a hopper. Covered by the front panel, it is quite seamlessly connected with the front and rear hoppers, which can minimize the gap between the two hoppers, so as to prevent the slag from leaking directly from the gap between the two hoppers without passing through the hopper 2.
如图 3、 图 5所示, 所述翻板 5包括铰轴 51和固定连接在铰轴 上的翅板 52, 铰轴 51水平安装在缓冲仓 4的仓壁上, 铰轴 51至少 一端固定安装有倾斜调整齿轮 53, 多个翻板 5排列设置在缓冲仓 4 下端, 相邻翻板 5上的倾斜调整齿轮 53相互啮合, 至少其中一个倾 斜调整齿轮 53上固定连接有拉杆 54, 拉杆 54与调整机构传动连接。 As shown in FIG. 3 and FIG. 5, the flap 5 includes a hinge shaft 51 and a fin 52 fixedly connected to the hinge shaft. The hinge shaft 51 is horizontally mounted on the wall of the buffer chamber 4, and the hinge shaft 51 is fixed at least at one end. The tilting adjustment gear 53 is mounted, and the plurality of flaps 5 are arranged at the lower end of the buffer tank 4, and the tilt adjusting gears 53 on the adjacent flaps 5 are engaged with each other. At least one of the tilt adjusting gears 53 is fixedly connected with a pull rod 54 and a pull rod 54 Connected to the adjustment mechanism drive.
所述调整机构包括通过螺纹连接在缓冲仓 4上的螺杆 55, 螺杆 55的一端与拉杆 54铰接, 另一端连接调整手轮 56。 当然, 也可以采 用其他调整机构, 例如通过电动机驱动拉杆 54或者倾斜调整齿轮 53 动作的电动调整机构等等。 The adjustment mechanism includes a screw 55 that is threadedly coupled to the buffer chamber 4. One end of the screw 55 is hinged to the pull rod 54 and the other end is coupled to the adjustment hand wheel 56. Of course, other adjustment mechanisms such as an electric adjustment mechanism that operates by the motor drive lever 54 or the tilt adjustment gear 53 can be used.
使用时, 红热的炉渣经压力水冲激后, 迅速粒化成砂状颗粒, 随
水流经渣沟进入料筛 7, 大块分离筛 71将大块的固体分离出来, 其 余的进入缓冲仓 4, 由于纵隔板 6将缓冲仓 4分隔成两个相对较小的 分仓, 直接进入缓冲仓 4的渣水首先进入其中一个分仓中, 并在该分 仓中迅速堆积一定的厚度的渣水,堆积的渣水可以防止直落的渣水冲 击翻板 5和料斗 2, 降低对翻板 5和料斗 2使用寿命的威胁。 当位于 料筛 Ί下方分仓中的渣灰堆积到一定厚度以后,多余的渣水又会通过 纵隔板 6的上下两端进入另一分仓中,这样既可以在短时间内堆积一 定厚度的渣灰, 防止直落的渣水造成的冲击破坏, 又可以保证足够大 的滤水面积, 延长滤水时间, 提高率水效率。 When used, the red hot slag is rapidly granulated into sand-like particles after being excited by pressurized water. The water flows through the slag into the material sieve 7, and the large separation sieve 71 separates the large solids, and the rest enters the buffer tank 4. Since the vertical partition 6 divides the buffer tank 4 into two relatively small compartments, directly enters The slag water of the buffer tank 4 first enters one of the bins, and rapidly accumulates a certain thickness of slag water in the bin, and the accumulated slag water can prevent the falling slag from hitting the flap 5 and the hopper 2, reducing the pair The threat of the life of the flap 5 and the hopper 2. When the ash accumulated in the bin below the sifter is piled up to a certain thickness, the excess slag will pass through the upper and lower ends of the longitudinal partition 6 into another bin, so that a certain thickness can be accumulated in a short time. The ash is used to prevent the impact damage caused by the falling slag, and it can ensure a large enough drainage area, prolong the drainage time, and improve the water efficiency.
可调整倾斜角度的翻板 5可以调节滤水间隙的宽度, 从而适应不 同的工况要求。旋转调整手轮 56的时候带动拉杆 54移动, 从而带动 倾斜调整齿轮 53旋转, 调整相邻两翅板 52之间的夹角, 可以改变两 翅板 52之间间隙的宽度。 The flap with adjustable tilt angle 5 can adjust the width of the water filter gap to adapt to different working conditions. When the adjusting hand wheel 56 is rotated, the pulling rod 54 is moved to drive the tilt adjusting gear 53 to rotate, and the angle between the adjacent two fins 52 is adjusted, so that the width of the gap between the two fins 52 can be changed.
经过翻板 5 缓冲以后的渣水落入料斗 2 的时候己经没有了冲击 力, 经过底筛板 21上漏水孔 25或者滤网的过滤, 渣灰随料斗 2继续 运行一段时间后运送到链轮 3的一侧, 翻倒在输送带上送出, 滤出来 的水漏到料斗 2下方的储水仓 8中, 并最终通过排水口 9排出。
After the slag water buffered by the flap 5 has fallen into the hopper 2, there is no impact force, and the slag ash is filtered through the water leakage hole 25 or the filter screen on the bottom sieve plate 21, and the ash ash is transported to the chain after the hopper 2 continues to operate for a while. One side of the wheel 3 is tipped over the conveyor belt, and the filtered water leaks into the water storage tank 8 below the hopper 2 and is finally discharged through the water discharge port 9.