WO2011091643A1 - Material shearing and clamping device for upset machine, working method of the material shearing and clamping device - Google Patents

Material shearing and clamping device for upset machine, working method of the material shearing and clamping device Download PDF

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Publication number
WO2011091643A1
WO2011091643A1 PCT/CN2010/074299 CN2010074299W WO2011091643A1 WO 2011091643 A1 WO2011091643 A1 WO 2011091643A1 CN 2010074299 W CN2010074299 W CN 2010074299W WO 2011091643 A1 WO2011091643 A1 WO 2011091643A1
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WO
WIPO (PCT)
Prior art keywords
clamping
knife
blank
cutting
clamping plate
Prior art date
Application number
PCT/CN2010/074299
Other languages
French (fr)
Chinese (zh)
Inventor
杨东佐
Original Assignee
Yang Dongzuo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yang Dongzuo filed Critical Yang Dongzuo
Publication of WO2011091643A1 publication Critical patent/WO2011091643A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • B21K27/06Cutting-off means; Arrangements thereof

Definitions

  • the invention relates to a trimming and clamping device for a forging machine and a working method for a trimming material, in particular to a die-punching and forging machine for forming a standard part such as a fastener, and a two-mode three-punching machine.
  • a conventional trimming device for a forging machine includes a trimming rod 200, a shearing rod driving mechanism for driving the reciprocating rod 200 to reciprocate, and a shearing rod fixed to the cutting rod 200.
  • the clamping knife 206 pivotally connected to the clamping plate 202 and the clamping knife 207 fixed to the clamping blade 206.
  • the limiting device of the clamping knife holder 206 is a compression spring 208 mounted between the clamping plate 203 and the clamping blade 206.
  • the elastic force of the spring of the swinging member is used to limit the clamping of the clamping knife, so that the shearing force will compress the compression spring of the clamping knife, so that the clamping of the clamping knife produces a certain angle of deflection, thereby making the clamping
  • the material knife will be displaced relative to the cutting knife during the process of cutting the blank, and the receiving portion of the blank and the cutting knife will change the blank, so the blank will be deflected and shaken under the action of the shearing force.
  • the billet Since the billet is elastic during the process of cutting the billet, it is first elastically deformed and then sheared, and the skew and sway of the billet during the shearing of the billet causes the bottom end face of the billet to be uneven. Since the bottom end surface of the blank to be cut out is not flat, the force acting on the blank during the upsetting is unbalanced, and the blank will be skewed and swayed during molding, resulting in a large difference in shape between the workpieces, and the forming quality and precision of the workpiece are poor.
  • the full circular shear does not change the holding portion of the blank during the process of cutting the blank, in order to allow the blank to enter, the receiving portion of the full circular shear is directly larger than the diameter of the blank, in the process of cutting the blank Because there is a gap between the blank and the accommodating part, the full circular shear has no clamping force on the blank.
  • a first object of the present invention is to provide a displacement of a clamping knife without any direction in the process of cutting a blank, and a receiving portion of the clamping blank on the clamping knife and the cutting knife.
  • a trimming device for the upsetting machine that has undergone any changes.
  • a second object of the present invention is to provide a method in which the cutting knife does not move relative to the cutting blade during the cutting of the blank, and the receiving portion of the clamping blank on the cutting knife and the cutting blade does not change.
  • the method of cutting material for the forging machine is to provide a method in which the cutting knife does not move relative to the cutting blade during the cutting of the blank, and the receiving portion of the clamping blank on the cutting knife and the cutting blade does not change.
  • a trimming device for a forging machine comprising a trimming rod, a shearing rod driving mechanism for driving the reciprocating movement of the cutting rod, a cutting knife fixed on the cutting rod, and a cutting knife for clamping the blank
  • the clamping mechanism, the clamping mechanism comprises a clamping knife, and the cutting knife and the clamping knife cooperate with each other to form a receiving portion for holding the blank, so that the clamping knife and the cutting knife are opened, and the blank is placed in the set position.
  • a knife opening mechanism further comprising: a receiving portion for resetting and closing the cutting knife relative to the cutting knife to form a holding blank, and a limit reset mechanism for limiting the movement of the clamping knife during the cutting of the blank;
  • the width of the receiving portion of the holding blank in the moving direction of the cutting blade is larger than the diameter of the blank; in the trimming position, the clamping knife is fixed relative to the cutting blade, and the receiving portion of the holding blank does not change.
  • the trimming position is the position at which the blank is deformed from the shearing blade and the gripping knife to the position where the blank is cut, i.e., the position in which the blank is cut.
  • the clamping knife is completely fixed with respect to the cutting knife, that is, the receiving portion of the holding blank does not change, so that the blank is not deflected and shaken during the cutting process, so that the cutting is cut.
  • the bottom of the blank is flat, which is equivalent to the effect of a full round cut. Since the bottom of the cut blank is flattened and sent to the next step for upsetting, the force acting on the blank is balanced, and the blank is not deflected and shaken during molding, and the forming quality of the workpiece is high and the precision is high.
  • the trimming and clamping device further comprises a clamping plate mechanism
  • the clamping plate mechanism comprises a clamping plate connecting seat fixed to the cutting rod, and a clamping plate connected with the clamping plate connecting seat,
  • the clamping plate guide seat fixed to the body; the clamping knife and the clamping plate are fixed;
  • the limit reset mechanism of the clamping mechanism is a limit reset mechanism of the clamping knife, and
  • the limit reset mechanism of the clamping knife comprises a downward pressing clamp The material plate and the elastic return pressing device for resetting the clamping plate downward.
  • the elastic return pressing device is cut in the blank During the breaking process, the clamping plate is pressed down, and the elastic force is greater than the decomposition force of the blank in the process of cutting the blank, so as to ensure that the clamping knife is relatively cut during the process of cutting the blank.
  • the knives have no relative movement, and the accommodating portion for holding the blank does not change under the action of the blank.
  • the cut blank is flattened.
  • the accommodating portion for holding the blank comprises a blank accommodating groove provided on the cleaver, and the width of the blank accommodating groove in the moving direction of the dicing blade is smaller than the diameter of the blank;
  • the clamping plate and the clamping plate connecting seat are pivotally connected by the cylindrical pivot, and the pivoting pivotal connection
  • the length of the hole along the moving direction of the cutting blade is greater than the maximum diameter of the pivot; further comprising an elastic reset device for resetting the pivot toward the pivoting hole toward the side of the clamping knife;
  • the limit reset mechanism of the clamping knife further comprises a clip mounted The adjusting member on the material guiding seat; in the feeding position, the adjusting member abuts the clamping knife toward the one end of the clamping knife, the clamping knife does not contact the cutting knife, and the receiving portion of the holding blank moves along the cutting knife
  • the width of the direction is greater than the
  • the adjusting member adjusts the distance of the clamping knife relative to the cutting knife so that a certain gap is formed between the blank and the accommodating portion, so that the blank enters the accommodating portion. Since the adjusting member is mounted on the clamping plate guiding seat, the clamping knife does not contact the cutting knife, and the pivot hole corresponding to the pivoting hole has a width larger than the maximum diameter of the pivot shaft in the moving direction of the cutting knife, and is driven by the cutting rod. Under the action of the mechanism, the clamping knife and the cutting knife move away from the adjusting member in the direction of the first concave die, and the clamping knife moves toward the cutting knife under the action of the tension spring, and the blank is completely replaced by the clamping knife and the cutting knife.
  • the clamping knife is perpendicular to the clamping plate;
  • the pivoting hole that cooperates with the pivot includes two semicircular portions at the ends and a straight portion connecting the two semicircular portions;
  • the side is provided with a convex shaft, and both ends of the pivot protrude from the clamping plate, and the elastic returning device is a tension spring connecting the convex shaft and the pivot shaft on both sides of the clamping plate to horizontally reset the clamping plate.
  • the structure of the pivot hole and the elastic reset device has a simple structure, and is easy to control the distance between the cutter and the cutter, and the action is reliable.
  • the elastic return pressing device comprises a spring piece fixed on the guide plate of the clamping plate at one end, and the other end of the elastic piece is pressed against the clamping plate;
  • the adjusting member is z-shaped, including two horizontal ends and two horizontal connections a horizontal end of the adjusting member is mounted on the clamping plate guide seat, and a horizontal end can abut the clamping knife;
  • the receiving groove on the cutting knife is a u-shaped receiving groove, and the holding blank is accommodated
  • the portion is a receiving space formed by the u-shaped receiving groove and the flat portion of the clamping knife disposed on the cutting knife;
  • the U-shaped receiving groove comprises a semi-circular curved groove and a semicircular shape matched with the diameter of the blank Curved groove tangent In the straight portion, the width of the u-shaped groove along the moving direction of the cutting blade is smaller than the diameter of the blank.
  • the shrapnel has a simple structure.
  • the adjustment member is z-shaped, so that the position of the top clamp of the adjustment member can be easily placed close to the position where the cutter is in contact with the cutter.
  • the accommodating portion for holding the blank of such a structure does not need to adjust the concentricity of the accommodating portion of the clamping blank on the clamping knives and the cutting knives, and in the process of the blank being cut in the presence of manufacturing errors The blank is also not deflected and shaken.
  • the elastic return pressing device comprises a spring seat fixed on the clamping plate guide seat and a compression spring installed in the spring seat; the adjusting member is z-shaped, including two horizontal ends and connecting the two horizontal ends In the folding line part, a horizontal end of the adjusting member is mounted on the clamping plate guide seat, and a horizontal end can abut the clamping knife; the receiving groove on the cutting knife is a u-shaped receiving groove, and the receiving portion of the blank is held The accommodating space formed by the u-shaped receiving groove and the flat portion of the clamping knife disposed on the cutting knife; the U-shaped receiving groove includes a semi-circular curved groove and a semi-circular arc matching the diameter of the blank The straight portion of the groove is tangent, and the width of the u-shaped groove along the moving direction of the cutting blade is smaller than the diameter of the blank.
  • the elastic resetting and compacting device of the structure has large elastic force, good effect of pressing the clamping plate, and good resetting effect of the
  • the clamping mechanism further comprises a clamping knife rotatably pivotally connected to the cutting knife or the cutting rod, the clamping knife is fixed at one end of the clamping knife; the clamping knife
  • the opening mechanism further comprises a tension spring installed at one end on the clamping blade and mounted on the cutting rod at the other end; further comprising a clamping plate mechanism, the clamping plate mechanism comprising a clamping plate and a clamping plate fixed to the cutting rod a guiding seat; a first sliding slot in parallel with the cutting direction in the clamping plate guiding seat, the clamping plate is slidably mounted in the first sliding slot; the clamping plate guiding seat is fixed on the body; the clamping knife
  • the set limit reset mechanism is mounted on the clamping plate facing the side of the cutting knife; the limit reset mechanism of the clamping mechanism is a clamp setting limit reset mechanism, and the clamp setting limit reset mechanism includes the pressing of the clamp The slider, the lower limit device of the clamping member pressing the slider, when the cutting rod moves toward the trimming position, the
  • the clamp knife is pivotally connected to the cutting knife or the cutting rod, and has a simple structure and is convenient for debugging.
  • the clamping knife opening mechanism includes a tension spring, the structure is simple, and the reset effect is good. Since the clamp pressing slider is installed in the chute perpendicular to the trimming direction, no matter the shearing force, the pressing slider has no displacement, and the pressing slider top dead gripper is decorated in the process of cutting the billet. Therefore, it can be ensured that the clamping blade does not have any displacement in any direction during the cutting of the blank, so that the cut blank is flat.
  • the adjusting screw avoids the phenomenon that the clamping knife can not be reset due to the excessive rotation angle of the clamping blade, and the clamping knife and the cutting knife cannot be closed.
  • the opening mechanism of the entraining mechanism includes a top piece, and the top piece is fixed with a large sliding block that moves the die back and forth toward the punching direction, and the top piece faces the end surface of the clamping plate as a bevel;
  • the cutting bar drive The mechanism is a connecting rod driving mechanism, comprising a connecting rod and a sliding plate, one end of the connecting rod is pivotally connected with the sliding plate; a third sliding slot is arranged in the sliding plate, the third sliding groove is bent toward the side of the body, and the sliding is mounted on the cutting rod
  • the shaft is placed in the third chute of the L-shape.
  • the top piece is mounted on the large sliding block, and when the cutting material clamping device sends the blank to the set position, that is, the first forming concave die, the top piece moves toward the first concave die together with the large sliding piece, and the top piece makes the material
  • the knife is opened relative to the cutter, and the die punches the blank into the first die. Therefore, the top piece is mounted on the large sliding block, and the movement of the large sliding block can be used to complete the separation of the clamping knife and the cutting knife, and the structure is simple and the movement is reliable.
  • the cutting and clamping device moves from the feeding position to the first concave mold position to the cutting position, in the shearing
  • the cutting material clamping device holds the sheared blank from the cutting position to the first concave mold position
  • the die moves toward the die
  • the cutter opening mechanism causes the clamp to open relative to the cutter
  • the workpiece is punched into the first die by the die
  • the workpiece is punched into the first die in the first die
  • the material device moves to the feeding position, or the die moves back after the first molding of the workpiece is completed, and the clamping knife is reset and the cutting knife is closed under the action of the limit reset mechanism of the clamping mechanism, the clamping knife and the cutting material
  • the knives cooperate to form a receiving portion for holding the blank. After the die returns to the set position, the
  • the invention also includes a clamping plate mechanism, wherein the clamping plate mechanism comprises a clamping plate connecting seat fixed with the cutting rod, a clamping plate pivotally connected with the clamping plate connecting seat, a clamping knife and a clamping plate Fixing, the opening mechanism of the clamping mechanism comprises a top piece fixed with the large slider;
  • Working methods include:
  • the elastic return pressing device presses the clamping plate downward during the process of cutting the blank, and the elastic force is greater than the breaking force of the blank acting on the clamping cutter during the cutting process of the blank, the clamping plate
  • the cutting knife has no movement relative to the cutting knife, and the clamping knife fixed on the clamping plate has no movement relative to the cutting knife; during the opening process of the clamping knife relative to the cutting knife, the top clamping plate of the top piece and the top piece overcome the elastic reset pressure
  • the elastic force of the clamping device rotates the clamping plate relative to the pivoting shaft, and the clamping plate drives the clamping knife fixed thereon to rotate relative to the pivoting shaft, so that the clamping knife is opened relative to the cutting knife; the clamping knife is opposite to the cutting material
  • the closing process of the knife the top piece is separated from the clamping plate, and the clamping plate is pressed against the gravity and elastic return of the clamping plate and the clamping knife. Under the elastic force of the device, the downward movement is quickly reset, and the clamping knife and the clamp
  • the clamping plate is connected to the clamping plate connecting seat through a pivot shaft, and the pivoting hole of the pivot shaft cooperates with the clamping hole to move back and forth in the moving direction of the cutting knife, and the limiting position resetting mechanism of the clamping knife further comprises an adjusting member;
  • Working methods include:
  • the clamping knife In the feeding position, the clamping knife is supported by the adjusting member, and the pivot shaft moves relative to the pivoting hole to the side away from the clamping knife, and the clamping knife and the cutting knife are separated by a set distance, and the holding of the blank is held.
  • the width of the portion along the moving direction of the cutting knife is larger than the diameter of the blank, and the blank has a certain gap between the entering portion and the receiving portion of the holding blank;
  • the trimming device moves from the feeding position to the first die position to the trimming position, the clamping knife is separated from the adjusting member, and the pivot moves relative to the pivot hole to the side close to the clamping knife, the clip
  • the knife moves relative to the trimming knife, and the moving distance is equal to the distance that the pivot shaft moves relative to the pivoting hole, and the width of the receiving portion of the holding blank along the moving direction of the cutting knife is equal to the diameter of the blank, and the blank is clamped by the cutter and the cutter The knife is fully clamped;
  • the width of the receiving portion of the holding blank in the moving direction of the cutting blade is smaller than the blank when the cutting member is separated from the clamping plate to close the cutting knife to the feeding position of the cutting device.
  • the blank is kept at right angles to the direction of movement of the cutting knife before and after being cut.
  • the invention has the beneficial effects that in the process of cutting the blank, the limit resetting mechanism causes the clamping knife to have no displacement in any direction at the cutting position, and the clamping knife is completely fixed with respect to the cutting knife, that is, the blank is clamped.
  • the accommodating portion does not change, the blank is not deflected and swayed, so that the bottom of the blank to be trimmed is flat, the forming quality of the workpiece is good and the precision is high, and the defective rate is low; for the workpiece requiring large deformation, the blank is not easily caused Sometimes it is filled on the side of the mold cavity, and sometimes it is filled on the side of the mold cavity, which is more conducive to reducing the defective rate; and the end face of the forged workpiece is flat.
  • FIG. 1 is a perspective view showing a upsetting machine according to a first embodiment of the present invention.
  • Fig. 2 is a perspective view showing the structure of Fig. 1 with the trimming seat removed.
  • Fig. 3 is a perspective view showing a part of the member of the trimming material picking device of the first embodiment of the present invention.
  • Fig. 4 is a view showing a part of the structure in which the chuck and the cutter are closed together in the first embodiment of the present invention.
  • Fig. 5 is a perspective view showing the main part of the material cutting device of the second embodiment of the present invention.
  • Figure 6 is a partial view showing the structure of the cutting knife and the cutting knife of the second embodiment of the present invention closed together; Intention.
  • Figure 7 is a perspective view showing a part of a member of a trimming material pick-up apparatus according to a third embodiment of the present invention.
  • Figure 8 is a perspective view of the projection of Figure 7 from another direction.
  • Fig. 9 is a perspective view showing the upsetting machine of the fourth embodiment of the present invention.
  • Fig. 10 is a perspective view showing the upsetting machine of the fifth embodiment of the present invention.
  • Figure 11 is a perspective exploded view of the material cutting device of the fifth embodiment of the present invention.
  • Fig. 12 is a perspective view showing the upsetting machine of the sixth embodiment of the present invention.
  • Figure 13 is a perspective view of a prior art upsetting machine. detailed description
  • a trimming device for a forging machine includes a trimming rod 1, a shearing rod driving mechanism for driving the reciprocating movement of the cutting rod 1, and a clip fixed on the cutting rod 1.
  • a material plate connecting seat 2 a clamping plate 3 pivotally connected to the clamping plate connecting seat 2, a cutting knife 4 fixed on the cutting rod 1, and a pivoting connection on the cutting knife 4 a clamping blade 5 is fixed at one end of the clamping blade 5;
  • a receiving portion for holding the blank is provided on an end surface corresponding to the cutting blade 4 and the clamping blade 6;
  • the clamping knife 6 and the cutting knife 4 are closed to hold the blank, and the cutting tool 5 is not displaced in any direction at the cutting position, and the holding portion of the holding blank does not change.
  • the limit reset mechanism of the blade 5 and the cutter opening mechanism for opening the cutter 6 and the cutter 4 to position the blank 44 at the first die position.
  • the cutting rod driving mechanism is a connecting rod driving mechanism, including a connecting rod joint 7, a connecting rod joint 7, a connecting rod 8 and a sliding plate 9, and one end of the connecting rod 8 is fixed on the connecting rod joint 7.
  • the other end is rotatably pivotally coupled to the slider 9.
  • the connecting rod joint 7 is rotatably pivotally connected to the first large gear 10, and the first large gear 10 is mounted on the two shafts 11 of the upsetting machine.
  • the pivoting shaft 12 of the connecting rod joint 7 is different from the two shafts 11 , first The bull gear 10 meshes with a first pinion 14 mounted on the crankshaft 13.
  • the slide plate 9 is slidably mounted in the slide chute 16 of the trim holder 15, and a shear bar chute 17 perpendicular to the slide chute 16 is further disposed on the top surface of the trim holder 15, and the trim bar 1 can be back and forth It is slidably mounted in the trim bar chute 17.
  • a trim seat cover 19 that cooperates with the slide plate 9 to restrict the slide plate 9 in the slide chute 16 is mounted, and a shear is mounted on the side of the trim seat 15 close to the body 18.
  • the bottom plate 20 of the material base is further fixed with an L-shaped shear rod abutting member 21 on a side of the shearing seat 15 adjacent to the shearing seat cover 19, and is fixed on both sides of the cutting rod 1 and above the cutting holder 15
  • An L-shaped chute 24 is provided in the slide plate 9, and a slide shaft 25 mounted on the trimming rod 1 is placed in the L In the chute 24 of the type, the chute 24 is bent toward one side of the body 18.
  • the trimming seat 15 is fixed to the body 18.
  • a clamping plate guide seat 26 is further fixed on the upper side of the body 18.
  • the clamping plate 3 is mounted in the first sliding groove 27 of the clamping plate guiding seat 26, and the clamping plate 3 is fixed above the clamping plate guiding seat 26.
  • a pressure plate 28 is defined in the chute 24.
  • the accommodating portion for holding the blank is a semi-circular accommodating groove 29 which is disposed on the cutting knives 4 for accommodating the blank, and an arc-shaped accommodating groove which is disposed on the clamping knives 6 and cooperates with the cutting knives 4.
  • the arc-shaped receiving groove 30 is concentric with the semicircular receiving groove 29 and has the same radius
  • the clamping knife 6 is connected to the center of the arc-shaped receiving groove at the center of the pivoting shaft of the clamping blade 5, and is connected to the center.
  • the clamp knife limit limit reset mechanism includes a swing pressing slider 32, a lower limit device of the swing pressing slider 32, and an elastic reset device, and a limit device for the swing angle of the clamp knife 5 .
  • a second chute 33 is provided on the sandwiching plate 3 in a vertical cutting direction.
  • the pendulum pressing slider 32 is mounted in the second chute 33, and the second chute 33 is parallel to the moving direction of the large slider.
  • the elastic returning device comprises a resetting pressure spring 34, a fixing plate 35 fixed on the clamping plate 3, one end of which is mounted on the tensioning rod 36 of the pendulum pressing slider 32 through the fixing plate 35, and the resetting pressure spring 34 is mounted on the pulling rod 36. .
  • the lower limit device of the clamp pressing slider 32 includes a projection 37 extending from the side of the swing pressing slider 32 and a stopper 38 fixed to the sandwiching plate 3, and the stopper 38 is placed in the projection 37.
  • a beveling surface 45 is provided at the trimming position to eliminate the mounting clearance between the pendulum pressing slider 32 and the engraving blade pendulum 5, and the engraving blade 5 is provided with a bevel that cooperates with the bevel 45. 46.
  • the clamping device 5 is a tilting angle limiting device which is an adjusting screw 39 mounted on the clamping plate guide seat 26.
  • the cutter opening mechanism includes a tension spring 40 whose one end is mounted on the clamp knife 5 and the other end is mounted on the trim rod 1, and the workpiece of the clamp knife 5 is pressed.
  • the top slider 41 is separated from the clamp slider 5 at the first female mold position.
  • the tension spring 40 is mounted at one end of the cutter blade 5 remote from the cutter 6.
  • the top member 41 is mounted on a large slider 42 for moving the die back and forth in the punching direction, and a bevel 43 for pressing the bottom surface of the slider 32 is provided on the end surface of the top member 41 away from the large slider 42.
  • the trimming device moves from the position of the trimming material to the position of the first die, the top piece 41 moving together with the die presses the slider 32 from the lower topping member, and the pendulum pressing slider 32 moves upward, and the clip
  • the knife holder 5 separates and continues to move upwards for a distance, while the clamp knife 5 rotates under the elastic force of the tension spring 40, the cutter 6 is opened relative to the cutter 5, and the die punches the blank into the first die. Inside. After the blank delivery is completed, the trimming and clamping device is again moved from the first die position to the trim position.
  • the pendulum pressing slider 32 is separated from the top piece 41, the compression spring 34 causes the pendulum pressing the slider 32 to move downward, and the pendulum pressing the slider causes the clamping blade 5 to rotate in the opposite direction, thereby The clamping knife 6 and the cutting knife 4 are completely closed and completely clamp the clamping knife 5 .
  • This reciprocating motion since the clamping knife 5 is completely killed by the clamping pressing block 32, the clamping blade 32 does not have any displacement, and the receiving portion of the holding blank does not change, so it is cut.
  • the blank end face of the material blank is flat, and the full round shear effect can be achieved.
  • the clamp blade limit return mechanism includes a swing pressing slider 50 and a reset block 52 fixed to the chuck guide 51.
  • a first return ramp is provided on a side of the swing pressing slider 50 toward the reset block 52.
  • the first reset ramp 53 is located at an upper portion of the swing pressing slider 50.
  • a second reset ramp 54 that cooperates with the first return ramp 53 is provided on the reset block 52.
  • the second reset ramp 54 is located above the first reset ramp 53.
  • a second chute 55 is disposed on the clamping plate 58 in a vertical cutting direction.
  • the pendulum pressing slider 50 is mounted in the second chute 55, and the second chute 55 is perpendicular to the moving direction of the large slider.
  • a protrusion 56 is disposed on a side of the clamp pressing slider 50, and a stopper 57 is disposed directly under the protrusion 56.
  • the stopper 57 is fixed on the clamping plate 58, and the stopper 57 restricts the sliding of the decoration.
  • Block 50 is displaced downward.
  • An adjusting screw 62 for limiting the swinging angle of the gripper swinging member 61 is provided on the clamping plate guide seat 51. The adjusting screw 62 prevents the clamping blade 61 from rotating under the tension of the tension spring 63, and the cutting angle is excessive.
  • the pinch slider 50 does not close the cutter knife 59 and the cutter blade 60.
  • the accommodating portion for holding the blank is an accommodating space formed by the U-shaped accommodating groove provided on the knives 60 and the flat portion 64 of the nipper 59;
  • the U-shaped accommodating groove 64 includes a semicircular arc groove 65 matched with the diameter of the blank and a straight portion 66 tangential to the semicircular arc groove 65;
  • the U-shaped receiving groove has the same length and width.
  • the pendulum pressing slider 50 When the trimming device moves from the position of the trim to the position of the first die, the pendulum pressing slider 50 completely leaves the reset block 52, and the top piece 67 moving together with the die presses the slider 50 from the lower pendulum.
  • the pendulum pressing slider 50 moves upward, separates from the pinch blade 61 and continues to move upward by a distance, and the pinch blade 61 rotates under the elastic force of the tension spring 63, and the clamping knife is opened relative to the cutting blade.
  • the die punches the blank into the first die. After the blank delivery is completed, the trimming and clamping device moves from the first die position to the trim position.
  • the pendulum pressing slider 50 leaves the top piece 67, and the reset block 52 causes the pendulum to press the slider 50 toward Under the movement, the pendulum pressing slider 50 rotates the gripper blade 61 in the opposite direction, so that the gripper 59 and the trimming blade 60 are completely closed and completely clamps the gripper.
  • This reciprocating motion In the process in which the blank is cut, since the clamp knife 61 is completely killed by the clamp pressing slider 50, the cutter 59 is not displaced in any direction, and the blank is clamped.
  • the accommodating portion does not change, so the trim end face of the blank to be trimmed is flat, and the full round shear effect can be fully achieved.
  • the sandwiching plate 101 is L-shaped and is directly fixed to the cutting bar 102.
  • the second chute 103 is parallel to the moving direction of the large slider;
  • the resetting device of the pendulum pressing slider 104 includes a compression spring (not shown), and a zigzag spring pressing plate 105 fixed to the clamping plate 101, one end of which passes through
  • the spring pressure plate 105 is mounted on the pull rod 106 of the swing pressing slider 104.
  • the pressure spring is mounted on the pull rod 106 and placed between the swing pressing slider 104 and the spring pressing plate 105.
  • the top member 107 is pressed against the slider 104.
  • the face 108 is perpendicular to the direction of movement of the large slider.
  • the trimming and clamping device moves from the position of the trimming material to the position of the first female die
  • the top piece 107 moving together with the die presses the slider 104 from the top piece moving direction
  • the workpiece moves in the same direction, and is separated from the clamp knife 109.
  • the clamp knife 109 rotates under the elastic force of the tension spring 110, and the clamp knife 111 is opened relative to the cutter 102, and the die punches the blank into the first Inside the die.
  • the trimming and clamping device moves from the first die position to the trim position.
  • the pendulum pressing slider 104 is separated from the top piece 107, and the pressing spring causes the pendulum to press the slider 104 toward
  • the pendulum pressing slider rotates the pinch blade 109 in the opposite direction, so that the pinch blade 111 and the cutting blade are completely closed and the gripper blade 109 is completely killed.
  • This reciprocating motion since the clamping blade 109 is completely killed by the clamping pressing block 104, the clamping blade 109 is not displaced in any direction, and the receiving portion of the holding blank does not change, so it is cut.
  • the blank end face of the material blank is flat, and the full round shear effect can be achieved.
  • the trimming rod driving mechanism includes a cam 120, a swinging member 121, a roller 122 mounted on the swinging member 121, and a connecting rod rotatably pivotally coupled to the swinging member 121. 123, the sliding plate 124 pivotally connected to the connecting rod 123, and the tension spring 125 is reset.
  • the cam 120 is mounted coaxially with the first large gear 126.
  • the reset spring 125 is mounted on a screw 128 fixed to the crankshaft limit plate 127, and one end is attached to a screw 129 fixed to the slider 124.
  • the roller 122 can be coupled to the oscillating member 121 such that the slider is reciprocated linearly back and forth by the different radii of the cam 120 and the pulling force of the return tension spring 125.
  • the clamping plate mechanism includes a clamping plate connecting seat 131 fixed to the trimming rod 130, and the clamping plate connecting seat 131 passes through the cylindrical pivot 133.
  • the clamping plate 134 is connected to the clamping plate guiding seat 136 fixed to the body 135, so that the pivot 133 faces the clamping material.
  • the plate pivoting hole 137 is close to the elastic reset device of the clamp 138-side reset.
  • a sliding groove 139 is provided in the clamping plate guide seat 136 in parallel cutting direction, and the clamping plate 134 is slidable back and forth and mounted in the sliding groove 139.
  • the pivot hole 137 of the clamping plate 134 that cooperates with the pivot 133 includes two semicircular portions at the ends and a straight portion connecting the two semicircular portions; and a convex shaft 143 is provided on both sides of the sandwiching plate 134.
  • the two ends of the pivot 133 are mounted on the clamping plate connecting seat 131 and protrude from the clamping plate connecting seat 131.
  • the elastic returning device is connected between the protruding shaft 143 and the pivot 133 on both sides of the clamping plate 134 for clamping.
  • the tension springs 144, 145 of the plate 134 are horizontally reset.
  • a fixing groove 146 is disposed on one side of the clamping plate 134.
  • the fixing groove 146 is away from the clamping plate connecting seat 131.
  • a clamping knife fixing seat 147 is fixed in the fixing groove 146, and the clamping knife 138 is fixed. It is fixed on the clamp holder 147 and perpendicular to the sandwich plate 134.
  • the limit reset mechanism of the clamping mechanism is a limit reset mechanism of the clamp 138, and the limit reset mechanism of the clamp 138 includes pressing the clamp plate 134 downward and the clamp plate 134 downward.
  • the elastic return pressing device comprises a spring seat 150 fixed on the clamping plate guide seat 136.
  • the clamping plate mounted in the spring seat 150 abutting the clamping plate 134 presses the small shaft 151, and the clamping plate abuts the small shaft.
  • the adjustment member 149 is of a meandering type, including a horizontal end 155, a horizontal end 156 and a fold line portion (not shown) connecting the two horizontal ends.
  • the horizontal end 155 of the adjusting member 149 is mounted on the clamping plate guide seat 136, and the horizontal end 156 can be abutted.
  • the clamp knife 138 is connected. In the feeding position, the adjusting member 149 abuts the clamping knife 138 toward the horizontal end 156 of the clamping knife 138.
  • the clamping knife 138 does not contact the cutting knife 157, and the receiving portion of the holding blank moves along the cutting blade 157.
  • the width is greater than the diameter of the blank; at the trim position, the width of the receiving portion of the holding blank along the direction of movement of the cutting blade 157 is equal to the diameter of the blank.
  • the accommodating portion for holding the blank includes a U-shaped accommodating groove 158 provided on the cutting blade 157, and the accommodating portion for holding the blank is a U-shaped accommodating groove provided on the cutting blade 157.
  • the width of the groove along the direction of movement of the cutting blade 157 is smaller than the diameter of the blank.
  • the working method of the trimming material of the trimming device of the upsetting machine includes: In the feeding position, the gripper 138 is held by the adjusting member 149, and the pivot 133 is opposite to the pivoting hole.
  • the cutter 137 is moved to a side away from the clamp 138, the cutter 138 and the cutter 157 are separated by a set distance, and the width of the receiving portion of the holding blank along the moving direction of the cutter 157 is larger than the diameter of the blank, and the blank enters.
  • the accommodating portion for holding the blank there is a certain time between the entry of the blank and the accommodating portion of the holding blank Clearance.
  • the trimming and clamping device moves from the feeding position to the trimming position in the direction of the first die, the clamping knife 138 is separated from the adjusting member 149, and the pivot 133 is pivotally connected
  • the hole 137 is moved to a side close to the clamping knife 138, and the clamping knife 138 moves relative to the cutting blade 157, and the moving distance is equal to the distance that the pivot shaft 133 moves relative to the pivoting hole 137, and the receiving portion of the holding blank is cut along the cutting edge.
  • the width of the direction of movement of the knife 157 is equal to the diameter of the blank, and the blank is completely clamped by the cutter 138 and the cutter 157.
  • the trimming and clamping device In the trimming position, under the action of the driving mechanism of the trimming rod 130, the trimming and clamping device continues to move toward the position of the first die, and the blank is cut; in the trimming position, the elastic resetting and pressing device is cut in the blank.
  • the clamping plate 134 is pressed downward, and the elastic force is greater than the decomposition force of the blank acting on the clamping knife 138 during the process of cutting the blank, and the clamping plate 134 has no movement relative to the cutting knife 157, and is fixed to the clamping material.
  • the cutter 138 on the plate 134 has no movement relative to the cutter 157, and the receiving portion for holding the blank does not change.
  • the trimming and clamping device Under the action of the driving mechanism of the trimming rod 130, the trimming and clamping device holds the sheared blank from the trimming position to the first die position, and the die moves toward the die, and the top member 148 is sandwiched by the top plate 134.
  • the top member 148 overcomes the elastic force of the elastic return pressing device, so that the clamping plate 134 rotates relative to the pivoting shaft, and the clamping plate 134 drives the clamping knife 138 fixed thereon to rotate relative to the pivoting shaft, so that the clamping knife 138
  • the cutting knife 157 is opened, and the workpiece is punched into the first concave mold by the die;
  • the workpiece is punched into the first concave die by the die clamping device to move to the feeding position, or the die is moved back after the first molding of the workpiece is completed, the top piece 148 is separated from the clamping plate 134, and the clamping plate 134 is separated.
  • the clamping plate 134 Under the action of the gravity of the clamping plate 134, the clamping knife 138 and the elastic force of the elastic return pressing device, the clamping device 138 and the cutting blade 157 form a receiving portion for holding the blank; from the top member 148 After leaving the clamping plate 134 to close the cutting knife 138 relative to the cutting knife 157 until the cutting material clamping device moves to the feeding position, the width of the receiving portion of the clamping blank along the moving direction of the cutting blade 157 is smaller than the blank. diameter of;
  • the trimming device moves from the first die position to the feed position by the driving mechanism of the trim bar 130;
  • the elastic return pressing device includes a spring piece 172 fixed to the clamping plate guide seat 171 by a screw 170 at one end, and the other end of the elastic piece 172 is mounted with a pressing member 173, which is pressed.
  • the piece 173 compresses the clamping plate 174.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)
  • Forging (AREA)

Abstract

A material shearing and clamping device for an upset machine, and a working method of the material shearing and clamping device are provided. The material shearing and clamping device comprises a material shearing rod (130), a drive mechanism for driving the material shearing rod, a shear tool (157), a clamping mechanism including a clamp tool (138), a clamp tool open mechanism for opening the shear tool and the clamp tool and placing a blank to a preset position. A container for clamping a blank is formed by the interaction of the shear tool and the clamp tool. The material shearing and clamping device further comprises a spacing and resetting mechanism of the clamping mechanism, the spacing and resetting mechanism makes the clamp tool reset and close relative to the shear tool and restricts the movement of the clamp tool in the process of shearing the blank. In feeding position, the width of the container for clamping the blank in the moving direction of the shear tool is greater than the diameter of the blank. In shearing position, the clamp tool keeps immovable relative to the shear tool, and the container for clamping the blank is unchangeable. The bottom of the sheared blank is smooth, the force on the blank is balanceable and the blank does not decline and shake when molding. The tail end -face of the upset forged work piece is smooth, and the molded work piece is of good quality and high accuracy.

Description

说 明 书  Description
种镦锻机的剪料夹料装置及剪料夹料装置的工作方法  Cutting material clamping device of forging machine and working method of cutting material clamping device
技术领域 Technical field
本发明涉及一种镦锻机的剪料夹料装置及剪料夹料的工作方法, 特别 是涉及一种用来成型紧固件等标准件的一模二冲镦锻机、二模三冲镦锻机、 二模四冲机镦锻机和三模三冲机、 四模四冲镦锻机等的剪料夹料装置及剪 料夹料的工作方法。 背景技术  The invention relates to a trimming and clamping device for a forging machine and a working method for a trimming material, in particular to a die-punching and forging machine for forming a standard part such as a fastener, and a two-mode three-punching machine. The cutting material clamping device and the working method of the cutting material for the upsetting machine, the two-mode four-punching machine, the three-mode three-punching machine, the four-mode four-stroke forging machine, and the like. Background technique
如图 13所示, 现有的一种镦锻机的剪料夹料装置, 包括剪料杆 200, 驱动剪料杆 200往复运动的剪料杆驱动机构, 固定在剪料杆 200上的剪料 刀 201, 固定在剪料杆 200上的夹料板连接座 202, 可转动地枢接在夹料板 连接座 202上的夹料板 203, 固定在机体 204上的夹料板导向座 205, 枢接 在夹料板 202上的夹料刀摆件 206,固定在夹料刀摆件 206上的夹料刀 207。 夹料刀摆件 206的限位装置为安装在夹料板 203和夹料刀摆件 206间的压 簧 208。 在坯料被剪断的过程中, 利用摆件压簧的弹力使夹料刀摆件限位, 因此剪料力会使夹料刀摆件压缩压簧, 使夹料刀摆件产生一定角度的偏转, 从而使夹料刀在坯料被剪断的过程中相对剪料刀会产生位移, 夹料刀和剪 料刀夹持坯料的容置部会变化, 因此坯料在剪料力的作用下会发生偏斜和 晃动。 由于坯料被在坯料被剪断的过程中会有弹性, 先弹性变形然后才被 剪断, 坯料被在坯料被剪断的过程中的偏斜和晃动会造成被剪料的坯料底 部端面不平整。 由于被剪料出来的坯料底部端面不平整, 镦锻成型时作用 在坯料上的作用力就不平衡, 成型时坯料会偏斜和晃动, 造成工件间形状 差异大, 工件的成型质量和精度差, 容易出次品; 对需变形大的工件, 容 易造成坯料有时填充于模具型腔这边, 有时又填充于模具型腔那边, 工件 间形状差异更大, 次品率更高; 对于要求镦锻尾部端面平整的工件,很难达 到要求。 全圆剪虽然在坯料被剪断的过程中夹持坯料的容置部不会发生变 化, 但为了坯料能进入, 全圆剪的容置部的直接大于坯料的直径, 在坯料 被剪断的过程中,由于坯料与容置部间有间隙, 因此全圆剪对坯料无夹持 力, 如果坯料太长, 坯料容易歪斜, 因此全圆剪不适合长坯料的剪料和夹 发明内容 本发明的第一个目的在于提供一种在坯料被剪断的过程中夹料刀相对 剪料刀无任何方向的位移、 夹料刀与剪料刀上的夹持坯料的容置部不发生 任何变化的镦锻机的剪料夹料装置。 As shown in FIG. 13 , a conventional trimming device for a forging machine includes a trimming rod 200, a shearing rod driving mechanism for driving the reciprocating rod 200 to reciprocate, and a shearing rod fixed to the cutting rod 200. The material cutter 201, the clamping plate connecting seat 202 fixed on the cutting rod 200, the clamping plate 203 rotatably pivotally connected to the clamping plate connecting base 202, and the clamping plate guiding seat 205 fixed on the body 204. The clamping knife 206 pivotally connected to the clamping plate 202 and the clamping knife 207 fixed to the clamping blade 206. The limiting device of the clamping knife holder 206 is a compression spring 208 mounted between the clamping plate 203 and the clamping blade 206. During the process of cutting the blank, the elastic force of the spring of the swinging member is used to limit the clamping of the clamping knife, so that the shearing force will compress the compression spring of the clamping knife, so that the clamping of the clamping knife produces a certain angle of deflection, thereby making the clamping The material knife will be displaced relative to the cutting knife during the process of cutting the blank, and the receiving portion of the blank and the cutting knife will change the blank, so the blank will be deflected and shaken under the action of the shearing force. Since the billet is elastic during the process of cutting the billet, it is first elastically deformed and then sheared, and the skew and sway of the billet during the shearing of the billet causes the bottom end face of the billet to be uneven. Since the bottom end surface of the blank to be cut out is not flat, the force acting on the blank during the upsetting is unbalanced, and the blank will be skewed and swayed during molding, resulting in a large difference in shape between the workpieces, and the forming quality and precision of the workpiece are poor. It is easy to produce defective products; for workpieces that need to be deformed, it is easy to cause the blank to be filled in the mold cavity sometimes, and sometimes it is filled in the mold cavity, the shape difference between the workpieces is larger, and the defective rate is higher; It is difficult to meet the requirements of upsetting the workpiece with a flat end face. Although the full circular shear does not change the holding portion of the blank during the process of cutting the blank, in order to allow the blank to enter, the receiving portion of the full circular shear is directly larger than the diameter of the blank, in the process of cutting the blank Because there is a gap between the blank and the accommodating part, the full circular shear has no clamping force on the blank. If the blank is too long, the blank is easy to be skewed, so the full round shear is not suitable for the cutting and clamping of the long blank. SUMMARY OF THE INVENTION A first object of the present invention is to provide a displacement of a clamping knife without any direction in the process of cutting a blank, and a receiving portion of the clamping blank on the clamping knife and the cutting knife. A trimming device for the upsetting machine that has undergone any changes.
本发明的第二个目的在于提供一种在坯料被剪断的过程中夹料刀相对 剪料刀不运动、 夹料刀与剪料刀上的夹持坯料的容置部不发生任何变化的 镦锻机的剪料夹料方法。  A second object of the present invention is to provide a method in which the cutting knife does not move relative to the cutting blade during the cutting of the blank, and the receiving portion of the clamping blank on the cutting knife and the cutting blade does not change. The method of cutting material for the forging machine.
一种镦锻机的剪料夹料装置, 包括剪料杆, 驱动剪料杆往复运动的剪 料杆驱动机构, 固定在剪料杆上的剪料刀, 和剪料刀配合夹持坯料的夹料 机构, 夹料机构包括夹料刀, 剪料刀和夹料刀相互配合形成夹持坯料的容 置部, 使夹料刀与剪料刀张开、 置放坯料在设定位置的夹料刀张开机构; 还设有使夹料刀相对剪料刀复位闭合形成夹持坯料的容置部、 在坯料被剪 断的过程中限制夹料刀运动的夹料机构的限位复位机构; 在进料位置, 夹 持坯料的容置部沿剪料刀运动方向的宽度大于坯料的直径; 在剪料位置, 夹料刀相对剪料刀保持固定, 夹持坯料的容置部不变化。 剪料位置为从剪 料刀和夹料刀作用在坯料上使坯料产生变形到坯料被剪断所处的位置, 即 坯料被剪断的过程中所处的位置。 在坯料被剪断的过程中, 夹料刀相对剪 料刀完全保持固定, 即夹持坯料的容置部不变化, 这样在坯料被剪断的过 程中, 不会偏斜和晃动, 因此使被剪断的坯料的底部平整, 等同全圆剪的 效果。 由于被剪断的坯料底部平整, 被送到下一工序镦锻成型时, 使作用 在坯料上的力平衡, 成型时坯料不会偏斜和晃动, 工件的成型质量好和精 度高, 次品率低; 对需变形大的工件, 不易造成坯料有时填充于模具型腔 这边, 有时又填充于模具型腔那边, 更有利于降低次品率; 而且镦锻出来 的工件尾部端面平整。 由于在坯料被剪断的过程中, 夹料刀和剪料刀可实 现完全夹紧坯料, 因此适合长坯料的剪料夹料。  A trimming device for a forging machine, comprising a trimming rod, a shearing rod driving mechanism for driving the reciprocating movement of the cutting rod, a cutting knife fixed on the cutting rod, and a cutting knife for clamping the blank The clamping mechanism, the clamping mechanism comprises a clamping knife, and the cutting knife and the clamping knife cooperate with each other to form a receiving portion for holding the blank, so that the clamping knife and the cutting knife are opened, and the blank is placed in the set position. a knife opening mechanism; further comprising: a receiving portion for resetting and closing the cutting knife relative to the cutting knife to form a holding blank, and a limit reset mechanism for limiting the movement of the clamping knife during the cutting of the blank; In the feeding position, the width of the receiving portion of the holding blank in the moving direction of the cutting blade is larger than the diameter of the blank; in the trimming position, the clamping knife is fixed relative to the cutting blade, and the receiving portion of the holding blank does not change. The trimming position is the position at which the blank is deformed from the shearing blade and the gripping knife to the position where the blank is cut, i.e., the position in which the blank is cut. During the process of cutting the blank, the clamping knife is completely fixed with respect to the cutting knife, that is, the receiving portion of the holding blank does not change, so that the blank is not deflected and shaken during the cutting process, so that the cutting is cut. The bottom of the blank is flat, which is equivalent to the effect of a full round cut. Since the bottom of the cut blank is flattened and sent to the next step for upsetting, the force acting on the blank is balanced, and the blank is not deflected and shaken during molding, and the forming quality of the workpiece is high and the precision is high. Low; For workpieces that need to be deformed, it is not easy to cause the blank to be filled in the mold cavity sometimes, and sometimes it is filled on the mold cavity, which is more conducive to reducing the defective rate; and the end face of the forged workpiece is flat. Since the knives and the knives can completely clamp the blank during the cutting of the blank, it is suitable for the trimming of the long blank.
作为方案一的第一种改进, 剪料夹料装置还包括夹料板机构, 夹料板 机构包括与剪料杆固定的夹料板连接座, 与夹料板连接座连接的夹料板, 与机体固定的夹料板导向座; 夹料刀与夹料板固定; 夹料机构的限位复位 机构为夹料刀的限位复位机构, 夹料刀的限位复位机构包括向下压夹料板 和使夹料板向下复位地弹性复位压紧装置。 弹性复位压紧装置在坯料被剪 断的过程中向下压紧夹料板, 且其弹力大于在坯料被剪断的过程中坯料作 用在夹料刀向上的分解力, 这样可确保在坯料被剪断的过程中夹料刀相对 剪料刀没有相对运动, 夹持坯料的容置部不会在坯料的作用下产生变化, 与全圆剪的效果一样, 使被剪断的坯料断面平整。 As a first improvement of the first solution, the trimming and clamping device further comprises a clamping plate mechanism, the clamping plate mechanism comprises a clamping plate connecting seat fixed to the cutting rod, and a clamping plate connected with the clamping plate connecting seat, The clamping plate guide seat fixed to the body; the clamping knife and the clamping plate are fixed; the limit reset mechanism of the clamping mechanism is a limit reset mechanism of the clamping knife, and the limit reset mechanism of the clamping knife comprises a downward pressing clamp The material plate and the elastic return pressing device for resetting the clamping plate downward. The elastic return pressing device is cut in the blank During the breaking process, the clamping plate is pressed down, and the elastic force is greater than the decomposition force of the blank in the process of cutting the blank, so as to ensure that the clamping knife is relatively cut during the process of cutting the blank. The knives have no relative movement, and the accommodating portion for holding the blank does not change under the action of the blank. Like the effect of the full round shear, the cut blank is flattened.
作为上述方案的进一步改进, 夹持坯料的容置部包括设在剪料刀上的 坯料容置槽, 坯料容置槽沿剪料刀运动方向的宽度小于坯料的直径; 当夹 料刀与剪料刀贴合时, 夹持坯料的容置部沿剪料刀运动方向的宽度小于坯 料的直径; 夹料板与夹料板连接座通过柱形枢轴枢接, 与枢轴配合的枢接 孔沿剪料刀运动方向的长度大于枢轴的最大直径; 还包括使枢轴朝向枢接 孔靠近夹料刀一侧复位的弹性复位装置; 夹料刀的限位复位机构还包括安 装在夹料板导向座上的调整件; 在进料位置, 调整件朝向夹料刀的一端抵 接夹料刀, 夹料刀与剪料刀不接触, 夹持坯料的容置部沿剪料刀运动方向 的宽度大于坯料的直径; 在剪料位置, 调整件与夹料刀不接触, 夹持坯料 的容置部沿剪料刀运动方向的宽度等于坯料的直径。 调整件调整夹料刀相 对剪料刀的距离, 使坯料进入时与容置部间有一定的间隙, 便于坯料进入 容置部内。 由于调整件安装在夹料板导向座上, 夹料刀与剪料刀不接触, 与枢轴配合的枢接孔沿剪料刀运动方向的宽度大于枢轴的最大直径, 在剪 料杆驱动机构的作用下, 夹料刀、 剪料刀向第一凹模的方向运动与调整件 分离, 夹料刀在拉簧的作用下朝向剪料刀移动, 坯料被夹料刀和剪料刀完 全夹紧, 这样在坯料被剪断成坯料的过程中, 坯料不会偏斜和晃动, 坯料 被剪断之前和之后都一直保持着与剪料刀运动方向成直角关系, 因此使被 剪断的坯料的底部平整, 比全圆剪位移剪断的效果更好。  As a further improvement of the above solution, the accommodating portion for holding the blank comprises a blank accommodating groove provided on the cleaver, and the width of the blank accommodating groove in the moving direction of the dicing blade is smaller than the diameter of the blank; When the knife is pasted, the width of the receiving portion of the holding blank in the moving direction of the cutting blade is smaller than the diameter of the blank; the clamping plate and the clamping plate connecting seat are pivotally connected by the cylindrical pivot, and the pivoting pivotal connection The length of the hole along the moving direction of the cutting blade is greater than the maximum diameter of the pivot; further comprising an elastic reset device for resetting the pivot toward the pivoting hole toward the side of the clamping knife; the limit reset mechanism of the clamping knife further comprises a clip mounted The adjusting member on the material guiding seat; in the feeding position, the adjusting member abuts the clamping knife toward the one end of the clamping knife, the clamping knife does not contact the cutting knife, and the receiving portion of the holding blank moves along the cutting knife The width of the direction is greater than the diameter of the blank; in the trimming position, the adjusting member is not in contact with the clamping knife, and the width of the receiving portion of the holding blank in the moving direction of the cutting blade is equal to the diameter of the blank. The adjusting member adjusts the distance of the clamping knife relative to the cutting knife so that a certain gap is formed between the blank and the accommodating portion, so that the blank enters the accommodating portion. Since the adjusting member is mounted on the clamping plate guiding seat, the clamping knife does not contact the cutting knife, and the pivot hole corresponding to the pivoting hole has a width larger than the maximum diameter of the pivot shaft in the moving direction of the cutting knife, and is driven by the cutting rod. Under the action of the mechanism, the clamping knife and the cutting knife move away from the adjusting member in the direction of the first concave die, and the clamping knife moves toward the cutting knife under the action of the tension spring, and the blank is completely replaced by the clamping knife and the cutting knife. Clamping, so that the blank does not deflect and sway during the process of cutting the blank into a blank. The blank is kept at right angles to the direction of movement of the cutting knife before and after being cut, thus making the bottom of the cut blank Flat, better than the full circular shear displacement.
作为再进一步改进, 夹料刀与夹料板垂直; 与枢轴配合的枢接孔包括 端部的两个半圆形部分和连接两个半圆形部分的直线部分; 在夹料板的两 侧设有凸轴, 枢轴的两端伸出夹料板, 弹性复位装置为连接在夹料板两侧 的凸轴和枢轴间使夹料板水平复位的拉簧。 这种结构的枢接孔和弹性复位 装置, 结构简单, 易于控制夹料刀和剪料刀之间的距离, 动作可靠。  As a further improvement, the clamping knife is perpendicular to the clamping plate; the pivoting hole that cooperates with the pivot includes two semicircular portions at the ends and a straight portion connecting the two semicircular portions; The side is provided with a convex shaft, and both ends of the pivot protrude from the clamping plate, and the elastic returning device is a tension spring connecting the convex shaft and the pivot shaft on both sides of the clamping plate to horizontally reset the clamping plate. The structure of the pivot hole and the elastic reset device has a simple structure, and is easy to control the distance between the cutter and the cutter, and the action is reliable.
作为方案四的第一种改进, 弹性复位压紧装置包括一端固定夹料板导 向座上的弹片, 弹片的另一端压紧夹料板; 调整件为 z型, 包括两水平端 和连接两水平端的折线部分, 调整件的一水平端安装在夹料板导向座上, 一水平端可抵接夹料刀; 剪料刀上的容置槽为 u型容置槽, 夹持坯料的容 置部为设置在剪料刀上的 u型容置槽与夹料刀的平面部分所形成的容置空 间; U型容置槽包括与坯料直径配合的半圆形弧形槽和与半圆形弧形槽相切 的直线部分, u型槽沿剪料刀运动方向的宽度小于坯料的直径。弹片结构简 单。 调整件为 z型, 可使调整件顶夹料刀的位置易于靠近夹料刀与剪料刀 接触的位置。 这种结构的夹持坯料的容置部, 不需调试夹料刀和剪料刀上 的夹持坯料的容置部的同心度, 在存在制造误差的情况下, 在坯料被剪断 的过程中坯料也不会偏斜和晃动。 As a first modification of the fourth solution, the elastic return pressing device comprises a spring piece fixed on the guide plate of the clamping plate at one end, and the other end of the elastic piece is pressed against the clamping plate; the adjusting member is z-shaped, including two horizontal ends and two horizontal connections a horizontal end of the adjusting member is mounted on the clamping plate guide seat, and a horizontal end can abut the clamping knife; the receiving groove on the cutting knife is a u-shaped receiving groove, and the holding blank is accommodated The portion is a receiving space formed by the u-shaped receiving groove and the flat portion of the clamping knife disposed on the cutting knife; the U-shaped receiving groove comprises a semi-circular curved groove and a semicircular shape matched with the diameter of the blank Curved groove tangent In the straight portion, the width of the u-shaped groove along the moving direction of the cutting blade is smaller than the diameter of the blank. The shrapnel has a simple structure. The adjustment member is z-shaped, so that the position of the top clamp of the adjustment member can be easily placed close to the position where the cutter is in contact with the cutter. The accommodating portion for holding the blank of such a structure does not need to adjust the concentricity of the accommodating portion of the clamping blank on the clamping knives and the cutting knives, and in the process of the blank being cut in the presence of manufacturing errors The blank is also not deflected and shaken.
作为方案四的第二种改进, 弹性复位压紧装置包括固定夹料板导向座 上的弹簧座, 安装在弹簧座内的压簧; 调整件为 z型, 包括两水平端和连 接两水平端的折线部分, 调整件的一水平端安装在夹料板导向座上, 一水 平端可抵接夹料刀; 剪料刀上的容置槽为 u型容置槽, 夹持坯料的容置部 为设置在剪料刀上的 u型容置槽与夹料刀的平面部分所形成的容置空间; U 型容置槽包括与坯料直径配合的半圆形弧形槽和与半圆形弧形槽相切的直 线部分, u型槽沿剪料刀运动方向的宽度小于坯料的直径。这种结构的弹性 复位压紧装置, 弹力大, 压紧夹料板的效果好, 夹料板的复位效果好。  As a second modification of the fourth solution, the elastic return pressing device comprises a spring seat fixed on the clamping plate guide seat and a compression spring installed in the spring seat; the adjusting member is z-shaped, including two horizontal ends and connecting the two horizontal ends In the folding line part, a horizontal end of the adjusting member is mounted on the clamping plate guide seat, and a horizontal end can abut the clamping knife; the receiving groove on the cutting knife is a u-shaped receiving groove, and the receiving portion of the blank is held The accommodating space formed by the u-shaped receiving groove and the flat portion of the clamping knife disposed on the cutting knife; the U-shaped receiving groove includes a semi-circular curved groove and a semi-circular arc matching the diameter of the blank The straight portion of the groove is tangent, and the width of the u-shaped groove along the moving direction of the cutting blade is smaller than the diameter of the blank. The elastic resetting and compacting device of the structure has large elastic force, good effect of pressing the clamping plate, and good resetting effect of the clamping plate.
作为方案一的第二种改进, 夹料机构还包括可转动地枢接在剪料刀或 剪料杆上的夹料刀摆件, 夹料刀固定在夹料刀摆件的一端; 夹料刀张开机 构还包括一端安装在夹料刀摆件上、 另一端安装在剪料杆上的拉簧; 还包 括夹料板机构, 夹料板机构包括与剪料杆固定的夹料板和夹料板导向座; 在夹料板导向座内设有平行剪料方向的第一滑槽, 夹料板可来回滑动的安 装在第一滑槽内; 夹料板导向座固定在机体上; 夹料刀摆件限位复位机构 安装在朝向剪料刀的一侧的夹料板上; 夹料机构的限位复位机构为夹料刀 摆件限位复位机构, 夹料刀摆件限位复位机构包括摆件压紧滑块, 摆件压 紧滑块的下限位装置, 在剪料杆朝剪料位置运动时、 使与夹料刀摆件分离 的摆件压紧滑块回复到能抵接夹料刀摆件的摆件压紧滑块的复位装置, 夹 料刀摆件摆动角度的限位装置; 夹料刀摆件摆动角度的限位装置为安装在 夹料板导向座上的调节螺钉; 在夹料板上设有垂直剪料方向的第二滑槽, 摆件压紧滑块安装在第二滑槽内; 在剪料位置摆件压紧滑块顶死夹料刀摆 件。 夹料刀摆件枢接在剪料刀或剪料杆上, 结构简单, 便于调试。 夹料刀 张开机构包括拉簧, 结构简单, 复位效果好。 由于摆件压紧滑块安装在与 剪料方向垂直的滑槽内, 在坯料被剪断的过程中, 不管剪料力多大, 压紧 滑块无位移, 而压紧滑块顶死夹料刀摆件, 因此可确保在坯料被剪断的过 程中夹料刀摆件沿任何方向均无位移, 使被剪断的坯料断面平整。 调节螺 钉避免了因夹料刀摆件的转动角度过大而造成夹料刀摆件不能复位、 夹料 刀与剪料刀不能闭合的现象。 作为上述方案的共同改进, 夹料机构的张开机构包括顶件, 顶件与使 冲模朝冲切方向来回运动的大滑块固定, 顶件朝向夹料板的端面为斜面; 剪料杆驱动机构为连杆驱动机构, 包括连杆和滑板, 连杆的一端与滑板枢 接; 在滑板内设有第三滑槽, 第三滑槽朝向机体一侧弯曲, 安装在剪料杆 上的滑动轴置于 L型的第三滑槽内。 将顶件安装在大滑块上, 在剪料夹料 装置将坯料送到设定位置即第一成型凹模时, 顶件随大滑块一起朝向第一 凹模运动, 顶件使夹料刀相对剪料刀张开, 冲模将坯料冲入第一凹模内。 因此将顶件安装在大滑块上, 可利用大滑块的运动来完成夹料刀与剪料刀 分离, 结构简单, 运动可靠。 As a second improvement of the first solution, the clamping mechanism further comprises a clamping knife rotatably pivotally connected to the cutting knife or the cutting rod, the clamping knife is fixed at one end of the clamping knife; the clamping knife The opening mechanism further comprises a tension spring installed at one end on the clamping blade and mounted on the cutting rod at the other end; further comprising a clamping plate mechanism, the clamping plate mechanism comprising a clamping plate and a clamping plate fixed to the cutting rod a guiding seat; a first sliding slot in parallel with the cutting direction in the clamping plate guiding seat, the clamping plate is slidably mounted in the first sliding slot; the clamping plate guiding seat is fixed on the body; the clamping knife The set limit reset mechanism is mounted on the clamping plate facing the side of the cutting knife; the limit reset mechanism of the clamping mechanism is a clamp setting limit reset mechanism, and the clamp setting limit reset mechanism includes the pressing of the clamp The slider, the lower limit device of the clamping member pressing the slider, when the cutting rod moves toward the trimming position, the sliding member pressing the slider separated from the clamping knife is returned to the pressing member capable of abutting the clamping knife The reset device of the slider, the limit of the swing angle of the clamp Positioning device; the limiting device for the swinging angle of the clamping blade is an adjusting screw mounted on the guiding plate of the clamping plate; the second sliding groove is provided on the clamping plate in the direction of vertical cutting, and the clamping slider is mounted on the clamping device In the second chute; in the trim position, the clamp presses the slider to the top of the clamp. The clamp knife is pivotally connected to the cutting knife or the cutting rod, and has a simple structure and is convenient for debugging. The clamping knife opening mechanism includes a tension spring, the structure is simple, and the reset effect is good. Since the clamp pressing slider is installed in the chute perpendicular to the trimming direction, no matter the shearing force, the pressing slider has no displacement, and the pressing slider top dead gripper is decorated in the process of cutting the billet. Therefore, it can be ensured that the clamping blade does not have any displacement in any direction during the cutting of the blank, so that the cut blank is flat. The adjusting screw avoids the phenomenon that the clamping knife can not be reset due to the excessive rotation angle of the clamping blade, and the clamping knife and the cutting knife cannot be closed. As a common improvement of the above solution, the opening mechanism of the entraining mechanism includes a top piece, and the top piece is fixed with a large sliding block that moves the die back and forth toward the punching direction, and the top piece faces the end surface of the clamping plate as a bevel; the cutting bar drive The mechanism is a connecting rod driving mechanism, comprising a connecting rod and a sliding plate, one end of the connecting rod is pivotally connected with the sliding plate; a third sliding slot is arranged in the sliding plate, the third sliding groove is bent toward the side of the body, and the sliding is mounted on the cutting rod The shaft is placed in the third chute of the L-shape. The top piece is mounted on the large sliding block, and when the cutting material clamping device sends the blank to the set position, that is, the first forming concave die, the top piece moves toward the first concave die together with the large sliding piece, and the top piece makes the material The knife is opened relative to the cutter, and the die punches the blank into the first die. Therefore, the top piece is mounted on the large sliding block, and the movement of the large sliding block can be used to complete the separation of the clamping knife and the cutting knife, and the structure is simple and the movement is reliable.
一种如权利要求 1所述的一种镦锻机的剪料夹料装置的剪料夹料的工 作方法, 包括:  A method of working on a trimming material for a trimming device of a upsetting machine according to claim 1, comprising:
在进料位置, 坯料进入到夹持坯料的容置部内, 在剪料杆驱动机构的 作用下, 剪料夹料装置从进料位置向第一凹模位置方向运动到剪料位置, 在剪料位置, 坯料被剪断, 夹料刀相对剪料刀无相对运动, 夹持坯料的容 置部不变化; 剪料夹料装置夹持被剪断的坯料从剪料位置运动到第一凹模 位置停留, 冲模向凹模方向运动, 夹料刀张开机构使夹料刀相对剪料刀张 开, 工件被冲模冲入第一凹模内, 工件被冲模冲入第一凹模内剪料夹料装 置往进料位置运动, 或者是完成工件的第一次成型后冲模往回运动, 夹料 刀在夹料机构的限位复位机构作用下复位与剪料刀闭合, 夹料刀与剪料刀 共同配合形成夹持坯料的容置部, 冲模回复到设定位置后, 在剪料杆驱动 机构的作用下, 剪料夹料装置从第一凹模位置运动到进料位置; 如此循环。 这种工作方法运动可靠。  In the feeding position, the blank enters into the receiving portion of the holding blank, and under the action of the cutting rod driving mechanism, the cutting and clamping device moves from the feeding position to the first concave mold position to the cutting position, in the shearing The material position, the blank is cut, the clamping knife has no relative movement with respect to the cutting knife, and the receiving portion of the holding blank does not change; the cutting material clamping device holds the sheared blank from the cutting position to the first concave mold position Staying, the die moves toward the die, the cutter opening mechanism causes the clamp to open relative to the cutter, the workpiece is punched into the first die by the die, and the workpiece is punched into the first die in the first die The material device moves to the feeding position, or the die moves back after the first molding of the workpiece is completed, and the clamping knife is reset and the cutting knife is closed under the action of the limit reset mechanism of the clamping mechanism, the clamping knife and the cutting material The knives cooperate to form a receiving portion for holding the blank. After the die returns to the set position, the trimming device moves from the first die position to the feeding position under the action of the trimming rod driving mechanism; This working method is reliable.
作为方案九的改进, 还包括夹料板机构, 夹料板机构包括与剪料杆固定 的夹料板连接座, 与夹料板连接座枢接的夹料板, 夹料刀与夹料板固定, 夹料机构的张开机构包括与大滑块固定的顶件;  As an improvement of the scheme 9, the invention also includes a clamping plate mechanism, wherein the clamping plate mechanism comprises a clamping plate connecting seat fixed with the cutting rod, a clamping plate pivotally connected with the clamping plate connecting seat, a clamping knife and a clamping plate Fixing, the opening mechanism of the clamping mechanism comprises a top piece fixed with the large slider;
工作方法包括:  Working methods include:
在剪料位置, 弹性复位压紧装置在坯料被剪断的过程中向下压紧夹料 板, 且其弹力大于在坯料被剪断的过程中坯料作用在夹料刀向上的分解力, 夹料板相对剪料刀无运动, 固定在夹料板上的夹料刀相对剪料刀无运动; 夹料刀相对剪料刀张开过程中, 顶件顶夹料板, 顶件会克服弹性复位压紧 装置的弹力, 使夹料板相对枢接轴转动, 夹料板带动固定在其上的夹料刀 相对枢接轴转动, 使夹料刀相对剪料刀张开; 夹料刀相对剪料刀闭合过程 中, 顶件与夹料板分离, 夹料板在夹料板、 夹料刀的重力和弹性复位压紧 装置的弹力作用下向下运动快速复位, 夹料刀与剪料刀形成夹持坯料的容 置部。 In the trimming position, the elastic return pressing device presses the clamping plate downward during the process of cutting the blank, and the elastic force is greater than the breaking force of the blank acting on the clamping cutter during the cutting process of the blank, the clamping plate The cutting knife has no movement relative to the cutting knife, and the clamping knife fixed on the clamping plate has no movement relative to the cutting knife; during the opening process of the clamping knife relative to the cutting knife, the top clamping plate of the top piece and the top piece overcome the elastic reset pressure The elastic force of the clamping device rotates the clamping plate relative to the pivoting shaft, and the clamping plate drives the clamping knife fixed thereon to rotate relative to the pivoting shaft, so that the clamping knife is opened relative to the cutting knife; the clamping knife is opposite to the cutting material During the closing process of the knife, the top piece is separated from the clamping plate, and the clamping plate is pressed against the gravity and elastic return of the clamping plate and the clamping knife. Under the elastic force of the device, the downward movement is quickly reset, and the clamping knife and the cutting knife form a receiving portion for holding the blank.
作为进一步改进, 夹料板通过枢轴与夹料板连接座连接, 枢轴相对与 其配合的枢接孔可在剪料刀运动方向来回运动, 夹料刀的限位复位机构还 包括调整件;  As a further improvement, the clamping plate is connected to the clamping plate connecting seat through a pivot shaft, and the pivoting hole of the pivot shaft cooperates with the clamping hole to move back and forth in the moving direction of the cutting knife, and the limiting position resetting mechanism of the clamping knife further comprises an adjusting member;
工作方法包括:  Working methods include:
在进料位置, 夹料刀被调整件顶住, 枢轴相对于枢接孔运动到远离夹 料刀的一侧, 夹料刀与剪料刀离开设定的距离, 夹持坯料的容置部沿剪料 刀运动方向的宽度大于坯料的直径, 坯料进入时与夹持坯料的容置部间有 一定的间隙;  In the feeding position, the clamping knife is supported by the adjusting member, and the pivot shaft moves relative to the pivoting hole to the side away from the clamping knife, and the clamping knife and the cutting knife are separated by a set distance, and the holding of the blank is held. The width of the portion along the moving direction of the cutting knife is larger than the diameter of the blank, and the blank has a certain gap between the entering portion and the receiving portion of the holding blank;
剪料夹料装置从进料位置向第一凹模位置方向运动到剪料位置过程 中, 夹料刀与调整件分离, 枢轴相对于枢接孔运动到靠近夹料刀的一侧, 夹料刀相对剪料刀移动, 移动的距离与枢轴相对枢接孔移动的距离相等, 夹持坯料的容置部沿剪料刀运动方向的宽度等于坯料的直径, 坯料被夹料 刀和剪料刀完全夹紧;  The trimming device moves from the feeding position to the first die position to the trimming position, the clamping knife is separated from the adjusting member, and the pivot moves relative to the pivot hole to the side close to the clamping knife, the clip The knife moves relative to the trimming knife, and the moving distance is equal to the distance that the pivot shaft moves relative to the pivoting hole, and the width of the receiving portion of the holding blank along the moving direction of the cutting knife is equal to the diameter of the blank, and the blank is clamped by the cutter and the cutter The knife is fully clamped;
从顶件离开夹料板使夹料刀相对剪料刀闭合后至剪料夹料装置运动到 进料位置的过程中, 夹持坯料的容置部沿剪料刀运动方向的宽度小于坯料 的直径;  The width of the receiving portion of the holding blank in the moving direction of the cutting blade is smaller than the blank when the cutting member is separated from the clamping plate to close the cutting knife to the feeding position of the cutting device. Diameter
坯料被剪断之前和之后都一直保持着与剪料刀运动方向成直角关系。 本发明的有益效果是, 在坯料被剪断的过程中, 限位复位机构使夹料 刀在剪料位置沿任何方向均无位移, 夹料刀相对于剪料刀完全保持固定, 即夹持坯料的容置部不变化, 坯料不会偏斜和晃动, 因此使被剪料的坯料 的底部平整, 工件的成型质量好和精度高, 次品率低; 对需变形大的工件, 不易造成坯料有时填充于模具型腔这边, 有时又填充于模具型腔那边, 更 有利于降低次品率; 而且镦锻出来的工件尾部端面平整。  The blank is kept at right angles to the direction of movement of the cutting knife before and after being cut. The invention has the beneficial effects that in the process of cutting the blank, the limit resetting mechanism causes the clamping knife to have no displacement in any direction at the cutting position, and the clamping knife is completely fixed with respect to the cutting knife, that is, the blank is clamped. The accommodating portion does not change, the blank is not deflected and swayed, so that the bottom of the blank to be trimmed is flat, the forming quality of the workpiece is good and the precision is high, and the defective rate is low; for the workpiece requiring large deformation, the blank is not easily caused Sometimes it is filled on the side of the mold cavity, and sometimes it is filled on the side of the mold cavity, which is more conducive to reducing the defective rate; and the end face of the forged workpiece is flat.
附图说明 DRAWINGS
图 1是本发明实施例 1的镦锻机的立体示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a upsetting machine according to a first embodiment of the present invention.
图 2是图 1去掉剪料座等结构的立体示意图。  Fig. 2 is a perspective view showing the structure of Fig. 1 with the trimming seat removed.
图 3是本发明实施例 1的剪料夹料装置部分构件的立体示意图。  Fig. 3 is a perspective view showing a part of the member of the trimming material picking device of the first embodiment of the present invention.
图 4是本发明实施例 1的夹料刀和剪料刀闭合在一起的部分结构的示 意图。  Fig. 4 is a view showing a part of the structure in which the chuck and the cutter are closed together in the first embodiment of the present invention.
图 5是本发明实施例 2的剪料夹料装置主要件的立体示意图。  Fig. 5 is a perspective view showing the main part of the material cutting device of the second embodiment of the present invention.
图 6是本发明实施例 2的夹料刀和剪料刀闭合在一起的部分结构的示 意图。 Figure 6 is a partial view showing the structure of the cutting knife and the cutting knife of the second embodiment of the present invention closed together; Intention.
图 7是本发明实施例 3的剪料夹料装置部分构件的立体示意图。  Figure 7 is a perspective view showing a part of a member of a trimming material pick-up apparatus according to a third embodiment of the present invention.
图 8是图 7的从另一个方向投影的立体示意图。  Figure 8 is a perspective view of the projection of Figure 7 from another direction.
图 9是本发明实施例 4的镦锻机的立体示意图。  Fig. 9 is a perspective view showing the upsetting machine of the fourth embodiment of the present invention.
图 10是本发明实施例 5的镦锻机的立体示意图。  Fig. 10 is a perspective view showing the upsetting machine of the fifth embodiment of the present invention.
图 11是本发明实施例 5的剪料夹料装置的立体分解示意图。  Figure 11 is a perspective exploded view of the material cutting device of the fifth embodiment of the present invention.
图 12是本发明实施例 6的镦锻机的立体示意图。  Fig. 12 is a perspective view showing the upsetting machine of the sixth embodiment of the present invention.
图 13是现有技术的镦锻机的立体示意图。 具体实施方式  Figure 13 is a perspective view of a prior art upsetting machine. detailed description
实施例 1 Example 1
如图 1、 图 3所示, 一种镦锻机的剪料夹料装置, 包括剪料杆 1, 驱动 剪料杆 1往复运动的剪料杆驱动机构,固定在剪料杆 1上的夹料板连接座 2, 不可转动地枢接在夹料板连接座 2上的夹料板 3,固定在剪料杆 1上的剪料 刀 4, 在剪料刀 4上可转动地枢接有夹料刀摆件 5, 在夹料刀摆件 5的一端 固定有夹料刀 6;在剪料刀 4和夹料刀 6相对应的端面上设有夹持坯料的容 置部; 还包括安装在夹料板 3上、 使夹料刀 6与剪料刀 4闭合夹持坯料、 在剪料位置限制夹料刀摆件 5沿任何方向均无位移、 夹持坯料的容置部不 变化的夹料刀摆件 5的限位复位机构, 和使夹料刀 6与剪料刀 4张开、 置 放坯料 44在第一凹模位置的夹料刀张开机构。  As shown in FIG. 1 and FIG. 3, a trimming device for a forging machine includes a trimming rod 1, a shearing rod driving mechanism for driving the reciprocating movement of the cutting rod 1, and a clip fixed on the cutting rod 1. a material plate connecting seat 2, a clamping plate 3 pivotally connected to the clamping plate connecting seat 2, a cutting knife 4 fixed on the cutting rod 1, and a pivoting connection on the cutting knife 4 a clamping blade 5 is fixed at one end of the clamping blade 5; a receiving portion for holding the blank is provided on an end surface corresponding to the cutting blade 4 and the clamping blade 6; On the clamping plate 3, the clamping knife 6 and the cutting knife 4 are closed to hold the blank, and the cutting tool 5 is not displaced in any direction at the cutting position, and the holding portion of the holding blank does not change. The limit reset mechanism of the blade 5 and the cutter opening mechanism for opening the cutter 6 and the cutter 4 to position the blank 44 at the first die position.
如图 1、图 2所示,剪料杆驱动机构为连杆驱动机构,包括连杆接头 7、 连杆接头 7、 连杆 8和滑板 9, 连杆 8的一端固定在连杆接头 7上, 另一端 与滑板 9可转动地枢接。 连杆接头 7可转动枢接在第一大齿轮 10上, 第一 大齿轮 10安装在镦锻机的二轴 11上, 连杆接头 7的枢接轴 12与二轴 11 不同心, 第一大齿轮 10与安装在曲轴 13上的第一小齿轮 14啮合。 滑板 9 可来回滑动地安装在剪料座 15的滑板滑槽 16内,在剪料座 15的顶面还设 有与滑板滑槽 16垂直的剪料杆滑槽 17,剪料杆 1可来回滑动地安装在剪料 杆滑槽 17内。 在剪料座 15远离机体 18的一侧、 安装有与滑板 9配合、 限 制滑板 9在滑板滑槽 16内的剪料座盖板 19,在剪料座 15靠近机体 18的一 侧安装有剪料座底板 20, 在剪料座 15靠近剪料座盖板 19的一侧还固定有 L型的剪料杆抵挡件 21, 在剪料杆 1的两侧、 剪料座 15的上方固定有与剪 料杆 1配合、 限制剪料杆 1在剪料杆滑槽 17内滑动的铜压板 22, 铜压板 23。 在滑板 9内设有 L型的滑槽 24, 安装在剪料杆 1上的滑动轴 25置于 L 型的滑槽 24内, 滑槽 24朝向机体 18的一侧弯曲。 剪料座 15与机体 18固 定。在机体 18上方还固定有夹料板导向座 26,夹料板 3安装在夹料板导向 座 26的第一滑槽 27内, 在夹料板导向座 26的上方固定有将夹料板 3限位 在滑槽 24内的压板 28。 As shown in FIG. 1 and FIG. 2, the cutting rod driving mechanism is a connecting rod driving mechanism, including a connecting rod joint 7, a connecting rod joint 7, a connecting rod 8 and a sliding plate 9, and one end of the connecting rod 8 is fixed on the connecting rod joint 7. The other end is rotatably pivotally coupled to the slider 9. The connecting rod joint 7 is rotatably pivotally connected to the first large gear 10, and the first large gear 10 is mounted on the two shafts 11 of the upsetting machine. The pivoting shaft 12 of the connecting rod joint 7 is different from the two shafts 11 , first The bull gear 10 meshes with a first pinion 14 mounted on the crankshaft 13. The slide plate 9 is slidably mounted in the slide chute 16 of the trim holder 15, and a shear bar chute 17 perpendicular to the slide chute 16 is further disposed on the top surface of the trim holder 15, and the trim bar 1 can be back and forth It is slidably mounted in the trim bar chute 17. On the side of the trim holder 15 away from the body 18, a trim seat cover 19 that cooperates with the slide plate 9 to restrict the slide plate 9 in the slide chute 16 is mounted, and a shear is mounted on the side of the trim seat 15 close to the body 18. The bottom plate 20 of the material base is further fixed with an L-shaped shear rod abutting member 21 on a side of the shearing seat 15 adjacent to the shearing seat cover 19, and is fixed on both sides of the cutting rod 1 and above the cutting holder 15 A copper pressure plate 22, a copper pressure plate 23, which cooperates with the trimming rod 1 to restrict the sliding of the cutting rod 1 in the cutting rod chute 17. An L-shaped chute 24 is provided in the slide plate 9, and a slide shaft 25 mounted on the trimming rod 1 is placed in the L In the chute 24 of the type, the chute 24 is bent toward one side of the body 18. The trimming seat 15 is fixed to the body 18. A clamping plate guide seat 26 is further fixed on the upper side of the body 18. The clamping plate 3 is mounted in the first sliding groove 27 of the clamping plate guiding seat 26, and the clamping plate 3 is fixed above the clamping plate guiding seat 26. A pressure plate 28 is defined in the chute 24.
如图 4所示, 夹持坯料的容置部为设置在剪料刀 4上容置坯料的半圆 形容置槽 29和设置在夹料刀 6上与剪料刀 4配合的弧形容置槽 30 ;弧形容 置槽 30与半圆形容置槽 29同心且等半径; 夹料刀 6在夹料刀摆件 5的枢 接轴的中心与弧形容置槽的中心连线、 过中心连线与弧形容置槽交点的切 线、 所形成的朝向剪料刀 4的 90 ° 夹角的范围内、 为在夹料刀摆件 5旋转 时避空剪料刀 4的避空空间 31, 避空空间 31大于 90 ° , 这样可降低加工 精度, 并确保夹料刀 6张开时不与坯料 44干涉。  As shown in FIG. 4, the accommodating portion for holding the blank is a semi-circular accommodating groove 29 which is disposed on the cutting knives 4 for accommodating the blank, and an arc-shaped accommodating groove which is disposed on the clamping knives 6 and cooperates with the cutting knives 4. 30; the arc-shaped receiving groove 30 is concentric with the semicircular receiving groove 29 and has the same radius; the clamping knife 6 is connected to the center of the arc-shaped receiving groove at the center of the pivoting shaft of the clamping blade 5, and is connected to the center. In the range of the tangent to the intersection of the arc-shaped accommodating groove and the angle of 90° formed toward the cutting blade 4, in order to avoid the empty space 31 of the cutting blade 4 when the clamping blade 5 rotates, avoid the space The space 31 is larger than 90 °, which reduces the machining accuracy and ensures that the cutter 6 does not interfere with the blank 44 when it is opened.
如图 3所示, 夹料刀摆件限位复位机构包括摆件压紧滑块 32、 摆件压 紧滑块 32的下限位装置和弹性复位装置、夹料刀摆件 5摆动角度的限位装 置。在夹料板 3上设有垂直剪料方向的第二滑槽 33,摆件压紧滑块 32安装 在第二滑槽 33内, 第二滑槽 33与大滑块运动方向平行。 弹性复位装置, 包括复位压簧 34, 固定在夹料板 3上的固定板 35, 一端穿过固定板 35安 装在摆件压紧滑块 32上的拉杆 36, 复位压簧 34安装在拉杆 36上。摆件压 紧滑块 32的下限位装置包括从摆件压紧滑块 32—侧延伸设有的凸出部 37 和固定在夹料板 3上的挡块 38, 挡块 38置于凸出部 37的正下方。 在摆件 压紧滑块 32上、还设有在剪料位置、消除摆件压紧滑块 32与夹料刀摆件 5 安装间隙的斜面 45, 在夹料刀摆件 5设有与斜面 45配合的斜面 46。 夹料 刀摆件 5摆动角度的限位装置为安装在夹料板导向座 26上的调节螺钉 39。  As shown in Fig. 3, the clamp knife limit limit reset mechanism includes a swing pressing slider 32, a lower limit device of the swing pressing slider 32, and an elastic reset device, and a limit device for the swing angle of the clamp knife 5 . A second chute 33 is provided on the sandwiching plate 3 in a vertical cutting direction. The pendulum pressing slider 32 is mounted in the second chute 33, and the second chute 33 is parallel to the moving direction of the large slider. The elastic returning device comprises a resetting pressure spring 34, a fixing plate 35 fixed on the clamping plate 3, one end of which is mounted on the tensioning rod 36 of the pendulum pressing slider 32 through the fixing plate 35, and the resetting pressure spring 34 is mounted on the pulling rod 36. . The lower limit device of the clamp pressing slider 32 includes a projection 37 extending from the side of the swing pressing slider 32 and a stopper 38 fixed to the sandwiching plate 3, and the stopper 38 is placed in the projection 37. Just below. On the pendulum pressing slider 32, a beveling surface 45 is provided at the trimming position to eliminate the mounting clearance between the pendulum pressing slider 32 and the engraving blade pendulum 5, and the engraving blade 5 is provided with a bevel that cooperates with the bevel 45. 46. The clamping device 5 is a tilting angle limiting device which is an adjusting screw 39 mounted on the clamping plate guide seat 26.
如图 1、 图 3所示, 夹料刀张开机构包括一端安装在夹料刀摆件 5上、 另一端安装在剪料杆 1上的拉簧 40, 和使夹料刀摆件 5的摆件压紧滑块 32 与夹料刀摆件 5在第一凹模位置分离的顶件 41。拉簧 40安装在远离夹料刀 6的夹料刀摆件 5的一端。 顶件 41安装在使冲模朝冲切方向来回运动的大 滑块 42上, 在顶件 41远离大滑块 42的端面上设有顶摆件压紧滑块 32底 面的斜面 43。  As shown in FIG. 1 and FIG. 3, the cutter opening mechanism includes a tension spring 40 whose one end is mounted on the clamp knife 5 and the other end is mounted on the trim rod 1, and the workpiece of the clamp knife 5 is pressed. The top slider 41 is separated from the clamp slider 5 at the first female mold position. The tension spring 40 is mounted at one end of the cutter blade 5 remote from the cutter 6. The top member 41 is mounted on a large slider 42 for moving the die back and forth in the punching direction, and a bevel 43 for pressing the bottom surface of the slider 32 is provided on the end surface of the top member 41 away from the large slider 42.
当剪料夹料装置从剪料的位置运动到第一凹模的位置时, 与冲模一起 运动的顶件 41从下方顶摆件压紧滑块 32, 摆件压紧滑块 32向上运动, 与 夹料刀摆件 5分离并继续向上运动一段距离, 同时夹料刀摆件 5在拉簧 40 的弹力作用下旋转, 夹料刀 6相对剪料刀 5张开, 同时冲模将坯料冲入第 一凹模内。 坯料递送完成后, 剪料夹料装置又从第一凹模位置向剪料位置 运动, 在运动过程中, 摆件压紧滑块 32与顶件 41分离, 压簧 34使摆件压 紧滑块 32往下运动, 摆件压紧滑块使夹料刀摆件 5反方向旋转, 从而使夹 料刀 6与剪料刀 4完全闭合并完全顶死夹料刀摆件 5。如此往复运动。在坯 料被剪断的过程中, 由于夹料刀摆件 5被摆件压紧滑块 32完全顶死, 夹料 刀摆件 32无任何方向的位移, 夹持坯料的容置部不发生变化, 因此被剪料 的坯料的剪料端面平整, 完全可达到全圆剪的效果。 When the trimming device moves from the position of the trimming material to the position of the first die, the top piece 41 moving together with the die presses the slider 32 from the lower topping member, and the pendulum pressing slider 32 moves upward, and the clip The knife holder 5 separates and continues to move upwards for a distance, while the clamp knife 5 rotates under the elastic force of the tension spring 40, the cutter 6 is opened relative to the cutter 5, and the die punches the blank into the first die. Inside. After the blank delivery is completed, the trimming and clamping device is again moved from the first die position to the trim position. Movement, during the movement, the pendulum pressing slider 32 is separated from the top piece 41, the compression spring 34 causes the pendulum pressing the slider 32 to move downward, and the pendulum pressing the slider causes the clamping blade 5 to rotate in the opposite direction, thereby The clamping knife 6 and the cutting knife 4 are completely closed and completely clamp the clamping knife 5 . This reciprocating motion. During the process of cutting the blank, since the clamping knife 5 is completely killed by the clamping pressing block 32, the clamping blade 32 does not have any displacement, and the receiving portion of the holding blank does not change, so it is cut. The blank end face of the material blank is flat, and the full round shear effect can be achieved.
实施例 2 Example 2
如图 5所示, 与实施例 1不同的是, 夹料刀摆件限位复位机构包括摆 件压紧滑块 50、 固定在夹料板导向座 51上的复位块 52。 在摆件压紧滑块 50朝向复位块 52的一侧设有第一复位斜面 53,第一复位斜面 53位于摆件 压紧滑块 50的上部。在复位块 52上设有与第一复位斜面 53配合的第二复 位斜面 54,第二复位斜面 54位于第一复位斜面 53上方。在夹料板 58上设 有垂直剪料方向的第二滑槽 55, 摆件压紧滑块 50安装在第二滑槽 55内, 第二滑槽 55与大滑块的运动方向垂直。 在摆件压紧滑块 50的一侧设有凸 出部 56, 在凸出部 56的正下方设有挡块 57, 挡块 57固定在夹料板 58上, 挡块 57限制摆件压紧滑块 50向下的位移。在夹料板导向座 51上设有限制 夹料刀摆件 61摆动角度的调节螺钉 62, 调节螺钉 62避免夹料刀摆件 61 在拉簧 63的拉力下转动角度过大, 在剪料位置, 摆件压紧滑块 50不能使 夹料刀 59与剪料刀 60闭合。  As shown in Fig. 5, unlike the first embodiment, the clamp blade limit return mechanism includes a swing pressing slider 50 and a reset block 52 fixed to the chuck guide 51. A first return ramp is provided on a side of the swing pressing slider 50 toward the reset block 52. The first reset ramp 53 is located at an upper portion of the swing pressing slider 50. A second reset ramp 54 that cooperates with the first return ramp 53 is provided on the reset block 52. The second reset ramp 54 is located above the first reset ramp 53. A second chute 55 is disposed on the clamping plate 58 in a vertical cutting direction. The pendulum pressing slider 50 is mounted in the second chute 55, and the second chute 55 is perpendicular to the moving direction of the large slider. A protrusion 56 is disposed on a side of the clamp pressing slider 50, and a stopper 57 is disposed directly under the protrusion 56. The stopper 57 is fixed on the clamping plate 58, and the stopper 57 restricts the sliding of the decoration. Block 50 is displaced downward. An adjusting screw 62 for limiting the swinging angle of the gripper swinging member 61 is provided on the clamping plate guide seat 51. The adjusting screw 62 prevents the clamping blade 61 from rotating under the tension of the tension spring 63, and the cutting angle is excessive. The pinch slider 50 does not close the cutter knife 59 and the cutter blade 60.
如图 6所示, 夹持坯料的容置部为设置在剪料刀 60上的 U型容置槽与 夹料刀 59的平面部分 64所形成的容置空间; U型容置槽 64包括与坯料直 径配合的半圆形弧形槽 65和与半圆形弧形槽 65相切的直线部分 66; U型 容置槽的长度与宽度等同.  As shown in FIG. 6, the accommodating portion for holding the blank is an accommodating space formed by the U-shaped accommodating groove provided on the knives 60 and the flat portion 64 of the nipper 59; the U-shaped accommodating groove 64 includes a semicircular arc groove 65 matched with the diameter of the blank and a straight portion 66 tangential to the semicircular arc groove 65; the U-shaped receiving groove has the same length and width.
当剪料夹料装置从剪料的位置运动到第一凹模的位置时, 摆件压紧滑 块 50完全离开复位块 52, 与冲模一起运动的顶件 67从下方顶摆件压紧滑 块 50, 摆件压紧滑块 50向上运动, 与夹料刀摆件 61分离并继续向上运动 一段距离, 同时夹料刀摆件 61在拉簧 63的弹力作用下旋转, 夹料刀相对 剪料刀张开, 同时冲模将坯料冲入第一凹模内。 坯料递送完成后, 剪料夹 料装置又从第一凹模位置向剪料位置运动, 在运动过程中, 摆件压紧滑块 50离开顶件 67, 复位块 52使摆件压紧滑块 50往下运动,摆件压紧滑块 50 使夹料刀摆件 61反方向旋转, 使夹料刀 59与剪料刀 60完全闭合并完全顶 死夹料刀摆件。 如此往复运动。 在坯料被剪断的过程中, 由于夹料刀摆件 61被摆件压紧滑块 50完全顶死, 夹料刀 59无任何方向的位移, 夹持坯料 的容置部不发生变化, 因此被剪料的坯料的剪料端面平整, 完全可达到全 圆剪的效果。 When the trimming device moves from the position of the trim to the position of the first die, the pendulum pressing slider 50 completely leaves the reset block 52, and the top piece 67 moving together with the die presses the slider 50 from the lower pendulum. The pendulum pressing slider 50 moves upward, separates from the pinch blade 61 and continues to move upward by a distance, and the pinch blade 61 rotates under the elastic force of the tension spring 63, and the clamping knife is opened relative to the cutting blade. At the same time, the die punches the blank into the first die. After the blank delivery is completed, the trimming and clamping device moves from the first die position to the trim position. During the movement, the pendulum pressing slider 50 leaves the top piece 67, and the reset block 52 causes the pendulum to press the slider 50 toward Under the movement, the pendulum pressing slider 50 rotates the gripper blade 61 in the opposite direction, so that the gripper 59 and the trimming blade 60 are completely closed and completely clamps the gripper. This reciprocating motion. In the process in which the blank is cut, since the clamp knife 61 is completely killed by the clamp pressing slider 50, the cutter 59 is not displaced in any direction, and the blank is clamped. The accommodating portion does not change, so the trim end face of the blank to be trimmed is flat, and the full round shear effect can be fully achieved.
实施例 3 Example 3
如图 7、 图 8所示, 与实施例 1不同的是, 夹料板 101为 L型, 直接固 定在剪料杆 102上。 第二滑槽 103与大滑块的运动方向平行; 摆件压紧滑 块 104的复位装置包括压簧(未示出), 固定在夹料板 101上的 Z字形的弹 簧压板 105,一端穿过弹簧压板 105安装在摆件压紧滑块 104上的拉杆 106, 压簧安装在拉杆 106上, 并置于摆件压紧滑块 104和弹簧压板 105间; 顶 件 107 顶摆件压紧滑块 104的面 108与大滑块的运动方向垂直。  As shown in Figs. 7 and 8, unlike the first embodiment, the sandwiching plate 101 is L-shaped and is directly fixed to the cutting bar 102. The second chute 103 is parallel to the moving direction of the large slider; the resetting device of the pendulum pressing slider 104 includes a compression spring (not shown), and a zigzag spring pressing plate 105 fixed to the clamping plate 101, one end of which passes through The spring pressure plate 105 is mounted on the pull rod 106 of the swing pressing slider 104. The pressure spring is mounted on the pull rod 106 and placed between the swing pressing slider 104 and the spring pressing plate 105. The top member 107 is pressed against the slider 104. The face 108 is perpendicular to the direction of movement of the large slider.
当剪料夹料装置从剪料的位置运动到第一凹模的位置时, 与冲模一起 运动的顶件 107从顶件运动方向顶摆件压紧滑块 104, 摆件压紧滑块 104 与顶件同方向运动, 与夹料刀摆件 109分离, 此时夹料刀摆件 109在拉簧 110的弹力作用下旋转,夹料刀 111相对剪料刀 112张开, 同时冲模将坯料 冲入第一凹模内。 坯料递送完成后, 剪料夹料装置又从第一凹模位置向剪 料位置运动, 在运动过程中, 摆件压紧滑块 104与顶件 107分离, 压簧使 摆件压紧滑块 104向顶件方向运动, 摆件压紧滑块使夹料刀摆件 109反方 向旋转, 从而使夹料刀 111与剪料刀完全闭合并完全顶死夹料刀摆件 109。 如此往复运动。 在坯料被剪断的过程中, 由于夹料刀摆件 109被摆件压紧 滑块 104完全顶死, 夹料刀摆件 109无任何方向的位移, 夹持坯料的容置 部不发生变化, 因此被剪料的坯料的剪料端面平整, 完全可达到全圆剪的 效果。  When the trimming and clamping device moves from the position of the trimming material to the position of the first female die, the top piece 107 moving together with the die presses the slider 104 from the top piece moving direction, and the pendulum presses the slider 104 and the top. The workpiece moves in the same direction, and is separated from the clamp knife 109. At this time, the clamp knife 109 rotates under the elastic force of the tension spring 110, and the clamp knife 111 is opened relative to the cutter 102, and the die punches the blank into the first Inside the die. After the blank delivery is completed, the trimming and clamping device moves from the first die position to the trim position. During the movement, the pendulum pressing slider 104 is separated from the top piece 107, and the pressing spring causes the pendulum to press the slider 104 toward When the top piece moves in the direction, the pendulum pressing slider rotates the pinch blade 109 in the opposite direction, so that the pinch blade 111 and the cutting blade are completely closed and the gripper blade 109 is completely killed. This reciprocating motion. During the process of cutting the blank, since the clamping blade 109 is completely killed by the clamping pressing block 104, the clamping blade 109 is not displaced in any direction, and the receiving portion of the holding blank does not change, so it is cut. The blank end face of the material blank is flat, and the full round shear effect can be achieved.
实施例 4 Example 4
如图 9所示, 与实施例 1不同的是, 剪料杆驱动机构包括凸轮 120、摆 动件 121、 安装在摆动件 121上的滚轮 122, 可转动地枢接在摆动件 121上 的连杆 123, 可转动地枢接在连杆 123上的滑板 124, 复位拉簧 125。 凸轮 120与第一大齿轮 126同轴安装。复位拉簧 125—端安装在固定在曲轴限位 盘 127上的螺钉 128上, 一端安装在固定在滑板 124的螺钉 129上。 在凸 轮 120旋转的过程中, 滚轮 122可与摆动件 121顶接, 这样利用凸轮 120 的不同半径和复位拉簧 125的拉力使滑板来回往复直线运动。  As shown in FIG. 9, unlike the first embodiment, the trimming rod driving mechanism includes a cam 120, a swinging member 121, a roller 122 mounted on the swinging member 121, and a connecting rod rotatably pivotally coupled to the swinging member 121. 123, the sliding plate 124 pivotally connected to the connecting rod 123, and the tension spring 125 is reset. The cam 120 is mounted coaxially with the first large gear 126. The reset spring 125 is mounted on a screw 128 fixed to the crankshaft limit plate 127, and one end is attached to a screw 129 fixed to the slider 124. During rotation of the cam 120, the roller 122 can be coupled to the oscillating member 121 such that the slider is reciprocated linearly back and forth by the different radii of the cam 120 and the pulling force of the return tension spring 125.
实施例 5 Example 5
如图 10、 图 11所示, 与实施例 1不同的是, 夹料板机构包括与剪料杆 130固定的夹料板连接座 131, 与夹料板连接座 131通过柱形枢轴 133枢接 的夹料板 134, 与机体 135固定的夹料板导向座 136, 使枢轴 133朝向夹料 板枢接孔 137靠近夹料刀 138—侧复位的弹性复位装置。 在夹料板导向座 136内设有平行剪料方向的滑槽 139, 夹料板 134可来回滑动和上下转动地 安装在滑槽 139内。 夹料板 134上与枢轴 133配合的枢接孔 137包括端部 的两个半圆形部分和连接两个半圆形部分的直线部分; 在夹料板 134的两 侧设有凸轴 143,枢轴 133的两端安装在夹料板连接座 131上并伸出夹料板 连接座 131, 弹性复位装置为连接在夹料板 134两侧的凸轴 143和枢轴 133 间使夹料板 134水平复位的拉簧 144、 145ο As shown in FIG. 10 and FIG. 11, unlike the first embodiment, the clamping plate mechanism includes a clamping plate connecting seat 131 fixed to the trimming rod 130, and the clamping plate connecting seat 131 passes through the cylindrical pivot 133. The clamping plate 134 is connected to the clamping plate guiding seat 136 fixed to the body 135, so that the pivot 133 faces the clamping material. The plate pivoting hole 137 is close to the elastic reset device of the clamp 138-side reset. A sliding groove 139 is provided in the clamping plate guide seat 136 in parallel cutting direction, and the clamping plate 134 is slidable back and forth and mounted in the sliding groove 139. The pivot hole 137 of the clamping plate 134 that cooperates with the pivot 133 includes two semicircular portions at the ends and a straight portion connecting the two semicircular portions; and a convex shaft 143 is provided on both sides of the sandwiching plate 134. The two ends of the pivot 133 are mounted on the clamping plate connecting seat 131 and protrude from the clamping plate connecting seat 131. The elastic returning device is connected between the protruding shaft 143 and the pivot 133 on both sides of the clamping plate 134 for clamping. The tension springs 144, 145 of the plate 134 are horizontally reset.
如图 10所示,在夹料板 134的一个侧面上设有固定槽 146,固定槽 146 远离夹料板连接座 131, 在固定槽 146内固定有夹料刀固定座 147, 夹料刀 138固定在夹料刀固定座 147上, 与夹料板 134垂直。  As shown in FIG. 10, a fixing groove 146 is disposed on one side of the clamping plate 134. The fixing groove 146 is away from the clamping plate connecting seat 131. A clamping knife fixing seat 147 is fixed in the fixing groove 146, and the clamping knife 138 is fixed. It is fixed on the clamp holder 147 and perpendicular to the sandwich plate 134.
如图 10所示,夹料机构的限位复位机构为夹料刀 138的限位复位机构, 夹料刀 138的限位复位机构包括向下压夹料板 134和使夹料板 134向下复 位地弹性复位压紧装置和安装在夹料板导向座 136上的调整件 149。弹性复 位压紧装置包括固定夹料板导向座 136上的弹簧座 150, 安装在弹簧座 150 内抵接夹料板 134的夹料板压紧小轴 151,抵接夹料板压紧小轴 151的压簧 152;安装在弹簧座 150上压紧压簧 152的调整螺丝 153,套装调整螺丝 153 上的锁紧螺母 154。 调整件 149为 Ζ型, 包括水平端 155、 水平端 156和连 接两水平端的折线部分(未示出), 调整件 149的水平端 155安装在夹料板 导向座 136上, 水平端 156可抵接夹料刀 138。 在进料位置, 调整件 149 朝向夹料刀 138的水平端 156抵接夹料刀 138, 夹料刀 138与剪料刀 157 不接触, 夹持坯料的容置部沿剪料刀 157运动方向的宽度大于坯料的直径; 在剪料位置, 夹持坯料的容置部沿剪料刀 157运动方向的宽度等于坯料的 直径。  As shown in FIG. 10, the limit reset mechanism of the clamping mechanism is a limit reset mechanism of the clamp 138, and the limit reset mechanism of the clamp 138 includes pressing the clamp plate 134 downward and the clamp plate 134 downward. The reset elastic return pressing device and the adjusting member 149 mounted on the clamp plate guide 136. The elastic return pressing device comprises a spring seat 150 fixed on the clamping plate guide seat 136. The clamping plate mounted in the spring seat 150 abutting the clamping plate 134 presses the small shaft 151, and the clamping plate abuts the small shaft. A compression spring 152 of 151; an adjustment screw 153 mounted on the spring seat 150 for pressing the compression spring 152, and a lock nut 154 on the adjustment screw 153. The adjustment member 149 is of a meandering type, including a horizontal end 155, a horizontal end 156 and a fold line portion (not shown) connecting the two horizontal ends. The horizontal end 155 of the adjusting member 149 is mounted on the clamping plate guide seat 136, and the horizontal end 156 can be abutted. The clamp knife 138 is connected. In the feeding position, the adjusting member 149 abuts the clamping knife 138 toward the horizontal end 156 of the clamping knife 138. The clamping knife 138 does not contact the cutting knife 157, and the receiving portion of the holding blank moves along the cutting blade 157. The width is greater than the diameter of the blank; at the trim position, the width of the receiving portion of the holding blank along the direction of movement of the cutting blade 157 is equal to the diameter of the blank.
如图 10所示, 夹持坯料的容置部包括设在剪料刀 157上的 U型容置槽 158, 夹持坯料的容置部为设置在剪料刀 157上的 U型容置槽 158与夹料刀 138的平面部分所形成的容置空间; U型容置槽 158包括与坯料直径配合的 半圆形弧形槽和与半圆形弧形槽相切的直线部分, U型槽沿剪料刀 157运动 方向的宽度小于坯料的直径。  As shown in FIG. 10, the accommodating portion for holding the blank includes a U-shaped accommodating groove 158 provided on the cutting blade 157, and the accommodating portion for holding the blank is a U-shaped accommodating groove provided on the cutting blade 157. The accommodating space formed by the 158 and the flat portion of the clamp 138; the U-shaped accommodating groove 158 includes a semi-circular curved groove matching the diameter of the blank and a straight portion tangential to the semi-circular curved groove, U-shaped The width of the groove along the direction of movement of the cutting blade 157 is smaller than the diameter of the blank.
如图 10所示, 镦锻机的剪料夹料装置的剪料夹料的工作方法, 包括: 在进料位置, 夹料刀 138被调整件 149顶住, 枢轴 133相对于枢接孔 As shown in Fig. 10, the working method of the trimming material of the trimming device of the upsetting machine includes: In the feeding position, the gripper 138 is held by the adjusting member 149, and the pivot 133 is opposite to the pivoting hole.
137运动到远离夹料刀 138的一侧,夹料刀 138与剪料刀 157离开设定的距 离, 夹持坯料的容置部沿剪料刀 157运动方向的宽度大于坯料的直径, 坯 料进入到夹持坯料的容置部内, 坯料进入时与夹持坯料的容置部间有一定 的间隙。 137 is moved to a side away from the clamp 138, the cutter 138 and the cutter 157 are separated by a set distance, and the width of the receiving portion of the holding blank along the moving direction of the cutter 157 is larger than the diameter of the blank, and the blank enters. In the accommodating portion for holding the blank, there is a certain time between the entry of the blank and the accommodating portion of the holding blank Clearance.
在剪料杆 130驱动机构的作用下, 剪料夹料装置向第一凹模位置方向 从进料位置运动到剪料位置, 夹料刀 138与调整件 149分离, 枢轴 133相 对于枢接孔 137运动到靠近夹料刀 138的一侧,夹料刀 138相对剪料刀 157 移动, 移动的距离与枢轴 133相对枢接孔 137移动的距离相等, 夹持坯料 的容置部沿剪料刀 157运动方向的宽度等于坯料的直径,坯料被夹料刀 138 和剪料刀 157完全夹紧。  Under the action of the driving mechanism of the trimming rod 130, the trimming and clamping device moves from the feeding position to the trimming position in the direction of the first die, the clamping knife 138 is separated from the adjusting member 149, and the pivot 133 is pivotally connected The hole 137 is moved to a side close to the clamping knife 138, and the clamping knife 138 moves relative to the cutting blade 157, and the moving distance is equal to the distance that the pivot shaft 133 moves relative to the pivoting hole 137, and the receiving portion of the holding blank is cut along the cutting edge. The width of the direction of movement of the knife 157 is equal to the diameter of the blank, and the blank is completely clamped by the cutter 138 and the cutter 157.
在剪料位置, 在剪料杆 130驱动机构的作用下, 剪料夹料装置继续向 第一凹模位置方向运动, 坯料被剪断; 在剪料位置, 弹性复位压紧装置在 坯料被剪断的过程中向下压紧夹料板 134,且其弹力大于在坯料被剪断的过 程中坯料作用在夹料刀 138向上的分解力, 夹料板 134相对剪料刀 157无 运动, 固定在夹料板 134上的夹料刀 138相对剪料刀 157无运动, 夹持坯 料的容置部不变化。  In the trimming position, under the action of the driving mechanism of the trimming rod 130, the trimming and clamping device continues to move toward the position of the first die, and the blank is cut; in the trimming position, the elastic resetting and pressing device is cut in the blank. During the process, the clamping plate 134 is pressed downward, and the elastic force is greater than the decomposition force of the blank acting on the clamping knife 138 during the process of cutting the blank, and the clamping plate 134 has no movement relative to the cutting knife 157, and is fixed to the clamping material. The cutter 138 on the plate 134 has no movement relative to the cutter 157, and the receiving portion for holding the blank does not change.
在剪料杆 130驱动机构的作用下, 剪料夹料装置夹持被剪断的坯料从 剪料位置运动到第一凹模位置停留, 冲模向凹模方向运动, 顶件 148顶夹 料板 134,顶件 148会克服弹性复位压紧装置的弹力,使夹料板 134相对枢 接轴转动, 夹料板 134带动固定在其上的夹料刀 138相对枢接轴转动, 使 夹料刀 138相对剪料刀 157张开, 工件被冲模冲入第一凹模内;  Under the action of the driving mechanism of the trimming rod 130, the trimming and clamping device holds the sheared blank from the trimming position to the first die position, and the die moves toward the die, and the top member 148 is sandwiched by the top plate 134. The top member 148 overcomes the elastic force of the elastic return pressing device, so that the clamping plate 134 rotates relative to the pivoting shaft, and the clamping plate 134 drives the clamping knife 138 fixed thereon to rotate relative to the pivoting shaft, so that the clamping knife 138 The cutting knife 157 is opened, and the workpiece is punched into the first concave mold by the die;
工件被冲模冲入第一凹模内剪料夹料装置往进料位置运动, 或者是完 成工件的第一次成型后冲模往回运动, 顶件 148与夹料板 134分离, 夹料 板 134在夹料板 134、夹料刀 138的重力和弹性复位压紧装置的弹力作用下 向下运动快速复位, 夹料刀 138与剪料刀 157形成夹持坯料的容置部; 从 顶件 148离开夹料板 134使夹料刀 138相对剪料刀 157闭合后至剪料夹料 装置运动到进料位置的过程中, 夹持坯料的容置部沿剪料刀 157运动方向 的宽度小于坯料的直径;  The workpiece is punched into the first concave die by the die clamping device to move to the feeding position, or the die is moved back after the first molding of the workpiece is completed, the top piece 148 is separated from the clamping plate 134, and the clamping plate 134 is separated. Under the action of the gravity of the clamping plate 134, the clamping knife 138 and the elastic force of the elastic return pressing device, the clamping device 138 and the cutting blade 157 form a receiving portion for holding the blank; from the top member 148 After leaving the clamping plate 134 to close the cutting knife 138 relative to the cutting knife 157 until the cutting material clamping device moves to the feeding position, the width of the receiving portion of the clamping blank along the moving direction of the cutting blade 157 is smaller than the blank. diameter of;
冲模回复到设定位置后, 在剪料杆 130驱动机构的作用下, 剪料夹料 装置从第一凹模位置运动到进料位置; 如此循环。  After the die returns to the set position, the trimming device moves from the first die position to the feed position by the driving mechanism of the trim bar 130;
坯料被剪断之前和之后都一直保持着与剪料刀 157运动方向成直角关 实施例 6  The blank is kept at right angles to the direction of movement of the cutter 157 before and after being cut. Example 6
如图 12所示, 与实施例 5不同的是, 弹性复位压紧装置包括一端通过 螺钉 170固定夹料板导向座 171上的弹片 172,弹片 172的另一端安装有压 紧件 173, 压紧件 173压紧夹料板 174。  As shown in FIG. 12, different from the embodiment 5, the elastic return pressing device includes a spring piece 172 fixed to the clamping plate guide seat 171 by a screw 170 at one end, and the other end of the elastic piece 172 is mounted with a pressing member 173, which is pressed. The piece 173 compresses the clamping plate 174.

Claims

权 利 要 求 书 Claim
1、 一种镦锻机的剪料夹料装置, 包括剪料杆, 驱动剪料杆往复运动的剪料 杆驱动机构, 固定在剪料杆上的剪料刀, 和剪料刀配合夹持坯料的夹料机 构, 夹料机构包括夹料刀, 剪料刀和夹料刀相互配合形成夹持坯料的容置 部, 使夹料刀与剪料刀张开、 置放坯料在设定位置的夹料刀张开机构; 其 特征在于: 还设有使夹料刀相对剪料刀复位闭合形成夹持坯料的容置部、 在坯料被剪断的过程中限制夹料刀运动的夹料机构的限位复位机构; 在进 料位置, 夹持坯料的容置部沿剪料刀运动方向的宽度大于坯料的直径; 在 剪料位置, 夹料刀相对剪料刀保持固定, 夹持坯料的容置部不变化。 1. A material cutting device for a forging machine, comprising a cutting rod, a cutting rod driving mechanism for driving the reciprocating movement of the cutting rod, a cutting knife fixed on the cutting rod, and a clamping knife for clamping The clamping mechanism of the blank, the clamping mechanism comprises a clamping knife, and the cutting knife and the clamping knife cooperate with each other to form a receiving portion for holding the blank, so that the clamping knife and the cutting knife are opened and the blank is placed at the set position. The clamping knife opening mechanism is characterized in that: a receiving mechanism for resetting and closing the clamping knife with respect to the cutting knife to form a holding blank, and a cutting mechanism for restricting the movement of the clamping knife during the cutting of the blank is further provided The limit reset mechanism; in the feeding position, the width of the receiving portion of the holding blank along the moving direction of the cutting knife is larger than the diameter of the blank; in the trimming position, the clamping knife is fixed relative to the cutting knife, and the blank is held The housing does not change.
2、 如权利要求 1述的一种镦锻机的剪料夹料装置, 其特征在于: 还包括夹 料板机构, 夹料板机构包括与剪料杆固定的夹料板连接座, 与夹料板连接 座连接的夹料板, 与机体固定的夹料板导向座; 夹料刀与夹料板固定; 夹 料机构的限位复位机构为夹料刀的限位复位机构, 夹料刀的限位复位机构 包括向下压夹料板和使夹料板向下复位地弹性复位压紧装置。  2. The trimming device for a upsetting machine according to claim 1, further comprising: a clamping plate mechanism, wherein the clamping plate mechanism comprises a clamping plate connecting seat fixed to the cutting rod, and a clamp a clamping plate connected to the connecting plate of the material board, and a clamping plate guiding seat fixed to the body; the clamping knife and the clamping plate are fixed; the limit resetting mechanism of the clamping mechanism is a limit resetting mechanism of the clamping knife, the clamping knife The limit reset mechanism includes an elastic return pressing device that presses the clamping plate downward and resets the clamping plate downward.
3、 如权利要求 2述的一种镦锻机的剪料夹料装置, 其特征在于: 夹持坯料 的容置部包括设在剪料刀上的坯料容置槽, 坯料容置槽沿剪料刀运动方向 的宽度小于坯料的直径; 当夹料刀与剪料刀贴合时, 夹持坯料的容置部沿 剪料刀运动方向的宽度小于坯料的直径; 夹料板与夹料板连接座通过柱形 枢轴枢接, 与枢轴配合的枢接孔沿剪料刀运动方向的长度大于枢轴的最大 直径; 还包括使枢轴朝向枢接孔靠近夹料刀一侧复位的弹性复位装置; 夹 料刀的限位复位机构还包括安装在夹料板导向座上的调整件; 在进料位置, 调整件朝向夹料刀的一端抵接夹料刀, 夹料刀与剪料刀不接触, 夹持坯料 的容置部沿剪料刀运动方向的宽度大于坯料的直径; 在剪料位置, 调整件 与夹料刀不接触, 夹持坯料的容置部沿剪料刀运动方向的宽度等于坯料的 直径。  3. The trimming and clamping device for a upsetting machine according to claim 2, wherein: the receiving portion for holding the blank comprises a blank receiving groove provided on the cutting knife, and the blank receiving groove is cut along the cutting The width of the moving direction of the material knife is smaller than the diameter of the blank; when the clamping knife is matched with the cutting knife, the width of the receiving portion of the holding blank along the moving direction of the cutting knife is smaller than the diameter of the blank; the clamping plate and the clamping plate The connecting seat is pivotally connected by the cylindrical pivot, and the length of the pivoting hole matched with the pivoting tool in the moving direction of the cutting blade is greater than the maximum diameter of the pivoting shaft; further comprising resetting the pivoting shaft toward the pivoting hole toward the side of the clamping knife The elastic reset device; the limit reset mechanism of the clamp knife further comprises an adjusting member mounted on the clamping plate guide seat; in the feeding position, the adjusting member abuts the clamping knife toward the end of the clamping knife, the clamping knife and the shearing tool The feeding knife does not contact, the width of the receiving portion of the holding blank in the moving direction of the cutting knife is larger than the diameter of the blank; in the trimming position, the adjusting member does not contact the clamping knife, and the receiving portion of the holding blank is along the cutting knife The width of the direction of motion is equal to the diameter of the blank.
4、 如权利要求 3所述的一种镦锻机的剪料夹料装置, 其特征在于: 夹料刀 与夹料板垂直; 与枢轴配合的枢接孔包括端部的两个半圆形部分和连接两 个半圆形部分的直线部分; 在夹料板的两侧设有凸轴, 枢轴的两端伸出夹 料板, 弹性复位装置为连接在夹料板两侧的凸轴和枢轴间使夹料板水平复 位的拉簧。  4. The trimming and clamping device of a upsetting machine according to claim 3, wherein: the clamping knife is perpendicular to the clamping plate; the pivoting hole that cooperates with the pivot includes two semicircles of the end portion. a shape portion and a straight portion connecting the two semicircular portions; a convex shaft is arranged on both sides of the sandwiching plate, and both ends of the pivot shaft protrude from the clamping plate, and the elastic reset device is a convex joint connected to both sides of the clamping plate A tension spring that axially resets the clamping plate between the shaft and the pivot.
5、 如权利要求 4所述的一种镦锻机的剪料夹料装置, 其特征在于: 弹性复 位压紧装置包括一端固定夹料板导向座上的弹片, 弹片的另一端压紧夹料 板; 调整件为 z型, 包括两水平端和连接两水平端的折线部分, 调整件的 一水平端安装在夹料板导向座上, 一水平端可抵接夹料刀; 剪料刀上的容 置槽为 u型容置槽, 夹持坯料的容置部为设置在剪料刀上的 U型容置槽与 夹料刀的平面部分所形成的容置空间; U型容置槽包括与坯料直径配合的半 圆形弧形槽和与半圆形弧形槽相切的直线部分, u型槽沿剪料刀运动方向的 宽度小于坯料的直径。 5. A material cutting device for a upsetting machine according to claim 4, wherein: the elastic compounding The position pressing device comprises a spring piece fixed at one end of the clamping plate guide seat, and the other end of the elastic piece is pressed against the clamping plate; the adjusting member is z-shaped, comprising two horizontal ends and a folding line connecting the two horizontal ends, and a horizontal end of the adjusting member Installed on the clamping plate guide seat, a horizontal end can abut the clamping knife; the receiving groove on the cutting knife is a u-shaped receiving groove, and the receiving portion for holding the blank is a U disposed on the cutting knife The accommodating space formed by the accommodating groove and the flat portion of the clamping knives; the U-shaped accommodating groove includes a semicircular curved groove matching the diameter of the blank and a straight portion tangential to the semicircular curved groove, u The width of the groove along the direction of movement of the cutting blade is smaller than the diameter of the blank.
6、 如权利要求 4所述的一种镦锻机的剪料夹料装置, 其特征在于: 弹性复 位压紧装置包括固定夹料板导向座上的弹簧座, 安装在弹簧座内的压簧; 调整件为 Z型, 包括两水平端和连接两水平端的折线部分, 调整件的一水 平端安装在夹料板导向座上, 一水平端可抵接夹料刀; 剪料刀上的容置槽 为 U型容置槽, 夹持坯料的容置部为设置在剪料刀上的 U型容置槽与夹料 刀的平面部分所形成的容置空间; U型容置槽包括与坯料直径配合的半圆形 弧形槽和与半圆形弧形槽相切的直线部分, U型槽沿剪料刀运动方向的宽度 小于坯料的直径。  6. The trimming and clamping device of a upsetting machine according to claim 4, wherein: the elastic return pressing device comprises a spring seat fixed on the guiding plate of the clamping plate, and a compression spring installed in the spring seat. The adjusting member is Z-shaped, including two horizontal ends and a folding line connecting the two horizontal ends, a horizontal end of the adjusting member is mounted on the clamping plate guiding seat, and a horizontal end can abut the clamping knife; the capacity on the cutting knife The groove is a U-shaped accommodating groove, and the accommodating portion for holding the blank is a accommodating space formed by the U-shaped accommodating groove and the flat portion of the knives disposed on the knives; the U-shaped accommodating groove includes The semicircular arc groove of the blank diameter is matched with the straight portion tangential to the semicircular arc groove, and the width of the U-shaped groove along the moving direction of the cutting blade is smaller than the diameter of the blank.
7、 如权利要求 1所述的一种镦锻机的剪料夹料装置, 其特征在于: 夹料机 构还包括可转动地枢接在剪料刀上的夹料刀摆件, 夹料刀固定在夹料刀摆 件的一端; 夹料刀张开机构还包括一端安装在夹料刀摆件上、 另一端安装 在剪料杆上的拉簧; 还包括夹料板机构, 夹料板机构包括与剪料杆固定的 夹料板和夹料板导向座; 在夹料板导向座内设有平行剪料方向的第一滑槽, 夹料板可来回滑动的安装在第一滑槽内; 夹料板导向座固定在机体上; 夹 料刀摆件限位复位机构安装在朝向剪料刀的一侧的夹料板上; 夹料机构的 限位复位机构为夹料刀摆件限位复位机构, 夹料刀摆件限位复位机构包括 摆件压紧滑块, 摆件压紧滑块的下限位装置, 在剪料杆朝剪料位置运动时、 使与夹料刀摆件分离的摆件压紧滑块回复到能抵接夹料刀摆件的摆件压紧 滑块的复位装置, 夹料刀摆件摆动角度的限位装置; 夹料刀摆件摆动角度 的限位装置为安装在夹料板导向座上的调节螺钉; 在夹料板上设有垂直剪 料方向的第二滑槽, 摆件压紧滑块安装在第二滑槽内; 在剪料位置摆件压 紧滑块顶死夹料刀摆件。  7. The material cutting device of a upsetting machine according to claim 1, wherein: the material feeding mechanism further comprises a clamping knife rotatably pivotally connected to the cutting knife, and the clamping knife is fixed. The clamping knife opening mechanism further comprises a tension spring mounted on the clamping blade at one end and mounted on the cutting rod at the other end; and a clamping plate mechanism, the clamping plate mechanism comprises a clamping plate fixed clamping plate and a clamping plate guiding seat; a first sliding groove parallel to the cutting direction is arranged in the clamping plate guiding seat, and the clamping plate is slidably mounted in the first sliding slot; The material guiding seat is fixed on the body; the clamp setting limit resetting mechanism is mounted on the clamping plate facing the side of the cutting knife; the limit resetting mechanism of the clamping mechanism is a clamping knife setting limit reset mechanism, The clamp knife limit limit reset mechanism includes a pendulum pressing slider, and the lower limit device of the pendulum pressing the slider, and the pendulum pressing the slider to be separated from the clipping tool when the trimming bar moves toward the trimming position To the clamp that can abut the clamp of the clamp, press the slider The resetting device, the limiting device for the swinging angle of the clamping blade swinging device; the limiting device for the swinging angle of the clamping knife swinging member is an adjusting screw mounted on the guiding plate of the clamping plate; the vertical cutting direction is provided on the clamping plate The second chute, the clamping pressing slider is installed in the second chute; in the trimming position, the clamping member presses the slider to the top of the clamping knife.
8、 如权利要求 1至 7任一项所述的一种镦锻机的剪料夹料装置, 其特征在 于: 夹料机构的张开机构包括顶件, 顶件与使冲模朝冲切方向来回运动的 大滑块固定, 顶件朝向夹料板的端面为斜面; 剪料杆驱动机构为连杆驱动 机构, 包括连杆和滑板, 连杆的一端与滑板枢接; 在滑板内设有第三滑槽, 第三滑槽朝向机体一侧弯曲, 安装在剪料杆上的滑动轴置于 L型的第三滑 槽内。 The material cutting device for a upsetting machine according to any one of claims 1 to 7, wherein: the opening mechanism of the material feeding mechanism comprises a top piece, and the top piece and the die are oriented toward the punching direction. The large slider for moving back and forth is fixed, and the end piece is inclined to the end surface of the clamping plate; the driving mechanism of the cutting rod is a connecting rod driving mechanism, including a connecting rod and a sliding plate, one end of the connecting rod is pivotally connected with the sliding plate; Third chute, The third chute is bent toward one side of the body, and the sliding shaft mounted on the trimming rod is placed in the L-shaped third chute.
9、一种如权利要求 1所述的一种镦锻机的剪料夹料装置的剪料夹料的工作 方法, 包括:  9. A method of working on a trimming material for a trimming device of a upsetting machine according to claim 1, comprising:
在进料位置, 坯料进入到夹持坯料的容置部内, 在剪料杆驱动机构的 作用下, 剪料夹料装置从进料位置向第一凹模位置方向运动到剪料位置, 在剪料位置, 坯料被剪断, 夹料刀相对剪料刀无相对运动, 夹持坯料的容 置部不变化; 剪料夹料装置夹持被剪断的坯料从剪料位置运动到第一凹模 位置停留, 冲模向凹模方向运动, 夹料刀张开机构使夹料刀相对剪料刀张 开, 工件被冲模冲入第一凹模内, 工件被冲模冲入第一凹模内剪料夹料装 置往进料位置运动, 或者是完成工件的第一次成型后冲模往回运动, 夹料 刀在夹料机构的限位复位机构作用下复位与剪料刀闭合, 夹料刀与剪料刀 共同配合形成夹持坯料的容置部, 冲模回复到设定位置后, 在剪料杆驱动 机构的作用下, 剪料夹料装置从第一凹模位置运动到进料位置; 如此循环。 In the feeding position, the blank enters into the receiving portion of the holding blank, and under the action of the cutting rod driving mechanism, the cutting and clamping device moves from the feeding position to the first concave mold position to the cutting position, in the shearing The material position, the blank is cut, the clamping knife has no relative movement with respect to the cutting knife, and the receiving portion of the holding blank does not change; the cutting material clamping device holds the sheared blank from the cutting position to the first concave mold position Staying, the die moves toward the die, the cutter opening mechanism causes the clamp to open relative to the cutter, the workpiece is punched into the first die by the die, and the workpiece is punched into the first die in the first die The material device moves to the feeding position, or the die moves back after the first molding of the workpiece is completed, and the clamping knife is reset and the cutting knife is closed under the action of the limit reset mechanism of the clamping mechanism, the clamping knife and the cutting material The knives cooperate to form a receiving portion for holding the blank. After the die returns to the set position, the trimming device moves from the first die position to the feeding position under the action of the trimming rod driving mechanism;
10、 如权利要求 9所述的一种镦锻机的剪料夹料的工作方法, 其特征在于: 还包括夹料板机构, 夹料板机构包括与剪料杆固定的夹料板连接座, 与夹 料板连接座枢接的夹料板, 夹料刀与夹料板固定, 夹料机构的张开机构包 括与大滑块固定的顶件; 10. The method of working on a trimming material for a upsetting machine according to claim 9, further comprising: a clamping plate mechanism, wherein the clamping plate mechanism comprises a clamping plate connecting seat fixed to the cutting rod. a clamping plate pivotally connected to the clamping plate connecting seat, the clamping knife and the clamping plate are fixed, and the opening mechanism of the clamping mechanism comprises a top piece fixed to the large sliding block;
工作方法包括:  Working methods include:
在剪料位置, 弹性复位压紧装置在坯料被剪断的过程中向下压紧夹料 板, 且其弹力大于在坯料被剪断的过程中坯料作用在夹料刀向上的分解力, 夹料板相对剪料刀无运动, 固定在夹料板上的夹料刀相对剪料刀无运动; 夹料刀相对剪料刀张开过程中, 顶件顶夹料板, 顶件会克服弹性复位压紧 装置的弹力, 使夹料板相对枢接轴转动, 夹料板带动固定在其上的夹料刀 相对枢接轴转动, 使夹料刀相对剪料刀张开; 夹料刀相对剪料刀闭合过程 中, 顶件与夹料板分离, 夹料板在夹料板、 夹料刀的重力和弹性复位压紧 装置的弹力作用下向下运动快速复位, 夹料刀与剪料刀形成夹持坯料的容 置部。  In the trimming position, the elastic return pressing device presses the clamping plate downward during the process of cutting the blank, and the elastic force is greater than the breaking force of the blank acting on the clamping cutter during the cutting process of the blank, the clamping plate The cutting knife has no movement relative to the cutting knife, and the clamping knife fixed on the clamping plate has no movement relative to the cutting knife; during the opening process of the clamping knife relative to the cutting knife, the top clamping plate of the top piece and the top piece overcome the elastic reset pressure The elastic force of the clamping device rotates the clamping plate relative to the pivoting shaft, and the clamping plate drives the clamping knife fixed thereon to rotate relative to the pivoting shaft, so that the clamping knife is opened relative to the cutting knife; the clamping knife is opposite to the cutting material During the closing process of the knife, the top piece is separated from the clamping plate, and the clamping plate is moved downward by the gravity of the clamping plate, the gravity of the clamping knife and the elastic force of the elastic return pressing device, and the clamping knife and the cutting knife are formed. Holding the receiving portion of the blank.
11、如权利要求 10所述的一种镦锻机的剪料夹料的工作方法,其特征在于: 夹料板通过枢轴与夹料板连接座连接, 枢轴相对与其配合的枢接孔可在剪 料刀运动方向来回运动, 夹料刀的限位复位机构还包括调整件;  11. A method of working on a trimming material for a upsetting machine according to claim 10, wherein: the clamping plate is connected to the clamping plate connecting seat by a pivot, and the pivoting hole of the pivot shaft is matched with the pivoting hole. The utility model can move back and forth in the moving direction of the cutting knife, and the limit reset mechanism of the clamping knife further comprises an adjusting component;
工作方法包括: 在进料位置, 夹料刀被调整件顶住, 枢轴相对于枢接孔运动到远离夹 料刀的一侧, 夹料刀与剪料刀离开设定的距离, 夹持坯料的容置部沿剪料 刀运动方向的宽度大于坯料的直径, 坯料进入时与夹持坯料的容置部间有 一定的间隙; Working methods include: In the feeding position, the clamping knife is supported by the adjusting member, and the pivot shaft moves relative to the pivoting hole to the side away from the clamping knife, and the clamping knife and the cutting knife are separated by a set distance, and the holding of the blank is held. The width of the portion along the moving direction of the cutting knife is larger than the diameter of the blank, and the blank has a certain gap between the entering portion and the receiving portion of the holding blank;
剪料夹料装置从进料位置向第一凹模位置方向运动到剪料位置过程 中, 夹料刀与调整件分离, 枢轴相对于枢接孔运动到靠近夹料刀的一侧, 夹料刀相对剪料刀移动, 移动的距离与枢轴相对枢接孔移动的距离相等, 夹持坯料的容置部沿剪料刀运动方向的宽度等于坯料的直径, 坯料被夹料 刀和剪料刀完全夹紧;  The trimming device moves from the feeding position to the first die position to the trimming position, the clamping knife is separated from the adjusting member, and the pivot moves relative to the pivot hole to the side close to the clamping knife, the clip The knife moves relative to the trimming knife, and the moving distance is equal to the distance that the pivot shaft moves relative to the pivoting hole, and the width of the receiving portion of the holding blank along the moving direction of the cutting knife is equal to the diameter of the blank, and the blank is clamped by the cutter and the cutter The knife is fully clamped;
从顶件离开夹料板使夹料刀相对剪料刀闭合后至剪料夹料装置运动到 进料位置的过程中, 夹持坯料的容置部沿剪料刀运动方向的宽度小于坯料 的直径;  The width of the receiving portion of the holding blank in the moving direction of the cutting blade is smaller than the blank when the cutting member is separated from the clamping plate to close the cutting knife to the feeding position of the cutting device. Diameter
坯料被剪断之前和之后都一直保持着与剪料刀运动方向成直角关系。  The blank is kept at right angles to the direction of movement of the cutting knife before and after being cut.
PCT/CN2010/074299 2010-01-28 2010-06-23 Material shearing and clamping device for upset machine, working method of the material shearing and clamping device WO2011091643A1 (en)

Applications Claiming Priority (2)

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CN201010113149.2 2010-01-28
CN2010101131492A CN101797614B (en) 2010-01-28 2010-01-28 Shearing and clamping device for upsetter and shearing and clamping operating method

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US11951293B2 (en) 2016-07-25 2024-04-09 Icu Medical, Inc. Systems, methods, and components for trapping air bubbles in medical fluid transfer modules and systems

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CN103381468B (en) * 2013-08-09 2015-06-17 杨东佐 Material cutting and clamping device of upsetting machine and working method
CN105388052B (en) * 2015-10-30 2017-11-24 浙江大学 Otch sample preparation device for PENT experiments
CN106739124B (en) * 2016-12-09 2019-02-15 西安麦特沃金液控技术有限公司 Crystallite copper ball Full-automatic hydraulic forming machine
CN107088633A (en) * 2017-06-28 2017-08-25 太仓荣中机电科技有限公司 A kind of filature cutting machine structure

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JPH07195137A (en) * 1993-12-28 1995-08-01 Aisan Ind Co Ltd Electric upsetter
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CN2530749Y (en) * 2001-12-07 2003-01-15 杨东佐 Multifunction spare parts forming device having no clamp frame
CN1436619A (en) * 2002-02-04 2003-08-20 杨东佐 Multifunctional part forming mechanism without grab
CN201366465Y (en) * 2009-01-23 2009-12-23 杨东佐 Double-mold triple-punch machine
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US11951293B2 (en) 2016-07-25 2024-04-09 Icu Medical, Inc. Systems, methods, and components for trapping air bubbles in medical fluid transfer modules and systems

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CN101797614A (en) 2010-08-11

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