WO2011066624A1 - Borehole communication in the presence of a drill string - Google Patents
Borehole communication in the presence of a drill string Download PDFInfo
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- WO2011066624A1 WO2011066624A1 PCT/AU2010/001636 AU2010001636W WO2011066624A1 WO 2011066624 A1 WO2011066624 A1 WO 2011066624A1 AU 2010001636 W AU2010001636 W AU 2010001636W WO 2011066624 A1 WO2011066624 A1 WO 2011066624A1
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- Prior art keywords
- drill string
- drill
- coupler
- waveguide
- string
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B47/13—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. radio frequency
Definitions
- the present invention relates to communication within and along a borehole, while a drill-rod used for drilling the borehole remains within the borehole.
- the present invention relates to techniques and devices to effect guided propagation of communications signals within and along the drill-rod.
- Drill holes are frequently drilled in mining and in geological exploration. Such holes for example may be around 150mm in diameter or greater, and many hundreds of metres deep or more, and thus require significant resources to drill.
- drillers are increasingly using sensors mounted at or near the drill bit to provide data to assist navigation of the drill during drilling.
- the very rugged operating conditions within a drill hole make many conventional communication methods impractical. Space is constrained within the borehole, and tens of kilowatts of power are delivered to the rock in front of the drill bit in order to pulverise the rock.
- Drill-rod assembly practices are well established and offer little room or time for the installation of communication links between drill-bit and driller.
- mud pulsing This involves the down-hole sensor transmitting pressure pulses along a fluid within the borehole. While this technique provides a communication link for measurement-while-drilling while building up a string of drill rods on site without substantially changing drill-string assembly practice, this technique only provides for very low data rates. Moreover, in cases where the drilling fluid is air, mud pulsing is not applicable.
- This solution further provides amplifiers or repeaters to boost the signal every few hundred metres to enable data communications to proceed at higher data rates.
- repeaters comprise delicate electronic components and require their own power supply, all of which may be subject to high rates of failure in the harsh drilling environment.
- Such a technique is of little or no use in RAB drilling, in which drill-rods are coupled and uncoupled up to 70 times or more each day, increasing the chance of grit entering joints and damaging couplings, and in which harsh sand-blasting of drill rods results from the high pressure airflows.
- US Patent No. 5,831 ,549 provides for a gas-filled tubular waveguide of constant internal diameter D cm to be positioned concentrically inside a drill string.
- US Patent No. 3,905,010 provides for bottom-hole sensors to use a well tubing of constant diameter as a waveguide, with a dielectric well fluid such as benzene within the tubing acting in concert with the inner walls of the conducting well tubing as the transmission medium.
- a well casing is a fixed element which in use does not move or change characteristics.
- the transmission is tuned to a suitable frequency to give rise to a single electromagnetic mode of propagation, namely TE ⁇ . This technique is said to be particularly suited to free flow wells where no sucker rods or pumps are inside the tubing.
- the present invention provides a method for communicating along a drill string within a borehole, the method comprising:
- the present invention provides a transmitter for communicating along a drill string within a borehole, the transmitter comprising:
- the present invention provides a receiver for receiving communications along a drill string within a borehole, the receiver comprising:
- coupling means for capturing wireless signals propagating within the drill string as at least one electromagnetic propagation mode arising from the drill string functioning as a waveguide;
- a frequency hopping module operable to adaptively respond to transmitter selection of spectral regions which propagate most effectively along the interior of the drill string waveguide.
- adaptive frequency hopping may be effected by use of the protocol of Bluetooth ® version 1 .2, or later.
- the wireless signals may be in the 2.4 GHz ISM band (2400 - 2483.5 MHz).
- the wireless signals may be transmitted in a frequency band selected to optimise propagation along a drill string waveguide, such that at least one electromagnetic propagation mode propagates through constrictions of the drill string.
- a suitable band may be between substantially 300 MHz and 5.6 GHz.
- a band centred around 1 .24 GHz may be suitable in some embodiments, involving propagation of only TE-n modes say in air filled 6 1 ⁇ 2" tubes.
- a band centred on 300MHz may suit TE-n propagation in similar or smaller drill rods filled with high permittivity dielectric such as pure water.
- a band centred around 5.6 GHz or 5.8 GHz may be preferred for other embodiments, and may for example be effected by use of the WiFi communications protocol with adaptive frequency hopping, in drill rods with sections that narrow to about 1 1 ⁇ 2" ID, utilising the TE-n mode for single mode propagation through the narrow sections.
- Some embodiments of the invention may provide for spectral quality to be assessed by a channel assessment process, to effect adaptive frequency hopping.
- the channel assessment process may comprise determining a received signal strength indication of signals passed along the drill string waveguide.
- the channel assessment process may additionally or alternatively comprise determining a packet error rate of signals passed along the drill string waveguide.
- the coupling means used to effect coupling of the signal into the drill string waveguide at the transmitter may comprise any suitable coupler, such as a probe coupler, loop coupler, slot coupler, coil coupler, antenna, resonator, Yagi-Uda antenna, double helix conical antenna, double-X Lorraine-Cross Yagi-Uda, or the like.
- the receiver may couple signals out of the drill string waveguide utilising any suitable such type of coupler.
- a down-hole monopole may be positioned a short distance, of the order of an eighth to a quarter wavelength, above a non-return butterfly valve of the drill, to use the butterfly valve as a passive reflector/director for EM transmission.
- At least one coupler preferably comprises orthogonally mounted elements or a circularly polarised transmission pattern in order to avoid or minimise the effects of polarisation extinction during each rotation of the drill-string.
- a surface coupler may comprise a passive repeater configured to couple signals between the interior of the drill string and a suitable external wireless coupler positioned outside the drill string, the external wireless coupler configured for wireless communication with a nearby active transceiver unit.
- a passive repeater configured to couple signals between the interior of the drill string and a suitable external wireless coupler positioned outside the drill string, the external wireless coupler configured for wireless communication with a nearby active transceiver unit.
- Such embodiments permit for only passive components to be mounted upon the surface-end of the rotating drill string, with the active transceiver componentry able to be stationary nearby.
- the surface coupler is preferably mounted within a top-saver element of the drill, or the like, so as to not interfere with the regular addition or removal of drill rods from the drill-string below the top saver.
- a down-hole transceiver is preferably configured to reside in a stabiliser of the drill string.
- the down-hole transceiver preferably takes an annular form to permit substantially uninterrupted drill string airflow through a hollow core of the unit.
- down-hole power may be provided to a down- hole transceiver from a twisted butterfly valve configured to rotate about an axis when subjected to drilling air pressure and to produce electrical power from such rotation.
- Alternative embodiments may provide down-hole power by use of batteries, vibrating piezo-electric devices, alternators driven by the drilling action, air-driven turbines or the like
- narrow sections of the drill string or drill bit such as the air passages through a tricone or a PCD bit or the passages through the rotary joint at the top of a drill string, that are "cut off"; i.e., are too narrow to allow for the propagation of any mode at the chosen frequency.
- propagation past such narrow sections may be effected by provision of two quarter wave monopoles, one at each end of the narrow section, connected by a conducting wire extending through the narrow section to effect propagation through the narrow section.
- matching is preferably provided at each end of the conducting wire, and/or the conducting wire is preferably an integral number of half-wavelengths in length, to minimise reverberation and transmission losses.
- Embodiments of the present invention may be particularly suited to rotary air blast (RAB) drill strings in which joints between drill rods comprise constrictions which are smoothly or otherwise gradational from the larger inner diameter of the drill rod to the smaller inner diameter of the joint, such that the gradation effects a type of cone antenna for the communications signals launched within the drill string.
- RAB rotary air blast
- Some embodiments of the present invention may further provide for gradations between narrow and wider sections of the tubular waveguide to be shaped, corrugated, coated, stepped circumferentially, roughened, slotted axially or stepped axially in such a way as to maintain control over signal polarization and electromagnetic mode-conversion during the transition of diameter between the sections.
- the present invention preferably provide for tapering of the inner diameter transition.
- a tapered transition insert may be positioned within the drill rod at the transition. The tapered transition insert may alternatively be provided at the time of manufacture of the drill rods.
- the tapered transition insert may for cost effectiveness be of simple construction comprising a plurality of concentric pipes of increasing diameter, each larger pipe extending a greater distance, and welded together and to the drill rod.
- sensor components and communications components are fitted into counter-bore relief spaces that lie between drill-string elements.
- the sensor components and communications components are preferably shaped such that once fitted into such spaces they cause little perturbation of the flow of either fluid (such as compressed air) and/or electromagnetic energy along the drill-string.
- a cylindrical insert is preferably provided so as to bridge the counter bore relief space and present a substantially smooth cylindrical waveguide to electromagnetic signals, in order to improve electromagnetic transmission through the joint.
- a filler such as epoxy may be provided in the counter bore relief space between drill rods, to capture an inserted conductive pipe section.
- the outer surface of the cylindrical insert is preferably featured or roughened so as to provide a strong purchase of the pipe section by the filler.
- the cylindrical section may comprise a stop of greater diameter than the inner diameter of the joint, such that the cylindrical insert when inserted is suitably positioned when the stop abuts the narrowing of the joint.
- Some embodiments of the present invention thus provide for electromagnetic data signal propagation along a drill string in a manner which requires little or no modification to existing drill strings, enabling retrofit deployment of such communications techniques. Further, the present invention requires no active components between a down-hole sensor/transmitter and a surface receiver in embodiments where the transmission distance is less than a propagation dependent threshold. For example embodiments applied to RAB or RC drilling to a depth of less than around 100m, as occurs for overburden removal in open cut coal mining in the Bowen Basin of Queensland, Australia, and in other geologically similar environments, may require no repeater.
- the down-hole sensor may be proximal to a drill bit of the drill string.
- the receiver may be at the surface proximal to an entrance to the borehole.
- the sensor may be a borehole radar to look ahead of the drillbit, such as is disclosed in International Patent Application No. PCT/AU2010/000583, the content of which is incorporated herein by reference.
- the sensor may be a borehole radar to look laterally of the drillbit, a pressure sensor to sense pressure externally of the drill, a pressure sensor to sense pressure within the drill at the drill-bit, a temperature sensor, a resistivity sensor, or other type of sensor.
- Communicated data may convey range to target, torque, thrust, rpm, rock resistivity, natural gamma, heading, or the like.
- the drill string may in some embodiments be of substantially constant internal diameter.
- the present invention recognises that during the drilling process the increasing borehole length, the increasing number of drill rods and joints, and changes in the medium being drilled, among other factors, will lead to variations in the propagation conditions of the drill string waveguide.
- Signal energy carried in the at least one electromagnetic propagation mode present in constrictions of the drill string may be coupled into higher order modes and carried at different speeds through wider parts of the drill string, affecting the signal in a manner akin to multipath interference. Consequently, the present invention provides for the transmitted signal to exploit bandwidth expansion schemes such as adaptive frequency hopping techniques to ensure that spectral regions of least attenuation are substantially continually sought and used for data transmission.
- FIG 1 illustrates the elements of a typical rotary air blast (RAB) drill
- Figure 2 illustrates mounting of a transmitter and antenna in a down-hole drilling sub-adapter in accordance with one embodiment of the invention
- Figure 3 illustrates passage of wave-guided electromagnetic energy between narrow (single-moded) and broader (over-moded) portions of a drill string acting as a cylindrical waveguide in accordance with the present invention
- Figure 6 illustrates another embodiment utilising cylindrical waveguide propagation within the body of each drill rod and utilising coaxial wire propagation through portions of drill string joints too narrow to support cylindrical waveguide propagation;
- Figure 7 illustrates use of an accelerometer mounted over one leg of the tricone; a Rogowski toroid on one leg; and an air-jet wire to build up cylindrical images of the rock;
- Figure 8 illustrates down-hole power generation by a small turbine in an air-jet duct
- Figures 9a and 9b illustrate electromagnetic propagation past a counter bore relief space in the absence and presence, respectively, of a cylindrical pipe insert, in accordance with further embodiments of the invention.
- Figure 10 is a spectral plot illustrating the transmission characteristics of one, two, and three 12m drill rods, respectively, in accordance with the present invention.
- Figure 1 1 a illustrates mode conversion in a transition from an 80mm ID joint to a 172mm ID drill pipe
- Figure 1 1 b illustrates the effects of interference between co-existing propagation modes, in accordance with the present invention
- Figure 12 illustrates the spectral propagation characteristics within a drill rod, above the TE-n mode cutoff frequency, in accordance with the present invention
- Figure 13a illustrates a CST simulation of a Gaussian pulse of 200MHz bandwidth centred at 2.45GHz, entering a 12m long, 6 5 / 8 " ID, 8 5 / 8 " OD drill rod through an 80mm joint as TE-n, illustrating the reverberant temporal behaviour of each mode of propagation
- Figure 13b is a CST simulation of reflection
- Figure 14a illustrates an experimental setup used to establish channel conditions within a single drill rod
- Figure 14b illustrates simulated and measured results for
- Figure 17 illustrates an alternative embodiment in which a surface antenna is a double-X Lorraine-Cross TE-n Yagi-Uda for insertion into a top-saver of a drill-rig; and Figure 18 illustrates a down-hole transceiver configured to be mounted within a stabilizer of a drill-string, in accordance with a further embodiment of the invention.
- a rotary head 102 drives a spindle adapter 104 and in turn a plurality of drill rods 106 including starter pipe 108.
- the leading end of the drill string comprises a sub adapter 1 10 and a rotary tricone bit 1 12.
- the elements screw together to drive mechanical power and cooling/flushing fluids from the rotary head 102 to the bit 1 12.
- the tubular sections are linked by -18" long throats that typically taper in diameter from the drill pipe's 6 1 ⁇ 2" inner diameter (ID) down to throats of typical internal diameters between 3 1 ⁇ 2" and 1 1 ⁇ 2".
- RAB and RC drill strings are typically made up of three to five screwed-together ⁇ 12m steel rods 106.
- the present invention recognises that when the RAB or RC drill rods 106 are screwed together, a surface to downhole data channel is created in the resulting metal walled hollow cylinder, the construction of which importantly does not need to interrupt the drillers in any significant way, which is important if use of the invention is to be accepted.
- the RAB and/or RC cylindrical rods 106 are usually filled with non-conducting compressed air, i.e. they are gas filled and they are able to support a suite of cylindrical waveguide modes, the propagation characteristics of each being largely determined by the dielectric (usually air), the frequency and the conducting tube's internal diameter D (in cm).
- a quarter wave monopole 202 which is ⁇ 1 1 ⁇ 4" long at 2.4 GHz, and ⁇ 1 ⁇ 2" at 5.8GHz, is mounted in the wall of the internal tube within the sub-adapter 1 10, about 3 ⁇ 4" (18mm) from the hinge of the butterfly blow-back preventer above the tricone bit 1 12.
- the butterfly valve is a typical element in RAB drill strings and the like, and comprises a double disc valve.
- the hinge of the butterfly valve reflects EM energy from the monopole 202 back up the waveguide within the drillstring.
- the monopole 202 is coupled to a transceiver in a small insert to the Sub Adapter 1 10 and links through the waveguide to a similar transceiver in the rotary head 102.
- the Sub-Adapter 1 10 has 1 1 ⁇ 2" (38mm) throat or constriction. At 5.8GHz only one EM mode is able to propagate along such a 38mm tube: the TE-n cylindrically guided mode.
- Sub-Adapter 1 10 The Sub-Adapter 1 10 is screwed into a 61 ⁇ 2" ID drill pipe 108.
- the TE-n mode in the narrower pipe 1 10 couples significant 5.8 GHz energy into two or three propagating modes of the larger pipe 108.
- the resulting mixture of modes travels along the wider pipe 108, each with its own frequency dependent characteristic set of group and phase velocities.
- the modes beat together in space, and time.
- a typical beat pattern, strobed at t 50ns,is illustrated at the top of Fig 3.
- a pair of notches occur at 5.8068 GHz and 5.8089 GHz.
- the present embodiment thus recognises that the internal "cylinder" modes of standard RAB drill pipes are promising candidates for drill-bit to surface communications.
- Carrier frequencies of 2.4GHz (Bluetooth) and 5.8GHz (WiFi) dictate joint throat diameters of 3 1 ⁇ 4 " and 1 .5" respectively.
- Losses in steel drill pipes can be expected to attenuate by perhaps 10-15 dB per 12m drill rod.
- a 60m deep blast-hole drill string might be expected to attenuate a 5.8GHz 100ns pulse by a tolerable 50-75 dB.
- multipath stop-bands may pose a significant obstacle to the use of the longer 10us pulses generated by WiFi & Bluetooth transceivers.
- the present invention thus further provides for these stop-bands to be avoided by adaptive channel hopping.
- a 1.75" throat is TE ⁇ single moded around 5.8 GHz; similarly a 3.5" throat is TE ⁇ single-moded around 2.4GHz.
- modern data communication protocols such as Bluetooth (2.4 Ghz) and WiFi (2.4 & 5.8 GHz) are able to cope with (limited) multipath reverberation.
- constrictions between drill-rods joints can act as useful mode selective filters to enable wideband MWD communications in RAB drilling
- Adaptive frequency-hopping in such protocols improves resistance to stop bands, by avoiding using those frequencies in the hopping sequence.
- AFH thus uses only the "good” frequencies, after assessing and avoiding the "bad” frequency channels.
- the present invention recognises that, in the field of drill-string communications of the present invention, the location of these stop bands may change due to the changing nature of the drill string, for example as drill rods are added to the string throughout the drilling process.
- the present invention further recognises that measurement while drilling (MWD) and/or logging-while-drilling (LWD) instruments that perform say navigation "look- ahead" functions or are used for rock evaluation e.g.
- MWD measurement while drilling
- LWD logging-while-drilling
- the present embodiment further provides a power supply for down-hole electrically powered components.
- tricone bits 1 12 for RAB drilling are often provided with removable automatic non- return butterfly valves 204 to prevent backflow when drilling underwater.
- Such butterfly valves typically comprise two substantially planar semi-circular portions which during down-hole airflow hinge to an open position seen in Figure 2, and allow the airflow past.
- the present embodiment provides for the two portions of the butterfly valve 204 to be twisted (not shown) in a manner to continue to provide this functionality while additionally creating a rotational force during airflow, by acting as aerofoils.
- the modified butterfly hinge of this embodiment is rotatably mounted upon a central axis coinciding with the drill-string axis, and when caused to rotate by down-hole air flow about the axis, the rotating hinge drives a generator to produce electrical power to power electrical sensors and transmitters proximal to the down-hole valve.
- the butterfly valve 204 is positioned approximately one quarter of a wavelength below a monopole 202 used by the down-hole sensor to launch signals up the drill-string, as shown in Figure 2. This relative positioning can improve directionality of the monopole antenna 202 so as to preferentially direct electromagnetic energy upwardly along the interior of the drill-string, as is desired.
- Alternative embodiments may provide down-hole power by use of batteries, vibrating piezo-electric devices, alternators driven by the drilling action, air-driven turbines (Fig 8) or the like.
- the down-hole electronics are in this embodiment constructed in a form that is easily retrofitted onto a RAB rig.
- Figure 4 illustrates two suitable cavities 402, 404 into which the electronics may suitably be fitted in this embodiment.
- Figure 5 further illustrates the gradated constriction 502 occurring in a drill string at joints between drill rods106.
- the present embodiment further provides for these flaring portions of the drill string to be lined with dielectric 504 or provided with annular corrugations 506 or ribs 508 in order to optimise electromagnetic mode coupling between the narrow portion of the joint and the broader portion within each drill rod 106, as shown in Figure 5.
- the right-most portion of Figure 5 illustrates a simulation of fields within such a gradated constriction.
- the present embodiment further provides for the down-hole sensors to include an air pressure gauge.
- the bearings of tricone bits such as bit 1 12 are lubricated by air.
- manufacturers recommend that the drillers maintain a pressure down- hole, immediately above the cones, of 40psi +/- 2psi.
- the drillers watch a remote surface gauge connected to the top of the drill string, and keep the reading at ⁇ 50psi.
- the point at which all RAB drillers make continuous critical process control measurements is remote.
- the assumption that 50psi top-hole equates to 40psi at the bearings is only true if the rock is uniform and various other assumptions hold true.
- the present embodiment thus provides more reliable information regarding the true air pressure at the tricone 1 12 bearings by providing pressure measurements obtained proximal to the tricone bit 1 12 and communicated to the surface in accordance with the present invention.
- Pitot tubes may also be included in order to monitor gas flow tubes within the drill string.
- Figure 6 shows another embodiment of the invention.
- Figure 6 shows a standard drill string joint by which two drill rods are connected.
- the joint creates a constriction in the hollow waveguide.
- the constriction may not support any propagation mode and may therefore obstruct communications.
- the wider pipe either side of the constriction has a 6.6 inch internal diameter.
- the pipe has a 5 inch taper down to a 3.5 inch internal diameter constriction through the joint, which is 20 inches long.
- Signals at 1 .24 GHz can propagate in a single TE ⁇ mode through the wide section but are cut off by the constriction.
- signal propagation past the constriction can be effected in such scenarios by providing a conducting wire 602 through the constriction.
- the conducting wire 602 is coupled to the cylindrical waveguide on either side of the joint by way of quarter wave stubs 604 which are quarter wavelength (2 1 ⁇ 2 inch) monopoles.
- Figure 7 illustrates another embodiment of the invention which may be used in conjunction with the previously described embodiments or separately.
- a longitudinal wire 702 is positioned within, and used to pass energy down, a tube that is too narrow to support cylindrical guided propagation at the chosen frequency.
- the narrow tube in question in Figure 7 is one of the three that are cut into the hub of a tricone bit 1 12, to force air to clear cuttings from the tricone rollers.
- the wire 702 is connected, in a similar manner to that shown in Fig 6, to a quarter-wave monopole 704 which appears as a vertical stub in Figure 7.
- the wire 702 will be held centrally within the narrow tube by the Bernoulli effect arising from the significant air flow.
- the tricone bit 1 12 typically rotates at 4 revolutions per second, as it cuts downwards at around a meter a minute.
- the wire 402 of Figure 7 that protrudes from the host air-hole moves helically.
- the guided EM reflection from the wire 702 can be plotted in three dimensions, to yield a near three dimensional microwave resistivity image of structures through which the tricone 1 12 passes.
- a surface radar transmitter may inject a radar pulse into the drill-string waveguide, for propagation to the drilling end of the drill-string and reflection off sensor components, with a radar receiver at the surface receiving any reflection.
- sensor components at the drilling end of the drill- string may be passive, or may operate on very low power, and may merely function to alter the resistivity of a half wave reflector at the drilling end of the drill-string waveguide. The manner in which the surface-originating radar signal reflects off the reflector will influence the signal received by the radar receiver. Thus, information may be retrieved from a passive sensor in this manner.
- the sensor may for example be a pressure sensor proximal to bearings of a tricone bit, enabling pressure measurements to be obtained which more accurately reflect the actual air pressure in the tricone chamber. As noted previously such measurements are of importance as effective lubrication requires a difference of between 38psi-42 psi between the tricone's air chamber and the exhausts at the ends of the rollers. Additionally or alternatively, the sensor may be a resistivity sensor, for example, of the type shown in Figure 7.
- the broadband radar pulse acts as a spread spectrum signal, at least a portion of which will navigate the waveguide even in the presence of stop bands.
- the broadband pulse can be considered to seek out the spectral regions of least attenuation to effect communications along a borehole in the presence of a drill-string.
- such embodiments may be advantageous in conveying information along a drill-string as the received signal arrival time can be known in advance based on the hole depth and drill-string propagation qualities, with such arrival time information assisting data extraction as will be known to a person of skill in the field.
- FIG 8 an air turbine 802 is shown for powering down-hole electronics.
- Turbine 802 comprises a 2 inch diameter and 2 inch long 6V 3A DC dynamo positioned in an air chamber within the drill bit 1 12 above the rollers.
- a turbine 804 of around 1 inch diameter is positioned within a tricone air duct or orifice.
- the air duct which houses the turbine 804 may be enlarged, relative to the other ducts to maintain an equal supply of air through each duct.
- Figure 9a illustrates a time series of a simulation of electromagnetic propagation past a counter bore relief space 902 in the absence of a cylindrical pipe insert.
- the cylindrical insert 904 may be positioned by filling the counter bore relief space 902 with filler, glue or epoxy.
- the cylindrical pipe insert 904 may comprise a stop configured to abut the constriction of the drill string joint so as to suitably position the cylindrical pipe insert 904 across the counter bore relief space 902.
- Fig 10 shows transmission characteristics (transfer functions
- adding two rods to the first rod adds 25dB of loss. That is, a six rod drill string (usually the longest used in RAB drilling) could incur losses of around 72dB.
- the AFHSS system used is designed to cope with drillbit-to-surface wireless channel losses of up to 108 dB even at 500kb/s, indicating that communications are indeed possible in accordance with the present invention.
- Figure 1 1 a illustrates mode conversion arising at a transition from an 80mm joint to a 172mm drill-pipe, the mode conversion mostly being between the TEn mode of the 80mm ID pipe and the TEn and TM 0 i modes within the 172 mm ID pipe.
- the shape of the pipe transition influences the output mode mix that makes up the emerging travelling interference pattern.
- Figure 1 1 b illustrates how interference arises between the multiple modes shown in the 172mm ID pipe section in Fig 1 1 a.
- Fig 12 illustrates the received signal strength measured for propagation through an actual single drill-rod between 2 GHz and 6 GHz, measured with a spectrum analyzer. Propagation ceases as expected when the TE1 1 mode cuts off below 2.1 GHz in the narrower joint throat section of the rod.
- a recognition of the present invention is that the 2.4-2.5 GHz ISM band inevitably resides above the 2.1 GHz cutoff of the RAB drill rod throat. As can be seen destructive interference, largely between TE-n & TM 0 i modes, incises or notches the spectrum. Losses of 10-15dB are seen along this single rod, but a further recognition of this invention is that in the ISM band such losses are tolerable for many drilling applications.
- Fig 13a illustrates a CST simulation of a 200MHz BW 2.45GHz Gaussian pulse, entering (at top left of the figure) a drill rod through an 80mm joint, as TE-n moded energy. This converts to TEn+TM 0 i moded energy in the 172 mm ID and 1 1 meter long central portion of the drill rod. These modes travel the 1 1 metre length of 172 mm ID rod in 70ns (TE ⁇ ) & 103ns (TM 0 i) respectively. The energy from these modes reconverts into the 80mm bore TE ⁇ mode on the right side of figure 13a, as a 33 ns doublet. This doublet modulates
- Fig 13b is a CST simulation of reflection
- Destructive interference of dominant modes mostly but not only TE-n and TM 0 i, can create 40dB deep notches, the depths & locations of which will change as drill rods age, as rods are added/removed, as the drilling fluid varies, and as differing formations are penetrated. This again illustrates the need to use adaptive frequency hopping in order to continually avoid spectral notches which exist at varying spectral locations over time.
- Figure 14a illustrates an experimental setup used to establish channel conditions within a single drill rod 1402. This experiment obtains the Transfer function
- Quarter-wave (30.94mm) monopoles drive a 6.5m long, 155mm ID galvanized steel "model” drill string, under control of a DNT2400 1404 at each end, with the DNT2400 1404 at the remote end simply returning the same signal back through the pipe 1402.
- the DNT2400 is a low cost, long range, multi-purpose, multi-function 2.4 GHz frequency hopping OEM RF module.
- Figure 14b illustrates simulated results for the setup of Fig 14a as continuous lines, obtained by making three sweeps across the band shown with a spectrum analyser. These simulations again show notching in the spectrum arising from destructive multi- mode interference.
- Figure 14b also illustrates RSS values which were experimentally measured at each of 37 channels within the ISM band (2409-2467 MHz), the RSS values being indicated by squares, and being in close agreement with the simulations.
- Trials of the invention indicate losses of ⁇ 12dB per drill rod in the drill-string, such losses being tolerable at blast-hole drilling depths which are short relative to oil-fields.
- the present invention exploits the availability of robust, small, intelligent, frequency hopping transceivers with adaptive ability, and recognises that such adaptive frequency hopping enables a channel to be established even despite the multimodal interference and the changing nature of such interference as each drill rod is added to the cascade of over-moded air chambers that make up a blast-hole drill string.
- the present invention recognises that cylindrical air-filled channels inside RAB drill strings can be used without modification to retrofit a rugged, operationally unintrusive wideband communication link from drillbit to driller.
- Some preferred embodiments of the invention thus require no wiring along the drillstring in order to effect a borehole communication channel and thus may, in contrast to some previous approaches, be particularly useful in RAB drilling operations or the like in which blast-hole rods are driven at rapid rates, such as a meter a minute, in which drill rods are re- & de-coupled of the order of every 10 minutes, and wear out and are replaced around every 2-3 months.
- polarisation extinction may occur at times during drilling operation. Indeed, drill strings rotate many times during operation, at speeds up to 240 rpm or more. Polarisation extinction may occur at certain angles, which may be fixed, for example when the rods are screwed together, or may be encountered at certain times during every rotation of the drill string.
- preferred embodiments of the invention provide for at least one of the down-hole transmitter and surface receiver to be equipped with two or more antennas offset in the azimuthal dimension.
- a surface receiver may be equipped with two antennas, each comprising a TE ⁇ quarter wavelength monopole, spaced apart by 90 degrees in the azimuthal dimension and spaced apart by a quarter wavelength along the axis of the drillstring.
- one or both transceivers may be coupled to antenna elements, for example double helix conical spirals, that transduce cylindrically polarized wavefields.
- the antenna of the receiver and/or transmitter may comprise Yagi-Uda reflector/director elements.
- signals may be coupled from internally of a drill string to external receivers by way of a passive relay, the passive relay comprising a monopole or Yagi-Uda antenna or the like internally of the drillstring, with a connector passing from the internal component radially out through the drillstring wall to an external monopole or the like.
- the external monopole or antenna then excites wireless signals to be detected by a nearby transceiver.
- all surface components of the transmission system mounted upon the drillstring, and rotating with the drillstring can be passive and not require a power source, while the nearby transceiver can be fixedly mounted and not rotate with the drillstring.
- FIG. 15 illustrates another embodiment in which the surface transceiver antenna is positioned within a top saver 1500.
- the antenna comprises a Yagi-Uda 1502 electrically fed by, and mechanically tethered by, a coaxial cable 1504 extending along and within a water injection pipe 1506.
- This embodiment recognises that such water injection pipes, which are used in normal RAB drilling to moisten the airflow and reduce dust, present a possible avenue for positioning the surface antenna within the drillstring so as to be able to communicate with down-hole components.
- water-injection pipes are effective conductors, for example because they are steel-reinforced, and that they can, for this reason, act as imperfect coaxial central conductors, and assist in conveying EM energy & data for example up through the motor to the top of the drill string, after the manner illustrated in Fig 15.
- Figure 16 illustrates yet another embodiment of the surface antenna, comprising a double-helix conical conductor 1602 with suitable cross-over 1604 at the tip.
- This antenna 1602 can launch broad-lobed circularly polarized broadband radiation down (below) the apex of the cone, and conversely receive radiation from the same direction, being axially down along the drillstring as is required.
- Modelling indicates that a six turn conical double helix, in a 80mm tube, will launch near-circularly polarized TE-n modes down the tube with a front-to-back ratio of about 14dB.
- this antenna 1602 is advantageous in requiring only a single hole 1606 to be formed through the wall of the top-saver in order to feed the antenna 1602 from an external passive monopole or Yagi-Uda 1608.
- the inner of one helical coil is soldered/connected to the outer of the second helical coil.
- a single hole 1606 through the wall of the drillstring or top-saver 1610 represents a minimal retrofit to existing drill hardware, improving the ease of take-up of such embodiments of the present invention.
- FIG. 17 illustrates an alternative embodiment of a surface antenna, referred to herein as a double-X Lorraine-Cross TE-n Yagi-Uda.
- This antenna 1700 is formed with and fed from an internal, integral slit balun, the antenna having two orthogonal cross pairs 1710, 1720. Their arms are deliberately of different lengths, and may be curved. This asymmetry is designed to encourage the net TE ⁇ vector to swing in angle over the ISM band, in order to combat polarization extinction by working constructively with frequency hopping.
- Such an antenna can be fed in through existing surface structures of the drill string , thus requiring no creation of feed holes in the wall of the top-saver or any drill string component.
- Fig 18 illustrates a down-hole transceiver 1802 configured for mounting in a stabilizer 1810 of a drill string.
- the transceiver components Apart from one or more monopoles extending radially inwards from the transceiver to effect communications up the drill string, the transceiver components all reside annularly around the hollow core, to permit air flow to continue substantially unobstructed.
- These components include batteries for power, an AFHSS controller, radar/sensor controllers, sensor data acquisition processors, and the like, all housed within a sturdy casing to withstand the rigours of the downhole environment.
- a vertical accelerometer and/or a geophone to observe and control the brittle fracture of hard rock, to monitor the state of individual teeth on the tricone bit rollers, to assess the regrinding and clearance of cuttings, and/or to secure a reference train for seismic-while-drilling operations;
- a circumferential accelerometer and/or a geophone to observe and control the torsional shearing of soft rocks and clays
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- Geology (AREA)
- Geophysics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
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Abstract
Description
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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AU2010327324A AU2010327324B2 (en) | 2009-12-04 | 2010-12-02 | Borehole communication in the presence of a drill string |
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AU2009905939A AU2009905939A0 (en) | 2009-12-04 | Borehole communication in the presence of a drill string | |
AU2009905939 | 2009-12-04 |
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PCT/AU2010/001636 WO2011066624A1 (en) | 2009-12-04 | 2010-12-02 | Borehole communication in the presence of a drill string |
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Cited By (8)
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US9976414B2 (en) | 2013-08-13 | 2018-05-22 | Evolution Engineering Inc. | Downhole probe assembly with bluetooth device |
US10072496B2 (en) | 2015-07-07 | 2018-09-11 | Halliburton Energy Services, Inc. | Telemetry system with terahertz frequency multiplier |
CN110259432A (en) * | 2019-06-17 | 2019-09-20 | 中煤科工集团西安研究院有限公司 | A kind of fine detection device of mining drilling radar and method based on drilling machine push |
US10422217B2 (en) | 2014-12-29 | 2019-09-24 | Halliburton Energy Services, Inc. | Electromagnetically coupled band-gap transceivers |
US10544672B2 (en) | 2014-12-18 | 2020-01-28 | Halliburton Energy Services, Inc. | High-efficiency downhole wireless communication |
EP3712373A1 (en) * | 2019-03-22 | 2020-09-23 | FRAUNHOFER-GESELLSCHAFT zur Förderung der angewandten Forschung e.V. | Data communication in the microwave range using electrically conductive elements in a construction machine |
CN113792936A (en) * | 2021-09-28 | 2021-12-14 | 中海石油(中国)有限公司 | Intelligent lithology while drilling identification method, system, equipment and storage medium |
RU2809138C2 (en) * | 2019-03-22 | 2023-12-07 | Фраунхофер-Гезельшафт Цур Фёрдерунг Дер Ангевандтен Форшунг Э.Ф. | Method for data transmission through a column of one or several pipes and communication element for data transfer |
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Publication number | Priority date | Publication date | Assignee | Title |
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US9976414B2 (en) | 2013-08-13 | 2018-05-22 | Evolution Engineering Inc. | Downhole probe assembly with bluetooth device |
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CN110259432A (en) * | 2019-06-17 | 2019-09-20 | 中煤科工集团西安研究院有限公司 | A kind of fine detection device of mining drilling radar and method based on drilling machine push |
CN113792936A (en) * | 2021-09-28 | 2021-12-14 | 中海石油(中国)有限公司 | Intelligent lithology while drilling identification method, system, equipment and storage medium |
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AU2010327324B2 (en) | 2016-12-15 |
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