WO2011065318A1 - Cheek plate equipped with wedge wire screen - Google Patents
Cheek plate equipped with wedge wire screen Download PDFInfo
- Publication number
- WO2011065318A1 WO2011065318A1 PCT/JP2010/070770 JP2010070770W WO2011065318A1 WO 2011065318 A1 WO2011065318 A1 WO 2011065318A1 JP 2010070770 W JP2010070770 W JP 2010070770W WO 2011065318 A1 WO2011065318 A1 WO 2011065318A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wire screen
- wedge wire
- cheek plate
- raw material
- liquid
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/18—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using profiled rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/283—Lateral sealing shields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/16—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using pocketed rollers, e.g. two co-operating pocketed rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
Definitions
- the present invention is a wedge wire screen applied to a granulator (briquette machine) for granulating raw materials containing liquids such as water and a binder into pellets, or a compactor for compressing and molding the raw materials into plates. It is related to the teak plate with.
- a granulator briquette machine
- a compactor for compressing and molding the raw materials into plates. It is related to the teak plate with.
- a raw material supply hopper is provided above the pair of left and right pressure rolls.
- a cheek plate is provided over the front and rear ends of a pair of left and right pressure rolls, and one of the two cheek plates is provided with a vent hole or one of the cheek plates is formed of a porous body, and the vent hole or the porous body
- a teak plate that is communicated with a vacuum source via a hose fitting and a hose is known (see, for example, Patent Document 1).
- the present invention has been made to solve the above problems,
- the object is to provide a cheek plate with a wedge wire screen that has a highly efficient and stable drainage performance and can realize an optimum drainage performance for the raw material.
- the present invention is a cheek plate provided before and after a pair of left and right pressure rolls and provided with a drainage port facing a raw material biting portion of the pressure roll, and the inlet side of the drainage port
- the wedge wire screen is provided such that the liquid passing slot is vertically or horizontally oriented.
- the present invention is characterized in that a wedge wire screen is provided on the inlet side of the drainage port so that the slot for passing liquid is vertically or horizontally and curved so that the back side is convex. is there.
- a raw material containing a large amount of liquid such as water or a binder is granulated in a pellet form under a high-pressure environment or an atmospheric pressure environment, or when compression-molded into a plate shape Even so, liquids such as water and binder can be removed smoothly without causing clogging.
- a gas hydrate slurry containing a large amount of water is formed into pellets, it becomes possible to drain continuously and smoothly, and a high water content (water content of about 70% by weight), which has been difficult until now.
- Pellet molding from the gas hydrate slurry of can now be carried out stably and continuously.
- FIG. 1 is a front view of a cheek plate with a wedge wire screen according to the present invention.
- FIG. 2 is a cross-sectional view taken along the line AA in FIG.
- FIG. 3 is a front view including a partial cross section of a gas hydrate pellet manufacturing apparatus employing a cheek plate with a wedge wire screen according to the present invention.
- 4 is a cross-sectional view taken along the line BB of FIG.
- FIG. 5 is a front view including a partial cross section of a compactor employing a cheek plate with a wedge wire screen according to the present invention.
- a cheek plate 1 with a wedge wire screen 2 includes a wedge wire screen 2 and a cheek plate 3.
- the cheek plate 3 has an upper side 11 larger than the lower side 12 and parallel to each other. 13b is recessed in a curved shape. Further, the cheek plate 3 is provided with a substantially U-shaped drainage port 14 at the approximate center thereof.
- the wedge wire screen 2 is formed by arranging metal linear bodies 21 having a triangular cross section at regular intervals, and between two adjacent linear bodies 21 and 21.
- a liquid passing slot 22 provided in the head is vertically oriented.
- the back surface of the linear body 21 is fixed to a bar or a plurality of linear supports 23 arranged so as to be orthogonal to the linear body 21.
- the linear body 21 having a triangular cross-section has a planar surface 22 a forward ( The V-shaped pointed portion 22b behind the surface 22a is fixed to the metal support 23, and is directed to the side where the raw material containing a liquid such as water or a binder is present.
- wedge wire screen 2 is formed in an inverted trapezoidal shape whose lateral width is reduced as it goes down, and as shown in FIG. In other words, wedge wire screen 2 Are curved so that the back side (the side from which liquid such as water and binder is discharged) is convex.
- the width of the liquid passing slot 22 that determines the drainage performance (the gap between the two adjacent linear bodies 21 and 21) is constant at the top and bottom of the cheek plate.
- the wedge wire screen 2 is attached to the front surface of the cheek plate 3 so as to close the drainage port 14. At that time, both end portions 23 a of the support 23 of the wedge wire screen 2 are fixed in the lateral grooves 15 provided in the cheek plate 3.
- the lateral width of the liquid passing slot 22 is selected to be an optimal dimension depending on raw materials such as gas hydrate, pulverized coal, coke powder, converter dust, metal polishing powder, organic dry matter, nickel ore powder, and the like.
- the gas hydrate pellet manufacturing apparatus 30 has a pair of pressure rolls 32a and 32b in which a large number of dimples (pellet forming molds) 31 are formed on the outer peripheral surface arranged side by side, and is not shown in the drawing.
- the device is configured to rotate in the direction of the arrow.
- a raw material supply hopper 36 having a screw feeder 35 driven by an electric motor 34 is disposed above the biting portion 33 of the pair of left and right pressure rolls 32a and 32b.
- the raw material supply hopper 36 is formed in a truncated quadrangular pyramid shape or a truncated cone shape whose cross section is reduced as it goes downward, and a cheek plate 1 with a wedge wire screen 2 already described below, and a wedge wire screen. 2 is provided.
- cheek plates 1, 1 ′ are provided in the biting portion 33 of the pair of left and right pressure rolls 32 a, 32 b in order to prevent side leakage of the raw material supplied from the raw material supply hopper 36.
- the cheek plate 1 with the wedge wire screen 2 is provided behind the pair of left and right pressure rolls 32a and 32b, and the cheek plate 1 ′ without the wedge wire screen 2 is A pair of pressure rolls 32a and 32b It is provided in front of.
- the cheek plate 1 with the wedge wire screen 2 is provided with a pipe 5 communicating with the drainage port 14 of the cheek plate 1 with the wedge wire screen 2 on the backing plate 4 provided on the back surface thereof.
- a vacuum source vacuum pump or the like
- reduce the pressure in the pipe 5 because the drainage efficiency is increased.
- the raw material supply hopper 36 is supplied with a raw material, for example, a slurry-like gas hydrate n containing water, and the pair of left and right pressure rolls 32a and 32b are moved in the direction of the arrow.
- a raw material for example, a slurry-like gas hydrate n containing water
- the gas hydrate pellets p are formed by the dimples 31 formed on the outer peripheral surfaces of the pair of left and right pressure rolls 32a and 32b, and the moisture contained in the slurry-like gas hydrate n is transferred to the pair of left and right pressure rolls 32a and 32b.
- Pressure rolls 32a and 32b The water w passes through the liquid passage slot 22 of the wedge wire screen 2 and is discharged from the pipe 5 to the outside.
- the wedge wire screen 2 may have the liquid passing slot 22 in the horizontal direction.
- the cheek plate 1 provided with the wedge wire screen 2 may be provided on both sides of the biting portion 33, and in that case, the drainage speed can be greatly increased, which is preferable.
- the plate 1 with the wedge wire screen 2 can be applied to the compactor 40.
- the compactor 40 includes a pair of left and right pressure rolls 4 that are not provided with dimples 31 and have a flat outer peripheral surface.
- the plate-like object c is formed using 2a and 42b.
- symbol is attached
Abstract
Description
粒機(ブリケットマシン)、或いは、前記原料をプレート状に圧縮成形
するコンパクター等に適用するウェッジワイヤスクリーン付きのチーク
プレートに関する。 The present invention is a wedge wire screen applied to a granulator (briquette machine) for granulating raw materials containing liquids such as water and a binder into pellets, or a compactor for compressing and molding the raw materials into plates. It is related to the teak plate with.
造粒するブリケットマシンとしては、左右一対の加圧ロールの上方に原
料供給ホッパを設け、更に、この原料供給ホッパの前後両端から左右一
対の加圧ロールの前後両端にわたってチークプレートを設け、この2枚
のチークプレートのうちの一方にベントホールを設けるか又は一方のチ
ークプレートを多孔質体で形成し、ベントホール又は多孔質体チークプ
レートをホース取付具及びホースを介して真空源に連通させたものが知
られている(例えば、特許文献1参照。)。 Conventionally, as a briquette machine for granulating moisture-containing raw materials, for example, gas hydrate into pellets, a raw material supply hopper is provided above the pair of left and right pressure rolls. A cheek plate is provided over the front and rear ends of a pair of left and right pressure rolls, and one of the two cheek plates is provided with a vent hole or one of the cheek plates is formed of a porous body, and the vent hole or the porous body A teak plate that is communicated with a vacuum source via a hose fitting and a hose is known (see, for example, Patent Document 1).
プラグの最適な孔径を選定することが難しい。また、多孔質体チークプ
レート方式の場合は、原料に対して最適な孔径を持つチークプレートを
選定すること、或いは、目詰まりを解消することに困難が伴う。 However, in the case of the vent hole method, it is difficult to select the optimum hole diameter of the vent plug attached to the vent hole. In the case of the porous cheek plate method, it is difficult to select a cheek plate having an optimum pore diameter for the raw material or to eliminate clogging.
境下、或いは、大気圧環境下において各種の試験を試みたが実現不可能
であった。 Therefore, when granulating the gas hydrate into pellets, various tests were attempted in a high pressure environment or an atmospheric pressure environment, but this was not feasible.
その目的は、高効率で安定した排液性能を持つと共に、原料に対する最
適な排液性能を実現できるウェッジワイヤスクリーン付きのチークプレ
ートを提供することにある。 The present invention has been made to solve the above problems,
The object is to provide a cheek plate with a wedge wire screen that has a highly efficient and stable drainage performance and can realize an optimum drainage performance for the raw material.
ロールの原料噛込み部に面して排液口を設けたチークプレートであって
、前記排液口の入側に、ウェッジワイヤスクリーンをその通液用スロッ
トが縦向き若しくは横向きになるように設けたことを特徴とするもので
ある。 The present invention is a cheek plate provided before and after a pair of left and right pressure rolls and provided with a drainage port facing a raw material biting portion of the pressure roll, and the inlet side of the drainage port In addition, the wedge wire screen is provided such that the liquid passing slot is vertically or horizontally oriented.
向きで、且つ、背面側が凸状になるように湾曲させたウェッジワイヤス
クリーンを設けたことを特徴とするものである。 The present invention is characterized in that a wedge wire screen is provided on the inlet side of the drainage port so that the slot for passing liquid is vertically or horizontally and curved so that the back side is convex. is there.
の水や粘結剤等の液を含んだ原料をペレット状に造粒する場合、或いは
、プレート状に圧縮成形する場合であっても、目詰まりを起こすことな
く、水や粘結剤等の液を円滑に除去することができる。例えば、多量の
水を含んだガスハイドレートスラリーをペレット状に成形するケースで
は、連続的で且つスムースに排水できるようになり、これまで困難であ
った高含水率(含水率約70重量%)のガスハイドレートスラリーから
のペレット成形が、安定して連続的に行えるようになった。 According to the present invention, when a raw material containing a large amount of liquid such as water or a binder is granulated in a pellet form under a high-pressure environment or an atmospheric pressure environment, or when compression-molded into a plate shape Even so, liquids such as water and binder can be removed smoothly without causing clogging. For example, in a case where a gas hydrate slurry containing a large amount of water is formed into pellets, it becomes possible to drain continuously and smoothly, and a high water content (water content of about 70% by weight), which has been difficult until now. Pellet molding from the gas hydrate slurry of can now be carried out stably and continuously.
クプレート1は、ウェッジワイヤスクリーン2及びチークプレート3に
より構成されている。チークプレート3は、その上辺11が下辺12よ
りも大きく、かつ、互いに平行になっているが、その左右両辺13a,
13bが湾曲状に凹んでいる。また、チークプレート3は、その略中央
に略U字形の排液口14を備えている。 As shown in FIG. 1, a
13b is recessed in a curved shape. Further, the
三角形の金属製の線状体21を一定間隔で並べたものであり、隣接する
2本の線状体21,21の間に設けられた通液用スロット22が縦向き
になっている。その上、線状体21の背面は、線状体21と直交するよ
うに配置した棒又は線状の複数の支持体23に固定されている。図2に
示すように、横断面三角形の線状体21は、平面状の面22aを前方(
水や粘結剤等の液を含んだ原料がある側)に向けると共に、面22aの
背後にあるV字形の尖端部22bを金属製の支持体23に固着している
。 As shown in FIGS. 1 and 2, the
The V-shaped
る逆台形状に形成されると共に、図2に示すように、横断面が円弧状に
なるように形成されている。換言すると、ウェッジワイヤスクリーン2
は、背面側(水や粘結剤等の液が排出する側)が凸状になるように湾曲
している。 Further, the
Are curved so that the back side (the side from which liquid such as water and binder is discharged) is convex.
の線状体21,21の隙間)は、チークプレートの上下で一定間隔とな
っている。このウェッジワイヤスクリーン2は、排液口14を塞ぐよう
にチークプレート3の前面に装着されている。その際、ウェッジワイヤ
スクリーン2の支持体23の両端部23aは、チークプレート3に設け
た横溝15内に固定されている。 However, the width of the
粉炭、コークス粉、転炉ダスト、金属研磨粉、有機系乾燥物、ニッケル
鉱石粉などによって最適な寸法に選定される。 The lateral width of the
イドレートペレット製造装置30に適用した場合について説明する。 Next, the case where the
面に多数のディンプル(ペレット成形型)31を形成した一対の加圧ロ
ール32a,32bを左右に並べて配設し、図示しない駆動装置によっ
て矢印方向に回転するように構成している。 As shown in FIG. 3, the gas hydrate
、電動モータ34によって駆動されるスクリューフィーダ35を備えた
原料供給ホッパ36を配置している。この原料供給ホッパ36は、下方
になるほど横断面が縮小する裁頭四角錐状、若しくは裁頭円錐状に形成
され、その下部に既に説明したウェッジワイヤスクリーン2付きのチー
クプレート1と、ウェッジワイヤスクリーン2を具備しないチークプレ
ート1’を設けている。 A raw
れた原料の横漏れを防ぐため、左右一対の加圧ロール32a,32bの
噛込み部33に設けられている。この場合、図4に示すように、ウェッ
ジワイヤスクリーン2付きのチークプレート1は、左右一対の加圧ロー
ル32a,32bの背後に設けられ、ウェッジワイヤスクリーン2を具
備しないチークプレート1’は、左右一対の加圧ロール32a,32b
の前方に設けられる。 These
It is provided in front of.
背面に設けた当て板4にウェッジワイヤスクリーン2付きのチークプレ
ート1の排液口14に連通する配管5を装着している。この配管5から
液が排出される訳だが、この際、真空源(真空ポンプ等)を用い、配管
5内を減圧すると排水効率が高まるので好ましい。 Further, the
ば、水分を含んだスラリー状のガスハイドレートnを供給して左右一対
の加圧ロール32a,32bを矢印方向に回転させると、左右一対の加
圧ロール32a,32bの外周面に形成したディンプル31によってガ
スハイドレートペレットpが形成されると共に、スラリー状のガスハイ
ドレートnに含まれている水分が左右一対の加圧ロール32a,32b
の噛込み部33側に絞り出されるが、この水wは、ウェッジワイヤスク
リーン2の通液用スロット22を通過して配管5より外部に排出される
。 Next, as shown in FIGS. 3 and 4, the raw
The water w passes through the
いて説明したが、微粉炭、コークス粉、転炉ダスト、金属研磨粉、有機
系乾燥物、ニッケル鉱石粉等の造粒に適用することができる。 In the above description, the case where the gas hydrate is formed in a pellet form has been described, but it is applied to granulation of pulverized coal, coke powder, converter dust, metal polishing powder, organic dry matter, nickel ore powder, etc. Can do.
にする場合も場合もある。また、ウェッジワイヤスクリーン2を具備し
たチークプレート1は、噛込み部33の両側に設けてもよく、その場合
、排水速度を大幅に増加でき、好ましい。また、噛込み部33に図示し
ない圧力センサや温度センサを設置することでフィードバック制御(例
えば、PID制御)が可能となるので好ましい。 Further, the
ト1をコンパクター40に適用することができる。コンパクター40は
、ディンプル31を具備しない外周面が平坦な左右一対の加圧ロール4
2a,42bを使用してプレート状物cを成形するようになっている。
尚、コンパクター40については、ガスハイドレートペレット製造装
置30と同じ部位に同じ符号を付けて詳しい説明を省略する。 On the other hand, as shown in FIG. 5, the
The plate-like object c is formed using 2a and 42b.
In addition, about the
3 チークプレート
14 排液口
22 通液用スロット 2
Claims (2)
- 左右一対の加圧ロールの前後に設けられ、かつ、前記加圧ロールの原料噛込み部に面して排液口を設けたチークプレートであって、前記排液口の入側に、ウェッジワイヤスクリーンをその通液用スロットが縦向き若しくは横向きになるように設けたことを特徴とするウェッジワイヤスクリーン付きのチークプレート。 A cheek plate provided before and after the pair of right and left pressure rolls and provided with a drainage port facing a raw material biting portion of the pressure roll, and a wedge wire on the inlet side of the drainage port A cheek plate with a wedge wire screen, characterized in that a screen is provided so that a slot for passing liquid is oriented vertically or horizontally.
- 前記排液口の入側に、通液用スロットが縦向き若しくは横向きで、且つ、背面側が凸状になるように湾曲させたウェッジワイヤスクリーンを設けたことを特徴とする請求項1記載のウェッジワイヤスクリーン付きのチークプレート。 2. A wedge wire screen according to claim 1, wherein a wedge wire screen is provided on the inlet side of the drainage port so that the liquid passing slot is vertically or horizontally oriented and the back side is convex. Teak plate with wire screen.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI1007682A BRPI1007682A2 (en) | 2009-11-27 | 2010-11-22 | side plate equipped with wedge wire screen |
JP2011507752A JP4751488B2 (en) | 2009-11-27 | 2010-11-22 | Teak plate with wedge wire screen |
EP10833164.6A EP2505346A4 (en) | 2009-11-27 | 2010-11-22 | Cheek plate equipped with wedge wire screen |
AU2010323663A AU2010323663B2 (en) | 2009-11-27 | 2010-11-22 | Cheek plate equipped with wedge wire screen |
US13/319,548 US20120061501A1 (en) | 2009-11-27 | 2010-11-22 | Cheek plate equipped with wedge wire screen |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-270614 | 2009-11-27 | ||
JP2009270614 | 2009-11-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011065318A1 true WO2011065318A1 (en) | 2011-06-03 |
Family
ID=44066423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2010/070770 WO2011065318A1 (en) | 2009-11-27 | 2010-11-22 | Cheek plate equipped with wedge wire screen |
Country Status (7)
Country | Link |
---|---|
US (1) | US20120061501A1 (en) |
EP (1) | EP2505346A4 (en) |
JP (1) | JP4751488B2 (en) |
AU (1) | AU2010323663B2 (en) |
BR (1) | BRPI1007682A2 (en) |
MY (1) | MY163590A (en) |
WO (1) | WO2011065318A1 (en) |
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DE102021103573A1 (en) | 2021-02-16 | 2022-08-18 | Maschinenfabrik Köppern GmbH & Co KG | high-pressure roller press |
DE202021103408U1 (en) | 2021-06-25 | 2022-04-04 | Maschinenfabrik Köppern Gmbh & Co. Kg | high-pressure roller press |
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- 2010-11-22 AU AU2010323663A patent/AU2010323663B2/en not_active Ceased
- 2010-11-22 EP EP10833164.6A patent/EP2505346A4/en not_active Withdrawn
- 2010-11-22 MY MYPI2012700041A patent/MY163590A/en unknown
- 2010-11-22 JP JP2011507752A patent/JP4751488B2/en not_active Expired - Fee Related
- 2010-11-22 US US13/319,548 patent/US20120061501A1/en not_active Abandoned
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2012239957A (en) * | 2011-05-17 | 2012-12-10 | Mitsui Eng & Shipbuild Co Ltd | Gas hydrate pellet production apparatus |
CN109125076A (en) * | 2018-08-22 | 2019-01-04 | 史志东 | A kind of a small amount of makers of department of traditional Chinese medicine point application pill |
Also Published As
Publication number | Publication date |
---|---|
JPWO2011065318A1 (en) | 2013-04-11 |
MY163590A (en) | 2017-09-29 |
US20120061501A1 (en) | 2012-03-15 |
EP2505346A1 (en) | 2012-10-03 |
AU2010323663A1 (en) | 2011-11-17 |
BRPI1007682A2 (en) | 2016-02-16 |
EP2505346A4 (en) | 2017-12-20 |
AU2010323663B2 (en) | 2013-07-04 |
JP4751488B2 (en) | 2011-08-17 |
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